Classifications

• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
  • B26B—HAND-HELD CUTTING TOOLS NOT OTHERWISE PROVIDED FOR
  • B26B1/00—Hand knives with adjustable blade; Pocket knives
  • B26B1/10—Handles
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
  • B25G—HANDLES FOR HAND IMPLEMENTS
  • B25G1/00—Handle constructions
  • B25G1/10—Handle constructions characterised by material or shape
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
  • B25G—HANDLES FOR HAND IMPLEMENTS
  • B25G1/00—Handle constructions
  • B25G1/10—Handle constructions characterised by material or shape
  • B25G1/102—Handle constructions characterised by material or shape the shape being specially adapted to facilitate handling or improve grip
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
  • B26B—HAND-HELD CUTTING TOOLS NOT OTHERWISE PROVIDED FOR
  • B26B3/00—Hand knives with fixed blades
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
  • B26B—HAND-HELD CUTTING TOOLS NOT OTHERWISE PROVIDED FOR
  • B26B3/00—Hand knives with fixed blades
  • B26B3/02—Table-knives

Definitions

• the present invention relates generally to a cutlery handle for a cutlery implement, and more particularly to a resilient handle for a cutlery
• a cutlery implement having a blade and resilient handle.
• the blade has a proximal end, an opposed distal end, a cutting edge and a spine.
• the spine is disposed on a top side of the blade portion and generally opposed to the cutting edge.
• the cutlery implement also includes a handle coupled to the blade proximate the distal end of the blade.
• the handle includes an upper handle portion and a lower handle portion.
• the upper handle portion is disposed at or near the spine of the blade, and the lower handle portion is coupled to the upper handle portion.
• Either the upper handle portion or the lower handle is formed from a resilient polymer material, and the other is formed of a generally rigid material .
• a cavity containing a gel is defined between the lower handle portion and the upper handle portion.
• a cutlery implement is also disclosed wherein the implement includes a blade and a handle.
• the blade has a proximal end, an opposed distal end, a cutting edge and a spine.
• the spine is disposed on a top side of the blade portion and generally opposed to the cutting edge.
• the handle is coupled to the blade at or near the distal end of the blade.
• the handle includes an upper handle portion, a middle assembly and a lower handle portion.
• the upper handle portion is disposed at or near the spine of the blade. At least a portion of either or both of the upper handle portion or the lower handle is formed from a resilient polymer material, and at least a portion the other of the upper handle portion and the lower handle is formed of a generally rigid material.
• the middle assembly is disposed between the upper handle portion and the lower handle portion.
• the middle assembly includes an upper frame disposed proximate an inner surface of the upper handle, an inside frame, a gasket disposed between the upper frame and the inside frame, and a handle core.
• a cavity containing gel is defined between an outer surface of the handle core and an inner surface of the lower handle portion.
• a method of assembling a cutlery implement includes providing a blade having a proximal end, an opposed distal end, a cutting edge and a spine, wherein the spine is disposed on a top side of the blade portion and generally opposed to the cutting edge.
• the method also includes the step of assembling a handle comprising an upper handle portion formed of a generally rigid material, a lower handle portion formed from a resilient polymer material, and a middle assembly.
• the middle assembly has an upper frame, an inside frame and a gasket disposed between the upper frame and the inside frame.
• a cavity is defined between the lower handle portion and the middle assembly.
• a gel is injected into the cavity.
• the handle is attached at or near the proximal end of the blade.
• FIG. 1 is a side view of a cutlery implement according to the present invention.
• FIG. 2 is a top view of the cutlery implement shown in FIG. 1.
• FIG. 3 is a cross-sectional view of the cutlery implement shown in FIG. 2 taken along the line 2-2.
• FIG. 4 is an exploded rear perspective view of the cutlery
• the cutlery implement 10 includes a blade 12 and a handle assembly 14.
• the cutlery implement 10 shown in FIGS. 1-4 is a chef's knife, it will be understood to those of ordinary skill in the art that the principles disclosed herein may be applied to other cutlery implements.
• the resilient handle assembly 14 may be used in connection with cleavers, santoku, pairing knives, fillet knives, slicing knives, steak knives, boning knives and bread knives and any other kitchen knives. As shown in FIG.
• the blade 12 has a proximal end 16 ⁇ i.e., the tip), an opposed distal end 18, a cutting edge and a spine.
• the cutting edge can generally run from the proximal end 16 of the knife to a heel that is located at the distal end 18 of the blade 12.
• the spine generally extends along the top side of the blade 12 and generally opposite the cutting edge.
• the handle assembly 14 includes an upper handle portion 24, a middle assembly 26 and a lower handle portion 28.
• the upper handle portion 24 is disposed at or near the spine of the blade 12. At least a portion of either the upper handle portion 24 or the lower handle is formed from a resilient polymer material, and at least a portion of the other of the upper handle portion 24 and the lower handle portion 28 is formed of a generally rigid material.
• the upper handle portion 24 is formed substantially of a rigid material
• the lower handle portion 28 is formed substantially of a resilient polymer material.
• the rigid material may be stainless steel, ceramic, a polymer or polymer composite, wood or any other rigid or semi-rigid material suitable for use in cutlery implements.
• the handle assembly 14 is coupled to the blade 12 at or near the distal end 18 of the blade 12.
• the upper handle portion 24 is attached to the distal end 18 of the blade 12 by a welded connection. It is contemplated, however, that the upper handle portion 24 can be integrally formed with the blade 12.
• the middle assembly 26 is disposed between the upper handle portion 24 and the lower handle portion 28.
• the middle assembly 26 includes an upper frame 30, an inside frame 32, a gasket 34 and a handle core 36.
• the upper frame 30 and inside frame 32 are each formed from acrylonitrile butadiene styrene (ABS) and the gasket 34 is formed from a silicone material .
• ABS acrylonitrile butadiene styrene
• the upper frame 30 and inside frame 32 may be formed from any suitable material including, for example, those polymer materials exhibiting high impact resistance, toughness and heat resistance.
• the upper frame 30 is disposed proximate an inner surface 38 of the upper handle portion 24.
• the gasket 34 is disposed between the upper frame 30 and the inside frame 32.
• the handle core 36 is disposed below the inside frame 32 and cooperates.
• the upper frame 30 of the middle assembly 26 is coupled to the inner surface 38 of the upper handle portion 24 of the handle assembly 14 by a plurality of fasteners 46.
• the inside frame 32 of the middle assembly 26 is coupled to the handle core 36 by fasteners 46.
• the gasket 34 is disposed between the upper frame 30 and the inside frame 32 and can include an overhang 40 that is friction fit between an inset ledge 42 of the inside frame 32 of the upper frame 30 and an outer ledge 44 of the inside frame 32. It is contemplated that the gasket 34 can be coupled between the upper frame 30 and inside frame 32 by other suitable mechanisms, including, for example, an adhesive, fastener or restrictive o-ring.
• the handle core 36 is positioned between the inside frame 32 and the lower handle portion.
• fasteners 46 extend through apertures 48 in the inside frame 32 and the handle core 36, and are received in a boss in apertures 48 of the lower handle portion 28.
• these components may be assembled using other suitable connection methods and mechanisms.
• a cavity 52 is defined between an outer surface of the handle core 36 and an inner surface 56 of the lower handle portion 28.
• the cavity 52 contains a gel material, preferably a silicone polymer.
• the material contained within the cavity 52 may alternatively be any material that creates a gripping surface along at least a portion of the lower handle portion that has a "memory" effect such that it springs back to its original form through reversible compression.
• the viscosity of the gel may be such that the lower handle portion maintains the form as of the time of gripping.
• the handle assembly 14 includes at least one injection aperture 58 in fluid communication with the cavity 52. The gel can be injected into the cavity 52 through the aperture 58 and subsequently sealed inside.
• an elastomer is injection molded onto the middle assembly 26.
• the elastomer is then covered by an outer skin formed from a more durable elastomer.
• the elastomer creates the "memory" effect such that it springs back to its original form through reversible compression or has a viscoelasticity that causes it to maintain the form as of the time of gripping.
• a method of assembling a cutlery implement 10 includes providing a blade 12 having a proximal end 16, an opposed distal end 18, a cutting edge and a spine, wherein the spine is disposed on a top side of the blade 12 and generally opposed to the cutting edge.
• the method also includes the step of assembling a handle assembly 14 comprising of an upper handle portion 24 formed of a generally rigid material, a lower handle portion 28 formed from a resilient polymer material, and a middle assembly 26.
• the middle assembly 26 has an upper frame 30, an inside frame 32 and a gasket 34 disposed between the upper frame 30 and the inside frame 32.
• a cavity 52 is defined between the lower handle portion and the middle assembly 26.
• a gel is injected into the cavity 52.
• the handle assembly 14 is attached at or near the proximal end 16 of the blade 12.
• the handle assembly 14, or the upper handle portion 24, is attached to the blade 12 prior to injecting gel into the cavity 52.
• the steps attaching the handle assembly 14 to the blade 12 is not constrained to any particular order of operation.
• the handle assembly 14 (or the upper handle portion 24) can be attached to the blade 12 after injecting gel into the cavity 52.
• the handle assembly 14 can be attached to the blade 12 by a welding connection, fasteners or any other method suitable for attaching the respective materials from which the handle assembly 14 and blade 12 are constructed one to the other.
• compositions and methods can also “consist essentially of” or “consist of” the various components and steps. All numbers and ranges disclosed above may vary by some amount. Whenever a numerical range with a lower limit and an upper limit is disclosed, any number and any included range falling within the range is specifically disclosed. In particular, every range of values (of the form, “from about a to about b,” or, equivalently, “from approximately a to b,” or, equivalently, “from approximately a-b”) disclosed herein is to be understood to set forth every number and range encompassed within the broader range of values.
• the phrase "at least one of” preceding a series of items, with the terms “and” or “or” to separate any of the items, modifies the list as a whole, rather than each member of the list ⁇ i.e., each item).
• the phrase "at least one of” allows a meaning that includes at least one of any one of the items, and/or at least one of any combination of the items, and/or at least one of each of the items.
• the phrases “at least one of A, B, and C” or “at least one of A, B, or C” each refer to only A, only B, or only C; any combination of A, B, and C; and/or at least one of each of A, B, and C.

Landscapes

• Engineering & Computer Science (AREA)
• Mechanical Engineering (AREA)
• Life Sciences & Earth Sciences (AREA)
• Forests & Forestry (AREA)
• Knives (AREA)
• Table Equipment (AREA)

Priority Applications (6)

Applications Claiming Priority (4)

Publications (1)

Family

ID=56849511

Family Applications (1)

Country Status (9)

Cited By (3)

Families Citing this family (6)

Citations (5)

Family Cites Families (70)

• 2015
  • 2015-09-17 US US14/857,506 patent/US10363672B2/en active Active
  • 2015-10-13 CA CA2909016A patent/CA2909016C/en not_active Expired - Fee Related
• 2016
  • 2016-01-19 JP JP2016534120A patent/JP6700643B2/ja active Active
  • 2016-01-19 CN CN201680000230.5A patent/CN106457579B/zh not_active Expired - Fee Related
  • 2016-01-19 KR KR1020167004587A patent/KR101942309B1/ko not_active Expired - Fee Related
  • 2016-01-19 SG SG11201606156XA patent/SG11201606156XA/en unknown
  • 2016-01-19 DE DE112016000031.6T patent/DE112016000031B4/de active Active
  • 2016-01-19 AU AU2016204580A patent/AU2016204580B2/en not_active Ceased
  • 2016-01-19 WO PCT/US2016/013904 patent/WO2016144428A1/en not_active Ceased

Patent Citations (5)

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