WO2016134674A1 - Passive ultra-low energy-consumption building and method for manufacturing enclosing structure substrate - Google Patents

Passive ultra-low energy-consumption building and method for manufacturing enclosing structure substrate Download PDF

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Publication number
WO2016134674A1
WO2016134674A1 PCT/CN2016/074713 CN2016074713W WO2016134674A1 WO 2016134674 A1 WO2016134674 A1 WO 2016134674A1 CN 2016074713 W CN2016074713 W CN 2016074713W WO 2016134674 A1 WO2016134674 A1 WO 2016134674A1
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substrate
cavity
layer
enclosure
low energy
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PCT/CN2016/074713
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French (fr)
Chinese (zh)
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杨怡
王建智
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杨怡
王建智
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Priority claimed from CN201510089705.XA external-priority patent/CN104675147A/en
Priority claimed from CN201520118237.XU external-priority patent/CN204899282U/en
Application filed by 杨怡, 王建智 filed Critical 杨怡
Publication of WO2016134674A1 publication Critical patent/WO2016134674A1/en

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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/38Connections for building structures in general
    • E04B1/61Connections for building structures in general of slab-shaped building elements with each other
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B2/00Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
    • E04B2/56Load-bearing walls of framework or pillarwork; Walls incorporating load-bearing elongated members
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04HBUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
    • E04H1/00Buildings or groups of buildings for dwelling or office purposes; General layout, e.g. modular co-ordination or staggered storeys

Definitions

  • the invention belongs to the field of green building adopting passive measures for energy-saving technology, and relates to a passive ultra-low-energy green building used for recyclable materials, in particular to a recyclable material, the weight of which is an overall proportion of the total weight of the building materials used, An ultra-low-energy green building that effectively reduces construction waste.
  • the present invention provides a passive ultra-low energy green building using recyclable materials, the core of which is to solve the problem: energy saving contribution rate of the overall building envelope structure, with little or no heating and air conditioning It can still maintain livable temperature and is less carbon-friendly than conventional active energy-saving buildings; it adopts recyclable composite materials, adjusts formulas according to different climate zones, and can be recycled using its own recycled materials.
  • the overall building materials can be Recycling and recycling, reducing construction waste, in line with green building evaluation; on-site construction is simplified and pollution-free, the process is intelligent automation without labor Factory production, combined with network remote collaborative building design, large-scale personalized customization of the Internet of Things, in line with the requirements of energy conservation and environmental protection, the industrialization of passive green building intelligence in the industry 4.0.
  • Passive ultra-low-energy green building for recyclable materials including: building light steel seismic structure; ultra-low energy enclosure structure; left and right joint structure of enclosing structure substrate; automated production and recyclable material of enclosing structure substrate use.
  • the light steel seismic structure of the building is designed to combine the light steel structural parameters in the automated production, combined with the structural load and strength of the roof, wall and floor envelope structure, and is numbered.
  • the structural plate is resistant to bending loads. It is easy to achieve high seismic standards, and it is made of anti-corrosion galvanized high-strength light steel.
  • the whole building light steel structure uses recyclable materials, which is in line with green building evaluation.
  • Ultra-low-energy enclosure structure integrated part of roofing, wall and floor system design uses ultra-low energy-encapsulation structure substrate with heat preservation, fire resistance, sound insulation, water resistance and frost resistance, with low heat transfer coefficient hollow
  • the membrane cavity polymer material is matched with upper and lower concave and convex joints with high watertight airtightness, and a composite nano refractory inorganic material layer on both sides.
  • the enclosing structure substrate can be designed as a single cavity layer enclosing structure substrate or a double cavity layer enclosing structure substrate according to requirements, and the system constitutes a green building carrier, which reduces the overall building thermal conductivity and can be used in a building,
  • the left and right joint structural parts of the enclosing structure substrate are designed with a low heat transfer coefficient plastic steel material as the inner lining, with a nano refractory inorganic material interlayer and an aluminum alloy structure retaining edge to form a high-strength, cold-proof bridge, fireproof and waterproof corner.
  • Automated production of encased substrates and use of recyclable materials, using proprietary technology of recyclable composites, and the use of self-recycling materials to classify recycled recycled materials into formulation additives for temperature and pressure in automated production Speed, etc. can be input and adjusted, and the quality is easy to control.
  • the nano refractory inorganic material and the hollow inner membrane cavity polymer material are automatically combined, and the inorganic and organic materials are combined into one, and the encapsulating structure substrate and the refractory waterproof composite substrate are formed, and the whole enclosing structure substrate is prepared. They are all used for recyclable materials, no construction waste, and meet the green building evaluation standards.
  • the thermal performance index of the ultra-low energy enclosure structure greatly exceeds the current international and Chinese building energy efficiency standards, which makes the energy consumption lower than that of conventional ordinary buildings and saves nearly zero energy consumption.
  • the process is intelligent automatic automation unmanned factory production, combined with global network remote collaborative building design, Internet of things large-scale personalized customized automated production, forming passive ultra-low energy green building Intelligent industrialization, increase labor productivity, and align with the general trend of Industry 4.0.
  • the weight of the recyclable materials of the whole building accounts for 80% to 90% of the total weight of the building materials used.
  • the civil engineering and renovation projects are integrated.
  • the design and construction, no construction waste, the inner surface temperature and humidity of the roof, floor, exterior wall and exterior window have no condensation under the design conditions, which is in line with the green building evaluation standard.
  • Passive ultra-low-energy green building has excellent performance index, which is suitable for testing in ultra-low energy-contained structural system with a thickness of only 16.5-20cm, which is suitable for use in mild climate regions, and is required by China [National Building Materials Testing] Center] Certification:
  • the heat transfer coefficient K value is 0.28 ⁇ 0.3w/(m2 ⁇ k)
  • the bending failure load (plate weight multiplication) is 427 ⁇ 514kg/m2 (11.5 ⁇ 13.2)
  • the sound insulation is 55 ⁇ 57dB
  • anti- The freezing property reaches -30 °C ⁇ -40 °C
  • the content of non-radioactive harmful substances in building materials conforms to the current national standards.
  • Figure 1 is a schematic view of the seismic structure of the building light steel.
  • Figure 2 is a schematic diagram of an ultra-low energy enclosure structure.
  • Figure 3 is a schematic view of a substrate of a double cavity layer envelope structure.
  • Figure 4 is a schematic view of a substrate of a single cavity layer envelope structure.
  • Figure 5 is a schematic view of a corner structural member.
  • Figure 6 is a schematic view of the parallel connection structure.
  • Figure 7 is a schematic view of the edge sealing structure.
  • Figure 8 is a schematic view of the roof structure.
  • Figure 9 is a schematic view of the floor structure.
  • Figure 10 is a schematic view of a double-chamber wall structure.
  • Figure 11 is a schematic view showing the structure of a single cavity wall.
  • Figure 12 is a flow chart showing the automated production of the envelope substrate and the use of recyclable materials.
  • the design process of the passive ultra-low energy green building used in the recyclable material of the present invention is combined with the global network collaborative design of the ground, the large-scale personalized customization of the Internet of Things, and the computer aided design software.
  • the plan for the intelligent dismantling plan is drawn, including: a. Green building design (in accordance with the “Green Building Evaluation Standard” issued by the Ministry of Housing and Urban-Rural Development of China or the “Green Building Evaluation System” established and implemented by the US Green Building Association); .Design of ultra-low energy seismic enclosure structure (roof system, wall system, floor system); c. analysis and dismantling of materials; d. combination of light steel structure design and enclosure structure; e. interior design decoration and Environmental protection; f.
  • Energy-saving door and window design g. System hardware connector design; h. Construction standard operating procedures; i. Passive energy-saving implementation design, with little or no air conditioning equipment: including traditional air-conditioning system , ground source heat pump air conditioning system, energy-saving fresh air heat exchange system, far-infrared geothermal system, solar photovoltaic system.
  • the invention provides a passive ultra-low energy green building for use in a recyclable material, the building comprising an ultra low energy enclosure structure and an architectural light steel seismic structure, the ultra low energy enclosure structure comprising a enclosure substrate and a enclosure
  • the left and right joint structural members of the structural substrate are used as recyclable materials, and are composed of a hollow inner membrane cavity polymer material layer and a nano refractory inorganic material layer, and the two ends of the enclosing structure substrate are provided Concave-convex contact, the upper and lower enveloping structure substrates are connected by upper and lower bump contacts.
  • the left and right enclosure structure substrates are connected by the left and right joint structural members of the enclosure structure to form an ultra-low energy enclosure structure, and the ultra-low energy enclosure structure is fixed to the building light steel seismic structure by screws.
  • the construction of light steel seismic structure is based on automatic production standards and meets the requirements of international or Chinese regulations. It is designed as a light-steel structure for earthquake-resistant buildings.
  • the computer-aided design software intelligently plans to draw drawings, and the factory automatic production line machining.
  • the parameters of the seismic light-proof structure of the building in the automatic production, combined with the strength and load parameters of the roof, wall and floor of the ultra-low energy enclosure structure, are made and numbered, and the bending failure load of the structural plate meets the high seismic resistance according to requirements.
  • Standard, high corrosion-resistant plating 55% aluminum-zinc high-strength light steel material, the overall structure and materials can be recycled materials.
  • the roof 2-1, the wall 2-2 and the floor 2-3 of the ultra-low energy enclosure structure can be recycled and recycled using zero brick and zero cement.
  • organic materials such as polymer engineering plastics, or inorganic materials, such as fire-resistant mineral powder
  • the reasonable thermal performance can be adjusted according to different climate zones, and the structural foundation can be adjusted according to different load requirements of roof, wall and floor.
  • Material thickness strength, main energy-saving performance planning and design greatly exceeds the current international and Chinese standards, especially for thermal performance heat transfer coefficient, safety fire protection requirements, in line with anti-hurricane, Beaufort wind class, bending damage load, sound insulation, anti-freeze, construction There are no requirements for radioactive and hazardous substances in the material.
  • the design uses a dual cavity encapsulation substrate or a single cavity encapsulation substrate.
  • the double-cavity layer enveloping structure substrate comprises a double-cavity layer, a double-cavity layer, a hollow cavity layer, a polymer material layer 3-2, and a double-cavity layer upper and lower double-cavity layer upper and lower bump contacts.
  • the single-cavity layer encapsulating structure substrate comprises a single cavity layer, a single cavity layer in a single cavity layer, a hollow inner film cavity polymer material layer 4-2, and a single cavity layer upper and lower single cavity layer upper and lower bump contacts. 4-3 and a single-cavity nano-refractory inorganic material layer 4-1 composited on both sides of the single-cavity layer.
  • the production of ultra-low energy enveloping structure substrate is produced by intelligent automatic unmanned factory. With its own special program software, intelligent disassembly planning and design of networked automation equipment, production and processing of the envelope structure substrate and joint structure parts, respectively In the roof, wall and floor systems, the production of intelligent industrialization is formed.
  • the production content mainly includes the following:
  • the left and right joint structural members of the enclosure structure are implemented for the structural strength, cold bridge, heat preservation, fire resistance and waterproof of the structural members, and the left and right joints of the enclosing structure substrate.
  • the structural member comprises a corner structural member, a parallel structural member and an edge sealing structural member.
  • the corner structural member includes a corner enclosing structure substrate 5-1, a corner engineering plastic steel lining 5-3, a corner nano inorganic refractory interlayer 5-2 And corner aluminum alloy structure retaining edge 5-4.
  • the inner part of the corner aluminum alloy structure retaining edge 5-4 is compounded with a corner engineering steel lining 5-3, and the outer corner of the corner aluminum alloy structure retaining edge 5-4 is composited with a corner nano inorganic refractory interlayer 5-2, two corner enclosures
  • the structural substrate 5-1 is mounted perpendicularly to each other by the corner aluminum alloy structural bead 5-4 to form a corner of the envelope structure.
  • the parallel structural member comprises a parallel enclosing structure substrate 6-1, a nano inorganic refractory interlayer 6-2, a parallel aluminum alloy structural edge 6-3 and a parallel engineering steel lining 6-4.
  • the aluminum alloy structure retaining edge 6-3 is combined with the nano inorganic refractory interlayer 6-2 and the parallel engineering steel lining 6-4, and the two parallel enclosing structure substrate 6-1 is connected by the aluminum alloy
  • the structural edge 6-3 is connected in parallel.
  • the edge sealing structural member comprises an edge sealing enclosing structure substrate 7-1, an edge sealing engineering steel inner liner 7-2, an edge sealing aluminum alloy structural retaining edge 7-3 and an edge sealing nano inorganic refractory interlayer 7-4.
  • the alloy structure retaining edge 7-3 is sealed.
  • the roof structure is composed of a roofing structure substrate 8-4, a roofing galvanized high-strength light steel material 8-6, a roofing ceiling structure substrate 8-5, a roofing waterproofing layer 8-3, The veneer tile structure 8-2 and the veneer tile 8-1 are composed.
  • the roofing ceiling structure substrate 8-5 is sequentially installed with roofing galvanized high-strength light steel material 8-6, roofing envelope structure substrate 8-4, roofing waterproof layer 8-3, facing tile structure strip 8-2 And facing tile 8-1.
  • the floor structure consists of the floor covering structure base material 9-2, the floor slab surface material 9-1, the floor waterproof layer 9-3, and the floor galvanized high-strength light steel material 9 -4.
  • Floor-to-ceiling structure base material 9-5 is sequentially installed with floor galvanized high-strength light steel material 9-4, floor waterproof layer 9-3, floor envelope structure substrate 9-2 and floor slab surface material 9-1.
  • the wall structure can be adjusted according to different climate zones using a double cavity wall structure or a single cavity wall structure.
  • the double-cavity wall structure is composed of a double-cavity wall enclosing structure substrate 10-1 and a double-cavity wall surface galvanized high-strength light disposed between the double-cavity wall enclosing structure substrate 10-1 Steel material 10-2 composition.
  • the single-cavity wall structure is made of a single-cavity wall enclosing structure substrate 11-1 and a single-cavity wall surface galvanized high-strength light disposed between the single-cavity wall enclosing structure substrate 11-1 Steel material 11-2 composition.
  • the invention provides a method for manufacturing a protective structure substrate, which is prepared by mixing materials of an unused envelope substrate with materials of the recovered envelope substrate, and the manufacturing method comprises:
  • the material of the unused organic enclosure substrate and the material of the recovered organic enclosure substrate are mixed at a weight ratio of 65%:35%, and the automatic extrusion device is controlled by computer software to form a hollow endoluminal cavity.
  • the material of the unused inorganic enclosure substrate and the material of the recovered inorganic enclosure substrate are mixed at a weight ratio of 75%:25%, and the automatic styling equipment is controlled by computer software to form a nano refractory inorganic material layer. ;and
  • the hollow inner membrane cavity polymer material layer and the nano refractory inorganic material layer are combined to form a sheath structure substrate.
  • the above unused materials are new materials and the recycled materials are old materials.
  • the automated production of the envelope structure and the use of recyclable materials is: combined with global network collaborative design of the site, large-scale personalized customization of the Internet of Things, intelligent automated automated unmanned factory production, nano
  • the refractory inorganic material and the hollow inner membrane cavity polymer material are automatically combined, and the inorganic and organic materials are combined into one.
  • the formula is adjusted according to different use ranges, and the outdoor use considers the cold zone, temperate zone and tropical climate zone formula, and the indoor use considerations Dry zone, hot flash zone formula; the first reaction of the process is added to the main composite material, the proportion is 65% to 75%, and the second reaction can be used to recycle the organic and inorganic materials, and the crushing and granulation, the proportion is 25%.

Abstract

Disclosed are a passive ultra-low energy-consumption building and a method for manufacturing enclosing structure substrate. The building comprises a light steel earthquake-resistant structure and an ultra-low energy-consumption enclosing structure. The ultra-low energy-consumption enclosing structure comprises an enclosing structure substrate and a left junction component and a right junction component of the enclosing structure substrate. An upper and a lower concave and convex contact (3-3, 4-3) are arranged at two ends of the enclosing structure substrate. An upper enclosing structure substrate and a lower enclosing structure substrate are connected by the upper and lower concave and convex contacts (3-3, 4-3). A left enclosing structure substrate and a right enclosing structure substrate are connected by the left junction component and the right junction component. The ultra-low energy-consumption enclosing structure is fixed to the light steel earthquake-resistant structure by screws. The method for manufacturing enclosing structure substrate comprises: producing a hollow lining cavity polymer material layer (3-2, 4-2) and a nanometer fireproof inorganic material layer (3-1, 4-1) respectively; and combining the two layers to form an enclosing structure substrate. The building has low energy consumption, and is green and environmental protection.

Description

可再循环材料使用的被动式超低能耗绿色建筑及围护结构基材的制造方法Passive ultra low energy green building and enclosure structure for use in recyclable materials 技术领域Technical field
本发明属于采取被动措施节能技术的绿色建筑领域,涉及一种可再循环材料使用的被动式超低能耗绿色建筑,特别涉及一种可再循环材料使用重量占所用建筑材料总重量整体比例极高、有效降低建筑垃圾的超低能耗绿色建筑。The invention belongs to the field of green building adopting passive measures for energy-saving technology, and relates to a passive ultra-low-energy green building used for recyclable materials, in particular to a recyclable material, the weight of which is an overall proportion of the total weight of the building materials used, An ultra-low-energy green building that effectively reduces construction waste.
背景技术Background technique
欧盟为实现能效提升目标,各成员国都在积极推进超低能耗建筑(近零能耗建筑)的发展,已出台的《建筑能效2010指令》(EPBD2010)规定,成员国从2020年12月31日起,所有的新建建筑都是近零能耗建筑;2018年12月31日起,政府使用或拥有的新建建筑均为零能耗建筑。欧洲对于超低能耗建筑的能耗限值规定及建筑的节能标准,高于中国目前现行标准,2014年7月7日,中国和德国正式签定中德生态园被动房合作项目,该项目的规划代表中国将进入实质性发展的新阶段,是未来能效提升的目标及趋势。被动式超低能耗建筑标准体系的建立,将成为中国建筑节能标准规划和预期确立努力的目标,为建筑节能标准的逐步提高提供技术储备,带动建筑超低能耗产业智慧化的升级换代,结合讯息智能系统,装备智能化,生产智能化,管理智慧化,迈向工业4.0的大趋势,促进自动化施工工艺的精细化革命。In order to achieve the goal of energy efficiency improvement, all member states are actively promoting the development of ultra-low energy buildings (near zero energy buildings). The “Building Energy Efficiency 2010 Directive” (EPBD2010) has been issued, and member states will be from December 31, 2020. Since then, all new buildings are near zero-energy buildings; since December 31, 2018, new buildings used or owned by the government are zero-energy buildings. Europe's energy consumption limit regulations for ultra-low-energy buildings and building energy-saving standards are higher than China's current standards. On July 7, 2014, China and Germany formally signed a Sino-German Ecological Park Passive House Cooperation Project. The plan represents China's entry into a new phase of substantial development and is the goal and trend for future energy efficiency improvement. The establishment of a passive ultra-low-energy building standard system will become the goal of China's building energy-saving standard planning and expected establishment efforts, providing technical reserves for the gradual improvement of building energy-saving standards, driving the upgrading of intelligent ultra-low-energy industries, and combining information intelligence. The system, intelligent equipment, intelligent production, intelligent management, marching towards the general trend of Industry 4.0, and promoting the refined revolution of automated construction technology.
发明内容Summary of the invention
建筑节能有“主动式节能”与“被动式节能”之分。现有常规主动式节能建筑,其采用的主动措施节能设备,常受制外部环境天候因素及内部环境设备本身因素,整体节能贡献率不高或不稳定,围护结构生产使用水泥制品或轻质砖等传统高能耗高污染材料,将来拆除形成大量建筑垃圾,难以再循环生产使用,现场施工污染破坏环境,工期不稳定,质量难以标准化。为克服上述的技术缺陷,本发明提供一种可再循环材料使用的被动式超低能耗绿色建筑,其核心关键在于解决:整体建筑围护结构节能贡献率,仅需极少或不需暖气和空调,依然能保持宜居温度,比常规主动式节能建筑更加低碳环保;采用可再循环使用复合材料,依据不同气候区使用调整配方,且可使用本身再回收材料再循环生产,整体建筑材料可再回收循环使用,降低建筑垃圾,符合绿色建筑评价;现场施工简化且无污染,制程为智能自动化无人工 厂生产,结合网络异地协同建筑设计,物联网大规模个性化定制,符合节能环保的要求,接轨工业4.0的被动式绿色建筑智能产业化。Building energy conservation has the distinction of “active energy saving” and “passive energy saving”. Existing conventional active energy-saving buildings adopt active measures for energy-saving equipment, which are often subject to external environmental weather factors and internal environmental equipment factors. The overall energy-saving contribution rate is not high or unstable, and the enclosure structure uses cement products or lightweight bricks. Such as traditional high-energy and high-pollution materials, it will be dismantled and formed a large amount of construction waste in the future, which is difficult to recycle and use. On-site construction pollution damages the environment, the construction period is unstable, and the quality is difficult to standardize. In order to overcome the above technical drawbacks, the present invention provides a passive ultra-low energy green building using recyclable materials, the core of which is to solve the problem: energy saving contribution rate of the overall building envelope structure, with little or no heating and air conditioning It can still maintain livable temperature and is less carbon-friendly than conventional active energy-saving buildings; it adopts recyclable composite materials, adjusts formulas according to different climate zones, and can be recycled using its own recycled materials. The overall building materials can be Recycling and recycling, reducing construction waste, in line with green building evaluation; on-site construction is simplified and pollution-free, the process is intelligent automation without labor Factory production, combined with network remote collaborative building design, large-scale personalized customization of the Internet of Things, in line with the requirements of energy conservation and environmental protection, the industrialization of passive green building intelligence in the industry 4.0.
本发明解决其技术问题所采用的技术方案是:The technical solution adopted by the present invention to solve the technical problem thereof is:
可再循环材料使用的被动式超低能耗绿色建筑,包括:建筑轻钢抗震结构;超低能耗围护结构;围护结构基材左右接点结构件;围护结构基材自动化生产与可再循环材料使用。Passive ultra-low-energy green building for recyclable materials, including: building light steel seismic structure; ultra-low energy enclosure structure; left and right joint structure of enclosing structure substrate; automated production and recyclable material of enclosing structure substrate use.
建筑轻钢抗震结构,其设计是将自动化生产中的轻钢结构参数,整体结合屋面、墙面、楼面围护结构基材参数荷载及强度,制成且编号,结构板抗弯破荷载依要求易达到高抗震标准,且采用抗腐蚀镀铝锌高强度轻钢材质,整体建筑轻钢结构使用可再循环材料,符合绿色建筑评价。The light steel seismic structure of the building is designed to combine the light steel structural parameters in the automated production, combined with the structural load and strength of the roof, wall and floor envelope structure, and is numbered. The structural plate is resistant to bending loads. It is easy to achieve high seismic standards, and it is made of anti-corrosion galvanized high-strength light steel. The whole building light steel structure uses recyclable materials, which is in line with green building evaluation.
超低能耗围护结构,屋面、墙面、楼面系统集成部分设计使用保温性、耐火性、隔音性、防水性、抗冻性的超低能耗围护结构基材,以低热传导系数中空内膜腔高分子材料,配以高水密气密性的上下凹凸接点,两侧复合纳米耐火无机材料层。Ultra-low-energy enclosure structure, integrated part of roofing, wall and floor system design uses ultra-low energy-encapsulation structure substrate with heat preservation, fire resistance, sound insulation, water resistance and frost resistance, with low heat transfer coefficient hollow The membrane cavity polymer material is matched with upper and lower concave and convex joints with high watertight airtightness, and a composite nano refractory inorganic material layer on both sides.
其中,所述的围护结构基材可依需求,设计为单腔层围护结构基材或双腔层围护结构基材,系统组成绿色建筑载体,降低整体建筑热传导率,可用于大楼、厂房、各类住宅的内外墙体、屋顶、楼层板,配合建筑结构、节能门窗,符合环保、降耗、低碳、节能的要求。Wherein, the enclosing structure substrate can be designed as a single cavity layer enclosing structure substrate or a double cavity layer enclosing structure substrate according to requirements, and the system constitutes a green building carrier, which reduces the overall building thermal conductivity and can be used in a building, The inner and outer walls, roofs and floor panels of the factory buildings and various types of houses, in line with the building structure and energy-saving doors and windows, meet the requirements of environmental protection, consumption reduction, low carbon and energy saving.
围护结构基材左右接点结构件,其设计是以低热传导系数塑钢材料为内衬、配以纳米耐火无机材料夹层及铝合金结构护边,形成高强度、防冷桥、防火、防水的转角结构件、并接结构件、封边结构件。The left and right joint structural parts of the enclosing structure substrate are designed with a low heat transfer coefficient plastic steel material as the inner lining, with a nano refractory inorganic material interlayer and an aluminum alloy structure retaining edge to form a high-strength, cold-proof bridge, fireproof and waterproof corner. Structural member, parallel structural member, edge sealing structural member.
围护结构基材自动化生产与可再循环材料使用,采用可再循环复合材料专有技术配方,且可使用本身再回收材料,将再循环回收材料分类加入配方添加剂,在自动化生产下温度、压力、速度等可输入、调整,质量容易控制。将纳米耐火无机材料与中空内膜腔高分子材料,以自动化结合,将无机有机两种材料优势合二为一,制成围护结构基材及耐火防水复合基材,整体围护结构基材皆为可再循环材料使用,无建筑垃圾,符合绿色建筑评价标准。Automated production of encased substrates and use of recyclable materials, using proprietary technology of recyclable composites, and the use of self-recycling materials to classify recycled recycled materials into formulation additives for temperature and pressure in automated production Speed, etc. can be input and adjusted, and the quality is easy to control. The nano refractory inorganic material and the hollow inner membrane cavity polymer material are automatically combined, and the inorganic and organic materials are combined into one, and the encapsulating structure substrate and the refractory waterproof composite substrate are formed, and the whole enclosing structure substrate is prepared. They are all used for recyclable materials, no construction waste, and meet the green building evaluation standards.
可再循环材料使用的被动式超低能耗绿色建筑,整体采用可再循环材料以智能自动化无人工厂生产、结合全球网络异地协同建筑设计、物联网大规模个性化定制及自动化生产。Passive ultra-low-energy green buildings for recyclable materials, integrated with recyclable materials for intelligent automated unmanned plant production, combined with global networked collaborative building design, IoT large-scale personalization and automated production.
本发明的有益效果是:The beneficial effects of the invention are:
1.超低能耗围护结构热工性能指标大幅超越现行国际及中国建筑节能标准的规定,使耗能比常规普通建筑低,节能近零能耗。1. The thermal performance index of the ultra-low energy enclosure structure greatly exceeds the current international and Chinese building energy efficiency standards, which makes the energy consumption lower than that of conventional ordinary buildings and saves nearly zero energy consumption.
2.抗震建筑主体轻钢结构及围护结构的设计,降低地震、飓风等灾害对居民的生命安全及财产造成的损害。 2. The design of the light steel structure and the envelope structure of the earthquake-resistant building main body to reduce the damage to the residents' lives and property caused by earthquakes and hurricanes.
3.符合环保、降耗、低碳、节能的生产要求,制程以智能自动化无人工厂生产、结合全球网络异地协同建筑设计、物联网大规模个性化定制自动化生产,形成被动式超低能耗绿色建筑智能产业化,提高劳动生产率,接轨工业4.0的大趋势。3. In line with environmental protection, consumption reduction, low carbon, energy-saving production requirements, the process is intelligent automatic automation unmanned factory production, combined with global network remote collaborative building design, Internet of things large-scale personalized customized automated production, forming passive ultra-low energy green building Intelligent industrialization, increase labor productivity, and align with the general trend of Industry 4.0.
4.符合环保、降耗、低碳、节能的使用要求,除地基外整体建筑物的可再循环材料使用重量占所用建筑材料总重量比重大幅提高达80%~90%,土建与装修工程一体化设计施工,无建筑垃圾,屋面、地面、外墙和外窗的内表面温度、湿度在设计条件下无结露现象,符合绿色建筑评价标准。4. In line with the requirements of environmental protection, consumption reduction, low carbon and energy saving, in addition to the foundation, the weight of the recyclable materials of the whole building accounts for 80% to 90% of the total weight of the building materials used. The civil engineering and renovation projects are integrated. The design and construction, no construction waste, the inner surface temperature and humidity of the roof, floor, exterior wall and exterior window have no condensation under the design conditions, which is in line with the green building evaluation standard.
5.被动式超低能耗绿色建筑的性能指标优异,以适合在温和气候地区使用、要求较不高的厚度仅16.5~20cm的超低能耗围护结构系统测试为例,经中国[国家建筑材料测试中心]认证:传热系数K值为0.28~0.3w/(㎡·k),抗弯破坏荷载(板自重倍数)为427~514kg/㎡(11.5~13.2),隔音量为55~57dB,抗冻性达到-30℃~-40℃,建筑材料中无放射性有害物质含量符合现行国家标准。在中国[国家防火建筑材料质量监督检测中心]认证:安全防火要求达到国家标准一级(防火时效4~5小时)。经中国[台湾认证基金会风雨实验室]认证:蒲福风级为(±6000Pa),抗飓风超过17级标准(±3670Pa,374kgw/㎡,风速61米/秒)。5. Passive ultra-low-energy green building has excellent performance index, which is suitable for testing in ultra-low energy-contained structural system with a thickness of only 16.5-20cm, which is suitable for use in mild climate regions, and is required by China [National Building Materials Testing] Center] Certification: The heat transfer coefficient K value is 0.28~0.3w/(m2·k), the bending failure load (plate weight multiplication) is 427~514kg/m2 (11.5~13.2), the sound insulation is 55~57dB, anti- The freezing property reaches -30 °C ~ -40 °C, and the content of non-radioactive harmful substances in building materials conforms to the current national standards. In China [National Fireproof Building Materials Quality Supervision and Inspection Center] certification: safety and fire protection requirements meet the national standard level (fire prevention aging 4 to 5 hours). Certified by China [Taiwan Certification Foundation Storm and Storm Laboratory]: Pufu wind class is (±6000Pa), anti-hurricane exceeds 17 standard (±3670Pa, 374kgw/m2, wind speed 61m/s).
附图说明DRAWINGS
图1是建筑轻钢抗震结构示意图。Figure 1 is a schematic view of the seismic structure of the building light steel.
图2是超低能耗围护结构示意图。Figure 2 is a schematic diagram of an ultra-low energy enclosure structure.
图3是双腔层围护结构基材示意图。Figure 3 is a schematic view of a substrate of a double cavity layer envelope structure.
图4是单腔层围护结构基材示意图。Figure 4 is a schematic view of a substrate of a single cavity layer envelope structure.
图5是转角结构件示意图。Figure 5 is a schematic view of a corner structural member.
图6是并接结构件示意图。Figure 6 is a schematic view of the parallel connection structure.
图7是封边结构件示意图。Figure 7 is a schematic view of the edge sealing structure.
图8是屋面结构示意图。Figure 8 is a schematic view of the roof structure.
图9是楼面结构示意图。Figure 9 is a schematic view of the floor structure.
图10是双腔层墙面结构示意图。Figure 10 is a schematic view of a double-chamber wall structure.
图11是单腔层墙面结构示意图。Figure 11 is a schematic view showing the structure of a single cavity wall.
图12是围护结构基材自动化生产与可再循环材料使用流程图。Figure 12 is a flow chart showing the automated production of the envelope substrate and the use of recyclable materials.
图中:2-1超低能耗围护结构的屋面,2-2超低能耗围护结构的墙面,2-3超低能耗围护结构的楼面,3-1双腔层纳米耐火无机材料层,3-2双腔层中空 内膜腔高分子材料层,3-3双腔层上下凹凸接点,4-1单腔层纳米耐火无机材料层,4-2单层中空内膜腔高分子材料层,4-3单腔层上下凹凸接点,5-1转角围护结构基材,5-2转角纳米耐火无机材料夹层,5-3转角工程塑钢内衬,5-4转角铝合金结构护边,6-1并接围护结构基材,6-2并接纳米耐火无机材料夹层,6-3并接铝合金结构护边,6-4并接工程塑钢内衬,7-1封边围护结构基材,7-2封边工程塑钢内衬,7-3封边铝合金结构护边,7-4封边纳米耐火无机材料夹层,8-1饰面瓦,8-2饰面瓦结构条,8-3屋面防水层,8-4屋面围护结构基材,8-5屋面天花板结构基材,8-6屋面镀铝锌高强度轻钢材质,9-1楼板饰面材,9-2楼面围护结构基材,9-3楼面防水层,9-4楼面镀铝锌高强度轻钢材质,9-5楼面天花板结构基材。10-1双腔层墙面围护结构基材,10-2双腔层墙面镀铝锌高强度轻钢材质,11-1单腔层墙面围护结构基材,11-2单腔层墙面镀铝锌高强度轻钢材质。In the picture: 2-1 ultra-low energy enclosure structure roof, 2-2 ultra-low energy enclosure structure wall, 2-3 ultra low energy enclosure structure floor, 3-1 double cavity layer nano refractory inorganic Material layer, 3-2 double cavity layer hollow Inner membrane cavity polymer material layer, 3-3 double cavity layer upper and lower concave and convex joints, 4-1 single cavity layer nano refractory inorganic material layer, 4-2 single layer hollow inner membrane cavity polymer material layer, 4-3 single cavity layer Upper and lower concave and convex joints, 5-1 corner envelope structure substrate, 5-2 corner nano refractory inorganic material interlayer, 5-3 corner engineering steel lining, 5-4 corner aluminum alloy structure retaining edge, 6-1 parallel enclosure Structural substrate, 6-2 is connected with nano refractory inorganic material interlayer, 6-3 is connected with aluminum alloy structure retaining edge, 6-4 is connected with engineering steel lining, 7-1 edge sealing structure substrate, 7-2 Edge-sealing engineering steel lining, 7-3 edged aluminum alloy structure retaining edge, 7-4 edged nano refractory inorganic material sandwich, 8-1 facing tile, 8-2 facing tile structure, 8-3 roof waterproofing Layer, 8-4 roof envelope structure substrate, 8-5 roof ceiling structure base material, 8-6 roof galvanized high-strength light steel material, 9-1 floor slab surface material, 9-2 floor surface protection structure Substrate, 9-3 floor waterproof layer, 9-4 floor galvanized high-strength light steel material, 9-5 floor ceiling structure substrate. 10-1 double cavity wall enclosing structure substrate, 10-2 double cavity wall galvanized high strength light steel material, 11-1 single cavity wall enclosing structure substrate, 11-2 single cavity The wall is coated with aluminum-zinc high-strength light steel.
具体实施方式detailed description
下面结合附图对本发明的具体实施方式作进一步阐述。The specific embodiments of the present invention are further described below in conjunction with the accompanying drawings.
如图1和图2所示,本发明可再循环材料使用的被动式超低能耗绿色建筑的设计流程,是结合全球网络异地协同建筑设计、以物联网大规模个性化定制,通过计算机辅助设计软件智能化拆图规划绘制出图,包括:a.绿色建筑设计(符合中国住房城乡建设部发布公告的《绿色建筑评价标准》或美国绿色建筑协会建立并推行的《绿色建筑评估体系》);b.超低能耗抗震围护结构设计(屋面系统、墙面系统、楼面系统);c.用料分析及拆图;d.轻钢结构设计与围护结构的结合;e.室内设计装修与环保的结合;f.节能门窗设计;g.系统五金连接件设计;h.施工标准操作程序的建立;i.被动式节能实施设计方式,仅需极少或不需空调设备:包括传统冷暖空调系统、地源热泵空调系统、节能新风热交换系统、远红外线地热系统、太阳能光伏系统。As shown in FIG. 1 and FIG. 2, the design process of the passive ultra-low energy green building used in the recyclable material of the present invention is combined with the global network collaborative design of the ground, the large-scale personalized customization of the Internet of Things, and the computer aided design software. The plan for the intelligent dismantling plan is drawn, including: a. Green building design (in accordance with the “Green Building Evaluation Standard” issued by the Ministry of Housing and Urban-Rural Development of China or the “Green Building Evaluation System” established and implemented by the US Green Building Association); .Design of ultra-low energy seismic enclosure structure (roof system, wall system, floor system); c. analysis and dismantling of materials; d. combination of light steel structure design and enclosure structure; e. interior design decoration and Environmental protection; f. Energy-saving door and window design; g. System hardware connector design; h. Construction standard operating procedures; i. Passive energy-saving implementation design, with little or no air conditioning equipment: including traditional air-conditioning system , ground source heat pump air conditioning system, energy-saving fresh air heat exchange system, far-infrared geothermal system, solar photovoltaic system.
本发明提供一种可再循环材料使用的被动式超低能耗绿色建筑,所述建筑包括超低能耗围护结构和建筑轻钢抗震结构,超低能耗围护结构包括围护结构基材和围护结构基材左右接点结构件,围护结构基材为可再循环材料使用,由中空内膜腔高分子材料层与纳米耐火无机材料层复合而成,围护结构基材的两端设有上下凹凸接点,上下的围护结构基材通过上下凹凸接点连接, 左右的围护结构基材通过围护结构基材左右接点结构件连接,从而形成超低能耗围护结构,超低能耗围护结构通过螺丝固定于建筑轻钢抗震结构上。The invention provides a passive ultra-low energy green building for use in a recyclable material, the building comprising an ultra low energy enclosure structure and an architectural light steel seismic structure, the ultra low energy enclosure structure comprising a enclosure substrate and a enclosure The left and right joint structural members of the structural substrate are used as recyclable materials, and are composed of a hollow inner membrane cavity polymer material layer and a nano refractory inorganic material layer, and the two ends of the enclosing structure substrate are provided Concave-convex contact, the upper and lower enveloping structure substrates are connected by upper and lower bump contacts. The left and right enclosure structure substrates are connected by the left and right joint structural members of the enclosure structure to form an ultra-low energy enclosure structure, and the ultra-low energy enclosure structure is fixed to the building light steel seismic structure by screws.
如图1所示,建筑轻钢抗震结构的自动化生产依据并符合国际或中国法规要求,设计为抗震建筑主体轻钢结构,通过计算机辅助设计软件智能化拆图规划绘制出图,由工厂自动生产线加工。自动化生产中的建筑轻钢抗震结构的参数,全面结合超低能耗围护结构的屋面、墙面、楼面的强度及荷载参数,制成且编号,结构板抗弯破坏荷载依要求达到高抗震标准,采用高抗腐蚀的镀55%铝锌高强度轻钢材质,整体结构及材料可再循环材料使用。As shown in Figure 1, the construction of light steel seismic structure is based on automatic production standards and meets the requirements of international or Chinese regulations. It is designed as a light-steel structure for earthquake-resistant buildings. The computer-aided design software intelligently plans to draw drawings, and the factory automatic production line machining. The parameters of the seismic light-proof structure of the building in the automatic production, combined with the strength and load parameters of the roof, wall and floor of the ultra-low energy enclosure structure, are made and numbered, and the bending failure load of the structural plate meets the high seismic resistance according to requirements. Standard, high corrosion-resistant plating 55% aluminum-zinc high-strength light steel material, the overall structure and materials can be recycled materials.
如图2、图3和图4所示,超低能耗围护结构的屋面2-1、墙面2-2、楼面2-3使用零砖零水泥可回收循环利用的材料,该材料可为有机材料,例如高分子工程塑料,或无机材料,例如具有耐火性的矿粉,可依据不同气候区调整合理热工性能,并依据屋面、墙面、楼面不同荷载要求调整围护结构基材厚度强度,主要节能性能规划设计大幅超越现行国际及中国标准的规定,特别针对热工性能传热系数、安全防火要求,符合抗飓风、蒲福风级、抗弯破坏荷载、隔音,抗冻、建筑材料中无放射性及有害物质含量的要求。设计使用双腔层围护结构基材或单腔层围护结构基材。As shown in Fig. 2, Fig. 3 and Fig. 4, the roof 2-1, the wall 2-2 and the floor 2-3 of the ultra-low energy enclosure structure can be recycled and recycled using zero brick and zero cement. For organic materials, such as polymer engineering plastics, or inorganic materials, such as fire-resistant mineral powder, the reasonable thermal performance can be adjusted according to different climate zones, and the structural foundation can be adjusted according to different load requirements of roof, wall and floor. Material thickness strength, main energy-saving performance planning and design greatly exceeds the current international and Chinese standards, especially for thermal performance heat transfer coefficient, safety fire protection requirements, in line with anti-hurricane, Beaufort wind class, bending damage load, sound insulation, anti-freeze, construction There are no requirements for radioactive and hazardous substances in the material. The design uses a dual cavity encapsulation substrate or a single cavity encapsulation substrate.
如图3所示,双腔层围护结构基材包括双腔层、双腔层内的双腔层中空内膜腔高分子材料层3-2、双腔层上下的双腔层上下凹凸接点3-3及复合于双腔层两侧的双腔层纳米耐火无机材料层3-1。As shown in FIG. 3, the double-cavity layer enveloping structure substrate comprises a double-cavity layer, a double-cavity layer, a hollow cavity layer, a polymer material layer 3-2, and a double-cavity layer upper and lower double-cavity layer upper and lower bump contacts. 3-3 and a double-cavity nano-refractory inorganic material layer 3-1 compounded on both sides of the double-cavity layer.
如图4所示,单腔层围护结构基材包括单腔层、单腔层内的单腔层中空内膜腔高分子材料层4-2、单腔层上下的单腔层上下凹凸接点4-3及复合于单腔层两侧的单腔层纳米耐火无机材料层4-1。As shown in FIG. 4, the single-cavity layer encapsulating structure substrate comprises a single cavity layer, a single cavity layer in a single cavity layer, a hollow inner film cavity polymer material layer 4-2, and a single cavity layer upper and lower single cavity layer upper and lower bump contacts. 4-3 and a single-cavity nano-refractory inorganic material layer 4-1 composited on both sides of the single-cavity layer.
超低能耗围护结构基材的生产是以智能自动化无人工厂进行生产,以自有专用程序软件,智能拆图规划设计联网自动化装备,生产加工围护结构基材及接点结构件,分别应用于屋面、墙面、楼面系统,形成智能产业化的生产。生产内容主要包括如下:The production of ultra-low energy enveloping structure substrate is produced by intelligent automatic unmanned factory. With its own special program software, intelligent disassembly planning and design of networked automation equipment, production and processing of the envelope structure substrate and joint structure parts, respectively In the roof, wall and floor systems, the production of intelligent industrialization is formed. The production content mainly includes the following:
a.如图5、图6和图7所示,围护结构基材左右接点结构件,实施方式是针对结构件的结构强度、冷桥、保温、耐火、防水,围护结构基材左右接点结构件包括有转角结构件、并接结构件及封边结构件。转角结构件包括转角围护结构基材5-1、转角工程塑钢内衬5-3、转角纳米无机耐火材料夹层5-2 及转角铝合金结构护边5-4。转角铝合金结构护边5-4的内部复合有转角工程塑钢内衬5-3,转角铝合金结构护边5-4的外部复合有转角纳米无机耐火材料夹层5-2,两个转角围护结构基材5-1通过转角铝合金结构护边5-4相互垂直安装,形成围护结构的转角。并接结构件包括并接围护结构基材6-1、并接纳米无机耐火材料夹层6-2、并接铝合金结构护边6-3及并接工程塑钢内衬6-4。并接铝合金结构护边6-3复合有并接纳米无机耐火材料夹层6-2和并接工程塑钢内衬6-4,两个并接围护结构基材6-1通过并接铝合金结构护边6-3并接。封边结构件包括封边围护结构基材7-1、封边工程塑钢内衬7-2、封边铝合金结构护边7-3及封边纳米无机耐火材料夹层7-4。封边铝合金结构护边7-3复合有封边工程塑钢内衬7-2和封边纳米无机耐火材料夹层7-4,封边围护结构基材7-1的端部通过封边铝合金结构护边7-3封住。b.如图8所示,屋面结构由屋面围护结构基材8-4、屋面镀铝锌高强度轻钢材质8-6、屋面天花板结构基材8-5、屋面防水层8-3、饰面瓦结构条8-2、饰面瓦8-1组成。屋面天花板结构基材8-5上依次安装有屋面镀铝锌高强度轻钢材质8-6,屋面围护结构基材8-4、屋面防水层8-3、饰面瓦结构条8-2及饰面瓦8-1。a. As shown in FIG. 5, FIG. 6 and FIG. 7, the left and right joint structural members of the enclosure structure are implemented for the structural strength, cold bridge, heat preservation, fire resistance and waterproof of the structural members, and the left and right joints of the enclosing structure substrate. The structural member comprises a corner structural member, a parallel structural member and an edge sealing structural member. The corner structural member includes a corner enclosing structure substrate 5-1, a corner engineering plastic steel lining 5-3, a corner nano inorganic refractory interlayer 5-2 And corner aluminum alloy structure retaining edge 5-4. The inner part of the corner aluminum alloy structure retaining edge 5-4 is compounded with a corner engineering steel lining 5-3, and the outer corner of the corner aluminum alloy structure retaining edge 5-4 is composited with a corner nano inorganic refractory interlayer 5-2, two corner enclosures The structural substrate 5-1 is mounted perpendicularly to each other by the corner aluminum alloy structural bead 5-4 to form a corner of the envelope structure. The parallel structural member comprises a parallel enclosing structure substrate 6-1, a nano inorganic refractory interlayer 6-2, a parallel aluminum alloy structural edge 6-3 and a parallel engineering steel lining 6-4. The aluminum alloy structure retaining edge 6-3 is combined with the nano inorganic refractory interlayer 6-2 and the parallel engineering steel lining 6-4, and the two parallel enclosing structure substrate 6-1 is connected by the aluminum alloy The structural edge 6-3 is connected in parallel. The edge sealing structural member comprises an edge sealing enclosing structure substrate 7-1, an edge sealing engineering steel inner liner 7-2, an edge sealing aluminum alloy structural retaining edge 7-3 and an edge sealing nano inorganic refractory interlayer 7-4. Edge-sealing aluminum alloy structure retaining edge 7-3 composite with edge-sealing engineering steel lining 7-2 and edge-sealing nano-inorganic refractory interlayer 7-4, edge-sealing structure substrate 7-1 end through edge-sealing aluminum The alloy structure retaining edge 7-3 is sealed. b. As shown in Fig. 8, the roof structure is composed of a roofing structure substrate 8-4, a roofing galvanized high-strength light steel material 8-6, a roofing ceiling structure substrate 8-5, a roofing waterproofing layer 8-3, The veneer tile structure 8-2 and the veneer tile 8-1 are composed. The roofing ceiling structure substrate 8-5 is sequentially installed with roofing galvanized high-strength light steel material 8-6, roofing envelope structure substrate 8-4, roofing waterproof layer 8-3, facing tile structure strip 8-2 And facing tile 8-1.
c.如图9所示,楼面结构由楼面围护结构基材9-2、楼板饰面材9-1、楼面防水层9-3、楼面镀铝锌高强度轻钢材质9-4、楼面天花板结构基材9-5组成。楼面天花板结构基材9-5上依次安装有楼面镀铝锌高强度轻钢材质9-4,楼面防水层9-3,楼面围护结构基材9-2及楼板饰面材9-1。c. As shown in Figure 9, the floor structure consists of the floor covering structure base material 9-2, the floor slab surface material 9-1, the floor waterproof layer 9-3, and the floor galvanized high-strength light steel material 9 -4. Floor ceiling structure substrate 9-5. Floor-to-ceiling structure base material 9-5 is sequentially installed with floor galvanized high-strength light steel material 9-4, floor waterproof layer 9-3, floor envelope structure substrate 9-2 and floor slab surface material 9-1.
d.如图10和图11所示,墙面结构可依据不同气候区调整使用双腔层墙面结构或单腔层墙面结构。双腔层墙面结构由双腔层墙面围护结构基材10-1和设置于双腔层墙面围护结构基材10-1之间的双腔层墙面镀铝锌高强度轻钢材质10-2组成。单腔层墙面结构由单腔层墙面围护结构基材11-1和设置于单腔层墙面围护结构基材11-1之间的单腔层墙面镀铝锌高强度轻钢材质11-2组成。d. As shown in Fig. 10 and Fig. 11, the wall structure can be adjusted according to different climate zones using a double cavity wall structure or a single cavity wall structure. The double-cavity wall structure is composed of a double-cavity wall enclosing structure substrate 10-1 and a double-cavity wall surface galvanized high-strength light disposed between the double-cavity wall enclosing structure substrate 10-1 Steel material 10-2 composition. The single-cavity wall structure is made of a single-cavity wall enclosing structure substrate 11-1 and a single-cavity wall surface galvanized high-strength light disposed between the single-cavity wall enclosing structure substrate 11-1 Steel material 11-2 composition.
本发明提供一种围护结构基材的制造方法,制造时将未使用的围护结构基材的材料与回收的围护结构基材的材料混合,制造方法包括:The invention provides a method for manufacturing a protective structure substrate, which is prepared by mixing materials of an unused envelope substrate with materials of the recovered envelope substrate, and the manufacturing method comprises:
将未使用的有机围护结构基材的材料与回收的有机围护结构基材的材料以重量比为65%:35%混合,通过计算机软件控制自动押出设备押出成型,制成中空内膜腔高分子材料层; The material of the unused organic enclosure substrate and the material of the recovered organic enclosure substrate are mixed at a weight ratio of 65%:35%, and the automatic extrusion device is controlled by computer software to form a hollow endoluminal cavity. Polymer material layer;
将未使用的无机围护结构基材的材料与回收的无机围护结构基材的材料以重量比为75%:25%混合,通过计算机软件控制自动定型设备定型,制成纳米耐火无机材料层;及The material of the unused inorganic enclosure substrate and the material of the recovered inorganic enclosure substrate are mixed at a weight ratio of 75%:25%, and the automatic styling equipment is controlled by computer software to form a nano refractory inorganic material layer. ;and
将中空内膜腔高分子材料层与纳米耐火无机材料层复合形成围护结构基材。The hollow inner membrane cavity polymer material layer and the nano refractory inorganic material layer are combined to form a sheath structure substrate.
上述的未使用的材料为新的材料,回收的材料为旧的材料。The above unused materials are new materials and the recycled materials are old materials.
如图12所示,围护结构基材自动化生产与可再循环材料使用,实施方式是:结合全球网络异地协同建筑设计,物联网大规模个性化定制,以智能自动化无人工厂生产,将纳米耐火无机材料与中空内膜腔高分子材料以自动化结合,将无机有机两种材料优势合二为一,依据不同使用范围进行配方调整,户外使用考虑寒带、温带、热带气候区配方,室内使用考虑干燥区域、潮热区域配方;制程的第一次反应加入主复合材料配料,比重占65%~75%,第二次反应可使用再回收本身有机无机材料,分类粉碎造粒,比重占25%~35%,再加入配方添加剂,在自动化生产下温度、压力、速度可输入、调整,质量容易控制,自动押出设备使中空内膜腔高分子材料成型,经由纳米耐火无机材料定型设备,再自动化结合,进入恒温房养护区,制成围护结构基材及耐火防水复合基材,整体围护结构基材皆为可再循环材料使用。 As shown in Figure 12, the automated production of the envelope structure and the use of recyclable materials, the implementation is: combined with global network collaborative design of the site, large-scale personalized customization of the Internet of Things, intelligent automated automated unmanned factory production, nano The refractory inorganic material and the hollow inner membrane cavity polymer material are automatically combined, and the inorganic and organic materials are combined into one. The formula is adjusted according to different use ranges, and the outdoor use considers the cold zone, temperate zone and tropical climate zone formula, and the indoor use considerations Dry zone, hot flash zone formula; the first reaction of the process is added to the main composite material, the proportion is 65% to 75%, and the second reaction can be used to recycle the organic and inorganic materials, and the crushing and granulation, the proportion is 25%. ~35%, adding formula additives, temperature, pressure, speed can be input and adjusted under automatic production, quality is easy to control, automatic extrusion equipment makes hollow endoluminal cavity polymer material molding, through nano refractory inorganic material shaping equipment, and then automated Combined, enter the constant temperature room curing area, make the envelope structure substrate and fireproof and waterproof The substrate and the integral encapsulation substrate are all recyclable materials.

Claims (10)

  1. 可再循环材料使用的被动式超低能耗绿色建筑,其特征在于:所述建筑包括超低能耗围护结构和建筑轻钢抗震结构,超低能耗围护结构包括围护结构基材和围护结构基材左右接点结构件,围护结构基材为可再循环材料使用,由中空内膜腔高分子材料层与纳米耐火无机材料层复合而成,围护结构基材的两端设有上下凹凸接点,上下的围护结构基材通过上下凹凸接点连接,左右的围护结构基材通过围护结构基材左右接点结构件连接,从而形成超低能耗围护结构,超低能耗围护结构通过螺丝固定于建筑轻钢抗震结构上。Passive ultra-low-energy green building for recyclable materials, characterized in that the building comprises an ultra-low energy enclosure structure and an architectural light steel seismic structure, and the ultra-low energy enclosure structure comprises a support structure substrate and a retaining structure The left and right joint structural members of the substrate are used as a recyclable material, and are composed of a hollow inner membrane cavity polymer material layer and a nano refractory inorganic material layer, and both ends of the enclosing structure substrate are provided with upper and lower bumps. The joints of the upper and lower enclosures are connected by upper and lower bump joints, and the left and right enclosure substrates are connected by the left and right joints of the enclosure structure to form an ultra-low energy enclosure structure, and the ultra-low energy enclosure structure is passed. The screws are fixed on the seismic structure of the building light steel.
  2. 根据权利要求1所述的可再循环材料使用的被动式超低能耗绿色建筑,其特征是:所述建筑轻钢抗震结构与超低能耗围护结构的屋面(2-1)、墙面(2-2)及楼面(2-3)结合,建筑轻钢抗震结构及围护结构基材形成一体。The passive ultra-low energy green building used in the recyclable material according to claim 1, characterized in that: the building light steel seismic structure and the roof of the ultra low energy enclosure structure (2-1), wall surface (2 -2) Combined with the floor (2-3), the building light steel seismic structure and the envelope structure substrate are integrated.
  3. 根据权利要求1所述的可再循环材料使用的被动式超低能耗绿色建筑,其特征在于:所述超低能耗围护结构的屋面(2-1)、墙面(2-2)及楼面(2-3)由可回收循环利用的材料制成,超低能耗围护结构的材料能够依据不同气候区调整热工性能,围护结构基材厚度和强度能够依据屋面(2-1)、墙面(2-2)及楼面(2-3)不同荷载要求而调整,围护结构基材包括双腔层围护结构基材和单腔层围护结构基材。A passive ultra low energy green building for use in a recyclable material according to claim 1, characterized in that: the roof (2-1), the wall surface (2-2) and the floor of the ultra low energy enclosure (2-3) Made of materials that can be recycled and recycled, the material of the ultra-low energy enclosure structure can adjust the thermal performance according to different climate zones. The thickness and strength of the enclosure structure can be based on the roof (2-1). The wall surface (2-2) and the floor surface (2-3) are adjusted according to different load requirements, and the enclosure structure substrate comprises a double cavity layer enclosing structure substrate and a single cavity layer enclosing structure substrate.
  4. 根据权利要求3所述的可再循环材料使用的被动式超低能耗绿色建筑,其特征是:所述双腔层围护结构基材包括双腔层、双腔层内的双腔层中空内膜腔高分子材料层(3-2)、双腔层上下的双腔层上下凹凸接点(3-3)及复合于双腔层两侧的双腔层纳米耐火无机材料层(3-1)。The passive ultra low energy green building used in the recyclable material according to claim 3, wherein the double cavity layer encapsulating substrate comprises a double cavity layer and a double cavity layer hollow inner membrane in the double cavity layer. The cavity polymer material layer (3-2), the double cavity layer upper and lower bump contacts (3-3) above and below the double cavity layer, and the double cavity layer nano refractory inorganic material layer (3-1) composited on both sides of the double cavity layer.
  5. 根据权利要求3所述的可再循环材料使用的被动式超低能耗绿色建筑,其特征是:所述单腔层围护结构基材包括单腔层、单腔层内的单腔层中空内膜腔高分子材料(4-2)、单腔层上下的单腔层上下凹凸接点(4-3)及复合于单腔层两侧的单腔层纳米耐火无机材料层(4-1)。The passive ultra-low energy green building used in the recyclable material according to claim 3, wherein the single cavity layer encapsulation substrate comprises a single cavity layer and a single cavity layer hollow inner membrane in a single cavity layer. The cavity polymer material (4-2), the single cavity layer upper and lower bump contacts (4-3) above and below the single cavity layer, and the single cavity layer nano refractory inorganic material layer (4-1) compounded on both sides of the single cavity layer.
  6. 根据权利要求3所述的可再循环材料使用的被动式超低能耗绿色建筑,其特征是:所述超低能耗围护结构,包括:A passive ultra low energy green building for use in a recyclable material according to claim 3, wherein said ultra low energy containment structure comprises:
    屋面结构,由屋面围护结构基材(8-4)、屋面镀铝锌高强度轻钢材质(8-6)、屋面天花板结构基材(8-5)、屋面防水层(8-3)、饰面瓦结构条 (8-2)及饰面瓦(8-1)组成,屋面天花板结构基材(8-5)上依次安装有屋面镀铝锌高强度轻钢材质(8-6),屋面围护结构基材(8-4)、屋面防水层(8-3)、饰面瓦结构条(8-2)及饰面瓦(8-1);Roof structure, from roofing structure substrate (8-4), roofing galvanized high-strength light steel (8-6), roofing ceiling structure (8-5), roofing waterproofing layer (8-3) Veneered tile structure (8-2) and facing tile (8-1), roofing structure base material (8-5) is installed with roofing galvanized high-strength light steel material (8-6), roofing structure base (8-4), roofing waterproofing layer (8-3), facing tile structure strip (8-2) and facing tile (8-1);
    楼面结构,由楼面围护结构基材(9-2)、楼板饰面材(9-1)、楼面防水层(9-3)、楼面镀铝锌高强度轻钢材质(9-4)、楼面天花板结构基材(9-5)组成,楼面天花板结构基材(9-5)上依次安装有楼面镀铝锌高强度轻钢材质(9-4)、楼面防水层(9-3)、楼面围护结构基材(9-2)及楼板饰面材(9-1);Floor structure, floor covering structure base material (9-2), floor slab surface material (9-1), floor waterproof layer (9-3), floor galvanized high-strength light steel material (9 -4), the floor ceiling structure substrate (9-5) is composed, and the floor ceiling structure substrate (9-5) is sequentially installed with the floor galvanized high-strength light steel material (9-4) and the floor surface. Waterproof layer (9-3), floor enclosing structure substrate (9-2) and floor veneer (9-1);
    双腔层墙面结构,由双腔层墙面围护结构基材(10-1)设置于双腔层墙面围护结构基材(10-1)之间的双腔层墙面镀铝锌高强度轻钢材质(10-2)组成;及Double-cavity wall structure, double-cavity wall aluminized by double-cavity wall enclosing structure substrate (10-1) disposed between double-cavity wall enclosing structure substrate (10-1) Zinc high strength light steel material (10-2); and
    单腔层墙面结构,由单腔层墙面围护结构基材(11-1)设置于单腔层墙面围护结构基材(11-1)之间的单腔层墙面镀铝锌高强度轻钢材质(11-2)组成。Single-cavity wall structure, single-cavity wall aluminized between single-cavity wall enclosing structure substrate (11-1) and single-cavity wall enclosing structure substrate (11-1) Zinc high strength light steel material (11-2).
  7. 根据权利要求1所述的可再循环材料使用的被动式超低能耗绿色建筑,其特征是:所述围护结构基材左右接点结构件,包括:The passive ultra-low-energy green building used in the recyclable material according to claim 1, wherein: the left and right joint structural members of the enclosure structure comprise:
    转角结构件,包括转角围护结构基材(5-1)、转角工程塑钢内衬(5-3)、转角纳米无机耐火材料夹层(5-2)及转角铝合金结构护边(5-4);转角铝合金结构护边(5-4)的内部复合有转角工程塑钢内衬(5-3),转角铝合金结构护边(5-4)的外部复合有转角纳米无机耐火材料夹层(5-2),两个转角围护结构基材(5-1)通过转角铝合金结构护边(5-4)相互垂直安装,形成围护结构的转角;Corner structural members, including corner enclosing structure substrate (5-1), corner engineering plastic steel lining (5-3), corner nano inorganic refractory interlayer (5-2) and corner aluminum alloy structure retaining edge (5-4 The inside of the corner aluminum alloy structure retaining edge (5-4) is compounded with a corner engineering steel lining (5-3), and the corner aluminum alloy structure retaining edge (5-4) is externally laminated with a corner nano inorganic refractory interlayer ( 5-2), the two corner envelope structure substrates (5-1) are vertically mounted to each other by the corner aluminum alloy structure retaining edge (5-4) to form a corner of the enclosure structure;
    并接结构件,包括并接围护结构基材(6-1)、并接纳米无机耐火材料夹层(6-2)、并接铝合金结构护边(6-3)及并接工程塑钢内衬(6-4);并接铝合金结构护边(6-3)复合有并接纳米无机耐火材料夹层(6-2)和并接工程塑钢内衬(6-4),两个并接围护结构基材(6-1)通过并接铝合金结构护边(6-3)并接;及Connected structural parts, including the enclosing structure substrate (6-1), and the nano inorganic refractory interlayer (6-2), and the aluminum alloy structure retaining edge (6-3) and the parallel engineering steel Lining (6-4); combined with aluminum alloy structure retaining edge (6-3) composite with parallel nano inorganic refractory interlayer (6-2) and parallel engineering steel lining (6-4), two parallel The enclosing structure substrate (6-1) is connected by abutting the aluminum alloy structure retaining edge (6-3); and
    封边结构件,包括封边围护结构基材(7-1)、封边工程塑钢内衬(7-2)、封边铝合金结构护边(7-3)及封边纳米无机耐火材料夹层(7-4);封边铝合金结构护边(7-3)复合有封边工程塑钢内衬(7-2)和封边纳米无机耐火材料夹层(7-4),封边围护结构基材(7-1)的端部通过封边铝合金结构护 边(7-3)封住。Edge-sealing structural parts, including edge-sealing structure base material (7-1), edge-sealing engineering steel lining (7-2), edge-sealing aluminum alloy structure edge protection (7-3) and edge-sealing nano-inorganic refractory Interlayer (7-4); edge-sealing aluminum alloy structural edge protection (7-3) composite with edge-sealing engineering steel lining (7-2) and edge-sealing nano-inorganic refractory interlayer (7-4), edge-sealing enclosure The end of the structural substrate (7-1) is protected by an edged aluminum alloy structure Bound (7-3).
  8. 一种围护结构基材的制造方法,制造时将未使用的围护结构基材的材料与回收的围护结构基材的材料混合,制造方法包括:A method for manufacturing a substrate for a containment structure, which comprises mixing a material of an unused envelope substrate with a material of the recovered envelope substrate, and the manufacturing method comprises:
    将未使用的有机围护结构基材的材料与回收的有机围护结构基材的材料以重量比为65%:35%混合,通过计算机软件控制自动押出设备押出成型,制成中空内膜腔高分子材料层;The material of the unused organic enclosure substrate and the material of the recovered organic enclosure substrate are mixed at a weight ratio of 65%:35%, and the automatic extrusion device is controlled by computer software to form a hollow endoluminal cavity. Polymer material layer;
    将未使用的无机围护结构基材的材料与回收的无机围护结构基材的材料以重量比为75%:25%混合,通过计算机软件控制自动定型设备定型,制成纳米耐火无机材料层;及The material of the unused inorganic enclosure substrate and the material of the recovered inorganic enclosure substrate are mixed at a weight ratio of 75%:25%, and the automatic styling equipment is controlled by computer software to form a nano refractory inorganic material layer. ;and
    将中空内膜腔高分子材料层与纳米耐火无机材料层复合形成围护结构基材。The hollow inner membrane cavity polymer material layer and the nano refractory inorganic material layer are combined to form a sheath structure substrate.
  9. 根据权利要求8所述的围护结构基材的制造方法,其特征是:在进行第一次反应之前,依据不同气候区使用进行原材料的配方的调整;The method for manufacturing a protective structure substrate according to claim 8, wherein the adjustment of the formulation of the raw material is performed according to the use of different climatic zones before the first reaction;
    围护结构基材包括双腔层围护结构基材和单腔层围护结构基材,双腔层围护结构基材包括双腔层中空内膜腔高分子材料层(3-2)和纳米耐火无机材料层(3-1),双腔层中空内膜腔高分子材料层(3-2)的两侧经由纳米耐火无机材料定型设备与纳米耐火无机材料层(3-1)自动化结合,接着进入恒温房养护区,形成双腔层围护结构基材;单腔层围护结构基材包括单腔层中空内膜腔高分子材料层(4-2)和纳米耐火无机材料层(4-1),单腔层中空内膜腔高分子材料层(4-2)的两侧经由纳米耐火无机材料定型设备与纳米耐火无机材料层(4-1)自动化结合,接着进入恒温房养护区,形成单腔层围护结构基材。The enclosure substrate comprises a double-cavity encapsulation substrate and a single-chamber encapsulation substrate, and the double-cavity encapsulation substrate comprises a double-cavity hollow endoluminal polymer layer (3-2) and The nano refractory inorganic material layer (3-1), the two-cavity hollow inner membrane cavity polymer material layer (3-2) is automatically combined on both sides via a nano refractory inorganic material sizing device and a nano refractory inorganic material layer (3-1) And then enter the constant temperature room curing area to form a double-cavity layer of the protective structure substrate; the single-chamber layer of the protective structure substrate comprises a single-cavity hollow endoluminal cavity polymer material layer (4-2) and a nano-refractory inorganic material layer ( 4-1), the two sides of the single-cavity hollow inner membrane cavity polymer material layer (4-2) are automatically combined with the nano refractory inorganic material layer (4-1) through the nano refractory inorganic material sizing device, and then enter the constant temperature room curing The zone forms a single cavity layer encapsulating substrate.
  10. 根据权利要求9所述的围护结构基材的制造方法,其特征是:依据不同气候区使用进行原材料的配方的调整包括:户外使用考虑寒带、温带及热带气候区,室内使用考虑干燥区域和潮热区域。 The method for manufacturing a protective structure substrate according to claim 9, wherein the adjustment of the formulation of the raw material according to the use of different climatic zones comprises: considering the cold zone, the temperate zone and the tropical climate zone for outdoor use, and considering the dry zone for indoor use and Hot flash area.
PCT/CN2016/074713 2015-02-27 2016-02-26 Passive ultra-low energy-consumption building and method for manufacturing enclosing structure substrate WO2016134674A1 (en)

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