WO2016122248A1 - Procédé de placage autocatalytique pour membrane de séparation cylindrique ou tubulaire et appareil de placage correspondant - Google Patents
Procédé de placage autocatalytique pour membrane de séparation cylindrique ou tubulaire et appareil de placage correspondant Download PDFInfo
- Publication number
- WO2016122248A1 WO2016122248A1 PCT/KR2016/001001 KR2016001001W WO2016122248A1 WO 2016122248 A1 WO2016122248 A1 WO 2016122248A1 KR 2016001001 W KR2016001001 W KR 2016001001W WO 2016122248 A1 WO2016122248 A1 WO 2016122248A1
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- Prior art keywords
- plating
- tubular
- support
- cylindrical
- cylindrical support
- Prior art date
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- 238000007747 plating Methods 0.000 title claims abstract description 399
- 239000012528 membrane Substances 0.000 title claims description 43
- 238000000034 method Methods 0.000 title claims description 33
- 238000000926 separation method Methods 0.000 title claims description 28
- 238000007772 electroless plating Methods 0.000 title claims description 23
- 229910052751 metal Inorganic materials 0.000 claims abstract description 79
- 239000002184 metal Substances 0.000 claims abstract description 79
- 238000006243 chemical reaction Methods 0.000 claims abstract description 58
- 238000004519 manufacturing process Methods 0.000 claims abstract description 31
- 239000007788 liquid Substances 0.000 claims description 76
- 239000007789 gas Substances 0.000 claims description 54
- 239000001257 hydrogen Substances 0.000 claims description 39
- 229910052739 hydrogen Inorganic materials 0.000 claims description 39
- 229910052763 palladium Inorganic materials 0.000 claims description 34
- 229910001252 Pd alloy Inorganic materials 0.000 claims description 9
- 125000004435 hydrogen atom Chemical class [H]* 0.000 claims description 8
- 229910010293 ceramic material Inorganic materials 0.000 claims description 7
- 235000013399 edible fruits Nutrition 0.000 claims description 7
- 239000003507 refrigerant Substances 0.000 claims description 7
- 238000004544 sputter deposition Methods 0.000 claims description 7
- 238000005498 polishing Methods 0.000 claims description 3
- 230000001737 promoting effect Effects 0.000 claims description 3
- 230000002093 peripheral effect Effects 0.000 claims description 2
- KDLHZDBZIXYQEI-UHFFFAOYSA-N Palladium Chemical compound [Pd] KDLHZDBZIXYQEI-UHFFFAOYSA-N 0.000 description 68
- 239000010410 layer Substances 0.000 description 46
- 239000000243 solution Substances 0.000 description 33
- 150000002431 hydrogen Chemical class 0.000 description 20
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 12
- 239000012530 fluid Substances 0.000 description 12
- 239000000126 substance Substances 0.000 description 11
- 239000003638 chemical reducing agent Substances 0.000 description 8
- 239000000463 material Substances 0.000 description 8
- 239000011148 porous material Substances 0.000 description 8
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 7
- 230000008569 process Effects 0.000 description 7
- 239000002699 waste material Substances 0.000 description 7
- -1 and further Substances 0.000 description 5
- 239000000919 ceramic Substances 0.000 description 5
- 230000035699 permeability Effects 0.000 description 5
- 238000005229 chemical vapour deposition Methods 0.000 description 4
- 239000002131 composite material Substances 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- 229910052759 nickel Inorganic materials 0.000 description 4
- 150000003839 salts Chemical class 0.000 description 4
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 3
- 229910052782 aluminium Inorganic materials 0.000 description 3
- 229910052799 carbon Inorganic materials 0.000 description 3
- 230000003197 catalytic effect Effects 0.000 description 3
- 229910052802 copper Inorganic materials 0.000 description 3
- 239000010949 copper Substances 0.000 description 3
- 238000009792 diffusion process Methods 0.000 description 3
- 229910021645 metal ion Inorganic materials 0.000 description 3
- 229910052709 silver Inorganic materials 0.000 description 3
- 238000005118 spray pyrolysis Methods 0.000 description 3
- 229910052719 titanium Inorganic materials 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- KCXVZYZYPLLWCC-UHFFFAOYSA-N EDTA Chemical compound OC(=O)CN(CC(O)=O)CCN(CC(O)=O)CC(O)=O KCXVZYZYPLLWCC-UHFFFAOYSA-N 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 230000015556 catabolic process Effects 0.000 description 2
- 239000008139 complexing agent Substances 0.000 description 2
- 238000006731 degradation reaction Methods 0.000 description 2
- 239000012153 distilled water Substances 0.000 description 2
- 239000000428 dust Substances 0.000 description 2
- 239000010408 film Substances 0.000 description 2
- 229910052737 gold Inorganic materials 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 230000017525 heat dissipation Effects 0.000 description 2
- 238000007654 immersion Methods 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 150000002739 metals Chemical class 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 229910052758 niobium Inorganic materials 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 229910052710 silicon Inorganic materials 0.000 description 2
- 239000003381 stabilizer Substances 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- 238000004381 surface treatment Methods 0.000 description 2
- 229910052720 vanadium Inorganic materials 0.000 description 2
- 238000005406 washing Methods 0.000 description 2
- 229910052726 zirconium Inorganic materials 0.000 description 2
- 229910018072 Al 2 O 3 Inorganic materials 0.000 description 1
- 229910052684 Cerium Inorganic materials 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- MYMOFIZGZYHOMD-UHFFFAOYSA-N Dioxygen Chemical compound O=O MYMOFIZGZYHOMD-UHFFFAOYSA-N 0.000 description 1
- 229910002651 NO3 Inorganic materials 0.000 description 1
- NHNBFGGVMKEFGY-UHFFFAOYSA-N Nitrate Chemical compound [O-][N+]([O-])=O NHNBFGGVMKEFGY-UHFFFAOYSA-N 0.000 description 1
- 101150003085 Pdcl gene Proteins 0.000 description 1
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 1
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 1
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 description 1
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical group [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 239000012790 adhesive layer Substances 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 239000012298 atmosphere Substances 0.000 description 1
- 229910052576 carbides based ceramic Inorganic materials 0.000 description 1
- 239000003054 catalyst Substances 0.000 description 1
- 239000013522 chelant Substances 0.000 description 1
- 229910052804 chromium Inorganic materials 0.000 description 1
- 239000011247 coating layer Substances 0.000 description 1
- 229910017052 cobalt Inorganic materials 0.000 description 1
- 239000010941 cobalt Substances 0.000 description 1
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
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- 238000000151 deposition Methods 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 229910001882 dioxygen Inorganic materials 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000009713 electroplating Methods 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 238000009499 grossing Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 229910001026 inconel Inorganic materials 0.000 description 1
- 230000008595 infiltration Effects 0.000 description 1
- 238000001764 infiltration Methods 0.000 description 1
- 229910052746 lanthanum Inorganic materials 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 229910052750 molybdenum Inorganic materials 0.000 description 1
- 150000004767 nitrides Chemical class 0.000 description 1
- 238000010899 nucleation Methods 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 230000001590 oxidative effect Effects 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
- 239000011574 phosphorus Substances 0.000 description 1
- 238000007517 polishing process Methods 0.000 description 1
- 239000005373 porous glass Substances 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 239000002244 precipitate Substances 0.000 description 1
- 230000001376 precipitating effect Effects 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- 238000002203 pretreatment Methods 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 238000006722 reduction reaction Methods 0.000 description 1
- 229910052703 rhodium Inorganic materials 0.000 description 1
- 229910052707 ruthenium Inorganic materials 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- 239000004332 silver Substances 0.000 description 1
- 239000010944 silver (metal) Substances 0.000 description 1
- 229910052712 strontium Inorganic materials 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 230000003746 surface roughness Effects 0.000 description 1
- 229910052715 tantalum Inorganic materials 0.000 description 1
- 239000010409 thin film Substances 0.000 description 1
- HPGGPRDJHPYFRM-UHFFFAOYSA-J tin(iv) chloride Chemical compound Cl[Sn](Cl)(Cl)Cl HPGGPRDJHPYFRM-UHFFFAOYSA-J 0.000 description 1
- 238000002834 transmittance Methods 0.000 description 1
- 229910052721 tungsten Inorganic materials 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D71/00—Semi-permeable membranes for separation processes or apparatus characterised by the material; Manufacturing processes specially adapted therefor
- B01D71/02—Inorganic material
- B01D71/022—Metals
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/22—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by diffusion
- B01D53/228—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by diffusion characterised by specific membranes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D67/00—Processes specially adapted for manufacturing semi-permeable membranes for separation processes or apparatus
- B01D67/0039—Inorganic membrane manufacture
- B01D67/0069—Inorganic membrane manufacture by deposition from the liquid phase, e.g. electrochemical deposition
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D69/00—Semi-permeable membranes for separation processes or apparatus characterised by their form, structure or properties; Manufacturing processes specially adapted therefor
- B01D69/04—Tubular membranes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D69/00—Semi-permeable membranes for separation processes or apparatus characterised by their form, structure or properties; Manufacturing processes specially adapted therefor
- B01D69/10—Supported membranes; Membrane supports
- B01D69/105—Support pretreatment
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D69/00—Semi-permeable membranes for separation processes or apparatus characterised by their form, structure or properties; Manufacturing processes specially adapted therefor
- B01D69/10—Supported membranes; Membrane supports
- B01D69/108—Inorganic support material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D69/00—Semi-permeable membranes for separation processes or apparatus characterised by their form, structure or properties; Manufacturing processes specially adapted therefor
- B01D69/12—Composite membranes; Ultra-thin membranes
- B01D69/1213—Laminated layers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D71/00—Semi-permeable membranes for separation processes or apparatus characterised by the material; Manufacturing processes specially adapted therefor
- B01D71/02—Inorganic material
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B3/00—Hydrogen; Gaseous mixtures containing hydrogen; Separation of hydrogen from mixtures containing it; Purification of hydrogen
- C01B3/50—Separation of hydrogen or hydrogen containing gases from gaseous mixtures, e.g. purification
- C01B3/501—Separation of hydrogen or hydrogen containing gases from gaseous mixtures, e.g. purification by diffusion
- C01B3/503—Separation of hydrogen or hydrogen containing gases from gaseous mixtures, e.g. purification by diffusion characterised by the membrane
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/06—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the coating material
- C23C14/14—Metallic material, boron or silicon
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/22—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
- C23C14/34—Sputtering
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C18/00—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
- C23C18/16—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by reduction or substitution, e.g. electroless plating
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C18/00—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
- C23C18/16—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by reduction or substitution, e.g. electroless plating
- C23C18/31—Coating with metals
- C23C18/42—Coating with noble metals
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2256/00—Main component in the product gas stream after treatment
- B01D2256/16—Hydrogen
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2323/00—Details relating to membrane preparation
- B01D2323/42—Details of membrane preparation apparatus
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2323/00—Details relating to membrane preparation
- B01D2323/50—Control of the membrane preparation process
Definitions
- the present invention relates to a method for producing a surface plated tubular or cylindrical support, and a plating reactor therefor, and more particularly to electroless separation of a tubular or cylindrical separator in the production of a composite membrane for separating hydrogen from a mixed gas or constructing a membrane reactor. It relates to a plating method and a plating apparatus using the same.
- Chemical plating is a method of treating a surface of a material with a metal layer by reducing metal ions in an aqueous solution of a metal salt and depositing it on the surface of the material without supplying electricity from the outside. These methods fall into substitutional plating, contact plating, noncatalytic chemical plating and catalytic chemical plating.
- Substituted plating is a method of immersion plating, in which a metal having a high ionization tendency is immersed in a metal solution having a high ionization tendency, and a metal having a high ionization tendency is deposited on the surface of the material while the material metal is dissolved by a local cell effect.
- the plating thickness is thin and the adhesion is not well used.
- zinc substitution plating is used as a plating pretreatment method for aluminum base.
- Contact plating is a method of forming a battery by contacting a metal to be plated with a metal, and electrodepositing the object to be plated with a negative electrode. It can be used when precipitation of electroless nickel plating is started, but it is not used much. Representative of non-catalyst chemical plating is silver mirror reaction, which is used for electric poles and the like. The surface to be plated must be activated with tin chloride (SnCl 2 ), but some precipitate even where it is not activated.
- SnCl 2 tin chloride
- Catalytic chemical plating is the electroless plating that is now commonly practiced. Precipitating a metal having a catalytic action on the surface of the material is used as a nucleus, and metal is continuously deposited thereon, which is advantageous for selectively plating only a part.
- Electroless plating is a method in which a metal plating layer can be spontaneously formed on a surface by using a reducing agent, and metal ions are reduced and precipitated to form metal plating layers by accepting electrons emitted when the reducing agent in the solution is oxidized.
- the mechanism by which the plating layer is formed on the surface can be represented by the following reaction formula.
- R is a reducing agent
- OX is an oxide of the reducing agent
- M 2+ is a metal ion
- M 0 is a reduced metal
- the electroless plating method can be applied to various metals such as copper, nickel, cobalt and palladium.
- the advantage of this method is that no special equipment such as power supply and power supply is required.
- the shape of the plating material is complicated, it is possible to form the plating layer with a uniform thickness and to form a film having excellent corrosion resistance and abrasion resistance.
- the plating solution is difficult to manufacture, the plating solution is easily decomposed, requires attention to the plating solution management, and has a disadvantage in that the plating speed is slow.
- Electroless plating has various uses, and is widely used in various mechanical parts such as electric and electronic parts, automotive exterior parts, petroleum industry, food industry equipment, and self-food.
- hydrogen separator plating may be exemplified.
- Hydrogen separation membrane is divided into molecular permeable membrane, atomic permeable membrane, electron or proton permeable membrane according to permeation mechanism.
- the atomic permeable membrane is a metal dense membrane that adsorbs hydrogen molecules on the metal surface, dissociates them into hydrogen atoms, moves between metal lattice, recombines with hydrogen molecules on the opposite side of the separator, and desorbs from the metal surface. Is transmitted.
- Metals used as hydrogen separation membranes are classified into Ti, V, Nb, Ta, and palladium based groups of Groups IV and V. Among them, membranes using palladium or palladium alloys have high hydrogen permeability and chemical stability, and thus are widely used in hydrogen purification processes. It is being used, and also shows its applicability to various industrial processes.
- the supports used for the palladium-based composite membranes are porous stainless steel, porous glass, and porous ceramics.
- methods for preparing palladium-based composite membranes include sputtering, chemical vapor deposition (CVD), electrolytic plating, electroless plating, and spray pyrolysis ( spray pyrolysis) is used.
- the surface of the support is not in the form of a flat plate, so that the support may be compared to methods such as sputtering, chemical vapor deposition (CVD) and spray pyrolysis.
- Chemical plating such as electroless plating in which a metal layer is formed by chemical reaction by immersion in a plating solution, is economical and easy to manufacture.
- a first step of preparing a plating reactor provided; And a second step of plating in a state in which the rotating shaft and the plating surface are in parallel while rotating the tubular or cylindrical support by rotating the tubular or cylindrical support on the longitudinal central axis of the tubular or cylindrical support in the plating vessel filled with a plating solution.
- a method for producing a phosphorus surface plated tubular or cylindrical support is provided.
- the second aspect of the present invention is a plating reactor containing a plating liquid having a cross-sectional shape concentric with the vertical cross section of the support with respect to the longitudinal central axis of the tubular or cylindrical support. Vessel; And a support rotating motor for rotating the longitudinal central axis of the tubular or cylindrical support in the rotational axis, wherein the tubular or cylindrical support is rotated and the plating solution is vortexed while the plating solution is plated in parallel with the rotational axis.
- a method of manufacturing a tubular or cylindrical hydrogen separation membrane the plating reactor having a plating container having a cross-sectional shape concentric with the vertical cross section of the support based on the longitudinal central axis of the tubular or cylindrical porous support.
- a method of manufacturing a surface-plated tubular or cylindrical support the plating vessel containing a plating solution; And a first step of preparing a plating reactor having a gas droplet injector installed below the plating vessel and injecting a gas bubble in a manner of forming turbulence in the plating liquid. And forming a gas bubble turbulence at the bottom of the plating vessel during plating of the tubular or cylindrical support, so that the gas bubble turbulence moves upward by buoyancy, without the metal concentration gradient depending on the distance from the support surface and without the metal concentration gradient between the upper and lower portions of the plating liquid. And a second step of mixing the plating solution so that the metal concentration is uniform and removing a gas generated during the plating reaction on the support surface from the support surface.
- a plating reactor for plating a tubular or cylindrical support surface, the plating vessel containing a plating liquid in a form capable of accommodating a tubular or cylindrical support; And a gas droplet injector installed under the plating vessel to inject gas bubbles in a manner of forming turbulence in the plating liquid, wherein the gas bubbles injected into the turbulence move upward by buoyancy and according to a distance from the support surface.
- Plating reactor characterized in that the plating liquid is mixed so that the metal concentration of the plating liquid is uniform without the concentration gradient and the metal concentration gradient between the upper and lower portions of the plating liquid, and the gas generated during the plating reaction on the support surface is removed from the support surface to improve the plating efficiency.
- a plating layer is formed on a surface of a support by placing a support in a reactor filled with a plating liquid to induce a plating reaction such as a metal reduction reaction by contacting a plating component on a surface of the support.
- the process is carried out.
- bubbles are generated due to a gas such as nitrogen (N 2 ) gas, and these bubbles may form pores in the plating layer or stay in the plating layer for a certain time to hinder the plating reaction itself, resulting in deterioration of plating quality. .
- a concentration gradient of the plating component may occur in the reactor, and thus the efficiency of the plating reaction may decrease with time, and the efficiency of the plating reaction may also be reduced by exothermic or endothermic due to the plating reaction.
- the rotating shaft and the plated surface is vortexed by rotating the tubular or cylindrical support by rotating the tubular or cylindrical support around the longitudinal central axis of the tubular or cylindrical support. It has been found that plating in parallel can improve plating quality and make the plating reaction more efficient.
- the gas bubble turbulence is moved upward by buoyancy, so that the metal between the upper and lower portions of the plating liquid without the gradient of metal concentration according to the distance from the surface of the support.
- the plating liquid can be improved and the plating reaction can be performed more efficiently by mixing the plating liquid so that the metal concentration of the plating liquid is uniform without concentration gradient, and removing the gas generated during the plating reaction on the support surface from the support surface. .
- the present invention is based on this.
- Plating vessel to accommodate the plating solution; And a first step of preparing a plating reactor having a gas droplet injector installed below the plating vessel and injecting a gas bubble in a manner of forming turbulence in the plating liquid.
- the plating liquid is mixed so that the metal concentration of the plating liquid is uniform without the metal concentration gradient according to the distance from the support surface and without the metal concentration gradient between the upper and lower portions of the plating liquid, and occurs during the plating reaction on the surface of the support. And a second step of removing the gas from the support surface.
- the gas formed by the plating reaction (for example, nitrogen gas) forms pores in the plating coating layer or inhibits plating, but in the present invention, as described above, by rotating and plating the support to be plated, and / or a gas formed under the plating vessel
- the drop turbulence is moved upward by buoyancy, thereby allowing the gases to desorb well from the plating surface to solve the above problem.
- the plating reactor is provided with a temperature control jacket on the outer surface of the plating vessel, if the plating reaction is an exothermic reaction, the refrigerant in the temperature control jacket flows, if the plating reaction is an endothermic reaction, the fruit in the temperature control jacket flows It may be there.
- the Pd or Pd alloy after performing the electroless plating in the production of the hydrogen separation membrane, it may be heat-treated in a hydrogen-containing gas atmosphere at a temperature of 450-550 °C for 1 to 20 hours.
- the support rotating motor 20 is rotated in the plating container 10 filled with a plating solution as shown in FIG. 2.
- the tubular or cylindrical support 1 is rotated around the longitudinal center axis of the tubular or cylindrical support 1, the tubular or cylindrical support 1 is rotated and is vortexed to form a plating solution while the plating axis is plated in parallel with the rotation axis and the plating surface.
- the separation of generated bubbles is facilitated and the concentration gradient inside the plating vessel is not only minimized, and heat dissipation is facilitated, thereby improving plating quality and performing plating reaction more efficiently.
- a predetermined amount is filled in the plating vessel in accordance with the length of the support to be plated with a plating solution mixed with a reducing agent in an appropriate ratio.
- the separator is detached from the support rotating motor and dried.
- the present invention is to rotate the tubular or cylindrical support on the longitudinal center axis of the tubular or cylindrical support in the plating vessel filled with a plating liquid to vortex the plating solution while the plating liquid is vortexed and / or plated in parallel with the plating plane and / or under the plating vessel.
- FIG. 1 is a schematic view schematically showing the structure of a plating reactor according to an aspect of the present invention from the front (a) and side (b).
- FIG. 2 is a schematic view schematically showing an enlarged support rotating motor, support and plating vessel in the plating reactor of FIG.
- FIG 3 is a schematic view schematically showing the structure of a plating reactor according to another embodiment of the present invention from the front (a) and side (b).
- FIG. 5 is a cross-sectional view of the vortex formation when the support rotating motor rotates in the plating reactor of FIG. 3.
- FIG. 6 is a schematic diagram schematically showing a plating reactor fabricated to be mounted on a hood in which a large-capacity vent facility is installed according to an aspect of the present invention.
- FIG. 7 is a schematic view showing a plating reactor equipped with an independent vent facility according to an aspect of the present invention.
- Figure 8 shows the appearance of the separator prepared according to Example 2.
- FIG. 9 is a schematic diagram in which a gas bubble injector is further installed below the plating vessel in the plating reactor of FIG. 2.
- Figure 11 shows the appearance of the separator prepared according to Example 3.
- tubular or cylindrical support 10 plating vessel
- thermostatic jacket 50 thermostatic fluid supply port
- Vortex rod 90 Vortex rod holder
- a plating reactor according to an embodiment of the present invention was manufactured.
- Example 2 Palladium Plating of Tubular Separators Using Plating Reactor of the Present Invention
- Palladium plating was performed on the tubular separator using the plating reactor of the present invention according to FIG.
- the ceramic support prepared in the motor for moving the support up and down was mounted.
- a predetermined amount was filled in the plating vessel in accordance with the length of the support to be plated with a plating solution mixed with a reducing agent in an appropriate ratio.
- the plating solution used is shown in Table 1 below.
- the process of supplying the temperature control fluid to the temperature control fluid supply port and collecting the fluid to the temperature control fluid outlet so as to maintain a constant temperature according to the situation was adjusted to 20 ° C.
- the support was inserted into the plating vessel by using the motor for the support shaft.
- the plating reaction was performed while rotating the support at 300 RPM using a support motor.
- the separator was detached from the support rotating motor and dried to prepare a separator plated with palladium.
- the prepared membrane was 1/4 inch in diameter, 17cm long.
- the white portion is a palladium plated portion and the palladium plating quality is excellent.
- Example 3 Palladium Plating of Tubular Membrane Using Plating Reactor of the Present Invention
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Abstract
La présente invention concerne un procédé destiné à produire un support tubulaire ou cylindrique plaqué en surface et un réacteur de placage correspondant. Un réacteur de placage selon la présente invention met en rotation, dans un bain de placage rempli d'une solution de placage, un support tubulaire ou cylindrique dont l'axe longitudinal est l'axe de rotation, et plaque le support tubulaire ou cylindrique, l'axe de rotation étant parallèle à la surface de placage, tout en créant des tourbillons dans la solution de placage, ce qui permet d'améliorer la qualité du placage sur la surface du support tubulaire ou cylindrique et permet de réaliser la réaction de placage de façon plus efficace. De plus, le réacteur de placage selon la présente invention est pourvu d'un injecteur de bulles de gaz, sous le bain de placage, destiné à injecter des bulles de gaz par création d'une turbulence dans la solution de placage, de sorte que, à mesure que les bulles de gaz créées par la turbulence se déplacent vers le haut sous l'effet de la flottabilité, la solution de placage est mélangée, de telle sorte que la concentration en métal de la solution de placage est uniforme, sans gradient de concentration de métal dû à la distance par rapport à la surface du support ni gradient de concentration du métal entre la partie supérieure et la partie inférieure de la solution de placage, et le gaz généré sur la surface du support pendant la réaction de placage est éliminé de celle-ci, ce qui permet d'améliorer l'efficacité du placage.
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KR102582678B1 (ko) * | 2021-06-30 | 2023-09-25 | 주식회사 하이젠에너지 | 도금속도측정이 가능한 무전해 도금장치 |
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KR20060037119A (ko) * | 2004-10-27 | 2006-05-03 | 한국화학연구원 | 수소기체 분리용 니켈금속막 및 이의 제조방법 |
KR20100129123A (ko) * | 2009-05-29 | 2010-12-08 | 경기대학교 산학협력단 | 팔라듐 합금 수소 분리막의 제조방법 |
KR20140101334A (ko) * | 2011-11-16 | 2014-08-19 | 쉘 인터내셔날 리써취 마트샤피지 비.브이. | 누출 안정성 기체 분리 막 시스템의 제조 또는 재상태조정 방법 |
KR20140120592A (ko) * | 2013-04-03 | 2014-10-14 | 한국에너지기술연구원 | 수소 분리막용 멤브레인 및 이의 이용 |
KR20140123218A (ko) * | 2013-04-12 | 2014-10-22 | 삼성전자주식회사 | 수소 분리막 및 상기 수소 분리막을 포함하는 수소 분리 장치 |
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KR20060037119A (ko) * | 2004-10-27 | 2006-05-03 | 한국화학연구원 | 수소기체 분리용 니켈금속막 및 이의 제조방법 |
KR20100129123A (ko) * | 2009-05-29 | 2010-12-08 | 경기대학교 산학협력단 | 팔라듐 합금 수소 분리막의 제조방법 |
KR20140101334A (ko) * | 2011-11-16 | 2014-08-19 | 쉘 인터내셔날 리써취 마트샤피지 비.브이. | 누출 안정성 기체 분리 막 시스템의 제조 또는 재상태조정 방법 |
KR20140120592A (ko) * | 2013-04-03 | 2014-10-14 | 한국에너지기술연구원 | 수소 분리막용 멤브레인 및 이의 이용 |
KR20140123218A (ko) * | 2013-04-12 | 2014-10-22 | 삼성전자주식회사 | 수소 분리막 및 상기 수소 분리막을 포함하는 수소 분리 장치 |
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