WO2016106475A1 - 光源柔和的led球泡灯及制造方法 - Google Patents

光源柔和的led球泡灯及制造方法 Download PDF

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Publication number
WO2016106475A1
WO2016106475A1 PCT/CN2014/095244 CN2014095244W WO2016106475A1 WO 2016106475 A1 WO2016106475 A1 WO 2016106475A1 CN 2014095244 W CN2014095244 W CN 2014095244W WO 2016106475 A1 WO2016106475 A1 WO 2016106475A1
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WO
WIPO (PCT)
Prior art keywords
lamp body
led
polygonal
base
light source
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PCT/CN2014/095244
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English (en)
French (fr)
Inventor
文大承
文相弼
Original Assignee
东莞励国照明有限公司
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Publication date
Application filed by 东莞励国照明有限公司 filed Critical 东莞励国照明有限公司
Priority to PCT/CN2014/095244 priority Critical patent/WO2016106475A1/zh
Publication of WO2016106475A1 publication Critical patent/WO2016106475A1/zh

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Classifications

    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21—LIGHTING
    • F21S—NON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S2/00—Systems of lighting devices, not provided for in main groups F21S4/00 - F21S10/00 or F21S19/00, e.g. of modular construction
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21—LIGHTING
    • F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V17/00—Fastening of component parts of lighting devices, e.g. shades, globes, refractors, reflectors, filters, screens, grids or protective cages
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21—LIGHTING
    • F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V19/00—Fastening of light sources or lamp holders
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21—LIGHTING
    • F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V23/00—Arrangement of electric circuit elements in or on lighting devices
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21—LIGHTING
    • F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V29/00—Protecting lighting devices from thermal damage; Cooling or heating arrangements specially adapted for lighting devices or systems
    • F21V29/50—Cooling arrangements
    • F21V29/70—Cooling arrangements characterised by passive heat-dissipating elements, e.g. heat-sinks

Definitions

  • the invention relates to an LED bulb with a soft light source and a manufacturing method thereof.
  • the bulbs are illuminated at a large angle by using lenses, reflectors, etc., but the upward or downward light distribution effect and the lighting effect of the bulbs are still up. Not satisfied.
  • the object of the present invention is to provide an increase in the bulb illumination angle by tilting the LED board, so that the bulb light transition is softer, meets the requirements of light distribution, and is not glare, for users of special use occasions, through the LED board and An LED bulb with a heat sink between the top of the lamp body for better heat dissipation.
  • Another object of the present invention is to provide a method for manufacturing an LED bulb which is simple in manufacturing method and low in cost.
  • the technical solution of the present invention is the LED bulb of the light source, comprising a screw head, a base, a PCB driving board set in the base, a lamp body and a lamp cover, which are special in that the base is from the lamp.
  • the bottom of the body is sleeved in the inner cavity of the lamp body, and the LED plate is set on the top of the lamp body.
  • the screw is disposed on the screw hole of the LED plate, the screw hole of the lamp body, and the stud of the base, and the LED board, the lamp body and the base are integrally fixed.
  • the power cable on the PCB driver board is pierced through the base, the lamp body is perforated, and the LED board is perforated, and the solder joints on the LED board are soldered and the solder joints are electrically connected to the LED light sources, and the lamp cover is assembled on the lamp body.
  • a heat sink is interposed between the LED board and the top of the lamp body, and a top of the heat sink has a through hole for the power cord to pass through and a screw hole for the screw to pass through.
  • the heat sink is formed by a polygonal pyramid at the top, a polygonal body at the bottom, a polygonal pyramid table, a through hole for the power cord, and a screw hole for the screw to form an inverted basin.
  • the LED board has a polygonal pyramid on the top, a polygonal body on the bottom, a perforated surface on the polygonal pyramid surface, a through hole for the power cable, a solder joint on the side of the perforation, a polygonal pyramid and a polygonal body.
  • the LED light source provided on the outer wall constitutes an inverted basin.
  • the lamp body is formed by a bottom cone having a bottom opening, an open end of the cone opening along the inner wall, an inner buckle for fastening the lamp cover, a middle cylinder protruding from the cone body, a cone and a cylinder joint portion.
  • the two annular groove walls are formed by a plurality of open grooves extending in the axial direction of the second annular groove.
  • the polygonal body at the bottom of the LED board, the polygonal body at the bottom of the heat sink and the polygonal frustum at the top of the lamp body are disposed at an acute angle.
  • the top of the lamp body is provided with a fixing ring, and the LED plate is set in the cavity between the fixing ring and the top of the lamp body.
  • the fixing ring is formed by a polygonal sleeve matched with the shape of the top of the lamp body, an inner wall of the top of the polygonal sleeve, and an inner ring groove for inserting and positioning the bottom of the LED board, and a bottom of the polygonal sleeve is formed. It is composed of an annular portion which is fitted with the bottom circular sleeve portion of the polygonal body at the top of the lamp body.
  • the LED board is provided with a multi-prism, a top surface of the top of the polyhedron, a through hole for the power cable, a solder joint on the side of the perforation, a top surface of the polyhedron and a multi-rib outer wall. LED light source.
  • the lamp body is formed by a cone having a bottom opening, an open end of the cone opening along the inner wall, an inner buckle for fastening the lamp cover, a middle portion protruding from the cone body, and a joint formed by the cone and the cylinder joint portion.
  • An annular groove, a circular sleeve protruding from the top of the cylinder, a polygonal pyramid which protrudes from the circular sleeve portion, a polygonal body protruding from the polygonal pyramid, and a top surface of the polygonal body are provided for the power cord to be worn.
  • the perforation and the screw hole for the screw are provided.
  • the base is provided by a bottom cone having a bottom opening upward, an outer thread of the outer wall of the cone being provided with an external thread connected to the screw head, a central portion protruding from the cone cavity in the middle portion, and a cylindrical wall extending upward from the cone body.
  • a protruding positioning post, a joint portion of the cone and the cylinder form an annular groove for the lamp cone set, and a pair of studs and lines with the column and the cone penetrating at the top of the column Column composition.
  • Another technical solution of the present invention is a method for manufacturing a LED bulb having a soft light source, which is special in that it includes the following steps:
  • the PCB driver board is inserted into the inner cavity of the base, and the power line at the bottom of the PCB driving board is welded on the screw head, and the base is screwed to the screw head;
  • a further technical solution of the present invention is a method for manufacturing a LED bulb having a soft light source, which is characterized in that it comprises the following steps:
  • the PCB driver board is inserted into the inner cavity of the base, and the power line at the bottom of the PCB driving board is welded on the screw head, and the base is screwed to the screw head;
  • the fixing ring is set on the top of the lamp body, so that the annular portion at the bottom of the fixing ring is sleeved with the circular sleeve portion at the bottom of the polygonal body at the top of the lamp body;
  • the LED board is set from the top of the lamp body and the bottom end of the LED board is buckled in the inner ring groove at the top of the polygonal sleeve;
  • the power cable at the top of the PCB driver board is respectively passed through the inner cavity of the base and through the perforation of the wire post, the perforation of the lamp body and the perforation of the LED, and then connected to the solder joint on the top surface of the LED board, so that the solder joint is electrically connected to each LED light source.
  • the light transition is soft, not glaring, making the bulb lighting more beautiful and more beautiful.
  • Protruding studs and wire posts are provided on the base to make the insertion of the power cord easier and improve the assembly.
  • FIG. 1 is a schematic exploded view showing the structure of a first embodiment of the present invention.
  • Figure 2 is a schematic cross-sectional view showing the structure of Figure 1.
  • Figure 3 is a schematic exploded view of the second embodiment of the present invention.
  • Figure 4 is a schematic cross-sectional view showing the structure of Figure 3.
  • Screw head 1 base 2, stud 21, wire post 22, perforation 23, cone 24, external thread 241, positioning stud 242, cylinder 25, annular groove 26, PCB drive board 3, power cord 31, lamp body 4, screw holes 41, perforation 42, the cone 43, the buckle 431, column 44, table 45 polygonal pyramid, polygonal body 45, the opening groove 46, a first annular groove 47, second annular groove 48, circular Socket 49, lamp cover 5, LED board 6, screw hole 61, perforation 62, solder joint 63, LED light source 64, polygonal frustum 65, polygonal prism 66, heat sink 7, screw hole 71, perforation 72, and more A pyramid base 73, a polygonal body 74, a screw 8, a fixed ring 9, a polygonal sleeve 91, an inner ring groove 92, and an annular portion 93.
  • FIG. 1 and 2 show a first embodiment of the present invention.
  • the LED bulb of the light source comprises a screw head 1 connected in sequence, a base 2, a PCB driving board 3 set in the base 2, a lamp body 4 and a lamp cover 5, and the base 2 is
  • the bottom of the lamp body 4 is sleeved in the inner cavity of the lamp body 4.
  • the LED board 6 and the heat sink 7 are placed on the top of the lamp body 4.
  • the screw 8 is disposed through the screw hole 61 of the LED board, the screw hole 71 of the radiator, and the screw hole 41 of the lamp body.
  • the LED board 6, the heat sink 7, the lamp body 4, and the base 2 are integrally fixed, and the power line 31 on the PCB driving board 3 passes through the base through hole 23, the lamp body through hole 42, and the heat sink through hole 72.
  • the solder joints 63 provided on the LED board 6 are soldered and the solder joints 63 are electrically connected to the respective LED light sources 64, and the lamp cover 5 is assembled on the lamp body 4.
  • the LED board 6 is provided with a polygonal pyramid 65 on the top, a polygonal prism 66 on the bottom, a perforation 62 on the face of the polygonal pyramid 65, a through hole 62 for the power supply line 31, a solder joint 63 on the side of the through hole 62, and a polygonal pyramid.
  • the stage 65 and the LED light source 64 provided on the outer wall of the polygonal body 66 constitute an inverted basin.
  • the diffuser 7 is formed by a polygonal truncated cone 73 at the top, a polygonal body 74 at the bottom, and a perforated truncated cone 73.
  • the perforations 72 through which the power cord 31 is inserted constitute an inverted inverted basin.
  • the lamp body 4 has an open inner bottom cone 43 , an open end of the cone 43 along the inner wall, an inner buckle 431 for fastening the lamp cover 5 , a middle cylinder 44 protruding from the cone 43 , and a cone 43 .
  • the screw hole 41 through which the screw 8 is inserted is formed, and the wall of the second annular groove 48 at the top end of the column body 44 is formed by a plurality of opening grooves 46 extending through the second annular groove 48.
  • the polygonal body 66 at the bottom of the LED board 6, the polygonal body 73 at the bottom of the heat sink 7, and the polygonal frustum 45 at the top of the lamp body 4 are disposed at an acute angle.
  • the base 2 is provided with an upwardly facing bottom cone 24, an outer wall of the cone 24 is provided with an external thread 241 screwed to the screw head 1, a central cylinder 25 projecting from the cavity of the cone 24, and a wall of the cylinder 25 from the cone a pair of positioning protrusions 242 protruding in the axial direction of the body 24, a ring groove 26 formed by the lamp body cone 43 formed on the joint portion of the cone body 24 and the column body 25, and a pair of columns and columns protruding from the top of the column body 25
  • the body 25 and the stud 24 are connected by a stud 21 and a bobbin 22.
  • the PCB driver board 3 is inserted into the inner cavity of the base 2, the power line 31 at the bottom of the PCB driving board 3 is welded on the screw head 1, and the base 2 is screwed to the screw head 1;
  • the power supply line 31 at the top of the PCB driving board 3 is respectively passed through the inner cavity of the base 2 and perforated through the wire post 22, the lamp body perforation 42, the heat sink perforation 72, the LED perforation 62, and then connected to the welding of the LED plate polygonal pyramid 65 At point 63, the solder joint 63 is electrically connected to each of the LED light sources 64;
  • the lamp cover 5 is fastened in the first annular groove 47 of the lamp body 4 to complete the assembly.
  • Figures 3 and 4 show a second embodiment of the invention.
  • the embodiment of the present embodiment differs from the foregoing embodiment, the light source is an LED bulb soft, the top of the polygonal body 4 of the lamp body 45, the fixing ring 9 set, the fixing ring 9 polygonal lamp body and the top body 45, an annular space is formed between the installation and set LED board 6 in the mounting space.
  • the fixing ring 9 is formed by a polygonal sleeve 91 matching the shape of the top of the lamp body 4, and an inner ring groove 92 is formed on the top inner wall of the polygonal sleeve 91 for positioning the bottom of the LED board 6 at the bottom.
  • a bottom portion circular annular socket portion 49 are fitted together in the top of the lamp body formed with a bottom sleeve 91 polygonal prism body 45, the composition 93.
  • the LED board 6 is provided with a plurality of prisms 66, a top surface of the top of the polygonal prism 66, a through hole 62 for the power cable 31 to be sleeved, a solder joint 63 disposed on the side of the through hole 62, and a screw hole of the LED board. 61.
  • the top surface of the polygonal prism 66 is formed by an LED light source 64 disposed on the outer wall of the polygonal body 66.
  • the lamp body 4 has a cone 43 that is open at the bottom, an open end of the cone 43 along the inner wall, and an inner buckle 431 that is fastened by the lamp cover 5, and a cylinder 44 that protrudes from the cone 43 in the middle.
  • the polygonal body 45 and the polygonal body 45 are formed on the top plane with a through hole 42 through which the power cord 31 is bored and a screw hole 41 through which the screw 8 is bored.
  • the PCB driver board 3 is inserted into the inner cavity of the base 2, the power line 31 at the bottom of the PCB driving board 3 is welded on the screw head 1, and the base 2 is screwed to the screw head 1;
  • the LED board 6 is set from the top of the lamp body 4 and the bottom end of the LED board 6 is buckled in the inner ring groove at the top of the polygonal sleeve 91;
  • the power supply line 31 at the top of the PCB driving board 3 is respectively passed through the inner cavity of the base 2 and through the perforation of the wire post 22, the lamp body through hole 42 and the LED perforation 62, and is connected to the solder joint 63 on the top surface of the LED board 6, so that Solder joints 63 are electrically connected to respective LED light sources 64;
  • the lamp cover 5 is fastened in the first annular groove 47 of the lamp body 4 to complete the assembly.

Abstract

一种光源柔和的LED球泡灯及制造方法。该光源柔和的LED球泡灯包括顺序连接的螺头（1）、底座（2）、底座（2）内套装的PCB驱动板（3）、灯体（4）和灯罩（5）。底座（2）从灯体（4）底部穿套在灯体（4）内腔中，LED板（6）套装在灯体（4）顶部，螺钉（8）穿设在LED板螺孔（61）、灯体螺孔（41）、底座螺柱（21）后，将LED板（6）、灯体（4）、底座（2）固设为一体。PCB驱动板（3）上的电源线（31）经底座穿孔（23）、灯体穿孔（42）和LED板穿孔（62）后焊接在LED板（6）上设置的焊点（63）并使焊点（63）电连接于各LED光源（64），灯罩（5）组装在灯体（4）上。

Description

光源柔和的LED球泡灯及制造方法 技术领域
本发明涉及一种光源柔和的LED球泡灯及制造方法。
背景技术
现有的球泡灯在配光方面，是通过使用透镜、反射板等来实现球泡灯大角度发光的，但对向上或向下的配光效果和球泡灯的亮灯效果，仍达不到满意的程度。
技术问题
本发明的目的是提供一种通过LED板倾斜来增加球泡发光角，使球泡光线过渡更柔和，符合配光的要求，不刺眼，对于特殊使用场合的用户来说，通过在LED板与灯体顶部之间增设散热器使散热效果更佳的LED球泡灯。本发明的另一目的是提供一种制造方法简单、成本低廉的LED球泡灯制造方法。
技术解决方案
本发明的技术解决方案是所述光源柔和的LED球泡灯，包括顺序连接的螺头、底座、底座内套装的PCB驱动板、灯体和灯罩，其特殊之处在于：所述底座从灯体底部穿套在灯体内腔中，LED板套装在灯体顶部，螺钉穿设在LED板螺孔、灯体螺孔、底座螺柱后，将LED板、灯体、底座固设为一体，PCB驱动板上的电源线经底座穿孔、灯体穿孔和LED板穿孔后焊接在LED板上设置的焊点并使焊点电连接于各LED光源，灯罩组装在灯体上。
作为优选：所述LED板与所述灯体顶部之间夹设散热器，散热器的顶部开设供电源线穿设的穿孔和供螺钉穿设的螺孔。
作为优选：所述散热器由顶部的多棱锥台、底部的多棱体、多棱锥台台面开设供电源线穿设的穿孔和供螺钉穿设的螺孔组成形似倒置的盆状体。
作为优选：所述LED板由顶部的多棱锥台、底部的多棱体、多棱锥台台面上开设供电源线穿套的穿孔、位于穿孔侧边设置的焊点、多棱锥台与多棱体外壁上设置的LED光源组成形似倒置的盆状体。
作为优选：所述灯体由底部开口的底部圆锥体、圆锥体开口端沿内壁开设供灯罩扣接的内卡扣、中部自圆锥体内凸伸的中部柱体、圆锥体与柱体结合部成型的第一环形槽、顶部从柱体凸伸并形成第二环形槽的顶部多棱锥台、多棱锥台上开设供电源线穿设的穿孔和供螺钉穿设的螺孔、柱体顶端的第二环形槽壁轴向开设的若干与第二环形槽贯通的开口槽组成。
作为优选：所述LED板底部的多棱体、所述散热器底部的多棱体与所述灯体顶部的多棱锥台之间呈锐角设置。
作为优选：所述灯体顶部套装固定圈，所述固定圈与所述灯体顶部之间的空腔内套装LED板。
作为优选：所述固定圈由与所述灯体顶部形状匹配的多棱体套管、多棱体套管顶部内壁成型供LED板底部插接定位的内环槽、多棱体套管底部成型与所述灯体顶部多棱体的底部圆形套接部相互套合的环形部组成。
作为优选：所述LED板由多棱体、多棱体顶部的台面上开设供电源线穿套的穿孔、位于穿孔侧边设置的焊点、多棱体顶部台面与多棱体外壁上设置的LED光源组成。
作为优选：所述灯体由底部开口的圆锥体、圆锥体开口端沿内壁开设供灯罩扣接的内卡扣、中部自圆锥体内凸伸的柱体、圆锥体与柱体结合部成型的第一环形槽、从柱体顶部凸伸的圆形套接部、圆形套接部凸伸的多棱锥台、多棱锥台凸伸的多棱体、多棱体顶平面上开设供电源线穿设的穿孔和供螺钉穿设的螺孔组成。
作为优选：所述底座由底部开口向上的底部圆锥体、圆锥体外壁设有与螺头螺丝连接的外螺纹、中部从圆锥体腔体内凸伸的中部柱体、柱体壁自圆锥体轴向向上凸伸的一段定位凸柱、圆锥体与柱体的结合部上成型供灯体圆锥体套装的环形槽、柱体顶部凸伸的一对带有与柱体和圆锥体贯通的螺柱和线柱组成。
本发明的另一技术解决方案是所述光源柔和的LED球泡灯的制造方法，其特殊之处在于，包括以下工序：
（1）把PCB驱动板插装在底座内腔，PCB驱动板底部的电源线，焊接在螺头上，底座螺接于螺头；
（2）把PCB驱动板顶部的电源线分别穿过底座内腔并经线柱穿孔、灯体穿孔、散热器穿孔、LED穿孔后连接在LED板多棱锥台的焊点上，使焊点与各LED光源电连接；
（3）将底座插入灯体底部开口的内腔中并使底座的螺柱、线柱与灯体顶部多锥台螺孔、散热器螺孔和LED板螺孔对正，使LED板多棱体、散热器多棱体嵌设在灯体的第二环形槽内，并使LED板的多棱体、散热器的多棱体分别覆设在灯体顶部多棱锥台的各对应面上，将螺钉分别穿过LED板螺孔、散热器螺孔、灯体螺孔后，将LED板、散热器、灯体和底座固设为一体；
（4）把灯罩扣接在灯体的第一环形槽内，完成组装。
本发明的再一技术解决方案是所述光源柔和的LED球泡灯的制造方法，其特殊之处在于，包括以下工序：
（1）把PCB驱动板插装在底座内腔，PCB驱动板底部的电源线，焊接在螺头上，底座螺接于螺头；
（2）把固定圈套装在灯体顶部，使固定圈底部的环形部与灯体顶部多棱体底部的圆形套接部相套接；
（3）把LED板从灯体顶部套装并以LED板的底端抵扣在多棱体套管顶部的内环槽中；
（4）把PCB驱动板顶部的电源线分别穿过底座内腔并经线柱的穿孔、灯体穿孔和LED穿孔后连接在LED板顶部台面的焊点上，使焊点与各LED光源电连接；
（5）将底座插入灯体底部开口的内腔中并使底座的螺柱、线柱与灯体顶部多顶平面的螺孔和LED板螺孔对正，将螺钉分别穿过LED板螺孔和灯体螺孔后，将LED板与灯体和底座固设为一体；
（6）把灯罩扣接在灯体的第一环形槽内，完成组装。
 有益效果
（1）光线过渡柔和，不刺眼，使球泡亮灯效果更漂亮，外形更美光。
（2）在底座上设置凸伸的螺柱和线柱，使电源线的插入更容易，提高了其组装性。
（3）制造方法简单，内部构件便于维修、更换。
 附图说明
图1是本发明第一实施例的结构分解示意图。
图2是图1的结构装配剖面示意图。
图3是本发明第二实施例的结构分解示意图。
图4是图3的结构装配剖面示意图。
主要组件符号说明：
螺头1、底座2、螺柱21、线柱22、穿孔23、圆锥体24、外螺纹241、定位凸柱242、柱体25、环形槽26、PCB驱动板3、电源线31、灯体4、螺孔41、穿孔42、圆锥体43 、内卡扣431、柱体44、多棱锥台45、 多棱体 45 ，、开口槽46、第一环形槽47、第二环形槽48、圆形套接部49、灯罩5、LED板6、螺孔61、穿孔62、焊点63、 LED光源64、多棱锥台65、多棱体66、散热器7、螺孔71、穿孔72 、多棱锥台73、多棱体74、螺钉8、固定圈9、多棱体套管91、内环槽92、环形部93。
 本发明的最佳实施方式
本发明下面将结合附图作进一步详述：
图1、图2示出了本发明的第一个实施例。
请参阅图1、图2所示，该光源柔和的LED球泡灯，包括顺序连接的螺头1、底座2、底座2内套装的PCB驱动板3、灯体4和灯罩5，底座2从灯体4底部穿套在灯体4内腔中，LED板6与散热器7套装在灯体4顶部，螺钉8穿设在LED板螺孔61、散热器螺孔71、灯体螺孔41、底座螺柱21后，将LED板6、散热器7、灯体4、底座2固设为一体，PCB驱动板3上的电源线31经底座穿孔23、灯体穿孔42、散热器穿孔72和LED板穿孔62后焊接在LED板6上设置的焊点63并使焊点63电连接于各LED光源64，灯罩5组装在灯体4上。
所述LED板6由顶部的多棱锥台65、底部的多棱体66、多棱锥台65台面上开设供电源线31穿套的穿孔62、位于穿孔62侧边设置的焊点63、多棱锥台65与多棱体66外壁上设置的LED光源64组成形似倒置的盆状体。
所述散器7由顶部的多棱锥台73、底部的多棱体74、多棱锥台73台面开设供电源线31穿设的穿孔72组成形似倒置的盆状体。
所述灯体4由开口向上的底部圆锥体43、圆锥体43开口端沿内壁开设供灯罩5扣接的内卡扣431、自圆锥体43内凸伸的中部柱体44、圆锥体43与柱体44结合部成型的第一环形槽47、从柱体44凸伸并形成第二环形槽48的顶部多棱锥台45、多棱锥台45上开设供电源线31穿设的穿孔42和供螺钉8穿设的螺孔41,柱体44顶端的第二环形槽48壁轴向开设的若干与第二环形槽48贯通的开口槽46组成。
所述LED板6底部的多棱体66、所述散热器7底部的多棱体73与所述灯体4顶部的多棱锥台45之间呈锐角设置。
所述底座2由开口向上的底部圆锥体24、圆锥体24外壁设有与螺头1螺丝连接的外螺纹241、从圆锥体24腔体内凸伸的中部柱体25、柱体25壁自圆锥体24轴向凸伸的一段定位凸柱242、圆锥体24与柱体25的结合部上成型供灯体圆锥体43套装的环形槽26、柱体25顶部凸伸的一对带有与柱体25和圆锥体24贯通的螺柱21和线柱22组成。
请参阅附图所示，该光源柔和的LED球泡灯的制造方法，包括工序：
（1）把PCB驱动板3插装在底座2内腔，PCB驱动板3底部的电源线31，焊接在螺头1上，底座2螺接于螺头1；
（2）把PCB驱动板3顶部的电源线31分别穿过底座2内腔并经线柱22穿孔、灯体穿孔42、散热器穿孔72、LED穿孔62后连接在LED板多棱锥台65的焊点63上，使焊点63与各LED光源64电连接；
（3）将底座2插入灯体4底部开口的内腔中并使底座2的螺柱21与灯体4顶部多锥台螺孔41、散热器螺孔71和LED板螺孔61对正，使LED板多棱体66、散热器多棱体74嵌设在灯体4的第二环形槽48内，并使LED板的多棱体66、散热器7的多棱体74分别覆设在灯体4顶部多棱锥台45的各对应面上，将螺钉8分别穿过LED板螺孔61、散热器螺孔71、灯体螺孔41后，将LED板6、散热器7、灯体4和底座2固设为一体；
（4）把灯罩5扣接在灯体4的第一环形槽47内，完成组装。
 本发明的实施方式
图3、图4示出了本发明的第二个实施例。
请参阅图3、图4所示，本实施例与前述实施例的区别，该光源柔和的LED球泡灯，在灯体4顶部的多棱体45，上套装固定圈9，使固定圈9与灯体顶部的多棱体45，之间形成环形的安装空间，并在该安装空间内套装LED板6。
本实施例中，所述固定圈9由与灯体4顶部形状匹配的多棱体套管91、多棱体套管91顶部内壁成型供LED板6底部插接定位的内环槽92、多棱体套管91底部成型与所述灯体顶部多棱体45，的底部圆形套接部49相互套合的环形部93组成。
本实施例中，所述LED板6由多棱体66、多棱体66顶部的台面上开设供电源线31穿套的穿孔62、位于穿孔62侧边设置的焊点63与LED板螺孔61、多棱体66顶部台面与多棱体66外壁上设置的LED光源64组成。
本实施例中，所述灯体4由底部开口的圆锥体43、圆锥体43开口端沿内壁开设供灯罩5扣接的内卡扣431、中部自圆锥体43内凸伸的柱体44、圆锥体43与柱体44结合部成型的环形槽47、从柱体44顶部凸伸的圆形套接部49、圆形套接部49凸伸的多棱锥台45、多棱锥台45凸伸的多棱体45，、多棱体45，顶平面上开设供电源线31穿设的穿孔42和供螺钉8穿设的螺孔41组成。
其它结构相同，此处省略。
请参阅附图所示，该光源柔和LED球泡灯的制造方法，包括工序：
（1）把PCB驱动板3插装在底座2内腔，PCB驱动板3底部的电源线31，焊接在螺头1上，底座2螺接于螺头1；
（2）把固定圈9套装在灯体4顶部，使固定圈8底部的环形部93与灯体4顶部多棱体45，底部的圆形套接部49相套接；
（3）把LED板6从灯体4顶部套装并以LED板6的底端抵扣在多棱体套管91顶部的内环槽中；
（4）把PCB驱动板3顶部的电源线31分别穿过底座2内腔并经线柱22的穿孔、灯体穿孔42和LED穿孔后62连接在LED板6顶部台面的焊点63上，使焊点63与各LED光源电64连接；
（5）将底座2插入灯体4底部开口的内腔中并使底座2的螺柱21、线柱22与灯体4顶部多顶平面的螺孔41和LED板螺孔61对正，将螺钉8分别穿过LED板螺孔61和灯体螺孔41后，将LED板6、灯体4和底座2固设为一体；
（6）把灯罩5扣接在灯体4的第一环形槽47内，完成组装。
 工业实用性
以上所述仅为本发明的较佳实施例，凡依本发明权利要求范围所做的均等变化与修饰，皆应属本发明权利要求的涵盖范围。
序列表自由内容

Claims (13)

  1. 一种光源柔和的LED球泡灯，包括顺序连接的螺头、底座、底座内套装的PCB驱动板、灯体和灯罩，其特征在于：所述底座从灯体底部穿套在灯体内腔中，LED板套装在灯体顶部，螺钉穿设在LED板螺孔、灯体螺孔、底座螺柱后，将LED板、灯体、底座固设为一体，PCB驱动板上的电源线经底座穿孔、灯体穿孔和LED板穿孔后焊接在LED板上设置的焊点并使焊点电连接于各LED光源，灯罩组装在灯体上。
  2. 根据权利要求1所述光源柔和的LED球泡灯，其特征在于：所述LED板与所述灯体顶部之间夹设散热器，散热器的顶部开设供电源线穿设的穿孔和供螺钉穿设的螺孔。
  3. 根据权利要求2所述光源柔和的LED球泡灯，其特征在于：所述散热器由顶部的多棱锥台、底部的多棱体、多棱锥台台面开设供电源线穿设的穿孔和供螺钉穿设的螺孔组成形似倒置的盆状体。
  4. 根据权利要求1所述光源柔和的LED球泡灯，其特征在于：所述LED板由顶部的多棱锥台、底部的多棱体、多棱锥台台面上开设供电源线穿套的穿孔、位于穿孔侧边设置的焊点、多棱锥台与多棱体外壁上设置的LED光源组成形似倒置的盆状体。
  5. 根据权利要求1所述光源柔和的LED球泡灯，其特征在于：所述灯体由底部开口的底部圆锥体、圆锥体开口端沿内壁开设供灯罩扣接的内卡扣、中部自圆锥体内凸伸的中部柱体、圆锥体与柱体结合部成型的第一环形槽、顶部从柱体凸伸并形成第二环形槽的顶部多棱锥台、多棱锥台上开设供电源线穿设的穿孔和供螺钉穿设的螺孔、柱体顶端的第二环形槽壁轴向开设的若干与第二环形槽贯通的开口槽组成。
  6. 根据权利要求1至6任一项所述光源柔和的LED球泡灯，其特征在于：所述LED板底部的多棱体、所述散热器底部的多棱体与所述灯体顶部的多棱锥台之间呈锐角设置。
  7. 根据权利要求1所述光源柔和的LED球泡灯，其特征在于：所述灯体顶部套装固定圈，所述固定圈与所述灯体顶部之间的空腔内套装LED板。
  8. 根据权利要求7所述光源柔和的LED球泡灯，其特征在于：所述固定圈由与所述灯体顶部形状匹配的多棱体套管、多棱体套管顶部内壁成型供LED板底部插接定位的内环槽、多棱体套管底部成型与所述灯体顶部多棱体的底部圆形套接部相互套合的环形部组成。
  9. 根据权利要求7所述光源柔和的LED球泡灯，其特征在于：所述LED板由多棱体、多棱体顶部的台面上开设供电源线穿套的穿孔、位于穿孔侧边设置的焊点、多棱体顶部台面与多棱体外壁上设置的LED光源组成。
  10. 根据权利要求6至8任一项所述光源柔和的LED球泡灯，其特征在于：所述灯体由底部开口的圆锥体、圆锥体开口端沿内壁开设供灯罩扣接的内卡扣、中部自圆锥体内凸伸的柱体、圆锥体与柱体结合部成型的第一环形槽、从柱体顶部凸伸的圆形套接部、圆形套接部凸伸的多棱锥台、多棱锥台凸伸的多棱体、多棱体顶平面上开设供电源线穿设的穿孔和供螺钉穿设的螺孔组成。
  11. 根据权利要求1所述光源柔和的LED球泡灯，其特征在于：所述底座由底部开口向上的底部圆锥体、圆锥体外壁设有与螺头螺丝连接的外螺纹、中部从圆锥体腔体内凸伸的中部柱体、柱体壁自圆锥体轴向向上凸伸的一段定位凸柱、圆锥体与柱体的结合部上成型供灯体圆锥体套装的环形槽、柱体顶部凸伸的一对带有与柱体和圆锥体贯通的螺柱和线柱组成。
  12. 一种光源柔和的LED球泡灯的制造方法，其特征在于，包括以下工序：
    （1）把PCB驱动板插装在底座内腔，PCB驱动板底部的电源线，焊接在螺头上，底座螺接于螺头；
    （2）把PCB驱动板顶部的电源线分别穿过底座内腔并经线柱穿孔、灯体穿孔、散热器穿孔、LED穿孔后连接在LED板多棱锥台的焊点上，使焊点与各LED光源电连接；
    （3）将底座插入灯体底部开口的内腔中并使底座的螺柱、线柱与灯体顶部多锥台螺孔、散热器螺孔和LED板螺孔对正，使LED板多棱体、散热器多棱体嵌设在灯体的第二环形槽内，并使LED板的多棱体、散热器的多棱体分别覆设在灯体顶部多棱锥台的各对应面上，将螺钉分别穿过LED板螺孔、散热器螺孔、灯体螺孔后，将LED板、散热器、灯体和底座固设为一体；
    （4）把灯罩扣接在灯体的第一环形槽内，完成组装。
  13. 一种光源柔和的LED球泡灯的制造方法，其特征在于，包括以下工序：
    （1）把PCB驱动板插装在底座内腔，PCB驱动板底部的电源线，焊接在螺头上，底座螺接于螺头；
    （2）把固定圈套装在灯体顶部，使固定圈底部的环形部与灯体顶部多棱体底部的圆形套接部相套接；
    （3）把LED板从灯体顶部套装并以LED板的底端抵扣在多棱体套管顶部的内环槽中；
    （4）把PCB驱动板顶部的电源线分别穿过底座内腔并经线柱的穿孔、灯体穿孔和LED穿孔后连接在LED板顶部台面的焊点上，使焊点与各LED光源电连接；
    （5）将底座插入灯体底部开口的内腔中并使底座的螺柱、线柱与灯体顶部多顶平面的螺孔和LED板螺孔对正，将螺钉分别穿过LED板螺孔和灯体螺孔后，将LED板、灯体和底座固设为一体；
    （6）把灯罩扣接在灯体的第一环形槽内，完成组装。
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