WO2016094913A1

WO2016094913A1 - Method for producing a circuit carrier, and circuit carrier

Info

Publication number: WO2016094913A1
Application number: PCT/AT2015/000158
Authority: WO
Inventors: Robert REHRL; Andreas KARCH
Original assignee: A.B. Mikroelektronik Gesellschaft Mit Beschränkter Haftung
Priority date: 2014-12-17
Filing date: 2015-12-11
Publication date: 2016-06-23
Also published as: AT516638A1

Abstract

The invention relates to a method for producing a circuit carrier (1), wherein at least one light-emitting diode (LED), in particular a surface-mounted LED (2), is mounted on the circuit carrier (1), wherein the position of a light-emitting region (3) of the at least one LED (2) mounted on the circuit carrier (1) on the circuit carrier (1) is optically detected, wherein at least one mounting apparatus (4) for positioning and/or fastening an optical system (5) for the at least one LED (2) is mounted on the circuit carrier (1) on the basis of the detected position of the light-emitting region (3) of the at least one LED (2), and to such a circuit carrier (1).

Description

Method for producing a circuit carrier

The invention relates to a method for producing a circuit carrier having the features of the preamble of claim 1 and to a circuit carrier having the features of the preamble of claim 17.

For the realization of light-optical applications based on light-emitting diodes (LED) or LED components, a high-precision alignment or referencing of optical systems (eg reflectors) to the LED components is necessary. Examples are headlights, daytime running lights, turn signals or cornering lights of motor vehicles whose light sources are LED. In the manufacture of a generic circuit carrier, surface-mounted LEDs (SMD-LED), for example, are placed on the circuit carrier and then, e.g. In this case, the final position of the LED is produced in relation to existing reference holes of the circuit carrier, which can be formed as through holes or oblong holes The mechanical alignment points for the optical systems have hitherto been present as holes in the holes or similar cut-outs in the circuit carrier, which means that these mechanical alignment points are subject to the following limitations:

- The circuit carrier must be suitable for the production of holes;

- The design freedom of the electrical layout on the circuit board is limited by the presence of holes;

- The reference system of the optical system corresponding to the holes (eg front lens) must always be positive (pins, noses, bolts or similar).

The object of the invention is to provide a generic method, with which an improved alignment of the optical systems to the LED components, in particular a higher accuracy in positioning and assembly of the optical Systems on circuit boards, can be achieved and the provision of a suitably populated circuit substrate.

This object is achieved by a method having the features of claim 1 and a circuit carrier having the features of claim 17. Advantageous embodiments of the invention are specified in the dependent claims.

In the method according to the invention, it is provided that the position of a light-emitting region of the at least one LED mounted on the circuit carrier is optically detected on the circuit carrier, wherein at least one mounting device for positioning and / or fixing an optical system for the at least one LED as a function of the detected position of the light-emitting portion of the at least one LED is mounted. In other words, in the proposed method, at least one LED is first mounted on the circuit carrier. Thereafter, the position of a light-emitting region of the at least one LED mounted on the circuit carrier is optically detected. Depending on the detected position of the light-emitting area of the at least one LED, a mounting device for positioning and / or fixing an optical system is then mounted on the circuit carrier.

The at least one LED may, for example, be a conventional LED or a laser diode, which may each be designed as a surface-mounted LED (SMD LED).

The optical system can be designed, for example, as a conversion lens or as a reflector.

The mounting device forms a mechanical reference point or mechanical alignment point for the optical system and can be formed as a so-called molded part, which protrudes from the circuit board and corresponds with a corresponding device on the optical system, so that the optical system aligned by means of the mounting device and / or or can be connected directly to the mounting device. The mounting device can be used together with the corresponding device on the optical system, for example as Locking connection, snap connection, screw or other form-fitting connection may be formed.

As a result of the fact that the mounting device is aligned and mounted on the circuit carrier as a function of the light-emitting region of the LED already mounted on the circuit carrier, improved alignment of the optical system with the LED can be achieved. In particular, this also achieves an improved beam path of the light emitted by the LED. By mounting the at least one mounting device for the optical system as a function of the position of the light-emitting region of the at least one LED, it is also possible to eliminate those inaccuracies which are due to tolerances in the circuit carrier and in the LED components. As a result, tolerances in the positioning of the mounting device with respect to the light-emitting region of the LED of less than +/- 100 μηη can be achieved. Tests by the applicant have shown that even tolerances of less than / equal to +/- 50 pm can be achieved.

In other words, it is possible by the proposed method to largely or even completely turn off the component immanent tolerances of the circuit carrier and LED. Ie. The achievable tolerances in the proposed method are essentially limited only by the precision of the detection method used for the light-emitting region of the LED and the geometric shape of the mounting device. Depending on the project requirements, therefore, a sufficiently precise detection method can be selected independently of the structure of the LED and of the circuit carrier, thereby achieving the realization of the tolerances prescribed in the project. In other words, the larger tolerances of cheaper and simpler components can be compensated for by the use of a more precise detection method. A more precise detection method can be achieved, for example, by using a more accurate optical camera.

The detection of the light-emitting region of the at least one LED can be effected, for example, by the use of an optical camera which recognizes the characteristic contour of the light-emitting region. It can preferably be provided that the at least one mounting device for mounting on the circuit carrier is positioned and aligned in dependence on the detected position of the light-emitting region of the at least one LED relative to the circuit carrier.

According to a particularly preferred embodiment, it can be provided that the shape of the at least one mounting device is optically detected, preferably measured, wherein the at least one mounting device for mounting on the circuit carrier is positioned and aligned relative to the circuit carrier as a function of the detected shape. In this case, therefore, the shape, shape or geometry of the example designed as a molded part mounting device is detected and / or measured, the orientation or orientation and positioning of the mounting device is dependent on their shape, shape or geometry.

In a further embodiment it can be provided that the at least one mounting device is formed at least in one piece, preferably in several parts. It can be provided that the at least one mounting device comprises a first molded part and a second molded part, wherein the first molded part is mounted on the circuit board and the second molded part attached to the first molded part, preferably glued, is. As a result, in particular additional Z tolerances of the structure can be compensated.

A particular embodiment provides that the position of the light-emitting region in all three dimensions (X, Y, Z) and / or the angular position of the light-emitting region relative to a rotation axis is determined perpendicular to the plane of the circuit carrier. As a result, a particularly accurate alignment and positioning of the mounting device can be achieved. In a particularly preferred embodiment of the invention, it can be provided that the assembly of the at least one mounting device takes place on the circuit carrier as a function of the position of the center and / or at least one edge of the light-emitting region of the at least one LED mounted on the circuit carrier. This allows a particularly advantageous orientation and arrangement of the Usually be achieved in the beam path of the LED arranged optical system.

The detection of the position of the light-emitting region can thereby become more robust by illuminating the at least one LED with a light source adapted to the wavelength of the LED spectrum. Thereby, the contrast between the light-emitting area and the remaining area of the LED can be increased. The adjusted wavelength may be, for example, in a range of 400 nm to 500 nm, preferably in a range of 420 nm to 490 nm.

In the following two mounting methods are described, with which the mounting devices can be mounted on the circuit board.

According to a first assembly method, it can be provided that, for mounting the at least one mounting device on the circuit carrier, silver sintered material is arranged on the at least one mounting device and the at least one mounting device is sintered, preferably at and / or by pressing the at least one mounting device onto the circuit carrier. Preferably, the circuit carrier to be equipped and / or the mounting device is / are brought to a temperature at which the sintered material is sintered during and by the pressing of the mounting device provided with sintered material. In order to allow a sufficiently short process time, the particle size of the silver sintered material should be less than about 100 nm, preferably less than about 60 nm. This achieves sintering within a contact time of less than 1 to 5 seconds after the start of pressing. For example, a sintered material having a particle size in a range of about 20 nm to about 40 nm may be used. Silver sintered material in the desired particle size can be purchased from different suppliers.

The arranging of the silver sintered material on the mounting device can be carried out, for example, by applying a paste of silver sintered material and a suitable organic release agent to the mounting device. The application of the paste can take place, for example, by immersing the mounting device in a prepared depot of paste. Alternatively, the silver sintered material may be applied to the mounting device by a "transfer film" (DTF), in which case the silver sintered material is in film form, and such films may be commercially obtained.

According to a second assembly method it can be provided that for mounting the at least one mounting device on the circuit substrate a - preferably activated by UV light - adhesive is applied to the circuit carrier, wherein after positioning of the at least one mounting device on the circuit substrate of the adhesive is at least partially cured, preferably by a UV light source.

It can be provided in particular that before positioning the at least one mounting device on the circuit board solder paste applied to the circuit substrate - preferably printed - is done after the at least partial curing of the adhesive, a reflow soldering of the solder paste.

By using the adhesive, a floating of the mounting device during reflow soldering can be avoided.

Particularly preferred as adhesive is a UV-curable adhesive used. In this case, the at least partial curing of the adhesive can take place by exposure to UV light. Most preferably, a hybrid adhesive is used, which is UV and temperature-curable. This can be post-baked in the oven during soldering.

For curing the adhesive, for example, an individual illumination of each individual mounting device can take place. Preferably, however, in order to reduce the cycle time, simultaneous illumination of all mounting devices, e.g. through a flat UV light source.

According to a particularly preferred embodiment it can be provided that the at least one LED oriented at one or more reference points of Circuit carrier is mounted on the circuit board. In this case, it can be provided, in particular, that the position of the light-emitting region of the at least one LED is optically detected before the at least one LED is mounted on the circuit carrier, and the at least one LED is mounted on the circuit carrier as a function of the detected position of the light-emitting region of the at least one LED , This can be turned off when placing the LED on the circuit board those inaccuracies, which go back to tolerances in the LED device and the circuit board. As a result, tolerances in the positioning of the LED on the circuit carrier of less than +/- 100 μιτι can be achieved. Applicant's experiments have shown that even tolerances of less than or equal to +/- 50 μm can be achieved.

In a further embodiment of the invention it can be provided that the circuit carrier comprises a carrier plate, wherein the at least one LED is mounted on the carrier plate. It can be provided that the at least one mounting device is mounted on the support plate. In this case, therefore, both the LED and the mounting device is mounted on the support plate.

However, it can also be provided that the circuit carrier comprises a heat sink, wherein the at least one mounting device is mounted on the heat sink.

In a circuit carrier according to the invention, it is provided that at least one mounting device for positioning and / or fixing an optical system for the at least one LED is arranged on the circuit carrier, the at least one mounting device being aligned with a light-emitting region of the at least one LED.

Preferably, it can be provided that the at least one mounting device is aligned at a center and / or at least one edge of the light-emitting region of the at least one LED.

In a preferred embodiment of the invention, it can be provided that the at least one mounting device forms a projection of the circuit carrier, which preferably extends at least in sections substantially perpendicular to a surface of the circuit carrier. According to a further embodiment it can be provided that the at least one mounting device is formed at least in one piece, preferably in several parts. Preferably, it can be provided that the at least one mounting device is silver-sintered.

According to a particularly preferred embodiment it can be provided that the at least one mounting device is adhesively bonded to the circuit carrier by an adhesive, wherein preferably the at least one mounting device is additionally soldered to the circuit carrier by a reflow soldering method.

Furthermore, it can be provided that the circuit carrier comprises a carrier plate, wherein the at least one LED is arranged on the carrier plate. It can be provided that the at least one mounting device is arranged on the support plate.

However, it can also be provided that the circuit carrier comprises a heat sink or at least one carrier plate of the circuit carrier is arranged on a heat sink, wherein the at least one mounting device is arranged on the heat sink.

The invention may, for. B. are used in circuit boards, which are used for headlights, daytime running lights, turn signals or cornering lights of motor vehicles whose light sources are LED.

Further advantages and details of the invention will become apparent from the figures and the associated description of the figures. 1 shows a proposed circuit carrier with arranged thereon

Mounting devices for positioning and / or fixing an optical system in a perspective view,

Fig. 2 shows the circuit carrier according to Figure 1 with optical arranged thereon

System,

3 is a side view of Figure 2, 4 shows a further proposed circuit carrier comprising a heat sink on which mounting devices for positioning and / or fixing an optical system are arranged in a perspective view,

Fig. 5 shows the circuit carrier according to Figure 4 with optical arranged thereon

System and

6 is a side view of Figure 5.

FIG. 1 shows a circuit carrier 1 comprising a carrier plate 6. The circuit carrier 1 or its carrier plate 6 has electrically conductive surfaces 10 which are insulated from one another by isolation regions. On the circuit carrier 1 five surface-mounted LEDs 2 are arranged in this example, which are connected according to the desired operation of the circuit substrate 1 with the corresponding electrically conductive surfaces 10. Each of the LEDs 2 has a light emitting area 3. In order to mount the LEDs 2 on the circuit carrier 1, the respective position of the light-emitting region 3 of an LED 2 was optically detected and the respective LED 2 was mounted on the circuit carrier 1 as a function of the detected position of the light-emitting region 3, for example by attaching it to the circuit carrier 1 , in this representation, however, not apparent, reference point.

According to the proposed method, two mounting devices 4 for positioning and / or fixing an optical system 5 in the form of a reflector were attached to the circuit carrier 1. The assembly of the mounting devices 4 on the circuit substrate 1 was carried out as a function of the optically detected positions of the light emitting areas 3 of the LEDs 2.

Each of the mounting devices 4 has in this example a recess 8, in the corresponding pins 9 can be introduced to the optical system 5 for positioning and mounting of the optical system 5, indicated by dash-dotted connecting lines between the pins 9 and the recesses eighth

FIG. 2 shows the circuit carrier 1 according to FIG. 1 with optical system 5 arranged thereon, and FIG. 3 shows a side view of the illustration according to FIG. 2. In the operating state shown, the pins 9 are arranged on the optical system 5 are introduced into the recesses 8 of the mounting devices 4, whereby an optimized with respect to the light emitting areas 3 of the LEDs 2 positioning and attachment of the optical system 5 was carried out. FIG. 4 shows a further exemplary embodiment of a proposed circuit carrier 1 in a perspective view, the circuit carrier 1 in this example comprising a carrier plate 6 and a heat sink 7. The circuit carrier 1 with LEDs 2 arranged thereon is fastened to the heat sink 7. Depending on the optically detected light-emitting regions 3 of the LEDs 2, two mounting devices 4 were attached to the heat sink 7 of the circuit substrate 1 according to the proposed method. Each of the mounting devices 4 comprises in this example a first mold part 4a and a second mold part 4b. The respective first molded part 4a is mounted on the circuit substrate 1 or its heat sink 7 and the respective second molded part 4b is attached to the first molded part 4a, for example glued. The second mold parts 4b, in turn, have recesses 8 into which pins 9 attached to the optical system 5 can be inserted for positioning and / or fixing of the optical system 5.

FIG. 5 shows the circuit carrier 1 according to FIG. 4 with the optical system 5 attached thereto in a perspective view, and FIG. 6 shows a side view of this illustration. In this mounting state, the pins 9 of the optical system 5 are inserted into the recesses 8 in the second mold parts 4b, and thus the optical system 5 is optimally aligned and fixed with respect to the light emitting areas 3 of the LEDs 2. In addition, Z-tolerances of the carrier plate 6 and their mounting on the heat sink 7 can be compensated by the mold parts 4a, 4b in particular.

Claims

claims

Method for producing a circuit carrier (1), wherein at least one light-emitting diode (LED), in particular a surface-mounted LED (2), is mounted on the circuit carrier (1), characterized in that the position of a light-emitting region (3) of the at least one on the circuit carrier (1) mounted LED (2) on the circuit substrate (1) is optically detected, wherein the circuit carrier (1) at least one mounting device (4) for positioning and / or attachment of an optical system (5) for the at least one LED (2) is mounted in response to the detected position of the light-emitting area (3) of the at least one LED (2).

Method according to Claim 1, characterized in that the at least one mounting device (4) is positioned relative to the circuit carrier (1) for mounting on the circuit carrier (1) as a function of the detected position of the light-emitting region (3) of the at least one LED (2) is aligned.

A method according to claim 1 or 2, characterized in that the shape of the at least one mounting device (4) is optically detected, preferably measured, wherein the at least one mounting device (4) for mounting on the circuit carrier (1) in dependence on the detected shape relative is positioned and aligned to the circuit carrier (1).

Method according to one of claims 1 to 3, characterized in that the at least one mounting device (4) at least in one piece, preferably in several parts, is formed.

A method according to claim 4, characterized in that the at least one mounting device (4) comprises a first mold part (4a) and a second mold part (4b), wherein the first mold part (4a) is mounted on the circuit carrier (1) and the second mold part ( 4b) attached to the first mold part (4a), preferably glued, is. Method according to one of claims 1 to 5, characterized in that the position of the light emitting area (3) in all three dimensions (X, Y, Z) and / or the angular position of the light emitting area (3) relative to a rotation axis perpendicular to the plane of the circuit carrier (1) is determined.

Method according to one of claims 1 to 6, characterized in that the mounting of the at least one mounting device (4) on the circuit carrier (1) in dependence on the position of the center and / or at least one edge of the light emitting area (3) of the at least one Circuit board (1) mounted LED (2) takes place.

8. The method according to any one of claims 1 to 7, characterized in that the at least one LED (2) is illuminated with a wavelength adapted to the LED spectrum having light source.

9. The method according to any one of claims 1 to 8, characterized in that arranged for mounting the at least one mounting device (4) on the circuit substrate (1) silver sintered material on the at least one mounting device (4) and the at least one mounting device (4) - Preferably at and / or by pressing the at least one mounting device (4) on the

Circuit carrier (1) - is sintered.

10. The method according to any one of claims 1 to 8, characterized in that for mounting the at least one mounting device (4) on the circuit carrier (1) - preferably activated by UV light - adhesive on the

Circuit carrier (1) is applied, wherein after positioning of the at least one mounting device (4) on the circuit substrate (1) of the adhesive is at least partially cured, preferably by a UV light source. 1 1. A method according to claim 10, characterized in that before the positioning of the at least one mounting device (4) on the circuit substrate (1) solder paste applied to the circuit substrate (1) - preferably printed - and after the at least partial curing of the adhesive, a reflow soldering Solder paste takes place. 12. The method according to any one of claims 1 to 1 1, characterized in that the at least one LED (2) oriented at one or more reference points of the circuit carrier (1) on the circuit carrier (1) is mounted. 13. The method according to any one of claims 1 to 12, characterized in that prior to assembly of the at least one LED (2) on the circuit substrate (1), the position of the light emitting area (3) of the at least one LED (2) is optically detected and the at least one LED (2) is mounted on the circuit carrier (1) as a function of the detected position of the light-emitting region (3) of the at least one LED (2).

Method according to one of claims 1 to 13, characterized in that the circuit carrier (1) comprises a support plate (6), wherein the at least one LED (2) on the support plate (6) is mounted.

A method according to claim 14, characterized in that the at least one mounting device (4) on the support plate (6) is mounted.

Method according to one of claims 1 to 14, characterized in that the circuit carrier (1) comprises a heat sink (7), wherein the at least one mounting device (4) on the heat sink (7) is mounted.

Circuit carrier (1) with at least one light-emitting diode (LED), in particular a surface-mounted LED (2), characterized in that the circuit carrier (1) at least one mounting device (4) for positioning and / or attachment of an optical system (5) for at least an LED (2) is arranged, wherein the at least one mounting device (4) is aligned with a light emitting area (3) of the at least one LED (2).

A circuit carrier according to claim 17, characterized in that the at least one mounting device (4) is aligned at a center and / or at least one edge of the light-emitting region (3) of the at least one LED (2). 19. A circuit carrier according to claim 17 or 18, characterized in that the at least one mounting device (4) forms a projection of the circuit carrier (1), which preferably extends at least partially substantially perpendicular to a surface of the circuit carrier (1).

20. Circuit board according to one of claims 17 to 19, characterized in that the at least one mounting device (4) at least in one piece, preferably in several parts, is formed.

Circuit carrier according to one of claims 17 to 20, characterized in that the at least one mounting device (4) is silver-sintered.

Circuit support according to one of claims 17 to 20, characterized in that the at least one mounting device (4) by an adhesive to the circuit substrate (1) is glued, preferably wherein the at least one mounting device (4) additionally by a reflow soldering on the circuit carrier (1 ) is soldered.

Circuit carrier according to one of claims 17 to 22, characterized in that the circuit carrier (1) comprises a support plate (6), wherein the at least one LED (2) on the support plate (6) is arranged.

24. Circuit board according to claim 23, characterized in that the at least one mounting device (4) on the support plate (6) is arranged.

25. Circuit carrier according to one of claims 17 to 23, characterized in that the circuit carrier (1) comprises a heat sink (7) or at least one carrier plate (6) of the circuit carrier (1) is arranged on a heat sink (7), wherein the at least a mounting device (4) on the heat sink (7) is arranged.

26. Headlight, daytime running light, turn signal or cornering light for a motor vehicle, with at least one circuit carrier (1) according to at least one of claims 17 to 25. 27. Motor vehicle with at least one headlight, daytime running lights, turn signals or cornering lights according to claim 26.