WO2016086865A1 - 净水设备及其集成水路模块及集成水路模块的制造方法 - Google Patents

净水设备及其集成水路模块及集成水路模块的制造方法 Download PDF

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Publication number
WO2016086865A1
WO2016086865A1 PCT/CN2015/096257 CN2015096257W WO2016086865A1 WO 2016086865 A1 WO2016086865 A1 WO 2016086865A1 CN 2015096257 W CN2015096257 W CN 2015096257W WO 2016086865 A1 WO2016086865 A1 WO 2016086865A1
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WIPO (PCT)
Prior art keywords
groove
end surface
rubber
cover body
cover
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Ceased
Application number
PCT/CN2015/096257
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English (en)
French (fr)
Inventor
陈小平
刘新宇
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Xiaomi Inc
Foshan Viomi Electrical Technology Co Ltd
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Xiaomi Inc
Foshan Viomi Electrical Technology Co Ltd
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Publication date
Application filed by Xiaomi Inc, Foshan Viomi Electrical Technology Co Ltd filed Critical Xiaomi Inc
Publication of WO2016086865A1 publication Critical patent/WO2016086865A1/zh
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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    • C—CHEMISTRY; METALLURGY
    • C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F9/00—Multistage treatment of water, waste water or sewage

Definitions

  • the present disclosure relates to the field of water purification technology, and in particular, to a water purification device and an integrated water circuit module and a method for manufacturing the integrated water circuit module.
  • the existing water purification equipment is used to manufacture pure water, clean water or other modes of water production, and the water purification related components are connected by water pipes and quick joints, so that the water reaches the water purification effect through the water purification related functional components.
  • the water-related components are connected by water pipes and quick joints, so that the water can be purified by the water-related functional components.
  • the water-related components are connected by water pipes and quick connectors, occupying a large volume, and the piping is messy.
  • the connection between the quick connector and the pipe is easy to leak for a long time.
  • the present disclosure provides a water purification device and an integrated waterway module thereof and a method of manufacturing the integrated waterway module.
  • the technical solution is as follows:
  • an integrated waterway module wherein a plurality of flow channels are formed in the integrated waterway module; the integrated waterway module includes at least one body and at least one cover, the body and/or A plurality of grooves are respectively formed on the cover body, and the body and the cover body are sealingly connected by an injection molding encapsulation structure, and the body and the cover body collectively enclose a part of the flow channels of the plurality of flow channels.
  • the integrated waterway module has at least one waterway layer and at least one connection zone, wherein the waterway layer has a plurality of flow channels, and the plurality of flow channels in the waterway layer extend in the same plane;
  • the connecting zone has a plurality of flow channels, and the extending direction of each flow channel in the connecting zone intersects perpendicularly to the planar direction of the waterway layer.
  • the body and the cover are both injection-molded components, and the flow channels in the connection zone extend in the same direction, and at least one end of each flow channel in the connection zone is connected to the first-class track in the waterway layer.
  • the integrated waterway module includes a body and two covers, and the two covers respectively cover two opposite or two adjacent surfaces of the body, and the body and the cover respectively share Enclose a waterway layer.
  • the body has a peripheral wall and a plurality of groove walls of the groove, and the plurality of groove walls divide a plurality of the flow channels in the peripheral wall; the peripheral wall has a combination with the cover body
  • the outer end surface of the groove has an inner joint end surface combined with the cover body; the outer joint end surface has an injection molding rubber structure, and the inner joint end surface also has an injection molding rubber structure.
  • the cover body is provided with a plurality of glue grooves, the glue groove has an outer opening and an inner opening, the outer opening is formed on an outer side surface of the cover body, and the inner opening is aligned with the inner joint end surface
  • the inner opening width of the glue groove is smaller than the width of the inner joint end surface corresponding to the corresponding; the injection molding rubber structure is formed in the glue groove, and the inner joint end surface is separated by the injection molding rubber structure The cover is sealed.
  • the inner opening of the glue groove is aligned with the middle of the inner joint end surface to seal the inner joint end surface with the cover body through the injection molding rubber structure formed in the glue groove.
  • the glue tank comprises a flow glue tank and a joint groove, wherein the glue tank is connected with the joint groove; the outer side of the glue tank is the outer opening; the joint groove is located at the inner joint end surface and the cover Between the bodies; the coupling groove continuously extends along the surface of the inner joint end face, and the length of the joint groove extends to be equal to or greater than the length of the inner joint end face.
  • the coupling groove has a trapezoidal cross section, and the trapezoid is larger near an outer side of the flow glue groove and smaller than an inner side of the inner joint end surface.
  • the flow glue groove and the coupling groove are further connected by a plurality of inner injection grooves, the inner injection groove has a trapezoidal cross section, and the trapezoid is larger near the outer side of the flow glue groove, and is close to the Combines the smaller shape of the inside of the groove.
  • the cover body forms a concave corresponding to each of the adjacent flow channels, and the width of each concave portion is slightly smaller than the width of the corresponding inner body flow channel; the cover body corresponds to the inner combination of the groove wall
  • the end surface is formed with a boss having a width greater than a width of the inner joint end surface, and a coupling groove for receiving the inner joint end surface is formed in the boss; an inner opening of the glue groove is located in the joint groove.
  • a middle portion of the inner joint end surface forms a coupling groove or a convex portion, so that the rubber-clad structure forms a convex-concave joint structure.
  • the inner joint end surface is combined with the groove or the convex portion to form a reinforcing hole or a reinforcing protrusion, so that the rubber-clad structure forms a convex-concave-fit reinforcing structure.
  • the outer peripheral surface of the cover body is a rubber-bonding joint surface, and the rubber-bonding joint surface is contracted with respect to an outer surface of the body peripheral wall by a distance smaller than a thickness of the peripheral wall, the bag
  • the glue bonding surface is snapped onto the outer bonding end surface; the outer plastic injection molding structure covers the rubber bonding surface and the outer bonding end surface, and the two are sealed and connected.
  • an outer lateral groove is formed on the outer joint end surface, and the groove is a wedge structure whose bottom is inclined to the inner side, so that the rubber-clad structure is formed to form a wedge-shaped reinforcing structure.
  • a water purification apparatus including an integrated waterway module as described above, and a plurality of functional components; a plurality of said functional components are inter-component-by-component through said integrated waterway module The waterway is connected.
  • a method for manufacturing an integrated waterway module wherein a plurality of flow channels are formed in the integrated waterway module; the integrated waterway module includes at least one body and at least one cover, the body Cooperating with the cover body to form a part of the flow channels of the plurality of flow channels; the manufacturing method of the integrated water circuit module includes the steps of:
  • the rubber compound forms an encapsulation structure at a joint of the body and the cover body, and the body and the cover body are sealingly connected.
  • the body and the cover body are separately injection-molded, and in the step of injection molding the body, after the injection molding is completed, the injection molding core is separated from the upper end surface and/or the lower end surface of the body.
  • the cover body is reserved with a plurality of glue grooves for secondary encapsulation
  • the glue tank corresponds to the flow channel wall of each of the flow channels, so that in the step of molding the rubber compound at the joint of the body and the cover body, the flow channel wall and the cover body also have two The sub-injected compound is sealed.
  • the integrated waterway module in the present disclosure adopts multi-block injection molding, so that the problem that the multi-layer internal cavity waterway cannot be normally divided during injection molding can be solved.
  • the body and the cover body are injectively connected by the second mold, so that the flow passages of the integrated waterway module have better sealing performance and the pressure resistance performance is greatly improved. At the same time, the overall strength of the integrated waterway module is enhanced.
  • FIG. 1 is a schematic diagram showing the arrangement of a water purification equipment pipeline and equipment according to an exemplary embodiment.
  • FIG. 2 is a schematic diagram showing the internal structure of a water purifying apparatus according to another exemplary embodiment.
  • FIG. 3A is a schematic diagram (front view) showing the structure of an integrated waterway module according to still another exemplary embodiment.
  • FIG. 3B is a schematic diagram (top view) showing the structure of an integrated waterway module according to still another exemplary embodiment.
  • FIG. 3C is a schematic diagram (side view) showing the structure of an integrated waterway module according to still another exemplary embodiment.
  • FIG. 4 is a schematic diagram of an integrated waterway module structure according to still another exemplary embodiment.
  • Figure 5 is a schematic enlarged view of the portion A in Figure 4.
  • Figure 6 is a schematic enlarged view of the portion B in Figure 4.
  • FIG. 1 is a schematic diagram of a water purifying device pipeline and a plurality of functional components arranged therein according to an exemplary embodiment.
  • the water purifying apparatus embodiment mainly includes a water path A, a pre-treatment filter element 101, a water inlet solenoid valve 102A, a booster pump 103, a reverse osmosis filter element 104, a post-processing filter element 105, and a proportional device 106.
  • the water path A includes a raw water inlet end 107A, a clean water outlet end 107B, and a waste water drain port 108.
  • the pre-treatment filter element 101, the booster pump 103, the reverse osmosis filter element 104, and the post-treatment filter element 105 are sequentially connected from the raw water inlet end 107A to the clean water outlet end 107B.
  • the pre-treatment filter element 101, the booster pump 103, the reverse osmosis filter element 104, and the post-treatment filter element 105 can all be selected from the components of the existing water purification equipment.
  • the pre-treatment filter element 101, the booster pump 103 and the post-processing filter element 105 each have a water inlet and a water outlet, and the water inlets of the components respectively communicate with the upstream water channel A, and the water outlets respectively communicate with the downstream water channel A.
  • a water purifying water solenoid valve 102B may be disposed on the water path before the clean water outlet end 107B to control the water discharge.
  • the reverse osmosis filter 104 generally has a raw water inlet, a clean water outlet and a waste water outlet, the raw water inlet communicates with the upstream water passage A, and the clean water outlet communicates with the downstream water passage A.
  • the waste water line of the water path A is connected to the waste water outlet of the reverse osmosis filter 104, and a proportional device 106 is installed in front of the waste water drain 108 of the waste water line.
  • the proportional device 106 has a current limiting structure such as a small hole, so that the concentrated water in the reverse osmosis filter 104 is pressed, and the waste water can be drained to ensure the working pressure of the reverse osmosis filter 104.
  • the proportional device 106 functions to control the discharge flow rate of the concentrated water and to ensure a constant pressure of the reverse osmosis water purification system.
  • a waste water discharge electromagnetic valve 102C may be disposed to control the wastewater discharge water.
  • the untreated water is filtered by the raw water inlet end 107A into the pre-treatment filter element 101, and then pressurized by the booster pump 103 to reach the reverse osmosis filter element 104, and the purified water permeated by the reverse osmosis filter element 104 is passed through.
  • the post-treatment filter 105 is processed, and then reaches the clean water outlet end 107B, and the treated purified water is output for use.
  • the pressurized concentrated water in the reverse osmosis filter 104 is discharged through the wastewater line through the proportional device 106, and then discharged to the wastewater drain port 108.
  • an integrated waterway module is provided, and the waterway connection between the functional components is realized by integrating the waterway module; the outer surface of the integrated waterway module is more than two interface interfaces, and the integrated waterway module is integrally formed.
  • a plurality of interfaces are respectively formed on the interface of the interface, and each interface may include an interface such as a control valve, a booster pump or a filter cartridge group, and a raw water access; the plurality of flow channels are respectively connected to the interfaces according to the design requirements.
  • the integrated waterway module at least some of the plurality of flow channels respectively extend in a three-dimensional direction, for example, a part of the flow paths extend in the same two-dimensional plane; and another part of the flow channels are connected to interfaces on other interface interfaces,
  • These flow path extension directions may be perpendicular to or inclined with respect to the two-dimensional plane described above.
  • the integrated waterway module can be a polyhedral structure, such as a square, a trapezoid, a wedge, and a composite shape of the shape and the curved surface, the concave block, the bump, and/or the curved surface.
  • the design of the plurality of interface interfaces formed facilitates the arrangement of multiple interfaces to facilitate more compact and rational placement of components within the device.
  • FIG. 2 is a schematic diagram showing the internal structure of a water purification device according to another exemplary embodiment.
  • the water purification apparatus may include an integrated waterway module 2, a control valve, a booster pump 3, and a filter cartridge set 4.
  • the control valve, the booster pump 3 and the filter cartridge group 4 are fixedly connected to the integrated waterway module 2 through an interface, respectively, and the waterway communication between the components is performed by the integrated waterway module 2.
  • FIG. 4 A schematic view of a mounting embodiment of the control valve 5 is shown in Figure 4.
  • the plurality of control valves 5 have an inlet and outlet port 51 for plugging in In the corresponding interface 25 of the integrated waterway module 2, one or more sealing rings may be provided in the inlet and outlet water interface 51 or the interface 25.
  • the control valve 5 can be fixedly mounted to the integrated waterway module 2 by fasteners such as bolts. Please refer to this example for other parts such as flowmeters.
  • the pump bracket 31 of the integrated waterway module 2 and the booster pump 3 is provided with a connection structure, and the pump bracket 31 can be integrally connected by the connection of the fasteners such as screws and the integrated waterway module 2.
  • the integrated waterway module 2 supports the fixed booster pump 3 through the pump bracket 31 at the bottom, thereby avoiding the direct pressure of the booster pump 3 directly on the integrated waterway module 2, resulting in insufficient welding of the integrated waterway plate and the integrated waterway body, and water seepage The problem.
  • a plurality of bottom brackets 26 may be integrally formed or assembled outside the integrated waterway module 2 to support the respective filter elements in the filter cartridge group 4, respectively.
  • At least one buckle for fixing the external circuit is installed outside the integrated waterway module, and the buckle form may be a C-clip or other existing cable organizer to regulate various power lines and signal lines in the water purification equipment.
  • the integrated waterway module In the integrated waterway module, at least two flow channels are respectively located on different planes, wherein the extending direction of the flow channel in one plane intersects with the extending direction of the flow channel on the other plane, and the flow direction of the inner mold is between the flow paths. Interlaced on each other.
  • This structure is inconvenient for direct injection molding in the injection molding process because it is inconvenient to mold.
  • the integrated water channel module 2 has such a structure that the inner cavity flow path intersects, one implementation method is block injection molding, and the other implementation mode is 3D printing molding, wire material selective cladding molding, photosensitive resin selective curing molding. Rapid prototyping methods such as selective sintering of powder materials or solid lamination of foil laminates can of course be made by combining injection molding and machining.
  • FIGS. 3A-3C are schematic diagrams showing an integrated water circuit module structure according to another exemplary embodiment.
  • the integrated waterway module 2 in the present embodiment can be generally square, and the outer side of the integrated waterway module 2 is six interface interfaces 2A.
  • the integrated waterway module 2 can also be selected as other polyhedrons, and the number of interface interfaces 2A is not limited.
  • the integrated waterway module 2 includes a body 22, a lower cover 23 and an upper cover 24.
  • the lower cover 23 and the upper cover 24 are respectively attached to the upper and lower surfaces of the body 22, and may be adjacent to each other. On the surface, such as the side and top, of course, more covers can be used.
  • the body 22 and the lower cover 23 and the upper cover 24 are sealingly fixedly connected in one body.
  • a plurality of flow paths 21 may be integrally formed in the integrated waterway module 2 to facilitate the sequential communication of the components.
  • Each interface interface 2A is formed with a plurality of interfaces 25, each of which may include an access or take-off interface of the control valve, the booster pump 3 or the filter cartridge 4.
  • the interface of the control valve, booster pump 3 or filter cartridge 4 is divided into a water inlet and a water outlet.
  • the plurality of flow paths 21 are respectively connected to the respective interfaces in the order required by the design.
  • the integrated waterway module 2 has two waterway layers 210 and a connection zone 220.
  • the waterway layer 210 has a plurality of flow channels 21 therein, and the plurality of flow channels 21 in the waterway layer extend in the same plane.
  • the connecting region 220 has a plurality of flow channels 21, and the extending direction of each of the flow channels 21 in the connecting region may be perpendicular or obliquely intersecting with the planar direction of the waterway layer 210. In the embodiment, vertical intersecting is taken as an example.
  • Each of the flow passages 21 in the connection region 220 communicates with each of the interfaces 25 and the flow passages 21 in the water passage layer 210.
  • connection area 220 is located between the two waterway layers 210, and each flow channel 21 in the connection area 220 is divided into two. Do not connect at least the top 21 of each waterway layer. Moreover, each of the flow channels in the connecting region 220 has the same extending direction, and the extending direction may be the same as the direction of the mold-removing after the injection molding, so as to facilitate the parting. At least one end of each flow channel 21 in the connection zone 220 is connected to the first-class track 21 in the waterway layer to facilitate the push-in and exit of the molding die.
  • Two waterway layers 210 are respectively located between the lower cover 23 and the body 22, and between the upper cover 24 and the body 22. In this way, the groove shape of the two waterway layers 210 can be respectively formed on the body 22 or the lower and upper covers 23 and 24, and then the body 22 and the lower cover 23 and the upper cover 24 are sealed and connected to form a complete waterway.
  • the body 22, the lower cover 23 and the upper cover 24 can be respectively injection molded, and then the three are fixedly coupled together.
  • the body and the cover may be ultrasonically welded, may be glued, may be snap-fitted, or may be connected by fasteners such as bolts.
  • the molding core does not protrude into the interior.
  • the cores forming the multiple flow paths in the connection region 220 are pointed inwardly in the same direction, and no interference occurs.
  • the utility model can solve the problem that the multi-layer inner cavity waterway cannot be normally divided during injection molding, and the injection mold of the main body 22 can adopt upper and lower split molds, or can adopt upper, lower, left and right multi-directional split molds, and the inner molding core does not. Will be stuck.
  • the main body and the cover body are double-molded and injection-inlaid, so that the flow passages of the integrated waterway module have better sealing performance and the pressure resistance performance is greatly improved. At the same time, the overall strength of the integrated waterway module is enhanced.
  • FIG. 4-6 is a schematic diagram of an integrated waterway module implementation structure according to still another exemplary embodiment.
  • the integrated waterway module 2 in this embodiment includes three parts: a body 22, a lower cover 23, and an upper cover 24.
  • the lower cover 23 includes a cover 231 and an overmolded 232 formed by overmolding.
  • the upper cover 24 includes a cover 241 and an overmolded 242 formed by overmolding.
  • the body 22 and the lids 231, 241 are sealingly connected by injection molding encapsulation structures 232, 242.
  • a plurality of grooves may be respectively formed in the body 22 to form a plurality of flow paths, and a plurality of grooves may be formed in the cover body to form a plurality of flow paths.
  • the body 22 and the cover bodies 231, 241 may be formed by injection molding, of course, other materials and molding means may be selected, such as a light metal material formed by machining means such as extrusion, molding, opening, or the like; or a non-metal material is integrally formed. It is produced by rapid prototyping such as 3D printing molding, selective coating of filament materials, selective curing of photosensitive resin, selective sintering of powder materials or solid formation of foil laminates.
  • the main body 22 and the cover bodies 231 and 241 are respectively injection-molded, and the molding method has the advantage of the fusion sealing effect, and the pressure resistance of the overall product is ensured.
  • the body 22 and the covers 231, 241 can collectively enclose a part of the flow paths of the plurality of flow paths.
  • the lower cover 23 and the upper cover 24 are respectively attached to the opposite upper and lower surfaces of the body 22.
  • the opposite upper and lower surfaces of the body 22 have open ends due to the respective grooves.
  • a water channel layer 210 in which a plurality of flow channels are horizontally arranged is formed on an open end surface of the body 22.
  • the body 22 is formed with a closed peripheral wall 221 and a plurality of inner groove walls 222.
  • the peripheral wall 221 and the groove wall 222 are both part of the body 22, and the body 22 is a single piece.
  • a peripheral wall 221 and a groove wall 222 are formed.
  • the peripheral wall 221 is substantially the outer wall surface of the body 22. Since some areas of the body 22 are shaped to be concave or convex for the arrangement of the external functional components, the concave portion 224 or the convex portion is formed. Out part (not in the picture) Shown), the corresponding peripheral wall 221 will also have a concave or convex portion.
  • the surface of the peripheral wall 221 that meets the cover bodies 231 and 241 is an outer joint end surface 2211.
  • the inner side of the outer joint end surface 2211 can be engaged with the cover bodies 231 and 241, and the outer side of the outer joint end surface 2211 can be combined with the injection molding rubber structures 232 and 242. .
  • An outer groove 2212 may be formed on the outer side of the outer joint end surface 2211, and the outer side groove 2212 may be a wedge-shaped groove extending inward from the bottom of the groove, so that the rubber-clad structure 232, 242 is formed into a wedge-shaped reinforcing structure with the peripheral wall 221.
  • Each groove wall 222 has a height direction substantially perpendicular to the cover bodies 231 and 241, and each groove wall 222 respectively divides a plurality of flow channels in the peripheral wall; and each groove wall 222 facing the joint end of the body 22 is generally combined with the body-facing body 22
  • the individual groove walls 222 of the ends are different. This is determined according to the arrangement of the multiple flow paths 21 in the upper and lower water channel layers 210.
  • Each of the groove walls 222 is a part of the body, and is also connected to each other. In fact, each groove wall 222 can also be regarded as a whole, but extends to different positions.
  • Each of the groove walls 222 is formed with an inner joint end surface 2221 on the open surface or the lower open surface of the body 22. The inner joint end surface 2221 of each groove wall 222 on the open surface or the lower open surface of the body 22 is substantially flush.
  • the central portion of the inner end surface 2221 can form a coupling groove 2222 or a coupling protrusion 2223, so that the rubber-clad structures 232, 242 form a convex-concave joint structure.
  • the coupling groove 2222 is a trapezoidal groove having a small outer side and a small inner side to facilitate outward ejection.
  • the coupling convex portion 2223 may be a trapezoidal convex portion having a small outer side and a small inner side.
  • the coupling groove 2222 or the coupling protrusion 2223 of the inner joint end surface 2221 may be formed with a reinforcing hole 2224 or a reinforcing protrusion (not shown), so that the rubber covering structures 232, 242 form a convex-concave reinforcing structure.
  • the outer joint end surface 2211 can have an injection molding rubber structure
  • the inner joint end surface 2221 also has an injection molding rubber structure
  • the upper cover 24 is composed of a cover body 241 and an encapsulation structure 242.
  • the cover body 241 is a primary molded piece, and the cover structure 242 is secondary.
  • the molded part is molded, and the upper cover 24 and the body 22 are integrated into one body by the overmolding molding 242.
  • the cover body 241 forms a flow path groove 2418 corresponding to each flow path 21 of the adjacent water channel layer 210, and the flow path groove 2418 is used to constitute the flow path 21.
  • the width at each flow channel groove 2418 is slightly smaller than the width of the flow channel 21 in the corresponding body 22.
  • the cover body 241 corresponds to the inner joint end surface 2221 of the groove wall 222 but forms a boss 2410.
  • the width of the boss 2410 is larger than the width of the inner joint end surface 2221, and the groove 2419 capable of accommodating the inner joint end surface 2221 is formed in the boss 2410.
  • the joint sealing property is protected, and the pressure resistance is improved.
  • the above structure allows the inner joint end surface 2221 and the cover body and the joint surface to be located on the side of the flow passage 21 and located in the pocket 2419 to reduce the shearing force of the water pressure in the flow passage 21 on the joint surface.
  • the outer peripheral surface of the cover body 241 is a rubber-bonding joint surface 2412 , and the rubber-bonding joint surface 2412 is contracted away from the outer surface of the peripheral wall 221 by a distance smaller than the thickness of the peripheral wall 221 . Thereby, the rubber-bonding surface 2412 is snapped onto the outer joint end surface 2211.
  • the outer outer covering rubber 2421 covers the rubberized bonding surface 2412 and the outer bonding end surface 2211 to seal the two.
  • the cover body 241 can be provided with a plurality of glue grooves 2411.
  • the glue grooves 2411 can communicate with the rubber-bonding surface 2412. One is to facilitate the injection of glue, and the second is to form the outer rubber 2421 and the inner rubber 2422 continuously.
  • the glue tank 2411 has an outer opening 2413 and an inner opening 2417. External opening 2413
  • the inner opening 2417 is aligned with the inner joint end surface 2221, and the inner opening 2417 of the glue groove 2411 has a width smaller than the width of the inner joint end surface 2221.
  • the inner opening 2417 of the glue groove 2411 is located in the receiving groove 2419 of the cover body 241.
  • the injection molding encapsulation structure 242 is formed in the glue groove 2411, and the inner bonding end surface 2221 is sealedly connected to the cover body 241 through the injection molding rubber structure 242.
  • the inner opening 2417 of the glue groove 2411 can be aligned with the middle portion of the inner end surface 2221 to seal the inner joint end surface 2221 with the cover body 241 through the injection molding structure 242 formed in the glue groove 2411 to prevent the second time.
  • the hot glue in the injection mold melts the cover 241 and is flushed into the flow path 21.
  • the glue groove 2411 includes a glue flow groove 2414, an inner injection groove 2415 and a coupling groove 2416; the outer side of the glue flow groove 2414 is an outer opening 2413; and the glue flow groove 2414 is open to the outside.
  • the shape of the 2413 direction gradually enlarged.
  • the coupling groove 2416 is located between the inner joint end surface 2221 and the cover body; the flow glue groove 2414 and the coupling groove 2416 are connected by a plurality of inner injection grooves 2415, and the inner injection groove 2415 has a trapezoidal cross section, and the trapezoid is closer to the outer side of the flow glue groove 2414. Large, and close to the smaller shape inside the coupling groove 2416.
  • the coupling groove 2416 continuously extends along the surface of the inner joint end surface 2221, and the coupling groove 2416 has an extension length equal to or larger than the extension length of the inner joint end surface 2221.
  • the coupling groove 2416 has a trapezoidal cross section, and the trapezoid is larger near the outer side of the flow tank 2414 and smaller than the inner side of the inner joint end surface 2221.
  • the integral cover 24 is formed with an integral encapsulation structure 242.
  • the encapsulation structure 242 includes an outer cover rubber 2421 and an inner encapsulation 2422.
  • the outer covering rubber 2421 is coated on the outer surface of the rubber-bonding joint 2412 of the lid body 241 and combined with the outer joint end surface 2211.
  • the outer covering rubber 2421 forms an outer flow rubber portion 2426 extending to a certain distance from the center of the cover body 241 at the outermost side, one can ensure the glue injection effect inside the outer rubber 2421; the other is the wedge-shaped reinforcing structure between the bottom and outer joint end faces 2211 And the outer flow glue portion 2426 strengthens the connection strength between the body 22 and the upper cover 24.
  • Each part of the inner rubber 2422 forms a flow adhesive portion 2423, an inner injection portion 2424 and a joint portion 2425 in a cross section.
  • the shape of the inner rubber cover 2422 is surrounded by the inner joint end surface 2221 and the corresponding glue groove 2411.
  • the formed joint portion 2425 has a shape width larger than the width of the inner injection portion 2424, and the outermost flow portion 2423 has the largest shape width, and the inner rubber seal 2422 thus formed is convexly and concavely engaged with the cover body 241.
  • the outer covering rubber 2421 extending in the forward direction of the outer end surface 2211 can be used to seal the main body 22 and the cover body 241 into a single body, and the respective flow passages 21 of the waterway layer 210 can be integrated by the joint portion 2425 extending continuously from the inner end surface 2221. Form an inner seal.
  • the lower cover 23 is composed of a cover body 231 and an encapsulation structure 232.
  • the cover body 231 is a primary molding member, and the encapsulation structure 232 is two.
  • the sub-mold injection molded part can fuse the lower cover 23 and the body 22 into one body by the over-molded injection molding structure 232.
  • the cover body 231 forms a flow path groove 2318 corresponding to each flow path 21 of the adjacent water channel layer 210, and the flow path groove 2318 is used to constitute the flow path 21.
  • the width at each flow channel groove 2318 is slightly smaller than the width of the flow channel 21 in the corresponding body 22.
  • the cover body 231 corresponds to the inner joint end surface 2221 of the groove wall 222 but forms a boss 2310 having a width larger than the width of the inner joint end surface 2221.
  • the joint sealing property is protected, and the pressure resistance is improved.
  • the above structure can make the joint surface of the inner joint end surface 2221 and the cover body be located on the side of the flow passage 21 and be located in the pocket 2319 to reduce the water in the flow passage 21. The effect of pressure on the shear of the joint surface.
  • the outer peripheral surface of the cover 231 is a rubber-bonding surface 2312 , and the rubber-bonding surface 2312 is contracted away from the outer surface of the peripheral wall 221 by a distance smaller than the thickness of the peripheral wall 221 . Thereby, the rubber-bonding surface 2312 is snapped onto the outer joint end surface 2211.
  • the outer outer covering rubber 2321 covers the rubberized bonding surface 2312 and the outer bonding end surface 2211 to seal the two.
  • the cover body 231 can be provided with a plurality of glue grooves 2311.
  • the glue grooves 2311 can communicate with the rubber-bonding surface 2312. The first is to facilitate the injection of glue, and the second is to form the outer rubber 2321 and the inner rubber 2322 continuously formed integrally.
  • the glue groove 2311 has an outer opening 2313 and an inner opening 2317.
  • the outer opening 2313 is defined on the outer surface of the cover body 231, the inner opening 2317 is aligned with the inner joint end surface 2221, and the inner opening 2317 of the glue groove 2311 has a width smaller than the width of the inner joint end surface 2221.
  • the injection molding encapsulation structure 232 is formed in the glue groove 2311, and the inner bonding end surface 2221 is sealedly connected to the cover body 231 through the injection molding rubber structure 232.
  • the inner opening 2317 of the glue groove 2311 can be aligned with the middle portion of the inner end surface 2221 to seal the inner joint end surface 2221 with the cover body 231 through the injection molding structure 232 formed in the glue groove 2311, thereby preventing the second time.
  • the hot glue in the injection mold melts the lid 231 and is flushed into the flow path 21.
  • the glue tank 2311 includes a glue tank 2314 and a coupling groove 2316 , and the glue tank 2314 and the coupling groove 2316 are in communication.
  • the outer side of the flow tank 2314 is an outer opening 2313; the flow tank 2314 is a shape that is gradually enlarged toward the outer opening 2313.
  • the coupling groove 2316 is located between the inner joint end surface 2221 and the lid body 231.
  • the coupling groove 2316 continuously extends along the surface of the inner end surface 2221, and the coupling groove 2316 has an extension length equal to or larger than the extension length of the inner joint end surface 2221.
  • the coupling groove 2316 has a trapezoidal cross section, and the trapezoid is larger near the outer side of the flow glue groove 2314 and smaller than the inner side of the inner joint end surface 2221.
  • the integral cover 23 is formed with an integral encapsulation structure 232.
  • the encapsulation structure 232 includes an outer cover rubber 2321 and an inner encapsulation 2322.
  • the outer covering rubber 2321 is wrapped on the outer side of the rubber-bonding surface 2312 of the cover 231 and joined to the outer joint end surface 2211.
  • the outer covering rubber 2321 forms an outer flow rubber portion 2326 extending to a certain distance from the center of the cover body 231 at the outermost side, one can ensure the glue injection effect on the inner side of the outer rubber 2321; the other is to use the wedge-shaped reinforcing structure between the bottom and outer joint end surface 2211 And the outer flow rubber portion 2326 strengthens the connection strength between the body 22 and the upper cover 23.
  • Each part of the inner rubber 2322 is formed into a flow adhesive portion 2323, an inner injection portion 2324 and a joint portion 2325 in a cross section.
  • the shape of the inner rubber 2322 is surrounded by the inner joint end surface 2221 and the corresponding glue groove 2311.
  • the formed joint portion 2325 has a shape width larger than the width of the inner portion 2324, and the outermost glue portion 2323 has the largest shape width, and the inner rubber 2322 thus formed is convexly and concavely engaged with the lid body 231.
  • the outer cover rubber 2321 extending in the forward direction of the outer end surface 2211 can be used to seal the main body 22 and the cover body 231 integrally and integrally form the flow path 21 of the water passage layer 210. Form an inner seal.
  • the outer surface of the peripheral wall 221, the lower surface of the lower cover 23, and the upper surface of the upper cover 24 are described as outer sides. Since the peripheral wall 221 and the groove wall 222 are both laterally extending sheets, the lateral extension direction is the length direction thereof, which is the extending direction of the bonding portion of the injection molding structure. The thickness of the corresponding peripheral wall 221 and the groove wall 222 is the outer combined end face and inner Combine the width of the end face.
  • the implementation includes the steps of separately molding the body 22, the lower cover 23 and the upper cover 24, respectively, and then placing the body 22, the lower cover 23 and the upper cover 24 into the mold, at the junction of the three. Injection welding. Since the internal pressure requirement of the water purifying equipment pipeline in the present disclosure is high, the pipeline needs to bear a large pressure, and an implementation manner is that, in one molding, a side seam is reserved on both sides of the joint sealing body of the body and the cover body. Forming a hollow joint for integral injection and fusion of the rubber during the second injection molding. After the body 22, the lower cover 23 and the upper cover 24 are placed in the mold, the bonding strength is greatly improved after the injection welding is performed at the joint of the three, thereby avoiding the seal failure between the flow passages 21 due to excessive pressure.
  • the steps can be:
  • the rubber compound forms an encapsulation structure at the joint of the body and the cover body, and the body and the cover body are sealingly connected.
  • the encapsulation structure of the cover body can be separately formed, or the encapsulation structure of the two cover bodies can be formed at one time.
  • the cover body is provided with a plurality of glue grooves for the secondary encapsulation, and the glue grooves correspond to the flow channel walls of the respective flow channels, so as to form the rubber-clad structure at the joint of the body and the cover body.
  • the second injection material is also sealed and connected between the flow channel wall and the cover body.
  • the integrated waterway module in the present disclosure adopts multi-block injection molding, so that the problem that the multi-layer internal cavity waterway cannot be normally divided during injection molding can be solved.
  • the body 22 and the cover body are inlaid and connected by a double-mold injection molding, so that the flow passages of the integrated waterway module have better sealing performance and the pressure resistance performance is greatly improved. At the same time, the overall strength of the integrated waterway module is enhanced.

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Abstract

一种集成水路模块（2），集成水路模块（2）内形成多个流道（21）；集成水路模块（2）包括至少一本体（22）和至少一盖体，本体（22）和/或盖体上分别形成有多个凹槽，本体（22）和盖体通过注塑包胶结构密封连接，本体（22）和盖体共同围成多个流道（21）中的一部分流道（21）。还公开了采用集成水路模块（2）的净水设备以及集成水路模块（2）的制造方法。

Description

净水设备及其集成水路模块及集成水路模块的制造方法 技术领域
本公开涉及净水处理技术领域，尤其涉及一种净水设备及其集成水路模块及集成水路模块的制造方法。
背景技术
现有的净水设备，用于制造纯水、净水或其他模式的制水，净水相关部件通过水管及快接头相连，使水通过各净水相关功能部件达到净水作用。
净水相关部件通过水管及快接头相连，使水通过各净水相关功能部件达到净水作用。
净水相关部件通过水管及快接头相连，占用体积大，排管凌乱，快接头与管的连接长期使用易漏水。
发明内容
为了解决相关技术中净水设备水路部分存在的技术问题，本公开提供一种净水设备及其集成水路模块及集成水路模块的制造方法。所述技术方案如下：
根据本公开实施例的第一方面，提供一种集成水路模块，所述集成水路模块内形成多个流道；所述集成水路模块包括至少一本体和至少一盖体，所述本体和/或盖体上分别形成有多个凹槽，所述本体和盖体通过注塑包胶结构密封连接，所述本体和盖体共同围成多个所述流道中的一部分流道。
可选的，所述集成水路模块内具有至少一水路层和至少一连接区，所述水路层内具有多个流道，所述水路层内多个流道的延伸方向在同一平面内；所述连接区内具有多个流道，所述连接区内各流道延伸方向与所述水路层的平面方向垂直相交。
可选的，所述本体和盖体均为注塑成型部件，所述连接区内各流道延伸方向相同，所述连接区内各流道至少一端连通至所述水路层内的一流道。
可选的，所述集成水路模块包括一本体和二盖体，两盖体分别盖合在所述本体两相对或两相邻的表面上，所述本体和所述盖体之间分别地共同围成一所述水路层。
可选的，所述本体具有周壁和多个所述凹槽的凹槽壁，多个所述凹槽壁在周壁内分割出多个所述流道；所述周壁具有与所述盖体结合的外结合端面，所述凹槽壁均具有与盖体结合的内结合端面；所述外结合端面上均具有注塑包胶结构，所述内结合端面上也均具有注塑包胶结构。
可选的，所述盖体上开设有多个胶槽，所述胶槽具有外部开口和内部开口，所述外部开口开设于所述盖体外侧表面，所述内部开口对齐所述内结合端面，所述胶槽内部开口宽度小于对应处的所述内结合端面的宽度；所述注塑包胶结构成型于所述胶槽内，通过所述注塑包胶结构将所述内结合端面均与所述盖体密封连接。
可选的，所述胶槽内部开口对齐所述内结合端面中部，以通过成型于所述胶槽内的所述注塑包胶结构，将所述内结合端面均与所述盖体密封连接。
可选的，所述胶槽包括流胶槽和结合槽，所述流胶槽和结合槽连通；所述流胶槽外侧为所述外部开口；所述结合槽位于所述内结合端面与盖体之间；所述结合槽顺所述内结合端面表面连续延伸，所述结合槽延伸长度等于或大于所述内结合端面延伸长度。
可选的，所述结合槽截面呈梯形，所述梯形是靠近所述流胶槽的外侧较大，而靠近所述内结合端面的内侧较小的形状。
可选的，所述流胶槽和结合槽之间还通过多段内注槽连通，所述内注槽截面呈梯形，所述梯形是靠近所述流胶槽的外侧较大，而靠近所述结合槽内侧较小的形状。
可选的，所述盖体对应邻近的所述各流道形成内凹，各内凹处的宽度略小于对应的本体内流道的宽度；所述盖体对应所述凹槽壁的内结合端面形成凸台，所述凸台宽度大于所述内结合端面宽度，所述凸台内形成容置所述内结合端面的结合槽；所述胶槽的内部开口位于所述结合槽内。
可选的，所述内结合端面中部形成结合凹槽或凸部，以便所述包胶结构形成凸凹配合的结合结构。
可选的，所述内结合端面结合凹槽或凸部形成有加强孔或加强凸柱，以便所述包胶结构形成凸凹配合的加强结构。
可选的，所述盖体的外周面为包胶结合面，所述包胶结合面相对于所述本体周壁的外表面内缩一距离，内缩的距离小于所述周壁的厚度，所述包胶结合面卡接于所述外结合端面上；外侧的所述注塑包胶结构覆盖所述包胶结合面和外结合端面，将二者密封连接。
可选的，所述外结合端面上形成形外侧落槽，所述落槽是底部向内侧倾斜的楔形结构，以便所述包胶结构成型后形成楔形配合的加强结构。
根据本公开实施例的第二方面，提供一种净水设备，包括如前所述的集成水路模块，以及多个功能部件；多个所述功能部件通过所述集成水路模块进行各部件间的水路连通。
根据本公开实施例的第三方面，提供一种集成水路模块的制造方法，所述集成水路模块内形成多个流道；所述集成水路模块包括至少一本体和至少一盖体，所述本体和所述盖体共同围成多个所述流道中的一部分流道；所述集成水路模块的制造方法包括步骤：
成型一本体：
成型至少一盖体；
在一注塑模具内固定所述本体与所述盖体；
向所述模具内注入胶料；
所述胶料在所述本体与所述盖体结合处成型包胶结构，将所述本体和盖体密封连接。
可选的，分别以注塑成型所述本体和盖体，在注塑成型所述本体的步骤中，完成注塑后，从所述本体上端面及/或下端面分出所述注塑模芯。
可选的，在所述成型至少一盖体步骤中，所述盖体预留有多个二次包胶用的胶槽，所 述胶槽对应各个所述流道的流道壁，以便在所述胶料在所述本体与所述盖体结合处成型包胶结构步骤中，所述流道壁与盖体之间也有二次注入的胶料进行密封连接。
本公开的实施例提供的技术方案可以包括以下有益效果：
以此，可将各种有形管路和接头取消，取而代之的是一个整体的水路部件，杜绝了管子与接头连接密封失效导致漏水的最大问题。使净水设备内部更简洁。多个接口介面的设计可便于布置多个接口，以便于设备内各部件布置更紧凑合理。
本公开中集成水路模块采用多分块的注塑成型，如此，可解决多层内腔式水路在注塑成型时无法正常分模的问题。
本公开中本体和盖体采用二次模注塑镶嵌连接，使集成水路模块各流道密封性更好，耐压性能大大提升。同时使集成水路模块整体强度增强。
应当理解的是，以上的一般描述和后文的细节描述仅是示例性的，并不能限制本公开。
附图说明
此处的附图被并入说明书中并构成本说明书的一部分，示出了符合本公开的实施例，并与说明书一起用于解释本公开的原理。
图1其是根据一示例性实施例示出的一种净水设备管路及设备布置示意图。
图2其是根据另一示例性实施例示出的一种净水设备的内部结构简略示意图。
图3A其是根据再一示例性实施例示出的集成水路模块结构简略示意图(前视图)。
图3B其是根据再一示例性实施例示出的集成水路模块结构简略示意图(俯视图)。
图3C其是根据再一示例性实施例示出的集成水路模块结构简略示意图(侧视图)。
图4其是根据再又一示例性实施例示出的集成水路模块结构的示意图。
图5其是图4中A处的放大细节示意图。
图6其是图4中B处的放大细节示意图。
具体实施方式
这里将详细地对示例性实施例进行说明，其示例表示在附图中。下面的描述涉及附图时，除非另有表示，不同附图中的相同数字表示相同或相似的要素。以下示例性实施例中所描述的实施方式并不代表与本公开相一致的所有实施方式。相反，它们仅是与如所附权利要求书中所详述的、本公开的一些方面相一致的装置和方法的例子。
具体请参见图1所示，其是根据一示例性实施例示出的一种净水设备管路及其中多个功能部件布置示意图。功能部件包括但不限于：前置处理滤芯、进水电磁阀、水质传感器、增压泵、反渗透滤芯、后置处理滤芯和比例器等。如图1所示，此净水设备实施例主要包括水路A、前置处理滤芯101、进水电磁阀102A、增压泵103、反渗透滤芯104、后置处理滤芯105和比例器106。
水路A包括原水进水端107A、净水出水端107B和废水排水口108。在水路A上，由原水进水端107A至净水出水端107B，依次连通前置预处理滤芯101、增压泵103、反渗透滤芯104及后置处理滤芯105。前置预处理滤芯101、增压泵103、反渗透滤芯104及后置处理滤芯105均可选用现有净水设备的部件。前置预处理滤芯101、增压泵103及后置处理滤芯105均具有进水口和出水口，各部件进水口均分别连通上游水路A，而出水口均分别连通下游水路A。在净水出水端107B前的水路上还可设置净水出水电磁阀102B，以控制出水。
反渗透滤芯104一般具有原水进水口、净水出水口和废水出水口，原水进水口连通上游水路A，净水出水口连通下游水路A。水路A的废水管路连通在反渗透滤芯104废水出水口上，在废水管路的废水排水口108前，安装有比例器106。比例器106内具有小孔等限流结构，使反渗透滤芯104中浓缩水憋压，并能将废水排走，保证反渗透滤芯104的工作压力。比例器106作用是控制浓缩水排出流量、保证反渗透净水系统恒定的压力。在废水管路的废水排水口108前，还可设置废水出水电磁阀102C，以控制废水出水。
此净水设备运行中，未处理的水经原水进水端107A进入前置处理滤芯101过滤后，再经增压泵103增压到达反渗透滤芯104，反渗透滤芯104渗出的纯净水经后置处理滤芯105处理，之后到达净水出水端107B，输出处理后的净水以供使用。反渗透滤芯104中的有压力的浓缩水，通过废水管路经比例器106限流排出后，到达废水排水口108排出。
在一种可能的实现方式中，提供一种集成水路模块，通过集成水路模块实现各功能部件间的水路连通；集成水路模块外侧表面为多于两个的接口介面，集成水路模块内一体形成多个流道，多个流道中至少部分流道分别在三维方向上延伸。接口介面上分别形成有多个接口，各接口可包括控制阀、增压泵或滤芯组和原水接入等接口；多个流道分别按设计需求的顺序连通各接口。
集成水路模块内，多个流道中至少部分流道分别在三维方向上延伸，例如是，一部分流道延伸方向在同一二维平面内；而另一部分流道为了连通其它接口介面上的接口，这些流道延伸方向可垂直于前面说的二维平面或相对于此二维平面倾斜。以此，可将现有净水设备中各种有形管路和接头取消，取而代之的是一个整体的水路部件(集成水路模块)，杜绝了管子与接头连接密封失效导致漏水的最大问题。使净水设备内部更简洁。集成水路模块外形可为多面体结构，比如方体、梯形体、楔形，以及这些外形与曲面、凹块、凸块及/或曲面的复合形状。形成的多个接口介面的设计可便于布置多个接口，以便于设备内各部件布置更紧凑合理。
举例来讲，请参见图2所示，其是根据另一示例性实施例示出的一种净水设备的内部结构简略示意图。在图2中，净水设备可包括集成水路模块2、控制阀、增压泵3和滤芯组4。控制阀、增压泵3和滤芯组4分别通过接口固定连接于集成水路模块2，并通过所述集成水路模块2进行各部件间的水路连通。
控制阀5安装实施例的示意图见图4，多个控制阀5具有进出水接口51，用于插接于 集成水路模块2的对应接口25中，进出水接口51或接口25中可设置一个或多个密封圈。同时，控制阀5可通过螺栓等紧固件固定安装于集成水路模块2。其它流量计等部件安装方式也请参照此实例。
同时，集成水路模块2和增压泵3的泵支架31设置连接结构，泵支架31可通过螺钉等紧固件与集成水路模块2的联接，连为一体。集成水路模块2在底部通过泵支架31承托固定增压泵3，避免了轻重的增压泵3直接压在集成水路模块2，造成集成水路上板与集成水路本体出现焊接不牢，出现渗水的问题。
集成水路模块2外还可一体形成或组装多个底托26，以分别承托滤芯组4中各滤芯。集成水路模块外安装有至少一个用于固定外接线路的卡扣，卡扣形式可先为C形夹，或其它现有理线器，以规范净水设备中各种电源线和信号线等。
集成水路模块内的，至少有两个流道分别位于不同的平面上，其中一平面内流道的延伸方向与另外一平面上流道的延伸方向相交叉，流道之间在内模出模方向上相互交错。这种结构在注塑工艺中由于不便于分模，属于不便于直接注塑成型的结构。集成水路模块2这种内腔流道交叉的结构，一种实现方式是分块注塑成型，另一种实现方式是采用3D打印成型、丝状材料选择性熔覆成型、光敏树脂选择性固化成型、粉末材料选择性烧结成型或箔材叠层实体制作成型等快速成型方式，当然也能选择模注成型和机加工结合的方式制作。
举例来讲，请参见图3A-3C所示，其是根据另一示例性实施例示出的一种集成水路模块结构简略示意图。在图3A中，本实施例中集成水路模块2整体可概呈方体状，集成水路模块2外侧为六个接口介面2A。其它实施例中集成水路模块2外形也可选为其它多面体，接口介面2A数量并不限定。
在图3A中，集成水路模块2包括一本体22、下盖23和上盖24，下盖23和上盖24分别盖合在本体22两相对的上下表面上，当然也可以在两相邻的表面上，比如侧面和顶面，当然也可以采用更多盖体。本实施例中本体22和下盖23和上盖24密封地固定连接为一体。
集成水路模块2内可一体形成多个流道21，以便于按顺序连通各部件。各接口介面2A上分别形成有多个接口25，各接口25可包括控制阀、增压泵3或滤芯组4的接入或接出接口。控制阀、增压泵3或滤芯组4的接口都分为进水口和出水口。多个流道21分别按设计需要的顺序连通各接口。
如图3A所示，集成水路模块2内具有两个水路层210和一连接区220，水路层210内具有多个流道21，水路层内多个流道21的延伸方向在同一平面内。连接区220具有多个流道21，连接区内各流道21延伸方向可与水路层210的平面方向垂直或倾斜相交，实施例中以垂直相交为例说明。连接区220内各流道21分别连通各接口25和水路层210内的流道21。
如图3A、3C所示，连接区220位于两水路层210之间，连接区220内各流道21分 别连通各水路层中至少一流道21。并且连接区220内各流道延伸方向相同，延伸方向可选为与注塑后退模方向相同，以便于分模。其中连接区220内各流道21至少一端连通至水路层内的一流道21，以便于成型模推入和退出。
两个水路层210分别位于下盖23和本体22之间，以及上盖24和本体22之间。以此，可先在本体22或下、上盖23、24上分别成型两个水路层210的槽形，再等本体22和下盖23和上盖24密封连接后，即可组成完整的水路层210。可分别将本体22、下盖23和上盖24分别注塑成型后，再将三者固定结合在一起。本体和盖体可为超声波焊接连接、可为胶合连接、可为卡合连接、还可通过螺栓等紧固件连接。
如此，由于多流道水平布置的水路层210是形成在本体22开放端面上，其成型模芯不会伸入内部。而形成连接区220内多流道的模芯向内指向一致，也不会出现干涉。可解决多层内腔式水路在注塑成型时无法正常分模的问题，本体22的注塑模具可采用上下分模，也可以采用上、下、左、右多方向分模，内成型模芯不会被卡死。
本体和盖体采用二次模注塑镶嵌连接，使集成水路模块各流道密封性更好，耐压性能大大提升。同时使集成水路模块整体强度增强。
举例来讲，请参见图4-6所示，其是根据再一示例性实施例示出的一种集成水路模块实现方式结构的示意图。在图4中，本实施例中集成水路模块2包括本体22、下盖23和上盖24三部分。下盖23包括盖体231和二次注塑形成的包胶结构232。上盖24包括盖体241和二次注塑形成的包胶结构242。本体22和盖体231、241通过注塑包胶结构232、242密封连接为一体。
本实施例中，本体22内可分别形成有多个凹槽(标号21所指位置)以形成多个流道，盖体上也可形成有多个凹槽以形成多个流道。本体22和盖体231、241可为注塑形成，当然也可选其它材料和成型手段，比如轻质金属材料通过挤出、模铸、开孔等机加工手段成型；或非金属材料一体成型而成，例如3D打印成型、丝状材料选择性熔覆成型、光敏树脂选择性固化成型、粉末材料选择性烧结成型或箔材叠层实体制作成型等快速成型方式制作而成。而本实施例中以本体22和盖体231、241为分别注塑成型为例，这种成型方式具有熔接密封效果的优势，整体产品耐压性有保证。
在图4中，本实施例中，本体22和盖体231、241可共同围成多个流道中的一部分流道。见图3A-3C所示的实施例及相关说明可知，下盖23和上盖24分别盖合在本体22两相对的上下表面上，本体22两相对的上下表面因为各凹槽呈开放端面。多流道水平布置的水路层210形成在本体22开放端面。
本体22上形成有闭合的周壁221和内部的多个凹槽壁222，周壁221和凹槽壁222都是本体22的一部分，本体22是一个一体件。为成型本体22的多个流道21，配合形成了周壁221和凹槽壁222。
请参见图4-6所示，周壁221大体为本体22的外层壁面，由于本体22有些区域为配合外部功能部件的布置会成型为凹入或凸出，所以会形成凹入区224或凸出部分(图中未 示出)，相应的周壁221也会有凹入或凸出部分。周壁221在与盖体231、241对合的面为外结合端面2211，外结合端面2211内侧可与盖体231、241对合，外结合端面2211外侧可供注塑包胶结构232、242结合成型。外结合端面2211外侧可形成外侧落槽2212，外侧落槽2212可为槽底向内侧延伸的楔形落槽，以便包胶结构232、242成型后与周壁221形成楔形配合的加强结构。
各个凹槽壁222高度方向大致垂直于盖体231、241，各个凹槽壁222分别在周壁内分割出多个流道；面向本体22上结合端的各个凹槽壁222一般与面向本体22下结合端的各个凹槽壁222不同。这是根据上下水路层210中多流道21的布置方式不同决定的。各个凹槽壁222都是本体的一部分，而且也是互相连接的，其实各个凹槽壁222也可视为一个整体，只是分向不同位置延伸。各凹槽壁222在本体22上开放面或下开放面上形成有内结合端面2221，各凹槽壁222在本体22上开放面或下开放面上的内结合端面2221基本是平齐的。
内结合端面2221中部可形成结合凹槽2222或结合凸部2223，以便包胶结构232、242形成凸凹配合的结合结构。如图4所示，在一实施例中，结合凹槽2222是截面呈外侧大内侧小的梯形落槽，以方便向外出模。如图5所示，结合凸部2223也可以是截面呈外侧小内侧大的梯形凸部。并且内结合端面2221的结合凹槽2222或结合凸部2223可形成有加强孔2224或加强凸柱(未图示)，以便包胶结构232、242形成凸凹配合的加强结构。
这样，可在外结合端面2211上均具有注塑包胶结构，内结合端面2221上也均具有注塑包胶结构。
举例来讲，请参见图4、图5所示上盖24的实施例，上盖24由盖体241和包胶结构242组成，盖体241为一次成型件，而包胶结构242为二次模注塑成型件，通过二次模注塑成型的包胶结构242可将上盖24与本体22融合为一体。盖体241对应邻近的水路层210的各流道21形成流道凹槽2418，流道凹槽2418用于组成流道21。各流道凹槽2418处的宽度略小于对应的本体22内流道21的宽度。这样，盖体241对应凹槽壁222的内结合端面2221但形成了凸台2410，凸台2410宽度大于内结合端面2221宽度，凸台2410内形成能容置内结合端面2221的容槽2419。以便将内结合端面2221卡合在盖体241中，保护结合密封性，提升耐压强度。上述结构可使内结合端面2221与盖体和结合面位于流道21侧面，并位于容槽2419内，减小流道21内水压力对结合面的剪力影响。
如图4、图5所示，盖体241的外周面为包胶结合面2412，包胶结合面2412相对于周壁221的外表面内缩一距离，内缩的距离要小于周壁221的厚度，以此，包胶结合面2412卡接于外结合端面2211上。外侧的外包胶2421覆盖包胶结合面2412和外结合端面2211，将二者密封连接。
盖体241上可开设有多个胶槽2411，这些胶槽2411可与包胶结合面2412连通，一是方便注胶流胶，二是以便形成的外包胶2421与内包胶2422连续为一体形成包胶结构242。如图4、图5所示，胶槽2411具有外部开口2413和内部开口2417。外部开口2413 开设于盖体241外侧表面，内部开口2417对齐内结合端面2221，胶槽2411内部开口2417宽度可小于内结合端面2221宽度。胶槽2411的内部开口2417位于盖体241的容槽2419内。注塑包胶结构242成型于胶槽2411内，通过注塑包胶结构242将内结合端面2221均与盖体241密封连接。
再举例来讲，胶槽2411内部开口2417可对齐内结合端面2221中部，以通过成型于胶槽2411内的注塑包胶结构242，将内结合端面2221均与盖体241密封连接，防止二次注塑中炽热的胶料融化盖体241后冲入流道21中。
再举例来讲，如图4、图5所示，胶槽2411包括流胶槽2414、内注槽2415和结合槽2416；流胶槽2414外侧为外部开口2413；流胶槽2414是向外部开口2413方向逐渐放大的形状。结合槽2416位于内结合端面2221与盖体之间；流胶槽2414和结合槽2416之间通过多段内注槽2415连通，内注槽2415截面呈梯形，梯形是靠近流胶槽2414的外侧较大，而靠近结合槽2416内侧较小的形状。结合槽2416顺内结合端面2221表面连续延伸，结合槽2416延伸长度等于或大于内结合端面2221延伸长度。结合槽2416截面呈梯形，梯形是靠近流胶槽2414的外侧较大，而靠近内结合端面2221的内侧较小的形状。
如此，在二次模注塑以后，上盖24上便成型了一体的包胶结构242，如图4、图5所示，包胶结构242包括相互连通的外包胶2421与内包胶2422。外包胶2421包覆在盖体241的包胶结合面2412外，并结合在外结合端面2211。外包胶2421在最外侧形成向盖体241中心延伸一定距离的外流胶部2426，一是可保证外包胶2421内侧的注胶效果；二是可以利用底部与外结合端面2211之间的楔形加强结构和外流胶部2426，加强本体22与上盖24的连接强度。
内包胶2422各部分由截面来看会形成流胶部2423、内注部2424和结合部2425，内包胶2422的形状由内结合端面2221和对应的胶槽2411围成。形成的结合部2425形状宽度大于内注部2424宽度，而最外侧的流胶部2423形状宽度最大，这样形成的内包胶2422结构与盖体241凸凹咬合在一起。利用顺内结合端面2221连续延伸的结合部2425，与顺外结合端面2211连通延伸的外包胶2421，可将本体22和盖体241密封连接为一体，并能将水路层210的各个流道21形成内密封。
再举例来讲，请参见图4、图6所示下盖23的实施例，下盖23由盖体231和包胶结构232组成，盖体231为一次成型件，而包胶结构232为二次模注塑成型件，通过二次模注塑成型的包胶结构232可将下盖23与本体22融合为一体。盖体231对应邻近的水路层210的各流道21形成流道凹槽2318，流道凹槽2318用于组成流道21。各流道凹槽2318处的宽度略小于对应的本体22内流道21的宽度。这样，盖体231对应凹槽壁222的内结合端面2221但形成了凸台2310，凸台2310宽度大于内结合端面2221宽度。以便将内结合端面2221密封的顶在盖体231中，保护结合密封性，提升耐压强度。上述结构可使内结合端面2221与盖体的结合面位于流道21侧面，并位于容槽2319内，减小流道21内水 压力对结合面的剪力影响。
如图4、图6所示，盖体231的外周面为包胶结合面2312，包胶结合面2312相对于周壁221的外表面内缩一距离，内缩的距离要小于周壁221的厚度，以此，包胶结合面2312卡接于外结合端面2211上。外侧的外包胶2321覆盖包胶结合面2312和外结合端面2211，将二者密封连接。
盖体231上可开设有多个胶槽2311，这些胶槽2311可与包胶结合面2312连通，一是方便注胶流胶，二是以便形成的外包胶2321与内包胶2322连续为一体形成包胶结构232。如图4、图6所示，胶槽2311具有外部开口2313和内部开口2317。外部开口2313开设于盖体231外侧表面，内部开口2317对齐内结合端面2221，胶槽2311内部开口2317宽度可小于内结合端面2221宽度。注塑包胶结构232成型于胶槽2311内，通过注塑包胶结构232将内结合端面2221均与盖体231密封连接。
再举例来讲，胶槽2311内部开口2317可对齐内结合端面2221中部，以通过成型于胶槽2311内的注塑包胶结构232，将内结合端面2221均与盖体231密封连接，防止二次注塑中炽热的胶料融化盖体231后冲入流道21中。
再举例来讲，如图4、图5所示，胶槽2311包括流胶槽2314和结合槽2316，流胶槽2314和结合槽2316连通。流胶槽2314外侧为外部开口2313；流胶槽2314是向外部开口2313方向逐渐放大的形状。结合槽2316位于内结合端面2221与盖体231之间。结合槽2316顺内结合端面2221表面连续延伸，结合槽2316延伸长度等于或大于内结合端面2221延伸长度。结合槽2316截面呈梯形，梯形是靠近流胶槽2314的外侧较大，而靠近内结合端面2221的内侧较小的形状。
如此，在二次模注塑以后，上盖23上便成型了一体的包胶结构232，如图4、图6所示，包胶结构232包括相互连通的外包胶2321与内包胶2322。外包胶2321包覆在盖体231的包胶结合面2312外，并结合在外结合端面2211。外包胶2321在最外侧形成向盖体231中心延伸一定距离的外流胶部2326，一是可保证外包胶2321内侧的注胶效果；二是可以利用底部与外结合端面2211之间的楔形加强结构和外流胶部2326，加强本体22与上盖23的连接强度。
内包胶2322各部分由截面来看会形成流胶部2323、内注部2324和结合部2325，内包胶2322的形状由内结合端面2221和对应的胶槽2311围成。形成的结合部2325形状宽度大于内注部2324宽度，而最外侧的流胶部2323形状宽度最大，这样形成的内包胶2322结构与盖体231凸凹咬合在一起。利用顺内结合端面2221连续延伸的结合部2325，与顺外结合端面2211连通延伸的外包胶2321，可将本体22和盖体231密封连接为一体，并能将水路层210的各个流道21形成内密封。
上述实施例中，以周壁221的外表面、下盖23下表面和上盖24上表面为外侧进行说明。由于周壁221和凹槽壁222都是横向延伸的片状，所以横向延伸方向便为其长度方向，正是注胶结构结合部的延伸方向。相应的周壁221和凹槽壁222厚度便是外结合端面和内 结合端面的宽度。
举例来讲，这种实现方式包括步骤：分别将本体22、下盖23和上盖24分别注塑成型后，再将本体22、下盖23和上盖24放入模具，在三者结合处进行注塑熔接。由于本公开中净水设备管路内压要求将高，管路需承受较大压力，一种实现方式是，一次模成型时，在本体和盖体结合密封处的两侧均预留边缝，形成镂空结合部，以供二次注塑时胶料注入熔接为一体。这样再将本体22、下盖23和上盖24放入模具后，在三者结合处进行注塑熔接后，结合强度大大提升，避免因压力过大导致各流道21之间密封失效。
各个步骤可分别为：
通过注塑成型得到一本体：
通过注塑成型得到至少一盖体；
将本体与盖体放入一注塑模具；
向所述模具内注入胶料；
胶料在本体与盖体结合处成型包胶结构，将所述本体和盖体密封连接。
当然，在有两个盖体时，可以分别成型盖体的包胶结构，也可以一次成型两个盖体的包胶结构。在成型盖体步骤中，盖体预留有多个二次包胶用的胶槽，这些胶槽对应各个流道的流道壁，以便在胶料在本体与盖体结合处成型包胶结构步骤中，所述流道壁与盖体之间也有二次注入的胶料进行密封连接。
本公开的实施例提供的技术方案可以包括以下有益效果：
以此，可将各种有形管路和接头取消，取而代之的是一个整体的水路部件，杜绝了管子与接头连接密封失效导致漏水的最大问题。使净水设备内部更简洁。多个接口介面的设计可便于布置多个接口，以便于设备内各部件布置更紧凑合理。
本公开中集成水路模块采用多分块的注塑成型，如此，可解决多层内腔式水路在注塑成型时无法正常分模的问题。
本公开中本体22和盖体采用二次模注塑镶嵌连接，使集成水路模块各流道密封性更好，耐压性能大大提升。同时使集成水路模块整体强度增强。
虽然已参照几个典型实施例描述了本公开，但应当理解，所用的术语是说明和示例性、而非限制性的术语。由于本公开能够以多种形式具体实施而不脱离发明的精神或实质，所以应当理解，上述实施例不限于任何前述的细节，而应在随附权利要求所限定的精神和范围内广泛地解释，因此落入权利要求或其等效范围内的全部变化和改型都应为随附权利要求所涵盖。

Claims (19)

  1. 一种集成水路模块，其特征在于，所述集成水路模块内形成多个流道；
    所述集成水路模块包括至少一本体和至少一盖体，所述本体和/或盖体上分别形成有多个凹槽，所述本体和盖体通过注塑包胶结构密封连接，所述本体和盖体共同围成多个所述流道中的一部分流道。
  2. 如权利要求1所述的集成水路模块，其特征在于，所述集成水路模块内具有至少一水路层和至少一连接区，所述水路层内具有多个流道，所述水路层内多个流道的延伸方向在同一平面内；所述连接区内具有多个流道，所述连接区内各流道延伸方向与所述水路层的平面方向垂直相交。
  3. 如权利要求2所述的集成水路模块，其特征在于，所述本体和盖体均为注塑成型部件，所述连接区内各流道延伸方向相同，所述连接区内各流道至少一端连通至所述水路层内的一流道。
  4. 如权利要求2所述的集成水路模块，其特征在于，所述集成水路模块包括一本体和二盖体，两盖体分别盖合在所述本体两相对或两相邻的表面上，所述本体和所述盖体之间分别地共同围成一所述水路层。
  5. 如权利要求1至4任一项所述的集成水路模块，其特征在于，所述本体具有周壁和多个所述凹槽的凹槽壁，多个所述凹槽壁在周壁内分割出多个所述流道；所述周壁具有与所述盖体结合的外结合端面，所述凹槽壁均具有与盖体结合的内结合端面；所述外结合端面上均具有注塑包胶结构，所述内结合端面上也均具有注塑包胶结构。
  6. 如权利要求5所述的集成水路模块，其特征在于，所述盖体上开设有多个胶槽，所述胶槽具有外部开口和内部开口，所述外部开口开设于所述盖体外侧表面，所述内部开口对齐所述内结合端面，所述胶槽的内部开口宽度小于对应处的所述内结合端面的宽度；所述注塑包胶结构成型于所述胶槽内，通过所述注塑包胶结构将所述内结合端面均与所述盖体密封连接。
  7. 如权利要求6所述的集成水路模块，其特征在于，所述胶槽的内部开口对齐所述内结合端面中部，以通过成型于所述胶槽内的所述注塑包胶结构，将所述内结合端面均与所述盖体密封连接。
  8. 如权利要求6所述的集成水路模块，其特征在于，所述胶槽包括流胶槽和结合槽，所述流胶槽和结合槽连通；所述流胶槽外侧为所述外部开口；所述结合槽位于所述内结合端面与盖体之间；所述结合槽顺所述内结合端面表面连续延伸，所述结合槽延伸长度等于或大于所述内结合端面延伸长度。
  9. 如权利要求8所述的集成水路模块，其特征在于，所述结合槽截面呈梯形，所述梯形是靠近所述流胶槽的外侧较大，而靠近所述内结合端面的内侧较小的形状。
  10. 如权利要求8所述的集成水路模块，其特征在于，所述流胶槽和结合槽之间还通 过多段内注槽连通，所述内注槽截面呈梯形，所述梯形是靠近所述流胶槽的外侧较大，而靠近所述结合槽内侧较小的形状。
  11. 如权利要求8所述的集成水路模块，其特征在于，所述盖体对应邻近的所述各流道形成内凹，各内凹处的宽度略小于对应的本体内流道的宽度；所述盖体对应所述凹槽壁的内结合端面形成凸台，所述凸台宽度大于所述内结合端面宽度，所述凸台内形成容置所述内结合端面的结合槽；所述胶槽的内部开口位于所述结合槽内。
  12. 如权利要求11所述的集成水路模块，其特征在于，所述内结合端面中部形成结合凹槽或凸部，以便所述包胶结构形成凸凹配合的结合结构。
  13. 如权利要求12所述的集成水路模块，其特征在于，所述内结合端面结合凹槽或凸部形成有加强孔或加强凸柱，以便所述包胶结构形成凸凹配合的加强结构。
  14. 如权利要求5所述的集成水路模块，其特征在于，所述盖体的外周面为包胶结合面，所述包胶结合面相对于所述本体周壁的外表面内缩一距离，内缩的距离小于所述周壁的厚度，所述包胶结合面卡接于所述外结合端面上；外侧的所述注塑包胶结构覆盖所述包胶结合面和外结合端面，将二者密封连接。
  15. 如权利要求14所述的集成水路模块，其特征在于，所述外结合端面上形成形外侧落槽，所述落槽是底部向内侧倾斜的楔形结构，以便所述包胶结构成型后形成楔形配合的加强结构。
  16. 一种净水设备，其特征在于，包括如权利要求1至15任一项所述的集成水路模块，以及多个功能部件；多个所述功能部件通过所述集成水路模块进行各部件间的水路连通。
  17. 一种集成水路模块的制造方法，其特征在于，所述集成水路模块内形成多个流道；所述集成水路模块包括至少一本体和至少一盖体，所述本体和所述盖体共同围成多个所述流道中的一部分流道；所述集成水路模块的制造方法包括步骤：
    成型一本体：
    成型至少一盖体；
    在一注塑模具内固定所述本体与所述盖体；
    向所述模具内注入胶料；
    所述胶料在所述本体与所述盖体结合处成型包胶结构，将所述本体和盖体密封连接。
  18. 如权利要求17所述的制造方法，其特征在于，分别以注塑成型所述本体和盖体，在注塑成型所述本体的步骤中，完成注塑后，从所述本体上端面及/或下端面分出所述注塑模芯。
  19. 如权利要求17所述的制造方法，其特征在于，在所述成型至少一盖体步骤中，所述盖体预留有多个二次包胶用的胶槽，所述胶槽对应各个所述流道的流道壁，以便在所述胶料在所述本体与所述盖体结合处成型包胶结构步骤中，所述流道壁与盖体之间也有二次注入的胶料进行密封连接。
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