WO2016074364A1 - 一种新型led铜线灯的制作工艺 - Google Patents

一种新型led铜线灯的制作工艺 Download PDF

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Publication number
WO2016074364A1
WO2016074364A1 PCT/CN2015/072846 CN2015072846W WO2016074364A1 WO 2016074364 A1 WO2016074364 A1 WO 2016074364A1 CN 2015072846 W CN2015072846 W CN 2015072846W WO 2016074364 A1 WO2016074364 A1 WO 2016074364A1
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Prior art keywords
copper wire
led
manufacturing process
cutting
cut
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PCT/CN2015/072846
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English (en)
French (fr)
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许国大
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许国大
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Application filed by 许国大 filed Critical 许国大
Publication of WO2016074364A1 publication Critical patent/WO2016074364A1/zh

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    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21—LIGHTING
    • F21S—NON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S4/00—Lighting devices or systems using a string or strip of light sources
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21—LIGHTING
    • F21Y—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
    • F21Y2101/00—Point-like light sources

Definitions

  • the invention relates to a manufacturing process of an LED lamp, in particular to a manufacturing process of a novel LED copper wire lamp.
  • the traditional copper wire lamp is produced by using two copper wires (enameled wire) and LED chip for parallel connection and serial welding to produce 6-220V.
  • the traditional method is to polish the copper wire by placing two enameled wires side by side.
  • the insulating layer, the solder paste on the back, the LED chip is placed on the LED chip, and after reflow soldering, one of the two wires of each lamp is cut by an external force, so that the LED bulbs are connected in series for safety and Beautiful, you need to glue the cut position with glue to ensure that the cut position is not conductive.
  • the present invention is to solve the above-mentioned deficiencies and provide a manufacturing process of a novel LED copper wire lamp.
  • a manufacturing process of a novel LED copper wire lamp comprising: the following steps:
  • step (2) After completing the process of step (1), polish the insulating paint on the part of the copper wire that needs to be welded, and connect the LED patch with a laser or a utility knife. The positions of the positive and negative electrodes are cut, so that the positive electrode, the negative electrode, the positive electrode and the negative electrode of each LED patch are sequentially cyclically superposed to achieve the purpose of series high voltage;
  • step (2) the laser machine is used to uniformly cut the center position of the polishing surface or the tool is continuously cut up and down by a uniform motor to achieve the purpose of cutting the copper wire, and the speed is not less than 100 particles/15 seconds.
  • the advantage of the invention compared with the prior art is that the production process uses only one copper wire to connect the LED chip with the positive and negative electrodes in series, the operation is simple and fast, the material and labor cost are obviously reduced, the work efficiency is high, and the product structure Concise, low defect rate of finished products.
  • FIG. 1 is a schematic structural view of an LED copper wire lamp of the present invention.
  • a manufacturing process of a novel LED copper wire lamp is characterized in that it comprises the following steps:
  • step (2) After completing the process of step (1), polish the insulating paint on the part of the copper wire that needs to be welded, and cut the position where the positive and negative electrodes of the LED chip need to be connected with a laser or a utility knife to realize each LED.
  • the positive electrode, the negative electrode, the positive electrode and the negative electrode of the patch are sequentially superposed and stacked to achieve the purpose of series high voltage;
  • step (2) the laser machine is used to cut the center position of the grinding surface at a constant speed or the tool cutter is continuously cut up and down by a uniform speed motor to achieve the purpose of cutting the copper wire, and the speed is not less than 100 particles/15 seconds.

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Led Device Packages (AREA)
  • Manufacture Of Motors, Generators (AREA)

Abstract

一种ＬＥＤ铜线灯的制作工艺，包括以下步骤：（１）准备工作：准备好一条铜线和若干个ＬＥＤ贴片；（２）裁剪：当完成步骤（１）的工序后，打磨掉铜线上需要焊接的部位的绝缘漆，并用激光或者工具刀把需要连接ＬＥＤ贴片正负极的位置剪断，从而实现每个ＬＥＤ贴片的正极、负极、正极、负极依次循环叠加，达到串联高压的目的；（３）上锡：剪断铜线后，在ＬＥＤ贴片与铜线连接处上锡焊接。该制作工艺操作简单、快捷，工作效率高，产品结构简洁，成品不良率低。

Description

一种新型LED铜线灯的制作工艺 技术领域
本发明涉及LED灯制作工艺,尤其涉及一种新型LED铜线灯的制作工艺。
背景技术
传统用铜线灯生产时是采用2根铜线(漆包线)与LED贴片进行先并联后串联的焊接的方法来生产工艺6-220V，传统的方法是把2根漆包线并排后打磨铜线上面的绝缘层，后上焊锡膏，在放上LED贴片，过回流焊焊接，结束后用外力剪断每颗灯的两根线中的其中一根，让LED灯泡起到串联作用，为了安全及美观，需要把剪断位用胶水粘起来，确保剪断位不能导电。
发明内容
本发明是为了解决上述不足，提供了一种新型LED铜线灯的制作工艺。
本发明的上述目的通过以下的技术方案来实现：一种新型LED铜线灯的制作工艺，其特征在于：包括以下步骤：
(1)准备工作：准备好一条铜线(漆包线)和若干个LED贴片；
(2)裁剪：当完成步骤(1)的工序后，打磨掉铜线上需要焊接的部位的绝缘漆，并用激光或者工具刀把需要连接LED贴片 正负极的位置剪断，从而实现每个LED贴片的正极、负极、正极、负极依次循环叠加，达到串联高压的目的；
(3)上锡：剪断铜线后，在LED贴片与铜线连接处上锡焊接即可。
进一步地，步骤(2)中采用激光机匀速切割打磨面中心位置或者通过匀速电机带动工具刀连续上下切割，达到剪断铜线的目的，速度为不低于100粒/15秒。
本发明与现有技术相比的优点是：本制作工艺仅用一根铜线把LED贴片正负极串联起来，操作简单、快捷，用料和人工成本明显降低，工作效率高，产品结构简洁，成品不良率低。
附图说明
图1为本发明LED铜线灯的结构示意图。
具体实施方式
下面结合附图对本发明进一步详述。
如图1所示，一种新型LED铜线灯的制作工艺，其特征在于：包括以下步骤：
(1)准备工作：准备好一条铜线(漆包线)和若干个LED贴片；
(2)裁剪：当完成步骤(1)的工序后，打磨掉铜线上需要焊接的部位的绝缘漆，并用激光或者工具刀把需要连接LED贴片正负极的位置剪断，从而实现每个LED贴片的正极、负极、正极、负极依次循环叠加，达到串联高压的目的；
(3)上锡：剪断铜线后，在LED贴片与铜线连接处上锡焊接即可。
步骤(2)中采用激光机匀速切割打磨面中心位置或者通过匀速电机带动工具刀连续上下切割，达到剪断铜线的目的，速度为不低于100粒/15秒。
以上所述仅为本发明的实施例，并非因此限制本发明的专利范围，凡是利用本发明说明书及附图内容所作的等效结构或等效流程变换，或直接或间接运用在其他相关的技术领域，均同理包括在本发明的专利保护范围内。

Claims (2)

  1. 一种新型LED铜线灯的制作工艺，其特征在于：包括以下步骤：
    (1)准备工作：准备好一条铜线(漆包线)和若干个LED贴片；
    (2)裁剪：当完成步骤(1)的工序后，打磨掉铜线上需要焊接的部位的绝缘漆，并用激光或者工具刀把需要连接LED贴片正负极的位置剪断，从而实现每个LED贴片的正极、负极、正极、负极依次循环叠加，达到串联高压的目的；
    (3)上锡：剪断铜线后，在LED贴片与铜线连接处上锡焊接即可。
  2. 根据权利要求1所述的一种新型LED铜线灯的制作工艺，其特征在于：步骤(2)中采用激光机匀速切割打磨面中心位置或者通过匀速电机带动工具刀连续上下切割，达到剪断铜线的目的，速度为不低于100粒/15秒。
PCT/CN2015/072846 2014-11-13 2015-02-12 一种新型led铜线灯的制作工艺 WO2016074364A1 (zh)

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CN106287295B (zh) * 2016-08-27 2019-09-13 江西瑞儿威科技有限公司 一种铜线灯的制造方法及铜线灯
CN106641821A (zh) * 2016-11-22 2017-05-10 鹤山建豪电光源有限公司 一种串联结构led灯串及其制作工艺

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CN201561317U (zh) * 2009-06-08 2010-08-25 刘世全 Led线灯
CN101963303A (zh) * 2009-07-21 2011-02-02 蔡乃成 表面粘着型发光元件灯组的制造方法
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