WO2016070745A1 - 一种胎面组件上料系统 - Google Patents
一种胎面组件上料系统 Download PDFInfo
- Publication number
- WO2016070745A1 WO2016070745A1 PCT/CN2015/093152 CN2015093152W WO2016070745A1 WO 2016070745 A1 WO2016070745 A1 WO 2016070745A1 CN 2015093152 W CN2015093152 W CN 2015093152W WO 2016070745 A1 WO2016070745 A1 WO 2016070745A1
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- template
- belt
- belt drum
- vertical
- horizontal
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D30/00—Producing pneumatic or solid tyres or parts thereof
- B29D30/06—Pneumatic tyres or parts thereof (e.g. produced by casting, moulding, compression moulding, injection moulding, centrifugal casting)
- B29D30/08—Building tyres
- B29D30/20—Building tyres by the flat-tyre method, i.e. building on cylindrical drums
- B29D30/24—Drums
- B29D30/26—Accessories or details, e.g. membranes, transfer rings
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D30/00—Producing pneumatic or solid tyres or parts thereof
- B29D30/06—Pneumatic tyres or parts thereof (e.g. produced by casting, moulding, compression moulding, injection moulding, centrifugal casting)
- B29D30/08—Building tyres
- B29D30/20—Building tyres by the flat-tyre method, i.e. building on cylindrical drums
- B29D30/30—Applying the layers; Guiding or stretching the layers during application
Definitions
- the invention relates to the technical field of radial tire manufacturing, in particular to a tread assembly feeding system.
- the belt drum is respectively driven to the belt layer feeding template, the crown strip template, the tread sheet template, the corresponding belt layer feeding template, the crown strip template, and the tread sheet template.
- the position adjustment structure is adjusted respectively, so that the corresponding belt layer feeding template, the crown strip template and the tread material template are respectively attached to the outer surface of the belt drum for feeding, due to the belt layer feeding template and the crown strip template.
- the tread template needs to be adjusted for a long time by adjusting the structure, so that the entire loading cycle is long, and the entire loading is required due to the need to set the adjustment structure for the belt layer feeding template, the crown band template, and the tread material template.
- the cost of the system is high.
- the present invention provides a tread assembly loading system that allows for a short cycle of loading and a low cost of the entire loading system.
- a tread assembly loading system the technical solution is as follows: a base is arranged on the base with a belt drum structure that can move horizontally in a straight line, and one side of the base is respectively arranged on the belt layer
- the template, the crown strip template, and the tread sheet template are characterized in that: the horizontally moving slide plate of the belt drum structure is supported by the horizontal linear guide rail of the base, and the belt drum in the belt drum structure is externally connected a vertical driving device, the vertical driving device is disposed on the vertical bracket of the belt drum structure, a bottom of the vertical bracket is fastened to the horizontal moving sliding plate, and the belt drum rotates to drive the motor driving station The belt drum rotates.
- a tread assembly feeding system of the present invention can also be described as follows, which includes a base on which a belt drum structure horizontally movable linearly is disposed, and one side of the base is respectively disposed Belt feeding template, crown strip template, tread material template, Features are:
- a horizontal linear guide is arranged on the base
- the belt drum structure includes: a belt drum; a horizontally moving slide plate, the horizontal moving slide plate is horizontally slidable along the horizontal linear guide rail, thereby achieving horizontal sliding of the belt drum structure along the horizontal linear guide a vertical bracket fixed to the horizontal moving slide, the belt drum being movable in a vertical direction along the vertical bracket; a vertical driving motor for driving the belt drum along the The vertical stand moves in the vertical direction.
- the axial direction of the belt drum is parallel to the axial direction of the horizontal linear guide.
- the vertical bracket is arranged with a vertical rail
- the belt drum is provided with a sliding plate
- the sliding plate comprises a linear guide pair corresponding to the vertical rail, so that the sliding plate can be along The vertical rail moves in a vertical direction, thereby enabling the belt drum to move in a vertical direction along the vertical rail.
- the vertical drive motor is disposed on the slider.
- the belt drum structure specifically comprises a vertical bracket, a belt drum, a sliding plate and a balance cylinder, wherein the vertical rails on the vertical brackets are respectively arranged with vertical rails, and the linear guide rails of the skateboards
- the vertical rail is connected
- the sliding plate is arranged vertically
- a driving motor is disposed on an inner side of the upper end of the sliding plate, and an output shaft of the driving motor is externally connected with a ball screw, and the ball screw is screwed and penetrates the connecting nut.
- the connecting nut is fastened to the rear side of the sliding plate, and the front side of the sliding plate is provided with a horizontally arranged belt drum mounting shaft, and one end of the belt drum mounting shaft is provided with the belt drum
- One end of the belt drum mounting shaft is provided with a driven pulley
- the output shaft of the belt drum rotary driving motor is provided with a driving pulley
- the belt is respectively connected to the driven pulley and the driving pulley
- the balance cylinder is disposed between the lower end of the sliding plate;
- the output shaft of the driving motor is connected to the ball screw through a coupling, and the coupling ensures that the two connections are stable;
- a vertically arranged linear displacement sensor is disposed between the horizontally moving sliding plate and the sliding plate to accurately obtain a vertical displacement value; so that when the specification is changed, the upper and lower values of the belt drum of different specifications are electrically set, only Need to directly call the parameters of the corresponding specifications to complete The specification of the tread assembly is replaced, which greatly saves the time and labor intensity of the replacement specification;
- the horizontal moving slide plate is provided with a horizontal driving motor for driving the horizontal moving sliding plate to perform horizontal linear motion along the horizontal linear guide rail;
- a rack structure is disposed on an inner side of one of the horizontal linear guides of the base, and one end of the horizontally movable slide plate is disposed with a vertically arranged horizontal drive motor, and the horizontal drive motor is fastened to the horizontally movable slide plate, a portion of the horizontal drive motor that protrudes from the lower end surface of the horizontally moving slide plate is provided with a gear structure, and the gear structure is meshed to connect the rack structure;
- the belt layer feeding template comprises a 1# belt layer feeding template, a 2# belt layer feeding template, the 1# belt layer feeding template, a tread material template, and a 2# belt layer.
- the material template is sequentially disposed along a horizontal moving advancement direction of the belt drum structure, the crown strip template being disposed above the 2# belt layer loading template adjacent to the tread sheet template, 1# belt layer feeding template, 2# belt layer feeding template is arranged obliquely downward, ensuring that the outer surface of the belt drum is attached to the lower layer 1# belt layer feeding template, 2# belt layer a template, the upper surface of the belt drum is attached to the crown strip template and the tread sheet template. After the arrangement is adopted, the lower surface of the outer surface of the belt drum is closely attached to the 1# belt layer.
- the template performs 1# belt loading, and then horizontally moves the sliding plate to drive the belt drum to move forward, and then vertically moves toward the driving device while adjusting the vertical position of the belt drum, so that the horizontal movement is outside the belt drum after the position is reached.
- the lower position of the surface is closely attached to the 2# belt layer feeding template to carry out the 2# belt layer feeding, and then the driving device is vertically adjusted to the upward adjustment of the belt drum.
- Straight position so that the upper surface of the outer surface of the belt drum is closely attached to the crown strip template for the crown strip feeding.
- the horizontally moving slide plate moves horizontally backward to complete the crown strip feeding, and then adjust the horizontal movement.
- the sliding plate moves horizontally backwards while vertically moving toward the driving device while adjusting the vertical position of the belt drum, so that the upper surface of the outer surface of the belt drum after the horizontal movement is in place is pressed against the tread template for the tread material, so that the tread surface is made
- the entire feeding stroke is short and the feeding speed is the fastest.
- the tread assembly feeding system relates to the loading station of the belt layer, the crown band and the tread, and the position conversion of each station by the horizontal movement of the belt drum is performed when loading at different stations.
- the belt drum is moved in a vertical direction and a horizontal direction to fit the belt loading template,
- the crown strip template and the tread template save the feeding time, making the feeding cycle short, and the current system only needs to arrange a set of vertical driving devices of the belt drum, which are arranged relative to the original station.
- a set of position adjustment structures saves equipment costs and makes the cost of the entire loading system low.
- Figure 1 is a perspective view showing the structure of a belt drum structure of the present invention
- FIG. 2 is a schematic plan view showing the arrangement of the 1# belt layer feeding template, the 2# belt layer feeding template, the crown band template, and the tread material template of the present invention
- Figure 3 is a schematic view showing the loading structure of the belt drum of the present invention when the 1# belt layer is loaded with the template;
- Figure 4 is a schematic view showing the loading structure of the belt drum of the present invention when the 2# belt layer is loaded with the template;
- Figure 5 is a schematic view showing the loading structure of the belt drum of the present invention in the position of the crown strip template
- Figure 6 is a schematic view showing the loading structure of the belt drum of the present invention at the station of the tread template
- Base 1 belt drum structure 2, crown belt template 3, tread material template 4, 1# belt layer feeding template 5, 2# belt layer feeding template 6, horizontal moving skateboard 7, horizontal linear guide 8 , belt drum 9, vertical bracket 10, belt drum rotary drive motor 11, slide 12, balance cylinder 13, vertical guide 14, drive motor 15, coupling 16, ball screw 17, coupling nut 18, from The movable pulley 19, the drive pulley 20, the belt 21, the linear displacement sensor 22, the horizontal drive motor 23, and the belt drum mounting shaft 24.
- a tread assembly feeding system see Figs. 1 to 6: comprising a base 1 on which a belt drum structure 2 capable of horizontally moving linearly is arranged, and one side of the base 1 is respectively disposed on a belt layer Material template, crown strip template 3, tread material template 4, belt layer feeding template includes 1# belt layer feeding template 5, 2# belt layer feeding template 6, water with belt drum structure 2
- the flat moving slide 7 is supported by the horizontal linear guide 8 of the base 1.
- the belt drum 9 in the belt drum structure 2 is externally connected with a vertical driving device, and the vertical driving device is disposed on the vertical bracket 10 of the belt drum structure 3,
- the bottom of the bracket 10 is fastened to the horizontally movable slide 7, and the belt drum rotary drive motor 11 drives the belt drum 9 to rotate.
- the belt drum structure 2 specifically includes a vertical bracket 10, a belt drum 9, a sliding plate 12, and a balance cylinder 13.
- Vertical poles 14 are respectively arranged on the vertical poles of the vertical bracket 10, and the linear guide pairs of the sliding plates 12 are connected to each other.
- the guide rail 14, the slide plate 12 is arranged vertically, and the drive motor 15 is arranged on the inner side of the upper end of the slide plate 12.
- the output shaft of the drive motor 15 is connected to the ball screw 17 through the coupling 16, and the coupling 16 ensures the connection is stable; the ball wire
- the rod 17 is screwed and penetrates the coupling nut 18, and the coupling nut 18 is fastened to the rear side of the sliding plate 12.
- the front side of the sliding plate 12 is provided with a horizontally arranged belt drum mounting shaft 24, and one end of the belt drum mounting shaft 24 is provided.
- the belt drum 9 is provided with a driven pulley 19 at one end of the belt drum mounting shaft 24, and the driving pulley 11 is provided on the output shaft of the belt drum rotary driving motor 11, and the belt 21 is connected to the driven pulley 19, respectively.
- the pulley 20 is disposed between the horizontally moving slide plate 7 and the lower end portion of the sliding plate 12, and the driving motor 15 is a power source of the vertical driving device; the driving motor 15 operates, and is driven by the ball screw 17 and the connecting nut 18. Skateboard 12 moves vertically up and down
- a vertically arranged linear displacement sensor 22 is disposed between the horizontally moving slide plate 7 and the sliding plate 12 to accurately obtain a vertical displacement value; so that when the specification is changed, the upper and lower values of the belt drum of different specifications are electrically set, and only Directly calling the parameters of the corresponding specifications completes the specification replacement of the tread assembly loading, thereby greatly saving the time and labor intensity of the replacement specifications;
- a rack structure (not shown, belonging to the existing mature structure) is disposed on the inner side of one of the horizontal linear guides 8 of the base 1.
- the horizontally-moving slide 7 is disposed at one end of the horizontally-moving slide 7 with a horizontally-disposed horizontal drive motor 23, and a horizontal drive motor 23 is fastened to the horizontally moving slide plate 7.
- the lower portion of the horizontal drive motor 23 that protrudes from the lower end surface of the horizontally moving slide plate is provided with a gear structure (not shown, belonging to the existing mature structure), and the gear structure meshes with the connecting rack structure.
- the horizontal driving motor 23 rotates to drive the gear structure to rotate, thereby causing the horizontal moving slide 7 to move horizontally along the horizontal linear guide 8;
- 1# belt layer feeding template 5, tread material template 4, 2# belt layer feeding template 6 is sequentially arranged along the horizontal moving direction of the belt drum structure 2, and the crown band template 3 is arranged at 2#
- the upper layer of the belt feeding template 6 is adjacent to the tread material template 4, and the 1# belt layer feeding template 5, 2# belt layer feeding template 6 is arranged obliquely downward to ensure the belt drum 9
- the lower surface of the outer surface is fitted with the 1# belt layer feeding template 5, the 2# belt layer feeding template 6, the upper surface of the belt drum 9 is attached to the crown strip template 3, and the tread sheet template 4 is adopted.
- the lower surface of the outer surface of the belt drum 9 is pressed against the 1# belt layer feeding template 5 to carry out the 1# belt layer feeding, and then the horizontal moving slider 7 drives the belt drum 9 to move forward.
- the vertical driving device is operated to adjust the vertical position of the belt drum 9 so that the lower surface of the outer surface of the belt drum 9 after horizontal movement is in close contact with the 2# belt layer feeding template 6 for 2# belt layer loading.
- the vertical position of the belt drum 9 is adjusted upwardly to the driving device, so that the upper surface of the outer surface of the belt drum 9 is closely attached to the crown strip template 3 for crown feeding, and is fed on the crown belt.
- the horizontal moving slide 7 moves horizontally backward until the crown is loaded, and then the horizontal moving slide 7 is adjusted to move horizontally backward while vertically moving toward the driving device while adjusting the vertical position of the belt drum 9 so that the horizontal movement is performed.
- the upper surface of the outer surface of the belt drum 9 in place is pressed against the tread template 4 to carry out the tread; this structural arrangement makes the entire feeding stroke short and the feeding speed is the fastest.
- the number of belt slab templates can be selected as needed, that is, the 1# belt layer stencil template 5 and the 2# belt layer stencil template 6 are an indication.
- the horizontal linear guide 8 may be in the form of a double rail in the drawing in the embodiment, or may be in the form of a single rail in the center (not shown). If it is in the form of a single rail, the gear structure described above is arranged on this single rail.
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Abstract
本发明提供了一种胎面组件上料系统，其使得上料的周期短，且整个上料系统的成本低。其包括底座，所述底座上布置有可水平向直线移动的带束鼓结构，所述底座的一侧分别布置有带束层上料模板、冠带模板、胎面上料模板，其特征在于：所述带束鼓结构的水平移动滑板支承于所述底座的水平直线导轨，所述带束鼓结构中的带束鼓外接有垂直向驱动装置，所述垂直向驱动装置布置于所述带束鼓结构的立式支架，所述立式支架的底部紧固连接所述水平移动滑板，所述带束鼓旋转驱动电机驱动所述带束鼓转动。
Description
本发明涉及子午胎制造的技术领域，具体为一种胎面组件上料系统。
现有的子午胎制作时，带束鼓分别运行到带束层上料模板、冠带模板、胎面上料模板后，对应的带束层上料模板、冠带模板、胎面上料模板分别通过位置调整结构调整，使得对应的带束层上料模板、冠带模板、胎面上料模板分别贴合带束鼓的外表面进行上料，由于带束层上料模板、冠带模板、胎面上料模板通过调整结构调整需要时间较长，使得整个上料周期长，且由于带束层上料模板、冠带模板、胎面上料模板分别需要设置调整结构，使得整个上料系统的成本高。
发明内容
针对上述问题，本发明提供了一种胎面组件上料系统，其使得上料的周期短，且整个上料系统的成本低。
一种胎面组件上料系统，其技术方案是这样的：其包括底座，所述底座上布置有可水平向直线移动的带束鼓结构，所述底座的一侧分别布置有带束层上料模板、冠带模板、胎面上料模板，其特征在于：所述带束鼓结构的水平移动滑板支承于所述底座的水平直线导轨，所述带束鼓结构中的带束鼓外接有垂直向驱动装置，所述垂直向驱动装置布置于所述带束鼓结构的立式支架，所述立式支架的底部紧固连接所述水平移动滑板，所述带束鼓旋转驱动电机驱动所述带束鼓转动。
可以理解，对本发明的一种胎面组件上料系统也可以作如下描述，其包括底座，所述底座上布置有可水平向直线移动的带束鼓结构，所述底座的一侧分别布置有带束层上料模板、冠带模板、胎面上料模板，其
特征在于：
所述底座上设置有水平直线导轨；
所述带束鼓结构包括：带束鼓；水平移动滑板，所述水平移动滑板能够沿着所述水平直线导轨水平滑动，进而实现所述带束鼓结构沿着所述水平直线导轨整体水平滑动；与所述水平移动滑板相固定的立式支架，所述带束鼓能够沿着所述立式支架在垂直方向上移动；垂直向驱动电机，其用于驱动所述带束鼓沿着所述立式支架在垂直方向上移动。
较优选地，所述带束鼓的轴线方向与所述水平直线导轨的轴线方向平行。
较优选地，所述立式支架上布置有立式导轨，所述带束鼓上设置有滑板，所述滑板包括与所述立式导轨相对应的直线导轨副，使得所述滑板能够沿着所述立式导轨在垂直方向上移动，进而使得所述带束鼓能够沿着所述立式导轨在垂直方向上移动。
较优选地，所述垂直向驱动电机布置在所述滑板上。其进一步特征在于：所述带束鼓结构具体包括立式支架、带束鼓、滑板、平衡气缸，所述立式支架上的立杆上分别布置有立式导轨，所述滑板的直线导轨副对应连接所述立式导轨，所述滑板立式布置，所述滑板的上端内侧布置有驱动电机，所述驱动电机的输出轴外接滚珠丝杆，所述滚珠丝杆螺纹连接并贯穿连接螺母，所述连接螺母紧固于所述滑板的后侧，所述滑板的前侧设置有水平直线布置的带束鼓安装轴，所述带束鼓安装轴的一端套装有所述带束鼓，所述带束鼓安装轴的一端套装有从动带轮，带束鼓旋转驱动电机的输出轴上套装有主动带轮，皮带分别连接所述从动带轮、主动带轮，所述水平移动滑板和所述滑板的下端部之间设置有所述平衡气缸；
所述驱动电机的输出轴通过联轴器连接所述滚珠丝杆，联轴器确保两者连接稳固；
所述水平移动滑板和所述滑板之间设置有垂直向布置的直线位移传感器，精确得到垂直向的位移数值；使得在更换规格时，电气设置不同规格的带束鼓上位值和下位值，只需直接调用对应规格的参数就完成
了胎面组件上料处的规格更换，从而大大节省了更换规格的时间和劳动强度；
较优选地，所述水平移动滑板上设置有水平驱动电机，所述水平驱动电机用于驱动所述水平移动滑板沿着所述水平直线导轨做水平直线运动；
所述底座的其中一条水平直线导轨的内侧布置有齿条结构，所述水平移动滑板的一端布置有垂直向布置的水平驱动电机，所述水平驱动电机紧固于所述水平移动滑板，所述水平驱动电机的下凸于所述水平移动滑板的下端面的部分套装有齿轮结构，所述齿轮结构啮合连接所述齿条结构；
所述带束层上料模板包括1#带束层上料模板、2#带束层上料模板，所述1#带束层上料模板、胎面上料模板、2#带束层上料模板顺着带束鼓结构的水平移动前进方向顺次布置，所述冠带模板布置于所述2#带束层上料模板的上方、和所述胎面上料模板相邻，所述1#带束层上料模板、2#带束层上料模板斜向下布置，确保所述带束鼓的外表面的下位贴合1#带束层上料模板、2#带束层上料模板，所述带束鼓的外表面的上位贴合所述冠带模板、胎面上料模板，采用此布置结构后，带束鼓的外表面的下位紧贴1#带束层上料模板进行1#带束层上料，之后水平移动滑板带动带束鼓向前移动、此时垂直向驱动装置动作同时调整带束鼓的垂直向位置，使得水平运动到位后的带束鼓的外表面的下位紧贴2#带束层上料模板进行2#带束层上料，之后垂直向驱动装置动作向上调整带束鼓的垂直向位置，使得带束鼓的外表面的上位紧贴冠带模板进行冠带上料，在冠带上料过程中，水平移动滑板水平向后移动，完成冠带上料，之后调整水平移动滑板水平向后移动、同时垂直向驱动装置动作同时调整带束鼓的垂直向位置，使得水平运动到位后的带束鼓的外表面的上位紧贴胎面上料模板进行胎面上料，使得整个上料行程短、上料速度最快。
采用本发明的结构后，胎面组件上料系统涉及带束层、冠带、胎面的上料工位，通过带束鼓水平运动各个工位的位置转换，在不同工位上料时，带束鼓通过垂直向、水平向的同时运动去贴合带束层上料模板、
冠带模板、胎面上料模板，节省了上料时间，使得上料的周期短，且现在的系统只需要布置带束鼓的一组垂直向驱动装置，相对于原来每个工位各布置一组位置调整结构，节约了设备成本，使得整个上料系统的成本低。
图1为本发明的带束鼓结构的立体图结构示意图；
图2是本发明的1#带束层上料模板、2#带束层上料模板、冠带模板、胎面上料模板的布置俯视图结构示意图；
图3是本发明的带束鼓在1#带束层上料模板的工位时的上料结构示意图；
图4是本发明的带束鼓在2#带束层上料模板的工位时的上料结构示意图；
图5是本发明的带束鼓在冠带模板的工位时的上料结构示意图；
图6是本发明的带束鼓在胎面上料模板的工位时的上料结构示意图；
图中序号所对应的名称如下：
底座1、带束鼓结构2、冠带模板3、胎面上料模板4、1#带束层上料模板5、2#带束层上料模板6、水平移动滑板7、水平直线导轨8、带束鼓9、立式支架10、带束鼓旋转驱动电机11、滑板12、平衡气缸13、立式导轨14、驱动电机15、联轴器16、滚珠丝杆17、连接螺母18、从动带轮19、主动带轮20、皮带21、直线位移传感器22、水平驱动电机23、带束鼓安装轴24。
一种胎面组件上料系统，见图1～图6：其包括底座1，底座1上布置有可水平向直线移动的带束鼓结构2，底座1的一侧分别布置有带束层上料模板、冠带模板3、胎面上料模板4，带束层上料模板包括1#带束层上料模板5、2#带束层上料模板6，带束鼓结构2的水
平移动滑板7支承于底座1的水平直线导轨8，带束鼓结构2中的带束鼓9外接有垂直向驱动装置，垂直向驱动装置布置于带束鼓结构3的立式支架10，立式支架10的底部紧固连接水平移动滑板7，带束鼓旋转驱动电机11驱动带束鼓9转动。
带束鼓结构2具体包括立式支架10、带束鼓9、滑板12、平衡气缸13，立式支架10上的立杆上分别布置有立式导轨14，滑板12的直线导轨副对应连接立式导轨14，滑板12立式布置，滑板12的上端内侧布置有驱动电机15，驱动电机15的输出轴通过联轴器16连接滚珠丝杆17，联轴器16确保两者连接稳固；滚珠丝杆17螺纹连接并贯穿连接螺母18，连接螺母18紧固于滑板12的后侧，滑板12的前侧设置有水平直线布置的带束鼓安装轴24，带束鼓安装轴24的一端套装有带束鼓9，带束鼓安装轴24的一端套装有从动带轮19，带束鼓旋转驱动电机11的输出轴上套装有主动带轮20，皮带21分别连接从动带轮19、主动带轮20，水平移动滑板7和滑板12的下端部之间设置有平衡气缸21，驱动电机15即为垂直向驱动装置的动力源；驱动电机15动作，通过滚珠丝杆17、连接螺母18带动滑板12垂直向上下移动；
水平移动滑板7和滑板12之间设置有垂直向布置的直线位移传感器22，精确得到垂直向的位移数值；使得在更换规格时，电气设置不同规格的带束鼓上位值和下位值，只需直接调用对应规格的参数就完成了胎面组件上料处的规格更换，从而大大节省了更换规格的时间和劳动强度；
底座1的其中一条水平直线导轨8的内侧布置有齿条结构(图中未画出，属于现有成熟结构)，水平移动滑板7的一端布置有垂直向布置的水平驱动电机23，水平驱动电机23紧固于水平移动滑板7，水平驱动电机23的下凸于水平移动滑板的下端面的部分套装有齿轮结构(图中未画出，属于现有成熟结构)，齿轮结构啮合连接齿条结构；水平驱动电机23转动，带动齿轮结构转动，进而使得水平移动滑板7顺着水平直线导轨8做水平向直线移动；
1#带束层上料模板5、胎面上料模板4、2#带束层上料模板6顺着带束鼓结构2的水平移动前进方向顺次布置，冠带模板3布置于2#带束层上料模板6的上方、和胎面上料模板4相邻，1#带束层上料模板5、2#带束层上料模板6斜向下布置，确保带束鼓9的外表面的下位贴合1#带束层上料模板5、2#带束层上料模板6，带束鼓9的外表面的上位贴合冠带模板3、胎面上料模板4，采用此布置结构后，带束鼓9的外表面的下位紧贴1#带束层上料模板5进行1#带束层上料，之后水平移动滑板7带动带束鼓9向前移动、此时垂直向驱动装置动作同时调整带束鼓9的垂直向位置，使得水平运动到位后的带束鼓9的外表面的下位紧贴2#带束层上料模板6进行2#带束层上料，之后垂直向驱动装置动作向上调整带束鼓9的垂直向位置，使得带束鼓9的外表面的上位紧贴冠带模板3进行冠带上料，在冠带上料过程中，水平移动滑板7水平向后移动，直至完成冠带上料，之后调整水平移动滑板7水平向后移动、同时垂直向驱动装置动作同时调整带束鼓9的垂直向位置，使得水平运动到位后的带束鼓9的外表面的上位紧贴胎面上料模板4进行胎面上料；这种结构布置使得整个上料行程短、上料速度最快。
本领域技术人员可以理解，带束层上料模板的数量是可以根据需要进行选择的，也就是说，1#带束层上料模板5和2#带束层上料模板6是一种示意性的描述，不是限制性的；与此同时，水平直线导轨8既可以是本实施例中的附图中的双导轨形式，也可以是位于中心的单导轨形式(图中未示出)，如果是单导轨形式，那么上述的齿轮结构就布置在此单导轨上。
以上对本发明的具体实施例进行了详细说明，但内容仅为本发明创造的较佳实施例，不能被认为用于限定本发明创造的实施范围。凡依本发明创造申请范围所作的均等变化与改进等，均应仍归属于本专利涵盖范围之内。
Claims (10)
- 一种胎面组件上料系统，其包括底座，所述底座上布置有可水平向直线移动的带束鼓结构，所述底座的一侧分别布置有带束层上料模板、冠带模板、胎面上料模板，其特征在于：所述底座上设置有水平直线导轨；所述带束鼓结构包括：带束鼓；水平移动滑板，所述水平移动滑板能够沿着所述水平直线导轨水平滑动，进而实现所述带束鼓结构沿着所述水平直线导轨整体水平滑动；与所述水平移动滑板相固定的立式支架，所述带束鼓能够沿着所述立式支架在垂直方向上移动；垂直向驱动电机，其用于驱动所述带束鼓沿着所述立式支架在垂直方向上移动。
- 如权利要求1所述的一种胎面组件上料系统，其特征在于：所述带束鼓的轴线方向与所述水平直线导轨的轴线方向平行。
- 如权利要求2所述的一种胎面组件上料系统，其特征在于：所述立式支架上布置有立式导轨，所述带束鼓上设置有滑板，所述滑板包括与所述立式导轨相对应的直线导轨副，使得所述滑板能够沿着所述立式导轨在垂直方向上移动，进而使得所述带束鼓能够沿着所述立式导轨在垂直方向上移动。
- 如权利要求3所述的一种胎面组件上料系统，其特征在于：所述垂直向驱动电机布置在所述滑板上。
- 如权利要求4所述的一种胎面组件上料系统，其特征在于：所述带束鼓结构具体包括立式支架、带束鼓、滑板、平衡气缸，所述立式支架上的立杆上分别布置有立式导轨，所述滑板的直线导轨副对应连接所述立式导轨，所述滑板立式布置，所述滑板的上端内侧布置有驱动电机，所述驱动电机的输出轴外接滚珠丝杆，所述滚珠丝杆螺纹连接并贯穿连接螺母，所述连接螺母紧固于所述滑板的后侧，所述滑板的前侧设置有水平直线布置的带束鼓安装轴，所述带束鼓安装轴的一端套装有所述带束鼓，所述带束鼓安装轴的一端套装有从动带轮，带束鼓旋转驱动电机的输出轴上套装有主动带轮，皮带分别连接所述从动带轮、主动带轮，所述水平移动滑板和所述滑板的下端部之间设置有所述平衡气缸。
- 如权利要求5所述的一种胎面组件上料系统，其特征在于：所述驱动电机的输出轴通过联轴器连接所述滚珠丝杆。
- 如权利要求6所述的一种胎面组件上料系统，其特征在于：所述水平移动滑板和所述滑板之间设置有垂直向布置的直线位移传感器。
- 如权利要求1至7中任一个所述的一种胎面组件上料系统，其特征在于：所述水平移动滑板上设置有水平驱动电机，所述水平驱动电机用于驱动所述水平移动滑板沿着所述水平直线导轨做水平直线运动。
- 如权利要求8所述的一种胎面组件上料系统，其特征在于：所述底座的其中一条水平直线导轨的内侧布置有齿条结构，所述水平移动滑板的一端布置有垂直向布置的水平驱动电机，所述水平驱动电机紧固于所述水平移动滑板，所述水平驱动电机的下凸于所述水平移动滑板的下端面的部分套装有齿轮结构，所述齿轮结构啮合连接所述齿条结构。
- 如权利要求1所述的一种胎面组件上料系统，其特征在于：所述带束层上料模板包括1#带束层上料模板、2#带束层上料模板，所述1#带束层上料模板、胎面上料模板、2#带束层上料模板顺着带束鼓结构的水平移动前进方向顺次布置，所述冠带模板布置于所述2#带束层上料模板的上方、和所述胎面上料模板相邻，所述1#带束层上料模板、2#带束层上料模板斜向下布置，确保所述带束鼓的外表面的下位贴合1#带束层上料模板、2#带束层上料模板，所述带束鼓的外表面的上位贴合所述冠带模板、胎面上料模板。
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