WO2016068631A1 - Glass batch composition having waste glass as raw material and used for soda-lime borosilicate-based sound absorbing and heat insulating material - Google Patents

Glass batch composition having waste glass as raw material and used for soda-lime borosilicate-based sound absorbing and heat insulating material Download PDF

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Publication number
WO2016068631A1
WO2016068631A1 PCT/KR2015/011522 KR2015011522W WO2016068631A1 WO 2016068631 A1 WO2016068631 A1 WO 2016068631A1 KR 2015011522 W KR2015011522 W KR 2015011522W WO 2016068631 A1 WO2016068631 A1 WO 2016068631A1
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glass
soda
weight
parts
waste glass
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PCT/KR2015/011522
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French (fr)
Korean (ko)
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김기동
김기철
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군산대학교산학협력단
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Publication of WO2016068631A1 publication Critical patent/WO2016068631A1/en

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    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C1/00Ingredients generally applicable to manufacture of glasses, glazes, or vitreous enamels
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C1/00Ingredients generally applicable to manufacture of glasses, glazes, or vitreous enamels
    • C03C1/002Use of waste materials, e.g. slags
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C1/00Ingredients generally applicable to manufacture of glasses, glazes, or vitreous enamels
    • C03C1/004Refining agents

Definitions

  • the present invention is accompanied by a process for the disposal of soda-lime silicate-based waste glass generated from window glass and bottle glass of construction and automobiles, and the waste glass or end-of-life LCD module which has already expired in the commercial production process of LCD panels.
  • the present invention relates to a badge composition in which borosilicate waste glass is mixed and recycled as a raw material of soda-lime borosilicate sound-absorbing insulation glass while maintaining the manufacturing process and physical properties of the sound-absorbing insulation glass.
  • the window glass and bottle glass used in the construction and automobiles are composed of components belonging to the soda lime silicate system.
  • part of the building window glass is coated with metal and metal oxide coatings, and parts of the front and rear window glass and bottle glass surfaces of automobiles, such as ceramic coatings, waste glass at the end of its service life may be It is contaminated and cannot be used as a raw material for original flat glass or white bottle glass.
  • borosilicate glass which is used as a substrate for LCD panels, is an important component material that serves to protect display core components and deliver images.
  • Significant waste glass is generated in the LCD panel manufacturing process, which is regarded as waste glass that cannot be recycled because it is contaminated by materials such as thin film transistors and transparent conductive films, and is mostly disposed of by landfill.
  • a display module such as an LCD-type TV or a monitor whose end-of-life is expired, a large amount of contaminated waste glass is generated along with their disposal process, which is also disposed of by landfill.
  • the building and automotive glass and bottle glass contains Na 2 O as alkali, while SiO 2 , Al 2 O 3 , and alkaline earth oxides (MgO + CaO) are the main components, and LCD glass does not contain any alkali in its components.
  • SiO 2 , Al 2 O 3 , alkaline earth oxides (MgO + CaO + SrO + BaO) and B 2 O 3 are the main components and these components are well mixed through the melting process, the homogeneity is very excellent.
  • the buildings, vehicles, ships and aircraft such as soda-lime-borosilicate glass which is used as a sound-absorbing insulating material is SiO 2, Na 2 O, B 2 O 3, Al 2 O 3, MgO, consists of a CaO component, in particular Al 2
  • the O 3 and B 2 O 3 components play an important role in maintaining the sound insulation insulation characteristics for a long time by preventing chemical erosion by improving chemical durability of the glass. Sound-absorbing insulation glass is molded into broken glass fibers with a diameter of 1 ⁇ 10 ⁇ m by centrifugal force when the molten glass flows into the rotating noodle machine, and is then shipped in various forms with different apparent densities.
  • the flexibility is wide, and despite the fact that the waste glass has a variety of colors, there is an advantage that there is no restriction on the use of the waste glass because it is not bound by the color of the glass at all. That is, the molding process and the characteristics of the product are not significantly affected by the change in composition and physical properties due to the addition of external waste glass. Therefore, the soda-lime silicate-based waste glass and the borate-based waste glass may be a part of a raw material, that is, a member of the badge composition, required to prepare the soda-lime borosilicate-based sound absorbing insulation glass by controlling the appropriate amount.
  • Korean Patent No. 10-1157956 discloses a "method of manufacturing foam glass using waste glass", the above technique without a blowing agent.
  • the present invention relates to a method of foaming waste glass powder such as plate glass and bottle glass, and is not related to the application of the two kinds of waste glass as a raw material of the sound-absorbing insulation glass in the form of fibers.
  • Korean Patent No. 10-0862917 discloses "Cement Clinker and Cement Manufacturing Method Using LCD Waste Glass, LCD Waste Glass Cement Made by the Manufacturing Method” as a related art related to the recycling of LCD waste glass generated in LCD panel manufacturing process.
  • the above technique is characterized by using LCD waste glass as a raw material of cement by putting it into cement manufacturing process, and irrelevant to the application of LCD waste glass as a raw material of sound-absorbing insulation glass.
  • Korean Patent No. 10-1110265 discloses a method for manufacturing a foam having high thermal expansion strength and foam by foaming the glass of the liquid crystal display device and its Low thermally expandable high-strength foam manufactured by a manufacturing method.
  • the above technique relates to a method of recycling LCD waste glass as a raw material of foam glass. It has nothing to do with application.
  • Korean Patent No. 10-1375162 discloses a porcelain blend composition based on cullet or waste glass of alkali-free alumina borosilicate display glass. "The above technique relates to a method of recycling LCD cullet or waste glass as a raw material of porcelain as an alternative raw material for feldspar, and has nothing to do with applying LCD waste glass as a raw material of sound-absorbing insulation glass.
  • the soda-lime silicate system generated in the window and bottle glass of a building or automobile as in the present invention Incorporating the borosilicate waste glass generated from the waste glass and the LCD panel and the module into a badge composition for producing a sound-absorbing insulating material glass, from which a low-cost manufacturing cost and a badge composition that maintains the properties of the glass as it is, and composition thereof Will be referred to as a technology having a great significance to foster the recycling field of the two kinds of waste glass at the same time.
  • the present invention has been made to solve the problems described above, the present invention is a soda lime borosilicate-based sound-absorbing insulation glass silica, penta borax, limestone, soda feldspar, dolomite, raw material for the production of soda lime silicate window and bottle It is an object of the present invention to provide a glass badge composition which is partially or entirely replaced with waste glass and borosilicate-based LCD waste glass, but does not impair the manufacturing process and physical properties of the sound-absorbing insulation glass.
  • the present invention also relates to silica sand as a feed material for SiO 2 , pentaborax as a feed material for B 2 O 3 , soda ash as a feed material for Na 2 O, soda feldspar as a feed material for Al 2 O 3 , and limestone as a feed material for CaO. It is another object of the present invention to provide a sound-absorbing insulation glass badge composition that can reduce raw material costs and lower manufacturing costs by replacing dolomite with some or all of the waste glass and LCD waste glass of windows and bottles.
  • the present invention can keep the existing sound-absorbing insulating material glass manufacturing process and process parameters as much as possible despite the use of two types of waste glass at the same time, it is necessary to introduce a new process according to a new composition or to add a new line
  • Another object is to provide an economical sound-absorbing insulation glass badge composition.
  • the badge composition in the soda lime borosilicate sound-absorbing insulation glass badge composition in the soda lime borosilicate sound-absorbing insulation glass badge composition, the badge composition in the soda-lime silicate-based waste glass and commercial production process or endurance life of the display panel or module waste Borosilicate-based LCD waste glass is generated from the module, the badge composition further comprises silica sand, soda ash, forget-me-not, soda lime silicate system characterized in that any one selected from penta borax, gray borosilicate is further added.
  • a soda-lime borosilicate-based sound-insulating insulation glass badge composition based on waste glass and LCD waste glass.
  • the composition is preferably limestone, soda feldspar, dolomite is further included.
  • the badge composition is 5 to 90 parts by weight of silica sand, 15 to 42 parts by weight of soda ash, 5 to 26 parts by weight of pentaborax, 0 to 11 parts by weight of limestone, and 0 to 42 parts of soda feldspar based on 100 parts by weight of the soda lime silicate waste glass. It is preferable that it is 8 weight part of a weight part, a dolomite 1-20 weight part, a manganese 0.5-1.5 weight part, and a borosilicate type LCD waste glass.
  • the total amount of soda-lime silicate waste glass and LCD waste glass is 30 to 80 parts by weight based on 100 parts by weight of the total badge composition, and the B 2 O 3 content of the soda-lime borosilicate sound-absorbing insulation glass manufactured by the badge composition is
  • the amount of B 2 O 3 supplied from the LCD waste glass at 100 parts by weight is 9 to 58 parts by weight
  • the soda-lime borosilicate sound-absorbing insulating material glass prepared by the badge composition has SrO 0.04 to 0.2 parts by weight, BaO 0 to 0.1 part by weight, SnO 2 0.02 ⁇ 0.1 part by weight it is preferable to contain.
  • the badge composition is 21 to 72 parts by weight of silica sand, 22 to 46 parts by weight of soda ash, 10 to 22 parts by weight of limestone, 0 to 5 parts by weight of limestone, and 0 to 40 parts of soda feldspar based on 100 parts by weight of the soda lime silicate waste glass.
  • Part by weight, dolomite 0 to 7 parts by weight, manganese 0.5 to 1.5 parts by weight, borosilicate-based LCD waste glass is preferably 9 to 70 parts by weight.
  • the total amount of soda-lime silicate-based waste glass and LCD waste-glass is 35 to 70 parts by weight based on 100 parts by weight of the total badge composition, and the B 2 O 3 content of the soda-lime borosilicate-based sound absorbing insulation glass manufactured by the badge composition is
  • the amount of B 2 O 3 supplied from the LCD waste glass at 100 parts by weight is 10 to 55 parts by weight
  • the soda-lime borosilicate sound-absorbing insulating material glass produced by the badge composition is 0.04 to 0.2 parts by weight of SrO, BaO 0 to 0.1 part by weight, SnO 2 0.02 ⁇ 0.1 part by weight it is preferable to contain.
  • the soda-lime borosilicate-based sound-absorbing insulating material glass produced by the badge composition has a melting and clarifying temperature of less than 100 poise, less than 1400 ° C, a molding temperature of less than 1100 ° C of 1000 poise, and crystallization occurs. It is preferable that liquidus temperature is 1000 degrees C or less.
  • the present invention is to reduce the melting temperature while replacing all or part of the raw material for the production of soda lime borosilicate sound-absorbing insulation glass with waste glass and borosilicate LCD waste glass of soda lime silicate window and bottle glass
  • a badge composition that does not impair the glass manufacturing process and physicochemical properties, it lowers the manufacturing cost of the sound-absorbing insulation glass, and reduces the environmental burden caused by the disposal or disposal of the waste glass of window and bottle glass and the LCD waste glass. There is a significant relief.
  • the present invention is a soda-lime borosilicate-based sound-absorbing insulation glass badge composition
  • the badge composition is a soda-lime borosilicate waste glass and a borosilicate system generated in the commercial production process of the display panel or module or a waste module of which the endurance life is already finished LCD waste glass is included
  • the badge composition further includes silica sand, soda ash, and forget-me-not, and soda lime silicate waste glass and LCD waste glass soda are added with any one selected from pentaborax and gray borestone.
  • a lime borosilicate-based sound-absorbing insulation glass badge composition is provided.
  • limestone may be further added.
  • the present invention is soda-lime borosilicate-based sound-insulating material glass badge composition 5 to 90 parts by weight of silica sand, 15 to 42 parts by weight of soda ash, penta borax 5 to 100 parts by weight of soda lime silicate waste glass 26 parts by weight, 0 to 11 parts by weight of limestone, 0 to 42 parts by weight of soda feldspar, 1 to 20 parts by weight of dolomite, and 8 to 80 parts by weight of LCD waste glass.
  • the badge melting temperature of the sound-absorbing insulating material glass is 1450 ° C. or higher, and the melt is formed into a short fiber at a temperature corresponding to a viscosity of about 1000 poise through a process of removing bubbles.
  • the liquidus temperature at which devitrification occurs should be lower than the molding temperature corresponding to 1000 poise.
  • the borosilicate LCD waste glass is less than 8 parts by weight, the effect as a substitute raw material is insignificant, and the advantage of lowering the manufacturing cost of the glass disappears. Loss
  • the present inventors prepared various badge compositions in which the two kinds of waste glass and other raw materials were mixed, and investigated the properties of the glass prepared after melting to investigate the properties of the sound-absorbing insulation glass.
  • a badge composition was developed that maintains the manufacturing process and physical properties.
  • Waste glass from window glass and bottle glass for building and automobiles is in the composition range as shown on the left of [Table 1], and because it is coated with materials such as metal of thin film and metal oxide or ceramic of thick film, etc. Oxides contain hundreds to thousands of PPM.
  • the LCD waste glass generated from the LCD panel process and the end-of-life waste LCD module is in the composition range as shown in the right side of [Table 1], and it is contaminated with the TFT thin film and transparent conductive film ITO that serve as the electrode.
  • Metals and metal oxides such as Al, Si, InSnO x and the like contain tens to hundreds of PPMs.
  • the soda-lime borosilicate-based badge composition according to the present invention contains the waste glass of the window and bottle glass and the LCD waste glass to supply the above components, thereby maintaining the overall characteristics of the sound-absorbing insulation glass.
  • the general characteristics of the melting and clarification temperature corresponding to 100 poise is 1400 °C or less
  • the molding temperature corresponding to 1000 poise is 1100 °C or less
  • the liquid temperature is 1000 °C or less
  • each raw material is mixed in a basis weight so that the total badge weight is 300 g, and then melted at 1550 ° C. for 3 hours using a 500 cc platinum crucible and molded into a plate shape at 600 ° C. After holding for 2 hours at a temperature, the glass was slowly cooled to room temperature. The high temperature viscosity and the liquidus temperature of the glass prepared using each badge were measured, and the results are shown in the lower part of [Table 3].
  • T m is the temperature corresponding to 100 poise
  • T w is the temperature at which molding starts and 1000 poise
  • T liq is the liquidus temperature at which devitrification occurs.
  • T means the difference between the forming temperature and the liquidus temperature (T w ⁇ T liq ).
  • Comparative Example of Table 2 shows a commercial badge composition of the sound-absorbing insulating material glass
  • Examples 1 to 5 is a badge composition containing 14 to 71 parts by weight of the LCD waste glass with respect to 100 parts by weight of soda lime silicate waste glass. to be.
  • the content of B 2 O 3 supplied from LCD waste glass is expressed as%.
  • Example 3 is an economical badge composition that requires no soda feldspar and no limestone
  • Example 5 has 55 of B 2 O 3 without the need for soda feldspar.
  • % Is an economical badge composition supplied from LCD waste glass.
  • the badge composition according to the present invention is 5 to 90 parts by weight of silica sand, 15 to 42 parts by weight of soda ash, based on 100 parts by weight of the soda lime silicate waste glass; Penta borax 5 to 26 parts by weight, limestone 0 to 11 parts by weight, soda feldspar 0 to 42 parts by weight, dolomite 1 to 20 parts by weight, forget-me-not 0.5 to 1.5 parts by weight, borosilicate LCD waste glass is preferably 8 to 80 parts by weight. Do.
  • the badge composition is 21 to 72 parts by weight of silica sand, 22 to 46 parts by weight of soda ash, 10 to 22 parts by weight of gray limestone, 0 to 5 parts by weight of limestone, 0 soda feldspar to 100 parts by weight of the soda lime silicate waste glass.
  • 40 parts by weight, dolomite 0-7 parts by weight, manganese 0.5-1.5 parts by weight, borosilicate-based LCD waste glass is more preferably 9 to 70 parts by weight.
  • the total amount of soda-lime silicate waste glass and LCD waste glass is 30 to 80 parts by weight based on 100 parts by weight of the total badge composition, and the B 2 O 3 content of the soda-lime borosilicate sound-absorbing insulation glass manufactured by the badge composition is
  • the amount of B 2 O 3 supplied from the LCD waste glass at 100 parts by weight is 9 to 58 parts by weight, and the soda-lime borosilicate sound-absorbing insulating material glass prepared by the badge composition has SrO 0.04 to 0.2 parts by weight, BaO 0 to 0.1 part by weight, SnO 2 0.02 ⁇ 0.1 is preferable to contain by weight.
  • the total amount of soda-lime silicate-based waste glass and LCD waste-glass is 35 to 70 parts by weight based on 100 parts by weight of the total badge composition, and the B 2 O 3 of the soda-lime borosilicate-based sound-absorbing insulation glass manufactured by the badge composition.
  • the B 2 O 3 supplied from the LCD waste glass is 10 to 55 parts by weight
  • the soda-lime borosilicate sound-absorbing insulating material glass prepared by the badge composition has SrO 0.04 to 0.2 parts by weight, BaO 0 ⁇ 0.1 part by weight, more preferably containing SnO 2 0.02 ⁇ 0.1 parts by weight.
  • Table 3 summarizes the examples for some of these compositions, and looks at the composition and the properties of the glass shown in Table 3 while comparing the examples with the comparative examples.
  • SiO 2 , B 2 O 3 , Al 2 O 3 , Na 2 O, MgO, and CaO which are the main components constituting the composition of the embodiment, are almost the same as those of the comparative example, and trace amounts of SrO supplied from LCD waste glass are used. , BaO, SnO 2 are present but all add up to less than 5000 ppm.
  • Comparative glass containing no LCD waste glass is transparent colorless, but the color of the example glass containing LCD waste glass was light yellowish gray and turned dark gray as the content of waste glass increased. This is because the coated and deposited thin film materials present as impurities in the two kinds of waste glass mentioned in [Table 1] are converted into polyvalent ions which are oxidized during melting to cause coloring. However, due to the extremely low concentration of several hundred ppm units, it does not affect the fundamental properties and performance of the sound-absorbing insulation glass.
  • the clarification temperature (T m ) corresponding to 100 poise and the working temperature (T w ) corresponding to 1000 poise are hardly different from the comparative example, and the liquidus temperature (T liq ) of the example is also a comparative example. And are in the range of ⁇ 5 ° C, and ⁇ T shows a value almost similar to the comparative example. Therefore, according to the present invention, it is possible to produce a badge composition for the sound absorbing insulation glass, which is more economical and has a significant meaning of recycling while realizing properties similar to those of the comparative example.
  • the soda-lime borosilicate sound-absorbing insulating material glass according to the present embodiment has a melting and clarifying temperature of 100 poise of 1400 ° C. or less, and a molding temperature of 1000 poise of 1100 ° C. or less, and crystallization occurs.
  • the liquidus temperature is characterized in that less than 1000 °C.
  • Example Comparative Example ingredient One 2 3 4 5 Composition (% by weight) SiO 2 Al 2 O 3 B 2 O 3 65.13.44.8 65.23.44.7 64.24.04.7 65.83.84.6 64.54.34.7 64.33.54.7 Na 2 OK 2 O 15.60.6 15.60.4 15.40.14 15.20.08 15.40.09 15.31.0 MgOCaOSrOBaO 2.97.10.04- 2.97.10.08- 2.87.20.190.02 2.86.90.150.06 2.87.00.200.07 2.97.000 SnO 2 0.02 0.04 0.09 0.07 0.1 0 Other Fe 2 O 3 , SO 3, etc.

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Abstract

The present invention relates to a glass batch composition having soda-lime silicate-based waste glass from building and automobile windows and glass bottles, and borosilicate-based LCD waste glass as the main raw materials, and used for a soda-lime borosilicate-based sound absorbing and heat insulating material. More specifically, a glass batch composition for a soda-lime borosilicate-based sound absorbing and heat insulating material is provided, the batch composition comprising soda-lime silicate-based waste glass and borosilicate-based LCD waste glass which is generated from commercial manufacturing processes for display panels or modules or from waste modules of which the service life has ended, and the batch composition having, as the main raw materials, the soda-lime silicate-based waste glass and LCD waste glass which are characterized in that silica, sodium carbonate, and sodium sulfate are further included and at least one selected from among bora x pentahydrate and colemanite is added.

Description

폐유리를 원료로한 소다석회 붕규산염계 흡음단열재 유리 뱃지조성물Soda-lime borosilicate-based sound-absorbing insulation glass badge composition from waste glass
본 발명은 건축 및 자동차의 창 유리 그리고 병 유리로부터 발생한 소다석회 규산염계 폐유리와 LCD 패널의 상업적인 생산공정에서 발생하는 폐유리 또는 내구 수명이 이미 종료된 LCD 모듈의 폐기처리 과정에 동반하여 발생하는 붕규산염계 폐유리를 혼합하여 소다석회 붕규산염계 흡음단열재 유리의 원료로서 재활용하면서 흡음단열재 유리의 제조공정과 물리적인 성질을 유지시키는 뱃지조성물에 관한 것이다.The present invention is accompanied by a process for the disposal of soda-lime silicate-based waste glass generated from window glass and bottle glass of construction and automobiles, and the waste glass or end-of-life LCD module which has already expired in the commercial production process of LCD panels. The present invention relates to a badge composition in which borosilicate waste glass is mixed and recycled as a raw material of soda-lime borosilicate sound-absorbing insulation glass while maintaining the manufacturing process and physical properties of the sound-absorbing insulation glass.
건축 및 자동차의 창 유리 그리고 용기로 사용하는 병 유리는 소다석회 규산염계에 속하는 성분으로 구성되어 있다. 그러나 건축용 창 유리의 일부는 금속 및 금속산화물 코팅, 자동차의 전면 및 후면 창 유리와 병 유리 표면 일부는 세라믹 코팅과 같은 물질 등으로 도포 되어있기 때문에, 내구 수명이 종료된 폐유리는 이러한 코팅물질로 오염이 되어 원래의 판유리 또는 백색 병 유리의 원료로 사용할 수 없다. The window glass and bottle glass used in the construction and automobiles are composed of components belonging to the soda lime silicate system. However, since part of the building window glass is coated with metal and metal oxide coatings, and parts of the front and rear window glass and bottle glass surfaces of automobiles, such as ceramic coatings, waste glass at the end of its service life may be It is contaminated and cannot be used as a raw material for original flat glass or white bottle glass.
한편, LCD 패널에 기판으로 사용하는 붕규산염계 유리는 디스플레이 핵심부품을 보호하고 영상을 전달해 주는 역할을 하는 중요한 부품소재이다. 이러한 LCD 패널 제조공정에서 상당한 폐유리가 발생하는데, 이들은 박막트랜지스터 및 투명전도 막 등의 물질에 의해 오염되어 있기 때문에 재활용을 할 수 없는 폐유리로 간주되어 대부분 매립에 의해 폐기 처분된다. 아울러 내구 수명이 종료된 LCD 방식의 TV나 모니터 등과 같은 디스플레이 모듈의 경우 이들의 폐기처리 과정에 동반하여 대량의 오염된 폐유리가 발생하며 역시 매립에 의해 폐기 처분된다.Meanwhile, borosilicate glass, which is used as a substrate for LCD panels, is an important component material that serves to protect display core components and deliver images. Significant waste glass is generated in the LCD panel manufacturing process, which is regarded as waste glass that cannot be recycled because it is contaminated by materials such as thin film transistors and transparent conductive films, and is mostly disposed of by landfill. In addition, in the case of a display module such as an LCD-type TV or a monitor whose end-of-life is expired, a large amount of contaminated waste glass is generated along with their disposal process, which is also disposed of by landfill.
상기와 같이 건축 및 자동차용 그리고 병 유리는 알카리로서 Na2O를 함유하면서 SiO2, Al2O3, 알카리토류산화물(MgO + CaO)이 주된 성분이며, LCD 유리는 성분상 알카리를 전혀 함유하지 않고, SiO2, Al2O3, 알카리토류산화물(MgO + CaO + SrO + BaO) 및 B2O3가 주된 성분이면서 이러한 성분들이 용융과정을 통해서 잘 혼합되었기 때문에 균질도가 매우 우수한 유리이다. As mentioned above, the building and automotive glass and bottle glass contains Na 2 O as alkali, while SiO 2 , Al 2 O 3 , and alkaline earth oxides (MgO + CaO) are the main components, and LCD glass does not contain any alkali in its components. In addition, since SiO 2 , Al 2 O 3 , alkaline earth oxides (MgO + CaO + SrO + BaO) and B 2 O 3 are the main components and these components are well mixed through the melting process, the homogeneity is very excellent.
한편 건물, 차량, 선박 및 항공기 등에 흡음단열재로 사용되는 소다석회 붕규산염계 유리는 SiO2, Na2O, B2O3, Al2O3, MgO, CaO 성분으로 구성되어 있는데, 특히 Al2O3와 B2O3성분은 유리의 화학적 내구성을 증진시켜 수분에 의한 침식을 방지하여 흡음단열특성을 장기간 유지하는데 매우 중요한 역할을 한다. 흡음단열재 유리는 회전하는 제면기에 용융 유리가 흘러 들어가면 원심력에 의해 직경 1 ~ 10㎛의 끊어진 유리섬유로 성형된 후 솜처럼 뭉쳐서 여러 겉보기 밀도를 지니는 다양한 형태로 출하되기 때문에 유리조성 및 성형물성 변화에 대한 융통성이 넓으며, 폐유리가 다양한 색상을 가지고 있음에도 불구하고 이러한 유리의 색상에 전혀 구애를 받지 아니하여 폐유리 사용에 제한이 없다는 장점이 있다. 즉, 성형공정과 제품의 특성은 외부 폐유리의 첨가에 의한 조성 및 물성의 변화에도 크게 영향을 받지 않는다. 그러므로 상기 소다석회 규산염계 폐유리와 붕균산염계 폐유리는 적절한 양의 조절에 의해서 소다석회 붕규산염계 흡음단열재 유리를 제조하는데 필요한 원료의 일부, 즉 뱃지조성물의 구성원이 될 수 있다.The buildings, vehicles, ships and aircraft, such as soda-lime-borosilicate glass which is used as a sound-absorbing insulating material is SiO 2, Na 2 O, B 2 O 3, Al 2 O 3, MgO, consists of a CaO component, in particular Al 2 The O 3 and B 2 O 3 components play an important role in maintaining the sound insulation insulation characteristics for a long time by preventing chemical erosion by improving chemical durability of the glass. Sound-absorbing insulation glass is molded into broken glass fibers with a diameter of 1 ~ 10㎛ by centrifugal force when the molten glass flows into the rotating noodle machine, and is then shipped in various forms with different apparent densities. The flexibility is wide, and despite the fact that the waste glass has a variety of colors, there is an advantage that there is no restriction on the use of the waste glass because it is not bound by the color of the glass at all. That is, the molding process and the characteristics of the product are not significantly affected by the change in composition and physical properties due to the addition of external waste glass. Therefore, the soda-lime silicate-based waste glass and the borate-based waste glass may be a part of a raw material, that is, a member of the badge composition, required to prepare the soda-lime borosilicate-based sound absorbing insulation glass by controlling the appropriate amount.
따라서, 이러한 건축 및 자동차의 창 유리 그리고 병 유리로부터 또는 LCD 패널로부터 발생되는 폐유리의 재활용에 관한 관심이 높아지고 있으며, 자원 및 에너지 절약 그리고 환경보전의 측면에서 이러한 폐유리를 폐기하지 않고 재활용할 수 있는 방법 및 분야를 지속적으로 발굴하고 적용하여야 할 필요가 있다.Thus, there is a growing interest in recycling such glass from glass and bottle glass of construction and automobiles or from LCD panels, and in terms of resource and energy saving and environmental conservation, such waste glass can be recycled without waste. There is a need to continually identify and apply existing methods and areas.
소다석회 및 보로알루미노실리케이트(boroaluminosilicate) 폐유리의 재활용과 관련한 종래의 기술로서, 대한민국 등록특허 10-1157956호에 “폐유리를 이용한 발포유리 제조방법”을 개시하고 있는바, 위 기술은 발포제 없이 판유리, 병 유리 등의 폐유리 분말을 발포시키는 방법에 관한 것으로, 상기 두 종류의 폐유리를 섬유 형태의 흡음단열재 유리의 원료로 적용하는 것과는 무관하다. As a conventional technique related to the recycling of soda lime and boroaluminosilicate waste glass, Korean Patent No. 10-1157956 discloses a "method of manufacturing foam glass using waste glass", the above technique without a blowing agent. The present invention relates to a method of foaming waste glass powder such as plate glass and bottle glass, and is not related to the application of the two kinds of waste glass as a raw material of the sound-absorbing insulation glass in the form of fibers.
LCD 패널 제조공정에서 발생한 LCD 폐유리의 재활용과 관련한 종래의 기술로서, 대한민국 등록특허 10-0862917 "LCD 폐유리를 이용한 시멘트 클링커와 시멘트 제조방법, 그 제조방법으로 제조된 LCD 폐유리 시멘트"를 개시하고 있는 바, 위 기술은 LCD 폐유리를 시멘트 제조공정에 투입하여 시멘트의 원재료로 이용하는 것을 특징으로 하고 있으며, 흡음단열재 유리의 원료로서 LCD 폐유리의 적용과는 무관하다.Korean Patent No. 10-0862917 discloses "Cement Clinker and Cement Manufacturing Method Using LCD Waste Glass, LCD Waste Glass Cement Made by the Manufacturing Method" as a related art related to the recycling of LCD waste glass generated in LCD panel manufacturing process. As described above, the above technique is characterized by using LCD waste glass as a raw material of cement by putting it into cement manufacturing process, and irrelevant to the application of LCD waste glass as a raw material of sound-absorbing insulation glass.
또한, LCD 패널 제조공정에서 발생한 LCD 폐유리의 재활용과 관련한 종래의 기술로서, 대한민국 등록특허 10-1110265호에 “폐액정표시장치 유리를 발포화하여 저열팽창성 고강도를 지닌 발포체를 제조하는 방법 및 그 제조 방법에 의해 제조된 저열팽창성 고강도의 발포체”를 개시하고 있는바, 위 기술은 LCD 폐유리를 발포유리의 제조원료로 재활용하는 방법에 관한 것으로, LCD 폐유리를 섬유형태의 흡음단열재 유리의 원료로 적용하는 것과는 무관하다. In addition, as a conventional technology related to the recycling of the LCD waste glass generated in the LCD panel manufacturing process, Korean Patent No. 10-1110265 discloses a method for manufacturing a foam having high thermal expansion strength and foam by foaming the glass of the liquid crystal display device and its Low thermally expandable high-strength foam manufactured by a manufacturing method. The above technique relates to a method of recycling LCD waste glass as a raw material of foam glass. It has nothing to do with application.
또한, LCD 패널 제조공정에서 발생한 LCD 폐유리의 재활용과 관련한 종래의 기술로서, 대한민국 등록특허 10-1375162호에 "무알카리 알루미나 붕규산염계 디스플레이 유리의 파유리 또는 폐유리를 원료로한 도자기 배합조성물"을 개시하고 있는 바, 위 기술은 장석의 대체원료로서 LCD 파유리 또는 폐유리를 도자기의 원료로 재활용하는 방법에 관한 것으로, LCD 폐유리를 흡음단열재 유리의 원료로 적용하는 것과는 무관하다. In addition, as a conventional technology related to the recycling of the LCD waste glass generated in the LCD panel manufacturing process, Korean Patent No. 10-1375162 discloses a porcelain blend composition based on cullet or waste glass of alkali-free alumina borosilicate display glass. "The above technique relates to a method of recycling LCD cullet or waste glass as a raw material of porcelain as an alternative raw material for feldspar, and has nothing to do with applying LCD waste glass as a raw material of sound-absorbing insulation glass.
전술한 발포유리, 시멘트 및 도자기 제조에 소다석회 또는 붕규산염계 폐유리를 이용한 재활용 기술의 특허적 의의에 비추어 볼 때, 본 발명에서와 같이 건축물 또는 자동차의 창 및 병 유리에서 발생한 소다석회 규산염계 폐유리와 LCD 패널 및 모듈에서 발생한 붕규산염계 폐유리를 흡음단열재 유리를 제조하기 위한 뱃지조성물에 편입하고, 이로부터 저렴한 제조단가와 유리의 특성을 그대로 유지하는 뱃지조성물을 제조하는 것 및 그 조성물은 상기 두 종류 폐유리의 재활용 분야를 동시에 육성할 수 있는 큰 의의를 갖는 기술이라 할 것이다.In view of the patented meaning of the recycling technology using soda-lime or borosilicate-based waste glass in the manufacture of foamed glass, cement and ceramics, the soda-lime silicate system generated in the window and bottle glass of a building or automobile as in the present invention Incorporating the borosilicate waste glass generated from the waste glass and the LCD panel and the module into a badge composition for producing a sound-absorbing insulating material glass, from which a low-cost manufacturing cost and a badge composition that maintains the properties of the glass as it is, and composition thereof Will be referred to as a technology having a great significance to foster the recycling field of the two kinds of waste glass at the same time.
본 발명은 전술한 바와 같은 문제점을 해결하기 위하여 안출된 것으로서, 본 발명은 소다석회 붕규산염계 흡음단열재 유리의 제조 원료인 규사, 펜타붕사, 석회석, 소다장석, 백운석을 소다석회 규산염계 창 및 병의 폐유리와 붕규산염계 LCD 폐유리로 일부 또는 전부 대체하면서도 흡음단열재 유리의 제조공정과 물리적 성질을 훼손하지 않는 유리 뱃지조성물을 제공하는 것을 목적으로 한다. The present invention has been made to solve the problems described above, the present invention is a soda lime borosilicate-based sound-absorbing insulation glass silica, penta borax, limestone, soda feldspar, dolomite, raw material for the production of soda lime silicate window and bottle It is an object of the present invention to provide a glass badge composition which is partially or entirely replaced with waste glass and borosilicate-based LCD waste glass, but does not impair the manufacturing process and physical properties of the sound-absorbing insulation glass.
또한, 본 발명은 SiO2의 공급 원료인 규사, B2O3의 공급 원료인 펜타붕사, Na2O의 공급원료인 소다회, Al2O3의 공급 원료인 소다장석, CaO의 공급 원료인 석회석, 백운석을 창 및 병의 폐유리와 LCD 폐유리로 일부 또는 전부 대체하도록 함으로써, 원료비를 크게 절감하고 제조단가를 낮출 수 있는 흡음단열재 유리 뱃지조성물을 제공하는 것을 다른 목적으로 한다. The present invention also relates to silica sand as a feed material for SiO 2 , pentaborax as a feed material for B 2 O 3 , soda ash as a feed material for Na 2 O, soda feldspar as a feed material for Al 2 O 3 , and limestone as a feed material for CaO. It is another object of the present invention to provide a sound-absorbing insulation glass badge composition that can reduce raw material costs and lower manufacturing costs by replacing dolomite with some or all of the waste glass and LCD waste glass of windows and bottles.
또한, 본 발명은 두 종류의 폐유리를 동시에 사용함에도 불구하고, 기존의 흡음단열재 유리 제조공정 및 공정변수를 최대한 그대로 유지할 수 있으므로, 새로운 조성에 따른 새로운 공정을 도입하거나 새로운 라인을 증설할 필요가 없는 경제적인 흡음단열재 유리 뱃지조성물을 제공하는 것을 또 다른 목적으로 한다.In addition, the present invention can keep the existing sound-absorbing insulating material glass manufacturing process and process parameters as much as possible despite the use of two types of waste glass at the same time, it is necessary to introduce a new process according to a new composition or to add a new line Another object is to provide an economical sound-absorbing insulation glass badge composition.
본 발명은 상기 목적을 달성하기 위하여, 소다석회 붕규산염계 흡음단열재 유리 뱃지조성물에 있어서, 상기 뱃지조성물에는 소다석회 규산염계 폐유리와 디스플레이 패널 또는 모듈의 상업적인 생산공정 또는 내구수명이 이미 종료된 폐모듈에서 발생되는 붕규산염계 LCD 폐유리가 포함되며, 상기 뱃지조성물은 규사, 소다회, 망초가 더 포함되고, 펜타붕사, 회붕석 중에서 선택되는 어느 하나가 더 첨가되는 것을 특징으로 하는 소다석회 규산염계 폐유리와 LCD 폐유리를 원료로한 소다석회 붕규산염계 흡음단열재 유리 뱃지조성물을 제공한다.In order to achieve the above object, the present invention, in the soda lime borosilicate sound-absorbing insulation glass badge composition, the badge composition in the soda-lime silicate-based waste glass and commercial production process or endurance life of the display panel or module waste Borosilicate-based LCD waste glass is generated from the module, the badge composition further comprises silica sand, soda ash, forget-me-not, soda lime silicate system characterized in that any one selected from penta borax, gray borosilicate is further added. Provided is a soda-lime borosilicate-based sound-insulating insulation glass badge composition based on waste glass and LCD waste glass.
상기 조성물에는 석회석, 소다장석, 백운석이 더 포함되는 것이 바람직하다.The composition is preferably limestone, soda feldspar, dolomite is further included.
상기 뱃지조성물은 상기 소다석회 규산염계 폐유리 100 중량부에 대하여 규사 5 ~ 90 중량부, 소다회 15 ~ 42 중량부, 펜타붕사 5 ~ 26 중량부, 석회석 0 ~ 11 중량부, 소다장석 0 ~ 42 중량부, 백운석 1 ~ 20 중량부, 망초 0.5 ~ 1.5 중량부, 붕규산염계 LCD 폐유리 8 ~ 80 중량부인 것이 바람직하다.The badge composition is 5 to 90 parts by weight of silica sand, 15 to 42 parts by weight of soda ash, 5 to 26 parts by weight of pentaborax, 0 to 11 parts by weight of limestone, and 0 to 42 parts of soda feldspar based on 100 parts by weight of the soda lime silicate waste glass. It is preferable that it is 8 weight part of a weight part, a dolomite 1-20 weight part, a manganese 0.5-1.5 weight part, and a borosilicate type LCD waste glass.
전체 뱃지조성물 100중량부에 대하여 소다석회 규산염계 폐유리와 LCD 폐유리의 합이 30 ~ 80 중량부이고, 상기 뱃지조성물에 의해 제조된 소다석회 붕규산염계 흡음단열재 유리의 B2O3 함량을 100중량부로 했을 때 LCD 폐유리로부터 공급받는 B2O3가 9 ~ 58 중량부이고, 또한 상기 뱃지조성물에 의해 제조된 소다석회 붕규산염계 흡음단열재 유리는 SrO 0.04 ~ 0.2 중량부, BaO 0 ~ 0.1 중량부, SnO2 0.02 ~ 0.1 중량부 함유함이 바람직하다.The total amount of soda-lime silicate waste glass and LCD waste glass is 30 to 80 parts by weight based on 100 parts by weight of the total badge composition, and the B 2 O 3 content of the soda-lime borosilicate sound-absorbing insulation glass manufactured by the badge composition is The amount of B 2 O 3 supplied from the LCD waste glass at 100 parts by weight is 9 to 58 parts by weight, and the soda-lime borosilicate sound-absorbing insulating material glass prepared by the badge composition has SrO 0.04 to 0.2 parts by weight, BaO 0 to 0.1 part by weight, SnO 2 0.02 ~ 0.1 part by weight it is preferable to contain.
상기 뱃지조성물은 상기 소다석회 규산염계 폐유리 100 중량부에 대하여 규사 21 ~ 72 중량부, 소다회 22 ~ 46 중량부, 회붕석 10 ~ 22 중량부, 석회석 0 ~ 5 중량부, 소다장석 0 ~ 40 중량부, 백운석 0 ~ 7 중량부, 망초 0.5 ~ 1.5 중량부, 붕규산염계 LCD 폐유리 9 ~ 70 중량부인 것이 바람직하다.The badge composition is 21 to 72 parts by weight of silica sand, 22 to 46 parts by weight of soda ash, 10 to 22 parts by weight of limestone, 0 to 5 parts by weight of limestone, and 0 to 40 parts of soda feldspar based on 100 parts by weight of the soda lime silicate waste glass. Part by weight, dolomite 0 to 7 parts by weight, manganese 0.5 to 1.5 parts by weight, borosilicate-based LCD waste glass is preferably 9 to 70 parts by weight.
전체 뱃지조성물 100중량부에 대하여 소다석회 규산염계 폐유리와 LCD 폐유리의 합이 35 ~ 70 중량부이고, 상기 뱃지조성물에 의해 제조된 소다석회 붕규산염계 흡음단열재 유리의 B2O3 함량을 100중량부로 했을 때 LCD 폐유리로부터 공급받는 B2O3가 10 ~ 55 중량부이고, 또한 상기 뱃지조성물에 의해 제조된 소다석회 붕규산염계 흡음단열재 유리는 SrO 0.04 ~ 0.2 중량부, BaO 0 ~ 0.1 중량부, SnO2 0.02 ~ 0.1 중량부 함유함이 바람직하다.The total amount of soda-lime silicate-based waste glass and LCD waste-glass is 35 to 70 parts by weight based on 100 parts by weight of the total badge composition, and the B 2 O 3 content of the soda-lime borosilicate-based sound absorbing insulation glass manufactured by the badge composition is The amount of B 2 O 3 supplied from the LCD waste glass at 100 parts by weight is 10 to 55 parts by weight, and the soda-lime borosilicate sound-absorbing insulating material glass produced by the badge composition is 0.04 to 0.2 parts by weight of SrO, BaO 0 to 0.1 part by weight, SnO 2 0.02 ~ 0.1 part by weight it is preferable to contain.
상기 뱃지조성물에 의해 제조된 소다석회 붕규산염계 흡음단열재 유리는 100 포아즈에 해당하는 용융 및 청징온도가 1400℃이하이며, 1000 포아즈에 해당하는 성형온도는 1100℃이하이고, 결정화가 발생하는 액상온도는 1000℃이하인 것이 바람직하다.The soda-lime borosilicate-based sound-absorbing insulating material glass produced by the badge composition has a melting and clarifying temperature of less than 100 poise, less than 1400 ° C, a molding temperature of less than 1100 ° C of 1000 poise, and crystallization occurs. It is preferable that liquidus temperature is 1000 degrees C or less.
이상에서 설명된 바와 같이, 본 발명은 소다석회 붕규산염계 흡음단열재 유리의 제조 원료를 소다석회 규산염계 창 및 병 유리의 폐유리와 붕규산염계 LCD 폐유리로 전부 또는 일부 대체하면서도 용융온도를 낮추고 유리의 제조공정 및 물리화학적 성질을 훼손하지 않는 뱃지조성물을 제공함으로써, 해당 흡음단열재 유리의 제조단가를 낮추며, 창 및 병 유리의 폐유리와 LCD 폐유리의 폐기 또는 매립에 의해 발생하는 환경 부담을 크게 완화하는 효과가 있다. As described above, the present invention is to reduce the melting temperature while replacing all or part of the raw material for the production of soda lime borosilicate sound-absorbing insulation glass with waste glass and borosilicate LCD waste glass of soda lime silicate window and bottle glass By providing a badge composition that does not impair the glass manufacturing process and physicochemical properties, it lowers the manufacturing cost of the sound-absorbing insulation glass, and reduces the environmental burden caused by the disposal or disposal of the waste glass of window and bottle glass and the LCD waste glass. There is a significant relief.
즉, 제한된 범위에서 창 및 병 유리의 폐유리와 LCD 폐유리의 중량부를 조절하여 뱃지조성물에서 규사, 펜타붕사, 소다회, 소다장석, 석회석, 백운석 등의 일부 또는 전부가 폐유리로 대체되도록 함으로써, 흡음단열재 유리의 제조원가를 상당히 줄이고 아울러, 낮은 온도에서 뱃지의 용해 및 청징, 결정화가 배제된 우수한 유리 형성 능력과 같은 긍정적인 효과를 얻을 수 있다. That is, by controlling the weight of the waste glass and the LCD waste glass of the window and bottle glass in a limited range to replace some or all of the silica sand, penta borax, soda ash, soda feldspar, limestone, dolomite, etc. in the badge composition, Significantly reduce the manufacturing cost of the sound-absorbing insulating material glass, and at the same time can have a positive effect, such as the ability to form a glass at a low temperature without the melting, clarification, crystallization of the badge.
특히, 본 발명에 의하면 흡음단열재 유리 뱃지를 구성하는 대부분의 원료는 결정성 고체이기 때문에 액체로의 용융과정에서 상당한 에너지가 필요하지만, 두 종류의 폐유리는 이미 액체의 구조를 소유한 유리이기 때문에 결정성 원료를 대체한 양만큼 에너지 절약의 효과를 기대할 수 있다. In particular, according to the present invention, since most of the raw materials constituting the sound-absorbing insulating material glass badge are crystalline solids, a considerable amount of energy is required in the melting process to the liquid. Energy savings can be expected by replacing the crystalline raw materials.
또한, 고가의 B2O3 공급 수입원료인 펜타붕사에 있어, 흡음단열재 유리에서 가장 중요한 역할을 하는 B2O3 성분의 50% 이상까지 LCD 폐유리로부터 공급받을 수 있을 정도로, 조성범위의 탄력성이 매우 크며, 따라서 원료의 선택의 폭이 넓으면서 상당한 수입대체 효과가 기대된다.In addition, expensive B 2 O 3 fed imported raw material penta in borax, enough power is supplied from the LCD waste glass to 50% or more of the sound-absorbing insulation B 2 O 3 component to the most important role in the glass, the elasticity of the composition range This is very large, and thus a wide range of raw material selections and significant import substitution effects are expected.
이하, 본 발명을 바람직한 실시예를 기초로 보다 상세히 설명하기로 한다.Hereinafter, the present invention will be described in more detail based on the preferred embodiments.
본 발명은 소다석회 붕규산염계 흡음단열재 유리 뱃지조성물에 있어서, 상기 뱃지조성물에는 소다석회 규산염계 폐유리와 디스플레이 패널 또는 모듈의 상업적인 생산공정 또는 내구수명이 이미 종료된 폐모듈에서 발생되는 붕규산염계 LCD 폐유리가 포함되며, 상기 뱃지조성물은 규사, 소다회, 망초가 더 포함되고, 펜타붕사, 회붕석 중에서 선택되는 어느 하나가 더 첨가되는 소다석회 규산염계 폐유리와 LCD 폐유리를 원료로한 소다석회 붕규산염계 흡음단열재 유리 뱃지조성물을 제공하는 것이다.The present invention is a soda-lime borosilicate-based sound-absorbing insulation glass badge composition, the badge composition is a soda-lime borosilicate waste glass and a borosilicate system generated in the commercial production process of the display panel or module or a waste module of which the endurance life is already finished LCD waste glass is included, and the badge composition further includes silica sand, soda ash, and forget-me-not, and soda lime silicate waste glass and LCD waste glass soda are added with any one selected from pentaborax and gray borestone. A lime borosilicate-based sound-absorbing insulation glass badge composition is provided.
여기서 필요시, 석회석, 소다장석, 백운석을 더 첨가할 수 있다. If necessary, limestone, soda feldspar and dolomite may be further added.
일 실시예로서, 본 발명은 소다석회 붕규산염계 흡음단열재 유리 뱃지조성물에 있어서 소다석회 규산염계 폐유리를 100 중량부에 대하여 규사 5 ~ 90 중량부, 소다회 15 ~ 42 중량부, 펜타붕사 5 ~ 26 중량부, 석회석 0 ~ 11 중량부, 소다장석 0 ~ 42 중량부, 백운석 1 ~ 20 중량부, LCD 폐유리 8 ~ 80 중량부를 함유한다.In one embodiment, the present invention is soda-lime borosilicate-based sound-insulating material glass badge composition 5 to 90 parts by weight of silica sand, 15 to 42 parts by weight of soda ash, penta borax 5 to 100 parts by weight of soda lime silicate waste glass 26 parts by weight, 0 to 11 parts by weight of limestone, 0 to 42 parts by weight of soda feldspar, 1 to 20 parts by weight of dolomite, and 8 to 80 parts by weight of LCD waste glass.
흡음단열재 유리의 뱃지 용융온도는 1450℃ 이상이며, 용융체는 기포가 제거되는 공정을 거쳐서 약 1000 포아즈의 점도에 해당하는 온도에서 짧은 섬유형태로 성형된다. 특히, 실투가 발생하는 액상온도는 1000 포아즈에 해당하는 성형온도보다 낮아야 한다. The badge melting temperature of the sound-absorbing insulating material glass is 1450 ° C. or higher, and the melt is formed into a short fiber at a temperature corresponding to a viscosity of about 1000 poise through a process of removing bubbles. In particular, the liquidus temperature at which devitrification occurs should be lower than the molding temperature corresponding to 1000 poise.
따라서, 대체원료로서 사용되는 상기 두 종류의 폐유리의 효과를 극대화하기 위해서는 흡음단열재 유리의 제조공정을 최대한 그대로 유지하는 범위내에서 물리적 성질이 유지 또는 개선되도록 뱃지조성물 중에서 차지하는 두 종류의 폐유리의 적절한 양을 선정하는 것이 매우 중요하며, 이러한 양적 특성에 기반하는 폐유리의 함량범위는 그 임계적 의의를 갖는다.Therefore, in order to maximize the effect of the two types of waste glass used as a substitute raw material of the two kinds of waste glass occupied in the badge composition to maintain or improve the physical properties within the range to maintain the manufacturing process of the sound-absorbing insulation glass as possible. It is very important to select an appropriate amount, and the content range of waste glass based on these quantitative characteristics is of critical significance.
보다 상세하게는 붕규산염계 LCD 폐유리가 8 중량부 미만이면 대체원료로서의 효과가 미미하여 유리의 제조단가를 낮추는 이점이 사라지며, 80 중량부를 초과하면 제조공정에 큰 변화가 초래되어 경제적인 가치를 상실한다.More specifically, if the borosilicate LCD waste glass is less than 8 parts by weight, the effect as a substitute raw material is insignificant, and the advantage of lowering the manufacturing cost of the glass disappears. Loss
이에 본 발명자는 상업적인 소다석회 붕규산염계 흡음단열재 유리의 조성을 고려하여 상기 두 종의 폐유리와 기타 원료가 혼합된 다양한 뱃지조성물을 조제하고, 용융 후 제조한 유리의 특성을 조사하여 흡음단열재 유리의 제조공정과 물리적인 성질을 유지시키는 뱃지조성물을 개발하였다.In view of the composition of commercial soda-lime borosilicate sound-absorbing insulation glass, the present inventors prepared various badge compositions in which the two kinds of waste glass and other raw materials were mixed, and investigated the properties of the glass prepared after melting to investigate the properties of the sound-absorbing insulation glass. A badge composition was developed that maintains the manufacturing process and physical properties.
건축 및 자동차용 창 유리와 병 유리에서 발생한 폐유리는 [표 1]의 좌측과 같은 조성범위에 있으며, 박막의 금속 및 금속산화물 또는 후막의 세라믹과 같은 물질 등으로 도포 되어있기 때문에 다양한 다가 원소의 산화물을 수백에서 수천 PPM 포함하고 있다. LCD패널 공정과 내구연한이 경과한 폐LCD 모듈에서 발생한 LCD 폐유리는 [표 1]의 우측과 같은 조성범위에 있으며, 전극 역할을 하는 TFT 박막과 투명전도막 ITO에 오염되어 있어 Cu, Mo, Al, Si, InSnOx 등과 같은 금속 및 금속산화물이 수십 ~ 수백 PPM 함유되어 있다. Waste glass from window glass and bottle glass for building and automobiles is in the composition range as shown on the left of [Table 1], and because it is coated with materials such as metal of thin film and metal oxide or ceramic of thick film, etc. Oxides contain hundreds to thousands of PPM. The LCD waste glass generated from the LCD panel process and the end-of-life waste LCD module is in the composition range as shown in the right side of [Table 1], and it is contaminated with the TFT thin film and transparent conductive film ITO that serve as the electrode. Metals and metal oxides such as Al, Si, InSnO x and the like contain tens to hundreds of PPMs.
본 발명에 따른 소다석회 붕규산염계 뱃지조성물은 상기와 같은 성분들을 공급하는 창 및 병 유리의 폐유리와 LCD 폐유리를 함유함으로써 흡음단열재 유리의 제반 특성을 유지시킨다. 이때, 제반 특성이라 함은 100 포아즈에 해당하는 용융 및 청징온도가 1400℃ 이하, 1000 포아즈에 해당하는 성형온도는 1100℃ 이하, 액상온도는 1000℃ 이하, 성형온도와 액상온도간의 차이는 80℃ 이상을 의미한다. The soda-lime borosilicate-based badge composition according to the present invention contains the waste glass of the window and bottle glass and the LCD waste glass to supply the above components, thereby maintaining the overall characteristics of the sound-absorbing insulation glass. In this case, the general characteristics of the melting and clarification temperature corresponding to 100 poise is 1400 ℃ or less, the molding temperature corresponding to 1000 poise is 1100 ℃ or less, the liquid temperature is 1000 ℃ or less, the difference between the molding temperature and the liquid temperature It means 80 degreeC or more.
이하, 본 발명을 실시예 및 비교예에 의거하여 상세히 설명하면 다음과 같은 바, 본 발명이 실시예에 의해 한정되는 것은 아니다.Hereinafter, the present invention will be described in detail with reference to Examples and Comparative Examples as follows, but the present invention is not limited by the Examples.
성분ingredient 소다석회 규산염계 폐유리 중량부Soda-lime silicate waste glass weight part 붕규산염계 LCD 폐유리 중량부(Cu, Mo는 산화물로 환산)Borosilicate LCD Waste Glass Part (Cu, Mo is converted into oxide)
SiO2 SiO 2 70 ~ 7570-75 58 ~ 6458 to 64
Al2O3 Al 2 O 3 1 ~ 21 to 2 15 ~ 2215 to 22
B2O3 B 2 O 3 -- 2 ~ 112 to 11
MgOMgO 0.1 ~ 40.1 to 4 0 ~ 50 to 5
CaOCaO 8 ~ 128 to 12 3 ~ 103 to 10
SrOSrO -- 0 ~ 80 to 8
BaOBaO 0 ~ 10 to 1 0 ~ 80 to 8
ZnOZnO 0.01 ~ 0.0540.01 to 0.054 0 ~ 0.50 to 0.5
SnO2 SnO 2 -- 0 ~ 0.50 to 0.5
As2O3 As 2 O 3 0 ~ 0.0210 to 0.021 0 ~ 0.80 to 0.8
Sb2O3 Sb 2 O 3 -- 0 ~ 0.50 to 0.5
Fe2O3 Fe 2 O 3 0.05 ~ 10.05 to 1 <0.05<0.05
CuOCuO 0.02 ~ 0.10.02 to 0.1 0.001 ~ 0.02510.001-0.0251
MoO3 MoO 3 -- 0.001 ~ 0.02460.001 to 0.0246
Cr2O3 Cr 2 O 3 0.1 ~ 0.2550.1 to 0.255 --
MnO2 MnO 2 0.02 ~ 0.0840.02 to 0.084 --
TiO2 TiO 2 0.05 ~ 0.3330.05 to 0.333 --
[실시예]EXAMPLE
다음 [표 2]의 뱃지조성 비율에 의거하여 총 뱃지의 무게가 300g이 되도록 각 원료를 평량 혼합한 후, 500cc 백금도가니를 사용하여 1550℃에서 3시간 동안 용융키고 판상으로 성형하여, 600℃의 온도에서 2시간 유지 후 상온으로 서서히 냉각시켜서 유리를 제조하였다. 각 뱃지를 이용하여 제조한 유리를 대상으로 제조공정과 관계가 깊은 고온점도, 액상온도를 측정하여 그 결과를 [표 3]의 하단에 나타내었다. [표 3]에서 Tm은 100 포아즈에 해당하는 온도를 뜻하고 Tw는 성형이 시작되는 온도로서 1000 포아즈에 해당하는 온도를 의미하며 Tliq은 실투가 발생하는 액상온도를 의미하고 △T는 성형온도와 액상온도간의 차이(Tw ~ Tliq)를 의미한다.Based on the badge composition ratio of the following [Table 2], each raw material is mixed in a basis weight so that the total badge weight is 300 g, and then melted at 1550 ° C. for 3 hours using a 500 cc platinum crucible and molded into a plate shape at 600 ° C. After holding for 2 hours at a temperature, the glass was slowly cooled to room temperature. The high temperature viscosity and the liquidus temperature of the glass prepared using each badge were measured, and the results are shown in the lower part of [Table 3]. In Table 3, T m is the temperature corresponding to 100 poise, T w is the temperature at which molding starts and 1000 poise, and T liq is the liquidus temperature at which devitrification occurs. T means the difference between the forming temperature and the liquidus temperature (T w ~ T liq ).
[표 2]의 비교예는 흡음단열재 유리의 상업적인 뱃지조성물을 나타낸 것이며, 실시예 1에서 5까지는 소다석회 규산염계 폐유리 100 중량부에 대하여 상기 LCD 폐유리를 14 ~ 71 중량부 함유하는 뱃지조성물이다. [표 2]의 하단에 LCD 폐유리로부터 공급받는 B2O3의 함량을 %로 나타내었다. 소다석회 규산염계 폐유리와 LCD 폐유리를 적절히 혼합함으로써, 실시예 3은 소다장석 및 석회석이 전혀 필요 없는 경제적인 뱃지조성물이 되며, 실시예 5는 소다장석이 전혀 필요 없으면서 B2O3의 55%는 LCD 폐유리로부터 공급받는 경제적인 뱃지조성물이 된다. Comparative Example of Table 2 shows a commercial badge composition of the sound-absorbing insulating material glass, Examples 1 to 5 is a badge composition containing 14 to 71 parts by weight of the LCD waste glass with respect to 100 parts by weight of soda lime silicate waste glass. to be. At the bottom of Table 2, the content of B 2 O 3 supplied from LCD waste glass is expressed as%. By properly mixing the soda-lime silicate-based waste glass with the LCD waste glass, Example 3 is an economical badge composition that requires no soda feldspar and no limestone, and Example 5 has 55 of B 2 O 3 without the need for soda feldspar. % Is an economical badge composition supplied from LCD waste glass.
원료 및 특성Raw materials and properties 실 시 예Example 비 교 예Comparative Example
  1One 22 33 44 55
중량부Parts by weight 소다석회 규산염계 폐유리Soda-lime silicate waste glass 100100 100100 100100 100100 100100 100100
규사Quartz sand 7474 7676 99 8282 6767 2929
소다장석Sodastone 3939 2323 00 00 00 3737
펜타붕사Pentaborax 2424 2222 77 1515 1212 1919
석회석Limestone 99 77 00 55 33 66
백운석dolomite 1717 1616 1One 1515 1414 77
소다회Soda ash 3737 4040 1818 4545 4747 1717
LCD 폐유리LCD Waste Glass 1414 2828 4141 5757 7171 00
LCD 폐유리로부터 공급받는 B2O3의 함량 (%)Content of B 2 O 3 supplied from LCD waste glass (%) 1111 2121 5555 4242 5555 00
여기서, 모든 함량에 대한 실험예를 실시예로서 나타내지는 아니하였으나, 본 발명에 의한 뱃지조성물은 상기 소다석회 규산염계 폐유리 100 중량부에 대하여 규사 5 ~ 90 중량부, 소다회 15 ~ 42 중량부, 펜타붕사 5 ~ 26 중량부, 석회석 0 ~ 11 중량부, 소다장석 0 ~ 42 중량부, 백운석 1 ~ 20 중량부, 망초 0.5 ~ 1.5 중량부, 붕규산염계 LCD 폐유리 8 ~ 80 중량부인 것이 바람직하다.Here, although the experimental example for all the content is not shown as an example, the badge composition according to the present invention is 5 to 90 parts by weight of silica sand, 15 to 42 parts by weight of soda ash, based on 100 parts by weight of the soda lime silicate waste glass; Penta borax 5 to 26 parts by weight, limestone 0 to 11 parts by weight, soda feldspar 0 to 42 parts by weight, dolomite 1 to 20 parts by weight, forget-me-not 0.5 to 1.5 parts by weight, borosilicate LCD waste glass is preferably 8 to 80 parts by weight. Do.
아울러, 상기 뱃지조성물은 상기 소다석회 규산염계 폐유리 100 중량부에 대하여 규사 21 ~ 72 중량부, 소다회 22 ~ 46 중량부, 회붕석 10 ~ 22 중량부, 석회석 0 ~ 5 중량부, 소다장석 0 ~ 40 중량부, 백운석 0 ~ 7 중량부, 망초 0.5 ~ 1.5 중량부, 붕규산염계 LCD 폐유리 9 ~ 70 중량부인 것이 더 바람직하다.In addition, the badge composition is 21 to 72 parts by weight of silica sand, 22 to 46 parts by weight of soda ash, 10 to 22 parts by weight of gray limestone, 0 to 5 parts by weight of limestone, 0 soda feldspar to 100 parts by weight of the soda lime silicate waste glass. 40 parts by weight, dolomite 0-7 parts by weight, manganese 0.5-1.5 parts by weight, borosilicate-based LCD waste glass is more preferably 9 to 70 parts by weight.
[표 2]의 실시예와 비교예에서 제시한 뱃지조성물로 부터 제조한 유리의 성분을 화학적으로 분석하여 중량%, 즉 조성으로 나타내면 다음 [표 3]과 같다. Chemical analysis of the components of the glass prepared from the badge composition shown in the Examples and Comparative Examples of Table 2, expressed as weight percent, that is, the composition as shown in Table 3 below.
전체 뱃지조성물 100중량부에 대하여 소다석회 규산염계 폐유리와 LCD 폐유리의 합이 30 ~ 80 중량부이고, 상기 뱃지조성물에 의해 제조된 소다석회 붕규산염계 흡음단열재 유리의 B2O3 함량을 100중량부로 했을 때 LCD 폐유리로부터 공급받는 B2O3가 9 ~ 58 중량부이고, 또한 상기 뱃지조성물에 의해 제조된 소다석회 붕규산염계 흡음단열재 유리는 SrO 0.04 ~ 0.2 중량부, BaO 0 ~ 0.1 중량부, SnO2 0.02 ~ 0.1 중량부 함유하는 것이 바람직하다.The total amount of soda-lime silicate waste glass and LCD waste glass is 30 to 80 parts by weight based on 100 parts by weight of the total badge composition, and the B 2 O 3 content of the soda-lime borosilicate sound-absorbing insulation glass manufactured by the badge composition is The amount of B 2 O 3 supplied from the LCD waste glass at 100 parts by weight is 9 to 58 parts by weight, and the soda-lime borosilicate sound-absorbing insulating material glass prepared by the badge composition has SrO 0.04 to 0.2 parts by weight, BaO 0 to 0.1 part by weight, SnO 2 0.02 ~ 0.1 is preferable to contain by weight.
또한, 전체 뱃지조성물 100중량부에 대하여 소다석회 규산염계 폐유리와 LCD 폐유리의 합이 35 ~ 70 중량부이고, 상기 뱃지조성물에 의해 제조된 소다석회 붕규산염계 흡음단열재 유리의 B2O3 함량을 100중량부로 했을 때 LCD 폐유리로부터 공급받는 B2O3가 10 ~ 55 중량부이고, 또한 상기 뱃지조성물에 의해 제조된 소다석회 붕규산염계 흡음단열재 유리는 SrO 0.04 ~ 0.2 중량부, BaO 0 ~ 0.1 중량부, SnO2 0.02 ~ 0.1 중량부 함유하는 것이 더 바람직하다.The total amount of soda-lime silicate-based waste glass and LCD waste-glass is 35 to 70 parts by weight based on 100 parts by weight of the total badge composition, and the B 2 O 3 of the soda-lime borosilicate-based sound-absorbing insulation glass manufactured by the badge composition. When the content is 100 parts by weight, the B 2 O 3 supplied from the LCD waste glass is 10 to 55 parts by weight, and the soda-lime borosilicate sound-absorbing insulating material glass prepared by the badge composition has SrO 0.04 to 0.2 parts by weight, BaO 0 ~ 0.1 part by weight, more preferably containing SnO 2 0.02 ~ 0.1 parts by weight.
[표 3]은 이러한 조성 중 선택되는 일부에 대해서 실시예를 정리한 것이며, [표 3]에 나타나는 조성과 유리의 특성을 실시예와 비교예를 비교하면서 살펴보면 다음과 같다.Table 3 summarizes the examples for some of these compositions, and looks at the composition and the properties of the glass shown in Table 3 while comparing the examples with the comparative examples.
1. 실시예의 조성을 구성하는 주된 성분인 SiO2, B2O3, Al2O3, Na2O, MgO, CaO의 함량은 비교예와 거의 차이가 없으며, LCD 폐유리부터 공급된 미량의 SrO, BaO, SnO2가 존재하지만 모두 합해서 5000ppm 미만의 값을 보인다.1. The contents of SiO 2 , B 2 O 3 , Al 2 O 3 , Na 2 O, MgO, and CaO, which are the main components constituting the composition of the embodiment, are almost the same as those of the comparative example, and trace amounts of SrO supplied from LCD waste glass are used. , BaO, SnO 2 are present but all add up to less than 5000 ppm.
2. LCD 폐유리를 전혀 함유하지 않은 비교예 유리는 투명 무색이지만, LCD 폐유리를 함유한 실시예 유리의 색은 연한 황색계열의 회색이었으며 폐유리의 함량이 증가함에 따라 진한 회색으로 변하였다. 이는 [표 1]에서 언급한 두 종류의 폐유리에 불순물로 존재하는 도포 및 부착된 박막물질들이 용융 중에 산화되어 착색을 일으키는 다가 이온으로 변하기 때문이다. 그러나 수백 ppm단위의 극히 낮은 농도이기 때문에 흡음단열재 유리의 근본적인 성질과 성능에는 전혀 영향을 미치지 않는다.2. Comparative glass containing no LCD waste glass is transparent colorless, but the color of the example glass containing LCD waste glass was light yellowish gray and turned dark gray as the content of waste glass increased. This is because the coated and deposited thin film materials present as impurities in the two kinds of waste glass mentioned in [Table 1] are converted into polyvalent ions which are oxidized during melting to cause coloring. However, due to the extremely low concentration of several hundred ppm units, it does not affect the fundamental properties and performance of the sound-absorbing insulation glass.
3. 실시예의 경우 100 포아즈에 해당하는 청징온도(Tm)와 1000 포아즈에 해당하는 작업온도(Tw)가 비교예와 거의 차이가 없으며, 실시예의 액상온도(Tliq) 역시 비교예와 ±5℃ 범위 안에서 일치하고, △T는 비교예와 거의 비슷한 수치를 보여주고 있다. 따라서, 본 발명에 의하면 비교예의 물성과 유사한 물성을 구현하면서도 보다 경제적이며, 재활용의 의의가 큰 흡음단열재 유리용 뱃지조성물을 제조할 수 있다. 3. In the case of the embodiment, the clarification temperature (T m ) corresponding to 100 poise and the working temperature (T w ) corresponding to 1000 poise are hardly different from the comparative example, and the liquidus temperature (T liq ) of the example is also a comparative example. And are in the range of ± 5 ° C, and ΔT shows a value almost similar to the comparative example. Therefore, according to the present invention, it is possible to produce a badge composition for the sound absorbing insulation glass, which is more economical and has a significant meaning of recycling while realizing properties similar to those of the comparative example.
4. 본 실시예에 의한 소다석회 붕규산염계 흡음단열재 유리는 100 포아즈에 해당하는 용융 및 청징온도가 1400℃이하이며, 1000 포아즈에 해당하는 성형온도는 1100℃이하이고, 결정화가 발생하는 액상온도는 1000℃이하인 것을 특징으로 한다.4. The soda-lime borosilicate sound-absorbing insulating material glass according to the present embodiment has a melting and clarifying temperature of 100 poise of 1400 ° C. or less, and a molding temperature of 1000 poise of 1100 ° C. or less, and crystallization occurs. The liquidus temperature is characterized in that less than 1000 ℃.
실 시 예Example 비 교 예Comparative Example
성분ingredient 1One 22 33 44 55
조성(중량 %)Composition (% by weight) SiO2Al2O3B2O3 SiO 2 Al 2 O 3 B 2 O 3 65.13.44.865.13.44.8 65.23.44.765.23.44.7 64.24.04.764.24.04.7 65.83.84.665.83.84.6 64.54.34.764.54.34.7 64.33.54.764.33.54.7
Na2OK2ONa 2 OK 2 O 15.60.615.60.6 15.60.415.60.4 15.40.1415.40.14 15.20.0815.20.08 15.40.0915.40.09 15.31.015.31.0
MgOCaOSrOBaOMgOCaOSrOBaO 2.97.10.04-2.97.10.04- 2.97.10.08-2.97.10.08- 2.87.20.190.022.87.20.190.02 2.86.90.150.062.86.90.150.06 2.87.00.200.072.87.00.200.07 2.97.0002.97.000
SnO2 SnO 2 0.020.02 0.040.04 0.090.09 0.070.07 0.10.1 00
기타 Fe2O3, SO3 Other Fe 2 O 3 , SO 3, etc. 0.410.41 0.410.41 0.430.43 0.40.4 0.400.40 0.50.5
특 성Characteristics Tm (℃)Tw (℃)Tliq (℃)△T (℃)T m (℃) T w (℃) T liq (℃) △ T (℃) 12931063970931293106397093 12901063972911290106397291 12911060964961291106096496 12931064970941293106497094 12941062972901294106297290 12951060969911295106096991
상기한 바와 같이 본 발명의 특정한 실시예가 설명되었으나, 본 발명이 당업자에 의해 다양하게 변형되어 실시될 가능성이 있는 것은 자명한 일이다. 이처럼 변형된 실시예들은 본 발명의 기술적 사상이나 관점으로부터 개별적으로 이해되어서는 안 되며 이러한 변형된 실시예들은 본 발명의 특허청구범위 안에 속한다 해야 할 것이다.While specific embodiments of the invention have been described as described above, it will be apparent that the invention may be modified and practiced by those skilled in the art. Such modified embodiments should not be understood individually from the technical spirit or point of view of the present invention and these modified embodiments should fall within the claims of the present invention.

Claims (7)

  1. 소다석회 붕규산염계 흡음단열재 유리 뱃지조성물에 있어서, In the soda lime borosilicate-based sound-absorbing material glass badge composition,
    상기 뱃지조성물에는 소다석회 규산염계 폐유리와 디스플레이 패널 또는 모듈의 상업적인 생산공정 또는 내구수명이 이미 종료된 폐모듈에서 발생되는 붕규산염계 LCD 폐유리가 포함되며, The badge composition includes soda-lime silicate waste glass and borosilicate LCD waste glass generated from a commercial production process of a display panel or module or a waste module that has already been endured.
    상기 뱃지조성물은 규사, 소다회, 망초가 더 포함되고, 펜타붕사, 회붕석 중에서 선택되는 어느 하나가 더 첨가되는 것을 특징으로 하는 소다석회 규산염계 폐유리와 LCD 폐유리를 원료로한 소다석회 붕규산염계 흡음단열재 유리 뱃지조성물.The badge composition includes silica sand, soda ash, and forget-me-not, and soda lime borosilicate based on soda lime silicate waste glass and LCD waste glass, wherein any one selected from penta borax and gray bore is further added. Sound-absorbing insulation glass badge composition.
  2. 제1항에 있어서,The method of claim 1,
    상기 조성물에는 석회석, 소다장석, 백운석이 더 포함되는 것을 특징으로 하는 소다석회 규산염계 폐유리와 LCD 폐유리를 원료로한 소다석회 붕규산염계 흡음단열재 유리 뱃지조성물.Soda lime borosilicate-based sound-absorbing insulation glass badge composition based on soda lime silicate waste glass and LCD waste glass, characterized in that the composition further comprises limestone, soda feldspar, dolomite.
  3. 제2항에 있어서,The method of claim 2,
    상기 뱃지조성물은 상기 소다석회 규산염계 폐유리 100 중량부에 대하여 규사 5 ~ 90 중량부, 소다회 15 ~ 42 중량부, 펜타붕사 5 ~ 26 중량부, 석회석 0 ~ 11 중량부, 소다장석 0 ~ 42 중량부, 백운석 1 ~ 20 중량부, 망초 0.5 ~ 1.5 중량부, 붕규산염계 LCD 폐유리 8 ~ 80 중량부인 것을 특징으로 하는 소다석회 규산염계 폐유리와 LCD 폐유리를 원료로한 소다석회 붕규산염계 흡음단열재 유리 뱃지조성물.The badge composition is 5 to 90 parts by weight of silica sand, 15 to 42 parts by weight of soda ash, 5 to 26 parts by weight of pentaborax, 0 to 11 parts by weight of limestone, and 0 to 42 parts of soda feldspar based on 100 parts by weight of the soda lime silicate waste glass. Soda-lime borosilicate based on soda-lime silicate-based waste glass and LCD waste-glass, characterized in that it is 1 to 20 parts by weight, dolomite 1 to 20 parts by weight, manganese 0.5-1.5 parts by weight, borosilicate-based LCD waste glass. Sound-absorbing insulation glass badge composition.
  4. 제 3항에 있어서,The method of claim 3, wherein
    전체 뱃지조성물 100중량부에 대하여 소다석회 규산염계 폐유리와 LCD 폐유리의 합이 30 ~ 80 중량부이고, 상기 뱃지조성물에 의해 제조된 소다석회 붕규산염계 흡음단열재 유리의 B2O3 함량을 100중량부로 했을 때 LCD 폐유리로부터 공급받는 B2O3가 9 ~ 58 중량부이고, 또한 상기 뱃지조성물에 의해 제조된 소다석회 붕규산염계 흡음단열재 유리는 SrO 0.04 ~ 0.2 중량부, BaO 0 ~ 0.1 중량부, SnO2 0.02 ~ 0.1 중량부 함유함을 특징으로 하는 소다석회 규산염계 폐유리와 LCD 폐유리를 원료로한 소다석회 붕규산염계 흡음단열재 유리 뱃지조성물.The total amount of soda-lime silicate waste glass and LCD waste glass is 30 to 80 parts by weight based on 100 parts by weight of the total badge composition, and the B 2 O 3 content of the soda-lime borosilicate sound-absorbing insulation glass manufactured by the badge composition is The amount of B 2 O 3 supplied from the LCD waste glass at 100 parts by weight is 9 to 58 parts by weight, and the soda-lime borosilicate sound-absorbing insulating material glass prepared by the badge composition has SrO 0.04 to 0.2 parts by weight, BaO 0 to A soda-lime borosilicate-based sound-absorbing insulation glass badge composition using soda-lime silicate waste glass and LCD waste glass as a raw material, characterized in that it contains 0.1 parts by weight and 0.02 to 0.1 parts by weight of SnO 2 .
  5. 제2항에 있어서,The method of claim 2,
    상기 뱃지조성물은 상기 소다석회 규산염계 폐유리 100 중량부에 대하여 규사 21 ~ 72 중량부, 소다회 22 ~ 46 중량부, 회붕석 10 ~ 22 중량부, 석회석 0 ~ 5 중량부, 소다장석 0 ~ 40 중량부, 백운석 0 ~ 7 중량부, 망초 0.5 ~ 1.5 중량부, 붕규산염계 LCD 폐유리 9 ~ 70 중량부인 것을 특징으로 하는 소다석회 규산염계 폐유리와 LCD 폐유리를 원료로한 소다석회 붕규산염계 흡음단열재 유리 뱃지조성물.The badge composition is 21 to 72 parts by weight of silica sand, 22 to 46 parts by weight of soda ash, 10 to 22 parts by weight of limestone, 0 to 5 parts by weight of limestone, and 0 to 40 parts of soda feldspar based on 100 parts by weight of the soda lime silicate waste glass. Soda-lime borosilicate based on soda-lime silicate-based waste glass and LCD waste-glass, characterized in that it is 0 to 7 parts by weight, dolomite 0-7 parts by weight, manganese 0.5-1.5 parts by weight, borosilicate-based LCD waste glass. Sound-absorbing insulation glass badge composition.
  6. 제 5 항에 있어서,The method of claim 5, wherein
    전체 뱃지조성물 100중량부에 대하여 소다석회 규산염계 폐유리와 LCD 폐유리의 합이 35 ~ 70 중량부이고, 상기 뱃지조성물에 의해 제조된 소다석회 붕규산염계 흡음단열재 유리의 B2O3 함량을 100중량부로 했을 때 LCD 폐유리로부터 공급받는 B2O3가 10 ~ 55 중량부이고, 또한 상기 뱃지조성물에 의해 제조된 소다석회 붕규산염계 흡음단열재 유리는 SrO 0.04 ~ 0.2 중량부, BaO 0 ~ 0.1 중량부, SnO2 0.02 ~ 0.1 중량부 함유함을 특징으로 하는 소다석회 규산염계 폐유리와 LCD 폐유리를 원료로한 소다석회 붕규산염계 흡음단열재 유리 뱃지조성물.The total amount of soda-lime silicate-based waste glass and LCD waste-glass is 35 to 70 parts by weight based on 100 parts by weight of the total badge composition, and the B 2 O 3 content of the soda-lime borosilicate-based sound absorbing insulation glass manufactured by the badge composition is The amount of B 2 O 3 supplied from the LCD waste glass at 100 parts by weight is 10 to 55 parts by weight, and the soda-lime borosilicate sound-absorbing insulating material glass produced by the badge composition is 0.04 to 0.2 parts by weight of SrO, BaO 0 to A soda-lime borosilicate-based sound-absorbing insulation glass badge composition using soda-lime silicate waste glass and LCD waste glass as a raw material, characterized in that it contains 0.1 parts by weight and 0.02 to 0.1 parts by weight of SnO 2 .
  7. 제1항, 제3항 및 제5항 중 어느 한 항에 있어서,The method according to any one of claims 1, 3 and 5,
    상기 뱃지조성물에 의해 제조된 소다석회 붕규산염계 흡음단열재 유리는 100 포아즈에 해당하는 용융 및 청징온도가 1400℃이하이며, 1000 포아즈에 해당하는 성형온도는 1100℃이하이고, 결정화가 발생하는 액상온도는 1000℃이하인 것을 특징으로 하는 소다석회 규산염계 폐유리와 LCD 폐유리를 원료로한 소다석회 붕규산염계 흡음단열재 유리 뱃지조성물.The soda-lime borosilicate-based sound-absorbing insulating material glass produced by the badge composition has a melting and clarifying temperature of less than 100 poise, less than 1400 ° C, a molding temperature of less than 1100 ° C of 1000 poise, and crystallization occurs. A soda-lime borosilicate-based sound-absorbing insulation glass badge composition based on soda-lime silicate waste glass and LCD waste glass, characterized in that the liquidus temperature is less than 1000 ℃.
PCT/KR2015/011522 2014-10-31 2015-10-29 Glass batch composition having waste glass as raw material and used for soda-lime borosilicate-based sound absorbing and heat insulating material WO2016068631A1 (en)

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KR101783282B1 (en) * 2015-10-07 2017-10-10 군산대학교산학협력단 Glass batches containing waste glass for preparing container glasses
KR101641634B1 (en) * 2015-11-04 2016-07-22 (주)이노소재 Manufacturing method for silica particles containing waste glass and glass cullet
KR102001039B1 (en) * 2018-11-20 2019-07-17 가부시키가이샤 와코 heat-resistance insulation composition for preventing phenomenon of heat island
CN110818257A (en) * 2019-12-06 2020-02-21 西安中科贝昂环保科技有限公司 Sound insulation glass material and preparation method thereof
KR102213044B1 (en) * 2020-09-02 2021-02-04 양현 Composition for soda lime glass
KR102486547B1 (en) * 2022-06-07 2023-01-10 군산대학교산학협력단 Batch compositions including only waste glasses for the vitrification of fly ash from municipal solid waste incinerator
KR102591767B1 (en) 2023-03-20 2023-10-24 주식회사 피플코리아 Inflammable panel having thermal and sound insulation prooerties

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