WO2016065605A1 - Electric heating wire winding apparatus and manufacturing method for electric heating wire component - Google Patents

Electric heating wire winding apparatus and manufacturing method for electric heating wire component Download PDF

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Publication number
WO2016065605A1
WO2016065605A1 PCT/CN2014/090004 CN2014090004W WO2016065605A1 WO 2016065605 A1 WO2016065605 A1 WO 2016065605A1 CN 2014090004 W CN2014090004 W CN 2014090004W WO 2016065605 A1 WO2016065605 A1 WO 2016065605A1
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WO
WIPO (PCT)
Prior art keywords
clamping
heating wire
oil guiding
predetermined length
guiding rope
Prior art date
Application number
PCT/CN2014/090004
Other languages
French (fr)
Chinese (zh)
Inventor
刘秋明
Original Assignee
惠州市吉瑞科技有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 惠州市吉瑞科技有限公司 filed Critical 惠州市吉瑞科技有限公司
Priority to CN201490001466.7U priority Critical patent/CN206629989U/en
Priority to PCT/CN2014/090004 priority patent/WO2016065605A1/en
Publication of WO2016065605A1 publication Critical patent/WO2016065605A1/en

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    • A—HUMAN NECESSITIES
    • A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24F—SMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00—Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/70—Manufacture
    • A—HUMAN NECESSITIES
    • A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24F—SMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00—Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/10—Devices using liquid inhalable precursors
    • A—HUMAN NECESSITIES
    • A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24F—SMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00—Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/40—Constructional details, e.g. connection of cartridges and battery parts
    • A24F40/46—Shape or structure of electric heating means

Definitions

  • the present invention relates to the field of electronic cigarette technology, and in particular, to a heating wire winding device and a method of manufacturing the heating wire assembly.
  • Electronic cigarettes are a relatively common simulated cigarette electronic product, which mainly includes an atomizer and a battery rod assembly.
  • the battery rod assembly supplies electric energy to the atomizer, causes the heating wire in the atomizer to generate heat, and then atomizes the smoke liquid in the oil guiding rope of the atomizer to emit smoke, thereby achieving the effect of simulating smoke.
  • a heating wire assembly for atomizing the tobacco oil is disposed in the atomizer, and the heating wire on the heating wire assembly is generally wound onto the oil guiding rope by hand.
  • the invention provides a heating wire winding device and a heating wire assembly manufacturing method, which are used for winding a heating wire on an oil guiding rope to improve work efficiency.
  • a first aspect of the invention provides a heating wire winding device comprising: a connecting assembly and a winding assembly;
  • the connecting component is configured to connect the first preset length of the electronic wires to the two ends of the second preset length of the heating wire;
  • the winding assembly includes: a first clamping member, a second clamping member, a rotating member, a first power device, a second power device, a third clamping member, and a fourth clamping member;
  • the first clamping member is disposed opposite to the second clamping member for clamping the two ends of the oil guiding rope respectively;
  • the rotating member is connected to the first clamping member, the first power device Connected to the rotating component, the second power device is drivingly connected to the second clamping component;
  • the third clamping member is disposed on the second clamping member and faces the first clamping member for clamping the end of the second predetermined length of the heating wire First preset length An electronic wire; the fourth clamping member is coupled to the rotating member for clamping the first predetermined length of electron line connected to the other end of the second predetermined length of the heating wire;
  • the second power device is configured to drive the second clamping member to move away from the first clamping member to connect the oil guiding rope and the second preset length of heating wire
  • the first predetermined length of the electron line at one end moves in a direction away from the first clamping member
  • the first power device is configured to drive the rotating component and the fourth clamping component to rotate around the oil guiding rope, so that the second preset length of heating wire is wound on the oil guiding rope.
  • the first clamping member comprises a clamping sleeve and a clamping shaft
  • the clamping shaft is horizontally disposed through the rotating component
  • the clamping sleeve is disposed at an end of the clamping shaft adjacent to the oil guiding rope;
  • the clamping end of the clamping shaft is provided with an opening, and the clamping end of the clamping shaft is provided with a limiting protrusion for preventing the clamping sleeve from falling off after the relative movement of the clamping sleeve;
  • the second power unit drives the second clamping member to move toward the first clamping member to abut against the end surface of the clamping shaft, the second clamping member pushes the a clamping shaft and the clamping sleeve move in a direction close to the rotating member;
  • the clamping sleeve After the clamping sleeve is moved to abut against the rotating member, the clamping sleeve moves in a direction close to the clamping end, and the opening of the clamping end is contracted to clamp the oil guiding rope.
  • the first clamping member comprises a clamping shaft
  • the clamping shaft is horizontally disposed in the rotating component, the clamping end of the clamping shaft is provided with an opening, and the clamping end of the clamping shaft is provided with a limiting convex portion;
  • a contact slot is formed in the contact portion of the rotating component with the clamping shaft, and the first power device drives the clamping axial direction to move toward the rotating component to the end surface of the limiting slot After the abutment, the limiting protrusion is pressed, and the opening of the clamping end is contracted to clamp the oil guiding rope;
  • the winding assembly further includes a cutting component
  • the cutting member is connected to the second clamping member and is located at one side of the oil guiding rope for cutting the electric wire after the second predetermined length is wound on the oil guiding rope
  • the oil guiding rope obtains the oil guiding rope of the third predetermined length of the heating wire wound with the second predetermined length.
  • the cutting member is provided with a cutter and a first cylinder
  • the cutter is disposed on an end surface of the cutting member near one end of the oil guiding rope;
  • the first cylinder is coupled to the cutter for urging the cutter to cut the oil guiding rope.
  • the winding assembly further includes a limiting component Second cylinder and third cylinder;
  • the limiting member is coupled to the second clamping member, the second cylinder is coupled to the limiting member, and the third cylinder is coupled to the first clamping member;
  • the second cylinder drives the limiting member to move toward a direction close to the clamping sleeve, and the third cylinder drives the first clamping member to approach Directional movement of the limiting member;
  • the second clamping component comprises a fixing block, a pressing block, a fourth cylinder, and a pushing block;
  • the fixing block is fixedly disposed on one side of the oil guiding rope
  • the pressing block is disposed on the other side of the oil guiding rope with respect to the fixing block;
  • the push block is nested with the pressing block
  • the fourth cylinder is coupled to the push block for pushing the push block to move the push block to push the compression block against the oil guide rope.
  • the rotating component includes a rotating plate and a rotating shaft
  • the rotating plate is disposed through an outer peripheral surface of the clamping shaft, and an end surface of the rotating plate is opposite to an end surface of the clamping sleeve;
  • the rotating shaft is coupled to the rotating plate.
  • the fourth clamping component comprises a connecting shaft, a tensioning device, and a hook;
  • One end of the connecting shaft is fixedly connected to the rotating plate
  • the tensioning device is connected to the other end of the connecting shaft for causing the second preset length of the heating wire to be in a tension state;
  • the pull hook is connected to the tensioning device for clamping the first predetermined length of electronic wires connected to the other end of the second preset length of heating wire.
  • the first power device includes a pulley, a first motor
  • the pulley is drivingly connected to the rotating shaft
  • the first motor is coupled to the pulley for driving the pulley to rotate, so that the rotating shaft drives the rotating plate to rotate.
  • the third clamping component comprises a clamping member and a fifth cylinder
  • the fifth cylinder is connected to the clamping member for driving the clamping member to clamp the first predetermined length of electronic wires connected to one end of the second preset length of heating wire.
  • the second power device includes a screw mechanism, a coupling, and a second motor
  • the screw mechanism is coupled to the second clamping member
  • the coupling is connected to the screw mechanism
  • the second motor is coupled to the coupling for driving the coupling and the screw mechanism to rotate, so that the screw mechanism drives the second clamping member away from or near the The direction of movement of the first clamping member.
  • connection component is provided with a riveting machine, a wire feeding tube and a gas source;
  • the riveting machine is configured to rive the first predetermined length of the electronic wire with the second predetermined length of the electric heating wire;
  • One end of the wire feeding tube is fixedly disposed at a riveting portion of the riveting machine for conveying the first preset length of electron wires to the riveting portion;
  • the other end of the wire feeding tube is provided with the airflow source, and the airflow source is used to blow the first preset length of electronic wires from the wire feeding pipe to the riveting point.
  • the device is further configured to be provided with a drum for respectively separating the first preset length of the electronic line and the second preset length
  • a connection terminal connected to both ends of the heating wire is transmitted to the connection assembly.
  • a second aspect of the invention provides a method of manufacturing a heating wire assembly, comprising:
  • the oil guiding wire is cut to obtain a heating wire assembly, and the heating wire assembly is a third predetermined length of the oil guiding wire wound with the second predetermined length of heating wire.
  • the method further comprises:
  • the oil guiding wire is loosened to transport the heating wire assembly to a predetermined position.
  • the present invention has the following advantages: the third clamping member is disposed on the second clamping member and faces the first clamping member for clamping and a first predetermined length of the electronic wire connected to one end of the second predetermined length of the heating wire; the fourth clamping member being coupled to the rotating member for clamping with the second predetermined length The first predetermined length of the electronic wire connected to the other end of the heating wire; the second power device is configured to drive the second clamping member to move away from the first clamping member, so as to The first predetermined length of the electron line of the wick and the one end connected to the second predetermined length of the heating wire moves in a direction away from the first clamping member; the first power device The rotating member and the fourth clamping member are rotated around the oil guiding rope to wind the second predetermined length of electric heating wire on the oil guiding rope. Therefore, the invention not only improves the working efficiency, but also accurately controls the length of the heating wire winding to ensure the quality and service life of the electronic cigarette product.
  • FIG. 1 is a schematic cross-sectional structural view of a preferred embodiment of a heating wire winding device according to the present invention
  • FIG. 2 is a schematic perspective view showing a preferred embodiment of a winding assembly of a heating wire winding device according to the present invention
  • Figure 3 is a view showing a first clamping member of the winding assembly of the electric heating wire winding device of the present invention
  • FIG. 4 is a cross-sectional structural view showing another preferred embodiment of the electric heating wire winding device according to the present invention.
  • Figure 5 is a cross-sectional structural view showing another preferred embodiment of the first clamping member of the winding assembly of the electric heating wire winding device according to the present invention.
  • FIG. 6 is a cross-sectional structural view showing a preferred embodiment of a cutting member of a winding assembly of a heating wire winding device according to the present invention
  • FIG. 7 is a cross-sectional structural view showing a preferred embodiment of a second clamping member of the winding assembly of the electric heating wire winding device according to the present invention.
  • FIG. 8 is a cross-sectional structural view showing a preferred embodiment of a rotating component of a winding assembly of the electric heating wire winding device according to the present invention.
  • FIG. 9 is a schematic structural view of a preferred embodiment of a fourth clamping component of the winding assembly of the electric heating wire winding device according to the present invention.
  • FIG. 10 is a schematic structural view of a preferred embodiment of a third clamping component of a winding assembly of a heating wire winding device according to the present invention.
  • FIG. 11 is a cross-sectional structural view showing a preferred embodiment of a connection assembly of a heating wire winding device according to the present invention.
  • FIG. 12 is a schematic flow chart of a preferred embodiment of a method for manufacturing a heating wire assembly according to the present invention.
  • FIG. 13 is a schematic flow chart of another preferred embodiment of a method of manufacturing a heating wire assembly according to the present invention.
  • FIG. 1 is a schematic cross-sectional view of a preferred embodiment of a heating wire winding device according to the present invention
  • 2 is a perspective view of a preferred embodiment of a winding assembly of a heating wire winding device according to the present invention.
  • the structure of the electric wire automatic winding device will be specifically described in conjunction with the above drawings:
  • the connecting component 3 is configured to connect the first predetermined length of the electronic wires to the two ends of the second preset length of the heating wire;
  • the winding assembly 4 includes a first clamping member 41, a second clamping member 42, a rotating member 43, a first power unit 44, a second power unit 45, a third clamping member 46, and a fourth clamping member 47. ;
  • the first clamping member 41 is disposed opposite to the second clamping member 42 for clamping the two ends of the oil guiding rope, respectively;
  • the rotating member 43 is connected to the first clamping member 41, and the first power unit 44 is
  • the second power unit 45 is drivingly connected to the second clamping member 42;
  • the third clamping member 46 is disposed on the second clamping member 42 and faces the first clamping member 41 for clamping the first end connected to one end of the second predetermined length of the heating wire. a predetermined length of the electronic wire; the fourth clamping member 47 is coupled to the rotating member 43 for clamping the first predetermined length of the electronic wire connected to the other end of the second predetermined length of the heating wire;
  • the second power unit 45 is configured to drive the second clamping member 42 to move away from the first clamping member 41, so that the oil guiding rope and one end connected to the second preset length of heating wire are The first predetermined length of the electron beam moves in a direction away from the first clamping member 41;
  • the first power unit 44 is configured to rotate the rotating member 43 and the fourth clamping member 47 around the oil guiding rope so that the second predetermined length of heating wire is wound around the oil guiding rope.
  • the second preset length of the heating wire is a length of electric heating wire, and the specific length may be determined according to the production requirements, and is not limited herein; respectively, the two ends of the second preset length of the heating wire are respectively connected
  • the first predetermined length of the electronic wire has the above-mentioned preset length of the electronic wire, and the length of the electronic wire of the first predetermined length can also be determined according to the production requirement; the oil guiding rope can be selected from the oil guiding rope, and the specific material is not limited herein.
  • the first clamping member 41 is disposed opposite to the second clamping member 42 for clamping the two ends of the oil guiding rope respectively; that is, the first clamping member 41 and the second clamping member 42 are respectively disposed on the Guide Both ends of the wick.
  • the third clamping member 46 is disposed on the second clamping member 42 and faces the first clamping member 41 for clamping the heating wire with the second preset length.
  • the first predetermined length of the electronic wire connected to one end; the fourth clamping member 47 is coupled to the rotating member 43 for clamping the first pre-connection connected to the other end of the second preset length of the heating wire a length of the electronic wire;
  • the second power unit 45 is configured to drive the second clamping member 42 to move away from the first clamping member 41, so that the oil guiding rope and the second predetermined length
  • the oil guiding rope is rotated such that the second predetermined length of the heating wire is wound around the oil guiding rope. Therefore, the invention not only improves the working efficiency, but also accurately controls the length of the heating wire winding to ensure the quality and service life of the electronic
  • the first clamping member 41 includes a clamping sleeve 411 and a clamping shaft 412, as shown in FIG. 1 and FIG. 3, in addition to the electric wire winding device in the above embodiment;
  • the clamping shaft 412 is horizontally disposed through the rotating member 43;
  • the clamping sleeve 411 is sleeved on one end of the clamping shaft 412 near the oil guiding rope;
  • the clamping end 4121 of the clamping shaft 412 is provided with an opening, and the clamping end 4121 of the clamping shaft 412 is provided with a limiting protrusion for preventing the clamping sleeve 411 from moving relative to the clamping shaft 412 and falling off. ;
  • clamping sleeve 411 is sleeved on one end of the clamping shaft 412 near the oil guiding rope, and the surface of the clamping sleeve 411 is in contact with the surface of the clamping shaft 412, and is opposite to the clamping shaft 412.
  • Slip The clamping end 4121 of the clamping shaft 412 is provided with an opening having elasticity, contraction and relaxation, and one end of the oil guiding rope enters from the opening so that the clamping end 4121 is clamped; the clamping end The 4121 is provided with a limiting protrusion.
  • the limiting protrusion can be disposed as a clamping end having a larger diameter than the clamping shaft 412.
  • the clamping sleeve 411 is opposite to the clamping shaft 412. After the movement, the clamping sleeve 411 is abutted by the limiting projection to prevent it from coming off the clamping shaft 412.
  • the clamping sleeve 411 moves in a direction close to the clamping end 4121.
  • the opening of the clamping end 4121 is contracted to clamp Close the above oil guide rope.
  • the heating wire of the second preset length is wound on the oil guiding rope.
  • first clamping member 41 is described in detail above for the clamping structure of the oil guiding rope, and another implementation manner of the clamping structure of the oil guiding rope is specifically described below, optionally, in combination with FIG. 4 As shown in Figure 5, the first clamping member 41 includes a clamping shaft 413;
  • the clamping shaft 413 is horizontally disposed in the rotating member 43.
  • the clamping end 4131 of the clamping shaft 413 is provided with an opening, and the clamping end 4131 of the clamping shaft 413 is provided with a limiting protrusion;
  • a contact slot is formed in the contact portion of the rotating member 43 with the clamping shaft 413, and the first power unit 44 moves the clamping shaft 413 toward the rotating member 43 to abut the end surface of the limiting slot.
  • the limiting protrusion is pressed, and the opening of the clamping end 4131 is contracted to clamp the oil guiding rope;
  • clamping shaft 413 is horizontally disposed in the rotating member 43.
  • the surface of the clamping shaft 413 is in contact with the surface of the rotating member 43 and is slidable relative to the rotating member 43.
  • the clamping shaft 413 is slidable.
  • the clamping end 4131 is provided with an opening having elasticity, contraction and relaxation, and one end of the oil guiding rope enters from the opening; the clamping end 4131 is provided with a limiting convex portion, and the limiting convex portion can be set to a diameter
  • the clamping end that is larger than the clamping shaft 412 is not limited herein; the contact portion of the rotating member 43 with the clamping shaft 413 is provided with a limiting slot, and the diameter of the limiting slot is larger than the limiting convex portion.
  • the maximum diameter of the end surface is small.
  • the opening of the clamping end 4131 is contracted to clamp the oil guiding rope; similarly, after the limiting convex portion is separated from the limiting groove, the limiting convex portion passes through the pressure without passing through The elastic deformation is restored to the initial state, so that the opening of the clamping end 4131 is opened to loosen the above-described oil guiding rope.
  • the limiting protrusion is pressed.
  • the opening of the clamping end 4131 is contracted to clamp the oil guiding rope;
  • the first power unit 44 drives the clamping shaft 413 to move away from the rotating member 43 to be separated from the end surface of the limiting slot,
  • the limiting protrusion is restored to the initial state, and the opening of the clamping end 4131 is opened to release the oil guiding rope.
  • the heating wire of the second preset length is wound on the oil guiding rope.
  • the winding assembly 4 further includes a cutting member 48;
  • the cutting member 48 is connected to the second clamping member 42 and located on one side of the oil guiding rope for cutting the oil guiding rope after the second predetermined length of electric heating wire is wound around the oil guiding rope. Obtaining the above-mentioned oil guiding cord of the third predetermined length of the heating wire wound with the second predetermined length.
  • the cutting member 48 is provided with a cutter 481 and a first cylinder 482;
  • the cutter 481 is disposed on an end surface of the cutting member 48 near one end of the oil guiding rope;
  • the first cylinder 482 is coupled to the cutter 481 for pushing the cutter 481 to cut the oil guide cord.
  • the winding assembly further includes a limiting member 51, a second cylinder 52, and a third cylinder 53;
  • the stopper member 51 is connected to the second clamp member 42, the second cylinder 52 is connected to the stopper member 51, and the third cylinder 53 is connected to the first clamp member 41;
  • the second cylinder 52 drives the limiting member 51 to move in a direction close to the clamping sleeve 411, and the third cylinder 53 drives the first clamping.
  • the member 41 moves in a direction close to the above-mentioned limiting member 51;
  • the limiting member 51 stops moving, and the clamping sleeve 411 moves away from the clamping end 4121, and the clamping end 4121
  • the opening is opened to release the third predetermined length of the oil guiding wire wound with the second predetermined length of the heating wire.
  • the second clamping member 42 includes a fixed block 421, a compression block 422, a fourth cylinder 423, a push block 424;
  • the fixing block 421 is fixedly disposed on one side of the oil guiding rope;
  • the pressing block 422 is disposed on the other side of the oil guiding rope with respect to the fixing block 421;
  • the push block 424 is nested and connected to the pressing block 422;
  • the fourth cylinder 423 is coupled to the push block 424 for pushing the push block 424 to move, so that the push block 424 pushes the pressing block 422 to press the oil guide rope.
  • the rotating member 43 includes a rotating plate 431, a rotating shaft 432;
  • the rotating plate 431 is inserted through an outer circumferential surface of the clamping shaft 412, and an end surface of the rotating plate 431 is opposite to an end surface of the clamping sleeve 411;
  • the rotating shaft 432 is connected to the rotating plate 431.
  • the fourth clamping member 47 includes a connecting shaft 471, a tensioning device 472, a hook 473;
  • One end of the connecting shaft 471 is fixedly connected to the rotating plate 431 in a lateral direction;
  • the tensioning device 472 is connected to the other end of the connecting shaft 471 for causing the second preset length of the heating wire to be in a tension state;
  • the pull hook 473 is connected to the tensioning device 472 for clamping the first predetermined length of the electronic wire connected to the other end of the second predetermined length of the heating wire.
  • the first power unit 44 includes a pulley 441, a first motor 442;
  • the pulley 441 is drivingly connected to the rotating shaft 432;
  • the first motor 442 is coupled to the pulley 441 for driving the pulley 441 to rotate.
  • the rotating shaft 432 is caused to rotate the rotating plate 431.
  • the third clamping member 46 includes a clamping member 461, a fifth cylinder 462;
  • the fifth cylinder 462 is coupled to the clamping member 461 for driving the clamping member 461 to clamp the first predetermined length of the electronic wire connected to one end of the second predetermined length of the heating wire.
  • the second power unit 45 includes a screw mechanism 451, a coupling 452, and a second motor 453;
  • the screw mechanism 451 is connected to the second clamping member 42;
  • the coupling 452 is coupled to the screw mechanism 451;
  • the second motor 453 is coupled to the coupling 452 for driving the coupling 452 and the screw mechanism 451 to rotate, so that the screw mechanism 451 drives the second clamping member 42 away from or close to the first The direction of movement of a clamping member 41.
  • connection assembly 3 is provided with a riveting machine 31, a wire duct 32 and a gas source 33;
  • the riveting machine 31 is configured to rive the first predetermined length of the electronic wires with the second predetermined length of the electric heating wire;
  • One end of the wire feeding tube 32 is fixedly disposed at the riveting portion of the riveting machine 31 for conveying the first predetermined length of the electronic wire to the riveting portion;
  • the other end of the wire feeder 32 is provided with the airflow source 33, and the airflow source 33 is for blowing the first predetermined length of the electron beam from the wire feeder 32 to the riveting portion.
  • the device is further fixedly provided with a roller for transmitting the connection terminals of the first predetermined length of the electronic wires to the two ends of the second preset length of the heating wires to the connection assembly 3.
  • an embodiment of a method for manufacturing a heating wire assembly according to an embodiment of the present invention includes:
  • the first preset length of the electronic wire is respectively connected to the two ends of the second preset length of the heating wire even;
  • the electric heating wire assembly includes the electric heating wire and the oil guiding wire.
  • the pre-clamped oil guiding rope and the first predetermined length of the electronic wire connected to one end of the second preset length electric heating wire are moved along the axial direction of the oil guiding rope, and Driving the first predetermined length of the electronic wire connected to the other end of the second predetermined length of the heating wire to rotate around the oil guiding rope, so that the second predetermined length of the heating wire is wound on the oil guiding rope
  • the electric heating wire assembly is obtained by cutting off the above-mentioned oil guiding rope. Therefore, the invention not only improves the working efficiency, but also accurately controls the length of the heating wire winding to ensure the quality and service life of the electronic cigarette product.
  • FIG. 13 another embodiment of a method for manufacturing a heating wire assembly according to an embodiment of the present invention includes:
  • the first preset length of the electronic wires are respectively connected to the two ends of the second preset length of the heating wire;
  • heating wire assembly is a third preset length of the oil guiding wire wrapped with the second predetermined length of heating wire
  • the oil guiding wire is cut to obtain the heating wire assembly
  • the oil guiding wire is loosened, and the heating wire assembly is transported to a predetermined position for use.

Abstract

An electric heating wire winding apparatus and a manufacturing method for an electric heating wire component, comprising: a connecting component (3) and a winding component (4). The connecting component (3) is used for connecting an electronic wire of a first preset length respectively to either end of an electrical heating wire of a second preset length. The winding component (4) comprises: a first clamping part (41), a second clamping part (42), a rotating part (43), a first power apparatus (44), a second power apparatus (45), a third clamping part (46), and a fourth clamping part (47). The second power apparatus (45) is used for driving the second clamping part (42) to move in a direction away from the first clamping part (41), thus allowing a wick and the electronic wire of the first preset length connected to the electric heating wire of the second preset length at either end to move in the direction away from the first clamping part (41). The first power apparatus (44) is used for driving the rotating part (43) and the fourth clamping part (47) to rotate around the wick, thus allowing the electric heating wire of the second preset length to be wound on the wick. With the electric heating wire being wound on the wick, work efficiency is increased.

Description

一种电热丝绕线装置及电热丝组件的制造方法Electric heating wire winding device and method for manufacturing electric heating wire assembly 技术领域Technical field
本发明涉及电子烟技术领域，特别涉及一种电热丝绕线装置及电热丝组件的制造方法。The present invention relates to the field of electronic cigarette technology, and in particular, to a heating wire winding device and a method of manufacturing the heating wire assembly.
背景技术Background technique
电子烟是一种较为常见的仿真香烟电子产品，其主要包括雾化器和电池杆组件。电池杆组件为雾化器提供电能，使雾化器中的电热丝发热，进而将雾化器内导油绳中的烟液雾化以散发烟雾，从而达到仿真烟的效果。Electronic cigarettes are a relatively common simulated cigarette electronic product, which mainly includes an atomizer and a battery rod assembly. The battery rod assembly supplies electric energy to the atomizer, causes the heating wire in the atomizer to generate heat, and then atomizes the smoke liquid in the oil guiding rope of the atomizer to emit smoke, thereby achieving the effect of simulating smoke.
在上述雾化器内设置有用于雾化烟油的电热丝组件，该电热丝组件上的电热丝一般是通过人工缠绕到导油绳上。A heating wire assembly for atomizing the tobacco oil is disposed in the atomizer, and the heating wire on the heating wire assembly is generally wound onto the oil guiding rope by hand.
通过上述人工将电热丝缠绕在导油绳上的工作效率低下，浪费过多人力，对工厂的生产成本消耗较大。且人工缠绕的电热丝的长度无法准确控制，影响电子烟的产品质量，进而影响电子烟的使用寿命和用户体验。The above-mentioned manual winding of the heating wire on the oil guiding rope is inefficient, wastes too much manpower, and consumes a large amount of production cost to the factory. Moreover, the length of the artificially wound electric heating wire cannot be accurately controlled, which affects the product quality of the electronic cigarette, thereby affecting the service life and user experience of the electronic cigarette.
发明内容Summary of the invention
本发明提供了一种电热丝绕线装置及电热丝组件的制造方法，用于将电热丝缠绕在导油绳上，提高工作效率。The invention provides a heating wire winding device and a heating wire assembly manufacturing method, which are used for winding a heating wire on an oil guiding rope to improve work efficiency.
本发明的第一方面提供了一种电热丝绕线装置，包括：连接组件和绕线组件；A first aspect of the invention provides a heating wire winding device comprising: a connecting assembly and a winding assembly;
所述连接组件用于将第一预设长度的电子线分别与第二预设长度的电热丝的两端相连；The connecting component is configured to connect the first preset length of the electronic wires to the two ends of the second preset length of the heating wire;
所述绕线组件包括：第一夹紧部件、第二夹紧部件、转动部件、第一动力装置、第二动力装置、第三夹紧部件、第四夹紧部件；The winding assembly includes: a first clamping member, a second clamping member, a rotating member, a first power device, a second power device, a third clamping member, and a fourth clamping member;
所述第一夹紧部件与所述第二夹紧部件相对设置，用于分别夹紧导油绳的两端；所述转动部件与所述第一夹紧部件相连，所述第一动力装置与所述转动部件传动连接，所述第二动力装置与所述第二夹紧部件传动连接；The first clamping member is disposed opposite to the second clamping member for clamping the two ends of the oil guiding rope respectively; the rotating member is connected to the first clamping member, the first power device Connected to the rotating component, the second power device is drivingly connected to the second clamping component;
所述第三夹紧部件设置于所述第二夹紧部件上，且面对所述第一夹紧部件，用于夹紧与所述第二预设长度的电热丝的一端相连的所述第一预设长度的 电子线；所述第四夹紧部件与所述转动部件连接，用于夹紧与所述第二预设长度的电热丝的另一端相连的所述第一预设长度的电子线；The third clamping member is disposed on the second clamping member and faces the first clamping member for clamping the end of the second predetermined length of the heating wire First preset length An electronic wire; the fourth clamping member is coupled to the rotating member for clamping the first predetermined length of electron line connected to the other end of the second predetermined length of the heating wire;
所述第二动力装置用于带动所述第二夹紧部件向远离所述第一夹紧部件的方向运动，以使所述导油绳和与所述第二预设长度的电热丝相连的一端的所述第一预设长度的电子线向远离所述第一夹紧部件的方向运动；The second power device is configured to drive the second clamping member to move away from the first clamping member to connect the oil guiding rope and the second preset length of heating wire The first predetermined length of the electron line at one end moves in a direction away from the first clamping member;
所述第一动力装置用于带动所述转动部件以及所述第四夹紧部件绕所述导油绳旋转，以使所述第二预设长度的电热丝缠绕在所述导油绳上。The first power device is configured to drive the rotating component and the fourth clamping component to rotate around the oil guiding rope, so that the second preset length of heating wire is wound on the oil guiding rope.
结合本发明的第一方面，在本发明的第一方面的第一种实现方式中，所述第一夹紧部件包括夹紧套、夹紧轴；In conjunction with the first aspect of the present invention, in a first implementation of the first aspect of the present invention, the first clamping member comprises a clamping sleeve and a clamping shaft;
所述夹紧轴水平贯穿设置于所述转动部件内；The clamping shaft is horizontally disposed through the rotating component;
所述夹紧套套设于所述夹紧轴靠近所述导油绳的一端；The clamping sleeve is disposed at an end of the clamping shaft adjacent to the oil guiding rope;
所述夹紧轴的夹紧端设有开口，且所述夹紧轴的夹紧端设有限位凸部，用于防止所述夹紧套与所述夹紧轴发生相对运动后脱落；The clamping end of the clamping shaft is provided with an opening, and the clamping end of the clamping shaft is provided with a limiting protrusion for preventing the clamping sleeve from falling off after the relative movement of the clamping sleeve;
当所述第二动力装置带动所述第二夹紧部件向靠近所述第一夹紧部件的方向运动至与所述夹紧轴的端面相抵接后，所述第二夹紧部件推动所述夹紧轴以及所述夹紧套向靠近所述转动部件的方向运动；After the second power unit drives the second clamping member to move toward the first clamping member to abut against the end surface of the clamping shaft, the second clamping member pushes the a clamping shaft and the clamping sleeve move in a direction close to the rotating member;
当所述夹紧套运动至与所述转动部件相抵接后，所述夹紧套向靠近所述夹紧端的方向运动，所述夹紧端的开口收缩，以夹紧所述导油绳。After the clamping sleeve is moved to abut against the rotating member, the clamping sleeve moves in a direction close to the clamping end, and the opening of the clamping end is contracted to clamp the oil guiding rope.
结合本发明的第一方面，在本发明的第一方面的第二种实现方式中，所述第一夹紧部件包括夹紧轴；In conjunction with the first aspect of the invention, in a second implementation of the first aspect of the invention, the first clamping member comprises a clamping shaft;
所述夹紧轴水平贯穿设置于所述转动部件内，所述夹紧轴的夹紧端设有开口，且所述夹紧轴的夹紧端设有限位凸部；The clamping shaft is horizontally disposed in the rotating component, the clamping end of the clamping shaft is provided with an opening, and the clamping end of the clamping shaft is provided with a limiting convex portion;
所述转动部件内与所述夹紧轴的接触处设有限位槽，当所述第一动力装置带动所述夹紧轴向靠近所述转动部件的方向运动至与所述限位槽的端面相抵接后，所述限位凸部受到挤压，所述夹紧端的开口收缩，以夹紧所述导油绳；a contact slot is formed in the contact portion of the rotating component with the clamping shaft, and the first power device drives the clamping axial direction to move toward the rotating component to the end surface of the limiting slot After the abutment, the limiting protrusion is pressed, and the opening of the clamping end is contracted to clamp the oil guiding rope;
当所述第一动力装置带动所述夹紧轴向远离所述转动部件的方向运动至与所述限位槽的端面相分离后，所述限位凸部恢复至初始状态，所述夹紧端的 开口张开，以松开所述导油绳。When the first power device moves the clamping axial direction away from the rotating member to be separated from the end surface of the limiting slot, the limiting protrusion returns to an initial state, the clamping End The opening is opened to release the oil guiding rope.
结合本发明的第一方面的第一种实现方式，在本发明的第一方面的第三种实现方式中，所述绕线组件还包括切断部件；In conjunction with the first implementation of the first aspect of the present invention, in a third implementation of the first aspect of the present invention, the winding assembly further includes a cutting component;
所述切断部件与所述第二夹紧部件连接，且位于所述导油绳的一侧，用于在所述第二预设长度的电热丝缠绕在所述导油绳上后切断所述导油绳，得到第三预设长度的缠绕有所述第二预设长度的电热丝的所述导油绳。The cutting member is connected to the second clamping member and is located at one side of the oil guiding rope for cutting the electric wire after the second predetermined length is wound on the oil guiding rope The oil guiding rope obtains the oil guiding rope of the third predetermined length of the heating wire wound with the second predetermined length.
结合本发明的第一方面的第三种实现方式，在本发明的第一方面的第四种实现方式中，所述切断部件设置有刀具、第一气缸；In conjunction with the third implementation of the first aspect of the present invention, in a fourth implementation of the first aspect of the present invention, the cutting member is provided with a cutter and a first cylinder;
所述刀具设置于所述切断部件靠近所述导油绳一端的端面上；The cutter is disposed on an end surface of the cutting member near one end of the oil guiding rope;
所述第一气缸与所述刀具连接，用于推动所述刀具切断所述导油绳。The first cylinder is coupled to the cutter for urging the cutter to cut the oil guiding rope.
结合本发明的第一方面的第三种实现方式、或第一方面的第四种实现方式，在本发明的第一方面的第五种实现方式中，所述绕线组件还包括限位部件、第二气缸、第三气缸；In conjunction with the third implementation manner of the first aspect of the present invention, or the fourth implementation manner of the first aspect, in the fifth implementation manner of the first aspect of the present invention, the winding assembly further includes a limiting component Second cylinder and third cylinder;
所述限位部件与所述第二夹紧部件连接，所述第二气缸与所述限位部件连接，所述第三气缸与所述第一夹紧部件连接；The limiting member is coupled to the second clamping member, the second cylinder is coupled to the limiting member, and the third cylinder is coupled to the first clamping member;
当所述切断部件切断所述导油绳后，所述第二气缸带动所述限位部件向靠近所述夹紧套的方向运动，所述第三气缸带动所述第一夹紧部件向靠近所述限位部件的方向运动；After the cutting member cuts off the oil guiding rope, the second cylinder drives the limiting member to move toward a direction close to the clamping sleeve, and the third cylinder drives the first clamping member to approach Directional movement of the limiting member;
当所述夹紧套的端面与所述限位部件的端面抵接时，所述限位部件停止运动，所述夹紧套向远离所述夹紧端的方向运动，所述夹紧端的开口张开，以松开所述第三预设长度的缠绕有所述第二预设长度的电热丝的所述导油绳。When the end surface of the clamping sleeve abuts against the end surface of the limiting member, the limiting member stops moving, the clamping sleeve moves in a direction away from the clamping end, and the opening of the clamping end Opening to release the third preset length of the oil guiding wire wound with the second predetermined length of heating wire.
结合本发明的第一方面、或第一方面的第一种实现方式、或第一方面的第二种实现方式、或第一方面的第三种实现方式、或第一方面的第四种实现方式，在本发明的第一方面的第六种实现方式中，所述第二夹紧部件包括固定块、压紧块、第四气缸、推块；Combining the first aspect of the invention, or the first implementation of the first aspect, or the second implementation of the first aspect, or the third implementation of the first aspect, or the fourth implementation of the first aspect In a sixth implementation manner of the first aspect of the present invention, the second clamping component comprises a fixing block, a pressing block, a fourth cylinder, and a pushing block;
所述固定块固定设置于所述导油绳的一侧；The fixing block is fixedly disposed on one side of the oil guiding rope;
所述压紧块相对所述固定块设置于所述导油绳的另一侧； The pressing block is disposed on the other side of the oil guiding rope with respect to the fixing block;
所述推块与所述压紧块嵌套连接；The push block is nested with the pressing block;
所述第四气缸与所述推块连接，用于推动所述推块运动，以使所述推块推动所述压紧块压紧所述导油绳。The fourth cylinder is coupled to the push block for pushing the push block to move the push block to push the compression block against the oil guide rope.
结合本发明的第一方面的第一种实现方式、或第一方面的第三种实现方式，在本发明的第一方面的第七种实现方式中，所述转动部件包括旋转板、转轴；With the first implementation of the first aspect of the present invention, or the third implementation of the first aspect, in the seventh implementation of the first aspect of the present invention, the rotating component includes a rotating plate and a rotating shaft;
所述旋转板贯穿设置于所述夹紧轴的外周面，所述旋转板的端面与所述夹紧套的端面相对；The rotating plate is disposed through an outer peripheral surface of the clamping shaft, and an end surface of the rotating plate is opposite to an end surface of the clamping sleeve;
所述转轴与所述旋转板连接。The rotating shaft is coupled to the rotating plate.
结合本发明的第一方面的第七种实现方式，在本发明的第一方面的第八种实现方式中，所述第四夹紧部件包括连接轴、张紧装置、拉钩；In conjunction with the seventh implementation of the first aspect of the present invention, in an eighth implementation manner of the first aspect of the present invention, the fourth clamping component comprises a connecting shaft, a tensioning device, and a hook;
所述连接轴一端与所述旋转板横向固定连接；One end of the connecting shaft is fixedly connected to the rotating plate;
所述张紧装置连接于所述连接轴的另一端，用于使所述第二预设长度的电热丝处于张紧状态；The tensioning device is connected to the other end of the connecting shaft for causing the second preset length of the heating wire to be in a tension state;
所述拉钩与所述张紧装置相连，用于夹紧与所述第二预设长度的电热丝的另一端相连的所述第一预设长度的电子线。The pull hook is connected to the tensioning device for clamping the first predetermined length of electronic wires connected to the other end of the second preset length of heating wire.
结合本发明的第一方面的第七种实现方式，在本发明的第一方面的第九种实现方式中，所述第一动力装置包括带轮、第一电机；In conjunction with the seventh implementation of the first aspect of the present invention, in a ninth implementation of the first aspect of the present invention, the first power device includes a pulley, a first motor;
所述带轮与所述转轴传动连接；The pulley is drivingly connected to the rotating shaft;
所述第一电机与所述带轮连接，用于带动所述带轮转动，以使所述转轴带动所述旋转板旋转。The first motor is coupled to the pulley for driving the pulley to rotate, so that the rotating shaft drives the rotating plate to rotate.
结合本发明的第一方面、或第一方面的第一种实现方式、或第一方面的第二种实现方式、或第一方面的第三种实现方式、或第一方面的第四种实现方式，在本发明的第一方面的第十种实现方式中，所述第三夹紧部件包括夹紧件、第五气缸；Combining the first aspect of the invention, or the first implementation of the first aspect, or the second implementation of the first aspect, or the third implementation of the first aspect, or the fourth implementation of the first aspect In a tenth implementation manner of the first aspect of the present invention, the third clamping component comprises a clamping member and a fifth cylinder;
所述第五气缸与所述夹紧件连接，用于带动所述夹紧件夹紧与所述第二预设长度的电热丝的一端相连的所述第一预设长度的电子线。 The fifth cylinder is connected to the clamping member for driving the clamping member to clamp the first predetermined length of electronic wires connected to one end of the second preset length of heating wire.
结合本发明的第一方面、或第一方面的第一种实现方式、或第一方面的第二种实现方式、或第一方面的第三种实现方式、或第一方面的第四种实现方式，在本发明的第一方面的第十一种实现方式中，所述第二动力装置包括丝杆机构、联轴器、第二电机；Combining the first aspect of the invention, or the first implementation of the first aspect, or the second implementation of the first aspect, or the third implementation of the first aspect, or the fourth implementation of the first aspect In an eleventh implementation manner of the first aspect of the present invention, the second power device includes a screw mechanism, a coupling, and a second motor;
所述丝杆机构与所述第二夹紧部件连接；The screw mechanism is coupled to the second clamping member;
所述联轴器与所述丝杆机构连接；The coupling is connected to the screw mechanism;
所述第二电机与所述联轴器连接，用于带动所述联轴器以及所述丝杆机构转动，以使所述丝杆机构带动所述第二夹紧部件向远离或靠近所述第一夹紧部件的方向运动。The second motor is coupled to the coupling for driving the coupling and the screw mechanism to rotate, so that the screw mechanism drives the second clamping member away from or near the The direction of movement of the first clamping member.
结合本发明的第一方面、或第一方面的第一种实现方式、或第一方面的第二种实现方式、或第一方面的第三种实现方式、或第一方面的第四种实现方式，在本发明的第一方面的第十二种实现方式中，所述连接组件设置有铆接机、送线管及气流源；Combining the first aspect of the invention, or the first implementation of the first aspect, or the second implementation of the first aspect, or the third implementation of the first aspect, or the fourth implementation of the first aspect In a twelfth implementation manner of the first aspect of the present invention, the connection component is provided with a riveting machine, a wire feeding tube and a gas source;
所述铆接机用于将所述第一预设长度的电子线分别与所述第二预设长度的电热丝的两端进行铆接；The riveting machine is configured to rive the first predetermined length of the electronic wire with the second predetermined length of the electric heating wire;
所述送线管的一端固定设置于所述铆接机的铆接处，用于将所述第一预设长度的电子线输送至所述铆接处；One end of the wire feeding tube is fixedly disposed at a riveting portion of the riveting machine for conveying the first preset length of electron wires to the riveting portion;
所述送线管另一端设置有所述气流源，所述气流源用于将所述第一预设长度的电子线从所述送线管吹至所述铆接处。The other end of the wire feeding tube is provided with the airflow source, and the airflow source is used to blow the first preset length of electronic wires from the wire feeding pipe to the riveting point.
结合本发明的第一方面、或第一方面的第一种实现方式、或第一方面的第二种实现方式、或第一方面的第三种实现方式、或第一方面的第四种实现方式，在本发明的第一方面的第十三种实现方式中，所述装置还固定设置有滚筒，用于将所述第一预设长度的电子线分别与所述第二预设长度的电热丝的两端相连的连接端子传送至所述连接组件。Combining the first aspect of the invention, or the first implementation of the first aspect, or the second implementation of the first aspect, or the third implementation of the first aspect, or the fourth implementation of the first aspect In a thirteenth implementation manner of the first aspect of the present invention, the device is further configured to be provided with a drum for respectively separating the first preset length of the electronic line and the second preset length A connection terminal connected to both ends of the heating wire is transmitted to the connection assembly.
本发明的第二方面提供了一种电热丝组件的制造方法，包括：A second aspect of the invention provides a method of manufacturing a heating wire assembly, comprising:
将第一预设长度的电子线分别与第二预设长度的电热丝的两端相连；Connecting the first preset length of the electronic wires to the two ends of the second preset length of the heating wire;
分别将与所述第二预设长度的电热丝的两端相连的所述第一预设长度的 电子线夹紧；Separating the first predetermined length of the heating wire with the second preset length Electronic wire clamping
带动预先夹紧的导油绳以及与所述第二预设长度的电热丝的一端相连的所述第一预设长度的电子线沿所述导油绳的轴向运动，并带动与所述第二预设长度的电热丝的另一端相连的所述第一预设长度的电子线绕所述导油绳旋转，以使所述第二预设长度的电热丝缠绕在所述导油绳上；Driving the pre-clamped oil guiding rope and the first predetermined length of the electronic wire connected to one end of the second preset length of heating wire along the axial direction of the oil guiding rope, and driving The first predetermined length of the electronic wire connected to the other end of the second predetermined length of the heating wire is rotated around the oil guiding rope so that the second predetermined length of heating wire is wound around the oil guiding rope on;
切断所述导油绳，得到电热丝组件，所述电热丝组件为第三预设长度的缠绕有所述第二预设长度的电热丝的所述导油绳。The oil guiding wire is cut to obtain a heating wire assembly, and the heating wire assembly is a third predetermined length of the oil guiding wire wound with the second predetermined length of heating wire.
结合本发明的第二方面，在本发明的第二方面的第一种实现方式中，所述切断所述导油绳后还包括：In conjunction with the second aspect of the present invention, in the first implementation of the second aspect of the present invention, after the cutting the oil guiding rope, the method further comprises:
松开所述导油绳，将所述电热丝组件运送至预定位置。The oil guiding wire is loosened to transport the heating wire assembly to a predetermined position.
从以上技术方案可以看出，本发明具有以下优点：所述第三夹紧部件设置于所述第二夹紧部件上，且面对所述第一夹紧部件，用于夹紧与所述第二预设长度的电热丝的一端相连的所述第一预设长度的电子线；所述第四夹紧部件与所述转动部件连接，用于夹紧与所述第二预设长度的电热丝的另一端相连的所述第一预设长度的电子线；所述第二动力装置用于带动所述第二夹紧部件向远离所述第一夹紧部件的方向运动，以使所述导油绳和与所述第二预设长度的电热丝相连的一端的所述第一预设长度的电子线向远离所述第一夹紧部件的方向运动；所述第一动力装置用于带动所述转动部件以及所述第四夹紧部件绕所述导油绳旋转，以使所述第二预设长度的电热丝缠绕在所述导油绳上。因此，本发明不仅提高了工作效率，而且能准确的控制电热丝缠绕的长度以保证电子烟产品的质量及使用寿命。It can be seen from the above technical solution that the present invention has the following advantages: the third clamping member is disposed on the second clamping member and faces the first clamping member for clamping and a first predetermined length of the electronic wire connected to one end of the second predetermined length of the heating wire; the fourth clamping member being coupled to the rotating member for clamping with the second predetermined length The first predetermined length of the electronic wire connected to the other end of the heating wire; the second power device is configured to drive the second clamping member to move away from the first clamping member, so as to The first predetermined length of the electron line of the wick and the one end connected to the second predetermined length of the heating wire moves in a direction away from the first clamping member; the first power device The rotating member and the fourth clamping member are rotated around the oil guiding rope to wind the second predetermined length of electric heating wire on the oil guiding rope. Therefore, the invention not only improves the working efficiency, but also accurately controls the length of the heating wire winding to ensure the quality and service life of the electronic cigarette product.
附图说明DRAWINGS
图1为本发明所提供的电热丝绕线装置的一种较佳实施例剖面结构示意图；1 is a schematic cross-sectional structural view of a preferred embodiment of a heating wire winding device according to the present invention;
图2为本发明所提供的电热丝绕线装置的绕线组件的一种较佳实施例立体结构示意图；2 is a schematic perspective view showing a preferred embodiment of a winding assembly of a heating wire winding device according to the present invention;
图3为本发明所提供的电热丝绕线装置的绕线组件的第一夹紧部件的一 种较佳实施例剖面结构示意图；Figure 3 is a view showing a first clamping member of the winding assembly of the electric heating wire winding device of the present invention A schematic cross-sectional view of a preferred embodiment;
图4为本发明所提供的电热丝绕线装置的另一较佳实施例剖面结构示意图；4 is a cross-sectional structural view showing another preferred embodiment of the electric heating wire winding device according to the present invention;
图5为本发明所提供的电热丝绕线装置的绕线组件的第一夹紧部件的另一较佳实施例剖面结构示意图；Figure 5 is a cross-sectional structural view showing another preferred embodiment of the first clamping member of the winding assembly of the electric heating wire winding device according to the present invention;
图6为本发明所提供的电热丝绕线装置的绕线组件的切断部件的一种较佳实施例剖面结构示意图；6 is a cross-sectional structural view showing a preferred embodiment of a cutting member of a winding assembly of a heating wire winding device according to the present invention;
图7为本发明所提供的电热丝绕线装置的绕线组件的第二夹紧部件的一种较佳实施例剖面结构示意图；7 is a cross-sectional structural view showing a preferred embodiment of a second clamping member of the winding assembly of the electric heating wire winding device according to the present invention;
图8为本发明所提供的电热丝绕线装置的绕线组件的转动部件的一种较佳实施例剖面结构示意图；8 is a cross-sectional structural view showing a preferred embodiment of a rotating component of a winding assembly of the electric heating wire winding device according to the present invention;
图9为本发明所提供的电热丝绕线装置的绕线组件的第四夹紧部件的一种较佳实施例结构示意图；9 is a schematic structural view of a preferred embodiment of a fourth clamping component of the winding assembly of the electric heating wire winding device according to the present invention;
图10为本发明所提供的电热丝绕线装置的绕线组件的第三夹紧部件的一种较佳实施例结构示意图；10 is a schematic structural view of a preferred embodiment of a third clamping component of a winding assembly of a heating wire winding device according to the present invention;
图11为本发明所提供的电热丝绕线装置的连接组件的一种较佳实施例剖面结构示意图；11 is a cross-sectional structural view showing a preferred embodiment of a connection assembly of a heating wire winding device according to the present invention;
图12为本发明所提供的电热丝组件的制造方法的一种较佳实施例流程示意图；12 is a schematic flow chart of a preferred embodiment of a method for manufacturing a heating wire assembly according to the present invention;
图13为本发明所提供的电热丝组件的制造方法的另一较佳实施例流程示意图。FIG. 13 is a schematic flow chart of another preferred embodiment of a method of manufacturing a heating wire assembly according to the present invention.
具体实施方式detailed description
为使得本发明的发明目的、特征、优点能够更加的明显和易懂，下面将结合本发明实施例中的附图，对本发明实施例中的技术方案进行清楚、完整地描述，显然，下面所描述的实施例仅仅是本发明一部分实施例，而非全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。In order to make the object, the features and the advantages of the present invention more obvious and easy to understand, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. The described embodiments are only a part of the embodiments of the invention, and not all of the embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without creative efforts are within the scope of the present invention.
图1为本发明所提供的电热丝绕线装置的一种较佳实施例剖面结构示意 图，图2为本发明所提供的电热丝绕线装置的绕线组件的一种较佳实施例立体结构示意图，现结合上述附图对该电热丝自动绕线装置的结构作具体说明：1 is a schematic cross-sectional view of a preferred embodiment of a heating wire winding device according to the present invention; 2 is a perspective view of a preferred embodiment of a winding assembly of a heating wire winding device according to the present invention. The structure of the electric wire automatic winding device will be specifically described in conjunction with the above drawings:
本发明实施例中的电热丝绕线装置，包括：The electric heating wire winding device in the embodiment of the invention comprises:
连接组件3和绕线组件4；Connecting assembly 3 and winding assembly 4;
上述连接组件3用于将第一预设长度的电子线分别与第二预设长度的电热丝的两端相连；The connecting component 3 is configured to connect the first predetermined length of the electronic wires to the two ends of the second preset length of the heating wire;
上述绕线组件4包括：第一夹紧部件41、第二夹紧部件42、转动部件43、第一动力装置44、第二动力装置45、第三夹紧部件46、第四夹紧部件47；The winding assembly 4 includes a first clamping member 41, a second clamping member 42, a rotating member 43, a first power unit 44, a second power unit 45, a third clamping member 46, and a fourth clamping member 47. ;
上述第一夹紧部件41与上述第二夹紧部件42相对设置，用于分别夹紧导油绳的两端；上述转动部件43与上述第一夹紧部件41相连，上述第一动力装置44与上述转动部件43传动连接，上述第二动力装置45与上述第二夹紧部件42传动连接；The first clamping member 41 is disposed opposite to the second clamping member 42 for clamping the two ends of the oil guiding rope, respectively; the rotating member 43 is connected to the first clamping member 41, and the first power unit 44 is The second power unit 45 is drivingly connected to the second clamping member 42;
上述第三夹紧部件46设置于上述第二夹紧部件42上，且面对上述第一夹紧部件41，用于夹紧与上述第二预设长度的电热丝的一端相连的上述第一预设长度的电子线；上述第四夹紧部件47与上述转动部件43连接，用于夹紧与上述第二预设长度的电热丝的另一端相连的上述第一预设长度的电子线；The third clamping member 46 is disposed on the second clamping member 42 and faces the first clamping member 41 for clamping the first end connected to one end of the second predetermined length of the heating wire. a predetermined length of the electronic wire; the fourth clamping member 47 is coupled to the rotating member 43 for clamping the first predetermined length of the electronic wire connected to the other end of the second predetermined length of the heating wire;
上述第二动力装置45用于带动上述第二夹紧部件42向远离上述第一夹紧部件41的方向运动，以使上述导油绳和与上述第二预设长度的电热丝相连的一端的上述第一预设长度的电子线向远离上述第一夹紧部件41的方向运动；The second power unit 45 is configured to drive the second clamping member 42 to move away from the first clamping member 41, so that the oil guiding rope and one end connected to the second preset length of heating wire are The first predetermined length of the electron beam moves in a direction away from the first clamping member 41;
上述第一动力装置44用于带动上述转动部件43以及上述第四夹紧部件47绕上述导油绳旋转，以使上述第二预设长度的电热丝缠绕在上述导油绳上。The first power unit 44 is configured to rotate the rotating member 43 and the fourth clamping member 47 around the oil guiding rope so that the second predetermined length of heating wire is wound around the oil guiding rope.
需要说明的是，上述第二预设长度的电热丝为一段长度的电热丝，具体长度可根据生产需要而定，此处不作限制；在上述第二预设长度的电热丝的两端分别连接有上述第一预设长度的电子线，该第一预设长度的电子线同样可根据生产需要确定长度；上述导油绳可选用导油绳，具体材质此处不作限制。It should be noted that the second preset length of the heating wire is a length of electric heating wire, and the specific length may be determined according to the production requirements, and is not limited herein; respectively, the two ends of the second preset length of the heating wire are respectively connected The first predetermined length of the electronic wire has the above-mentioned preset length of the electronic wire, and the length of the electronic wire of the first predetermined length can also be determined according to the production requirement; the oil guiding rope can be selected from the oil guiding rope, and the specific material is not limited herein.
上述第一夹紧部件41与上述第二夹紧部件42相对设置，用于分别夹紧导油绳的两端；即上述第一夹紧部件41与上述第二夹紧部件42分别设置于该导 油绳的两端。The first clamping member 41 is disposed opposite to the second clamping member 42 for clamping the two ends of the oil guiding rope respectively; that is, the first clamping member 41 and the second clamping member 42 are respectively disposed on the Guide Both ends of the wick.
本发明实施例中，上述第三夹紧部件46设置于上述第二夹紧部件42上，且面对上述第一夹紧部件41，用于夹紧与上述第二预设长度的电热丝的一端相连的上述第一预设长度的电子线；上述第四夹紧部件47与上述转动部件43连接，用于夹紧与上述第二预设长度的电热丝的另一端相连的上述第一预设长度的电子线；上述第二动力装置45用于带动上述第二夹紧部件42向远离上述第一夹紧部件41的方向运动，以使上述导油绳和与上述第二预设长度的电热丝相连的一端的上述第一预设长度的电子线向远离上述第一夹紧部件41的方向运动；上述第一动力装置44用于带动上述转动部件43以及上述第四夹紧部件47绕上述导油绳旋转，以使上述第二预设长度的电热丝缠绕在上述导油绳上。因此，本发明不仅提高了工作效率，而且能准确的控制电热丝缠绕的长度以保证电子烟产品的质量及使用寿命。In the embodiment of the present invention, the third clamping member 46 is disposed on the second clamping member 42 and faces the first clamping member 41 for clamping the heating wire with the second preset length. The first predetermined length of the electronic wire connected to one end; the fourth clamping member 47 is coupled to the rotating member 43 for clamping the first pre-connection connected to the other end of the second preset length of the heating wire a length of the electronic wire; the second power unit 45 is configured to drive the second clamping member 42 to move away from the first clamping member 41, so that the oil guiding rope and the second predetermined length The first predetermined length of the electron beam at one end of the heating wire is moved away from the first clamping member 41; the first power device 44 is configured to drive the rotating member 43 and the fourth clamping member 47 to The oil guiding rope is rotated such that the second predetermined length of the heating wire is wound around the oil guiding rope. Therefore, the invention not only improves the working efficiency, but also accurately controls the length of the heating wire winding to ensure the quality and service life of the electronic cigarette product.
基于上述实施例中的电热丝绕线装置，可选的，结合图1与图3所示，上述第一夹紧部件41包括夹紧套411、夹紧轴412；The first clamping member 41 includes a clamping sleeve 411 and a clamping shaft 412, as shown in FIG. 1 and FIG. 3, in addition to the electric wire winding device in the above embodiment;
上述夹紧轴412水平贯穿设置于上述转动部件43内；The clamping shaft 412 is horizontally disposed through the rotating member 43;
上述夹紧套411套设于上述夹紧轴412靠近上述导油绳的一端；The clamping sleeve 411 is sleeved on one end of the clamping shaft 412 near the oil guiding rope;
上述夹紧轴412的夹紧端4121设有开口，且上述夹紧轴412的夹紧端4121设有限位凸部，用于防止上述夹紧套411与上述夹紧轴412发生相对运动后脱落；The clamping end 4121 of the clamping shaft 412 is provided with an opening, and the clamping end 4121 of the clamping shaft 412 is provided with a limiting protrusion for preventing the clamping sleeve 411 from moving relative to the clamping shaft 412 and falling off. ;
当上述第二动力装置45带动上述第二夹紧部件42向靠近上述第一夹紧部件41的方向运动至与上述夹紧轴412的端面相抵接后，上述第二夹紧部件42推动上述夹紧轴412以及上述夹紧套411向靠近上述转动部件43的方向运动；When the second power unit 45 drives the second clamping member 42 to move toward the first clamping member 41 to abut against the end surface of the clamping shaft 412, the second clamping member 42 pushes the clip. The tightening shaft 412 and the clamping sleeve 411 move in a direction close to the rotating member 43;
当上述夹紧套411运动至与上述转动部件43相抵接后，上述夹紧套411向靠近上述夹紧端4121的方向运动，上述夹紧端4121的开口收缩，以夹紧上述导油绳。When the clamping sleeve 411 is moved to abut against the rotating member 43, the clamping sleeve 411 is moved in a direction approaching the clamping end 4121, and the opening of the clamping end 4121 is contracted to clamp the oil guiding rope.
需要说明的是，夹紧套411套设于上述夹紧轴412靠近上述导油绳的一端，该夹紧套411的表面与该夹紧轴412的表面接触，与上述夹紧轴412可相对滑 动；上述夹紧轴412的夹紧端4121设有开口，该开口具有弹性，可收缩以及舒张，上述导油绳的一端从该开口进入，以便该夹紧端4121夹紧；该夹紧端4121设有限位凸部，该限位凸部可以设置为直径比上述夹紧轴412大的夹紧端，具体实现方式此处不作限制；在该夹紧套411与该夹紧轴412发生相对运动后，该夹紧套411被该限位凸部抵住，从而防止从该夹紧轴412上脱落。It should be noted that the clamping sleeve 411 is sleeved on one end of the clamping shaft 412 near the oil guiding rope, and the surface of the clamping sleeve 411 is in contact with the surface of the clamping shaft 412, and is opposite to the clamping shaft 412. Slip The clamping end 4121 of the clamping shaft 412 is provided with an opening having elasticity, contraction and relaxation, and one end of the oil guiding rope enters from the opening so that the clamping end 4121 is clamped; the clamping end The 4121 is provided with a limiting protrusion. The limiting protrusion can be disposed as a clamping end having a larger diameter than the clamping shaft 412. The specific implementation is not limited herein; the clamping sleeve 411 is opposite to the clamping shaft 412. After the movement, the clamping sleeve 411 is abutted by the limiting projection to prevent it from coming off the clamping shaft 412.
本发明实施例中，当上述夹紧套411运动至与上述转动部件43相抵接后，上述夹紧套411向靠近上述夹紧端4121的方向运动，上述夹紧端4121的开口收缩，以夹紧上述导油绳。从而便于上述第二预设长度的电热丝缠绕在该导油绳上。In the embodiment of the present invention, after the clamping sleeve 411 is moved to abut against the rotating component 43, the clamping sleeve 411 moves in a direction close to the clamping end 4121. The opening of the clamping end 4121 is contracted to clamp Close the above oil guide rope. Thereby, the heating wire of the second preset length is wound on the oil guiding rope.
上面针对导油绳的夹紧结构对上述第一夹紧部件41作了详细描述，下面对该导油绳的夹紧结构的另一种实现方式作具体说明，可选的，结合图4与图5所示，上述第一夹紧部件41包括夹紧轴413；The above first clamping member 41 is described in detail above for the clamping structure of the oil guiding rope, and another implementation manner of the clamping structure of the oil guiding rope is specifically described below, optionally, in combination with FIG. 4 As shown in Figure 5, the first clamping member 41 includes a clamping shaft 413;
上述夹紧轴413水平贯穿设置于上述转动部件43内，上述夹紧轴413的夹紧端4131设有开口，且上述夹紧轴413的夹紧端4131设有限位凸部；The clamping shaft 413 is horizontally disposed in the rotating member 43. The clamping end 4131 of the clamping shaft 413 is provided with an opening, and the clamping end 4131 of the clamping shaft 413 is provided with a limiting protrusion;
上述转动部件43内与上述夹紧轴413的接触处设有限位槽，当上述第一动力装置44带动上述夹紧轴413向靠近上述转动部件43的方向运动至与上述限位槽的端面相抵接后，上述限位凸部受到挤压，上述夹紧端4131的开口收缩，以夹紧上述导油绳；a contact slot is formed in the contact portion of the rotating member 43 with the clamping shaft 413, and the first power unit 44 moves the clamping shaft 413 toward the rotating member 43 to abut the end surface of the limiting slot. After the connection, the limiting protrusion is pressed, and the opening of the clamping end 4131 is contracted to clamp the oil guiding rope;
当上述第一动力装置44带动上述夹紧轴413向远离上述转动部件43的方向运动至与上述限位槽的端面相分离后，上述限位凸部恢复至初始状态，上述夹紧端4131的开口张开，以松开上述导油绳。When the first power unit 44 drives the clamping shaft 413 to move away from the rotating member 43 to be separated from the end surface of the limiting slot, the limiting protrusion returns to an initial state, and the clamping end 4131 The opening is opened to loosen the above-mentioned oil guiding rope.
需要说明的是，上述夹紧轴413水平贯穿设置于上述转动部件43内，该夹紧轴413的表面与该转动部件43的表面接触，与该转动部件43可相对滑动；上述夹紧轴413的夹紧端4131设有开口，该开口具有弹性，可收缩以及舒张，上述导油绳的一端从该开口进入；该夹紧端4131设有限位凸部，该限位凸部可以设置为直径比上述夹紧轴412大的夹紧端，此处不作限制；上述转动部件43内与上述夹紧轴413的接触处设有限位槽，该限位槽的直径比该限位凸部 端面的最大直径小，当上述第一动力装置44带动上述夹紧轴413向靠近上述转动部件43的方向运动至与上述限位槽的端面相抵接后，该限位凸部受到该限位槽的挤压，使得该夹紧端4131的开口收缩，以夹紧上述导油绳；同理，在该限位凸部与该限位槽分离后，该限位凸部由于没有受到压力，经过弹性形变恢复至初始状态，使得该夹紧端4131的开口张开，以松开上述导油绳。It should be noted that the clamping shaft 413 is horizontally disposed in the rotating member 43. The surface of the clamping shaft 413 is in contact with the surface of the rotating member 43 and is slidable relative to the rotating member 43. The clamping shaft 413 is slidable. The clamping end 4131 is provided with an opening having elasticity, contraction and relaxation, and one end of the oil guiding rope enters from the opening; the clamping end 4131 is provided with a limiting convex portion, and the limiting convex portion can be set to a diameter The clamping end that is larger than the clamping shaft 412 is not limited herein; the contact portion of the rotating member 43 with the clamping shaft 413 is provided with a limiting slot, and the diameter of the limiting slot is larger than the limiting convex portion. The maximum diameter of the end surface is small. When the first power unit 44 drives the clamping shaft 413 to move toward the rotating member 43 to abut against the end surface of the limiting slot, the limiting protrusion receives the limiting slot. Extrusion, the opening of the clamping end 4131 is contracted to clamp the oil guiding rope; similarly, after the limiting convex portion is separated from the limiting groove, the limiting convex portion passes through the pressure without passing through The elastic deformation is restored to the initial state, so that the opening of the clamping end 4131 is opened to loosen the above-described oil guiding rope.
本发明实施例中，当上述第一动力装置44带动上述夹紧轴413向靠近上述转动部件43的方向运动至与上述限位槽的端面相抵接后，上述限位凸部受到挤压，上述夹紧端4131的开口收缩，以夹紧上述导油绳；当上述第一动力装置44带动上述夹紧轴413向远离上述转动部件43的方向运动至与上述限位槽的端面相分离后，上述限位凸部恢复至初始状态，上述夹紧端4131的开口张开，以松开上述导油绳。从而便于上述第二预设长度的电热丝缠绕在该导油绳上。In the embodiment of the present invention, when the first power unit 44 drives the clamping shaft 413 to move toward the rotating member 43 to abut against the end surface of the limiting slot, the limiting protrusion is pressed. The opening of the clamping end 4131 is contracted to clamp the oil guiding rope; when the first power unit 44 drives the clamping shaft 413 to move away from the rotating member 43 to be separated from the end surface of the limiting slot, The limiting protrusion is restored to the initial state, and the opening of the clamping end 4131 is opened to release the oil guiding rope. Thereby, the heating wire of the second preset length is wound on the oil guiding rope.
进一步的，如图2所示，上述绕线组件4还包括切断部件48；Further, as shown in Figure 2, the winding assembly 4 further includes a cutting member 48;
上述切断部件48与上述第二夹紧部件42连接，且位于上述导油绳的一侧，用于在上述第二预设长度的电热丝缠绕在上述导油绳上后切断上述导油绳，得到第三预设长度的缠绕有上述第二预设长度的电热丝的上述导油绳。The cutting member 48 is connected to the second clamping member 42 and located on one side of the oil guiding rope for cutting the oil guiding rope after the second predetermined length of electric heating wire is wound around the oil guiding rope. Obtaining the above-mentioned oil guiding cord of the third predetermined length of the heating wire wound with the second predetermined length.
具体的，结合图2与图6所示，上述切断部件48设置有刀具481、第一气缸482；Specifically, as shown in FIG. 2 and FIG. 6, the cutting member 48 is provided with a cutter 481 and a first cylinder 482;
上述刀具481设置于上述切断部件48靠近上述导油绳一端的端面上；The cutter 481 is disposed on an end surface of the cutting member 48 near one end of the oil guiding rope;
上述第一气缸482与上述刀具481连接，用于推动上述刀具481切断上述导油绳。The first cylinder 482 is coupled to the cutter 481 for pushing the cutter 481 to cut the oil guide cord.
进一步的，结合图1与图2所示，上述绕线组件还包括限位部件51、第二气缸52、第三气缸53；Further, as shown in FIG. 1 and FIG. 2, the winding assembly further includes a limiting member 51, a second cylinder 52, and a third cylinder 53;
上述限位部件51与上述第二夹紧部件42连接，上述第二气缸52与上述限位部件51连接，上述第三气缸53与上述第一夹紧部件41连接；The stopper member 51 is connected to the second clamp member 42, the second cylinder 52 is connected to the stopper member 51, and the third cylinder 53 is connected to the first clamp member 41;
当上述切断部件48切断上述导油绳后，上述第二气缸52带动上述限位部件51向靠近上述夹紧套411的方向运动，上述第三气缸53带动上述第一夹紧 部件41向靠近上述限位部件51的方向运动；After the cutting member 48 cuts the oil guiding rope, the second cylinder 52 drives the limiting member 51 to move in a direction close to the clamping sleeve 411, and the third cylinder 53 drives the first clamping. The member 41 moves in a direction close to the above-mentioned limiting member 51;
当上述夹紧套411的端面与上述限位部件51的端面抵接时，上述限位部件51停止运动，上述夹紧套411向远离上述夹紧端4121的方向运动，上述夹紧端4121的开口张开，以松开上述第三预设长度的缠绕有上述第二预设长度的电热丝的上述导油绳。When the end surface of the clamping sleeve 411 abuts against the end surface of the limiting member 51, the limiting member 51 stops moving, and the clamping sleeve 411 moves away from the clamping end 4121, and the clamping end 4121 The opening is opened to release the third predetermined length of the oil guiding wire wound with the second predetermined length of the heating wire.
更具体的，如图7所示，上述第二夹紧部件42包括固定块421、压紧块422、第四气缸423、推块424；More specifically, as shown in Figure 7, the second clamping member 42 includes a fixed block 421, a compression block 422, a fourth cylinder 423, a push block 424;
上述固定块421固定设置于上述导油绳的一侧；The fixing block 421 is fixedly disposed on one side of the oil guiding rope;
上述压紧块422相对上述固定块421设置于上述导油绳的另一侧；The pressing block 422 is disposed on the other side of the oil guiding rope with respect to the fixing block 421;
上述推块424与上述压紧块422嵌套连接；The push block 424 is nested and connected to the pressing block 422;
上述第四气缸423与上述推块424连接，用于推动上述推块424运动，以使上述推块424推动上述压紧块422压紧上述导油绳。The fourth cylinder 423 is coupled to the push block 424 for pushing the push block 424 to move, so that the push block 424 pushes the pressing block 422 to press the oil guide rope.
更具体的，如图8所示，上述转动部件43包括旋转板431、转轴432；More specifically, as shown in Figure 8, the rotating member 43 includes a rotating plate 431, a rotating shaft 432;
上述旋转板431贯穿设置于上述夹紧轴412的外周面，上述旋转板431的端面与上述夹紧套411的端面相对；The rotating plate 431 is inserted through an outer circumferential surface of the clamping shaft 412, and an end surface of the rotating plate 431 is opposite to an end surface of the clamping sleeve 411;
上述转轴432与上述旋转板431连接。The rotating shaft 432 is connected to the rotating plate 431.
更具体的，如图9所示，上述第四夹紧部件47包括连接轴471、张紧装置472、拉钩473；More specifically, as shown in Figure 9, the fourth clamping member 47 includes a connecting shaft 471, a tensioning device 472, a hook 473;
上述连接轴471一端与上述旋转板431横向固定连接；One end of the connecting shaft 471 is fixedly connected to the rotating plate 431 in a lateral direction;
上述张紧装置472连接于上述连接轴471的另一端，用于使上述第二预设长度的电热丝处于张紧状态；The tensioning device 472 is connected to the other end of the connecting shaft 471 for causing the second preset length of the heating wire to be in a tension state;
上述拉钩473与上述张紧装置472相连，用于夹紧与上述第二预设长度的电热丝的另一端相连的上述第一预设长度的电子线。The pull hook 473 is connected to the tensioning device 472 for clamping the first predetermined length of the electronic wire connected to the other end of the second predetermined length of the heating wire.
更具体的，如图2所示，上述第一动力装置44包括带轮441、第一电机442；More specifically, as shown in FIG. 2, the first power unit 44 includes a pulley 441, a first motor 442;
上述带轮441与上述转轴432传动连接；The pulley 441 is drivingly connected to the rotating shaft 432;
上述第一电机442与上述带轮441连接，用于带动上述带轮441转动，以 使上述转轴432带动上述旋转板431旋转。The first motor 442 is coupled to the pulley 441 for driving the pulley 441 to rotate. The rotating shaft 432 is caused to rotate the rotating plate 431.
更具体的，如图10所示，上述第三夹紧部件46包括夹紧件461、第五气缸462；More specifically, as shown in Figure 10, the third clamping member 46 includes a clamping member 461, a fifth cylinder 462;
上述第五气缸462与上述夹紧件461连接，用于带动上述夹紧件461夹紧与上述第二预设长度的电热丝的一端相连的上述第一预设长度的电子线。The fifth cylinder 462 is coupled to the clamping member 461 for driving the clamping member 461 to clamp the first predetermined length of the electronic wire connected to one end of the second predetermined length of the heating wire.
更具体的，结合图1与图2所示，上述第二动力装置45包括丝杆机构451、联轴器452、第二电机453；More specifically, in conjunction with FIG. 1 and FIG. 2, the second power unit 45 includes a screw mechanism 451, a coupling 452, and a second motor 453;
上述丝杆机构451与上述第二夹紧部件42连接；The screw mechanism 451 is connected to the second clamping member 42;
上述联轴器452与上述丝杆机构451连接；The coupling 452 is coupled to the screw mechanism 451;
上述第二电机453与上述联轴器452连接，用于带动上述联轴器452以及上述丝杆机构451转动，以使上述丝杆机构451带动上述第二夹紧部件42向远离或靠近上述第一夹紧部件41的方向运动。The second motor 453 is coupled to the coupling 452 for driving the coupling 452 and the screw mechanism 451 to rotate, so that the screw mechanism 451 drives the second clamping member 42 away from or close to the first The direction of movement of a clamping member 41.
更具体的，如图11所示，上述连接组件3设置有铆接机31、送线管32及气流源33；More specifically, as shown in Figure 11, the connection assembly 3 is provided with a riveting machine 31, a wire duct 32 and a gas source 33;
上述铆接机31用于将上述第一预设长度的电子线分别与上述第二预设长度的电热丝的两端进行铆接；The riveting machine 31 is configured to rive the first predetermined length of the electronic wires with the second predetermined length of the electric heating wire;
上述送线管32的一端固定设置于上述铆接机31的铆接处，用于将上述第一预设长度的电子线输送至上述铆接处；One end of the wire feeding tube 32 is fixedly disposed at the riveting portion of the riveting machine 31 for conveying the first predetermined length of the electronic wire to the riveting portion;
上述送线管32另一端设置有上述气流源33，上述气流源33用于将上述第一预设长度的电子线从上述送线管32吹至上述铆接处。The other end of the wire feeder 32 is provided with the airflow source 33, and the airflow source 33 is for blowing the first predetermined length of the electron beam from the wire feeder 32 to the riveting portion.
进一步的，上述装置还固定设置有滚筒，用于将上述第一预设长度的电子线分别与上述第二预设长度的电热丝的两端相连的连接端子传送至上述连接组件3。Further, the device is further fixedly provided with a roller for transmitting the connection terminals of the first predetermined length of the electronic wires to the two ends of the second preset length of the heating wires to the connection assembly 3.
为便于更好的实施本发明实施例的电热丝绕线装置，下面还提供用于配合该电热丝绕线装置的电热丝组件的制造方法。In order to facilitate the better implementation of the electric wire winding device of the embodiment of the present invention, a method of manufacturing the electric heating wire assembly for fitting the electric heating wire winding device is also provided below.
请参阅图12，本发明实施例中电热丝组件的制造方法的一个实施例包括：Referring to FIG. 12, an embodiment of a method for manufacturing a heating wire assembly according to an embodiment of the present invention includes:
1201、将第一预设长度的电子线分别与第二预设长度的电热丝的两端相 连；1201. The first preset length of the electronic wire is respectively connected to the two ends of the second preset length of the heating wire even;
1202、分别将与上述第二预设长度的电热丝的两端相连的上述第一预设长度的电子线夹紧；1202, respectively clamping the first predetermined length of the electronic wire connected to the two ends of the second preset length of the heating wire;
1203、带动预先夹紧的导油绳以及与上述第二预设长度的电热丝的一端相连的上述第一预设长度的电子线沿上述导油绳的轴向运动，并带动与上述第二预设长度的电热丝的另一端相连的上述第一预设长度的电子线绕上述导油绳旋转，以使上述第二预设长度的电热丝缠绕在上述导油绳上；1203, driving the pre-clamped oil guiding rope and the first predetermined length of the electronic wire connected to one end of the second preset length of the heating wire to move along the axial direction of the oil guiding rope, and driving the second The first predetermined length of the electronic wire connected to the other end of the preset length of the heating wire is rotated around the oil guiding rope so that the second predetermined length of the heating wire is wound on the oil guiding rope;
1204、切断上述导油绳，得到电热丝组件，上述电热丝组件为第三预设长度的缠绕有上述第二预设长度的电热丝的上述导油绳。1204. Cutting the oil guiding rope to obtain a heating wire assembly, wherein the heating wire assembly is a third preset length of the oil guiding wire wrapped with the second predetermined length of heating wire.
需要说明的是，上述电热丝组件包括上述电热丝及上述导油绳。It should be noted that the electric heating wire assembly includes the electric heating wire and the oil guiding wire.
本发明实施例中，通过带动预先夹紧的导油绳以及与上述第二预设长度的电热丝的一端相连的上述第一预设长度的电子线沿上述导油绳的轴向运动，并带动与上述第二预设长度的电热丝的另一端相连的上述第一预设长度的电子线绕上述导油绳旋转，以使上述第二预设长度的电热丝缠绕在上述导油绳上，通过切断上述导油绳，得到电热丝组件。因此，本发明不仅提高了工作效率，而且能准确的控制电热丝缠绕的长度以保证电子烟产品的质量及使用寿命。In the embodiment of the present invention, the pre-clamped oil guiding rope and the first predetermined length of the electronic wire connected to one end of the second preset length electric heating wire are moved along the axial direction of the oil guiding rope, and Driving the first predetermined length of the electronic wire connected to the other end of the second predetermined length of the heating wire to rotate around the oil guiding rope, so that the second predetermined length of the heating wire is wound on the oil guiding rope The electric heating wire assembly is obtained by cutting off the above-mentioned oil guiding rope. Therefore, the invention not only improves the working efficiency, but also accurately controls the length of the heating wire winding to ensure the quality and service life of the electronic cigarette product.
请参阅图13，本发明实施例中电热丝组件的制造方法的另一实施例包括：Referring to FIG. 13, another embodiment of a method for manufacturing a heating wire assembly according to an embodiment of the present invention includes:
1301、将第一预设长度的电子线分别与第二预设长度的电热丝的两端相连；1301. The first preset length of the electronic wires are respectively connected to the two ends of the second preset length of the heating wire;
1302、分别将与上述第二预设长度的电热丝的两端相连的上述第一预设长度的电子线夹紧；1302, respectively clamping the first predetermined length of the electronic wire connected to the two ends of the second preset length of the heating wire;
1303、带动预先夹紧的导油绳以及与上述第二预设长度的电热丝的一端相连的上述第一预设长度的电子线沿上述导油绳的轴向运动，并带动与上述第二预设长度的电热丝的另一端相连的上述第一预设长度的电子线绕上述导油绳旋转，以使上述第二预设长度的电热丝缠绕在上述导油绳上；1303, driving the pre-clamped oil guiding rope and the first predetermined length of the electronic wire connected to one end of the second preset length of the heating wire to move along the axial direction of the oil guiding rope, and driving the second The first predetermined length of the electronic wire connected to the other end of the preset length of the heating wire is rotated around the oil guiding rope so that the second predetermined length of the heating wire is wound on the oil guiding rope;
1304、切断上述导油绳，得到电热丝组件，上述电热丝组件为第三预设长度的缠绕有上述第二预设长度的电热丝的上述导油绳； 1304, cutting the oil guiding rope to obtain a heating wire assembly, wherein the heating wire assembly is a third preset length of the oil guiding wire wrapped with the second predetermined length of heating wire;
1305、松开上述导油绳，将上述电热丝组件运送至预定位置。1305. Loosen the oil guiding rope and transport the heating wire assembly to a predetermined position.
本发明实施例中，在切断上述导油绳，得到电热丝组件后，松开上述导油绳，将上述电热丝组件运送至预定位置，以便于使用。In the embodiment of the present invention, after the oil guiding wire is cut to obtain the heating wire assembly, the oil guiding wire is loosened, and the heating wire assembly is transported to a predetermined position for use.
以上实施例仅用以说明本发明的技术方案，而非对其限制；尽管参照前述实施例对本发明进行了详细的说明，本领域的普通技术人员应当理解：其依然可以对前述各实施例所记载的技术方案进行修改，或者对其中部分技术特征进行等同替换；而这些修改或者替换，并不使相应技术方案的本质脱离本发明各实施例技术方案的精神和范围。 The above embodiments are only used to illustrate the technical solutions of the present invention, and are not intended to be limiting; although the present invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that The technical solutions are described as being modified, or equivalent to some of the technical features, and the modifications and substitutions do not depart from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims (16)

  1. 一种电热丝绕线装置，其特征在于，包括：连接组件和绕线组件；An electric heating wire winding device, comprising: a connecting component and a winding assembly;
    所述连接组件用于将第一预设长度的电子线分别与第二预设长度的电热丝的两端相连；The connecting component is configured to connect the first preset length of the electronic wires to the two ends of the second preset length of the heating wire;
    所述绕线组件包括：第一夹紧部件、第二夹紧部件、转动部件、第一动力装置、第二动力装置、第三夹紧部件、第四夹紧部件；The winding assembly includes: a first clamping member, a second clamping member, a rotating member, a first power device, a second power device, a third clamping member, and a fourth clamping member;
    所述第一夹紧部件与所述第二夹紧部件相对设置，用于分别夹紧导油绳的两端；所述转动部件与所述第一夹紧部件相连，所述第一动力装置与所述转动部件传动连接，所述第二动力装置与所述第二夹紧部件传动连接；The first clamping member is disposed opposite to the second clamping member for clamping the two ends of the oil guiding rope respectively; the rotating member is connected to the first clamping member, the first power device Connected to the rotating component, the second power device is drivingly connected to the second clamping component;
    所述第三夹紧部件设置于所述第二夹紧部件上，且面对所述第一夹紧部件，用于夹紧与所述第二预设长度的电热丝的一端相连的所述第一预设长度的电子线；所述第四夹紧部件与所述转动部件连接，用于夹紧与所述第二预设长度的电热丝的另一端相连的所述第一预设长度的电子线；The third clamping member is disposed on the second clamping member and faces the first clamping member for clamping the end of the second predetermined length of the heating wire a first predetermined length of the electronic wire; the fourth clamping member being coupled to the rotating member for clamping the first predetermined length connected to the other end of the second predetermined length of the heating wire Electronic line
    所述第二动力装置用于带动所述第二夹紧部件向远离所述第一夹紧部件的方向运动，以使所述导油绳和与所述第二预设长度的电热丝相连的一端的所述第一预设长度的电子线向远离所述第一夹紧部件的方向运动；The second power device is configured to drive the second clamping member to move away from the first clamping member to connect the oil guiding rope and the second preset length of heating wire The first predetermined length of the electron line at one end moves in a direction away from the first clamping member;
    所述第一动力装置用于带动所述转动部件以及所述第四夹紧部件绕所述导油绳旋转，以使所述第二预设长度的电热丝缠绕在所述导油绳上。The first power device is configured to drive the rotating component and the fourth clamping component to rotate around the oil guiding rope, so that the second preset length of heating wire is wound on the oil guiding rope.
  2. 根据权利要求1所述的电热丝绕线装置，其特征在于，所述第一夹紧部件包括夹紧套、夹紧轴；The electric heating wire winding device according to claim 1, wherein the first clamping member comprises a clamping sleeve and a clamping shaft;
    所述夹紧轴水平贯穿设置于所述转动部件内；The clamping shaft is horizontally disposed through the rotating component;
    所述夹紧套套设于所述夹紧轴靠近所述导油绳的一端；The clamping sleeve is disposed at an end of the clamping shaft adjacent to the oil guiding rope;
    所述夹紧轴的夹紧端设有开口，且所述夹紧轴的夹紧端设有限位凸部，用于防止所述夹紧套与所述夹紧轴发生相对运动后脱落；The clamping end of the clamping shaft is provided with an opening, and the clamping end of the clamping shaft is provided with a limiting protrusion for preventing the clamping sleeve from falling off after the relative movement of the clamping sleeve;
    当所述第二动力装置带动所述第二夹紧部件向靠近所述第一夹紧部件的方向运动至与所述夹紧轴的端面相抵接后，所述第二夹紧部件推动所述夹紧轴以及所述夹紧套向靠近所述转动部件的方向运动； After the second power unit drives the second clamping member to move toward the first clamping member to abut against the end surface of the clamping shaft, the second clamping member pushes the a clamping shaft and the clamping sleeve move in a direction close to the rotating member;
    当所述夹紧套运动至与所述转动部件相抵接后，所述夹紧套向靠近所述夹紧端的方向运动，所述夹紧端的开口收缩，以夹紧所述导油绳。After the clamping sleeve is moved to abut against the rotating member, the clamping sleeve moves in a direction close to the clamping end, and the opening of the clamping end is contracted to clamp the oil guiding rope.
  3. 根据权利要求1所述的电热丝绕线装置，其特征在于，所述第一夹紧部件包括夹紧轴；The electric heating wire winding device according to claim 1, wherein said first clamping member comprises a clamping shaft;
    所述夹紧轴水平贯穿设置于所述转动部件内，所述夹紧轴的夹紧端设有开口，且所述夹紧轴的夹紧端设有限位凸部；The clamping shaft is horizontally disposed in the rotating component, the clamping end of the clamping shaft is provided with an opening, and the clamping end of the clamping shaft is provided with a limiting convex portion;
    所述转动部件内与所述夹紧轴的接触处设有限位槽，当所述第一动力装置带动所述夹紧轴向靠近所述转动部件的方向运动至与所述限位槽的端面相抵接后，所述限位凸部受到挤压，所述夹紧端的开口收缩，以夹紧所述导油绳；a contact slot is formed in the contact portion of the rotating component with the clamping shaft, and the first power device drives the clamping axial direction to move toward the rotating component to the end surface of the limiting slot After the abutment, the limiting protrusion is pressed, and the opening of the clamping end is contracted to clamp the oil guiding rope;
    当所述第一动力装置带动所述夹紧轴向远离所述转动部件的方向运动至与所述限位槽的端面相分离后，所述限位凸部恢复至初始状态，所述夹紧端的开口张开，以松开所述导油绳。When the first power device moves the clamping axial direction away from the rotating member to be separated from the end surface of the limiting slot, the limiting protrusion returns to an initial state, the clamping The opening of the end is opened to release the oil guiding rope.
  4. 根据权利要求2所述的电热丝绕线装置，其特征在于，所述绕线组件还包括切断部件；The electric heating wire winding device according to claim 2, wherein the winding assembly further comprises a cutting member;
    所述切断部件与所述第二夹紧部件连接，且位于所述导油绳的一侧，用于在所述第二预设长度的电热丝缠绕在所述导油绳上后切断所述导油绳，得到第三预设长度的缠绕有所述第二预设长度的电热丝的所述导油绳。The cutting member is connected to the second clamping member and is located at one side of the oil guiding rope for cutting the electric wire after the second predetermined length is wound on the oil guiding rope The oil guiding rope obtains the oil guiding rope of the third predetermined length of the heating wire wound with the second predetermined length.
  5. 根据权利要求4所述的电热丝绕线装置，其特征在于，所述切断部件设置有刀具、第一气缸；The electric heating wire winding device according to claim 4, wherein the cutting member is provided with a cutter and a first cylinder;
    所述刀具设置于所述切断部件靠近所述导油绳一端的端面上；The cutter is disposed on an end surface of the cutting member near one end of the oil guiding rope;
    所述第一气缸与所述刀具连接，用于推动所述刀具切断所述导油绳。The first cylinder is coupled to the cutter for urging the cutter to cut the oil guiding rope.
  6. 根据权利要求4或5所述的电热丝绕线装置，其特征在于，所述绕线组件还包括限位部件、第二气缸、第三气缸；The electric wire winding device according to claim 4 or 5, wherein the winding assembly further comprises a limiting member, a second cylinder, and a third cylinder;
    所述限位部件与所述第二夹紧部件连接，所述第二气缸与所述限位部件连接，所述第三气缸与所述第一夹紧部件连接；The limiting member is coupled to the second clamping member, the second cylinder is coupled to the limiting member, and the third cylinder is coupled to the first clamping member;
    当所述切断部件切断所述导油绳后，所述第二气缸带动所述限位部件向靠近所述夹紧套的方向运动，所述第三气缸带动所述第一夹紧部件向靠近所述限 位部件的方向运动；After the cutting member cuts off the oil guiding rope, the second cylinder drives the limiting member to move toward a direction close to the clamping sleeve, and the third cylinder drives the first clamping member to approach The limit Directional movement of the component;
    当所述夹紧套的端面与所述限位部件的端面抵接时，所述限位部件停止运动，所述夹紧套向远离所述夹紧端的方向运动，所述夹紧端的开口张开，以松开所述第三预设长度的缠绕有所述第二预设长度的电热丝的所述导油绳。When the end surface of the clamping sleeve abuts against the end surface of the limiting member, the limiting member stops moving, the clamping sleeve moves in a direction away from the clamping end, and the opening of the clamping end Opening to release the third preset length of the oil guiding wire wound with the second predetermined length of heating wire.
  7. 根据权利要求1至5任一项所述的电热丝绕线装置，其特征在于，所述第二夹紧部件包括固定块、压紧块、第四气缸、推块；The electric heating wire winding device according to any one of claims 1 to 5, wherein the second clamping member comprises a fixing block, a pressing block, a fourth cylinder, and a pushing block;
    所述固定块固定设置于所述导油绳的一侧；The fixing block is fixedly disposed on one side of the oil guiding rope;
    所述压紧块相对所述固定块设置于所述导油绳的另一侧；The pressing block is disposed on the other side of the oil guiding rope with respect to the fixing block;
    所述推块与所述压紧块嵌套连接；The push block is nested with the pressing block;
    所述第四气缸与所述推块连接，用于推动所述推块运动，以使所述推块推动所述压紧块压紧所述导油绳。The fourth cylinder is coupled to the push block for pushing the push block to move the push block to push the compression block against the oil guide rope.
  8. 根据权利要求2或4所述的电热丝绕线装置，其特征在于，所述转动部件包括旋转板、转轴；The electric heating wire winding device according to claim 2 or 4, wherein the rotating member comprises a rotating plate and a rotating shaft;
    所述旋转板贯穿设置于所述夹紧轴的外周面，所述旋转板的端面与所述夹紧套的端面相对；The rotating plate is disposed through an outer peripheral surface of the clamping shaft, and an end surface of the rotating plate is opposite to an end surface of the clamping sleeve;
    所述转轴与所述旋转板连接。The rotating shaft is coupled to the rotating plate.
  9. 根据权利要求8所述的电热丝绕线装置，其特征在于，所述第四夹紧部件包括连接轴、张紧装置、拉钩；The electric heating wire winding device according to claim 8, wherein the fourth clamping member comprises a connecting shaft, a tensioning device, and a hook;
    所述连接轴一端与所述旋转板横向固定连接；One end of the connecting shaft is fixedly connected to the rotating plate;
    所述张紧装置连接于所述连接轴的另一端，用于使所述第二预设长度的电热丝处于张紧状态；The tensioning device is connected to the other end of the connecting shaft for causing the second preset length of the heating wire to be in a tension state;
    所述拉钩与所述张紧装置相连，用于夹紧与所述第二预设长度的电热丝的另一端相连的所述第一预设长度的电子线。The pull hook is connected to the tensioning device for clamping the first predetermined length of electronic wires connected to the other end of the second preset length of heating wire.
  10. 根据权利要求8所述的电热丝绕线装置，其特征在于，所述第一动力装置包括带轮、第一电机；The electric heating wire winding device according to claim 8, wherein the first power device comprises a pulley, a first motor;
    所述带轮与所述转轴传动连接；The pulley is drivingly connected to the rotating shaft;
    所述第一电机与所述带轮连接，用于带动所述带轮转动，以使所述转轴带 动所述旋转板旋转。The first motor is coupled to the pulley for driving the pulley to rotate the shaft The rotating plate is rotated.
  11. 根据权利要求1至5任一项所述的电热丝绕线装置，其特征在于，所述第三夹紧部件包括夹紧件、第五气缸；The electric heating wire winding device according to any one of claims 1 to 5, wherein the third clamping member comprises a clamping member and a fifth cylinder;
    所述第五气缸与所述夹紧件连接，用于带动所述夹紧件夹紧与所述第二预设长度的电热丝的一端相连的所述第一预设长度的电子线。The fifth cylinder is connected to the clamping member for driving the clamping member to clamp the first predetermined length of electronic wires connected to one end of the second preset length of heating wire.
  12. 根据权利要求1至5任一项所述的电热丝绕线装置，其特征在于，所述第二动力装置包括丝杆机构、联轴器、第二电机；The electric heating wire winding device according to any one of claims 1 to 5, wherein the second power device comprises a screw mechanism, a coupling, and a second motor;
    所述丝杆机构与所述第二夹紧部件连接；The screw mechanism is coupled to the second clamping member;
    所述联轴器与所述丝杆机构连接；The coupling is connected to the screw mechanism;
    所述第二电机与所述联轴器连接，用于带动所述联轴器以及所述丝杆机构转动，以使所述丝杆机构带动所述第二夹紧部件向远离或靠近所述第一夹紧部件的方向运动。The second motor is coupled to the coupling for driving the coupling and the screw mechanism to rotate, so that the screw mechanism drives the second clamping member away from or near the The direction of movement of the first clamping member.
  13. 根据权利要求1至5任一项所述的电热丝绕线装置，其特征在于，所述连接组件设置有铆接机、送线管及气流源；The electric heating wire winding device according to any one of claims 1 to 5, wherein the connecting component is provided with a riveting machine, a wire feeding pipe and a gas source;
    所述铆接机用于将所述第一预设长度的电子线分别与所述第二预设长度的电热丝的两端进行铆接；The riveting machine is configured to rive the first predetermined length of the electronic wire with the second predetermined length of the electric heating wire;
    所述送线管的一端固定设置于所述铆接机的铆接处，用于将所述第一预设长度的电子线输送至所述铆接处；One end of the wire feeding tube is fixedly disposed at a riveting portion of the riveting machine for conveying the first preset length of electron wires to the riveting portion;
    所述送线管另一端设置有所述气流源，所述气流源用于将所述第一预设长度的电子线从所述送线管吹至所述铆接处。The other end of the wire feeding tube is provided with the airflow source, and the airflow source is used to blow the first preset length of electronic wires from the wire feeding pipe to the riveting point.
  14. 根据权利要求1至5任一项所述的电热丝绕线装置，其特征在于，所述装置还固定设置有滚筒，用于将所述第一预设长度的电子线分别与所述第二预设长度的电热丝的两端相连的连接端子传送至所述连接组件。The electric heating wire winding device according to any one of claims 1 to 5, wherein the device is further fixedly provided with a drum for respectively respectively connecting the first predetermined length of the electronic wires with the second A connection terminal connected to both ends of the preset length of the heating wire is transmitted to the connection assembly.
  15. 一种电热丝组件的制造方法，其特征在于，包括：A method of manufacturing a heating wire assembly, comprising:
    将第一预设长度的电子线分别与第二预设长度的电热丝的两端相连；Connecting the first preset length of the electronic wires to the two ends of the second preset length of the heating wire;
    分别将与所述第二预设长度的电热丝的两端相连的所述第一预设长度的电子线夹紧； Securing the first predetermined length of electronic wires connected to both ends of the second preset length of heating wires;
    带动预先夹紧的导油绳以及与所述第二预设长度的电热丝的一端相连的所述第一预设长度的电子线沿所述导油绳的轴向运动，并带动与所述第二预设长度的电热丝的另一端相连的所述第一预设长度的电子线绕所述导油绳旋转，以使所述第二预设长度的电热丝缠绕在所述导油绳上；Driving the pre-clamped oil guiding rope and the first predetermined length of the electronic wire connected to one end of the second preset length of heating wire along the axial direction of the oil guiding rope, and driving The first predetermined length of the electronic wire connected to the other end of the second predetermined length of the heating wire is rotated around the oil guiding rope so that the second predetermined length of heating wire is wound around the oil guiding rope on;
    切断所述导油绳，得到电热丝组件，所述电热丝组件为第三预设长度的缠绕有所述第二预设长度的电热丝的所述导油绳。The oil guiding wire is cut to obtain a heating wire assembly, and the heating wire assembly is a third predetermined length of the oil guiding wire wound with the second predetermined length of heating wire.
  16. 根据权利要求15所述的电热丝组件的制造方法，其特征在于，所述切断所述导油绳后还包括：The method of manufacturing the electric heating wire assembly according to claim 15, wherein the cutting the oil guiding rope further comprises:
    松开所述导油绳，将所述电热丝组件运送至预定位置。 The oil guiding wire is loosened to transport the heating wire assembly to a predetermined position.
PCT/CN2014/090004 2014-10-31 2014-10-31 Electric heating wire winding apparatus and manufacturing method for electric heating wire component WO2016065605A1 (en)

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