CN107628297B - Tape winding length adjustable mechanism and method thereof - Google Patents

Tape winding length adjustable mechanism and method thereof Download PDF

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Publication number
CN107628297B
CN107628297B CN201710666167.5A CN201710666167A CN107628297B CN 107628297 B CN107628297 B CN 107628297B CN 201710666167 A CN201710666167 A CN 201710666167A CN 107628297 B CN107628297 B CN 107628297B
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adhesive tape
tape
wheel
rubber coating
encapsulation
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CN107628297A (en
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陈能才
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Zhuji Canu Automation Equipment Co ltd
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Zhuji Canu Automation Equipment Co ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/82Recycling of waste of electrical or electronic equipment [WEEE]

Abstract

The invention discloses a tape winding length adjustable mechanism and a method thereof, and belongs to the field of automatic equipment. The mechanism comprises an encapsulation wheel driven by an external driving mechanism to rotate, wherein an opening groove extending to the encapsulation position of the encapsulation wheel is formed in the encapsulation wheel, and an adhesive tape compacting structure for enabling an adhesive tape to be attached to and clad on the surface of a wire harness is arranged in the opening groove; one side of the rubber coating wheel is provided with a cutting device for cutting off the adhesive tape, and the adhesive tape enters the open slot after passing through a notch of the cutting device under the traction of the wire harness to be wound; a supporting piece is arranged on one side of the adhesive tape between the cutting device and the inlet of the open slot; after the rubber coating wheel rotates and drives the rubber belt to move for a certain distance, one section of the rubber belt is abutted against the supporting piece, and in the continuous rotation process of the rubber coating wheel, the rubber belt is stretched and rolled onto the outer surface of the rubber coating wheel between the open slot and the supporting piece. The invention well realizes the function of adjusting the length of the adhesive tape by adding simple mechanism parts and changing the original operation process on the original conventional encapsulation equipment.

Description

Tape winding length adjustable mechanism and method thereof
Technical Field
The invention belongs to the field of automatic equipment, and particularly relates to a tape winding length adjustable mechanism and a tape winding length adjustable method.
Background
In the wire harness production field, the wire harness ultrasonic welding spot is often required to be wrapped with adhesive tape to play a role in insulation and protection. Alternatively, it is sometimes necessary to first tape the multiple strands during the manufacturing process. For example, in the process of twisting the twisted wire, in order to avoid the re-loosening of the twisted wire in the subsequent assembly process, the twisted wire needs to be fixed by strapping tapes at two ends after twisting. The length of the adhesive tape wound by the automatic adhesive tape wrapping equipment used in the current wire harness processing field is fixed, and the winding number of turns of the adhesive tape is not adjustable. In practical production applications, however, only serializing the equipment is used to meet the requirement for the adjustable number of turns of the adhesive tape. In popular terms, the wire diameter of the wire harness is the same, large-sized equipment with more turns is used, and corresponding small-sized equipment with less turns is used. However, the wire bundles in practical application are various, the number of turns of the adhesive tape is also various, and the requirement of various adhesive tape lengths cannot be met by setting excessive equipment models. Moreover, excessive equipment models can bring excessive equipment cost to manufacturers and also cause inconvenience in operation.
The actual wire harness adhesive tape winding process is that the part of the wire harness, which needs to be wound with the adhesive tape, is firstly adhered with the head part of the adhesive tape for pre-wrapping, then the wire harness is manually (or by a mechanism) sent to the wrapping position (the position for wrapping the wire harness in the wrapping wheel, which is generally the center position of rotation of the wrapping wheel) in the wrapping wheel opening wrapping groove, and the adhesive tape for wrapping is also carried into the wrapping groove together under the driving of the wire harness. At this time, the adhesive tape cutting mechanism cuts off the adhesive tape, and the adhesive tape is coated on the surface of the wire harness by rotating the rubber coating wheel. As shown in fig. 4, since the distance between the cutting blade and the encapsulation position in the encapsulation wheel in the tape cutting mechanism is fixed (dimension a in fig. 4), the length of the tape cut during this process is also fixed. At present, some technical schemes of tape wrapping and winding equipment can realize the adjustable length of the tape, but the adjustable length of the equipment is realized by adding a set of complex positioning mechanism and realizing the purpose of adjustable length by controlling the cutting time of the tape, and the realization mode is as follows: the tape is cut off in advance by the positioning mechanism which is stopped slightly at the middle position according to the set value (the dimension B in figure 5) in the running process of the wire harness, and then the wire harness is sent to the encapsulation position in the encapsulation groove by the mechanism (the dimension B in figure 6) so as to realize the adjustable length of the tape. However, the tape length adjustment range of such devices is not very large, and generally only applicable to automatic line-feeding, wrapping and winding devices, because the tape cutting timing needs a very good engagement between the mechanisms. On the semi-automatic winding equipment that needs manual line feeding, it is difficult to realize similar tape length adjustable function. Therefore, it is necessary to design an economical and convenient tape winding length adjustable mechanism for a binding and winding device of a wire harness, particularly a manual or semi-automatic winding device.
Disclosure of Invention
The invention aims to solve the problems that the winding length of the adhesive tape is not adjustable or a complex positioning mechanism is needed to be relied on in the prior art, and provides the mechanism for adjusting the winding length of the adhesive tape, so that the function of adjusting the length of the adhesive tape in a large span range is realized.
The invention realizes the function of adjusting the length of the adhesive tape in the process of encapsulation by adding a simple mechanism and changing the cutting time of the original adhesive tape; meanwhile, compared with the adjustment range of a conventional complex positioning mechanism, the adjustment range of the length of the adhesive tape is greatly increased. The specific technical scheme adopted by the invention is as follows:
the tape winding length adjustable mechanism comprises an encapsulation wheel driven by an external driving mechanism to rotate, an opening groove extending to the encapsulation position of the encapsulation wheel is formed in the encapsulation wheel, and a tape compacting structure for enabling the tape to be attached to and coated on the surface of the wire harness is arranged in the opening groove; one side of the rubber coating wheel is provided with a cutting device for cutting off the adhesive tape, and the adhesive tape enters the open slot after passing through a notch of the cutting device under the traction of the wire harness to be wound; a supporting piece is arranged on one side of the adhesive tape between the cutting device and the inlet of the open slot; after the rubber coating wheel rotates and drives the rubber belt to move for a certain distance, one section of the rubber belt is abutted against the supporting piece, and in the continuous rotation process of the rubber coating wheel, the rubber belt is stretched and rolled onto the outer surface of the rubber coating wheel between the open slot and the supporting piece.
The rubber coating wheel in the prior art is only responsible for coating the fixed-length sheared adhesive tape on the surface of the wire harness, and in the technical scheme of the invention, the rubber coating wheel participates in the length adjusting link of the adhesive tape, specifically: after the wire bundles reach the rubber coating position of the rubber coating groove in the rubber coating wheel, the rubber coating wheel rotates to pass through a certain angle position according to the rubber coating direction, the rubber belt is abutted against the supporting piece, and a section of rubber belt stretching section is formed between the contact point of the rubber coating wheel and the rubber belt and between the contact point of the supporting piece and the rubber belt under the limiting effect of the supporting piece. After the rubber coating wheel continues to rotate, the adhesive tape which is not cut off is driven by the rubber coating wheel, the adhesive tape stretching section is stretched and rolled onto the outer surface of the rubber coating wheel between the opening groove and the supporting piece, and the increased length of the adhesive tape stretching section and the rotating angle of the rubber coating wheel are approximately in linear relation. The outer surface of the rubber coating wheel between the open slot and the supporting piece takes the outer surface of the rubber coating wheel closest to the supporting piece as a starting point, the contact point of the open slot and the adhesive tape is a terminal point, and the outer surface of the rubber coating wheel between the two points; which substantially coincides with the rotational path that the contact point of the open slot and the adhesive tape passes through during rotation. Of course, not all of the tape is attached to the outer surface of the taping wheel here, allowing a portion of the tape to be located in the space between the taping wheel and the support. When the stretching of the adhesive tape reaches a preset length, the adhesive tape is sheared by the cutting device, the length of the adhesive tape is adjusted, and finally the encapsulation process is started.
In the present invention, the open groove means a groove body extending from the surface of the encapsulation wheel toward the inside thereof. In addition, the tape pressing structure may be any structure capable of providing a coating force and an adhesive force of the tape to the surface of the wire harness and restricting the position of the wire harness during winding of the tape. The tape holding structure may be an integral part of the open slot in the encapsulation wheel or may be a separate part.
As a preferable scheme, the adhesive tape pressing structure is one or more of a shrapnel, a pressing block or a flexible spring. Tape compression structures typically require pressure to be applied from at least two faces to the tape and the harness.
As a preferable scheme, the smooth surface of the adhesive tape is contacted with the rubber coating wheel in the process that the adhesive tape is pushed by the rubber coating wheel, and the adhesive surface of the adhesive tape is contacted with the supporting piece. The mode can prevent the adhesive surface of the adhesive tape from being adhered to the rubber coating wheel, so that the rubber coating process is continuously and smoothly carried out.
Preferably, the cutting device includes two blades with opposite blade parts, and the adhesive tape is cut when the blade parts of the two blades are combined. The cutting device of the present invention is not limited to a blade, but may take the form of other cutting devices, such as air knives, which are not blades, but metal blades are the most economical implementation in view of cost.
A further improvement scheme based on the scheme is as follows: the adhesive tape is abutted against the supporting member and the cutting device is in a non-cutting state, and the adhesive tape is not contacted with the edge part of the blade. This prevents the tape from being accidentally cut by the blade before it is stretched to the target length.
The supporting piece has the function of limiting the free movement of the adhesive tape passing through the position of the supporting piece, so that the adhesive tape can only slide and stretch by taking the contact position of the adhesive tape and the supporting piece as a base point. The support may be of different realisations, provided that it is capable of performing the above-mentioned limiting action.
As a preferable scheme, the supporting piece is a supporting rod which is arranged in parallel with the adhesive tape.
Preferably, the side of the support member contacting the adhesive tape is knurled. Since the adhesive side of the tape will be in contact with the support, the knurling reduces the contact area with the adhesive side of the tape, thereby reducing the force required to disengage the tape.
As a preferable scheme, the supporting piece can circumferentially rotate under the driving of the adhesive tape. The mode can reduce the sliding friction force between the adhesive tape and the supporting piece, so that the adhesive tape can be stretched smoothly.
As a preferred option, the distance between the encapsulation position of the wire harness in the encapsulation wheel and the cutting device is the minimum value of the tape length adjustment range. In general, where the spatial arrangement of the mechanism permits, the minimum value inherent in this design should be as small as possible, and the final adjustable range of tape length will be greater.
Another object of the present invention is to provide a method for adjusting a winding length of an adhesive tape using any of the above mechanisms, specifically: binding the free end of the adhesive tape to be wound on a wire harness, and then passing through a notch of a cutting device under the drive of the wire harness and then entering the rubber coating position of a rubber coating wheel; and driving the rubber coating wheel to rotate, then pushing one section of the adhesive tape to abut against the supporting piece, continuously rotating the rubber coating wheel to a preset angle, and cutting off the adhesive tape by using the cutting device. After the adhesive tape is cut off, the adhesive tape can be attached and coated on the surface of the wire harness through the adhesive tape pressing structure by rotating the adhesive coating wheel according to a normal encapsulation procedure.
Through practical production application, the invention well realizes the function of adjusting the length of the adhesive tape on the original conventional encapsulation equipment by adding simple mechanism parts and changing the original operation process. Moreover, the length of the tape can be adjusted over a much wider range than is possible with complex positioning mechanisms. For wire harness manufacturers, the invention realizes different requirements of different wire harnesses on the length of the adhesive tape, avoids purchasing encapsulation equipment with a plurality of models, saves the production cost and improves the convenience of production operation.
Drawings
FIG. 1 is a schematic view showing the general structure of the present invention and the state before the tape length is adjusted according to the scheme of the present invention;
FIG. 2 is a schematic diagram for describing the idle stroke of the initial length adjustment section of the adhesive tape of the present invention;
FIG. 3 is a schematic diagram for describing the process of substantially adjusting the length of the adhesive tape according to the present invention;
FIG. 4 is a schematic diagram for describing the mechanism of determination and unadjustment of the length of a prior art tape when wrapped around a wrap;
FIG. 5 is a schematic diagram for describing the prior art of implementing the function of adjusting the length of the adhesive tape by positioning the wire harness by a mechanism, the positioning mechanism being matched with the adhesive tape cutter to implement the process of determining the length of the adhesive tape;
fig. 6 is a schematic diagram for describing the function of adjusting the length of the adhesive tape by a positioning mechanism in the prior art, and the mechanism starts to enter the adhesive tape winding process after cutting the adhesive tape according to a set length.
In the figure: the adhesive coating wheel 1, the rubber coating elastic sheet 2, the wire harness 3, the adhesive tape supporting rod 4, the adhesive tape cutter 5, the adhesive tape 6 and the adhesive surface 7 of the adhesive tape.
Detailed Description
The invention is further illustrated and described below with reference to the drawings and detailed description. The technical features of the embodiments of the invention can be combined correspondingly on the premise of no mutual conflict.
Referring to fig. 1, a schematic view of an adjustable mechanism for winding length of an adhesive tape according to an embodiment of the present invention is shown, wherein the components include: the adhesive tape comprises an adhesive coating wheel 1, an adhesive coating elastic sheet 2, a wire harness 3, an adhesive tape supporting rod 4, an adhesive tape cutter 5, an adhesive tape 6 and an adhesive tape adhesive surface 7.
The rubber coating wheel 1 is a circular rotating body and can rotate around the rotation center under the drive of an external motor or a manual rotating wheel and other driving mechanisms. The rubber coating wheel 1 is responsible for coating the adhesive tape on the surface of the wire harness 3 in the rotating process, and meanwhile, the length adjustment of the adhesive tape is realized through the rotation of the rubber coating wheel 1. The rubber coating wheel 1 is provided with an open slot which is communicated with a hollow cavity inside the rubber coating wheel 1. The two ends of the open slot are respectively provided with the elastic rubber coating elastic sheet 2, and the gap between the rubber coating elastic sheets 2 at the rotating center is smaller than the outer diameter of the wire harness 3 in the natural stretching state, so that the coating force and the attaching force of the adhesive tape 6 and the surface of the wire harness 3 can be provided when the adhesive tape is wound, and the position of the wire harness 3 in the rubber coating process is kept from being greatly displaced. Of course, for ease of representation, the illustration is here in the form of a spring, but in other embodiments all conventional adhesive tape holding structures may be employed, such as in the form of a pressed block, a flexible spring, etc.
One side of the rubber coating wheel 1 is provided with an adhesive tape cutter 5, the adhesive tape cutter 5 consists of two blades with opposite blade parts, the two blades can be driven by a driving device respectively, and when the blade parts of the two blades are in close fit, the adhesive tape 6 can be cut off. A horizontal adhesive tape supporting rod 4 is arranged between the blade and the inlet of the open slot, and the end part of the adhesive tape supporting rod 4 is fixed through a bearing and can rotate around the axial line in the circumferential direction. When the adhesive tape winding device is used, the adhesive tape 6 enters the rotation center of the opening groove after passing through the cutting position of the adhesive tape cutter 5 under the traction of the wire harness 3 to be wound, and the surface of the adhesive tape 6 is pulled out from the adhesive tape roll and guided by the supporting rod 4 to be wound on the outer surface of the rubber coating wheel 1 under the driving of the opening groove in the rotation process of the rubber coating wheel 1. In this embodiment, the glue coating wheel 1 rotates clockwise to contact with the light surface of the adhesive tape 6 without adhesive, and after rotating to a certain angle, the glue coating wheel 1 moves downwards with the adhesive tape 6 for a certain distance, and the middle section of the adhesive surface 7 of the adhesive tape begins to be clung to the adhesive tape supporting rod 4. As the glue wheel 1 continues to rotate, the glue tape 6 between the entrance of the open slot and the glue tape support bar 4 can be stretched.
Due to the winding manner according to the present invention, the arrangement path of the adhesive tape 6 is changed in the process of adjusting the length of the adhesive tape 6. Therefore, the other function of the tape support lever 4 is to prevent the adhesive surface 7 of the tape from adhering to the surface of the nearby mechanism during adjustment of the length of the tape 6. In addition, in the process of adjusting the length of the adhesive tape, the adhesive surface 7 of the adhesive tape can be in contact with the surface of the adhesive tape supporting rod 4 and drives the adhesive tape supporting rod 4 to rotate, so that in the embodiment, the surface of the adhesive tape supporting rod 4 is processed into a knurled state, and the purpose is to reduce the contact area between the adhesive surface 7 of the adhesive tape and the adhesive tape, thereby reducing the disengaging force when the adhesive tape 6 is disengaged from the surface of the adhesive tape supporting rod 4 in the stretching transmission process.
In the use process, the adhesive tape is generally horizontally fed into the rubber coating wheel 1 from the outside, and in order to prevent the adhesive tape from being cut by 6 times of the adhesive tape cutter 5, the upper surface of the adhesive tape supporting rod 4 can be slightly higher than the lower blade of the adhesive tape cutter 5, so that the adhesive tape can be ensured to be abutted against the supporting piece, and the adhesive tape can not be cut by the edge part of the lower blade when the cutting device is in a non-cutting state.
The length adjustment process of the adhesive tape 6 is as follows: as shown in fig. 1, the free end of the tape 6 to be wound is adhered and pre-wrapped on the wire harness 3, and the tape 6 to be wound is brought into the wrapping position under the driving of the wire harness 3, and at this time, the wire harness 3 is already in the wrapping position. The distance between the encapsulation position and the cutting position of the tape cutter 5 is the minimum value with the adjustable length of the tape 6. In general, the minimum value inherent in this design should be as small as possible, given the spatial arrangement of the mechanism, the final adjustable range of the length of the adhesive tape 6 will be greater. The encapsulation wheel 1 is then rotated through an angle alpha in the normal encapsulation rotation direction, as shown in figure 2. Due to the relation of the encapsulation structure, the rotation angle alpha is the idle stroke of the adhesive tape 6, and the actual adhesive tape length is not changed. Next, the glue wheel 1 continues to rotate through an angle β in the glue direction, as shown in fig. 3. In the process, the tape 6 is stretched by a length (dimension C in fig. 3), which is the so-called increase of the tape 6, by the tape-wrapping wheel 1. In addition, when the accuracy requirement of the length of the adhesive tape is not too high, the dimension C and the rotation angle beta are approximately in a linear relation, and in practical application, the value of the increment C of the adhesive tape can be controlled by setting the value of the angle beta through a system. When the length of the adhesive tape reaches the set required length, the adhesive tape cutter 5 cuts off the adhesive tape 6, and then enters a conventional process of winding the adhesive tape, and the tape wrapping wheel 1 wraps the adhesive tape of increased length on the surface of the wire harness 3. Of course, if the accuracy is required for the length of the adhesive tape, an accurate correlation curve between the rotation angle of the adhesive tape pulley and the increase amount C of the adhesive tape needs to be obtained through a test, and then used for feedback control.
The above embodiment is only a preferred embodiment of the present invention, but it is not intended to limit the present invention. Various changes and modifications may be made by one of ordinary skill in the pertinent art without departing from the spirit and scope of the present invention. Therefore, all the technical schemes obtained by adopting the equivalent substitution or equivalent transformation are within the protection scope of the invention.

Claims (9)

1. The length adjusting method by using the tape winding length adjustable mechanism is characterized in that the tape winding length adjustable mechanism comprises an encapsulation wheel driven by an external driving mechanism to rotate, an opening groove extending to the encapsulation position of the encapsulation wheel is formed in the encapsulation wheel, and a tape pressing structure for enabling the tape to be attached to and coated on the surface of a wire harness is arranged in the opening groove; one side of the rubber coating wheel is provided with a cutting device for cutting off the adhesive tape, and the adhesive tape enters the open slot after passing through a notch of the cutting device under the traction of the wire harness to be wound; a supporting piece is arranged on one side of the adhesive tape between the cutting device and the inlet of the open slot; after the rubber coating wheel rotates and drives the rubber belt to move for a certain distance, a section of the rubber belt is abutted against the supporting piece, and the rubber belt is stretched and rolled onto the outer surface of the rubber coating wheel between the open slot and the supporting piece in the continuous rotation process of the rubber coating wheel;
the specific length adjusting method comprises the following steps:
binding the free end of the adhesive tape to be wound on a wire harness, and then passing through a notch of a cutting device under the drive of the wire harness and then entering the rubber coating position of a rubber coating wheel; and driving the rubber coating wheel to rotate, then pushing one section of the adhesive tape to abut against the supporting piece, continuously rotating the rubber coating wheel to a preset angle, and cutting off the adhesive tape by using the cutting device.
2. The method of claim 1, wherein the tape pressing structure is one or more of a spring plate, a pressing block, or a flexible spring.
3. The method of claim 1, wherein the smooth surface of the tape contacts the wheel and the tacky surface of the tape contacts the support member during the pushing of the tape by the wheel.
4. The length adjustment method of claim 1, wherein the cutting device comprises two blades with opposite blade portions, and the tape is cut when the blade portions of the two blades are closed.
5. The length adjustment method of claim 4, wherein the tape is not in contact with the edge of the blade when the tape is abutted against the support and the cutting device is in the non-cutting state.
6. The length adjustment method of claim 1, wherein the support member is a support bar disposed parallel to the tape.
7. The length adjustment method of claim 1, wherein the side of the support member contacting the tape is knurled.
8. The method of claim 1, wherein the support member is rotatable in a circumferential direction by the tape.
9. The length adjustment method of claim 1, wherein a distance between an encapsulation position of the wire harness in the encapsulation wheel and the cutting device is a minimum value of an adjustment range of the length of the adhesive tape.
CN201710666167.5A 2017-08-07 2017-08-07 Tape winding length adjustable mechanism and method thereof Active CN107628297B (en)

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CN107628297B true CN107628297B (en) 2023-06-13

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CN111115392B (en) * 2020-02-11 2021-04-02 萧县亿达信息科技有限公司 Communicating pipe adhesive tape winding handheld device

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JPH09180319A (en) * 1995-12-26 1997-07-11 Mitsumi Electric Co Ltd Magnetic tape recording and reproducing device
JP3867876B2 (en) * 1997-10-08 2007-01-17 日東工業株式会社 End seal device for chip tape reel
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