WO2016058222A1 - 一种带彩色印花型反光织物及制作方法 - Google Patents

一种带彩色印花型反光织物及制作方法 Download PDF

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Publication number
WO2016058222A1
WO2016058222A1 PCT/CN2014/089894 CN2014089894W WO2016058222A1 WO 2016058222 A1 WO2016058222 A1 WO 2016058222A1 CN 2014089894 W CN2014089894 W CN 2014089894W WO 2016058222 A1 WO2016058222 A1 WO 2016058222A1
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Prior art keywords
layer
color printing
printing
thermoplastic
color
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PCT/CN2014/089894
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English (en)
French (fr)
Inventor
陈国顺
王增友
Original Assignee
陈国顺
王增友
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Publication of WO2016058222A1 publication Critical patent/WO2016058222A1/zh

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    • D10B2331/04—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]

Definitions

  • the invention relates to a color printing type reflective fabric with color printing type retroreflective fabric, a glass microbead retroreflection technology for night work indication and garment decoration, belonging to the technical field of novel material manufacturing.
  • Reflective materials have special properties such as retroreflection and no need to provide energy. Widely used in the fields of roads, aerospace, navigation, night work and clothing decoration.
  • the manufacture of reflective fabrics involves the manufacture and compounding of a variety of materials. These materials include optical reflective elements, underlayers, facing layers, tie layers, and other auxiliary layers. At present, the most popular application in the clothing-related industry is the reflective fabric with glass beads as the reflective component.
  • the existing reflective fabrics because the color monotonous is generally gray or silver gray or monotonous color, but the reflection intensity is low, can no longer meet the development of the garment industry.
  • people With the advancement of society and the advancement of the modernization process, people are increasingly demanding new types of clothing. They have put forward special requirements for new clothing material processing technology, and the safety and aesthetic awareness are constantly improving.
  • the use of reflective materials in clothing is popular in international clothing.
  • the megatrend is also a special embodiment of fashion and high-end.
  • the invention not only changes the safety protection performance of the original reflective material, but also imparts a colorful and rich printing pattern with retroreflective performance on the surface of the material, so that the material should be diversified, and various special clothing and textile materials can be produced. Wait.
  • the technical problem solved by the present invention is to provide a reflective fabric with a color printing type to solve the problems in the above background art.
  • a color printing type reflective fabric comprising a fabric layer, an elastic resin layer, a color printing layer, glass microbeads, the fabric layer is connected with an elastic resin layer, the elastic resin layer and the color printing The layer is connected to the color printing layer, and the surface of the glass microbead embedded in the color printing layer is provided with a reflective layer.
  • the fabric layer is a mixture of polyester cotton or cotton or polyester or spandex or acrylic fiber or a mixture of two or more.
  • the elastic resin layer is a thermoplastic polyurethane elastomer layer or an acrylic elastomer layer.
  • the color printing layer is one or a combination of two or more of gravure printing, screen printing, flexographic printing or digital printing transparent ink.
  • the reflective layer is a colorless transparent coated hemisphere or a gray coated hemisphere, and the reflective layer has a thickness of 100-200 angstroms.
  • the glass microspheres are spheres having an out-of-roundness and a devitrification rate of 3% or less, a refractive index of between 1.7-1.94, and the glass microbeads are trapped in the color printing layer by 60%-70%. depth.
  • the glass microbeads are deposited on the thermoplastic PE material to a depth of 30% to 40%; coating is performed on the surface of the protruding glass microspheres to form a reflective layer, the film is made of aluminum or silver; on the surface of the reflective layer And printing the ink pattern on the surface of the thermoplastic PE material to form a color printing layer; uniformly coating the resin on the surface of the color printing layer to form an elastic resin layer; when the elastic resin layer is semi-dry, compounding with the fabric to form a fabric layer; forming the thermoplastic PE material from the glass after molding The beads are peeled off to form the product.
  • the beneficial effects of the invention are: under the premise of maintaining the reflective effect, the printing method is adopted to impart color diversity to the material, and the service life is longer, so that the reflective material of the type can be better applied.
  • Figure 1 is a schematic cross-sectional view of the present invention
  • a color printing type reflective fabric and a manufacturing method thereof including a glass microbead 5, a reflective layer 4, a color printing layer 3, and an environmentally friendly elastic elastic resin layer 2, a fabric layer 1, the back surface of the glass bead 5 is covered with a reflective layer 4 having a refractive index between 1.7-1.94, the reflective layer 4 being transparent or gray, and having a thickness of 100 Between -200 angstroms, covered on the back of the glass bead layer 5.
  • the surface of the glass bead with reflective layer is formed by multi-layer and multi-color color printing layer by gravure printing or screen printing or flexographic printing or digital printing transparent ink.
  • the glass beads 5 with the reflective layer 4 and the color printing layer 3 are implanted in the color printing layer 3 to a depth of 60% to 70%; the elastic resin layer 2 covers the glass micros with the reflective layer 4 and the color printing layer 3.
  • the lower portion of the elastic resin layer 2 is connected to the fabric layer 1; the color printed retroreflective fabric has a total thickness of 175-485 ⁇ m, wherein the fabric layer 1 has a thickness of 50-300 ⁇ m, and the elastic resin layer 2
  • the thickness is 60-115 ⁇ m
  • the thickness of the reflective layer 4 is 100-200 angstroms
  • the thickness of the color printing layer 3 is 5-10 ⁇ m
  • the diameter of the glass micro-beads 5 is 60 ⁇ m.
  • thermoplastic PE material is used as a carrier, and glass beads 5 are implanted on the surface thereof to control the sedimentation depth of the glass beads 5, so that a part of the glass beads 5 is embedded in the thermoplastic PE material, and the other part is protruded in a surface of the thermoplastic PE material, the glass microbead 5 is deposited on the thermoplastic PE material to a depth of 30% to 40%; and in the second step, a coating treatment is performed on the surface of the protruding glass microbead 5 to form a reflective layer 4, the film
  • the ink pattern is printed on the surface of the reflective layer 4 and the surface of the thermoplastic PE material to form a color printing layer 3; in the fourth step, the resin is uniformly coated on the surface of the color printing layer 3 to form an elastic resin layer. 2;
  • the elastic resin layer 2 is semi-dried, it is combined with the fabric to form the fabric layer 1; in the sixth step, after molding, the thermoplastic PE material

Abstract

提供一种带彩色印花型反光织物及其制作方法。其中，将玻璃微珠部分嵌入热塑性PE内，在突出部分的玻璃微珠表面形成反射层，在反射层及热塑性PE表面形成彩色印花层，在彩色印花层上依次形成弹力树脂层、织物层，成型后将热塑性PE剥离。该反光织物色彩丰富、寿命更长，适用于时尚服饰的生产。

Description

一种带彩色印花型反光织物及制作方法 技术领域
本发明涉及一种带彩色印花型反光织物，一种基于玻璃微珠回归反射技术用于夜间作业指示和服装装饰的一种带彩色印花型型反光织物，属于新型材料制造技术领域。
 背景技术
反光材料因具有逆向反射、自身无需提供能量等特殊性能。在公路、航天、航海、夜间作业领域以及服装装饰等领域获得广泛应用。反光布的制造涉及多种材料的制造和复合过程。这些材料包括光学反射元件、底层、面层、粘结层以及其他辅助层组成。目前应用到服装相关行业最为普及的就是以玻璃微珠为反光元件的反光织物。
现有的反光织物，由于色彩单调一般为灰色或银灰色或者单调彩色但反光强度低，已经不能满足服装行业的发展。随着社会进步，现代化进程的推进，人们对新型服装的追求需求日益增长，对新的服装材料加工技术提出了特殊要求，安全和审美意识的不断提高,在服饰上使用反光材料是国际服饰流行的大趋势，也是时尚与高档的特殊体现。
本发明在不改变原有反光材料的安全防护性能下，赋予材料表面具有回归反射性能的色彩鲜艳内容丰富的印花图案，使材料的应该多样化，能制作各种各样的特殊服装、纺织品材料等。
 技术问题
本发明所解决的技术问题在于提供一种带彩色印花型反光织物，以解决上述背景技术中的问题。
 技术解决方案
本发明提供如下技术方案：一种带彩色印花型反光织物，包括织物层、弹力树脂层、彩色印花层、玻璃微珠，所述织物层与弹力树脂层连接，所述弹力树脂层与彩色印花层连接，所述玻璃微珠镶嵌于所述彩色印花层，所述玻璃微珠镶嵌于彩色印花层内的表面上设置有反射层。
优选的，所述织物层为涤棉或者全棉或者涤纶或者氨纶或者腈纶的一种或者两种以上的混织而成。
优选的，所述弹力树脂层为热塑性聚氨酯弹性体层或丙烯酸弹性体层。
优选的，所述彩色印花层为凹版印刷、丝网印刷、柔版印刷或数码印刷透明油墨中的一种或两种以上的结合。
优选的，所述反射层为无色透明镀膜半球体或者灰色镀膜半球体，所述反射层厚度为100-200埃米。
优选的，所述玻璃微珠为不圆度、失透率均小于等于3%的球体，折射率在1.7-1.94之间，所述玻璃微珠陷于在彩色印花层中达60%-70%的深度。
本发明在生产时，以热塑性PE材料作为载体，在其表面植上玻璃微珠，控制玻璃微珠的沉降深度，使玻璃微珠一部分嵌入热塑性PE材料内，另一部分突出在热塑性PE材料的表面，所述玻璃微珠沉降于热塑性PE材料达30%-40%的深度；在突出部分的玻璃微珠表面上进行镀膜处理形成反射层，该膜采用铝或银制作而成；在反射层表面及热塑性PE材料表面印刷油墨图案形成彩色印花层；在彩色印花层表面均匀地涂布树脂形成弹力树脂层；弹力树脂层半干时，与织物复合形成织物层；成型后将热塑性PE材料从玻璃微珠上剥离，形成该产品。
 有益效果
与现有技术相比，本发明的有益效果是：在保持反光效果的前提下，采用了印刷方式赋予材料色彩的多样性，而且使用寿命更长，使得该类型反光材料能更好的应用于时尚服装的生产中。
附图说明
图1为本发明的剖面结构示意图；
图2为本发明的平面结构示意图；
图中：1-织物层，2-弹力树脂层，3-彩色印花层，4-反射层，5-玻璃微珠。
 本发明的最佳实施方式
下面将结合本发明实施例中的附图，对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。
请参阅图1-2，本发明实施例中，一种带彩色印花型反光织物及制作方法，包括玻璃微珠5、反射层4、彩色印花层3、具有环保作用的环保弹力树脂层2，织物层1，所述玻璃微珠5背面半球上覆盖有反射层4中，所述玻璃微珠5的折射率在1.7-1.94之间，所述反射层4为透明性或灰色，厚度在100-200埃米之间，覆盖在玻璃微珠层5背面。带反射层玻璃微珠表面通过凹版印刷或丝网印刷或柔版印刷或数码印刷透明油墨，形成多层次多色彩的彩色印花层。带反射层4和彩色印花层3的玻璃微珠5植在彩色印花层3中达60%-70%的深度；所述弹力树脂层2覆盖在带反射层4和彩色印花层3的玻璃微珠5的表面上，所述弹力树脂层2的下部与织物层1连接；所述带彩色印花型反光织物总体厚度为175-485µm，其中织物层1的厚度为50-300µm，弹力树脂层2厚度为60-115µm，反射层4厚度为100-200埃米，彩色印花层3厚度为5-10µm，玻璃微珠5直径为60µm。
制作过程如下：第一步，以热塑性PE材料作为载体，在其表面植上玻璃微珠5，控制玻璃微珠5的沉降深度，使玻璃微珠5一部分嵌入热塑性PE材料内，另一部分突出在热塑性PE材料的表面，所述玻璃微珠5沉降于热塑性PE材料达30%-40%的深度；第二步，在突出部分的玻璃微珠5表面上进行镀膜处理形成反射层4，该膜采用铝或银制作而成；第三步，在反射层4表面及热塑性PE材料表面印刷油墨图案形成彩色印花层3；第四步，在彩色印花层3表面均匀地涂上树脂形成弹力树脂层2；第五步，弹力树脂层2半干时，与织物复合形成织物层1；第六步，成型后将热塑性PE材料从玻璃微珠5上剥离，形成该产品。
对于本领域技术人员而言，显然本发明不限于上述示范性实施例的细节，而且在不背离本发明的精神或基本特征的情况下，能够以其他的具体形式实现本发明。因此，无论从哪一点来看，均应将实施例看作是示范性的，而且是非限制性的，本发明的范围由所附权利要求而不是上述说明限定，因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本发明内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。
此外，应当理解，虽然本说明书按照实施方式加以描述，但并非每个实施方式仅包含一个独立的技术方案，说明书的这种叙述方式仅仅是为清楚起见，本领域技术人员应当将说明书作为一个整体，各实施例中的技术方案也可以经适当组合，形成本领域技术人员可以理解的其他实施方式。

Claims (1)

  1. 1、一种带彩色印花型反光织物的制作方法，其特征在于：a、以热塑性PE材料作为载体，在其表面植上玻璃微珠，控制玻璃微珠的沉降深度，使玻璃微珠一部分嵌入热塑性PE材料内，另一部分突出在热塑性PE材料的表面；
    b、在突出部分的玻璃微珠表面上进行镀膜处理形成反射层，该膜采用铝或银制作而成；
    c、在反射层表面及热塑性PE材料表面印刷油墨图案形成彩色印花层；
    d、在彩色印花层表面均匀地涂布树脂形成弹力树脂层；
    e、弹力树脂层半干时，与织物复合形成织物层；
    f、成型后将热塑性PE材料从玻璃微珠上剥离，形成该产品。
    2、根据权利要求1所述的一种彩色印花型反光织物的制作方法，其特征在于：所述步骤a中，所述玻璃微珠沉降于热塑性PE材料达30%-40%的深度。
    3、根据权利要求1所述的一种带彩色印花型反光织物的制作方法，其特征在于：所述步骤c中，形成彩色印花层为凹版印刷、丝网印刷、柔版印刷或数码印刷透明油墨中的一种或两种以上的结合。
    4、一种带彩色印花型反光织物，其特征在于：包括织物层、弹力树脂层、彩色印花层、玻璃微珠，所述织物层与弹力树脂层连接，所述弹力树脂层与彩色印花层连接，所述玻璃微珠镶嵌于所述彩色印花层，所述玻璃微珠镶嵌于彩色印花层内的表面上设置有反射层。
    5、根据权利要求4所述的一种带彩色印花型反光织物，其特征在于：所述织物层为涤棉或者全棉或者涤纶或者氨纶或者腈纶的一种或者两种以上的混织而成。
    6、根据权利要求4所述的一种带彩色印花型反光织物，其特征在于：所述弹力树脂层为热塑性聚氨酯弹性体层或丙烯酸弹性体层。
    7、根据权利要求4所述的一种带彩色印花型反光织物，其特征在于：所述反射层为透明镀膜半球体或者灰色镀膜半球体。
    8、根据权利要求7所述的一种带彩色印花型反光织物，其特征在于：所述反射层厚度为100-200埃米。
    9、根据权利要求4所述的一种带彩色印花型反光织物，其特征在于：所述玻璃微珠为实心玻璃微珠，其不圆度、失透率均小于等于3%的球体，折射率在1.7-1.94之间。
    10、根据权利要求4-9任一项所述的一种带彩色印花型反光织物，其特征在于：所述玻璃微珠陷于在彩色印花层中达60%-70%的深度。
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