WO2016054857A1 - 针式灯脚的led灯泡 - Google Patents

针式灯脚的led灯泡 Download PDF

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Publication number
WO2016054857A1
WO2016054857A1 PCT/CN2014/092420 CN2014092420W WO2016054857A1 WO 2016054857 A1 WO2016054857 A1 WO 2016054857A1 CN 2014092420 W CN2014092420 W CN 2014092420W WO 2016054857 A1 WO2016054857 A1 WO 2016054857A1
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Prior art keywords
pin
lamp
shell
led light
pair
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PCT/CN2014/092420
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English (en)
French (fr)
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戴培钧
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上海德士电器有限公司
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Publication of WO2016054857A1 publication Critical patent/WO2016054857A1/zh

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    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21—LIGHTING
    • F21S—NON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S8/00—Lighting devices intended for fixed installation
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21—LIGHTING
    • F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V29/00—Protecting lighting devices from thermal damage; Cooling or heating arrangements specially adapted for lighting devices or systems
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21—LIGHTING
    • F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V3/00—Globes; Bowls; Cover glasses
    • F21V3/02—Globes; Bowls; Cover glasses characterised by the shape

Definitions

  • the invention relates to an LED lighting device, in particular to an LED bulb of a pin lamp foot, which is particularly suitable for the LED bulbs of the G4, GY6.35 and G9 pin lamp pins specified in the IEC-60061 standard.
  • FIG. 1A shows a pin halogen lamp with a G4 and GY6.35 type of lamp, which is commonly used for low voltage operation of 6-24V.
  • Figure 1B shows a G9-type pin halogen bulb with an operating voltage of typically 100-240V. This halogen bulb is very small in size and is a full-beam light that emits light throughout the body, and is widely used in general lighting applications.
  • the creators of the present invention have proposed a novel LED lamp bulb for a pin-type lamp foot.
  • an LED light bulb for a pin-type lamp foot comprising:
  • a light transmissive outer casing consisting of a pair of half shells in the shape of a melon shell, the openings of the pair of half shells being adapted to be axially close to each other;
  • a pin lamp foot is coupled to the lamp panel assembly and extends from a bottom of the light transmissive housing to an exterior of the light transmissive housing.
  • the transparent housing is filled with a transparent thermal conductive gel, so that the lamp panel assembly obtains full thermal conduction through the thermal conductive colloid and the transparent housing. .
  • a through hole is disposed at the top of the light transmissive housing.
  • the bottom of the light transmissive housing is provided with a through hole.
  • the shape of the pair of half shells is a multi-surface profile.
  • the outer shapes of the pair of half shells are mirror-symmetrical to each other.
  • the shape of the pair of half shells may be asymmetrical.
  • the lamp panel assembly comprises an LED light-emitting element, a driving component for driving the LED light-emitting element to operate at a constant current and a constant voltage, and a printed circuit board.
  • the LED bulb of the pin lamp foot of the invention can obtain the full beam of light emitted by the bulb; the outer casing can be designed into a variety of curved shapes, and the housing can be combined with the lamp board (the total PCB including the LED light emitting component and the driving component) In the closest contact, the lamp board and the housing have better heat dissipation and heat dissipation, and a very small size is obtained.
  • 1A and 1B show two examples of prior art halogen bulbs for pinlights for general illumination.
  • 2A-2C show LED bulbs of a pin foot according to the present invention from different angles.
  • Figures 3A and 3B illustrate one embodiment of a half-shell configuration.
  • Figures 3C-3E show three other embodiments of the half-shell shape.
  • 4A-4C illustrate an LED bulb of a G9 pin-type lamp foot obtained by axially closing two and a half outer casings.
  • the invention comprises the following materials: the outer shell material of the whole light is made of light-transmissive plastic, and the two half shells are formed in a shape similar to a "melon shell”; the two half shells are axially closed and will contain LED light-emitting elements, driving elements and A printed circuit board (PCB) lamp assembly is wrapped within the housing while the pin pins are exposed beyond the lamp housing.
  • PCB printed circuit board
  • Figures 2A-2C illustrate LED bulb 200 of a pin foot according to the present invention from a different angle.
  • the LED bulb 200 of the pin lamp foot mainly comprises a light transmissive housing 201, a lamp panel assembly 202, and a pin lamp post 203.
  • the light transmissive outer casing 201 is composed of a pair of half shells A1 and A2 in the shape of a melon shell, and the openings of the pair of half shells A1 and A2 are adapted to be axially (D) together.
  • the profiles of the pair of half-shells A1 and A2 are mirror-symmetrical to each other.
  • the present invention is not limited thereto, and for example, the present invention may also employ a pair of half shells A1 and A2 which are asymmetric with each other, but the opening cross sections of the pair of half shells A1 and A2 need to be the same so as to be close together.
  • the two half shells are axially closed, the two can be fused by well known process techniques, which may include, but are not limited to, ultrasonic, high frequency, laser or gluing.
  • the light panel assembly 202 is wrapped within the light transmissive housing 201.
  • the light panel assembly 202 can further include an LED light emitting element 205, a driving component (not shown) for driving the LED light emitting element 205 to operate under constant current and constant voltage, and a printed circuit board 206.
  • a pin foot 203 is coupled to the light panel assembly 202 and extends from the bottom of the light transmissive housing 201 to the exterior of the light transmissive housing 201.
  • the top of the light transmissive housing 201 may be provided with a through hole 204.
  • the transparent outer casing 201 may be filled with a transparent thermal conductive gel such as a silicone rubber through the through hole 204, so that the light panel assembly 202 is fully thermally conductive with the transparent outer casing 201 via the thermal conductive colloid.
  • a transparent thermal conductive gel such as a silicone rubber
  • the through holes may function to dissipate heat from the air.
  • the glue injection through hole is also disposed at the bottom of the light transmissive outer casing 201.
  • the outer shape of the pair of half shells A1 and A2 described above is preferably a multi-surface profile.
  • Figures 3A-3E wherein Figures 3A and 3B illustrate one embodiment of a half-shell configuration, the shape of the light transmissive housing is multi-curved and illustrated in accordance with the embodiment illustrated in Figures 3A and 3B.
  • 3C-FIG. 3E show three other embodiments of the half-shell shape.
  • Figures 3A-3E illustrate several variant, multi-curved housing examples. But they are all characterized by two half shells. The two half shells can be symmetrical or asymmetrical.
  • 4A-4C illustrate an LED bulb of a G9 pin-type lamp foot obtained by axially closing two and a half outer casings.
  • the above-mentioned LED light bulb of the pin lamp foot can realize the full beam light emission of the whole body.
  • the light-transmitting outer casing can be in close contact with the lamp panel assembly (including the LED light-emitting element and the driving element), so that the lamp-plate assembly and the light-transmitting casing have Better heat dissipation and heat dissipation for a very small form factor.

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Non-Portable Lighting Devices Or Systems Thereof (AREA)
  • Arrangement Of Elements, Cooling, Sealing, Or The Like Of Lighting Devices (AREA)
  • Fastening Of Light Sources Or Lamp Holders (AREA)

Abstract

一种针式灯脚的LED灯泡（200），包括：透光外壳（201），由一对呈瓜子壳状的半壳（A1，A2）构成，一对半壳的开口适于彼此轴向并拢；灯板总成（202），包裹于透光外壳（201）内；以及针式灯脚（203），连接至灯板总成（202），并从透光外壳（201）的底部延伸至透光外壳（201）外部。这种针式灯脚的LED灯泡能获得灯泡是通体发光的全光束出光；外壳体可以设计成多种曲面的外形，而使壳体能与灯板(含有LED发光元件和驱动元件的PCB总成)最紧密地接触，使灯板与壳体有着更好的导热散热，获得体积非常细小的外形尺寸。

Description

针式灯脚的LED灯泡 技术领域
本发明涉及一种LED照明装置，尤其涉及一种针式灯脚的LED灯泡，其特别适用于IEC－60061标准中规定的G4、GY6.35及G9型针式灯脚的LED灯泡。
背景技术
用于普通照明的针式灯脚的卤素灯泡如图1A和图1B示意。图中，图1A示出的是灯脚为G4、GY6.35型的针式卤素灯泡，常用于6－24V的低压工作。图1B示出的是G9型的针式卤素灯泡，工作电压一般为100－240V。这种卤素灯泡体积非常细小，而且是通体发光的全光束出光，而被广泛应用于普通照明场合。
然而，由于卤素灯的发光效率很低，仅为10－15Lm/W，在现有技术中，用LED取代卤素灯，是必然趋势。
发明内容
针对业界的上述技术发展的需求，本发明的创作人提出了一种新颖的针式灯脚的LED灯泡。
具体地，本发明提供了一种针式灯脚的LED灯泡，包括：
透光外壳，由一对呈瓜子壳状的半壳构成，所述一对半壳的开口适于彼此轴向并拢；
灯板总成，包裹于所述透光外壳内；以及
针式灯脚，连接至所述灯板总成，并从所述透光外壳的底部延伸至所述透光外壳外部。
较佳地，在上述的针式灯脚的LED灯泡中，所述透光外壳内填充有透明导热胶体，以使所述灯板总成经由所述导热胶体同所述透光外壳获得全导热。
较佳地，在上述的针式灯脚的LED灯泡中，所述透光外壳的顶部设置有一通孔。
较佳地，在上述的针式灯脚的LED灯泡中，所述透光外壳的底部设置有一通孔
较佳地，在上述的针式灯脚的LED灯泡中，所述一对半壳的外形是多曲面异形。
较佳地，在上述的针式灯脚的LED灯泡中，所述一对半壳的外形彼此镜像对称。
较佳地，在上述的针式灯脚的LED灯泡中，所述一对半壳的外形可以不对称。
较佳地，在上述的针式灯脚的LED灯泡中，所述灯板总成包括LED发光元件、驱动所述LED发光元件恒流恒压工作的驱动部件以及印刷电路板。
本发明的针式灯脚的LED灯泡能获得灯泡是通体发光的全光束出光；外壳体可以设计成多种曲面的外形，而使壳体能与灯板(含有LED发光元件和驱动元件的PCB总成)最紧密地接触，使灯板与壳体有着更好的导热散热，获得体积非常细小的外形尺寸。
应当理解，本发明以上的一般性描述和以下的详细描述都是示例性和说明性的，并且旨在为如权利要求所述的本发明提供进一步的解释。
附图说明
包括附图是为提供对本发明进一步的理解，它们被收录并构成本申请的一部分，附图示出了本发明的实施例，并与本说明书一起起到解释本发明原理的作用。附图中：
图1A和图1B示出了现有技术的用于普通照明的针式灯脚的卤素灯泡的两个示例。
图2A-2C从不同的角度示出了根据本发明的针式灯脚的LED灯泡。
图3A和图3B示出了半壳外形的一个实施例。
图3C-图3E示出了半壳外形的其他三个实施例。
图4A-图4C示意了G9型针式灯脚的、由二个半只外壳轴向合拢后获得的针式灯脚的LED灯泡。
具体实施方式
现在将详细参考附图描述本发明的实施例。现在将详细参考本发明的优选实施例，其示例在附图中示出。在任何可能的情况下，在所有附图中将使用相同的标记来表示相同或相似的部分。此外，尽管本发明中所使用的术语是从公知公用的术语中选择的，但是本发明说明书中所提及的一些术语可能是申请人按他或她的判断来选择的，其详细含义在本文的描述的相关部分中说明。此外，要求不仅仅通过所使用的实际术语，而是还要通过每个术语所蕴含的意义来理解本发明。
本发明的特征包括：以透光塑料为整灯的外壳体材质，形成近似“瓜子壳”状的二该半壳；该二个半壳以轴向合拢，将含有LED发光元件、驱动元件和印刷电路板(PCB)的灯板总成包裹在壳体内，同时将针式灯脚裸露伸出灯壳体外。
现在参考图2A-图4C来详细讨论本发明的LED灯泡。
首先参考图2A-图2C，图2A-图2C从不同的角度示出了根据本发明的针式灯脚的LED灯泡200。该针式灯脚的LED灯泡200主要包括透光外壳201、灯板总成202、针式灯脚203。
透光外壳201由一对呈瓜子壳状的半壳A1和A2构成，所述一对半壳A1和A2的开口适于彼此轴向(D)并拢。在图2A-图2C所示的实施例中，该一对半壳A1和A2的外形彼此镜像对称。但，本发明不限于此，例如本发明也可以采用彼此不对称的一对半壳A1和A2，但该对半壳A1和A2的开口截面需要相同，以便于并拢在一起。
二个半壳轴向合拢后，可以用公知的工艺技术将这两者熔合，熔合工艺可以包括，但不限于，超声波、高频、激光或胶粘。
灯板总成202包裹于所述透光外壳201内。较佳地，该灯板总成202可以进一步包括LED发光元件205、驱动所述LED发光元件205恒流恒压工作的驱动部件(未图示)以及印刷电路板206。
针式灯脚203连接至所述灯板总成202，并从所述透光外壳201的底部延伸至所述透光外壳201外部。
较佳地，根据本发明的一个实施例，所述透光外壳201的顶部可以设置有一通孔204。
可以通过该通孔204向所述透光外壳201内填充有例如硅胶类的透明导热胶体，以使该灯板总成202经由所述导热胶体同所述透光外壳201获得全导热。或者，对于不需注胶的实施例，通孔的作用可以是与空气导通散热。
较佳地，注胶通孔也适合设置于所述透光外壳201的底部。
特别是，上述的一对半壳A1和A2的外形优选是多曲面异形。现在转到图3A-图3E，其中图3A和图3B示出了半壳外形的一个实施例，根据图3A和图3B所示的实施例，透光外壳的外形呈多曲面状，且图3C-图3E示出了半壳外形的其他三个实施例。
根据灯板总成(B)的设计要求不同，灯外壳体的形状也可以不同，图3A-图3E示意了几种异形的、多曲面的外壳例。但都是由二个半壳为特征。二个半壳可以是对称的，或不对称的。
图4A-图4C示意了G9型针式灯脚的、由二个半只外壳轴向合拢后获得的针式灯脚的LED灯泡。
综上所述，上述的针式灯脚的LED灯泡可以实现通体发光的全光束出光。此外，通过将外壳体设计成多种曲面的外形，可使透光外壳能与灯板总成(含有LED发光元件和驱动元件)最紧密地接触，使灯板总成与透光壳体有着更好的导热散热，获得体积非常细小的外形尺寸。
本领域技术人员可显见，可对本发明的上述示例性实施例进行各种修改和变型而不偏离本发明的精神和范围。因此，旨在使本发明覆盖落在所附权利要求书及其等效技术方案范围内的对本发明的修改和变型。

Claims (6)

  1. 一种针式灯脚的LED灯泡，其特征在于，包括：
    透光外壳，由一对呈瓜子壳状的半壳构成，所述一对半壳的开口适于彼此轴向并拢；
    灯板总成，包裹于所述透光外壳内；以及
    针式灯脚，连接至所述灯板总成，并从所述透光外壳的底部延伸至所述透光外壳外部。
  2. 如权利要求1所述的针式灯脚的LED灯泡，其特征在于，所述透光外壳内填充有透明导热胶体，以使所述灯板总成经由所述导热胶体同所述透光外壳获得全导热。
  3. 如权利要求1所述的针式灯脚的LED灯泡，其特征在于，所述透光外壳的顶部或底部设置有一通孔。
  4. 如权利要求1所述的针式灯脚的LED灯泡，其特征在于，所述一对半壳的外形是多曲面异形。
  5. 如权利要求1所述的针式灯脚的LED灯泡，其特征在于，所述一对半壳的外形彼此镜像对称或不对称。
  6. 如权利要求1所述的针式灯脚的LED灯泡，其特征在于，所述灯板总成包括LED发光元件、驱动所述LED发光元件恒流恒压工作的驱动部件以及印刷电路板。
PCT/CN2014/092420 2014-10-09 2014-11-28 针式灯脚的led灯泡 WO2016054857A1 (zh)

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Publication number Priority date Publication date Assignee Title
CN108332067A (zh) * 2017-01-17 2018-07-27 晶元光电股份有限公司 Led照明灯
CN108870106A (zh) * 2017-05-09 2018-11-23 上海德士电器有限公司 注塑封装的针式led灯泡
CN107808925A (zh) * 2017-10-25 2018-03-16 江苏稳润光电科技有限公司 一种改善g9灯泡的封装结构
CN108006443A (zh) * 2017-11-10 2018-05-08 江苏稳润光电科技有限公司 一种提升g系列led灯泡亮度的方法

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CN202546336U (zh) * 2011-10-21 2012-11-21 东莞万士达液晶显示器有限公司 可旋式照明装置
CN203549436U (zh) * 2013-07-16 2014-04-16 胡桂兰 一种新型的g9灯珠
CN203605018U (zh) * 2013-07-17 2014-05-21 苏州味方程环保科技有限公司 1瓦led内置电源灯珠
CN203718415U (zh) * 2013-12-10 2014-07-16 广州市易明电子科技有限公司 一种多角度替代金卤灯led光源

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN202546336U (zh) * 2011-10-21 2012-11-21 东莞万士达液晶显示器有限公司 可旋式照明装置
CN203549436U (zh) * 2013-07-16 2014-04-16 胡桂兰 一种新型的g9灯珠
CN203605018U (zh) * 2013-07-17 2014-05-21 苏州味方程环保科技有限公司 1瓦led内置电源灯珠
CN203718415U (zh) * 2013-12-10 2014-07-16 广州市易明电子科技有限公司 一种多角度替代金卤灯led光源

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