WO2016038352A1 - Installation de peinture en atelier - Google Patents

Installation de peinture en atelier Download PDF

Info

Publication number
WO2016038352A1
WO2016038352A1 PCT/GB2015/052587 GB2015052587W WO2016038352A1 WO 2016038352 A1 WO2016038352 A1 WO 2016038352A1 GB 2015052587 W GB2015052587 W GB 2015052587W WO 2016038352 A1 WO2016038352 A1 WO 2016038352A1
Authority
WO
WIPO (PCT)
Prior art keywords
spray booth
roof portion
spray
installation
booth
Prior art date
Application number
PCT/GB2015/052587
Other languages
English (en)
Inventor
Michael Williams
Original Assignee
Spraybooth Technology Limited
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Spraybooth Technology Limited filed Critical Spraybooth Technology Limited
Publication of WO2016038352A1 publication Critical patent/WO2016038352A1/fr

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B16/00Spray booths
    • B05B16/20Arrangements for spraying in combination with other operations, e.g. drying; Arrangements enabling a combination of spraying operations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B16/00Spray booths
    • B05B16/40Construction elements specially adapted therefor, e.g. floors, walls or ceilings
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B16/00Spray booths
    • B05B16/90Spray booths comprising conveying means for moving objects or other work to be sprayed in and out of the booth, e.g. through the booth
    • B05B16/95Spray booths comprising conveying means for moving objects or other work to be sprayed in and out of the booth, e.g. through the booth the objects or other work to be sprayed lying on, or being held above the conveying means, i.e. not hanging from the conveying means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B16/00Spray booths
    • B05B16/60Ventilation arrangements specially adapted therefor

Definitions

  • the present invention relates to workshop installations. BACKGROUND OF THE INVENTION
  • a spray booth is a structure that provides a ventilated, air filtered and temperature controlled environment in which spraying activities such as painting and powder coating can take place.
  • a spray booth is necessary for the safe execution of such activities, since the sprayed materials include solvents and particulate material that must not enter the atmosphere in large quantities. The particulate material that does not stick to the article being sprayed must be removed from the spraying area to ensure safe working conditions, and to manage environmental impact.
  • a spray booth also provides a controlled supply of filtered air that aids the spraying process and leads to higher quality finishes.
  • it is very often necessary to heat sprayed materials in order to dry them (in a process known as baking), and the spray booth provides a controlled temperature environment in which such baking can be undertaken.
  • the spray booth 1 comprises a roof portion 10 from which two pairs 12, 14 and 13, 15 of side portions extend to the ground, thereby forming a closed chamber in which spraying can be carried out.
  • One or more of the side portions is movable to allow an object, in this case a car 3, to be located in the chamber for spraying.
  • a plenum 16 is formed adjacent the roof 10 by the provision of a filter element 18
  • the filter element 18 may extend across the whole of the roof portion 10, as illustrated, or may be provided across only a limited area.
  • an input air flow 20 is supplied into the plenum 16, after which it passes through the filter 18 and forms an incoming air flow 22.
  • the air flow 22 is uniform across the width of the booth.
  • the airflow 22 passes around the object 3, and forms an outgoing air flow 24.
  • This outgoing airflow 24 passes through an outgoing filter 26, into an extraction area 28, and into an extraction duct 30 which provides an extracted airflow 32.
  • the extraction area 28 is provided below the object 3 being sprayed, and typically extends below the ground surface of the location of the spray booth 1.
  • the input airflow is provided by air handling equipment, such as that shown for illustrative purposes in Figure 3 of the accompanying drawings.
  • the air handling equipment 40 of Figure 3 comprises input ducting 44 which guides air 42 into the equipment from the atmosphere.
  • a fan unit 46 is provided for drawing in the air 42, and for moving the air via ducting 47 to a heater 48 which operates to heat the air to a desired temperature.
  • the temperature controlled air 20 is then provided to the spray booth via ducting 49.
  • Air extraction from the booth 1 is provided by air extraction equipment, such as that shown for illustrative purposes in Figure 4 of the accompanying drawings.
  • the extracted airflow 32 is drawn through ducting 50 by an extraction fan unit 52.
  • the airflow passes through a further filtration unit 54 before exiting to atmosphere 58 via further ducting 56.
  • the spray booth 1 of Figure 1 and 2 and the air handling equipment of Figures 3 and 4 has been described by way of example and illustration only, and it will be readily appreciated that the design and construction of a spray booth can vary.
  • the input and output air handling equipment can be combined to reduce the number of fan units and reduce the heating requirements by using recirculation of air.
  • spray booth can be applied to a booth of any scale for enabling spraying of objects of any size.
  • one spray booth could be provided for the spraying of small components, whilst another could be provided for the spraying of aircraft, or wind turbine towers.
  • the specific design requirements of each application will determine the size and specification of the spray booth and the equipment, but the principles remain the same as for the automotive booth described above.
  • a body shop which repairs and repaints cars and other vehicles, may have the need for several spray booths to enable multiple jobs to be carried out at any one time.
  • a workshop installation comprising a first spray booth for providing a controlled environment for spraying of particulate material, the first spray booth comprising a roof portion, first and second end portions which extend from respective opposing ends of the roof portion, first and second side portions which extend from respective opposing sides of the roof portion, thereby defining a work space between the roof portion, the end portions and the side portions, the first and second side portions each defining an opening therethrough, and each including a movable member having a first position in which the opening is closed, and a second position in which the opening is substantially open, an air extraction unit operable to extract air from the work space, and comprising a fan unit mounted on the roof portion, an air outlet connected with the fan unit, and arranged for connection to an air outlet chimney, extraction ducting extending from the fan unit to inside the work space, and an extraction filter located on the extraction ducting, and air input equipment operable to input an airflow into the work space via the roof portion, the roof portion defining
  • the first spray booth comprises a plurality of such air extraction units located in respective corners of the first spray booth, each such unit being connected with the air outlet.
  • the air extraction units may be operable independently of one another.
  • Such an installation may include a second spray booth of substantially the same
  • the transport system extends through the second spray booth, and is operable to move a vehicle into and out of the second spray booth via one or more of the openings thereof.
  • the movable member of the first side portion of the first spray booth and the movable member of the second side portion of the second spray booth are provided by a single movable member.
  • An installation embodying the first aspect of the present invention may further comprise a work booth adjacent the first spray booth, the transport system being operable to move a vehicle between the first spray booth and the work booth.
  • a workshop installation comprising a first spray booth having side openings, a second spray booth having side openings, and located adjacent the first spray booth such that a side opening of the first spray booth is adjacent a side opening of the second spray booth, a vehicle transport system which extends through the first and second spray booths, and is operable to move a vehicle into, out of and between the first and second spray booths, wherein each of the first and second spray booths comprise a roof portion, first and second end portions which extend from respective opposing ends of the roof portion, first and second side portions which extend from respective opposing sides of the roof portion, thereby defining a work space between the roof portion, the end portions and the side portions, the first and second side portions each defining an opening therethrough, and each including a movable member having a first position
  • At least one of the spray booths comprises a plurality of such air extraction units located in respective corners of the first spray booth, each such unit being connected with the air outlet. Then the air extraction units may be operable independently of one another.
  • a kit of parts for a workshop installation in accordance with the first or second aspect of the present invention.
  • a spray booth for a workshop installation in accordance with the first or second aspect of the present invention.
  • a kit of parts for a spray booth for a workshop installation in accordance with the first or second aspect of the present invention.
  • Figures 1 and 2 illustrate a known spray booth
  • FIGs 3 and 4 illustrate known air handling equipment for the spray booth of Figures 1 and
  • FIG. 2 Figures 5 and 6 illustrate a spray booth for use in an installation embodying one aspect of the present invention
  • Figure 7 is a side view of the booth of Figures 5 and 6;
  • FIG 8 illustrates air extraction equipment for the booth of Figures 5, 6 and 7;
  • Figures 9 and 10 are schematic plan and end views respectively illustrating the principles of a spray booth installation embodying an aspect of the present invention.
  • Figures 11 is a schematic view illustrating one example spray booth installation embodying an aspect of the present invention.
  • FIG. 5 illustrates a spray booth 100 for use in one embodiment of the present invention.
  • the spray booth, 100 comprises a roof portion 102, from which extends first and second end portions 104 and 106 and first and second side portions, 108 and 110, so as to define an enclosed work space.
  • the end portions 104 and 106 are at opposite ends of the spray booth 100, and the side portions 108 and 1 10 are at opposite sides of the booth 100.
  • the roof portion 102, the end portions 104 and 106, and the side portions 109 and 110 define a work space therebetween.
  • the first side portion 108 is made up of two partial side portions 108a and 108b, such that the side portion of the spray booth 100 defines an opening.
  • a movable side curtain 109 is provided for closing the opening of the side of the booth, as shown in Figure 6.
  • the second side portion 1 10 is made up of a pair of partial side portions 1 10a and 1 10b, and a movable side curtain 1 1 1 is provided for closing the opening in the second side.
  • the second end portion 106 is provided with an access door 107.
  • the roof portion 102 of the booth 100 defines a plenum as with the booth described above, and an air inlet 1 12 is defined in the roof portion 102.
  • the air inlet allows an incoming air flow 1 14 to enter the plenum, and hence the booth 100.
  • An air outlet 1 16 is provided on the roof portion 102 for guiding an expelled airflow 1 18 from the booth.
  • the expelled airflow is provided by at least one air extractor.
  • Four such air 10 extractors 120 are illustrated in Figures 5 and 6, but any number can be provided.
  • the movable curtains 109 and 1 1 1 for the first and second side portions 108 and 1 10 can be extended to the ground level, to provide an effective seal, thereby preventing leakage of spray material and air from the sides of the booth.
  • FIG 7 illustrates a side view of the booth of Figures 5 and 6, with the side portions and 15 movable curtains removed for the sake of clarity.
  • the roof portion 102 defines the plenum therein, and the first and second end portions 104 and 106 extend downwardly from the roof portion 102.
  • Associated with each air extractor 120 are an extraction duct 126 and an extraction filter 128, which extend down from the roof portion 102 towards the floor 122.
  • the air extractor units operate to draw in air from the booth, through the extraction filter 128 and 20 extraction duct 126.
  • the extracted air is then pumped to the air outlet 1 16, via outlet ducting 130, as illustrated in Figure 8.
  • FIGS 9 and 10 are simplified schematic views (plan and end views respectively) of a spray booth installation embodying an aspect of the present invention to illustrate operation of such an installation.
  • the installation 200 comprises and first and second spray booths 201 and
  • the spray booths 201 and 202 are located next to one another, and are of the type described above with reference to Figures 5 to 8.
  • the first and second spray booths 201 and 202 are arranged such that the first side portion of the first spray booth 201 is adjacent the second side portion of the second spray booth 202. Since the side portions of the spray booths 201 and 202 are adjacent one another, one of the movable curtains may be omitted,
  • a vehicle transport system 203 is provided that extends along the ground 204 through the sides of the first and second spray booth 201 and 202.
  • the vehicle transport system is provided by a pair of rails on which a vehicle support device is movable.
  • the transport system is provided by a conveyor belt, or by a pair of conveyor belts, on which a vehicle is positioned for transport through the first and second spray booths 201 and 202.
  • a vehicle In operation, a vehicle is moved into position 210a, and is located on the transport system 203 for transport thereby.
  • the vehicle is moved through the second side of the first spray booth 201 , into positon 210b inside the first spray booth 201.
  • the side curtains of the first spray booth 201 are then lowered in order that work can be carried out on the vehicle in the first spray booth 201 in isolation.
  • the movable side curtains can be raised the vehicle can be moved out of the first spray booth 201 , possibly returning to its original position 210a outside the first spray booth 201 , but more preferably into position 210c inside the second spray booth 202, by being moved by the transport system 203 through the adjacent sides of the first and second spray booths 201 and 202.
  • further work can be carried out on the vehicle.
  • the vehicle can be moved out of the second spray booth 202, either to the first spray booth 201 , or out of the spray booths to position 210d. From position 210d, the vehicle can be recovered from the transport system 203.
  • Such an installation enables higher throughput of vehicles through work that requires a spray booth, by reducing the amount of time spent moving vehicles in and out of the spray booth.
  • Figure 9 and 10 show two spray booths, it will be appreciated that any suitable number of spray booths may be provided. Throughout for a single booth can be increased by using the techniques described, as well as for multiple booths.
  • FIG 1 1 illustrates an example practical implementation of a spray booth installation 300 embodying an aspect of the present invention.
  • the installation 300 includes first and second spray booths 301 and 302, but could include any appropriate number of booths.
  • the spray booths 301 and 302 are located next to one another, and are of the type described above with reference to Figures 5 to 8.
  • the first and second spray booths 301 and 302 are arranged such that the first side portion of the first spray booth 301 is adjacent the second side portion of the second spray booth 302. Since the side portions of the spray booths 301 and 302 are adjacent one another, one of the movable curtains may be omitted, since the booths share a common opening that can be closed by a single movable curtain.
  • a vehicle transport system 303 is provided that extends along the ground through the sides of the first and second spray booth 301 and 302.
  • the vehicle transport system is provided by a pair of rails on which a vehicle support device is movable.
  • the spray booths 301 and 302 are contained in building having a workshop area 305, and a preferably a secondary area for storage, paint mixing and the like. A further area for customer reception and the like may be provided at an appropriate positon, although is not shown for the sake of clarity.
  • the workshop area 305 is provided with an entrance 307 and an exit 308 through which a vehicle on which work is to be carried out move in and out of the workshop area 305.
  • a typical work process using the spray booth installation 300 will now be described with reference to Figure 1 1 .
  • a vehicle 310 is driven into the workshop area 305 through the entrance 307, until the vehicle is located on the transport system 303. Some initial preparation work may take place while the vehicle 310 is in this position outside of the spray booths 301 and 302.
  • the transport system 303 moves the vehicle 310 into the first spray booth 301 through the second side of that spray booth.
  • the movable curtain in the second side of the first spray booth is up during this process.
  • the movable curtain in the first side of the first spray booth 301 i.e.
  • the curtain that divides the first and second spray booths 301 and 302) may be up or down at this stage, depending upon the activity taking place in the second spray booth 302. It is most likely that the dividing curtain will be down in order to separate the first and second spray booths from one another.
  • the side curtains are lowered so that the first spray booth area is isolated from the remainder of the workshop.
  • the appropriate work is then carried out on the vehicle 310 in the first spray booth 301.
  • a second vehicle 310' can be brought into the work shop area and located on the transport system 303, ready for transport into the first spray booth 301 .
  • the dividing curtain is raised and the transport system 303 moves the vehicle 310 to the second spray booth 302. Once there, the side curtains of the second spray booth 302 are lowered and work can commence on the vehicle 310 in the second spray booth 302.
  • the second vehicle 310' Whilst, or after, the vehicle 310 is being moved from the first spray booth 301 into the second spray booth 302, the second vehicle 310' is moved into the first spray booth 301 by 5 the transport system 303. Work on the second vehicle 310' can then commence in the first spray booth 301 in parallel with work being carried out in the second spray booth 302 on the first vehicle 310.
  • a third vehicle 310" can enter the workshop area.
  • the 10 transport system moves the vehicle 310 out of the second spray booth 302 into the
  • a vehicle 301 can enter the next positon in the workshop area 305 as soon as that position is clear. This allows work to be started at the earliest possible time.
  • Provision of the transport system to enable vehicles to be moved between positions further increases throughput of vehicles through the installation.

Landscapes

  • Details Or Accessories Of Spraying Plant Or Apparatus (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)

Abstract

L'invention concerne une installation (200) en atelier, dans laquelle une cabine de pulvérisation (201) pour un véhicule est située pour se doter d'un environnement régulé et un système de transport (203) est prévu pour le déplacement d'un véhicule dans la cabine de pulvérisation (210b) et hors de la cabine de pulvérisation (210a, 210d), notamment éventuellement dans une seconde cabine de pulvérisation adjacente (202t) (210c) grâce à au moins une ouverture dans la paroi latérale de la cabine qui peut être ouverte et fermée.
PCT/GB2015/052587 2014-09-12 2015-09-08 Installation de peinture en atelier WO2016038352A1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
GB1416118.6A GB2530070B (en) 2014-09-12 2014-09-12 Workshop installations comprising a spray booth
GB1416118.6 2014-09-12

Publications (1)

Publication Number Publication Date
WO2016038352A1 true WO2016038352A1 (fr) 2016-03-17

Family

ID=51869489

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/GB2015/052587 WO2016038352A1 (fr) 2014-09-12 2015-09-08 Installation de peinture en atelier

Country Status (2)

Country Link
GB (1) GB2530070B (fr)
WO (1) WO2016038352A1 (fr)

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB248846A (en) * 1924-12-12 1926-03-12 Carrier Engineering Co Ltd Improvements in or relating to the application of cellulose paints, varnishes, and the like
US3952699A (en) * 1973-02-12 1976-04-27 Heinz Durr Method and apparatus for treating a workpiece at a treating station
WO2012085535A1 (fr) * 2010-12-23 2012-06-28 Spraybooth Technology Limited Cabines de pulvérisation
WO2013117882A1 (fr) * 2012-02-06 2013-08-15 Halo Accident Repair Centre Limited Atelier autonome de réparation de véhicule

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2736655B1 (fr) * 2011-07-27 2021-08-18 Dürr Systems AG Installation compacte de mise en peinture

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB248846A (en) * 1924-12-12 1926-03-12 Carrier Engineering Co Ltd Improvements in or relating to the application of cellulose paints, varnishes, and the like
US3952699A (en) * 1973-02-12 1976-04-27 Heinz Durr Method and apparatus for treating a workpiece at a treating station
WO2012085535A1 (fr) * 2010-12-23 2012-06-28 Spraybooth Technology Limited Cabines de pulvérisation
WO2013117882A1 (fr) * 2012-02-06 2013-08-15 Halo Accident Repair Centre Limited Atelier autonome de réparation de véhicule

Also Published As

Publication number Publication date
GB201416118D0 (en) 2014-10-29
GB2530070A (en) 2016-03-16
GB2530070B (en) 2017-05-17

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