WO2016033786A1 - 液晶面板包装箱 - Google Patents

液晶面板包装箱 Download PDF

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Publication number
WO2016033786A1
WO2016033786A1 PCT/CN2014/085946 CN2014085946W WO2016033786A1 WO 2016033786 A1 WO2016033786 A1 WO 2016033786A1 CN 2014085946 W CN2014085946 W CN 2014085946W WO 2016033786 A1 WO2016033786 A1 WO 2016033786A1
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WO
WIPO (PCT)
Prior art keywords
fitting
liquid crystal
crystal panel
package according
hard
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/CN2014/085946
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English (en)
French (fr)
Inventor
赵芝霖
陈仕祥
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
TCL China Star Optoelectronics Technology Co Ltd
Original Assignee
Shenzhen China Star Optoelectronics Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Shenzhen China Star Optoelectronics Technology Co Ltd filed Critical Shenzhen China Star Optoelectronics Technology Co Ltd
Priority to RU2017106789A priority Critical patent/RU2655193C1/ru
Priority to GB1702188.2A priority patent/GB2542745B/en
Priority to JP2017511647A priority patent/JP6487036B2/ja
Priority to DE112014006921.3T priority patent/DE112014006921T5/de
Priority to KR1020177008893A priority patent/KR101958123B1/ko
Priority to US14/395,472 priority patent/US9227765B1/en
Publication of WO2016033786A1 publication Critical patent/WO2016033786A1/zh
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D81/00—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents
    • B65D81/02—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents specially adapted to protect contents from mechanical damage
    • B65D81/05—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents specially adapted to protect contents from mechanical damage maintaining contents at spaced relation from package walls, or from other contents
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D81/00—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents
    • B65D81/02—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents specially adapted to protect contents from mechanical damage
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D85/00—Containers, packaging elements or packages, specially adapted for particular articles or materials
    • B65D85/30—Containers, packaging elements or packages, specially adapted for particular articles or materials for articles particularly sensitive to damage by shock or pressure
    • B65D85/48—Containers, packaging elements or packages, specially adapted for particular articles or materials for articles particularly sensitive to damage by shock or pressure for glass sheets
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D25/00—Details of other kinds or types of rigid or semi-rigid containers
    • B65D25/02—Internal fittings
    • B65D25/10—Devices to locate articles in containers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D85/00—Containers, packaging elements or packages, specially adapted for particular articles or materials
    • B65D85/30—Containers, packaging elements or packages, specially adapted for particular articles or materials for articles particularly sensitive to damage by shock or pressure

Definitions

  • the present invention relates to the field of packaging technology, and in particular to a liquid crystal panel packaging box.
  • the production of liquid crystal displays includes an assembly process, that is, the liquid crystal panel, the main control circuit, the outer casing and the like are assembled, and the components thereof are first produced and sealed, and then assembled into the entire liquid crystal display. Wherein, after the production of the liquid crystal panel is completed, it is sealed in the packaging box of the liquid crystal panel, and then transported to the corresponding assembly station in a box.
  • the most commonly used ones are foaming mold molding buffer materials for trays for LCD panels, or injection/blow molding for rigid packaging.
  • the foamed tray has the advantages of light weight, good cushioning effect, etc., and the liquid crystal panel can directly contact the outer box; and the rigidity of the injection/blow-type hard package is superior to the foamed box, but the body Basically there is no cushioning performance, and a built-in soft retaining wall is required to cushion.
  • the liquid crystal panel is directly placed in the box body, so the gap between the box body and the panel is about 2 to 8 mm, and the setting of the gap is limited by the precision of the processing technology of the box, and the process tolerance
  • the liquid crystal panel is packaged according to the existing packaging method, and there is a hidden danger that the secondary impact damages the liquid crystal panel. If the gap between the liquid crystal panel and the cabinet after packaging is 0, the secondary impact can be avoided to the utmost.
  • the LCD panel can be protected most efficiently.
  • the present invention proposes a liquid crystal panel packaging box, which realizes the seamless fit of the contents and the packaging material, avoids the secondary impact caused by the displacement of the contents during transportation, and reduces the external impact.
  • the degree of damage to the package by the impact force is not limited to.
  • a liquid crystal panel packaging box comprising a box body, wherein at least two adjacent side walls of the box body are respectively provided with a plurality of grooves; the box is further provided with an elastic buffer fitting and a hard An elastic buffering fitting is assembled in the groove, a first end of the elastic buffer fitting is in close contact with the liquid crystal panel, and a second end has a gap with an inner wall of the groove, and the hard fitting is The position of the gap is fitted in the groove; wherein the rigid fitting presses the elastic buffer fitting to make a tight fit between the elastic cushioning fitting and the liquid crystal panel.
  • the elastic buffer fitting is an elongated structure.
  • the hard fitting is a "T"-like structure.
  • the hard fitting is a sheet metal member or a plastic member.
  • the package further includes a buffer sheet, and the buffer sheet is disposed at an uppermost portion of the liquid crystal panel.
  • the liquid crystal panel includes a glass substrate, a circuit substrate, and a plurality of flexible printed circuit boards connecting the glass substrate and the circuit substrate, wherein the plurality of flexible printed circuit boards have a gap therebetween; and two of the boxes a plurality of grooves are respectively disposed on the adjacent side walls, and the elastic buffer fitting and the hard fitting are disposed, and the other two side walls of the box are provided with a plurality of card slots and are configured with cards a holding member, the holding member includes a first arm, a second arm, and a connecting portion connecting the first arm and the second arm, the first arm is inserted into the card slot, and the second arm is inserted In the gap.
  • the second arm is further provided with a buffering member, and the buffering member is in contact with the liquid crystal panel.
  • the holding member is a sheet metal member or a plastic member.
  • the packaging box further includes a buffer sheet disposed at an uppermost portion of the liquid crystal panel, and the buffer sheet is provided with a through hole for avoiding the second arm of the holding member.
  • the liquid crystal panel packaging box provided by the embodiment of the present invention is provided with a groove on the side wall of the box body, and is provided with an elastic buffering fitting and a hard fitting.
  • the elastic buffering fitting is first assembled. In the groove and wherein the first end is in close contact with the liquid crystal panel, the second end has a gap with the inner wall of the groove, and then the hard fitting is assembled into the groove from the position of the gap, thereby Hard match Pressing the elastic buffering fitting to make the elastic cushioning fitting and the liquid crystal panel have no gap fit, thereby realizing the seamless fitting of the inner packaging and the packaging material, and avoiding the displacement of the inner component during transportation.
  • the secondary impact reduces the degree of damage to the package by the external impact force.
  • FIG. 1 is a schematic structural view of a liquid crystal panel packaging box according to Embodiment 1 of the present invention.
  • Fig. 2 is an enlarged schematic view showing a portion A in Fig. 1.
  • Fig. 3 is an exploded perspective view of a portion A in Fig. 1.
  • Embodiment 4 is a schematic structural view of an elastic buffer fitting and a hard fitting provided in Embodiment 1 of the present invention.
  • FIG. 5 is a schematic structural view of a liquid crystal panel according to Embodiment 2 of the present invention.
  • FIG. 6 is a schematic structural view of a liquid crystal panel packaging box according to Embodiment 2 of the present invention.
  • FIG. 7 is a schematic structural view of a holding member provided in Embodiment 2 of the present invention.
  • Fig. 8 is a structural schematic view showing the packaging box after adding a cushion sheet in the second embodiment of the present invention.
  • the present invention provides a liquid crystal panel packaging box according to the defects of the prior art
  • the packaging box includes a box body, and at least two adjacent side walls of the box body are respectively provided with a plurality of a groove;
  • the package is further provided with an elastic buffer fitting and a hard fitting, wherein the elastic buffer fitting is fitted in the groove, the first end of the elastic buffer fitting assembly is in close contact with the liquid crystal panel, and the second There is a gap between the end and the inner wall of the groove, and the rigid fitting fits into the groove from the position of the gap.
  • the hard fitting presses the elastic buffer fitting to make a tight fit between the elastic cushioning fitting and the liquid crystal panel, thereby achieving seamless fitting of the interior and the packaging material, and avoiding transportation.
  • the secondary impact caused by the displacement of the contents reduces the degree of damage to the package by the external impact force.
  • the packaging box includes a casing 1.
  • the two adjacent side walls 1a, 1b of the casing are respectively provided with a plurality of grooves 10.
  • the package is further provided with an elastic buffer fitting 20 and a rigid fitting 30 adapted to the groove 10, and the elastic buffer fitting 20 is fitted in the groove 10, and the first end 20a of the elastic buffer fitting 20 is in close contact with the liquid crystal panel 2, the second end 20b and the There is a gap 40 in the inner wall of the groove 10, and the rigid fitting 30 is fitted into the groove 10 from the position of the gap 40; wherein the hard fitting 30 presses the elastic buffer fitting 20 to The elastic buffer fitting 20 and the liquid crystal panel 2 are tightly fitted.
  • the elastic buffer fitting 20 is an elongated structure.
  • the hard fitting 30 has a "T" shape. Wherein, the hard fitting 30 of the "T"-like structure is assembled into the gap 40, and the top of the rigid fitting 30 of the "T"-shaped structure is higher than the elastic cushioning fitting 20 for convenient disassembly.
  • the hard fitting 30 may be a sheet metal member or a plastic member.
  • the process of packaging the liquid crystal panel by using the package provided in this embodiment is as follows:
  • the liquid crystal panel 2 is placed in a package, and the liquid crystal panel 2 is moved to fit tightly to the other two side walls opposite to the side walls 1a, 1b.
  • the elastic buffer fitting 20 is placed in the groove 10 of the side wall 1a, 1b, and the first end 20a of the elastic buffer fitting 20 is in close contact with (without rubbing) the side wall of the liquid crystal panel 2, at this time, the elastic buffer fitting 20 There is a gap 40 between the two ends 20b and the case 1.
  • the hard fitting 30 is inserted into the recess 10 from the position of the gap 40.
  • the width of the rigid fitting 30 should be greater than the width of the gap 40 such that the rigid fitting 30 presses the resilient cushioning fitting 20 to provide a tight fit between the resilient cushioning fitting 20 and the liquid crystal panel 2.
  • the rigid fitting 30 can be configured with a variety of different width gauges, and the adapted rigid fitting 30 is selected for assembly based on the actual width of the gap 40 during assembly.
  • the elastic buffer fitting 20 is pressed by the rigid fitting 30 so that the elastic cushioning fitting 20 and the liquid crystal panel 2 are tightly fitted, that is, the casing 1, the rigid fitting 30, and the elastic cushioning fitting. 20 and all the components of the liquid crystal panel 2 are seamlessly matched, thereby achieving seamless matching of the contents and the packaging material, avoiding the secondary impact caused by the displacement of the contents during transportation, and reducing the external impact force on the package. destruction level.
  • the liquid crystal panel 2 includes a glass substrate 21, a circuit substrate 22, and a plurality of flexible printed circuit boards 23 connecting the glass substrate 21 and the circuit substrate 22. There are gaps 24 between the flexible printed circuit boards 23.
  • the liquid crystal panel on one side of the road board 23 is more difficult to fix, and if an impact occurs during transportation, the flexible printed circuit board 23 is more likely to be damaged.
  • a plurality of card slots 50 are disposed on the side wall of the casing 1 opposite to the side wall 1b, and a holding member is disposed.
  • the card slot 50 may be simultaneously disposed on the two side walls opposite to the side walls 1a, 1b and configured with the holding member 60, mainly according to the glass substrate in the liquid crystal panel 2. 21.
  • the circuit board 22, and the manner in which the flexible printed circuit board 23 is connected, is selected).
  • the holding member 60 includes a first arm 61, a second arm 62, and a connecting portion 63 that connects the first arm 61 and the second arm 62.
  • the first arm 61 of the retaining member 60 When assembled, the first arm 61 of the retaining member 60 is inserted into the card slot 50, and the second arm 62 is inserted into the notch 24.
  • the holding member 60 fixes the liquid crystal panel across the circuit board 22, and functions to fix the liquid crystal panel 2, and protects the circuit board 22 and the flexible printed circuit board 23 from impact.
  • the second arm 62 is further provided with a buffering member 64 , and the buffering member 64 is in contact with the glass substrate 21 in the liquid crystal panel 2 .
  • the holding member 60 can be a sheet metal member or a plastic member.
  • the process of packaging the liquid crystal panel by using the package provided in this embodiment is as follows:
  • the liquid crystal panel 2 is placed in a package, and the liquid crystal panel 2 is moved to fit tightly to the other two side walls opposite to the side walls 1a, 1b.
  • the first arm 61 of the holding member 60 is inserted into the card slot 50, and the second arm 62 is inserted into the notch 24 of the liquid crystal panel 2.
  • the elastic buffer fitting 20 is placed in the groove 10 of the side wall 1a, 1b, and the first end 20a of the elastic buffer fitting 20 is in close contact with (without rubbing) the side wall of the liquid crystal panel 2, at this time, the elastic buffer fitting 20 There is a gap 40 between the two ends 20b and the case 1.
  • the hard fitting 30 is inserted into the recess 10 from the position of the gap 40.
  • the width of the rigid fitting 30 should be greater than the width of the gap 40 such that the rigid fitting 30 presses the resilient cushioning fitting 20 to provide a tight fit between the resilient cushioning fitting 20 and the liquid crystal panel 2.
  • the rigid fitting 30 can be configured with a variety of different width gauges, and the adapted rigid fitting 30 is selected for assembly based on the actual width of the gap 40 during assembly.
  • the cushion sheet 3 is placed above the liquid crystal panel 2, and the fitting is also achieved in the height direction of the casing 1.
  • the buffer sheet 3 is provided with a through hole 31 for escaping the second arm 62 of the holding member 60.
  • the second arm 62 of the holding member 60 is assembled.
  • the through hole 31 is inserted into the notch 24 of the liquid crystal panel 2.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Packaging Frangible Articles (AREA)
  • Buffer Packaging (AREA)
  • Liquid Crystal (AREA)

Abstract

一种液晶面板包装箱，包括箱体（1），箱体（1）的至少两个相邻的侧壁（1a，1b）上设置有若干个凹槽（10）、弹性缓冲配件（20）和硬质配件（30）。弹性缓冲配件（20）装配于凹槽（10）中，弹性缓冲配件（20）的第一端（20a）紧贴于液晶面板（2），第二端（20b）与凹槽（10）的内壁存在一间隙（40）。硬质配件（30）从间隙（40）的位置装配于凹槽（10）中，硬质配件（30）挤压弹性缓冲配件（20）以使弹性缓冲配件（20）与液晶面板（2）之间无缝隙紧配。该液晶面板包装箱可以避免运输过程中内装物位移而产生的二次冲击，降低冲击力对包装件的破坏。

Description

液晶面板包装箱 技术领域
本发明涉及包装技术领域，特别涉及一种液晶面板包装箱。
背景技术
在液晶显示器生产领域，液晶显示器的生产包括一个组装过程，即将液晶面板、主控电路、外壳等部分进行组装，其各部件是先生产好封存起来，待后续组装成整个液晶显示器。其中，液晶面板生产完成后封存在液晶面板包装箱中，然后成箱地运送往相应的组装工站。目前，业界对液晶面板的包装方式有多种，最常用的是应用发泡类模具成型缓冲材料制成托盘以安放液晶面板，或者是采用注塑/吹塑成型硬质包装箱的方案。相对来讲，发泡类托盘具有重量轻、缓冲效果佳等优点，液晶面板可直接与外箱接触；而注塑/吹塑类硬质包装箱的刚性强度优于发泡类箱体，但本体基本没有缓冲性能，需内置软质挡墙以起缓冲效果。
以上传统包装箱使用时均为直接将液晶面板放入箱体中，所以箱体与面板单边间隙约为2～8mm不等，间隙的设置受限于包装箱加工工艺的精确程度，制程公差越精准，所预设间隙可能越小，但间隙不可为0。涉及两物装配的方式必须存在匹配间隙，内装物若与外箱之间存在间隙，可能使包装件在跌落过程中产生二次冲击，对内装物产生的破坏力为一次冲击的数倍。箱体的制造公差越大，与内装物匹配时产生的间隙越不可控，包装对内装物的保护性能越无法预估。因此，按照现有的包装方式包装液晶面板，存在着二次冲击损坏液晶面板的隐患，若可以使得包装后液晶面板与箱体的间隙为0，则可最大化的避免二次冲击的产生，可最高效地保护液晶面板。
发明内容
针对上述提到的现有技术的不足，本发明提出了一种液晶面板包装箱，实现了内装物与包材无缝紧配，避免运输过程中内装物位移而产生的二次冲击，降低外冲击力对包装件的破坏程度。
为了实现上述目的，本发明采用了如下的技术方案：
一种液晶面板包装箱，所述包装箱包括箱体，所述箱体的至少两个相邻的侧壁上分别设置有若干个凹槽；所述包装箱还配置有弹性缓冲配件和硬质配件，所述弹性缓冲配件装配于所述凹槽中，所述弹性缓冲配件的第一端紧贴于液晶面板，第二端与所述凹槽的内壁存在一间隙，所述硬质配件从所述间隙的位置装配于所述凹槽中；其中，所述硬质配件挤压所述弹性缓冲配件以使所述弹性缓冲配件与所述液晶面板之间无缝隙紧配。
其中，所述弹性缓冲配件为长条状结构。
其中，所述硬质配件为“T”状结构。
其中，所述“T”状结构的硬质配件在装配入所述间隙之后，该“T”状结构的硬质配件的顶部高于所述弹性缓冲配件。
其中，所述硬质配件为钣金件或塑料件。
其中，所述包装箱还包括缓冲片材，所述缓冲片材设置与所述液晶面板最上方。
其中，所述液晶面板包括一玻璃基板、一电路基板，以及连接所述玻璃基板和电路基板的多个柔性印刷电路板，多个柔性印刷电路板之间具有缺口；所述箱体的其中两个相邻的侧壁上分别设置有若干个凹槽并配置有所述弹性缓冲配件和所述硬质配件，所述箱体的另外两个侧壁上设置有若干个卡槽并配置有卡持件，所述卡持件包括第一臂、第二臂以及连接第一臂和第二臂的连接部，所述第一臂插接在所述卡槽内，所述第二臂插入所述缺口中。
其中，所述第二臂还设置有缓冲件，所述缓冲件与所述液晶面板接触。
其中，所述卡持件为钣金件或塑料件。
其中，所述包装箱还包括缓冲片材，所述缓冲片材设置与所述液晶面板最上方，所述缓冲片材上设置有用于避让所述卡持件的第二臂的通孔。
与现有技术相比，本发明实施例提供的液晶面板包装箱，通过在箱体侧壁上设置凹槽，并配置有弹性缓冲配件和硬质配件，在包装时，首先将弹性缓冲配件装配于凹槽中且其中第一端紧贴于液晶面板，第二端与凹槽的内壁存在一间隙，然后再将硬质配件从所述间隙的位置装配于凹槽中，由此，所述硬质配 件挤压所述弹性缓冲配件以使所述弹性缓冲配件与所述液晶面板之间无缝隙紧配，实现了内装物与包材无缝紧配，避免运输过程中内装物位移而产生的二次冲击，降低外冲击力对包装件的破坏程度。
附图说明
图1是本发明实施例1提供的液晶面板包装箱的结构示意图。
图2是如图1中的A部分的放大示意图。
图3是如图1中的A部分的分解立体图。
图4是本发明实施例1提供的弹性缓冲配件和硬质配件的结构示意图。
图5是本发明实施例2提供的液晶面板的结构示意图。
图6是本发明实施例2提供的液晶面板包装箱的结构示意图。
图7是本发明实施例2提供的卡持件的结构示意图。
图8是本发明实施例2中包装箱再增加缓冲片材后的结构示意图。
具体实施方式
如前所述，本发明针对现有技术存在的缺陷，提供了一种液晶面板包装箱，所述包装箱包括箱体，所述箱体的至少两个相邻的侧壁上分别设置有若干个凹槽；所述包装箱还配置有弹性缓冲配件和硬质配件，所述弹性缓冲配件装配于所述凹槽中，所述弹性缓冲配件装配的第一端紧贴于液晶面板，第二端与所述凹槽的内壁存在一间隙，所述硬质配件从所述间隙的位置装配于所述凹槽中。由此，所述硬质配件挤压所述弹性缓冲配件以使所述弹性缓冲配件与所述液晶面板之间无缝隙紧配，实现了内装物与包材无缝紧配，避免运输过程中内装物位移而产生的二次冲击，降低外冲击力对包装件的破坏程度。
下面将结合附图用实施例对本发明做进一步说明。
实施例1
本实施例提供液晶面板包装箱，如图1-4所示，该包装箱包括箱体1，其中，箱体的两个相邻的侧壁1a、1b上分别设置有若干个凹槽10。该包装箱还配置有与凹槽10适配的弹性缓冲配件20和硬质配件30，弹性缓冲配件20装配于凹槽10中，所述弹性缓冲配件20的第一端20a紧贴于液晶面板2，第二端20b与所 述凹槽10的内壁存在一间隙40，所述硬质配件30从所述间隙40的位置装配于所述凹槽10中；其中，所述硬质配件30挤压所述弹性缓冲配件20以使所述弹性缓冲配件20与所述液晶面板2之间无缝隙紧配。
在本实施例中，所述弹性缓冲配件20为长条状结构。所述硬质配件30为“T”状结构。其中，所述“T”状结构的硬质配件30在装配入所述间隙40之后，该“T”状结构的硬质配件30的顶部高于所述弹性缓冲配件20，以方便拆卸。其中，所述硬质配件30可以为钣金件或塑料件。
具体地，采用本实施例提供的包装箱包装液晶面板的过程如下：
首先将液晶面板2放入包装箱中，移动液晶面板2使其紧配于与侧壁1a、1b相对的另外两个侧壁。
然后将弹性缓冲配件20置入侧壁1a、1b的凹槽10中，弹性缓冲配件20的第一端20a紧贴(不需要摩擦)液晶面板2的侧壁，此时弹性缓冲配件20的第二端20b与箱体1之间存在间隙40。
进一步地，将硬质配件30从间隙40的位置插入凹槽10中。硬质配件30的宽度应大于间隙40的宽度，从而硬质配件30挤压所述弹性缓冲配件20以使所述弹性缓冲配件20与所述液晶面板2之间无缝隙紧配。硬质配件30可以配置有多种宽度不同的规格，根据在装配时间隙40的实际宽度，选择适应的硬质配件30进行装配。
最后，在液晶面板2上方装入缓冲片材，在箱体1的高度方向上也实现紧配装配。
基于以上，本实施例中，通过硬质配件30挤压弹性缓冲配件20以使弹性缓冲配件20与液晶面板2之间无缝隙紧配，即，箱体1、硬质配件30、弹性缓冲配件20以及液晶面板2各部件之间全部为无缝隙紧配，实现了内装物与包材无缝紧配，避免运输过程中内装物位移而产生的二次冲击，降低外冲击力对包装件的破坏程度。
实施例2
对于一些超高清类的液晶面板，如图5所示，液晶面板2包括一玻璃基板21、一电路基板22，以及连接所述玻璃基板21和电路基板22的多个柔性印刷电路板23，多个柔性印刷电路板23之间具有缺口24。对于设置有柔性印刷电 路板23的一侧的液晶面板较难以固定，在运输过程中若发生冲击，柔性印刷电路板23更容易损坏。
有鉴于此，本实施例中，如图6所示，在实施例1的基础上，在箱体1的与侧壁1b相对的侧壁上设置有若干个卡槽50并配置有卡持件60(在另外的一些实施例中，也可以同时在与侧壁1a、1b相对的两个侧壁上同时设置有卡槽50并配置有卡持件60，主要根据液晶面板2中的玻璃基板21、电路基板22，以及柔性印刷电路板23连接的方式来选择)。其中，如图7所示，所述卡持件60包括第一臂61、第二臂62以及连接第一臂61和第二臂62的连接部63。在装配时，所述卡持件60的第一臂61插接在所述卡槽50内，所述第二臂62插入所述缺口24中。卡持件60横跨电路基板22对液晶面板进行固定，既起到固定液晶面板2的作用，又可以保护电路基板22和柔性印刷电路板23不受冲击。进一步地，本实施例中，参阅图7，所述第二臂62上还设置有缓冲件64，所述缓冲件64与所述液晶面板2中的玻璃基板21接触。
其中，所述卡持件60可以为钣金件或塑料件。
具体地，采用本实施例提供的包装箱包装液晶面板的过程如下：
首先将液晶面板2放入包装箱中，移动液晶面板2使其紧配于与侧壁1a、1b相对的另外两个侧壁。同时，在与侧壁1b相对的侧壁上，将卡持件60的第一臂61插接在卡槽50内，将第二臂62插入液晶面板2的缺口24中。
然后将弹性缓冲配件20置入侧壁1a、1b的凹槽10中，弹性缓冲配件20的第一端20a紧贴(不需要摩擦)液晶面板2的侧壁，此时弹性缓冲配件20的第二端20b与箱体1之间存在间隙40。
进一步地，将硬质配件30从间隙40的位置插入凹槽10中。硬质配件30的宽度应大于间隙40的宽度，从而硬质配件30挤压所述弹性缓冲配件20以使所述弹性缓冲配件20与所述液晶面板2之间无缝隙紧配。硬质配件30可以配置有多种宽度不同的规格，根据在装配时间隙40的实际宽度，选择适应的硬质配件30进行装配。
最后，在液晶面板2上方装入缓冲片材3，在箱体1的高度方向上也实现紧配装配。在本实施例中，如图8所示，缓冲片材3上设置有用于避让所述卡持件60的第二臂62的通孔31，在装配时，卡持件60的第二臂62穿过通孔31插入液晶面板2的缺口24中。
需要说明的是，在本文中，诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来，而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且，术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含，从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素，而且还包括没有明确列出的其他要素，或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下，由语句“包括一个……”限定的要素，并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同要素。
以上所述仅是本申请的具体实施方式，应当指出，对于本技术领域的普通技术人员来说，在不脱离本申请原理的前提下，还可以做出若干改进和润饰，这些改进和润饰也应视为本申请的保护范围。

Claims (16)

  1. 一种液晶面板包装箱，其中，所述包装箱包括箱体，所述箱体的至少两个相邻的侧壁上分别设置有若干个凹槽；所述包装箱还配置有弹性缓冲配件和硬质配件，所述弹性缓冲配件装配于所述凹槽中，所述弹性缓冲配件的第一端紧贴于液晶面板，第二端与所述凹槽的内壁存在一间隙，所述硬质配件从所述间隙的位置装配于所述凹槽中；其中，所述硬质配件挤压所述弹性缓冲配件以使所述弹性缓冲配件与所述液晶面板之间无缝隙紧配。
  2. 根据权利要求1所述的液晶面板包装箱，其中，所述弹性缓冲配件为长条状结构。
  3. 根据权利要求1所述的液晶面板包装箱，其中，所述硬质配件为“T”状结构。
  4. 根据权利要求3所述的液晶面板包装箱，其中，所述“T”状结构的硬质配件在装配入所述间隙之后，该“T”状结构的硬质配件的顶部高于所述弹性缓冲配件。
  5. 根据权利要求4所述的液晶面板包装箱，其中，所述硬质配件为钣金件或塑料件。
  6. 根据权利要求1所述的液晶面板包装箱，其中，所述硬质配件为钣金件或塑料件。
  7. 根据权利要求1所述的液晶面板包装箱，其中，所述包装箱还包括缓冲片材，所述缓冲片材设置与所述液晶面板最上方。
  8. 一所述的液晶面板包装箱，其中，所述液晶面板包括一玻璃基板、一电路基板，以及连接所述玻璃基板和电路基板的多个柔性印刷电路板，多个柔性印刷电路板之间具有缺口；所述包装箱包括箱体，所述箱体的其中两个相邻的侧壁上分别设置有若干个凹槽，所述包装箱还配置有弹性缓冲配件和硬质配件，所述弹性缓冲配件装配于所述凹槽中，所述弹性缓冲配件的第一端紧贴于液晶面板，第二端与所述凹槽的内壁存在一间隙，所述硬质配件从所述间隙的位置装配于所述凹槽中；其中，所述硬质配件挤压所述弹性缓冲配件以使所述弹性缓冲配件与所述液晶面板之间无缝隙紧配；所述箱体的另外两个侧壁上设置有若干个卡槽并配置有卡持件，所述卡持件包括第一臂、第二臂以及连接第一臂 和第二臂的连接部，所述第一臂插接在所述卡槽内，所述第二臂插入所述缺口中。
  9. 根据权利要求8所述的液晶面板包装箱，其中，所述弹性缓冲配件为长条状结构。
  10. 根据权利要求8所述的液晶面板包装箱，其中，所述硬质配件为“T”状结构。
  11. 根据权利要求10所述的液晶面板包装箱，其中，所述“T”状结构的硬质配件在装配入所述间隙之后，该“T”状结构的硬质配件的顶部高于所述弹性缓冲配件。
  12. 根据权利要求11所述的液晶面板包装箱，其中，所述硬质配件为钣金件或塑料件。
  13. 根据权利要求8所述的液晶面板包装箱，其中，所述硬质配件为钣金件或塑料件。
  14. 根据权利要求8所述的液晶面板包装箱，其中，所述第二臂还设置有缓冲件，所述缓冲件与所述液晶面板接触。
  15. 根据权利要求8所述的液晶面板包装箱，其中，所述卡持件为钣金件或塑料件。
  16. 根据权利要求8所述的液晶面板包装箱，其中，所述包装箱还包括缓冲片材，所述缓冲片材设置与所述液晶面板最上方，所述缓冲片材上设置有用于避让所述卡持件的第二臂的通孔。
PCT/CN2014/085946 2014-09-02 2014-09-04 液晶面板包装箱 Ceased WO2016033786A1 (zh)

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