WO2016033782A1 - 雾化器电阻测试装置和雾化器电阻测试方法 - Google Patents

雾化器电阻测试装置和雾化器电阻测试方法 Download PDF

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Publication number
WO2016033782A1
WO2016033782A1 PCT/CN2014/085940 CN2014085940W WO2016033782A1 WO 2016033782 A1 WO2016033782 A1 WO 2016033782A1 CN 2014085940 W CN2014085940 W CN 2014085940W WO 2016033782 A1 WO2016033782 A1 WO 2016033782A1
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WIPO (PCT)
Prior art keywords
atomizer
test
resistance testing
testing device
resistance
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Application number
PCT/CN2014/085940
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English (en)
French (fr)
Inventor
向智勇
Original Assignee
惠州市吉瑞科技有限公司
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Filing date
Publication date
Application filed by 惠州市吉瑞科技有限公司 filed Critical 惠州市吉瑞科技有限公司
Priority to PCT/CN2014/085940 priority Critical patent/WO2016033782A1/zh
Priority to CN201480001114.6A priority patent/CN105934680B/zh
Publication of WO2016033782A1 publication Critical patent/WO2016033782A1/zh

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    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R27/00—Arrangements for measuring resistance, reactance, impedance, or electric characteristics derived therefrom
    • G01R27/02—Measuring real or complex resistance, reactance, impedance, or other two-pole characteristics derived therefrom, e.g. time constant

Definitions

  • the invention relates to the field of electronic cigarette technology, in particular to an atomizer resistance testing device and a nebulizer resistance testing method.
  • E-cigarettes are a new type of electronic product that has the same appearance as ordinary cigarettes and the same taste as cigarettes, but e-cigarettes are healthier and more environmentally friendly than traditional cigarettes.
  • the electronic cigarette atomizes the smoke liquid containing nicotine and essence into a particle output through an atomizer. E-cigarettes do not contain tar and other harmful components in ordinary cigarettes, nor do they produce second-hand smoke.
  • the existing electronic cigarette generally comprises an atomizer and a battery rod detachably connected to the atomizer, wherein the atomizer is provided with a heating wire for atomizing the smoke oil, and one end of the atomizer is provided An atomizer electrode electrically connected to the heating wire and the battery rod.
  • the output power of the electronic cigarette needs to be tested when producing the electronic cigarette, and the resistance of the atomizer is an important parameter of the output power of the electronic cigarette, and thus, in the production of electronic cigarette
  • the atomizer manually tests the resistance of the atomizer, and judges whether the atomizer is qualified according to the resistance value. Then, the qualified products and the non-conforming products in the atomizer are manually screened out.
  • the invention provides an atomizer resistance test device and a nebulizer resistance test method, which can automatically test the atomizer and improve the efficiency of the atomizer production.
  • the embodiment of the invention provides a nebulizer resistance testing device, comprising:
  • the positioning assembly includes a fixing mechanism for fixing at least one atomizer, and a sensor for transmitting a first trigger signal to the controller when the at least one atomizer is respectively fixed on the fixing mechanism a pressing connection mechanism disposed above the fixing mechanism and a power mechanism coupled to the pressing connection mechanism;
  • the controller is configured to control the power mechanism moving station when receiving the first trigger signal Depressing the connection mechanism such that the compression connection mechanism is pressed against the atomizer electrode to be electrically connected to the test component;
  • the test assembly is configured to test the atomizer when the compression coupling mechanism is pressed against the atomizer electrode;
  • the controller is further configured to control the pick-up assembly to transfer the qualified atomizer to a predetermined location when the atomizer is tested.
  • the atomizer resistance testing device wherein the fixing mechanism comprises at least one positioning recess, and the sensor is a proximity switch or a fiber sensor;
  • the proximity switch or the fiber sensor is disposed in each of the positioning recesses, and the proximity switch or the fiber sensor is configured to generate the first trigger when detecting that the atomizer is fixed in the positioning recess signal.
  • the atomizer resistance testing device wherein the picking assembly comprises:
  • a robot comprising a base, a movable plate and a fixed plate, wherein the movable plate is fixedly disposed with at least one partition perpendicular to the movable plate, and each of the partitions is spaced apart from the movable plate;
  • the number of the fixing plates is consistent with and corresponding to the number of the partition plates on the movable plate, and the fixing plates are vertically fixed to the base, and each of the fixing plates is connected to the base.
  • a notch is disposed on one end, such that the movable plate passes through the notch of each of the fixing plates, is stacked on a side of the base on which the fixing plate is disposed, and the partition plate and the fixing plate on the movable plate Staggered
  • a sliding guide rail wherein one end of the sliding rail is disposed on one side of the atomizer, and the other end is disposed at a side at a predetermined position;
  • a moving mechanism disposed on the sliding rail for controlling the robot to move to a side of the atomizer placement such that each atomizer is located between a corresponding one of the partition plate and the fixed plate;
  • the moving mechanism is further configured to move the movable panel such that the partition plate on the movable panel and the fixing plate corresponding thereto move the atomizer to the predetermined position along the sliding guide.
  • the atomizer resistance testing device wherein the moving mechanism comprises:
  • each atomizer is aligned with a pair of the base Corresponding between the fixed plate and the partition;
  • a second cylinder for moving the robot to the side of the atomizer at the first cylinder Thereafter, the robot is translated in the direction of the atomizer such that each atomizer is located between the pair of corresponding fixed plates and the partition plate on the base;
  • a third cylinder for moving the movable plate after each atomizer is located between the pair of corresponding fixing plates and the partition plate on the base, so that the corresponding fixed plates and the partitions on the base The plate clamps the atomizer between the fixed plate and the partition;
  • the second cylinder is further configured to move the robot away from the atomizer after the corresponding fixing plate and the partition plate on the base clamp the atomizer between the fixed plate and the partition plate The direction in which the atomizer is placed moves.
  • the controller is further configured to control the atomizer resistance test device to stop running when the atomizer test fails;
  • the atomizer resistance test device is further provided with a restart switch
  • the controller is further configured to control the atomizer resistance test device to continue to operate when it is detected that the restart switch is pressed.
  • the atomizer resistance testing device wherein the controller is further configured to control the atomizer resistance testing device to stop when the atomizer test fails;
  • the sensor is further configured to send a second trigger signal to the controller when detecting that the failed atomizer leaves the fixing mechanism;
  • the controller is further configured to control the atomizer resistance test device to continue to operate when the second trigger signal is received.
  • the atomizer resistance testing device wherein the testing component is specifically configured to test each of the atomizers at least twice.
  • the atomizer resistance testing device wherein the atomizer resistance testing device is further provided with at least one indicator light, wherein the indicator lights are in one-to-one correspondence with the atomizers on the positioning component. Used to indicate the test results of the nebulizer corresponding to it.
  • the atomizer resistance testing device wherein the atomizer resistance testing device is further provided with a display screen for displaying test results of the atomizers on the positioning component;
  • the atomizer resistance test device is further provided with a voice device for at least voice broadcasting the predetermined An unqualified atomizer is tested in each atomizer on the bit assembly.
  • the atomizer resistance testing device wherein the atomizer resistance testing device is further provided with an inductor for transmitting a third trigger signal to the control when a person is detected within a preset range;
  • the controller is further configured to: when the third trigger signal is received, the controller stops the operation of the atomizer resistance test device.
  • Embodiments of the present invention provide a method for testing an atomizer resistance, including:
  • Each atomizing device of the atomizer resistance testing device is respectively fixed with an atomizer
  • the atomizer resistance testing device sequentially tests the atomizers
  • the nebulizer resistance testing device delivers the qualified nebulizer to a predetermined location when the nebulizer is tested.
  • the atomizer resistance test method wherein the atomizer resistance test device is further provided with a restart switch;
  • the method further includes:
  • the atomizer resistance test device stops running
  • the atomizer resistance test device continues to operate when it is detected that the restart switch is depressed.
  • the method for testing a nebulizer resistance wherein the method further comprises:
  • the atomizer resistance test device stops running
  • the atomizer resistance test device continues to operate when the failed atomizer is detected to exit the securing mechanism.
  • the atomizer resistance testing method wherein the atomizer resistance testing device tests each of the atomizers at least twice.
  • the method for testing a nebulizer resistance wherein the method further comprises:
  • the atomizer resistance testing device prompts the test result of each of the atomizers.
  • the method for testing a nebulizer resistance wherein the method further comprises:
  • the atomizer resistance test device stops operating when a person is detected within the preset range.
  • the atomizer is automatically tested by the atomizer resistance test device, which reduces the labor cost of the atomizer and improves the efficiency of the atomizer production.
  • FIG. 1 is a schematic structural view of an embodiment of an atomizer resistance testing device of the present invention
  • FIG. 2 is a schematic diagram of a principle of the atomizer resistance testing device shown in FIG. 1;
  • FIG. 3A is a schematic structural view of another perspective view of the atomizer resistance testing device shown in FIG. 1;
  • FIG. 3B is a schematic structural view of a robot in the take-up assembly of the atomizer resistance testing device shown in FIG. 3A;
  • Figure 3C is an exploded view of the robot shown in Figure 3B;
  • Figure 3D is a plan view of the atomizer resistance test device of Figure 3A in one of its operating states
  • Figure 3E is a plan view of the atomizer resistance test device of Figure 3A in another operating state
  • 3F is a schematic structural view showing another working state of the pickup assembly of the atomizer resistance testing device shown in FIG. 1;
  • FIG. 4 is a schematic view showing another principle of the atomizer resistance testing device of the present invention.
  • FIG. 5 is a schematic diagram of circuit connection of an embodiment of a method for testing a nebulizer resistance according to the present invention
  • FIG. 6 is a flow chart of an embodiment of a method for testing a nebulizer resistance in the present invention
  • FIG. 7 is a flow chart of another embodiment of a method for testing a nebulizer resistance in the present invention.
  • Figure 8 is a flow chart showing another embodiment of the atomizer resistance test method of the present invention.
  • the invention provides an atomizer resistance test device and a nebulizer resistance test method, which can automatically test the atomizer and improve the efficiency of the atomizer production.
  • FIG. 1 is a schematic structural view of an atomizer resistance testing device according to an embodiment of the present invention
  • FIG. 2 is a schematic diagram of a nebulizer resistance testing device shown in FIG.
  • the atomizer resistance testing device 100 includes a controller 201, a positioning component 102, a testing component 202, and a picking component 103, wherein the controller and the positioning component 102, the testing component 202, and the picking component 103 are respectively
  • the components are electrically connected to control the operation of the three components separately.
  • the controller 201 is a Programmable Logic Controller (PLC).
  • PLC Programmable Logic Controller
  • the positioning assembly 102 includes a securing mechanism 1021 for securing at least one atomizer 101, a sensor (not shown), a compression coupling mechanism 1022, and a power mechanism 1023.
  • the sensor is specifically configured to send a first trigger signal to the controller 201 when detecting that the atomizer is fixed on the fixing mechanism 1021.
  • the pressing connection mechanism 1022 is movably disposed above the fixing mechanism 1021.
  • the power mechanism 1023 is coupled to the compression coupling mechanism 1022 for moving the compression coupling mechanism 1022 such that the compression coupling mechanism 1022 can abut the atomizer electrodes of the respective atomizers on the fastening mechanism 1021.
  • the power mechanism 1023 is a cylinder; the compression connection mechanism 1022 is provided with at least one test head 10221, wherein the number of the test heads 10221 and the number of the fixing mechanisms 1021 are consistent and corresponding.
  • the controller 201 controls the power mechanism 1023 such that the power mechanism 1023 controls the compression connection mechanism 1022 to descend, thereby causing each test head 10221 to correspond to it respectively.
  • the atomizer electrode of the atomizer on the fixing mechanism 1021 abuts.
  • test assembly tests the resistance of the nebulizer in contact therewith. After the test is completed, the power mechanism 1023 controls the compression connection mechanism 1022 to rise to disconnect the connection of each test head and the atomizer electrode.
  • the test component sends the test results to the controller 201. If the test result is that all the atomizers are qualified, the controller 201 is further configured to control the pick-up assembly 103 to transfer the respective atomizers on the respective fixing mechanisms 1021 to a predetermined position. If the test result is that part of the atomizer is qualified and part of the atomizer fails, the controller 201 is also used to control the atomizer resistance test device 100 to stop running.
  • the atomizer resistance testing device 100 is further provided with a restart switch (not shown). The staff will test the unqualified nebulizer and take the restart switch.
  • the controller 201 detects that the restart switch is pressed, the controller 201 is further configured to control the atomizer resistance test device 100 to continue to operate. Specifically, the controller 201 is configured to control the pick-up assembly 103 to transfer the remaining atomizers on each of the fixing mechanisms 1021 to a predetermined position.
  • the atomizer resistance testing device 100 may not be provided with a restart switch.
  • the controller 201 controls the atomizer resistance test device 100 to stop running, when the sensor detects an unqualified fog
  • the sensor is also used to send a second trigger signal to the controller 201 when the fixture leaves the fixed mechanism 1021.
  • the controller 201 is further configured to control the atomizer resistance test apparatus 100 to continue to operate.
  • the controller 201 is configured to control the pick-up assembly 103 to transfer the remaining atomizers on each of the fixing mechanisms 1021 to a predetermined position.
  • the controller 201 may not control the atomizer resistance test device 100 to stop running, but first control the pick-up component 103 to fail the test.
  • the atomizer is transferred to a pre-set placement of the unqualified atomizer; after being placed, the control pickup assembly 103 transfers the qualified atomizer to a predetermined position.
  • the atomizer is automatically tested by the atomizer resistance test device, which reduces the labor cost of the atomizer and improves the efficiency of the atomizer production.
  • the structure of the positioning assembly has various implementations.
  • a structure of the positioning assembly of the atomizer resistance testing device of the present invention will be specifically described below with reference to FIG.
  • each of the fixing mechanisms 1021 on the positioning component 102 is a positioning recess
  • the sensor disposed in each positioning recess 1021 is a proximity switch (not shown).
  • the proximity switch can be disposed at any position within the positioning recess 1021, such as the bottom or inner sidewall of the positioning recess 1021.
  • the proximity switch generates a first trigger signal when the proximity switch detects that the atomizer is fixed within the positioning recess 1021.
  • the positioning recessed hole 1021 has a cylindrical shape so that the atomizer is inserted into the positioning recessed hole 1021.
  • the positioning recess 1021 can also have other shapes as long as the atomizer can be fixed. It should be noted that when the atomizer is fixed in the positioning recess 1021, the atomizer exposes the position of the electrode for testing so that the electrode position of the atomizer can be in contact with the test head on the test assembly.
  • the sensor in each positioning recess 1021 may not be a proximity switch or a fiber sensor.
  • the atomizer blocks the light beam irradiated to the fiber sensor, so the fiber sensor can determine whether the positioning hole 1021 is fixed by detecting the light intensity of the received beam.
  • a nebulizer There is a nebulizer.
  • the above is only an example of the fixing mechanism and the sensor, and is not limited.
  • test component to test the atomizer and how to prompt the test result.
  • the test component is provided with at least two test cycles for each atomizer, and is also used for calculating the test results of each test cycle, for example, taking the average value of the test results of each test cycle, or removing the first In the sub-test period, the test result due to external error may be removed and averaged, or the test result with large deviation in each test period may be removed and then averaged.
  • the test component performs double the number of measurements.
  • the test component is also used to specifically warn the atomizer that the test result has a large deviation.
  • the test results can be reminded to the user in various ways.
  • the atomizer resistance testing device 100 is further provided with at least one indicator light (not shown), wherein the indicator lights are in one-to-one correspondence with the atomizers on the positioning component for indicating The test result of the atomizer corresponding thereto.
  • the indicator light corresponding to each atomizer lights up when the test result is qualified, and is extinguished when the test result is unqualified; or the corresponding indicator light of each atomizer is extinguished when the test result is qualified, and the test result is Lights up when it is unqualified.
  • the test component is provided with a voice device (not shown) for at least voice-recording the atomizers that fail the test in the respective atomizers on the positioning component.
  • a voice device for at least voice-recording the atomizers that fail the test in the respective atomizers on the positioning component.
  • each of the securing mechanisms on the positioning assembly 102 has a corresponding number.
  • the voice device on the test component plays the number corresponding to the failed atomizer.
  • a test screen (not shown) is provided on the test component for displaying test results of the respective atomizers on the positioning component.
  • the display screen highlights or flashes the test result of the unqualified atomizer, or highlights or flashes the corresponding number of the unqualified atomizer.
  • FIG. 3A is a schematic structural view of another perspective view of the atomizer resistance testing device shown in FIG. 1.
  • the pickup assembly 103 includes a robot 31, a slide rail 32, and a moving mechanism 33.
  • FIG. 3B is a schematic structural view of a robot in the pickup assembly of the atomizer resistance testing device shown in FIG. 3A
  • FIG. 3C is an exploded view of the robot shown in FIG. 3B.
  • the robot 31 includes a base 311, a movable plate 312, and a fixed plate 313.
  • the movable plate 312 is fixedly disposed with at least one partition 314 perpendicular to the movable plate 312, and each of the partitions is spaced apart from the movable plate 312.
  • the number of the fixing plates 313 is consistent with the number of the partitions on the movable plate 312, and the fixing plates 313 are vertically fixed to the base 311, and each of the fixing plates 313 and the The end of the base 311 is provided with a notch 3134, such that the movable plate 312 passes through the notch 3134 of each of the fixing plates 313, is stacked on one side of the base 311 where the fixing plate 313 is disposed, and the activity The partition plate on the plate 312 and the fixed plate 313 are staggered.
  • one end of the slide rail 32 is disposed on one side of the positioning assembly 102.
  • a moving mechanism 33 is disposed on the slide rail 32 for moving the robot 31 to the side of the positioning assembly 102 such that each atomizer is located between a corresponding one of the partitions 314 and the fixed plate 313.
  • the moving mechanism 33 is also used to move the movable panel 312 such that the partition on the movable panel 312 and the corresponding fixing plate 313 sandwich the atomizer and move it to a preset position.
  • the slide assembly 32 is disposed in the pick-up assembly, and the robot 31 is moved along the slide rail 32 to the side of the positioning assembly by the moving mechanism, so that one atomizer is located at a corresponding one of the partition plate and the fixed plate.
  • the partition plate on the movable plate 312 and the corresponding fixed plate 313 clamp the atomizer and move it to the preset position, thus realizing the test by the machine.
  • the atomizer moves from the placement of the atomizer to the preset position, which improves the testing efficiency of the atomizer and reduces the time cost and labor cost of the atomizer test.
  • the moving mechanism 33 includes a bracket 330 disposed on the sliding guide 32.
  • the bracket 330 is movably provided with a first cylinder 331, a second cylinder 332, and a fourth cylinder 334, and the robot 31 is fixed to the bracket 330.
  • the moving mechanism 33 further includes a third cylinder 333 fixed to one end of the movable plate 312 of the robot 31, and the moving direction of the third cylinder 333 is parallel to the direction of the robot 31 for controlling the movement of the movable plate 312, so that Each of the partition plates 314 on the movable plate 312 moves in the direction of the corresponding fixed plate 313 or moves away from the corresponding fixed plate 313.
  • the moving direction of the first cylinder 331 and the sliding guide 32 are parallel to each other, and the first cylinder 331 is for controlling the carriage to move back and forth along the sliding rail 32 to move the robot 31 from the side of the preset position to the positioning assembly through the sliding rail 32.
  • the 102 side, or the robot 31, moves from the side of the positioning assembly 102 to the side of the preset position.
  • a fourth cylinder is configured to adjust a height of the robot 31 after the first cylinder 331 moves the bracket to a side of the atomizer placement such that the height of the robot 31 and the atomizer
  • the height of the second cylinder is such that after the robot 31 is translated in the direction of the atomizer, each atomizer is located between the pair of corresponding fixing plates 313 and the partition plate on the base 311. .
  • the fourth cylinder may not be required to adjust the height of the atomizer.
  • the third cylinder is also used to control the movement when the first cylinder 331 controls the movement of the robot 31 to the side of the atomizer.
  • the partitions on the plate are moved away from the corresponding fixed plates so that a space for accommodating an atomizer is reserved between the corresponding partitions and the fixed plates.
  • FIG. 3D is a plan view of the atomizer resistance testing device of FIG. 3A in one of its operating states.
  • the sliding guide 32 is parallel to the direction of the row of fixing mechanisms 1021 on the positioning assembly 102.
  • the first cylinder 331 controls the robot 31 to move to the side of the row fixing mechanism 1021
  • the atomizer 101 in each fixing mechanism 1021 is aligned with a pair of corresponding partitions 314 and fixing plates 313 on the base of the robot 31. between.
  • FIG. 3E is a top view of the atomizer resistance test apparatus of FIG. 3A in another operational state.
  • the moving direction of the second cylinder 332 is perpendicular to the moving direction of the first cylinder 331 for moving the robot to each atomizer on the positioning assembly 102 after the first cylinder 331 moves the robot 31 to the positioning assembly 102 side.
  • the 101 direction is translated such that each atomizer is located between the pair of corresponding partitions 314 and the fixed plate 313 on the base.
  • the third cylinder 333 moves the movable plate 312 such that each of the corresponding partition plates 314 and the fixing plate 313 clamps the atomizer between the partition plate 314 and the fixed plate 313.
  • FIG. 3F is a structural schematic view of another working state of the pickup assembly of the atomizer resistance testing device shown in FIG. 1.
  • a fourth cylinder 334 in the moving mechanism is used to adjust the height of the mechanical 31 hand. The fog between the partition and the fixed plate will be provided at each corresponding partition and fixing plate After the cutter is clamped, the fourth cylinder 334 controls the robot 31 to pull each atomizer out of each of the positioning recesses 1021.
  • the second cylinder 332 is further configured to move the robot 31 in a direction away from each of the positioning recesses 1021 after the fourth cylinder 334 controls the robot 31 to pull up the atomizers.
  • the first cylinder 331 is further configured to push the robot 31 to move along the sliding guide 32 to a preset position after the second cylinder 332 moves the robot 31 in a direction away from each of the positioning recesses 1021.
  • the fourth cylinder can be used to control the robot to pull up the atomizer, and the second cylinder can be directly controlled.
  • the robot moves in a direction away from the placement of the atomizer to move each atomizer away from the atomizer.
  • a pair of corresponding baffles and fixing plates of the manipulator are respectively provided with a pattern for increasing the frictional force on the side in contact with the atomizer.
  • the robot can clamp the atomizer by applying a small pressure to the atomizer when the atomizer is clamped, thereby preventing the atomizer from being crushed during the process of clamping the atomizer.
  • FIG. 4 is another schematic diagram of the nebulizer resistance testing device of the present invention.
  • the atomizer resistance testing device 300 is further provided with an inductor 401 for sensing the presence of a person within a preset range. Send a third trigger signal.
  • the controller is further configured to control the atomizer resistance test device 300 to stop running when the third trigger signal is received.
  • FIG. 5 an embodiment of the present embodiment will be described using a specific circuit diagram. This circuit diagram is only for a fuller explanation and is not limited.
  • CN4501 is a single eight-way analog switch, one of the lines is selected by the address line to measure the atomizer 101 on the line; the SN8P1808Q is a microcontroller for controlling the address line. Each line is sequentially turned on to sequentially turn on each atomizer and measure the atomizer 101; the microcontroller SN8P1808Q determines the currently measured atomizer 101 through the voltage value input from the ADC input channel P4.0 port. The resistance is determined to determine whether the atomizer 101 is qualified; SQ1 ⁇ 5 are proximity switches; ULN2803 is an eight-way NPN Darlington connected transistor array series for driving the relay K to control the movement of the cylinder.
  • the specific work project is:
  • the proximity switches SQ of the respective atomizers are turned on, and respectively send signals to the microcontroller SN8P1808Q.
  • the microcontroller SN8P1808Q counts after receiving each signal.
  • the microcontroller SN8P1808Q Send a signal to the eight-way NPN Darlington connected transistor array series ULN2803, so that the eight-way NPN Darlington connected transistor array series ULN2803 drives the relay to control the movement of the cylinder, so that each test head abuts the atomizer electrodes and starts to measure sequentially. .
  • each nebulizer is tested several times. According to the program setting, the test time is less than 200us, and the result is averaged.
  • the microcontroller SN8P1808Q controls the LED corresponding to the atomizer to illuminate.
  • the corresponding LED of the atomizer is not illuminated.
  • the atomizer's corresponding proximity switch SQ is triggered and sends a signal to the microcontroller SN8P1808Q.
  • the microcontroller SN8P1808Q When the microcontroller SN8P1808Q detects that all the failed atomizers have been removed, the microcontroller SN8P1808Q sends a signal to the eight-way NPN Darlington connected transistor array series ULN2803, so that the eight-way NPN Darlington connected transistor array series ULN2803 The drive relay controls the movement of the cylinder to remove the qualified atomizer.
  • an embodiment of the method for testing the atomizer resistance of the present invention includes:
  • the atomizer resistance testing device fixes at least one atomizer
  • the atomizer resistance test device is provided with at least one fixing mechanism, wherein each fixing mechanism is used to fix one atomizer.
  • the atomizer resistance test device has a plurality of methods for fixing the atomizer.
  • each fixing mechanism of the atomizer resistance test device is provided as a concave hole, and the atomizer is fixed in the concave hole.
  • each of the fixing mechanisms of the atomizer resistance test device is provided with a jig, such as a ring-shaped jig, capable of holding the atomizer.
  • the atomizer resistance testing device sequentially tests the atomizers
  • the atomizer resistance test device can detect whether each atomizer is fixed in the fixed machine by various methods. Constructed.
  • the atomizer resistance testing device may be respectively provided with an inductor on each fixing mechanism for sensing whether the atomizer is fixed on the fixing mechanism.
  • the atomizer resistance testing device may be respectively provided with elastic protrusions on each fixing mechanism, and the atomizer presses the elastic protrusion when the atomizer is fixed on the fixing mechanism; when the atomizer resistance testing device detects When the elastic projection is depressed, it is determined that the atomizer is fixed to the fixing mechanism.
  • the atomizer resistance testing device sequentially tests each atomizer.
  • the atomizer resistance testing device can test the resistance or other parameters of each atomizer, and is not limited herein.
  • the nebulizer resistance testing device tests each of the nebulizers at least twice.
  • the atomizer resistance test device also performs calculations on the test results of each test cycle, for example, taking the average value of the test results of each test cycle, or removing the test that may cause errors due to the outside in the first test cycle. After the results are removed, the average value is taken, or the test results with large deviations in each test cycle are removed and then averaged.
  • the atomizer resistance test device performs double-time measurement. Further, preferably, if the deviation between the test results of each test cycle is still large after performing the double-number measurement, the atomizer resistance test device particularly warns the atomizer that the test result has a large deviation.
  • the atomizer resistance testing device transmits the qualified atomizer to a predetermined position
  • the atomizer resistance test device is pre-set to determine whether the atomizer is qualified. When the atomizer resistance test device meets the qualified condition of the atomizer test, it is determined that the atomizer test is qualified, and the qualified device is qualified. The nebulizer is transferred to a predetermined location for storage.
  • the atomizer is automatically tested by the atomizer resistance test device, which reduces the labor cost of the atomizer and improves the efficiency of the atomizer production.
  • the atomizer resistance test method in this embodiment further includes:
  • the atomizer resistance test device stops running
  • a reset switch is also provided on the atomizer resistance test device.
  • the atomizer resistance test device can be continued by pressing the restart switch. The operation continues when the atomizer resistance test device detects that the restart switch is pressed. Specifically, if the qualified atomizer has not been delivered to the predetermined position, the atomizer resistance test device transmits the qualified atomizer to the predetermined position. If the qualified atomizer has been delivered to the predetermined position, the atomizer resistance test device waits for the atomizer to be tested to be fixed at the fixing mechanism.
  • another embodiment of the nebulizer resistance testing method of the present invention includes:
  • the atomizer resistance testing device fixes at least one atomizer
  • step 601 in the embodiment shown in FIG. 6.
  • the atomizer resistance testing device sequentially tests the atomizers
  • step 602 in the embodiment shown in FIG. 6.
  • the atomizer resistance testing device transmits the qualified atomizer to a predetermined position
  • step 603 in the embodiment shown in FIG. 6.
  • the atomizer resistance test device stops running
  • step 604 in the embodiment shown in FIG. 6.
  • the atomizer resistance testing device continues to operate.
  • the nebulizer resistance test device can detect whether the unqualified nebulizer leaves the fixing mechanism by various methods.
  • the atomizer resistance testing device may be respectively provided with an inductor on each fixing mechanism for sensing whether the atomizer leaves the fixing mechanism.
  • the atomizer resistance testing device may be respectively provided with elastic protrusions on each fixing mechanism, and the atomizer presses the elastic protrusion when the atomizer is fixed on the fixing mechanism; when the atomizer resistance testing device detects When the resilient projection is not depressed, it is determined that the atomizer is away from the securing mechanism.
  • the atomizer resistance test device continues to operate when it detects that the failed atomizer leaves the fixed mechanism. Specifically, if the qualified atomizer has not been transferred to the predetermined position, the atomizer resistance test device The qualified atomizer is delivered to a predetermined location. If the qualified atomizer has been delivered to the predetermined position, the atomizer resistance test device waits for the atomizer to be tested to be fixed at the fixing mechanism.
  • the atomizer resistance testing device continues to operate when detecting that the failed atomizer leaves the fixing mechanism, so that the testing process of the atomizer is more automated.
  • another embodiment of the method for testing the atomizer resistance of the present invention includes:
  • the atomizer resistance test device fixes at least one atomizer
  • step 601 in the embodiment shown in FIG. 6.
  • the atomizer resistance testing device sequentially tests the atomizers
  • step 602 in the embodiment shown in FIG. 6.
  • the atomizer resistance testing device transmits the qualified atomizer to a predetermined position
  • step 603 in the embodiment shown in FIG. 6.
  • the atomizer resistance testing device prompts a test result of each of the atomizers
  • the atomizer resistance test device can prompt the user in various ways.
  • the atomizer resistance testing device is provided with at least one indicator light, wherein the indicator lights are in one-to-one correspondence with the atomizers on the positioning component, and are used to indicate the atomizer corresponding thereto.
  • Test Results For example, the indicator light corresponding to each atomizer lights up when the test result is qualified, and is extinguished when the test result is unqualified; or the corresponding indicator light of each atomizer is extinguished when the test result is qualified, and the test result is Lights up when it is unqualified.
  • the nebulizer resistance testing device is provided with a voice device for at least voice-recording the nebulizer that fails the test in each atomizer.
  • a voice device for at least voice-recording the nebulizer that fails the test in each atomizer.
  • each of the fixing mechanisms on the atomizer resistance test device has a corresponding number.
  • the voice device plays the number corresponding to the unqualified atomizer.
  • the atomizer resistance test device is provided with a display screen for displaying the test results of the respective atomizers.
  • the display screen highlights or flashes the test result of the unqualified atomizer, or highlights or flashes the corresponding number of the unqualified atomizer.
  • the atomizer resistance test device prompts the test result of each of the atomizers, so that the user can grasp the specific parameters of each atomizer more clearly.
  • the nebulizer resistance testing method of the present invention further comprises: stopping the operation of the nebulizer resistance testing device when a person is detected within a preset range. In this way, it is possible to prevent injury to the worker due to the malfunction of the worker and to ensure the safety of the worker.

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Abstract

一种雾化器电阻测试装置（100）和雾化器电阻测试方法，雾化器电阻测试装置（100）包括测试组件（202）、取件组件（103）、定位组件（102）和控制器（201）；定位组件（102）包括用于固定雾化器（101）的固定机构（1021）、用于当检测到雾化器（101）固定在固定机构（1021）上时向控制器（201）发送第一触发信号的传感器、设置于固定机构（1021）上方的压紧连接机构（1022）和与压紧连接机构（1022）连接的动力机构（1023）；控制器（201）用于接收到第一触发信号时控制动力机构（1023）移动压紧连接机构（1022），使压紧连接机构（1022）抵压在雾化器（101）电极上以与测试组件（202）电连接；测试组件（202）用于当压紧连接机构（1022）抵压在雾化器电极上时对雾化器（101）进行测试；控制器（201）还用于当雾化器（101）测试合格时控制取件组件（103）将合格的雾化器（101）传送到预定位置处。雾化器电阻测试装置（100）和雾化器电阻测试方法能够对雾化器（101）进行自动测试，提高雾化器（101）生产的效率。

Description

雾化器电阻测试装置和雾化器电阻测试方法 技术领域
本发明涉及电子烟技术领域，尤其涉及一种雾化器电阻测试装置和雾化器电阻测试方法。
背景技术
电子烟是一种新型的电子产品，其与普通的香烟有着相同的外观，以及与香烟相同的味道，但是电子烟相对于传统的香烟更为的健康以及环保。电子烟是通过雾化器将含有烟碱和香精的烟液雾化成颗粒输出。电子烟中不含普通香烟中的焦油和其他有害成分，也不会产生二手烟。
现有的电子烟通常包括雾化器及与所述雾化器可拆卸连接的电池杆，所述雾化器内设置有用于雾化烟油的电热丝，所述雾化器的一端设置有与所述电热丝及所述电池杆电连接的雾化器电极。为了保证每根电子烟雾化烟油时的烟雾量，生产电子烟时需要对电子烟的输出功率进行测试，而雾化器的电阻是电子烟输出功率的重要参数，因而，在电子烟的生产中，当加工出电子烟的雾化器后，该雾化器会通过人工测试出该雾化器的阻值，并根据该阻值来判断该雾化器的合格与否。然后再通过人工筛选出雾化器中的合格品和不合格品。
当雾化器的生产的数量较大时，这需要大量的人工来对雾化器进行测试，导致延长了雾化器的生产周期，增加了雾化器的成本。
发明内容
本发明提供了一种雾化器电阻测试装置和雾化器电阻测试方法，能够对雾化器进行自动测试，提高雾化器生产的效率。
本发明实施例提供了一种雾化器电阻测试装置，包括：
测试组件、取件组件、定位组件以及控制器；
所述定位组件包括用于固定至少一个雾化器的固定机构、用于当检测到所述至少一个雾化器分别固定在所述固定机构上时向所述控制器发送第一触发信号的传感器、活动设置于所述固定机构上方的压紧连接机构以及与所述压紧连接机构传动连接的动力机构；
所述控制器用于当接收到所述第一触发信号时控制所述动力机构移动所 述压紧连接机构，使得所述压紧连接机构抵压在所述雾化器电极上以与所述测试组件电连接；
所述测试组件用于当所述压紧连接机构抵压在所述雾化器电极上时对所述雾化器进行测试；
所述控制器还用于当所述雾化器测试合格时控制所述取件组件将所述合格的雾化器传送到预定位置处。
所述的雾化器电阻测试装置，其中，所述固定机构包括至少一个定位凹孔，所述传感器为接近开关或者光纤传感器；
每一个所述定位凹孔内设有所述接近开关或者光纤传感器，所述接近开关或者光纤传感器用于当检测到所述雾化器固定在所述定位凹孔内时产生所述第一触发信号。
所述的雾化器电阻测试装置，其中，所述取件组件包括：
机械手，包括底座、活动板和固定板，所述活动板上固定设置有垂直于所述活动板的至少一个隔板，各所述隔板间隔设置在所述活动板上；
所述固定板的数量与所述活动板上的隔板的数量一致且一一对应，各所述固定板间隔垂直固定于所述底座上，且每一个所述固定板与所述底座相连的一端上设置有缺口，使得所述活动板穿过每一个所述固定板的缺口，叠设于所述底座设有固定板的一侧，且所述活动板上的隔板和所述固定板交错排列；
滑动导轨，其中所述滑动导轨的一端设置于所述雾化器摆放处一侧，另一端设置在预定位置处一侧；
设置在所述滑动导轨上的移动机构，用于控制所述机械手移动到所述雾化器摆放处一侧，使得每个雾化器位于相对应的一个隔板和固定板之间；所述移动机构还用于移动所述活动板，使得所述活动板上的隔板和与其对应的固定板将所述雾化器夹起后沿着所述滑动导轨移到所述预定位置处。
所述的雾化器电阻测试装置，其中，所述移动机构包括：
第一气缸，用于推动所述机械手沿着所述滑动导轨来回移动，且将所述机械手移动至雾化器摆放处一侧时，每一个雾化器正对准所述底座上一对相对应的固定板和隔板之间；
第二气缸，用于在所述第一气缸将所述机械手移动至雾化器摆放处一侧之 后，将所述机械手往所述雾化器方向平移，使得每一个雾化器位于所述底座上一对相对应的固定板和隔板之间；
第三气缸，用于在每一个雾化器位于所述底座上一对相对应的固定板和隔板之间之后，移动所述活动板，使得所述底座上各相对应的固定板和隔板将位于所述固定板和隔板之间的雾化器夹紧；
所述第二气缸还用于在所述底座上各相对应的固定板和隔板将位于所述固定板和隔板之间的雾化器夹紧之后，将所述机械手沿着远离所述雾化器摆放处的方向移动。
所述的雾化器电阻测试装置，其中，
所述控制器还用于当所述雾化器测试不合格时控制所述雾化器电阻测试装置停止运行；
所述雾化器电阻测试装置上还设置有重启开关；
所述控制器还用于当检测到所述重启开关被按下时控制所述雾化器电阻测试装置继续运行。
所述的雾化器电阻测试装置，其中，所述控制器还用于当所述雾化器测试不合格时控制所述雾化器电阻测试装置停止运行；
所述传感器还用于当检测到不合格的雾化器离开所述固定机构时向所述控制器发送第二触发信号；
所述控制器还用于当接收到所述第二触发信号时控制所述雾化器电阻测试装置继续运行。
所述的雾化器电阻测试装置，其中，所述测试组件具体用于对每一个所述雾化器测试至少两次。
所述的雾化器电阻测试装置，其中，所述雾化器电阻测试装置上还设置有至少一个指示灯，其中所述各指示灯与所述定位组件上的各雾化器一一对应，用于指示与其对应的雾化器的测试结果。
所述的雾化器电阻测试装置，其中，所述雾化器电阻测试装置上还设置有显示屏，用于显示所述定位组件上的各雾化器的测试结果；
和/或，
所述雾化器电阻测试装置上还设置有语音装置，用于至少语音播报所述定 位组件上的各雾化器中测试不合格的雾化器。
所述的雾化器电阻测试装置，其中，所述雾化器电阻测试装置还设置有感应器，用于当感应到预置范围内出现人时向所述控制发送第三触发信号；
所述控制器还用于当接收到所述第三触发信号时控制器所述雾化器电阻测试装置停止运行。
本发明实施例提供了一种雾化器电阻测试方法，包括：
雾化器电阻测试装置的各固定机构分别固定一个雾化器；
当检测到所述雾化器固定在所述固定机构上时，所述雾化器电阻测试装置依次对所述各雾化器进行测试；
当所述雾化器测试合格时，所述雾化器电阻测试装置将所述合格的雾化器传送到预定位置处。
所述的雾化器电阻测试方法，其中，所述雾化器电阻测试装置上还设置有重启开关；
所述方法还包括：
当检测到所述雾化器测试不合格时，雾化器电阻测试装置停止运行；
当检测到所述重启开关被按下时，所述雾化器电阻测试装置继续运行。
所述的雾化器电阻测试方法，其中，所述方法还包括：
当检测到所述雾化器测试不合格时，所述雾化器电阻测试装置停止运行；
当检测到所述不合格的雾化器离开所述固定机构时，所述雾化器电阻测试装置继续运行。
所述的雾化器电阻测试方法，其中，所述雾化器电阻测试装置对每一个所述雾化器测试至少两次。
所述的雾化器电阻测试方法，其中，所述方法还包括：
所述雾化器电阻测试装置对每一个所述雾化器的测试结果进行提示。
所述的雾化器电阻测试方法，其中，所述方法还包括：
当检测到预置范围内出现人时，所述雾化器电阻测试装置停止运行。
从以上技术方案可以看出，本发明实施例具有以下优点：
本发明中，通过雾化器电阻测试装置对雾化器进行自动测试，降低了雾化器的人工成本，并提高了雾化器生产的效率。
附图说明
图1为本发明的雾化器电阻测试装置一个实施例的结构示意图；
图2为图1所示雾化器电阻测试装置的一种原理示意图；
图3A为图1所示雾化器电阻测试装置的另一个视角的结构示意图；
图3B为图3A所示雾化器电阻测试装置的取件组件中机械手的结构示意图；
图3C为图3B所示机械手的爆炸图；
图3D是图3A所示雾化器电阻测试装置处于其中一个工作状态时的俯视图；
图3E是图3A所示雾化器电阻测试装置处于另一个工作状态时的俯视图；
图3F是图1所示雾化器电阻测试装置的取件组件的另一个工作状态的结构示意图；
图4为本发明的雾化器电阻测试装置的另一种原理示意图；
图5为本发明中雾化器电阻测试方法的一个实施例的电路连接示意图；
图6为本发明中雾化器电阻测试方法的一个实施例的流程图；
图7为本发明中雾化器电阻测试方法的另一个实施例的流程图；
图8为本发明中雾化器电阻测试方法的另一个实施例的流程图。
具体实施方式
本发明提供了一种雾化器电阻测试装置和雾化器电阻测试方法，能够对雾化器进行自动测试，提高雾化器生产的效率。
下面将结合本发明实施例中的附图，对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。
请参阅图1和图2，图1为本发明的雾化器电阻测试装置一个实施例的结构示意图，图2为图1所示雾化器电阻测试装置的一种原理示意图。
本实施例中，雾化器电阻测试装置100包括控制器201、定位组件102、测试组件202和取件组件103，其中控制器分别和定位组件102、测试组件202、取件组件103这三个组件电连接，用于分别控制该三个组件工作。具体地，本 实施例中，该控制器201为可编程逻辑控制器(Programmable Logic Controller，PLC)。当然，上述仅为对控制器的举例描述，并不作限制。
定位组件102包括用于固定至少一个雾化器101的固定机构1021、传感器(图未示)、压紧连接机构1022和动力机构1023。该传感器具体用于当检测到所述固定机构1021上分别固定有雾化器时向所述控制器201发送第一触发信号。压紧连接机构1022活动设置于所述固定机构1021的上方。动力机构1023和压紧连接机构1022传动连接，用于移动压紧连接机构1022，使得压紧连接机构1022能够和固定机构1021上的各雾化器的雾化器电极相抵接。
具体举例来说，本实施例中，动力机构1023为气缸；压紧连接机构1022上设置有至少一个测试头10221，其中各测试头10221的数量和固定机构1021的数量一致且位置对应。当控制器201接收到来自定位组件102的第一触发信号时，控制器201控制所述动力机构1023，使得动力机构1023控制压紧连接机构1022下降，进而使得每个测试头10221分别和与其对应的固定机构1021上的雾化器的雾化器电极相抵接。
测试头10221和雾化器电极接触后，测试组件对与其接触的雾化器的电阻进行测试。测试完成后，动力机构1023控制压紧连接机构1022上升，以断开每个测试头和雾化器电极的连接。
测试组件将测试出来的结果发送至控制器201。若测试结果为全部雾化器为合格的，则控制器201还用于控制取件组件103将各固定机构1021上的各雾化器传送到预定位置处。若测试结果为部分雾化器合格，部分雾化器不合格，则控制器201还用于控制雾化器电阻测试装置100停止运行。
雾化器电阻测试装置100上还设置有重启开关(图未示)。工作人员将测试为不合格的雾化器取走，并按下该重启开关。当控制器201检测到该重启开关被按下时，控制器201还用于控制雾化器电阻测试装置100继续运行。具体地，控制器201用于控制取件组件103将各固定机构1021上的剩余雾化器传送到预定位置处。
或者，雾化器电阻测试装置100上也可以不设置有重启开关。在控制器201控制雾化器电阻测试装置100停止运行之后，当传感器检测到不合格的雾 化器离开固定机构1021时，传感器还用于向控制器201发送第二触发信号。控制器201接收到该第二触发信号时，还用于控制雾化器电阻测试装置100继续运行。具体地，控制器201用于控制取件组件103将各固定机构1021上的剩余雾化器传送到预定位置处。
或者，当测试结果为部分雾化器合格，部分雾化器不合格时，控制器201也可以不是控制雾化器电阻测试装置100停止运行，而是先控制取件组件103将测试不合格的雾化器传送到预先设置好的放置不合格雾化器处；待放置好后，再控制取件组件103将测试合格的雾化器传送到预定位置处。
当然，上述仅为对控制器如何控制移走不合格的雾化器进行举例描述，并不作限制。
本实施例中，通过雾化器电阻测试装置对雾化器进行自动测试，降低了雾化器的人工成本，并提高了雾化器生产的效率。
本发明中，定位组件的结构有多种实现方式。下面结合图1对本发明的雾化器电阻测试装置的定位组件的一种结构进行具体说明。
请参阅图1，定位组件102上的各固定机构1021分别为定位凹孔，且各定位凹孔1021内设置的传感器为接近开关(图未示)。该接近开关可以设置在定位凹孔1021内的任意位置，例如定位凹孔1021的底部或者内侧壁上。当接近开关检测到雾化器固定在定位凹孔1021内时，该接近开关产生第一触发信号。
具体地，本实施例中，定位凹孔1021呈圆柱状，以让雾化器插设在该定位凹孔1021内。当然，实际运用中，定位凹孔1021也可以呈其他形状，只要能将雾化器固定住即可。需注意的是，雾化器固定在定位凹孔1021内时，该雾化器露出用于测试的电极位置，以使得雾化器的电极位置能够与测试组件上的测试头相接触。
或者，各定位凹孔1021内的传感器也可以不是接近开关，也可以是光纤传感器。当雾化器放置到定位凹孔1021内时，该雾化器会遮挡住照射到光纤传感器的光束，因此光纤传感器可以通过检测所接收到的光束的光强来判断定位凹孔1021内是否固定有雾化器。当然，以上仅为对固定机构和传感器的举例说明，并不做限制。
本发明中，测试组件如何对雾化器进行测试和如何对测试结果进行提示有多种实现方式，下面对其中一部分进行具体解释。
本实施例中，测试组件对每个雾化器设有至少两个测试周期，还用于对各测试周期的测试结果进行运算，例如取各测试周期的测试结果的平均值，或者去除第一次测试周期中的因外界可能造成误差的测试结果去除后取平均值，或者将各测试周期中偏差较大的测试结果去除后再取平均值。优选的，若各测试周期的测试结果之间偏差较大，测试组件进行双倍次数测量。进一步，优选的，若进行双倍次数测量之后各测试周期的测试结果之间偏差仍然较大，测试组件还用于特别警告该测试结果偏差较大的雾化器。
这样，可以避免雾化器的测试结果出现错误或者与真实结果之间出现较大偏差。
测试组件在得到各雾化器的测试结果后，测试结果可通过多种方式对用户进行提醒。具体举例来说，雾化器电阻测试装置100上还设置有至少一个指示灯(图未示)，其中所述各指示灯与所述定位组件上的各雾化器一一对应，用于指示与其对应的雾化器的测试结果。例如，各雾化器对应的指示灯在测试结果为合格时点亮，并在测试结果为不合格时熄灭；或者各雾化器对应的指示灯在测试结果为合格时熄灭，并在测试结果为不合格时点亮。
或者，测试组件上设置有语音装置(图未示)，用于至少语音播报所述定位组件上的各雾化器中测试不合格的雾化器。具体举例来说，定位组件102上的每个固定机构均有对应的编号。当测试组件测试出部分雾化器不合格时，测试组件上的语音装置播放出该不合格的雾化器所对应的编号。
又或者，测试组件上设置有显示屏(图未示)，用于显示所述定位组件上的各雾化器的测试结果。优选的，显示屏对不合格的雾化器的测试结果进行高亮显示或者闪烁显示，或者对不合格的雾化器的对应编号进行高亮显示或者闪烁显示。
当然，上述仅为对如何通知用户测试结果进行举例描述，并不作限制。或者，实际运用中还可对上述任意两种或者多种方法结合使用。
本发明中，取件组件的结构有多种实现方式，下面结合图3A、图3B和图3C对本发明的雾化器电阻测试装置的取件组件的一种结构进行具体解释。 如图3A所示，图3A为图1所示雾化器电阻测试装置的另一个视角的结构示意图。本实施例中，取件组件103包括机械手31、滑动导轨32和移动机构33。
如图3B和图3C所示，图3B为图3A所示雾化器电阻测试装置的取件组件中机械手的结构示意图，图3C为图3B所示机械手的爆炸图。
机械手31包括底座311、活动板312和固定板313。所述活动板312上固定设置有垂直于所述活动板312的至少一个隔板314，各所述隔板间隔设置在所述活动板312上。所述固定板313的数量与所述活动板312上的隔板的数量一致且一一对应，各固定板313间隔垂直固定于所述底座311上，且每一个所述固定板313与所述底座311相连的一端上设置有缺口3134，使得所述活动板312穿过每一个所述固定板313的缺口3134，叠设于所述底座311设有固定板313的一侧，且所述活动板312上的隔板和所述固定板313交错排列。
如图3A所示，滑动导轨32的一端设置于定位组件102一侧。移动机构33设置在所述滑动导轨32上，用于将所述机械手31移动至定位组件102一侧，使得每个雾化器位于相对应的一个隔板314和固定板313之间。移动机构33还用于移动所述活动板312，使得所述活动板312上的隔板和与其对应的固定板313将所述雾化器夹起并移到预置位置处。
本实施例中，取件组件中设置有滑动导轨32，并通过移动机构沿着滑动导轨32来将机械手31移动至定位组件一侧，使得一个雾化器位于相对应的一个隔板和固定板之间，并通过移动活动板312来使得活动板312上的隔板和与其对应的固定板313将雾化器夹起并移到预置位置处，这样，实现了通过机器来将测试完的雾化器从雾化器摆放处移动到预置位置处，提高雾化器的测试效率，降低了雾化器测试的时间成本和人工成本。
具体的，本实施例中，移动机构33包括设置在滑动导轨32上的支架330。该支架330上活动设置有第一气缸331、第二气缸332和第四气缸334，且机械手31固定在支架330上。移动机构33还包括第三气缸333，该第三气缸333和机械手31的活动板312的一端固定，且第三气缸333的移动方向与机械手31的走向平行，用于控制活动板312移动，使得活动板312上的各隔板314朝与其对应的固定板313的方向移动或者往远离与其对应的固定板313的方向移动。
第一气缸331的移动方向和滑动导轨32相互平行，该第一气缸331用于控制支架沿滑动导轨32来回移动，以通过该滑动导轨32将机械手31从预置位置处一侧移动到定位组件102一侧，或者机械手31从定位组件102一侧移动到预置位置处一侧。
第四气缸用于在所述第一气缸331将所述支架移动至雾化器摆放处一侧之后对所述机械手31的高度进行调整，使得所述机械手31的高度与所述雾化器的高度持平，以便所述第二气缸在将所述机械手31往所述雾化器方向平移后，每一个雾化器位于所述底座311上一对相对应的固定板313和隔板之间。当然，实际运用中，若预先固定机械手31的高度为能够与雾化器的高度持平，也可以不需要该第四气缸来对雾化器的高度进行调整。
若机械手31的底座上各对相对应的隔板和活动板是相贴的，那么第三气缸还用于在第一气缸331控制机械手31移动至雾化器摆放处一侧时，控制活动板上的各隔板往远离与其对应的固定板的方向移动，以使得相对应的隔板和固定板之间预留能够容纳一个雾化器的空间。
如图3D所示，图3D是图3A所示雾化器电阻测试装置处于其中一个工作状态时的俯视图。具体的，本实施例中，该滑动导轨32的走向平行于定位组件102上的一排固定机构1021的走向。第一气缸331控制机械手31移动至该排固定机构1021一侧时，每个固定机构1021内的雾化器101正对准机械手31的底座上一对相对应的隔板314和固定板313之间。
如图3E所示，图3E是图3A所示雾化器电阻测试装置处于另一个工作状态时的俯视图。第二气缸332的移动方向垂直于第一气缸331的移动方向，用于在第一气缸331将机械手31移动至定位组件102一侧之后，将所述机械手往定位组件102上的各雾化器101方向平移，使得每一个雾化器位于所述底座上一对相对应的隔板314和固定板313之间。然后，第三气缸333移动所述活动板312，使得各相对应的隔板314和固定板313将位于所述隔板314和固定板313之间的雾化器夹紧。
如图3F所示，图3F是图1所示雾化器电阻测试装置的取件组件的另一个工作状态的结构示意图。移动机构中的第四气缸334用于对所述机械31手的高度进行调整。在各相对应的隔板和固定板将位于所述隔板和固定板之间的雾 化器夹紧之后，第四气缸334控制机械手31将各雾化器从各定位凹孔1021中拔起。所述第二气缸332还用于在第四气缸334控制机械手31将各雾化器拔起后，将所述机械手31沿着远离所各定位凹孔1021的方向移动。第一气缸331还用于在第二气缸332将机械手31沿着远离各定位凹孔1021的方向移动后，推动所述机械手31沿着所述滑动导轨32往预置位置处移动。
当然，实际运用中，在雾化器摆放处各雾化器不是固定在凹孔内的情况中，也可以不需要第四气缸来控制机械手将雾化器拔起，第二气缸可以直接控制机械手沿着远离所述雾化器摆放处的方向移动，以将各雾化器搬离雾化器摆放处。
优选的，本实施例中，机械手的各对相对应的隔板和固定板分别与雾化器相接触的一面上还设置有用于增大摩擦力的纹路。这样，机械手在夹起雾化器时可以对雾化器施加较小的压力即可将雾化器夹起，防止在夹起雾化器的过程中压坏雾化器。
请参阅图4，图4为本发明的雾化器电阻测试装置的另一种原理示意图。本实施例中，与图1和图2所示实施例不同的是，雾化器电阻测试装置300还设置有感应器401，用于当感应到预置范围内出现人时向所述控制器发送第三触发信号。所述控制器还用于当接收到所述第三触发信号时控制所述雾化器电阻测试装置300停止运行。
这样，能够防止由于工作人员的误动作而对工作人员造成伤害，保障了工作人员的安全。
为了能够更好的理解本实施例，请参阅图5所示，利用以具体的电路图说明本实施例的实施方式。此电路图仅为了更充分的说明，不做任何限定。
如图5所示，具体部件为：CN4501为单八路模拟开关，通过地址线来选择其中一条线路接通，以测量该线路上的雾化器101；SN8P1808Q为微控制器，用于控制地址线依次接通每一条线路，以依次接通每个雾化器并测量该雾化器101；该微控制器SN8P1808Q通过ADC输入通道P4.0口输入的电压值来判断当前测量的雾化器101的电阻大小，进而判断该雾化器101是否合格；SQ1～5均为接近开关；ULN2803为八路NPN达林顿连接晶体管阵系列，用于驱动继电器K控制气缸的运动。
具体工作工程为：
在一次测量中，当工人将待测试的各雾化器放置好后，各雾化器对应的接近开关SQ接通，并分别发送信号给微控制器SN8P1808Q。微控制器SN8P1808Q接收到各信号后就进行计数，当相应的五个I/O都被触发，即接近开关SQ1～5均接通，五个雾化器都被放置好后，微控制器SN8P1808Q发送信号给八路NPN达林顿连接晶体管阵系列ULN2803，以使得八路NPN达林顿连接晶体管阵系列ULN2803驱动继电器控制气缸的运动，使得各测试头与各雾化器电极抵接，并开始依次测量。在测量时，每个雾化器测试若干次，根据程序设定，测试一次时间小于200us，结果取平均值。
当雾化器的测量结果符合要求时，微控制器SN8P1808Q控制该雾化器对应的LED点亮，当雾化器的测量结果不符合要求时，该雾化器对应的LED不会被点亮，以提示人工拿走该不合格的雾化器。当不合格的雾化器被拿走时，该雾化器对应的接近开关SQ被触发，并发送信号给微控制器SN8P1808Q。当微控制器SN8P1808Q检测到所有不合格的雾化器都被拿走以后，微控制器SN8P1808Q发送信号给八路NPN达林顿连接晶体管阵系列ULN2803，以使得八路NPN达林顿连接晶体管阵系列ULN2803驱动继电器控制气缸的运动，以将合格的雾化器取走。
上面对雾化器电阻测试装置的具体结构进行详细说明，以下实施例对雾化器电阻测试方法进行详细说明。请参阅图6，本发明中雾化器电阻测试方法的一个实施例包括：
601、雾化器电阻测试装置固定至少一个雾化器；
雾化器电阻测试装置上设置有至少一个固定机构，其中每一个固定机构用于固定一个雾化器。雾化器电阻测试装置固定雾化器的方法多种，具体举例来说，雾化器电阻测试装置的各个固定机构处设置为凹孔，雾化器固定在该凹孔内。或者，雾化器电阻测试装置的各个固定机构处设置有夹具，例如呈环形的夹具，能够夹住雾化器。
602、当检测到所述至少一个雾化器固定在固定机构上时，所述雾化器电阻测试装置依次对所述各雾化器进行测试；
雾化器电阻测试装置可通过多种方法来检测各雾化器是否固定在固定机 构上。具体举例来说，雾化器电阻测试装置可在各固定机构上分别设置有感应器，用于感应雾化器是否固定在固定机构上。或者，雾化器电阻测试装置可在各固定机构上分别设置有弹性凸起，当雾化器固定在固定机构上时雾化器将该弹性凸起压下；当雾化器电阻测试装置检测到该弹性凸起被压下时，确定雾化器固定在该固定机构上。
当检测到所述至少一个雾化器固定在固定机构上时，雾化器电阻测试装置依次对各雾化器进行测试。具体地，雾化器电阻测试装置可以对各雾化器的阻值或者其他参数进行测试，在此不作限制。
优选的，雾化器电阻测试装置对每一个所述雾化器测试至少两次。
进一步，优选的，雾化器电阻测试装置还对各测试周期的测试结果进行运算，例如取各测试周期的测试结果的平均值，或者去除第一次测试周期中的因外界可能造成误差的测试结果去除后取平均值，或者将各测试周期中偏差较大的测试结果去除后再取平均值。优选的，若各测试周期的测试结果之间偏差较大，雾化器电阻测试装置进行双倍次数测量。进一步，优选的，若进行双倍次数测量之后各测试周期的测试结果之间偏差仍然较大，雾化器电阻测试装置还特别警告该测试结果偏差较大的雾化器。
这样，可以避免雾化器的测试结果出现错误或者与真实结果之间出现较大偏差。
603、当所述雾化器测试合格时，所述雾化器电阻测试装置将所述合格的雾化器传送到预定位置处；
雾化器电阻测试装置预先设置好判断雾化器是否合格的条件，当雾化器电阻测试装置对雾化器的测试结果满足合格的条件时，确定该雾化器测试合格，并将该合格的雾化器传送到预定位置存放好。
本实施例中，通过雾化器电阻测试装置对雾化器进行自动测试，降低了雾化器的人工成本，并提高了雾化器生产的效率。
优选的，本实施例中的雾化器电阻测试方法还包括：
604、当检测到所述雾化器测试不合格时，雾化器电阻测试装置停止运行；
当雾化器电阻测试装置对雾化器的测试结果不满足合格的条件时，确定该雾化器测试不合格，并停止运行，等待工作人员将不合格的雾化器取走。
605、当检测到重启开关被按下时，所述雾化器电阻测试装置继续运行；
雾化器电阻测试装置上还设置有重启开关。当工作人员将不合格的雾化器取走后，可通过按下该重启开关来使得雾化器电阻测试装置继续运行。当雾化器电阻测试装置检测到重启开关被按下时继续运行。具体地，若合格的雾化器还未被传送到预定位置处，则雾化器电阻测试装置将该合格的雾化器传送到预定位置处。若合格的雾化器已经被传送到预定位置处，则雾化器电阻测试装置等待待测试的雾化器被固定在固定机构处。
请参阅图7，本发明中雾化器电阻测试方法的另一个实施例包括：
701、雾化器电阻测试装置固定至少一个雾化器；
详细说明请参见图6所示实施例中步骤601的说明。
702、当检测到所述至少一个雾化器固定在固定机构上时，所述雾化器电阻测试装置依次对所述各雾化器进行测试；
详细说明请参见图6所示实施例中步骤602的说明。
703、当所述雾化器测试合格时，所述雾化器电阻测试装置将所述合格的雾化器传送到预定位置处；
详细说明请参见图6所示实施例中步骤603的说明。
704、当检测到所述雾化器测试不合格时，所述雾化器电阻测试装置停止运行；
详细说明请参见图6所示实施例中步骤604的说明。
705、当检测到所述不合格的雾化器离开所述固定机构时，所述雾化器电阻测试装置继续运行。
雾化器电阻测试装置可通过多种方法来检测不合格的雾化器是否离开固定机构。具体举例来说，雾化器电阻测试装置可在各固定机构上分别设置有感应器，用于感应雾化器是否离开固定机构。或者，雾化器电阻测试装置可在各固定机构上分别设置有弹性凸起，当雾化器固定在固定机构上时雾化器将该弹性凸起压下；当雾化器电阻测试装置检测到该弹性凸起未被压下时，确定雾化器离开该固定机构。
雾化器电阻测试装置检测到不合格的雾化器离开所述固定机构时继续运行。具体地，若合格的雾化器还未被传送到预定位置处，则雾化器电阻测试装 置将该合格的雾化器传送到预定位置处。若合格的雾化器已经被传送到预定位置处，则雾化器电阻测试装置等待待测试的雾化器被固定在固定机构处。
本实施例中，雾化器电阻测试装置在检测到所述不合格的雾化器离开所述固定机构时继续运行，使得雾化器的测试过程更加自动化。
请参阅图8，本发明中雾化器电阻测试方法的另一个实施例包括：
801、雾化器电阻测试装置固定至少一个雾化器；
详细说明请参见图6所示实施例中步骤601的说明。
802、当检测到所述至少一个雾化器固定在固定机构上时，所述雾化器电阻测试装置依次对所述各雾化器进行测试；
详细说明请参见图6所示实施例中步骤602的说明。
803、当所述雾化器测试合格时，所述雾化器电阻测试装置将所述合格的雾化器传送到预定位置处；
详细说明请参见图6所示实施例中步骤603的说明。
804、所述雾化器电阻测试装置对每一个所述雾化器的测试结果进行提示；
雾化器电阻测试装置在得到各雾化器的测试结果后，测试结果可通过多种方式对用户进行提示。具体举例来说，雾化器电阻测试装置上设置有至少一个指示灯，其中所述各指示灯与所述定位组件上的各雾化器一一对应，用于指示与其对应的雾化器的测试结果。例如，各雾化器对应的指示灯在测试结果为合格时点亮，并在测试结果为不合格时熄灭；或者各雾化器对应的指示灯在测试结果为合格时熄灭，并在测试结果为不合格时点亮。
或者，雾化器电阻测试装置上设置有语音装置，用于至少语音播报各雾化器中测试不合格的雾化器。具体举例来说，雾化器电阻测试装置上的每个固定机构均有对应的编号。当雾化器电阻测试装置测试出部分雾化器不合格时，语音装置播放出该不合格的雾化器所对应的编号。
又或者，雾化器电阻测试装置上设置有显示屏，用于显示各雾化器的测试结果。优选的，显示屏对不合格的雾化器的测试结果进行高亮显示或者闪烁显示，或者对不合格的雾化器的对应编号进行高亮显示或者闪烁显示。
当然，上述仅为对雾化器电阻测试装置如何通知用户测试结果进行举例描述，并不作限制。或者，实际运用中还可对上述任意两种或者多种方法结合使 用。
本实施例中，雾化器电阻测试装置对每一个所述雾化器的测试结果进行提示，能够让用户对各雾化器的具体参数掌握得更加清楚。
优选的，本发明的雾化器电阻测试方法中还包括：当检测到预置范围内出现人时，所述雾化器电阻测试装置停止运行。这样，能够防止由于工作人员的误动作而对工作人员造成伤害，保障了工作人员的安全。
本说明书中各个实施例采用递进的方式描述，每个实施例重点说明的都是与其他实施例的不同之处，各个实施例之间相同相似部分互相参见即可。
对所公开的实施例的上述说明，使本领域专业技术人员能够实现或使用本实用新型。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的，本文中所定义的一般原理可以在不脱离本实用新型的精神或范围的情况下，在其它实施例中实现。因此，本实用新型将不会被限制于本文所示的这些实施例，而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。

Claims (16)

  1. 一种雾化器电阻测试装置，其特征在于，包括：测试组件、取件组件、定位组件以及控制器；
    所述定位组件包括用于固定至少一个雾化器的固定机构、用于当检测到所述至少一个雾化器分别固定在所述固定机构上时向所述控制器发送第一触发信号的传感器、活动设置于所述固定机构上方的压紧连接机构以及与所述压紧连接机构传动连接的动力机构；
    所述控制器用于当接收到所述第一触发信号时控制所述动力机构移动所述压紧连接机构，使得所述压紧连接机构抵压在所述雾化器电极上以与所述测试组件电连接；
    所述测试组件用于当所述压紧连接机构抵压在所述雾化器电极上时对所述雾化器进行测试；
    所述控制器还用于当所述雾化器测试合格时控制所述取件组件将所述合格的雾化器传送到预定位置处。
  2. 根据权利要求1所述的雾化器电阻测试装置，其特征在于，所述固定机构包括至少一个定位凹孔，所述传感器为接近开关或者光纤传感器；
    每一个所述定位凹孔内设有所述接近开关或者光纤传感器，所述接近开关或者光纤传感器用于当检测到所述雾化器固定在所述定位凹孔内时产生所述第一触发信号。
  3. 根据权利要求1所述的雾化器电阻测试装置，其特征在于，所述取件组件包括：
    机械手，包括底座、活动板和固定板，所述活动板上固定设置有垂直于所述活动板的至少一个隔板，各所述隔板间隔设置在所述活动板上；
    所述固定板的数量与所述活动板上的隔板的数量一致且一一对应，各所述固定板间隔垂直固定于所述底座上，且每一个所述固定板与所述底座相连的一端上设置有缺口，使得所述活动板穿过每一个所述固定板的缺口，叠设于所述底座设有固定板的一侧，且所述活动板上的隔板和所述固定板交错排列；
    滑动导轨，其中所述滑动导轨的一端设置于所述雾化器摆放处一侧，另一端设置在预定位置处一侧；
    设置在所述滑动导轨上的移动机构，用于控制所述机械手移动到所述雾化器摆放处一侧，使得每个雾化器位于相对应的一个隔板和固定板之间；所述移动机构还用于移动所述活动板，使得所述活动板上的隔板和与其对应的固定板将所述雾化器夹起后沿着所述滑动导轨移到所述预定位置处。
  4. 根据权利要求3所述的雾化器电阻测试装置，其特征在于，所述移动机构包括：
    第一气缸，用于推动所述机械手沿着所述滑动导轨来回移动，且将所述机械手移动至雾化器摆放处一侧时，每一个雾化器正对准所述底座上一对相对应的固定板和隔板之间；
    第二气缸，用于在所述第一气缸将所述机械手移动至雾化器摆放处一侧之后，将所述机械手往所述雾化器方向平移，使得每一个雾化器位于所述底座上一对相对应的固定板和隔板之间；
    第三气缸，用于在每一个雾化器位于所述底座上一对相对应的固定板和隔板之间之后，移动所述活动板，使得所述底座上各相对应的固定板和隔板将位于所述固定板和隔板之间的雾化器夹紧；
    所述第二气缸还用于在所述底座上各相对应的固定板和隔板将位于所述固定板和隔板之间的雾化器夹紧之后，将所述机械手沿着远离所述雾化器摆放处的方向移动。
  5. 根据权利要求1所述的雾化器电阻测试装置，其特征在于，
    所述控制器还用于当所述雾化器测试不合格时控制所述雾化器电阻测试装置停止运行；
    所述雾化器电阻测试装置上还设置有重启开关；
    所述控制器还用于当检测到所述重启开关被按下时控制所述雾化器电阻测试装置继续运行。
  6. 根据权利要求1所述的雾化器电阻测试装置，其特征在于，所述控制器还用于当所述雾化器测试不合格时控制所述雾化器电阻测试装置停止运行；
    所述传感器还用于当检测到不合格的雾化器离开所述固定机构时向所述控制器发送第二触发信号；
    所述控制器还用于当接收到所述第二触发信号时控制所述雾化器电阻测 试装置继续运行。
  7. 根据权利要求1所述的雾化器电阻测试装置，其特征在于，所述测试组件具体用于对每一个所述雾化器测试至少两次。
  8. 根据权利要求1所述的雾化器电阻测试装置，其特征在于，所述雾化器电阻测试装置上还设置有至少一个指示灯，其中所述各指示灯与所述定位组件上的各雾化器一一对应，用于指示与其对应的雾化器的测试结果。
  9. 根据权利要求1所述的雾化器电阻测试装置，其特征在于，所述雾化器电阻测试装置上还设置有显示屏，用于显示所述定位组件上的各雾化器的测试结果；
    和/或，
    所述雾化器电阻测试装置上还设置有语音装置，用于至少语音播报所述定位组件上的各雾化器中测试不合格的雾化器。
  10. 根据权利要求1所述的雾化器电阻测试装置，其特征在于，所述雾化器电阻测试装置还设置有感应器，用于当感应到预置范围内出现人时向所述控制发送第三触发信号；
    所述控制器还用于当接收到所述第三触发信号时控制器所述雾化器电阻测试装置停止运行。
  11. 一种雾化器电阻测试方法，其特征在于，包括：
    雾化器电阻测试装置的各固定机构分别固定一个雾化器；
    当检测到所述雾化器固定在所述固定机构上时，所述雾化器电阻测试装置依次对所述各雾化器进行测试；
    当所述雾化器测试合格时，所述雾化器电阻测试装置将所述合格的雾化器传送到预定位置处。
  12. 根据权利要求11所述的雾化器电阻测试方法，其特征在于，所述雾化器电阻测试装置上还设置有重启开关；
    所述方法还包括：
    当检测到所述雾化器测试不合格时，雾化器电阻测试装置停止运行；
    当检测到所述重启开关被按下时，所述雾化器电阻测试装置继续运行。
  13. 根据权利要求11所述的雾化器电阻测试方法，其特征在于，所述方 法还包括：
    当检测到所述雾化器测试不合格时，所述雾化器电阻测试装置停止运行；
    当检测到所述不合格的雾化器离开所述固定机构时，所述雾化器电阻测试装置继续运行。
  14. 根据权利要求11所述的雾化器电阻测试方法，其特征在于，所述雾化器电阻测试装置对每一个所述雾化器测试至少两次。
  15. 根据权利要求11所述的雾化器电阻测试方法，其特征在于，所述方法还包括：
    所述雾化器电阻测试装置对每一个所述雾化器的测试结果进行提示。
  16. 根据权利要求11所述的雾化器电阻测试方法，其特征在于，所述方法还包括：
    当检测到预置范围内出现人时，所述雾化器电阻测试装置停止运行。
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