WO2016015644A1 - 一种液压油组合物 - Google Patents

一种液压油组合物 Download PDF

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WO2016015644A1
WO2016015644A1 PCT/CN2015/085414 CN2015085414W WO2016015644A1 WO 2016015644 A1 WO2016015644 A1 WO 2016015644A1 CN 2015085414 W CN2015085414 W CN 2015085414W WO 2016015644 A1 WO2016015644 A1 WO 2016015644A1
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acid
hydraulic oil
alcohol
weight
oil composition
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PCT/CN2015/085414
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French (fr)
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魏大勇
林媛媛
崔鹏
王德辉
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长春金宝特生物化工有限公司
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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M105/00Lubricating compositions characterised by the base-material being a non-macromolecular organic compound
    • C10M105/08Lubricating compositions characterised by the base-material being a non-macromolecular organic compound containing oxygen
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M173/00Lubricating compositions containing more than 10% water
    • C10M173/02Lubricating compositions containing more than 10% water not containing mineral or fatty oils

Definitions

  • the present invention relates to a hydraulic oil composition, and more particularly to a glyceride-based hydraulic oil composition having low-temperature flame retardant properties.
  • Hydraulic oil is one of the main products of lubricating oil. Its development and production is an important part of the development of hydraulic technology, which plays an important role in improving the performance of hydraulic equipment and prolonging the service life of hydraulic components.
  • the existing hydraulic oil can be divided into three categories according to product composition: mineral oil type, synthetic type and hydration type.
  • the mineral oil type and synthetic hydraulic oil are non-combustible hydraulic oils, which have low temperature anti-wear, good anti-oxidation and anti-corrosion properties, but they are difficult to be biodegraded in the environment, and will leak due to hydraulic system during use. Causes serious environmental pollution.
  • the water-based hydraulic oil is a flame retardant hydraulic oil, which is divided into a water-based emulsion (water-in-oil and oil-in-water type), a water-glycol hydraulic fluid and a phosphate ester hydraulic fluid. The hydraulic fluid is subjected to factors such as the use temperature. Restricted, the scope of use is limited.
  • Chinese patent application CN103343035A discloses a hydraulic oil composition
  • a hydraulic oil composition comprising: base oil 60-85 parts by weight; viscosity index modifier 5-30 parts by weight; oily agent 1-10 parts by weight; extreme pressure anti-wear agent 0.5-5 Parts by weight; antioxidant 0.1-0.5 parts by weight; corrosion inhibitor 0.1-3 parts by weight, which can ensure the viscosity, anti-wear, anti-oxidation and anti-corrosion properties required of the hydraulic oil system, and has excellent annealing and cleaning Sex.
  • Chinese patent application CN101812355A discloses a novel synthetic fire-resistant hydraulic oil composition characterized in that it is a low-viscosity ester oil as a base oil, a small amount of a synthetic hydrocarbon component as a solubilizing agent, and a high-viscosity ester.
  • the oil is a tackifier and is blended with a suitable functional additive to obtain a fire resistant hydraulic oil composition which has low volatility, excellent lubricity, high and low temperature stability, wider temperature range, and good Excellent performance in terms of flame resistance, biodegradability and long service life.
  • Chinese patent CN101113383B discloses an ester-based flame retardant hydraulic oil containing nano anti-wear additive, and the weight of the raw material is as follows: synthetic ester compound base oil: 90-95%, composite multifunctional additive: 1.0-5.0%, Nano anti-wear additive: 1.0-5.0%; it greatly improves the high temperature performance of the product, long-term lubrication performance, can greatly extend the hydraulic system Life and oil change period.
  • the present invention relates to a hydraulic oil composition, and more particularly to a glyceride-based and low temperature flame retardant hydraulic oil composition consisting of:
  • a glyceride selected from the mixture of any one or more of the following: glyceryl borate, glycerol acetate, glyceryl propionate, and glyceryl lactate;
  • the alcohol and the acid may contain only an alcohol, or only an acid, or both an alcohol and an acid, and the content of water may be 0% by weight.
  • the hydraulic oil composition of the invention has low-temperature flame retardant property, has high flash point, high spontaneous combustion temperature, low pour point, good fluidity in low temperature environment, high viscosity index, and ferrous metal and non-ferrous metal. Both have excellent rust and oxidation resistance.
  • the hydraulic oil composition of the present invention consists of the following materials:
  • a glyceride selected from the mixture of any one or more of the following: glyceryl borate, glycerol acetate, glyceryl propionate, and glyceryl lactate;
  • the alcohol and the acid may contain only an alcohol, or only an acid, or both an alcohol and an acid, and the content of water may be 0% by weight.
  • the amount of each component of the hydraulic oil composition is as follows:
  • the glyceride is a main component, and the amount thereof is 25 to 95% by weight, preferably 30 to 90% by weight, more preferably 45 to 85% by weight;
  • the amount used in the case of using an alcohol alone or an acid alone or in combination with an alcohol and an acid is 5 to 75% by weight, preferably 10 to 70% by weight, more preferably 15 to 55% by weight.
  • the acid comprises from 60% to 100%, more preferably from 70% to 100%, based on the total of the acid and alcohol used.
  • the above amounts are based on the total amount of glycerides, alcohols and acids used, and the total amount of glycerides, alcohols and acids used is 100% by weight;
  • glyceride For the glyceride, it is preferred to use a glyceride having a molecular weight in the range of from 140 to 1,500, and the glyceride is a mixture selected from any one or more of the following: glyceryl borate, glycerin acetate, glyceryl propionate, and lactic acid.
  • a usual low molecular weight alcohol can be used in the present invention, preferably an aliphatic saturated alcohol having 2 to 10 carbon atoms, more preferably an aliphatic saturated alcohol having 2 to 6 carbon atoms, particularly C. a mixture of one or more of triol, ethylene glycol, propylene glycol, sorbitol, 2,3-butanediol, 1,2-butanediol, 1,4-butanediol, and the like;
  • a usual low molecular weight acid can be used in the present invention, preferably an aliphatic saturated acid having 1 to 10 carbon atoms, more preferably an aliphatic saturated acid having 1 to 6 carbon atoms, particularly formic acid. And a mixture of one or more of acetic acid, propionic acid, butyric acid, lactic acid, and the like.
  • the components may be directly mixed, if necessary, by heating (preferably heating in the range of 70-160 ° C, more preferably heating at 120-150 ° C), stirring to promote mixing.
  • the product of the invention can be stored for use after preparation, or can be used directly after preparation.
  • glyceryl borate (molecular weight 280), 1.9 g of propylene glycol, 5.35 g of ethylene glycol, 1.2 g of 2,3-butanediol, 1.15 g of 1,2-butanediol, 0.6 g of 1, 4-butanediol, 7.55g Glycerol, 14.8 g of formic acid, 36.75 g of acetic acid, 46.6 g of lactic acid, 7.55 g of sorbitol, 172.35 g of water were mixed at 140 ° C and stirred for 1 hour to obtain a hydraulic oil composition.
  • Table 2 Table 2.
  • glyceryl borate (molecular weight 280), 2.1 g of propylene glycol, 195.2 g of ethylene glycol, 1.32 g of 2,3-butanediol, 1.27 g of 1,2-butanediol, 0.7 g of 1, 4-butanediol, 8.31 g of glycerol, 16.3 g of formic acid, 40.41 g of acetic acid, 51.26 g of lactic acid, 8.33 g of sorbitol were mixed at 140 ° C and stirred for 1 hour to obtain a hydraulic oil composition. The measurement results are shown in Table 2.
  • composition of the prepared hydraulic oil composition is shown in Table 1.

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Organic Chemistry (AREA)
  • Health & Medical Sciences (AREA)
  • Emergency Medicine (AREA)
  • Lubricants (AREA)

Abstract

一种液压油组合物,由以下物质组成:甘油酯,其选自以下任何一种或多种的混合物:硼酸甘油酯、乙酸甘油酯、丙酸甘油酯和乳酸甘油酯;醇类;酸类和水,其中醇类和酸类两者中可以仅含有醇类,或仅含有酸类,或同时含有醇类和酸类,并且其中水的含量可以为0重量%。所述的液压油组合物具有低温阻燃性能,其闪点、自燃温度高,倾点低,在低温环境下仍有较好的流动性,粘度指数高,对铁质金属和非铁质金属均具有较出色的防锈和抗氧化性能。

Description

一种液压油组合物 技术领域
本发明涉及一种液压油组合物,更具体而言,涉及一种基于甘油酯的并且具有低温阻燃性能的液压油组合物。
背景技术
液压油是润滑油的主要产品之一,它的研制和生产是液压技术发展的重要组成部分,对提高液压设备的性能和延长液压元件的使用寿命具有重要的作用。现有液压油按产品组成可分为矿物油型、合成型和水合型三大类。
矿物油型和合成型液压油为非抗燃液压油,具有低温抗磨、良好的抗氧化及防腐性等,但其在环境中很难被生物降解,在使用过程中会因液压系统的泄漏造成严重的环境污染。含水型液压油为阻燃液压油,又分为含水型乳化液(油包水及水包油型)、水-乙二醇液压液和磷酸酯液压液,该类液压油受到使用温度等因素的制约,使用范围受到限制。
中国专利申请CN103343035A公开了一种液压油组合物,包括:基础油60-85重量份;粘度指数改性剂5-30重量份;油性剂1-10重量份;极压抗磨剂0.5-5重量份;抗氧剂0.1-0.5重量份;腐蚀抑制剂0.1-3重量份,其既能保证液压油系统所需的粘度、抗磨损、抗氧化和抗腐蚀性能,又具有极好的退火清净性。
中国专利申请CN101812355A公开了一种新型合成型抗燃液压油组合物,其特征在于:它是一种由低粘度酯类油为基础油,少量的合成烃成分作为增溶剂,以高粘度酯类油为增粘剂,再配以适当的功能添加剂所得的抗燃液压油组合物,该组合物具有较低的挥发性、优异的润滑性、高低温稳定性、更宽的使用温度范围、良好的抗燃性、可生物降解性和长使用寿命等优良性能。
中国专利CN101113383B公开了一种含纳米抗磨添加剂的酯类阻燃液压油,其原料的重量配比如下:合成酯类化合物基础油:90-95%,复合多功能添加剂:1.0-5.0%,纳米抗磨添加剂:1.0-5.0%;其极大地提高了产品的高温使用性能、长期润滑性能,可大大延长液压系统的使 用寿命和油品的换油期。
业界总是希望不断提高液压油产品的性能,例如在高低温条件下都具有较强的抗磨、抗氧化及防锈等性能和阻燃性能,具有良好的低温流动性等。
发明内容
本发明涉及一种液压油组合物,并且更具体而言,涉及一种基于甘油酯的并且具有低温阻燃性能的液压油组合物,其由以下物质组成:
甘油酯,其选自以下任何一种或多种的混合物:硼酸甘油酯、乙酸甘油酯、丙酸甘油酯和乳酸甘油酯;
醇类;
酸类;
水,
其中,醇类和酸类两者中可以仅含有醇类,或仅含有酸类,或同时含有醇类和酸类,并且其中水的含量可以为0重量%。
本发明的液压油组合物具有低温阻燃性能,其闪点、自燃温度高,倾点低,在低温环境下仍有较好的流动性,粘度指数高,对铁质金属和非铁质金属均具有较出色的防锈和抗氧化性能。
具体实施方式
本发明的液压油组合物由以下物质组成:
甘油酯,其选自以下任何一种或多种的混合物:硼酸甘油酯、乙酸甘油酯、丙酸甘油酯和乳酸甘油酯;
醇类;
酸类;
水,
其中醇类和酸类两者中可以仅含有醇类,或仅含有酸类,或同时含有醇类和酸类,并且其中水的含量可以为0重量%。
优选地,所述液压油组合物各个组分的用量如下:
所述甘油酯为主要组分,其用量为25-95重量%,优选为30-90重量%,更优选45-85重量%;
单独使用醇类物质或者单独使用酸类物质或者同时使用醇类和酸类物质时的用量为5-75重量%,优选为10-70重量%,更优选15-55重量%。在优选的实施方案中,酸占所用酸和醇总量的60-100%,更优选70-100%。
以上用量基于所使用的甘油酯、醇类和酸类的总量计,并且所使用的甘油酯、醇类和酸类的总量为100重量%;
对于所使用的水的用量而言,可以为大于等于0重量%,但是优选为使得(甘油酯+醇类+酸类):水=0.5至5,更优选为0.75至2.5,按重量计。
对于本发明所述液压油组合物的各个组分详细阐述如下。
对于甘油酯而言,优选使用分子量范围为140-1,500的甘油酯,并且所述甘油酯为选自以下任何一种或多种的混合物:硼酸甘油酯、乙酸甘油酯、丙酸甘油酯和乳酸甘油酯;
对于醇类而言,通常的低分子量醇皆可以用于本发明,优选碳原子数为2-10的脂族饱和醇,更优选碳原子数为2-6的脂族饱和醇,特别是丙三醇、乙二醇、丙二醇、山梨醇、2,3-丁二醇、1,2-丁二醇、1,4-丁二醇等的一种或多种的混合物;
对于酸类而言,通常的低分子量酸皆可以用于本发明,优选碳原子数为1-10的脂族饱和酸,更优选碳原子数为1-6的脂族饱和酸,特别是甲酸、乙酸、丙酸、丁酸、乳酸等的一种或多种的混合物。
在制备本发明的液压油组合物时,可以将各组分直接混合,必要时采用加热(优选在70-160℃范围加热,更优选在120-150℃加热)、搅拌的方式促进混合。本发明的产品既可以在制备后储存备用,也可以制备后直接使用。
以下实施例仅用于解释本发明,而不限制本发明。如无其他说明,则操作在常温常压条件实施。
实施例1
将204g的硼酸甘油酯(分子量280),1.9g的丙二醇,5.35g的乙二醇,1.2g的2,3-丁二醇,1.15g的1,2-丁二醇,0.6g的1,4-丁二醇,7.55g 的丙三醇,14.8g的甲酸,36.75g的乙酸,46.6g的乳酸,7.55g的山梨醇,172.35g的水在140℃下混合并且搅拌1小时后得到液压油组合物,其测量结果见表2。
实施例2
将150g的乙酸甘油酯(分子量358),150g的丙酸和200g的水在140℃下混合并且搅拌1小时后得到液压油组合物,其测量结果见表2。
实施例3
将147.5g的乳酸甘油酯(分子量982),24.6g的丙酸,9.71g的丙三醇和146g的水在140℃下混合并且搅拌1小时后得到液压油组合物,其测量结果见表2。
实施例4
将102.3g的丙酸甘油酯(分子量1356),74.5g的乳酸,21.4g的乙二醇和160.7g的水在140℃下混合并且搅拌1小时后得到液压油组合物,其测量结果见表2。
实施例5
将224g的硼酸甘油酯(分子量280),2.1g的丙二醇,195.2g的乙二醇,1.32g的2,3-丁二醇,1.27g的1,2-丁二醇,0.7g的1,4-丁二醇,8.31g的丙三醇,16.3g的甲酸,40.41g的乙酸,51.26g的乳酸,8.33g的山梨醇在140℃下混合并且搅拌1小时后得到液压油组合物,其测量结果见表2。
所制备的液压油组合物的组成列于表1。
表1液压油组合物的组成
Figure PCTCN2015085414-appb-000001
1:甘油酯/(甘油酯+酸+醇)×100%;
2:(酸+醇)/(甘油酯+酸+醇)×100%;
3:(甘油酯+酸+醇):水;
4:括号内为酸/(酸+醇)×100%。
表2液压油组合物检测结果
Figure PCTCN2015085414-appb-000002

Claims (7)

  1. 一种液压油组合物,其由以下物质组成:
    甘油酯,其选自以下任何一种或多种的混合物:硼酸甘油酯、乙酸甘油酯、丙酸甘油酯和乳酸甘油酯;
    醇类;
    酸类;
    水,
    其中醇类和酸类两者中可以仅含有醇类,或仅含有酸类,或同时含有醇类和酸类,并且其中水的含量可以为0重量%。
  2. 权利要求1的液压油组合物,其中甘油酯用量为25-95重量%,优选30-90重量%,更优选45-85重量%,其中醇类和酸类的用量为5-75重量%,优选为10-70重量%,更优选15-55重量%,各比例均基于所使用的甘油酯、醇类和酸类的总量计,并且所使用的甘油酯、醇类和酸类的总量为100重量%。
  3. 权利要求1或2的液压油组合物,其中按重量计,所使用的水的用量为大于等于0重量%,优选为使得(甘油酯+醇类+酸类):水=0.5至5,更优选为0.75至2.5。
  4. 权利要求1或2的液压油组合物,其中甘油酯分子量范围为140-1,500。
  5. 权利要求1或2的液压油组合物,其中醇类为低分子量醇,优选碳原子数为2-10的脂族饱和醇,更优选碳原子数为2-6的脂族饱和醇,特别是丙三醇、乙二醇、丙二醇、山梨醇、2,3-丁二醇、1,2-丁二醇、1,4-丁二醇中的一种或多种的混合物。
  6. 权利要求1或2的液压油组合物,其中酸类为低分子量酸,优选碳原子数为1-10的脂族饱和酸,更优选碳原子数为1-6的脂族饱和酸,特别是甲酸、乙酸、丙酸、丁酸、乳酸中的一种或多种的混合物。
  7. 权利要求1或2的液压油组合物,其中,酸占所用酸和醇总量的60-100%,更优选70-100%。
PCT/CN2015/085414 2014-07-31 2015-07-29 一种液压油组合物 WO2016015644A1 (zh)

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