WO2016015433A1 - 上置式脱粒半喂入联合收割机割台 - Google Patents

上置式脱粒半喂入联合收割机割台 Download PDF

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Publication number
WO2016015433A1
WO2016015433A1 PCT/CN2014/093925 CN2014093925W WO2016015433A1 WO 2016015433 A1 WO2016015433 A1 WO 2016015433A1 CN 2014093925 W CN2014093925 W CN 2014093925W WO 2016015433 A1 WO2016015433 A1 WO 2016015433A1
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Prior art keywords
plate
threshing
bending guide
guide wheel
plucking
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PCT/CN2014/093925
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English (en)
French (fr)
Inventor
何嘉俊
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何嘉俊
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Application filed by 何嘉俊 filed Critical 何嘉俊
Publication of WO2016015433A1 publication Critical patent/WO2016015433A1/zh

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    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01DHARVESTING; MOWING
    • A01D47/00Headers for topping of plants, e.g. stalks with ears

Definitions

  • the invention relates to a semi-feeding combine harvester, in particular to an upper-type threshing and semi-feeding combine harvester header.
  • the construction of the functional parts such as the header, threshing and conveying conveyor, and threshing drum of the existing semi-feeding harvester is assembled on the driving chassis from the front to the rear.
  • the transmission chain is long and long, and the workflow path is long and complicated, and it is impossible.
  • Paddy fields are harvested after draining water, so agricultural production is adapted to mechanization, not mechanized to agricultural production.
  • the present invention provides an upper-type threshing and semi-feeding combine harvester header for completing the whole process of plucking, lifting, threshing and conveying.
  • the present invention adopts the following technical solutions:
  • the upper type threshing and semi-feeding combine harvester header comprises a cutter mechanism, a plucking mechanism, a plucking mechanism, a clamping conveyor chain mechanism and a threshing drum, and the plucking mechanism comprises a left plucking mechanism and a right plucking mechanism,
  • the left Fuhe mechanism and the right Fuhe mechanism both include a Fufu board and an endless conveyor belt disposed in the Fuhe board.
  • the upper plate portion is bent backward, and the left bending guide wheel I and the right bending guide wheel I are mounted on both sides of the bending portion of the blade; the driving wheel is mounted on the top of the blade The moving wheel is installed at the bottom end of the slab, and the axes of the driving wheel and the driven wheel are perpendicular to the axis of the left bending guide wheel I;
  • the endless conveyor belt sequentially bypasses the driving wheel, the left bending guiding wheel I, the driven wheel and the right bending guiding wheel I, and the outer circumference of the endless conveyor belt is uniformly provided with a plurality of fingers;
  • the left supporting mechanism and the right supporting mechanism are respectively located on two sides of a diagonally disposed branching strip, and the left side of the supporting plate and the right side of the supporting plate are respectively provided with a through groove, and the left side The Fuhe finger and the right side of the Fuhe finger extend out of the channel corresponding to the Fuhe board.
  • the left Fuhe mechanism and the right Fuhe mechanism further include a left bending guide wheel II and a right bending guide wheel II disposed in the Fuhe board, and the left bending guide wheel II and the right bending guiding wheel II are installed in the support
  • the two sides under the bent portion of the panel are located on the upper rear side of the left bending guide wheel I and the right bending guide wheel I, and the endless belt sequentially bypasses the driving wheel, the left bending guiding wheel II, the left bending guiding wheel I, The driven wheel, the right bending guide wheel I and the right bending guide wheel II.
  • top-mounted threshing and semi-feeding combine harvester header further comprises a left side guard plate, a right side guard plate, an intermediate partition plate and a grain collecting cylinder;
  • the intermediate partition is disposed between the left side guard and the right side guard and three are vertically disposed; the cutter holder of the cutter mechanism is horizontally disposed, and the left guard and the bottom of the right guard are Fixed on both sides of the cutter holder;
  • a central portion of the front end of the cutter holder and a front end of the front end of the cutter holder are respectively provided with a dividing board, and a central dividing board is fixedly connected with a diagonally upward dividing strip;
  • a support plate is laterally disposed on the rear side of the top side of the left side guard panel and the right side guard panel, the upper part of the grain collecting cylinder is open, the rear side of the grain collecting cylinder is fixedly connected to the supporting board, and the front side of the grain collecting cylinder is extended
  • the conveying chain mechanism is clamped; the intermediate partition is fixed on one side of the grain collecting cylinder, and the intermediate partition, the grain collecting cylinder and the left side guard plate constitute a food collecting bucket.
  • the threshing drum is installed in the granule drum, the bottom of the granule drum is formed with an arc groove downwardly, and the auger cylinder which is connected with the arc groove of the grain collecting cylinder is arranged on the left side slab, A cage is installed in both the arc groove and the auger cylinder.
  • the axis of the threshing drum is parallel to the plate surface of the grain collecting drum; the end of the threshing drum is uniformly distributed with a plurality of fan-shaped blades, and the projection of the plurality of fan-shaped blades in the axial direction forms a closed, adjacent two The fan-shaped blades form an opening in the radial direction.
  • the plucking mechanism comprises a baffle plate, a left plucking transmission assembly and a right plucking transmission assembly; the left plucking transmission assembly and the right plucking transmission assembly each comprise a plucking box and a plucking belt The inner driving pulley, the reeling pulley and the plucking transmission belt in the box; the plucking transmission belt bypasses the plucking driving belt pulley and the plucking driven pulley, and is evenly arranged on the outer side of the plucking transmission belt Dial the index;
  • the left-hand drive transmission assembly and the right-left drive transmission assembly are respectively located on the left and right sides of the lower portion of the divider, and the left-and-left transmission assembly and the right-left transmission assembly form an open inlet passage on the front side,
  • the dials on the left-hand drive and the right-hand drive assembly are staggered at the level and/or front and rear positions, and the left and right drive transmission assemblies and the right-hand drive assembly
  • a channel opening for the finger to be extended is arranged on the wall of the corresponding side, and the finger is extended to the corresponding channel on the paddle box, and the corresponding position on the left and right drive assembly and the right-hand drive assembly
  • the fingers are crossed in the vertical direction;
  • the baffle is disposed on the left side of the reel box and the rear side of the reel box, the baffle is connected with a padded box, and a baffle is formed between the baffle and the other reel box.
  • the conveying passage is located directly below the clamping conveyor chain mechanism.
  • the clamping conveyor chain mechanism comprises a bidirectional clamping chain, a bending guiding plate, a beading and a grass pressing plate;
  • the bidirectional clamping chain has a vertical chain tooth on the chain plate, and the bidirectional clamping chain is adjacent to the lifting finger a lateral sprocket is disposed on an outer side of the one side chain plate;
  • the bending guide plate is located above the bidirectional clamping chain, and a front side of the bending guiding plate is fixedly connected with the rivet plate, and a rear side of the bending guiding plate is pressed
  • the grass board is fixedly connected, and the right side of the bending guide plate is composed of a guiding surface and a bending surface, one end of the bead is fixed on the bending guiding plate or the slab, and the other end of the bead is horizontally extended below the lateral sprocket Out.
  • a drain plate is disposed on the right side of the intermediate partition, and a side of the drainage plate near the intermediate partition is lower than a side away from the intermediate partition.
  • branching strip is provided with a diverter plate near the bottom, and the divertering plate is higher in level than the left reel transmission assembly and the right reel transmission assembly.
  • i Fushun A/sinQ where i is the running speed of the endless belt, Q is the Fuhe board The angle between the ground and the ground, A is the vertical distance between the bending point of the two-way clamping chain and the ground; I Yun C / cosQ, I transport is the working speed of the harvester, C is the Fu Wo board and the ground The distance between the intersection point and the projection point of the bend point on the ground.
  • the top-mounted threshing and half-feeding combine harvester header of the present invention has the following beneficial effects:
  • the top-mounted threshing and semi-feeding combine harvester headers are all set on the header on the cutting, lifting, holding conveyor chain, threshing and grain collecting transportation, and are completed by the header, with reasonable structure and simple structure. , the cost is lower.
  • Figure 1 is a schematic view showing the structure of an upper type semi-feeding combine harvester header
  • Figure 2 is a schematic view showing the structure of the upper-mounted semi-feeding combine harvester header to remove the right side of the Fuhe board;
  • Figure 3 is a schematic view showing the structure of the upper half-feeding combine harvester header to remove the supporting mechanism
  • Figure 4 is a schematic view showing the rear side structure of the upper half-feeding combine harvester header to remove the supporting mechanism
  • Figure 5 is a schematic structural view of the power supply of the upper half-feed combine harvester header
  • Figure 6 is a schematic view showing the structure of the clamping conveyor chain mechanism and the threshing cylinder
  • Figure 7 is a schematic structural view of a clamping conveyor chain mechanism
  • Figure 8 is a schematic view showing the structure of the supporting fingers and the endless conveyor belt
  • Figure 9 is a schematic structural view of the assembly of the drainage plate, the intermediate partition and the grain collecting cylinder;
  • Figure 10 is a diagram showing the relationship between the working trajectory of the Fuhe index and the distance traveled by the harvester and the harvested plants.
  • the top-mounted threshing and half-feeding combine harvester header comprises a cutter mechanism, a plucking mechanism, a pacing mechanism, a clamping conveyor chain mechanism, a threshing drum 1, a left side guard plate 11, and a right side.
  • the intermediate partition 13 is disposed between the left side guard 11 and the right side guard 12 and three are vertically disposed, and the left side guard 11, the intermediate partition 13, and the right side guard 12 are parallel to each other.
  • the cutter holder 15 of the cutter mechanism is horizontally disposed, and the bottoms of the left side guard 11 and the right side guard 12 are respectively fixed on both sides of the cutter holder 15, and the cutter mechanism is an existing product, which will not be described herein.
  • the middle portion of the front end of the cutter holder 15 and the two sides of the front end are respectively provided with a dividing plate 16 which is fixedly connected with a branch 8 which is disposed obliquely upward, and the dividing strip 8 is supported by a vertical supporting plate 37.
  • the top of the vertical support plate 37 is fixedly coupled to the divider 8 and the bottom of the vertical support plate 37 is fixedly coupled to the cutter holder 15.
  • a support plate 17 is laterally disposed at the top of the rear side of the left side guard 11 and the right side guard 12, and both ends of the support plate 17 are fixed to the left side guard 11 and the right side guard 12, respectively.
  • the upper portion of the grain collecting drum 14 is open, and the rear side of the grain collecting drum 14 is fixedly connected to the supporting plate 17, and the front side of the grain collecting drum 14 is extended to the clamping conveyor chain mechanism.
  • the partition plate 13 is fixed to one side of the grain collecting drum 14, and the intermediate partition 13, the grain collecting drum 14, and the left side guard 11 constitute a grain collecting bucket.
  • a threshing drum upper baffle 38 is disposed above the threshing drum 1, and the rear end of the threshing drum upper baffle 38 is fixedly coupled to the support plate 17, and the front end of the threshing drum upper baffle 38 is fixedly coupled to the grass pad 30.
  • the front end of the baffle upper baffle 38 and the front end of the granule can 14 form an ear inlet.
  • the plucking mechanism includes a baffle 21, a left plucking transmission assembly, and a right plucking transmission assembly.
  • the left-hand drive transmission assembly and the right-left drive transmission assembly each include a reel cassette 22 and a reel drive pulley, a reel driven pulley and a reel transmission belt disposed in the reel cassette 22.
  • the dial drive belt bypasses the puller and the driven pulley, and the dial 24 is evenly distributed on the outer side of the belt.
  • the left-hand drive and the right-hand drive assembly are respectively located on the lower left and right sides of the branch strip 8 and above the cutter mechanism, and the left-hand drive transmission assembly and the right-left drive transmission assembly form a front side opening.
  • the inlet passages, the left and right dial transmission assemblies on the left and right drive transmission assemblies are staggered in the horizontal and/or front and rear positions (ie, the dials 24 on the dial drive assembly are higher than the other A pair of fingers 24 on the drive assembly, and the dial 24 on the dial drive assembly and the dial 24 on the other drive assembly can be staggered in the front and rear positions), left dial A channel opening 25 for the finger extension is arranged on the wall of the corresponding side of the pad box 22 on the right and the right-hand drive assembly, and the finger 24 is extended to the corresponding pad box.
  • the passage opening 25 on the 22, the corresponding dial finger 24 on the left and right drive assembly and the right dial drive 24 intersect in the vertical direction.
  • a shunt plate 36 is disposed near the bottom of the shingling strip 8. The shunt plate 36 is higher in level than the left reel drive assembly and the right reel drive assembly.
  • the baffle 21 is disposed on the rear side of the reel cassette 22 on the left side and the reel cassette 22 on the right side, and the baffle 21 is connected to a pad box, and the baffle 21 is formed between the baffle 21 and the other reel box.
  • a pair of conveying passages 26 are provided, and the plucking conveying passage 26 is located directly below the nip conveying mechanism.
  • the left reel cassette 22 and the right reel cassette 22 are both composed of a top belt box and a lower belt box, and the left side of the belt box and the lower dial A passage opening 25 is formed between the right side of the cassette, and a passage opening 25 is formed between the upper dial box on the right side and the left side of the lower dial cassette, and the front right side and the right side of the flap 21 are
  • the tape cassette 22 is fixedly coupled, and a rear side transport portion 26 is formed between the front left side portion of the shutter 21 and the left side play box 22.
  • the direction of rotation of the dial fingers 24 on the left-hand drive transmission assembly and the right-hand drive transmission assembly are not in the same plane, and the front and rear directions are misaligned, and the running trajectories of the left and right dial fingers 24 are on the plane. No phase cross.
  • the left and right fingers 24 constitute a closed space for operation.
  • the left-and-left transmission assembly and the right-handed transmission assembly form an open inlet passage on the front side to concentrate the straw in the middle, and the straight edge of the rear baffle 21 constitutes a straw running operation.
  • the trajectory ie, the plucking conveying passage 26 serves to discharge the straw.
  • the two-way clamping chain 27 has clamped the straw to complete the whole process of burrowing.
  • the Fuhe organization includes the left Fuhe institution and the right Fuhe mechanism.
  • the left Fuhe mechanism and the right Fuhe mechanism both include the Fuhe board 2 and the endless conveyor belt 3, the driving wheel 4, and the driven wheel 5 disposed in the Fuhe board 2.
  • Fuhe board 2 consists of Shangfuhe board and Xiafuhe board.
  • the upper surface of the upper slab and the lower surface of the lower slab are respectively stretched to form a groove 39, and the trajectories of the fingers 7 are formed on both sides of the groove 39 on the upper and lower slabs
  • the groove of the upper Fuhe board and the groove of the lower furrow plate are fitted together to form a mounting joint portion (ie, the upper and lower slabs are connected by bolt holes and bolts on the groove), and the upper slab
  • a decorative panel 40 is mounted on the recess 39, and the decorative panel 40 covers the recess 39 on the upper panel.
  • the upper part of the Fuhe board 2 is bent backward, and the left bending guide wheel I and the right bending guide wheel I6 are installed on both sides of the Fuhe board 2 bending part (ie, installed on both sides of the lower Fuhe board bending part),
  • the left-bend guide wheel II and the right-bend guide wheel II10 are mounted on both sides below the bent portion of the paddle 2 and are located on the upper rear side of the left-bend guide wheel I and the right-bend guide wheel I6.
  • the top of the lower blade 22 is fixed on the support plate 17, and the bottom of the lower blade is supported on the cutter frame 15 via the support plate 41.
  • the upper end of the support plate 41 is fixed to the bottom of the lower blade, and the lower end of the support plate 41 It is fixed to the cutter holder 15.
  • the driving wheel 4 is mounted on the top of the paddle 2, and the driven wheel 5 is mounted on the bottom of the pad 2, and the axes of the driving wheel 4 and the driven wheel 5 are perpendicular to the axes of the left bending guide wheel I and the left bending guide wheel II.
  • the endless conveyor belt 3 sequentially bypasses the driving wheel 4, the left bending guide wheel II, the left bending guide wheel I, the driven wheel 5, the right bending guide wheel I6 and the right bending guide wheel II10, and the outer circumference of the endless belt 3 is uniformly fixed There are several support fingers 7 .
  • the left Fuhe mechanism and the right Fuhe mechanism are respectively located on the two sides of the branching strip 8, and the side walls of the left side of the Fuhe board 2 and the right side of the Fuhe board 2 are respectively provided with a through slot 9, and the left side of the Fu Wo
  • the finger 7 and the right side fingers 7 extend out of the through groove 9 corresponding to the pad 2 .
  • the right side of the upper and the lower right side of the plate A through groove 9 is formed between the sides, and a through groove 9 is formed between the upper upper plate and the left side of the lower blade.
  • a left inlet baffle 42 extending to the left of the left erecting mechanism and the right plucking mechanism is provided, and the left side of the upper shovel plate on the right side is provided to extend to the left side.
  • the right inlet baffle 43 in the middle of the Wo mechanism and the right Fuhe mechanism.
  • a mounting seat 44 is uniformly disposed on the outer circumference of the endless belt 3, and a mounting hole is provided at one end of the supporting finger 7, and the mounting seat 44 is inserted into the mounting hole of the supporting finger 7, as shown in FIG.
  • One end of the mounting seat 44 and the mounting finger 7 is provided with a locking pin hole 45, and the locking pin is inserted into the locking pin hole 45 on one end of the mounting hole and the locking pin hole 45 on the mounting seat 44. in.
  • the support finger 7 is lengthened, and the upper and lower sides of one end of the mounting finger 7 are provided with a guiding block 46, the side end surface corresponding to the running direction of the guiding block 46 on the supporting finger and the supporting finger corresponding to the running direction
  • the side end faces are on the same plane, the side end faces of the guide blocks 46 corresponding to the running direction and the other end faces of the guide blocks 46 are symmetrical with respect to the mounting seat 44, and the guiding block 46 has no extended tail portion.
  • the endless belt 3 is made of a high-strength fiber core with a faceted belt.
  • the Zuofuhe organization or the right Fuhe institution are modular units that can independently complete the single-row harvesting and lifting operations.
  • the module can form a single-row and multi-row Fuhe body assembly.
  • the pinch conveyor chain mechanism includes a bidirectional clamping chain 27, a bending guide plate 28, a bead 29, and a grass pad 30.
  • a vertical sprocket 31 is disposed on the chain plate of the bidirectional clamping chain 27, and a lateral sprocket 32 is disposed on the outer side of the bidirectional clamping chain 27 near the side chain of the yoke 7 side, and the lateral sprocket 32 is disposed adjacent to the bidirectional clamping chain 27. Fuhe refers to the bottom of the outer side of the 7-side chain plate.
  • the bending guide plate 28 is located above the two-way clamping chain 27, and the front side of the bending guiding plate 28 is fixedly connected with the lifting plate 2, and the rear side of the bending guiding plate 28 is fixedly connected with the grass pressing plate 30, and the bending guiding plate is fixedly connected.
  • the right side of 28 is composed of a guiding surface 33 and a bending surface 34 (ie, the bending guide plate 28 is adjacent to the middle portion between the left supporting mechanism and the right supporting mechanism to protrude outward to form a smooth transitional tapered guiding surface),
  • the guiding surface 33 and the curved surface 34 of the curved guide plate 28 facilitate the smooth introduction of the ear of the crop into the underside of the grass blade 30.
  • One end of the bead 29 is fixed to the bending guide plate 28 or the visor 2, and the other end of the bead 29 is horizontally projected below the lateral sprocket 32.
  • the threshing drum 1 is installed in the grain collecting drum 14, and the bottom of the grain collecting drum 14 is formed with an arc-shaped groove 18 downwardly, and the auger tube 19 which is in contact with the arc-shaped groove 18 of the grain collecting drum 14 is disposed on the left side guard plate 11, Curved groove 18 and stir A winch is installed in the dragon tube 19.
  • a drain plate 35 is disposed on the right side of the intermediate partition plate 13. As shown in FIG. 9, the side of the drain plate 35 near the intermediate partition plate 13 is lower than the side away from the intermediate partition plate 13, and falls into the drain plate 35 during the threshing process.
  • the upper grain is rolled into the granule canister 14 along the inclined surface of the deflector 35, and then enters the arcuate groove 18 and is discharged by the cage.
  • the axis of the threshing drum 1 is parallel to the plate surface of the grain collecting drum 14, and the plurality of fan-shaped blades 20 are uniformly distributed on the circumference of the threshing drum 1 near the end, and the projection of the plurality of fan-shaped blades in the axial direction (in the axial direction of the threshing drum 1)
  • the adjacent two sector-shaped blades form an opening in the radial direction (in the radial direction of the barrel 1), which facilitates the discharge of the threshed straw and debris.
  • the threshed straw is taken up by the bidirectionally held chain 27 from the spiral opening between the two fan blades 20, and can function to limit the grain overflow after threshing.
  • the dividing board 16 and the dividing strip 8 introduce the crop between the corresponding left Fuhe mechanism and the right Fuhe mechanism, and the Fuhe finger 7 is used for circular motion, and the crop is combed from the bottom to the top. neat.
  • the fingers 7 are run to the bending guide wheel, the direction is moved backwards, and the panicles of the crop are guided by the bending guides 28 and the roles of the fingers 7 and the transverse teeth 32 moving backwards.
  • the ear of the crop enters the two-way clamping chain 27 in operation, and the crop straw is bent and then degranulated into the threshing drum 1 with the operation of the chain.
  • the stalks of the left-handed transmission assembly and the right-handed transmission assembly are carried with the stalk of the action object and combined with the cutter mechanism to transfer the cut crop stalk to the plucking conveying passage 26, after threshing
  • the crops are discharged through the two-way clamping chain 27 and the plucking conveyor channel 26.
  • Fig. 1 47 is the Fuhe angle gearbox
  • 48 is the drive shaft outer casing
  • 49 is the Fuhe transmission gearbox
  • the Fuhe angle gearbox 47 and the Fuhe transmission gearbox 49 are used to drive the Fuhe mechanism.
  • Drive wheel 4 50 is Fuhe, cutter, plucking, clamping conveyor chain power distribution gearbox
  • 51 is cutter power transmission
  • 52 is plucking power transmission
  • 53 is plucking gear shifting.
  • Box, 54 is the lifting cage angle gearbox
  • 55 55 is the lifting cage connected gearbox
  • 56 is the grain gathering cage
  • the lifting, cutting, plucking, and clamping conveyor power distribution transmissions 50 distribute power to the cutter power transmission 51, the power transmission gearbox 52, and the clamp conveyor chain.
  • 57 is a lifting cage
  • 58 is a threshing clamping chain tension adjusting wheel
  • 59 is a clamping chain lower outer guarding plate
  • a threshing clamping chain tension adjusting wheel 58 is used to adjust the tightness of the bidirectional clamping chain 27. degree.
  • Fuhe, cutting knife, plucking, clamping conveyor chain power distribution gearbox 50 output shaft is connected with the gearing mechanism, the lifting mechanism, the clamping conveyor chain mechanism, the gearbox of the cutter mechanism, Fuhe, cutting knife
  • the input shaft of the power transmission gearbox 50 is connected with the associated power output shaft after the driving speed control, so that the cutter running mechanism, the threshing and conveying conveyor chain running mechanism are connected with the running operation mechanism.
  • the cutting amount of each movement of the cutter is relatively constant, the load capacity of the clamping conveyor chain is relatively constant, and the working operation of the harvester will be more precise and smooth.
  • the relationship between the working trajectory of the Fuhe refers to the driving distance of the harvester and the harvesting plant and the relationship between the harvested plants is shown in Fig. 10; i Fushun A/sinQ, where i is the running speed of the endless belt, and Q is between the Fuhe board and the ground. Angle, A is the vertical distance between the bend point of the plant and the ground. I Yun C / cosQ, I transport is the working speed of the harvester, C is the distance between the intersection of the Fu Wo board and the ground and the projection point of the bend point on the ground.

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  • Environmental Sciences (AREA)
  • Threshing Machine Elements (AREA)
  • Outside Dividers And Delivering Mechanisms For Harvesters (AREA)

Abstract

一种上置式脱粒半喂入联合收割机割台,包括割刀机构、拨禾机构、扶禾机构、夹持输送链机构、脱粒滚筒(1)、左侧护板(11)、右侧护板(12)和集粮筒(14)。扶禾机构包括左扶禾机构和右扶禾机构,左扶禾机构和右扶禾机构均包括扶禾板(2)以及设置在扶禾板(2)内的环形传输带(3)、主动轮(4)、从动轮(5)、左折弯导向轮Ⅰ和右折弯导向轮Ⅰ(6)以及左折弯导向轮Ⅱ和右折弯导向轮Ⅱ(10)。扶禾板(2)上部向后弯折,所述左折弯导向轮(24)和右折弯导向轮(25)以及左折弯导向轮Ⅱ和右折弯导向轮Ⅱ(10)安装在扶禾板(2)折弯部位下的两侧,其中左折弯导向轮Ⅱ和右折弯导向轮Ⅱ(10)位于左折弯导向轮Ⅰ和右折弯导向轮Ⅰ(6)的上方后侧。脱粒滚筒(1)安装在集粮筒(14)内。该上置式脱粒半喂入联合收割机割台将拨禾、扶禾、夹持输送、脱粒、集粮输送装置全部设置在割台上,结构简单、成本较低。

Description

上置式脱粒半喂入联合收割机割台 技术领域
本发明涉及一种半喂入联合收割机,尤其涉及一种上置式脱粒半喂入联合收割机割台。
背景技术
现有的半喂入联合收割大都采用静液压无级变速操控收割作业,行驶速度、割刀的动作、夹持秸秆的输送链条的运行速度、拨禾与扶禾机构的运动速度都不随行驶作业速度变化,这带来收获作业不协调的状况影响作业效率,为改变这一状况,有的机型为扶禾机构增加运行速度调节的档位,但是没有根本改变其作业运行中存在多余的机构运动,浪费了能源。
现有的半喂入收割机的割台、脱粒夹持输送链、脱粒滚筒等功能部件的构建从前面直至后面组装在行驶底盘上,传动链长且多,工作流程路径长且复杂,不可能将这些收割功能部件较完整的拆卸下来,将行驶底盘在收割季节后挪作它用。
因机器重量重,且体积较大,不能够适应水田作业。水田都采用放干水后收割,因此是农业生产适应机械化,不是机械化适应农业生产。
发明内容
针对现有技术中存在的上述不足,本发明提供了一种完成拨禾、扶禾、脱粒、输送全过程的上置式脱粒半喂入联合收割机割台。
为了解决上述技术问题,本发明采用了如下技术方案:
上置式脱粒半喂入联合收割机割台,包括割刀机构、拨禾机构、扶禾机构、夹持输送链机构和脱粒滚筒,所述扶禾机构包括左扶禾机构和右扶禾机构,所述左扶禾机构和右扶禾机构均包括扶禾板以及设置在扶禾板内的环形传输带、 主动轮、从动轮、左折弯导向轮Ⅰ和右折弯导向轮Ⅰ;
所述扶禾板上部向后弯折,所述左折弯导向轮Ⅰ和右折弯导向轮Ⅰ安装在扶禾板折弯部位下的两侧;所述主动轮安装在扶禾板的顶端,从动轮安装在扶禾板的底端,主动轮和从动轮的轴线与左折弯导向轮Ⅰ的轴线垂直;
所述环形传输带依次绕过主动轮、左折弯导向轮Ⅰ、从动轮和右折弯导向轮Ⅰ,所述环形传输带的外圆周上均布设有多个扶禾指;
所述左扶禾机构和右扶禾机构分别位于一斜向上设置的分禾条的两侧,左侧的扶禾板和右侧的扶禾板相对应的侧壁分别设置通槽,左侧的扶禾指和右侧的扶禾指伸出对应扶禾板的通槽。
进一步,所述左扶禾机构和右扶禾机构还包括设置在扶禾板内的左折弯导向轮Ⅱ和右折弯导向轮Ⅱ,所述左折弯导向轮Ⅱ和右折弯导向轮Ⅱ安装在扶禾板折弯部位下的两侧并位于左折弯导向轮Ⅰ和右折弯导向轮Ⅰ的上方后侧,所述环形传输带依次绕过主动轮、左折弯导向轮Ⅱ、左折弯导向轮Ⅰ、从动轮、右折弯导向轮Ⅰ和右折弯导向轮Ⅱ。
进一步,该上置式脱粒半喂入联合收割机割台还包括左侧护板、右侧护板、中间隔板和集粮筒;
所述中间隔板设置在左侧护板和右侧护板之间且三者竖直设置;所述割刀机构的割刀架水平设置,所述左侧护板和右侧护板的底部分别固定在割刀架的两侧;
所述割刀架的前端中部以及前端两侧分别设置分禾板,中部的分禾板与一斜向上的分禾条固定连接;
在左侧护板和右侧护板的顶部后侧横向设置一支撑板,所述集粮筒的上部敞开,集粮筒的后侧固定连接在支撑板上,集粮筒的前侧伸向夹持输送链机构;所述中间隔板固定在集粮筒的一侧,中间隔板、集粮筒和左侧护板组成集粮斗。
进一步,所述脱粒滚筒安装在集粮筒内,所述集粮筒的底部向下形成弧形槽,在左侧护板上设置与集粮筒的弧形槽对接的搅龙筒,所述弧形槽和搅龙筒内均安装绞笼。
进一步,所述脱粒滚筒的轴线与集粮筒的板面平行;所述脱粒滚筒的端部圆周上均布多个扇形叶片,多个扇形叶片在轴向上的投影形成封闭,相邻两个扇形叶片在径向上形成开口。
进一步,所述拨禾机构包括挡板、左拨禾传动总成和右拨禾传动总成;左拨禾传动总成和右拨禾传动总成均包括拨禾带盒以及设置在拨禾带盒内的拨禾主动带轮、拨禾从动带轮和拨禾传动带;所述拨禾传动带绕过拨禾主动带轮和拨禾从动带轮,在拨禾传动带的外侧上均布设置拨禾指;
所述左拨禾传动总成和右拨禾传动总成分别位于分禾条的下方左右两侧,左拨禾传动总成和右拨禾传动总成形成前侧张开的入口通道,所述左拨禾传动总成和右拨禾传动总成上的拨禾指在水平高度和/或前后位置错开设置,且左拨禾传动总成和右拨禾传动总成上的拨禾带盒相对应侧的盒壁上设置一供拨禾指伸出的通道口,拨禾指伸出对应的拨禾带盒上的通道口,左拨禾传动总成和右拨禾传动总成上的对应的拨禾指在垂直方向上交叉;
所述挡板设置在左侧的拨禾带盒和右侧的拨禾带盒的后侧,挡板与一拨禾带盒连接,挡板与另一拨禾带盒之间形成一拨禾输送通道,所述拨禾输送通道位于夹持输送链机构的正下方。
进一步,所述夹持输送链机构包括双向夹持链条、折弯导向板、压条和压草板;所述双向夹持链条的链板上设置竖向链齿,双向夹持链条靠近扶禾指一侧链板的外侧设置横向链齿;所述折弯导向板位于双向夹持链条的上方,折弯导向板的前侧与扶禾板固定连接,所述折弯导向板的后侧与压草板固定连接,折弯导向板的右侧由引导面和折弯面组成,所述压条的一端固定在折弯导向板或扶禾板上,压条的另一端沿横向链齿的下方水平伸出。
进一步,所述中间隔板的右侧设置一引流板,所述引流板靠近中间隔板的一侧比远离中间隔板的一侧低。
进一步,所述分禾条靠近底部设置一分流板,所述分流板在水平高度上高于左拨禾传动总成和右拨禾传动总成。
再进一步,i扶≈A/sinQ,其中i扶是环形传输带的运行速度,Q是扶禾板 与地面之间的夹角,A是双向夹持链条对应植株折弯点与地面之间的垂直距离;I运≈C/cosQ,I运是收割机的作业速度,C是扶禾板和地面的交点与折弯点在地面上的投影点之间的距离。
与现有技术相比,本发明的上置式脱粒半喂入联合收割机割台具有如下有益效果:
1、该上置式脱粒半喂入联合收割机割台将拨禾、扶禾、夹持输送链、脱粒、集粮输送全部设置在割台上,并由割台完成,结构布置合理,结构简单,成本较低。
2、构建一个完全收割全过程的平台,结构相对紧凑合理,大幅降低重量,比现有同幅宽下置式脱粒收割机械重量轻50%。
附图说明
图1为上置式半喂入联合收割机割台的结构示意图;
图2为上置式半喂入联合收割机割台去掉右侧的扶禾板的结构示意图;
图3为上置式半喂入联合收割机割台去掉扶禾机构的结构示意图;
图4为上置式半喂入联合收割机割台去掉扶禾机构的后侧结构示意图;
图5为上置式半喂入联合收割机割台动力传动的结构示意图;
图6为夹持输送链机构和脱粒滚筒配合的结构示意图;
图7为夹持输送链机构的结构示意图;
图8为扶禾指与环形传输带配合的结构示意图;
图9为引流板、中间隔板和集粮筒组装的结构示意图;
图10为扶禾指工作运动轨迹与收割机行驶距离以及收割植株的关系图。
图中:1—脱粒滚筒;2—扶禾板;3—环形传输带;4—主动轮;5—从动轮;6—右折弯导向轮Ⅰ;7—扶禾指;8—分禾条;9—通槽;10—右折弯导向轮Ⅱ;11—左侧护板;12—右侧护板;13—中间隔板;14—集粮筒;15—割刀架;16—分禾板;17—支撑板;18—弧形槽;19—搅龙筒;20—扇形叶片;21—挡板;22—拨禾带盒;24—拨禾指;25—通道口;26 —拨禾输送通道;27—双向夹持链条;28—折弯导向板;29—压条;30—压草板;31—竖向链齿;32—横向链齿;33—引导面;34—折弯面;35—引流板;36—分流板;37—竖直支撑板;38—脱粒滚筒上挡板;39—凹槽;40—装饰小板;41—支撑板;42—左入口挡板;43—右入口挡板;44—安装座;45—锁销孔;46—导向块;47—扶禾角齿变速箱;48—传动轴外护壳;49—扶禾传动变速箱;50—扶禾、割刀、拨禾、夹持输送链动力分配变速箱;51—割刀动力变速箱;52—拨禾动力变速箱;53—拨禾角齿变速箱;54—提升绞笼角齿变速箱;55—提升绞笼连接变速箱;56—集粮绞笼、脱粒滚筒变速箱;57—提升绞笼;58—脱粒夹持链张紧调节轮;59—夹持链下部外护板。
具体实施方式
下面结合附图和具体实施方式对本发明作进一步详细地描述。
如图1-7所示,上置式脱粒半喂入联合收割机割台包括割刀机构、拨禾机构、扶禾机构、夹持输送链机构、脱粒滚筒1、左侧护板11、右侧护板12、中间隔板13和集粮筒14。
中间隔板13设置在左侧护板11和右侧护板12之间且三者竖直设置,左侧护板11、中间隔板13和右侧护板12相互平行。割刀机构的割刀架15水平设置,左侧护板11和右侧护板12的底部分别固定在割刀架15的两侧,割刀机构为现有产品,在此不再累述。
割刀架15的前端中部以及前端两侧分别设置分禾板16,中部的分禾板16与一斜向上设置的分禾条8固定连接,分禾条8通过一竖直支撑板37支撑,竖直支撑板37的顶部与分禾条8固定连接,竖直支撑板37的底部与割刀架15固定连接。
在左侧护板11和右侧护板12的后侧顶部横向设置一支撑板17,支撑板17的两端分别与左侧护板11和右侧护板12固定。集粮筒14的上部敞开,集粮筒14的后侧固定连接在支撑板17上,集粮筒14的前侧伸向夹持输送链机构。中 间隔板13固定在集粮筒14的一侧,中间隔板13、集粮筒14和左侧护板11组成集粮斗。在脱粒滚筒1的上方设置脱粒滚筒上挡板38,脱粒滚筒上挡板38的后端与支撑板17固定连接,脱粒滚筒上挡板38的前端与压草板30固定连接。脱粒滚筒上挡板38的前端与集粮筒14的前端形成穗部入口。
拨禾机构包括挡板21、左拨禾传动总成和右拨禾传动总成。左拨禾传动总成和右拨禾传动总成均包括拨禾带盒22以及设置在拨禾带盒22内的拨禾主动带轮、拨禾从动带轮和拨禾传动带。拨禾传动带绕过拨禾主动带轮和拨禾从动带轮,在拨禾传动带的外侧上均布设置拨禾指24。左拨禾传动总成和右拨禾传动总成分别位于分禾条8的下方左右两侧并位于割刀机构的上方,左拨禾传动总成和右拨禾传动总成形成前侧张开的入口通道,左拨禾传动总成和右拨禾传动总成上的拨禾指24在水平高度和/或前后位置错开设置(即一拨禾传动总成上的拨禾指24高于另一拨禾传动总成上的拨禾指24,且一拨禾传动总成上的拨禾指24与另一拨禾传动总成上的拨禾指24在前后位置可错开设置),左拨禾传动总成和右拨禾传动总成上的拨禾带盒22相对应侧的盒壁上设置一供拨禾指伸出的通道口25,拨禾指24伸出对应的拨禾带盒22上的通道口25,左拨禾传动总成和右拨禾传动总成上的对应的拨禾指24在垂直方向上交叉。分禾条8靠近底部设置一分流板36,分流板36在水平高度上高于左拨禾传动总成和右拨禾传动总成。
挡板21设置在左侧的拨禾带盒22和右侧的拨禾带盒22的后侧,挡板21与一拨禾带盒连接,挡板21与另一拨禾带盒之间形成一拨禾输送通道26,拨禾输送通道26位于夹持输送链机构的正下方。在本实施例中,左侧的拨禾带盒22和右侧的拨禾带盒22均由上拨禾带盒和下拨禾带盒构成,左侧的上拨禾带盒和下拨禾带盒的右侧之间形成通道口25,右侧的上拨禾带盒和下拨禾带盒的左侧之间形成通道口25,挡板21的前侧右部与右侧的拨禾带盒22固定连接,挡板21的前侧左部与左侧的拨禾带盒22之间形成拨禾输送通道26。
左拨禾传动总成和右拨禾传动总成上的拨禾指24的旋转方向不在同一个平面上、且前后形成错位,左侧的和右侧的拨禾指24的运行轨迹在平面上不相 交。在运行轨迹的垂直方向上,左侧的和右侧的拨禾指24构成运行的封闭空间。在拨动秸秆运行时,左拨禾传动总成和右拨禾传动总成形成前侧张开的入口通道将拨动秸秆向中集中,后面的挡板21的直边构成秸秆拨动运行的轨迹(即拨禾输送通道26),起排出秸秆的作用,此时,双向夹持链条27已夹持着秸秆可完成排草全过程。
扶禾机构包括左扶禾机构和右扶禾机构,左扶禾机构和右扶禾机构均包括扶禾板2以及设置在扶禾板2内的环形传输带3、主动轮4、从动轮5、左折弯导向轮Ⅰ、右折弯导向轮Ⅰ6、左折弯导向轮Ⅱ和右折弯导向轮Ⅱ10。扶禾板2由上扶禾板和下扶禾板组成。上扶禾板的上表面和下扶禾板的下表面分别拉伸形成一凹槽39,上扶禾板和下扶禾板上的凹槽39的两侧外形成扶禾指7的运行轨迹,上扶禾板的凹槽与下扶禾板的凹槽贴合形成安装结合部(即上扶禾板和下扶禾板通过凹槽上设置螺栓孔和螺栓连接),上扶禾板的凹槽39上安装装饰小板40,装饰小板40遮住上扶禾板上的凹槽39。
扶禾板2上部向后弯折,左折弯导向轮Ⅰ和右折弯导向轮Ⅰ6安装在扶禾板2折弯部位下的两侧(即安装在下扶禾板折弯部位下的两侧),左折弯导向轮Ⅱ和右折弯导向轮Ⅱ10安装在扶禾板2折弯部位下的两侧并位于左折弯导向轮Ⅰ和右折弯导向轮Ⅰ6的上方后侧。下扶禾板22的顶部固定在支撑板17上,下扶禾板的底部通过支撑板41支撑在割刀架15上,支撑板41的上端固定在下扶禾板的底部,支撑板41的下端固定在割刀架15上。主动轮4安装在扶禾板2的顶部,从动轮5安装在扶禾板2的底部,主动轮4和从动轮5的轴线与左折弯导向轮Ⅰ和左折弯导向轮Ⅱ的轴线垂直。环形传输带3依次绕过主动轮4、左折弯导向轮Ⅱ、左折弯导向轮Ⅰ、从动轮5、右折弯导向轮Ⅰ6和右折弯导向轮Ⅱ10,环形传输带3的外圆周上均布固定设有多个扶禾指7。
左扶禾机构和右扶禾机构分别位于分禾条8的两侧,左侧的扶禾板2和右侧的扶禾板2相对应的侧壁分别设置通槽9,左侧的扶禾指7和右侧的扶禾指7伸出对应扶禾板2的通槽9。在本实施例中,左侧的上扶禾板和下扶禾板的右 侧之间形成通槽9,右侧的上扶禾板和下扶禾板的左侧之间形成通槽9。在左侧的上扶禾板上的右侧设置伸向左扶禾机构和右扶禾机构的中间的左入口挡板42,在右侧的上扶禾板上的左侧设置伸向左扶禾机构和右扶禾机构的中间的右入口挡板43。
环形传输带3的外圆周上均布固定设置安装座44,扶禾指7的一端设置安装孔,安装座44插入扶禾指7的安装孔内,如图8所示。安装座44上和扶禾指7设置安装孔的一端对应设置锁销孔45,锁紧销插入扶禾指7设置安装孔的一端上的锁销孔45和安装座44上的锁销孔45中。扶禾指7加长,扶禾指7设置安装孔的一端的上侧和下侧具有导向块46,扶禾指上的导向块46与运行方向对应的侧端面和该扶禾指与运行方向对应的侧端面在同一平面上,扶禾指上的导向块46与运行方向对应的侧端面和该导向块46的另一侧端面相对安装座44为对称面,导向块46没有延伸尾部,扶禾指7的四周倒角。环形传输带3采用高强度纤维线芯带棱面的传动带。左扶禾机构或者右扶禾机构都是独立可完成单行收割扶禾作业的模块化单元,以此模块可构成单行及多行的扶禾机构总成。
夹持输送链机构包括双向夹持链条27、折弯导向板28、压条29和压草板30。双向夹持链条27的链板上设置竖向链齿31,双向夹持链条27靠近扶禾指7一侧链板的外侧设置横向链齿32,横向链齿32设置在双向夹持链条27靠近扶禾指7一侧链板外侧的底部。折弯导向板28位于双向夹持链条27的上方,折弯导向板28的前侧与扶禾板2固定连接,折弯导向板28的后侧与压草板30固定连接,折弯导向板28的右侧由引导面33和折弯面34组成(即折弯导向板28靠近左扶禾机构和右扶禾机构之间的中部向外凸出形成光滑过渡的锥形导向面),折弯导向板28的引导面33和折弯面34有利于作物的穗部顺利引入压草板30的下方。压条29的一端固定在折弯导向板28或扶禾板2上,压条29的另一端沿横向链齿32的下方水平伸出。
脱粒滚筒1安装在集粮筒14内,集粮筒14的底部向下形成弧形槽18,在左侧护板11上设置与集粮筒14的弧形槽18对接的搅龙筒19,弧形槽18和搅 龙筒19内均安装绞笼。中间隔板13的右侧设置一引流板35,如图9所示,引流板35靠近中间隔板13的一侧比远离中间隔板13的一侧低,脱粒过程中,落入引流板35上的粮食会沿着引流板35的倾斜表面滚入集粮筒14内,进而进入弧形槽18内由绞笼排出。
脱粒滚筒1的轴线与集粮筒14的板面平行,脱粒滚筒1靠近端部圆周上均布多个扇形叶片20,多个扇形叶片在轴向(指脱粒滚筒1的轴向)上的投影形成封闭,相邻两个扇形叶片在径向(指脱粒滚筒1的径向)上形成开口,该开口便于排出脱粒后的秸秆蕙部以及杂物。脱粒后的秸秆,从两扇形叶片20之间的螺旋形开口处被双向夹持链条27带出,能起到限制脱粒后的粮食溢出的作用。
收割机在向前行驶的过程中,分禾板16和分禾条8将作物引入对应的左扶禾机构和右扶禾机构之间,扶禾指7作环形运动,从下向上将作物梳理整齐。扶禾指7运行到折弯导向轮处时,便改变方向向后运动,作物的穗部在折弯导向板28的导向下以及在向后运动的扶禾指7和横向链齿32的作用下,作物的穗部进入运行中的双向夹持链条27,作物秸秆被折弯后随链条的运行进入脱粒滚筒1脱粒。以此同时,左拨禾传动总成和右拨禾传动总成上的拨禾指24带动作物的茎秆并结合割刀机构将其割断的作物茎秆传递到拨禾输送通道26,脱粒后的作物通过双向夹持链条27和拨禾输送通道26排出。
图1中,47为扶禾角齿变速箱,48为传动轴外护壳,49为扶禾传动变速箱,扶禾角齿变速箱47和扶禾传动变速箱49均用于驱动扶禾机构的主动轮4。图4和图5中,50为扶禾、割刀、拨禾、夹持输送链动力分配变速箱,51为割刀动力变速箱,52为拨禾动力变速箱,53为拨禾角齿变速箱,54为提升绞笼角齿变速箱,55为提升绞笼连接变速箱,56为集粮绞笼、脱粒滚筒变速箱。扶禾、割刀、拨禾、夹持输送链动力分配变速箱50将动力分配给割刀动力变速箱51、拨禾动力变速箱52和夹持输送链。图6中,57为提升绞笼,58为脱粒夹持链张紧调节轮,59为夹持链下部外护板,脱粒夹持链张紧调节轮58用于调节双向夹持链条27的松紧程度。
扶禾、割刀、拨禾、夹持输送链动力分配变速箱50的输出轴分别与拨禾机构、扶禾机构、夹持输送链机构、割刀机构的变速箱连接,扶禾、割刀、拨禾、夹持输送链动力分配变速箱50的输入轴与经行驶调速控制后的关联动力输出轴连接,使割刀运行机构、脱粒夹持输送链运行机构与行驶运行机构相连接,割刀的每一个动作的切割量是相对恒定,夹持输送链运行的承载量也相对恒定,收割机工作运行将更精确和顺畅。
扶禾指工作运行轨迹与收割机行驶距离以及收割植株的关系如图10所示;i扶≈A/sinQ,其中i扶是环形传输带的运行速度,Q是扶禾板与地面之间的夹角,A是双向夹持链条对应植株折弯点与地面之间的垂直距离。I运≈C/cosQ,I运是收割机的作业速度,C是扶禾板和地面的交点与折弯点在地面上的投影点之间的距离。
最后说明的是,以上实施例仅用以说明本发明的技术方案而非限制,尽管参照较佳实施例对本发明进行了详细说明,本领域的普通技术人员应当理解,可以对本发明的技术方案进行修改或者等同替换,而不脱离本发明技术方案的宗旨和范围,其均应涵盖在本发明的权利要求范围当中。

Claims (10)

  1. 上置式脱粒半喂入联合收割机割台,包括割刀机构、拨禾机构、扶禾机构、夹持输送链机构和脱粒滚筒(1),其特征在于:所述扶禾机构包括左扶禾机构和右扶禾机构,所述左扶禾机构和右扶禾机构均包括扶禾板(2)以及设置在扶禾板(2)内的环形传输带(3)、主动轮(4)、从动轮(5)、左折弯导向轮Ⅰ和右折弯导向轮Ⅰ(6);
    所述扶禾板(2)上部向后弯折,所述左折弯导向轮Ⅰ和右折弯导向轮Ⅰ(6)安装在扶禾板(2)折弯部位下的两侧;所述主动轮(4)安装在扶禾板(2)的顶端,从动轮(5)安装在扶禾板(2)的底端,主动轮(4)和从动轮(5)的轴线与左折弯导向轮Ⅰ的轴线垂直;
    所述环形传输带(3)依次绕过主动轮(4)、左折弯导向轮Ⅰ、从动轮(5)和右折弯导向轮Ⅰ(6),所述环形传输带(3)的外圆周上均布设有多个扶禾指(7);
    所述左扶禾机构和右扶禾机构分别位于一斜向上设置的分禾条(8)的两侧,左侧的扶禾板(2)和右侧的扶禾板(2)相对应的侧壁分别设置通槽(9),左侧的扶禾指(7)和右侧的扶禾指(7)伸出对应扶禾板(2)的通槽(9)。
  2. 根据权利要求1所述的上置式脱粒半喂入联合收割机割台,其特征在于:所述左扶禾机构和右扶禾机构还包括设置在扶禾板(2)内的左折弯导向轮Ⅱ和右折弯导向轮Ⅱ(10),所述左折弯导向轮Ⅱ和右折弯导向轮Ⅱ(10)安装在扶禾板(2)折弯部位下的两侧并位于左折弯导向轮Ⅰ和右折弯导向轮Ⅰ(6)的上方后侧,所述环形传输带(3)依次绕过主动轮(4)、左折弯导向轮Ⅱ、左折弯导向轮Ⅰ、从动轮(5)、右折弯导向轮Ⅰ(6)和右折弯导向轮Ⅱ(10)。
  3. 根据权利要求1所述的上置式脱粒半喂入联合收割机割台,其特征在于:还包括左侧护板(11)、右侧护板(12)、中间隔板(13)和集粮筒(14);
    所述中间隔板(13)设置在左侧护板(11)和右侧护板(12)之间且三者竖直设置;所述割刀机构的割刀架(15)水平设置,所述左侧护板(11)和右 侧护板(12)的底部分别固定在割刀架(15)的两侧;
    所述割刀架(15)的前端中部以及前端两侧分别设置分禾板(16),中部的分禾板(16)与一斜向上的分禾条(8)固定连接;
    在左侧护板(11)和右侧护板(12)的顶部后侧横向设置一支撑板(17),所述集粮筒(14)的上部敞开,集粮筒(14)的后侧固定连接在支撑板(17)上,集粮筒(14)的前侧伸向夹持输送链机构;所述中间隔板(13)固定在集粮筒(14)的一侧,中间隔板(13)、集粮筒(14)和左侧护板(11)组成集粮斗。
  4. 根据权利要求3所述的上置式脱粒半喂入联合收割机割台,其特征在于:所述脱粒滚筒(1)安装在集粮筒(14)内,所述集粮筒(14)的底部向下形成弧形槽(18),在左侧护板(11)上设置与集粮筒(14)的弧形槽(18)对接的搅龙筒(19),所述弧形槽(18)和搅龙筒(19)内均安装绞笼。
  5. 根据权利要求4所述的上置式脱粒半喂入联合收割机割台,其特征在于:所述脱粒滚筒(1)的轴线与集粮筒(14)的板面平行;所述脱粒滚筒(1)的端部圆周上均布多个扇形叶片(20),多个扇形叶片在轴向上的投影形成封闭,相邻两个扇形叶片在径向上形成开口。
  6. 根据权利要求1所述的上置式脱粒半喂入联合收割机割台,其特征在于:所述拨禾机构包括挡板(21)、左拨禾传动总成和右拨禾传动总成;左拨禾传动总成和右拨禾传动总成均包括拨禾带盒(22)以及设置在拨禾带盒(22)内的拨禾主动带轮、拨禾从动带轮和拨禾传动带;所述拨禾传动带绕过拨禾主动带轮和拨禾从动带轮,在拨禾传动带的外侧上均布设置拨禾指(24);
    所述左拨禾传动总成和右拨禾传动总成分别位于分禾条(8)的下方左右两侧,左拨禾传动总成和右拨禾传动总成形成前侧张开的入口通道,所述左拨禾传动总成和右拨禾传动总成上的拨禾指(24)在水平高度和/或前后位置错开设置,且左拨禾传动总成和右拨禾传动总成上的拨禾带盒(22)相对应侧的盒壁上设置一供拨禾指伸出的通道口(25),拨禾指(24)伸出对应的拨禾带盒(22)上的通道口(25),左拨禾传动总成和右拨禾传动总成上的对应的拨禾指(24) 在垂直方向上交叉;
    所述挡板(21)设置在左侧的拨禾带盒(22)和右侧的拨禾带盒(22)的后侧,挡板(21)与一拨禾带盒连接,挡板(21)与另一拨禾带盒之间形成一拨禾输送通道(26),所述拨禾输送通道(26)位于夹持输送链机构的正下方。
  7. 根据权利要求1所述的上置式脱粒半喂入联合收割机割台,其特征在于:所述夹持输送链机构包括双向夹持链条(27)、折弯导向板(28)、压条(29)和压草板(30);所述双向夹持链条(27)的链板上设置竖向链齿(31),双向夹持链条(27)靠近扶禾指(7)一侧链板的外侧设置横向链齿(32);所述折弯导向板(28)位于双向夹持链条(27)的上方,折弯导向板(28)的前侧与扶禾板(2)固定连接,所述折弯导向板(28)的后侧与压草板(30)固定连接,折弯导向板(28)的右侧由引导面(33)和折弯面(34)组成,所述压条(29)的一端固定在折弯导向板(28)或扶禾板(2)上,压条(29)的另一端沿横向链齿(32)的下方水平伸出。
  8. 根据权利要求3所述的上置式脱粒半喂入联合收割机割台,其特征在于:所述中间隔板(13)的右侧设置一引流板(35),所述引流板(35)靠近中间隔板(13)的一侧比远离中间隔板(13)的一侧低。
  9. 根据权利要求6所述的上置式脱粒半喂入联合收割机割台,其特征在于:所述分禾条(8)靠近底部设置一分流板(36),所述分流板(36)在水平高度上高于左拨禾传动总成和右拨禾传动总成。
  10. 根据权利要求1至9中任一项权利要求所述的上置式脱粒半喂入联合收割机割台,其特征在于:i扶≈A/sinQ,其中i扶是环形传输带的运行速度,Q是扶禾板与地面之间的夹角,A是双向夹持链条对应植株折弯点与地面之间的垂直距离;I运≈C/cosQ,I运是收割机的作业速度,C是扶禾板和地面的交点与折弯点在地面上的投影点之间的距离。
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CN201957451U (zh) * 2011-02-24 2011-09-07 何嘉俊 一种联合收割机
CN103535159A (zh) * 2012-07-11 2014-01-29 刘国俊 一种全喂入半喂入收割机割台的互换
CN104137707A (zh) * 2014-07-25 2014-11-12 何嘉俊 收割机扶禾机构
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CN108476743A (zh) * 2018-05-20 2018-09-04 咸宁职业技术学院 苎麻纤饲双收联合收获机的双作用立式割台
CN110402690A (zh) * 2019-08-10 2019-11-05 新疆农业大学 一种油葵收割割台
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