WO2016002018A1 - Power conversion device - Google Patents

Power conversion device Download PDF

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Publication number
WO2016002018A1
WO2016002018A1 PCT/JP2014/067595 JP2014067595W WO2016002018A1 WO 2016002018 A1 WO2016002018 A1 WO 2016002018A1 JP 2014067595 W JP2014067595 W JP 2014067595W WO 2016002018 A1 WO2016002018 A1 WO 2016002018A1
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WO
WIPO (PCT)
Prior art keywords
connector
main body
output connector
power conversion
auxiliary
Prior art date
Application number
PCT/JP2014/067595
Other languages
French (fr)
Japanese (ja)
Inventor
忠昭 木内
Original Assignee
富士電機株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 富士電機株式会社 filed Critical 富士電機株式会社
Priority to DE112014003590.4T priority Critical patent/DE112014003590T5/en
Priority to JP2016530738A priority patent/JP6137411B2/en
Priority to PCT/JP2014/067595 priority patent/WO2016002018A1/en
Publication of WO2016002018A1 publication Critical patent/WO2016002018A1/en

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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02MAPPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
    • H02M7/00Conversion of ac power input into dc power output; Conversion of dc power input into ac power output
    • H02M7/003Constructional details, e.g. physical layout, assembly, wiring or busbar connections
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K7/00Constructional details common to different types of electric apparatus
    • H05K7/14Mounting supporting structure in casing or on frame or rack
    • H05K7/1422Printed circuit boards receptacles, e.g. stacked structures, electronic circuit modules or box like frames
    • H05K7/1427Housings
    • H05K7/1432Housings specially adapted for power drive units or power converters
    • H05K7/14322Housings specially adapted for power drive units or power converters wherein the control and power circuits of a power converter are arranged within the same casing
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02MAPPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
    • H02M5/00Conversion of ac power input into ac power output, e.g. for change of voltage, for change of frequency, for change of number of phases
    • H02M5/40Conversion of ac power input into ac power output, e.g. for change of voltage, for change of frequency, for change of number of phases with intermediate conversion into dc
    • H02M5/42Conversion of ac power input into ac power output, e.g. for change of voltage, for change of frequency, for change of number of phases with intermediate conversion into dc by static converters
    • H02M5/44Conversion of ac power input into ac power output, e.g. for change of voltage, for change of frequency, for change of number of phases with intermediate conversion into dc by static converters using discharge tubes or semiconductor devices to convert the intermediate dc into ac
    • H02M5/453Conversion of ac power input into ac power output, e.g. for change of voltage, for change of frequency, for change of number of phases with intermediate conversion into dc by static converters using discharge tubes or semiconductor devices to convert the intermediate dc into ac using devices of a triode or transistor type requiring continuous application of a control signal
    • H02M5/458Conversion of ac power input into ac power output, e.g. for change of voltage, for change of frequency, for change of number of phases with intermediate conversion into dc by static converters using discharge tubes or semiconductor devices to convert the intermediate dc into ac using devices of a triode or transistor type requiring continuous application of a control signal using semiconductor devices only
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02PCONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
    • H02P3/00Arrangements for stopping or slowing electric motors, generators, or dynamo-electric converters
    • H02P3/06Arrangements for stopping or slowing electric motors, generators, or dynamo-electric converters for stopping or slowing an individual dynamo-electric motor or dynamo-electric converter
    • H02P3/18Arrangements for stopping or slowing electric motors, generators, or dynamo-electric converters for stopping or slowing an individual dynamo-electric motor or dynamo-electric converter for stopping or slowing an ac motor
    • H02P3/22Arrangements for stopping or slowing electric motors, generators, or dynamo-electric converters for stopping or slowing an individual dynamo-electric motor or dynamo-electric converter for stopping or slowing an ac motor by short-circuit or resistive braking

Definitions

  • the present invention relates to a power converter that converts input power into desired power and outputs the power.
  • This type of power converter generally comprises a converter circuit for converting input AC power to DC power and an inverter circuit for converting DC power converted by the converter circuit to AC power. It is
  • the converter circuit and the inverter circuit are formed on a circuit board housed inside the main body casing, connected to an external power supply such as a commercial power supply via a three-phase input terminal, and via a three-phase output terminal. Connected to a load such as a motor.
  • the input terminal and the output terminal are provided as connectors in a state where the contact portion with the cable protrudes to the outside of the main body casing, and it is possible to connect the cable from the outside of the main body casing (for example, 1).
  • the input connector and the output connector are provided on the top and bottom surfaces of the main housing in order to reduce the space required for installation. That is, when the input connector and the output connector are provided on the upper surface and the bottom surface of the main body case, the contact portion with the cable protruding to the outside is arranged in the projection area of the main body case, so a large space around It is possible to install the power converter without securing the
  • the input connector and the output connector are already provided on the upper surface and the bottom surface of the main body case, it is difficult to secure a space for newly providing the output connector.
  • the output connector is provided on the circumferential surface such as the front or side of the main housing, as described above, a space must be secured around the output connector to avoid interference with the protruding output connector. There will be major restrictions on the installation location.
  • An object of this invention is to provide the power converter device which can additionally set the connector for an output, without adding a big restriction
  • a power conversion device comprises a circuit board on which a plurality of semiconductor elements constituting a power conversion circuit are mounted, a main body housing for accommodating the circuit board, and the main body housing.
  • a mounting portion of an auxiliary connector connected to the power conversion circuit wherein the hollow portion is formed on the peripheral surface of the main body casing, and the auxiliary surface is formed on the inner bottom surface of the hollow portion.
  • a mounting portion of the connector is provided.
  • the wiring board is disposed inside the main body housing in a posture in which the mounting surface is parallel to the front surface of the main body housing, and the recessed portion is the main body housing.
  • the mounting portion of the auxiliary connector is disposed on the front surface of the wiring substrate at a portion corresponding to the depressed portion of the main body case.
  • the wiring board is a double-sided mounting type, and a mounting portion of the input connector or a mounting portion of the output connector is disposed on the back surface of the wiring board. It features.
  • the auxiliary connector is an auxiliary output connector connected in parallel with the output connector, and the mounting portion of the output connector is disposed on the rear surface of the wiring board It is characterized by having done.
  • the mounting portion of the auxiliary connector and the mounting portion of the output connector are disposed at corresponding positions on both sides of the wiring board.
  • the auxiliary connector is a straight connector
  • the output connector is a right angle connector
  • the circuit board is disposed inside the main body casing so as to be parallel to the wiring board.
  • the height from the inner bottom surface of the recessed portion mounts a contact portion where a cable is connected to the mounting portion of the auxiliary connector, and It is characterized in that the cable does not protrude from the front surface of the main body case when bent along the bottom surface.
  • the recessed portion is formed on the peripheral surface such as the front surface or the side surface of the main body housing, and the auxiliary connector is disposed in a state of projecting outward from the inner bottom surface of the recessed portion.
  • the amount of protrusion of the auxiliary connector from the circumferential surface of the body is reduced by the height of the recess.
  • FIG. 1 is a perspective view showing an appearance of a power conversion device according to an embodiment of the present invention.
  • FIG. 2 is a transparent perspective view showing the arrangement positions of the wiring board, the output connector and the auxiliary output connector with respect to the main body casing of the power conversion device shown in FIG.
  • FIG. 3 is a bottom view of the power conversion device shown in FIG.
  • FIG. 4 is a circuit diagram of the power conversion device shown in FIG.
  • FIG. 1 shows a power conversion device according to an embodiment of the present invention.
  • the power conversion device exemplified here is one that outputs AC power to a synchronous motor M that drives an elevator to move up and down in an elevator, for example, and as shown in FIG. 4, a converter that converts input AC power into DC power.
  • the circuit 1 and the inverter circuit 2 for converting DC power converted by the converter circuit 1 into AC power are provided.
  • the semiconductor elements constituting the converter circuit 1 and the inverter circuit 2 are mounted on a circuit board 20 housed inside the main body case 10 as shown in FIG. As shown in FIG. 2, the circuit board 20 is supported by the main housing 10 in a posture in which the mounting surface is parallel to the front surface 10 a of the main housing 10.
  • a wiring board 30 for interface is disposed in parallel with the circuit board 20.
  • the wiring board 30 is a double-sided mounting type in which both the front surface 30a opposite to the front surface 10a of the main housing 10 and the rear surface 30b opposite to the rear surface 10b of the main housing 10 are mounting surfaces. It is electrically connected to the circuit board 20.
  • the wiring board 30 is provided with an input connector 31 (see FIG. 4), an output connector 32 and an auxiliary output connector 33.
  • the input connector 31 is an input interface for supplying to the converter circuit 1 AC power input from an external power source such as a commercial power source, as shown in FIG. 4, and has R, S and T three-phase input terminals.
  • the output connector 32 is an output interface for supplying the AC power output from the inverter circuit 2 to a load such as the synchronous motor M, and includes U, V, and W three-phase output terminals.
  • the auxiliary output connector 33 is an output interface provided with U, V, and W three-phase output terminals, and is connected to the inverter circuit 2 in parallel with the output connector 32. It is
  • the output connector 32 and the auxiliary output connector 33 are provided with mounting portions 32a and 33a and contact portions 32b and 33b which can be divided.
  • the mounting portions 32a and 33a are portions to be mounted on the wiring substrate 30, and the contact portions 32b and 33b are portions to which the cable C is connected as shown in FIG.
  • the output connector 32 and the auxiliary output connector 33 are provided in a state in which the contact portions 32 b and 33 b with the cable C protrude outside the main body case 10, and U phase and V phase from the outside of the main body case 10 It is possible to connect the cable C to the output terminal of each of the W phase.
  • the output connector 32 is mounted on the rear surface 30 b of the wiring substrate 30, and the auxiliary output connector 33 is mounted on the front surface 30 a of the wiring substrate 30.
  • the output connector 32 is a right angle type connector, and protrudes downward from the lower end portion of the rear surface 30b in the wiring substrate 30 so that the contact portion 32b protrudes to the outside from the bottom surface 10c of the main body housing 10.
  • the auxiliary output connector 33 is a straight type, and protrudes forward from the lower end portion of the front surface 30 a in the wiring substrate 30 so that the contact portion 33 b protrudes outward from the front surface 10 a of the main body housing 10 .
  • the output connector 32 and the auxiliary output connector 33 are both mounted on a portion of the wiring board 30 corresponding to the lower right corner of the main housing 10 when the main housing 10 is viewed from the front. Therefore, it is possible to shorten the total extension of the connection wiring patterns provided from the inverter circuit 2 to the output connector 32 and the auxiliary output connector 33.
  • the bottom surface 10c of the main housing 10 from which the contact portion 32b of the output connector 32 protrudes is formed substantially flat.
  • a recessed part 11 is provided at the edge part on the right side facing the front.
  • the recess 11 is configured such that the inner bottom surface 11a is lower than the front surface 10a of the main housing 10 by one step toward the rear surface 10b as shown in FIGS. , And are provided so as to open downward and to the right, respectively.
  • the height is greater than the distance from the inner bottom surface 11a of the recess 11 to the projecting end of the contact portion 33b.
  • the recess 11 is provided in the More specifically, as shown in FIG. 3, the height from the inner bottom surface of the recess 11 to the front surface 10 a of the main housing 10 is a contact in which the cable C is connected to the mounting portion 33 a of the auxiliary output connector 33 The height of the cable C does not protrude from the front surface 10 a of the main housing 10 when the portion 33 b is attached and the cable C is arranged along the vertical direction in the recess 11 or bent rightward. As.
  • reference numeral 40 in FIG. 1 denotes a cooling unit provided on the rear surface 10 b of the main housing 10.
  • the cooling unit 40 is for cooling a heat generating module (semiconductor element) such as an IGBT or a capacitor.
  • the auxiliary output connector 33 is provided at an independent position with respect to the output connector 32, as shown in FIG. Even in the state where C is connected, the cables C of the switch means S can be easily connected to the respective output terminals of the auxiliary output connector 33. As a result, the synchronous motor M can be braked by shorting the output terminal, and the moving speed of the elevator box can be controlled.
  • the input connector 31 is disposed on the upper surface of the main body case 10 and the output connector 32 is disposed on the bottom surface 10 c of the main body case 10, the contact portion of the input connector 31 and the output connector The 32 contact portions 32 b and the cable C connected to them do not protrude around the front or side of the main body case 10.
  • the auxiliary output connector 33 is also projected to the outside from the inner bottom surface 11a of the recess 11 provided on the front surface 10a of the main body case 10, as shown in FIG.
  • the cable C does not protrude around the main housing 10. As a result of these, it becomes possible to install a power conversion device in which the auxiliary output connector 33 is additionally set without securing a space around it.
  • the output connector 32 is mounted on the back surface 30b of the wiring substrate 30, while the auxiliary output connector 33 is mounted on the front surface 30a of the wiring substrate 30, so that the respective mounting portions
  • the length of the wiring pattern provided between 32a and 33a and the inverter circuit 2 can be significantly reduced, and the wiring substrate 30 and the main housing 10 can be miniaturized.
  • the mounting form of the output connector 32 and the auxiliary output connector 33 with respect to the wiring board 30 is not limited to that of the embodiment.
  • the recessed portion 11 and the auxiliary output connector 33 are provided on the front surface 10a of the main body housing 10.
  • the recessed portion 11 is provided on the side surface of the main body housing 10
  • the auxiliary output connector 33 may be disposed on the inner bottom surface 11 a of the reference numeral 11.
  • the recess 11 provided on the peripheral surface of the main housing 10 does not necessarily have to be provided over the entire length of the portion extending from the upper end to the lower end, as long as the auxiliary output connector 33 can be disposed.
  • the switch means S for shorting the output terminal is connected to the auxiliary output connector 33, but the application of the auxiliary output connector 33 is not limited to this.
  • the auxiliary output connector 33 connected in parallel to the output connector 32 is targeted, but an input auxiliary connector connected in parallel to the input connector 31 may be targeted.
  • the auxiliary connector for direct current provided in the direct current intermediate circuit of the power conversion device may be a target.

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Inverter Devices (AREA)

Abstract

In order to install an additional output connector without adding a large limitation to an installation location, a recessed portion (11) is formed on a front surface (10a) of a main housing (10), and an auxiliary output connector (33) is provided so as to protrude from an inner bottom surface (11a) of the recessed portion (11) to the outside.

Description

電力変換装置Power converter
 本発明は、入力された電力を所望の電力に変換して出力する電力変換装置に関するものである。 The present invention relates to a power converter that converts input power into desired power and outputs the power.
 この種の電力変換装置としては、入力された交流電力を直流電力に変換するコンバータ回路と、コンバータ回路で変換された直流電力を交流電力に変換するインバータ回路とを備えて構成されたものが一般的である。コンバータ回路及びインバータ回路は、本体筐体の内部に収容された回路基板に構成されており、三相の入力端子を介して商用電源等の外部電源に接続され、かつ三相の出力端子を介してモータ等の負荷に接続されている。入力端子及び出力端子は、ケーブルとのコンタクト部が本体筐体の外部に突出する状態でコネクタとして設けられており、本体筐体の外部からケーブルを接続することが可能である(例えば、特許文献1参照)。 This type of power converter generally comprises a converter circuit for converting input AC power to DC power and an inverter circuit for converting DC power converted by the converter circuit to AC power. It is The converter circuit and the inverter circuit are formed on a circuit board housed inside the main body casing, connected to an external power supply such as a commercial power supply via a three-phase input terminal, and via a three-phase output terminal. Connected to a load such as a motor. The input terminal and the output terminal are provided as connectors in a state where the contact portion with the cable protrudes to the outside of the main body casing, and it is possible to connect the cable from the outside of the main body casing (for example, 1).
 通常、入力用コネクタ及び出力用コネクタは、設置に必要となるスペースを削減するため、本体筐体の上面及び底面に設けられている。すなわち、本体筐体の上面や底面に入力用コネクタや出力用コネクタを設けた場合には、外部に突出するケーブルとのコンタクト部が本体筐体の投影域内に配置されるため、周囲に大きなスペースを確保することなく電力変換装置の設置が可能となる。 Usually, the input connector and the output connector are provided on the top and bottom surfaces of the main housing in order to reduce the space required for installation. That is, when the input connector and the output connector are provided on the upper surface and the bottom surface of the main body case, the contact portion with the cable protruding to the outside is arranged in the projection area of the main body case, so a large space around It is possible to install the power converter without securing the
特開2012-139012号公報JP, 2012-139012, A
 ところで、上述した電力変換装置には、出力用コネクタの追加設定が要望されている。例えば、エレベータ装置において昇降箱を昇降駆動する同期モータに交流電力を出力する電力変換装置では、出力端子を短絡させることで同期モータに制動を加え、昇降箱の移動速度を制御しようというものがある。このような電力変換装置にあっては、同期モータに接続される出力用コネクタとは別に補助出力用コネクタを追加設定すれば、出力用コネクタに同期モータを接続した状態であっても、追加した補助出力用コネクタにスイッチ手段を容易に接続することができるようになる。 By the way, additional setting of the connector for output is demanded to the power converter mentioned above. For example, in an electric power conversion apparatus that outputs AC power to a synchronous motor that drives an elevator box up and down in an elevator system, there is a system that applies a brake to the synchronous motor by shorting an output terminal to control moving speed of the elevator box. . In such a power conversion device, if an auxiliary output connector is additionally set apart from the output connector connected to the synchronous motor, the addition is made even if the synchronous motor is connected to the output connector. The switch means can be easily connected to the auxiliary output connector.
 ここで、本体筐体の上面及び底面には、既に入力用コネクタや出力用コネクタが設けられているため、新たに出力用コネクタを設けるためのスペースを確保することが困難である。また、本体筐体の前面や側面といった周面に出力用コネクタを設けた場合には、上述したように、突出する出力用コネクタとの干渉を避けるために周囲にスペースを確保しなければならず、設置場所に大きな制限が加えられることになる。 Here, since the input connector and the output connector are already provided on the upper surface and the bottom surface of the main body case, it is difficult to secure a space for newly providing the output connector. In addition, when the output connector is provided on the circumferential surface such as the front or side of the main housing, as described above, a space must be secured around the output connector to avoid interference with the protruding output connector. There will be major restrictions on the installation location.
 本発明は、上記実情に鑑みて、設置場所に大きな制限を加えることなく出力用コネクタを追加設定することのできる電力変換装置を提供することを目的とする。 An object of this invention is to provide the power converter device which can additionally set the connector for an output, without adding a big restriction | limiting in an installation place in view of the said situation.
 上記目的を達成するため、本発明に係る電力変換装置は、電力変換回路を構成する複数の半導体素子が搭載された回路基板と、前記回路基板を収容する本体筐体と、前記本体筐体の底面または上面に設けられ、前記電力変換回路に電力を入力する入力用コネクタの実装部及び前記電力変換回路で変換された電力を出力する出力用コネクタの実装部と、前記本体筐体の外部に設けられ、前記電力変換回路に接続される補助コネクタの実装部とを備えた電力変換装置であって、前記本体筐体の周面に窪み部を形成し、前記窪み部の内底面に前記補助コネクタの実装部を設けたことを特徴とする。 In order to achieve the above object, a power conversion device according to the present invention comprises a circuit board on which a plurality of semiconductor elements constituting a power conversion circuit are mounted, a main body housing for accommodating the circuit board, and the main body housing. A mounting portion of an input connector provided on the bottom or top surface for inputting power to the power conversion circuit, a mounting portion of an output connector for outputting power converted by the power conversion circuit, and the outside of the main body casing And a mounting portion of an auxiliary connector connected to the power conversion circuit, wherein the hollow portion is formed on the peripheral surface of the main body casing, and the auxiliary surface is formed on the inner bottom surface of the hollow portion. A mounting portion of the connector is provided.
 また本発明は、上述した電力変換装置において、実装面が前記本体筐体の前面に平行となる姿勢で配線基板を前記本体筐体の内部に配設するとともに、前記窪み部を前記本体筐体の前面に形成し、前記配線基板の前面には、前記本体筐体の窪み部に対応する部位に前記補助コネクタの実装部を配設したことを特徴とする。 Further, according to the present invention, in the power conversion device described above, the wiring board is disposed inside the main body housing in a posture in which the mounting surface is parallel to the front surface of the main body housing, and the recessed portion is the main body housing. The mounting portion of the auxiliary connector is disposed on the front surface of the wiring substrate at a portion corresponding to the depressed portion of the main body case.
 また本発明は、上述した電力変換装置において、前記配線基板を両面実装型とし、前記配線基板の後面には、前記入力用コネクタの実装部または前記出力用コネクタの実装部を配設したことを特徴とする。 Further, according to the present invention, in the power converter described above, the wiring board is a double-sided mounting type, and a mounting portion of the input connector or a mounting portion of the output connector is disposed on the back surface of the wiring board. It features.
 また本発明は、上述した電力変換装置において、前記補助コネクタは、前記出力用コネクタと並列に接続された補助出力用コネクタであり、前記出力用コネクタの実装部を前記配線基板の後面に配設したことを特徴とする。 Further, according to the present invention, in the power converter described above, the auxiliary connector is an auxiliary output connector connected in parallel with the output connector, and the mounting portion of the output connector is disposed on the rear surface of the wiring board It is characterized by having done.
 また本発明は、上述した電力変換装置において、前記補助コネクタの実装部と前記出力用コネクタの実装部とを、前記配線基板の両面の対応する位置に配設したことを特徴とする。 Further, according to the present invention, in the above-described power conversion device, the mounting portion of the auxiliary connector and the mounting portion of the output connector are disposed at corresponding positions on both sides of the wiring board.
 また本発明は、上述した電力変換装置において、前記補助コネクタをストレート方式のコネクタとし、前記出力用コネクタをライトアングル方式のコネクタとしたことを特徴とする。 Further, according to the present invention, in the above-described power conversion device, the auxiliary connector is a straight connector, and the output connector is a right angle connector.
 また本発明は、上述した電力変換装置において、前記回路基板を前記配線基板と平行となるように前記本体筐体の内部に配設したことを特徴とする。 Further, according to the present invention, in the above-described power conversion device, the circuit board is disposed inside the main body casing so as to be parallel to the wiring board.
 また本発明は、上述した電力変換装置において、前記窪み部の内底面からの高さは、前記補助コネクタの実装部にケーブルが接続されたコンタクト部を装着し、前記ケーブルを前記窪み部の内底面に沿って曲げた場合に前記ケーブルが前記本体筐体の前面から突出しない高さであることを特徴とする。 Further, according to the present invention, in the power converter described above, the height from the inner bottom surface of the recessed portion mounts a contact portion where a cable is connected to the mounting portion of the auxiliary connector, and It is characterized in that the cable does not protrude from the front surface of the main body case when bent along the bottom surface.
 本発明によれば、本体筐体の前面や側面といった周面に窪み部を形成し、この窪み部の内底面から外部に突出する状態で補助コネクタを配設するようにしているため、本体筐体の周面からの補助コネクタの突出量が窪み部の高さ分だけ小さくなる。これにより、周囲にスペースを確保することなく補助コネクタを追加設定した電力変換装置を設置することが可能となる。 According to the present invention, the recessed portion is formed on the peripheral surface such as the front surface or the side surface of the main body housing, and the auxiliary connector is disposed in a state of projecting outward from the inner bottom surface of the recessed portion. The amount of protrusion of the auxiliary connector from the circumferential surface of the body is reduced by the height of the recess. Thereby, it becomes possible to install the power converter which added and set up the auxiliary connector, without securing space around.
図1は、本発明の実施の形態である電力変換装置の外観を示す斜視図である。FIG. 1 is a perspective view showing an appearance of a power conversion device according to an embodiment of the present invention. 図2は、図1に示した電力変換装置の本体筐体に対する配線基板、出力用コネクタ及び補助出力用コネクタの配置位置を示す透視斜視図である。FIG. 2 is a transparent perspective view showing the arrangement positions of the wiring board, the output connector and the auxiliary output connector with respect to the main body casing of the power conversion device shown in FIG. 図3は、図1に示した電力変換装置の底面図である。FIG. 3 is a bottom view of the power conversion device shown in FIG. 図4は、図1に示した電力変換装置の回路図である。FIG. 4 is a circuit diagram of the power conversion device shown in FIG.
 以下、添付図面を参照しながら本発明に係る電力変換装置の好適な実施の形態について詳細に説明する。 Hereinafter, preferred embodiments of a power conversion device according to the present invention will be described in detail with reference to the attached drawings.
 図1は、本発明の実施の形態である電力変換装置を示したものである。ここで例示する電力変換装置は、例えばエレベータ装置において昇降箱を昇降駆動する同期モータMに交流電力を出力するもので、図4に示すように、入力された交流電力を直流電力に変換するコンバータ回路1及びコンバータ回路1で変換された直流電力を交流電力に変換するインバータ回路2を備えている。これらコンバータ回路1及びインバータ回路2を構成する半導体素子は、図2に示すように、本体筐体10の内部に収容した回路基板20に実装してある。回路基板20は、図2に示すように、実装面が本体筐体10の前面10aに平行となる姿勢で本体筐体10に支持してある。 FIG. 1 shows a power conversion device according to an embodiment of the present invention. The power conversion device exemplified here is one that outputs AC power to a synchronous motor M that drives an elevator to move up and down in an elevator, for example, and as shown in FIG. 4, a converter that converts input AC power into DC power. The circuit 1 and the inverter circuit 2 for converting DC power converted by the converter circuit 1 into AC power are provided. The semiconductor elements constituting the converter circuit 1 and the inverter circuit 2 are mounted on a circuit board 20 housed inside the main body case 10 as shown in FIG. As shown in FIG. 2, the circuit board 20 is supported by the main housing 10 in a posture in which the mounting surface is parallel to the front surface 10 a of the main housing 10.
 本体筐体10の内部には、回路基板20と平行となるように、インターフェース用の配線基板30が配設してある。配線基板30は、本体筐体10の前面10aに対向する前面30a及び本体筐体10の後面10bに対向する後面30bの双方が実装面となる両面実装型のもので、図示せぬ接続コネクタによって回路基板20と電気的に接続してある。 Inside the main body case 10, a wiring board 30 for interface is disposed in parallel with the circuit board 20. The wiring board 30 is a double-sided mounting type in which both the front surface 30a opposite to the front surface 10a of the main housing 10 and the rear surface 30b opposite to the rear surface 10b of the main housing 10 are mounting surfaces. It is electrically connected to the circuit board 20.
 この配線基板30には、入力用コネクタ31(図4参照)、出力用コネクタ32及び補助出力用コネクタ33が設けてある。入力用コネクタ31は、図4に示すように、商用電源等の外部電源から入力される交流電力をコンバータ回路1に供給するための入力インターフェースであり、R、S、T三相の入力端子を備えている。出力用コネクタ32は、インバータ回路2から出力された交流電力を同期モータM等の負荷に供給するための出力インターフェースであり、U、V、W三相の出力端子を備えている。補助出力用コネクタ33は、出力用コネクタ32と同様、U、V、W三相の出力端子を備えた出力インターフェースであり、インバータ回路2に対して出力用コネクタ32と並列となるように接続してある。 The wiring board 30 is provided with an input connector 31 (see FIG. 4), an output connector 32 and an auxiliary output connector 33. The input connector 31 is an input interface for supplying to the converter circuit 1 AC power input from an external power source such as a commercial power source, as shown in FIG. 4, and has R, S and T three-phase input terminals. Have. The output connector 32 is an output interface for supplying the AC power output from the inverter circuit 2 to a load such as the synchronous motor M, and includes U, V, and W three-phase output terminals. Similar to the output connector 32, the auxiliary output connector 33 is an output interface provided with U, V, and W three-phase output terminals, and is connected to the inverter circuit 2 in parallel with the output connector 32. It is
 出力用コネクタ32及び補助出力用コネクタ33は、図2に示すように、それぞれが分割可能となる実装部32a,33a及びコンタクト部32b,33bを備えたものである。実装部32a,33aは、配線基板30に実装される部分であり、コンタクト部32b,33bは、図1に示すように、ケーブルCが接続される部分である。出力用コネクタ32及び補助出力用コネクタ33は、ケーブルCとのコンタクト部32b,33bが本体筐体10の外部に突出する状態で設けられており、本体筐体10の外部からU相、V相、W相それぞれの出力端子にケーブルCを接続することが可能である。 As shown in FIG. 2, the output connector 32 and the auxiliary output connector 33 are provided with mounting portions 32a and 33a and contact portions 32b and 33b which can be divided. The mounting portions 32a and 33a are portions to be mounted on the wiring substrate 30, and the contact portions 32b and 33b are portions to which the cable C is connected as shown in FIG. The output connector 32 and the auxiliary output connector 33 are provided in a state in which the contact portions 32 b and 33 b with the cable C protrude outside the main body case 10, and U phase and V phase from the outside of the main body case 10 It is possible to connect the cable C to the output terminal of each of the W phase.
 本実施の形態では、図2に示すように、配線基板30の後面30bに出力用コネクタ32が実装してあるとともに、配線基板30の前面30aに補助出力用コネクタ33が実装してある。出力用コネクタ32は、ライトアングル方式のものであり、コンタクト部32bが本体筐体10の底面10cから外部に突出するように、配線基板30において後面30bの下端部から下方に向けて突出している。補助出力用コネクタ33は、ストレート方式のものであり、コンタクト部33bが本体筐体10の前面10aから外部に突出するように、配線基板30において前面30aの下端部から前方に向けて突出している。これら出力用コネクタ32及び補助出力用コネクタ33は、本体筐体10を正面から見た場合、いずれも配線基板30において本体筐体10の右下隅部に対応する部分に実装してある。従って、インバータ回路2から出力用コネクタ32及び補助出力用コネクタ33に設ける接続用配線パターンの総延長を短縮化することが可能となる。 In the present embodiment, as shown in FIG. 2, the output connector 32 is mounted on the rear surface 30 b of the wiring substrate 30, and the auxiliary output connector 33 is mounted on the front surface 30 a of the wiring substrate 30. The output connector 32 is a right angle type connector, and protrudes downward from the lower end portion of the rear surface 30b in the wiring substrate 30 so that the contact portion 32b protrudes to the outside from the bottom surface 10c of the main body housing 10. . The auxiliary output connector 33 is a straight type, and protrudes forward from the lower end portion of the front surface 30 a in the wiring substrate 30 so that the contact portion 33 b protrudes outward from the front surface 10 a of the main body housing 10 . The output connector 32 and the auxiliary output connector 33 are both mounted on a portion of the wiring board 30 corresponding to the lower right corner of the main housing 10 when the main housing 10 is viewed from the front. Therefore, it is possible to shorten the total extension of the connection wiring patterns provided from the inverter circuit 2 to the output connector 32 and the auxiliary output connector 33.
 図1及び図2に示すように、出力用コネクタ32のコンタクト部32bが突出する本体筐体10の底面10cは、ほぼ平坦状に形成してある。これに対して補助出力用コネクタ33のコンタクト部33bが突出する本体筐体10の前面10aには、正面向かって右側となる縁部分に窪み部11が設けてある。窪み部11は、図1及び図3に示すように、その内底面11aが本体筐体10の前面10aに対して後面10b側に一段低くなるように構成したもので、本体筐体10の上方、下方及び右側方にそれぞれ開口するように設けてある。本実施の形態では、補助出力用コネクタ33の実装部33aにコンタクト部33bを接続した場合に、窪み部11の内底面11aからコンタクト部33bの突出端までの距離よりも大きな高さを有するように窪み部11が設けてある。より具体的には、図3に示すように、窪み部11の内底面から本体筐体10の前面10aまでの高さは、補助出力用コネクタ33の実装部33aにケーブルCが接続されたコンタクト部33bを装着し、ケーブルCを窪み部11において上下方向に沿って配置した場合、あるいは右方向に曲げて配置した場合に、ケーブルCが本体筐体10の前面10aより突出しないような高さとしてある。 As shown in FIGS. 1 and 2, the bottom surface 10c of the main housing 10 from which the contact portion 32b of the output connector 32 protrudes is formed substantially flat. On the other hand, in the front face 10a of the main body case 10 from which the contact part 33b of the auxiliary output connector 33 protrudes, a recessed part 11 is provided at the edge part on the right side facing the front. The recess 11 is configured such that the inner bottom surface 11a is lower than the front surface 10a of the main housing 10 by one step toward the rear surface 10b as shown in FIGS. , And are provided so as to open downward and to the right, respectively. In the present embodiment, when the contact portion 33b is connected to the mounting portion 33a of the auxiliary output connector 33, the height is greater than the distance from the inner bottom surface 11a of the recess 11 to the projecting end of the contact portion 33b. The recess 11 is provided in the More specifically, as shown in FIG. 3, the height from the inner bottom surface of the recess 11 to the front surface 10 a of the main housing 10 is a contact in which the cable C is connected to the mounting portion 33 a of the auxiliary output connector 33 The height of the cable C does not protrude from the front surface 10 a of the main housing 10 when the portion 33 b is attached and the cable C is arranged along the vertical direction in the recess 11 or bent rightward. As.
 尚、図には明示していないが、入力用コネクタ31は、本体筐体10の上面からコンタクト部が突出するように設けてある。また、図1中の符号40は、本体筐体10の後面10bに設けた冷却ユニットである。冷却ユニット40は、IGBTやコンデンサ等の発熱モジュール(半導体素子)を冷却するためのものである。 Although not shown in the drawing, the input connector 31 is provided so that the contact portion protrudes from the upper surface of the main body case 10. Further, reference numeral 40 in FIG. 1 denotes a cooling unit provided on the rear surface 10 b of the main housing 10. The cooling unit 40 is for cooling a heat generating module (semiconductor element) such as an IGBT or a capacitor.
 上記のように構成した電力変換装置では、出力用コネクタ32に対して独立した位置に補助出力用コネクタ33が設けてあるため、図4に示すように、出力用コネクタ32に同期モータMのケーブルCを接続した状態であっても、補助出力用コネクタ33のそれぞれの出力端子に対してスイッチ手段SのケーブルCを容易に接続することができる。これにより、出力端子を短絡させることで同期モータMに制動を加え、昇降箱の移動速度を制御することが可能となる。 In the power converter configured as described above, since the auxiliary output connector 33 is provided at an independent position with respect to the output connector 32, as shown in FIG. Even in the state where C is connected, the cables C of the switch means S can be easily connected to the respective output terminals of the auxiliary output connector 33. As a result, the synchronous motor M can be braked by shorting the output terminal, and the moving speed of the elevator box can be controlled.
 しかも、本体筐体10の上面に入力用コネクタ31を配設するとともに、本体筐体10の底面10cに出力用コネクタ32を配設しているため、入力用コネクタ31のコンタクト部及び出力用コネクタ32のコンタクト部32bやこれらに接続したケーブルCが本体筐体10の前方や側方といった周囲に突出することがない。さらに、補助出力用コネクタ33についても、本体筐体10の前面10aに設けた窪み部11の内底面11aから外部に突出するようにしているため、図3に示すように、コンタクト部33bや接続したケーブルCが本体筐体10の周囲に突出することがない。これらの結果、周囲にスペースを確保することなく補助出力用コネクタ33を追加設定した電力変換装置を設置することが可能となる。 Moreover, since the input connector 31 is disposed on the upper surface of the main body case 10 and the output connector 32 is disposed on the bottom surface 10 c of the main body case 10, the contact portion of the input connector 31 and the output connector The 32 contact portions 32 b and the cable C connected to them do not protrude around the front or side of the main body case 10. Furthermore, since the auxiliary output connector 33 is also projected to the outside from the inner bottom surface 11a of the recess 11 provided on the front surface 10a of the main body case 10, as shown in FIG. The cable C does not protrude around the main housing 10. As a result of these, it becomes possible to install a power conversion device in which the auxiliary output connector 33 is additionally set without securing a space around it.
 尚、上述した実施の形態では、配線基板30の後面30bに出力用コネクタ32を実装する一方、配線基板30の前面30aに補助出力用コネクタ33を実装するようにしているため、それぞれの実装部32a,33aからインバータ回路2までの間に設ける配線パターンの長さを大幅に削減することができ、配線基板30及び本体筐体10の小型化を図ることが可能である。しかしながら、配線基板30に対する出力用コネクタ32及び補助出力用コネクタ33の実装形態は、実施の形態のものに限らない。 In the embodiment described above, the output connector 32 is mounted on the back surface 30b of the wiring substrate 30, while the auxiliary output connector 33 is mounted on the front surface 30a of the wiring substrate 30, so that the respective mounting portions The length of the wiring pattern provided between 32a and 33a and the inverter circuit 2 can be significantly reduced, and the wiring substrate 30 and the main housing 10 can be miniaturized. However, the mounting form of the output connector 32 and the auxiliary output connector 33 with respect to the wiring board 30 is not limited to that of the embodiment.
 また、上述した実施の形態では、本体筐体10の前面10aに窪み部11及び補助出力用コネクタ33を設けるようにしているが、本体筐体10の側面に窪み部11を設け、この窪み部11の内底面11aに補助出力用コネクタ33を配設するように構成しても良い。尚、本体筐体10の周面に設ける窪み部11としては、必ずしも上端から下端にわたる部位の全長に設ける必要はなく、補助出力用コネクタ33を配設することのできる大きさがあれば良い。 In the embodiment described above, the recessed portion 11 and the auxiliary output connector 33 are provided on the front surface 10a of the main body housing 10. However, the recessed portion 11 is provided on the side surface of the main body housing 10 The auxiliary output connector 33 may be disposed on the inner bottom surface 11 a of the reference numeral 11. The recess 11 provided on the peripheral surface of the main housing 10 does not necessarily have to be provided over the entire length of the portion extending from the upper end to the lower end, as long as the auxiliary output connector 33 can be disposed.
 さらに、上述した実施の形態では、補助出力用コネクタ33に出力端子を短絡するためのスイッチ手段Sを接続するようにしているが、補助出力用コネクタ33の用途はこれに限らない。 Furthermore, in the embodiment described above, the switch means S for shorting the output terminal is connected to the auxiliary output connector 33, but the application of the auxiliary output connector 33 is not limited to this.
 また、上述した実施の形態では、出力用コネクタ32に並列接続される補助出力用コネクタ33を対象としているが、入力用コネクタ31に並列接続される入力用の補助コネクタを対象としても良いし、電力変換装置の直流中間回路に設けられる直流用の補助コネクタを対象としても構わない。 Further, in the embodiment described above, the auxiliary output connector 33 connected in parallel to the output connector 32 is targeted, but an input auxiliary connector connected in parallel to the input connector 31 may be targeted. The auxiliary connector for direct current provided in the direct current intermediate circuit of the power conversion device may be a target.
  1   コンバータ回路
  2   インバータ回路
 10   本体筐体
 10a   前面
 11   窪み部
 11a   内底面
 30   配線基板
 30a   前面
 30b   後面
 32   出力用コネクタ
 32a   実装部
 32b   コンタクト部
 33   補助出力用コネクタ
 33a   実装部
 33b   コンタクト部
DESCRIPTION OF SYMBOLS 1 converter circuit 2 inverter circuit 10 main body housing 10a front surface 11 hollow part 11a inner bottom surface 30 wiring substrate 30a front surface 30b rear surface 32 output connector 32a mounting part 32b contact part 33 auxiliary output connector 33a mounting part 33b contact part

Claims (8)

  1.  電力変換回路を構成する複数の半導体素子が搭載された回路基板と、
     前記回路基板を収容する本体筐体と、
     前記本体筐体の底面または上面に設けられ、前記電力変換回路に電力を入力する入力用コネクタの実装部及び前記電力変換回路で変換された電力を出力する出力用コネクタの実装部と、
     前記本体筐体の外部に設けられ、前記電力変換回路に接続される補助コネクタの実装部と
     を備えた電力変換装置であって、
     前記本体筐体の周面に窪み部を形成し、前記窪み部の内底面に前記補助コネクタの実装部を設けたことを特徴とする電力変換装置。
    A circuit board on which a plurality of semiconductor elements constituting a power conversion circuit are mounted;
    A main body housing for accommodating the circuit board;
    A mounting portion of an input connector which is provided on a bottom surface or a top surface of the main body and inputs power to the power conversion circuit, and a mounting portion of an output connector which outputs power converted by the power conversion circuit;
    And a mounting portion of an auxiliary connector provided outside the main body casing and connected to the power conversion circuit,
    A recessed portion is formed on a peripheral surface of the main body casing, and a mounting portion of the auxiliary connector is provided on an inner bottom surface of the recessed portion.
  2.  実装面が前記本体筐体の前面に平行となる姿勢で配線基板を前記本体筐体の内部に配設するとともに、前記窪み部を前記本体筐体の前面に形成し、
     前記配線基板の前面には、前記本体筐体の窪み部に対応する部位に前記補助コネクタの実装部を配設したことを特徴とする請求項1に記載の電力変換装置。
    A wiring board is disposed inside the main body housing in a posture in which the mounting surface is parallel to the front surface of the main body housing, and the recess is formed on the front surface of the main body housing,
    The power conversion device according to claim 1, wherein a mounting portion of the auxiliary connector is disposed on the front surface of the wiring board at a portion corresponding to the depressed portion of the main body case.
  3.  前記配線基板を両面実装型とし、前記配線基板の後面には、前記入力用コネクタの実装部または前記出力用コネクタの実装部を配設したことを特徴とする請求項2に記載の電力変換装置。 The power conversion device according to claim 2, wherein the wiring board is a double-sided mounting type, and the mounting portion of the input connector or the mounting portion of the output connector is disposed on the rear surface of the wiring board. .
  4.  前記補助コネクタは、前記出力用コネクタと並列に接続された補助出力用コネクタであり、前記出力用コネクタの実装部を前記配線基板の後面に配設したことを特徴とする請求項3に記載の電力変換装置。 The said auxiliary connector is an auxiliary output connector connected in parallel with the said output connector, The mounting part of the said output connector was arrange | positioned by the back surface of the said wiring board, It is characterized by the above-mentioned. Power converter.
  5.  前記補助コネクタの実装部と前記出力用コネクタの実装部とを、前記配線基板の両面の対応する位置に配設したことを特徴とする請求項4に記載の電力変換装置。 The power conversion device according to claim 4, wherein the mounting portion of the auxiliary connector and the mounting portion of the output connector are disposed at corresponding positions on both sides of the wiring board.
  6.  前記補助コネクタをストレート方式のコネクタとし、前記出力用コネクタをライトアングル方式のコネクタとしたことを特徴とする請求項4または請求項5に記載の電力変換装置。 The power conversion device according to claim 4 or 5, wherein the auxiliary connector is a straight type connector, and the output connector is a right angle type connector.
  7.  前記回路基板を前記配線基板と平行となるように前記本体筐体の内部に配設したことを特徴とする請求項3~請求項5のいずれか一つに記載の電力変換装置。 The power conversion device according to any one of claims 3 to 5, wherein the circuit board is disposed inside the main body case so as to be parallel to the wiring board.
  8.  前記窪み部の内底面からの高さは、前記補助コネクタの実装部にケーブルが接続されたコンタクト部を装着し、前記ケーブルを前記窪み部の内底面に沿って曲げた場合に前記ケーブルが前記本体筐体の前面から突出しない高さであることを特徴とする請求項1に記載の電力変換装置。 The height from the inner bottom surface of the recessed portion is determined by attaching the contact portion to which the cable is connected to the mounting portion of the auxiliary connector and bending the cable along the inner bottom surface of the recessed portion. The power converter according to claim 1, wherein the power converter does not protrude from the front surface of the main body casing.
PCT/JP2014/067595 2014-07-01 2014-07-01 Power conversion device WO2016002018A1 (en)

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