WO2015196267A1

WO2015196267A1 - Feed for cows, sheep, horses and goats, composed of signalgrass, true grasses or other types of fillers, in combination with grains, essential oils, nutrients and mineral salts, and process for manufacturing same

Info

Publication number: WO2015196267A1
Application number: PCT/BR2014/050018
Authority: WO
Inventors: Luciano WINCK
Original assignee: Winck Luciano
Priority date: 2014-06-24
Filing date: 2014-11-21
Publication date: 2015-12-30

Abstract

The present application relates to feed for cows, sheep, horses and goats, and to the process for manufacturing same. The extruded feed, optionally in the form of pellets, is composed of signalgrass, true grasses, sugar cane, straw, corn cobs or other types of fillers (A); optionally combined ground grains (B), and mineral salts, nutrients and essential oils (C). The process consists of unbaling, chopping, sieving, storing, drying, grinding, storing fines, stabilizing, expanding fibres, dosing, adding and combining ingredients, mixing and homogenizing all the ingredients, heating, storing and stabilizing the mixture, adding and dosing micro-ingredients, extruding, sieving, cooling, packaging and storing.

Description

Feed for cattle, sheep, horses and goats, consisting of brachyria, grass or other types of roughage, combined with grains, essential oils, nutrients and minerals, and their manufacturing process.

The present invention is characterized by an industrial production process with the union and combination of two distinct production processes from two industries. Currently, the process is based on (FB) biomass factory producing the various bulky type (A) and its current process consists of: unpacking, mincing, sieving, storing, drying, grinding and grinding, storing fines, extruding , cool, pack and store; and on the other hand with a (FR) feed mill with grain (B) and other nutrients (C) with its process consisting of: storing, grinding, expanding fibers, adding, combining and mixing, dosing, heating, storing and stabilizing extrude, cool, pack and store; the combination of these two previous physicochemical-mechanical processes resulted in the third factory the total feed mill (FRT) with the process: unpack (FB), mince (FB), sift (FB), store (FB, FR) , dry (FB), grind (FB, FR), store fines (FB), stabilize (FR), expand fibers (FR), dose (FR), add and combine (FR), mix and mix all parts (FB + FR = FRT), heat (FR), store and stabilize the total mixture (FB + FR = FRT), dose and add micro ingredients (FRT), extrude (FB, FR), sieve (FRT), cool (FB, FR), pack and store (FB.FR); for the product characterized by the use and processing of all parts necessary for the total feed, in (A) brachiaria fibers, grasses, sugar cane, maize straw or cobs or other bulky biomass belonging to the biomass, (B) various types of ground grains, whether or not combined, classified as products or co-products derived from grain cultivation in agriculture or from industrial processes and (C) additive with mineral salts, nutrients in various proportions and combinations, essential oils , in solid or liquid state also from the feed mill, resulting in this new production process, a complete and unique pellet or not granular product, in a single total and complete feed, with different formulations and compositions, diameters and lengths. for confinement or not, for animals classified as cattle (ruminants), sheep, horses and goats.

At present, rations are comprised of three distinct and separate groups: various types of whole or non-whole grains, nutrients and mineral salts called mix and premix, and roughages normally served in or minced "in natura". being done the silages. The silage of this third part, entails many costs in processes such as planting, fertilizing, harvesting, drying, transporting, preparing the site and using chemicals to prepare and stabilize the silage. Both silage or roughage "in natura" such as grains and other nutrients are always prepared and served separately, although they can be eaten simultaneously. These processes require repetitive work for business administrative referrals in purchasing, managing, controlling seasonality and product costs, and also in operating the animal husbandry, with activities in preparing, storing, dosing and servicing all components in a timely manner. correct and necessary. Many costs and investments are required in the production process, facilities logistics, warehousing and transportation, machinery, equipment, time and labor intensities, and other indirect costs with weather and seasonality of feed inputs. There are also difficulties with regard to hygiene, product conservation and sanity, waste and process losses.

On the contrary, by the new integrated and unified production process with the final product in biosustainable total ration, the present invention combines, rationalizes, balances and allows dosing, composing all parts in a single and uniform, balanced and totally controlled, with its own formulation, directed to each type and characteristic of animal, time of evolution, state of health, fattening or life stage. There are several impacts on management efficiency, cost and overall business development, simplified logistics, gains in hygiene, mechanization and automation of the entire process, making it possible to eliminate supply seasonality by cost or shortage, in particular the productive process in serving. and treat animals directly in order to introduce appropriate technology and systematized by management digital controllers, providing opportunity to obtain all indicators in real time, facilitating, improving and providing better results, object of business activity. Great rationalization and optimization of all productive inputs such as equipment, facilities, workforce, efficiency and effectiveness of results in all sectors in the activity of treating and raising animals, as well as integrating the agricultural and industrial activity, can proceed. in this industry, with this new combined and integrated production process, to absorb in addition to products, what is considered today

SUBSTITUTE SHEETS (RULE 26) tailings or co-products, developing the new total feed for cattle, sheep, goats and horses.

The origin of raw materials composed of biomass from the most diverse and diverse crops, such as from the harvest of brachiaria seeds or other grasses, sugar cane, straw and corncob, sorghum, cotton, wheat or others that may supplying fibers that meet agricultural, environmental and environmental sustainability standards will be harnessed, harvested and dried, added to the feed process with diverse grains, minerals, other nutrients and essential oils, providing a new product with new production process. In this new process there is standardization with control, standardization and calibration, sizing and energy balance.

The production process that will result in the granulation of the biosustainable total ration from biomass, grains and other nutrients will be forwarded to industrial processing as follows: 1) receipt and storage of biomass from fresh harvest, grains and other nutrients; 2) referral to respective deposits or processing if necessary; (3) baler; (4) sieves for removing impurities; (5) bites if necessary; (6) to the dryer if necessary, that with heat extraction from the furnace via cyclones, the products, co-products or tailings, reach the desired moisture content; (7) follow by means of rotary valves, threads or conveyor belts, with adequate moisture content being sent individually to the hammer mill which will homogenize the size through its sieves; (8) directed and stored in enclosed areas or individual silos; (9) Whole grains with a higher moisture content than established will have to go through the process of items 6 to 8 before; (10) of the various grain and fiber milled silos, the uniform products in granules and fibers, with their percentage shares in the total product composition made by volume or weight feeders, will be sent to the mixer; (11) the central mixer, which has the function of beating and mixing all the parts in fibers, grains and other nutrients, will homogenize and permeabilize the various materials following another centralizing silo; (12) the centralizing silo has as its basic function to gather and stabilize the whole mixture for referral to the pelletizers; (13) from the centralized silo with the composition already balanced and stabilized, other solid or liquid feeders may already be added to the pellet beaters, by the addition of other micro-nutritional additives, processing aids and prophylactic oils.

SUBSTITUTE SHEETS (RULE 26) essentials, whether or not heated vegetable oils, to obtain the best combination of carbohydrates, lipids, proteins, nucleic acids, organic acids, vitamins and minerals for each type of end product; (14) In the upper beaters of the pelletizers themselves, it may also receive heat and steam from the boiler to flex and flow its fibers, facilitating the pelletizing process; (15) In the pelletizer, the product is extruded (pressed) into carbon steel or stainless steel dies of holes with diameter, compaction rate, thickening and compliance, all sized to each specification of raw materials and destination, suitable for each animal, finalizing production, then going to the chiller; (16) In this chiller the pellet is cooled so that it does not lose its shape, lower the temperature and normalize its humidity rate for better conservation; (7) after the chiller, its passage is forced through a vibrating screen to remove accumulated fine dust; (18) if any, return via bag filter to the central mixing silo, avoiding waste; (19) weighed, bagged and stored; (20) sent to storage silos for bulk sale, terminating the process.

If the desired feed is loose and not pelleted, the pelletizing process is suppressed and the packaging or storage silos are directly followed.

Thus, with the unprecedented combination of the previously decoupled biomass and feed industry processes, this new physicochemical-mechanical process now results in unpacking, mincing, screening, storing, drying, grinding and grinding, adding, mixing, dosing, stabilizing, heat, extrude, cool and pack. The pellet is then the vehicle and the way in which it is possible to create and unify the total feed in all its parts (A) + (B) + (C), generally composed of: dry fodder, green fodder and agricultural tailings from both as straws, even miscellaneous silages, energy concentrate, protein concentrate, additives, which can be classified into products, co-products, by-products or process tailings under both agricultural and industrial conditions, now produced in a third type of industry. derived from the other two, with all integrated and articulated processes for the production of the first biosustainable total feed for cattle, sheep, horses and goats.

From these innovations and with the total ration, there is the possibility of full automation in the activity of raising animals, as well as the implementation and effective application of new technologies in administrative and productive management the company in an associated manner in all its processes. introduction of electromechanical systems in

SUBSTITUTE SHEETS (RULE 26) integrated management, reading and action devices, whether on animals, in silos, lame, scales or other equipment.

Thus, the main invention is characterized by the new production process, and another derivative thereof, comprising new products from this process.

SUBSTITUTE SHEETS (RULE 26)

Claims

"TOTAL FOOD PRODUCTION PROCESS COMBINED BY BRACHIERY, GRASSES OR OTHER TYPES OF BIOMASS, COMBINED WITH DIFFERENT GRAINS, ESSENTIAL OILS, OTHER NUTRIENTS AND MINERAL SALTS FOR CATTLE, SHEEP, MEAT AND GOATS".

The present process invention is characterized by the industrial association of two distinct production processes, in a union and unprecedented combination of two industries operating individually: from one day to (FB) miscellaneous biomass plant and on the other hand to (FR) plant. from the third, at the (FRT) biosustainable total feed plant, combining physical-chemical-mechanical processes, roughages and fibers, grains and nutrients, composed of these three major product groups classified as (A), ( B) and (C) respectively, processed in each factory type. In the biomass factory (FB): Type (A) biomass from brachiaria fibers, other grass, sugar cane, straw or corncob, sorghum, cotton, wheat or other biomass, whether products, co-products or process tailings in roughage function; in the feed mill (FR): grains type (B), various and / or different types ground or not combined, and various additives type (C) such as mineral salts, nutrients in various proportions and combinations, essential oils, solid state or liquid. Combined in a single product, in a single pellet (or pellet), thus forming a complete single feed for feedlots or not, for animals classified as cattle (ruminants), horses and goats. The current process consists of as follows: (FB) Biomass processing industry (A): Unpacking, mincing, screening, storing, drying, grinding and grinding, storing fines, extruding, cooling, packing and stocking; (FR) Feed Processing industry (B + C): store, grind, expand fiber, add, combine and mix, dose, heat, store and stabilize, extrude, cool, pack and stock;

1 - The new process is characterized in the combination of the two previous independent industries, (FB) and (FR), has been characterized in these physical-chemical-mechanical productive processes, in a single production sequence of the total feed factory (FRT). simultaneously processing all (A) + (B) + (C) products as follows: unpack (FB), mince (FB), sift (FB), store (FB.FR), dry (FB), grind ( FB, FR), store fines (FB), stabilize (FR), expand fibers (FR), dose (FR), add and combine (FR), mix and mix (FB + FR = FRT), store and stabilize all total mix (FR), dose and add micro ingredients (FR, FRT),

SUBSTITUTE SHEETS (RULE 26) add steam (FR), extrude (FB.FR), sift (FRT), cool (FB, FR), pack and / or store (FB, FR).

2 - As a result of this new integrated and combined production process of number 1, this total ration is characterized as an innovative product containing: several biomass in the quality of roughage and silage (A), several individual or combined grains (B) and other nutrients, pro-nutritional micro-ingredients, preparation aids and prophylactic, to obtain the best combination of carbohydrates, lipids, proteins, nucleic acids, organic acids, essential oils, vitamins and minerals (C). Each product will follow specific formulations in varying combinations. It may be not pressed and released, or pellet as a vehicle that allows the unification of this total ration, derived from this new combined and continuous process, uniform and balanced in its components (A) + (B) + (C), as it contains all the products needed for a total feed, bagged or in bulk, generally consisting of: dried fodder, green fodder and agricultural tailings of both as straws in the field, including miscellaneous silages, energy concentrate, protein concentrate, additives, It can be classified into products, co-products, by-products or process tailings under both agricultural and industrial conditions.

SUBSTITUTE SHEETS (RULE 26)