WO2015194645A1 - Absorbent layer for blister packs, laminate comprising same, and blister pack using said laminate - Google Patents

Absorbent layer for blister packs, laminate comprising same, and blister pack using said laminate Download PDF

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Publication number
WO2015194645A1
WO2015194645A1 PCT/JP2015/067659 JP2015067659W WO2015194645A1 WO 2015194645 A1 WO2015194645 A1 WO 2015194645A1 JP 2015067659 W JP2015067659 W JP 2015067659W WO 2015194645 A1 WO2015194645 A1 WO 2015194645A1
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Prior art keywords
layer
laminate
inner skin
skin layer
blister pack
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PCT/JP2015/067659
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French (fr)
Japanese (ja)
Inventor
晋久 岩崎
彰宏 木下
みどり 加藤
直希 小川
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共同印刷株式会社
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Priority to JP2016529526A priority Critical patent/JPWO2015194645A1/en
Publication of WO2015194645A1 publication Critical patent/WO2015194645A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/32Layered products comprising a layer of synthetic resin comprising polyolefins
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D65/00Wrappers or flexible covers; Packaging materials of special type or form
    • B65D65/38Packaging materials of special type or form
    • B65D65/40Applications of laminates for particular packaging purposes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D75/00Packages comprising articles or materials partially or wholly enclosed in strips, sheets, blanks, tubes, or webs of flexible sheet material, e.g. in folded wrappers
    • B65D75/28Articles or materials wholly enclosed in composite wrappers, i.e. wrappers formed by associating or interconnecting two or more sheets or blanks
    • B65D75/30Articles or materials enclosed between two opposed sheets or blanks having their margins united, e.g. by pressure-sensitive adhesive, crimping, heat-sealing, or welding
    • B65D75/32Articles or materials enclosed between two opposed sheets or blanks having their margins united, e.g. by pressure-sensitive adhesive, crimping, heat-sealing, or welding one or both sheets or blanks being recessed to accommodate contents
    • B65D75/34Articles or materials enclosed between two opposed sheets or blanks having their margins united, e.g. by pressure-sensitive adhesive, crimping, heat-sealing, or welding one or both sheets or blanks being recessed to accommodate contents and having several recesses to accommodate a series of articles or quantities of material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D81/00Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents
    • B65D81/24Adaptations for preventing deterioration or decay of contents; Applications to the container or packaging material of food preservatives, fungicides, pesticides or animal repellants
    • B65D81/26Adaptations for preventing deterioration or decay of contents; Applications to the container or packaging material of food preservatives, fungicides, pesticides or animal repellants with provision for draining away, or absorbing, or removing by ventilation, fluids, e.g. exuded by contents; Applications of corrosion inhibitors or desiccators

Definitions

  • the present invention relates to an absorbent layer for a blister pack, a laminate including the same, and a blister pack using the laminate.
  • the present invention uses an absorbent layer for a blister pack that does not cause molding defects even when a pocket portion having a depth is formed for packaging a large drug, a laminate including the same, and the laminate.
  • blister packs Regarding blister packs.
  • Powdered drugs are enclosed in thin paper bags or film bags, while drugs such as tablets or capsules are enclosed in blister packs called PTP (press-through packs).
  • PTP press-through packs
  • ⁇ Drugs may alter the medicinal properties by absorbing moisture. Therefore, conventionally, a desiccant such as silica gel has been enclosed in an outer bag enclosing a blister pack.
  • a desiccant such as silica gel has been enclosed in an outer bag enclosing a blister pack.
  • the operation of putting the desiccant into the outer bag takes time and there is a risk of accidental ingestion or accidental eating.
  • the inside of the blister pack cannot be kept at a low humidity, and there is a problem in that the deterioration of the drug progresses.
  • some chemicals are easily oxidatively decomposed, and others emit a specific odor. Therefore, there is a demand for absorbing gas such as oxygen and odor in the blister pack.
  • Patent Document 1 discloses a technique for improving the long-term stability of a drug by forming an absorbent layer having an absorbent inside a blister pack.
  • a dome-shaped pocket portion is formed in a laminate of a base material and an absorption layer which are barrier layers.
  • medical agent which is a tablet is put into the pocket part, and this is sealed with the cover material. According to this technology, it is considered that it is possible to maintain a dry state, prevent oxidation, and efficiently remove odors without enclosing a desiccant or the like in the outer bag.
  • Patent Document 1 further discloses a technique for forming an aluminum layer not only on the cover material on the back side of the blister pack but also on the front blister pack laminate, so-called aluminum blister packaging. According to this technique, since the aluminum layer is formed on the blister pack, the drug cannot be visually recognized, but the ultraviolet ray can be blocked and the barrier property can be further enhanced.
  • Patent Document 2 inserts a reinforcing layer using a specific polymer between the aluminum layer and the absorbing layer.
  • the shoulder portion of the pocket may tear or a pinhole may occur depending on the mold or molding depth of the molding machine.
  • the present invention relates to an absorbent layer for blister packs that does not cause molding defects even when pockets are formed to a certain depth and that provides sufficient formability, a laminate including the same, and a blister using the laminate.
  • the purpose is to provide a pack.
  • Outer skin layer For blister packs comprising an intermediate layer having an inorganic absorbent and a binder resin; and an inner skin layer having a high density polyethylene and a polypropylene resin in this order and satisfying at least one of the following conditions (a) to (c) Absorption layer: (A) the inner skin layer contains 3 to 70% by weight of high density polyethylene and 97 to 30% by weight of a polypropylene resin; (B) Arithmetic mean roughness Ra of the surface of the inner skin layer opposite to the intermediate layer when measured according to ISO 4287 is 0.40 ⁇ m or more; and (c) According to ISO 8295 The dynamic friction coefficient of the inner skin layer with the ultra high molecular weight polyethylene when measured is 0.200 or less.
  • a blister pack package comprising the blister pack according to [9] and the contents stored in the pocket portion.
  • the absorbent layer for blister packs of the present invention includes an outer skin layer, an intermediate layer containing an inorganic absorbent and a binder resin, and an inner skin layer in this order. Since the inorganic absorbent contained in the intermediate layer is prevented from being detached during use and the absorbent layer can be easily produced, it is sandwiched between the upper and lower skin layers.
  • the outer skin layer is a layer used on the side (outside) opposite to the side into which the contents of the blister pack are put, and the inner skin layer is a layer used on the side into which the contents are put (inside).
  • the blister pack absorbent layer 4 of the present invention can be used by being laminated with the base material layer 2 and the aluminum layer 3 in the blister pack 1 of the present invention.
  • the blister pack absorbent layer 4 of the present invention has an outer skin layer 41, an intermediate layer 42, and an inner skin layer 43.
  • An absorption layer including an outer skin layer, an intermediate layer, and an inner skin layer can be manufactured by an inflation method.
  • This is a method for producing a multilayer film by extruding a plurality of resins into a tube shape at the same time by a plurality of extruders and sending the air into the tubes to inflate them.
  • the intermediate layer of the absorbent layer is formed into a film or sheet by extrusion or injection molding such as inflation method, T-die method, coextrusion, etc., and the outer skin layer and inner skin layer are formed into a film by a known method. Then, the absorbent layer can be manufactured by laminating the intermediate layer.
  • Examples of the molding method for molding the pocket portion of the blister pack include a flat plate air forming method, a plug assist pressure forming method, a drum type vacuum forming method, and a plug forming method.
  • a plug molding method using a cylindrical rod (plug material) having a round tip at a viscosity average molecular weight of 1 million or more is preferable for forming a pocket.
  • a crack may occur in the shoulder portion or the skirt portion of the dome-shaped pocket portion.
  • the blister pack laminate is cracked with high probability when the pocket portion is formed. Found that occurs. That is, when the friction between the plug material and the inner skin layer is large, only the contact portion between the plug material and the inner skin layer is greatly stretched, and it is considered that a large tensile stress is generated in the laminated body and a crack is generated. .
  • the present inventors make the surface of the inner skin layer of the absorption layer easy to slide with the plug material, so that when the plug material is pushed into the inner skin layer, the entire pushing surface is strained as uniformly as possible, The present invention has been achieved.
  • the inner skin layer contains high-density polyethylene and polypropylene-based resin and satisfies at least one of the following conditions (a) to (c): (A) containing 3 to 70% by weight of high density polyethylene and 97 to 30% by weight of polypropylene resin; (B) Arithmetic mean roughness Ra of the surface opposite to the intermediate layer when measured according to ISO 4287 is 0.40 ⁇ m or more; and (c) Ultra high when measured according to ISO 8295 Coefficient of dynamic friction with molecular weight polyethylene is 0.200 or less.
  • a blister pack with an absorbent layer having a deep pocket can be produced while minimizing the occurrence of molding defects. it can.
  • the high density polyethylene means a polyethylene having a density measured in accordance with JIS K6922-1 of 920 kg / m 3 or more, and this is generally a linear unit in which ethylene as a repeating unit has almost no branching. Bonded crystalline polyethylene.
  • a preferred high density polyethylene has a density measured according to JIS K6922-1 of 942 kg / m 3 or more.
  • the high density polyethylene used in the present invention may have a melt flow rate (MFR) measured in accordance with JIS K6922-1 in the range of 0.05 to 30 g / 10 min, preferably 0.10 to 10.0 g / The range is 10 min, more preferably 0.20 to 5.0 g / 5 min, and still more preferably 0.50 to 3.0 g / 10 min.
  • MFR melt flow rate
  • a polypropylene resin is a resin containing a propylene group repeating unit in a polymer main chain of 30 mol% or more, 40 mol% or more, 50 mol% or more, 60 mol% or more, 70 mol% or more, or 80 mol% or more.
  • examples include polypropylene (PP) homopolymer, random polypropylene (random PP), block polypropylene (block PP), chlorinated polypropylene, carboxylic acid-modified polypropylene, and derivatives thereof, and mixtures thereof.
  • the polypropylene resin used in the present invention may have a melt flow rate (MFR) measured in accordance with JIS K7210 in the range of 0.5 to 100 g / 10 min, preferably in the range of 1.5 to 50 g / 10 min. More preferably, it is in the range of 3.0 to 20 g / 10 min, and still more preferably in the range of 5.0 to 15 g / 10 min.
  • MFR melt flow rate
  • the inner skin layer is provided with appropriate elasticity in the inner skin layer by including 3 to 70% by weight of high density polyethylene and 97 to 30% by weight of polypropylene resin in the inner skin layer. And the friction between the plug member and the plug member can be reduced.
  • the inner skin layer comprises 5 to 65 wt% high density polyethylene and 95 to 35 wt% polypropylene-based resin, most preferably 25 to 50 wt% high density polyethylene and 75 to 50 wt%. Contains polypropylene resin.
  • the arithmetic average roughness Ra of the surface on the opposite side of the intermediate layer of the inner skin layer when measured according to ISO 4287 is 0.40 ⁇ m or more, preferably 0.45 ⁇ m or more, more preferably Is 0.50 ⁇ m or more, more preferably 0.55 ⁇ m or more.
  • the surface roughness is large, the contact area between the inner skin layer and the plug material is reduced, so that the friction with the plug material is reduced, and the local strain at the contact portion between the plug material and the inner skin layer is reduced. Less likely to occur.
  • the arithmetic surface roughness Ra is preferably 1.50 ⁇ m or less, more preferably 1.30 ⁇ m or less, and even more preferably 1.00 ⁇ m or less.
  • the dynamic friction coefficient ( ⁇ D) between the ultrahigh molecular weight polyethylene and the inner skin layer when measured in accordance with ISO8295 is 0.200 or less, preferably 0.190 or less, more preferably 0. .185 or less, more preferably 0.180 or less, and most preferably 0.175 or less.
  • the ultra high molecular weight polyethylene is a polyethylene having a viscosity average molecular weight of 1 million or more measured based on JIS K7367-3: 1999, and particularly an ultra high molecular weight polyethylene resin having a molecular weight of 5.5 million (product name: Neulite ( Trademark) NL-W (manufactured by Sakushin Kogyo Co., Ltd.).
  • the inner skin layer contains high-density polyethylene and polypropylene-based resin, but may further contain other resins within the range satisfying the above conditions.
  • the resin that can be used include other polyethylene resins, saturated or unsaturated polyester, polyvinyl chloride (PVC), polystyrene, and derivatives thereof, and mixtures thereof.
  • the inner skin layer includes the same resin as the intermediate layer with which the inner skin layer contacts and the resin layer on the surface of the lid on the inner skin layer side, thereby enhancing the adhesion between these layers.
  • the polyethylene-based resin is a resin containing a repeating unit of an ethylene group in a polymer main chain of 30 mol% or more, 40 mol% or more, 50 mol% or more, 60 mol% or more, 70 mol% or more, or 80 mol% or more.
  • low density polyethylene LDPE
  • linear low density polyethylene LLDPE
  • medium density polyethylene MDPE
  • high density polyethylene HDPE
  • EAA ethylene-acrylic acid copolymer
  • EAA ethylene-methacrylic Acid copolymer
  • EAA ethylene-ethyl acrylate copolymer
  • EMA ethylene-methyl acrylate copolymer
  • EVA carboxylic acid modified polyethylene
  • EVA carboxylic acid modified ethylene vinyl Acetate copolymer and Derivatives of al, as well as selected from the group consisting of mixtures.
  • the thickness of the inner skin layer is preferably 5 ⁇ m or more, 10 ⁇ m or more, or 20 ⁇ m or more, and preferably 100 ⁇ m or less, 70 ⁇ m or less, 50 ⁇ m or less, or 40 ⁇ m or less.
  • outer skin layer examples of the resin constituting the outer skin layer include polyethylene resins, polypropylene resins, saturated or unsaturated polyesters, polyvinyl chloride (PVC), polystyrene, and derivatives thereof, and mixtures thereof.
  • PVC polyvinyl chloride
  • the outer skin layer contains the same resin as the intermediate layer, thereby enhancing the adhesion with the intermediate layer.
  • the thickness of the outer skin layer is preferably 5 ⁇ m or more, 10 ⁇ m or more, or 20 ⁇ m or more from the viewpoint of obtaining appropriate moldability and elasticity, and is preferably 100 ⁇ m or less, 70 ⁇ m or less, 50 ⁇ m or less, or 40 ⁇ m or less. .
  • the intermediate layer In the intermediate layer, an inorganic absorbent is dispersed in a binder resin.
  • the intermediate layer functions as an absorption layer that absorbs moisture and organic components in the blister pack.
  • inorganic absorbents that can be used in the intermediate layer include chemical adsorbents such as calcium oxide, calcium chloride, calcium sulfate, magnesium sulfate, and sodium sulfate, and physical adsorbents such as aluminum oxide, quicklime, silica gel, and inorganic molecular sieves.
  • inorganic molecular sieves include, but are not limited to, aluminosilicate minerals, clays, porous glass, microporous activated carbon, zeolite, activated carbon, or compounds having an open structure capable of diffusing small molecules such as water.
  • Such an inorganic absorbent can obtain high hygroscopicity even in a low humidity region, and absorbs moisture slightly contained in the blister pack, even in such a low relative humidity environment. It is particularly preferable to use an absorbent that can exhibit high absorbability.
  • Zeolite As the zeolite, natural zeolite, artificial zeolite, synthetic zeolite or the like can be used. Zeolite is a porous granular material used to separate substances according to the difference in molecular size, and has a structure with uniform pores. Therefore, water (steam, water vapor), organic gas, etc. can be absorbed.
  • An example of a synthetic zeolite is a molecular sieve. Among these, a molecular sieve having a pore (absorption port) diameter of 0.3 nm to 1 nm can be used.
  • molecular sieves having pore sizes of 0.3 nm, 0.4 nm, 0.5 nm, and 1 nm are referred to as molecular sieve 3A, molecular sieve 4A, molecular sieve 5A, and molecular sieve 13X, respectively.
  • the average particle size of the molecular sieve is, for example, about 10 ⁇ m. In the present invention, these zeolites can be properly used in accordance with the object to be absorbed and the properties of the contents.
  • hydrophobic zeolite when absorbing odor, it is preferable to use hydrophobic zeolite because organic gas is often the causative substance.
  • Hydrophobic zeolite is a generic term for a so-called high silica zeolite in which aluminum atoms in the crystal skeleton of the zeolite are reduced by dealumination to increase the silica-alumina ratio.
  • Hydrophobic zeolite is a zeolite that loses its affinity for polar substances such as water and absorbs nonpolar substances more strongly, and more easily absorbs organic gases and the like.
  • hydrophobic molecular sieve which is an example of the hydrophobic zeolite
  • those having a pore diameter of 0.6 to 0.9 nm can be used, and examples thereof include Abscents 1000, Abscents 2000, Abscents 3000 (manufactured by Union Showa Co., Ltd.) and the like.
  • the pore diameter can be confirmed by structural analysis by X-ray diffraction.
  • the average particle size of the hydrophobic zeolite is, for example, 3 to 5 ⁇ m.
  • the inorganic absorbent is 5% by weight or more, 10% by weight or more, 20% by weight or more, 30% by weight or more, 40% by weight or more, or 50% by weight or more based on the weight of the intermediate layer. In the range of 90% by weight, 80% by weight, 70% by weight or less, or 60% by weight or less in the intermediate layer from the viewpoint of dispersibility in the binder resin and moldability. Can be included.
  • the inorganic absorbent can be 5% by volume or more, 10% by volume or more, 20% by volume or more, or 30% by volume or more, 70.0% by volume or less, 65% by volume or less, 60% by volume or less, It can be 55 volume% or less, or 50 volume% or less.
  • the specific gravity of the layer is obtained by measurement, the measured value, the inorganic absorbent and
  • the volume% of the inorganic absorbent may be determined from the added weight of the thermoplastic resin and the specific gravity of the thermoplastic resin. For example, when the specific gravity of a layer formed using 50 g of an inorganic absorbent and 50 g of a thermoplastic resin having a specific gravity of 0.9 g / cm 3 is 1.1 g / cm 3 , it is included in the layer.
  • the inorganic absorbent can be calculated to have a specific gravity of 1.41 g / cm 3, and it can be said that 38.9% by volume is present in the layer.
  • the inorganic absorbent may be contained in the inner skin layer and / or the outer skin layer, but considering the moldability of these layers and the ease of bonding with other layers, etc., it is 40% by volume or less. 30 volume% or less, 28.8 volume% or less, 20 volume% or less, 10 volume% or less, or 5 volume% or less.
  • binder resin examples include polyethylene resins, polypropylene resins, saturated or unsaturated polyesters, ionomers, polyvinyl chloride (PVC), polystyrene, and derivatives thereof, and mixtures thereof.
  • the thickness of the intermediate layer is preferably 20 ⁇ m or more, 30 ⁇ m or more, or 40 ⁇ m or more from the viewpoint of absorption capacity, moldability, and elasticity, and is 500 ⁇ m or less, 300 ⁇ m or less, 200 ⁇ m or less, 150 ⁇ m or less, or 100 ⁇ m or less. It is preferable.
  • the laminated body for blister packs of this invention has said base material layer by the side of the outer skin layer of said absorption layer and said absorption layer.
  • the laminated body for blister packs of this invention has an aluminum layer between an absorption layer and a base material layer.
  • the laminate 10 for blister packs of the present invention has a base material layer 2, an aluminum layer 3, and an absorption layer 4.
  • a known laminating method such as dry lamination or extrusion lamination can be used.
  • the resin used for the base material layer is not particularly limited as long as it provides a suitable moldability to the blister pack laminate.
  • polypropylene resins, polyamides, and polyethylene terephthalate are particularly preferable.
  • the thickness of the base material layer is preferably 10 ⁇ m or more, 20 ⁇ m or more, or 30 ⁇ m or more, and preferably 300 ⁇ m or less, 200 ⁇ m or less, or 100 ⁇ m or less.
  • the aluminum layer is used for imparting barrier properties. This may be a pure aluminum-based aluminum foil or an aluminum alloy-based aluminum foil.
  • the thickness of the aluminum layer is preferably 7 ⁇ m or more, 10 ⁇ m or more, or 20 ⁇ m or more, and 60 ⁇ m or less, 50 ⁇ m or less, or 40 ⁇ m or less in order to give appropriate moldability and elasticity to the blister pack laminate.
  • a reinforcement layer is used in order to improve the moldability of the laminated body for blister packs.
  • This may consist of polyvinyl chloride, saturated or unsaturated polyesters (eg polyethylene terephthalate, polybutylene terephthalate), polyamides and mixtures thereof.
  • the thickness of the reinforcing layer is preferably 15 ⁇ m or more, or 25 ⁇ m or more, and is 60 ⁇ m or less, or 50 ⁇ m or less.
  • the reinforcing layer described in Patent Document 3 can be used as the reinforcing layer.
  • the laminated body for blister packs of the present invention includes a printed layer, an anchor coat layer for enhancing adhesion between two layers, a primer layer, between any two layers of a base material layer, an aluminum layer, a reinforcing layer, and an absorbent layer. You may have.
  • the blister pack of this invention has said laminated body for blister packs, and a cover material.
  • the laminate and the lid material are at least partially adhered, and in particular, when the two outermost layers of the above-described blister pack laminate are the inner skin layer of the base material layer and the absorbent layer, the lid material is the inner skin layer.
  • Glue. Blister pack that contains the contents in the pocket part of the blister pack by forming the pocket part for storing the contents in the blister pack laminate and then storing the contents in the pocket part and bonding the lid material A package can be produced.
  • the lid member includes a resin layer, and further includes an aluminum layer different from the aluminum layer that may be included in the above-described blister pack laminate.
  • “another aluminum layer” may be the same material and thickness, that is, the same aluminum layer may be present in each of the blister pack laminate and the lid. is doing.
  • the resin of the resin layer is selected from the group consisting of polypropylene resin, polyvinyl chloride, ethylene vinyl acetate copolymer, and mixtures thereof.
  • the lid member has a form in which an aluminum layer is coated with a resin layer.
  • the resin layer of the lid member and the layer (inner skin layer) to which the laminated body for blister packs adheres contain the same resin from the viewpoint of enhancing the adhesiveness.
  • the contents of the blister pack of the present invention are not limited as long as they can be deteriorated by contact with the outside air, and examples thereof include drugs, foods, cosmetics, medical devices, electronic parts and the like. Moreover, as a chemical
  • FIG. 1 is a schematic view of a blister pack 1 with an absorbent layer.
  • a lid material 5 is bonded to a blister pack laminate 10 in which a base material layer 2, an aluminum layer 3, and an absorbent layer 4 are laminated in order, and a dome-shaped pocket formed in the laminate 10
  • the content 100 is included in the part.
  • the layers are laminated by a dry lamination method, there are adhesive layers between the base material layer and the aluminum layer and between the aluminum layer and the absorption layer.
  • FIG. 2 is a schematic diagram of the layer structure of the blister pack of the present invention.
  • the end portion of the blister pack where the pocket portion is not formed is shown.
  • the blister pack laminate 10 in which the base material layer 2, the aluminum layer 3, and the absorbent layer 4 are laminated in this order.
  • the lid 5 is adhered.
  • the absorbent layer 4 includes an outer skin layer 41, an intermediate layer 42, and an inner skin layer 43, and the lid member includes a resin layer 51 and an aluminum layer 52.
  • the laminate 10 is formed with a pocket portion for accommodating the contents.
  • Example creation> The laminated bodies for blister packs of Examples 1 to 4 and Comparative Examples 1 to 5 were changed to only the configuration of the inner skin layer, and were configured as shown in Table 1 and Table 2 below.
  • the material of each layer is put into a twin-screw kneading extruder (PCM-30 manufactured by Ikekai Co., Ltd.), kneaded while heating and melting the resin, and then extruded into a pellet to cool.
  • the outer skin layer pellet, the intermediate layer pellet, and the inner skin layer pellet were obtained.
  • a film serving as an absorption layer was formed by coextrusion molding using an inflation molding method. Inflation molding was performed with a three-layer inflation molding machine (3SOIB, Placo Corporation) at a resin temperature of 180 ° C. and a take-up speed of 13 m / min.
  • the base layer, the aluminum layer, the reinforcing layer, and the outer skin layer of the absorption layer were all laminated by a dry lamination method.
  • a urethane-based adhesive Takelac TM and Takenate TM
  • the coating amount of the adhesive between each layer was 5 g / m 2 .
  • ⁇ Evaluation 1 Surface roughness> The surface roughness (arithmetic mean roughness Ra) of the surface on the side opposite to the intermediate layer of the inner skin layer of the laminate for blister packs of Examples 1 to 4 and Comparative Examples 1 to 5 was determined according to ISO 4287. Measurement was performed using a thickness measuring machine (ET4000AK, Kosaka Laboratory Ltd.). An R2 ⁇ m needle tip, apex angle of 60 °, and a diamond stylus were used. The results for the arithmetic average roughness Ra of the inner skin layer are shown in FIG.
  • the surface roughness is large and the slip property is high when HDPE is contained in less than 75 parts by weight.
  • the surface roughness is low and the slipperiness is also low.
  • this is considered to be because HDPE has a high density and therefore has low compatibility with PP, and when these are blended, a sea island structure is formed and the surface is roughened.
  • the maximum indentation depth that can be formed was evaluated.
  • the test is performed 10 times for each depth of each example, and when the appearance is not visually observed such as cracks, scratches, dents, etc. in the pockets formed by all 10 times, the conditions under which molding is possible It was.
  • the test results are shown in FIG.
  • the laminate (Comparative Example 1) including a conventional LLDPE 100% inner skin layer has a low maximum indentation depth of 4.75 mm.
  • produced in the shoulder part of the dome shape of a pocket and the maximum indentation depth became 4.75 mm.
  • the thickness of the top surface portion is not thin, it is considered that the plug and the surface of the laminate are not slipped at the time of molding, and an excessive load is applied to the shoulder portion.
  • the laminate including the inner skin layers of Examples 1 to 4 having high slip properties the maximum indentation depth was 5.50 mm or more.
  • the laminated body (comparative example 5) containing PP100% of inner skin layers was favorable in slip property, the moldability was as low as 5.00 mm. This is presumably because the elastic modulus of PP is lower than that of HDPE, and the force that stretches the inner skin layer during molding is transmitted non-uniformly to the aluminum layer, resulting in molding defects such as cracks.
  • the laminated body for blister packs using the absorbent layer of the present invention deep pockets can be formed, and the blister packs using the same are stable for a long period of time (inhibition of alteration). Can be stored at.

Abstract

The purpose of the present invention is to provide an absorbent layer for blister packs, which imparts sufficient formability and is free from forming failure even if a pocket is formed to a certain depth. An absorbent layer for blister packs according to the present invention sequentially comprises an outer skin layer, an intermediate layer containing an inorganic absorbent and a binder resin, and an inner skin layer containing a high-density polyethylene and a polypropylene resin in this order, and satisfies at least one of the following conditions (a)-(c). (a) The inner skin layer contains 3-70% by weight of a high-density polyethylene and 97-30% by weight of a polypropylene resin. (b) The arithmetic mean roughness (Ra) of a surface of the inner skin layer as determined in accordance with ISO 4287, said surface being on the reverse side of the intermediate layer-side surface, is 0.40 μm or more. (c) The coefficient of kinetic friction between the inner skin layer and an ultra high molecular weight polyethylene as determined in accordance with ISO 8295 is 0.200 or less.

Description

ブリスターパック用吸収層、それを含む積層体、及びそれを用いたブリスターパックAbsorbent layer for blister pack, laminate including the same, and blister pack using the same
 本発明は、ブリスターパック用の吸収層、それを含む積層体、及びその積層体を用いたブリスターパックに関する。特に、本発明は、大きな薬剤等を包装するために深さのあるポケット部を形成しても成形不良を発生させないブリスターパック用の吸収層、それを含む積層体、及びその積層体を用いたブリスターパックに関する。 The present invention relates to an absorbent layer for a blister pack, a laminate including the same, and a blister pack using the laminate. In particular, the present invention uses an absorbent layer for a blister pack that does not cause molding defects even when a pocket portion having a depth is formed for packaging a large drug, a laminate including the same, and the laminate. Regarding blister packs.
 粉状の薬剤は、薄手の紙袋又はフィルム製袋等に封入されるが、錠剤又はカプセル剤等の薬剤は、PTP(プレススルーパック)と呼ばれるブリスターパックに封入される。ブリスターパックに封入されている薬剤を指で押し込むことによって、シート状の蓋材を破り、そして薬剤を取り出すことができる。 Powdered drugs are enclosed in thin paper bags or film bags, while drugs such as tablets or capsules are enclosed in blister packs called PTP (press-through packs). By pushing the medicine enclosed in the blister pack with a finger, the sheet-like lid can be broken and the medicine can be taken out.
 薬剤は水分を吸収することで、薬効成分が変質することがある。そのため、従来は、ブリスターパックを封入する外装袋内にシリカゲル等の乾燥剤を封入していた。しかし、外装袋内に乾燥剤を投入する作業は手間がかかり、またこれを誤飲又は誤食される恐れもあった。また、外装袋の開封後は、ブリスターパック内を低湿度に保つことができず、薬剤の劣化が進行する問題もあった。さらに薬剤によっては、酸化分解しやすいもの、特有の臭気を発するもの等があるので、ブリスターパック内の酸素、臭気等のガスを吸収したいという要望もある。 ● Drugs may alter the medicinal properties by absorbing moisture. Therefore, conventionally, a desiccant such as silica gel has been enclosed in an outer bag enclosing a blister pack. However, the operation of putting the desiccant into the outer bag takes time and there is a risk of accidental ingestion or accidental eating. In addition, after opening the exterior bag, the inside of the blister pack cannot be kept at a low humidity, and there is a problem in that the deterioration of the drug progresses. Furthermore, some chemicals are easily oxidatively decomposed, and others emit a specific odor. Therefore, there is a demand for absorbing gas such as oxygen and odor in the blister pack.
 それに対し、特許文献1は、ブリスターパックの内部に吸収剤を有する吸収層を形成することによって、薬剤の長期安定性を向上させる技術を開示している。ここではまず、バリア層である基材と吸収層との積層体に、ドーム状のポケット部分を形成する。そして、そのポケット部分に錠剤である薬剤を入れて、これを蓋材で封止している。この技術によれば、外装袋に乾燥剤等を同梱しなくても、乾燥状態の維持、酸化の防止、及び臭気の効率的な除去が可能となると考えられる。 On the other hand, Patent Document 1 discloses a technique for improving the long-term stability of a drug by forming an absorbent layer having an absorbent inside a blister pack. Here, first, a dome-shaped pocket portion is formed in a laminate of a base material and an absorption layer which are barrier layers. And the chemical | medical agent which is a tablet is put into the pocket part, and this is sealed with the cover material. According to this technology, it is considered that it is possible to maintain a dry state, prevent oxidation, and efficiently remove odors without enclosing a desiccant or the like in the outer bag.
 また、薬剤の中には、紫外線に弱いものもあり、包装容器が透明であると、薬効成分が劣化するおそれがある。これに対して、特許文献1ではさらに、ブリスターパックの裏側の蓋材だけではなく、表側のブリスターパック用積層体にもアルミニウム層を形成する技術、いわゆるアルミブリスター包装を開示している。この技術によれば、ブリスターパックにアルミニウム層を形成するので薬剤は視認できないが、紫外線を遮断し、バリア性をさらに高めることができる。 Also, some medicines are vulnerable to ultraviolet rays, and if the packaging container is transparent, the medicinal properties may deteriorate. On the other hand, Patent Document 1 further discloses a technique for forming an aluminum layer not only on the cover material on the back side of the blister pack but also on the front blister pack laminate, so-called aluminum blister packaging. According to this technique, since the aluminum layer is formed on the blister pack, the drug cannot be visually recognized, but the ultraviolet ray can be blocked and the barrier property can be further enhanced.
 上記の2つの技術を単純に組み合わせた態様では、ブリスターパック用積層体にドーム状のポケットを成形する際に、ドームの天井部分が破れたり、裾の部分又は肩の部分に亀裂が発生したりする成形上の問題が発生するが、特許文献2はこれに対処するために、特定のポリマーを用いた補強層を、アルミニウム層と吸収層との間に挿入している。この態様では、成形性にかなりの改善があるものの、成形機の型又は成形深さによっては、ポケットの肩の部分が裂けたり、ピンホールが発生したりする場合があった。 In a mode in which the above two technologies are simply combined, when forming a dome-shaped pocket in a blister pack laminate, the ceiling of the dome is torn or cracks are generated in the hem or shoulder. However, in order to cope with this, Patent Document 2 inserts a reinforcing layer using a specific polymer between the aluminum layer and the absorbing layer. In this embodiment, although there is a considerable improvement in formability, the shoulder portion of the pocket may tear or a pinhole may occur depending on the mold or molding depth of the molding machine.
国際公開第2006/115264号International Publication No. 2006/115264 国際公開第2012/029323号International Publication No. 2012/029323
 そこで、本発明は、ポケットを一定の深さまで形成しても成形不良が発生しない、十分に成形性を与えるブリスターパック用の吸収層、及びそれを含む積層体、並びにその積層体を用いたブリスターパックを提供することを目的とする。 Accordingly, the present invention relates to an absorbent layer for blister packs that does not cause molding defects even when pockets are formed to a certain depth and that provides sufficient formability, a laminate including the same, and a blister using the laminate. The purpose is to provide a pack.
 本発明者らは、以下の手段により、上記課題を解決できることを見出した。
[1] 外スキン層;
 無機吸収剤及びバインダー樹脂を有する中間層;並びに
 高密度ポリエチレン及びポリプロピレン系樹脂を有する内スキン層
をこの順で含み、かつ以下の(a)~(c)の少なくとも1つの条件を満たすブリスターパック用の吸収層:
(a)前記内スキン層が、3~70重量%の高密度ポリエチレン、及び97~30重量%のポリプロピレン系樹脂を含むこと;
(b)ISO4287に準拠して測定した場合の前記内スキン層の前記中間層と反対側の面の算術平均粗さRaが、0.40μm以上であること;及び
(c)ISO8295に準拠して測定した場合の超高分子量ポリエチレンとの前記内スキン層の動摩擦係数が、0.200以下であること。
[2] 前記(a)の条件を満たす、[1]に記載の吸収層。
[3] 前記内スキン層が、25~50重量%の高密度ポリエチレン、及び75~50重量%のポリプロピレン系樹脂を含む、[2]に記載の吸収層。
[4] 前記(b)の条件を満たす、[1]に記載の吸収層。
[5] 前記(c)の条件を満たす、[1]に記載の吸収層。
[6] [1]~[5]のいずれか一項に記載の吸収層、及び前記吸収層の前記外スキン層側の基材層を有する、ブリスターパック用積層体。
[7] アルミニウム層を、前記基材層と前記吸収層との間にさらに有する、[6]に記載のブリスターパック用積層体。
[8] 補強層を、前記アルミニウム層と前記吸収層との間にさらに有する、[7]に記載のブリスターパック用積層体。
[9] [6]~[8]のいずれか一項に記載の積層体、並びに樹脂層及び前記アルミニウム層とは別のアルミニウム層を有する蓋材を含み、前記積層体と前記蓋材とが少なくとも部分的に接着されており、かつ前記積層体にポケット部が形成されて前記積層体と前記蓋材との間に内容物が収納可能になっている、ブリスターパック。
[10] [9]に記載のブリスターパックと、前記ポケット部に収納された内容物とを有するブリスターパック包装体。
The present inventors have found that the above problems can be solved by the following means.
[1] Outer skin layer;
For blister packs comprising an intermediate layer having an inorganic absorbent and a binder resin; and an inner skin layer having a high density polyethylene and a polypropylene resin in this order and satisfying at least one of the following conditions (a) to (c) Absorption layer:
(A) the inner skin layer contains 3 to 70% by weight of high density polyethylene and 97 to 30% by weight of a polypropylene resin;
(B) Arithmetic mean roughness Ra of the surface of the inner skin layer opposite to the intermediate layer when measured according to ISO 4287 is 0.40 μm or more; and (c) According to ISO 8295 The dynamic friction coefficient of the inner skin layer with the ultra high molecular weight polyethylene when measured is 0.200 or less.
[2] The absorbent layer according to [1], which satisfies the condition (a).
[3] The absorbent layer according to [2], wherein the inner skin layer contains 25 to 50% by weight of high-density polyethylene and 75 to 50% by weight of a polypropylene resin.
[4] The absorption layer according to [1], which satisfies the condition (b).
[5] The absorption layer according to [1], which satisfies the condition (c).
[6] A blister pack laminate comprising the absorbent layer according to any one of [1] to [5] and a base material layer on the outer skin layer side of the absorbent layer.
[7] The laminate for a blister pack according to [6], further including an aluminum layer between the base material layer and the absorption layer.
[8] The blister pack laminate according to [7], further including a reinforcing layer between the aluminum layer and the absorbing layer.
[9] The laminate according to any one of [6] to [8], and a lid member having an aluminum layer different from the resin layer and the aluminum layer, wherein the laminate and the lid member include A blister pack that is at least partially bonded and has a pocket portion formed in the laminate so that the contents can be stored between the laminate and the lid.
[10] A blister pack package comprising the blister pack according to [9] and the contents stored in the pocket portion.
 本発明によれば、深さのあるポケットを有する吸収層付きブリスターパックを、成形不良の発生を最小限にして生産することができる。このようなブリスターパックを用いることによって、比較的大きな内容物を長期間安定した状態で保管することができる。 According to the present invention, it is possible to produce a blister pack with an absorbent layer having a deep pocket while minimizing the occurrence of molding defects. By using such a blister pack, relatively large contents can be stored in a stable state for a long time.
吸収層付きのブリスターパックの概略図である。It is the schematic of a blister pack with an absorption layer. 本発明のブリスターパックの層構造の概略図である。It is the schematic of the layer structure of the blister pack of this invention. 実施例の各例の表面粗さ(算術平均粗さRa)を示す図である。It is a figure which shows the surface roughness (arithmetic mean roughness Ra) of each example of an Example. 実施例の各例のすべり性(動摩擦係数)を示す図である。It is a figure which shows the slipperiness (dynamic friction coefficient) of each example of an Example. 実施例の各例の最大押込み深さを示す図である。It is a figure which shows the maximum indentation depth of each example of an Example.
<ブリスターパック用吸収層>
 本発明のブリスターパック用吸収層は、外スキン層、無機吸収剤及びバインダー樹脂を含む中間層、並びに内スキン層をこの順で含む。中間層に含まれる無機吸収剤が使用中に脱離することを防止し、また吸収層を製造しやすくなることから、上下のスキン層でサンドイッチして用いられる。ここで、外スキン層は、ブリスターパックの内容物を入れる側とは反対側(外側)に用いられる層であり、内スキン層は、内容物を入れる側(内側)に用いられる層である。
<Absorbent layer for blister pack>
The absorbent layer for blister packs of the present invention includes an outer skin layer, an intermediate layer containing an inorganic absorbent and a binder resin, and an inner skin layer in this order. Since the inorganic absorbent contained in the intermediate layer is prevented from being detached during use and the absorbent layer can be easily produced, it is sandwiched between the upper and lower skin layers. Here, the outer skin layer is a layer used on the side (outside) opposite to the side into which the contents of the blister pack are put, and the inner skin layer is a layer used on the side into which the contents are put (inside).
 図1で示されるように、本発明のブリスターパック用吸収層4は、本発明のブリスターパック1において、基材層2、及びアルミニウム層3と積層して用いることができる。また、図2で示されるように、本発明のブリスターパック用吸収層4は、外スキン層41、中間層42、及び内スキン層43を有する。 As shown in FIG. 1, the blister pack absorbent layer 4 of the present invention can be used by being laminated with the base material layer 2 and the aluminum layer 3 in the blister pack 1 of the present invention. As shown in FIG. 2, the blister pack absorbent layer 4 of the present invention has an outer skin layer 41, an intermediate layer 42, and an inner skin layer 43.
 外スキン層、中間層、及び内スキン層を含む吸収層を、インフレーション法によって製造することができる。これは複数の押出機によって同時に複数の樹脂をチューブ状に押出して、この中に空気を送って膨らませて、多層フィルムを製造する方法である。吸収層の中間層をインフレーション法、Tダイ法、共押出等の押出成形又は射出成形することにより、フィルム状又はシート状に形成し、外スキン層及び内スキン層を、公知の方法でフィルム化した後に、中間層を挟んでラミネートすることによって、吸収層を製造することもできる。 An absorption layer including an outer skin layer, an intermediate layer, and an inner skin layer can be manufactured by an inflation method. This is a method for producing a multilayer film by extruding a plurality of resins into a tube shape at the same time by a plurality of extruders and sending the air into the tubes to inflate them. The intermediate layer of the absorbent layer is formed into a film or sheet by extrusion or injection molding such as inflation method, T-die method, coextrusion, etc., and the outer skin layer and inner skin layer are formed into a film by a known method. Then, the absorbent layer can be manufactured by laminating the intermediate layer.
 ブリスターパックのポケット部を成形する際の成形方法としては、平板式空圧成形法、プラグアシスト圧空成形法、ドラム式真空成型法、プラグ成形法等が挙げられる。この中でも、粘度平均分子量100万以上の超高分子量ポリエチレン樹脂の先端部が丸い円柱状の棒(プラグ材)を用いたプラグ成形法が、ポケットを形成するためには好ましい。しかし、この方法において深いポケットを形成しようとすると、ドーム状のポケット部の肩の部分又はすその部分に亀裂が発生することがある。 Examples of the molding method for molding the pocket portion of the blister pack include a flat plate air forming method, a plug assist pressure forming method, a drum type vacuum forming method, and a plug forming method. Among these, a plug molding method using a cylindrical rod (plug material) having a round tip at a viscosity average molecular weight of 1 million or more is preferable for forming a pocket. However, if a deep pocket is formed by this method, a crack may occur in the shoulder portion or the skirt portion of the dome-shaped pocket portion.
 本発明者らは、プラグ材とプラグ材が接触する積層体の吸収層の内スキン層との摩擦が大きい場合には、ポケット部を成形する際に、ブリスターパック用積層体に高い確率で亀裂が発生することを見出した。すなわち、プラグ材と内スキン層との摩擦が大きい場合、プラグ材と内スキン層との接触部分のみが大きく引き伸ばされ、その箇所で積層体に大きな引っ張り応力が発生し、亀裂が発生すると考えられる。 When the friction between the plug material and the inner skin layer of the absorbent layer of the laminate in contact with the plug material is large, the blister pack laminate is cracked with high probability when the pocket portion is formed. Found that occurs. That is, when the friction between the plug material and the inner skin layer is large, only the contact portion between the plug material and the inner skin layer is greatly stretched, and it is considered that a large tensile stress is generated in the laminated body and a crack is generated. .
 そこで本発明者らは、吸収層の内スキン層の表面をプラグ材と滑りやすくすることによって、プラグ材を内スキン層に押し込めた際に、押し込み面全体にできるだけ均一にひずみを与えるようにし、上記の本発明に至った。 Therefore, the present inventors make the surface of the inner skin layer of the absorption layer easy to slide with the plug material, so that when the plug material is pushed into the inner skin layer, the entire pushing surface is strained as uniformly as possible, The present invention has been achieved.
(内スキン層)
 内スキン層は、高密度ポリエチレン及びポリプロピレン系樹脂を含み、かつ次の(a)~(c)の少なくとも1つの条件を満たす:
(a)3~70重量%の高密度ポリエチレン、及び97~30重量%のポリプロピレン系樹脂を含むこと;
(b)ISO4287に準拠して測定した場合の中間層と反対側の面の算術平均粗さRaが、0.40μm以上であること;及び
(c)ISO8295に準拠して測定した場合の超高分子量ポリエチレンとの動摩擦係数が、0.200以下であること。
(Inner skin layer)
The inner skin layer contains high-density polyethylene and polypropylene-based resin and satisfies at least one of the following conditions (a) to (c):
(A) containing 3 to 70% by weight of high density polyethylene and 97 to 30% by weight of polypropylene resin;
(B) Arithmetic mean roughness Ra of the surface opposite to the intermediate layer when measured according to ISO 4287 is 0.40 μm or more; and (c) Ultra high when measured according to ISO 8295 Coefficient of dynamic friction with molecular weight polyethylene is 0.200 or less.
 内スキン層が、上記のいずれか1つ以上[1]の条件を満たす場合には、深さのあるポケットを有する吸収層付きブリスターパックを、成形不良の発生を最小限にして生産することができる。 When the inner skin layer satisfies one or more of the above conditions [1], a blister pack with an absorbent layer having a deep pocket can be produced while minimizing the occurrence of molding defects. it can.
 本明細書において高密度ポリエチレンとは、JIS K6922-1に準拠して測定した密度が920kg/m以上のポリエチレンをいい、これは一般に繰返し単位のエチレンが分岐をほとんど持たずに直鎖状に結合している結晶性ポリエチレンである。好ましい高密度ポリエチレンは、JIS K6922-1に準拠して測定した密度が942kg/m以上である。本発明で用いられる高密度ポリエチレンは、JIS K6922-1に準拠して測定したメルトフローレート(MFR)が、0.05~30g/10minの範囲でよく、好ましくは0.10~10.0g/10minの範囲であり、より好ましくは0.20~5.0g/5minの範囲であり、さらに好ましくは0.50~3.0g/10minの範囲である。 In this specification, the high density polyethylene means a polyethylene having a density measured in accordance with JIS K6922-1 of 920 kg / m 3 or more, and this is generally a linear unit in which ethylene as a repeating unit has almost no branching. Bonded crystalline polyethylene. A preferred high density polyethylene has a density measured according to JIS K6922-1 of 942 kg / m 3 or more. The high density polyethylene used in the present invention may have a melt flow rate (MFR) measured in accordance with JIS K6922-1 in the range of 0.05 to 30 g / 10 min, preferably 0.10 to 10.0 g / The range is 10 min, more preferably 0.20 to 5.0 g / 5 min, and still more preferably 0.50 to 3.0 g / 10 min.
 本明細書においてポリプロピレン系樹脂とは、ポリマーの主鎖にプロピレン基の繰返し単位を、30mol%以上、40mol%以上、50mol%以上、60mol%以上、70mol%以上、又は80mol%以上含む樹脂であり、例えば、ポリプロピレン(PP)ホモポリマー、ランダムポリプロピレン(ランダムPP)、ブロックポリプロピレン(ブロックPP)、塩素化ポリプロピレン、カルボン酸変性ポリプロピレン、及びこれらの誘導体、並びにこれらの混合物が挙げられる。本発明で用いられるポリプロピレン系樹脂は、JIS K7210に準拠して測定したメルトフローレート(MFR)が、0.5~100g/10minの範囲でよく、好ましくは1.5~50g/10minの範囲であり、より好ましくは3.0~20g/10minの範囲であり、さらに好ましくは5.0~15g/10minの範囲である。 In this specification, a polypropylene resin is a resin containing a propylene group repeating unit in a polymer main chain of 30 mol% or more, 40 mol% or more, 50 mol% or more, 60 mol% or more, 70 mol% or more, or 80 mol% or more. Examples include polypropylene (PP) homopolymer, random polypropylene (random PP), block polypropylene (block PP), chlorinated polypropylene, carboxylic acid-modified polypropylene, and derivatives thereof, and mixtures thereof. The polypropylene resin used in the present invention may have a melt flow rate (MFR) measured in accordance with JIS K7210 in the range of 0.5 to 100 g / 10 min, preferably in the range of 1.5 to 50 g / 10 min. More preferably, it is in the range of 3.0 to 20 g / 10 min, and still more preferably in the range of 5.0 to 15 g / 10 min.
 上記(a)の条件について、3~70重量%の高密度ポリエチレン、及び97~30重量%のポリプロピレン系樹脂を内スキン層に含めることによって、内スキン層に適度な弾性を与えながら内スキン層とプラグ材との摩擦を低減させることができる。好ましくは、内スキン層は、5~65重量%の高密度ポリエチレン及び95~35重量%のポリプロピレン系樹脂を含み、最も好ましくは、25~50重量%の高密度ポリエチレン及び75~50重量%のポリプロピレン系樹脂を含む。 With respect to the condition (a), the inner skin layer is provided with appropriate elasticity in the inner skin layer by including 3 to 70% by weight of high density polyethylene and 97 to 30% by weight of polypropylene resin in the inner skin layer. And the friction between the plug member and the plug member can be reduced. Preferably, the inner skin layer comprises 5 to 65 wt% high density polyethylene and 95 to 35 wt% polypropylene-based resin, most preferably 25 to 50 wt% high density polyethylene and 75 to 50 wt%. Contains polypropylene resin.
 上記(b)の条件について、ISO4287に準拠して測定した場合の内スキン層の中間層と反対側の面の算術平均粗さRaは、0.40μm以上、好ましくは0.45μm以上、より好ましくは0.50μm以上、さらに好ましくは0.55μm以上である。表面粗さが大きい場合には、内スキン層とプラグ材との接触面積が小さくなることで、プラグ材との摩擦が小さくなり、プラグ材と内スキン層との接触部分の局所的なひずみが発生しにくくなる。他層との接着性の観点から、算術表面粗さRaは、好ましくは1.50μm以下であり、より好ましくは1.30μm以下であり、さらに好ましくは1.00μm以下である。 Regarding the condition (b) above, the arithmetic average roughness Ra of the surface on the opposite side of the intermediate layer of the inner skin layer when measured according to ISO 4287 is 0.40 μm or more, preferably 0.45 μm or more, more preferably Is 0.50 μm or more, more preferably 0.55 μm or more. When the surface roughness is large, the contact area between the inner skin layer and the plug material is reduced, so that the friction with the plug material is reduced, and the local strain at the contact portion between the plug material and the inner skin layer is reduced. Less likely to occur. From the viewpoint of adhesion to other layers, the arithmetic surface roughness Ra is preferably 1.50 μm or less, more preferably 1.30 μm or less, and even more preferably 1.00 μm or less.
 上記(c)の条件について、ISO8295に準拠して測定した場合の超高分子量ポリエチレンと内スキン層との動摩擦係数(μD)は、0.200以下、好ましくは0.190以下、より好ましくは0.185以下、さらに好ましくは0.180以下、最も好ましくは0.175以下である。ここで、超高分子量ポリエチレンとは、JIS K7367-3:1999に基づいて測定した粘度平均分子量が100万以上のポリエチレンであり、特に分子量550万の超高分子量ポリエチレン樹脂(製品名:ニューライト(商標)NL-W、作新工業株式会社製)である。これは、ブリスターパックのポケット部分を成形する際に用いるプラグ材に通常用いられる超高分子量ポリエチレンと同じとするためである。動摩擦係数が小さい場合には、ポケット部形成中にプラグ材と内スキン層との滑りが良くなり、プラグ材と内スキン層との接触部分の局所的なひずみが発生しにくくなる。 With respect to the condition (c), the dynamic friction coefficient (μD) between the ultrahigh molecular weight polyethylene and the inner skin layer when measured in accordance with ISO8295 is 0.200 or less, preferably 0.190 or less, more preferably 0. .185 or less, more preferably 0.180 or less, and most preferably 0.175 or less. Here, the ultra high molecular weight polyethylene is a polyethylene having a viscosity average molecular weight of 1 million or more measured based on JIS K7367-3: 1999, and particularly an ultra high molecular weight polyethylene resin having a molecular weight of 5.5 million (product name: Neulite ( Trademark) NL-W (manufactured by Sakushin Kogyo Co., Ltd.). This is because it is the same as the ultrahigh molecular weight polyethylene usually used for the plug material used when molding the pocket portion of the blister pack. When the coefficient of dynamic friction is small, the slip between the plug material and the inner skin layer is improved during the formation of the pocket portion, and local strain at the contact portion between the plug material and the inner skin layer is less likely to occur.
 内スキン層は、高密度ポリエチレン及びポリプロピレン系樹脂を含むが、上記の条件を満たす範囲内で、さらに他の樹脂を含むことができる。さらに用いることができる樹脂としては、その他のポリエチレン系樹脂、飽和又は不飽和ポリエステル、ポリ塩化ビニル(PVC)、ポリスチレン、及びこれらの誘導体、並びにこれらの混合物が挙げられる。好ましくは、内スキン層は、内スキン層が接触する中間層と、蓋材の内スキン層側の表面にある樹脂層と同じ樹脂を含み、それによりこれらの層との接着性を高める。 The inner skin layer contains high-density polyethylene and polypropylene-based resin, but may further contain other resins within the range satisfying the above conditions. Further, examples of the resin that can be used include other polyethylene resins, saturated or unsaturated polyester, polyvinyl chloride (PVC), polystyrene, and derivatives thereof, and mixtures thereof. Preferably, the inner skin layer includes the same resin as the intermediate layer with which the inner skin layer contacts and the resin layer on the surface of the lid on the inner skin layer side, thereby enhancing the adhesion between these layers.
 なお、本明細書においてポリエチレン系樹脂とは、ポリマーの主鎖にエチレン基の繰返し単位を、30mol%以上、40mol%以上、50mol%以上、60mol%以上、70mol%以上、又は80mol%以上含む樹脂であり、例えば、低密度ポリエチレン(LDPE)、直鎖状低密度ポリエチレン(LLDPE)、中密度ポリエチレン(MDPE)、高密度ポリエチレン(HDPE)、エチレン-アクリル酸共重合体(EAA)、エチレン-メタクリル酸共重合体(EMAA)、エチレン-エチルアクリレート共重合体(EEA)、エチレン-メチルアクリレート共重合体(EMA)、エチレンビニルアセテート共重合体(EVA)、カルボン酸変性ポリエチレン、カルボン酸変性エチレンビニルアセテート共重合体、及びこれらの誘導体、並びにこれらの混合物からなる群より選択される。 In this specification, the polyethylene-based resin is a resin containing a repeating unit of an ethylene group in a polymer main chain of 30 mol% or more, 40 mol% or more, 50 mol% or more, 60 mol% or more, 70 mol% or more, or 80 mol% or more. For example, low density polyethylene (LDPE), linear low density polyethylene (LLDPE), medium density polyethylene (MDPE), high density polyethylene (HDPE), ethylene-acrylic acid copolymer (EAA), ethylene-methacrylic Acid copolymer (EMAA), ethylene-ethyl acrylate copolymer (EEA), ethylene-methyl acrylate copolymer (EMA), ethylene vinyl acetate copolymer (EVA), carboxylic acid modified polyethylene, carboxylic acid modified ethylene vinyl Acetate copolymer and Derivatives of al, as well as selected from the group consisting of mixtures.
 内スキン層の厚みは、5μm以上、10μm以上、又は20μm以上であることが好ましく、100μm以下、70μm以下、50μm以下、又は40μm以下であることが好ましい。 The thickness of the inner skin layer is preferably 5 μm or more, 10 μm or more, or 20 μm or more, and preferably 100 μm or less, 70 μm or less, 50 μm or less, or 40 μm or less.
(外スキン層)
 外スキン層を構成する樹脂としては、ポリエチレン系樹脂、ポリプロピレン系樹脂、飽和又は不飽和ポリエステル、ポリ塩化ビニル(PVC)、ポリスチレン、及びこれらの誘導体、並びにこれらの混合物が挙げられる。この中でも特に、LLDPEとランダムPPとを組み合わせた樹脂が、フィルムに適度な弾性を与える点で好適である。好ましくは、外スキン層は、中間層と同じ樹脂を含み、それにより中間層との接着性を高める。
(Outer skin layer)
Examples of the resin constituting the outer skin layer include polyethylene resins, polypropylene resins, saturated or unsaturated polyesters, polyvinyl chloride (PVC), polystyrene, and derivatives thereof, and mixtures thereof. Among these, in particular, a resin in which LLDPE and random PP are combined is preferable in terms of imparting appropriate elasticity to the film. Preferably, the outer skin layer contains the same resin as the intermediate layer, thereby enhancing the adhesion with the intermediate layer.
 外スキン層の厚みは、適度な成形性及び弾性を得る観点から、5μm以上、10μm以上、又は20μm以上であることが好ましく、100μm以下、70μm以下、50μm以下、又は40μm以下であることが好ましい。 The thickness of the outer skin layer is preferably 5 μm or more, 10 μm or more, or 20 μm or more from the viewpoint of obtaining appropriate moldability and elasticity, and is preferably 100 μm or less, 70 μm or less, 50 μm or less, or 40 μm or less. .
(中間層)
 中間層には、バインダー樹脂に無機吸収剤が分散されている。中間層は、ブリスターパック内の水分及び有機成分等を吸収する吸収層として機能する。
(Middle layer)
In the intermediate layer, an inorganic absorbent is dispersed in a binder resin. The intermediate layer functions as an absorption layer that absorbs moisture and organic components in the blister pack.
 中間層に用いることができる無機吸収剤としては、酸化カルシウム、塩化カルシウム、硫酸カルシウム、硫酸マグネシウム、硫酸ナトリウム等の化学吸着剤、及び酸化アルミニウム、生石灰、シリカゲル、無機の分子篩等の物理吸着剤を挙げることができる。無機の分子篩の例としては、限定されないが、アルミノケイ酸塩鉱物、クレー、多孔質ガラス、微細孔性活性炭、ゼオライト、活性炭、又は水等の小分子を拡散させることが可能な開口構造をもつ化合物を挙げることができる。このような無機吸収剤は、低湿度領域でも高い吸湿性を得ることができ、ブリスターパック内部にわずかに含まれる湿分を吸収するには、このような相対湿度の低い環境下であっても高い吸収性を発揮できる吸収剤を用いることが特に好ましい。 Examples of inorganic absorbents that can be used in the intermediate layer include chemical adsorbents such as calcium oxide, calcium chloride, calcium sulfate, magnesium sulfate, and sodium sulfate, and physical adsorbents such as aluminum oxide, quicklime, silica gel, and inorganic molecular sieves. Can be mentioned. Examples of inorganic molecular sieves include, but are not limited to, aluminosilicate minerals, clays, porous glass, microporous activated carbon, zeolite, activated carbon, or compounds having an open structure capable of diffusing small molecules such as water. Can be mentioned. Such an inorganic absorbent can obtain high hygroscopicity even in a low humidity region, and absorbs moisture slightly contained in the blister pack, even in such a low relative humidity environment. It is particularly preferable to use an absorbent that can exhibit high absorbability.
 ゼオライトとしては、天然ゼオライト、人工ゼオライト、合成ゼオライト等を使用することができる。ゼオライトは、分子の大きさの違いによって物質を分離するのに用いられる多孔質の粒状物質であり、均一な細孔をもつ構造であって、細孔の空洞に入る小さな分子を吸収して一種の篩の作用を有するため、水(蒸気、水蒸気)、有機ガス等を吸収することができる。合成ゼオライトの一例としてはモレキュラーシーブがあり、この中でも特に細孔(吸収口)径が0.3nm~1nmのモレキュラーシーブを使用することができる。通常、細孔径が0.3nm、0.4nm、0.5nm、1nmのモレキュラーシーブを、それぞれモレキュラーシーブ3A、モレキュラーシーブ4A、モレキュラーシーブ5A、モレキュラーシーブ13Xと称する。モレキュラーシーブの平均粒子径(レーザー回折・散乱法によって求めた粒度分布における積算値50%での粒径)は、例えば10μm前後のものが用いられる。本発明では、吸収する目的物や内容物の性質等に合わせて、これらのゼオライトを適宜使い分けることができる。 As the zeolite, natural zeolite, artificial zeolite, synthetic zeolite or the like can be used. Zeolite is a porous granular material used to separate substances according to the difference in molecular size, and has a structure with uniform pores. Therefore, water (steam, water vapor), organic gas, etc. can be absorbed. An example of a synthetic zeolite is a molecular sieve. Among these, a molecular sieve having a pore (absorption port) diameter of 0.3 nm to 1 nm can be used. In general, molecular sieves having pore sizes of 0.3 nm, 0.4 nm, 0.5 nm, and 1 nm are referred to as molecular sieve 3A, molecular sieve 4A, molecular sieve 5A, and molecular sieve 13X, respectively. The average particle size of the molecular sieve (particle size at an integrated value of 50% in the particle size distribution determined by the laser diffraction / scattering method) is, for example, about 10 μm. In the present invention, these zeolites can be properly used in accordance with the object to be absorbed and the properties of the contents.
 また、特ににおいを吸収する場合、有機ガスが原因物質であることが多いため、疎水性ゼオライトを用いることが好ましい。疎水性ゼオライトとは、ゼオライトの結晶骨格内のアルミニウム原子を脱アルミニウム処理して減少させ、シリカアルミナ比を高めて、いわゆるハイシリカゼオライトとしたものを総称する。疎水性ゼオライトは、水等の極性物質に対する親和性を失い、非極性物質をより強く吸収するゼオライトであり、有機ガス等をより吸収しやすくなっている。疎水性ゼオライトの一例である疎水性のモレキュラーシーブとしては、細孔径0.6~0.9nmのものを使用することができ、Abscents1000、Abscents2000、Abscents3000(以上ユニオン昭和株式会社製)等が挙げられる。細孔径は、X線回折法による構造解析で確認することができる。また、疎水性ゼオライトの平均粒径(レーザー回折・散乱法によって求めた粒度分布における積算値50%での粒径)は、例えば3~5μmのものが用いられる。 In particular, when absorbing odor, it is preferable to use hydrophobic zeolite because organic gas is often the causative substance. Hydrophobic zeolite is a generic term for a so-called high silica zeolite in which aluminum atoms in the crystal skeleton of the zeolite are reduced by dealumination to increase the silica-alumina ratio. Hydrophobic zeolite is a zeolite that loses its affinity for polar substances such as water and absorbs nonpolar substances more strongly, and more easily absorbs organic gases and the like. As the hydrophobic molecular sieve which is an example of the hydrophobic zeolite, those having a pore diameter of 0.6 to 0.9 nm can be used, and examples thereof include Abscents 1000, Abscents 2000, Abscents 3000 (manufactured by Union Showa Co., Ltd.) and the like. . The pore diameter can be confirmed by structural analysis by X-ray diffraction. The average particle size of the hydrophobic zeolite (particle size at an integrated value of 50% in the particle size distribution determined by the laser diffraction / scattering method) is, for example, 3 to 5 μm.
 無機吸収剤は、吸収能力の観点から、中間層の重量に対して、5重量%以上、10重量%以上、20重量%以上、30重量%以上、40重量%以上、又は50重量%以上の範囲で中間層に含まれることができ、またバインダー樹脂への分散性及び成形性の観点から90重量%以下、80重量%以下、70重量%以下、又は60重量%以下の範囲で中間層に含まれることができる。 From the viewpoint of absorption capacity, the inorganic absorbent is 5% by weight or more, 10% by weight or more, 20% by weight or more, 30% by weight or more, 40% by weight or more, or 50% by weight or more based on the weight of the intermediate layer. In the range of 90% by weight, 80% by weight, 70% by weight or less, or 60% by weight or less in the intermediate layer from the viewpoint of dispersibility in the binder resin and moldability. Can be included.
 また、無機吸収剤を、5体積%以上、10体積%以上、20体積%以上、又は30体積%以上とすることができ、70.0体積%以下、65体積%以下、60体積%以下、55体積%以下、又は50体積%以下とすることができる。 Further, the inorganic absorbent can be 5% by volume or more, 10% by volume or more, 20% by volume or more, or 30% by volume or more, 70.0% by volume or less, 65% by volume or less, 60% by volume or less, It can be 55 volume% or less, or 50 volume% or less.
 なお、層中に含まれる無機吸収剤の体積%を計算する場合に、無機吸収剤の比重が不明確な場合には、その層の比重を測定によって求め、その測定値と、無機吸収剤及び熱可塑性樹脂の添加重量と、熱可塑性樹脂の比重から無機吸収剤の体積%を求めてもよい。例えば、無機吸収剤50gと、比重0.9g/cmの熱可塑性樹脂50gとを用いて成形した層の比重が1.1g/cmであった場合には、その層に含まれている無機吸収剤は、比重が1.41g/cmと計算することができ、その層中で38.9体積%存在しているといえる。 In addition, when calculating the volume% of the inorganic absorbent contained in the layer, if the specific gravity of the inorganic absorbent is unclear, the specific gravity of the layer is obtained by measurement, the measured value, the inorganic absorbent and The volume% of the inorganic absorbent may be determined from the added weight of the thermoplastic resin and the specific gravity of the thermoplastic resin. For example, when the specific gravity of a layer formed using 50 g of an inorganic absorbent and 50 g of a thermoplastic resin having a specific gravity of 0.9 g / cm 3 is 1.1 g / cm 3 , it is included in the layer. The inorganic absorbent can be calculated to have a specific gravity of 1.41 g / cm 3, and it can be said that 38.9% by volume is present in the layer.
 無機吸収剤は、内スキン層及び/又は外スキン層に含まれていてもよいが、それらの層の成形性、他の層との貼り合せの容易性等を考慮して、40体積%以下、30体積%以下、28.8体積%以下、20体積%以下、10体積%以下、又は5体積%以下であることが好ましい。 The inorganic absorbent may be contained in the inner skin layer and / or the outer skin layer, but considering the moldability of these layers and the ease of bonding with other layers, etc., it is 40% by volume or less. 30 volume% or less, 28.8 volume% or less, 20 volume% or less, 10 volume% or less, or 5 volume% or less.
 中間層に用いることができるバインダー樹脂としては、ポリエチレン系樹脂、ポリプロピレン系樹脂、飽和又は不飽和ポリエステル、アイオノマー、ポリ塩化ビニル(PVC)、ポリスチレン、及びこれらの誘導体、並びにこれらの混合物が挙げられる。 Examples of the binder resin that can be used for the intermediate layer include polyethylene resins, polypropylene resins, saturated or unsaturated polyesters, ionomers, polyvinyl chloride (PVC), polystyrene, and derivatives thereof, and mixtures thereof.
 中間層の厚みは、吸収能力、成形性、及び弾性の観点から、20μm以上、30μm以上、又は40μm以上であることが好ましく、500μm以下、300μm以下、200μm以下、150μm以下、又は100μm以下であることが好ましい。 The thickness of the intermediate layer is preferably 20 μm or more, 30 μm or more, or 40 μm or more from the viewpoint of absorption capacity, moldability, and elasticity, and is 500 μm or less, 300 μm or less, 200 μm or less, 150 μm or less, or 100 μm or less. It is preferable.
<ブリスターパック用積層体>
 本発明のブリスターパック用積層体は、上記の吸収層、及び上記の吸収層の外スキン層側の基材層を有する。好ましくは、本発明のブリスターパック用積層体は、吸収層と基材層との間にアルミニウム層を有する。また、このアルミニウム層と吸収層との間に補強層を有してもよい。また、基材層、アルミニウム層、補強層、及び吸収層のいずれか二層の間に、接着層を有してもよい。
<Laminated body for blister pack>
The laminated body for blister packs of this invention has said base material layer by the side of the outer skin layer of said absorption layer and said absorption layer. Preferably, the laminated body for blister packs of this invention has an aluminum layer between an absorption layer and a base material layer. Moreover, you may have a reinforcement layer between this aluminum layer and an absorption layer. Moreover, you may have an adhesive layer between any two layers of a base material layer, an aluminum layer, a reinforcement layer, and an absorption layer.
 例えば、図1に示すように、本発明のブリスターパック用積層体10は、基材層2、アルミニウム層3、及び吸収層4を有する。 For example, as shown in FIG. 1, the laminate 10 for blister packs of the present invention has a base material layer 2, an aluminum layer 3, and an absorption layer 4.
 基材層、アルミニウム層、補強層、及び吸収層のいずれか二層を貼り合せる方法としては、ドライラミネート、押出ラミネートなど、公知のラミネート方法を用いることができる。 As a method of bonding any two layers of the base material layer, the aluminum layer, the reinforcing layer, and the absorption layer, a known laminating method such as dry lamination or extrusion lamination can be used.
(基材層)
 基材層に用いられる樹脂としては、ブリスターパック用積層体に適度な成形性を与える樹脂であれば特に制限されない。例えば、ポリエチレン系樹脂、ポリプロピレン系樹脂、ポリ塩化ビニル、ポリ塩化ビニリデン、ポリクロロトリフルオロエチレン、ポリテトラフルオロエチレン、飽和又は不飽和ポリエステル(例えば、ポリエチレンテレフタレート、ポリブチレンテレフタレート)、及びポリアミド(例えば、ナイロン(登録商標)、ナイロン6、ナイロン6,6、ナイロンMXD6)、並びにこれらの混合物が挙げられる。好ましくは、外部からの水分や酸素等の浸入を防ぎ、防湿性に優れているものがよく、特にポリプロピレン系樹脂、ポリアミド及びポリエチレンテレフタレートが挙げられる。
(Base material layer)
The resin used for the base material layer is not particularly limited as long as it provides a suitable moldability to the blister pack laminate. For example, polyethylene resins, polypropylene resins, polyvinyl chloride, polyvinylidene chloride, polychlorotrifluoroethylene, polytetrafluoroethylene, saturated or unsaturated polyesters (eg, polyethylene terephthalate, polybutylene terephthalate), and polyamides (eg, Nylon (R), nylon 6, nylon 6,6, nylon MXD6), and mixtures thereof. Preferably, those that prevent entry of moisture, oxygen, and the like from the outside and are excellent in moisture resistance are preferable, and polypropylene resins, polyamides, and polyethylene terephthalate are particularly preferable.
 基材層の厚みは、10μm以上、20μm以上、又は30μm以上が好ましくは、また300μm以下、200μm以下、又は100μm以下が好ましい。 The thickness of the base material layer is preferably 10 μm or more, 20 μm or more, or 30 μm or more, and preferably 300 μm or less, 200 μm or less, or 100 μm or less.
(アルミニウム層)
 アルミニウム層は、バリア性を付与するために用いられる。これは、純アルミニウム系のアルミニウム箔であってもよく、アルミニウム合金系のアルミニウム箔であってもよい。ブリスターパック用積層体に適切な成形性及び弾性を与えるために、アルミニウム層の厚みは、好ましくは7μm以上、10μm以上、又は20μm以上であり、また60μm以下、50μm以下、又は40μm以下である。
(Aluminum layer)
The aluminum layer is used for imparting barrier properties. This may be a pure aluminum-based aluminum foil or an aluminum alloy-based aluminum foil. The thickness of the aluminum layer is preferably 7 μm or more, 10 μm or more, or 20 μm or more, and 60 μm or less, 50 μm or less, or 40 μm or less in order to give appropriate moldability and elasticity to the blister pack laminate.
(補強層)
 補強層は、ブリスターパック用積層体の成形性を向上させるために用いられる。これは、ポリ塩化ビニル、飽和又は不飽和ポリエステル(例えば、ポリエチレンテレフタレート、ポリブチレンテレフタレート)、ポリアミド及びこれらの混合物から構成されていてもよい。補強層の厚みは、好ましくは15μm以上、又は25μm以上であり、また60μm以下、又は50μm以下である。本発明において補強層は、上記の特許文献3に記載のような補強層を用いることができる。
(Reinforcing layer)
A reinforcement layer is used in order to improve the moldability of the laminated body for blister packs. This may consist of polyvinyl chloride, saturated or unsaturated polyesters (eg polyethylene terephthalate, polybutylene terephthalate), polyamides and mixtures thereof. The thickness of the reinforcing layer is preferably 15 μm or more, or 25 μm or more, and is 60 μm or less, or 50 μm or less. In the present invention, the reinforcing layer described in Patent Document 3 can be used as the reinforcing layer.
 本発明のブリスターパック用積層体は、基材層、アルミニウム層、補強層、及び吸収層のいずれか二層の間に、印刷層や、2層間の接着を高めるためのアンカーコート層、プライマー層を有してもよい。 The laminated body for blister packs of the present invention includes a printed layer, an anchor coat layer for enhancing adhesion between two layers, a primer layer, between any two layers of a base material layer, an aluminum layer, a reinforcing layer, and an absorbent layer. You may have.
<ブリスターパック、及びブリスターパック包装体>
 本発明のブリスターパックは、上記のブリスターパック用積層体、及び蓋材を有する。積層体と蓋材は、少なくとも部分的に接着し、特に上記のブリスターパック用積層体の2つの最外層が基材層及び吸収層の内スキン層である場合、蓋材は、内スキン層と接着する。ブリスターパック用積層体に、内容物を収納するためのポケット部の成形をした後に内容物をポケット部に収容し、蓋材を接着させて、ブリスターパックのポケット部に内容物を収納したブリスターパック包装体を作製することができる。
<Blister pack and blister pack package>
The blister pack of this invention has said laminated body for blister packs, and a cover material. The laminate and the lid material are at least partially adhered, and in particular, when the two outermost layers of the above-described blister pack laminate are the inner skin layer of the base material layer and the absorbent layer, the lid material is the inner skin layer. Glue. Blister pack that contains the contents in the pocket part of the blister pack by forming the pocket part for storing the contents in the blister pack laminate and then storing the contents in the pocket part and bonding the lid material A package can be produced.
(蓋材)
 蓋材は、樹脂層を含み、さらに上記のブリスターパック用積層体に含まれることがあるアルミニウム層とは別のアルミニウム層を含む。ここで、「別のアルミニウム層」とは、同一の材質及び厚みであってもよく、すなわち同一のアルミニウム層が、ブリスターパック用積層体と蓋材とにそれぞれ存在していてもよいことを意味している。その樹脂層の樹脂は、ポリプロピレン系樹脂、ポリ塩化ビニル、エチレンビニルアセテート共重合体、及びこれらの混合物からなる群より選択される。好ましくは、蓋材は、アルミニウム層に樹脂層がコーティングされた形態である。好ましくは、蓋材の樹脂層と、ブリスターパック用積層体の接着する層(内スキン層)とは、接着性を高める観点から、同じ樹脂を含む。
(Cover material)
The lid member includes a resin layer, and further includes an aluminum layer different from the aluminum layer that may be included in the above-described blister pack laminate. Here, “another aluminum layer” may be the same material and thickness, that is, the same aluminum layer may be present in each of the blister pack laminate and the lid. is doing. The resin of the resin layer is selected from the group consisting of polypropylene resin, polyvinyl chloride, ethylene vinyl acetate copolymer, and mixtures thereof. Preferably, the lid member has a form in which an aluminum layer is coated with a resin layer. Preferably, the resin layer of the lid member and the layer (inner skin layer) to which the laminated body for blister packs adheres contain the same resin from the viewpoint of enhancing the adhesiveness.
(内容物)
 本発明のブリスターパックの内容物としては、外気との接触によって劣化しうる物であれば限定されるものではなく、薬剤、食品、化粧品、医療機器、電子部品等を挙げることができる。また、薬剤としては、医薬品製剤の他、洗浄剤、農薬等を含む。
(Contents)
The contents of the blister pack of the present invention are not limited as long as they can be deteriorated by contact with the outside air, and examples thereof include drugs, foods, cosmetics, medical devices, electronic parts and the like. Moreover, as a chemical | medical agent, a cleaning agent, an agrochemical, etc. are included besides a pharmaceutical formulation.
 図1は、吸収層付きのブリスターパック1の概略図である。ここでは、順に基材層2、アルミニウム層3、及び吸収層4が積層してなるブリスターパック用積層体10に、蓋材5が接着されており、積層体10に形成されたドーム状のポケット部に、内容物100が内包されている。図示していないが、ドライラミネーション法によって積層させた場合、基材層とアルミニウム層との間、アルミニウム層と吸収層との間には、接着剤層が存在する。 FIG. 1 is a schematic view of a blister pack 1 with an absorbent layer. Here, a lid material 5 is bonded to a blister pack laminate 10 in which a base material layer 2, an aluminum layer 3, and an absorbent layer 4 are laminated in order, and a dome-shaped pocket formed in the laminate 10 The content 100 is included in the part. Although not shown, when the layers are laminated by a dry lamination method, there are adhesive layers between the base material layer and the aluminum layer and between the aluminum layer and the absorption layer.
 図2は、本発明のブリスターパックの層構造の概略図である。この図においては、ブリスターパックの、ポケット部が形成されていない端部を示しており、順に、基材層2、アルミニウム層3、及び吸収層4が積層されてなるブリスターパック用積層体10に、蓋材5が接着されている。吸収層4は、外スキン層41、中間層42、及び内スキン層43から構成され、また蓋材は樹脂層51及びアルミニウム層52から構成される。積層体10には、内容物を収容するためのポケット部が形成される。 FIG. 2 is a schematic diagram of the layer structure of the blister pack of the present invention. In this figure, the end portion of the blister pack where the pocket portion is not formed is shown. In the blister pack laminate 10 in which the base material layer 2, the aluminum layer 3, and the absorbent layer 4 are laminated in this order. The lid 5 is adhered. The absorbent layer 4 includes an outer skin layer 41, an intermediate layer 42, and an inner skin layer 43, and the lid member includes a resin layer 51 and an aluminum layer 52. The laminate 10 is formed with a pocket portion for accommodating the contents.
<サンプル作成>
 実施例1~4及び比較例1~5のブリスターパック用積層体を、内スキン層の構成のみを変更して、以下の表1及び表2に記載の構成とした。
<Sample creation>
The laminated bodies for blister packs of Examples 1 to 4 and Comparative Examples 1 to 5 were changed to only the configuration of the inner skin layer, and were configured as shown in Table 1 and Table 2 below.
Figure JPOXMLDOC01-appb-T000001
Figure JPOXMLDOC01-appb-T000001
Figure JPOXMLDOC01-appb-T000002
Figure JPOXMLDOC01-appb-T000002
 吸収層については、まず各層の材料を二軸混練押出機((株)池貝製PCM-30)に投入し、樹脂を加熱溶融しながら混練した後、これをペレット状に押し出して冷却することによって、外スキン層用ペレット、中間層用ペレット、及び内スキン層用ペレットを得た。それぞれのペレットを用いて、インフレーション成形法による共押出成形で吸収層となるフィルムを成膜した。インフレーション成形は、樹脂温度180℃、引取速度13m/minで、三層インフレーション成形機(3SOIB、株式会社プラコー)により行った。 For the absorption layer, first, the material of each layer is put into a twin-screw kneading extruder (PCM-30 manufactured by Ikekai Co., Ltd.), kneaded while heating and melting the resin, and then extruded into a pellet to cool. The outer skin layer pellet, the intermediate layer pellet, and the inner skin layer pellet were obtained. Using each pellet, a film serving as an absorption layer was formed by coextrusion molding using an inflation molding method. Inflation molding was performed with a three-layer inflation molding machine (3SOIB, Placo Corporation) at a resin temperature of 180 ° C. and a take-up speed of 13 m / min.
 基材層、アルミニウム層、補強層、及び吸収層の外スキン層は、全てドライラミネーション法により積層させた。その際には、接着剤として、主剤(A1143)、硬化剤(A3)、及び酢酸エチルを、それぞれ9:1:10の重量比で含むウレタン系接着剤(タケラック(商標)及びタケネート(商標)、三井化学株式会社)を用いた。なお、各層間の接着剤の塗工量は5g/mで行った。積層後、接着剤を硬化させるため、40℃の環境下で3日間保存してエージングを行った。 The base layer, the aluminum layer, the reinforcing layer, and the outer skin layer of the absorption layer were all laminated by a dry lamination method. In that case, as an adhesive, a urethane-based adhesive (Takelac ™ and Takenate ™) containing the main agent (A1143), the curing agent (A3), and ethyl acetate in a weight ratio of 9: 1: 10, respectively. Mitsui Chemicals, Inc.). The coating amount of the adhesive between each layer was 5 g / m 2 . After the lamination, in order to cure the adhesive, it was aged by storing for 3 days in an environment of 40 ° C.
<評価1:表面粗さ>
 実施例1~4及び比較例1~5のブリスターパック用積層体の内スキン層の中間層と反対側の面の表面粗さ(算術平均粗さRa)を、ISO4287に準拠して、表面粗さ測定機(ET4000AK、株式会社小坂研究所)を用いて測定した。R2μmの針先端、頂角60°、ダイヤモンドの触針を用いた。内スキン層の算術平均粗さRaについての結果を図3に示す。
<Evaluation 1: Surface roughness>
The surface roughness (arithmetic mean roughness Ra) of the surface on the side opposite to the intermediate layer of the inner skin layer of the laminate for blister packs of Examples 1 to 4 and Comparative Examples 1 to 5 was determined according to ISO 4287. Measurement was performed using a thickness measuring machine (ET4000AK, Kosaka Laboratory Ltd.). An R2 μm needle tip, apex angle of 60 °, and a diamond stylus were used. The results for the arithmetic average roughness Ra of the inner skin layer are shown in FIG.
<評価2:すべり性>
 実施例1~4及び比較例1~5のブリスターパック用積層体のすべり性(動摩擦係数)を、JIS-K7125に準拠して、摩擦測定機(TR-2、株式会社東洋精機製作所)を用いて測定した。測定速度は、100mm/min、滑り片は、200g(40cm)、対サンプルは成形プラグと同じ材質の超高分子量ポリエチレンフィルム(粘度平均分子量550万、製品名:ニューライトフィルムNL-W 作新工業株式会社)を用いた。内スキン層の動摩擦係数についての結果を図4に示す。
<Evaluation 2: Sliding property>
Using a friction measuring machine (TR-2, Toyo Seiki Seisakusyo Co., Ltd.), the sliding properties (dynamic friction coefficient) of the laminates for blister packs of Examples 1 to 4 and Comparative Examples 1 to 5 were based on JIS-K7125. Measured. The measuring speed is 100 mm / min, the sliding piece is 200 g (40 cm 2 ), the sample is an ultra-high molecular weight polyethylene film (viscosity average molecular weight 5.5 million, product name: Newlite film NL-W) Kogyo Co., Ltd.) was used. The result about the dynamic friction coefficient of the inner skin layer is shown in FIG.
 表面粗さ(算術平均粗さRa)及びすべり性(動摩擦係数)を評価すると、HDPEが75重量部未満で含む場合に、表面粗さが大きく、そしてすべり性が高くなっている。また、HDPEの代わりに、LLDPEを含む比較例1及び2では、表面粗さが低く、すべり性も低くなっている。理論に限定されないが、これは、HDPEは密度が高いためにPPとの相溶性が低く、これら配合すると海島構造となって表面が荒れるためと考えられる。 When evaluating the surface roughness (arithmetic average roughness Ra) and the slip property (dynamic friction coefficient), the surface roughness is large and the slip property is high when HDPE is contained in less than 75 parts by weight. Further, in Comparative Examples 1 and 2 containing LLDPE instead of HDPE, the surface roughness is low and the slipperiness is also low. Although not limited to theory, this is considered to be because HDPE has a high density and therefore has low compatibility with PP, and when these are blended, a sea island structure is formed and the surface is roughened.
<評価3:成形試験>
 実施例1~4及び比較例1~5のブリスターパック用積層体に、室温で深さ4.75~5.75mmの薬剤のポケット部を成形した。成形機は、日本オートマチックマシン株式会社のハイスピード油圧プレス(HYP505H)を用いた。プラグ材質は、粘度平均分子量550万の超高分子量ポリエチレン樹脂(製品名:ニューライト(商標)NL-W、作新工業株式会社)であり、プラグ径は13mm、成形速度は200mm/sとした。
<Evaluation 3: Molding test>
On the blister pack laminates of Examples 1 to 4 and Comparative Examples 1 to 5, drug pockets having a depth of 4.75 to 5.75 mm were formed at room temperature. A high-speed hydraulic press (HYP505H) manufactured by Nippon Automatic Machine Co., Ltd. was used as the molding machine. The plug material is ultra high molecular weight polyethylene resin (product name: Newlite (trademark) NL-W, Sakushin Kogyo Co., Ltd.) having a viscosity average molecular weight of 5.5 million, the plug diameter is 13 mm, and the molding speed is 200 mm / s. .
 各例について、成形可能な最大押込み深さを評価した。ここで試験は、各例の各深さについて10回ずつ行い、10回全てで成形したポケット部に割れやキズ、凹み等の外観不良が目視で発生していなかった場合を、成形可能な条件とした。試験結果を図5に示す。 For each example, the maximum indentation depth that can be formed was evaluated. Here, the test is performed 10 times for each depth of each example, and when the appearance is not visually observed such as cracks, scratches, dents, etc. in the pockets formed by all 10 times, the conditions under which molding is possible It was. The test results are shown in FIG.
 従来技術のLLDPE100%の内スキン層を含む積層体(比較例1)は、最大押込み深さは4.75mmと低い値となっている。また、LLDPE及びPPからなる内スキン層を含む積層体(比較例2)でも、ポケットのドーム形状の肩の部分で割れが生じ、最大押込み深さは4.75mmとなった。これは、天面部分の厚みが薄くなっていないことからも考えると、成形時にプラグと積層体表面のすべりが悪く、肩の部分に過剰な負荷がかかっていると考えられる。一方で、すべり性の高い実施例1~4の内スキン層を含む積層体では、最大押込み深さは5.50mm以上であった。なお、PP100%の内スキン層を含む積層体(比較例5)はすべり性が良好であったが、成形性は5.00mmと低かった。これは、PPの弾性率がHDPEよりも低いため、成形時に内スキン層が引き伸ばされる力が不均一にアルミニウム層に伝わって割れ等の成形不良が発生したものと考えられる。 The laminate (Comparative Example 1) including a conventional LLDPE 100% inner skin layer has a low maximum indentation depth of 4.75 mm. Moreover, also in the laminated body (comparative example 2) containing the inner skin layer which consists of LLDPE and PP, the crack generate | occur | produced in the shoulder part of the dome shape of a pocket, and the maximum indentation depth became 4.75 mm. Considering also that the thickness of the top surface portion is not thin, it is considered that the plug and the surface of the laminate are not slipped at the time of molding, and an excessive load is applied to the shoulder portion. On the other hand, in the laminate including the inner skin layers of Examples 1 to 4 having high slip properties, the maximum indentation depth was 5.50 mm or more. In addition, although the laminated body (comparative example 5) containing PP100% of inner skin layers was favorable in slip property, the moldability was as low as 5.00 mm. This is presumably because the elastic modulus of PP is lower than that of HDPE, and the force that stretches the inner skin layer during molding is transmitted non-uniformly to the aluminum layer, resulting in molding defects such as cracks.
 本発明の吸収層を用いたブリスターパック用積層体には、深いポケットを成形することができ、それを用いたブリスターパックは、比較的大きな内容物を、長期間安定(変質を抑制)した状態で保管することができる。 In the laminated body for blister packs using the absorbent layer of the present invention, deep pockets can be formed, and the blister packs using the same are stable for a long period of time (inhibition of alteration). Can be stored at.
 1  吸収層付きのブリスターパック包装体
 10  ブリスターパック用積層体
 2  基材層
 3  アルミニウム層
 4  吸収層
 41  外スキン層
 42  中間層
 43  スキン層
 5  蓋材
 51  樹脂層
 52  アルミニウム層
 100  内容物
DESCRIPTION OF SYMBOLS 1 Blister pack package with absorption layer 10 Laminate for blister pack 2 Base material layer 3 Aluminum layer 4 Absorption layer 41 Outer skin layer 42 Intermediate layer 43 Skin layer 5 Lid material 51 Resin layer 52 Aluminum layer 100 Contents

Claims (10)

  1.  外スキン層;
     無機吸収剤及びバインダー樹脂を有する中間層;並びに
     高密度ポリエチレン及びポリプロピレン系樹脂を有する内スキン層
    をこの順で含み、かつ以下の(a)~(c)の少なくとも1つの条件を満たすブリスターパック用の吸収層:
    (a)前記内スキン層が、3~70重量%の高密度ポリエチレン、及び97~30重量%のポリプロピレン系樹脂を含むこと;
    (b)ISO4287に準拠して測定した場合の前記内スキン層の前記中間層と反対側の面の算術平均粗さRaが、0.40μm以上であること;及び
    (c)ISO8295に準拠して測定した場合の超高分子量ポリエチレンとの前記内スキン層の動摩擦係数が、0.200以下であること。
    Outer skin layer;
    For blister packs comprising an intermediate layer having an inorganic absorbent and a binder resin; and an inner skin layer having a high density polyethylene and a polypropylene resin in this order and satisfying at least one of the following conditions (a) to (c) Absorption layer:
    (A) the inner skin layer contains 3 to 70% by weight of high density polyethylene and 97 to 30% by weight of a polypropylene resin;
    (B) Arithmetic mean roughness Ra of the surface of the inner skin layer opposite to the intermediate layer when measured according to ISO 4287 is 0.40 μm or more; and (c) According to ISO 8295 The dynamic friction coefficient of the inner skin layer with the ultra high molecular weight polyethylene when measured is 0.200 or less.
  2.  前記(a)の条件を満たす、請求項1に記載の吸収層。 The absorption layer according to claim 1, wherein the condition (a) is satisfied.
  3.  前記内スキン層が、25~50重量%の高密度ポリエチレン、及び75~50重量%のポリプロピレン系樹脂を含む、請求項2に記載の吸収層。 The absorption layer according to claim 2, wherein the inner skin layer contains 25 to 50% by weight of high-density polyethylene and 75 to 50% by weight of a polypropylene resin.
  4.  前記(b)の条件を満たす、請求項1に記載の吸収層。 The absorption layer according to claim 1, which satisfies the condition (b).
  5.  前記(c)の条件を満たす、請求項1に記載の吸収層。 The absorption layer according to claim 1, which satisfies the condition (c).
  6.  請求項1~5のいずれか一項に記載の吸収層、及び前記吸収層の前記外スキン層側の基材層を有する、ブリスターパック用積層体。 A blister pack laminate comprising the absorbent layer according to any one of claims 1 to 5 and a base material layer on the outer skin layer side of the absorbent layer.
  7.  アルミニウム層を、前記基材層と前記吸収層との間にさらに有する、請求項6に記載のブリスターパック用積層体。 The laminated body for blister packs of Claim 6 which further has an aluminum layer between the said base material layer and the said absorption layer.
  8.  補強層を、前記アルミニウム層と前記吸収層との間にさらに有する、請求項7に記載のブリスターパック用積層体。 The laminated body for blister packs of Claim 7 which further has a reinforcement layer between the said aluminum layer and the said absorption layer.
  9.  請求項6~8のいずれか一項に記載の積層体、並びに樹脂層及び前記アルミニウム層とは別のアルミニウム層を有する蓋材を含み、前記積層体と前記蓋材とが少なくとも部分的に接着されており、かつ前記積層体にポケット部が形成されて前記積層体と前記蓋材との間に内容物が収納可能になっている、ブリスターパック。 9. The laminate according to any one of claims 6 to 8, and a lid member having an aluminum layer different from the resin layer and the aluminum layer, wherein the laminate and the lid member are at least partially bonded. A blister pack that has a pocket portion formed in the laminate and that can store contents between the laminate and the lid.
  10.  請求項9に記載のブリスターパックと、前記ポケット部に収納された内容物とを有するブリスターパック包装体。 A blister pack package having the blister pack according to claim 9 and the contents stored in the pocket portion.
PCT/JP2015/067659 2014-06-18 2015-06-18 Absorbent layer for blister packs, laminate comprising same, and blister pack using said laminate WO2015194645A1 (en)

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JP2017119533A (en) * 2015-12-28 2017-07-06 共同印刷株式会社 Laminate for blister pack and blister pack using the same
JP2017214143A (en) * 2016-05-31 2017-12-07 共同印刷株式会社 Laminate for blister pack, and blister pack prepared therewith
CN113518710A (en) * 2019-03-28 2021-10-19 积水化成品工业株式会社 Laminated foam sheet
WO2022097658A1 (en) * 2020-11-06 2022-05-12 出光ユニテック株式会社 Laminate and container
WO2024043910A1 (en) * 2022-08-26 2024-02-29 Zeus Company Inc. Uhmwpe dip-coated tubes

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JP7351777B2 (en) * 2020-03-16 2023-09-27 株式会社Uacj製箔 Aluminum laminates, packaging materials, and press-through packaging

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JP2017214143A (en) * 2016-05-31 2017-12-07 共同印刷株式会社 Laminate for blister pack, and blister pack prepared therewith
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WO2024043910A1 (en) * 2022-08-26 2024-02-29 Zeus Company Inc. Uhmwpe dip-coated tubes

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