WO2015180328A1 - 一种电机控制器及其应用的电机 - Google Patents

一种电机控制器及其应用的电机 Download PDF

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Publication number
WO2015180328A1
WO2015180328A1 PCT/CN2014/087345 CN2014087345W WO2015180328A1 WO 2015180328 A1 WO2015180328 A1 WO 2015180328A1 CN 2014087345 W CN2014087345 W CN 2014087345W WO 2015180328 A1 WO2015180328 A1 WO 2015180328A1
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WO
WIPO (PCT)
Prior art keywords
heat dissipation
circuit board
boss
control circuit
control
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PCT/CN2014/087345
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English (en)
French (fr)
Inventor
王雄程
边文清
于跃强
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中山大洋电机股份有限公司
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Application filed by 中山大洋电机股份有限公司 filed Critical 中山大洋电机股份有限公司
Priority to CA2931049A priority Critical patent/CA2931049C/en
Priority to MX2016001655A priority patent/MX2016001655A/es
Publication of WO2015180328A1 publication Critical patent/WO2015180328A1/zh
Priority to US15/009,812 priority patent/US10141809B2/en

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    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02K—DYNAMO-ELECTRIC MACHINES
    • H02K5/00—Casings; Enclosures; Supports
    • H02K5/04—Casings or enclosures characterised by the shape, form or construction thereof
    • H02K5/22—Auxiliary parts of casings not covered by groups H02K5/06-H02K5/20, e.g. shaped to form connection boxes or terminal boxes

Definitions

  • the utility model relates to a motor controller and a motor thereof.
  • the existing motor controller comprises a control box and a control circuit board installed in the control box, and a control chip is mounted on the top surface of the control circuit board, and the outer wall of the control box is recessed inward to form a heat dissipation boss, and the control circuit board is installed.
  • a control chip is mounted on the top surface of the control circuit board, and the outer wall of the control box is recessed inward to form a heat dissipation boss, and the control circuit board is installed.
  • Inside the control box and the control chip is placed close to the heat dissipation boss, but because the size of the control circuit board is different, and there is no adjustment space, it is difficult to ensure that the control chip can be closely attached to the heat dissipation convex when the control circuit board is installed inside the control box.
  • the station will affect the heat dissipation of the control chip and reduce the working efficiency of the control chip. In severe cases, the control circuit board may be damaged due to excessive heating of the control chip.
  • the purpose of the utility model is to provide a motor controller and a motor for the same, the motor controller has a simple structure and convenient installation, and can adjust the outer side of the control chip to the inner side of the heat dissipation boss for each installation, and dissipate heat.
  • the performance is good and the reliability is high; the motor has the advantages of simple structure, convenient installation, good heat dissipation performance and high reliability.
  • a motor controller includes a control box and a control circuit board installed in the cavity of the control box, and a control chip is mounted on an outer edge of the top surface of the control circuit board, wherein the outer wall of the control box is recessed inward to form a control chip
  • the heat dissipation boss forms a gap between the bottom surface of the heat dissipation boss and the bottom wall of the cavity, and a plurality of support bosses are arranged on the inner wall of the bottom of the cavity, and an outer edge of the control circuit board extends into the gap and controls
  • the outer side of the chip is in close contact with the inner side of the heat dissipation boss, and the control circuit board is supported on the top surface of the support boss.
  • the control chip described above is provided with a silicone sleeve outside, and a plurality of mounting legs are protruded outward on the outer edge of the control circuit board, and the mounting feet are supported on the top surface of the supporting boss.
  • One side of the control chip is provided with a bead, and the bead presses the control chip on the inner side of the heat dissipation boss, and passes through the screw from the outer side of the heat dissipation boss through the heat dissipation boss and screwes into the bead to press the bead Mounted on the heat sink.
  • a plurality of heat dissipating fins are disposed on the outer side surface of the heat dissipating boss, and the mounting legs are mounted on the top surface of the supporting boss by screws.
  • the control box described above is provided with a mounting hole, and a socket is arranged on the control circuit board, and the socket is nested and installed in the middle of the retaining sleeve, and the retaining sleeve is installed in the mounting hole.
  • the wire sleeve described above is square, and a mounting groove is formed on both sides and a bottom surface of the wire sleeve, and an inner wall of the mounting hole is nested inside the mounting groove.
  • the cavity described above is filled with a potting material, and the potting material covers part or all of the control circuit board.
  • a motor comprising a motor body and a motor controller, the motor body comprising a rotating shaft, a rotor assembly, a stator assembly and a casing assembly, the rotor assembly being mounted on the rotating shaft, the stator assembly and the casing assembly being mounted together and nested Outside the rotor assembly, the motor controller includes a control box and a control circuit board mounted inside the cavity of the control box.
  • the control box is mounted on the side of the casing assembly, and the control is mounted on the outer edge of the top surface of the control circuit board.
  • the chip is characterized in that: the outer wall of the control box is recessed inward to form a heat dissipation boss, a gap is formed between the bottom surface of the heat dissipation boss and the bottom wall of the cavity, and a plurality of support protrusions are circumferentially disposed on the bottom wall of the cavity.
  • a plurality of mounting legs extend outwardly on the outer edge of the control circuit board, an outer edge of the control circuit board extends into the gap and the outer side of the control chip abuts against the inner side of the heat dissipation boss, and the mounting foot is supported on the support The top surface of the boss.
  • control chip described above is provided with a silicone sleeve on the outside.
  • One side of the control chip is provided with a bead, and the bead presses the control chip on the inner side surface of the heat dissipation boss, and the bead is mounted on the outer side of the heat dissipation boss through the heat dissipation boss and screwed into the bead by screws On the heat sink boss.
  • the utility model has the following effects: 1) the motor controller has a simple structure and is convenient to install, and can adjust the outer side of the control chip to the inner side of the heat dissipation boss for each installation, and the heat dissipation performance is good.
  • the control chip is set with a silicone sleeve outside, to improve the heat dissipation performance of the control chip and has the function of insulation, high reliability; 3) through the screw from the outer side of the heat sink through the heat sink
  • the boss is screwed into the bead to mount the bead on the heat dissipation boss, and the structure is simple, and the installation is firm and reliable; 4) a plurality of heat dissipating fins are arranged on the outer side surface of the heat dissipation boss to improve the heat dissipation performance, and the mounting leg is mounted on the support by the screw
  • the top surface of the boss has a simple structure and is firm and reliable to install.
  • the potting material covers part or all of the control circuit board, and the structure is simple, and the electronic components on the control circuit board are prevented from being dusted or damaged by water, and the reliability is high. ;6)
  • the motor has a simple structure, convenient installation, good heat dissipation performance and high reliability.
  • Figure 1 is a perspective view of the motor controller of the present invention
  • Figure 3 is a plan view of the motor controller of the present invention.
  • Figure 4 is a cross-sectional view taken along line A-A of Figure 3;
  • Figure 5 is a front elevational view of the motor controller of the present invention.
  • Figure 6 is a cross-sectional view taken along line B-B of Figure 5;
  • Figure 7 is a perspective view of the motor of the present invention.
  • Figure 8 is an exploded view of the motor of the present invention.
  • Embodiment 1 As shown in FIG. 1 to FIG. 6, the utility model is a motor controller, comprising a control box 1 and a control circuit board 2 installed in the cavity 11 of the controller 1, on the top surface of the control circuit board 2
  • the outer edge of the control box 1 is recessed to form a heat dissipation boss 12, and a gap 13 is formed between the bottom surface of the heat dissipation boss 12 and the bottom wall of the cavity 11, in the cavity 11
  • a plurality of support bosses 14 are disposed on the inner wall of the bottom portion, and an outer edge of the control circuit board 2 projects into the slit 13 and the outer side surface of the control chip 3 abuts against the inner side surface of the heat dissipation boss 12, and the control circuit board 2 is supported on the support.
  • a silicone sleeve 31 is disposed outside the control chip 3, and a plurality of mounting legs 21 project outwardly from the outer edge of the control circuit board 2, and the mounting legs 21 are supported on the top surface of the support boss 14.
  • One side of the control chip 3 is provided with a bead 4, and the bead 4 presses the control chip 3 against the inner side of the heat dissipation boss 12, passes through the screw 5 from the outer side of the heat dissipation boss 12 through the heat dissipation boss 12, and is screwed into the bead 4 install the bead 4 On the heat dissipation boss 12.
  • a plurality of heat dissipating fins 121 are provided on the outer side surface of the heat dissipation boss 12, and the mounting legs 21 are attached to the top surface of the support boss 14 by screws 5.
  • the control box 1 is provided with a mounting hole 15 on the control circuit board 2, and the socket 6 is nested in the middle of the retaining sleeve 7, and the retaining sleeve 7 is mounted in the mounting hole 15.
  • the retaining sleeve 7 is square, and a mounting groove 71 is formed on both sides and the bottom surface of the retaining sleeve 7, and the inner wall of the mounting hole 15 is nested inside the mounting groove 71.
  • the cavity 11 is filled with a potting material, and the potting material covers part or all of the control circuit board 2.
  • Embodiment 2 As shown in FIG. 1 to FIG. 8 , the present invention is a motor including a motor body 8 and a motor controller 9 .
  • the motor body 8 includes a rotating shaft 81 , a rotor assembly 82 , a stator assembly 83 , and a machine .
  • the housing assembly, the rotor assembly 82 is mounted on a rotating shaft 81 that is mounted and nested outside of the rotor assembly 82, the housing assembly including the housing 84 and the mounting of the housing 84 at each end
  • the front end cover 85 and the rear end cover 86, the motor controller 9 includes a control box 1 and a control circuit board 2 mounted inside the cavity 11 of the control box 1, and the control box 1 is mounted on the end surface of the rear end cover 86 for control
  • a control chip 3 is mounted on the outer edge of the top surface of the circuit board 2.
  • the outer wall of the control box 1 is recessed inwardly to form a heat dissipation boss 12, and a gap 13 is formed between the bottom surface of the heat dissipation boss 12 and the bottom wall of the cavity 11.
  • a plurality of supporting bosses 14 are circumferentially disposed on the bottom wall of the cavity 11, and a plurality of mounting legs 21 are protruded outwardly on the outer edge of the control circuit board 2, and an outer edge of the control circuit board 2 projects into the slit 13 and The outer side surface of the control chip 3 is brought into close contact with the inner side surface of the heat dissipation boss 12, Foot support 21 mounted on the top surface of the support boss 14.
  • a silicone sleeve 31 is placed outside the control chip 3.
  • One side of the control chip 3 is provided with a bead 4, and the bead 4 presses the control chip 3 against the inner side of the heat dissipation boss 12, passes through the screw 5 from the outer side of the heat dissipation boss 12 through the heat dissipation boss 12, and is screwed into the bead 4
  • the bead 4 is mounted on the heat dissipation boss 12.

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Cooling Or The Like Of Electrical Apparatus (AREA)

Abstract

一种电机控制器（9）及其应用的电机，包括控制盒（1）和安装在控制盒（1）空腔（11）里面的控制线路板（2），在控制线路板（2）顶面的外侧边缘上安装有控制芯片（3），控制盒（1）的外壁往内凹陷形成一个散热凸台（12），在散热凸台（12）的底面和空腔（11）的底壁之间形成缝隙（13），在空腔（11）的底部内壁上设置有若干支承凸台（14），控制线路板（2）的一外侧边缘伸入到缝隙（13）里面并使控制芯片（3）的外侧面贴紧散热凸台（12）的内侧面，控制线路板（2）支承在支承凸台（14）的顶面上。该结构简单，安装方便，每次安装都可以调整把控制芯片（3）的外侧面贴紧散热凸台（12）的内侧面，散热性能好，可靠性高。

Description

一种电机控制器及其应用的电机 技术领域：
本实用新型涉及一种电机控制器及其应用的电机。
背景技术：
现有的电机控制器包括控制盒和安装在控制盒里面的控制线路板，在控制线路板的顶面上安装有控制芯片，控制盒的外壁往内凹陷形成一个散热凸台，控制线路板安装在控制盒里面并使控制芯片贴紧散热凸台，但是由于控制线路板的尺寸不一，而且缺乏调整空间，难以保证每次控制线路板安装在控制盒里面时控制芯片都能贴紧散热凸台，这就将影响控制芯片的散热，降低控制芯片的工作效率，严重者会由于控制芯片的发热过多引起控制线路板损坏。
发明内容：
本实用新型的目的是提供一种电机控制器及其应用的电机，该电机控制器结构简单，安装方便，每次安装都可以调整把控制芯片的外侧面贴紧散热凸台的内侧面，散热性能好，可靠性高；该电机结构简单，安装方便，散热性能好，可靠性高。
本实用新型的目的是通过下述技术方案予以实现的。
一种电机控制器，包括控制盒和安装在控制盒空腔里面的控制线路板，在控制线路板顶面的外侧边缘上安装有控制芯片，其特征在于：控制盒的外壁往内凹陷形成一个散热凸台，在散热凸台的底面和空腔的底壁之间形成缝隙，在空腔的底部内壁上设置有若干支承凸台，控制线路板的一外侧边缘伸入到缝隙里面并使控制芯片的外侧面贴紧散热凸台的内侧面，控制线路板支承在支承凸台的顶面上。
上述所述的控制芯片外面套装有硅胶套，在控制线路板的外缘上往外伸出若干安装脚，安装脚支承在支承凸台的顶面上。
上述所述的控制芯片的一侧设置有压条，压条把控制芯片压紧在散热凸台的内侧面上，通过螺钉从散热凸台的外侧面穿过散热凸台并拧进压条把压条安 装在散热凸台上。
上述所述的散热凸台的外侧面上设置有若干散热翅片，通过螺钉把安装脚安装在支承凸台的顶面上。
上述所述的控制盒上开设有安装孔，在控制线路板上设置有接插座，接插座嵌套安装在护线套中间，护线套安装在安装孔里面。
上述所述的护线套是方形的，在护线套的两侧面和底面上开设有安装槽，安装孔的内壁嵌套在安装槽里面。
上述所述的空腔里面填充有灌封材料，灌封材料覆盖部分或者全部的控制线路板。
一种电机，包括电机本体和电机控制器，所述的电机本体包括转轴、转子组件、定子组件和机壳组件，转子组件安装在转轴上，定子组件和机壳组件安装在一起并嵌套在转子组件外面，所述的电机控制器包括控制盒和安装在控制盒空腔里面的控制线路板，控制盒安装在机壳组件的侧面上，在控制线路板顶面的外侧边缘上安装有控制芯片，其特征在于：控制盒的外壁往内凹陷形成一个散热凸台，在散热凸台的底面和空腔的底壁之间形成缝隙，在空腔的底壁上周向设置有若干支承凸台，在控制线路板的外缘上往外伸出若干安装脚，控制线路板的一外侧边缘伸入到缝隙里面并使控制芯片的外侧面贴紧散热凸台的内侧面，安装脚支承在支承凸台的顶面上。
上述所述的控制芯片外面套装有硅胶套。
上述所述的控制芯片的一侧设置有压条，压条把控制芯片压紧在散热凸台的内侧面上，通过螺钉从散热凸台的外侧面穿过散热凸台并拧进压条把压条安装在散热凸台上。
本实用新型与现有技术相比，具有如下效果：1)该电机控制器结构简单，安装方便，每次安装都可以调整把控制芯片的外侧面贴紧散热凸台的内侧面，散热性能好，可靠性高；2)控制芯片外面套装有硅胶套，提高控制芯片的散热性能并具有绝缘的功能，可靠性高；3)通过螺钉从散热凸台的外侧面穿过散热 凸台并拧进压条把压条安装在散热凸台上，结构简单，安装牢固可靠；4)散热凸台的外侧面上设置有若干散热翅片，提高散热性能，通过螺钉把安装脚安装在支承凸台的顶面上，结构简单，安装牢固可靠；5)灌封材料覆盖部分或者全部的控制线路板，结构简单，避免控制线路板上的电子零部件沾尘或者碰水损坏，可靠性高；6)该电机结构简单，安装方便，散热性能好，可靠性高。
附图说明：
图1是本实用新型电机控制器的立体图；
图2是本实用新型电机控制器的分解图；
图3是本实用新型电机控制器的俯视图；
图4是图3中A-A剖视图；
图5是本实用新型电机控制器的前视图；
图6是图5中B-B剖视图；
图7是本实用新型电机的立体图；
图8是本实用新型电机的分解图。
具体实施方式：
下面通过具体实施例并结合附图对本实用新型作进一步详细的描述。
实施例一：如图1至图6所示，本实用新型是一种电机控制器，包括控制盒1和安装在控制器1空腔11里面的控制线路板2，在控制线路板2顶面的外侧边缘上安装有控制芯片3，控制盒1的外壁往内凹陷形成一个散热凸台12，在散热凸台12的底面和空腔11的底壁之间形成缝隙13，在空腔11的底部内壁上设置有若干支承凸台14，控制线路板2的一外侧边缘伸入到缝隙13里面并使控制芯片3的外侧面贴紧散热凸台12的内侧面，控制线路板2支承在支承凸台14的顶面上。在控制芯片3外面套装有硅胶套31，在控制线路板2的外缘上往外伸出若干安装脚21，安装脚21支承在支承凸台14的顶面上。控制芯片3的一侧设置有压条4，压条4把控制芯片3压紧在散热凸台12的内侧面上，通过螺钉5从散热凸台12的外侧面穿过散热凸台12并拧进压条4把压条4安装在 散热凸台12上。在散热凸台12的外侧面上设置有若干散热翅片121，通过螺钉5把安装脚21安装在支承凸台14的顶面上。控制盒1上开设有安装孔15，在控制线路板2上设置有接插座6，接插座6嵌套安装在护线套7中间，护线套7安装在安装孔15里面。护线套7是方形的，在护线套7的两侧面和底面上开设有安装槽71，安装孔15的内壁嵌套在安装槽71里面。在空腔11里面填充有灌封材料，灌封材料覆盖部分或者全部的控制线路板2。
实施例二：如图1至图8所示，本实用新型是一种电机，包括电机本体8和电机控制器9，所述的电机本体8包括转轴81、转子组件82、定子组件83和机壳组件，转子组件82安装在转轴81上，定子组件83和机壳组件安装在一起并嵌套在转子组件82外面，所述的机壳组件包括机壳84和分别安装在机壳84两端的前端盖85和后端盖86，所述的电机控制器9包括控制盒1和安装在控制盒1空腔11里面的控制线路板2，控制盒1安装在后端盖86端面上，在控制线路板2顶面的外侧边缘上安装有控制芯片3，控制盒1的外壁往内凹陷形成一个散热凸台12，在散热凸台12的底面和空腔11的底壁之间形成缝隙13，在空腔11的底壁上周向设置有若干支承凸台14，在控制线路板2的外缘上往外伸出若干安装脚21，控制线路板2的一外侧边缘伸入到缝隙13里面并使控制芯片3的外侧面贴紧散热凸台12的内侧面，安装脚21支承在支承凸台14的顶面上。在控制芯片3外面套装有硅胶套31。控制芯片3的一侧设置有压条4，压条4把控制芯片3压紧在散热凸台12的内侧面上，通过螺钉5从散热凸台12的外侧面穿过散热凸台12并拧进压条4把压条4安装在散热凸台12上。
以上实施例为本发明的较佳实施方式，但本发明的实施方式不限于此，其他任何未背离本发明的精神实质与原理下所作的改变、修饰、替代、组合、简化，均为等效的置换方式，都包含在本发明的保护范围之内。

Claims (10)

  1. 一种电机控制器，包括控制盒(1)和安装在控制盒(1)空腔(11)里面的控制线路板(2)，在控制线路板(2)顶面的外侧边缘上安装有控制芯片(3)，其特征在于：控制盒(1)的外壁往内凹陷形成一个散热凸台(12)，在散热凸台(12)的底面和空腔(11)的底壁之间形成缝隙(13)，在空腔(11)的底部内壁上设置有若干支承凸台(14)，控制线路板(2)的一外侧边缘伸入到缝隙(13)里面并使控制芯片(3)的外侧面贴紧散热凸台(12)的内侧面，控制线路板(2)支承在支承凸台(14)的顶面上。
  2. 根据权利要求1所述的一种电机控制器，其特征在于：在控制芯片(3)外面套装有硅胶套(31)，在控制线路板(2)的外缘上往外伸出若干安装脚(21)，安装脚(21)支承在支承凸台(14)的顶面上。
  3. 根据权利要求2所述的一种电机控制器，其特征在于：控制芯片(3)的一侧设置有压条(4)，压条(4)把控制芯片(3)压紧在散热凸台(12)的内侧面上，通过螺钉(5)从散热凸台(12)的外侧面穿过散热凸台(12)并拧进压条(4)把压条(4)安装在散热凸台(12)上。
  4. 根据权利要求3所述的一种电机控制器，其特征在于：在散热凸台(12)的外侧面上设置有若干散热翅片(121)，通过螺钉(5)把安装脚(21)安装在支承凸台(14)的顶面上。
  5. 根据权利要求1或2或3或4所述的一种电机控制器，其特征在于：控制盒(1)上开设有安装孔(15)，在控制线路板(2)上设置有接插座(6)，接插座(6)嵌套安装在护线套(7)中间，护线套(7)安装在安装孔(15)里面。
  6. 根据权利要求5所述的一种电机控制器，其特征在于：所述的护线套(7)是方形的，在护线套(7)的两侧面和底面上开设有安装槽(71)，安装孔(15)的内壁嵌套在安装槽(71)里面。
  7. 根据权利要求6所述的一种电机控制器，其特征在于：在空腔(11)里面填充有灌封材料，灌封材料覆盖部分或者全部的控制线路板(2)。
  8. 一种应用权利要求1至7所述的任何一项电机控制器的电机，包括电机本体(8)和电机控制器(9)，所述的电机本体(8)包括转轴(81)、转子组件(82)、定子组件(83)和机壳组件，转子组件(82)安装在转轴(81)上，定子组件(83)和机壳组件安装在一起并嵌套在转子组件(82)外面，所述的电机控制器(9)包括控制盒(1)和安装在控制盒(1)空腔(11)里面的控制线路板(2)，控制盒(1)安装在机壳组件的侧面上，在控制线路板(2)顶面的外侧边缘上安装有控制芯片(3)，其特征在于：控制盒(1)的外壁往内凹陷形成一个散热凸台(12)，在散热凸台(12)的底面和空腔(11)的底壁之间形成缝隙(13)，在空腔(11)的底壁上周向设置有若干支承凸台(14)，在控制线路板(2)的外缘上往外伸出若干安装脚(21)，控制线路板(2)的一外侧边缘伸入到缝隙(13)里面并使控制芯片(3)的外侧面贴紧散热凸台(12)的内侧面，安装脚(21)支承在支承凸台(14)的顶面上。
  9. 根据权利要求8所述的一种电机，其特征在于：在控制芯片(3)外面套装有硅胶套(31)。
  10. 根据权利要求9所述的一种电机，其特征在于：控制芯片(3)的一侧设置有压条(4)，压条(4)把控制芯片(3)压紧在散热凸台(12)的内侧面上，通过螺钉(5)从散热凸台(12)的外侧面穿过散热凸台(12)并拧进压条(4)把压条(4)安装在散热凸台(12)上。
PCT/CN2014/087345 2014-05-29 2014-09-24 一种电机控制器及其应用的电机 WO2015180328A1 (zh)

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MX2016001655A MX2016001655A (es) 2014-05-29 2014-09-24 Controlador de motor y motor que aplica el mismo.
US15/009,812 US10141809B2 (en) 2014-05-29 2016-01-28 Motor controller and motor comprising the same

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