WO2015169267A1 - 一种振动破碎机 - Google Patents
一种振动破碎机 Download PDFInfo
- Publication number
- WO2015169267A1 WO2015169267A1 PCT/CN2015/083323 CN2015083323W WO2015169267A1 WO 2015169267 A1 WO2015169267 A1 WO 2015169267A1 CN 2015083323 W CN2015083323 W CN 2015083323W WO 2015169267 A1 WO2015169267 A1 WO 2015169267A1
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- WO
- WIPO (PCT)
- Prior art keywords
- machine body
- crushing
- vibration
- base
- spring
- Prior art date
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C19/00—Other disintegrating devices or methods
- B02C19/16—Mills provided with vibrators
Definitions
- the invention relates to a crushing device, in particular a vibration crusher.
- the grinding action is mainly caused by the shear stress generated by the relative displacement of the material and the metal.
- the crushing action is mainly caused by the compressive stress generated by the collision between the material and the metal.
- the grinding and crushing action in the operation of the traditional equipment. It often happens at the same time.
- the wear process because the metal compressive performance is much greater than the shear resistance, the most serious damage to the metal on the microscopic surface is the peeling of the metal particles caused by the shear stress of the material forming the cutting on the metal surface, so the traditional crusher has high wear-resistant material consumption.
- the shortcomings of large maintenance are two different processes.
- the characteristics of the vibration equipment are high-frequency vibration.
- the high-frequency vibration of the fracture medium brings the contact time between the material and the medium to be extremely short, so that the displacement between the material and the medium can be almost neglected, that is, the cutting effect of the material on the metal medium is avoided.
- the vibration is only impacted by the impact of the vibration, so that the metal medium can only withstand the compressive stress to maximize the performance of the metal material and avoid metal wear.
- the vibration frequency is large, the average linear velocity of the device is much lower than that of other various crushing devices due to the small amplitude, which further greatly reduces the wear. It can be seen that vibration crushing is the fundamental method to improve the efficiency of the crusher and reduce the maintenance of the crusher.
- the traditional vibrating mill or other vibrating crusher adopts a cylindrical design with a circular cross-sectional area and a large aspect ratio (2:1 or more).
- the cylindrical body is selected, and the curvature of the crushing medium is measured by the curvature of the two sides of the cylinder.
- the amplitude has a limiting effect, increasing energy consumption and reducing crushing efficiency. Due to its traditional sports characteristics, the low-energy area is too large to make the equipment large, and the output cannot exceed 100 tons per hour, which is difficult to meet the industrial production requirements.
- the invention aims to provide a vibration crusher using different shapes of the body, and to make the material walk evenly in the cavity, so that the large The mass crushing medium moves only in the vertical direction as much as possible, colliding with the material to produce a crushing effect, and maximally avoiding the damage caused by the cutting and frictional forces on the metal.
- the present invention adopts the following technical solutions:
- a vibration crusher includes two sets of exciters respectively connected with a motor, a base, and a body elastically disposed on the base, the inside of the body has a cavity, and the cavity has a plurality of crushing media;
- the vibrators are respectively connected to the two ends of the body;
- the rotating shafts of the same group of exciters are synchronously connected with the steering by the connecting shafts, and the synchronizers are connected between the motors of the different sets of exciters, so that different sets of exciters are connected Synchronous reverse rotation;
- the upper part of the upper part of the body is provided with an inlet, and the bottom of the body is provided with a discharge port opposite to the inlet, and the inlet is provided with a diffusion distribution of the material to be crushed to the entire space a material spreader of the cavity;
- the cross section of the body is U-shaped, rectangular, the bottom side is shorter than the upper trapezoid, or the long axis is longitudinally distributed, and the body is located between the two sets of
- the vibrating crusher is further designed in that the material spreader has a curved shape with a central upward bulge, and a bottom edge thereof is connected to the inner wall of the machine or is disposed at an upper portion of the inlet through a bracket, and a peripheral side thereof is disposed A number of holes or scattered blades for the material to pass through.
- the vibration crusher is further designed in that the synchronizer comprises two intermeshing transmission teeth disposed on the base, and the two transmission teeth respectively pass through a set of sprocket chains or belt pulleys and different sets of excitation
- the motor shaft corresponding to the vibrator is connected.
- the vibration crusher is further designed in that the crushing medium is specifically a cylindrical alloy steel.
- the vibration crusher is further designed such that a spring is connected between the lower portion of the body and the base, so that the body is elastically disposed on the base.
- the vibration crusher is further designed in that the spring is a metal spring or an air spring or a rubber spring or a composite spring.
- the invention has simple structure and low manufacturing cost, and has been proved by experiments to be suitable for medium-fine crushing sections with a discharge particle size of about 1-5 mm; the improved body shape can maximize the vibration amplitude of the crushing medium to produce maximum crushing. Capability, and is conducive to increase the filling rate and stacking height of the crushing medium, and the crushing effect is better.
- the uniquely designed synchronizer eliminates the low-energy zone unique to traditional vibration equipment and increases production to 250-300 tons per hour or higher, much larger than conventional vibration equipment, breaking through the physical limitations of traditional vibration equipment and making it large. become possible.
- Figure 1 is a front elevational view of an embodiment of the present invention.
- Figure 2 is a cross-sectional view taken along line A-A of the embodiment of the present invention.
- Figure 3 is a cross-sectional view showing the embodiment B-B of the present invention.
- Figure 4 is a schematic diagram of a motor synchronizer.
- Figure 5 is a schematic view of a material spreader.
- Figure 6 is a schematic view of a conventional crusher cartridge body.
- Fig. 7 is a schematic view showing the crusher body of the embodiment of the present invention.
- Figure 8 is a schematic view showing the distribution of the first material in the existing vibration mill or crusher body.
- Figure 9 is a schematic view showing the distribution of the second material in the existing vibration mill or crusher body.
- Figure 10 is a schematic view showing the distribution of materials in the crusher of the present invention.
- the vibrating crusher comprises two sets of exciter 3 respectively connected with the motor 1, a base 7 and a body 9 elastically disposed on the base, the inside of the body has a cavity, and the cavity has a plurality of crushing media 10;
- the two sets of exciters 3 are respectively connected to the two ends of the body;
- the rotating shafts of the same group of exciters 3 are synchronously connected with the steering by the connecting shafts, and the synchronizers 2 are connected between the motors corresponding to the different sets of exciters, so that
- the vibrators of different groups are synchronously reversely rotated;
- the upper center of the body is provided with an inlet port 6, and the bottom of the body is provided with a discharge port 4 opposite to the inlet port 6, and the inlet port is provided with Dispersing the material to be crushed to the material spreader 5 of the entire cavity;
- the cross section of the body is U-shaped, correspondingly the cross section may also be rectangular, the bottom side is shorter than the upper trapezoid, or
- a spring 8 is coupled between the lower portion of the body and the base such that the body is elastically disposed on the base.
- the spring may be a metal spring or an air spring or a rubber spring.
- the material spreader has a curved shape with a central upward bulge, and a bottom edge thereof is connected to the inner wall of the machine or disposed above the inlet through a bracket, and a plurality of holes for material passage are arranged on the circumferential side thereof. Or spread the leaves.
- the synchronizer includes two intermeshing transmission teeth 12 disposed on the base, and the two transmission teeth respectively correspond to different sets of exciters through a set of sprocket chains or belt pulleys 13 respectively. Motor shaft drive connection.
- the crushing medium is specifically a cylindrical alloy steel.
- FIG. 6 is a schematic view of a conventional crusher bin
- FIG. 7 is a schematic view of a crusher bin body according to an embodiment of the present invention, and a comparison of the stacking heights of the crushed media in the two figures can be seen by comparison.
- FIG. 8 and FIG. 9 are schematic diagrams showing the distribution of materials in the vibrating mill or crusher body;
- FIG. 10 is a schematic view showing the distribution of materials in the crusher of the present embodiment, wherein the mark 11 is a material distribution area, and the comparison can be seen by comparing the two figures. Comparison of new and traditional barrel material distribution.
- the traditional vibrating mill or other vibrating dynamic crusher adopts a cylindrical design with a circular cross-sectional area as shown in Fig. 6.
- the aspect ratio is about 3:1, and the aspect ratio is often larger (2:1 or more), regardless of the side.
- the crusher body can obtain sufficient crushing capacity by greatly increasing the stacking height of the crushing medium.
- the length of the body can be greatly shortened, and the long diameter (or length to width) ratio can be controlled at 2 From 1 or less, it can be seen from Figure 10 that the shorter body length allows the material to be evenly distributed after entering, making full use of all the space and crushing medium in the bin, further improving the efficiency of the crusher, and the shorter body makes the material travel path Greatly shortened and significantly improved crusher efficiency.
- the use of the synchronizer eliminates the low-energy zone of the traditional vibration equipment, making it possible to enlarge the equipment. At present, the prototype production can reach 250-300 tons/hour. The experiment is compared with the traditional design.
- the length of the crushing bin is 4 meters and the diameter is 1.3 meters.
- the filling rate of medium is 40%, that is, the stacking height is 520mm, the processing capacity is 60 tons/hour, and the installed capacity is 220KW.
- the length of the crushing bin of this new design test model is 2 meters, and the diameter of the bottom of the warehouse is 1.3 meters (that is, the warehouse width is 1.3 meters).
- the crushing medium has a stack height of 1.3 meters. (The filling rate concept has no meaning for this design), the processing capacity can reach 120-150 tons / hour, and the installed capacity is 180KW.
- the data proves that the crushing efficiency of the design is doubled, the weight is reduced by 3-4 tons, and the energy saving is about 15%-20%.
- the width dimension of the conventional crusher ie, the diameter of the body
- the barrel-shaped body of the conventional vibrating mill or crusher is limited by the shape
- the stacking height of the crushing medium is limited by the diameter of the body.
- the filling rate of the conventional vibrating mill or crusher is generally controlled to be less than 50%, and the conventional vibrating equipment cannot be developed to a large scale due to the existence of the low-energy region, and the output at the time of the trough is very low;
- the body is free from the limitation of the diameter of the body, and can be conveniently Increasing the stacking height of the crushing medium, the stacking height shown in Fig. 8 can be easily doubled, the crushing efficiency is increased by about 1.5-2 times, and the pile wall has no vibration resistance regardless of the height of the crushing medium, and the filling rate of the crushing medium is basically no limit.
- the improved body shape can maximize the vibration amplitude of the crushing medium to produce the maximum crushing capacity, and is beneficial to increase the stacking height of the crushing medium, prolong the time of the material passing through the crushing medium, and the stacking height of the crushing medium directly affects the crushing efficiency.
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- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Crushing And Grinding (AREA)
- Disintegrating Or Milling (AREA)
Abstract
Description
Claims (6)
- 一种振动破碎机,其特征在于:包括两组分别连接有电机的激振器、底座以及弹性设置于底座上的机体、所述机体内部具有空腔,且该空腔内容有若干破碎介质;所述两组激振器分别连接所述机体的两端;同组激振器的转轴通过连接轴同步同转向连接,不同组的激振器对应的电机之间连接有同步器,使得不同组的激振器同步反转向转动;所述机体的上部中央设置有入料口,机体的底部设置有与所述入料口相对的出料口,所述入料口内设置有将待破碎物料扩散分布至整个空腔的物料散布器;所述机体的横截面为U型、矩形、底边短于上边的梯形、或者长轴纵向分布的椭圆形,所述机体位于两组激振器之间的长度与机体横截面的最大宽度之比小于等于2:1。
- 根据权利要求1所述的振动破碎机,其特征在于,,所述物料散布器呈中部向上隆起的曲面状,其底部边缘与所述机体内壁连接或通过一支架放置在入料口上部,其周侧面设置有若干供物料通过的孔洞或发散状的散布叶片。
- 根据权利要求1所述的振动破碎机,其特征在于,所述同步器包括设置在底座上的两个互相啮合的传动齿,并且两个传动齿分别通过一组链轮链条或皮带皮带轮与不同组的激振器对应的电机转轴传动连接。
- 根据权利要求1所述的振动破碎机,其特征在于,所述破碎介质具体为圆柱状的合金钢。
- 根据权利要求1所述的振动破碎机,其特征在于,所述机体的下部与底座之间连接有弹簧,从而使得所述机体弹性设置于底座上。
- 根据权利要求5所述的振动破碎机,其特征在于,所述弹簧为金属弹簧或空气弹簧或者为橡胶弹簧或者为复合弹簧。
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AU2015255410A AU2015255410A1 (en) | 2014-05-05 | 2015-07-03 | Vibrating crusher |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201420223827.4U CN204017965U (zh) | 2014-05-05 | 2014-05-05 | 一种振动破碎机 |
CN201420223827.4 | 2014-05-05 |
Publications (1)
Publication Number | Publication Date |
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WO2015169267A1 true WO2015169267A1 (zh) | 2015-11-12 |
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ID=52057878
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Application Number | Title | Priority Date | Filing Date |
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PCT/CN2015/083323 WO2015169267A1 (zh) | 2014-05-05 | 2015-07-03 | 一种振动破碎机 |
Country Status (3)
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CN (1) | CN204017965U (zh) |
AU (2) | AU2015255410A1 (zh) |
WO (1) | WO2015169267A1 (zh) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN117753533A (zh) * | 2024-02-21 | 2024-03-26 | 河南广洋生物科技有限公司 | 一种肝素钠生产用粉碎设备 |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN204017965U (zh) * | 2014-05-05 | 2014-12-17 | 徐州乔鑫矿山机械制造有限公司 | 一种振动破碎机 |
Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
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CN2224026Y (zh) * | 1995-06-18 | 1996-04-10 | 洛阳矿山机械工程设计研究院 | 一种新型振动磨机 |
US5611495A (en) * | 1995-11-06 | 1997-03-18 | Williams; Robert M. | Rotary shredding apparatus with anti-jam means |
KR20100108960A (ko) * | 2009-03-31 | 2010-10-08 | 수성산업(주) | 건설 폐기물 진동 마쇄기 |
CN202683319U (zh) * | 2012-08-03 | 2013-01-23 | 常州市众华建材科技有限公司 | 砂石破碎装置 |
CN203140079U (zh) * | 2013-02-25 | 2013-08-21 | 北京合鼎巨德机械设备有限责任公司 | 双轴四驱动振动破碎机 |
CN204017965U (zh) * | 2014-05-05 | 2014-12-17 | 徐州乔鑫矿山机械制造有限公司 | 一种振动破碎机 |
-
2014
- 2014-05-05 CN CN201420223827.4U patent/CN204017965U/zh not_active Expired - Lifetime
-
2015
- 2015-07-03 WO PCT/CN2015/083323 patent/WO2015169267A1/zh active Application Filing
- 2015-07-03 AU AU2015255410A patent/AU2015255410A1/en active Pending
- 2015-07-03 AU AU2015101883A patent/AU2015101883A4/en not_active Ceased
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN2224026Y (zh) * | 1995-06-18 | 1996-04-10 | 洛阳矿山机械工程设计研究院 | 一种新型振动磨机 |
US5611495A (en) * | 1995-11-06 | 1997-03-18 | Williams; Robert M. | Rotary shredding apparatus with anti-jam means |
KR20100108960A (ko) * | 2009-03-31 | 2010-10-08 | 수성산업(주) | 건설 폐기물 진동 마쇄기 |
CN202683319U (zh) * | 2012-08-03 | 2013-01-23 | 常州市众华建材科技有限公司 | 砂石破碎装置 |
CN203140079U (zh) * | 2013-02-25 | 2013-08-21 | 北京合鼎巨德机械设备有限责任公司 | 双轴四驱动振动破碎机 |
CN204017965U (zh) * | 2014-05-05 | 2014-12-17 | 徐州乔鑫矿山机械制造有限公司 | 一种振动破碎机 |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN117753533A (zh) * | 2024-02-21 | 2024-03-26 | 河南广洋生物科技有限公司 | 一种肝素钠生产用粉碎设备 |
CN117753533B (zh) * | 2024-02-21 | 2024-05-10 | 河南广洋生物科技有限公司 | 一种肝素钠生产用粉碎设备 |
Also Published As
Publication number | Publication date |
---|---|
AU2015255410A1 (en) | 2016-12-22 |
CN204017965U (zh) | 2014-12-17 |
AU2015101883A4 (en) | 2017-05-04 |
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