WO2015165359A1 - Procédé de fabrication de rainure pour aiguille de roulement destinée à la mise en place d'aiguilles de roulement dans une aube coulissante de compresseur, et procédé de fabrication d'aube coulissante de compresseur - Google Patents

Procédé de fabrication de rainure pour aiguille de roulement destinée à la mise en place d'aiguilles de roulement dans une aube coulissante de compresseur, et procédé de fabrication d'aube coulissante de compresseur Download PDF

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Publication number
WO2015165359A1
WO2015165359A1 PCT/CN2015/077329 CN2015077329W WO2015165359A1 WO 2015165359 A1 WO2015165359 A1 WO 2015165359A1 CN 2015077329 W CN2015077329 W CN 2015077329W WO 2015165359 A1 WO2015165359 A1 WO 2015165359A1
Authority
WO
WIPO (PCT)
Prior art keywords
hole
cutting
slide
needle
compressor
Prior art date
Application number
PCT/CN2015/077329
Other languages
English (en)
Chinese (zh)
Inventor
庄希平
夏祖伟
林国富
苏子法
Original Assignee
宁波甬微集团有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 宁波甬微集团有限公司 filed Critical 宁波甬微集团有限公司
Publication of WO2015165359A1 publication Critical patent/WO2015165359A1/fr

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C18/00Rotary-piston pumps specially adapted for elastic fluids
    • F04C18/30Rotary-piston pumps specially adapted for elastic fluids having the characteristics covered by two or more of groups F04C18/02, F04C18/08, F04C18/22, F04C18/24, F04C18/48, or having the characteristics covered by one of these groups together with some other type of movement between co-operating members
    • F04C18/34Rotary-piston pumps specially adapted for elastic fluids having the characteristics covered by two or more of groups F04C18/02, F04C18/08, F04C18/22, F04C18/24, F04C18/48, or having the characteristics covered by one of these groups together with some other type of movement between co-operating members having the movement defined in group F04C18/08 or F04C18/22 and relative reciprocation between the co-operating members
    • F04C18/356Rotary-piston pumps specially adapted for elastic fluids having the characteristics covered by two or more of groups F04C18/02, F04C18/08, F04C18/22, F04C18/24, F04C18/48, or having the characteristics covered by one of these groups together with some other type of movement between co-operating members having the movement defined in group F04C18/08 or F04C18/22 and relative reciprocation between the co-operating members with vanes reciprocating with respect to the outer member
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C29/00Component parts, details or accessories of pumps or pumping installations, not provided for in groups F04C18/00 - F04C28/00

Definitions

  • the present invention relates to a compressor component, and more particularly to a method of manufacturing a compressor slide.
  • the main body of the rotary compressor is mainly a rotary piston and a stator.
  • the stator is a cylinder block, the rotor is placed eccentrically in the stator, and a sliding piece is arranged between the rotor and the cylinder block.
  • the volume of the cylinder on both sides of the sliding plate is changed due to the rotation of the rotor, thereby completing the continuous suction and compression of the medium. Because of its simple structure, high efficiency, convenient operation and maintenance, quiet operation and low vibration, the vane compressor has been widely used.
  • the sliding piece is generally made of steel.
  • the hardness and wear resistance of ordinary steel are difficult to meet the working requirements of the compressor.
  • Nitrogen treatment people have done a lot of research on the selection of materials from the sliding sheet to the molding, and obtained the corresponding manufacturing method.
  • the slide should be in close contact with the eccentric rolling piston of the compressor.
  • the shape, size, surface finish, hardness and nitriding layer of the compressor slide should be determined according to the requirements of the application.
  • the mature sliding piece manufacturing method from the appropriate material to the formed sliding piece, the corresponding cutting, heat treatment, nitriding, fine grinding, etc., to meet the requirements of the shape, precision, hardness and nitriding requirements of the sliding piece,
  • the sliding piece with the needle groove, the manufacturing method of the needle groove is Chinese patent document CN103206379A It is disclosed that the installation groove is prepared by a planing, milling and grinding process, and then the needle groove is obtained by the fine grinding installation groove and the closing process.
  • the slider obtained by this method has a U-shaped notch, and the needle is easily removed from the U.
  • the groove is detached, so it is necessary to set a limit on the side of the groove to prevent the needle from U
  • the upper opening of the groove is detached.
  • the machining such as planing and milling, is required for the manufacture of the slider, the machining accuracy is not high and the accuracy is limited, so that the obtained compressor slide has low precision.
  • the technical problem to be solved by the present invention is to overcome the above-mentioned deficiencies of the prior art and to provide a method for manufacturing a needle roller groove for placing a needle roller on a compressor slide, which makes the needle roller groove easy to process, high in precision, and good in quality.
  • a method for manufacturing a compressor slide which facilitates the processing of the slider with the needle groove, high precision and good quality.
  • the invention relates to a method for manufacturing a compressor slide, which comprises selecting a suitable compressor slide substrate for cutting, heat treatment, deburring, nitriding, fine grinding and grinding to obtain a qualified sliding piece, which is characterized by: Needle roller groove for placing the needle:
  • Drilling Drill a hole slightly smaller than the diameter of the needle on one side of the slide substrate;
  • Drilling Drill a hole slightly smaller than the diameter of the needle on one side of the slide substrate;
  • a method for manufacturing a needle roller groove for placing a needle roller on a compressor slide, and obtaining a needle roller groove for placing a needle roller by the following steps:
  • Drilling Drill a hole slightly smaller than the diameter of the needle on one side of the slide substrate;
  • Drilling Drill a hole slightly smaller than the diameter of the needle on one side of the slide substrate;
  • the hole drilled in the step 1) meets the hole diameter requirement, the hole can be directly drilled and the step 2) reaming is omitted; if the step 1 If the hole drilled by the drill meets the accuracy requirements, the honing can be omitted; therefore, it can also be obtained:
  • the invention relates to a method for manufacturing a compressor slide, which comprises selecting a suitable compressor slide substrate for cutting, heat treatment, nitriding and grinding to obtain a qualified sliding piece, which is characterized in that: the needle roller for placing the needle roller is obtained by the following steps: groove:
  • Drilling drilling a hole with a needle diameter on one side of the slide substrate;
  • a method for manufacturing a needle roller groove in which a compressor vane is placed with a needle roller is obtained, which is characterized in that:
  • Drilling Select a suitable sliding substrate and drill a hole with a needle diameter on one side of the sliding substrate;
  • step 1) If the accuracy of the hole is not satisfactory, it is also included in step 1) After the following steps: honing: honing in the drilled hole to achieve the specified accuracy of the hole surface.
  • step 2) After the fine grinding of the edge of the hole, that is, deburring, the edge of the sliding plate meets the accuracy requirements.
  • the cutting line is above the horizontal diameter line of the slider aperture such that the arc of the slider aperture remaining on the horizontal diameter line limits the needle withdrawal.
  • steps 1) drilling can also be divided into the following two steps:
  • Drilling Drill a hole slightly smaller than the diameter of the needle on one side of the slide substrate;
  • the cutting line is above the horizontal diameter line of the slider aperture such that the arc of the slider aperture remaining on the horizontal diameter line limits the needle withdrawal.
  • the hole has high precision, so the needle groove with high precision can be obtained.
  • Figure 1 is a schematic view showing the structure of a substrate for manufacturing a compressor slide of the present invention.
  • Figure 2 is a front view of Figure 1.
  • Figure 3 is a front elevational view of the slider of the present invention.
  • Figure 4 is a schematic view showing the assembly of the slider and the needle roller of the present invention.
  • This embodiment produces a compressor slide of the shape shown in Fig. 3 with a groove for accommodating a needle roller at its upper portion. The rest is exactly the same as the existing compressor slide.
  • a method of manufacturing a slider for a compressor comprising the steps of:
  • Drilling Drill a hole 2 on the side of the sliding substrate 1 that is slightly smaller than the diameter of the needle;
  • the cutting line 21 is above the horizontal diameter line 23 so that the needle 3 can be made up of the diameter line 23 of the hole 2.
  • the above circular orbit 22 is limited and will not escape from the groove 24 accommodating the needle roller 3, as shown in Fig. 4.
  • step 4 can be removed to remove the burr according to the conditions.
  • a method of manufacturing a slider for a compressor comprising the steps of:
  • Drilling Drill a hole 2 on the side of the sliding substrate 1 that is slightly smaller than the diameter of the needle;
  • Reaming reaming in the drilled hole
  • the heat treatment method is placed in the processing of placing the needle roller groove on the compressor slide, and the rest is similar to the method of the first embodiment.
  • a method of manufacturing a slider for a compressor comprising the steps of:
  • Drilling Drill a hole 2 of the diameter of the needle on the side of the sliding substrate 1;
  • the above embodiment is only three of the various processing methods of the compressor slide, and is only used to explain the implementation process of the present invention, and is not intended to limit the present invention.
  • the invention may also have various changes, such as a slide.
  • the shape and the hole diameter can be varied according to the needs of the application.
  • the heat treatment and nitriding treatment can be selected according to the sliding material, and the heat treatment and the cryogenic treatment can be selected.
  • the heat treatment can be set before the drilling or can be placed in the drill. After the hole and so on.
  • the key point of the present invention is how to obtain a needle roller groove for mounting a needle roller on a slide.
  • Other manufacturing methods have been disclosed in the prior patent documents or other materials, and are well known to those skilled in the art. Ordinary technicians can make some conventional changes to the mechanical processing means such as the shape and the hardness and surface treatment according to the needs of the product use occasion, in order to obtain a satisfactory sliding sheet.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Applications Or Details Of Rotary Compressors (AREA)
  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)

Abstract

Procédé de fabrication d'une aube coulissante d'un compresseur consistant à sélectionner un matériau de base approprié de l'aube coulissante du compresseur et à réaliser une coupe, un traitement thermique, un ébavurage, une nitrification, un broyage et une mouture fins sur le matériau de base afin d'obtenir une aube coulissante qualifiée. Une rainure pour aiguille de roulement destinée à la mise en place d'aiguilles de roulement est obtenue par les étapes suivantes : 1) perçage : percer un trou ayant un diamètre légèrement inférieur à celui d'une aiguille de roulement sur un côté du matériau de base de l'aube coulissante ; 2) alésage : aléser le trou percé ; 3) pierrage : effectuer un pierrage dans le trou alésé de sorte que la surface du trou atteigne une précision spécifiée ; et 4) coupe : couper selon une ligne de coupe sur le matériau de base pierré de l'aube coulissante, et découper une partie supérieure du trou dans l'aube coulissante pour obtenir l'aube coulissante du compresseur avec une rainure pour aiguille de roulement. À l'aide procédé, le trou après traitement a une précision élevée et une aube coulissante de précision élevée est obtenue ; et les aiguilles de roulement sont limitées par un côté en forme d'arc de la rainure de manière à ne pas tomber de l'ouverture dans la partie supérieure d'une ouverture de rainure, et par conséquent, une partie de limitation n'a pas besoin d'être agencée sur un côté latéral d'une rainure d'aube coulissante.
PCT/CN2015/077329 2014-04-30 2015-04-23 Procédé de fabrication de rainure pour aiguille de roulement destinée à la mise en place d'aiguilles de roulement dans une aube coulissante de compresseur, et procédé de fabrication d'aube coulissante de compresseur WO2015165359A1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN201410178269.9A CN103953547B (zh) 2014-04-30 2014-04-30 压缩机滑片的制造方法
CN201410178269.9 2014-04-30

Publications (1)

Publication Number Publication Date
WO2015165359A1 true WO2015165359A1 (fr) 2015-11-05

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Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/CN2015/077329 WO2015165359A1 (fr) 2014-04-30 2015-04-23 Procédé de fabrication de rainure pour aiguille de roulement destinée à la mise en place d'aiguilles de roulement dans une aube coulissante de compresseur, et procédé de fabrication d'aube coulissante de compresseur

Country Status (2)

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CN (1) CN103953547B (fr)
WO (1) WO2015165359A1 (fr)

Families Citing this family (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103953547B (zh) * 2014-04-30 2016-08-24 宁波甬微集团有限公司 压缩机滑片的制造方法
CN105436830B (zh) * 2015-10-30 2018-08-10 宁波甬微集团有限公司 压缩机滑片滚针槽的制造方法、压缩机滑片的制造方法及压缩机滑片
CN105252218A (zh) * 2015-10-30 2016-01-20 宁波甬微集团有限公司 压缩机滑片滚针槽的制造方法及压缩机滑片的制造方法
CN106112787A (zh) * 2016-07-26 2016-11-16 宁波甬微集团有限公司 用于滑片式压缩机气缸缸体生产的珩磨装置及其气缸缸体的制造方法
CN107378412A (zh) * 2017-07-31 2017-11-24 广东美芝制冷设备有限公司 压缩机活塞的制造方法以及活塞、压缩机
CN109654020A (zh) * 2018-12-13 2019-04-19 宁波甬微集团有限公司 一种压缩机组件及其制备方法
CN109667758A (zh) * 2019-01-31 2019-04-23 宁波甬微集团有限公司 一种转子式压缩组件、压缩机与空调设备
CN110184424A (zh) * 2019-06-06 2019-08-30 宁波甬微集团有限公司 一种转子式压缩机滑片的处理方法
CN113305211B (zh) * 2021-05-13 2023-02-03 佛山市钜泽益精密科技有限公司 空调滑片加工方法

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WO2004044432A1 (fr) * 2002-11-11 2004-05-27 Lg Electronics Inc. Compresseur
CN102310316A (zh) * 2011-08-10 2012-01-11 龙工(上海)桥箱有限公司 一种在加工中心机床上完成阀体孔系高精度加工的方法
CN202250861U (zh) * 2011-09-19 2012-05-30 安徽美芝精密制造有限公司 带滚针的旋转压缩机
US20120184182A1 (en) * 2011-01-17 2012-07-19 Nagel Maschinen- Und Werkzeugfabrik Gmbh Method for combined fine boring and honing machining, and machining plant for executing the method
CN103206379A (zh) * 2012-01-16 2013-07-17 广东美芝制冷设备有限公司 用于旋转式压缩机的滑片及其制造方法
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WO2004044432A1 (fr) * 2002-11-11 2004-05-27 Lg Electronics Inc. Compresseur
US20120184182A1 (en) * 2011-01-17 2012-07-19 Nagel Maschinen- Und Werkzeugfabrik Gmbh Method for combined fine boring and honing machining, and machining plant for executing the method
CN102310316A (zh) * 2011-08-10 2012-01-11 龙工(上海)桥箱有限公司 一种在加工中心机床上完成阀体孔系高精度加工的方法
CN202250861U (zh) * 2011-09-19 2012-05-30 安徽美芝精密制造有限公司 带滚针的旋转压缩机
CN103206379A (zh) * 2012-01-16 2013-07-17 广东美芝制冷设备有限公司 用于旋转式压缩机的滑片及其制造方法
CN103953547A (zh) * 2014-04-30 2014-07-30 宁波甬微集团有限公司 压缩机滑片的制造方法

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CN103953547B (zh) 2016-08-24

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