WO2015159365A1 - Nc工作機械 - Google Patents
Nc工作機械 Download PDFInfo
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- WO2015159365A1 WO2015159365A1 PCT/JP2014/060713 JP2014060713W WO2015159365A1 WO 2015159365 A1 WO2015159365 A1 WO 2015159365A1 JP 2014060713 W JP2014060713 W JP 2014060713W WO 2015159365 A1 WO2015159365 A1 WO 2015159365A1
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/18—Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form
- G05B19/406—Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form characterised by monitoring or safety
- G05B19/4063—Monitoring general control system
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/34—Director, elements to supervisory
- G05B2219/34494—Display machining time and real time clock to control machining time
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/36—Nc in input of data, input key till input tape
- G05B2219/36219—Calculate machining information, like time, surface to be machined from program
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/37—Measurements
- G05B2219/37533—Real time processing of data acquisition, monitoring
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/39—Robotics, robotics to robotics hand
- G05B2219/39068—Time needed to execute an instruction
Definitions
- the present invention relates to an NC (Numerical Control) machine tool that performs predetermined machining on a workpiece.
- NC Genetic Control
- Patent Document 1 discloses an NC machine tool capable of displaying an actual operation time for each block of an NC program. According to the NC machine tool described in this document, the operator can recognize the actual operation time for each block.
- a single block of the NC program may include a plurality of function commands.
- the operator cannot recognize the processing time of the function command for each function command.
- a T code a code related to tool designation
- an S code a code related to the rotation speed of the spindle
- the NC machine tool of the present invention is characterized by including a display device capable of displaying a processing time for each function command of an NC program block.
- the display device of the NC machine tool of the present invention can display the processing time for each function command. For this reason, the worker can recognize the processing time for each function command via the display device.
- the “data regarding the processing time” includes not only the processing time itself but also the processing start time, the processing completion time, and the like. According to this configuration, data can be stored in the storage unit.
- the storage unit when the NC program is executed, can store the data and can store the old data and the new data.
- the display device is preferably configured to display the old data and the new data at the same time. According to this configuration, the operator can compare the old data with the new data for each function command via the display device.
- the total number of executions of the NC program is N times (N is an integer, 3 ⁇ N), and the number of executions of the NC program up to the present is n times (n is an integer, 1 ⁇ n ⁇ N), the data from the first execution to the k-th (k is an integer, 1 ⁇ k ⁇ N ⁇ 1) is the initial data, and the execution number is the closest to the data of the n ⁇ 1th execution It is preferable that the current data is the data whose execution count is n times, the old data is the initial data and the latest data, and the new data is the current data. According to this configuration, at least one of the initial data and the latest data can be compared with the current data.
- the data can be output from the storage unit to another storage medium.
- this configuration for example, when there are a plurality of the same NC machine tools having the same NC program and workpiece, data can be easily compared between the plurality of NC machine tools. Further, data can be shared among a plurality of NC machine tools.
- data can be transferred from the old NC machine tool to the new NC machine tool.
- any one of the configurations (1) to (4) it is preferable to include a calculation unit that calculates the processing time. According to this configuration, the processing time can be automatically calculated.
- the calculation unit compares the old data with the new data, and the display device sets the new data based on the comparison result of the calculation unit. It is better to have a configuration that can display the abnormality. According to this configuration, it is possible to display abnormality of new data with respect to old data.
- FIG. 1 is a block diagram of an NC machine tool according to an embodiment of the present invention.
- FIG. 2 is a schematic diagram (No. 1) of a screen of the display device of the NC machine tool.
- FIG. 3 is a partial development view (No. 1) of the screen.
- FIG. 4 is a flowchart of the work production method.
- FIG. 5 is a schematic diagram (part 2) of the screen of the display device of the NC machine tool of the present embodiment.
- FIG. 6 is a partial development view (No. 2) of the same screen.
- FIG. 1 shows a block diagram of an NC machine tool according to an embodiment of the present invention.
- FIG. 2 shows a schematic diagram (No. 1) of the screen of the display device of the NC machine tool.
- FIG. 3 shows a partial development view (No. 1) of the screen.
- the NC machine tool 1 includes a display device 2, a control device 3, and a machine body 4.
- the machine body 4 includes a headstock, a turret, an X slide, a Z slide, and the like (not shown).
- the machine main body 4 performs predetermined processing on a workpiece (not shown).
- the display device 2 includes a screen 20.
- the screen 20 is a touch panel.
- the control device 3 includes a storage unit 30, a calculation unit 31, and an input / output interface 32.
- the storage unit 30 stores an NC program for workpiece machining. As shown in FIG. 2, the NC program is composed of a plurality of blocks (rows). A single block has a plurality of function commands (M code (M66, M57, etc.), G code (G99, G97, etc.), S code (S1850, S220, etc.), T code (T00, T100, etc.), etc. May be included.
- the storage unit 30 stores the process start time, process completion time, and process time of each function command.
- the storage unit 30 stores the latest data threshold value T1 and the initial data threshold value T2. As will be described later, the latest data threshold value T1 and the initial data threshold value T2 are used when the calculation unit 31 determines whether or not a warning is required for the current data.
- the control device 3 and the display device 2 are electrically connected via an input / output interface 32.
- the control device 3 and the display device 2 can communicate bidirectionally.
- the control device 3 and the machine body 4 are electrically connected via an input / output interface 32.
- the control device 3 and the machine body 4 can communicate bidirectionally.
- the storage medium 5 can be connected to the input / output interface 32 of the control device 3 from the outside.
- the control device 3 and the storage medium 5 can communicate bidirectionally. For this reason, information in the storage unit 30 of the control device 3 can be output to the storage medium 5. On the contrary, the information of the storage medium 5 can be input to the storage unit 30.
- the control device 3 can display the NC program on the screen 20.
- the control device 3 can display the processing time (current data, latest data, initial data) on the screen 20 for each block.
- the current data, the latest data, and the initial data will be described in detail later.
- Some function commands of a single block can be executed independently of each other.
- actuators servo motors, hydraulic cylinders, etc.
- the plurality of function commands can be executed independently of each other.
- the calculation unit 31 executes a plurality of function commands simultaneously in parallel.
- some function commands cannot be executed independently of each other. That is, when the actuators to be used are common among the plurality of function commands, the plurality of function commands cannot be executed independently of each other. In this case, the arithmetic unit 31 sequentially executes a plurality of function commands one by one.
- the processing time of an arbitrary block is the processing completion time of the function command that is completed latest among all the function commands included in the block, the processing start time of the function command that is started earliest, Is the difference.
- the information that the operator can recognize from the screen 20 shown in FIG. 2 is only the processing time of the entire arbitrary block.
- the control device 3 expands the block.
- FIG. 3 shows a case where the operator touches the block number “7” in FIG.
- the control device 3 can display the processing time (current data, latest data, initial data) on the screen 20 for each function command (G0, T101, S220).
- the function command (G0 (specifically, G0X120.85Z100.)) Is a function command with the content of “Move X slide to 120.85 mm position and Z slide to 100 mm position by fast feed”. is there.
- the function command (T101) is “use the correction value“ 01 ”when using the tool T1 by rotating the tool post of the turret so that the position of the tool T1 becomes the use position (indexing)”.
- the function command (S220 (specifically, S220M4)) is a function command with the content “Please rotate the spindle in the reverse direction at a rotation speed of 220 rpm”.
- the control device 3 can display a warning on the current data when the current data is significantly different from at least one of the initial data and the latest data. For example, in FIG. 3, with respect to the function command (S220), the current data (5.54) is significantly different from the initial data (3.45) and the latest data (3.45) (processing time). It is getting longer) For this reason, the control device 3 displays a warning (hatching) on the current data. Further, as shown in FIG. 2, the control device 3 displays a warning also on the current data of the seventh block.
- the NC machine tool 1 produces a predetermined number of workpieces by repeatedly executing the NC program shown in FIG.
- the number of repeated executions (cycles) of the NC program corresponds to the number of workpieces produced.
- the number of repeated executions is N (N is an integer, 3 ⁇ N). That is, the number of workpieces produced is N.
- the work production method has an initial data calculation process and a data comparison process.
- FIG. 4 shows a flowchart of the work production method.
- n (n is an integer, 1 ⁇ n ⁇ N) indicates the current NC program execution count (cycle count).
- k (k is an integer, 1 ⁇ k ⁇ N ⁇ 1) indicates the number of times the NC program is repeatedly executed (the number of cycles) necessary to obtain initial data.
- the NC program is repeatedly executed k times using the new NC machine tool 1. That is, k workpieces are produced. Then, initial data is calculated.
- the operation unit 31 shown in FIG. 1 sets the counter of the current cycle number n to 1 (S1 in FIG. 4 (step 1, the same applies hereinafter)) and starts the NC program (S2 in FIG. 4).
- the calculation unit 31 sequentially executes the NC program shown in FIG. 2 for each block from the top row to the bottom row.
- the storage unit 30 acquires the processing start time and processing completion time of each function command from the machine body 4 (S3 in FIG. 4).
- the control device 3 transmits a code reading signal to the machine body 4.
- the storage unit 30 stores the time when the code reading signal is transmitted as the processing start time of the function command.
- the machine body 4 transmits a code completion signal to the control device 3.
- the storage unit 30 stores the time when the code completion signal is received as the processing completion time of the function command.
- the calculation unit 31 calculates a processing time based on the processing start time and the processing completion time in the storage unit 30 (S5 in FIG. 4). Specifically, the calculation unit 31 calculates the difference between the process completion time and the process start time for each function command.
- the storage unit 30 stores the processing time for each calculated function command.
- the calculation unit 31 displays the calculated processing time on the screen 20 (S5 in FIG. 4). Specifically, the calculation unit 31 displays the current data (the processing time of each function command at the nth cycle number (that is, this time)) on the screen 20. As shown in FIG. 2, the calculation unit 31 can display current data in units of blocks. Moreover, as shown in FIG. 3, the calculating part 31 can display present data per function command unit.
- the calculation unit 31 When the current cycle number n is equal to or less than k ⁇ 1 (S6 and S7 in FIG. 4), the calculation unit 31 counts up the current cycle number n by 1 (S9 in FIG. 4). Then, the calculation unit 31 executes the NC program again. That is, when the current cycle number n is equal to or less than k ⁇ 1, the arithmetic unit 31 repeatedly executes S2 to S9 in FIG.
- the calculation unit 31 displays the latest data (the processing time of each function command at the cycle number n-1 (ie, the previous time)) on the screen 20 in addition to the current data. This is displayed (S5 in FIG. 4). As shown in FIG. 2, the calculation unit 31 can display the latest data in units of blocks. Moreover, as shown in FIG. 3, the calculating part 31 can display the latest data per function command unit.
- the calculation unit 31 calculates initial data (S8 in FIG. 4). Specifically, the calculation unit 31 calculates an average value of processing times for each function command. That is, the storage unit 30 stores a processing time for k cycles for each function command. The calculation unit 31 calculates an average value of the k processing times for each function command. The average value is initial data. The storage unit 30 stores an average value, that is, initial data.
- the calculation unit 31 displays the calculated initial data on the screen 20 (S8 in FIG. 4). Specifically, the calculation unit 31 displays initial data on the screen 20. As shown in FIG. 2, the calculation unit 31 can display initial data in units of blocks. Moreover, as shown in FIG. 3, the calculating part 31 can display initial data per function command unit. Then, the computing unit 31 counts up the current cycle number n by 1 (S9 in FIG. 4).
- the calculation unit 31 shown in FIG. 1 thereafter calculates a difference ⁇ T1 between the current data and the latest data (S10 in FIG. 4). Then, the calculation unit 31 compares the difference ⁇ T1 with the latest data threshold value T1 stored in the storage unit 30 (S11 in FIG. 4).
- the function command (S220) is a function command related to the rotational speed of the main spindle of the machine body 4. For this reason, the operator can estimate that there is some problem in the rotation drive mechanism (servo motor, speed reducer, etc.) of the main shaft only by looking at the screen 20.
- the calculation unit 31 shown in FIG. 1 calculates the difference ⁇ T2 between the current data and the initial data. (S12 in FIG. 4). Then, the calculation unit 31 compares the difference ⁇ T2 with the initial data threshold value T2 stored in the storage unit 30 (S13 in FIG. 4).
- the delay point is specified based on the function command (S15 in FIG. 4). Then, a warning is displayed on the screen 20 (S16 in FIG. 4) as in the current data function command (S220) shown in FIG. The operator can recognize that the reason for delay of the seventh block is in the function command (S220) only by looking at the screen 20.
- the function command (S220) is a function command related to the rotational speed of the main spindle of the machine body 4. For this reason, the operator can estimate that there is some problem in the rotation drive mechanism (servo motor, speed reducer, etc.) of the main shaft only by looking at the screen 20.
- NC machine tool 1 is completed when the current cycle number n reaches N (S14 in FIG. 4), in other words, when the number of workpieces produced reaches N, the workpiece production is completed.
- an operator can produce a workpiece while comparing new data (current data) and old data (most recent data, initial data).
- the display device 2 of the NC machine tool 1 of the present embodiment can display the processing time for each function command. For this reason, the operator can recognize the processing time for each function command via the display device 2. Therefore, the operator can easily recognize the state of the machine body 4 in parts. Therefore, the preventive maintenance of the machine main body 4 can be reliably executed.
- control device 3 includes a storage unit 30. For this reason, the data (processing time, processing start time, processing completion time, etc.) regarding the processing time acquired by the control device 3 can be saved.
- the display device 2 can simultaneously display new data (current data) and old data (most recent data, initial data). Therefore, the operator can compare the new data and the old data for each function command via the display device 2.
- the display device 2 can simultaneously display the current data, the latest data, and the initial data. For this reason, the operator can compare the current data (current data) and the latest data (previous data) for each function command via the display device 2. Further, the operator can compare the current data (current data) with the initial data (data when the NC machine tool 1 was new) for each function command via the display device 2. Further, as shown in FIG. 1, the control device 3 includes a calculation unit 31. For this reason, as shown in S5 of FIG. 4, the processing time can be automatically calculated.
- the calculation unit 31 can compare the current data with the latest data and the initial data. In addition, as shown in FIGS. 2 and 3, the calculation unit 31 can display a current data abnormality on the screen 20. For this reason, the operator can recognize the reason for delay of an arbitrary block, and further the reason for delay of the cycle time during workpiece production, by simply looking at the screen 20.
- the initial data once acquired is stored in the storage unit 30 shown in FIG. Therefore, in the future, when the same NC machine tool 1 is used and the same workpiece is produced with the same NC program, the initial data can be diverted.
- data can be transferred from the old NC machine tool 1 to the new NC machine tool 1.
- FIG. 5 shows a schematic diagram (No. 2) of the screen of the display device of the NC machine tool of the present embodiment.
- FIG. 5 corresponds to FIG.
- FIG. 6 shows a partial development view (No. 2) of the screen.
- FIG. 6 corresponds to FIG.
- control device 3 can display the processing time for each function command on the screen 20. For this reason, the operator can easily recognize that the processing time of the function command (G0X120.85Z100.) Is prolonged.
- the control device 3 also displays a warning on the current data of the seventh block. That is, looking only at FIG. 5, the current data of the seventh block is not significantly deviated from the latest data and the initial data. However, in order to notify the operator that the processing time of the function command (G0X120.85Z100.) Has become longer, the control device 3 dares to display a warning also in the current data of the seventh block. For this reason, the operator recognizes that the processing time of the function command (G0X120.85Z100.) Is prolonged by touching the block number “7” in FIG. 5 and expanding the display in FIG. 6 on the screen 20. Can do.
- the operator can easily recognize even if the processing time of the function command that does not affect the processing time of the block is prolonged. That is, the data on the screen 20 shown in FIGS. 5 and 6 is extremely effective for preventive maintenance of the NC machine tool 1.
- the function command processing time may be displayed on the screen 20 shown in FIG.
- the first block shown in FIG. 2 includes a function command (G99), a function command (G97), a function command (G0), and a function command (G40).
- these function commands may be collectively displayed as a function command (G code).
- the latest processing time of the function command to be completed and the processing command to be started earliest are started.
- the difference from the time may be displayed as the processing time.
- the function command processing time may be displayed on the screen 20 shown in FIG. 3 in a timing chart format, a graph format (line graph, histogram, etc.), and the like. This makes it easier for the operator to recognize time-series data transitions.
- a normal value ( ⁇ T1 ⁇ T1 in S11 of FIG. 4 and ⁇ T2 ⁇ T2 in S13) and an abnormal value ( ⁇ T1> T1 in S11 of FIG. 4 or ⁇ T2> T2 in S13) are expressed in a numeric font, thickness, Differentiation may be made by differences in position, size, brightness, saturation, hue, and the like. Further, only abnormal values may be selectively blinked.
- the calculation unit 31 shown in FIG. 1 displays a defective part (a part that is likely to cause a delay) in the machine body 4 on the screen shown in FIGS. 20 may be specifically displayed.
- the processing time of the function command (S220) relating to the rotational speed of the spindle is extremely long.
- the calculation unit 31 may display “spindle rotation drive mechanism”, “spindle servo motor”, and the like on the screen 20 as a failure location.
- the initial data may be updated periodically. That is, the initial data calculation process (S1 to S9 in FIG. 4) may be executed periodically.
- the type of function command displayed on the screen 20 is not particularly limited.
- G codes G00 (positioning), G01 (linear interpolation), G02 (circular interpolation), G03 (circular interpolation), etc.
- spindle codes turret movement, etc.
- M03 spindle normal rotation start
- M04 spindle reverse rotation start
- M10 chuck tightening
- M11 chuck loosening
- T code related to tool designation S code related to spindle rotation speed, etc.
- F related to feed speed A code or the like may be displayed on the screen 20.
- the type of NC machine tool 1 is not particularly limited. For example, a lathe, a milling machine, a drilling machine, a milling cell, etc. may be used.
- the type of the storage medium 5 is not particularly limited. What is necessary is just to be removable with respect to the control apparatus 3.
- FIG. Further, the data in the storage unit 30 may be transferred by connecting the control devices 3 of the plurality of NC machine tools 1 by wire or wirelessly.
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Abstract
Description
まず、本実施形態のNC工作機械の構成について説明する。図1に示すように、本実施形態のNC工作機械1は、表示装置2と、制御装置3と、機械本体4と、を備えている。機械本体4は、図示しない主軸台やタレットやXスライドやZスライドなどを備えている。機械本体4は、図示しないワークに、所定の加工を施している。表示装置2は、画面20を備えている。画面20は、タッチパネルである。
次に、本実施形態のNC工作機械の表示装置の画面構成について説明する。図2に示すように、制御装置3は、画面20に、NCプログラムを表示することができる。制御装置3は、画面20に、ブロックごとに、処理時間(現在データ、直近データ、初期データ)を表示可能である。なお、現在データ、直近データ、初期データについては、後で詳しく説明する。
次に、本実施形態のNC工作機械を用いたワーク生産方法について説明する。NC工作機械1は、図2に示すNCプログラムを繰り返し実行することにより、所定個数のワークを生産する。NCプログラムの繰り返し実行回数(サイクル数)と、ワークの生産個数と、は対応している。本実施形態においては、繰り返し実行回数をN回(Nは整数、3≦N)とする。すなわち、ワークの生産個数をN個とする。
初期データ算出工程においては、新品のNC工作機械1を用いて、NCプログラムを、k回、繰り返し実行する。すなわち、k個のワークを生産する。そして、初期データを算出する。
データ比較工程においては、機能指令ごとに、新しいデータ(現在データ)と、古いデータ(直近データ、初期データ)と、の比較を行う。双方のデータの差が著しい場合、演算部31は画面20に警告を表示する。
次に、本実施形態のNC工作機械の作用効果について説明する。図3に示すように、本実施形態のNC工作機械1の表示装置2は、機能指令ごとに処理時間を表示することができる。このため、作業者は、表示装置2を介して、機能指令ごとに処理時間を認識することができる。したがって、作業者は、機械本体4の状態を、部品単位で認識しやすい。よって、機械本体4の予防保全を、確実に実行することができる。
以上、本発明のNC工作機械の実施の形態について説明した。しかしながら、実施の形態は上記形態に特に限定されるものではない。当業者が行いうる種々の変形的形態、改良的形態で実施することも可能である。
Claims (5)
- NCプログラムのブロックの機能指令ごとに処理時間を表示可能な表示装置を備えるNC工作機械。
- 前記処理時間に関するデータを記憶する記憶部を備える請求項1に記載のNC工作機械。
- 前記記憶部は、前記NCプログラムが実行されると、前記データを記憶可能であると共に、古い該データと、新しい該データと、の記憶が可能であり、
前記表示装置は、古い該データと、新しい該データと、を同時に表示可能である請求項2に記載のNC工作機械。 - 前記データは、前記記憶部から別の記憶媒体に出力可能である請求項2または請求項3に記載のNC工作機械。
- 前記処理時間を演算する演算部を備える請求項1ないし請求項4のいずれかに記載のNC工作機械。
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US15/303,927 US10268179B2 (en) | 2014-04-15 | 2014-04-15 | NC machine tool |
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US20170038764A1 (en) | 2017-02-09 |
JPWO2015159365A1 (ja) | 2017-04-13 |
JP6356787B2 (ja) | 2018-07-11 |
US10268179B2 (en) | 2019-04-23 |
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