WO2015158137A1 - 一种同步接纸机的张力控制方法 - Google Patents

一种同步接纸机的张力控制方法 Download PDF

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Publication number
WO2015158137A1
WO2015158137A1 PCT/CN2014/092707 CN2014092707W WO2015158137A1 WO 2015158137 A1 WO2015158137 A1 WO 2015158137A1 CN 2014092707 W CN2014092707 W CN 2014092707W WO 2015158137 A1 WO2015158137 A1 WO 2015158137A1
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Prior art keywords
tension
signal
preset value
paper
value
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PCT/CN2014/092707
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English (en)
French (fr)
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杨小东
江涛
谢晖奕
卫福强
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北新集团建材股份有限公司
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Publication of WO2015158137A1 publication Critical patent/WO2015158137A1/zh

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H19/00Changing the web roll
    • B65H19/10Changing the web roll in unwinding mechanisms or in connection with unwinding operations
    • B65H19/18Attaching, e.g. pasting, the replacement web to the expiring web
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H23/00Registering, tensioning, smoothing or guiding webs
    • B65H23/04Registering, tensioning, smoothing or guiding webs longitudinally
    • B65H23/18Registering, tensioning, smoothing or guiding webs longitudinally by controlling or regulating the web-advancing mechanism, e.g. mechanism acting on the running web
    • B65H23/182Registering, tensioning, smoothing or guiding webs longitudinally by controlling or regulating the web-advancing mechanism, e.g. mechanism acting on the running web in unwinding mechanisms or in connection with unwinding operations

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  • Embodiments of the present invention relate to the technical field of synchronous paper pickers, and more particularly to a tension control method for a synchronous paper picker.
  • high-speed automatic paper-feeding is that the entire paper-taking process is automatically completed under the condition of high-speed movement of the paper strip; When it is used up, it can automatically and accurately paste the tapes of new and old paper rolls together, and cut off the old paper roll tape in time, and the paper tape of the new paper roll is timely supplied for printing. Because the paper tape does not stop moving during the high-speed automatic paper-taking process, it has high work efficiency.
  • the paper pick-up machine of the related art does not have a special tension control method for the conveyance paper, specifically including the tension control in the normal conveyance process and the tension control during the paper-taking operation; among them, the drawbacks in the related art mainly reflect In the normal conveying process, the tension cannot be effectively controlled, so that the tension of the paper can not be stabilized within a certain range of values during normal conveying. If the tension is too large, the paper may be broken. If the tension is too small, the paper may wrinkle and tension.
  • Too large or too small has an important impact on the subsequent process; the tension during the paper-feeding operation is not effectively controlled, so that the tension of the paper is instantaneously reduced when the paper-taking operation is completed, and the tension is adjusted after the tension is instantaneously lowered. Then, a certain adjustment time period is required, and the instantaneous change of the tension has an important influence on the subsequent processes.
  • the paper picker in the related art urgently needs a tension control method specifically for conveying paper.
  • the embodiment of the invention provides a tension control method for a synchronous paper machine, comprising the following steps:
  • Step A determining whether the cutting action occurs according to the real-time collecting cutter action signal, performing step B when it occurs, and performing step C when not occurring;
  • Step B controlling the tension detection control structure to output a preset value, and the pneumatic brake is according to the preset The value outputs the corresponding braking torque; when the preset value output reaches the preset time, step C is performed;
  • Step C controlling the tension detecting control structure to collect the tension signal in real time to compare with the preset value, and controlling the tension controller to generate a corresponding output value according to the comparison result, and the pneumatic brake outputs the corresponding braking torque according to the output value; returning to step A .
  • the tension control method of the above synchronous paper machine may also have the following features.
  • Step B further includes: when the cutter has a cutting action, the pneumatic brake switches the brake air pressure from the old paper roll to the new paper roll.
  • the tension control method of the above synchronous paper machine may also have the following features.
  • the tension detecting control structure in step C collects the tension signal in real time to compare with the preset value, specifically:
  • the tension controller amplifies the collected tension signal of the tension detecting control structure and compares it with a preset value; according to the comparison result, a corresponding deviation signal is generated, and the deviation signal is subjected to a control operation to generate an electric signal of 4-20 mA,
  • the 4-20 mA electrical signal generates a pressure signal of 0-120 psi by converting the amplifying element, which generates a corresponding torque based on the pressure signal.
  • the tension control method of the above synchronous paper machine may also have the following features.
  • the operation of the tension detecting control structure to collect the tension signal is specifically as follows:
  • a tension detecting operation is realized by a Wheatstone bridge composed of a first tension sensor connected with a first resistor and a second resistor, and a second tension sensor connected with a third resistor and a fourth resistor, the Wheatstone bridge being ⁇
  • the strain resistance of the bridge changes according to the change of the tension of the coil; the voltage changes by the resistance change, and the actual tension value of the coil is obtained after the voltage signal of the change is amplified and calibrated.
  • the step A of determining whether the cutting action occurs according to the real-time data acquisition of the paper cutter action signal, and the control of the tension detecting control structure outputting the preset value when the cutting knife is cut off, the pneumatic brake is according to the preset value.
  • the step C of outputting the corresponding braking torque according to the output value of the brake enables the tension of the paper roll to be stabilized and connected during the conveying process. The tension of the new paper roll during paper handling is fast and stable.
  • FIG. 1 is a schematic flowchart of an embodiment of the present invention.
  • the embodiment of the invention provides a tension control method for a synchronous paper machine, as shown in FIG. 1 , which may include the following steps:
  • Step A judging whether the cutting action occurs according to the real-time collecting cutter action signal
  • Step B When the cutting knife has a cutting action, the control tension detecting control structure outputs a preset value, the pneumatic brake outputs a corresponding braking torque according to the preset value; when the preset value output reaches the preset time, step C is performed;
  • Step C When the cutting knife does not cut off, the control tension detecting control structure collects the tension signal in real time to compare with the preset value, and controls the tension controller to generate a corresponding output value according to the comparison result, and the pneumatic brake outputs corresponding according to the output value. Brake torque; return to step A.
  • step B may further include: when the cutter is cut off, the pneumatic brake switches the brake air pressure from the old paper roll to the new paper roll.
  • the tension detecting control structure in step C collects the tension signal in real time to compare with the preset value, specifically: the tension controller amplifies the tension signal collected by the tension detecting control structure. Processing, and comparing with the preset value; according to the comparison result, the corresponding deviation signal is generated, the deviation signal is subjected to control operation to generate an electric signal of 4-20 mA, and the electric signal of 4-20 mA is generated by the conversion amplifying element to generate a pressure signal of 0-120 psi, The pneumatic brake generates the corresponding torque based on the pressure signal.
  • the tension control during the normal unwinding may be considered first; when the paper taking operation is completed, a new paper roll is in the unwinding state, and the paper continues as the unwinding continues. The diameter of the roll will gradually decrease, and the paper roll will be replaced again when the roll is about to run out.
  • the tension of the paper tape should be kept stable, not too loose or too tight, too loose will be biased, too tight will be broken, and the tension is stabilized by the tension control method.
  • the first is the detection operation of the tension detecting control mechanism: the mechanism can be mounted on a balance bracket in the advancing direction of the paper, and the tightness of the paper is determined based on the signal detected by the mechanism.
  • Tension sensors are typically used in pairs, and the tension signals from the two tension sensors converge to represent the web tension.
  • Each tension sensor has two connected strain resistors.
  • the four resistors of the two tension sensors form a Wheatstone bridge.
  • the bridge operates at ⁇ 2.5V and drives the bridge according to the change in coil tension.
  • the strain resistance changes accordingly; the resistance change drives the voltage to change accordingly, and the changed voltage signal is amplified and calibrated to obtain the actual tension value of the coil.
  • the 4-20 mA signal output from the controller is converted to a suitable air pressure value of 0-120 psi to control the pneumatic brake.
  • the brake operation the air pressure value outputted by the converter is converted into torque by the brake, thereby changing the tension to achieve a qualified tension delivery state; preferably, in the specific operation, the two papers can be controlled correspondingly by the two brakes volume.
  • the tension control operation during the normal unwinding may further include a manual mode operation and an automatic mode operation; when the manual mode is operated, the output adjustment value is directly controlled by the manual adjustment knob, and a constant control amount is output, with the paper roll The radius is reduced, and the output value needs to be manually adjusted at intervals to reduce the braking torque to maintain the tension.
  • the tension sensor feeds back the actual tension to the controller to form a closed loop control; wherein the closed loop control operation in the above control method is as follows:
  • the tension controller compares the preset value with the feedback value after the amplification process, and the obtained deviation signal is calculated by a closed loop algorithm to obtain an output value, which is converted into a brake air pressure to a pneumatic brake by a proportional valve, and is generated by a pneumatic brake.
  • Brake torque to control the paper roll.
  • Tension controller The value is used to change the magnitude of the braking torque so that the feedback value always tracks the preset value, so that the actual tension of the web is stabilized near the preset value.
  • the controller automatically reduces the output value to accommodate changes in the paper roll, maintaining the tension at a steady level.
  • the output brake air pressure should lead to the paper roll that is being unwound, and at the same time, it can automatically switch to another paper roll that is being used after the paper is taken.
  • the embodiment of the present invention accordingly provides a tension control method during a paper picking operation, and the paper picking operation process control method is as follows:
  • the tension control method of the synchronous paper machine provided by the embodiment of the invention can generate a corresponding output value according to the real-time tension value comparison during the conveying process, and the pneumatic brake is based on the output value.
  • the corresponding braking torque is output to achieve stable tension of the paper roll during the conveying process; and it can also output a preset value by controlling the tension detecting control structure during the paper picking operation, and the pneumatic brake outputs corresponding according to the preset value. Brake torque to achieve fast and stable tension on the new paper roll.

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  • Controlling Rewinding, Feeding, Winding, Or Abnormalities Of Webs (AREA)

Abstract

一种同步接纸机的张力控制方法,包括步骤A:根据实时采集切纸刀动作信号来判断动作是否发生,当发生时执行步骤B,未发生时执行步骤C;步骤B:控制张力检测控制结构输出预设值,气动制动器根据预设值输出相应的制动扭矩,当预设值输出到达预设时间时,执行步骤C;步骤C:控制张力检测控制结构实时采集张力信号以与预设值进行比较,根据比较结果控制张力控制器生成相应的输出值,气动制动器根据输出值输出相应的制动扭矩;返回步骤A。该方法可在纸张输送过程中,实现新纸卷的张力快速稳定。

Description

一种同步接纸机的张力控制方法 技术领域
本发明实施例涉及同步接纸机技术领域,尤其是一种同步接纸机的张力控制方法。
背景技术
目前,越来越多的纺织、造纸技术领域中应用到了高速自动接纸设备;其中,高速自动接纸就是整个接纸过程都是在纸带高速运动的情况下自动完成的;要求旧纸卷用完时,能够实现自动准确无误地将新旧纸卷的纸带粘贴在一起,并及时将旧纸卷纸带切断,新纸卷的纸带及时供给印刷使用。因高速自动接纸过程中纸带并不停止运动,使得其具有较高的工作效率。
然而,相关技术中的接纸机并没有一个专门的输送纸的张力控制方法,具体包括正常输送过程中的张力控制以及接纸操作过程中的张力控制;其中,相关技术中存在的弊端主要体现在:正常输送过程中的张力得不到有效控制,使得正常输送过程中,纸张的张力并不能稳定在一定数值范围内,张力过大容易造成纸张拉断,张力过小容易造成纸张褶皱,张力过大或者过小均对后续的工序有着重要的影响;接纸操作过程中的张力得不到有效控制,使得接纸操作完成瞬间,纸张的张力瞬间下降,等到张力瞬间下降后再进行张力调整,则又需要一定的调整时间周期,张力的瞬间变化对后续的工序有着重要的影响。
因此,相关技术中的接纸机急需一个专门针对输送纸的张力控制方法
发明内容
本发明实施例提供了一种同步接纸机的张力控制方法,包括如下步骤:
步骤A:根据实时采集切纸刀动作信号来判断切断动作是否发生,当发生时执行步骤B,未发生时执行步骤C;
步骤B:控制张力检测控制结构输出预设值,气动制动器根据所述预设 值输出相应的制动扭矩;当预设值输出到达预设时间时,执行步骤C;
步骤C:控制张力检测控制结构实时采集张力信号以与预设值进行比较,根据比较结果控制张力控制器生成相应的输出值,气动制动器根据所述输出值输出相应的制动扭矩;返回步骤A。
上述同步接纸机的张力控制方法还可具有如下特点,
步骤B还包括:当切纸刀发生切断动作时,所述气动制动器将制动气压由旧纸卷切换至新纸卷。
上述同步接纸机的张力控制方法还可具有如下特点,
步骤C中的张力检测控制结构实时采集张力信号以与预设值进行比较,具体为:
张力控制器将张力检测控制结构的采集到的张力信号进行放大处理,并与预设值进行比较;根据比较结果生产相应的偏差信号,所述偏差信号经过控制运算生成4-20mA的电信号,所述4-20mA的电信号通过转换放大元件生成0-120psi的压力信号,所述气动制动器根据所述压力信号生成相应的扭矩。
上述同步接纸机的张力控制方法还可具有如下特点,
所述张力检测控制结构采集张力信号的操作具体为:
通过连接有第一电阻、第二电阻的第一张力传感器,与连接有第三电阻、第四电阻的第二张力传感器构成的惠斯通电桥实现张力检测操作,所述惠斯通电桥在±2.5V电压下,根据卷材张力的变化带动电桥应变电阻发生相应变化;电阻变化带动电压发生相应变化,发生变化的电压信号经放大校准操作后得出卷材的实际张力值。
本发明实施例的上述技术方案具有如下有益效果:
本发明实施例通过根据实时采集切纸刀动作信号来判断切断动作是否发生的步骤A、当切纸刀发生切断动作时,控制张力检测控制结构输出预设值,气动制动器根据所述预设值输出相应制动扭矩的步骤B、以及当切纸刀未发生切断动作时,控制张力检测控制结构实时采集张力信号与预设值进行比较,根据比较结果控制张力控制器生成相应的输出值,气动制动器根据所述输出值输出相应制动扭矩的步骤C,能够实现输送过程中纸卷的张力稳定以及接 纸操作过程中的新纸卷的张力快速稳定。
本发明实施例的其它特征和优点将在随后的说明书中阐述,并且,部分地从说明书中变得显而易见,或者通过实施本发明实施例而了解。本发明的目的和其他优点可通过在说明书、权利要求书以及附图中所特别指出的结构来实现和获得。
附图概述
附图用来提供对本发明实施例的技术方案的进一步理解,并且构成说明书的一部分,与本申请的实施例一起用于解释本发明实施例的技术方案,并不构成对本发明实施例的技术方案的限制。
图1为本发明实施例的流程示意图。
本发明的较佳实施方式
下文中将结合附图对本发明的实施例进行详细说明。需要说明的是,在不冲突的情况下,本申请中的实施例及实施例中的特征可以相互任意组合。
本发明实施例提供了一种同步接纸机的张力控制方法,如图1所示,可以包括如下步骤:
步骤A:根据实时采集切纸刀动作信号来判断切断动作是否发生;
步骤B:当切纸刀发生切断动作时,控制张力检测控制结构输出预设值,气动制动器根据预设值输出相应的制动扭矩;当预设值输出到达预设时间时,执行步骤C;
步骤C:当切纸刀未发生切断动作时,控制张力检测控制结构实时采集张力信号以与预设值进行比较,根据比较结果控制张力控制器生成相应的输出值,气动制动器根据输出值输出相应的制动扭矩;返回步骤A。
其中,步骤B还可以包括:当切纸刀发生切断动作时,气动制动器将制动气压由旧纸卷切换至新纸卷。
其中,步骤C中的张力检测控制结构实时采集张力信号以与预设值进行比较,具体为:张力控制器将张力检测控制结构采集到的张力信号进行放大 处理,并与预设值进行比较;根据比较结果生产相应的偏差信号,偏差信号经过控制运算生成4-20mA的电信号,4-20mA的电信号通过转换放大元件生成0-120psi的压力信号,气动制动器根据压力信号生成相应的扭矩。
优选地,在本发明实施例的具体操作中,可以先考虑正常放卷时的张力控制;当接纸操作完成后,一个新纸卷就处于放卷状态,随着放卷的不断进行,纸卷的直径会逐渐减小,在这卷纸即将用完时会再次进行接纸操作更换纸卷。在放卷过程中,要保持纸带张力稳定,不能太松或太紧,太松会跑偏,太紧会拉断,张力的稳定是靠张力控制方法实现的。
首先是张力检测控制机构的检测操作:该机构可以安装在纸张前进方向上的一个平衡支架上,并根据此机构检测的信号判定纸张的松紧度。张力传感器一般成对使用,来自两个张力传感器的张力信号汇合后即代表了卷材张力。每个张力传感器上都有两个相连的应变电阻,两个张力传感器的四个电阻就组成了惠斯通电桥,该电桥工作在±2.5V电压下,根据卷材张力的变化带动电桥应变电阻发生相应变化;电阻变化带动电压发生相应变化,发生变化的电压信号经放大校准操作后得出卷材的实际张力值。
然后是转换操作:将控制器输出的4-20mA信号转换成0-120psi的合适气压值来控制气动制动器。
进而是制动操作:通过制动器将转换器输出的气压值转换成扭矩,从而改变张力,以实现合格的张力输送状态;优选地,在具体操作中,可通过两个制动器相应地控制两个纸卷。
其中,上述正常放卷时的张力控制操作又可以包括手动模式操作和自动模式操作;工作在手动模式时,由手动调节旋钮直接控制输出值的大小,输出一个恒定的控制量,随着纸卷半径的减小,每隔一段时间需要手动调小输出值,减小制动力矩,以维持张力的稳定。工作在自动模式时,张力传感器将实际张力反馈给控制器,构成闭环控制;其中,上述控制方法中的闭环控制操作如下所述:
具体为:张力控制器将预设值和放大处理后的反馈值进行比较,得到的偏差信号经过闭环算法计算,得到输出值,经比例阀转换成制动气压通向气动制动器,由气动制动器产生制动力矩来控制纸卷。张力控制器通过调节输 出值来改变制动力矩的大小,使反馈值始终追踪预设值,从而使纸幅实际张力稳定在预设值附近。随着纸卷直径的减小,控制器会自动减小输出值以适应纸卷的变化,使张力维持在稳定的水平。输出的制动气压应该通向正处于放卷状态的纸卷,同时能够实现在接纸后通过气路控制自动转换到另一个正在使用的纸卷。
根据上述力矩关系可知,纸卷在快用完进行接纸时的直径很小,为保持张力不变,此时的制动气压相应地也很小;接纸后,制动气压在气路控制的作用下自动转换到新纸卷制动器上,新纸卷直径相对很大,需要的制动气压相对也很大,此时需要快速将制动气压增大到适应新纸卷的气压值,但是闭环控制器对纸卷直径的突变有一个调节过程,不能快速提高输出值。为此,本发明实施例相应地提供了在接纸操作过程中的张力控制方法,接纸操作过程控制方法如下所述:
具体为:通过直接控制张力控制器的输出值为预设值,使其不受闭环调节,再相应设定好进入接纸模式和退出接纸模式的条件,进而实现接纸后新卷张力自动、快速稳定。通过实时采集切纸刀动作信号来判断切断动作是否发生,若捕捉到切纸刀动作信号,则进入接纸模式,控制器输出值直接突变为预设值,并且延时保持一段时间,使新纸卷张力在预给定气压的作用下快速稳定在预设值附近,延时完成后再转换为之前的闭环控制,由闭环控制器根据张力检测的反馈和设定之差来调节输出值的大小;需要说明的是,具体输送的延时时间,本领域的技术人员可以根据实际情况进行相应设定。
本领域的技术人员应该明白,虽然本发明实施例所揭露的实施方式如上,但所述的内容仅为便于理解本发明而采用的实施方式,并非用以限定本发明。任何本发明所属领域内的技术人员,在不脱离本发明实施例所揭露的精神和范围的前提下,可以在实施的形式及细节上进行任何的修改与变化,但本发明的专利保护范围,仍须以所附的权利要求书所界定的范围为准。
工业实用性
本发明实施例提供的上述同步接纸机的张力控制方法,能够在输送过程中,通过根据实时张力值比较生成相应的输出值,气动制动器根据该输出值 输出相应的制动扭矩,来实现输送过程中纸卷的张力稳定;其还能够在接纸操作过程中,通过控制张力检测控制结构输出预设值,同时气动制动器根据该预设值输出相应的制动扭矩,来实现新纸卷的张力快速稳定。

Claims (4)

  1. 一种同步接纸机的张力控制方法,包括如下步骤:
    步骤A:根据实时采集切纸刀动作信号来判断切断动作是否发生,当发生时执行步骤B,未发生时执行步骤C;
    步骤B:控制张力检测控制结构输出预设值,气动制动器根据所述预设值输出相应的制动扭矩;当预设值输出到达预设时间时,执行步骤C;
    步骤C:控制所述张力检测控制结构实时采集张力信号以与所述预设值进行比较,根据比较结果控制张力控制器生成相应的输出值,所述气动制动器根据所述输出值输出相应的制动扭矩;返回步骤A。
  2. 根据权利要求1所述的同步接纸机的张力控制方法,其中,所述步骤B还包括:当所述切纸刀发生切断动作时,所述气动制动器将制动气压由旧纸卷切换至新纸卷。
  3. 根据权利要求1所述的同步接纸机的张力控制方法,其中,所述步骤C中的所述张力检测控制结构实时采集张力信号以与所述预设值进行比较,具体为:
    所述张力控制器将所述张力检测控制结构采集到的所述张力信号进行放大处理,并与所述预设值进行比较;根据比较结果生产相应的偏差信号,所述偏差信号经过控制运算生成4-20mA的电信号,所述4-20mA的电信号通过转换放大元件生成0-120psi的压力信号,所述气动制动器根据所述压力信号生成相应的扭矩。
  4. 根据权利要求1所述的同步接纸机的张力控制方法,其中,所述张力检测控制结构采集张力信号的操作具体为:
    通过连接有第一电阻、第二电阻的第一张力传感器,与连接有第三电阻、第四电阻的第二张力传感器构成的惠斯通电桥实现张力检测操作,所述惠斯通电桥在±2.5V电压下,根据卷材张力的变化带动电桥应变电阻发生相应变化;电阻变化带动电压发生相应变化,发生变化的电压信号经放大校准操作后得出卷材的实际张力值。
PCT/CN2014/092707 2014-04-15 2014-12-01 一种同步接纸机的张力控制方法 WO2015158137A1 (zh)

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CN113370378B (zh) * 2021-06-02 2022-12-20 淮南北新建材有限公司 一种接纸机及其制动系统
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