WO2015154687A1 - 气液固分离器、气液分离器及其电浆除硫脱硝设备 - Google Patents

气液固分离器、气液分离器及其电浆除硫脱硝设备 Download PDF

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Publication number
WO2015154687A1
WO2015154687A1 PCT/CN2015/076132 CN2015076132W WO2015154687A1 WO 2015154687 A1 WO2015154687 A1 WO 2015154687A1 CN 2015076132 W CN2015076132 W CN 2015076132W WO 2015154687 A1 WO2015154687 A1 WO 2015154687A1
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gas
filter
plasma
liquid
separator
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PCT/CN2015/076132
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English (en)
French (fr)
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洪千宁
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苏州鼎德电环保科技有限公司
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Publication of WO2015154687A1 publication Critical patent/WO2015154687A1/zh

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D45/00Separating dispersed particles from gases or vapours by gravity, inertia, or centrifugal forces
    • B01D45/12Separating dispersed particles from gases or vapours by gravity, inertia, or centrifugal forces by centrifugal forces
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D50/00Combinations of methods or devices for separating particles from gases or vapours
    • B01D50/20Combinations of devices covered by groups B01D45/00 and B01D46/00

Definitions

  • the invention relates to the field of industrial exhaust gas purification, in particular to a gas-liquid solid separator, a gas-liquid separator and a plasma sulfur removal and denitration device.
  • Sulfide and nitrogen oxide emissions are the main causes of air pollution and acid rain. According to national statistics, sulfur dioxide emissions from coal-fired power plants account for about 50% of total sulfur dioxide emissions. Therefore, the control of sulfide and nitrogen oxide emissions is related to the realization of energy conservation and emission reduction targets.
  • the Chinese Patent Application Publication No. CN101940871A discloses a simultaneous desulfurization and denitration system based on photochemical advanced oxidation, which is understood in conjunction with FIG. 1.
  • the desulfurization and denitration system 1 includes a burner 11, an electrostatic precipitator 12, and a replacement.
  • the H2O2 solution is input through the intake pipe 111 of the liquid addition tower 18, and the ultraviolet light excited by the ultraviolet lamp 16 is used to excite and decompose H2O2 to generate a hydroxyl radical (OH-) having strong oxidizing property, thereby oxidizing and removing the flue gas.
  • OH- hydroxyl radical
  • the NOX and SO2 the reaction product is a resource-utilized sulfuric acid and nitric acid solution, and the agricultural fertilizer can be produced by adding ammonia water.
  • the above-mentioned desulfurization and denitration system 1 needs to be provided with a plurality of ultraviolet lamps 16, on the one hand, a wind resistance is formed in the shower 14, and a plurality of circulating pumps 17 are required to pump the gas; on the other hand, photoelectric conversion efficiency and absorption efficiency exist.
  • the low problem is that the conversion of electrical energy into light energy has a loss of energy, and light energy penetrates the gray black containing a large amount of particulate matter.
  • the flue gas is absorbed by H2O2
  • the technical problem to be solved by the present invention is to overcome the defects that the prior art gas-liquid separator cannot screen the soot particles of different central particle sizes according to the coal-burning condition, and provide a gas-liquid-solid separator, a gas-liquid separator and the same
  • the plasma desulfurization and denitration device can screen the soot particles of different center sizes according to the coal burning condition.
  • a gas-liquid-solid separator characterized in that the gas-liquid-solid separator comprises a cylindrical casing, a filter element embedded in the casing and a drain valve, and a side of the casing is provided with a a flanged air inlet and a flanged exhaust port, a swirling air duct is formed between the housing and the filter element, the axis of the air inlet and the axis of the air outlet are both offset from the housing An axial center, the air inlet, the swirling air passage and the exhausting port are in communication with each other, the drain valve is disposed on a bottom surface of the housing and communicates with the swirling air duct, the filter element comprises three coaxially nested a cylindrical filter barrel, which is a sintered filter, an inner filter barrel and an outer filter barrel from the inside to the outside, and the inner filter barrel and the outer filter barrel are arranged with a plurality of filter holes, and the filter holes can The inner filter barrel and the outer filter barrel are aligned or staggered when rotate
  • the air inlet is disposed at a lower portion of the housing, and the air outlet is disposed at an upper portion of the housing, and the air inlet is provided with a first pressure gauge for testing fluid pressure in the air inlet, the exhaust A second pressure gauge for testing the fluid pressure in the exhaust port is disposed on the mouth, and the inner filter bucket is provided with a pallet, and the inner filter bucket is fixedly connected to the sintered filter through the pallet.
  • a gas-liquid separator characterized in that the gas-liquid separator comprises a cylindrical casing, a filter element embedded in the casing and a drain valve, and a side of the casing is provided with a method a gas inlet of the flange and a venting port having a flange, and a swirling air passage is formed between the casing and the filter element, the axis of the air inlet and the axis of the air outlet are both offset from the axis of the casing
  • the air inlet, the swirling air passage and the exhaust port are in communication with each other in sequence, and the drain valve
  • the filter element includes two coaxially nested column filter barrels, and the column filter barrels are arrayed with a plurality of filter holes, and the filter holes can be Align or align with each other when rotated relative to each other.
  • the two coaxially nested column filter buckets are respectively an outer filter bucket and an inner filter bucket, and the inner filter bucket is nested in the outer filter bucket, and the outer filter bucket is provided with a spiral A drain plate for guiding the helical movement of gas within the swirling air passage.
  • the air inlet and the air outlet are both disposed at an upper portion of the housing, and an upper portion of the outer filter bucket is provided with a baffle for blocking gas flowing in from the air inlet
  • the drain plate is directed such that the drain plate directs the gas spiral into the bottom of the filter element.
  • the inner filter bucket is provided with a plurality of annular fixing brackets and a plurality of swirlers, and the swirlers are fixed in the inner filter buckets by the annular fixing brackets, and the swirling directions of the swirlers
  • the direction of drainage is the same as that of the drain plate.
  • the gas-liquid separator further comprises a dish-shaped liquid collecting filter and a liquid guiding tube, the casing, the liquid collecting filter, the liquid guiding tube and the drain valve are sequentially connected to each other, and the liquid collecting filter
  • the array on the device has a plurality of liquid collecting filter holes, and the dish-shaped cavity of the liquid collecting filter is used for collecting soot particles.
  • a plasma desulfurization and denitration device characterized in that the plasma desulfurization and denitration device comprises an ammonia supply system, a gas liquid solid separator as described above and a gas liquid separator as described above, the plasma desulfurization
  • the denitration device further includes a first gas-solid separator, a gas-liquid separator, a first medium plasma, a reaction tank and a second gas-solid separator, the gas-liquid-solid separator, the first gas-solid separation
  • the gas-liquid separator, the first medium plasma, the reaction tank and the second gas-solid separator are in communication with each other, and the ammonia supply system and the reaction tank are in communication with each other.
  • the plasma sulfur removal and denitration device further comprises a nano-plasma, and the gas-liquid separator, the nano-plasma and the first dielectric plasma are in communication with each other in sequence.
  • Nano-plasma mainly plays a role in enhancing the concentration of free radicals. For the conditions requiring high emission standards, nano-plasma can be used.
  • the first gas-solid separator comprises a first intake duct, a second intake duct, a first exhaust duct, a second exhaust duct, a filter core and a filter chamber, and the filter core is arranged In the filter chamber, the first intake duct is configured to pass fluid to the first exhaust duct through the filter core, and the second intake duct is configured to pass fluid to the second through the filter core
  • An exhaust duct, the first intake duct and the second intake duct are oppositely disposed and capable of maintaining a direction of fluid relative to each other.
  • the filter core is folded, and the filter chamber is provided with a plurality of fixing rods supported at the folded corners of the filter core to separate adjacent two folded layers.
  • the first intake duct, the second intake duct, the first exhaust duct and the second exhaust duct communicate with the filter chamber through a diverging portion, the first intake duct
  • the diverging portion and the gradual expansion of the second intake duct The expansion portion is for distributing the fluid and mitigating the flow rate, and the diverging portion of the first exhaust duct and the diverging portion of the second exhaust duct are used for collecting the filtered fluid, and the adjacent two folds of the filter core
  • the angle of the layer is 5° to 15°.
  • the first gas-solid separator further comprises a soot temporary storage chamber having a rotating partition plate and a gate switch, and a partition plate is disposed between the soot temporary storage chamber and the filter chamber, the partition plate and the partition plate a gap is disposed between the inner wall surfaces of the first gas-solid separator, and the soot temporary storage chamber and the filter chamber communicate with each other through the nip, the gate switch is configured to control the rotation of the rotating partition plate to release the soot temporary storage chamber Soot particles inside.
  • the first gas-solid separator further comprises a soot conveying vehicle
  • the soot conveying vehicle comprises a box body and a wheel disposed at an end of the box body
  • the soot temporary storage chamber is passed through a conveying pipe and The cabinets are connected to each other.
  • the first gas-solid separator is provided with a first temperature control device having a heat exchanger, which is a surface heat exchanger or a direct contact heat exchanger.
  • both sides of the nano-plasma are provided with a thermostatic control system and form a structure for clamping the nano-plasma
  • both sides of the first dielectric plasma are provided with a thermostatic control system and form a clamping first The structure of the dielectric plasma.
  • the thermostatic control systems each include a hood that is comprised of a transfer tube, a diverging tube, and a rectangular adapter.
  • the adapters each include an annular venting gap, and each venting gap includes an upper venting loop, a middle venting loop, and a lower venting loop that are in communication with each other. Heat the gas.
  • the thermostatic control systems further comprise a temperature control box and a blower, wherein the exhaust port of the lower venting ring, the blower, the temperature control box and the air inlet of the upper venting ring are sequentially connected to each other. .
  • the temperature control box is provided with a heater, and the temperature control box comprises a casing having a heat insulation layer, and a temperature sensor is disposed in the insulation layer.
  • the reaction tank comprises a first reaction chamber, a particle temporary storage chamber and a second reaction chamber which are sequentially connected to each other, and a plurality of baffles are disposed in the first reaction chamber and the second reaction chamber.
  • the baffles are used to block the fluid and change the flow direction so that the fluid is uniformly mixed, and the reaction tank is further provided with a discharge valve that communicates with the particle temporary storage chamber.
  • the first reaction chamber, the particle temporary storage chamber and the inner wall surface of the second reaction chamber are covered with a polyurethane coating or a polytetrafluoroethylene coating.
  • the positive progress of the present invention is that the gas-liquid-solid separator of the present invention is capable of screening soot particles of different center particle sizes depending on the state of coal burning.
  • the dielectric plasma and nano-plasma have higher requirements on humidity, and the exhaust pipe of the coal-fired power plant is longer, and the flue gas is in the process of conveying in the pipeline, which is hygroscopic and dew condensation. Especially obvious, it is especially necessary for drying and dehumidifying the flue gas.
  • the gas-liquid solid separator of the present invention can dehumidify and prevent plasma leakage.
  • Figure 1 is a schematic view showing the structure of a conventional desulfurization and denitration system.
  • FIG. 2 is a schematic structural view of a gas-liquid-solid separator according to a preferred embodiment of the present invention.
  • FIG 3 is a schematic structural view of a gas-liquid separator according to a preferred embodiment of the present invention.
  • FIG. 4 is a schematic structural view of a filter element of the gas-liquid separator of FIG. 3.
  • FIG. 5 is a schematic structural view of an inner filter barrel of the gas-liquid separator of FIG. 3.
  • FIG. 5 is a schematic structural view of an inner filter barrel of the gas-liquid separator of FIG. 3.
  • Figure 6 is a schematic view showing the structure of the liquid collecting filter and the drain valve of the gas-liquid separator of Figure 3.
  • Figure 7 is a schematic view showing the structure of a first gas-solid separator according to a preferred embodiment of the present invention.
  • Figure 8 is a schematic view showing the structure of a reaction tank according to a preferred embodiment of the present invention.
  • FIG. 9 is a schematic structural view of a plasma sulfur removal and denitration apparatus according to a preferred embodiment of the present invention.
  • FIG. 10 is a partial structural schematic view of the plasma sulfur removal and denitration apparatus of FIG. 9.
  • FIG. 10 is a partial structural schematic view of the plasma sulfur removal and denitration apparatus of FIG. 9.
  • FIG. 11 is a schematic structural view of a hood and a temperature control box of the plasma desulfurization and denitration apparatus of FIG.
  • Figure 12 is a schematic view showing the structure of the temperature control box of Figure 11;
  • Figure 13 is a graph showing the effect of desulfurization and denitration of the plasma desulfurization and denitration equipment of Figure 9.
  • Circulating pump 17 self-adding liquid tower: 18
  • Second pressure gauge 37 drain valve: 38
  • the first gas-solid separator of this embodiment 4
  • Ash transport truck 49 First intake duct: 410
  • First exhaust duct 420 second intake duct: 430
  • Second exhaust pipe 440 gradually expanding: 460
  • Housing cover 51 inner filter barrel: 52
  • Reaction tank of this embodiment 8
  • First reaction chamber 83 second reaction chamber: 84
  • Discharge valve 87 granule temporary cavity: 88
  • Second gas-solid separator 9 ammonia source: 10
  • Second medium plasma 20 second constant temperature control system: 60
  • Thermostatic control system 70 chimney: 90
  • Ventilation cover 61 blower: 62
  • Temperature control box 63 transfer tube: 611
  • the gas-liquid-solid separator 3 of the present embodiment includes a bucket cover 31, a plurality of fastening screws 32, a cylindrical casing 35, and a filter cartridge embedded in the casing 35.
  • a drain valve 38 the side of the housing 35 is provided with a flanged air inlet 351 and a flanged exhaust port 352, and a swirling air passage is formed between the housing 35 and the filter element.
  • the axis of the intake port 351 and the axis of the exhaust port 352 are both offset from the axis of the housing 35.
  • the intake port 351, the swirling air passage and the exhaust port 352 are in communication with each other in sequence, and the drain valve 38 is disposed.
  • the filter element comprises three coaxially nested columnar filter barrels, which are sequentially a sintered filter 33 and an inner filter barrel 34 from the inside to the outside. And an outer filter bucket 36.
  • the inner filter bucket 34 and the outer filter bucket 36 are each arranged with a plurality of filter holes, and the filter holes can be aligned with each other when the inner filter bucket 34 and the outer filter bucket 36 rotate relative to each other or Staggered to change the effective area of the filter pores, and then finely screen the droplets of different center particle sizes.
  • the air inlet 351 may be disposed at a lower portion of the housing, and the air outlet 352 is disposed at an upper portion of the housing, and the air inlet 351 is provided with a first pressure gauge for testing internal fluid pressure thereof, the air outlet
  • the second pressure gauge 37 is provided on the 352 for testing the internal fluid pressure.
  • the inner filter bucket 34 is provided with a pallet, and the inner filter bucket 34 is fixedly connected to the sintered filter 33 through the pallet so as to maintain the two. Relatively stationary, the inner filter barrel 34 and the outer filter barrel 36 are relatively rotated such that the filter holes on the inner filter barrel 34 and the filter holes on the outer filter barrel 36 are aligned or offset from each other.
  • the embodiment further provides a gas-liquid separator 5, which includes a housing cover 51 having a connecting rod 511, an inner filter barrel 52, and an outer filter barrel 53, A liquid guiding tube 54, a cylindrical casing 55, a dish-shaped liquid collecting filter 56, a drain valve 57 and three fixed legs 58 are provided.
  • the casing 55, the liquid collection filter 56, the liquid guiding pipe 54, and the drain valve 57 are in communication with each other in order.
  • the inner filter bucket 52 and the outer filter bucket 53 have multiple surface arrays.
  • a cylindrical filter barrel of the filter hole the inner filter barrel 52 is nested in the outer filter barrel 53 and forms a filter element, and the filter holes can be aligned or offset with each other when the inner filter barrel 52 and the outer filter barrel 53 rotate relative to each other.
  • the adjustable pore size separation water and gas structure can reduce the relative humidity by 30%-60%.
  • the outer filter barrel 53 is provided with a spiral-shaped drainage plate 532 for guiding the spiral movement of the gas in the swirling air passage.
  • the side of the housing 55 is provided with a flanged air inlet 551 and a flanged exhaust port 552, and the air inlet 551 and the air outlet 552 are both disposed on An upper portion of the housing 55 is formed with a swirling air passage between the housing 55 and the filter element, and an axis of the air inlet 551 and an axis of the air outlet 552 are both offset from an axis of the housing 55.
  • the port 551, the swirling duct, and the exhaust port 552 are in communication with each other in order.
  • the upper portion of the outer filter bucket 53 is provided with a baffle 531 for blocking gas flowing in from the air inlet 551 toward the drain plate 532 so that the drain plate 532 guides the gas spiral collision The bottom of the filter element.
  • the inner filter barrel 52 is provided with a plurality of annular fixing frames 520 and a plurality of swirlers (not shown), and the cyclones are fixed to the ring fixing frame 520 by the annular fixing brackets 520.
  • the swirling directions of the swirlers are the same as the draining direction of the draining plate 532.
  • the liquid collection filter 56 has a plurality of liquid collection filter holes arranged in the array, and the dish-shaped cavity 560 of the liquid collection filter 56 is used for collecting soot particles, and the water storage tank 570 of the drainage valve 57. It can store filtered wastewater.
  • the embodiment further provides a first gas-solid separator 4 including a first intake duct 410 , a second intake duct 430 , and a first exhaust duct .
  • a first gas-solid separator 4 including a first intake duct 410 , a second intake duct 430 , and a first exhaust duct .
  • the filter core 41 is disposed in the filter chamber 43
  • the first intake duct 410 is used to pass fluid through the filter core
  • the second intake duct 430 is configured to pass fluid to the second exhaust duct 440 through the filter core
  • the first intake duct 410 and the second intake duct 430 Relatively arranged and capable of keeping the flow direction of the fluid opposite.
  • the filter core 41 is folded, and a plurality of fixing rods 42 are disposed in the filter chamber.
  • the fixing rods 42 are supported at the folded corners of the filter core to separate the adjacent two folded layers 44.
  • An angle of between 5 and 15 is preferably formed between adjacent two folded layers 44.
  • the first intake duct 410, the second intake duct 430, the first exhaust duct 420 and the second exhaust duct 440 are both in communication with the filter chamber through a diverging portion 460, and the diverging portion 460
  • the outer contour may be a truncated cone shape or a trumpet shape, and the diverging portion of the first intake duct 410 and the diverging portion of the second intake duct 430 are used for distributing fluid and mitigating the flow rate, the first exhaust duct 420
  • the diverging portion and the diverging portion of the second exhaust duct 440 are used for collecting and filtering Fluid.
  • the first gas-solid separator 4 further includes a soot temporary storage chamber 45 having a rotating partition plate 46 and a gate switch 47.
  • a partition plate 450 is disposed between the soot temporary storage chamber 45 and the filter chamber 43.
  • a gap is disposed between the partition 450 and the inner wall surface of the first gas-solid separator 4, and the soot temporary storage chamber 45 and the filter chamber 43 communicate with each other through the nip, and the gate switch 47 is used to control the rotating partition plate.
  • the 46 rotates to release the soot particles in the soot temporary storage chamber 45.
  • the first gas-solid separator 4 further includes a soot transport truck 49 including a tank and wheels disposed at the ends of the tank, the soot temporary storage chamber 45 passing through a delivery conduit 48 Interconnecting with the box to transport the soot particles to the soot transport truck 49, avoiding the soot flying during the process of directly filling the plastic bag with the soot, causing damage to the eyes of the cleaning personnel and causing pollution to the external environment.
  • Soot particles can be used as a chemical raw material (for example, making black shoe polish or rubber tires).
  • the first gas-solid separator 4 is provided with a first temperature control device having a heat exchanger, which is a surface heat exchanger or a direct contact heat exchanger, in order to reduce the temperature of the flue gas.
  • a heat exchanger which is a surface heat exchanger or a direct contact heat exchanger
  • the embodiment further provides a reaction tank 8 including an intake nozzle 81, a first reaction chamber 83, a particle temporary storage chamber 88, and a second reaction chamber 84 which are sequentially connected to each other.
  • a discharge nozzle 82 specifically, a circular through hole 86 may be formed in the lower partition plate of the first reaction chamber 83 and the second reaction chamber 84, the first reaction chamber 83 and the second reaction chamber 84
  • a plurality of baffles 85 are disposed in the interior, and the baffles 85 are configured to block the fluid and change the flow direction so that the fluid is uniformly mixed.
  • the reaction tank 8 is further provided with a discharge material communicating with the particle temporary storage chamber 88.
  • Valve 87, the reaction tank 8 further includes a collecting box 89 for collecting fertilizer particles discharged from the discharge valve 87.
  • the first reaction chamber 83, the particle temporary storage chamber 88 and the inner wall surface of the second reaction chamber 84 are coated with a polyurethane coating or polytetrafluoroethylene (PTFE).
  • PTFE polytetrafluoroethylene
  • the coating the developer found that after the inner wall surface of the reaction chamber is coated with polyurethane or polytetrafluoroethylene, the synthetic fertilizer particles will not adsorb or adhere to the inner wall surface of the reaction chamber, and will easily crystallize to form a chemical fertilizer with a particle size of 0.2-5 mm. Granules, large particles of fertilizer particles will automatically fall into the particle temporary storage cavity 88 for easy collection, and smaller particles of ammonium sulfate and ammonium nitrate can be separated and collected using a second gas-solid separator.
  • the plasma sulfur removal and denitration apparatus of the present embodiment includes an ammonia supply system, a gas-liquid-solid separator 3 as described above, a first gas-solid separator 4 as described above, as described above. a gas-liquid separator 5 and a reaction tank 8 as described above, the plasma sulfur removal and denitration apparatus further comprises a nano-plasma 6, a first dielectric plasma 7, and a a second gas-solid separator 9 and a chimney 90, the gas-liquid-solid separator 3, the first gas-solid separator 4, the gas-liquid separator 5, the nano-plasma 6, the first dielectric plasma 7,
  • the reaction tank 8, the second gas-solid separator 9 and the chimney 90 are in communication with each other in sequence, and the ammonia supply system and the reaction tank 8 communicate with each other to introduce ammonia gas into the reaction tank 8.
  • Fig. 9 only schematically shows a coal-fired power plant boiler 2, which is actually relatively bulky.
  • Fig. 10 shows the pipe connection structure of the first gas-solid separator 4 and
  • the ammonia supply system includes an ammonia gas source 10 and a second dielectric plasma 20, and the ammonia gas source 10 can be an ammonia gas cylinder or a device for synthesizing ammonia gas.
  • the slurry 20 is used to cause the ammonia molecules to adsorb charges, and to supply the adsorbed ammonia molecules into the reaction tank 8.
  • the two sides of the nano-plasma 6 are provided with a thermostatic control system and form a structure for clamping the nano-plasma 6.
  • the two sides of the first dielectric plasma 7 are provided with a thermostatic control system 70 and form a first clamping
  • the structure of the dielectric plasma 7 and the use of the sandwich structure in the bulk plasma system make the heating rate faster and the temperature control more precise, and the reaction temperature is maintained in the range of 65 ° C to 70 ° C, thereby improving the ionization efficiency.
  • the second constant temperature control system 60 includes a ventilation cover 61 , a blower 62 and a Temperature control box 63.
  • the venting cover 61 is composed of an adapter tube 611, a diverging tube 612 and a rectangular adapter 613.
  • the adapter 613 includes an annular ventilation gap, and the ventilation gap includes an upper ventilation ring 614 which is in communication with each other.
  • a medium venting loop 615 and a lower venting loop 616 are used to circulate the heated gas.
  • the intake port of the lower venting ring 616, the blower 62, the temperature control box 63, and the exhaust port of the upper venting ring 614 are sequentially in communication with each other.
  • the temperature control box 63 includes a housing 661 having a heat insulating layer.
  • the housing 661 is provided with a resistance wire heater 663, and a temperature sensor 662 is disposed in the insulation layer. Gas is pumped into the inner cavity of the outer casing 661.
  • the boiler exhaust gas flows through the gas-liquid-solid separator 3, the first gas-solid separator 4, the gas-liquid separator 5, the nano-plasma 6, and the first medium electricity.
  • the slurry 7, the reaction tank 8, the second gas-solid separator 9 and the chimney 90 are discharged to the outside environment.
  • Table 1 shows the gas-liquid-solid separator 3 for the capture efficiency of particles of different particle sizes.
  • the gas-liquid-solid separator 3 has an effect of electrostatically removing dust particles having a particle diameter of 10 ⁇ m or more.
  • the first gas-solid separator 4 In the first gas-solid separator 4, the moisture and soot particles in the boiler exhaust gas are filtered again, and the first gas-solid separator 4 (also referred to as a stainless steel mesh filter) uses a 2.5 micron stainless steel filter as a filter element. The high separation effect is achieved.
  • the stainless steel mesh filter is designed to be backwashed every day. It is not afraid of heat. It is maintained once every six months. It saves energy and completely solves the problem of PM2.5 not meeting the standard. Table 2 shows the first gas-solid. The efficiency of the separator 4 for the capture of particles of different particle sizes.
  • the first gas-solid separator 4 has an effect of electrostatically removing dust particles having a particle diameter of 2.5 ⁇ m or more.
  • the industrial implementation results show that the gas-liquid-solid separator 3 and the first gas-solid separator 4 are different in dust of different sizes.
  • the processing advantage of the particles by cascading the gas-liquid-solid separator 3 and the first gas-solid separator 4, the particle separation rate of particle diameters larger than 10 um is almost 100%, and the particle separation rate of particle diameters larger than 2.5 um is 80%.
  • the dual filtration treatment method can control the content of soot particles within the range of PM2.5 emission standards (less than 0.075 mg/m3).
  • the exhaust gas body after the double dust removal treatment by the gas-liquid-solid separator 3 and the first gas-solid separator 4 can completely satisfy the nano-plasma and the first dielectric plasma produced by Suzhou Wangde Technology Co., Ltd. in terms of dust content.
  • the relative humidity (RH) cannot be higher than 65%, so there is no damage to the plasma.
  • the heat exchanger in the first gas-solid separator 4 can also cool the boiler exhaust gas (100 ° C to 200 ° C) to 45 ° C to 80 ° C to avoid the gas temperature is too high, the nano plasma 6 and the first A dielectric plasma 7 causes damage and affects the efficiency of sulfur removal and denitration (the sulfur removal and denitrification thermochemical reactions are strict with temperature).
  • the boiler exhaust gas containing water vapor sequentially passes through the intake port 551, the swirling air passage, and the cavity of the inner filter barrel 52, and the exhaust gas is exhausted.
  • the port 552 is discharged. Since the axis of the air inlet 551 is offset from the axis of the housing 55, the boiler exhaust gas forms a vortex in the swirling air passage, and the water vapor condenses into water droplets and is deflected toward the housing 55 by centrifugal force.
  • the inner wall surface can be drained after the drain valve 57 is opened, and the dried boiler exhaust gas passes through the filter element and is discharged through the exhaust port 552.
  • the baffle 531 functions to reflect a fluid, and gas flowing in from the intake port is blocked toward the deflector 532 so that the deflector 532 guides the gas spiral and collides with the bottom of the filter.
  • the air inlet 551 and the air outlet 552 are both disposed at the upper portion of the casing 55, after the synergy of the baffle 531 and the deflector 532, the boiler exhaust gas can be uniformly distributed in the axial direction of the filter element, so the filter element The filtering function is used effectively.
  • Another advantage of the use of the deflector 532 for spiral diversion is that the airflow is not only subjected to radial centrifugal forces, but is also subjected to axial guiding forces such that the water vapor rapidly condenses into water droplets and slanted downwardly evenly into the housing 55.
  • the wall surface avoids the problem of only the upper portion of the inner wall surface of the casing 55, resulting in uneven impact force (too much noise).
  • the inner filter barrel 52 and the outer filter barrel 53 can be relatively rotated to change the effective area of the filter hole, thereby finely screening the droplets of different center particle sizes.
  • the effective radius of the filter hole can be set at 10 micrometers to 15 micrometers, and at a swirling speed of more than 25 meters per second, more than 85% of the moisture in the exhaust gas can be removed.
  • the swirling speed can be increased by using the swirlers in the inner filter drum, and it is ensured that the swirlers are rotated in the same direction as the draining plate.
  • the liquid collecting filter holes of the array on the dish-shaped liquid collecting filter can collect the liquid and collect the soot particles in the dish cavity, thereby avoiding direct discharge of the boiler liquid to the external environment to cause water quality. Contamination, the accumulated water discharged by the drain valve 57.
  • the mixed gas is turned toward the diverging tube 612 through the transfer tube 611 .
  • the air vents are used to circulate the heating gas, and the temperature of the mixed gas can be maintained at 65 ° C to 70 by sequential heating of the lower venting ring 616 , the middle venting ring 615 and the upper venting ring 614 . °C.
  • the blower 62 is used to provide circulating power to the heated gas to maintain the rotation of the heated gas.
  • the resistance wire heater 663 is used to electrically heat the circulating gas to maintain the temperature of the heating gas at 70 °C. In this embodiment, a resistance wire heater 663 is provided. In actual production, a gas heat exchanger or a water heater can also be used.
  • the ammonia gas source 10 and the second dielectric plasma 20 are capable of supplying an adsorbed ammonia gas molecule into the reaction tank 8.
  • a flow valve is disposed on the exhaust pipe of the ammonia gas source 10, and the injection flow rate of the ammonia gas can be adjusted to be close to the measurement of the chemical reaction, and the following chemical reaction occurs in the reaction tank 8:
  • the gas-liquid-solid separator of the present invention can screen the soot particles of different center particle sizes according to the coal-burning condition.
  • the inner filter barrel 34 and the outer filter barrel can be relatively rotated according to different coal-fired conditions of the thermal power plant. 36, in order to change the effective area of the filter pores, and then finely screen the droplets of different center particle sizes.
  • the swirling air passage utilizes the kinetic energy of the original fluid to rotate the centrifugal water.
  • the swirling wind speed can be measured by the first pressure gauge and the second pressure gauge 37. Since the air inlet is disposed at a lower portion of the casing, the exhaust air is exhausted. The port is disposed at an upper portion of the casing. During the swirling process, the water droplets and the flue gas are separated in the middle of the outer filter drum 36, and the water ball is inclined downwardly toward the casing 35 under the action of gravity and centrifugal force.
  • the inner wall surface and the inner wall surface of the casing 35 converge to the bottom of the casing, the flue gas exhaust gas swirls and sequentially passes through the outer filter drum 36, the inner filter drum 34 and the sintering filter 33,
  • the outer filter barrel 36 and the filter hole formed by the inner filter barrel 34 can finely screen the droplets, and the sintered filter can adsorb the soot particles in the flue gas to achieve coarse filtration of the soot particles.
  • the first intake duct 410 and the valve on the first exhaust duct 420 are opened, and the second intake duct is closed. 430 and a valve on the second exhaust duct 440, such that the flue gas is blown toward the filter core 41 in a first direction; at a second time, the first intake duct 410 and the first exhaust duct are closed.
  • the valve on 420 opens the second intake duct 430 and the valve on the second exhaust duct 440 such that the flue gas is blown toward the filter insert 41 in the second direction.
  • the advantage of the positive and negative rotation filtering soot particles is that the soot particles which are blown in the first direction and are embedded in the folded corners of the filter core 41 are blown out and re-filtered under the action of the wind in the second direction.
  • the direction alternates the recirculation filtration, avoiding the problem that the soot particles are embedded in the folded corners to form scale.
  • the filtering effect is excellent and can be automatically detected.
  • the flue gas can be effectively blown toward the phase.
  • the mixture is uniform and the synthesis reaction is sufficient.
  • the baffles can block the fluid and change the flow direction, so that the fluid is uniformly mixed, and the gas path is further extended, so that the synthesis reaction is fully performed, and the fertilizer particles are arranged along the slope after synthesis.
  • the deflector rolls off and falls into the particle temporary cavity 88. After using the polyurethane coating or the polytetrafluoroethylene coating, it is found that the fertilizer particles do not adsorb or stick to the reaction chamber and the reaction tank. Inner wall surface.
  • the heating rate is fast and the temperature control is precise, and both sides of the nano plasma and both sides of the first dielectric plasma are set
  • the constant temperature control system is set on both sides, and the nano plasma and the first medium plasma are sandwiched in the middle to form a sandwich structure, which has a fast heating rate and precise temperature control, and is convenient to maintain the reaction temperature at 65 ° C to 70 ° C.
  • the scope is a constant temperature control system, the constant temperature control system is set on both sides, and the nano plasma and the first medium plasma are sandwiched in the middle to form a sandwich structure, which has a fast heating rate and precise temperature control, and is convenient to maintain the reaction temperature at 65 ° C to 70 ° C.
  • the plasma desulfurization and denitration equipment not only has high energy utilization efficiency but also has high sulfur removal and denitration efficiency.
  • the high-voltage electrode inside the plasma can instantaneously ionize molecules in the soot exhaust gas into ions in a free state, thereby high energy utilization efficiency and
  • the sulfur removal and denitration efficiency is strong, and the catalyst coating inside the plasma can guide the chemical reaction of the ions in the free state, so there is no ozone generation.
  • the energy consumption is only a few tenths to a percentage of other sulfur removal and denitration equipment. one.
  • the plasma desulfurization and denitration device adopts a modular stacking design, and has the advantages of small volume, compact structure and strong expansion capability.
  • a plurality of first dielectric plasmas can be laterally stacked into a first dielectric plasma unit.
  • the plurality of first dielectric plasma units are laterally stacked into a first dielectric plasma module, and the plurality of first dielectric plasma modules are vertically stacked into a plasma sulfur removal and denitration device, thereby having a small volume, a compact structure, and a strong expansion capability.
  • the outer surface of each first dielectric plasma is insulated by a polyvinyl chloride material, and after the first dielectric plasma is laterally stacked into the first dielectric plasma unit, each first medium The outer surface of the plasma unit is insulated by a polyvinyl chloride material. After the first dielectric plasma unit is laterally stacked into the first dielectric plasma module, the outer surface of each first dielectric plasma module is made of polyvinyl chloride. Insulation is carried out, so multi-layer insulation can prevent leakage of plasma and achieve power saving and safety.

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Abstract

一种气液固分离器(3)、气液分离器(5)及电浆除硫脱硝设备,该气液固分离器(3)包括一个圆筒状的壳体(35),一个嵌置于该壳体(35)内的滤芯和一个排水阀(38),该壳体(35)的侧面上设置有一个具有法兰的进气口(351)和一个具有法兰的排气口(352),该壳体(35)和该滤芯之间形成有旋风通道,该滤芯包括三个同轴嵌套的柱状过滤桶,柱状过滤桶从内至外依次为烧结过滤器(33)、内过滤桶(34)、和外过滤桶(36),该内过滤桶(34)和外过滤桶(36)上均陈列多个过滤孔,这些过滤孔能够在内过滤桶(34)和外过滤桶(36)相对旋转时相互对正或错开。气液分离器(5)具有两个同轴嵌套的柱状过滤桶(52,53),柱状过滤桶(52,53)均陈列多个过滤孔,这些过滤孔能够在内过滤筒(52)和外过滤筒(53)相对旋转时相互对正或错开。电浆脱硫脱硝设备包括该气液固分离器(3)和气液分离器(5)。

Description

气液固分离器、气液分离器及其电浆除硫脱硝设备
本申请要求申请日为2014年4月9日的中国专利申请CN201410140278.9的优先权。本申请引用上述中国专利申请的全文。
技术领域
本发明涉及工业废气净化领域,特别涉及一种气液固分离器、气液分离器及其电浆除硫脱硝设备。
背景技术
硫化物与氮氧化物的排放是造成大气污染及酸雨不断加剧的主要原因。据国家统计,燃煤电厂的二氧化硫排放量约占二氧化硫总排放量的50%。因此,对硫化物与氮氧化物排放的控制关系到节能减排目标的实现。
为了脱硫脱硝,工业上依然采用传统的湿法石灰石-石膏法烟气脱硫技术(CA-WFGD)和氨选择性催化还原法(NH3-SCR),两种工艺联合使用可实现同时脱硫脱硝,但两个系统简单叠加造成工艺流程和系统复杂,占用面积大,投资和运行成本高,难以大规模推广应用。在湿法烟气脱硫脱硝的过程中,NOX中含有90%的以上难溶于水的NO,NO在室温(25℃)下的亨利常数仅为1.94×10-8mol/L·Pa,比SO2低三个数量级,仅通过调控pH和温度的方法难以显著提高NO在液相的溶解度,因此严重制约着脱硫脱硝的效率。
为了解决上述技术问题,申请公布号CN101940871A的中国专利公开了一种基于光化学高级氧化的同时脱硫脱硝系统,请结合图1予以理解,该脱硫脱硝系统1包括燃烧器11、静电除尘器12、换热器13、喷淋器14、雾化喷嘴15、紫外灯16、循环泵17、自添液塔18、分离塔19和烟囱110。(本申请要引用该文献的全文。)
使用时,通过自添液塔18的进气管111输入H2O2溶液,利用紫外灯16激发的紫外光激发分解H2O2,产生具有强氧化性的羟基自由基(OH-),进而氧化脱除烟气中的NOX与SO2,反应产物为可资源化利用的硫酸与硝酸溶液,添加氨水后即可生成农业肥料。
为了保证辐射光功率,上述脱硫脱硝系统1需要设置多根紫外灯16,一方面会在喷淋器14内形成风阻,需要多个循环泵17抽送气体;另一方面存在光电转换效率和吸收效率低的问题,即电能转化成光能会有能量的损失,光能在穿透含有大量颗粒物的灰黑 烟气被H2O2吸收时,又存在光能衰减和吸收不完全的问题。经过光电转换损耗和吸收时的光能衰减,电能的实际利用率仍较低,并且难以提高。
此外,在热电厂燃煤过程中,采用不同种类和品质的煤炭(例如褐煤、烟煤或煤粉)以及不同的燃烧条件(是否过氧气燃烧和燃烧温度高低)会产生不同中心粒径的烟灰颗粒。
因此,对不同粒径烟灰颗粒的筛选也成为脱硫脱硝领域中面临的技术难题。经过对现有市场调查,发现市场销售的气液分离器不能够依据热电厂燃煤状况筛选不同中心粒径的烟灰颗粒。
发明内容
本发明要解决的技术问题是为了克服现有技术的气液分离器不能够依据燃煤状况筛选不同中心粒径的烟灰颗粒的缺陷,提供一种气液固分离器、气液分离器及其电浆除硫脱硝设备,该气液固分离器能够依据燃煤状况筛选不同中心粒径的烟灰颗粒。
本发明是通过下述技术方案来解决上述技术问题:
一种气液固分离器,其特点在于,该气液固分离器包括一个圆筒状的壳体,一个嵌置于该壳体内的滤芯和一个排水阀,该壳体的侧面上设置有一个具有法兰的进气口和一个具有法兰的排气口,该壳体和该滤芯之间形成有旋流风道,该进气口的轴线和该排气口的轴线均偏离该壳体的轴心,该进气口、该旋流风道和该排气口依次相互连通,该排水阀设置于该壳体的底面且与该旋流风道相互连通,该滤芯包括三个同轴嵌套的柱状过滤桶,该些柱状过滤桶从内至外依次为烧结过滤器、内过滤桶和外过滤桶,该内过滤桶和该外过滤桶上均阵列有多个过滤孔,该些过滤孔能够在该内过滤桶和该外过滤桶相对旋转时相互对正或错开。
较佳地,该进气口设置于该壳体的下部,该排气口设置于该壳体的上部,该进气口上设置有测试该进气口内流体压力的第一压力表,该排气口上设置有测试该排气口内流体压力的第二压力表,该内过滤桶上设置有托板,该内过滤桶通过该托板与该烧结过滤器固定连接。
一种气液分离器,其特点在于,该气液分离器包括一个圆筒状的壳体,一个嵌置于该壳体内的滤芯和一个排水阀,该壳体的侧面上设置有一个具有法兰的进气口和一个具有法兰的排气口,该壳体和该滤芯之间形成有旋流风道,该进气口的轴线和该排气口的轴线均偏离该壳体的轴心,该进气口、该旋流风道和该排气口依次相互连通,该排水阀 设置于该壳体的底面且与该旋流风道相互连通,该滤芯包括两个同轴嵌套的柱状过滤桶,该些柱状过滤桶上均阵列有多个过滤孔,该些过滤孔能够在相对旋转时相互对正或错开。
较佳地,该两个同轴嵌套的柱状过滤桶分别为一外过滤桶和一个内过滤桶,该内过滤桶嵌套于该外过滤桶内,该外过滤桶上设置有一个螺旋状的引流板,该引流板用于引导旋流风道内的气体螺旋运动。
较佳地,该进气口和该排气口均设置于该壳体的上部,该外过滤桶的上部设置有挡流板,该挡流板用于将从该进气口流入的气体阻挡向该引流板,以便使得该引流板引导该气体螺旋撞向该滤芯的底部。
较佳地,该内过滤桶内设置有多个环形固定架和多个旋流器,该些旋流器通过该些环形固定架固定于该内过滤桶内,该些旋流器的旋转方向与该引流板的引流方向相同。
较佳地,该气液分离器还包括一个碟形的集液过滤器和一个导液管,该壳体、该集液过滤、该导液管和该排水阀依次相互连通,该集液过滤器上阵列有多个集液过滤孔,该集液过滤器的碟形腔体用于收集烟灰颗粒。
一种电浆除硫脱硝设备,其特点在于,该电浆除硫脱硝设备包括一个供氨系统、如上所述的气液固分离器和如上所述的气液分离器,该电浆除硫脱硝设备还包括一个第一气固分离器、一个气液分离器、一个第一介质电浆、一个反应罐和一个第二气固分离器,该气液固分离器、该第一气固分离器、该气液分离器、该第一介质电浆、该反应罐和该第二气固分离器依次相互连通,该供氨系统与该反应罐相互连通。
较佳地,该电浆除硫脱硝设备还包括一个纳米电浆,该气液分离器、该纳米电浆和该第一介质电浆依次相互连通。纳米电浆主要起增强自由基浓度的作用,对于排放指标要求较高的工况,可以使用纳米电浆。
较佳地,该第一气固分离器包括第一进气管道、第二进气管道、第一排气管道、第二排气管道、一个过滤芯子和一个过滤腔,该过滤芯子设置于该过滤腔内,该第一进气管道用于通过该过滤芯子将流体通向该第一排气管道,该第二进气管道用于通过该过滤芯子将流体通向该第二排气管道,该第一进气管道和该第二进气管道相对设置且能够保持流体的方向相对。
较佳地,该过滤芯子为折叠状,该过滤腔内设置有多个固定杆,该些固定杆支撑于该过滤芯子的折叠拐角处,以分隔相邻两个折叠层。
较佳地,该第一进气管道、该第二进气管道、该第一排气管道和该第二排气管道均通过一个渐扩部与该过滤腔相互连通,该第一进气管道的渐扩部和该第二进气管道的渐 扩部用于均布流体和缓解流速,该第一排气管道的渐扩部和该第二排气管道的渐扩部用于汇集过滤后的流体,该过滤芯子的相邻两个折叠层的夹角为5°至15°。
较佳地,该第一气固分离器还包括一个具有旋转分隔板和闸门开关的烟灰暂存腔,该烟灰暂存腔和该过滤腔之间设置有分隔板,该分隔板与该第一气固分离器的内壁面之间设置有夹缝,该烟灰暂存腔和该过滤腔通过该夹缝相互连通,该闸门开关用于控制该旋转分隔板转动以便释放该烟灰暂存腔内的烟灰颗粒。
较佳地,该第一气固分离器还包括一个烟灰输运车,该烟灰输运车包括一个箱体和设置于该箱体端部的轮子,该烟灰暂存腔通过一个输料管道与该箱体相互连通。
较佳地,该第一气固分离器上设置有具有换热器的第一控温设备,该换热器为表面式换热器或直接接触式换热器。
较佳地,该纳米电浆的两侧均设置有恒温控制系统并且形成夹持该纳米电浆的结构,该第一介质电浆的两侧均设置有恒温控制系统并且形成夹持该第一介质电浆的结构。
较佳地,该些恒温控制系统均包括一个通风罩,该些通风罩均由一个转接管、一个渐扩管和一个矩形的转接头组成。
较佳地,该些转接头均包括一个环形的通气隙,每一通气隙包括依次相互连通的一个上通气环道、一个中通气环道和一个下通气环道,该些通气隙用于循环加热气体。
较佳地,该些恒温控制系统还均包括一个温度控制箱和一个鼓风机,该下通气环道的排气口、该鼓风机、该温度控制箱和该上通气环道的进气口依次相互连通。
较佳地,该温度控制箱内设置有一个加热器,该温度控制箱包括有一个具有保温层的外壳,该保温层内设置有温度传感器。
较佳地,该反应罐包括依次相互连通的第一反应腔、颗粒暂存腔和第二反应腔体,该第一反应腔和该第二反应腔体内均设置有多个导流板,该些导流板用于阻挡流体和改变流向,使得流体均匀混合,该反应罐上还设置有与该颗粒暂存腔相互连通的排料阀。
较佳地,该第一反应腔、该颗粒暂存腔和该第二反应腔体的内壁面覆盖有聚氨基甲酸酯涂层或聚四氟乙烯涂层。
本发明的积极进步效果在于:本发明的气液固分离器能够依据燃煤状况筛选不同中心粒径的烟灰颗粒。另外,介质电浆和纳米电浆对湿度要求较高,况且燃煤电厂的排烟管路均较长,烟道废气在管道内输送的过程中存在吸湿和结露现象,这种现象在冬季尤为明显,因此对烟道废气的干燥和除湿尤为必要,本发明的气液固分离器能够除湿,防止电浆泄露。
附图说明
图1为现有的脱硫脱硝系统的结构示意图。
图2为本发明较佳实施例的气液固分离器的结构示意图。
图3为本发明较佳实施例的气液分离器的结构示意图。
图4为图3的气液分离器的滤芯的结构示意图。
图5为图3的气液分离器的内过滤桶的结构示意图。
图6为图3的气液分离器的集液过滤和排水阀的结构示意图。
图7为本发明较佳实施例的第一气固分离器的结构示意图。
图8为本发明较佳实施例的反应罐的结构示意图。
图9为本发明较佳实施例的电浆除硫脱硝设备的结构示意图。
图10为图9的电浆除硫脱硝设备的局部结构示意图。
图11为图10中的电浆除硫脱硝设备的通风罩和温度控制箱的结构示意图。
图12为图11中的温度控制箱的结构示意图。
图13为图9的电浆除硫脱硝设备的脱硫脱硝效果图。
附图标记说明如下:
现有的脱硫脱硝系统:1
燃烧器:11                               静电除尘器:12
换热器:13                               喷淋器:14
雾化喷嘴:15                             紫外灯:16
循环泵:17                               自添液塔:18
分离塔:19                               烟囱:110
进气管:111
本实施例的气液固分离器:3
桶盖:31                                 紧固螺钉:32
烧结过滤器:33                           内过滤桶:34
壳体:35                                 外过滤桶:36
第二压力表:37                           排水阀:38
排气口:352                              进气口:351
本实施例的第一气固分离器:4
过滤芯子:41                             固定杆:42
过滤腔:43                               折叠层:44
灰暂存腔:45                             旋转分隔板:46
闸门开关:47                             输料管道:48
烟灰输运车:49                           第一进气管道:410
第一排气管道:420                        第二进气管道:430
第二排气管道:440                        渐扩部:460
本实施例的气液分离器:5
壳体盖:51                               内过滤桶:52
外过滤桶:53                             导液管:54
壳体:55                                 集液过滤器:56
排水阀:57                               固定支脚:58
连杆:511                                环形固定架:520
挡流板:531                              引流板:532
进气口:551                              排气口:552
碟形腔体:560                            蓄水罐:570
分隔板:450
本实施例的反应罐:8
进气管口:81                             排气管口:82
第一反应腔:83                           第二反应腔体:84
导流板:85                               圆形通孔:86
排料阀:87                               颗粒暂存腔:88
集料盒:89
本实施例的电浆除硫脱硝设备:
纳米电浆:6                             第一介质电浆:7
第二气固分离器:9                       氨气源:10
第二介质电浆:20                        第二恒温控制系统:60
恒温控制系统:70                        烟囱:90
通风罩:61                              鼓风机:62
温度控制箱:63                          转接管:611
渐扩管:612                             转接头:613
上通气环道:614                         中通气环道:615
下通气环道:616                         外壳:661
温度传感器:662                         电阻丝式加热器:663
具体实施方式
下面举个较佳实施例,并结合附图来更清楚完整地说明本发明。
本实施例的气液固分离器的结构如下:
请结合图2予以理解,本实施例的气液固分离器3包括一个桶盖31、多个紧固螺钉32、一个圆筒状的壳体35,一个嵌置于该壳体35内的滤芯和一个排水阀38,该壳体35的侧面上设置有一个具有法兰的进气口351和一个具有法兰的排气口352,该壳体35和该滤芯之间形成有旋流风道,该进气口351的轴线和该排气口352的轴线均偏离该壳体35的轴心,该进气口351、该旋流风道和该排气口352依次相互连通,该排水阀38设置于该壳体35的底部且与该旋流风道相互连通,该滤芯包括三个同轴嵌套的柱状过滤桶,该些柱状过滤桶从内至外依次为烧结过滤器33、内过滤桶34和外过滤桶36,该内过滤桶34和该外过滤桶36上均阵列有多个过滤孔,该些过滤孔能够在该内过滤桶34和该外过滤桶36相对旋转时相互对正或错开,以便改变过滤孔的有效面积,进而对不同中心粒径的液滴精细筛选。
该进气口351可以设置于该壳体的下部,该排气口352设置于该壳体的上部,该进气口351上设置有测试其内部流体压力的第一压力表,该排气口352上设置有测试其内部流体压力的第二压力表37,该内过滤桶34上设置有托板,该内过滤桶34通过该托板与该烧结过滤器33固定连接,以便于保持两者相对静止,进而相对地旋转该内过滤桶34和该外过滤桶36,以使得该内过滤桶34上的过滤孔和该外过滤桶36上的过滤孔相互对正或错开。
本实施例的气液分离器的结构如下:
请结合图3予以理解,本实施例还提供一种气液分离器5,该气液分离器5包括一个具有连杆511的壳体盖51、一个内过滤桶52、一个外过滤桶53、一个导液管54、一个圆筒状的壳体55、一个碟形的集液过滤器56、一个排水阀57和三个固定支脚58。该壳体55、该集液过滤56、该导液管54和该排水阀57依次相互连通。
请结合图3和图4予以理解,该内过滤桶52和该外过滤桶53均为表面阵列有多个 过滤孔的柱状过滤桶,该内过滤桶52嵌套于该外过滤桶53内并且形成滤芯,该些过滤孔能够在该内过滤桶52和该外过滤桶53相对旋转时相互对正或错开,以便改变过滤孔的有效面积,进而对不同中心粒径的液滴精细筛选,采用可调孔隙式分离水气结构,可以使相对湿度降低30%-60%以上。该外过滤桶53上设置有一个螺旋状的引流板532,该引流板532用于引导旋流风道内的气体螺旋运动。
请结合图3予以理解,该壳体55的侧面上设置有一个具有法兰的进气口551和一个具有法兰的排气口552,该进气口551和该排气口552均设置于该壳体55的上部,该壳体55和该滤芯之间形成有旋流风道,该进气口551的轴线和该排气口552的轴线均偏离该壳体55的轴心,该进气口551、该旋流风道和该排气口552依次相互连通。
该外过滤桶53的上部设置有挡流板531,该挡流板531用于将从该进气口551流入的气体阻挡向该引流板532,以便使得该引流板532引导该气体螺旋撞向该滤芯的底部。
请结合图5予以理解,该内过滤桶52内设置有多个环形固定架520和多个旋流器(图中未示出),该些旋流器通过该些环形固定架520固定于该内过滤桶内,该些旋流器的旋转方向与该引流板532的引流方向相同。
请结合图6予以理解,该集液过滤器56上阵列有多个集液过滤孔,该集液过滤器56的碟形腔体560用于收集烟灰颗粒,该排水阀57的蓄水罐570能够储存过滤后的废水。
本实施例的第一气固分离器的结构如下:
请结合图7予以理解,本实施例还提供一种第一气固分离器4,该第一气固分离器4包括第一进气管道410、第二进气管道430、第一排气管道420、第二排气管道440、一个过滤芯子41和一个过滤腔43,该过滤芯子41设置于该过滤腔43内,该第一进气管道410用于通过该过滤芯子将流体通向该第一排气管道420,该第二进气管道430用于通过该过滤芯子将流体通向该第二排气管道440,该第一进气管道410和该第二进气管道430相对设置且能够保持流体的流动方向相对。
该过滤芯子41为折叠状,该过滤腔内设置有多个固定杆42,该些固定杆42支撑于该过滤芯子的折叠拐角处,以分隔相邻两个折叠层44,制作时,相邻两个折叠层44之间最好形成5°至15°的夹角。
该第一进气管道410、该第二进气管道430、该第一排气管道420和该第二排气管道440均通过一个渐扩部460与该过滤腔相互连通,渐扩部460的外轮廓可以为圆台状或喇叭状,该第一进气管道410的渐扩部和该第二进气管道430的渐扩部用于均布流体和缓解流速,该第一排气管道420的渐扩部和该第二排气管道440的渐扩部用于汇集过滤后 的流体。
该第一气固分离器4还包括一个具有旋转分隔板46和闸门开关47的烟灰暂存腔45,该烟灰暂存腔45和该过滤腔43之间设置有分隔板450,该分隔板450与该第一气固分离器4的内壁面之间设置有夹缝,该烟灰暂存腔45和该过滤腔43通过该夹缝相互连通,该闸门开关47用于控制该旋转分隔板46转动以便释放该烟灰暂存腔45内的烟灰颗粒。
该第一气固分离器4还包括一个烟灰输运车49,该烟灰输运车49包括一个箱体和设置于该箱体端部的轮子,该烟灰暂存腔45通过一个输料管道48与该箱体相互连通,以便将烟灰颗粒输送至该烟灰输运车49,避免了直接向塑料袋灌装烟灰过程中引起烟灰飞扬,对清洁人员眼睛造成损伤以及对外界环境造成污染,收集的烟灰颗粒可以作为化工原料应用(例如,制作黑色鞋油或橡胶轮胎)。
另外,该第一气固分离器4上设置有具有换热器的第一控温设备,该换热器为表面式换热器或直接接触式换热器,以便降低烟道废气的温度。
本实施例的反应罐的结构如下:
请结合图8予以理解,本实施例还提供一种反应罐8,该反应罐8包括依次相互连通的进气管口81、第一反应腔83、颗粒暂存腔88和第二反应腔体84和排气管口82,具体上可以在第一反应腔83和第二反应腔体84的下分隔板上开设圆形通孔86,该第一反应腔83和该第二反应腔体84内均设置有多个导流板85,该些导流板85用于阻挡流体和改变流向,使得流体均匀混合,该反应罐8上还设置有与该颗粒暂存腔88相互连通的排料阀87,该反应罐8还包括一个集料盒89,该集料盒89用于收集该排料阀87排出的化肥颗粒。
该第一反应腔83、该颗粒暂存腔88和该第二反应腔体84的内壁面均涂覆有聚氨基甲酸酯(简称聚氨酯,polyurethane)涂层或聚四氟乙烯(polytetrafluoroethylene,PTFE)涂层,研发人员发现反应腔的内壁面涂覆聚氨酯或聚四氟乙烯后,合成的化肥颗粒不会与反应腔的内壁面吸附或粘连,并且容易结晶形成0.2-5毫米粒径的化肥颗粒,大颗粒的化肥颗粒会自动掉落到颗粒暂存腔88,方便收集,较小颗粒硫酸铵与硝酸铵可以使用第二气固分离器予以分离收集。
本实施例的电浆除硫脱硝设备的结构如下:
请结合图9予以理解,本实施例的电浆除硫脱硝设备包括一个供氨系统、如上所述的气液固分离器3、如上所述的第一气固分离器4、如上所述的气液分离器5以及如上所述的反应罐8,该电浆除硫脱硝设备还包括一个纳米电浆6、一个第一介质电浆7、一个 第二气固分离器9和一个烟囱90,该气液固分离器3、该第一气固分离器4、该气液分离器5,该纳米电浆6、该第一介质电浆7、该反应罐8、该第二气固分离器9和该烟囱90依次相互连通,该供氨系统与该反应罐8相互连通,以便向该反应罐8内通入氨气。图9仅示意性地给出了燃煤电厂锅炉2,实际上的锅炉2体积较为庞大。图10给出了第一气固分离器4与气液固分离器3和气液分离器5的管道连接结构。
请再次结合图9予以理解,具体上,该供氨系统包括一个氨气源10和第二介质电浆20,该氨气源10可以为氨气瓶或合成氨气的装置,该第二介质电浆20用于使得氨气分子吸附电荷,并且将吸附有电荷的氨气分子供应至该反应罐8内。
该纳米电浆6的两侧均设置有恒温控制系统并且形成夹持该纳米电浆6的结构,该第一介质电浆7的两侧均设置有恒温控制系统70并且形成夹持该第一介质电浆7的结构,夹层结构在庞大的电浆系统中的采用,使得升温速度加快并且控温更加精确,便于将反应温度维持在65℃至70℃范围内,提高了电离效率。
上述四个恒温控制系统结构相同,故仅以第二恒温控制系统60为例讲解,请结合图11予以理解,实际制作时,第二恒温控制系统60包括一个通风罩61、一个鼓风机62和一个温度控制箱63。
该通风罩61由一个转接管611、一个渐扩管612和一个矩形的转接头613组成,该转接头613均包括一个环形的通气隙,通气隙包括依次相互连通的一个上通气环道614、一个中通气环道615和一个下通气环道616,该通气隙用于循环加热气体。该下通气环道616的进气口、该鼓风机62、该温度控制箱63和该上通气环道614的排气口依次相互连通。
请结合图12予以理解,该温度控制箱63包括有一个具有保温层的外壳661,该外壳661内设置有一个电阻丝式加热器663,该保温层内设置有温度传感器662,该鼓风机62用于向该外壳661的内腔体抽送气体。
本实施例的气液固分离器和电浆除硫脱硝设备的工作原理如下:
请结合图9予以理解,使用时,锅炉废气依次流经该气液固分离器3、该第一气固分离器4、该气液分离器5,该纳米电浆6、该第一介质电浆7、该反应罐8、该第二气固分离器9和该烟囱90而排放至外界环境。
在该气液固分离器3内,对锅炉废气中的水分和烟灰颗粒进行初次过滤,表1给出了气液固分离器3对不同粒径颗粒的捕获效率。
表1、灰尘颗粒捕获效率
粒径<um 分离效率%
2.5 3
4.0 9.5
6.0 15.2
10.0 40.3
23 85.6
30.0 98.56
40.0 99.82
80.0 100
由上表1的数据可知:该气液固分离器3对粒径为10微米以上的灰尘颗粒静电除尘效果明显。
在该第一气固分离器4内,对锅炉废气中的水分和烟灰颗粒进行再次过滤,该第一气固分离器4(亦称为不锈钢网过滤器)采用2.5微米的不锈钢过滤网作为滤芯,取得了较高的分离效果,不锈钢网过滤器经设计可以每天反冲洗,不怕热,每半年保养一次,节能省电,彻底解决PM2.5不达标问题,表2给出了第一气固分离器4对不同粒径颗粒的捕获效率。
表2、灰尘颗粒捕获效率
粒径<um 分离效率%
2.5 57.75
4.0 97
6.0 99.19
10.0 100
23 100
30.0 100
40.0 100
80.0 100
由上表2的数据可知:该第一气固分离器4对粒径为2.5微米以上的灰尘颗粒静电除尘效果明显。
工业实施结果表明,依据该气液固分离器3和该第一气固分离器4对不同粒径灰尘 颗粒的处理优势,通过级联该气液固分离器3和该第一气固分离器4,粒径大于10um的颗粒分离率几乎达到100%,粒径大于2.5um的颗粒分离率达到80%以上,双重过滤处理方式能够将烟灰颗粒的含量控制在PM2.5的排放标准(低于0.075毫克/立方米)范围内。
因此,经过气液固分离器3和第一气固分离器4双重除尘处理后的废气体,在粉尘含量方面,完全能够满足苏州旺德科技有限公司生产的纳米电浆和第一介质电浆对相对湿度(RH)不能高于65%的要求,因此不会对电浆造成损坏。
另外,该第一气固分离器4中换热器还能够将锅炉废气(100℃至200℃)降温至45℃至80℃,以避免气体温度过高会对该纳米电浆6和该第一介质电浆7造成损伤,以及影响除硫脱硝的效率(除硫、脱硝热化学反应对温度要求严格)。
在该气液分离器5内,请同时结合图3予以理解,含有水汽的锅炉废气依次通过该进气口551、该旋流风道后、该内过滤桶52的腔体后,由该排气口552排出,由于该进气口551的轴线偏离该壳体55的轴心,因此锅炉废气会在该旋流风道内形成涡流,水汽凝结成水珠并在离心力的作用下甩向该壳体55的内壁面,在打开排水阀57后可以将积水放掉,干燥的锅炉废气透过该滤芯,并经该排气口552排出。
该挡流板531起到反射流体的作用,将从该进气口流入的气体阻挡向该引流板532,以便使得该引流板532引导该气体螺旋运动并撞向该滤芯的底部。虽然进气口551和排气口552均设置于该壳体55的上部,然而经过挡流板531和引流板532的协同作用后,锅炉废气能够在滤芯的轴向上得到均布,因此滤芯的过滤功能得以有效地使用。
使用引流板532螺旋导流的另一个好处是,气流不仅受到径向的离心力,而且还受到轴向的引导力,使得水汽快速凝结成水珠并斜向下均匀地甩向壳体55的内壁面,避免了仅仅甩向壳体55的内壁面的上部,而导致受冲击力不均的问题(噪音过大)。
依据热电厂燃煤状况的不同,可以相对地旋转该内过滤桶52和该外过滤桶53,以便改变过滤孔的有效面积,进而对不同中心粒径的液滴精细筛选。实验发现,在热电厂使用褐煤时,可以将滤孔的有效半径设置在10微米至15微米,在旋流速度大于25米/秒的条件下,可以去除废气中85%以上的水分。旋流速度的提升可以使用该内过滤桶内的旋流器,并且要确保该些旋流器的旋转方向与该引流板的引流方向相同。
请结合图6予以理解,碟形的集液过滤器上阵列的集液过滤孔能够汇集积液,并将烟灰颗粒收集于碟形腔体内,避免了直接将锅炉积液排放至外界环境引发水质污染,由排水阀57排放的达标的积水。
请结合图11予以理解,在该通风罩61内,混合气体通过转接管611甩向渐扩管612, 以便实现气体均布,该些通气隙用于循环加热气体,通过下通气环道616、中通气环道615和上通气环道614的依次加热,可以将混合气体的温度维持在65℃至70℃。该鼓风机62用于给加热气体提供循环动力,以便于维持加热气体的旋转。该电阻丝式加热器663用于电加热循环气体,以便将加热气体的温度维持在70℃。本实施例给出了电阻丝式加热器663,实际生产时,还可以采用气体换热器或水加热器。
请结合图9予以理解,在该纳米电浆6和该第一介质电浆7内,脱硫和脱硝过程的主要化学反应为:
H2O+e→H++OH-
O2+e→2O-
O2+O-→O3
O+H2O→OH-+OH-
H+O2→HO2 3-
经过纳米电浆6和第一介质电浆7的高压放电反应,产生大量的O-、O3、OH-、HO2 3-自由基。
SO2+O-→SO3
SO3+H2O→H2SO4
SO2+OH-→HSO3 -
HSO3 -+OH-→H2SO4
同理,还会产生硝酸,请结合图9予以理解,该氨气源10和该第二介质电浆20能够将吸附有电荷的氨气分子供应至该反应罐8内。该氨气源10的排气管道上设置有流量阀,能够调节氨气的注入流量接近化学反应的计量,在该反应罐8内发生以下化学反应:
H2SO4+2NH3→(NH4)2SO4
HNO3+NH3→NH4NO3
为了测试NOX的浓度、SO2的浓度、锅炉废气流量、电浆电压对NOX脱除率、SO2脱除率和能耗的影响,因此进行了除硫脱硝实验:
实验时控制锅炉废气流量为40L/H,改变纳米电浆6和第一介质电浆7的总功率(电压控制在36KV),实验结果如图13所示,通过实验可知,NOX和SO2的脱除率和能耗并非为线性关系,在煤化工企业内,电功率控制在50W就可以去除90%以上的NOX和SO2,此时平均能耗仅为1.25W/L,另外还可以将电浆电压调高至100KV至150KV以便获得更好的脱硫脱硝效果。
本实施例的气液固分离器和电浆除硫脱硝设备具有以下技术效果:
第一、本发明的气液固分离器能够依据燃煤状况筛选不同中心粒径的烟灰颗粒,具体上,依据热电厂燃煤状况的不同,可以相对地旋转该内过滤桶34和该外过滤桶36,以便改变过滤孔的有效面积,进而对不同中心粒径的液滴精细筛选。
第二、旋流风道利用原有流体的动能,旋转离心水分,旋流风速可以通过第一压力表和第二压力表37测量,由于该进气口设置于该壳体的下部,该排气口设置于该壳体的上部,在旋流的过程中,水珠和烟道废气在该外过滤桶36的中部分离,水珠在重力和离心力的作用下斜向下甩向该壳体35的内壁面,并沿着该壳体35的内壁面汇聚到该壳体的底部,烟道废气旋流上升并且依次透过该外过滤桶36、该内过滤桶34和该烧结过滤器33,该外过滤桶36和该内过滤桶34形成的过滤孔,能够对液滴精细筛选,该烧结过滤器能够吸附烟道废气中的烟灰颗粒,实现对烟灰颗粒的粗过滤。
第三、能够正反轮换过滤烟灰颗粒,请结合图7予以理解,在第一时间,打开该第一进气管道410和该第一排气管道420上的阀门,关闭该第二进气管道430和该第二排气管道440上的阀门,使得烟道废气沿着第一方向吹向该过滤芯子41;在第二时间,关闭该第一进气管道410和该第一排气管道420上的阀门,打开该第二进气管道430和该第二排气管道440上的阀门,使得烟道废气沿着第二方向吹向该过滤芯子41。正反轮换过滤烟灰颗粒的优点在于,沿着第一方向吹向并且嵌入该过滤芯子41的折叠拐角处的烟灰颗粒,在第二方向的风力作用下,被吹出且重新过滤,经过正反方向交互轮回过滤,避免了烟灰颗粒嵌入折叠拐角形成结垢的问题。
第四、过滤效果优异且能够自动检测,请继续结合图7予以理解,鉴于该过滤芯子的相邻两个折叠层的夹角为5°至15°,烟道废气能够有效地吹向相邻两个折叠层之间的夹缝,并且具有垂直于折叠层的分力,便于烟灰颗粒的分离,过滤后的烟灰颗粒落入烟灰暂存腔45;由于烟灰暂存腔45分为两个并列的烟灰暂存区域,在正反轮换过滤烟灰颗粒的工况下,两个烟灰暂存区域的煤灰量基本保持相等,若存在煤灰量相差较大的情况,则可以判断煤灰过滤通道出现故障。
第五、混合均匀且合成反应充分,该些导流板能够阻挡流体和改变流向,使得流体均匀混合,另外还延长了气体路径,以便于合成反应充分进行,化肥颗粒合成后会沿着倾斜设置的导流板滚落并掉入该颗粒暂存腔88,在使用聚氨基甲酸酯涂层或聚四氟乙烯涂层后发现,化肥颗粒不会吸附或粘连于反应腔体和反应罐的内壁面。
第六、升温速度快且控温精确,该纳米电浆的两侧和该第一介质电浆的两侧均设置 有恒温控制系统,恒温控制系统设置于两侧,纳米电浆和第一介质电浆夹设于中间,形成夹层结构,升温速度快且控温精确,便于将反应温度维持在65℃至70℃的范围。
第七、该电浆除硫脱硝设备不仅能源利用效率高而且除硫脱硝效率强。鉴于该纳米电浆电压和该第一介质电浆能够产生10KV-200KV的高压电,电浆内部的高压电极能够瞬间将油烟废气中的分子电离成游离状态的离子,因而能源利用效率高而且除硫脱硝效率强,电浆内部的触媒涂层能够引导该些游离状态的离子发生化学反应,因此没有臭氧产生,另外,能耗仅为其它除硫脱硝设备的几十分之一至百分之一。
第八、该电浆除硫脱硝设备采用模块化堆叠设计,具有体积较小、结构紧凑和扩展能力强的优点,例如,多个第一介质电浆能够横向堆叠成第一介质电浆单元,多个第一介质电浆单元横向堆叠成第一介质电浆模组,多个第一介质电浆模组纵向堆叠成电浆除硫脱硝设备,因此具有体积较小、结构紧凑和扩展能力强的优点。
第九、多层绝缘且防止漏电,每一第一介质电浆的外表面采用聚氯乙烯材料进行绝缘,在第一介质电浆横向堆叠成第一介质电浆单元后,每一第一介质电浆单元的外表面采用聚氯乙烯材料进行绝缘,在第一介质电浆单元横向堆叠成第一介质电浆模组后,每一第一介质电浆模组的外表面采用聚氯乙烯材料进行绝缘,因此多层绝缘,能够防止电浆外漏,达到省电和安全的目的。
虽然以上描述了本发明的具体实施方式,但是本领域的技术人员应当理解,这些仅是举例说明,在不背离本发明的原理和实质的前提下,可以对这些实施方式做出多种变更或修改。因此,本发明的保护范围由所附权利要求书限定。

Claims (22)

  1. 一种气液固分离器,其特征在于,该气液固分离器包括一个圆筒状的壳体,一个嵌置于该壳体内的滤芯和一个排水阀,该壳体的侧面上设置有一个具有法兰的进气口和一个具有法兰的排气口,该壳体和该滤芯之间形成有旋流风道,该进气口的轴线和该排气口的轴线均偏离该壳体的轴心,该进气口、该旋流风道和该排气口依次相互连通,该排水阀设置于该壳体的底面且与该旋流风道相互连通,该滤芯包括三个同轴嵌套的柱状过滤桶,该些柱状过滤桶从内至外依次为烧结过滤器、内过滤桶和外过滤桶,该内过滤桶和该外过滤桶上均阵列有多个过滤孔,该些过滤孔能够在该内过滤桶和该外过滤桶相对旋转时相互对正或错开。
  2. 如权利要求1所述的气液固分离器,其特征在于,该进气口设置于该壳体的下部,该排气口设置于该壳体的上部,该进气口上设置有测试该进气口内流体压力的第一压力表,该排气口上设置有测试该排气口内流体压力的第二压力表,该内过滤桶上设置有托板,该内过滤桶通过该托板与该烧结过滤器固定连接。
  3. 一种气液分离器,其特征在于,该气液分离器包括一个圆筒状的壳体,一个嵌置于该壳体内的滤芯和一个排水阀,该壳体的侧面上设置有一个具有法兰的进气口和一个具有法兰的排气口,该壳体和该滤芯之间形成有旋流风道,该进气口的轴线和该排气口的轴线均偏离该壳体的轴心,该进气口、该旋流风道和该排气口依次相互连通,该排水阀设置于该壳体的底面且与该旋流风道相互连通,该滤芯包括两个同轴嵌套的柱状过滤桶,该些柱状过滤桶上均阵列有多个过滤孔,该些过滤孔能够在相对旋转时相互对正或错开。
  4. 如权利要求3所述的气液分离器,其特征在于,该两个同轴嵌套的柱状过滤桶分别为一外过滤桶和一个内过滤桶,该内过滤桶嵌套于该外过滤桶内,该外过滤桶上设置有一个螺旋状的引流板,该引流板用于引导旋流风道内的气体螺旋运动。
  5. 如权利要求4所述的气液分离器,其特征在于,该进气口和该排气口均设置于该壳体的上部,该外过滤桶的上部设置有挡流板,该挡流板用于将从该进气口流入的气体阻挡向该引流板,以便使得该引流板引导该气体螺旋撞向该滤芯的底部。
  6. 如权利要求4-5中至少一项所述的气液分离器,其特征在于,该内过滤桶内设置有多个环形固定架和多个旋流器,该些旋流器通过该些环形固定架固定于该内过滤桶内,该些旋流器的旋转方向与该引流板的引流方向相同。
  7. 如权利要求4-6中至少一项所述的气液分离器,其特征在于,该气液分离器还包 括一个碟形的集液过滤器和一个导液管,该壳体、该集液过滤、该导液管和该排水阀依次相互连通,该集液过滤器上阵列有多个集液过滤孔,该集液过滤器的碟形腔体用于收集烟灰颗粒。
  8. 一种电浆除硫脱硝设备,其特征在于,该电浆除硫脱硝设备包括一个供氨系统、权利要求1-2中任意一项所述的气液固分离器和权利要求3-7中任意一项所述的气液分离器,该电浆除硫脱硝设备还包括一个第一气固分离器、一个气液分离器、一个第一介质电浆、一个反应罐和一个第二气固分离器,该气液固分离器、该第一气固分离器、该气液分离器、该第一介质电浆、该反应罐和该第二气固分离器依次相互连通,该供氨系统与该反应罐相互连通。
  9. 如权利要求8所述的电浆除硫脱硝设备,其特征在于,该电浆除硫脱硝设备还包括一个纳米电浆,该气液分离器、该纳米电浆和该第一介质电浆依次相互连通。
  10. 如权利要求8-9中至少一项所述的电浆除硫脱硝设备,其特征在于,该第一气固分离器包括第一进气管道、第二进气管道、第一排气管道、第二排气管道、一个过滤芯子和一个过滤腔,该过滤芯子设置于该过滤腔内,该第一进气管道用于通过该过滤芯子将流体通向该第一排气管道,该第二进气管道用于通过该过滤芯子将流体通向该第二排气管道,该第一进气管道和该第二进气管道相对设置且能够保持流体的方向相对。
  11. 如权利要求10所述的电浆除硫脱硝设备,其特征在于,该过滤芯子为折叠状,该过滤腔内设置有多个固定杆,该些固定杆支撑于该过滤芯子的折叠拐角处,以分隔相邻两个折叠层。
  12. 如权利要求11所述的电浆除硫脱硝设备,其特征在于,该第一进气管道、该第二进气管道、该第一排气管道和该第二排气管道均通过一个渐扩部与该过滤腔相互连通,该第一进气管道的渐扩部和该第二进气管道的渐扩部用于均布流体和缓解流速,该第一排气管道的渐扩部和该第二排气管道的渐扩部用于汇集过滤后的流体,该过滤芯子的相邻两个折叠层的夹角为5°至15°。
  13. 如权利要求10-12中至少一项所述的电浆除硫脱硝设备,其特征在于,该第一气固分离器还包括一个具有旋转分隔板和闸门开关的烟灰暂存腔,该烟灰暂存腔和该过滤腔之间设置有分隔板,该分隔板与该第一气固分离器的内壁面之间设置有夹缝,该烟灰暂存腔和该过滤腔通过该夹缝相互连通,该闸门开关用于控制该旋转分隔板转动以便释放该烟灰暂存腔内的烟灰颗粒。
  14. 如权利要求13所述的电浆除硫脱硝设备,其特征在于,该第一气固分离器还包 括一个烟灰输运车,该烟灰输运车包括一个箱体和设置于该箱体端部的轮子,该烟灰暂存腔通过一个输料管道与该箱体相互连通。
  15. 如权利要求8-14中至少一项所述的电浆除硫脱硝设备,其特征在于,该第一气固分离器上设置有具有换热器的第一控温设备,该换热器为表面式换热器或直接接触式换热器。
  16. 如权利要求9-15中至少一项所述的电浆除硫脱硝设备,其特征在于,该纳米电浆的两侧均设置有恒温控制系统并且形成夹持该纳米电浆的结构,该第一介质电浆的两侧均设置有恒温控制系统并且形成夹持该第一介质电浆的结构。
  17. 如权利要求9-15中至少一项所述的电浆除硫脱硝设备,其特征在于,该些恒温控制系统均包括一个通风罩,该些通风罩均由一个转接管、一个渐扩管和一个矩形的转接头组成。
  18. 如权利要求17所述的电浆除硫脱硝设备,其特征在于,该些转接头均包括一个环形的通气隙,每一通气隙包括依次相互连通的一个上通气环道、一个中通气环道和一个下通气环道,该些通气隙用于循环加热气体。
  19. 如权利要求18所述的电浆除硫脱硝设备,其特征在于,该些恒温控制系统还均包括一个温度控制箱和一个鼓风机,该下通气环道的排气口、该鼓风机、该温度控制箱和该上通气环道的进气口依次相互连通。
  20. 如权利要求19所述的电浆除硫脱硝设备,其特征在于,该温度控制箱内设置有一个加热器,该温度控制箱包括有一个具有保温层的外壳,该保温层内设置有温度传感器。
  21. 如权利要求8-20中至少一项所述的电浆除硫脱硝设备,其特征在于,该反应罐包括依次相互连通的第一反应腔、颗粒暂存腔和第二反应腔体,该第一反应腔和该第二反应腔体内均设置有多个导流板,该些导流板用于阻挡流体和改变流向,使得流体均匀混合,该反应罐上还设置有与该颗粒暂存腔相互连通的排料阀。
  22. 如权利要求21所述的电浆除硫脱硝设备,其特征在于,该第一反应腔、该颗粒暂存腔和该第二反应腔体的内壁面覆盖有聚氨基甲酸酯涂层或聚四氟乙烯涂层。
PCT/CN2015/076132 2014-04-09 2015-04-09 气液固分离器、气液分离器及其电浆除硫脱硝设备 WO2015154687A1 (zh)

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CN113318862A (zh) * 2021-05-25 2021-08-31 湖北裕久隆环保电气设备有限公司 一种用于锅炉烟气的湿式电除尘器
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