WO2015151610A1 - Élément optique et son procédé de fabrication - Google Patents

Élément optique et son procédé de fabrication Download PDF

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Publication number
WO2015151610A1
WO2015151610A1 PCT/JP2015/054102 JP2015054102W WO2015151610A1 WO 2015151610 A1 WO2015151610 A1 WO 2015151610A1 JP 2015054102 W JP2015054102 W JP 2015054102W WO 2015151610 A1 WO2015151610 A1 WO 2015151610A1
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WIPO (PCT)
Prior art keywords
layer
optical member
light
optical
transparent layer
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PCT/JP2015/054102
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English (en)
Japanese (ja)
Inventor
佐藤　武俊
亮介 村上
勉 長浜
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デクセリアルズ株式会社
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Publication of WO2015151610A1 publication Critical patent/WO2015151610A1/fr

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    • G—PHYSICS
    • G02—OPTICS
    • G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B27/00—Optical systems or apparatus not provided for by any of the groups G02B1/00 - G02B26/00, G02B30/00
    • G02B27/10—Beam splitting or combining systems
    • G02B27/14—Beam splitting or combining systems operating by reflection only
    • G02B27/141—Beam splitting or combining systems operating by reflection only using dichroic mirrors

Definitions

  • the present invention relates to an optical member and a manufacturing method thereof.
  • the window film which shields sunlight is widely used (for example, refer patent document 1).
  • the window film that shields sunlight include a film that absorbs sunlight and a film that reflects sunlight.
  • the film that absorbs sunlight becomes hot when absorbing sunlight, the peripheral portion of the window becomes hot, and there is a problem that the window glass is likely to be broken (thermal cracking) due to a difference in thermal expansion between the low temperature portion and the high temperature portion.
  • the film that reflects the sunlight is less susceptible to the thermal cracking.
  • the film reflecting sunlight a technique using an optical multilayer film, a metal-containing film, a transparent conductive film, or the like as a reflection layer is already known.
  • the reflection layer is usually provided on a flat glass, it can only regularly reflect incident sunlight. For this reason, the light reflected from the sky and specularly reflected reaches another outdoor building or the ground, is absorbed and converted into heat, and the surrounding air temperature is raised. As a result, there is a problem such as a local temperature rise in the vicinity of a building where such a reflective layer is applied to the entire window, heat islands increase in urban areas, and the lawn does not grow only on the surface irradiated with reflected light. .
  • the present invention provides an optical member that reflects sunlight in a direction other than regular reflection and has a small amount of sunlight absorption in order to suppress the increase in heat island and prevent thermal cracking of the window glass. Objective.
  • Means for solving the problems are as follows. That is, ⁇ 1> a first optical transparent layer having a convex shape and transparent to visible light; A wavelength selective reflection layer that is formed on the convex shape of the first optical transparent layer and selectively reflects an infrared specific wavelength; In the optical member, the wavelength selective reflection layer includes at least an amorphous high refractive index layer and a metal layer.
  • the amorphous high refractive index layer contains at least one of a metal oxide and a metal nitride.
  • the convex shape of the first optical transparent layer is formed by one of a one-dimensional array and a two-dimensional array of a large number of structures, and the shape of the structure is a prism shape, a lenticular shape, a hemispherical shape, and The optical member according to any one of ⁇ 1> to ⁇ 3>, which is any one of corner cubes.
  • a composite metal oxide containing an amorphous high refractive index layer containing 10% by mass to 40% by mass of CeO 2 with respect to In 2 O 3 and In 2 O 3, with respect to ZnO and ZnO At least one of a composite metal oxide containing 20% by mass to 40% by mass of SnO 2 and a composite metal oxide containing ZnO and 10% by mass to 20% by mass of TiO 2 with respect to the ZnO.
  • ⁇ 5> is an optical member according to any one of ⁇ 5>.
  • a first optical transparent layer forming step of forming a first optical transparent layer having a convex shape A wavelength forming a wavelength selective reflection layer that has at least an amorphous high refractive index layer and a metal layer on the convex shape of the first optical transparent layer and selectively reflects a specific wavelength in the infrared.
  • a selective reflection layer forming step In the wavelength selective reflection layer forming step, the amorphous high refractive index layer is formed at 60 ° C. or less by a sputtering method.
  • the present invention it is possible to solve the above-mentioned problems in the prior art and achieve the above-mentioned object, in order to suppress the increase in heat island and prevent thermal cracking of the window glass, in a direction other than regular reflection. It is possible to provide an optical member that directionally reflects sunlight and absorbs little sunlight.
  • FIG. 1A is a perspective view showing a shape example of a structure formed in a first optical transparent layer.
  • FIG. 1B is a cross-sectional view showing the direction of inclination of the principal axis of the structure formed in the first optical transparent layer.
  • FIG. 2A is a perspective view showing an example of the shape of the structure formed in the first optical transparent layer.
  • FIG. 2B is a perspective view showing an example of the shape of the structure formed in the first optical transparent layer.
  • FIG. 2C is a perspective view showing an example of the shape of the structure formed in the first optical transparent layer.
  • FIG. 3 is a cross-sectional view for explaining an example of the function of the optical member.
  • FIG. 4 is a cross-sectional view for explaining an example of the function of the optical member.
  • FIG. 1A is a perspective view showing a shape example of a structure formed in a first optical transparent layer.
  • FIG. 1B is a cross-sectional view showing the direction of inclination of the principal axi
  • FIG. 5 is a cross-sectional view for explaining an example of the function of the optical member.
  • FIG. 6 is a cross-sectional view for explaining an example of the function of the optical member.
  • FIG. 7A is a cross-sectional view illustrating a relationship between a ridge line of a columnar structure, incident light, and reflected light.
  • FIG. 7B is a plan view showing a relationship between a ridge line of a columnar structure, incident light, and reflected light.
  • FIG. 8 is a perspective view showing a relationship between incident light incident on the optical member and reflected light reflected by the optical member.
  • FIG. 9A is a process diagram for explaining an example of the method for producing an optical member of the present invention.
  • FIG. 9A is a process diagram for explaining an example of the method for producing an optical member of the present invention.
  • FIG. 9B is a process diagram for explaining an example of the method for producing an optical member of the present invention.
  • FIG. 9C is a process diagram for describing an example of the method for producing an optical member of the present invention.
  • FIG. 9D is a process diagram for describing an example of the method for producing an optical member of the present invention.
  • FIG. 9E is a process diagram for explaining an example of the method for producing an optical member of the present invention.
  • FIG. 9F is a process diagram for describing an example of the method for producing an optical member of the present invention.
  • FIG. 10 is a schematic view showing one configuration example of the optical member manufacturing apparatus of the present invention.
  • FIG. 11 is a schematic view showing a configuration example of the optical member manufacturing apparatus of the present invention.
  • FIG. 12 is a cross-sectional view showing a configuration example of the optical member according to the first embodiment of the present invention.
  • FIG. 13A is a plan view showing a configuration example of a structure of an optical member according to the second embodiment of the present invention.
  • 13B is a cross-sectional view of the optical member shown in FIG. 13A taken along line BB.
  • 13C is a cross-sectional view of the optical member shown in FIG. 13A along the line CC.
  • FIG. 14A is a plan view showing a configuration example of a structure of an optical member according to the second embodiment of the present invention.
  • 14B is a cross-sectional view of the optical member shown in FIG. 14A taken along line BB.
  • 14C is a cross-sectional view of the optical member shown in FIG.
  • FIG. 15A is a plan view illustrating a configuration example of a structure of an optical member according to the second embodiment of the present invention.
  • FIG. 15B is a cross-sectional view taken along line BB of the optical member shown in FIG. 15A.
  • FIG. 16 is a cross-sectional view showing a configuration example of an optical member according to the third embodiment of the present invention.
  • FIG. 17 is a cross-sectional view showing a configuration example of an optical member according to the fourth embodiment of the present invention.
  • FIG. 18 is a perspective view showing a configuration example of the structure of the optical member according to the fourth embodiment of the present invention.
  • FIG. 19 is a cross-sectional view showing a configuration example of an optical member according to the fifth embodiment of the present invention.
  • FIG. 20A is a cross-sectional view showing a configuration example of an optical member according to the fifth embodiment of the present invention.
  • FIG. 20B is a cross-sectional view showing a configuration example of an optical member according to the fifth embodiment of the present invention.
  • FIG. 20C is a cross-sectional view showing a configuration example of an optical member according to the fifth embodiment of the present invention.
  • FIG. 21 is a cross-sectional view showing a configuration example of an optical member according to the seventh embodiment of the present invention.
  • FIG. 22A is a cross-sectional view showing a configuration example of an optical member according to the eighth embodiment of the present invention.
  • FIG. 22B is a cross-sectional view showing a configuration example of an optical member according to the eighth embodiment of the present invention.
  • FIG. 23 is a cross-sectional view showing a configuration example of an optical member according to the ninth embodiment of the present invention.
  • FIG. 24 is a cross-sectional view showing a configuration example of an optical member according to the ninth embodiment of the present invention.
  • FIG. 25 is a cross-sectional view showing a configuration example of an optical member according to the tenth embodiment of the present invention.
  • FIG. 26 is a cross-sectional view showing a configuration example of an optical member according to the eleventh embodiment of the present invention.
  • FIG. 27A is a cross-sectional view showing the shape of the molding surface of the aluminum mold of Example 1.
  • FIG. FIG. 27B is a cross-sectional view showing the shape of the molding surface of the aluminum mold of Example 1.
  • FIG. 28 is a cross-sectional view of the optical member of Example 1.
  • FIG. 29A shows the measurement results of transmittance and reflectance of visible light and infrared light.
  • FIG. 29B shows the measurement results of transmittance and reflectance of visible light and infrared light.
  • FIG. 29C shows the measurement results of transmittance and reflectance of visible light and infrared light.
  • FIG. 29D shows measurement results of transmittance and reflectance of visible light and infrared light.
  • FIG. 29E shows measurement results of transmittance and reflectance of visible light and infrared light.
  • FIG. 29F shows the measurement results of transmittance and reflectance of visible light and infrared light.
  • FIG. 30 is a cross-sectional view of the optical member of Comparative Example 1.
  • the optical member of the present invention includes a first optical transparent layer and a wavelength selective reflection layer, and further includes other layers as necessary.
  • the first optical transparent layer has a convex shape and is transparent to visible light.
  • the first optical transparent layer is not particularly limited as long as it is a support for supporting the wavelength selective reflection layer, and can be appropriately selected according to the purpose.
  • Examples of the material of the first optical transparent layer include resins such as thermoplastic resins, active energy ray curable resins, and thermosetting resins.
  • the first optical transparent layer has a characteristic of absorbing light of a specific wavelength in the visible region within a range that does not impair transparency to visible light from the viewpoint of imparting design properties to an optical member, a window material, and the like. It may be.
  • the imparting of design properties that is, the property of absorbing light of a specific wavelength in the visible region can be performed, for example, by including a pigment in the first optical transparent layer.
  • the pigment is preferably dispersed in the resin.
  • the pigment to be dispersed in the resin is not particularly limited and may be appropriately selected depending on the intended purpose. Examples thereof include inorganic pigments and organic pigments. In particular, the pigment itself is an inorganic material having high weather resistance. It is preferable to use a pigment.
  • the inorganic pigment is not particularly limited and may be appropriately selected depending on the purpose, for example, zircon gray (Co, Ni-doped ZrSiO 4), praseodymium yellow (Pr-doped ZrSiO 4), chromium titanium yellow (Cr , Sb-doped TiO 2 or Cr, W-doped TiO 2 ), chromium green (Cr 2 O 3 etc.), peacock ((CoZn) O (AlCr) 2 O 3 ), Victoria green ((Al, Cr) 2 O 3 ) , Bitumen (CoO ⁇ Al 2 O 3 ⁇ SiO 2 ), vanadium zirconium blue (V-doped ZrSiO 4 ), chromium tin pink (Cr-doped CaO ⁇ SnO 2 ⁇ SiO 2 ), ceramic red (Mn-doped Al 2 O 3 ), Salmon pink (Fe-doped ZrSiO 4 ) and the like can
  • the shape of the first optical transparent layer is not particularly limited and may be appropriately selected depending on the intended purpose. Examples thereof include a film shape, a sheet shape, a plate shape, and a block shape. From the viewpoint of enabling the optical member to be easily bonded to the window material, the first optical transparent layer is preferably in the form of a film or a sheet.
  • the first optical transparent layer has, for example, a structure that is one-dimensionally arranged on the surface on which the wavelength selective reflection layer is formed.
  • the pitch P of the structure is not particularly limited and may be appropriately selected depending on the intended purpose, but is preferably 30 ⁇ m to 5 mm, more preferably 50 ⁇ m to 1 mm, and particularly preferably 50 ⁇ m to 500 ⁇ m. If the pitch of the structure is less than 30 ⁇ m, it is difficult to make the shape of the structure desired, and it is generally difficult to make the wavelength selective characteristics of the wavelength selective reflection layer steep. , Some of the transmitted wavelength may be reflected. When such reflection occurs, diffraction occurs and even higher-order reflection is visually recognized, so that the transparency tends to be felt poorly. In addition, when the pitch of the structure exceeds 5 mm, when considering the shape of the structure necessary for directional reflection, the necessary film thickness is increased and flexibility is lost, and the structure can be bonded to a rigid body such as a window material. It becomes difficult.
  • the shape of the structure is not particularly limited and may be appropriately selected depending on the intended purpose. Examples thereof include a prism shape, a lenticular shape, a hemispherical shape, and a corner cube shape.
  • the inclination angle of the prism-shaped structure is preferably 45 ° or more, for example.
  • the structure When applied to a window material, the structure preferably has a plane or curved surface with an inclination angle of 45 ° or more as much as possible from the viewpoint of reflecting a large amount of light incident from above and returning it to the sky.
  • the incident light returns to the sky with almost one reflection, so that the incident light can be efficiently reflected in the sky direction even if the reflectance of the wavelength selective reflection layer is not so high. This is because light absorption in the selective reflection layer can be reduced.
  • the shape of the structure 11 may be asymmetric with respect to the perpendicular l 1 perpendicular to the incident surface S1 of the optical member.
  • the main axis l m of the structure is inclined in the arrangement direction a of the structures 11 with respect to the perpendicular l 1 .
  • the main axis l m of the structure means a straight line passing through the midpoint of the bottom of the cross section of the structure 11 and the vertex of the structure 11.
  • the main axis l m of the structure 11 is below the window member (on the ground side) with respect to the perpendicular l 1. It is preferable to be inclined. In general, heat inflow through a window is mostly in the time zone around noon, and the altitude of the sun is often higher than 45 °. Therefore, by adopting the shape as shown in FIG. This is because the light to be reflected can be efficiently reflected upward.
  • 1A and 1B show an example in which the prism-shaped structure 11 has an asymmetric shape with respect to the perpendicular l 1 .
  • the corner cube body may have an asymmetric shape with respect to the perpendicular l 1 .
  • the shape of the structure 11 may be used individually by 1 type, and may use 2 or more types together.
  • a predetermined pattern composed of a plurality of types of structures may be periodically repeated.
  • a plurality of types of structures may be formed randomly (non-periodically).
  • 2A to 2C are perspective views showing examples of the shape of the structure contained in the first optical transparent layer.
  • the structure 11 is a columnar convex portion extending in one direction, and the columnar structures 11 are one-dimensionally arranged in one direction. Since the wavelength selective reflection layer is deposited on this structure, the wavelength selective reflection layer has the same shape as the surface shape of the structure 11. In FIG. 1A, FIG. 1B, FIG.
  • reference numeral 3 is a wavelength selective reflection layer
  • reference numeral 4 is a first optical transparent layer
  • reference numeral 5 is a second optical transparency. Is a layer.
  • symbol is shown to the same member.
  • the wavelength selective reflection layer includes at least an amorphous high refractive index layer (amorphous high refractive index layer) and a metal layer.
  • the wavelength selective reflection layer is formed on the convex shape of the first optical transparent layer.
  • the wavelength selective reflection layer selectively reflects a specific infrared wavelength.
  • amorphous high refractive index layers and metal layers may be alternately laminated.
  • the outermost high refractive index layer may be amorphous or crystalline.
  • the high refractive index layer does not have a uniform thickness. Therefore, the metal layer formed thereon is also uniformly formed. Without being filmed, sunlight absorption increases. As a result of intensive studies, the present inventors have found that when an amorphous high refractive index layer is formed on the convex shape of the first optical transparent layer, the amorphous high refractive index layer has a uniform thickness. It was also found that the metal layer formed in the film was uniformly formed and the absorption of sunlight was reduced.
  • the average thickness of the wavelength selective reflection layer is not particularly limited and can be selected according to the purpose, but is preferably 20 ⁇ m or less, more preferably 5 ⁇ m or less, and particularly preferably 1 ⁇ m or less.
  • the average thickness of the wavelength selective reflection layer exceeds 20 ⁇ m, the optical path through which transmitted light is refracted becomes long, and the transmitted image tends to appear distorted.
  • the number of protrusions in the metal layer of the wavelength selective reflection layer is preferably 10 or less (10/200 nm or less) per 200 nm. When the number of the protrusions exceeds 10/200 nm, the reflectance may decrease due to the influence of the surface roughness.
  • the number of the protrusions is measured by observing a cross-sectional image using a transmission electron microscope (TEM). Specifically, it is measured by the following method. A cross-sectional image by TEM is obtained. In the cross-sectional image, when two upper and lower straight lines are drawn in the metal layer, the upper straight line when the area of the portion of the metal layer sandwiched between the two straight lines takes the maximum value is used as the reference line. .
  • a part of the metal layer where 1/2 or more of the thickness of the metal layer protrudes from the reference line is defined as a “projection”. Then, the number of the protrusions on the reference line having a length of 200 nm in the cross-sectional image is counted. Cross-sectional observation by TEM is performed for each of the metal layers of the wavelength selective reflection layer, and the number of protrusions per 200 nm in the metal layer having the largest number of protrusions.
  • ⁇ metal layer >>
  • limiting in particular as said metal simple substance According to the objective, it can select suitably, For example, Au, Ag, Cu, Al, Ni, Cr, Ti, Pd, Co, Si, Ta, W, Mo, Ge etc. are mentioned.
  • the alloy is not particularly limited and may be appropriately selected depending on the intended purpose. However, Ag-based, Cu-based, Al-based, Si-based or Ge-based materials are preferable, and AlCu, AlTi, AlCr, AlCo, AlNdCu are preferable.
  • AlMgSi, AgPdCu, AgPdTi, AgCuTi, AgPdCa, AgPdMg, and AgPdFe are more preferable.
  • materials such as Ti and Nd are added to the metal layer.
  • Ag is used as the material of the metal layer, it is preferable to add Ti and Nd.
  • the average thickness of the metal layer is preferably 5.0 nm to 23.0 nm. If the average thickness of the metal layer is smaller than 5.0 nm, even if the surface is smooth, light may be transmitted and not reflected, and if it exceeds 23.0 nm, light may not be transmitted.
  • sputtering method vapor deposition method
  • CVD Chemical Vapor Deposition
  • Dip coating method die coating method
  • Wet method examples thereof include a coating method and a spray coating method.
  • the amorphous high refractive index layer is an amorphous high refractive index layer that has a high refractive index in the visible region and functions as an antireflection layer.
  • a metal oxide, a metal nitride, etc. are mentioned.
  • the metal oxide is not particularly limited and may be appropriately selected depending on the intended purpose. For example, niobium oxide, tantalum oxide, titanium oxide, indium tin oxide, silicon dioxide, cerium oxide, tin oxide, aluminum oxide, etc. Is mentioned.
  • metal nitride there is no restriction
  • a material that easily becomes an amorphous film by controlling the element and amount to be added.
  • examples of such a material include a composite metal oxide containing In 2 O 3 and 10% by mass to 40% by mass of CeO 2 with respect to In 2 O 3 , and 20% with respect to ZnO and ZnO.
  • examples thereof include composite metal oxides containing from 40% by weight to 40% by weight of SnO 2 and composite metal oxides containing ZnO and from 10% by weight to 20% by weight of TiO 2 with respect to ZnO.
  • TEM transmission electron microscope
  • the average thickness of the amorphous high refractive index layer is not particularly limited and may be appropriately selected depending on the intended purpose, but is preferably 10 nm to 200 nm, more preferably 15 nm to 150 nm, and particularly preferably 20 nm to 130 nm. .
  • the method for forming the amorphous high refractive index layer is not particularly limited and may be appropriately selected depending on the intended purpose.
  • sputtering, vapor deposition, CVD (Chemical Vapor Deposition), dip coating examples thereof include a die coating method, a wet coating method, and a spray coating method.
  • the second optical transparent layer has, for example, a concave shape that fills the convex shape of the first optical transparent layer.
  • the second optical transparent layer is a layer for improving the transmission map definition and the total light transmittance and protecting the wavelength selective reflection layer.
  • resins such as thermoplastic resins, such as a polycarbonate, active energy ray curable resins, such as an acryl, are mentioned.
  • the second optical transparent layer may be an adhesive layer, and an optical member may be bonded to the window material via the adhesive layer.
  • a pressure sensitive adhesive Pressure Sensitive Adhesive: PSA
  • an ultraviolet curable resin etc.
  • the second optical transparent layer has a characteristic of absorbing light of a specific wavelength in the visible region within a range not impeding transparency to visible light from the viewpoint of imparting design properties to an optical member, a window material, and the like. It may be.
  • the designability that is, the property of absorbing light having a specific wavelength in the visible region can be performed, for example, by adding a pigment to the second optical transparent layer.
  • the pigment is preferably dispersed in the resin. There is no restriction
  • the refractive index difference between the first optical transparent layer and the second optical transparent layer is not particularly limited and may be appropriately selected depending on the intended purpose, but is preferably 0.010 or less, 0.008 The following is more preferable, and 0.005 or less is particularly preferable.
  • the refractive index difference exceeds 0.010, the transmitted image tends to appear blurred.
  • the refractive index difference is in the range of more than 0.008 and not more than 0.010, there is no problem in daily life although it depends on the brightness of the outside.
  • the difference in refractive index is in the range of more than 0.005 and less than 0.008, only a very bright object such as a light source is concerned about the diffraction pattern, but the outside scenery can be clearly seen.
  • the optical transparent layer on the side bonded to the window material or the like may contain an adhesive as a main component.
  • an optical member can be bonded together to a window material etc. by the optical transparent layer which has an adhesive material as a main component.
  • the first optical transparent layer and the second optical transparent layer have the same optical characteristics such as refractive index. More specifically, it is preferable that the first optical transparent layer and the second optical transparent layer are made of the same material having transparency in the visible region. Since the first optical transparent layer and the second optical transparent layer are made of the same material, the refractive indexes of the two become equal, so that the transparency of visible light can be improved. However, it should be noted that even if the same material is used as a starting source, the refractive index of the film finally produced may differ depending on the curing conditions in the film forming process.
  • the refractive indexes of the two are different, so that light is refracted and transmitted through the wavelength selective reflection layer as a boundary.
  • the image tends to blur.
  • a point light source such as a distant electric lamp
  • the first optical transparent layer and the second optical transparent layer preferably have transparency in the visible region.
  • the definition of transparency has two kinds of meanings, that is, less light absorption and no light scattering.
  • the retroreflectors currently used are intended for visually recognizing display reflected light such as road signs and clothes for night workers. For example, even if they have scattering properties, they are in close contact with the underlying reflector. If so, the reflected light could be visually recognized.
  • the optical member of the present invention is characterized in that it transmits light other than a specific wavelength that is directionally reflected.
  • the optical member is bonded to a transmission body that mainly transmits this transmission wavelength, and the transmitted light is observed. Therefore, the requirement that there is no light scattering is necessary.
  • the functional layer is not particularly limited as long as it has a chromic material whose reflection performance is reversibly changed by an external stimulus, and can be appropriately selected depending on the purpose.
  • the chromic material is not particularly limited as long as it is a material that reversibly changes its structure by an external stimulus such as heat, light, and an intruding molecule, and can be appropriately selected according to the purpose.
  • a photochromic material, A thermochromic material, an electrochromic material, etc. are mentioned.
  • the optical member has transparency.
  • the transparency preferably has a transmission map definition range described later.
  • the optical member is preferably used by being bonded to a rigid body (for example, a window material) that is mainly transmissive to light having a wavelength other than the specific wavelength through an adhesive or the like.
  • a window material for example, the window material for buildings, such as high-rise buildings and a house, the window material for vehicles, etc. are mentioned.
  • the optical member When the optical member is applied to the architectural window material, the optical member may be applied particularly to the window material arranged in any direction between east and south to west (for example, southeast to southwest). preferable. It is because a heat ray can be reflected more effectively by applying to the window material at such a position.
  • the optical member can be used not only for a single-layer window glass but also for a special glass such as a multi-layer glass.
  • the window material is not limited to one made of glass, and one made of a polymer material having transparency may be used.
  • the first optical transparent layer and the second optical transparent layer have transparency in the visible light region, when the optical member is bonded to the window material such as a window glass, visible light is transmitted and sunlight is transmitted. Can be ensured.
  • a bonding surface it can be used not only on the outer surface of glass but also on the inner surface. Thus, when using for an inner surface, it is necessary to match
  • the optical member preferably has flexibility from the viewpoint of enabling the optical member to be easily attached to the window member.
  • the said optical member can be used together with another heat ray cut film, for example, a light absorption coating film can also be provided in the interface of air and a 1st optical transparent layer.
  • the optical member can be used in combination with a hard coat layer, an ultraviolet cut layer, a surface antireflection layer, or the like.
  • the ultraviolet cut layer needs to be disposed on the sun side of the optical member, particularly when used as an internal paste on an indoor or outdoor window glass surface, the space between the window glass surface and the optical member is used. It is desirable to provide an ultraviolet cut layer.
  • an ultraviolet absorber may be kneaded into the adhesive layer between the window glass surface and the optical member.
  • coloring may be given with respect to the said optical member, and you may make it provide the designability.
  • the optical transparent layer absorb only light in a specific wavelength band as long as the transparency is not impaired.
  • ⁇ Function of optical member> 3 and 4 are cross-sectional views for explaining an example of the function of the optical member.
  • the shape of the structure is a prism shape with an inclination angle of 45 °
  • FIG. 3 a part of the light L 1 reflected to the sky among the sunlight incident on the optical member 1 is directed and reflected in the sky direction as much as the incident direction, whereas it is in the sky.
  • the light L 2 that is not reflected is transmitted through the optical member 1.
  • the light incident on the optical member 1 and reflected by the reflection film surface of the wavelength selective reflection layer 3 is reflected by the light L 1 reflected to the sky at a ratio corresponding to the incident angle and the sky.
  • the incident angle of light is ⁇
  • the refractive index of the first optical transparent layer 4 is n
  • the reflectance of the wavelength selective reflection layer is R
  • the ratio x of the light L 1 reflected to the sky with respect to all incident components is expressed by the following equation: It is represented by (1).
  • the shape of the wavelength selective reflection layer 3 that is, the shape of the structure of the first optical transparent layer 4.
  • the shape of the structure 11 is preferably a cylindrical shape shown in FIG.
  • FIGS. 2C or an asymmetric shape shown in FIGS. 1A and 1B By adopting such a shape, even if the light cannot be reflected in exactly the same direction as the incident light, the ratio of the light incident from the upper direction to the upper direction is increased in the building window material or the like. It is possible. As shown in FIGS. 5 and 6, the two shapes shown in FIGS. 2C, 1A, and 1B require only one reflection of the incident light by the wavelength selective reflection layer 3, so that the final reflection component is illustrated. It is possible to make more than the shape reflected twice as shown in FIG. For example, when using the reflection twice, if the reflectance of the wavelength selective reflection layer for a certain wavelength is 80%, the sky reflectance is 64%, but if the reflection is performed once, the sky reflectance is 80%. .
  • FIG. 7A and 7B illustrate a ridgeline l 3 of the columnar structure, the relationship between the light L 1 reflected on the incident light L and the sky.
  • Optical members the angle of incidence (theta, phi) of the incident light L incident on the incident surface S1, the selective light L 1 reflected the sky (.theta.o, -.phi) direction (0 ° ⁇ o ⁇ 90 It is preferable to transmit the light L 2 that does not reflect to the sky, whereas the light is directionally reflected at (°). It is because the light of a specific wavelength band can be reflected in the sky direction by satisfying such a relationship.
  • theta the perpendicular l 1 with respect to the incident surface S1, is an angle formed between the light L 1 reflected to the incident light L or the sky.
  • the angle ⁇ rotated clockwise with respect to the perpendicular line 11 is defined as “+ ⁇ ”
  • the angle ⁇ rotated counterclockwise is defined as “ ⁇ ”.
  • the angle ⁇ rotated clockwise with respect to the straight line 12 is defined as “+ ⁇ ”
  • the angle ⁇ rotated counterclockwise is defined as “ ⁇ ”.
  • FIG. 8 is a perspective view showing a relationship between incident light incident on the optical member 1 and reflected light reflected by the optical member.
  • the optical member has an incident surface S1 on which incident light L is incident.
  • the optical member 1 the angle of incidence (theta, phi) of the incident light L incident on the incident surface S1 at selectively specular (- ⁇ , ⁇ + 180 °) than the directivity in the direction of the light L 1 reflected in the sky whereas it reflects and transmits light L 2 which is not reflected in the sky.
  • the optical member 1 has transparency with respect to light other than the specific wavelength band. As transparency, it is preferable to have the range of the transmission map definition described later.
  • theta the perpendicular l 1 with respect to the incident surface S1, is an angle formed between the light L 1 reflected to the incident light L or the sky.
  • a specific linearly l 2 within the incident surface S1 is an angle formed between the projection and the component on the incident surface S1 of the light L 1 reflected to the incident light L or the sky.
  • the specific straight line l 2 in the incident surface is fixed in the incident angle ( ⁇ , ⁇ ), and is rotated in the ⁇ direction when the optical member is rotated about the perpendicular l 1 to the incident surface S1 of the optical member. Is the axis that maximizes the reflection intensity (see FIGS. 1A to 1B and 2A to 2C).
  • the straight line l 2 when there are a plurality of axes (directions) at which the reflection intensity is maximum, one of them is selected as the straight line l 2 .
  • the angle ⁇ rotated clockwise with respect to the perpendicular line 11 is defined as “+ ⁇ ”
  • the angle ⁇ rotated counterclockwise is defined as “ ⁇ ”.
  • the angle ⁇ rotated clockwise with respect to the straight line 12 is defined as “+ ⁇ ”
  • the angle ⁇ rotated counterclockwise is defined as “ ⁇ ”.
  • the light in a specific wavelength band that is selectively directionally reflected and the specific light that is transmitted vary depending on the use of the optical member.
  • light in a specific wavelength band to be selectively directionally reflected is near infrared light
  • light in a specific wavelength band to be transmitted is visible light.
  • light in a specific wavelength band that is selectively directionally reflected is mainly near infrared light in the wavelength band of 780 nm to 2,100 nm.
  • the directional reflection means that the reflected light intensity in a specific direction other than the regular reflection is stronger than the regular reflected light intensity and sufficiently stronger than the diffuse reflection intensity having no directivity.
  • “reflecting” means that the reflectance in a specific wavelength band, for example, near infrared region is preferably 30% or more, more preferably 50% or more, and further preferably 80% or more.
  • Transmitting means that the transmittance in a specific wavelength band, for example, in the visible light region is preferably 30% or more, more preferably 50% or more, and further preferably 70% or more.
  • the optical member preferably has a direction and reflection direction ⁇ o of ⁇ 90 ° or more and 90 ° or less. This is because, when the optical member is attached to the window material, light in a specific wavelength band among light incident from the sky can be returned to the sky direction. This range of optical members is useful when there are no tall buildings around.
  • the optical member preferably has a direction of directional reflection in the vicinity of ( ⁇ , ⁇ ). The vicinity is preferably within 5 degrees from ( ⁇ , ⁇ ), more preferably within 3 degrees, and particularly preferably within 2 degrees. By using this range, when an optical member is attached to a window material, light in a specific wavelength band can be efficiently returned to the sky above other buildings out of the light incident from above the buildings of the same height. Because you can.
  • a three-dimensional structure such as a spherical surface, a part of a hyperboloid, a triangular pyramid, a quadrangular pyramid, or a cone as the structure.
  • the light incident from the ( ⁇ , ⁇ ) direction ( ⁇ 90 ° ⁇ ⁇ 90 °) is based on the shape ( ⁇ o, ⁇ o) direction (0 ° ⁇ o ⁇ 90 °, ⁇ 90 ° ⁇ o ⁇ 90 °).
  • a columnar body extending in one direction is preferable.
  • the reflection direction of the light of the specific wavelength body with respect to the light incident on the incident surface S1 at the incident angle ( ⁇ , ⁇ ) in the vicinity of the retroreflection ( It is preferable that they are in the vicinity of ⁇ , ⁇ ).
  • the vicinity is preferably within 5 degrees, more preferably within 3 degrees, and particularly preferably within 2 degrees. This is because, when the optical member is attached to the window material, the light in the specific wavelength band can be efficiently returned to the sky among the light incident from the sky.
  • the retroreflection direction must be equal to the incident direction, but sensing from a specific direction as in the present invention. If it is not necessary to do so, it is not necessary to have the exact same direction.
  • the value when using an optical comb of 0.5 mm is not particularly limited and can be appropriately selected according to the purpose.
  • the above is preferable, 60 or more is more preferable, and 75 or more is particularly preferable.
  • the value of the map definition is less than 50, the transmitted image tends to appear blurred.
  • the value of the map definition is 50 or more and less than 60, there is no problem in daily life although it depends on the brightness of the outside.
  • the value of the map definition is 60 or more and less than 75, the diffraction pattern is only worrisome only for very bright objects such as a light source, but the outside scenery can be seen clearly.
  • the value of the map definition is 75 or more, the diffraction pattern is hardly a concern. Further, the total value of the image clarity measured using an optical comb of 0.125 mm, 0.5 mm, 1.0 mm, and 2.0 mm is not particularly limited and can be appropriately selected according to the purpose. 230 or more is preferable, 270 or more is more preferable, and 350 or more is particularly preferable. If the total value of the map definition is less than 230, the transmitted image tends to appear blurred. If the total value of the map definition is 230 or more and less than 270, there is no problem in daily life although it depends on the brightness of the outside.
  • the diffraction pattern is only worrisome only for very bright objects such as a light source, but the outside scenery can be seen clearly. If the total value of the map definition is 350 or more, the diffraction pattern is hardly noticed.
  • the value of the mapping definition is measured according to JIS K7105 using ICM-1T manufactured by Suga Test Instruments. However, when the wavelength to be transmitted is different from the wavelength of the D65 light source, it is preferable to perform measurement after calibrating with a filter having a wavelength to be transmitted.
  • a haze with respect to the wavelength band which has the transparency of the said optical member there is no restriction
  • the haze is measured by a measuring method defined by JIS K7136 using HM-150 made by Murakami Color.
  • the wavelength to be transmitted is different from the wavelength of the D65 light source, it is preferable to perform measurement after calibrating with a filter having a wavelength to be transmitted.
  • the incident surface S1, preferably the incident surface S1 and the exit surface S2 of the optical member have smoothness that does not reduce the mapping definition.
  • the arithmetic average roughness Ra of the entrance surface S1 and the exit surface S2 is not particularly limited and may be appropriately selected depending on the purpose, but is preferably 0.08 ⁇ m or less, and 0.06 ⁇ m or less. More preferred is 0.04 ⁇ m or less.
  • the transmission color of the optical member is as close to neutral as possible, and a light color tone such as blue, blue-green, or green that gives a cool impression even if colored is preferable.
  • a light color tone such as blue, blue-green, or green that gives a cool impression even if colored is preferable.
  • the chromaticity coordinates x and y of the transmitted light and the reflected light that are incident from the incident surface S1 are transmitted through the optical transparent layer and the wavelength selective reflection layer, and are emitted from the output surface S2.
  • the irradiation of the D65 light source is not particularly limited and can be appropriately selected according to the purpose, but 0.20 ⁇ x ⁇ 0.35 and 0.20 ⁇ y ⁇ 0.40 are preferable, More preferably, 0.25 ⁇ x ⁇ 0.32 and 0.25 ⁇ y ⁇ 0.37, and particularly preferably 0.30 ⁇ x ⁇ 0.32 and 0.30 ⁇ y ⁇ 0.35. Further, y> x ⁇ 0.02 is preferable and y> x is more preferable in order that the color tone does not become reddish. Also, if the reflected color tone changes depending on the incident angle, for example, when applied to a building window, the color tone varies depending on the location, and the color changes when walking, which is not preferable.
  • the light enters from the incident surface S1 or the exit surface S2 at an incident angle ⁇ of 0 ° or more and 60 ° or less, and the first optical transparent layer, the second optical transparent layer, and the wavelength.
  • the absolute value of the difference between the color coordinates x and the absolute value of the difference between the color coordinates y of the regular reflection light reflected by the selective reflection layer is not particularly limited on either of the main surfaces of the optical member. Depending on the case, it can be selected appropriately, but it is preferably 0.05 or less, more preferably 0.03 or less, and particularly preferably 0.01 or less. It is desirable that the limitation of the numerical range regarding the color coordinates x and y with respect to the reflected light is satisfied on both the incident surface S1 and the exit surface S2.
  • the method for producing an optical member of the present invention includes at least a first optical transparent layer forming step and a wavelength selective reflection layer forming step, and, if necessary, other steps such as a second optical transparent layer forming step. including.
  • the first optical transparent layer forming step is not particularly limited as long as it is a step of forming a first optical transparent layer having a convex shape, and can be appropriately selected according to the purpose.
  • die which has the same shape or reverse shape as a shape, etc. are mentioned.
  • the wavelength selective reflection layer forming step is not particularly limited as long as it is a step of forming a wavelength selective reflection layer on the first optical transparent layer, and can be appropriately selected according to the purpose.
  • an amorphous high refractive index layer is formed by sputtering.
  • the first optical transparent layer is set to 60 ° C. or lower and sputtering is performed.
  • the said support member (roll etc.) adjusted to 60 degrees C or less is said 1st.
  • a method of supporting one optical transparent layer At this time, the temperature condition of 60 ° C. or less may be the temperature of the support member.
  • the second optical transparent layer forming step is not particularly limited as long as it is a step of forming the second optical transparent layer on the wavelength selective reflection layer, and can be appropriately selected according to the purpose. And a step of applying and curing an active energy ray-curable resin on the wavelength selective reflection layer.
  • the convex shape of the mold is transferred to a film-like or sheet-like resin material using, for example, a melt extrusion method, a transfer method, or the like.
  • the transfer method include a method of pouring an active energy ray-curable resin composition into a mold and irradiating and curing the active energy ray, and a method of transferring a shape by applying heat and pressure to the resin.
  • the wavelength selective reflection layer 3 is formed on one main surface of the first optical transparent layer 4.
  • the method for forming the metal layer of the wavelength selective reflection layer 3 include sputtering, vapor deposition, CVD (Chemical Vapor Deposition), dip coating, die coating, wet coating, and spray coating.
  • a method for forming the high refractive index layer of the wavelength selective reflection layer 3 is a sputtering method. In the sputtering method, an amorphous high refractive index layer is formed at 60 ° C. or lower.
  • a base 5a is disposed on the wavelength selective reflection layer 3 to form a nip portion.
  • a resin 5b ' which is an active energy ray-curable resin, is supplied to the nip portion.
  • the resin 5b ' is cured by irradiating the resin 5b' with UV light from the light source 23 from above the substrate 5a.
  • the second optical transparent layer 5 having a smooth surface is formed on the wavelength selective reflection layer 3.
  • an optical member provided with the wavelength selective reflection layer 3 having a desired shape is obtained.
  • a mold having the same convex shape as the structure or its inverted shape, which is processed by cutting using a cutting tool (cutting tool), laser processing, or the like, is prepared.
  • the convex shape of the mold is transferred to a film-like or sheet-like resin material using, for example, a melt extrusion method or a transfer method.
  • the transfer method include a method of pouring an active energy ray-curable resin composition into a mold and irradiating and curing the active energy ray, and a method of transferring a shape by applying heat and pressure to the resin.
  • the manufacturing apparatus illustrated in FIG. 11 is a sputtering manufacturing apparatus, and includes an unwinding roll 101, a support roll 102, a winding roll 103, and a sputter target 104.
  • the first optical transparent layer 4 having a long length is sent to the support roll 102 while being in close contact with the unwinding roll 101, and sputtered using the sputter target 104 in the state of being in close contact with the support roll 102, so that the first optical A high refractive index layer is formed on the convex shape (structure) of the transparent layer 4.
  • the temperature of the support roll 102 is set to 60 ° C.
  • the temperature of the support roll 102 is set to 60 ° C. or lower, the high refractive index layer is formed in an amorphous state.
  • the first optical transparent layer 4 on which the amorphous high refractive index layer is formed is conveyed to the take-up roll 103 via the support roll 102 and taken up.
  • the wavelength selective reflection layer 3 is formed on the first optical transparent layer 4 by alternately laminating metal layers and amorphous high refractive index layers by the same method.
  • the manufacturing apparatus includes an unwinding roll 51, an unwinding roll 52, a winding roll 53, laminate rolls 54 and 55, guide rolls 56 to 60, a coating apparatus 61, and an irradiation apparatus 62.
  • Each of the unwinding roll 51 and the unwinding roll 52 is wound with a band-shaped base material 5a and a first optically transparent layer 9 with a band-shaped wavelength selective reflection layer in a roll shape.
  • the first optical transparent layer 9 with the wavelength selective reflection layer is disposed so as to be continuously sent out.
  • the arrow in the figure indicates the direction in which the substrate 5a and the first optical transparent layer 9 with the wavelength selective reflection layer are conveyed.
  • the first optical transparent layer 9 with a wavelength selective reflection layer is a first optical transparent layer in which a wavelength selective reflection layer is formed on a convex shape (structure).
  • the take-up roll 53 is arranged so that the belt-like optical member 1 produced by this manufacturing apparatus can be taken up.
  • the laminating rolls 54 and 55 are arranged so that the first optical transparent layer 9 with the wavelength selective reflection layer sent from the unwinding roll 52 and the substrate 5a sent from the unwinding roll 51 can be nipped.
  • the guide rolls 56 to 60 are arranged on a conveyance path in the manufacturing apparatus so that the first optical transparent layer 9 with the band-shaped wavelength selective reflection layer, the band-shaped substrate 5a, and the band-shaped optical member 1 can be conveyed. ing.
  • the materials of the laminating rolls 54 and 55 and the guide rolls 56 to 60 are not particularly limited, and a metal such as stainless steel, rubber, silicone or the like can be appropriately selected and used according to desired roll characteristics. .
  • the coating device 61 for example, a device including coating means such as a coater can be used.
  • a coater for example, a coater such as a gravure, a wire bar, or a die can be appropriately used in consideration of the physical properties of the resin composition to be applied.
  • the irradiation device 62 is an irradiation device that irradiates active energy rays such as electron beams, ultraviolet rays, visible rays, and gamma rays.
  • the manufacturing method of the optical member using this manufacturing apparatus is demonstrated.
  • the base material 5 a is sent out from the unwinding roll 51.
  • the fed base material 5 a passes under the coating device 61 through the guide roll 56.
  • the active energy ray-curable resin is applied by the coating device 61 onto the base material 5 a that passes under the coating device 61.
  • the base material 5a coated with the active energy ray curable resin is conveyed toward the laminate roll.
  • the first optical transparent layer 9 with the wavelength selective reflection layer is fed out from the unwinding roll 52 and conveyed toward the laminating rolls 54 and 55 through the guide roll 57.
  • the carried-in base material 5a and the first optical transparent layer 9 with the wavelength selective reflection layer, so that air bubbles do not enter between the base material 5a and the first optical transparent layer 9 with the wavelength selective reflection layer, Are laminated by laminating rolls 54 and 55, and the first optical transparent layer 9 with the wavelength selective reflection layer is laminated on the substrate 5a.
  • stacked by the 1st optical transparent layer 9 with a wavelength selection reflection layer along the outer peripheral surface of the lamination roll 55 it is an active energy ray from the base material 5a side by the irradiation apparatus 62.
  • the active energy ray is irradiated to the curable resin to cure the active energy ray curable resin.
  • the base material 5a and the 1st optical transparent layer 9 with a wavelength selection reflection layer are bonded together via the resin layer (henceforth the resin layer 5b) which is a hardened
  • the produced belt-like optical member 1 is conveyed to the take-up roll 53 via the guide rolls 58, 59, 60, and the optical member 1 is taken up by the take-up roll 53.
  • Base material There is no restriction
  • a material of the substrate 4a for example, a known polymer material can be used.
  • a triacetyl cellulose TAC
  • polyester TPE
  • PET polyethylene terephthalate
  • PI polyimide
  • PA Polyamide
  • PA Polyamide
  • aramid polyethylene
  • PE polyacrylate
  • PMMA acrylic resin
  • PC polycarbonate
  • epoxy resin epoxy resin
  • Urethane resin melamine resin and the like.
  • the average thickness of the substrate 4a and the substrate 5a is not particularly limited and may be appropriately selected depending on the intended purpose, but is preferably 38 ⁇ m to 100 ⁇ m from the viewpoint of productivity.
  • the substrate 4a or the substrate 5a preferably has active energy ray permeability.
  • the active energy ray-curable resin interposed between the base material 4a or the base material 5a and the wavelength selective reflection layer 3 is irradiated with active energy rays from the base material 4a or the base material 5a side. This is because the active energy ray-curable resin can be cured.
  • the resin layer 4b and the resin layer 5b have transparency, for example.
  • the resin layer 4b is obtained, for example, by curing the resin composition between the base material 4a and the wavelength selective reflection layer 3.
  • the resin layer 5b is obtained, for example, by curing the resin composition between the base material 5a and the wavelength selective reflection layer 3.
  • the resin composition is not particularly limited and may be appropriately selected depending on the intended purpose. However, from the viewpoint of ease of production, an active energy ray-curable resin that is cured by light or an electron beam, or the like. Preferred examples include a thermosetting resin that cures.
  • the active energy ray curable resin is not particularly limited and may be appropriately selected depending on the intended purpose. However, a photosensitive resin composition curable by light is preferable, and an ultraviolet curable resin composition curable by ultraviolet light is used. Further preferred.
  • the resin composition includes a compound containing phosphoric acid, a compound containing succinic acid, and a compound containing butyrolactone. Furthermore, it is preferable to contain. There is no restriction
  • the (meth) acrylate containing phosphoric acid is preferable and the (meth) acryl which has phosphoric acid in a functional group. Monomers or oligomers are more preferred.
  • At least one of the resin layer 4b and the resin layer 5b includes a highly polar functional group, and the content thereof is preferably different between the resin layer 4b and the resin layer 5b.
  • Both the resin layer 4b and the resin layer 5b preferably contain a phosphoric acid-containing compound, and the phosphoric acid content in the resin layer 4b and the resin layer 5b is preferably different.
  • the phosphoric acid content in the resin layer 4b and the resin layer 5b is preferably different by 2 times or more, more preferably 5 times or more, and particularly preferably 10 times or more.
  • the wavelength selective reflection layer 3 has an oxide on the surface in contact with the resin layer 4b containing the compound containing phosphoric acid or the resin layer 5b. Or it is preferable that a nitride and an oxynitride are included. As the wavelength selective reflection layer 3, it is particularly preferable to have a thin film containing zinc oxide on the surface in contact with the resin layer 4b containing the compound containing phosphoric acid or the resin layer 5b.
  • the component of the ultraviolet curable resin composition is not particularly limited and may be appropriately selected depending on the intended purpose. Examples thereof include (meth) acrylate and a photopolymerization initiator.
  • the ultraviolet curable resin composition may further contain a light stabilizer, a flame retardant, a leveling agent, an antioxidant, and the like, if necessary.
  • a monomer and / or an oligomer having two or more (meth) acryloyl groups As the (meth) acrylate.
  • this monomer and / or oligomer there is no restriction
  • the (meth) acryloyl group means either an acryloyl group or a methacryloyl group.
  • the oligomer refers to a molecule having a molecular weight of 500 or more and 60,000 or less.
  • the photopolymerization initiator is not particularly limited and may be appropriately selected depending on the intended purpose. Examples thereof include benzophenone derivatives, acetophenone derivatives and anthraquinone derivatives. These compounds may be used individually by 1 type, and may use 2 or more types together. There is no restriction
  • solid content means all the components which comprise the hard-coat layer 12 after hardening. Specifically, for example, acrylate, photopolymerization initiator, and the like are referred to as solid content.
  • the resin used for the resin layer 4b is preferably a resin that is not deformed even at the process temperature when the wavelength selective reflection layer 3 is formed and does not generate cracks. If the glass transition temperature is low, it is not preferable because it is deformed at high temperature after installation or the resin shape changes when the wavelength selective reflection layer 3 is formed. If the glass transition temperature is high, cracks and interface peeling are likely to occur. . Specifically, the glass transition temperature is preferably 60 ° C. or higher and 150 ° C. or lower, and more preferably 80 ° C. or higher and 130 ° C. or lower.
  • the resin is not particularly limited and can be appropriately selected depending on the purpose, and is preferably one that can transfer the structure by irradiation with energy rays or heat, and more preferably a vinyl resin, an epoxy resin, a thermoplastic resin, or the like. preferable.
  • An oligomer may be added so that curing shrinkage is small.
  • Polyisocyanate and the like may be included as a curing agent.
  • hydroxyl group-containing vinyl monomers, carboxyl group-containing vinyl monomers, phosphate group-containing vinyl monomers, polyhydric alcohols, carboxylic acids, couplings Agents (silane, aluminum, titanium, etc.) and various chelating agents may be added.
  • the vinyl resin is not particularly limited and may be appropriately selected depending on the intended purpose, but an acrylic (meth) resin is preferable.
  • Preferred examples of the acrylic (meth) resin include hydroxyl group-containing vinyl monomers, and specific examples thereof include 2-hydroxyethyl (meth) acrylate, 2-hydroxypropyl (meth) acrylate, 3-hydroxy Propyl (meth) acrylate, 2-hydroxybutyl (meth) acrylate, 3-hydroxybutyl (meth) acrylate, 4-hydroxybutyl (meth) acrylate, 3-chloro-2-hydroxypropyl (meth) acrylate, di-2- Hydroxylethyl fumarate or mono-2-hydroxyethyl-monobutyl fumarate, polyethylene glycol or polypropylene glycol mono (meth) acrylate, or an adduct of these with ⁇ -caprolactone, “Placcel FM or FA monomer” Manufactured by Daicel Chemical Co., such as trade names of caprol
  • the carboxyl group-containing vinyl monomer is not particularly limited and may be appropriately selected depending on the purpose.
  • (meth) acrylic acid, crotonic acid, maleic acid, fumaric acid, itaconic acid or citraconic acid Various unsaturated mono- or dicarboxylic acids or dicarboxylic acid monoesters such as monoethyl fumarate and monobutyl maleate, or the above-mentioned hydroxyl group-containing (meth) acrylates, and succinic acid, maleic acid and phthalic acid.
  • the phosphate group-containing vinyl monomer is not particularly limited and may be appropriately selected depending on the intended purpose.
  • dialkyl [(meth) acryloyloxyalkyl] phosphates or (meth) acryloyloxyalkyl acid examples thereof include phosphates, dialkyl [(meth) acryloyloxyalkyl] phosphites and (meth) acryloyloxyalkyl acid phosphites.
  • polyhydric alcohols examples include ethylene glycol, propylene glycol, glycerin, trimethylol ethane, trimethylol propane, neopentyl glycol, 1,6-hexanediol, 1,2,6-hexanetriol, pentaerythritol or sorbitol.
  • various polyhydric alcohols can be used.
  • various fatty acid glycidyl esters such as “Cardura E” (trade name of glycidyl ester of fatty acid manufactured by Shell of the Netherlands) can be used instead of alcohol.
  • the carboxylic acid is not particularly limited and may be appropriately selected depending on the intended purpose. Examples thereof include benzoic acid, p-tert-butylbenzoic acid, (anhydrous) phthalic acid, hexahydro (anhydrous) phthalic acid, tetrahydro ( Anhydrous) phthalic acid, Tetrachloro (anhydrous) phthalic acid, Hexachloro (anhydrous) phthalic acid, Tetrabromo (anhydride) phthalic acid, Trimellitic acid, "Himic acid” [Hitachi Chemical Industry Co., Ltd. product; Is a registered trademark.
  • carboxylic acids such as (anhydrous) succinic acid, (anhydrous) maleic acid, fumaric acid, (anhydrous) itaconic acid, adipic acid, sebacic acid or oxalic acid.
  • These monomers may be used individually by 1 type, and may copolymerize 2 or more types.
  • copolymerizable monomer examples include styrene monomers such as styrene, vinyl toluene, p-methyl styrene, ethyl styrene, propyl styrene, isopropyl styrene, or p-tert-butyl styrene; Methyl (meth) acrylate, ethyl (meth) acrylate, propyl (meth) acrylate, iso (i) -propyl (meth) acrylate, n-butyl (meth) acrylate, i-butyl (meth) acrylate, tert-butyl (meth) ) Acrylate, sec-butyl (meth) acrylate, octyl (meth) acrylate, 2-ethylhexyl (meth) acrylate or lauryl (meth) acrylate, “Act
  • alkyl (meth) acrylates such as stearyl (meth) acrylate; cyclohexyl (meth) acrylate, 4-tert-butylcyclohexyl (meth) acrylate or isobornyl (meth) acrylate (Meth) acrylates having no functional group in the side chain such as adamantyl (meth) acrylate and benzyl (meth) acrylate; and bifunctional vinyl monomers such as ethylene-di- (meth) acrylate;
  • alkoxyalkyl (meth) acrylates such as methoxyethyl (meth) acrylate, ethoxyethyl (meth) acrylate or methoxybutyl (meth) acrylate;
  • dicarboxylic acids represented by maleic acid, fumaric acid or itaconic acid, such as dimethyl maleate, diethyl maleate, diethyl fumarate, di (n
  • N, N-alkylaminoalkyl (meth) acrylates such as N-dimethylaminoethyl (meth) acrylate and N, N-diethylaminoethyl (meth) acrylate; and (meth) acrylamide, N-methylol (meth)
  • Nitrogen-containing vinyl monomers such as amide bond-containing vinyl monomers such as butyl ether of acrylamide and dimethylaminopropyl acrylamide; Etc.
  • the amount of these can be arbitrarily adjusted according to the properties of the amorphous high refractive index layer and the metal layer.
  • the base material 4a or the base material 5a preferably has a lower water vapor transmission rate than the resin layer 4b or the resin layer 5b.
  • the resin layer 4b is formed of an active energy ray-curable resin such as urethane acrylate
  • the base material 4a has a lower water vapor transmission rate than the resin layer 4b and has polyethylene terephthalate (active energy ray permeability)
  • resin such as PET.
  • the water vapor permeability of PET having a thickness of 75 ⁇ m is about 10 g / m 2 / day (40 ° C., 90% RH).
  • FIG. 12 is a cross-sectional view showing a configuration example of the optical member according to the first embodiment of the present invention.
  • the optical member 1 has an optical transparent layer and a wavelength selective reflection layer formed inside the optical transparent layer.
  • the optical member 1 has an incident surface S1 on which light such as sunlight is incident, and an output surface S2 from which light transmitted through the first optical transparent layer 4 is emitted from the incident surface S1. .
  • FIG. 12 shows an example in which the second optical transparent layer 4 includes an adhesive as a main component, and the optical member is bonded to a window material or the like by the second optical transparent layer 4.
  • the refractive index difference of an adhesive is in the said range.
  • the first optical transparent layer 5 and the second optical transparent layer 4 have the same optical characteristics such as refractive index. More specifically, it is preferable that the first optical transparent layer 5 and the second optical transparent layer 4 are made of the same material having transparency in the visible region. By constituting the first optical transparent layer 5 and the second optical transparent layer 4 with the same material, the refractive indexes of both are equal, and thus the transparency of visible light can be improved. However, it should be noted that even if the same material is used as a starting source, the refractive index of the film finally produced may differ depending on the curing conditions in the film forming process.
  • the refractive indexes of the two are different. Tends to blur. In particular, when observing an object close to a point light source such as a distant electric lamp, there is a problem that the diffraction pattern is remarkably observed.
  • the first optical transparent layer 5 and the second optical transparent layer 4 have transparency in the visible region.
  • the definition of transparency has two kinds of meanings: no light absorption and no light scattering.
  • transparent when the term “transparent” is used, only the former may be indicated, but in the present invention, it is necessary to have both.
  • the retroreflectors currently used are intended for visually recognizing display reflected light such as road signs and clothes for night workers. For example, even if they have scattering properties, they are in close contact with the underlying reflector. If so, the reflected light could be visually recognized.
  • the optical member according to the present invention is characterized in that it transmits light other than a specific wavelength that is directionally reflected.
  • the optical member is bonded to a transmission body that mainly transmits this transmission wavelength, and the transmitted light is observed. Therefore, the requirement that there is no light scattering is necessary.
  • the optical member is preferably used by being bonded to a rigid body that mainly transmits light other than the transmitted specific wavelength, for example, a window material via an adhesive or the like.
  • window materials include architectural window materials for high-rise buildings and houses, vehicle window materials, and the like.
  • an optical member is applied to a building window material, it is particularly preferable to apply the optical member to a window material arranged in any direction between east and south to west (for example, southeast to southwest). It is because a heat ray can be reflected more effectively by applying to the window material of such a position.
  • the optical member can be used not only for a single-layer window glass but also for a special glass such as a multi-layer glass.
  • the window material is not limited to one made of glass, and one made of a polymer material having transparency may be used. It is preferable that the first and second optical transparent layers and the second optical transparent layer have transparency in the visible light region. This is because when the optical member is bonded to a window material such as a window glass, visible light can be transmitted and daylighting by sunlight can be ensured. Moreover, as a bonding surface, it can be used not only on the outer surface of glass but also on the inner surface. Thus, when using for an inner surface, it is necessary to match
  • the optical member preferably has flexibility from the viewpoint of allowing the optical member to be easily attached to the window material.
  • the said optical member can be used together with another heat ray cut film, for example, can also provide a light absorption coating film in the interface of air and an optical transparent layer.
  • the optical member can be used in combination with a hard coat layer, an ultraviolet cut layer, a surface antireflection layer, or the like.
  • these functional layers are used in combination, it is preferable to provide these functional layers at the interface between the optical member and air.
  • the ultraviolet cut layer needs to be disposed on the sun side of the optical member, particularly when used as an internal paste on an indoor or outdoor window glass surface, the space between the window glass surface and the optical member is used. It is desirable to provide an ultraviolet cut layer.
  • an ultraviolet absorber may be kneaded into the adhesive layer between the window glass surface and the optical member.
  • the optical transparent layer absorb only light in a specific wavelength band as long as the transparency is not impaired.
  • FIG. 13 to FIG. 15 are cross-sectional views showing examples of the structure of the optical member structure according to the second embodiment of the present invention.
  • the second embodiment is different from the first embodiment in that the structures are two-dimensionally arranged on one main surface of the first optical transparent layer 4.
  • the structures 11 are two-dimensionally arranged on one main surface of the first optical transparent layer 4. This arrangement is preferably the arrangement in the closest packed state.
  • a dense array such as a square dense array, a delta dense array, or a hexagonal dense array is formed on one main surface of the first optical transparent layer 4 by two-dimensionally arranging the structures 11 in the most densely packed state. Yes.
  • the square dense array is a structure in which the structures 11 having a square bottom surface are arranged in a square dense form.
  • the delta dense array is a structure in which the structures 11 having a triangular bottom surface are arranged in a hexagonal dense form.
  • the structures 11 having hexagonal bottom surfaces are arranged in a hexagonal close-packed shape.
  • the structure 11 is, for example, a convex portion such as a corner cube shape, a hemispherical shape, a semi-elliptical spherical shape, a prism shape, a free-form surface shape, a polygonal shape, a conical shape, a polygonal pyramid shape, a truncated cone shape, and a parabolic shape.
  • Examples of the shape of the bottom surface of the structure 11 include a circular shape, an elliptical shape, or a polygonal shape such as a triangular shape, a quadrangular shape, a hexagonal shape, and an octagonal shape.
  • FIG. 13 shows an example of a square dense array in which the structures 11 having a rectangular bottom surface are two-dimensionally arranged in the most densely packed state.
  • FIG. 14 shows an example of a delta dense array in which structures having hexagonal bottom surfaces are two-dimensionally arranged in the most densely packed state.
  • FIG. 15 shows an example of a hexagonal close-packed array in which the structures 11 having a triangular bottom surface are two-dimensionally arranged in the most densely packed state.
  • the pitches P1 and P2 of the structures 11 are appropriately selected according to desired optical characteristics. Further, when the main axis of the structure 11 is tilted with respect to a perpendicular perpendicular to the incident surface of the optical member, the main axis of the structure 11 is inclined in at least one of the two-dimensional arrangement directions of the structure 11. It is preferable to make it. When an optical member is attached to a window member arranged perpendicular to the ground, it is preferable that the main axis of the structure 11 is inclined downward (on the ground side) with respect to the vertical line.
  • FIG. 16 is a cross-sectional view showing a configuration example of an optical member according to the third embodiment of the present invention.
  • the third embodiment is different from the first embodiment in that a bead 31 is provided instead of the structure 11.
  • the bead 31 is embedded in one main surface of the base material 4c so that a part of the bead 31 protrudes from the main surface, and the first optical transparent layer 4 is formed by the base material 4c and the bead 31. Yes.
  • the focal layer 32, the wavelength selective reflection layer 3, and the second optical transparent layer 5 are sequentially laminated.
  • the beads 31 have, for example, a spherical shape. It is preferable that the beads 31 have transparency.
  • the beads 31 are mainly composed of an inorganic material such as glass or an organic material such as a polymer resin.
  • FIG. 17 is a cross-sectional view showing a configuration example of an optical member according to the fourth embodiment of the present invention.
  • the fourth embodiment includes a plurality of wavelength selective reflection layers 3 inclined with respect to the light incident surface between the first optical transparent layer 4 and the second optical transparent layer 5, and these wavelength selective reflections. This is different from the first embodiment in that the layers 3 are arranged in parallel to each other.
  • FIG. 18 is a perspective view showing a configuration example of the structure of the optical member according to the fourth embodiment of the present invention.
  • the structure 11 is a triangular prism-shaped convex portion extending in one direction, and the columnar structures 11 are arranged one-dimensionally in one direction.
  • the cross section perpendicular to the extending direction of the structure 11 has, for example, a right triangle shape.
  • a wavelength selective reflection layer is formed by a directional thin film forming method such as vapor deposition or sputtering.
  • the plurality of wavelength selective reflection layers are arranged in parallel in the optical member.
  • FIG. 19 is a cross-sectional view showing a configuration example of an optical member according to the fifth embodiment of the present invention.
  • the fifth embodiment is different from the first embodiment in that it further includes a self-cleaning effect layer 6 that exhibits a cleaning effect on the incident surface of the optical member 1.
  • the self-cleaning effect layer 6 contains, for example, a photocatalyst.
  • the photocatalyst for example, TiO 2 can be used.
  • the optical member is characterized in that it selectively reflects light in a specific wavelength band.
  • the surface is always optically transparent because light is scattered by the dirt adhering to the surface and the directional reflection characteristics are lost. Therefore, it is preferable that the surface is excellent in water repellency and hydrophilicity, and the surface automatically exhibits a cleaning effect.
  • the self-cleaning effect layer 6 is formed on the incident surface of the optical member, water repellency and hydrophilicity can be imparted to the incident surface. Therefore, it is possible to suppress the adhesion of dirt and the like to the incident surface and to suppress the reduction of the directional reflection characteristics.
  • the sixth embodiment is different from the first embodiment in that light having a specific wavelength is directionally reflected while light other than the specific wavelength is scattered.
  • the optical member 1 includes a light scatterer that scatters incident light.
  • This scatterer is, for example, the surface of the first optical transparent layer 4 or the second optical transparent layer 5, the inside of the first optical transparent layer 5 or the optical transparent layer 4, and the wavelength selective reflection layer 3 and the first optical transparent layer 4. It is provided in at least one place between the optical transparent layer 4 or the second optical transparent layer 5.
  • the light scatterer is preferably at least one of the wavelength selective reflection layer 3 and the second optical transparent layer 4, the inside of the second optical transparent layer 5, and the surface of the second optical transparent layer 5. It is provided in the place.
  • the optical member 1 When the optical member 1 is bonded to a support such as a window material, it can be applied to both the indoor side and the outdoor side.
  • the optical member 1 When the optical member 1 is bonded to the outdoor side, it is preferable to provide a light scatterer that scatters light other than the specific wavelength only between the wavelength selective reflection layer 3 and a support such as a window material. This is because, when the optical member 1 is bonded to a support such as a window member, if a light scatterer exists between the wavelength selective reflection layer 3 and the incident surface, the directional reflection characteristics are lost.
  • the optical member 1 When the optical member 1 is bonded to the indoor side, it is preferable to provide a light scatterer between the emission surface opposite to the bonding surface and the wavelength selective reflection layer 3.
  • the second optical transparent layer 5 contains a resin and fine particles 12.
  • the fine particles 12 have a refractive index different from that of the resin that is the main constituent material of the second optical transparent layer 5.
  • the fine particles 12 for example, at least one of organic fine particles and inorganic fine particles can be used.
  • hollow fine particles may be used.
  • the fine particles 12 include inorganic fine particles such as silica and alumina, and organic fine particles such as styrene, acrylic, and copolymers thereof, and silica fine particles are particularly preferable.
  • FIG. 20B is a cross-sectional view showing a second configuration example of the optical member according to the sixth embodiment of the present invention.
  • the optical member 1 further includes a light diffusion layer 7 on the surface of the second optical transparent layer 5.
  • the light diffusion layer 7 includes, for example, a resin and fine particles.
  • the fine particles the same fine particles as in the first structural example can be used.
  • FIG. 20C is a cross-sectional view showing a third configuration example of the optical member according to the sixth embodiment of the present invention.
  • the optical member 1 further includes a light diffusion layer 7 between the wavelength selective reflection layer 3 and the second optical transparent layer 5.
  • the light diffusion layer 7 includes, for example, a resin and fine particles.
  • the same fine particles as in the first structural example can be used.
  • the optical member 1 can be fogged to impart design properties to the optical member 1.
  • FIG. 21 is a cross-sectional view showing a configuration example of an optical member according to the seventh embodiment of the present invention.
  • the seventh embodiment is different from the first embodiment in that the wavelength selective reflection layer 3 is directly formed on the window material 41 as the first optical transparent layer.
  • the window material 41 has a structure 42 on one main surface thereof.
  • the wavelength selective reflection layer 3 and the second optical transparent layer 43 are sequentially laminated on one main surface on which the structure 42 is formed.
  • the second optical transparent layer 43 is for improving the transmission map definition and the total light transmittance, and also for protecting the wavelength selective reflection layer 3.
  • the 2nd optical transparent layer 43 hardens
  • 22A and 22B are cross-sectional views showing a first configuration example of the optical member 1 according to the eighth embodiment of the present invention.
  • 23A and 23B are cross-sectional views showing a second configuration example of the optical member 1 according to the eighth embodiment of the present invention.
  • the eighth embodiment is different from the first embodiment in that at least one of the first optical transparent layer 4 and the second optical transparent layer 5 has a two-layer structure.
  • 22A and 22B show an example in which the first optical transparent layer 4 on the incident light surface S1 side of external light has a two-layer structure. In FIG. 23A and FIG.
  • both of the first optical transparent layer 4 on the incident light surface S1 side of external light and the second optical transparent layer 5 on the outgoing light surface S2 side of external light have a two-layer structure.
  • An example is shown.
  • the two-layer structure of the first optical transparent layer 4 is, for example, between a smooth base material 4a on the surface side and the base material 4a and the wavelength selective reflection layer 3.
  • the resin layer 4b is formed.
  • the two-layer structure of the second optical transparent layer 5 is, for example, between a smooth base material 5a on the surface side and the base material 5a and the wavelength selective reflection layer 3.
  • the resin layer 5b is formed.
  • the optical member 1 is bonded to, for example, the indoor side or the outdoor side of the window member 10 that is an adherend through the bonding layer 8.
  • the bonding layer 8 for example, an adhesive layer containing an adhesive as a main component or an adhesive layer containing an adhesive as a main component can be used.
  • the optical member 1 includes, for example, the bonding layer 8 (adhesive layer) formed on the incident surface S1 or the exit surface S2. It is preferable to further have a release layer 81 formed on the adhesive layer.
  • the optical member 1 can be easily bonded to an adherend such as the window member 10 through the bonding layer 8 (adhesive layer) simply by peeling off the peeling layer 81. Because. From the viewpoint of improving the adhesion between the optical member 1 and the bonding layer 8, it is preferable to further form a primer layer between the optical member 1 and the bonding layer 8. Similarly, from the viewpoint of improving the adhesion between the optical member 1 and the bonding layer 8, a known physical pretreatment is performed on the incident surface S1 or the outgoing surface S2 on which the bonding layer 8 of the optical member 1 is formed. It is preferable to apply.
  • the known physical pretreatment is not particularly limited and may be appropriately selected depending on the purpose. Examples thereof include plasma treatment and corona treatment.
  • FIG. 23 is a cross-sectional view showing a first configuration example of an optical member according to the ninth embodiment of the present invention.
  • FIG. 24 is a cross-sectional view showing a second configuration example of the optical member according to the ninth embodiment of the present invention.
  • the ninth embodiment further includes a barrier layer 71 on the entrance surface S1 or the exit surface S2 bonded to the adherend such as the window member 10 or between the surface and the wavelength selective reflection layer 3.
  • FIG. 23 shows an example in which the optical member 1 further includes a barrier layer 71 on the incident surface S1 bonded to an adherend such as the window material 10.
  • FIG. 26 shows an example in which the optical member 1 further includes a barrier layer 71 between the base material 4a and the resin layer 4b on the side to which the adherend such as the window material 10 is attached.
  • Examples of the material of the barrier layer 71 include inorganic oxides including at least one of alumina (Al 2 O 3 ), silica (SiO x ), and zirconia, polyvinylidene chloride (PVDC), polyvinyl fluoride resin, and ethylene.
  • a resin material containing at least one kind of a partially hydrolyzed product (EVOH) of a vinyl acetate copolymer can be used.
  • the material of the barrier layer 71 for example, SiN, ZnS-SiO 2, AlN, Al 2 O 3, SiO 2 -Cr 2 O 3 composite oxide of -ZrO 2 (SCZ), SiO 2 -In 2
  • SIZ complex oxide
  • the first optical transparent layer 4 or the second optical transparent layer 5 on which the barrier layer 71 is formed when the optical member 1 further includes the barrier layer 71 on the incident surface S1 or the emission surface S2, the first optical transparent layer 4 or the second optical transparent layer 5 on which the barrier layer 71 is formed.
  • the water vapor permeability of the substrate 4a or the substrate 5a on which the barrier layer 71 is formed is lower than that of the resin layer 4b or the resin layer 5b. This is because moisture diffusion from the incident surface S1 or the exit surface S2 of the optical member 1 to the wavelength selective reflection layer 3 can be further reduced.
  • the optical member 1 since the optical member 1 further includes the barrier layer 71 on the incident surface S1 or the output surface S2, the diffusion of moisture from the incident surface S1 or the output surface S2 to the wavelength selective reflection layer 3 is reduced, and the wavelength It is possible to suppress deterioration of the metal contained in the selective reflection layer 3. Therefore, the durability of the optical member 1 can be improved.
  • FIG. 25 is a cross-sectional view showing a configuration example of an optical member according to the tenth embodiment of the present invention.
  • the tenth embodiment is different from the eighth embodiment in that it further includes a hard coat layer 72 formed on at least one of the entrance surface S1 and the exit surface S2 of the optical member 1.
  • FIG. 25 shows an example in which a hard coat layer 72 is formed on the emission surface S2 of the optical member 1.
  • the pencil hardness of the hard coat layer 72 is preferably 2H or higher, more preferably 3H or higher, from the viewpoint of scratch resistance.
  • the hard coat layer 72 is obtained by applying and curing a resin composition on at least one of the entrance surface S1 and the exit surface S2 of the optical member 1.
  • the resin composition include Japanese Patent Publication No. 50-28092, Japanese Patent Publication No. 50-28446, Japanese Patent Publication No. 51-24368, Japanese Patent Publication No. 52-112698, Japanese Patent Publication No.
  • JP-A-2001-301095 examples include, for example, organosilane-based thermosetting resins such as methyltriethoxysilane and phenyltriethoxysilane, and melamine-based heat such as etherified methylolmelamine.
  • organosilane-based thermosetting resins such as methyltriethoxysilane and phenyltriethoxysilane
  • melamine-based heat such as etherified methylolmelamine.
  • examples thereof include polyfunctional acrylate-based ultraviolet curable resins such as curable resins, polyol acrylates, polyester acrylates, urethane acrylates, and epoxy acrylates.
  • the resin composition preferably further contains an antifouling agent.
  • an antifouling agent There is no restriction
  • the blending amount of the silicone oligomer and / or fluorine oligomer is preferably 0.01% by mass or more and 5% by mass or less of the solid content. When the blending amount is less than 0.01% by mass, the antifouling function tends to be insufficient.
  • the coating film hardness tends to decrease.
  • the antifouling agent examples include RS-602 and RS-751-K manufactured by DIC Corporation, CN4000 manufactured by Sartomer, Optool DAC-HP manufactured by Daikin Industries, Ltd., and X- manufactured by Shin-Etsu Chemical Co., Ltd. It is preferable to use 22-164E, FM-7725 manufactured by Chisso Corporation, EBECRYL350 manufactured by Daicel-Cytec Corporation, TEGORad2700 manufactured by Degussa Corporation, and the like.
  • the pure contact angle of the hard coat layer 72 to which the antifouling property is imparted is preferably 70 ° or more, more preferably 90 ° or more.
  • the resin composition may further contain additives such as a light stabilizer, a flame retardant, and an antioxidant as necessary.
  • scratch resistance can be imparted to the optical member 1. .
  • the surface of the optical member 1 may be touched by a person, or the generation of scratches may be suppressed even when the surface of the optical member 1 is cleaned. it can. Further, when the optical member 1 is bonded to the outside of the window, the generation of scratches can be similarly suppressed.
  • FIG. 26 is a cross-sectional view showing a configuration example of an optical member according to the eleventh embodiment of the present invention.
  • the eleventh embodiment is different from the tenth embodiment in that the antifouling layer 74 is further provided on the hard coat layer 72. Further, from the viewpoint of improving the adhesion between the hard coat layer 72 and the antifouling layer 74, a coupling agent layer (primer layer) 73 is further provided between the hard coat layer 72 and the antifouling layer 74. It is preferable.
  • the optical member 1 since the optical member 1 further includes the antifouling layer 74 on the hard coat layer 72, antifouling property can be imparted to the optical member 1.
  • Example 1 First, a groove structure as shown in FIGS. 27A and 27B was provided in the axial direction of the Ni—P mold roll by cutting using a cutting tool (cutting tool). Next, a PET film (A4300, manufactured by Toyobo Co., Ltd.) having an average thickness of 75 ⁇ m is passed between the mold roll and the nip roll, and urethane acrylate (Aronix, manufactured by Toagosei Co., Ltd.) is inserted between the mold roll and the PET film. , A refractive index of 1.533) after being cured and running while niping, a film imparted with a convex shape by irradiating UV light from the PET film side and curing the resin (first optical transparent layer) was made.
  • urethane acrylate Aronix, manufactured by Toagosei Co., Ltd.
  • the structure A [GZO (gallium-doped zinc oxide, 23.8 nm) / AgNdCu (8.1 nm) / GZO (73) is formed on the surface of the first optical transparent layer provided with the convex shape by vacuum sputtering. .5 nm) / AgNdCu (8.1 nm) / GZO (23.8 nm)] in this order, and GZO (23.8 nm) / AgNdCu (8.1 nm) in a direction perpendicular to the inclined surface of 35 °.
  • the alloy target containing the composition of Ag / Nd / Cu 99.0 at% / 0.4 at% / 0.6 at% was used for film-forming of the AgNdCu layer (metal layer) which is a silver alloy layer.
  • a ceramic target having a composition of Ga 2 O 3 / ZnO 1 at% / 99 at% was used for forming the GZO layer (high refractive index layer). The high refractive index layer was formed using a roll maintained at 60 ° C. while the back side of the film-forming surface of the PET film as the substrate was supported by the roll. Thus, a first optical transparent layer with a wavelength selective reflection layer was obtained.
  • the convex surface on which the wavelength selective reflection layer of the first optical transparent layer with the wavelength selective reflection layer is formed is opposed to the PET film (A4300, manufactured by Toyobo Co., Ltd.) having an average thickness of 50 ⁇ m between the nip rolls.
  • the same resin as the resin used for forming the convex shape of the first optical transparent layer (Aronix, manufactured by Toagosei Co., Ltd., refractive index after curing 1.533) and running while niping Extruded bubbles.
  • UV light was irradiated through this PET film, the resin was cured, a second optical transparent layer was formed, and an optical member was obtained.
  • FIG. 28 A cross-sectional TEM image of the obtained optical member is shown in FIG.
  • the optical member shown in FIG. 28 is divided into seven layers, but in order from the bottom, the first optical transparent layer, the high refractive index layer, the metal layer, the high refractive index layer, the metal layer, the high refractive index layer, the second The optically transparent layer.
  • ⁇ Number of protrusions of metal layer of wavelength selective reflection layer The number of protrusions in the metal layer of the wavelength selective reflection layer was measured by observing a cross-sectional image using a transmission electron microscope (TEM). Specifically, it measured by the following method. A cross-sectional image by TEM was obtained. In the cross-sectional image, when two upper and lower straight lines are drawn in the metal layer, the upper straight line when the area of the portion of the metal layer sandwiched between the two straight lines takes the maximum value is used as a reference line. . A part of the metal layer where 1/2 or more of the thickness of the metal layer protruded from the reference line was defined as a “projection”.
  • the infrared absorption rate of the optical member was measured using a spectrophotometer (UV-4100, manufactured by Hitachi, Ltd.) with a wavelength of 1,200 nm as a representative value of infrared rays. The results are shown in Table 1. In addition, 50% or less of infrared absorption factor is a pass line.
  • the visible light transmittance of the optical member was measured using an ultraviolet-visible spectrophotometer (UV-4100, manufactured by Hitachi, Ltd.). The results are shown in Table 1. In addition, 20% or more of visible light transmittance
  • permeability is a pass line. The visible light transmittance shown in Table 1 was measured according to JIS A 5759.
  • Example 1 Example 1 except that the presence or absence of the convex shape of the first optical transparent layer, the temperature of the roll used to support the PET film, and the configuration of the wavelength selective reflection layer were changed as shown in Table 1. 1 to obtain an optical member. A cross-sectional TEM image of the optical member obtained for Comparative Example 1 is shown in FIG. Moreover, the same evaluation as Example 1 was performed. The results are shown in Table 1.
  • Configuration A GZO (23.8 nm) / AgNdCu (8.1 nm) / GZO (73.5 nm) / AgNdCu (8.1 nm) / GZO (23.8 nm)
  • Configuration B GZO (23.8 nm) / AgNdCu (24.3 nm) / GZO (73.5 nm) / AgNdCu (24.3 nm) / GZO (23.8 nm)
  • Configuration C GZO (23.8 nm) / AgNdCu (16.2 nm) / GZO (73.5 nm) / AgNdCu (16.2 nm) / GZO (23.8 nm)
  • Configuration D GZO (23.8 nm) / AgNdCu (6.0 nm) / GZO (73.5 nm) / AgNdCu (6.0 nm) / GZO (23.8 nm)
  • Configuration E ICO (25.1 nm) / Ag
  • the formed high refractive index layer could be made amorphous by setting the temperature of the support roll to 60 ° C. or lower when forming the high refractive index layer. As a result, an optical member having a low infrared absorptivity and a high visible light transmittance could be obtained.
  • the temperature of the support roll when forming the high refractive index layer was set to 80 ° C., so that the formed high refractive index layer was crystalline. As a result, the metal layer became non-uniform and an optical member having a high infrared absorptance was obtained.
  • Comparative Example 2 the temperature of the support roll when forming the high refractive index layer was set to 80 ° C., so that the formed high refractive index layer was crystalline. In addition, by increasing the thickness of the metal layer, the optical member has a low visible light transmittance.
  • Comparative Examples 3 and 4 the first optical transparent layer having no convex shape was used. In that case, even if the temperature of the support roll is set to 80 ° C. and a crystalline high refractive index layer is formed (Comparative Example 3), the temperature of the support roll is set to 20 ° C. and the high refractive index layer is formed. (Comparative Example 4) The obtained optical member had a low infrared absorptivity and a high visible light transmittance. However, the optical members of Comparative Examples 3 and 4 do not have directional reflectivity.
  • the optical member of the present invention can be used as, for example, a film to be attached to a window because it can directionally reflect sunlight in a direction other than regular reflection and reduce sunlight absorption.

Abstract

　L'invention concerne un élément optique qui possède une première couche transparente optique convexe qui laisse passer la lumière visible, et une couche réfléchissante sélective de longueurs d'ondes qui est formée sur la forme convexe de la première couche transparente optique et qui réfléchit de manière sélective des longueurs d'ondes infrarouges spécifiques, la couche réfléchissante sélective de longueurs d'ondes possédant au moins une couche d'indice de réfraction élevé amorphe et une couche métallique.
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