WO2015146914A1

WO2015146914A1 - Sensor mounting section structure for transmission

Info

Publication number: WO2015146914A1
Application number: PCT/JP2015/058745
Authority: WO
Inventors: 文則水谷; 玲奈黒須
Original assignee: 本田技研工業株式会社
Priority date: 2014-03-28
Filing date: 2015-03-23
Publication date: 2015-10-01
Also published as: JPWO2015146914A1; CN105934608B; PH12016501881A1; JP6093089B2; CN105934608A; PH12016501881B1; MY186670A

Abstract

This sensor mounting section structure for a transmission is configured in such a manner that a rotation sensor (53) for detecting the rotation of the rotating element of the transmission (M) is provided to a sensor mounting hole (54). The sensor mounting hole (54) is provided close to one axial end of the wall of a transmission case (11), the wall surrounding a transmission shaft (13). The transmission case (11) is provided with: a transverse bead (55) which, when viewed in the direction of the axis of the sensor mounting hole (54), extends near the sensor mounting hole (54) in the direction substantially parallel to the transmission shaft (13); and a bent bead (56) which extends from an end of the transverse bead (55) toward the transmission shaft (53), the transverse bead (55) and the bent bead (56) protruding outward. The transverse bead (55) and the bent bead (56) have formed therein a transverse hole (42) and a bent hole (57), which constitute an oil supply passage for supplying lubricating oil to the transmission (M).

Description

Transmission sensor mounting structure

The present invention relates to a sensor mounting portion structure of a transmission.
This application claims priority based on Japanese Patent Application No. 2014-068392 filed in Japan on March 28, 2014, the contents of which are incorporated herein by reference.

Some transmissions that change the driving speed of an engine include a rotation sensor for detecting the rotation of a rotating element such as a transmission gear (see, for example, Patent Document 1).

In such a transmission, a sensor mounting hole that penetrates the wall is provided in a wall of a transmission case that houses a transmission shaft, a transmission gear, and the like, and a rotation sensor is attached to the sensor mounting hole from the outside. . In the rotation sensor, the detection portion on the distal end side is brought close to the tooth surface of the gear to be detected in the transmission case, and the signal output cable is connected to the base end portion exposed to the outside of the transmission case.

Japanese Unexamined Patent Publication No. 2010-127265

By the way, the sensor mounting hole formed in the transmission case needs to have an inner diameter of a certain degree or more. However, in a transmission used in a small engine or the like, the sensor mounting hole may be smaller than the outer size and thickness of the transmission case. The inner diameter is relatively large. When the inner diameter of the sensor mounting hole is relatively large with respect to the outer size and thickness of the transmission case, it is necessary to dispose the sensor mounting hole in the central region in the axial direction of the transmission case from the viewpoint of securing rigidity.

However, depending on the transmission, there are cases where the rotation sensor must be installed in the vicinity of the end of the transmission case in the axial direction due to the position of the transmission gear to be detected. For this reason, even when the rotation sensor is installed near the end of the transmission case in the axial direction, it is important to maintain high rigidity of the transmission case.

Therefore, an aspect of the present invention provides a sensor mounting part structure for a transmission that can efficiently increase the rigidity of the transmission case even when a rotation sensor is installed in the vicinity of the end of the transmission case in the axial direction.

(1) In the sensor mounting portion structure for a transmission according to an aspect of the present invention, a sensor mounting hole penetrating the wall is provided in a wall of a transmission case that accommodates the transmission shaft, and the transmission is provided in the sensor mounting hole. A sensor mounting portion structure for a transmission to which a rotation sensor for detecting the rotation of the rotating element is mounted, wherein the sensor mounting hole is provided near one end in an axial direction of a wall around the transmission shaft of the transmission case. The transmission case includes a transverse bead extending in the direction substantially parallel to the transmission shaft as viewed from a direction along the axis of the sensor attachment hole, and an end of the transverse bead. A bending bead extending toward the transmission shaft direction is provided to bulge outward, and the transverse bead and the bending bead form a transverse hole constituting an oil supply path for supplying lubricating oil to the transmission And bent holes It has been made.

Accordingly, the vicinity of the sensor mounting hole in the transmission case is reinforced by the hollow transverse bead and the bent bead, and the transverse hole and the bent hole serving as an oil supply path are provided to the transverse bead and the bent bead. Will be provided. Accordingly, the vicinity of the sensor mounting hole can be reinforced by using the peripheral wall of the oil supply passage for supplying the lubricating oil to the transmission, so that the rotation sensor is installed near the end of the transmission case in the axial direction. Therefore, the rigidity of the transmission case can be maintained high.

(2) In the sensor mounting part structure for a transmission described in (1) above, the wall thickness of the outer wall of the crossing hole of the crossing bead is different from that of the peripheral region of the sensor mounting hole of the transmission case. It may be formed thicker than the wall thickness of the region.

In this case, in the vicinity of the sensor mounting hole, the thickness of the wall covering the outside of the transverse hole of the transverse bead extending substantially parallel to the transmission shaft is set to be thicker than the thickness of the other region. The rigidity in the vicinity of the sensor mounting hole can be efficiently increased without increasing the thickness or size of the entire transmission case.

(3) In the sensor mounting portion structure of the transmission according to (1) or (2), the bending bead is arranged in a side view as viewed from a direction along the transmission shaft of the transmission case. You may form so that at least one part may overlap.

In this case, at least a part of the side of the rotation sensor is covered with the bent bead, and the rigidity of one side in the axial direction of the sensor mounting hole is efficiently increased by the bent bead.

(4) In the transmission sensor mounting portion structure according to any one of (1) to (3), the transmission case is configured as a case of a power unit integrated with an engine crankcase, The transverse bead may be arranged in the vicinity of the vehicle front side of the rotation sensor in a state where the power unit is mounted on the vehicle.

In this case, since the crossing bead is disposed in the vicinity of the front side of the rotation sensor in a state where the power unit is mounted on the vehicle, the crossing bead protects the rotation sensor from the scattered matter scattered from the front during traveling of the vehicle. Can do.

(5) In the transmission sensor mounting portion structure described in (4) above, the output output portion of the transmission is provided at an end portion in the axial direction of the transmission case on the side where the rotation sensor is disposed. A flange that covers the outside of the output take-out portion protrudes from an end of the transmission case in the axial direction, and the flange is in the state where the power unit is mounted on a vehicle. It may be formed so as to surround the lower rear part.

In this case, since the rear lower part of the rotation sensor is surrounded by the collar part that covers the outside of the output output part of the transmission with the power unit mounted on the vehicle, the lower part of the vehicle body of the rotation sensor can be protected by the collar part. it can.

(6) In the transmission sensor mounting portion structure according to (5), the flange portion and the bent bead are V-shaped in a side view as viewed from the direction along the transmission shaft of the transmission case. The rotation sensor is disposed so as to be sandwiched in a V shape by the flange portion and the bent bead in a side view as viewed from a direction along the transmission shaft of the transmission case. Also good.

In this case, since the side of the detection portion on the tip side of the rotation sensor is covered with the intersection of the flange portion and the bent bead, the detection portion of the rotation sensor can be more firmly protected from the outside.

(7) In the sensor mounting portion structure for a transmission according to any one of (4) to (6) above, a portion of the transmission case where the sensor mounting hole is formed is provided with a portion of the transmission case. An inward convex portion that is convex toward the inside may be provided, and an end portion of the sensor mounting hole may be formed at the top of the inward convex portion.

In this case, the sensor mounting hole is formed in the inward convex portion provided in the transmission case so that the inner end opens at the top of the inward convex portion. The rigidity around the hole and the support rigidity in the axial direction of the rotation sensor can be efficiently increased.

(8) In the sensor mounting portion structure for a transmission according to any one of (4) to (7) above, the rotation balance of the crankshaft is located at an upper position between the crankshaft of the engine and the transmission shaft. A balancer shaft for maintaining the balance may be disposed, and the transverse bead and the transverse hole may be disposed between the balancer shaft and the rotation sensor.

∙ In this case, the dead space between the balancer shaft and the rotation sensor can be used effectively, and the Orui passage can be arranged compactly together with the crossing bead.

According to the aspect of the present invention, the vicinity of the sensor mounting hole on the wall of the transmission case is reinforced by the hollow-structured transverse bead and the bent bead, and the transverse hole serving as an oil passage for the transverse bead and the bent bead. And a bent hole are provided. Therefore, the rigidity of the transmission case can be efficiently increased while the rotation sensor is installed near the end of the transmission case in the axial direction.

1 is a left side view of a motorcycle employing a power unit according to an embodiment of the present invention. It is a right view of the power unit of one Embodiment of this invention. It is a left view of the power unit of one embodiment of the present invention. It is a top view of the power unit of one embodiment of the present invention. FIG. 5 is a cross-sectional view substantially corresponding to the VV cross section of FIG. FIG. 4 is a cross-sectional view substantially corresponding to the VI-VI cross section of FIG. 2 of the power unit of one embodiment of the present invention. It is a bottom view corresponding to the VII arrow of Drawing 2 of the cylinder block of one embodiment of the present invention. FIG. 8 is a partial cross-sectional perspective view in which the power unit according to the embodiment of the present invention is taken along a section VIII-VIII in FIG. 7. It is a perspective view of the case half of the right side of the crankcase of one embodiment of the present invention. It is a perspective view of the case half of the left side of the crankcase of one embodiment of the present invention. It is a top view centering on the direct upper part of the main axis | shaft of the power unit of one Embodiment of this invention. FIG. 12 is a partial cross-sectional perspective view in which the rotation sensor of the power unit according to the embodiment of the present invention is removed and the cross section is taken along the XII-XII portion of FIG. It is the perspective view which removed the rotation sensor of the power unit of one Embodiment of this invention. It is sectional drawing corresponding to the XIV-XIV cross section of FIG. 11 of the power unit of one Embodiment of this invention. FIG. 12 is a cross-sectional view corresponding to the XV-XV cross section of FIG. 11 of the power unit according to the embodiment of the present invention.

Embodiments of the present invention will be described below with reference to the drawings. In the drawings used for the following description, an arrow FR indicating the front of the vehicle, an arrow LH indicating the left side of the vehicle, and an arrow UP indicating the upper side of the vehicle are shown.
FIG. 1 is a diagram showing a left side surface of a motorcycle 1 on which a power unit PU employing an engine E according to this embodiment is mounted.
In FIG. 1, Wf and Wr are a front wheel supported by a body frame (not shown) via a front fork 2 and a rear wheel supported by a body frame via a swing arm 3. Further, H is a steering handle disposed above the front fork 2, S is a seat on which an occupant is seated, and T is a fuel tank disposed in front of the seat S. The power unit PU is mounted below the fuel tank T in the center of the body frame.
The power unit PU shifts the drive rotation of the engine E by the transmission M, and transmits the output to the rear wheel Wr via the transmission mechanism. In the following description of the power unit PU, the directions such as front, rear, left and right are the same as those when mounted on a vehicle unless otherwise specified.

2 and 3 are diagrams showing a right side surface and a left side surface of the power unit PU. 4 is a view showing the upper surface of the power unit PU, and FIGS. 5 and 6 are cross-sectional views substantially corresponding to the VV cross section and the VI-VI cross section of FIG. 2 in the power unit PU.
The engine E of the power unit PU includes a crankcase 11 that rotatably supports the crankshaft 10 and a cylinder portion 12 that protrudes obliquely upward from the front upper portion of the crankcase 11. The crankcase 11 also serves as a transmission case of the transmission M. The crankshaft 10 is disposed on the front side, and the main shaft 13 (transmission shaft) and the counter shaft of the transmission M are disposed on the rear side of the crankshaft 10. 14 is arranged in parallel with the crankshaft 10. The main shaft 13 and the counter shaft 14 are rotatably supported by the crankcase 11. As shown in FIG. 5, the counter shaft 14 penetrates the left side wall of the crankcase 11 to the outside, and a sprocket 15 for taking out power is attached to the end of the countershaft 14. A chain 9 is hung around the sprocket 15, and power is transmitted to the rear wheel through the chain 9.
In this embodiment, the counter shaft 14 and the sprocket 15 constitute a power take-out unit in the power unit PU.

The cylinder portion 12 includes a cylinder block 17 having a cylinder bore 17a that accommodates the piston 16 so as to be movable back and forth, and a cylinder head 18 that is attached to the top of the cylinder block 17 and forms the combustion chamber 7 with the top surface of the piston 16. And a head cover 19 attached to the upper part of the cylinder head 18. As shown in FIG. 6, the cylinder head 18 is overlaid on the top of the cylinder block 17, and is fastened together with a plurality of (four) stud bolts 20 (fastening members) together with the cylinder block 17 on the upper surface of the crankcase 11. Yes.

As shown in FIG. 5, the piston 16 is connected to the crankshaft 10 via a connecting rod 23 so that the piston 16 can move forward and backward in response to an explosion in the combustion chamber 7 as a rotational force. introduce. Note that reference numeral 8 in FIG. 5 is a spark plug provided facing the combustion chamber 7.

The cylinder head 18 is formed with an intake port and an exhaust port (not shown), and an intake valve and an exhaust valve (not shown) for opening and closing the intake port and the exhaust port are attached. As shown in FIGS. 2 and 3, an inlet pipe 6 constituting an intake system of the engine E is connected to the intake port. An exhaust pipe (not shown) constituting an exhaust system of the engine E is connected to the exhaust port. As shown in FIG. 6, a valve operating mechanism 21 that opens and closes the intake valve and the exhaust valve is provided between the cylinder head 18 and the head cover 19. Reference numeral 22 in FIG. 6 is a cam shaft for operating a valve cam of the valve mechanism 21. The camshaft 22 is connected to the crankshaft 10 via the timing chain 5 so as to be interlocked.
The engine E of this embodiment is a water-cooled single cylinder engine. The cylinder block 17 is provided with a single cylinder bore 17a, and a water jacket 50 is formed in the peripheral area of the cylinder bore 17a. Reference numeral 51 in FIGS. 2, 4, and 5 is a water pump for supplying cooling water cooled by a radiator (not shown) to the water jacket 50.

As shown in FIGS. 5 and 6, the crankcase 11 includes a pair of case halves 11 L and 11 R that are divided on the left and right sides with dividing surfaces 11 La and 11 Ra orthogonal to the crankshaft 10. The left and right case halves 11L and 11R are divided into left and right in a plane passing through the cylinder center axis C1 of the cylinder block 17, and the divided case halves 11L and 11R are fastened and fixed by a plurality of bolts (not shown). A crank cover 30 that forms a sealed space with the case half 11R is attached to the right side of the right case half 11R.

As shown in FIG. 5, the right end portion of the crankshaft 10 penetrates the side wall of the right case half 11 R, and the penetrated end portion transmits power to the main shaft 13 of the transmission M. A primary drive gear 24 is attached. The left end portion of the crankshaft 10 penetrates the side wall of the left case half 11L, and the rotor 25a of the generator 25 is attached to the penetrated end portion. The end portion and the peripheral region of the rotor 25a are covered with a cover 25c of the generator 25 that holds the stator 25b.

Further, the right end of the main shaft 13 of the transmission M penetrates the side wall of the right case half 11R. A primary driven gear 26 that meshes with the primary drive gear 24 on the crankshaft 10 side, a clutch 27 that connects and disconnects power by an external operation, at the end of the main shaft 13 that passes through the right case half 11R, Is supported. The primary driven gear 26 is rotatably supported by the main shaft 13, and the clutch 27 is interposed in a power transmission path between the primary driven gear 26 and the main shaft 13. Therefore, the clutch 27 can appropriately switch between transmission and interruption of power between the primary driven gear 26 and the main shaft 13 by an operation from the outside.

The main shaft 13 and the counter shaft 14 of the transmission M are provided with a main gear group m1 and a counter gear group m2 composed of a plurality of transmission gears. In the transmission M, transmission gears of the main gear group m1 and the counter gear group m2 are selected by operating a change mechanism (not shown), thereby setting an arbitrary transmission gear stage (gear position) including neutral. Therefore, when the transmission power of the crankshaft 10 is transmitted to the main shaft 13 via the clutch 27 in the state where the transmission gear stage is set in this way, the transmission M changes the rotational power to the set ratio and counters it. Output from the shaft 14 to the outside.
Note that reference numeral 28 in FIG. 5 denotes a kick shaft for rotating the crank shaft 10 at the time of kick start.

2 to 4, a balancer shaft 29 extending in parallel with the crankshaft 10 is disposed at an upper position between the crankshaft 10 and the main shaft 13 in the crankcase 11. The balancer shaft 29 is rotatably supported by the crankcase 11. The balancer shaft 29 rotates synchronously with the crankshaft 10 via a gear (not shown), thereby canceling the rotational fluctuation of the crankshaft 10 and maintaining the rotation balance.

Also, as shown in FIG. 6, an oil pan 31 is provided at the bottom of the crankcase 11 to store lubricating oil. Above the oil pan 31 of the right case half 11R, an oil pump 32 (oil supply source) that pumps up the oil in the oil pan 31 and pumps the oil to the lubrication-needed portion in the power unit PU is installed. Yes. The oil pump 32 of this embodiment is operated by receiving rotational power from the crankshaft 10.

The oil supply path 33 in the power unit PU connected to the oil pump 32 supplies oil from the discharge part of the oil pump 32 through the crankshaft 10 to a portion requiring lubrication around the crankshaft 10 such as a crankpin and a journal part. A crank system oil passage 33C, and a valve system oil passage 33B that supplies oil from the upper part of the crankcase 11 through the inside of the cylinder portion 12 to the lubrication required portion of the valve mechanism 21. A branch oil passage 34 for supplying oil around shafts such as the main shaft 13 and the counter shaft 14 of the transmission M is connected in the middle of the valve operating oil passage 33B.

7 is a bottom view of the cylinder block 17 corresponding to the view taken along the arrow VII in FIG. 2, and FIG. 8 is a perspective view of the crankcase 11 and the cylinder block 17 taken along the section VIII-VIII in FIG. . 9 is a perspective view of the case half 11R on the right side of the crankcase 11 as seen from the rear obliquely upward side so that the dividing surface 11Ra faces almost the front, and FIG. 10 shows the left side of the crankcase 11 It is the perspective view which looked at case half body 11L from the front side slanting upper side so that the division surface 11La may face the front almost.
As shown in FIG. 6, a part of the valve operating oil passage 33 B of the oil supply passage 33 is formed between the upper end surfaces 11 Ru and 11 Lu (joint surface) of the crankcase 11 and the lower surface 17 d (joint surface) of the cylinder block 17. It is formed between. As shown in FIG. 7, the oil passage between the joint surface of the crankcase 11 and the cylinder block 17 is an oil inflow portion 35 a connected to the oil pump 32 in the vicinity of the front right corner of the cylinder block 17. An oil outflow portion 36 a connected to the valve operating mechanism 21 side is provided at a corner on the left side of the rear portion of the cylinder block 17. The inflow portion 35a and the outflow portion 36a of the oil passage between the joint surfaces are arranged in a range overlapping on a diagonal line L1 passing through the cylinder center axis C1, as shown in FIG.

The oil path between the joint surfaces of the crankcase 11 and the cylinder block 17 is a first oil formed between the end surface 11Ru of the right (one) case half 11R and the lower surface 17d of the cylinder block 17. A passage 35 and a second oil passage 36 formed between the end face 11Lu of the left (other) case half 11L and the lower surface 17d of the cylinder block 17 are provided.

In the case of this embodiment, the first oil passage 35 includes a flat end surface 11Ru of the right case half 11R, and a groove 35c formed in the lower surface 17d of the cylinder block 17 substantially along the outer peripheral edge of the cylinder bore 17a. It is surrounded by. An inflow portion 35 a connected to the oil pump 32 side is provided at one end of the first oil passage 35 in the extending direction.
The second oil passage 36 is formed by being surrounded by a flat end surface 11Lu of the left case half 11L and a groove 36c formed in the lower surface 17d of the cylinder block 17 substantially along the outer peripheral edge of the cylinder bore 17a. ing. At one end in the extending direction of the second oil passage 36, an outflow portion 36a connected to the valve operating mechanism 21 side is provided.
In FIG. 6, the cross section is adjusted so that the first oil passage 35 and the second oil passage 36 appear on the drawing.

The first oil passage 35 extends in an arc from the inflow portion 35 a on the right side of the front portion of the cylinder block 17 to the vicinity of the center of the rear portion via the right side of the rear portion of the cylinder block 17. As shown in FIGS. 6 and 9, one end of a first bypass hole 37 formed in the right case half 11 R is electrically connected to the other end of the first oil passage 35.
The second oil passage 36 extends in an arc from the outflow portion 36a on the left side of the rear portion of the cylinder block 17 to the vicinity of the center of the rear portion of the cylinder block 17 and ends in the vicinity of the center of the rear portion. As shown in FIGS. 6 and 8, one end of a second bypass hole 38 formed in the left case half 11 L is electrically connected to the other end of the second oil passage 36.

The first bypass hole 37 is configured by a substantially L-shaped hole having one end opened to the upper end surface 11Ru of the right case half 11R. The other end 37a of the first bypass hole 37 opens at a position apart from the upper end surface 11Ru in the dividing surface 11Ra of the right case half 11R.
The second bypass hole 38 is configured by a substantially L-shaped hole having one end opened to the upper end surface 11Lu of the left case half 11L. The other end 38a of the second bypass hole 38 opens at a position apart from the upper end surface 11Lu of the dividing surface 11La of the left case half 11L. The other end of the first bypass hole 37 and the other end of the second bypass hole 38 are joined to each other by joining the left and right case halves 11L and 11R to each other. Yes.
Therefore, the first oil passage 35 and the second oil passage 36 are connected to each other via the first bypass hole 37 and the second bypass hole 38. Thereby, the oil flowing into the inflow portion 35a from the oil pump 32 sequentially passes through the first oil passage 35, the first bypass hole 37, the second bypass hole 38, the second oil passage 36, and the outflow portion 36a. Supplied to the valve mechanism 21 of the section 12.

Further, the second bypass hole 38 has a vertical hole portion that extends downward from the upper end surface 11Lu of the case half body 11L, and is further extended by a predetermined length beyond a lateral hole portion connected to the first bypass hole 37 side. ing.
A branch oil passage 34 for supplying oil around shafts such as the main shaft 13 and the counter shaft 14 of the transmission M is connected to a side surface of the extension 40 that is separated from the bottom 40a.

Incidentally, as shown in FIG. 7, the cylinder block 17 is formed with insertion holes 39 through which the stud bolts 20 are inserted at the four corners of the peripheral portion surrounding the cylinder bore 17a. The four insertion holes 39 are arranged on the same pitch circle P around the cylinder center axis C1. A part of each of the inflow portion 35a of the first oil passage 35 and the outflow portion 36a of the second oil passage 36 is an area outside the pitch circle P and close to the insertion hole 39. Placed in position. Further, since the inflow portion 35a and the outflow portion 36a are arranged in a range overlapping on the diagonal line L1 passing through the cylinder central axis C1 as described above, the first oil passage 35 and the second oil passage 36 are different from each other. The crankcase 11 is formed over the cylinder bore 17a across the length of approximately a half circumference with the positions of the split surfaces 11La and 11Ra interposed therebetween.

A part of the branch oil passage 34 branched from the second bypass hole 38 includes an orifice hole 41 connected to the extension 40, a passage groove 49 formed along the dividing surface 11La of the left case half 11L, Have The passage groove 49 is abutted against the flat dividing surface 11Ra of the right case half body 11R by fastening the left and right

case half bodies

11L and 11R, thereby part of the passage toward the transmission M direction. Is configured.
The orifice hole 41 is formed on the split surface 11La side of the left case half 11L so as to communicate with the side surface of the extension 40 from the bottom of the passage groove 49 by drilling or the like.

As shown in FIG. 10, the passage groove 49 extends in an arc shape toward the lower rear part in a region surrounding the outer side of the balancer shaft 29 of the peripheral wall of the left case half 11 L. The rear lower end of the passage groove 49 has a left passage hole 42 (transverse hole) and a right passage hole formed in a straight line in the left-right direction in the left case half 11L and the right case half 11R. 43 (see FIG. 11). The left passage hole 42 constitutes a part of a passage for supplying oil to the lubrication necessary portion around the main shaft 13 of the transmission M, and the right passage hole 43 serves as a lubrication necessary portion around the counter shaft 14 of the transmission M. It constitutes a part of the passage for supplying oil.

Further, as shown in FIG. 10, the region facing the dividing surface 11La of the peripheral wall of the left case half 11 L extends from the outer region of the second bypass hole 38 and the passage groove 49 to the rear side of the left passage hole 42. A catching groove 44 extending in the direction is formed. The extending end of the catching groove 44 extending around the rear side of the left passage hole 42 opens into the inner space of the crankcase 11. The capture groove 44 captures and captures oil when the oil flowing through the passage groove 49 and the second bypass hole 38 leaks outside the passage groove 49 and the second bypass hole 38 along the dividing surfaces 11La and 11Ra. It functions to return the returned oil into the crankcase 11.

FIG. 11 is a top view centering on the immediate upper part of the main shaft 13 of the transmission M of the power unit PU, and FIG. It is the perspective view seen from the part upper side. 13 is a perspective view of the power unit PU as seen from the upper left rear side, and FIGS. 14 and 15 are cross-sectional views corresponding to the XIV-XIV cross section and the XV-XV cross section of FIG.
As shown in FIG. 11, the rotation of the rotating element on the main shaft 13 of the transmission M is detected in a portion of the upper wall 11Le of the left case half 11L adjacent to the rear portion of the left passage hole 42. A rotation sensor 53 is attached. The rotation sensor 53 detects the rotation of the detection target gear near the left end in the axial direction on the main shaft 13. As shown in FIGS. 12 to 14, a sensor attachment hole 54 penetrating the upper wall 11Le is formed in the upper wall 11Le near the left end of the case half 11L. The rotation sensor 53 is attached to the sensor attachment hole 54, and the detection portion 53 a on the front end side is close to the tooth surface of the detection target gear on the main shaft 13 in the crankcase 11. In the case of this embodiment, the axis C2 of the sensor mounting hole 54 is formed to be inclined slightly forward toward the lower side as shown in FIG. For this reason, the detection part 53a of the rotation sensor 53 is directed in the direction of the main shaft 13 in a state where it is slightly inclined forward.

On the upper wall 11Le of the left case half 11L, a transverse bead 55 that crosses the vicinity of the front side of the sensor mounting hole 54 in a direction parallel to the main shaft 13 as viewed from the direction along the axis C2 of the sensor mounting hole 54 is outward. It is formed to bulge out. The transverse bead 55 bulges upward and to the left with respect to the upper wall 11Le near the left end of the case half 11L. In addition, a bent bead 56 that extends from the outer end of the transverse bead 55 toward the vicinity of the left end in the axial direction of the main shaft 13 bulges to the left on the left end wall of the case half 11L. Is formed.

In the transverse bead 55, the left passage hole 42 (transverse hole) constituting a part of the oil supply passage 33 is formed, and in the bending bead 56, a bent hole whose upper end portion is electrically connected to the left passage hole 42. 57 is formed. The lower end of the bent hole 57 is electrically connected to the left end portion of the main shaft 13 in the axial direction, and the oil introduced through the left passage hole 42 and the bent hole 57 is lubricated around the main shaft 13 through the passage in the main shaft 13. It is designed to supply necessary parts.

As shown in FIGS. 14 and 15, the transverse bead 55 and the left passage hole 42 inside thereof extend in the left-right direction between the balancer shaft 29 and the rotation sensor 53. Further, the bending bead 56 and the bending hole 57 inside thereof are inclined rearward from the upper end portion toward the lower end portion at the left end side position with respect to the sensor mounting hole 54. The bent bead 56 is formed so as to partially overlap the detection portion 53a on the distal end side of the rotation sensor 53 in a side view as viewed from the direction along the main shaft 13. Therefore, the bent bead 56 covers a part of the left side portion of the rotation sensor 53 at the left end portion of the left case half 11L.
Also, as shown in FIGS. 12 and 14, the wall thickness T1 of the upper wall of the left passage hole 42 of the transverse bead 55 is the wall of the other region around the sensor mounting hole 54 of the left case half 11L. It is formed thicker than.

Further, the left end portion of the counter shaft 14 of the transmission M protrudes laterally from the side wall of the left case half 11L, and the discharged portion is covered with the cover wall 58. The cover wall 58 has an arcuate flange 58a that protrudes from the left end side of the case half 11L. The flange portion 58a covers the protruding portion of the counter shaft 14 and the peripheral area of the substantially front half of the sprocket 15 (see FIG. 5), and protects them from the outside. The flange portion 58a is formed so as to surround the lower rear side of the detection portion 53a of the rotation sensor 53.

Further, as shown in FIG. 15, a part of the flange portion 58 a extends from the upper side of the counter shaft 14 across the left side of the detection portion 53 a of the rotation sensor 53 toward the diagonally lower front side.
For this reason, the collar part 58a and the bending bead 56 are formed so that both form V shape in the side view seen from the direction along the main axis | shaft 13. As shown in FIG. The rotation sensor 53 is disposed so as to be sandwiched between V-shaped shapes formed by the flange portion 58 a and the bent bead 56 when viewed from the side along the direction along the main shaft 13.

Further, as shown in FIG. 14, the portion of the upper wall 11Le of the left case half 11L where the sensor mounting hole 54 is formed is convex toward the inside of the crankcase 11 (downward). An orientation convex portion 59 is formed. The sensor mounting hole 54 is formed from the upper surface of the upper wall 11Le to the top of the inward convex portion 59, and the lower end of the sensor mounting hole 54 opens at the top of the inward convex portion 59. Therefore, the sensor mounting hole 54 surrounding the rotation sensor 53 has a sufficiently long axial length.

Next, the flow of oil in each part in the unit in the power unit PU according to this embodiment will be described.
When the crankshaft 10 is rotated by driving the engine E, the oil pump 32 is activated by receiving the rotation of the crankshaft 10. As shown in FIG. 6, the oil pump 32 sucks up the oil stored in the oil pan 31 and discharges the oil to the oil supply path 33 side. The oil discharged from the oil pump 32 branches into a crank system oil path 33C and a valve system oil path 33B in the upper part of the case half 11R on the right side of the crankcase 11. The oil that has flowed into the crank system oil passage 33C passes through the passage in the crankshaft 10 from the right end of the crankshaft 10 and is supplied to lubrication-needed parts around the crankshaft 10, such as a crankpin and a journal portion.

On the other hand, the oil flowing into the valve operating oil passage 33B passes through a passage extending upward from the front right side of the right case half body 11R, and as shown in FIGS. 6 and 7, the upper side of the right case half body 11R. Flows into the first oil passage 35 formed between the end face 11Ru and the lower surface 17d of the cylinder block 17 through the inflow portion 35a.

The oil that has flowed into the first oil passage 35 flows in an arc shape around the cylinder bore 17a along the first oil passage 35 toward the center of the rear portion, and below the portion immediately before the dividing surface 11Ra of the right case half 11R. The direction is changed to flow into the first bypass hole 37 of the case half 11R.

The oil that has flowed into the first bypass hole 37 changes its direction at the lower end in a substantially L shape in the direction of the dividing surface 11La, and a coupling portion between the dividing surfaces 11Ra and 11La of the right case half body 11R and the left case half body 11L. Flows into the second bypass hole 38 of the left case half 11L. A part of the oil flowing into the second bypass hole 38 is formed between the upper end surface 11Lu of the left case half 11L and the lower surface 17d of the cylinder block 17 by changing the direction upward in a substantially L shape. Into the second oil passage 36. The remaining oil that has flowed into the second bypass hole 38 changes its direction downward and flows into the extension 40, and enters the branch oil passage 34 on the transmission M side through the orifice hole 41 provided on the side surface of the extension 40. Flows in.

The oil flowing into the second oil passage 36 from the second bypass hole 38 flows from the rear center side of the cylinder block 17 around the cylinder bore 17a toward the outflow portion 36a near the rear left corner, and from the outflow portion 36a to the cylinder block. 17 is supplied to a portion requiring lubrication of the valve mechanism 21 through a passage in the valve 17.

The oil that has flowed into the orifice hole 41 from the second bypass hole 38 through the extension 40 passes through the passage groove 49 formed in the dividing surface 11La of the left case half 11L, as shown in FIGS. The flow then branches into the left passage hole 42 and the right passage hole 43 on the rear side of the balancer shaft 29.
The oil that has flowed into the left passage hole 42 flows into the bent hole 57 in the left end region in the axial direction of the left case half 11L, and changes its direction rearward and obliquely downward to the left end of the main shaft 13 of the transmission M. Then, the oil passes through a passage in the main shaft 13 and is supplied to a portion requiring lubrication around the main shaft 13 such as a bearing portion and a transmission gear. On the other hand, the oil that has flowed into the right passage hole 43 turns rearward in the right end region in the axial direction of the right case half 11R, and enters the counter shaft 14 from the right end portion of the counter shaft 14 of the transmission M. The oil is supplied to a portion requiring lubrication around the counter shaft 14 through the passage.

As described above, in the power unit PU according to this embodiment, the sensor mounting hole 54 is formed in the upper wall 11Le near the one end in the axial direction of the crankcase 11, and the vicinity of the sensor mounting hole 54 has a hollow structure. In addition to being reinforced by the transverse beads 55 and the bent beads 56, the transverse beads 55 and the bent beads 56 are provided with a left passage hole 42 (transverse hole) and a bent hole 57 that constitute an oil supply path. For this reason, the vicinity of the sensor mounting hole 54 can be efficiently reinforced using the peripheral wall of the passage for supplying oil around the main shaft 13 of the transmission M. Therefore, in this power unit PU, the rigidity of the peripheral region of the sensor mounting hole 54 can be maintained high even though the rotation sensor 53 is installed near the end of the crankcase 11 in the axial direction.

In particular, in the power unit PU according to this embodiment, the wall thickness T1 covering the outside of the left passage hole 42 of the transverse bead 55 that extends substantially parallel to the main shaft 13 in the vicinity of the sensor mounting hole 54 Since it is set to be thicker than the wall thickness of the other region around the mounting hole 54, the rigidity of the vicinity of the sensor mounting hole 54 is increased without causing the crankcase 11 to be thick and large. It can be increased efficiently.

Further, in the power unit PU of this embodiment, the bending bead 56 is formed so as to partially overlap the rotation sensor 53 when viewed from the side along the main shaft 13. The rigidity of one side of 54 can be increased efficiently.

In addition, the power unit PU according to this embodiment is arranged so that the crossing bead 55 is positioned in the vicinity of the front side of the vehicle when mounted on the vehicle. In some cases, the rotation sensor 53 can be protected from the scattered objects by the crossing bead 55.

Furthermore, in the power unit PU according to this embodiment, the collar portion 58a that covers the end portion of the counter shaft 14 that is the output extraction portion and the peripheral area of the sprocket 15 surrounds the rear lower side of the rotation sensor 53 in the vehicle mounted state. Therefore, the lower side of the vehicle body of the rotation sensor 53 can be efficiently protected by the flange portion 58a.

Furthermore, in the case of the power unit PU of this embodiment, the side of the detection portion 53a of the rotation sensor 53 is covered with a substantially V-shaped intersection between the flange portion 58a and the bent bead 56. The detection unit 53a can be more securely protected from the outside of the vehicle body.

Further, in the power unit PU according to this embodiment, an inward convex portion 59 that is convex toward the inside of the crankcase 11 is provided at a portion where the sensor mounting hole 54 of the upper wall 11Le of the crankcase 11 is formed. Since the sensor mounting hole 54 is formed so that the end portion opens at the top of the inward convex portion 59, the inward convex portion 59 provides rigidity around the sensor mounting hole 54 and the axial direction of the rotation sensor 53. Support rigidity can be increased efficiently.

Further, in the power unit PU of this embodiment, since the transverse bead 55 and the left passage hole 42 are disposed between the balancer shaft 29 and the rotation sensor 53, a dead space between the balancer shaft 29 and the rotation sensor 53 is obtained. The oil passage can be arranged in a compact manner by effectively using the space.

The present invention is not limited to the above embodiment, and various design changes can be made without departing from the scope of the invention. For example, the vehicle on which the power unit is mounted may be not only a motorcycle but also a three-wheel vehicle (including a front two-wheel vehicle and a rear two-wheel vehicle in addition to a front one wheel and a rear two-wheel vehicle) or a four-wheel vehicle.

10 Crankshaft 11 Crankcase (Transmission case)
13 Main shaft (transmission shaft)
14 Counter shaft (output take-out part)
15 Sprocket (output take-out part)
29 Balancer shaft 42 Left passage hole (transverse hole)
53 Rotation sensor 54 Sensor mounting hole 55 Crossing bead 56 Bending bead 57 Bending hole 58a Hook 59 Inward convex C2 Axis E Engine M Transmission PU Power unit

Claims

A sensor mounting hole penetrating the wall is provided on the wall of the transmission case that houses the transmission shaft,
A sensor mounting part structure of a transmission in which a rotation sensor for detecting rotation of a rotation element of the transmission is mounted in the sensor mounting hole,
The sensor mounting hole is provided near one end in the axial direction of a wall around the transmission shaft of the transmission case,
The transmission case includes a transverse bead extending in a direction substantially parallel to the transmission shaft as viewed from a direction along the axis of the sensor attachment hole, and a speed change from an end of the transverse bead. A bent bead extending in the axial direction is provided to bulge outward,
A sensor mounting portion structure for a transmission, wherein the transverse bead and the bent bead are formed with a transverse hole and a bent hole constituting an oil supply path for supplying lubricating oil to the transmission.
The wall thickness of the outer side of the transverse hole of the transverse bead is formed to be thicker than the wall thickness of the other region around the sensor mounting hole of the transmission case. Item 2. A sensor mounting portion structure for a transmission according to Item 1.
The said bending bead is formed so that at least one part may overlap with the said rotation sensor in the side view seen from the direction in alignment with the said transmission shaft of the said transmission case. The sensor mounting part structure of the transmission.
The transmission case is configured as a case of a power unit integrated with an engine crankcase,
The transmission according to any one of claims 1 to 3, wherein the crossing bead is disposed in the vicinity of a vehicle front side of the rotation sensor in a state where the power unit is mounted on the vehicle. Sensor mounting structure.
The output output portion of the transmission is provided at an axial end of the transmission case on the side where the rotation sensor is disposed,
At the end of the transmission case in the axial direction, a flange that covers the outside of the output extraction portion is provided to protrude,
The sensor mounting portion structure for a transmission according to claim 4, wherein the flange portion is formed so as to surround a lower rear portion of the rotation sensor in a state where the power unit is mounted on a vehicle.
The flange portion and the bent bead are formed so as to form a V shape in a side view as viewed from a direction along the transmission shaft of the transmission case,
The rotation sensor is disposed so as to be sandwiched in a V shape by the flange portion and the bent bead in a side view as viewed from a direction along the transmission shaft of the transmission case. Item 6. A sensor mounting portion structure for a transmission according to Item 5.
An inward convex portion that is convex toward the inside of the transmission case is provided at a portion of the transmission case where the sensor mounting hole is formed, and the top of the inward convex portion is provided with the sensor mounting hole. The sensor mounting part structure for a transmission according to any one of claims 4 to 6, wherein the end part is formed so as to open.
A balancer shaft for maintaining a rotational balance of the crankshaft is disposed at an upper position between the crankshaft of the engine and the transmission shaft,
The sensor mounting portion structure for a transmission according to any one of claims 4 to 7, wherein the crossing bead and the crossing hole are disposed between the balancer shaft and the rotation sensor.