WO2015143953A1 - 杀菌手机护壳的制造方法 - Google Patents

杀菌手机护壳的制造方法 Download PDF

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Publication number
WO2015143953A1
WO2015143953A1 PCT/CN2015/072085 CN2015072085W WO2015143953A1 WO 2015143953 A1 WO2015143953 A1 WO 2015143953A1 CN 2015072085 W CN2015072085 W CN 2015072085W WO 2015143953 A1 WO2015143953 A1 WO 2015143953A1
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clay
manufacturing
metal
granules
composite
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PCT/CN2015/072085
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English (en)
French (fr)
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柳超
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柳超
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Priority to CN201580002281.7A priority Critical patent/CN105659572B/zh
Publication of WO2015143953A1 publication Critical patent/WO2015143953A1/zh

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    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04MTELEPHONIC COMMUNICATION
    • H04M1/00Substation equipment, e.g. for use by subscribers
    • H04M1/02Constructional features of telephone sets
    • H04M1/17Hygienic or sanitary devices on telephone equipment

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  • the invention relates to a method for manufacturing a mobile phone casing, in particular to a method for manufacturing a sterilization mobile phone casing.
  • the mobile phone used by people contains bacteria, formaldehyde and other harmful gases, which is not conducive to people's health.
  • the mobile phone case used by people does not have the function of sterilizing, absorbing formaldehyde and other harmful gases, one has sterilization, absorbs formaldehyde and others.
  • a sterilization mobile phone casing for harmful gases requires a manufacturing device and a manufacturing method for a sterilization mobile phone casing.
  • the object of the present invention is to overcome the deficiencies of the prior art and provide a method for manufacturing a sterilization mobile phone casing, which is used for manufacturing a sterilization mobile phone casing, sterilizing the mobile phone by using the sterilization mobile phone casing, and absorbing formaldehyde and other harmful gases of the mobile phone. Maintain people's health.
  • the sterilization mobile phone casing comprises a bottom casing and a cover plate, and the cover plate is hinged with the bottom casing;
  • the bottom casing comprises a metal casing, a first ceramic substrate and a first activated carbon, and the first ceramic lining
  • the bottom is fixedly connected to the metal casing, the first activated carbon is fixedly connected to the first ceramic substrate, the first ceramic substrate is located between the metal casing and the first activated carbon, and the first activated carbon is located inside the bottom casing;
  • the cover plate comprises a metal cover, a second ceramic substrate and a second activated carbon, the second ceramic substrate is fixedly connected to the metal cover, the second activated carbon is fixedly connected to the second ceramic substrate, and the second ceramic substrate is located between the metal cover and the second activated carbon, and the second The activated carbon is located inside the cover.
  • the bottom case and the cover plate are composed of metal, ceramic and activated carbon; the first activated carbon is located on the first inner surface of the bottom case, the second activated carbon is located on the second inner surface of the cover plate; the metal case, the first ceramic substrate and the first activated carbon Compositely, the metal cover, the second ceramic substrate and the second activated carbon are compounded together; the first ceramic substrate is sintered together with the first activated carbon, and the second ceramic substrate is sintered with the second activated carbon.
  • the process of manufacturing the sterilization mobile phone casing is: bottom shell manufacturing ⁇ cover manufacturing ⁇ combination;
  • the process of manufacturing the bottom shell is: metal shell manufacturing ⁇ ceramic mud manufacturing ⁇ ceramic clay strip manufacturing ⁇ Manufacture of granules ⁇ manufacture of composite granules and slabs ⁇ composite granules of clay slabs ⁇ metal shell composite granules ⁇ vacuum sintering ⁇ surface polishing of activated carbon ⁇ surface polishing of metal shells; process of cover manufacturing: metal cover manufacturing ⁇ pottery Mud production ⁇ Taolin mud slab manufacturing ⁇ Particle manufacturing ⁇ Composite granules of clay slabs ⁇ Composite granules of clay slabs ⁇ metal cover composite granules ⁇ vacuum sintering ⁇ activated surface polishing ⁇ metal cover surface polishing.
  • the clay material is made of wet clay mud equipment
  • the controller controls the assembly line work
  • the screw conveyor squeezes the clay mud into strip-shaped clay mud belt
  • the clay mud The strip is conveyed to the first conveyor
  • the first conveyor brings the clay board to the double roller rolling machine
  • the double roller rolling machine rolls the ceramic board into a clay slat of a size that meets the requirements, and the double stick
  • the rolling machine transports the clay slats to the second conveyor
  • the pulverizer pulverizes the husk or the coconut shell into granules and transports them to the screening machine, and the screening machine filters the granules and spreads the slabs of the slabs on the second conveyor.
  • the upper surface of the clay slat is covered with a layer of husk or coconut granules, and the second conveyor feeds the granules covered with granules into a rolling machine, and the rolling machine 33 rolls the particles into the granules.
  • the clay slats make the clay slats into composite granules, and the controller controls the second conveyor to send the composite granules to the shearing machine.
  • the shearing laps the composite granitic slabs according to the size requirements.
  • punch and stamping die will be metal plate It is made of metal casing or metal cover; the metal casing or metal cover is placed on the mold of the press by hand or manipulator, and the composite granular clay block is placed in the groove of the metal casing or metal cover by hand or manipulator, and the pressure is utilized.
  • the bed presses the composite granular ceramic block together with the metal casing or the metal cover to produce a metal shell of the composite granular clay or a metal cover of the composite granular clay, and the metal shell of the composite granular clay or the composite granular ceramic clay
  • the metal cover is sent to a vacuum sintering furnace for sintering and carbonization, and the metal shell of the composite granular clay or the metal cover of the composite granular clay is sintered and carbonized and sent to a polishing machine for polishing.
  • the invention has the beneficial effects of: a method for manufacturing a sterilization mobile phone casing, using a manufacturing device for sterilizing a mobile phone casing, forming a metal material into a metal casing and a metal cover, and forming a composite granule of clay, husk or coconut shell
  • the ceramic mud board is composited with a metal shell or a metal cover, and the composite particle ceramic board is sintered with a metal shell or a metal cover to manufacture a sterilization mobile phone shell, so that the sterilization mobile phone shell has activated carbon.
  • the function of sterilization, absorption of formaldehyde and other harmful gases enables the sterilization mobile phone casing to heat-treat to restore the void structure of the activated carbon, restore the function of sterilization of the mobile phone casing, absorb formaldehyde and other harmful gases, so that the sterilization mobile phone casing can be recycled. Conducive to people's health.
  • Figure 1 is a schematic view showing the structure of a sterilization mobile phone casing
  • FIG. 2 is a schematic view of a manufacturing apparatus for a sterilization mobile phone casing.
  • Figure 1 is a schematic view showing the structure of the sterilization mobile phone casing and the manufacturing equipment of the sterilization mobile phone casing shown in Figure 2;
  • the sterilization mobile phone casing comprises a bottom case 1 and a cover plate 2, and the cover plate 2 is hinged with the bottom case 1;
  • the bottom case 1 comprises a metal case 3, a first ceramic substrate 4 and a first activated carbon 5, and the first ceramic substrate 4
  • the first activated carbon 5 is fixedly connected to the first ceramic substrate 4, the first ceramic substrate 4 is located between the metal outer casing 3 and the first activated carbon 5, and the first activated carbon 5 is located inside the bottom case 1;
  • the cover plate 2 includes a metal cover 6, a second ceramic substrate 7, and a second activated carbon 8.
  • the second ceramic substrate 7 is fixedly connected to the metal cover 6, and the second activated carbon 8 is fixedly connected to the second ceramic substrate 7, and the second The ceramic substrate 7 is located between the metal cover 6 and the second activated carbon 8, and the second activated carbon 8 is located inside the cover 2.
  • the bottom case 1 and the cover plate 2 are composed of metal, ceramic and activated carbon; the first activated carbon 5 is located at the bottom. a first inner surface 22 of the shell 1 , the second activated carbon 8 is located on the second inner surface 23 of the cover 2; the metal shell 3, the first ceramic substrate 4 and the first activated carbon 5 are compounded together, the metal cover 6, the second ceramic The substrate 7 and the second activated carbon 8 are composited together; the first ceramic substrate 4 is sintered together with the first activated carbon 5, and the second ceramic substrate 7 is sintered together with the second activated carbon 8.
  • the manufacture of the sterilization mobile phone casing requires a manufacturing device for the sterilization mobile phone casing, and the manufacturing equipment for the sterilization mobile phone casing includes a punch 24, a clay manufacturing device 26, a screw conveyor 27, a first conveyor 28, and a double roller rolling machine. 29.
  • the bed 34, the press 35, the vacuum sintering furnace 36, the polishing machine 37 and the controller 38 constitute a production line for manufacturing a sterilization mobile phone casing, and the manufacturing method of the sterilization mobile phone casing has sterilization, absorption of formaldehyde and harmful gases.
  • the conveyor 27 is connected, the screw conveyor 27 is connected to the first conveyor 28, the first conveyor 28 is connected to the double roller rolling machine 29, the double roller rolling machine 29 is connected to the second conveyor 30, and the pulverizer 31 is vibrating
  • the screen 32 is connected, the vibrating screen 32 is connected to the second conveyor 30, the vibrating screen 32 is located above the second conveyor 30, the rolling machine 33 and the shearing machine 34 are disposed on the second conveyor 30, and the shearing machine 34 is placed on the rolling
  • the second conveyor 30 is connected to the press 35, and a punch 24 and a stamping die 25 are provided beside the press 35.
  • the press 35 is connected to the vacuum sintering furnace 36, and the vacuum sintering furnace 36 is connected to the polishing machine 37.
  • the process of manufacturing the sterilization mobile phone casing is: bottom shell manufacturing ⁇ cover manufacturing ⁇ combination;
  • the process of manufacturing the bottom shell is: metal shell manufacturing ⁇ ceramic mud manufacturing ⁇ ceramic clay strip manufacturing ⁇ particle manufacturing ⁇ composite particle ceramic clay strip manufacturing ⁇ composite particle clay mud strip cutting ⁇ metal shell composite particle clay ⁇ vacuum sintering ⁇ Surface polishing of activated carbon ⁇ surface polishing of metal casing;
  • the manufacturing method of the bottom case is specifically:
  • Metal shell manufacturing according to the size and shape of the metal shell 3 design and manufacture of its stamping die, using the punch 24 and the metal shell 3 stamping die to process the sheet metal into a metal shell 3;
  • Pottery slurry manufacturing making clay mud using pottery making equipment 26 and clay material
  • the clay slurry is extruded into a clay slab strip by means of a screw conveyor 27 and a strip extrusion die 40; the clay slab is rolled by a double roller rolling machine 29 into a clay having a size that meets the requirements.
  • Granule manufacturing The husk or coconut shell is pulverized into granules by a pulverizer 31, and the granules are screened into sized shells or coconut granules by a screening machine 32 according to the size requirements of the granules, and the citrus or coconut is qualified.
  • the shell particles are screened onto the surface of the clay slats;
  • Rolling machine 33 is used to roll ceramic mud into ceramic slats, and the shell or coconut granules are rolled onto the slabs by a rolling machine to produce composite granules.
  • Composite particle clay slab cutting the composite granules of the composite granules are cut into the composite granules of the required size by using the shearing machine 34;
  • Metal shell composite granule clay the sized granulated pottery slab is placed in the metal casing 3, and the composite granules are pressed against the inside of the metal casing 3 by a press 35;
  • Vacuum sintering The metal shell 3 of the composite particle clay plate is placed in a vacuum sintering furnace 36, and the shell or coconut shell is sintered with the clay by a vacuum sintering furnace, and the shell or coconut shell is simultaneously The particles are charred into activated carbon;
  • the manufacturing process of the cover plate is: metal cover manufacturing ⁇ ceramic mud production ⁇ ceramic mud slab manufacturing ⁇ particle manufacturing ⁇ composite granule clay slab manufacturing ⁇ composite granule clay slab cutting ⁇ metal cover composite granule clay ⁇ vacuum sintering ⁇ Surface polishing of activated carbon ⁇ surface polishing of metal cover;
  • the manufacturing method of the cover plate is specifically:
  • Metal cover manufacturing according to the size and shape of the metal cover 6 and the stamping die for manufacturing the metal cover 6, using the punch 24 and the metal cover 6 stamping die to process the metal sheet into a metal cover 6;
  • Pottery slurry manufacturing making clay mud using pottery making equipment 26 and clay material
  • the clay slurry is extruded into a clay slab strip by means of a screw conveyor 27 and a strip extrusion die 40; the clay slab is rolled by a double roller rolling machine 29 into a clay having a size that meets the requirements.
  • Granule manufacturing The husk or coconut shell is pulverized into granules by a pulverizer 31, and the granules are screened into sized shells or coconut granules by a screening machine 32 according to the size requirements of the granules, and the citrus or coconut is qualified.
  • the shell particles are screened onto the surface of the clay slats;
  • Rolling machine 33 is used to roll ceramic mud into ceramic slats, and the shell or coconut granules are rolled onto the slabs by a rolling machine to produce composite granules.
  • Composite particle clay slab cutting the composite granules of the composite granules are cut into the composite granules of the required size by using the shearing machine 34;
  • Metal cover composite granule clay the sized granulated clay slab is placed in the metal cover 6, and the composite granules are pressed against the inside of the metal cover 6 by the press 35;
  • Vacuum sintering The metal cover 6 of the composite particle clay plate is placed in a vacuum sintering furnace 36, and the shell or coconut shell is sintered with the clay mud by a vacuum sintering furnace, and the particles of the shell or coconut shell are carbonized into activated carbon. ;
  • Metal cover surface polishing polishing and cleaning the surface of the metal cover 6 by using a polishing machine 37;
  • the polished metal casing 3 is combined with the polished metal cover 6, and the hinge shaft 23 of the cover 2 is inserted into the reaming hole 22 of the bottom casing 1 to hinge the metal casing 3 to the metal cover 6.
  • the metal casing is used to punch the concave mold and the punching surface is punched out on the inner surface of the metal casing 3; in order to implement the combination of the metal cover 6 and the clay; the concave and convex surface of the metal casing 3 and the composite In contact with the granulated clay, the concave and convex surface of the metal casing 3 is inlaid with the concave and convex surface of the composite granule; the inner surface of the metal casing 3 is in contact with the non-particle side of the composite granule, and the concave and convex surface of the metal casing 3 and the composite granule
  • the clay has no uneven surface on one side of the granules.
  • the concave and convex surface is punched on the inner surface of the metal cover 6 by the metal cover punching die and the punching machine; the concave and convex surface of the metal cover 6 is in close contact with the composite particle ceramic mud, and the unevenness of the metal cover 6
  • the surface is inlaid with the concave and convex surface of the composite granular clay; the inner surface of the metal cover 6 is in contact with the non-particle side of the composite granular clay, and the concave and convex surface of the metal cover 6 is in close contact with the concave and convex surface of the composite particle clay without the particle side.
  • the sintering of the composite pellets and the carbonization temperature are from 700 ° C to 900 ° C.

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  • Health & Medical Sciences (AREA)
  • Public Health (AREA)
  • Engineering & Computer Science (AREA)
  • Signal Processing (AREA)
  • Treatment Of Sludge (AREA)
  • Solid-Sorbent Or Filter-Aiding Compositions (AREA)

Abstract

一种杀菌手机护壳的制造方法,杀菌手机护壳的制造方法的流程是:底壳制造→盖板制造→组合;利用杀菌手机护壳的制造设备,将金属材料制成金属外壳以及金属盖,将陶泥、果壳或者椰壳制成复合颗粒陶泥板块,将复合颗粒陶泥板块与金属外壳或者金属盖复合,将复合颗粒陶泥板块与金属外壳或者金属盖烧结在一起,从而制造出杀菌手机护壳,使杀菌手机护壳具有活性炭的杀菌、吸收甲醛以及其他有害气体的功能,使杀菌手机护壳可以热处理恢复其活性炭的空隙结构,恢复杀菌手机护壳杀菌、吸收甲醛以及其他有害气体的功能,使杀菌手机护壳可以循环使用,有利于人们的身体健康。

Description

杀菌手机护壳的制造方法 技术领域
本发明涉及一种手机护壳的制造方法,特别是杀菌手机护壳的制造方法。
背景技术
目前,人们使用的手机含有细菌、甲醛以及其他有害气体,不利于人们的身体健康,人们使用的手机护壳也没有杀菌、吸收甲醛以及其他有害气体的功能,一种具有杀菌、吸收甲醛以及其他有害气体的杀菌手机护壳,需要一种杀菌手机护壳的制造设备以及制造方法。
发明内容
本发明的目的是克服现有技术的不足,提供杀菌手机护壳的制造方法,用于制造一种杀菌手机护壳,利用杀菌手机护壳对手机进行杀菌以及吸收手机的甲醛以及其他有害气体,维护人们的身体健康。
本发明所采用的技术方案是:杀菌手机护壳的包括有底壳以及盖板,盖板与底壳铰接;底壳包括有金属外壳、第一陶瓷衬底以及第一活性炭,第一陶瓷衬底与金属外壳固定连接,第一活性炭与第一陶瓷衬底固定连接,第一陶瓷衬底位于金属外壳与第一活性炭之间,第一活性炭位于底壳的里面;盖板包括有金属盖、第二陶瓷衬底以及第二活性炭,第二陶瓷衬底与金属盖固定连接,第二活性炭与第二陶瓷衬底固定连接,第二陶瓷衬底位于金属盖与第二活性炭之间,第二活性炭位于盖板的里面。底壳以及盖板由金属、陶瓷以及活性炭复合构成;第一活性炭位于底壳的第一内表面,第二活性炭位于盖板的第二内表面;金属外壳、第一陶瓷衬底以及第一活性炭复合在一起,金属盖、第二陶瓷衬底以及第二活性炭复合在一起;第一陶瓷衬底与第一活性炭烧结在一起,第二陶瓷衬底与第二活性炭烧结在一起。
杀菌手机护壳的制造方法的流程是:底壳制造→盖板制造→组合;
底壳制造的流程是:金属外壳制造→陶泥浆制造→陶泥板条制造→颗 粒制造→复合颗粒陶泥板条制造→复合颗粒陶泥板条裁剪→金属外壳复合颗粒陶泥→真空烧结→活性炭表面抛光→金属外壳表面抛光;盖板制造的流程是:金属盖制造→陶泥浆制造→陶泥板条制造→颗粒制造→复合颗粒陶泥板条制造→复合颗粒陶泥板条裁剪→金属盖复合颗粒陶泥→真空烧结→活性炭表面抛光→金属盖表面抛光。
杀菌手机护壳的制造时:陶泥材料由陶泥制造设备制造成为湿的陶泥浆,控制器控制流水线工作,螺旋输送机将陶泥浆挤压成为条形的陶泥板带,并将陶泥板带输送到第一输送机,第一输送机将陶泥板带送到双棍滚压机,双棍滚压机将陶泥板带滚压成为尺寸符合要求的陶泥板条,双棍滚压机将陶泥板条输送到第二输送机;粉碎机将果壳或者椰壳粉碎为颗粒后输送到筛选机,筛选机将颗粒筛选后散布到第二输送机上面的陶泥板条上,使陶泥板条的上表面覆盖上一层果壳或者椰壳的颗粒,第二输送机将覆盖有颗粒的陶泥板条送入滚压机,滚压机33将其颗粒滚入陶泥板条,使陶泥板条成为复合颗粒陶泥板条,控制器控制第二输送机将复合颗粒陶泥板条送到剪床,剪床将复合颗粒陶泥板条按尺寸要求裁剪成为复合颗粒陶泥板块;冲床以及冲压模具将金属板制造成为金属外壳或者金属盖;利用人手或者机械手将金属外壳或者金属盖放于压床的工模上,利用人手或者机械手将复合颗粒陶泥板块放入金属外壳或者金属盖的槽内,利用压床将复合颗粒陶泥板块与金属外壳或者金属盖压在一起,从而制造出复合颗粒陶泥的金属外壳或者复合颗粒陶泥的金属盖,将复合颗粒陶泥的金属外壳或者复合颗粒陶泥的金属盖送入真空烧结炉烧结以及炭化,复合颗粒陶泥的金属外壳或者复合颗粒陶泥的金属盖烧结以及炭化后送入抛光机抛光。
本发明的有益效果是:一种杀菌手机护壳的制造方法,利用杀菌手机护壳的制造设备,将金属材料制成金属外壳以及金属盖,将陶泥、果壳或者椰壳制成复合颗粒陶泥板块,将复合颗粒陶泥板块与金属外壳或者金属盖复合,将复合颗粒陶泥板块与金属外壳或者金属盖烧结在一起,从而制造出杀菌手机护壳,使杀菌手机护壳具有活性炭的杀菌、吸收甲醛以及其他有害气体的功能,使杀菌手机护壳可以热处理恢复其活性炭的空隙结构,恢复杀菌手机护壳杀菌、吸收甲醛以及其他有害气体的功能,使杀菌手机护壳可以循环使用,有利于人们的身体健康。
附图说明
图1是杀菌手机护壳的结构示意图;
图2是杀菌手机护壳的制造设备示意图。
具体实施方式
下面结合附图对本发明进行进一步的说明:
图1所示的杀菌手机护壳的结构示意图以及图2所示的杀菌手机护壳的制造设备示意图;
杀菌手机护壳包括有底壳1以及盖板2,盖板2与底壳1铰接;底壳1包括有金属外壳3、第一陶瓷衬底4以及第一活性炭5,第一陶瓷衬底4与金属外壳3固定连接,第一活性炭5与第一陶瓷衬底4固定连接,第一陶瓷衬底4位于金属外壳3与第一活性炭5之间,第一活性炭5位于底壳1的里面;盖板2包括有金属盖6、第二陶瓷衬底7以及第二活性炭8,第二陶瓷衬底7与金属盖6固定连接,第二活性炭8与第二陶瓷衬底7固定连接,第二陶瓷衬底7位于金属盖6与第二活性炭8之间,第二活性炭8位于盖板2的里面。
为了实施第一活性炭与第一陶瓷衬底4以及第二活性炭8与第二陶瓷衬底7的固定连接,底壳1以及盖板2由金属、陶瓷以及活性炭复合构成;第一活性炭5位于底壳1的第一内表面22,第二活性炭8位于盖板2的第二内表面23;金属外壳3、第一陶瓷衬底4以及第一活性炭5复合在一起,金属盖6、第二陶瓷衬底7以及第二活性炭8复合在一起;第一陶瓷衬底4与第一活性炭5烧结在一起,第二陶瓷衬底7与第二活性炭8烧结在一起。
制造杀菌手机护壳需要一种杀菌手机护壳的制造设备,杀菌手机护壳的制造设备包括有冲床24、陶泥制造设备26、螺旋输送机27、第一输送机28、双棍滚压机29、第二输送机30、粉碎机31、筛选机32、滚压机33、剪床34、压床35、真空烧结炉36、抛光机37以及控制器38,其特征在于:所述的冲床24、冲压模具25、陶泥制造设备26、螺旋输送机27、第一输送机28、双棍滚压机29、第二输送机30、粉碎机31、筛选机32、滚压机33、剪床34、压床35、真空烧结炉36、抛光机37以及控制器38构成流水线,用于制造杀菌手机护壳的制造方法,使杀菌手机护壳的制造方法具有杀菌、吸收甲醛以及有害气体的功能;陶泥制造设备26与螺旋 输送机27连接,螺旋输送机27与第一输送机28连接,第一输送机28与双棍滚压机29连接,双棍滚压机29与第二输送机30连接,粉碎机31与振动筛32连接,振动筛32与第二输送机30连接,振动筛32位于第二输送机30的上方,滚压机33以及剪床34设于第二输送机30上,剪床34位于滚压机33的右边,第二输送机30与压床35连接,压床35的旁边设有冲床24以及冲压模具25,压床35与真空烧结炉36,真空烧结炉36与抛光机37连接。
杀菌手机护壳的制造方法的流程是:底壳制造→盖板制造→组合;
底壳制造的流程是:金属外壳制造→陶泥浆制造→陶泥板条制造→颗粒制造→复合颗粒陶泥板条制造→复合颗粒陶泥板条裁剪→金属外壳复合颗粒陶泥→真空烧结→活性炭表面抛光→金属外壳表面抛光;
底壳的制造方法具体是:
金属外壳制造:根据金属外壳3的尺寸以及形状设计以及制造其冲压模具,利用冲床24以及金属外壳3的冲压模具将金属板材加工成为金属外壳3;
陶泥浆制造:利用陶泥制造设备26以及陶泥材料制造陶泥浆;
陶泥板条制造:利用螺旋输送机27以及板带挤压模具40将陶泥浆挤压为陶泥板带;利用双棍滚压机29将陶泥板带滚压成为尺寸符合要求的陶泥板条;
颗粒制造:利用粉碎机31将果壳或者椰壳粉碎为颗粒,根据其颗粒的尺寸要求利用筛选机32将其颗粒筛选为尺寸合格的果壳或者椰壳颗粒,并将合格的果壳或者椰壳颗粒筛选到陶泥板条的表面上;
复合颗粒陶泥板条制造:利用滚压机33将陶泥浆滚压成为陶泥板条,利用滚压机将果壳或者椰壳颗粒滚压嵌入到陶泥板条上,从而制造出复合颗粒陶泥板条;
复合颗粒陶泥板条裁剪:利用剪床34将复合颗粒陶泥板条裁成需要的尺寸的复合颗粒陶泥板块;
金属外壳复合颗粒陶泥:将裁好尺寸的复合了颗粒陶泥板块放入金属外壳3内,并利用压床35将复合颗粒陶泥板块压紧于金属外壳3的里面;
真空烧结:将复合颗粒陶泥板块的金属外壳3放入真空烧结炉36内,利用真空烧结炉将果壳或者椰壳与陶泥烧结在一起,同时将果壳或者椰壳 的颗粒炭化成为活性炭;
活性炭表面抛光:利用抛光机37将活性炭表面抛光以及清洁干净;
金属外壳表面抛光:利用抛光机37将金属外壳3的表面抛光以及清洁干净;
盖板制造的流程是:金属盖制造→陶泥浆制造→陶泥板条制造→颗粒制造→复合颗粒陶泥板条制造→复合颗粒陶泥板条裁剪→金属盖复合颗粒陶泥→真空烧结→活性炭表面抛光→金属盖表面抛光;
盖板的制造方法具体是:
金属盖制造:根据金属盖6的尺寸以及形状设计以及制造金属盖6的冲压模具,利用冲床24以及金属盖6的冲压模具将金属板材加工成为金属盖6;
陶泥浆制造:利用陶泥制造设备26以及陶泥材料制造陶泥浆;
陶泥板条制造:利用螺旋输送机27以及板带挤压模具40将陶泥浆挤压为陶泥板带;利用双棍滚压机29将陶泥板带滚压成为尺寸符合要求的陶泥板条;
颗粒制造:利用粉碎机31将果壳或者椰壳粉碎为颗粒,根据其颗粒的尺寸要求利用筛选机32将其颗粒筛选为尺寸合格的果壳或者椰壳颗粒,并将合格的果壳或者椰壳颗粒筛选到陶泥板条的表面上;
复合颗粒陶泥板条制造:利用滚压机33将陶泥浆滚压成为陶泥板条,利用滚压机将果壳或者椰壳颗粒滚压嵌入到陶泥板条上,从而制造出复合颗粒陶泥板条;
复合颗粒陶泥板条裁剪:利用剪床34将复合颗粒陶泥板条裁成需要的尺寸的复合颗粒陶泥板块;
金属盖复合颗粒陶泥:将裁好尺寸的复合了颗粒陶泥板块放入金属盖6内,并利用压床35将复合颗粒陶泥板块压紧于金属盖6的里面;
真空烧结:将复合颗粒陶泥板块的金属盖6放入真空烧结炉36内,利用真空烧结炉将果壳或者椰壳与陶泥烧结在一起,同时将果壳或者椰壳的颗粒炭化成为活性炭;
活性炭表面抛光:利用抛光机37将活性炭表面抛光以及清洁干净;
金属盖表面抛光:利用抛光机37将金属盖6的表面抛光以及清洁干净;
组合:将抛光好的金属外壳3与抛光好的金属盖6组合在一起,将盖板2的铰轴23插入底壳1的铰孔22,使金属外壳3与金属盖6铰接。
为了实施金属外壳3与陶泥的结合,利用金属外壳冲凹模具以及冲床于金属外壳3的内表面冲压出凹凸面;为了实施金属盖6与陶泥的结合;金属外壳3的凹凸面与复合颗粒陶泥接触,金属外壳3的凹凸面与复合颗粒陶泥的凹凸面镶嵌在一起;金属外壳3的内表面与复合颗粒陶泥的没有颗粒的一面接触,金属外壳3的凹凸面与复合颗粒陶泥没有颗粒一面的凹凸面紧密接触。
为了实施金属盖6与陶泥的结合,利用金属盖冲凹模具以及冲床于金属盖6的内表面冲压出凹凸面;金属盖6的凹凸面与复合颗粒陶泥紧密接触,金属盖6的凹凸面与复合颗粒陶泥的凹凸面镶嵌在一起;金属盖6的内表面与复合颗粒陶泥的没有颗粒的一面接触,金属盖6的凹凸面与复合颗粒陶泥没有颗粒一面的凹凸面紧密接触。
为了实施陶泥的烧结以及果壳以及椰壳颗粒的炭化,复合颗粒陶泥的烧结以及炭化温度为700℃至900℃。

Claims (8)

  1. 杀菌手机护壳的制造方法,杀菌手机护壳包括有底壳(1)以及盖板(2),盖板(2)与底壳(1)铰接;底壳(1)包括有金属外壳(3)、第一陶瓷衬底(4)以及第一活性炭(5),第一陶瓷衬底(4)与金属外壳(3)固定连接,第一活性炭(5)与第一陶瓷衬底(4)固定连接,第一陶瓷衬底(4)位于金属外壳(3)与第一活性炭(5)之间,第一活性炭(5)位于底壳(1)的里面;盖板(2)包括有金属盖(6)、第二陶瓷衬底(7)以及第二活性炭(8),第二陶瓷衬底(7)与金属盖(6)固定连接,第二活性炭(8)与第二陶瓷衬底(7)固定连接,第二陶瓷衬底(7)位于金属盖(6)与第二活性炭(8)之间,第二活性炭(8)位于盖板(2)的里面;第一陶瓷衬底(4)与第一活性炭(5)烧结在一起,第二陶瓷衬底(7)与第二活性炭(8)烧结在一起;
    制造杀菌手机护壳需要一种杀菌手机护壳的制造设备,杀菌手机护壳的制造设备包括有冲床(24)、陶泥制造设备(26)、螺旋输送机(27)、第一输送机(28)、双棍滚压机(29)、第二输送机(30)、粉碎机(31)、筛选机(32)、滚压机(33)、剪床(34)、压床(35)、真空烧结炉(36)、抛光机(37)以及控制器(38),其特征在于:所述的冲床(24)、冲压模具(25)、陶泥制造设备(26)、螺旋输送机(27)、第一输送机(28)、双棍滚压机(29)、第二输送机(30)、粉碎机(31)、筛选机(32)、滚压机(33)、剪床(34)、压床(35)、真空烧结炉(36)、抛光机(37)以及控制器(38)构成流水线,用于制造杀菌手机护壳的制造方法,使杀菌手机护壳的制造方法具有杀菌、吸收甲醛以及有害气体的功能;陶泥制造设备(26)与螺旋输送机(27)连接,螺旋输送机(27)与第一输送机(28)连接,第一输送机(28)与双棍滚压机(29)连接,双棍滚压机(29)与第二输送机(30)连接,粉碎机(31)与振动筛(32)连接,振动筛(32)与第二输送机(30)连接,振动筛(32)位于第二输送机(30)的上方,滚压机(33)以及剪床(34)设于第二输送机(30)上,剪床(34)位于滚压机(33)的右边,第二输送机(30)与压床(35)连接,压床(35)的旁边设有冲床(24)以及冲压模具(25),压床(35)与真空烧结炉(36),真空烧结炉(36)与抛光机(37)连接;
    其特征在于:所述的杀菌手机护壳的制造方法的流程是:底壳制造→盖板制造→组合;
    底壳制造的流程是:金属外壳制造→陶泥浆制造→陶泥板条制造→颗粒制造→复合颗粒陶泥板条制造→复合颗粒陶泥板条裁剪→金属外壳复合颗粒陶泥→真空烧结→活性炭表面抛光→金属外壳表面抛光;
    底壳的制造方法具体是:
    金属外壳制造:根据金属外壳(3)的尺寸以及形状设计以及制造其冲压模具,利用冲床(24)以及金属外壳(3)的冲压模具将金属板材加工成为金属外壳(3);
    陶泥浆制造:利用陶泥制造设备(26)以及陶泥材料制造陶泥浆;
    陶泥板条制造:利用螺旋输送机(27)以及板带挤压模具(40)将陶泥浆挤压为陶泥板带;利用双棍滚压机(29)将陶泥板带滚压成为尺寸符合要求的陶泥板条;
    颗粒制造:利用粉碎机(31)将果壳或者椰壳粉碎为颗粒,根据其颗粒的尺寸要求利用筛选机(32)将其颗粒筛选为尺寸合格的果壳或者椰壳颗粒,并将合格的果壳或者椰壳颗粒筛选到陶泥板条的表面上;
    复合颗粒陶泥板条制造:利用滚压机(33)将陶泥浆滚压成为陶泥板条,利用滚压机将果壳或者椰壳颗粒滚压嵌入到陶泥板条上,从而制造出复合颗粒陶泥板条;
    复合颗粒陶泥板条裁剪:利用剪床(34)将复合颗粒陶泥板条裁成需要的尺寸的复合颗粒陶泥板块;
    金属外壳复合颗粒陶泥:将裁好尺寸的复合了颗粒陶泥板块放入金属外壳(3)内,并利用压床(35)将复合颗粒陶泥板块压紧于金属外壳(3)的里面;
    真空烧结:将复合颗粒陶泥板块的金属外壳(3)放入真空烧结炉(36)内,利用真空烧结炉将果壳或者椰壳与陶泥烧结在一起,同时将果壳或者椰壳的颗粒炭化成为活性炭;
    活性炭表面抛光:利用抛光机(37)将第一活性炭(5)的表面抛光以及清洁;
    金属外壳表面抛光:利用抛光机(37)将金属外壳(3)的表面抛光以及清洁干净;
    盖板制造的流程是:金属盖制造→陶泥浆制造→陶泥板条制造→颗粒制造→复合颗粒陶泥板条制造→复合颗粒陶泥板条裁剪→金属盖复合颗粒陶泥→真空烧结→活性炭表面抛光→金属盖表面抛光;
    盖板的制造方法具体是:
    金属盖制造:根据金属盖(6)的尺寸以及形状设计以及制造金属盖(6)的冲压模具,利用冲床(24)以及金属盖(6)的冲压模具将金属板材加工成为金属盖(6);
    陶泥浆制造:利用陶泥制造设备(26)以及陶泥材料制造陶泥浆;
    陶泥板条制造:利用螺旋输送机(27)以及板带挤压模具(40)将陶泥浆挤压为陶泥板带;利用双棍滚压机(29)将陶泥板带滚压成为尺寸符合要求的陶泥板条;
    颗粒制造:利用粉碎机(31)将果壳或者椰壳粉碎为颗粒,根据其颗粒的尺寸要求利用筛选机(32)将其颗粒筛选为尺寸合格的果壳或者椰壳颗粒,并将合格的果壳或者椰壳颗粒筛选到陶泥板条的表面上;
    复合颗粒陶泥板条制造:利用滚压机(33)将陶泥浆滚压成为陶泥板条,利用滚压机将果壳或者椰壳颗粒滚压嵌入到陶泥板条上,从而制造出复合颗粒陶泥板条;
    复合颗粒陶泥板条裁剪:利用剪床(34)将复合颗粒陶泥板条裁成需要的尺寸的复合颗粒陶泥板块;
    金属盖复合颗粒陶泥:将裁好尺寸的复合了颗粒陶泥板块放入金属盖(6)内,并利用压床(35)将复合颗粒陶泥板块压紧于金属盖(6)的里面;
    真空烧结:将复合颗粒陶泥板块的金属盖(6)放入真空烧结炉(36)内,利用真空烧结炉将果壳或者椰壳与陶泥烧结在一起,同时将果壳或者椰壳的颗粒炭化成为活性炭;
    活性炭表面抛光:利用抛光机(37)将第二活性炭(8)的表面抛光以及清洁;
    金属盖表面抛光:利用抛光机(37)将金属盖(6)的表面抛光以及清洁干净;
    组合:将抛光好的金属外壳(3)与抛光好的金属盖(6)组合在一起,将盖板(2)的铰轴(23)插入底壳(1)的铰孔(22),使金属外壳(3) 与金属盖(6)铰接。
  2. 根据权利要求1所述的杀菌手机护壳的制造方法,其特征在于:所述的金属外壳(3)制造方法是:利用金属外壳冲凹模具以及冲床于金属外壳(3)的内表面冲压出凹凸面。
  3. 根据权利要求1所述的杀菌手机护壳的制造方法,其特征在于:所述的金属盖(6)的制造方法是:利用金属盖冲凹模具以及冲床于金属盖(6)的内表面冲压出凹凸面。
  4. 根据权利要求1所述的杀菌手机护壳的制造方法,其特征在于:所述的金属外壳(3)的凹凸面与复合颗粒陶泥接触,金属外壳(3)的凹凸面与复合颗粒陶泥的凹凸面镶嵌在一起。
  5. 根据权利要求4所述的杀菌手机护壳的制造方法,其特征在于:所述的金属外壳(3)的内表面与复合颗粒陶泥的没有颗粒的一面接触,金属外壳(3)的凹凸面与复合颗粒陶泥没有颗粒一面的凹凸面紧密接触。
  6. 根据权利要求1所述的杀菌手机护壳的制造方法,其特征在于:所述的金属盖(6)的凹凸面与复合颗粒陶泥紧密接触,金属盖(6)的凹凸面与复合颗粒陶泥的凹凸面镶嵌在一起。
  7. 根据权利要求1所述的杀菌手机护壳的制造方法,其特征在于:所述的金属盖(6)的内表面与复合颗粒陶泥的没有颗粒的一面接触,金属盖(6)的凹凸面与复合颗粒陶泥没有颗粒一面的凹凸面紧密接触。
  8. 根据权利要求1所述的杀菌手机护壳的制造方法,其特征在于:所述的复合颗粒陶泥的烧结以及炭化温度为700℃至900℃。
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