WO2015143663A1 - 鞋底与鞋面粘合标线的三维测量系统及其三维测量方法 - Google Patents

鞋底与鞋面粘合标线的三维测量系统及其三维测量方法 Download PDF

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Publication number
WO2015143663A1
WO2015143663A1 PCT/CN2014/074183 CN2014074183W WO2015143663A1 WO 2015143663 A1 WO2015143663 A1 WO 2015143663A1 CN 2014074183 W CN2014074183 W CN 2014074183W WO 2015143663 A1 WO2015143663 A1 WO 2015143663A1
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WO
WIPO (PCT)
Prior art keywords
dimensional
sole
data
shoe
shoe upper
Prior art date
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PCT/CN2014/074183
Other languages
English (en)
French (fr)
Inventor
马柯佛⋅杰可福
马尔斯巴·可恰哇
沙德⋅亚可福
Original Assignee
欧利速精密工业股份有限公司
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Publication date
Application filed by 欧利速精密工业股份有限公司 filed Critical 欧利速精密工业股份有限公司
Priority to PCT/CN2014/074183 priority Critical patent/WO2015143663A1/zh
Priority to MX2016012387A priority patent/MX2016012387A/es
Priority to KR1020167025618A priority patent/KR20160124830A/ko
Priority to DE112014006515.3T priority patent/DE112014006515T5/de
Priority to US15/127,111 priority patent/US20170105490A1/en
Publication of WO2015143663A1 publication Critical patent/WO2015143663A1/zh

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Classifications

    • AHUMAN NECESSITIES
    • A43FOOTWEAR
    • A43DMACHINES, TOOLS, EQUIPMENT OR METHODS FOR MANUFACTURING OR REPAIRING FOOTWEAR
    • A43D1/00Foot or last measuring devices; Measuring devices for shoe parts
    • A43D1/08Measuring devices for shoe parts
    • AHUMAN NECESSITIES
    • A43FOOTWEAR
    • A43BCHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
    • A43B13/00Soles; Sole-and-heel integral units
    • A43B13/28Soles; Sole-and-heel integral units characterised by their attachment, also attachment of combined soles and heels
    • AHUMAN NECESSITIES
    • A43FOOTWEAR
    • A43BCHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
    • A43B3/00Footwear characterised by the shape or the use
    • A43B3/34Footwear characterised by the shape or the use with electrical or electronic arrangements
    • AHUMAN NECESSITIES
    • A43FOOTWEAR
    • A43DMACHINES, TOOLS, EQUIPMENT OR METHODS FOR MANUFACTURING OR REPAIRING FOOTWEAR
    • A43D111/00Shoe machines with conveyors for jacked shoes or for shoes or shoe parts
    • AHUMAN NECESSITIES
    • A43FOOTWEAR
    • A43DMACHINES, TOOLS, EQUIPMENT OR METHODS FOR MANUFACTURING OR REPAIRING FOOTWEAR
    • A43D25/00Devices for gluing shoe parts
    • AHUMAN NECESSITIES
    • A43FOOTWEAR
    • A43DMACHINES, TOOLS, EQUIPMENT OR METHODS FOR MANUFACTURING OR REPAIRING FOOTWEAR
    • A43D8/00Machines for cutting, ornamenting, marking or otherwise working up shoe part blanks
    • A43D8/26Marking for future work
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B11/00Measuring arrangements characterised by the use of optical techniques
    • G01B11/24Measuring arrangements characterised by the use of optical techniques for measuring contours or curvatures
    • G01B11/25Measuring arrangements characterised by the use of optical techniques for measuring contours or curvatures by projecting a pattern, e.g. one or more lines, moiré fringes on the object
    • G01B11/2518Projection by scanning of the object
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06TIMAGE DATA PROCESSING OR GENERATION, IN GENERAL
    • G06T19/00Manipulating 3D models or images for computer graphics
    • G06T19/20Editing of 3D images, e.g. changing shapes or colours, aligning objects or positioning parts
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06TIMAGE DATA PROCESSING OR GENERATION, IN GENERAL
    • G06T7/00Image analysis
    • G06T7/70Determining position or orientation of objects or cameras
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04NPICTORIAL COMMUNICATION, e.g. TELEVISION
    • H04N13/00Stereoscopic video systems; Multi-view video systems; Details thereof
    • H04N13/20Image signal generators
    • H04N13/204Image signal generators using stereoscopic image cameras
    • H04N13/254Image signal generators using stereoscopic image cameras in combination with electromagnetic radiation sources for illuminating objects
    • AHUMAN NECESSITIES
    • A43FOOTWEAR
    • A43DMACHINES, TOOLS, EQUIPMENT OR METHODS FOR MANUFACTURING OR REPAIRING FOOTWEAR
    • A43D2200/00Machines or methods characterised by special features
    • A43D2200/60Computer aided manufacture of footwear, e.g. CAD or CAM
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06TIMAGE DATA PROCESSING OR GENERATION, IN GENERAL
    • G06T2207/00Indexing scheme for image analysis or image enhancement
    • G06T2207/10Image acquisition modality
    • G06T2207/10028Range image; Depth image; 3D point clouds
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06TIMAGE DATA PROCESSING OR GENERATION, IN GENERAL
    • G06T2219/00Indexing scheme for manipulating 3D models or images for computer graphics
    • G06T2219/20Indexing scheme for editing of 3D models
    • G06T2219/2004Aligning objects, relative positioning of parts

Definitions

  • This invention relates to the bonding of soles to uppers, and more particularly to a measuring system for measuring the three-dimensional structure of the inner surface of a sole to obtain a coated line of the sole and the lasted upper and a measuring method thereof. Background technique
  • the sneaker structure mainly includes an upper for receiving the protection of the sole of the foot, and a sole provided on the lower surface of the upper.
  • the sneaker sole has a complicated shape due to its shape, and the inner contour of the sole for bonding with the lower surface of the lasted upper is varied, so that the area around the inner contour of the sole is not easy to apply glue or
  • the treatment agent has low stability after being glued to the upper. Therefore, how to make the inner contour of the sole and the circumference of the upper are stably combined is the primary task when cementing the sole and the upper.
  • the bonding method is a shoemaker in the upper production line, by combining a sole having a desired shape and size as a pattern and an upper, and manually drawing the edge line of the sole on the periphery of the lower surface of the upper, A marking for the range of upper processing.
  • the manually operated grinding wheel roughs each upper in the range of the aforementioned markings to avoid roughing the area beyond the marking line.
  • another shoemaker applies a glue or treatment to the upper to ensure that the coating range does not exceed the aforementioned marking.
  • the aforementioned manual bonding operation has a problem of low efficiency, and the quality of the product is quite dependent on the technology of the shoemaker. When the shoe-making workers are fatigued, it is easy to avoid mistakes due to insufficient attention.
  • the sample sole is made to have a dimensional tolerance of several millimeters (mm), when a single sole is used to mark the processing line of the entire upper, the bonding line between the sole and the upper is inherent. Inaccuracy and need to be improved.
  • the technical problem to be solved by the present invention is to provide a three-dimensional measuring system for the sole and the upper bonding marking, which mainly uses a three-dimensional scanner to automatically measure the three-dimensional structure of the inner surface of the sole to form three-dimensional inner surface data of the sole for use in
  • the three-dimensional surface data of the upper is integrated to achieve the purpose of marking the marking of the sole and the upper, and at the same time, improving the efficiency of the bonding between the sole and the upper and improving the yield of the product.
  • the present invention provides a three-dimensional measuring system for a sole and an upper bonding marking for measuring a pair of soles and uppers conveyed in pairs on a conveying mechanism; wherein the three-dimensional measuring system comprises: a data base, For storing three-dimensional surface data of the upper; a three-dimensional scanner is disposed above the conveying mechanism by a sliding rail for scanning the sole, the projector and the camera are slidably assembled on the sliding rail through the bracket, and the projector emits the light beam
  • the projection line L is located in the photographing range of the camera; the three-dimensional scanner is configured to slant the projection line L at different positions on the inner surface of the sole to detect the deformation set generated by the displacement of the inner surface of the sole, and measure the relative slip of the bracket and the slide rail.
  • the distance is formed by the projection line displacement distance data; the identification device is configured to identify the built-in identification data of the label of each upper of the transport mechanism; and the processor, and the database, the three-dimensional scanner and the identification device Connecting, the processor reads the identification data and the three-dimensional surface data of the upper of the database to obtain the upper The three-dimensional surface data of the upper of the shoe, and the processor reads the three-dimensional inner surface data of the sole by reading the deformation set of the three-dimensional scanner and the projection line displacement spacing data, so that the processor according to the three-dimensional inner surface data of the sole and the three-dimensional upper of the shoe
  • the surface data is processed to convert the contour of the inner surface of the sole to the lower surface of the upper to form an upper processing line.
  • Another technical problem to be solved by the present invention is to provide a three-dimensional measuring method for a sole and an upper bonding marking, which is a pair of soles and uppers using a three-dimensional measuring system for the above-mentioned sole and upper bonding markings.
  • the method includes: a three-dimensional inner surface data reading step of the sole: when the sole of the conveying mechanism is displaced into the photographing range of the three-dimensional scanner camera, The three-dimensional scanner photographs and measures the deformation set and the projection line displacement pitch data generated by the projection line L along the sole displacement, and outputs the data to the processor.
  • three-dimensional surface data reading step of the upper when the upper of the conveying mechanism is displaced into the identification range of the identification device, the processor reads the information provided by the identification device
  • the identification data of the label of the upper is read, and the three-dimensional surface data of the upper is read from the database according to the identification data to obtain three-dimensional surface data of the upper corresponding to the upper;
  • the inner surface of the sole is trimmed: the treatment According to the three-dimensional inner surface data of the sole and the three-dimensional surface data of the upper, the inner surface of the sole is trimmed by digital control, so that the inner surface of the sole forms a three-dimensional surface structure conforming to the lower surface of the upper;
  • the upper surface marking Step The processor performs arithmetic processing according to the three-dimensional inner surface data of the sole and the three-dimensional surface data of the upper, so that the contour of the inner surface of the sole is transferred to the lower surface of the upper to form a processing marking of the upper.
  • the identification device can pass the radio frequency identification technology.
  • RFID RFID
  • bar code identification bar code
  • the technical problem to be solved by the present invention is that in the three-dimensional measuring system for the sole and the upper bonding marking of the present invention and the three-dimensional measuring method thereof, the three-dimensional surface data of the upper can also be obtained by three-dimensional scanning.
  • the measuring system of the present invention applies a corresponding three-dimensional measuring method according to the arrangement of the paired sole and the upper on the conveying mechanism.
  • the three-dimensional measuring system of the present invention can separately scan the inner surface of the sole and the lower surface of the upper by providing two three-dimensional scanners; or, when the sole and the upper are in the conveying direction When the upper and lower sides are placed, the three-dimensional measuring system of the invention can sequentially scan the inner surface of the sole and the lower surface of the upper through the same three-dimensional scanner, thereby achieving the purpose of obtaining the three-dimensional inner surface data of the sole and the three-dimensional surface data of the upper.
  • Figure 1 is a schematic view showing the combination of the sole and the upper.
  • Figure 2 is a schematic view of the three-dimensional structure of the inner surface of the sole.
  • Figure 3 is a schematic view of the three-dimensional structure of the lower surface of the upper.
  • FIG. 4 is a schematic view showing the operation of measuring the inner surface of the sole by the three-dimensional scanner of the present invention.
  • Figure 5 is an overall schematic view of a three dimensional measurement system of the present invention.
  • Fig. 6 is a schematic view showing the measurement method of the three-dimensional measuring system of the present invention.
  • Fig. 7 is a flow chart showing the outline calculation of the three-dimensional measuring system of the present invention. Description of the reference numerals
  • the three-dimensional measuring system C of the sole and the upper bonding marking of the present invention is used for measuring the sole A and the upper B which are transported in pairs on the production line conveying mechanism D, and the pair of sole A and upper B are to be bonded.
  • the object of the complete shoe body as shown in Fig. 1, showing the structural appearance of the sole A and the upper B, FIG. 2 shows that the sole A has a concave inner surface A1 having a three-dimensional structure, and a defining inner surface The contour A2 of the Al area ;
  • Fig. 3 shows that the upper B has a convex surface having a three-dimensional structure of the lower surface B1, and a reticle B2 defining a processing region for bonding to the inner surface A1 of the sole A.
  • the three-dimensional measurement system C of the present invention includes a database 10, a processor 20, a three-dimensional scanner 30, and an identification device 40.
  • the three-dimensional inner surface data of the inner surface of the sole A is measured for the shoes.
  • the surface three-dimensional surface data is subjected to arithmetic processing to obtain the position of the reticle B2 on the surface of the upper B. among them:
  • the database 10 is internally stored with various types of three-dimensional surface data 101 to be bonded to the upper B.
  • the upper B of the present invention is mainly stretched through the last of the numerical control system (CNC) Therefore, the upper B has the same shape as the last, and the three-dimensional surface data of the specific upper B can be preset in the database 10 for use as the three-dimensional surface data 101 of the upper, the three-dimensional surface of the upper.
  • the method of acquiring the data 101 is not limited thereto, and may be obtained by a scanned image data technology.
  • the three-dimensional scanner 30 is disposed above the transport mechanism D through a slide rail 31 for scanning the sole A.
  • the projector 33 and a camera 34 are slidably assembled to the slide rail 31 via a bracket 32.
  • the projection line L of the projector 33 emitting the light beam 331 is located in the photographing range Z of the camera 34; the three-dimensional scanner 30 records the inner surface A1 of the sole A by displacement by spacing the projection line L at different positions on the inner surface A1 of the sole A.
  • the resulting set of deformations 301, and the projection line displacement spacing data 302 is formed by measuring the relative slip distance of the bracket 32 from the slide rail 31; in the present embodiment, the three-dimensional scanner 30 is known in the art to which the present invention pertains.
  • the measurement is performed by a triangulation principle, which has a laser beam 331 for the laser projector.
  • the identification device 40 is configured to recognize the built-in identification data 401 of a label of each upper B of the transport mechanism D.
  • each of the uppers B of the transport mechanism D is provided with an R
  • the ID tag 42 has a reader 41 for reading the built-in identification data 401 of the RFID tag 42 of each upper B and outputting it to the processor 20 for operation and interpretation; or the identification device 40 It is also possible to identify the upper B by providing a code label 43 on each of the uppers B in conjunction with the reader 41 which can read the identification data 401 of the barcode label 43.
  • the processor 20 is in telecommunication connection with the database 10, the three-dimensional scanner 30 and the identification device 40.
  • the processor 20 reads the identification data 401 and the upper three-dimensional surface data 101 of the database 10 to obtain a Upper three-dimensional surface data 202 corresponding to the upper B, and the processor 20, after reading the deformation set 301 of the three-dimensional scanner 30 and the projection line displacement spacing data 302, the three-dimensional inner surface data 201 of the sole is integrated, and the processor 20 is operated according to the three-dimensional inner surface data 201 of the sole and the three-dimensional surface data 202 of the upper.
  • the processing is to rotate a contour A2 of the inner surface A1 of the sole A to the lower surface B1 of the upper B to form a processing line B2 of the upper B.
  • the three-dimensional measuring method for the sole and the upper surface of the present invention is used for three-dimensional measurement of the paired sole A and the upper B on the production line conveying mechanism D, thereby obtaining the marking sole.
  • the digital data of the bonding line B2 with the upper is used for automatic processing, increasing production efficiency and product quality;
  • the three-dimensional measuring method of the present invention includes three-dimensional inner surface data reading step S1 of the sole, three-dimensional surface data of the upper The reading step S2, the inner surface finishing step S3, and the upper surface marking step S4, wherein:
  • the sole three-dimensional inner surface data reading step S1 when the sole A on the transport mechanism D is displaced into the photographing range Z of the three-dimensional scanner 30 camera 34, the three-dimensional scanner 30 photographs and measures the displacement of the projection line L with the sole A
  • the generated deformation set 301 and the projection line displacement interval data 302 are output to the processor 20 for processing to obtain the three-dimensional inner surface data 201 of the inner surface A1 of the sole A;
  • the upper three-dimensional surface data reading step S2 when the upper B on the transport mechanism D is displaced into the recognition range of the identification device 40, the processor 20 reads the set B on each of the uppers B through the identification device 40.
  • the built-in identification data 401 of a label, and the upper three-dimensional surface data 101 is read from the database 10 according to the identification data 401, to obtain an upper three-dimensional surface data 202 corresponding to the upper B;
  • the sole inner surface finishing step S3 the processor 20 performs arithmetic processing according to the sole three-dimensional inner surface data 201 and the upper three-dimensional surface data 202, and digitally controls the inner surface A1 of the sole A to make the inner surface A1 of the sole A be formed.
  • the lower surface B1 of the upper B conforms to the three-dimensional surface structure; in the embodiment, the inner surface finishing step S3 further includes a cross-section data obtaining step S31 and a finishing step S32; wherein:
  • the cross-section data obtaining step S31 is performed by the processor 20 using the read sole three-dimensional inner surface data 201 and the upper three-dimensional surface data 202 to intercept the inner surface A1 and the upper B of the sole A.
  • the lower surface B1 corresponds to a plurality of overlapping cross sections, thereby obtaining cross-sectional curve data of the inner surface A1 of the sole A and the lower surface B1 of the upper B at each of the overlapping sections;
  • the trimming step S32 is performed by the processor 20
  • the superimposed cross-section data including the cross-sectional curve data is output to a digital control processing machine 50, and the processing machine 50 trims the inner surface A1 of the sole A according to the cross-sectional data to form a three-dimensional surface structure conforming to the lower surface B1 of the upper B.
  • the upper surface marking step S4 the processor 20 performs arithmetic processing according to the sole three-dimensional inner surface data 201 and the upper three-dimensional surface data 202 to transfer the contour A2 of the inner surface A1 of the sole A to the upper.
  • the lower surface B1 of the B forms the processing line B2 of the upper B.
  • the upper surface marking step S4 is processed by the processor 20 using the read three-dimensional inner surface data 201 of the sole to obtain the sole A.
  • the contour data of the inner surface A1 is integrated with the upper three-dimensional surface data 202 to obtain the reticle position data of the upper B for output to the digital control processing machine 50, so that the processing machine 50 determines the upper according to the reticle position data.
  • the range B2 of the lower surface B1 of B is processed.
  • steps S41 and S42 are processing for importing the inner surface information of the sole and the input upper data into the computer system.
  • step S43 the coarse relative positioning processing is first performed by using the known relative coordinates, and then the fine positioning calculation is performed on the data of the bonding portion.
  • step S44 the inner surface information of the sole is projected in step S44. Covering the upper data, and setting the material stretchability at the same time in the step S44 to simulate the true fit effect, finally, projecting the deformed contour line onto the upper data in step S45,
  • the contour calculation of step S46 can be completed for output to the subsequent roughing and gluing process.
  • the three-dimensional measuring system C of the present invention can correspond to the aforementioned three-dimensional scanner 30 for scanning the inner surface A1 of the sole A.
  • a scanning device for scanning and reading three-dimensional surface data of the upper B is another three-dimensional scanner or a scanning device with equivalent functions.
  • the three-dimensional measuring system C of the present invention can sequentially scan the three-dimensional inner surface data of the sole A and the same by the three-dimensional scanner 30.
  • the three-dimensional surface data of the upper B is for the processor 20 to perform arithmetic processing.
  • the present invention can be simultaneously transported on the production line when the sole A and the upper B are bonded by the aforementioned three-dimensional measuring system C and the three-dimensional measuring method thereof, and the three-dimensional scanner 30 is used.
  • the three-dimensional inner surface data of each sole A is obtained in a timely manner, and the three-dimensional surface data of the upper three-dimensional measuring method and the upper B can be matched, and the position data of the sole and the upper surface of the upper is obtained by the processor 20, and can be used as Upper B uses automatic roughing or viscose coating parameters to improve processing accuracy, processing efficiency and product yield.

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Abstract

一种鞋底(A)与鞋面(B)粘合标线的三维测量(C)系统及三维测量方法,利用三维扫描器(30)自动化测量鞋底内面(A1)的三维结构,形成鞋底(A)的三维内面数据(201),通过对鞋底(A)三维内面数据(201)及鞋面(B)三维表面数据(202)的运算处理,将鞋底内面(A1)的轮廓线(A2)转设于鞋面下表面(B1)形成鞋面(B)的加工标线,提高了鞋底(A)与鞋面(B)粘合作业效率。

Description

鞋底与鞋面粘合标线的三维测量系统及其三维测量方法
技术领域
本发明涉及鞋底与鞋面的胶合作业, 特别是一种通过自动化测量鞋底 内面三维结构以取得鞋底与入楦鞋面 (lasted upper)粘合标线的测量系统及 其测量方法。 背景技术
运动鞋结构主要包括用以容纳脚掌提供覆盖保护的鞋面, 以及设于鞋 面下表面的鞋底。 运动鞋鞋底由于其造型而具有复杂的形状, 使鞋底用以 和入楦鞋面 (lasted upper)下表面胶粘结合的内面轮廓线变化多样,导致鞋底 内面轮廓线周围区域不易涂布粘胶或处理剂且与鞋面胶合后的稳定性低。 因此, 如何使鞋底内面轮廓线和鞋面周缘稳定结合, 为胶合粘固鞋底及鞋 面时的首要任务。
为改善上述问题, 目前有人提出, 在鞋底和入楦鞋面黏合前, 先对鞋 面下表面与鞋底内面进行粗加工, 接着将粘胶涂布于鞋面下表面与鞋底内 面, 通过增加鞋面与鞋底之间粗糙度达到强化粘结强度。 当粗加工或粘胶 涂布不足时, 鞋面与鞋底仍容易在短时间内即产生分离形成开口的情况。 此外, 经过粗糙加工及涂胶加工后的鞋面下表面周缘也容易露出加工的粗 糙面或涂胶溢出至可见范围, 降低运动鞋品质。
因此, 目前只能以人工执行鞋底和入楦鞋面的粘合作业。 其粘合方法 是制鞋工人在鞋面生产线上, 通过将一具有所需造型及尺寸的鞋底做为样 版与鞋面结合, 并在鞋面下表面周缘手工描绘出鞋底的边缘线, 做为鞋面 加工范围的标线。 接着, 人工操作砂轮在前述标线范围内对每个鞋面进行 粗加工, 以避免粗加工的面积超出标线范围之外。 最后, 由另一制鞋工人 对鞋面涂布粘胶或处理剂, 以确保涂布范围不会超出前述标线。
前述人工粘合作业显有效率低落的问题, 且产品品质相当依赖制鞋工 人的技术。 当制鞋工人疲劳时, 即容易因专注意不足而无法避免失误产生。 此外, 由于样版鞋底制做时本身存在可能达到数毫米 (mm)的尺寸公差, 当 使用单一鞋底标示整批鞋面的加工标线时, 将导致鞋底与鞋面的粘合标线 存在固有的不准确性而有待改进。
目前虽已有利用视觉影像侦测鞋底与入楦鞋面粘合标线的先进系统, 其是将鞋底放在鞋面上, 并沿鞋底和鞋面结合处旋转摄影镜头, 以取代用 笔测量鞋面表面标线, 但未能完全自动化, 制鞋工人仍需要耗费大量时间 完成而有待进一歩改进。 发明内容
本发明所要解决的技术问题在于提供一种鞋底与鞋面粘合标线的三维 测量系统, 其主要是利用三维扫描器自动化测量鞋底内面的三维结构, 以 形成鞋底三维内面数据用以和入楦鞋面三维表面数据进行整合运算, 达到 应用于标示鞋底与鞋面粘合标线的目的, 同时具有提高鞋底与鞋面粘合作 业效率与提升产品良率的功效。
为解决上述问题, 本发明所提供一种鞋底与鞋面粘合标线的三维测量 系统, 用以测量输送机构上成对输送的鞋底及鞋面; 其中, 该三维测量系 统包括: 资料库, 供储存鞋面三维表面资料; 三维扫描器, 通过滑轨设于 该输送机构上方用以扫描该鞋底, 投射器及摄影机通过支架可滑移地组设 于该滑轨, 且该投射器射出光束的投影线 L位于该摄影机的摄影范围; 该 三维扫描器通过使投影线 L间隔落在鞋底内面不同位置以摄影鞋底内面随 位移产生的形变集合, 并通过测量该支架与该滑轨相对滑移距离形成投影 线位移间距数据; 辨识装置, 用以辨识读取该输送机构上各该鞋面的标签 的内建识别数据; 以及处理器, 与该资料库、 该三维扫描器及该辨识装置 电信连接, 该处理器经读取该识别数据及该资料库的鞋面三维表面资料以 获得与该鞋面相符的鞋面三维表面数据, 且该处理器经读取该三维扫描器 的形变集合及投影线位移间距数据整合输出鞋底三维内面数据, 令该处理 器根据该鞋底三维内面数据及该鞋面三维表面数据运算处理, 将该鞋底内 面的轮廓线转设于该鞋面下表面形成鞋面加工标线。
本发明所要解决的另一技术问题在于提供一种鞋底与鞋面粘合标线的 三维测量方法, 其是利用前述鞋底与鞋面粘合标线的三维测量系统对成对 的鞋底及鞋面进行测量, 并标示鞋底与鞋面的粘合标线; 其中, 该方法歩 骤包括: 鞋底三维内面数据读取歩骤: 令输送机构上的鞋底位移进入该三 维扫描器摄影机的摄影范围时, 该三维扫描器摄影并测量该投影线 L随鞋 底位移而产生的形变集合及投影线位移间距数据, 供输出至该处理器运算 处理以取得该鞋底内面的三维内面数据; 鞋面三维表面数据读取歩骤: 令 输送机构上的鞋面位移进入该辨识装置的辨识范围时, 该处理器通过该辨 识装置读取设于各该鞋面的标签的内建识别数据, 并根据该识别数据从资 料库中读取鞋面三维表面资料, 以获得与该鞋面相符的鞋面三维表面数据; 鞋底内面修整歩骤: 该处理器根据该鞋底三维内面数据及该鞋面三维表面 数据进行运算处理, 以数位控制修整该鞋底内面, 令该鞋底内面形成供与 该鞋面下表面相符贴合的三维表面结构; 鞋面表面标线歩骤: 该处理器根 据该鞋底三维内面数据及该鞋面三维表面数据进行运算处理, 以将该鞋底 内面的轮廓线转设于该鞋面下表面形成鞋面的加工标线。
本发明所要解决的另一技术问题在于, 前述本发明鞋底与鞋面粘合标 线的三维测量系统及其三维测量方法中, 该辨识装置可通过射频识别技术
(RFID)或条码识别技术 (bar code)完成鞋面识别, 即在各个鞋面设置内建识 别数据的 RFID标签或条码标签, 以供读取器读取其中识别数据后传输至 处理器进行比对并从资料库下载对应的鞋面三维表面数据。
本发明还要解决的技术问题在于, 前述本发明鞋底与鞋面粘合标线的 三维测量系统及其三维测量方法中, 该鞋面三维表面数据也可通过三维扫 描方式取得。 本发明测量系统是依成对的鞋底及鞋面在输送机构上的排列 方式, 施以对应的三维测量方式。 也即, 当鞋底与鞋面在输送方向上为并 排放置时, 本发明三维测量系统可通过设置二个三维扫描器分别扫描鞋底 内面及鞋面下表面; 或者, 当鞋底与鞋面在输送方向上为前后放置时, 本 发明三维测量系统可通过同一个三维扫描器依序对鞋底内面及鞋面下表面 进行扫描, 达到取得鞋底三维内面数据及鞋面三维表面数据的目的。 附图说明
图 1是鞋底与鞋面结合外观示意图。
图 2是鞋底内面三维结构示意图。
图 3是鞋面下表面三维结构示意图。
图 4是本发明三维扫描器测量鞋底内面的操作示意图。
图 5是本发明三维测量系统的整体示意图。
图 6是本发明三维测量系统的测量方法歩骤示意图。
图 7是本发明三维测量系统的轮廓线计算流程示意图。 附图标记说明
鞋底 A 内面 Al
轮廓线 A2 鞋面 B
下表面 B1 标线 B2
三维测量系统 C 输送机构 D
资料库 10 鞋面三维表面资料 101
处理器 20 鞋底三维内面数据 201
鞋面三维表面数据 202
三维扫描器 30 形变集合 301
投影线位移间距数据 302 滑轨 31
支架 32 投射器 33
光束 331 投影线 L
摄影机 34 摄影范围 Z
辨识装置 40 识别数据 401
读取器 41 RFID标签 42
条码标签 43
鞋底三维内面数据读取歩骤 S1
鞋面三维表面数据读取歩骤 S2
鞋底内面修整歩骤 S3
截面数据取得歩骤 S31
修整歩骤 S32
鞋面表面标线歩骤 S4
歩骤 S41、 S42、 S43、 S44、 S45、 S46 具体实施方式
请配合参阅图 1至 6所示, 说明本发明鞋底与鞋面粘合标线的三维测 量系统及其三维测量方法的具体实施方式。
本发明鞋底与鞋面粘合标线的三维测量系统 C用以测量生产线输送机 构 D上成对输送的鞋底 A及鞋面 B,该成对的鞋底 A及鞋面 B是指待粘合 构成完整鞋体的对象;如图 1所示,显示鞋底 A与鞋面 B粘合的结构外观, 图 2显示鞋底 A具有一内凹而具有三维结构的内面 A1,以及一界定该内面 Al面积的轮廓线 A2; 图 3显示鞋面 B具有一外凸而具有三维结构的下表 面 B1, 以及一界定加工区域供与鞋底 A内面 A1粘合的标线 B2。
如图 4、 5所示, 本发明三维测量系统 C包括一资料库 10、 一处理器 20、一三维扫描器 30及一辨识装置 40;用以测量鞋底 A内面 Al的三维内 面数据, 供与鞋面三维表面数据进行运算处理, 从而得出鞋面 B表面的标 线 B2位置。 其中:
该资料库 10,是内部储存有各式待黏合鞋面 B法人三维表面资料 101 ; 于本实施例中, 由于本发明鞋面 B主要经由数控系统 (CNC)的鞋楦 (last)拉 伸制成, 因此鞋面 B具有与鞋楦相同的形状,而可在资料库 10中预设特定 鞋面 B的鞋楦三维表面资料以做为该鞋面三维表面资料 101使用, 该鞋面 三维表面资料 101 的取得方法不限于此, 也可经由扫描图像数据化技术取 得。
该三维扫描器 30, 是通过一滑轨 31设于该输送机构 D上方用以扫描 该鞋底 A, —投射器 33及一摄影机 34通过一支架 32可滑移地组设于该滑 轨 31, 且该投射器 33射出光束 331的投影线 L位在该摄影机 34的摄影范 围 Z内;该三维扫描器 30通过使投影线 L间隔落在鞋底 A内面 A1不同位 置以摄影鞋底 A内面 A1 随位移产生的形变集合 301, 并通过测量该支架 32与该滑轨 31相对滑移距离形成投影线位移间距数据 302;在本实施例中, 该三维扫描器 30 是通过本发明所属技术领域中已知的三角测量原理 (triangulation principle)进行测量, 该投射器 33 为激光投射器具有激光束 331。
该辨识装置 40,用以辨识读取该输送机构 D上各该鞋面 B的一标签的 内建识别数据 401 ; 在本实施例中, 该输送机构 D上的各该鞋面 B设有一 R ID标签 42,该辨识装置 40具有一读取器 41用以读取各该鞋面 B的 RFID 标签 42的内建识别数据 401并输出至该处理器 20参与运算判读; 或者, 该辨识装置 40也可通过在各该鞋面 B设置一条码标签 43配合可读取条码 标签 43内建识别数据 401的读取器 41, 达到辨识鞋面 B的目的。
该处理器 20, 与该资料库 10、 该三维扫描器 30及该辨识装置 40电信 连接, 该处理器 20经读取该识别数据 401及该资料库 10的鞋面三维表面 资料 101 以获得一与该鞋面 B相符的鞋面三维表面数据 202, 且该处理器 20经读取该三维扫描器 30的形变集合 301及投影线位移间距数据 302整合 输出一鞋底三维内面数据 201,令该处理器 20根据该鞋底三维内面数据 201 及该鞋面三维表面数据 202运算处理, 以将该鞋底 A内面 A1的一轮廓线 A2转设于该鞋面 B下表面 B1形成鞋面 B的一加工标线 B2。
以上所述即为本发明具体实施方式的主要构件及其组态说明, 至于本 发明鞋底与鞋面粘合标线的三维测量系统 C的三维测量方法及其功效, 请 以图 1、 6配合图 4、 5来看, 做以下说明。
如图 5、 6所示, 本发明鞋底与鞋面粘合标线的三维测量方法, 是用于 对生产线输送机构 D上成对的鞋底 A及鞋面 B进行三维测量,由此取得标 示鞋底与鞋面的粘合标线 B2的数位数据, 以达到自动化加工, 增加生产效 率及产品品质的目的; 本发明三维测量方法歩骤包括鞋底三维内面数据读 取歩骤 Sl、 鞋面三维表面数据读取歩骤 S2、 鞋底内面修整歩骤 S3以及鞋 面表面标线歩骤 S4, 其中:
该鞋底三维内面数据读取歩骤 S1 :令输送机构 D上的鞋底 A位移进入 该三维扫描器 30摄影机 34的摄影范围 Z时,该三维扫描器 30摄影并测量 该投影线 L随鞋底 A位移而产生的形变集合 301及投影线位移间距数据 302, 供输出至该处理器 20运算处理以取得该鞋底 A内面 A1的三维内面 数据 201 ;
该鞋面三维表面数据读取歩骤 S2:令输送机构 D上的鞋面 B位移进入 该辨识装置 40的辨识范围时,该处理器 20通过该辨识装置 40读取设于各 该鞋面 B的一标签的内建识别数据 401, 并据该识别数据 401从资料库 10 中读取鞋面三维表面资料 101, 以获得一与该鞋面 B相符的鞋面三维表面 数据 202;
该鞋底内面修整歩骤 S3 : 该处理器 20据该鞋底三维内面数据 201及 该鞋面三维表面数据 202进行运算处理,以数位控制修整该鞋底 A内面 A1, 令该鞋底 A内面 A1形成供与该鞋面 B下表面 B1相符贴合的三维表面结 构; 于本实施例中, 该鞋底内面修整歩骤 S3还包括截面数据取得歩骤 S31 及修整歩骤 S32; 其中:
该截面数据取得歩骤 S31是由该处理器 20利用读取的鞋底三维内面数 据 201及鞋面三维表面数据 202运算处理, 截取鞋底 A内面 A1与鞋面 B 下表面 Bl对应叠合的多个叠合截面, 由此取得鞋底 A内面 A1与鞋面 B 下表面 B1在各该叠合截面的截面曲线数据;该修整歩骤 S32是由该处理器 20将包括该截面曲线数据的叠合截面数据输出至一数位控制加工机 50,令 该加工机 50据该截面数据修整该鞋底 A内面 A1至形成与该鞋面 B下表面 B1相符的三维表面结构。
该鞋面表面标线歩骤 S4: 该处理器 20据该鞋底三维内面数据 201及 该鞋面三维表面数据 202进行运算处理, 以将该鞋底 A内面 A1的轮廓线 A2转设于该鞋面 B下表面 B1形成鞋面 B的加工标线 B2; 在本实施例中, 该鞋面表面标线歩骤 S4是由该处理器 20利用读取的鞋底三维内面数据 201 运算处理,取得鞋底 A内面 A1的轮廓线数据,供与鞋面三维表面数据 202 整合运算取得鞋面 B的标线位置数据, 供输出至数位控制加工机 50, 令该 加工机 50据该标线位置数据对该鞋面 B下表面 B1的标线 B2范围进行加 工。
其中, 本发明具体是通过如图 7所示的歩骤 S41至歩骤 S46完成轮廓 线计算, 如图, 歩骤 S41、 S42是将鞋底内面资料与入楦鞋面资料汇入电脑 系统的处理器 20,接着,在歩骤 S43中先利用已知相对坐标做粗定位处理, 后针对贴合处的资料做细歩定位计算, 在位置确定后, 在歩骤 S44中把鞋 底内面资料投影贴覆在鞋面资料上, 且在歩骤 S44进行贴覆时可同时设定 材料伸缩性, 模拟真实贴合效果, 最后, 于歩骤 S45中把变形后的轮廓线 投影到鞋面资料上, 即可完成歩骤 S46的轮廓线计算, 供输出给后续打粗 及涂胶工序使用。
另外, 值得说明的是, 当该成对输送的鞋底 A及鞋面 B为并排排列于 该输送机构 D上,本发明三维测量系统 C可对应前述用于扫描鞋底 A内面 A1的三维扫描器 30另设一扫描装置, 用以扫描读取该鞋面 B的三维表面 数据, 该扫描装置另一三维扫描器或者具等同功效的扫描装置。 而当该成 对输送的鞋底 A及鞋面 B为前后排列于该输送机构 D上时,本发明三维测 量系统 C可以前述三维扫描器 30依序逐一扫描读取鞋底 A的三维内面数 据以及该鞋面 B的三维表面数据, 以供处理器 20进行运算处理。
综上所述, 本发明通过前述三维测量系统 C及其三维测量方法, 在鞋 底 A与鞋面 B粘合作业时可同时在生产线上输送, 利用三维扫描器 30精 准地取得各个鞋底 A的三维内面数据, 可供配合前述三维测量方法与鞋面 B的三维表面数据, 经处理器 20运算处理得出鞋底与鞋面粘合标线位置数 据, 而可做为鞋面 B 自动化粗加工或粘胶涂布的参数使用, 同时提高加工 精准度、 加工效率及产品良率的功效。

Claims

权利要求
1、 一种鞋底与鞋面粘合标线的三维测量系统, 用以测量输送机构上成 对输送的鞋底及鞋面; 其特征在于: 所述三维测量系统包括:
资料库, 供储存鞋面三维表面资料;
三维扫描器, 通过滑轨设于该输送机构上方用以扫描该鞋底, 投射器 及摄影机通过支架可滑移地组设于该滑轨, 且该投射器射出光束的投影线 位于该摄影机的摄影范围内, 该三维扫描器通过使投影线间隔落在鞋底内 面不同位置以摄影鞋底内面随位移产生的形变集合, 并通过测量该支架与 该滑轨相对滑移距离形成投影线位移间距数据;
辨识装置, 用以辨识读取该输送机构上各该鞋面的标签的内建识别数 据;
处理器, 与该资料库、 该三维扫描器及该辨识装置电信连接, 该处理 器经读取该识别数据及该资料库的鞋面三维表面资料以获得与该鞋面相符 的鞋面三维表面数据, 且该处理器经读取该三维扫描器的形变集合及投影 线位移间距数据整合输出鞋底三维内面数据, 令该处理器根据该鞋底三维 内面数据及该鞋面三维表面数据运算处理, 将该鞋底内面的轮廓线转设于 该鞋面下表面形成鞋面的加工标线。
2、 如权利要求 1所述的鞋底与鞋面粘合标线的三维测量系统, 其特征 在于: 所述输送机构上的各该鞋面设有 RFID 标签, 该辨识装置具有读取 器, 用以读取各该鞋面的 RFID 标签的内建识别数据并输出至该处理器参 与运算判读。
3、 如权利要求 1所述的鞋底与鞋面粘合标线的三维测量系统, 其特征 在于: 所述输送机构上的各该鞋面设有条码标签, 该辨识装置具有读取器, 用以读取各该鞋面的条码标签的内建识别数据并输出至该处理器参与运算 判读。
4、 如权利要求 1所述的鞋底与鞋面粘合标线的三维测量系统, 其特征 在于: 所述成对输送的鞋底及鞋面为并排排列于该输送机构上, 且该三维 测量系统对应该三维扫描器另设扫描装置, 用以扫描读取该鞋面的三维表 面数据。
5、 如权利要求 1所述的鞋底与鞋面粘合标线的三维测量系统, 其特征 在于: 所述成对输送的鞋底及鞋面为前后排列于该输送机构上, 该三维扫 描器是用于扫描读取该鞋底的三维内面数据以及该鞋面的三维表面数据。
6、 如权利要求 1所述的鞋底与鞋面粘合标线的三维测量系统, 其特征 在于: 所述投射器为激光投射器而输出激光束。
7、 一种鞋底与鞋面粘合标线的三维测量方法, 其是利用如权利要求 1 所述的三维测量系统对成对的鞋底及鞋面进行测量, 并标示鞋底与鞋面的 粘合标线; 其特征在于: 所述方法歩骤包括:
鞋底三维内面数据读取歩骤: 令输送机构上的鞋底位移进入该三维扫 描器摄影机的摄影范围时, 该三维扫描器摄影并测量该投影线随鞋底位移 而产生的形变集合及投影线位移间距数据, 供输出至该处理器运算处理以 取得该鞋底内面的三维内面数据;
鞋面三维表面数据读取歩骤: 令输送机构上的鞋面位移进入该辨识装 置的辨识范围时, 该处理器通过该辨识装置读取设于各该鞋面的标签的内 建识别数据, 并根据该识别数据从资料库中读取鞋面三维表面资料, 以获 得与该鞋面相符的鞋面三维表面数据;
鞋底内面修整歩骤: 该处理器根据该鞋底三维内面数据及该鞋面三维 表面数据进行运算处理, 以数位控制修整该鞋底内面, 令该鞋底内面形成 供与该鞋面下表面相符贴合的三维表面结构;
鞋面表面标线歩骤: 该处理器根据该鞋底三维内面数据及该鞋面三维 表面数据进行运算处理, 以将该鞋底内面的轮廓线转设于该鞋面下表面形 成鞋面的加工标线。
8、 如权利要求 7所述的鞋底与鞋面粘合标线的三维测量系统, 其特征 在于: 所述设于各该鞋面的标签为 RFID标签或条码标签, 令该辨识装置 的读取器通过射频识别技术或条码识别技术读取该标签的内建识别数据。
9、 如权利要求 7所述的鞋底与鞋面粘合标线的三维测量系统, 该鞋底 内面修整歩骤还包括截面数据取得歩骤及修整歩骤, 其特征在于:
该截面数据取得歩骤, 是由该处理器利用读取的鞋底三维内面数据及 鞋面三维表面数据运算处理, 截取鞋底内面与鞋面下表面对应叠合的多个 叠合截面, 由此取得鞋底内面与鞋面下表面在各该叠合截面的截面曲线数 据;
该修整歩骤, 是由该处理器将包括该截面曲线数据的叠合截面数据输 出至数位控制加工机, 令该加工机根据该截面数据修整该鞋底内面至形成 与该鞋面下表面相符的三维表面结构。
10、 如权利要求 7所述的鞋底与鞋面粘合标线的三维测量系统, 其特 征在于: 所述鞋面表面标线歩骤, 是由该处理器利用读取的鞋底三维内面 数据运算处理, 取得鞋底内面的轮廓线数据, 供与鞋面三维表面数据整合 运算取得鞋面的标线位置数据, 供输出至数位控制加工机, 令该加工机根 据该标线位置数据对该鞋面下表面的标线范围进行加工。
PCT/CN2014/074183 2014-03-27 2014-03-27 鞋底与鞋面粘合标线的三维测量系统及其三维测量方法 WO2015143663A1 (zh)

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MX2016012387A MX2016012387A (es) 2014-03-27 2014-03-27 Sistema de medicion tridimensional para linea marcada para adherir suela a la parte superior y metodo de medicion tridimensional para el mismo.
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