WO2015126667A1 - Système de remplissage pour emballages de produits de confiserie - Google Patents

Système de remplissage pour emballages de produits de confiserie Download PDF

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Publication number
WO2015126667A1
WO2015126667A1 PCT/US2015/015163 US2015015163W WO2015126667A1 WO 2015126667 A1 WO2015126667 A1 WO 2015126667A1 US 2015015163 W US2015015163 W US 2015015163W WO 2015126667 A1 WO2015126667 A1 WO 2015126667A1
Authority
WO
WIPO (PCT)
Prior art keywords
pellets
feedtube
base
package
drum
Prior art date
Application number
PCT/US2015/015163
Other languages
English (en)
Inventor
Komal DALVI
Sameer MEHENDALE
Ravi Menon
Sarat NAIK
Original Assignee
Intercontinental Great Brands Llc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Intercontinental Great Brands Llc filed Critical Intercontinental Great Brands Llc
Publication of WO2015126667A1 publication Critical patent/WO2015126667A1/fr

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
    • B65B35/06—Separating single articles from loose masses of articles
    • B65B35/08—Separating single articles from loose masses of articles using pocketed conveyors
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B25/00—Packaging other articles presenting special problems
    • B65B25/005—Packaging other articles presenting special problems packaging of confectionery
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
    • B65B35/30—Arranging and feeding articles in groups
    • B65B35/46—Arranging and feeding articles in groups by rotary conveyors
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B39/00—Nozzles, funnels or guides for introducing articles or materials into containers or wrappers
    • B65B39/007—Guides or funnels for introducing articles into containers or wrappers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B5/00—Packaging individual articles in containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, jars
    • B65B5/10—Filling containers or receptacles progressively or in stages by introducing successive articles, or layers of articles
    • B65B5/101—Filling containers or receptacles progressively or in stages by introducing successive articles, or layers of articles by gravity
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B7/00—Closing containers or receptacles after filling
    • B65B7/16—Closing semi-rigid or rigid containers or receptacles not deformed by, or not taking-up shape of, contents, e.g. boxes or cartons
    • B65B7/26—Closing semi-rigid or rigid containers or receptacles not deformed by, or not taking-up shape of, contents, e.g. boxes or cartons by closing hinged lids

Definitions

  • This invention relates to a system for counting and filling confectionery products packages and, more particularly, to a machine and method for counting and filling
  • confectionery products can be of any composition.
  • confectionery products can be of any composition.
  • they can be of any shape. Examples are, spheroidal, oval, football, or discus shaped. It is to be understood that the composition and shape of the confectionery products used in connection with the invention can vary, and such variations are to be considered equivalents within the spirit and scope of the claims.
  • a system for filling packages with confectionery products.
  • Each package has a horizontally disposed base having a bottom wall, an upstanding perimetrical base wall thereabout and an open end.
  • the confectionery products are pellets of a predetermined shape, and size with a minor dimension.
  • the filling system comprises a conveyor adapted for moving the packages in a process direction.
  • the bases are disposed horizontally on the conveyor with the lids in an open position.
  • a pellet receiving drum is disposed above the conveyor.
  • the drum has a bottom plate with a feedhole through the plate.
  • the drum is inclined at a predetermined angle from horizontal with the feedhole at an elevated position.
  • An elongated feedtube extends from a proximal end attached to the bottom plate and in communication with the feedhole, downward to a distal end over the conveyor.
  • the feedtube distal end is adapted to clear the upstanding base wall by a distance which is less than the pellets minor dimension. This will preclude the pellets being displaced from the base open end.
  • a turntable is rotatably positioned within the drum.
  • the turntable has at least one array of pellet holes through the turntable.
  • the array has rows of pellet holes extending arcuately and spaced apart across the turntable.
  • the pellet holes are adapted to receive the pellets.
  • the array is generally aligned with the drum feedhole.
  • a method for filling packages with confectionery products.
  • Each package has a horizontally disposed base having a bottom wall, an upstanding perimetrical base wall thereabout and an open end.
  • the confectionery products are pellets of a predetermined shape, and size with a minor dimension.
  • the method comprises moving the packages on a conveyor in a process direction with the lids in an open position.
  • a drum is inclined above the conveyor at a predetermined angle from horizontal.
  • a feedhole is extended through a drum bottom plate at an elevated position on the incline.
  • a feedtube proximal end is attached to the bottom plate in communication with the feedhole.
  • a distal end of the feedtube is juxtaposed over each upstanding base wall with a clearance distance less than the pellets minor dimension. The pellets are thereby precluded from being displaced from the base open end.
  • a turntable is rotated within the drum.
  • An array of pellet holes is extended through the turntable. The array is aligned generally with the feedhole.
  • the drum is filled partially with the pellets. The pellets are received in the pellet holes. Rows of pellet holes are passed over the feedhole in spaced apart sequence.
  • the pellets are dropped through the feedhole into the feedtube in groups comprising the pellets in each row.
  • the groups of pellets are dropped in spaced apart sequence, thereby precluding jamming of pellets in the feedtube.
  • Each package base is filled consecutively with the pellets in the array.
  • the packages are moved past an elongated closing member disposed at an angle to the process direction.
  • the lids are pushed toward a closed position with the closing member.
  • An empty package is detected with a detector.
  • An air jet is directed transversely to the process direction for removing the empty package.
  • the empty package is guided for collection with a funnel.
  • a method for filling packages with one layer of confectionery products.
  • Each package has a base with a longest dimension disposed horizontally.
  • the base has a bottom wall, and an upstanding perimetrical base wall thereabout.
  • the base longest dimension has an open end.
  • the confectionery products are pellets of a predetermined shape and size with a major and a minor dimension.
  • the method comprises providing a height of the base wall of at least half the height of the pellets minor dimension.
  • a dispensing system is elevated above the base open end.
  • a feedtube is
  • a predetermined number of pellets is introduced sequentially into the feedtube from the dispensing system.
  • the package is filled with the pellets through the base open end.
  • the feedtube proximal end is elevated above the distal end sufficiently for imparting freefall energy to each pellet.
  • Each pellet is thereby caused to reflect between the feedtube distal end and adjacent pellets.
  • Each pellet subsequently comes to rest in a space between adjacent pellets.
  • At least 75% of the base open end horizontal area is covered with the feedtube distal end.
  • the feedtube distal end is juxtaposed with the base wall by a distance less than the pellets minor dimension. Thus, the pellets will not exit from the base.
  • At least one bend is interposed in the feedtube between the proximal and distal ends.
  • the feedtube is held stationary. Each package is held stationary during filling of the package with the pellets.
  • the feedtube distal end is disposed above the base bottom wall by a distance greater than the pellets major dimension. This allows the pellets to move beneath the feedtube distal end.
  • Fig. 1 is a perspective assembly view of a filling system for confectionery products packages constructed in accordance with the invention, viewed from downstream.
  • Fig. 2 is a perspective assembly view of the filling system for confectionery products packages of Fig. 1, viewed from upstream.
  • Fig. 3 is a top plan view of a confectionery product for use with the invention.
  • Fig. 4 is a front elevational view of the confectionery product of Fig. 3.
  • Fig. 5 is a perspective view of a confectionery products package for use for use with the invention, in the closed condition.
  • Fig. 6 is a perspective view of the confectionery products package of Fig. 5, in the open condition.
  • Fig. 7 is a side perspective view of the confectionery products package of Fig. 5, in the open condition.
  • Fig. 8 is a top plan view of the confectionery products package of Fig. 5, in the open condition.
  • Fig. 9 is a side elevational sectional view of the confectionery products package of Fig. 5, in the open condition, taken along lines 9-9 of Fig. 8.
  • Fig. 10 is an enlarged, detail view of a hinge for the confectionery products package, taken from Fig. 9.
  • Fig. 11 is a top plan view of the confectionery products package of Fig. 5, in the closed condition.
  • Fig. 12 is a front elevational sectional view of the confectionery products package of Fig. 5, in the closed condition, taken along lines 12-12 of Fig. 11.
  • Fig. 13 is an enlarged, detail view of a snap latch for the confectionery products package, taken from Fig. 12.
  • Fig. 14 is a top plan view of a drum for the filling system for confectionery products packages of Fig. 1.
  • Fig. 15 is a front elevational sectional view of the drum of FIG. 14, taken along lines
  • Fig. 16 is a perspective view of a bottom plate and turntable of the filling system for confectionery products packages of Fig. 1.
  • Fig. 17 is a side elevational view of the bottom plate and turntable of FIG. 16.
  • Fig. 18 is a top plan view of a turntable of the filling system for confectionery products packages of Fig. 1.
  • Fig. 19 is a side elevational View of the turntable of Fig. 18.
  • Fig. 20 is a top plan partial detail view of a turntable of the filling system for confectionery products packages of Fig. 1, taken along lines 20-20 of FIG. 15.
  • Fig. 21 is a top plan partial detail view of a turntable of the filling system for confectionery products packages of Fig. 1, taken along lines 20-20 of FIG. 15.
  • Fig. 22 is a top plan partial detail view of a turntable of the filling system for confectionery products packages of Fig. 1, taken along lines 20-20 of FIG. 15.
  • Fig. 23 is a top plan partial detail view of a turntable of the filling system for confectionery products packages of Fig. 1, taken along lines 20-20 of FIG. 15.
  • Fig. 24 is a side elevational, partial sectional detail view of a feedtube and package of the filling system for confectionery products packages of Fig. 1, taken along lines 24-24 of FIG. 25.
  • FIG. 25 is a top plan partial sectional detail view of a feedtube and package of the filling system for confectionery products packages of Fig. 1, taken along lines 25-25 of FIG. 24.
  • Fig. 26 is a front elevational detail view of a wiper of the filling system for confectionery products packages of Fig. 1.
  • Fig. 27 is a side elevational detail view of the wiper of Fig. 26.
  • Fig. 28 is a top plan detail view of the wiper of Fig. 26.
  • Fig. 29 is a front elevational detail view of a brush of the filling system for confectionery products packages of Fig. 1.
  • Fig. 30 is a side elevational detail view of the brush of Fig. 26.
  • Fig. 31 is a top plan detail view of the brush of Fig. 26.
  • Fig. 32 is a partial, perspective assembly view of the filling system for confectionery products packages of Fig. 1, viewed from upstream.
  • Fig. 33 is a partial, perspective assembly view of the opener for the filling system for confectionery products packages of Fig. 1, viewed from upstream.
  • Fig. 34 is a partial, perspective assembly view of the closer for the filling system for confectionery products packages of Fig. 1.
  • Fig. 35 is another partial, perspective assembly view of the closer for the filling system for confectionery products packages of Fig. 1.
  • Fig. 36 is a partial, perspective assembly view of the actuator for the filling system for confectionery products packages of Fig. 1.
  • Fig. 37 is a perspective view of three bottom plate and turntable assemblies of the filling system for confectionery products packages of Fig. 1.
  • Fig. 38 is a perspective view of a feedtube of the filling system for confectionery products packages of Fig. 1.
  • Fig. 39 is a perspective assembly view of another filling system for confectionery products packages constructed in accordance with the invention, showing a dual filling line.
  • a system 40 for filling packages 44 with confectionery products 42.
  • Each package 44 has a horizontally disposed base 46 having a bottom wall 47, an upstanding perimetrical base wall 49 thereabout and an open end 51.
  • a lid 48 is hingedly attached to the base 46 for closing the open end 51.
  • the confectionery products are pellets 42 of a predetermined shape, which can be any shape, and any size. Examples of product shapes are spheroidal, oval, football, or discus shaped. The product shapes will have a major dimension and a minor dimension. In the case of a sphere or a spheroid, the major and minor dimensions will be the same.
  • the embodiment shown and described herein is a spheroid with a minor dimension of D.
  • the filling system 40 comprises a conveyor 50 adapted for moving the packages 44 in a process direction 52.
  • the bases 46 are disposed horizontally on the conveyor 50 with the lids 48 in an open position.
  • a pellet receiving drum 54 is disposed above the conveyor 50.
  • the drum 54 has a circular bottom plate 56 with an outer perimeter 58 and a feedhole 60 through the plate adjacent the perimeter 58.
  • the drum 54 has a wall 62 extending upward from the bottom plate 56 and extending around the perimeter 58.
  • the drum 54 is inclined at a predetermined angle from horizontal so as to position the feedhole 60 at an elevated position.
  • the drum 54 is adapted to receive the pellets 42.
  • An elongated feedtube 64 extends from a proximal end 66 attached to the bottom plate 56 and in communication with the feedhole 60, downward to a distal end 68 over the conveyor 50.
  • the feedtube distal end 68 is adapted to clear the upstanding base wall 49 by a distance A, as shown in Figure 24, which is less than the pellets minor dimension D (in this case, the pellet diameter). This will preclude the pellets 42 being displaced from the base open end 51.
  • At least one bend 65 is interposed in the feedtube 64 between the proximal 66 and distal 68 ends. This causes a random motion of the pellets 42 by contacting the bend 65 on an inside surface of the feedtube. It also imparts the pellets motion with a horizontal component.
  • a turntable 70 is rotatably positioned within the drum 54.
  • the turntable 70 is disposed above and closely adjacent the drum bottom plate 56.
  • the turntable 70 has a perimeter 72 and a central axis.
  • the turntable 70 is adapted for rotation about the central axis. The rotation is shown by arrow 80.
  • the turntable 70 has a plurality of arrays 74 of pellet holes 76 through the turntable 70.
  • Each array 74 has rows 78 of pellet holes 76 extending arcuately and spaced apart across the turntable 70.
  • the pellet holes in each row are spaced apart radially.
  • the arrays 74 are arcuately spaced apart around the turntable 70.
  • the pellet holes 76 are adapted to receive the pellets 42.
  • Each array 74 is generally aligned with the drum feedhole 60.
  • pellets 42 are received in the pellet holes 76.
  • the rows 78 pass over the feedhole 60 in spaced apart sequence, causing the pellets 42 to fall through the feedhole 60 into the feedtube 64 in sequential groups.
  • the pellets 42 dropping are shown in Figure 24 by arrows 82.
  • the groups of pellets will drop in spaced apart sequence so as to preclude jamming of pellets 42 in the feedtube 64.
  • the groups of pellets are indicated by Gl, G2, G3....GN. Each group in the embodiment shown has three pellets, as each row has three holes.
  • the turntable 70 can have any number of arrays with any number of holes in any number of rows, any of which shall be considered equivalent embodiments within the spirit and scope of the claims.
  • the pellets 42 in each array 74 will fill one package base 46.
  • the pellets 42 will not jam together in the feedtube 64, and the pellets 42 will not bounce out of the package base open end 51 as they drop.
  • the drum 54 and the turntable 70 comprise a dispensing system.
  • the package base 46 has a predetermined package base width W2 and a
  • the feedtube distal end 68 has a tube width Wl (in cross-section) ranging from 75% to 85% of the package base width W2.
  • the feedtube distal end 68 has a tube length LI (in cross- section) ranging from 75% to 85% of the package base length L2.
  • the feedtube distal end 68 has a tube width ranging from 70% to 90% of the package base width W2.
  • the feedtube distal end 68 has a tube length LI ranging from 70% to 90% of the package base length L2.
  • the feedtube distal end 68 has a tube width Wl ranging from 50% to 100% of the package base width W2.
  • the feedtube distal end 68 has a tube length LI ranging from 50% to 100% of the package base length L2.
  • a brush 84 is mounted in a stationary position inside the drum 54 and juxtaposed over the moving array 74. The brush 84 is for brushing the pellets 42 into the pellet holes 76 as the turntable 70 rotates. This ensures that all the pellet holes 76 in the array 74 are filled, thus automatically counting out the pellets 42 that will fill each package 44.
  • a wiper 86 is mounted in a stationary position inside the drum 54 and juxtaposed over the moving array 74 (after the brush 84). The wiper 86 is for wiping excess pellets 42 from the array 74 as the turntable rotates. This ensures that no excess pellets 42 enter each package 44.
  • An elongated closing member 88 is disposed above the conveyor 50 downstream of the drum 54, or the last drum in the case of multiple drums.
  • the closing member 88 is a rod or bar which is disposed at an angle to the process direction 52.
  • the closing member 88 serves to gently push the lids 48 toward a closed position as the packages 44 pass the closing member 88.
  • An elongated opening member 90 is disposed above the conveyor 50 upstream of the drum 54, or first drum in the case of multiple drums.
  • the opening member 90 is a rod or bar which is disposed at an angle to the process direction 52.
  • the opening member 90 serves to gently push the lids 48 toward the open position as the packages 44 pass the opening member 90.
  • a package ejector 92 is provided in case any packages fail to fill, for example if a drum runs low on pellets.
  • the package ejector 92 is disposed downstream of the last drum 54.
  • the package ejector 92 includes a detector 94 to detect an empty package 44.
  • An air jet 96 is directed transversely to the process direction 52 to remove the empty package 44.
  • a funnel 98 is juxtaposed opposite to the air jet 96 to catch and guide the empty package 44 to bin (not shown) for collection.
  • An actuator 100 is disposed above the conveyor 50 and is directed downward, so as to push the lids 48 into the closed position.
  • the actuator 100 can be any of several commonly employed devices, such as: a pneumatic cylinder actuator; a hydraulic cylinder actuator; or an electric motor linear actuator.
  • the actuator 100 causes snap latches on the package base and lid to engage fully, thereby holding the package closed.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)

Abstract

La présente invention concerne un système permettant de remplir des emballages avec des pastilles de produits de confiserie. Chaque emballage présente une base ayant une paroi de base verticale, et une extrémité ouverte. Les bases sont à l'horizontale sur un transporteur, avec les couvercles ouverts. Un tambour de réception de pastille se situe au-dessus du transporteur et est incliné selon un angle avec un trou d'alimentation élevé. Un tuyau d'alimentation communique avec le trou d'alimentation au-dessus du transporteur. L'extrémité distale du tuyau d'alimentation nettoie la paroi de base verticale à une distance inférieure à la dimension mineure des pastilles afin d'empêcher les pastilles d'être déplacées à partir de l'extrémité ouverte de base. Un plateau tournant est positionné de manière rotative à l'intérieur du tambour. Le plateau tournant présente un ensemble de trous pour pastilles à travers le plateau tournant pour recevoir les pastilles. L'ensemble présente des rangées s'étendant de manière arquée et généralement alignées avec le trou d'alimentation du tambour. Lorsque le plateau tournant se met en rotation dans le tambour, des pastilles sont reçues dans les trous pour pastilles, les rangées passent par-dessus le trou d'alimentation en séquence à distance les unes des autres, obligeant les pastilles à tomber à travers le trou d'alimentation dans le tuyau d'alimentation par groupes séquentiels et à remplir la base d'emballage.
PCT/US2015/015163 2014-02-20 2015-02-10 Système de remplissage pour emballages de produits de confiserie WO2015126667A1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
IN495/DEL/2014 2014-02-20
IN495DE2014 2014-02-20

Publications (1)

Publication Number Publication Date
WO2015126667A1 true WO2015126667A1 (fr) 2015-08-27

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ID=52595440

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/US2015/015163 WO2015126667A1 (fr) 2014-02-20 2015-02-10 Système de remplissage pour emballages de produits de confiserie

Country Status (2)

Country Link
AR (1) AR099477A1 (fr)
WO (1) WO2015126667A1 (fr)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107010266A (zh) * 2017-05-05 2017-08-04 成都三可实业有限公司 一种糖果枕式包装机
IT201600127610A1 (it) * 2016-12-16 2018-06-16 Ima Spa Apparato e procedimento di distribuzione per una macchina confezionatrice.
RU222864U1 (ru) * 2023-09-13 2024-01-22 Общество с ограниченной ответственностью "Пинова Механик" Упаковочная машина

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4674259A (en) * 1986-08-20 1987-06-23 Package Machinery Company Container filling machine
EP0399966A2 (fr) * 1989-05-24 1990-11-28 Ferrero S.p.A. Machine d'enveloppement, notamment pour des bonbons et produits alimentaires similaires
WO2009115445A1 (fr) * 2008-03-19 2009-09-24 Ima Safe S.R.L. Unité de distribution de produits
JP2011073729A (ja) * 2009-09-30 2011-04-14 Om Sekkei Seisakusho Co Ltd 錠剤計数充填装置

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4674259A (en) * 1986-08-20 1987-06-23 Package Machinery Company Container filling machine
EP0399966A2 (fr) * 1989-05-24 1990-11-28 Ferrero S.p.A. Machine d'enveloppement, notamment pour des bonbons et produits alimentaires similaires
WO2009115445A1 (fr) * 2008-03-19 2009-09-24 Ima Safe S.R.L. Unité de distribution de produits
JP2011073729A (ja) * 2009-09-30 2011-04-14 Om Sekkei Seisakusho Co Ltd 錠剤計数充填装置

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
IT201600127610A1 (it) * 2016-12-16 2018-06-16 Ima Spa Apparato e procedimento di distribuzione per una macchina confezionatrice.
CN107010266A (zh) * 2017-05-05 2017-08-04 成都三可实业有限公司 一种糖果枕式包装机
CN107010266B (zh) * 2017-05-05 2023-02-24 成都三可实业有限公司 一种糖果枕式包装机
RU222864U1 (ru) * 2023-09-13 2024-01-22 Общество с ограниченной ответственностью "Пинова Механик" Упаковочная машина

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