WO2015109892A1 - 半固态浆料洁净制备装置 - Google Patents

半固态浆料洁净制备装置 Download PDF

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Publication number
WO2015109892A1
WO2015109892A1 PCT/CN2014/092586 CN2014092586W WO2015109892A1 WO 2015109892 A1 WO2015109892 A1 WO 2015109892A1 CN 2014092586 W CN2014092586 W CN 2014092586W WO 2015109892 A1 WO2015109892 A1 WO 2015109892A1
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Prior art keywords
rotating pipe
turret
assembly
pipe
fixed
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PCT/CN2014/092586
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English (en)
French (fr)
Inventor
杨湘杰
黄持伟
刘旭波
郭洪民
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南昌大学
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Application filed by 南昌大学 filed Critical 南昌大学
Publication of WO2015109892A1 publication Critical patent/WO2015109892A1/zh
Priority to US15/202,544 priority Critical patent/US10012442B2/en

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D1/00—Treatment of fused masses in the ladle or the supply runners before casting
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D17/00—Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
    • B22D17/007—Semi-solid pressure die casting
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D45/00—Equipment for casting, not otherwise provided for

Definitions

  • the invention belongs to the technical field of semi-solid metal processing, and particularly relates to a device capable of continuously and cleanly preparing a semi-solid metal slurry in a semi-solid metal processing process.
  • Semi-solid metal processing technology is a hot spot in the field of material processing. It is characterized by strong agitation of metal during solidification to produce a mixed fine-grained structure of approximately spherical solid and liquid, which significantly improves the microstructure of the metal.
  • the basis and key to semi-solid processing technology is the preparation of a variety of good semi-solid slurry.
  • the main pulping methods mainly include mechanical stirring method, electromagnetic stirring method, ultrasonic vibration method, chemical grain refining method, etc., corresponding to various pulping devices, but these devices are mostly intermittent discharging, and the slurry The degree of contamination during the preparation process is relatively large.
  • the object of the present invention is to provide a semi-solid forming apparatus capable of continuously and cleanly preparing a semi-solid metal slurry and which is convenient to use, light and flexible, and highly efficient in operation.
  • the present invention has been achieved by the following technical solutions.
  • Semi-solid slurry clean preparation device including:
  • a height adjusting component (1) is mainly composed of an upper casing (11) of the adjusting box and two upper and lower layers of the lower casing (12) of the adjusting box;
  • a front and rear position adjusting assembly (2) mainly consists of a static rail (21) and a moving rail frame (22), which form a rail pair, and the static rail (21) is fixed on the upper casing (11) of the adjusting box;
  • a melt processing protection component (3) is mainly composed of a sealed box, and the sealing box bottom plate (32) is fixed on the moving rail frame (22);
  • a support frame assembly (4) is mainly composed of a main platform support frame (41) and an angle adjustment bracket (42).
  • the main platform support frame (41) is fixed on the sealing box bottom plate (32), and the angle adjustment bracket (42) is erected.
  • a turret (5) is erected on four large guide wheels (44) hinged to the front struts of the turret (422) and the rear struts (423) and is inclined from a high to a low, the front struts of the turret (422) And a post-rotating post (423) is fixed on the pipe mounting platform (421) of the angle adjusting bracket (42);
  • a flow guiding assembly (6) is disposed on the front pipe post (422), the rear pipe post (423), and is connected to the outlet pipe (5) and the feed port;
  • a heat-adapting elastic support assembly (7) is disposed on the front pipe struts (422) and the rear pipe struts (423), and the elastic guide wheels (71) are elastically contacted with the outer wall of the rotating pipe (5);
  • a turret driving mechanism (8) is fixed on the turret mounting platform (421), connected to the turret (5) and driven to rotate;
  • a cooling assembly (9) is disposed on the turret mounting platform (421) and arranged axially along the turret (5).
  • the height adjustment component (1) is mainly composed of an upper casing (11) of the adjusting box and a lower casing (12) of the adjusting box, and the two are passed through the guiding column (13), the guiding sleeve (14) and The positioning pins (15) are connected.
  • the front and rear position adjusting assembly (2) is composed of a static rail (21) and a moving rail frame (22), and the static rail (21) is welded to the upper casing (11) of the adjusting box, and the movable rail frame ( 22) Welding on the sealing box bottom plate (32), the static rail (21) and the moving rail frame (22) constitute the rail pair.
  • the melt treatment protection assembly (3) mainly comprises a sealed casing cover (31), a sealed tank bottom plate (32), an inlet sealing door (33) and an outlet sealing door (34), the sealed box bottom plate ( 32) welded integrally with the moving rail frame (22), the front end of which is provided with an outlet sealing door (34); the sealed casing cover (31) and the sealing box bottom plate (32) form a sealed box body, front and rear of each An intake nozzle (36) is disposed, and an inlet sealing door (33) is disposed at an upper end thereof; a driving cylinder (35) is disposed on each of two sides of the inlet sealing door (33) and the outlet sealing door (34).
  • the support frame assembly (4) is mainly composed of a main platform support frame (41) and an angle adjustment bracket (42), and the main platform support frame (41) is fixed on the sealing box bottom plate (32);
  • the front end of the angle adjusting bracket (42) is hinged to the main platform support frame (41) by a pin, and the rear end thereof is fixed in the circular arc groove (411) on the main platform support frame (41) by a positioning bolt (43).
  • the transfer tube (5) is mounted on four large guide wheels (44) hinged to the front struts (422) of the turret and the rear struts (423) of the turret, and two of the front struts (422) of the turret
  • One side of the large guide wheel is in contact with one side of the axial positioning disk (51) of the rotating pipe welded on the rotating pipe (5), thereby realizing the axial positioning of the rotating pipe (5), and the heating ring is arranged on the outer wall of the rotating pipe. (54).
  • the flow guiding assembly (6) is mainly composed of a feed guiding device (61) and a discharge guiding device (62), and the feeding guiding device (61) is fixed to the rear pillar of the rotating pipe ( 423) is connected to the inlet of the rotary tube, and has a heating resistor (63) built therein; the discharge guiding device (62) is fixed on the front pillar (422) of the rotating pipe and is connected with the outlet of the rotating pipe Connected, it has a built-in heating resistor (63).
  • the rotary tube drive mechanism (8) includes a servo motor (81) fixed to the angle adjustment bracket (42); a small bevel gear (82) disposed on the rotation shaft of the servo motor (81) A large bevel gear (83) is mounted on a gear mounting plate (53) welded to the rotating tube (5).
  • the heat-adaptive elastic support assembly (7) is provided with a set of front and rear tubes (5), which are mainly composed of an elastic guide wheel (71), a guide wheel bracket (72) and a guide wheel fixing bracket (74).
  • the elastic guide wheel (71) is hinged to the guide wheel bracket (72) and is in contact with the outer wall of the rotating tube (5); the guide wheel bracket (72) is mounted on the guide wheel fixing bracket (74);
  • the guide wheel fixing bracket (74) is fixed to the front tube struts (422) and the rear tube struts (423).
  • the cooling assembly (9) is provided with two groups, and the segment is axially fixed on the rotating pipe mounting platform (421) along the rotating pipe (5), mainly comprising a cooling box (91) and a water spray pipe (92). And a water retaining ring (52); the cooling box (91) is axially fixed on the rotating pipe mounting platform (421) along the rotating pipe (5), and a spray pipe is arranged in the circumferential direction of the rotating pipe (5) (93) The water retaining ring (52) is welded to the rotating pipe (5).
  • the height adjustment assembly (1) and the front and rear position adjustment assembly (2) can be used to adjust the position of the device, adjust the working platform of the device to the optimal working position, and then feed the flow guiding device.
  • the transfer tube (5) and the discharge flow guiding device (62) are heated, and after preheating to the set temperature, the servo motor (81) is started to rotate (or swing).
  • the through-beam sensor (37) receives a signal, and the inlet sealing door (33) and the outlet sealing door (34) are driven by the hydraulic driving cylinder (35).
  • the high-temperature metal melt is poured from the ladle into the feed diversion device (61).
  • the melt in the tube and the shearing force of the rotating tube (5) are combined.
  • it is in a state of rolling and being strongly agitated, and continuously flows to the discharge flow guiding device (62).
  • the temperature of the high temperature metal melt is continuously reduced, and the metal melt is continuously nucleated and crystal grains are continuously
  • the dendrites are continuously broken due to the intense agitation of the melt, and finally an equiaxed, fine, uniform non-dendritic semi-solid slurry is formed, and the slurry flows out from the outlet sealing door (34).
  • the ladle leaves the inlet sealing door (33), the radiation sensor (37) loses its signal, and the inlet sealing door (33) and the outlet sealing door (34) are driven by the hydraulic driving cylinder (35) simultaneously. shut down.
  • the entire sealed box is always filled with protective gas and maintains a certain pressure, and the outside air cannot enter the sealed box. Therefore, the slurry is always protected in the entire preparation process and is not polluted by air.
  • the angle between the rotating pipe and the horizontal can be adjusted by adjusting the angle adjusting bracket (42), and the rotation speed (or the yaw speed) of the rotating pipe (5) can be adjusted by adjusting the rotation speed (or the oscillating speed) of the servo motor (81), thereby realizing Control of different process parameters.
  • the invention can conveniently adjust the device working platform to the optimal working position by adjusting the device height adjusting assembly (1) and the front and rear position adjusting assembly (2); adjusting the bracket by adjusting the angle on the support frame assembly (4) ), different angles between the transfer tube and the horizontal plane can be realized, thereby achieving different adjustments to the pulping process parameters; by thermally adapting the elastic support assembly (7), the roller can be avoided during the working process when the roller bearing is used to support the rotary tube The bearing bearing is stuck due to thermal expansion, which is beneficial to the device to work normally under various thermal conditions.
  • the rotary tube drive mechanism (8) the servo motor and a pair of bevel gears are used to make the transmission more stable and precise.
  • the vortex can be arbitrarily rotated within a certain range and the angle of rotation at any angle; the melt processing protection component (3) enables the entire pulping process to be in a closed space filled with shielding gas, which can effectively avoid the slurry in It is contaminated by air during the preparation process to achieve clean preparation.
  • the invention can prepare various semi-solid metal pastes continuously, efficiently and cleanly, and effectively improves the working efficiency of the semi-solid metal processing and the quality of the slurry.
  • Figure 1 is a schematic perspective view of the present invention.
  • FIG. 2 is a schematic view showing the three-dimensional structure of the sealed case cover of the present invention.
  • Fig. 3 is a schematic front view showing the structure of the present invention.
  • Fig. 4 is a cross-sectional structural view taken along line A-A of Fig. 3;
  • Fig. 5 is a partially enlarged schematic view showing a portion B of Fig. 4;
  • Fig. 6 is a cross-sectional structural view taken along line C-C of Fig. 4;
  • the semi-solid slurry clean preparation device of the present invention mainly comprises a height adjusting component 1, a front and rear position adjusting component 2, a melt processing protection component 3, a support frame assembly 4, a rotating pipe 5, and a diversion flow.
  • the assembly 6, the heat-adaptive elastic support assembly 7, the rotary tube drive mechanism 8, and the cooling assembly 9 are composed.
  • the support frame assembly 4, the transfer tube 5, the flow guiding assembly 6, the heat-adaptive elastic support assembly 7, the rotary tube drive mechanism 8, and the cooling assembly group 9 are disposed in the melt processing protection assembly.
  • the height adjustment assembly 1 is mainly composed of an adjustment box upper housing 11 and an adjustment box lower housing 12, which are connected by a guide post 13, a guide sleeve 14 and a positioning pin 15, and are inserted into the guide post 14 through the positioning pin 15 Positioning holes for the position to adjust the height of the entire device.
  • the front and rear position adjusting assembly 2 is composed of a static rail 21 and a moving rail frame 22.
  • the static rail 21 and the moving rail frame 22 constitute a rail pair, which can adjust the front and rear positions of the entire working platform.
  • the support frame assembly 4 mainly includes a main platform support frame 41 and an angle adjustment bracket 42.
  • the main platform support frame 41 is fixed on the sealing box bottom plate 32.
  • the front end of the angle adjustment bracket 42 is hinged with the main platform support 41, and then The end is fixed to the circular arc groove 411 on the main platform support frame 41 by the positioning bolts 43.
  • the positioning bolt 43 By adjusting the uneven position of the positioning bolt 43 on the circular arc groove 411, the entire adapter mounting platform 421 and the horizontal angle can be realized. Adjustment.
  • the turret 5 is erected on the four large guide wheels 44 located on the front struts 422 of the turret and the rear struts 423 of the turret.
  • One side of the two large guide wheels 44 on the front struts 422 of the turret and the axial direction of the turret The disk 51 is in contact with one side to realize the axial positioning of the rotating pipe 5.
  • the two sets of large guide wheels 44 on the front and rear pillars of the rotating pipe and the front and rear elastic guiding wheels 71 on the heat-adaptive supporting assembly 7 jointly realize the radial direction of the rotating pipe 5.
  • Positioning, the outer wall of the rotating pipe 5 is sleeved with a heating ring 54.
  • the flow guiding assembly 6 includes a feed flow guiding device 61 and a discharge guiding device 62.
  • the feeding guiding assembly 61 is fixed on the rotating pipe post 423 and connected with the inlet of the rotating pipe to form a flow channel.
  • a heating resistor 54 is disposed in the interior; the discharge guiding device 62 is fixed on the front pole 422 of the rotating pipe and connected to the outlet of the rotating pipe to form a flow path, and a heating resistor 63 is disposed therein.
  • the rotary tube drive mechanism 8 includes a servo motor 81 fixed to the rotary tube mounting platform 421; a small bevel gear 82 disposed on the rotating shaft of the servo motor; and a large bevel gear 83 mounted on the rotating tube Up
  • the gear is mounted on the disc 53.
  • the servo motor and a pair of bevel gears are used to make the transmission more stable and precise, and the swing can be rotated at any speed and at any angle within a certain range.
  • the heat-adaptive elastic support assembly 7 is mainly composed of an elastic guide wheel 71, a guide wheel bracket 72 and a guide wheel fixing bracket 73.
  • the elastic guide wheel 71 is hinged on the guide wheel bracket 72 and elastically contacts the outer wall of the rotating tube 2.
  • the guide wheel fixing bracket 73 fixes the front tube front pillar 422/the second tube rear pillar 423.
  • the structure can avoid the phenomenon that the roller bearing is stuck due to thermal expansion during the working process when the roller bearing is used to support the rotating pipe, which is beneficial to the device to work normally under various thermal conditions.
  • the main body of the melt processing protection assembly 3 is a sealed box, and the sealed box is mainly composed of a sealed box cover 31 and a sealed box bottom plate 32.
  • An end of the sealed box bottom plate (32) is provided with an outlet sealing door 34;
  • An inlet nozzle angle 36 is disposed in front of and behind the sealed casing cover, and an inlet sealing door 33 is disposed at the top of the casing.
  • a driving cylinder 35 is disposed on each of the two sides of the inlet sealing door 33 and the outlet sealing door 34.
  • the cooling assembly is mainly composed of a cooling box 91, a water spray pipe 92 and a water retaining ring 52.
  • the cooling water tank 91 is disposed on the rotating pipe installation platform, and its main function is to collect cooling water to prevent the cooling water from falling and to cool the whole. The process is carried out in a sealed small tank; the water spray pipe 92 is arranged along the circumferential direction of the steam pipe; the water retaining ring 52 is welded on the steam pipe 5, and its main function is to prevent the cooling water from flowing along the steam pipe 5 from the cooling water tank
  • the sprinkling or flowing out of the high temperature slurry in the gap between the 91 and the rotating pipe 5 causes a safety accident.

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Abstract

一种半固态浆料洁净制备装置，包括高度调节组件（1）、前后位置调节组件（2）设置在高度调节组件之上；熔体处理保护组件（3）设置在前后位置调节组件上；机架组件设置在熔体处理保护组件内；转管（5）通过转管前支柱（422）和转管后支柱（423）架设在机架组件上且自高向低倾斜；导流组件（6）设置在转管前、后支柱上，并与转管进、出料口连接；热适应弹性支撑组件（7）设置在转管前、后支柱上，其弹性导轮（71）与转管外壁弹性接触；转管驱动装置（8）设置在转管安装平台（421）上，与转管连接并驱动其转动；冷却组件（9）设置在转管安装平台上，沿转管轴向布置。该制备装置可连续、高效、洁净的制备各种半固态金属浆料，有效提高工作效率和浆料的质量。

Description

半固态浆料洁净制备装置 技术领域
本发明属于半固态金属加工技术领域，特别涉及一种在半固态金属加工过程中能够连续洁净制备半固态金属浆料的装置。
背景技术
半固态金属加工技术是目前材料加工领域研究的热点，其特点是金属在凝固过程中，对其进行强烈搅拌，生成近似球形固体和液体的混合细晶组织，显著改善金属的组织性能。
半固态加工技术的基础和关键就是制备各种良好的半固态浆料。目前主要的制浆方法主要有机械搅拌法、电磁搅拌法、超声波振动法、化学晶粒细化法等，相应的有各种制浆装置，但这些装置多为间歇式出料，且浆料在制备过程中受污染程度比较大。
为此，需要使用能够连续不断且洁净制备半固态金属浆料的装置，才能有效提高半固态金属加工的效率，使半固态金属加工实现产业化。
发明内容
本发明的目的是为了提供一种能够连续、洁净制备半固态金属浆料且使用方便、轻巧灵活、运行高效的半固态成形装置。
本发明是通过以下技术方案实现的。
半固态浆料洁净制备装置，包括：
一高度调节组件(1)，主要由调节箱上壳体(11)和调节箱下壳体(12)上下两层组成；
一前后位置调节组件(2)，主要由静导轨(21)和动导轨架(22)组成，两者组成导轨副，静导轨(21)固定在调节箱上壳体(11)上；
一熔体处理保护组件(3)，主要由一密封箱构成，密封箱底板(32)固定在动导轨架(22)上；
一支撑架组件(4)，主要由主平台支撑架(41)和角度调节支架(42)组成，主平台支撑架(41)固定在密封箱底板(32)上，角度调节支架(42)架设在主平台支撑架(41)上；
一转管(5)，架设在铰接于转管前支柱(422)和转管后支柱(423)的四个大导轮(44)上且自高向低倾斜，转管前支柱(422)和转管后支柱(423)固定在角度调节支架(42)的转管安装平台(421)上；
一导流组件(6)设置在转管前支柱(422)、转管后支柱(423)上，并与转管(5)出、进料口连接；
一热适应弹性支撑组件(7)设置在转管前支柱(422)、转管后支柱(423)上，其弹性导轮(71)与转管(5)外壁弹性接触；
一转管驱动机构(8)固定在转管安装平台(421)上，与转管(5)连接并驱动其转动；
一冷却组件(9)，设置在转管安装平台(421)上，沿转管(5)轴向排布。
作为优选，所述高度调节组件(1)主要由调节箱上壳体(11)和调节箱下壳体(12)上下两层组成，二者通过导柱(13)、导套(14)及定位销(15)相连接。
作为优选，所述前后位置调节组件(2)由静导轨(21)和动导轨架(22)组成，所述静导轨(21)焊接在调节箱上壳体上(11)，动导轨架(22)焊接在密封箱底板(32)上，静导轨(21)与动导轨架(22)则组成导轨副。
作为优选，所述熔体处理保护组件(3)主要包括密封箱壳罩(31)、密封箱底板(32)、入口密封门(33)及出口密封门(34)，所述密封箱底板(32)与动导轨架(22)焊于一体，其前端置一出口密封门(34)；所述密封箱壳罩(31)与密封箱底板(32)组成一密封箱箱体，其前后各置一进气嘴(36)，其上端置一入口密封门(33)；所述入口密封门(33)和出口密封门(34)两门两侧各置一驱动油缸(35)。
作为优选，所述支撑架组件(4)，主要由主平台支撑架(41)和角度调节支架(42)组成，所述主平台支撑架(41)固定在密封箱底板(32)上；所述角度调节支架(42)前端通过销钉与主平台支撑架(41)铰接，其后端通过定位螺栓(43)固定于主平台支撑架(41)上的圆弧槽(411)内。
作为优选，所述转管(5)架设在铰接于转管前支柱(422)和转管后支柱(423)的四个大导轮(44)上，转管前支柱(422)上的两大导轮的一侧面与焊接在转管(5)上的转管轴向定位盘(51)的一侧面接触，实现转管(5)的轴向定位，转管外壁分段套设加热环(54)。
作为优选，所述导流组件(6)，主要由进料导流装置(61)和出料导流装置(62)组成，所述进料导流装置(61)固定于转管后支柱(423)上并与转管进料口相连接，其内置有加热电阻(63)；所述出料导流装置(62)固定于转管前支柱(422)上并与转管出料口相连接，其内置有加热电阻(63)。
作为优选，所述转管驱动机构(8)，包括一伺服电动机(81)，固定于角度调节支架(42)上；一小锥齿轮(82)，设置于伺服电动机(81)的转动轴上；一大锥齿轮(83)，安装在焊接于转管(5)上的齿轮安装盘(53)上。
作为优选，所述热适应弹性支撑组件(7)，转管(5)前后各设一组，其主要由弹性导轮(71)，导轮支架(72)和导轮固定支架(74)组成，所述弹性导轮(71)铰接于导轮支架(72)上，并与转管(5)外壁接触；所述导轮支架(72)，安装在导轮固定支架(74)上；所述导轮固定支架(74)固定于转管前支柱(422)和转管后支柱(423)上。
作为优选，所述冷却组件(9)，设有两组，分段沿转管(5)轴向固定在转管安装平台(421)上，主要包括冷却箱(91)、喷水管(92)和挡水环(52)；所述冷却箱(91)沿转管(5)轴向固定在转管安装平台(421)上，其内沿转管(5)周向设有喷水管(93)；所述挡水环(52)焊接在转管(5)上。
本发明工作过程如下：
在高温金属熔体浇注之前，可运用高度调节组件(1)和前后位置调节组件(2)对装置的位置进行调整，将装置工作平台调节到最理想的工作位置，然后对进料导流装置(61)、转管(5)及出料导流装置(62)进行加热，预热到设定温度后，启动伺服电动机(81)使其转动(或摆转)。当有浇包到达密封箱入口密封门(33)时，对射式传感器(37)接收到信号，入口密封门(33)和出口密封门(34)在液压驱动缸(35)的驱动作用下同时开启，高温金属熔体自浇包倒入进料导流装置(61)，由于流道自高由低倾斜，管内熔体在重力和转管(5)旋转对其剪切力的共同作用下，处于滚动和被强烈搅拌状态，且不断向出料导流装置(62)流动。在这个过程中，由于转管(5)管壁(预热温度远低于熔体温度)对熔体的激冷作用，高温金属熔体温度不断降低，金属熔体不断形核和晶粒不断长大，由于熔体处于被强烈搅拌状态，枝晶不断破碎，最后形成等轴、细小、均匀的非枝晶半固态浆料，浆料自出口密封门(34)流出。当浇注完成后，浇包离开入口密封门(33)，对射式传感器(37)失去信号，入口密封门(33)和出口密封门(34)在液压驱动缸(35)的驱动作用下同时关闭。在整个浆料制备过程中，整个密封箱内始终充满保护气体并维持一定的压强，外界空气不能进入密封箱内，因此浆料在整个制备过程中始终处于被保护状态，没有受到空气污染。同时，通过调节角度调节支架(42)可调节转管与水平夹角，通过调节伺服电机(81)的转速(或摆速)可调节转管(5)的转速(或摆速)，实现对不同工艺参数的控制。
本发明通过调节装置高度调节组件(1)和前后位置调节组件(2)，可方便地将装置工作平台调节到最理想的工作位置；通过调节支撑架组件(4)上的角度调节支架(42)，可以实现转管与水平面的不同夹角，进而实现对制浆工艺参数的不同调节；通过热适应弹性支撑组件(7)，可避免运用滚子轴承支撑转管时在工作过程中滚子轴承轴承因受热膨胀导致卡死的现象，有利于装置能在各种热条件下都能正常工作；通过转管驱动机构(8)，运用伺服电机和一对锥齿轮使传动更为平稳、精确，可实现转管在一定范围内任意的转速和任意角度的摆转；熔体处理保护组件(3)使整个制浆过程处在一个充满保护气体的封闭空间内，能够有效地避免浆料在制备过程中受空气的污染，实现洁净制备。
本发明通过采用上述机构，能够连续、高效、洁净的制备各种半固态金属浆料，有效的提高了半固态金属加工的工作效率和浆料的质量。
附图说明
图1为本发明的立体结构示意图。
图2为本发明取下密封箱壳罩后立体结构示意图。
图3为本发明的正视结构示意图。
图4是图3的A-A向剖视结构图。
图5是图4的B部局部放大示意图。
图6是图4的C-C向剖视结构图。
图中：1为高度调节组件；11为调节箱上壳体；12为调节箱下壳体；13为导柱； 14为导套；15为定位销；2为前后位置调节组件；21为静导轨；22为动导轨架；3为熔体处理保护组件；31为密封箱壳罩；32为密封箱底板；33为入口密封门；34为出口密封门；35为驱动油缸；36为进气嘴，37为对射式传感器；4为支撑架组件；41为主平台支撑架；411为圆弧槽；42为角度调节支架；421为转管安装平台；422为转管前支柱；423为转管后支柱；43为定位螺栓；44为大导轮；5为转管；51为转管轴向定位盘；52为挡水环；53为齿轮安装盘；54为加热环；6为导流组件；61为进料导流装置；62为出料导流装置；63为加热电阻；7为热适应弹性支撑组件；71为弹性导轮；72为导轮支架；73为弹簧；74为导轮固定支架；8为转管驱动机构；81为伺服电动机；82为小锥齿轮；83为大锥齿轮；9为冷却组件；91为冷却箱；92为喷水管；93为进水嘴。
具体实施方式
本发明将结合附图作进一步说明。
如附图所示，本发明所述的半固态浆料洁净制备装置，主要由高度调节组件1、前后位置调节组件2、熔体处理保护组件3、支撑架组件4、转管5、导流组件6、热适应弹性支撑组件7、转管驱动机构8、冷却组件9组成。其中支撑架组件4、转管5、导流组件6、热适应弹性支撑组件7、转管驱动机构8、冷却组件组9设置在熔体处理保护组件内。
所述高度调节组件1主要由调节箱上壳体11和调节箱下壳体12组成，两者通过导柱13、导套14及定位销15连接，通过定位销15镶入导柱14上不同位置的定位孔，实现对整个装置所处不同高度的调节。
所述前后位置调节组件2由静导轨21和动导轨架22组成，静导轨21和动导轨架22组成导轨副，可实现对整个工作平台前后位置的调整。
所述支撑架组件4，主要包括主平台支撑架41和角度调节支架42，所述主平台支撑架41固定在密封箱底板32上，所述角度调节支架42前端与主平台支撑41铰接，后端通过定位螺栓43固定于主平台支撑架41上的圆弧槽411上，通过调节定位螺栓43在圆弧槽411上的不周位置，可实现对整个转管安装平台421与水平夹角的调整。
所述转管5架设在位于转管前支柱422和转管后支柱423的四个大导轮44上，位于转管前支柱422上的两大导轮44的一侧面与转管轴向定位盘51一侧面接触，实现转管5的轴向定位，转管前、后支柱上两组大导轮44与热适应支撑组件7上前后两弹性导轮71共同实现对转管5的径向定位，转管5外壁分段套设加热环54。
所述导流组件6包括进料导流装置61和出料导流装置62，所述进料导流组件61固定在转管后支柱423上并与转管进料口相连接形成流道，其内部置有加热电阻54；所述出料导流装置62固定在转管前支柱422上并与转管出料口相连接形成流道，其内部置有加热电阻63。
所述转管驱动机构8，包括一伺服电动机81，固定于转管安装平台421上；一小锥齿轮82，设置于伺服电动机的转动轴上；一大锥齿轮83，安装在焊接于转管上的 齿轮安装盘53上。运用伺服电机和一对锥齿轮使传动更为平稳、精确，可实现转管在一定范围内任意的转速和任意角度的摆转。
所述热适应弹性支撑组件7，主要由弹性导轮71，导轮支架72和导轮固定支架73组成，所述弹性导轮71铰接于导轮支架72上，并与转管2外壁弹性接触；所述导轮固定支架73固定转管前支柱422/转管后支柱423上。此种结构可避免运用滚子轴承支撑转管时在工作过程中滚子轴承因受热膨胀导致卡死的现象，有利于装置能在各种热条件下都能正常工作。
所述熔体处理保护组件3主体为一密封箱，所述密封箱主要由密封箱壳罩31和密封箱底板32组成，所述密封箱底板(32)前端置一出口密封门34；所述密封箱壳罩前后各置一进气嘴角36，其顶部靠后置一入口密封门33；所述入口密封门33和出口密封门34两门两侧各置一驱动油缸35。此种结构使整个制浆过程处在一个充满保护气体的封闭空间内，能够有效地避免浆料在制备过程中受空气的污染，实现洁净制备。
所述冷却组件主要由冷却箱91、喷水管92及挡水环52组成，所述冷却水箱91设置在转管安装平台上，其主要作用是收集冷却水，防止冷却水洒落，使整个冷却过程在一个密封的小箱体内进行；所述喷水管92沿转管周向布置；所述挡水环52焊接在转管5上，其主要作用是防止冷却水沿转管5从冷却水箱91与转管5的缝隙中喷出或流出洒入高温浆料造成安全事故。

Claims (10)

  1. 一种半固态浆料洁净制备装置，其特征包括：
    一高度调节组件(1)，主要由调节箱上壳体(11)和调节箱下壳体(12)上下两层组成；
    一前后位置调节组件(2)，主要由静导轨(21)和动导轨架(22)组成，两者组成导轨副，静导轨(21)固定在调节箱上壳体(11)上；
    一熔体处理保护组件(3)，主要由一密封箱构成，密封箱底板(32)固定在动导轨架(22)上；
    一支撑架组件(4)，主要由主平台支撑架(41)和角度调节支架(42)组成，主平台支撑架(41)固定在密封箱底板(32)上，角度调节支架(42)架设在主平台支撑架(41)上；
    一转管(5)，架设在铰接于转管前支柱(422)和转管后支柱(423)的四个大导轮(44)上且自高向低倾斜，转管前支柱(422)和转管后支柱(423)固定在角度调节支架(42)的转管安装平台(421)上；
    一导流组件(6)设置在转管前支柱(422)和转管后支柱(423)上，并与转管(5)出、进料口连接；
    一热适应弹性支撑组件(7)设置在转管前支柱(422)和转管后支柱(423)上，其弹性导轮(71)与转管(5)外壁弹性接触；
    一转管驱动机构(8)固定在转管安装平台(421)上，与转管(5)连接并驱动其转动；
    一冷却组件(9)，设置在转管安装平台(421)上，沿转管(5)轴向排布。
  2. 根据权利要求1所述的装置，其特征是所述高度调节组件(1)主要由调节箱上壳体(11)和调节箱下壳体(12)上下两层组成，二者通过导柱(13)、导套(14)及定位销(15)相连接。
  3. 根据权利要求1所述的装置，其特征是所述前后位置调节组件(2)由静导轨(21)和动导轨架(22)组成，所述静导轨(21)焊接在调节箱上壳体上(11)，动导轨架(22)焊接在密封箱底板(32)上，静导轨(21)与动导轨架(22)则组成导轨副。
  4. 根据权利要求1所述的装置，其特征是所述熔体处理保护组件(3)主要包括密封箱壳罩(31)、密封箱底板(32)、入口密封门(33)及出口密封门(34)，所述密封箱底板(32)与动导轨架(22)焊于一体，其前端置一出口密封门(34)；所述密封箱壳罩(31)与密封箱底板(32)组成一密封箱箱体，其前后各置一进气嘴(36)，其上端置一入口密封门(33)；所述入口密封门(33)和出口密封门(34)两门两侧各置一驱动油缸(35)。
  5. 根据权利要求1所述的装置，其特征是所述支撑架组件(4)，主要由主平台支撑架(41)和角度调节支架(42)组成，所述主平台支撑架(41)固定在密封箱底板(32)上；所述角度调节支架(42)前端通过销钉与主平台支撑架(41)铰接，其后 端通过定位螺栓(43)固定于主平台支撑架(41)上的圆弧槽(411)内。
  6. 根据权利要求1所述的装置，其特征是所述转管(5)架设在铰接于转管前支柱(422)和转管后支柱(423)的四个大导轮(44)上，转管前支柱(422)上的两大导轮的一侧面与焊接在转管(5)上的转管轴向定位盘(51)的一侧面接触，实现转管(5)的轴向定位，转管外壁分段套设加热环(54)。
  7. 根据权利要求1所述的装置，其特征是所述导流组件(6)，主要由进料导流装置(61)和出料导流装置(62)组成，所述进料导流装置(61)固定于转管后支柱(423)上并与转管进料口相连接，其内置有加热电阻(63)；所述出料导流装置(62)固定于转管前支柱(422)上并与转管出料口相连接，其内置有加热电阻(63)。
  8. 根据权利要求1所述的装置，其特征是所述转管驱动机构(8)，包括一伺服电动机(81)，固定于角度调节支架(42)上；一小锥齿轮(82)，设置于伺服电动机(81)的转动轴上；一大锥齿轮(83)，安装在焊接于转管(5)上的齿轮安装盘(53)上。
  9. 根据权利要求1所述的装置，其特征是所述热适应弹性支撑组件(7)，转管(5)前后各设一组，其主要由弹性导轮(71)，导轮支架(72)和导轮固定支架(74)组成，所述弹性导轮(71)铰接于导轮支架(72)上，并与转管(5)外壁接触；所述导轮支架(72)，安装在导轮固定支架(74)上；所述导轮固定支架(74)固定于转管前支柱(422)和转管后支柱(423)上。
  10. 根据权利要求1所述的装置，其特征是所述冷却组件(9)，设有两组，分段沿转管(5)轴向固定在转管安装平台(421)上，主要包括冷却箱(91)、喷水管(92)和挡水环(52)；所述冷却箱(91)沿转管(5)轴向固定在转管安装平台(421)上，其内沿转管(5)周向设有喷水管(93)；所述挡水环(52)焊接在转管(5)上。
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