WO2015096224A1 - Système de commande de moteur comprenant des fonctions de pilotage, de charge et de décharge - Google Patents
Système de commande de moteur comprenant des fonctions de pilotage, de charge et de décharge Download PDFInfo
- Publication number
- WO2015096224A1 WO2015096224A1 PCT/CN2014/070474 CN2014070474W WO2015096224A1 WO 2015096224 A1 WO2015096224 A1 WO 2015096224A1 CN 2014070474 W CN2014070474 W CN 2014070474W WO 2015096224 A1 WO2015096224 A1 WO 2015096224A1
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- Prior art keywords
- phase
- converter
- charging
- bidirectional
- switch
- Prior art date
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- 238000007599 discharging Methods 0.000 title claims abstract description 17
- 230000002457 bidirectional effect Effects 0.000 claims abstract description 111
- 238000001514 detection method Methods 0.000 claims description 23
- 239000003990 capacitor Substances 0.000 claims description 9
- 230000007935 neutral effect Effects 0.000 claims description 7
- 238000004804 winding Methods 0.000 claims description 5
- 230000009977 dual effect Effects 0.000 claims 1
- 230000003247 decreasing effect Effects 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 6
- 238000005516 engineering process Methods 0.000 description 4
- HEZMWWAKWCSUCB-PHDIDXHHSA-N (3R,4R)-3,4-dihydroxycyclohexa-1,5-diene-1-carboxylic acid Chemical compound O[C@@H]1C=CC(C(O)=O)=C[C@H]1O HEZMWWAKWCSUCB-PHDIDXHHSA-N 0.000 description 1
- 230000006978 adaptation Effects 0.000 description 1
- 230000003044 adaptive effect Effects 0.000 description 1
- 238000011217 control strategy Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L15/00—Methods, circuits, or devices for controlling the traction-motor speed of electrically-propelled vehicles
- B60L15/007—Physical arrangements or structures of drive train converters specially adapted for the propulsion motors of electric vehicles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L50/00—Electric propulsion with power supplied within the vehicle
- B60L50/50—Electric propulsion with power supplied within the vehicle using propulsion power supplied by batteries or fuel cells
- B60L50/51—Electric propulsion with power supplied within the vehicle using propulsion power supplied by batteries or fuel cells characterised by AC-motors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L53/00—Methods of charging batteries, specially adapted for electric vehicles; Charging stations or on-board charging equipment therefor; Exchange of energy storage elements in electric vehicles
- B60L53/10—Methods of charging batteries, specially adapted for electric vehicles; Charging stations or on-board charging equipment therefor; Exchange of energy storage elements in electric vehicles characterised by the energy transfer between the charging station and the vehicle
- B60L53/14—Conductive energy transfer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L53/00—Methods of charging batteries, specially adapted for electric vehicles; Charging stations or on-board charging equipment therefor; Exchange of energy storage elements in electric vehicles
- B60L53/20—Methods of charging batteries, specially adapted for electric vehicles; Charging stations or on-board charging equipment therefor; Exchange of energy storage elements in electric vehicles characterised by converters located in the vehicle
- B60L53/24—Using the vehicle's propulsion converter for charging
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L2210/00—Converter types
- B60L2210/10—DC to DC converters
- B60L2210/12—Buck converters
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L2210/00—Converter types
- B60L2210/10—DC to DC converters
- B60L2210/14—Boost converters
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L2220/00—Electrical machine types; Structures or applications thereof
- B60L2220/10—Electrical machine types
- B60L2220/14—Synchronous machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L2220/00—Electrical machine types; Structures or applications thereof
- B60L2220/50—Structural details of electrical machines
- B60L2220/54—Windings for different functions
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L2220/00—Electrical machine types; Structures or applications thereof
- B60L2220/50—Structural details of electrical machines
- B60L2220/56—Structural details of electrical machines with switched windings
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02J—CIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
- H02J7/00—Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries
- H02J7/14—Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries for charging batteries from dynamo-electric generators driven at varying speed, e.g. on vehicle
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/60—Other road transportation technologies with climate change mitigation effect
- Y02T10/64—Electric machine technologies in electromobility
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/60—Other road transportation technologies with climate change mitigation effect
- Y02T10/70—Energy storage systems for electromobility, e.g. batteries
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/60—Other road transportation technologies with climate change mitigation effect
- Y02T10/7072—Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/60—Other road transportation technologies with climate change mitigation effect
- Y02T10/72—Electric energy management in electromobility
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/80—Technologies aiming to reduce greenhouse gasses emissions common to all road transportation technologies
- Y02T10/92—Energy efficient charging or discharging systems for batteries, ultracapacitors, supercapacitors or double-layer capacitors specially adapted for vehicles
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T90/00—Enabling technologies or technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02T90/10—Technologies relating to charging of electric vehicles
- Y02T90/14—Plug-in electric vehicles
Definitions
- the present invention relates to a motor controller with integrated drive and charge and discharge functions, and more particularly to a controller for integrated motor drive and single and three phase charge and discharge functions.
- the object of the present invention is to provide a motor controller with integrated driving and charging and discharging functions, which has a simple circuit structure, reduces electronic components, is more reliable, and has low cost, light weight, small volume, and high power factor.
- a further object of the present invention is a motor controller compatible with integrated drive and charge and discharge functions for single phase charging and three phase charging.
- the motor controller with integrated drive and charge and discharge functions is characterized in that it comprises a bidirectional DC-DC converter, a three-phase bridge DC-AC bidirectional converter, a drive-charge mode switching device, an AC power input interface device and a central control a microprocessor, wherein the rechargeable battery is connected with a bidirectional DC-DC converter, a three-phase bridge DC-AC bidirectional converter and a motor to form a motor drive circuit, an AC power input interface device, and a three-phase bridge DC-AC bidirectional converter
- the bidirectional DC-DC converter and the rechargeable battery are sequentially connected to form a battery charging circuit, and the central control microprocessor controls the bidirectional DC-DC converter and the three-phase bridge DC-AC bidirectional converter, and the driving-charging mode switching device is utilized.
- the motor drive circuit is in operation and the battery charging circuit is turned off, or the motor drive circuit is turned off and the battery charging circuit is in operation.
- the bidirectional DC-DC converter described above forms a boos t boost circuit in the drive mode, and forms a buck step-down circuit in the charge mode.
- the bidirectional DC-DC converter described above includes a seventh switch tube, a seventh diode, an eighth switch tube, an eighth diode, a multiplexed inductor and a capacitor, and an emitter and an eighth switch of the seventh switch tube
- the tube collector connection combination forms a single bridge wall structure, one end of the multiplexing inductor is connected between the emitter of the seventh switch tube and the collector of the eighth switch tube, and the collector of the seventh switch tube and the emitter of the eighth switch tube Connect the capacitor between,
- the other end of the multiplexed inductor is connected to the positive pole of the rechargeable battery, the negative pole of the rechargeable battery is connected to the emitter of the eighth switch tube, and the control end of the seventh switch tube and the eighth switch tube are connected to the output end of the central control microprocessor.
- the drive-charge mode switching device described above includes a first switch K1 and a second switch K2, and three connections between the three-phase bridge DC-AC bidirectional converter and the motor, the first switch K1 and the second switch K2 They are installed on a wire to control the connection and disconnection of the three-phase bridge DC-AC bidirectional converter and the motor.
- the central control microprocessor pairs the bidirectional DC-DC converter and the three-phase bridge.
- the DC-AC bidirectional converter performs control, the first switch and the second switch are both closed, and the on-board high-voltage rechargeable battery is boosted by the bidirectional DC-DC converter to regulate the DC bus voltage, and the three-phase bridge type DC-AC bidirectional converter Working in the inverter state, changing the DC DC into AC AC to the motor; in the charging mode, the central control microprocessor controls the bidirectional DC-DC converter and the three-phase bridge DC-AC bidirectional converter, first The switch and the second switch are both disconnected, the three-phase bridge type DC-AC bidirectional converter operates in a rectified state, and the alternating current input from the AC power input interface device is subjected to high frequency P medical rectification through a three-phase bridge type DC-AC bidirectional converter. of Link voltage, and limiting the on-board high-voltage step-down rechargeable battery for the fast charge or slow charge by the bidirectional DC-DC converter stage.
- the three-phase PFC inductor is connected between the AC power input interface device and the three-phase bridge DC-AC bidirectional converter, and the three-phase PFC inductor includes a first phase inductor, a second phase inductor, and a third Phase inductance.
- the AC power input interface device described above is compatible with single-phase charging and three-phase charging, and the AC power input interface is connected with an AC input detecting circuit, and the AC input detecting circuit transmits the detection signal to the central control microprocessor, and the central control microprocessor starts.
- the single-phase charging mode and the three-phase charging mode control the bidirectional DC-DC converter and the three-phase bridge DC-AC bidirectional converter.
- the AC power input interface device described above is compatible with single-phase charging and three-phase charging and adopts a unified interface PI, and has an interface A, an interface B, an interface C, an interface N and a third switch, and the two ends of the third switch are respectively connected to the interface. N and interface A.
- the third switch When the central control microprocessor starts the single-phase charging mode, the third switch is closed, the interface A and the interface B have inputs, and the second phase inductance and the third phase inductance of the three-phase PFC inductor are used to participate in the PFC power. Correction; When the central control microprocessor starts the three-phase charging mode, the third switch is turned off, and the first phase inductance, the second phase inductance, and the third phase inductance are used to participate in the PFC power correction.
- the AC input detection circuit detects the amplitude and phase of the interface J1, the interface J2, the interface J 3 and the interface N, when detecting and judging The result is that the third switch is closed when the single-phase input is closed, so that the neutral line of the interface N will be introduced into the first phase inductance, and the third switch is turned off when the detection result is the three-phase input, due to the neutral line of the interface N.
- the first switch, the second switch and the third switch described above are both relay switches, and the central control microprocessor independently controls the first switch, the second switch and the third switch respectively through the drive circuit.
- the central control microprocessor described above also detects data such as bus voltage, bus current, motor rotor position, phase current of the motor winding, motor fault, and the like.
- the invention has the following effects:
- the rechargeable battery and the bidirectional DC-DC converter, the three-phase bridge type DC-AC bidirectional converter and the motor are sequentially connected to form a motor drive circuit, an AC power input interface device, a three-phase bridge type DC-AC bidirectional converter, a bidirectional DC
- the DC converter and the rechargeable battery are sequentially connected to form a battery charging circuit, and the central control microprocessor controls the bidirectional DC-DC converter and the three-phase bridge DC-AC bidirectional converter, and drives the motor by using the drive-charge mode switching device.
- the circuit is in operation and the battery charging circuit is turned off, or the motor drive circuit is turned off and the battery charging circuit is in operation.
- the same bidirectional DC-DC converter and three-phase bridge DC-AC bidirectional converter are used to realize charging control and drive control, simplify circuit structure, reduce electronic components, work more reliably, and have low cost. Light weight, small size and improved power factor.
- a bidirectional DC-DC converter is installed between the rechargeable battery and the three-phase bridge type DC-AC bidirectional converter, and the bidirectional DC-DC converter forms a boos t boost circuit in the driving mode, and buck is formed in the charging mode.
- Circuit, and shared multiplexed inductor L1 which can further simplify the circuit structure, reduce electronic components, work more reliably, and has low cost, light weight, small size, improved power factor, bidirectional DC-DC
- the inverter adopts a single bridge arm structure composed of two power switching elements T7 and ⁇ 8, which not only improves the weak magnetic speed expansion capability of the motor system in the driving state and the charging voltage adjustment capability in the charging mode, but also greatly reduces the device usage. And cost;
- the drive-charge mode switching device includes a first switch K1 and a second switch ⁇ 2, and three connections between the three-phase bridge type DC-AC bidirectional converter and the motor, the first switch K1 and the second switch K2 are respectively installed In a connection line to control the connection and disconnection of the three-phase bridge type DC-AC bidirectional converter and the motor, in the driving mode, the first switch and the second switch are both closed, in the charging mode, the first switch and The second switch is disconnected, the control is simple and reliable, and the number of parts is small.
- AC power input interface device is compatible with single-phase charging and three-phase charging
- AC power input interface is connected with AC input detection circuit
- AC input detection circuit transmits detection signal to central control microprocessor
- central control microprocessor starts Single-phase charging mode and three-phase charging mode to control bidirectional DC-DC converter, three-phase bridge DC-AC bidirectional converter, when the central control microprocessor starts single-phase charging mode, closes the third switch, interface A, interface B has input, using the second phase inductance and the third phase inductance of the three-phase PFC inductor to participate in the PFC power correction;
- the central control microprocessor starts the three-phase charging mode, the third switch is turned off, using the first phase inductance, the first The two-phase inductor and the third-phase inductor participate in the PFC power correction.
- the three-phase PFC inductor is multiplexed in the single-phase and three-phase charging modes, simplifies the circuit structure, reduces the electronic components, and is more reliable, and has low cost, light weight and small size. , improve the power factor.
- the AC power input by the AC power input interface device of the present invention is subjected to high-frequency PWM rectification by a three-phase bridge type DC-AC bidirectional converter, and the AC input rectifying device is omitted, and a high power factor is realized;
- the first switch K1 and the second switch K2 of the present invention control the on/off of the motor, and the complex lock control brought by the multiplexed motor inductance of the conventional control scheme is removed, so that the overall system control strategy of the present invention is compared. simple; 7. The cost is low, and the additional cost of the present invention does not exceed the cost of the original 3. 3KW vehicle charger.
- Figure 1 is a block diagram showing the circuit principle of the present invention.
- Figure 2 is a partial electrical schematic diagram corresponding to Figure 1.
- Figure 3 is an equivalent circuit diagram of the bidirectional DC-DC converter of the present invention operating in a drive mode.
- Figure 4 is an equivalent circuit diagram of the three-phase bridge type DC-AC bidirectional converter of the present invention in a three-phase charging mode.
- Figure 5 is an equivalent circuit diagram of the inventive bidirectional DC-DC converter operating in a charging mode.
- Fig. 6 is an equivalent circuit diagram of the three-phase bridge type DC-AC bidirectional converter of the present invention in a single-phase charging mode. detailed description:
- the present invention is a motor controller with integrated driving and charging and discharging functions, which comprises a bidirectional DC-DC converter, a three-phase bridge DC-AC bidirectional converter, a driving-charging mode switching device, The AC power input interface device and the central control microprocessor, wherein the rechargeable battery and the bidirectional DC-DC converter, the three-phase bridge DC-AC bidirectional converter and the motor are sequentially connected to form a motor drive circuit, an AC power input interface device, and a three-phase
- the bridge type DC-AC bidirectional converter, the bidirectional DC-DC converter and the rechargeable battery are sequentially connected to form a battery charging circuit
- the central control microprocessor controls the bidirectional DC-DC converter and the three-phase bridge type DC-AC bidirectional converter.
- the drive-charge mode switching device is used to make the motor drive circuit in operation and the battery charging circuit is turned off, or the motor drive circuit is turned off and the battery charging circuit is in operation.
- the bidirectional DC-DC converter described above forms a boos t boost circuit in the drive mode, and forms a buck step-down circuit in the charge mode.
- the bidirectional DC-DC converter described above includes a seventh switch tube T7, a seventh diode D7, an eighth switch tube T8, an eighth diode D8, a multiplex inductor L1 and a capacitor C1, and a seventh switch tube T7.
- the emitter is combined with the collector of the eighth switch tube T8 to form a single bridge wall structure.
- One end of the multiplex inductor L1 is connected between the emitter of the seventh switch tube T7 and the collector of the eighth switch tube T8, and the seventh switch A capacitor C1 is connected between the collector of the tube T7 and the emitter of the eighth switch tube T8, and the other end of the multiplexed inductor L1 is positive with the rechargeable battery.
- the pole is connected, the negative pole of the rechargeable battery is connected to the emitter of the eighth switch tube T8, and the control end of the seventh switch tube ⁇ 7 and the eighth switch tube ⁇ 8 is connected with the output end of the central control microprocessor.
- the above-described drive-charge mode switching device includes a first switch K1 and a second switch ⁇ 2, and three connections between the three-phase bridge type DC-AC bidirectional converter and the motor, the first switch K1 and the second switch K2 They are installed on a wire to control the connection and disconnection of the three-phase bridge DC-AC bidirectional converter and the motor.
- the central control microprocessor pairs the bidirectional DC-DC converter and the three-phase bridge.
- the DC-AC bidirectional converter performs control, the first switch K1 and the second switch K2 are both closed, and the on-board high-voltage rechargeable battery is boosted by the bidirectional DC-DC converter to regulate the DC bus voltage, and the three-phase bridge type DC-AC bidirectional The converter operates in an inverter state, and changes the DC DC to AC AC to the motor.
- the central control microprocessor controls the bidirectional DC-DC converter and the three-phase bridge DC-AC bidirectional converter.
- the first switch K1 and the second switch K2 are both disconnected, the three-phase bridge type DC-AC bidirectional converter operates in a rectified state, and the alternating current input from the AC power input interface device passes through the three-phase bridge type DC-AC bidirectional converter for high frequency.
- PWM rectification The obtained DC bus voltage is fast-charged or slow-charged by the high-voltage rechargeable battery of the vehicle through the step-down bidirectional DC-DC converter.
- the three-phase PFC inductor is connected between the AC power input interface device and the three-phase bridge DC-AC bidirectional converter, and the three-phase PFC inductor includes a first phase inductor L2, a second phase inductor L3, and The third phase inductance L4.
- the AC power input interface device described above is compatible with single-phase charging and three-phase charging, and the AC power input interface is connected with an AC input detecting circuit, and the AC input detecting circuit transmits the detection signal to the central control microprocessor, and the central control microprocessor starts.
- the single-phase charging mode and the three-phase charging mode control the bidirectional DC-DC converter and the three-phase bridge DC-AC bidirectional converter.
- the AC power input interface device described above is compatible with single-phase charging and three-phase charging and adopts a unified interface PI, and has a connection with the PA, the interface B, the interface C, the interface N and the third switch K3, and the two ends of the third switch K3 respectively Connect interface N and interface A.
- the third switch K3 When the central control microprocessor starts the single-phase charging mode, the third switch K3 is closed, the interface A and the interface B have inputs, and the second phase inductance L3 and the third phase inductance L4 of the three-phase PFC inductor are used to participate in the PFC. Power correction; When the central control microprocessor starts the three-phase charging mode, the third switch K3 is turned off, and the PFC power correction is participated by the first phase inductance L2, the second phase inductance L3, and the third phase inductance L4.
- the AC input detection circuit When the external power supply is connected to the central control microprocessor through the same interface PI, the AC input detection circuit will detect the amplitude and phase of the interface J1, the interface J2, the interface J 3 and the interface N, and the detection result is a single
- the third K3 switch When the phase is input, the third K3 switch is closed, so that the neutral line of the interface N will be introduced into the first phase inductor L2, and when the detection result is the three-phase input, the third switch K3 is disconnected, due to the neutral line of the interface N.
- the first switch K1, the second switch ⁇ 2 and the third switch ⁇ 3 described above are all relay switches, and the central control microprocessor independently controls the first switch K1, the second switch ⁇ 2 and the third switch ⁇ 3 through the drive circuit.
- the central control microprocessor described above also detects bus voltage, bus current, motor rotor position, and phase current data of the motor windings.
- the three-phase bridge type DC-AC bidirectional converter comprises a switch tube T1, a switch tube ⁇ 2, a switch tube ⁇ 3, a switch tube ⁇ 4, a switch tube ⁇ 5, a switch tube ⁇ 6, a diode tube Dl, a diode tube D2, a diode tube D3, Diode D4, diode D5, diode D6; the above parts are combined into three bridge arms, switch tube Tl, switch tube ⁇ 2, switch tube ⁇ 3, switch tube ⁇ 4, switch tube ⁇ 5, switch tube ⁇ 6 control end
- the microprocessor is controlled by the central control unit.
- the principle of operation of the present invention is as follows:
- the integrated motor controller of the present invention can utilize the same set of devices to implement drive, charge and brake functions.
- the circuit can be regarded as a Boos t boost circuit composed of the multiplexing inductor L1, the switching transistor T8, the anti-parallel diode D7 of the switching transistor ⁇ 7, and the output side capacitor C, which is controlled by the central control micro-processing.
- the switch tube T7 is in a normally open state, at this time, the rechargeable battery E stores energy through the multiplexing inductor L1, the capacitor C supplies energy to the load, and the anti-parallel diode D7 of the T7 is in a reverse bias state; when the switch tube T8 is turned off, At this time, the energy stored in the multiplexed inductor L1 is superimposed with the battery energy to supply energy to the load side, and supplement The energy lost on the charging capacitor C when T8 is turned on, because the multiplexed inductor L1 has the function of voltage pumping, so that the output side voltage is greater than the charging battery ⁇ voltage, and the boosting function is realized.
- the DC bus voltage can be adjusted, which can improve the weak magnetic speed expansion capability of the motor system under the driving state.
- the three-phase bridge type DC-AC bidirectional converter operates in the inverter state under the control of the central control microprocessor, and changes the DC DC into AC AC power supply to the motor motor ⁇
- K1 and K2 are disconnected, K3 is normally disconnected, the AC input detection circuit transmits the detection signal to the central control microprocessor, and the AC input detection circuit will be connected to interface ⁇ , interface J 2, interface J 3 and The interface N performs amplitude and phase detection.
- the third K 3 switch is closed, and the zero line of the interface N is introduced into the first phase inductor L2, and the detection result is three.
- the third switch K3 is disconnected, since the neutral line of the interface N will no longer be connected to the first phase inductor L2, forming the first phase inductor L2, the second phase inductor L3 and the third phase inductor L4.
- the PFC power is corrected to achieve single-phase and three-phase non-interference inputs, sharing one interface P l .
- the AC power input interface device, the three-phase bridge DC-AC bidirectional converter, the bidirectional DC-DC converter and the rechargeable battery are sequentially connected to form a battery charging circuit, and the third switch K 3 is disconnected, and the external three
- the phase AC power source utilizes the first phase inductor L2, the second phase inductor L3, and the third phase inductor L4 to participate in the PFC power correction.
- the three-phase bridge type DC-AC bidirectional converter operates under the control of the central control microprocessor on the three-phase bridge.
- the P circuit is rectified, and its equivalent circuit is shown in Figure 4.
- the equivalent circuit of the bidirectional DC-DC converter is composed of the solid line part of Fig. 5.
- the circuit can be regarded as composed of the anti-parallel diode D8 of the multiplexing inductor L1, the switching transistor T7, and the switching transistor ⁇ 8.
- the Buck step-down circuit at this time, the switch tube T8 is in a normally open state.
- the function of the multiplexed inductor L1 is a step-down filter inductor, and the switch tube T8 is connected in parallel with the diode D8 to provide a freewheeling circuit for the current, through the switch tube T7.
- the duty cycle control can convert the DC bus voltage Udc into the charging voltage of the rechargeable battery E, and has a good charging voltage adjustment capability to achieve a constant current or constant voltage control target, thereby meeting the charging demand of the battery.
- the AC power input interface device, the three-phase bridge DC-AC bidirectional converter, the bidirectional DC-DC converter and the rechargeable battery are sequentially connected to form a battery charging circuit, and the third switch K 3 is closed.
- the external three-phase AC power supply uses the second phase inductance L3 or the third phase inductance L4 to participate in the PFC power correction, and the three-phase bridge type DC-AC bidirectional converter operates under the control of the central control microprocessor in the three-phase bridge type P medical rectification.
- the equivalent circuit is shown in Figure 6.
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Transportation (AREA)
- Mechanical Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Sustainable Development (AREA)
- Sustainable Energy (AREA)
- Charge And Discharge Circuits For Batteries Or The Like (AREA)
- Dc-Dc Converters (AREA)
- Control Of Ac Motors In General (AREA)
Abstract
L'invention concerne un système de commande de moteur comprenant des fonctions de pilotage, de charge et de décharge comprenant : un convertisseur bidirectionnel CC-CC, un convertisseur bidirectionnel CC-CA à pont triphasé, un dispositif de commutation de mode pilotage-charge, un dispositif interface d'entrée d'alimentation électrique CA et un microprocesseur de commande centrale, une batterie de charge (E) étant connectée séquentiellement au convertisseur bidirectionnel CC-CC, au convertisseur bidirectionnel CC-CA à pont triphasé et à un moteur pour former une boucle de pilotage de moteur ; le dispositif d'interface d'entrée d'alimentation électrique CA, le convertisseur bidirectionnel CC-CA à pont triphasé, le convertisseur bidirectionnel CC-CC et la batterie de charge étant connectés séquentiellement pour former une boucle de charge de batterie ; et le microprocesseur de commande centrale commandant le convertisseur bidirectionnel CC-CC et le convertisseur bidirectionnel CC-CA à pont triphasé et utilisant le dispositif de commutation de mode pilotage-charge pour mettre la boucle de pilotage de moteur dans un état de fonctionnement et provoquer l'arrêt de la boucle de charge de batterie ou pour provoquer l'arrêt de la boucle de pilotage de moteur et mettre la boucle de charge de batterie dans un état de fonctionnement. Le système de commande de moteur a une structure de circuit simple et un nombre réduit d'éléments électroniques.
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CN201310741241.7A CN103684202B (zh) | 2013-12-27 | 2013-12-27 | 集成驱动及充放电功能的电机控制器 |
CN201310741241.7 | 2013-12-27 |
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