WO2015088130A1 - Apparatus for producing feed and compost by recycling food wastes - Google Patents

Apparatus for producing feed and compost by recycling food wastes Download PDF

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Publication number
WO2015088130A1
WO2015088130A1 PCT/KR2014/009147 KR2014009147W WO2015088130A1 WO 2015088130 A1 WO2015088130 A1 WO 2015088130A1 KR 2014009147 W KR2014009147 W KR 2014009147W WO 2015088130 A1 WO2015088130 A1 WO 2015088130A1
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WIPO (PCT)
Prior art keywords
compost
food waste
tank
feed
temperature
Prior art date
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PCT/KR2014/009147
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French (fr)
Korean (ko)
Inventor
차양수
차승목
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차양수
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Publication of WO2015088130A1 publication Critical patent/WO2015088130A1/en

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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23NMACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
    • A23N17/00Apparatus specially adapted for preparing animal feeding-stuffs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B09DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09BDISPOSAL OF SOLID WASTE
    • B09B5/00Operations not covered by a single other subclass or by a single other group in this subclass
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23KFODDER
    • A23K40/00Shaping or working-up of animal feeding-stuffs
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23KFODDER
    • A23K50/00Feeding-stuffs specially adapted for particular animals
    • A23K50/10Feeding-stuffs specially adapted for particular animals for ruminants
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23NMACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
    • A23N17/00Apparatus specially adapted for preparing animal feeding-stuffs
    • A23N17/008Apparatus specially adapted for preparing animal feeding-stuffs for treating of silage, e.g. upgrading with water
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B09DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09BDISPOSAL OF SOLID WASTE
    • B09B3/00Destroying solid waste or transforming solid waste into something useful or harmless
    • B09B3/40Destroying solid waste or transforming solid waste into something useful or harmless involving thermal treatment, e.g. evaporation
    • CCHEMISTRY; METALLURGY
    • C05FERTILISERS; MANUFACTURE THEREOF
    • C05FORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C, e.g. FERTILISERS FROM WASTE OR REFUSE
    • C05F17/00Preparation of fertilisers characterised by biological or biochemical treatment steps, e.g. composting or fermentation
    • C05F17/50Treatments combining two or more different biological or biochemical treatments, e.g. anaerobic and aerobic treatment or vermicomposting and aerobic treatment
    • CCHEMISTRY; METALLURGY
    • C05FERTILISERS; MANUFACTURE THEREOF
    • C05FORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C, e.g. FERTILISERS FROM WASTE OR REFUSE
    • C05F17/00Preparation of fertilisers characterised by biological or biochemical treatment steps, e.g. composting or fermentation
    • C05F17/90Apparatus therefor
    • CCHEMISTRY; METALLURGY
    • C05FERTILISERS; MANUFACTURE THEREOF
    • C05FORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C, e.g. FERTILISERS FROM WASTE OR REFUSE
    • C05F9/00Fertilisers from household or town refuse
    • C05F9/02Apparatus for the manufacture
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/141Feedstock
    • Y02P20/145Feedstock the feedstock being materials of biological origin
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/40Bio-organic fraction processing; Production of fertilisers from the organic fraction of waste or refuse

Definitions

  • the present invention relates to a manufacturing apparatus suitable for the industrial mass production of feed and compost by recycling food waste, more specifically, various foods generated in apartments, apartments, school cafeteria, cafeteria of public offices, hotel restaurants, etc. Rapidly ferment and decompose wastes using microorganisms, and produce odors generated from waste treatment by producing compost that can be recycled with good nutritional animal feed or high quality organic fertilizers that have removed moisture and bases from food waste.
  • the present invention relates to an industrial production and manufacturing apparatus for food waste recycling feed and compost that can significantly prevent environmental pollution.
  • the treatment of food waste is largely divided into incineration, burning, landfill and chemically buried underground. It is divided into regeneration treatment by physical separation.
  • the incineration method is too expensive to obtain a high temperature heat source, and in particular, the calorific value of the food waste itself, which is incinerated, is not suitable for introducing waste treatment methods such as food waste, which requires a large amount of auxiliary fuel.
  • waste treatment methods such as food waste, which requires a large amount of auxiliary fuel.
  • the environmental pollutant dioxin which accumulates and causes birth defects and cancers, was generated.
  • landfill treatment has serious problems related to odors, leachate and groundwater pollution around landfills.
  • the regeneration treatment has been recognized as the most preferable solution to the food waste treatment problem. Nevertheless, the complex regeneration process requires complex treatment facilities and expensive treatment costs, the quality of the regenerated product is poor, the cost recovery rate is low, and the rejection of treatment facility acceptance due to the generation of odor and waste water is high. There was a problem.
  • Patent No. 1277073 "Food Waste Disposal Device and Method", as shown in Figure 1, the transfer pipe (2) having an electromagnetic valve (1) is automatically closed when receiving a certain amount of food waste;
  • a dehydration container (C) for receiving a predetermined amount of food waste transported from the conveying pipe (2) to form a plurality of discharge holes (6 ') at the bottom to filter wastewater included in the food waste;
  • a filter net 6 having a pinion 5 and a rack 4 operated by the motor 3, and installed between the first purifying tank E and the second purifying tank F; one side of the rack 4;
  • a plurality of discharges formed at the bottom of the dehydration container (C) by forming a pressing plate (6) at the end and pressing the food waste contained in the dehydration container (C) with the pressing plate (6) in accordance with the driving of the motor (3).
  • An automatic control unit which sequentially and repeatedly automatically controls the operation timing of the magnetron 8 'in the driving order of the solenoid valve 1, the motor 3, and the magnetron 8';
  • Purified water passing through the charcoal filter layer (4 'through) is discharged to the discharge port 19 consists of food waste that is thrown away with the water is separated from the waste and sewage, purifying the separated sewage, and drained, The separated waste is compressed to squeeze out the water and then heated to dry it so that the food waste can be recycled as fertilizer or feed.
  • the "food waste disposal apparatus and method” requires a purification device for purifying sewage separated from garbage, which is disadvantageous in that a large amount of cost is required to install the purification device, and the waste is also simply removed by drying water. Because it can not be used as a fertilizer or feed as it is, there is a problem that the economic efficiency is very low as additional processes by an additional treatment device is necessary to recycle to fertilizer or feed.
  • the "food waste processing apparatus" of Patent No. 1318008 is disclosed in the registered patent publication.
  • the bottom 1a is a semi-circular curved surface
  • the electric heater H1 is disposed on the outer surface, and a predetermined interval (outward from the bottom outer surface)
  • the outer wall 1b is formed to form the outer wall 1b
  • the partition wall 1c is arranged at regular intervals within the gap forming the double wall, so that the hot air inlet 1d and the hot air outlet 1e are opposite to each other.
  • the hot air heating unit is formed at the position to make the hot air passage into a zigzag shape, the food waste inlet 1f is formed on the upper surface, and the residue outlet 1g is formed on one side of the main wall, and the shaft hole is provided on both sides of the cylinder where the opening and closing door is installed.
  • the treatment tank 1 and the inside of the treatment tank 1, which is formed to be protruded to the outside through the shaft hole formed on both side walls of the treatment tank is supported by the shaft holder of the pedestal and the chain pulley is attached to one end Of motor (M)
  • Paddle arm rotary shaft (3) is connected to the drive shaft and the chain pulley attached to the drive shaft and radially protrudes at a certain distance from the outer surface of the paddle arm rotation shaft and the blade (4a) is attached to the end inclined at an angle to the blade outer surface
  • the paddle arm 4 facing the inner surface of the treatment tank at an angle and the round bar having a diameter of 46 mm are attached to the bottom inner surface of the treatment tank 1 at regular intervals in parallel with the direction of the rotation axis 3 so that the surface of the round bar can be paddle arm (
  • An anti-slip friction part which is brought into close contact with the blade 4a of 4)
  • an exhaust pipe 6 which is installed on the upper surface of the treatment tank, communicates with the inside of the treatment tank, and
  • the water filter (F) which filters the dust and water mixed with the gas and the gas discharged and discharged, and returns the water to the treatment tank through the water treatment pipe, and the ceiling inner surface of the treatment tank has a low slope on one side. Condensation by placing a protruding rod (1m) at regular intervals on its inner surface to create a catchment groove at the end of the drain groove where the drain groove formed between the protruded rods is toward the lower side and the condensate flows down.
  • the water collecting device and the outer cylinder and the inner cylinder are double pipes with a certain interval, and both ends are closed by the side wall, and the inner cylinder is partitioned, and on one side, an electric heater (H) is installed from one outer wall to the inside, and the temperature sensor (H, S) 8d is formed, and a deodorizing filter unit equipped with a platinum catalyst filter is formed in the space where the heat is discharged from the space communicating with the heating unit, and deodorized in the space where the heat is discharged from the deodorization filter unit.
  • a partition wall so as to be partitioned from the filtration part, a plurality of discharge pipes are installed to communicate with the deodorizing filtration part between the partition walls, and the discharge part is disposed between the outer wall facing the outlet partition wall of the discharge pipe (8).
  • the inlet pipe 8k is installed in the outer tube to penetrate the inner cylinder wall and communicate with the space in which the discharge pipe is formed so that the gas introduced into the inner tube into the inlet tube is circulated to the outlet portion 8h through the deodorizing filter through the heating portion.
  • Hot air heating formed on the main wall of the treatment tank through the discharge pipe 8L of the discharge section 8h by heating and deodorizing the gas discharged from the treatment tank by forming a heat exchanger section 8 to be heated and deodorized.
  • the aerobic microorganisms and food wastes are put together in the food waste treatment tank and stirred at 6575 to mix and crush quickly and finely crush to form the treatment tank so that it can be decomposed as quickly as possible and lose weight.
  • Supply and exhaust are done to prevent water depletion in the treatment tank, and the odor generated in the decomposition stage is not deodorized.
  • the waste disposal apparatus since the waste is stirred and mixed in one treatment tank 1 at the same time and is decomposed by aerobic microorganisms, the waste disposal apparatus is disposed of the waste treatment tank before the waste is completely processed. (1) There is a drawback that takes a huge amount of time to dispose of food waste because it cannot be continuously fed into and processed, and another environmental pollution occurs when the processed residue cannot be recycled as feed or compost. There was a problem.
  • the present invention has been invented to solve various defects and problems caused by the conventional food waste treatment apparatus, and its object is to rapidly ferment and decompose various food wastes using microorganisms, and water and base contained in food wastes.
  • the industrial production and manufacturing equipment for food waste recycling feed and compost that can prevent malodorous or environmental pollution caused by waste disposal by producing compost that can be used as nutritionally rich livestock feed and high quality organic fertilizer In providing.
  • Another object of the present invention is to economically reduce the consumption of energy required for food waste treatment without generating any environmental pollutants such as dioxin by rapidly fermenting and digesting various microbial foods without incineration.
  • This excellent food waste recycling feed and compost industrial production manufacturing apparatus is to provide.
  • Another object of the present invention is to quickly recycle fermentation and decompose to prevent the generation of filthy water by using microorganisms without landfilling various kinds of food waste to recycle food waste to feed and compost without any odor, leachate and groundwater pollution. To provide industrial production and manufacturing equipment for food waste recycling feed and compost.
  • Another object of the present invention is a simple structure is easy to manufacture and can be installed without limitation in the installation place is not only convenient to use, but also easy to maintain, long-term safe use of food waste recycling feed and compost
  • An industrial production manufacturing apparatus is provided.
  • Industrial production apparatus of the food waste recycling feed and compost of the present invention for achieving the above object is a garbage input means 10 for feeding the food waste (P) contained in the food waste bin (11) to the inlet 12;
  • the temperature and humidity sensor 21 is installed on one side and the heater 22 is installed on the bottom surface of the water control tank 20 for controlling moisture while stirring the food waste P introduced by the waste input means 10. )Wow;
  • Temperature and humidity sensor 31 is installed on one side and the heater 32 is installed on the bottom surface primary fermentation tank (30) for fermenting the food waste (P) controlled moisture in the moisture control tank 20 with microorganisms (30).
  • Temperature and humidity sensor 41 is installed on one side and the heater 42 is installed on the bottom surface secondary fermentation tank 40 to ferment the food waste (P ') fermented in the primary fermentation tank 30 to the second )Wow;
  • the temperature and humidity sensor 51 is installed on one side and the heater 52 is installed on the bottom surface, and the food and compost outlet 53 is installed on the lower side of the food waste fermented in the secondary fermentation tank 40.
  • the present invention fermentation and decomposition of various food wastes quickly using microorganisms, and by removing the water and base contained in food wastes drastically by producing a compost that can be used as a nutritious livestock feed or high-quality organic fertilizer waste treatment It can prevent odor and environmental pollution that occur at the time, and dramatically reduce energy consumption for food waste treatment without generating any environmental pollutants such as dioxin.
  • Food waste can be recycled as food and compost without any use, and it is easy to manufacture due to its simple structure and can be installed at any place without limitation. It is convenient to use, easy to maintain, and safe to use for a long time. This has a long special advantage.
  • FIG. 1 is a perspective view showing an embodiment of a conventional food waste processing apparatus
  • FIG. 2 is a perspective view showing another embodiment of the conventional food waste treatment apparatus
  • FIG. 3 is a partially broken perspective view of FIG.
  • Figure 4 is a perspective view of an industrial production apparatus for food waste recycling feed and compost of the present invention
  • FIG. 5 is a longitudinal cross-sectional view of the industrial production and production apparatus of the present invention food waste recycling feed and compost;
  • Figure 6 is a rear view of the industrial production and production apparatus of the food waste recycling feed and compost of the present invention.
  • FIG. 7 is a front view showing a state in which the waste is introduced into the inlet of the industrial food manufacturing apparatus of the food waste recycling feed and compost of the present invention
  • FIG. 9 is a view showing the results of analyzing the components of the food waste produced by recycling food waste by the industrial production apparatus of the present invention.
  • FIG. 10 is a view showing the results of analyzing the components of the compost produced and manufactured by recycling food waste by the industrial production apparatus of the present invention.
  • Figure 4 is a perspective view of an industrial production manufacturing apparatus of the invention food waste recycling feed and compost
  • Figure 5 is a longitudinal cross-sectional view of the industrial production manufacturing apparatus of the food waste recycling feed and compost
  • Figure 6 is a food waste recycling feed
  • Figure 7 is a rear view of the industrial production apparatus of Figure 7 is a front view showing a state in which the waste is injected into the inlet of the industrial food manufacturing apparatus of the food waste recycling feed and compost of the present invention
  • Figure 8 is an industrial production manufacturing apparatus of the present invention
  • Figure 9 is a photograph of the feed produced and manufactured by recycling food waste by recycling
  • Figure 9 is a view showing the results of the analysis of the components of the food produced by recycling the food waste produced by the industrial production apparatus of the present invention
  • Figure 10 A diagram showing the results of analyzing the components of compost produced and manufactured by recycling food waste by the industrial production manufacturing apparatus.
  • the food waste product feed and industrial production manufacturing device for composting waste input means 10 to input the food waste (P) contained in the food bins 11 to the inlet 12;
  • the temperature and humidity sensor 21 is installed on one side and the heater 22 is installed on the bottom surface of the water control tank 20 for controlling moisture while stirring the food waste P introduced by the waste input means 10. )Wow;
  • Temperature and humidity sensor 31 is installed on one side and the heater 32 is installed on the bottom surface primary fermentation tank (30) for fermenting the food waste (P) controlled moisture in the moisture control tank 20 with microorganisms (30).
  • Temperature and humidity sensor 41 is installed on one side and the heater 42 is installed on the bottom surface secondary fermentation tank 40 to ferment the food waste (P ') fermented in the primary fermentation tank 30 to the second )Wow;
  • the temperature and humidity sensor 51 is installed on one side and the heater 52 is installed on the bottom surface, and the food and compost outlet 53 is installed on the lower side of the food waste fermented in the secondary fermentation tank 40.
  • the waste injecting means (10) is a vertical lifting at regular intervals and the lifting rails (10a, 10a ') the upper portion forming a curved portion;
  • a mounting table 10b inserted into the grooves of the lifting rails 10a and 10a 'and fixed to a roller that lifts and lowers the lift rails 10a and 10a' to mount the food waste bin 11;
  • Vertical frames (10c, 10c ') fixed to the upper frame of one side of the moisture control tank 20;
  • a motor (10d) installed below the center of one side of the water control tank (20); Wheels 10e and 10e 'rotatably installed by the motor 10d;
  • Pulleys (10f, 10f ') installed at upper ends of the vertical frames (10c, 10c'); It is composed of wires 10g and 10g 'connected to the center left and right ends of the mounting table 10b and fixed to the wheels 10e and 10e' through the pulleys 10f and 10f '.
  • the inlet 12 is provided with an inlet cover 12a, and on both sides of the top of the inlet 12 to open and close the inlet cover 12a through a bar 12b fixed to the edge of the inlet cover 12a.
  • the microorganisms put into the primary fermentation tank 30 are compost fermentation of Bacillus genus or Bacillus genus Thermophillus genus which has excellent aptitude for exothermic fermentation under conditions of high salt and water content. It is preferable to select from bacterial groups.
  • the deodorizing means 60 is divided into three regions, the ultraviolet sterilization lamp is installed on the side wall of each region, the deodorizing filter is provided.
  • the control means 80 controls the up and down and stop of the garbage injecting means 10 with a built-in one-chip microprocessor, and operates the heater 22 52 according to the detection signal of the temperature humidity sensor 21 51.
  • the control means 80 controls the internal atmosphere of each of the water control tank 20, the primary and secondary fermentation tanks 30, 40 and the drying tank 50, and the ultraviolet sterilization lamp and the deodorization heater of the deodorizing means (60) To control the operation of a separate shredder that is not
  • the display unit 90 turns on the lamp to operate the heater 22 52, the ultraviolet sterilization lamp of the deodorizing means 60, the operating state of the deodorizing heater, and the operation state of a separate crusher not shown. Indicates.
  • the food waste bin 11 is placed on the mounting table 10b of the waste input means 10, the upper lid of the food waste bin 11 is opened, and then the lift switch in the control means 80 is turned on. ) do.
  • the motor 10d is rotated forward so that the wheels 10e and 10e 'are rotated forward so that the wires 10g and 10g' are wound on the wheels 10e and 10e 'so that the roller of the mounting table 10b is rotated.
  • the shock absorbers 12b and 12c' are operated to open the inlet cover 12a of the inlet 12.
  • the lift switch in the control means 80 turns the lower switch ON.
  • the motor 10d rotates in reverse to cause the wheels 10e and 10e 'to rotate in reverse, so that the wire wound around the wheels 10e and 10e' is released so that the roller of the mounting table 10b lifts and lowers the rail 10a.
  • 10a ' is lowered into the groove, and the mounting table 10b with the empty food waste bin 11 is lowered, the pressure bar (12b, 12c') is operated to the inlet cover 12a of the inlet 12 It is closed. Thereafter, when the placing table 10b is completely lowered together with the empty food waste bin 11, the operation of the motor 10d is stopped and the lowering of the placing table 10b is also stopped.
  • the food waste (P) introduced into the moisture control tank 20 is stirred by the operation of the stirring means 70 (forward 6 minutes, stop for 6 minutes, repeat the reverse rotation for 6 minutes) while the temperature humidity sensor 21 Detects the temperature and humidity in the moisture control tank 20 and the detected temperature and humidity signal is transmitted to the control means (80). Accordingly, if the detected temperature humidity is lower than the set temperature humidity by comparing the temperature humidity set by the control means 80 with the temperature humidity detected by the temperature humidity sensor 21, the program stored in the one chip microprocessor of the control means 80. The control means 80 operates the heater 22, and if the detected temperature humidity is higher than the set temperature humidity, the control means 80 stops the operation of the heater 22 according to a program stored in the one-chip microprocessor. The temperature in the moisture control tank 20 is adjusted to 45 55, and the humidity is adjusted to 50% 60%.
  • the food waste P whose temperature and moisture are controlled in the moisture control tank 20 is first fermented through a moving passage formed on the upper wall of the moisture control tank 20 by the continuous operation of the stirring means 70. It is fed into the tank 30 automatically.
  • the amount of food waste (P) to be passed to the primary fermentation tank 30 can be introduced into the inlet 12 at any time.
  • the food waste (P) in which the temperature and moisture introduced into the primary fermentation tank (30) are suitable for microbial fermentation is decomposed while being fermented by the microorganisms introduced into the primary fermentation tank (30) to the volume of food waste (P). 55% of the input amount of the inlet 12 is reduced to 65%.
  • the temperature and humidity in the primary fermentation tank 30 is controlled in the same manner as the temperature and humidity control in the moisture control tank 20 to maintain a temperature of 45 55 and a humidity of 50% 60% which is optimal for fermentation of microorganisms. Let's go.
  • the food wastes P ′ fermented and decomposed in the primary fermentation tank 30 are transferred to the secondary fermentation tank 40, and fermented and decomposed in the secondary fermentation tank 40 to further reduce the volume of the food wastes P. 25% to 35% of the input amount of the inlet 12 is reduced.
  • the temperature and humidity in the secondary fermentation tank 40 is adjusted in the same way as the temperature and humidity control in the primary fermentation tank 30 to provide a temperature of 55 65 and a humidity of 20% 30%, which is optimal for fermentation of microorganisms. Will be maintained.
  • the food waste P ′′ fermented and decomposed in the secondary fermentation tank 40 is passed to the drying tank 50 to evaporate water so that the volume of the food waste P is 15% of the input amount of the inlet 12. Reduced to%.
  • Temperature and humidity in the drying tank 50 is adjusted in the same way as temperature and humidity control in the secondary fermentation tank 40 to maintain a temperature of 55 65 and 10% 20% humidity, which is optimal for fermentation of microorganisms. do.
  • the food waste (P ") that has been dried and processed in the drying tank (50) is discharged into the feed and compost outlet (53), as shown in the photo in Figure 8 can be recycled feed and compost ( P "; hereinafter referred to as” charis feed ".
  • the feed and compost (P ) was analyzed by the Nonghyup National Livestock Research Institute in order to test the suitability as a feed, as shown in the following Table 1 and Figure 9, moisture 3.82%, crude protein 24.12%, crude fat 22.69 %, Crude fiber 8.59%, crude ash 9.70%, salt 3.34% was confirmed that can be used as a feed.
  • organics 75.94% organics to nitrogen ratio 23.29, arsenic (As) 0.04mg / kg, cadmium (Cd) 0.04mg / kg, mercury (Hg) 0.05mg / kg, lead (Pb) 0.12mg / kg, chromium (Cr ) 3.21mg / kg, Cu 4.48mg / kg, Nickel 3.16mg / kg, Zinc (Zn) 28.38mg / kg, Salinity 3.48%, Moisture 15.49%, Maturity: Completion, Daegu Beef O157 Non-detection, Salmonella non-detection, and 0.25% hydrochloric acid insoluble were shown, and it was confirmed that it can be used for composting.
  • 10b mounting table 10c, 10c ': vertical frame
  • shock absorber 20 moisture control tank
  • control means 90 display means
  • the present invention fermentation and decomposition of various food wastes quickly using microorganisms, and by removing the water and base contained in food wastes drastically by producing a compost that can be used as a nutritious livestock feed or high-quality organic fertilizer waste treatment It can prevent odor and environmental pollution that occur at the time, and dramatically reduce energy consumption for food waste treatment without generating any environmental pollutants such as dioxin.
  • Food waste can be recycled as food and compost without any use, and it is easy to manufacture due to its simple structure and can be installed at any place without limitation. It is convenient to use, easy to maintain, and safe to use for a long time. This has a long special advantage.

Abstract

The present invention relates to an industrial production system for producing feed and compost by recycling food wastes. The industrial production system for producing feed and compost by recycling food wastes comprises: a waste feed means (10); a moisture adjustment tank (20); a primary fermentation tank (30); a secondary fermentation tank (40); a drying tank (50); a deodorizing means (60); an agitating means (70) comprising screws integrally provided at the lower inner center of the moisture adjusting tank (20), the primary and secondary fermentation tanks (30, 40) and the drying tank (50); a control means (80) for controlling an operation of the industrial production system for producing feed and compost by recycling food wastes; and a display means (90) for displaying an operation of the industrial production system for producing feed and compost by recycling food wastes, and thus the invention is useful and offers special advantages, wherein: various food wastes are quickly fermented and decomposed using microorganisms; moisture and a base contained in the food wastes are dramatically removed to produce highly nutritious livestock feed or compost usable as high quality organic fertilizer, thereby preventing offensive odors or environmental contamination occurring during waste treatment; environmental pollutants such as dioxin are not generated at all and the energy consumption required for food waste treatment is significantly reduced, thereby having excellent economic feasibility; food wastes can be recycled into feed and compost without having any offensive odor, leachate and underground water contamination, the invention has easy manufacturing by a simple structure and can be provided to a provision place without restrictions, and thus using thereof is easy and the maintenance and management thereof is convenient; and the invention can be used safely for a long time, and thus has a long lifespan.

Description

음식물폐기물 재활용 사료 및 퇴비의 제조장치Food waste recycling feed and compost manufacturing equipment
본 발명은 음식물 폐기물을 재활용하여 사료 및 퇴비를 산업적으로 대량생산하기에 적합한 제조장치에 관한 것으로서, 더욱 상세하게는 공동주택, 아파트, 학교 구내식당, 관공서의 구내식당, 호텔레스토랑 등에서 발생하는 각종 음식물쓰레기를 미생물을 이용하여 신속하게 발효분해하고, 음식물쓰레기에 함유된 수분과 염기가 제거된 영양가치가 우수한 가축사료나 양질의 유기질 비료로 재활용할 수 있는 퇴비를 생산함으로써 폐기물 처리시 발생하는 악취발생이나 환경오염을 획기적으로 방지할 수 있는 음식물폐기물 재활용 사료 및 퇴비의 산업생산 제조장치에 관한 것이다.The present invention relates to a manufacturing apparatus suitable for the industrial mass production of feed and compost by recycling food waste, more specifically, various foods generated in apartments, apartments, school cafeteria, cafeteria of public offices, hotel restaurants, etc. Rapidly ferment and decompose wastes using microorganisms, and produce odors generated from waste treatment by producing compost that can be recycled with good nutritional animal feed or high quality organic fertilizers that have removed moisture and bases from food waste. The present invention relates to an industrial production and manufacturing apparatus for food waste recycling feed and compost that can significantly prevent environmental pollution.
음식물쓰레기는 현대산업사회에서 환경오염의 가장 심각한 역작용의 하나로 대두 되고 있다. 그리고 물자의 생산과정에서 발생하는 이른바 산업쓰레기는 발생원인을 분석하여 대처함으로써 상당히 큰 감량효과를 거두고 있다. 특히, 공동주택, 아파트, 학교 구내식당, 관공서의 구내식당, 호텔레스토랑 등에서 발생하는 음식물쓰레기는 대처방안 자체가 감량캠페인 정도의 소극적 형태를 벗어나지 못하고 있으며 절대량의 증가추세는 여전하다.Food waste has emerged as one of the most serious adverse effects of environmental pollution in the modern industrial society. In addition, the so-called industrial waste generated in the production process of materials produces a significant reduction effect by analyzing the causes of occurrence. In particular, food waste generated in apartments, apartments, cafeterias, cafeterias of public offices, hotel restaurants, etc., the coping plan does not escape the passive form of the reduction campaign, and the absolute trend is still increasing.
더욱이, 음식물쓰레기 처리기술은 전 세계적으로 지지부진하여 문제의 심각성을 가중시키고 있다.Moreover, food waste treatment technology is underdeveloped worldwide, adding to the seriousness of the problem.
음식물쓰레기를 처리하는 방법은 크게 분류해서 불태워 없애는 소각처치법, 지하에 묻어 자연분해시키는 매립처치법, 화학적. 물리적 분리에 의한 재생처리법으로 나뉜다.The treatment of food waste is largely divided into incineration, burning, landfill and chemically buried underground. It is divided into regeneration treatment by physical separation.
소각처치법은 고온의 열원을 얻기 위한 비용이 지나치게 높고, 특히 소각되는 음식물쓰레기 자체의 발열량이 적어서 다량의 보조연료를 필요로 하는 음식물쓰레기 등과 같은 습성 폐유기물에는 처리방법을 도입하기에 적합하지 못할 뿐만 아니라 인체에 흡수되면 축적되어 기형아 출산과 암 발생의 원인이 되는 환경오염 물질 다이옥신이 발생하는 결점이 있었다.The incineration method is too expensive to obtain a high temperature heat source, and in particular, the calorific value of the food waste itself, which is incinerated, is not suitable for introducing waste treatment methods such as food waste, which requires a large amount of auxiliary fuel. However, when absorbed by the human body, the environmental pollutant dioxin, which accumulates and causes birth defects and cancers, was generated.
또, 매립처치법은 매립지 주변의 악취와 침출수 및 지하수오염 등에 관련된 문제가 심각하였다.In addition, the landfill treatment has serious problems related to odors, leachate and groundwater pollution around landfills.
따라서, 재생처리법이 음식물쓰레기처리문제의 가장 바람직한 해결책으로 인식되어 온 것은 당연하다. 그럼에도 불구하고, 복잡한 재생처리과정으로 인해 복잡한 처리시설과 고가의 처리비용이 요구되고, 재생된 제품의 품질이 열악하여 비용회수율이 낮고, 악취 및 오폐수의 발생으로 인한 처리시설수용에 대한 거부감이 큰 문제점이 있었다.Therefore, it is natural that the regeneration treatment has been recognized as the most preferable solution to the food waste treatment problem. Nevertheless, the complex regeneration process requires complex treatment facilities and expensive treatment costs, the quality of the regenerated product is poor, the cost recovery rate is low, and the rejection of treatment facility acceptance due to the generation of odor and waste water is high. There was a problem.
또한, 빌딩이나 아파트 등의 고층건물에 거주하는 사람들은 엘리베이터를 이용하여 음식물쓰레기가 담긴 쓰레기봉투를 지정된 장소에 들고 와 악취가 심한 음식물쓰레기봉투를 비우고 손을 씻는 등 필요 이상으로 시간낭비와 번거로움 문제점이 있었다.In addition, people living in high-rise buildings, such as buildings and apartments, use elevators to carry garbage bags containing food waste in designated places, empty the odorous food waste bags, and wash their hands. There was a problem.
상기한 실정을 고려하여 종래 개발된 것으로서 특허 제1277073호의 "음식물 쓰레기 처리장치 및 방법이" 등록특허공보에 개시되어 있다.In consideration of the above situation, a conventional food waste treatment apparatus and method of Patent No. 1277073 are disclosed in a registered patent publication.
상기 특허 제1277073호의 "음식물 쓰레기 처리장치 및 방법"은 도 1에 도시한 바와 같이 일정량의 음식물 쓰레기를 공급받으면 자동 폐쇄되는 전자 밸브(1)가 구비된 이송 파이프(2); 상기 이송파이프(2)로부터 이송된 일정량의 음식물 쓰레기를 수용하여 하부에 다수의 배출공(6')이 형성되어 음식물 쓰레기에 포함되는 오수가 걸러지도록 하는 탈수통(C); 모터(3)에 의해 동작하는 피니언(5)과 래크(4)를 구비하고, 제1정화조(E)와 제2정화조(F) 사이에 설치되는 여과망(6"); 래크(4)의 일측 단부에 압착판(6)을 형성하고 상기 모터(3)의 구동에 따라 상기 압착판(6)으로 탈수통(C)에 담긴 음식물 쓰레기를 압착시켜 상기 탈수통(C) 하단에 형성된 다수의 배출공(6')으로 오수를 탈수하여 건조실(D)로 이동시키는 압착부; 상기 건조실(D)로 이동된 음식물 쓰레기를 건조시키는 마그네트론(8'), 건조통(7')를 구비하는 건조부; 상기 탈수통(C)의 측면을 이루는 개폐도어(7)와 봉(8), 스프링(9'), 가이드 부재(9)로 구성된 개폐부; 상기 전자밸브(1), 상기 모터(3) 및 상기 마그네트론(8')의 동작 타이밍을 상기 전자밸브(1), 상기 모터(3), 상기 마그네트론(8')의 구동 순서로 순차적이며 반복적으로 자동제어하는 자동제어부 및; 격벽(3')을 통해 참숯필터층(4')을 통과한 정화된 물이 배출구(19)로 배출되는 구성으로 이루어져 물과 함께 버려지는 음식물 쓰레기를 이송받아 쓰레기와 오수를 분리하고, 분리된 오수를 정화시켜 배수하며, 분리된 쓰레기는 압축하여 물기를 짜내고 열기를 가해 건조시켜 음식물 쓰레기를 비료 또는 사료 등으로 재활용할 수 있도록 하는 것이다.Patent No. 1277073, "Food Waste Disposal Device and Method", as shown in Figure 1, the transfer pipe (2) having an electromagnetic valve (1) is automatically closed when receiving a certain amount of food waste; A dehydration container (C) for receiving a predetermined amount of food waste transported from the conveying pipe (2) to form a plurality of discharge holes (6 ') at the bottom to filter wastewater included in the food waste; A filter net 6 "having a pinion 5 and a rack 4 operated by the motor 3, and installed between the first purifying tank E and the second purifying tank F; one side of the rack 4; A plurality of discharges formed at the bottom of the dehydration container (C) by forming a pressing plate (6) at the end and pressing the food waste contained in the dehydration container (C) with the pressing plate (6) in accordance with the driving of the motor (3). Pressing unit for dewatering the sewage to the ball (6 ') to move to the drying chamber (D); Drying unit having a magnetron (8'), drying container (7 ') for drying the food waste moved to the drying chamber (D) An opening / closing door 7, a rod 8, a spring 9 ′, a guide member 9 constituting the side surface of the dehydrating container C, the solenoid valve 1, the motor 3, and the like. An automatic control unit which sequentially and repeatedly automatically controls the operation timing of the magnetron 8 'in the driving order of the solenoid valve 1, the motor 3, and the magnetron 8'; Purified water passing through the charcoal filter layer (4 'through) is discharged to the discharge port 19 consists of food waste that is thrown away with the water is separated from the waste and sewage, purifying the separated sewage, and drained, The separated waste is compressed to squeeze out the water and then heated to dry it so that the food waste can be recycled as fertilizer or feed.
그러나 상기 "음식물 쓰레기 처리장치 및 방법"은 쓰레기와 분리한 오수를 정화하는 정화장치를 필요로 하여 정화장치의 설치에 많은 비용이 소요되는 단점이 있을 뿐만 아니라 쓰레기 또한 단순히 물기를 제거하여 건조시킨 것이기 때문에 그대로 비료 또는 사료로 사용할 수 없어 비료 또는 사료로 재활용하기 위해서는 추가적인 처리장치에 의한 추가 공정이 반드시 필요함에 따라서 경제성이 대단히 낮다고하는 문제점이 있었다.However, the "food waste disposal apparatus and method" requires a purification device for purifying sewage separated from garbage, which is disadvantageous in that a large amount of cost is required to install the purification device, and the waste is also simply removed by drying water. Because it can not be used as a fertilizer or feed as it is, there is a problem that the economic efficiency is very low as additional processes by an additional treatment device is necessary to recycle to fertilizer or feed.
또한, 음식물 쓰레기를 처리하는 종래의 장치로 특허 제1318008호의 "음식물 쓰레기 처리장치"가 등록특허공보에 개시되어 있다. 상기 특허 제1318008호의 "음식물 쓰레기 처리장치"는 도 2, 도 3에 도시한 바와 같이 바닥(1a)이 반원형의 곡면으로 되어 외면에 전기히터(H1)가 배치되고 바닥 외면에서 바깥쪽으로 일정 간격(S)을 두고 외피(1b)를 형성하여 주벽을 이중벽으로 구성하고, 이중벽을 구성하는 간격 내에 일정간격으로 구획벽(1c)을 배치하여 열풍입구(1d)와 열풍출구(1e)를 서로 반대되는 위치에 형성시켜 열풍통로가 지그재그형이 되게 한 열풍가열부를 구비하며, 상면에 음식물쓰레기 투입구(1f)가 형성되고, 주벽 일측에 잔류물배출구(1g)가 형성되어 개폐문이 장치되는 통체 양측면에 축공을 형성한 처리조(1)와, 처리조(1)의 내부에 장치되어 양단이 처리조의 양측벽에 형성된 축공을 통해 외부로 돌출되어 받침대의 축잡이에 지지되고 일단에 체인풀리가 부착되어 전동모터(M)의 구동축에 부착된 체인풀리와 체인벨트로 연결되어 구동되는 패들암 회전축(3)과, 패들암 회전축외면에서 일정간격을 두고 방사형으로 돌출되며 끝에 일정각도로 경사지게 블레이드(4a)가 부착되어 블레이드 외면이 처리조 내면과 일정각도를 이루게 대면하는 패들암(4)과, 처리조(1)의 바닥 내면에 직경 46mm 되는 환봉을 회전축(3)방향과 나란하게 일정간격으로 부착하여 환봉 표면이 패들암(4)의 블레이드(4a)와 근접 대면하게 한 미끄럼방지 마찰부와, 처리조의 상면에 장치되어 처리조의 내부와 연통하고 외측단이 송풍기(5)의 흡입구에 연통되는 배기관(6)과, 배기관로에 장치되어 배출되는 가스와 가스에 혼합된 분진과 수분을 여과하고 수분은 수처리관을 통해 처리조로 되돌려 보내는 수분필터(F)와, 처리조의 천정 내면을 일측이 낮게 경사면으로 형성하여 그 내면에 일정간격으로 돌출봉(1m)을 배치하여 돌출봉 사이에 형성된 배수홈이 낮은 쪽으로 향하고 응결수가 흘러내리는 배수홈 끝에 집수홈을 만들어 집수홈 바닥에서 처리조로 향해 낙수공을 형성한 응결수 집수장치와, 외통과 내통이 일정간격을 두고 이중관체로 되어 양단이 측벽으로 폐쇄되고 내통부가 구획되어 일측에는 일측 외측벽에서 내부로 향해 전기히터(H)가 장치되어 내부에 온도센서(H,S)가 있는 가열부(8d)를 형성하고, 가열부와 연통되는 공간에서 열기가 배출되는 쪽공간에 백금촉매 필터를 장치한 소취여과부를 형성하며, 소취여과부에서 열기가 배출되는 쪽공간에 소취여과부와 구획되게 격벽을 설치하여 격벽사이에 소취여과부와 연통되도록 다수의 배출관을 설치하여 배출관의 출구측 격벽과 마주하는 외벽 사이에 배출부(8h)를 형성하고, 외통에서 내통 벽을 뚫고 배출관이 형성된 공간으로 연통하게 유입관(8k)을 설치하여 유입관으로 내통에 유입된 가스가 가열부를 통해 소취여과부를 거쳐 배출부(8h)로 순환되는 열교환부(8)를 구성하여 처리조에서 배출되는 가스를 열교환기의 가열부와 소취여과부를 거쳐 가열하고 소취여과하여 배출부(8h)의 배출관(8L)을 통해 처리조의 주벽에 형성된 열풍가열부로 공급할 수 있도록 구성되어 음식물 쓰레기 처리조 내에 호기성 미생물과 음식물 쓰레기를 같이 투입하고, 6575 에서 교반하여 혼합과 파쇄가 신속하면서 미세한 파쇄가 이루어져 최대한 빨리 분해되어 감량 소멸이 이루어질 수 있게 처리조를 구성하고 처리조내에서 수분고갈이 발생하지 않도록 급기와 배기가 이루어지며 분해단계에서 발생하는 악취가 심하지 않게 탈취여과부를 구성하고 에너지 절약이 이루어질 수 있게 열교환기를 장치함으로써, 종래보다 빨리 감량 소멸이 이루어지게 처리장치를 구성한 것이다.In addition, as a conventional apparatus for processing food waste, the "food waste processing apparatus" of Patent No. 1318008 is disclosed in the registered patent publication. In the "food waste disposal apparatus" of Patent No. 1318008, as shown in FIGS. 2 and 3, the bottom 1a is a semi-circular curved surface, and the electric heater H1 is disposed on the outer surface, and a predetermined interval (outward from the bottom outer surface) The outer wall 1b is formed to form the outer wall 1b, and the partition wall 1c is arranged at regular intervals within the gap forming the double wall, so that the hot air inlet 1d and the hot air outlet 1e are opposite to each other. The hot air heating unit is formed at the position to make the hot air passage into a zigzag shape, the food waste inlet 1f is formed on the upper surface, and the residue outlet 1g is formed on one side of the main wall, and the shaft hole is provided on both sides of the cylinder where the opening and closing door is installed. The treatment tank 1 and the inside of the treatment tank 1, which is formed to be protruded to the outside through the shaft hole formed on both side walls of the treatment tank is supported by the shaft holder of the pedestal and the chain pulley is attached to one end Of motor (M) Paddle arm rotary shaft (3) is connected to the drive shaft and the chain pulley attached to the drive shaft and radially protrudes at a certain distance from the outer surface of the paddle arm rotation shaft and the blade (4a) is attached to the end inclined at an angle to the blade outer surface The paddle arm 4 facing the inner surface of the treatment tank at an angle and the round bar having a diameter of 46 mm are attached to the bottom inner surface of the treatment tank 1 at regular intervals in parallel with the direction of the rotation axis 3 so that the surface of the round bar can be paddle arm ( An anti-slip friction part which is brought into close contact with the blade 4a of 4), an exhaust pipe 6 which is installed on the upper surface of the treatment tank, communicates with the inside of the treatment tank, and whose outer end communicates with the inlet of the blower 5, and an exhaust pipe. The water filter (F), which filters the dust and water mixed with the gas and the gas discharged and discharged, and returns the water to the treatment tank through the water treatment pipe, and the ceiling inner surface of the treatment tank has a low slope on one side. Condensation by placing a protruding rod (1m) at regular intervals on its inner surface to create a catchment groove at the end of the drain groove where the drain groove formed between the protruded rods is toward the lower side and the condensate flows down. The water collecting device and the outer cylinder and the inner cylinder are double pipes with a certain interval, and both ends are closed by the side wall, and the inner cylinder is partitioned, and on one side, an electric heater (H) is installed from one outer wall to the inside, and the temperature sensor (H, S) 8d is formed, and a deodorizing filter unit equipped with a platinum catalyst filter is formed in the space where the heat is discharged from the space communicating with the heating unit, and deodorized in the space where the heat is discharged from the deodorization filter unit. By installing a partition wall so as to be partitioned from the filtration part, a plurality of discharge pipes are installed to communicate with the deodorizing filtration part between the partition walls, and the discharge part is disposed between the outer wall facing the outlet partition wall of the discharge pipe (8). h) and the inlet pipe 8k is installed in the outer tube to penetrate the inner cylinder wall and communicate with the space in which the discharge pipe is formed so that the gas introduced into the inner tube into the inlet tube is circulated to the outlet portion 8h through the deodorizing filter through the heating portion. Hot air heating formed on the main wall of the treatment tank through the discharge pipe 8L of the discharge section 8h by heating and deodorizing the gas discharged from the treatment tank by forming a heat exchanger section 8 to be heated and deodorized. The aerobic microorganisms and food wastes are put together in the food waste treatment tank and stirred at 6575 to mix and crush quickly and finely crush to form the treatment tank so that it can be decomposed as quickly as possible and lose weight. Supply and exhaust are done to prevent water depletion in the treatment tank, and the odor generated in the decomposition stage is not deodorized. By configuring a widow and by installing a heat exchanger to save energy, the treatment apparatus is configured so that weight loss and extinction can be achieved faster than before.
그러나 상기 쓰레기 처리장치는 하나의 처리조(1) 내에서 쓰레기가 교반 혼합과 파쇄가 동시적으로 수행되고 호기성 미생물에 의해 분해되기 때문에 처리조(1) 내의 쓰레기가 완전히 처리되기 전에는 쓰레기를 처리조(1) 내로 연속적으로 투입하여 처리할 수 없기 때문에 음식물 쓰레기 처리에 엄청난 시간이 소요되는 결점이 있을 뿐만 아니라 처리된 후의 잔사를 사료나 퇴비로 재활용할 수 없어 폐기하는 경우 또 다른 환경오염이 발생한다고 하는 문제점이 있었다.However, in the waste disposal apparatus, since the waste is stirred and mixed in one treatment tank 1 at the same time and is decomposed by aerobic microorganisms, the waste disposal apparatus is disposed of the waste treatment tank before the waste is completely processed. (1) There is a drawback that takes a huge amount of time to dispose of food waste because it cannot be continuously fed into and processed, and another environmental pollution occurs when the processed residue cannot be recycled as feed or compost. There was a problem.
본 발명은 상기한 종래 음식물 쓰레기 처리장치에서 야기되는 여러 가지 결점 및 문제점 들을 해결하고자 발명한 것으로서, 그 목적은 각종 음식물쓰레기를 미생물을 이용하여 신속하게 발효분해하고, 음식물쓰레기에 함유된 수분과 염기를 획기적으로 제거하여 영양가가 풍부한 가축사료와 양질의 유기질 비료로 사용할 수 있는 퇴비를 생산함으로써 폐기물 처리시 발생하는 악취발생이나 환경오염을 방지할 수 있는 음식폐기물 재활용 사료 및 퇴비의 산업생산 제조장치를 제공함에 있다.The present invention has been invented to solve various defects and problems caused by the conventional food waste treatment apparatus, and its object is to rapidly ferment and decompose various food wastes using microorganisms, and water and base contained in food wastes. The industrial production and manufacturing equipment for food waste recycling feed and compost that can prevent malodorous or environmental pollution caused by waste disposal by producing compost that can be used as nutritionally rich livestock feed and high quality organic fertilizer In providing.
본 발명의 다른 목적은 각종 음식물쓰레기를 소각처리하지 않고 미생물을 이용하여 신속하게 발효분해 처리함으로써 다이옥신과 같은 환경오염 물질이 전혀 발생하지 않으면서 음식물쓰레기 처리에 소요되는 에너지의 소모를 획기적으로 줄여 경제성이 탁월한 음식물폐기물 재활용 사료 및 퇴비의 산업생산 제조장치를 제공하는 데 있다.Another object of the present invention is to economically reduce the consumption of energy required for food waste treatment without generating any environmental pollutants such as dioxin by rapidly fermenting and digesting various microbial foods without incineration. This excellent food waste recycling feed and compost industrial production manufacturing apparatus is to provide.
본 발명의 또 다른 목적은 각종 음식물쓰레기를 매립처리하지 않고 미생물을 이용하여 오수가 전혀 발생하지 않도록 신속하게 발효분해 처리함으로써 악취와 침출수 및 지하수오염이 전혀 없으면서도 음식물쓰레기를 사료와 퇴비로 재활용할 수 있는 음식물폐기물 재활용 사료 및 퇴비의 산업생산 제조장치를 제공하는 데 있다.Another object of the present invention is to quickly recycle fermentation and decompose to prevent the generation of filthy water by using microorganisms without landfilling various kinds of food waste to recycle food waste to feed and compost without any odor, leachate and groundwater pollution. To provide industrial production and manufacturing equipment for food waste recycling feed and compost.
본 발명의 또 다른 목적은 간단한 구조로 제작이 용이하면서도 설치 장소에 제한 없이 설치할 수 있어 사용하기에 편리할 뿐만 아니라 유지 관리가 간편하고, 장기간 안전하게 사용할 수 있어 수명이 긴 음식물폐기물 재활용 사료 및 퇴비의 산업생산 제조장치를 제공하는 데 있다.Another object of the present invention is a simple structure is easy to manufacture and can be installed without limitation in the installation place is not only convenient to use, but also easy to maintain, long-term safe use of food waste recycling feed and compost An industrial production manufacturing apparatus is provided.
상기한 목적을 달성하기 위한 본 발명 음식물폐기물 재활용 사료 및 퇴비의 산업생산 제조장치는 음식물 쓰레기통(11)에 담긴 음식물 쓰레기(P)를 투입구(12)로 투입하는 쓰레기 투입수단(10)과; 일측면에 온도습도센서(21)가 설치되고 바닥면에 히터(22)가 설치되어 상기 쓰레기 투입수단(10)에 의해 투입되는 음식물 쓰레기(P)를 교반하면서 수분을 조절하는 수분조절탱크(20)와; 일측면에 온도습도센서(31)가 설치되고 바닥면에 히터(32)가 설치되어 상기 수분조절탱크(20)에서 수분이 조절된 음식물 쓰레기(P)를 미생물로 발효시키는 1차발효탱크(30)와; 일측면에 온도습도센서(41)가 설치되고 바닥면에 히터(42)가 설치되어 상기 1차발효탱크(30)에서 발효된 음식물 쓰레기(P')을 2차로 발효시키는 2차발효탱크(40)와; 일측면에 온도습도센서(51)가 설치되고 바닥면에 히터(52)가 설치되며, 일측면 하부에 사료와 퇴비 배출구(53)가 설치되어 상기 2차발효탱크(40)에서 발효된 음식물 쓰레기(P")를 건조시키는 건조탱크(50)와; 상기 수분조절탱크(20)와 1,2차발효탱크(30, 40) 및 건조탱크(50)의 상부와 연통되는 배관에 연결되어 냄새를 제거하는 탈취수단(60)과; 상기 수분조절탱크(20)와 1,2차발효탱크(30, 40) 및 건조탱크(50)의 내 하부 중앙에 일체로 설치되는 스크루로 이루어지는 교반수단(70)과; 폐기물 재활용 사료와 퇴비 산업생산 시스템의 작동을 제어하는 제어수단(80) 및; 상기 폐기물 재활용 사료와 퇴비 산업생산 시스템의 작동을 표시하는 표시수단(90)으로 구성된 것을 특징으로 한다.Industrial production apparatus of the food waste recycling feed and compost of the present invention for achieving the above object is a garbage input means 10 for feeding the food waste (P) contained in the food waste bin (11) to the inlet 12; The temperature and humidity sensor 21 is installed on one side and the heater 22 is installed on the bottom surface of the water control tank 20 for controlling moisture while stirring the food waste P introduced by the waste input means 10. )Wow; Temperature and humidity sensor 31 is installed on one side and the heater 32 is installed on the bottom surface primary fermentation tank (30) for fermenting the food waste (P) controlled moisture in the moisture control tank 20 with microorganisms (30). )Wow; Temperature and humidity sensor 41 is installed on one side and the heater 42 is installed on the bottom surface secondary fermentation tank 40 to ferment the food waste (P ') fermented in the primary fermentation tank 30 to the second )Wow; The temperature and humidity sensor 51 is installed on one side and the heater 52 is installed on the bottom surface, and the food and compost outlet 53 is installed on the lower side of the food waste fermented in the secondary fermentation tank 40. Drying tank (50) for drying (P "); and connected to the pipe communicating with the upper portion of the moisture control tank 20, the first and second fermentation tanks (30, 40) and the drying tank (50) to smell Deodorizing means (60) for removing; Stirring means (70) consisting of screws integrally installed in the lower center of the water control tank 20, the first and second fermentation tanks (30, 40) and the drying tank (50) And control means 80 for controlling the operation of the waste recycled feed and compost industrial production system, and display means 90 for displaying the operation of the waste recycled feed and compost industrial production system.
본 발명은 각종 음식물쓰레기를 미생물을 이용하여 신속하게 발효분해하고, 음식물쓰레기에 함유된 수분과 염기를 획기적으로 제거하여 영양가가 풍부한 가축사료나 양질의 유기질 비료로 사용할 수 있는 퇴비를 생산함으로써 폐기물 처리시 발생하는 악취발생이나 환경오염을 방지할 수 있고, 다이옥신과 같은 환경오염 물질이 전혀 발생하지 않으면서 음식물쓰레기 처리에 소요되는 에너지의 소모를 획기적으로 줄여 경제성이 탁월하며, 악취와 침출수 및 지하수오염이 전혀 없으면서도 음식물쓰레기를 사료와 퇴비로 재활용할 수 있고, 간단한 구조로 제작이 용이하면서도 설치 장소에 제한 없이 설치할 수 있어 사용하기에 편리할 뿐만 아니라 유지 관리가 간편하고, 장기간 안전하게 사용할 수 있어 수명이 긴 각별한 장점이 있다.The present invention fermentation and decomposition of various food wastes quickly using microorganisms, and by removing the water and base contained in food wastes drastically by producing a compost that can be used as a nutritious livestock feed or high-quality organic fertilizer waste treatment It can prevent odor and environmental pollution that occur at the time, and dramatically reduce energy consumption for food waste treatment without generating any environmental pollutants such as dioxin. Food waste can be recycled as food and compost without any use, and it is easy to manufacture due to its simple structure and can be installed at any place without limitation. It is convenient to use, easy to maintain, and safe to use for a long time. This has a long special advantage.
도 1은 종래 음식물 쓰레기 처리장치의 일실시예를 나타낸 사시도,1 is a perspective view showing an embodiment of a conventional food waste processing apparatus;
도 2는 종래 음식물 쓰레기 처리장치의 또 다른 실시예를 나타낸 사시도,Figure 2 is a perspective view showing another embodiment of the conventional food waste treatment apparatus,
도 3은 도 2의 일부파절 사시도,3 is a partially broken perspective view of FIG.
도 4는 본 발명 음식물폐기물 재활용 사료 및 퇴비의 산업생산 제조장치의 사시도,Figure 4 is a perspective view of an industrial production apparatus for food waste recycling feed and compost of the present invention,
도 5는 본 발명 음식물폐기물 재활용 사료 및 퇴비의 산업생산 제조장치의 종단면도,5 is a longitudinal cross-sectional view of the industrial production and production apparatus of the present invention food waste recycling feed and compost;
도 6은 본 발명 음식물폐기물 재활용 사료 및 퇴비의 산업생산 제조장치의 이면도,Figure 6 is a rear view of the industrial production and production apparatus of the food waste recycling feed and compost of the present invention,
도 7은 본 발명 음식물폐기물 재활용 사료 및 퇴비의 산업생산 제조장치의 투입구로 쓰레기를 투입하는 상태를 나타낸 사용상태 정면도,7 is a front view showing a state in which the waste is introduced into the inlet of the industrial food manufacturing apparatus of the food waste recycling feed and compost of the present invention,
도 8은 본 발명 산업생산 제조장치에 의해 음식물폐기물이 재활용되어 생산 제조된 사료 및 퇴비의 사진도,8 is a photograph of the feed and compost produced and produced by recycling food waste by the industrial production apparatus of the present invention,
도 9는 본 발명 산업생산 제조장치에 의해 음식물폐기물이 재활용되어 생산 제조된 사료의 성분을 분석한 결과를 나타낸 도면,9 is a view showing the results of analyzing the components of the food waste produced by recycling food waste by the industrial production apparatus of the present invention,
도 10은 본 발명 산업생산 제조장치에 의해 음식물폐기물이 재활용되어 생산 제조된 퇴비의 성분을 분석한 결과를 나타낸 도면이다.10 is a view showing the results of analyzing the components of the compost produced and manufactured by recycling food waste by the industrial production apparatus of the present invention.
이하, 첨부된 도면을 참조하여 본 발명 음식물폐기물 재활용 사료 및 퇴비의 산업생산 제조장치를 바람직한 실시예로서 상세하게 설명한다.Hereinafter, with reference to the accompanying drawings will be described in detail the industrial production and production apparatus of the food waste recycling feed and compost as a preferred embodiment.
도 4는 본 발명 음식물폐기물 재활용 사료 및 퇴비의 산업생산 제조장치의 사시도, 도 5는 본 발명 음식물폐기물 재활용 사료 및 퇴비의 산업생산 제조장치의 종단면도, 도 6은 본 발명 음식물폐기물 재활용 사료 및 퇴비의 산업생산 제조장치의 이면도, 도 7은 본 발명 음식물폐기물 재활용 사료 및 퇴비의 산업생산 제조장치의 투입구로 쓰레기를 투입하는 상태를 나타낸 사용상태 정면도, 도 8은 본 발명 산업생산 제조장치에 의해 음식물폐기물이 재활용되어 생산 제조된 사료 및 퇴비의 사진도, 도 9는 본 발명 산업생산 제조장치에 의해 음식물폐기물이 재활용되어 생산 제조된 사료의 성분을 분석한 결과를 나타낸 도면, 도 10은 본 발명 산업생산 제조장치에 의해 음식물폐기물이 재활용되어 생산 제조된 퇴비의 성분을 분석한 결과를 나타낸 도면으로서, 본 발명 음식물폐기물 재활용 사료 및 퇴비의 산업생산 제조장치는 음식물 쓰레기통(11)에 담긴 음식물 쓰레기(P)를 투입구(12)로 투입하는 쓰레기 투입수단(10)과; 일측면에 온도습도센서(21)가 설치되고 바닥면에 히터(22)가 설치되어 상기 쓰레기 투입수단(10)에 의해 투입되는 음식물 쓰레기(P)를 교반하면서 수분을 조절하는 수분조절탱크(20)와; 일측면에 온도습도센서(31)가 설치되고 바닥면에 히터(32)가 설치되어 상기 수분조절탱크(20)에서 수분이 조절된 음식물 쓰레기(P)를 미생물로 발효시키는 1차발효탱크(30)와; 일측면에 온도습도센서(41)가 설치되고 바닥면에 히터(42)가 설치되어 상기 1차발효탱크(30)에서 발효된 음식물 쓰레기(P')을 2차로 발효시키는 2차발효탱크(40)와; 일측면에 온도습도센서(51)가 설치되고 바닥면에 히터(52)가 설치되며, 일측면 하부에 사료와 퇴비 배출구(53)가 설치되어 상기 2차발효탱크(40)에서 발효된 음식물 쓰레기(P")를 건조시키는 건조탱크(50)와; 상기 수분조절탱크(20)와 1,2차발효탱크(30, 40) 및 건조탱크(50)의 상부와 연통되는 배관에 연결되어 냄새를 제거하는 탈취수단(60)과; 상기 수분조절탱크(20)와 1,2차발효탱크(30, 40) 및 건조탱크(50)의 내 하부 중앙에 일체로 설치되는 스크루로 이루어지는 교반수단(70)과; 폐기물 재활용 사료와 퇴비 산업생산 시스템의 작동을 제어하는 제어수단(80) 및; 상기 폐기물 재활용 사료와 퇴비 산업생산 시스템의 작동을 표시하는 표시수단(90)으로 구성되어 있다.Figure 4 is a perspective view of an industrial production manufacturing apparatus of the invention food waste recycling feed and compost, Figure 5 is a longitudinal cross-sectional view of the industrial production manufacturing apparatus of the food waste recycling feed and compost, Figure 6 is a food waste recycling feed and compost Figure 7 is a rear view of the industrial production apparatus of Figure 7 is a front view showing a state in which the waste is injected into the inlet of the industrial food manufacturing apparatus of the food waste recycling feed and compost of the present invention, Figure 8 is an industrial production manufacturing apparatus of the present invention Figure 9 is a photograph of the feed produced and manufactured by recycling food waste by recycling, Figure 9 is a view showing the results of the analysis of the components of the food produced by recycling the food waste produced by the industrial production apparatus of the present invention, Figure 10 A diagram showing the results of analyzing the components of compost produced and manufactured by recycling food waste by the industrial production manufacturing apparatus. Standing, and the present invention the food waste product feed and industrial production manufacturing device for composting waste input means 10 to input the food waste (P) contained in the food bins 11 to the inlet 12; The temperature and humidity sensor 21 is installed on one side and the heater 22 is installed on the bottom surface of the water control tank 20 for controlling moisture while stirring the food waste P introduced by the waste input means 10. )Wow; Temperature and humidity sensor 31 is installed on one side and the heater 32 is installed on the bottom surface primary fermentation tank (30) for fermenting the food waste (P) controlled moisture in the moisture control tank 20 with microorganisms (30). )Wow; Temperature and humidity sensor 41 is installed on one side and the heater 42 is installed on the bottom surface secondary fermentation tank 40 to ferment the food waste (P ') fermented in the primary fermentation tank 30 to the second )Wow; The temperature and humidity sensor 51 is installed on one side and the heater 52 is installed on the bottom surface, and the food and compost outlet 53 is installed on the lower side of the food waste fermented in the secondary fermentation tank 40. Drying tank (50) for drying (P "); and connected to the pipe communicating with the upper portion of the moisture control tank 20, the first and second fermentation tanks (30, 40) and the drying tank (50) to smell Deodorizing means (60) for removing; Stirring means (70) consisting of screws integrally installed in the lower center of the water control tank 20, the first and second fermentation tanks (30, 40) and the drying tank (50) Control means 80 for controlling the operation of the waste recycled feed and compost industrial production system, and display means 90 for displaying the operation of the waste recycled feed and compost industrial production system.
상기 쓰레기 투입수단(10)은 일정한 간격을 두고 수직으로 세워지고 상부가 곡선부를 이루는 승강레일(10a, 10a')과; 상기 승강레일(10a, 10a')의 홈에 삽입되어 승강레일(10a, 10a')을 타고 승하강하는 롤러에 고정되어 음식물 쓰레기통(11)이 재치되는 재치대(10b)와; 상기 수분조절탱크(20)의 일측면 상단부 프레임에 고정되어 세워진 수직프레임(10c, 10c')과; 상기 수분조절탱크(20)의 일측면 중앙 아래에 설치되는 모터(10d)와; 상기 모터(10d)에 의해 회전 가능하게 설치된 휠(10e, 10e')과; 상기 수직프레임(10c, 10c')의 상단부에 설치된 활차(10f, 10f')와; 상기 재치대(10b)의 중앙 좌우 단부에 연결되어 상기 활차(10f, 10f')를 통해 휠(10e, 10e')에 고정된 와이어(10g, 10g')로 구성되어 있다.The waste injecting means (10) is a vertical lifting at regular intervals and the lifting rails (10a, 10a ') the upper portion forming a curved portion; A mounting table 10b inserted into the grooves of the lifting rails 10a and 10a 'and fixed to a roller that lifts and lowers the lift rails 10a and 10a' to mount the food waste bin 11; Vertical frames (10c, 10c ') fixed to the upper frame of one side of the moisture control tank 20; A motor (10d) installed below the center of one side of the water control tank (20); Wheels 10e and 10e 'rotatably installed by the motor 10d; Pulleys (10f, 10f ') installed at upper ends of the vertical frames (10c, 10c'); It is composed of wires 10g and 10g 'connected to the center left and right ends of the mounting table 10b and fixed to the wheels 10e and 10e' through the pulleys 10f and 10f '.
상기 투입구(12)에는 투입구 덮개(12a)가 설치되어 있고, 상기 투입구 덮개(12a)의 가장자리에 고정된 바(12b)를 통해 투입구 덮개(12a)를 개폐할 수 있도록 투입구(12) 상단부 양측에는 쇽압쇼바(12b, 12c')가 설치되어 있다.The inlet 12 is provided with an inlet cover 12a, and on both sides of the top of the inlet 12 to open and close the inlet cover 12a through a bar 12b fixed to the edge of the inlet cover 12a. Pressure shock absorbers 12b and 12c 'are provided.
상기 1차발효탱크(30)에 투입되는 미생물은 소금기와 함수량이 큰 염기다증 조건에서 발열발효에 적성이 우수한 특성이 있는 바실러스속(Bacillus屬) 또는 더모필러스속(Thermophillus屬)의 퇴비발효용 세균군에서 선택하는 것이 바람직하다.The microorganisms put into the primary fermentation tank 30 are compost fermentation of Bacillus genus or Bacillus genus Thermophillus genus which has excellent aptitude for exothermic fermentation under conditions of high salt and water content. It is preferable to select from bacterial groups.
또한, 상기 탈취수단(60)은 3영역으로 분할되어 각 영역의 측벽에는 자외선 살균램프가 설치되고, 탈취필터가 설치되어 있다.In addition, the deodorizing means 60 is divided into three regions, the ultraviolet sterilization lamp is installed on the side wall of each region, the deodorizing filter is provided.
상기 제어수단(80)은 원칩 마이크로프로세서를 내장된 구성으로 쓰레기 투입수단(10)의 상하강과 정지를 제어하고, 상기 온도습도센서(21 51)의 감지신호에 따라 히터(22 52)의 작동을 제어하여 상기 수분조절탱크(20)와 1,2차발효탱크(30, 40) 및 건조탱크(50) 각각의 내부 분위기를 조절하며, 상기 탈취수단(60)의 자외선 살균램프 및 탈취히터와 도시하지 않은 별도의 파쇄기의 작동을 제어한다.The control means 80 controls the up and down and stop of the garbage injecting means 10 with a built-in one-chip microprocessor, and operates the heater 22 52 according to the detection signal of the temperature humidity sensor 21 51. By controlling the internal atmosphere of each of the water control tank 20, the primary and secondary fermentation tanks 30, 40 and the drying tank 50, and the ultraviolet sterilization lamp and the deodorization heater of the deodorizing means (60) To control the operation of a separate shredder that is not
그리고, 상기 표시수단(90)은 상기 히터(22 52)의 작동상태와 상기 탈취수단(60)의 자외선 살균램프 및 탈취히터의 작동상태 및 도시하지 않은 별도의 파쇄기의 작동 상태를 램프의 점등을 나타낸다.In addition, the display unit 90 turns on the lamp to operate the heater 22 52, the ultraviolet sterilization lamp of the deodorizing means 60, the operating state of the deodorizing heater, and the operation state of a separate crusher not shown. Indicates.
다음에는 상기한 바와 같이 구성된 본 발명 폐기물 재활용 사료와 퇴비 산업생산 시스템의 작용을 상세하게 설명한다.Next, the operation of the waste recycling feed and the compost industrial production system of the present invention configured as described above will be described in detail.
먼저 음식물 쓰레기통(11)을 쓰레기 투입수단(10)의 재치대(10b)에 올려놓고, 음식물 쓰레기통(11)의 상부 뚜껑을 연 다음 제어수단(80)에 있는 리프트 스위치를 상승스위치를 온(ON) 한다. 그렇게 하면, 모터(10d)가 정회전 작동하여 휠(10e, 10e')이 정회전하게 되어 와이어(10g, 10g')가 휠(10e, 10e')에 감기게 됨으로써 재치대(10b)의 롤러가 승강레일(10a, 10a')의 홈을 타고 상승하게 되고, 쇽압쇼바(12b, 12c')가 작동하여 투입구(12)의 투입구 덮개(12a)가 열리게 된다.First, the food waste bin 11 is placed on the mounting table 10b of the waste input means 10, the upper lid of the food waste bin 11 is opened, and then the lift switch in the control means 80 is turned on. ) do. In this case, the motor 10d is rotated forward so that the wheels 10e and 10e 'are rotated forward so that the wires 10g and 10g' are wound on the wheels 10e and 10e 'so that the roller of the mounting table 10b is rotated. Ascending through the grooves of the lifting rails 10a and 10a ', the shock absorbers 12b and 12c' are operated to open the inlet cover 12a of the inlet 12.
그에 따라 음식물 쓰레기통(11)은 재치대(10b)에 재치된 상태로 승강레일(10a, 10a')을 따라 상승하여 최대로 상승하면, 도 7에 도시한 바와 같이 투입구(12) 측으로 기울어져 음식물 쓰레기통(11)의 음식물 쓰레기(P)는 투입구(12)를 통해 수분조절탱크(20)로 투입된다.Accordingly, when the food waste bin 11 rises along the lifting rails 10a and 10a 'in a state where it is placed on the mounting table 10b, the food waste bin 11 is inclined toward the inlet 12 as shown in FIG. Food waste (P) of the trash can 11 is introduced into the moisture control tank 20 through the inlet (12).
투입이 완료되면, 제어수단(80)에 있는 리프트 스위치를 하강스위치를 온(ON) 한다. 그렇게 하면, 모터(10d)가 역회전 작동하여 휠(10e, 10e')이 역회전하게 되어 휠(10e, 10e')에 감긴 와이어가 풀어지게 되어 재치대(10b)의 롤러가 승강레일(10a, 10a')의 홈을 타고 하강하게 되어 빈 음식물 쓰레기통(11)과 함께 재치대(10b)는 하강하고, 쇽압쇼바(12b, 12c')가 작동하여 투입구(12)의 투입구 덮개(12a)가 닫히게 된다. 이후 빈 음식물 쓰레기통(11)과 함께 재치대(10b)가 완전히 하강하면, 모터(10d)의 작동이 정지되어 재치대(10b)의 하강도 정지하게 된다.When the closing is completed, the lift switch in the control means 80 turns the lower switch ON. In this case, the motor 10d rotates in reverse to cause the wheels 10e and 10e 'to rotate in reverse, so that the wire wound around the wheels 10e and 10e' is released so that the roller of the mounting table 10b lifts and lowers the rail 10a. , 10a ') is lowered into the groove, and the mounting table 10b with the empty food waste bin 11 is lowered, the pressure bar (12b, 12c') is operated to the inlet cover 12a of the inlet 12 It is closed. Thereafter, when the placing table 10b is completely lowered together with the empty food waste bin 11, the operation of the motor 10d is stopped and the lowering of the placing table 10b is also stopped.
상기 수분조절탱크(20)로 투입된 음식물 쓰레기(P)는 교반수단(70)의 작동(6분간 정회전, 6분간 정지, 6분간 역회전을 반복함)에 의해 교반되면서 온도습도센서(21)가 수분조절탱크(20) 내의 온도와 습도를 검출하여 그 검출된 온도습도 신호가 제어수단(80)으로 전송된다. 그에 따라 제어수단(80)에서 설정된 온도습도와 온도습도센서(21)로 검출한 온도습도를 비교하여 설정된 온도습도보다 검출한 온도습도가 낮으면, 제어수단(80)의 원칩마이크로 프로세서에 저장된 프로그램에 따라 제어수단(80)은 히터(22)를 작동시키고, 설정된 온도습도보다 검출한 온도습도가 높으면, 원칩마이크로 프로세서에 저장된 프로그램에 따라 제어수단(80)가 히터(22)의 작동을 정지시켜 수분조절탱크(20) 내의 온도를 45 55로 조절하고, 습도를 50% 60%로 조절하게 된다.The food waste (P) introduced into the moisture control tank 20 is stirred by the operation of the stirring means 70 (forward 6 minutes, stop for 6 minutes, repeat the reverse rotation for 6 minutes) while the temperature humidity sensor 21 Detects the temperature and humidity in the moisture control tank 20 and the detected temperature and humidity signal is transmitted to the control means (80). Accordingly, if the detected temperature humidity is lower than the set temperature humidity by comparing the temperature humidity set by the control means 80 with the temperature humidity detected by the temperature humidity sensor 21, the program stored in the one chip microprocessor of the control means 80. The control means 80 operates the heater 22, and if the detected temperature humidity is higher than the set temperature humidity, the control means 80 stops the operation of the heater 22 according to a program stored in the one-chip microprocessor. The temperature in the moisture control tank 20 is adjusted to 45 55, and the humidity is adjusted to 50% 60%.
계속해서 수분조절탱크(20) 내에서 온도와 수분이 조절된 음식물 쓰레기(P)는 계속되는 교반수단(70)의 작동에 의해 수분조절탱크(20) 의 상부벽에 형성된 이동통로를 거쳐 1차발효탱크(30)로 자동으로 투입된다.Subsequently, the food waste P whose temperature and moisture are controlled in the moisture control tank 20 is first fermented through a moving passage formed on the upper wall of the moisture control tank 20 by the continuous operation of the stirring means 70. It is fed into the tank 30 automatically.
여기서 1차발효탱크(30)로 넘어가는 음식물 쓰레기(P)의 량 만큼 언제든지 투입구(12)로 투입할 수 있다.Here, the amount of food waste (P) to be passed to the primary fermentation tank 30 can be introduced into the inlet 12 at any time.
상기 1차발효탱크(30)로 투입된 온도와 수분이 미생물 발효에 적합하게 된 음식물 쓰레기(P)는 1차발효탱크(30)에 투입하는 미생물에 의해 발효되면서 분해되어 음식물 쓰레기(P)의 용적이 투입구(12) 투입량의 55% 65%로 감소하게 된다.The food waste (P) in which the temperature and moisture introduced into the primary fermentation tank (30) are suitable for microbial fermentation is decomposed while being fermented by the microorganisms introduced into the primary fermentation tank (30) to the volume of food waste (P). 55% of the input amount of the inlet 12 is reduced to 65%.
상기 1차발효탱크(30) 내의 온도와 습도는 상기 수분조절탱크(20) 내에서의 온도와 습도 조절과 마찬가지로 조절되어 미생물의 발효에 최적인 45 55의 온도와 50% 60%의 습도를 유지시키게 된다.The temperature and humidity in the primary fermentation tank 30 is controlled in the same manner as the temperature and humidity control in the moisture control tank 20 to maintain a temperature of 45 55 and a humidity of 50% 60% which is optimal for fermentation of microorganisms. Let's go.
이어서, 상기 1차발효탱크(30)에서 발효되어 분해된 음식물 쓰레기(P')는 2차발효탱크(40)로 넘어가 2차발효탱크(40)에서 또 발효 분해되어 음식물 쓰레기(P)의 용적이 투입구(12) 투입량의 25% 35%로 감소하게 된다.Subsequently, the food wastes P ′ fermented and decomposed in the primary fermentation tank 30 are transferred to the secondary fermentation tank 40, and fermented and decomposed in the secondary fermentation tank 40 to further reduce the volume of the food wastes P. 25% to 35% of the input amount of the inlet 12 is reduced.
상기 2차발효탱크(40) 내의 온도와 습도는 상기 1차발효탱크(30) 내에서의 온도와 습도 조절과 마찬가지로 조절되어 미생물의 발효에 최적인 55 65의 온도와 20% 30%의 습도를 유지시키게 된다.The temperature and humidity in the secondary fermentation tank 40 is adjusted in the same way as the temperature and humidity control in the primary fermentation tank 30 to provide a temperature of 55 65 and a humidity of 20% 30%, which is optimal for fermentation of microorganisms. Will be maintained.
다음으로 상기 2차발효탱크(40)에서 발효되어 분해된 음식물 쓰레기(P")는 건조탱크(50)로 넘어가 수분을 증발시켜 음식물 쓰레기(P)의 용적이 투입구(12) 투입량의 15% 25%로 감소하게 된다.Next, the food waste P ″ fermented and decomposed in the secondary fermentation tank 40 is passed to the drying tank 50 to evaporate water so that the volume of the food waste P is 15% of the input amount of the inlet 12. Reduced to%.
상기 건조탱크(50) 내의 온도와 습도는 상기 2차발효탱크(40) 내에서의 온도와 습도 조절과 마찬가지로 조절되어 미생물의 발효에 최적인 55 65의 온도와 10% 20%의 습도를 유지시키게 된다.Temperature and humidity in the drying tank 50 is adjusted in the same way as temperature and humidity control in the secondary fermentation tank 40 to maintain a temperature of 55 65 and 10% 20% humidity, which is optimal for fermentation of microorganisms. do.
마지막으로 건조탱크(50)에서 건조 처리되어 사료와 퇴비가 된 음식물 쓰레기(P")는 사료와 퇴비 배출구(53)로 배출되면, 도 8에 사진으로 나타낸 바와 같이 재활용 할 수 있는 사료와 퇴비(P"; 이하 "카리스사료"라 한다.)로 된다.Finally, the food waste (P ") that has been dried and processed in the drying tank (50) is discharged into the feed and compost outlet (53), as shown in the photo in Figure 8 can be recycled feed and compost ( P "; hereinafter referred to as" charis feed ".
상기 사료와 퇴비(P")는 사료로서 적합성 여부를 검정하기 위해 농협중앙회 축산연구원에서 사료로서의 성분을 분석한 결과 다음의 표 1과 도 9에 나타낸 바와 같이 수분 3.82%, 조단백질 24.12%, 조지방 22.69%, 조섬유 8.59%, 조회분 9.70%, 염분 3.34%를 나타내 사료로 사용할 수 있음이 확인되었다.The feed and compost (P ") was analyzed by the Nonghyup National Livestock Research Institute in order to test the suitability as a feed, as shown in the following Table 1 and Figure 9, moisture 3.82%, crude protein 24.12%, crude fat 22.69 %, Crude fiber 8.59%, crude ash 9.70%, salt 3.34% was confirmed that can be used as a feed.
표 1 카리스사료의 성분 분석결과
분석성분명 시료명
카리스사료
수분(%) 3.82
조단백질(%) 24.12
조지방(%) 22.69
조섬유(%) 8.59
조회분(%) 9.70
염분(%) 3.34
Table 1 Ingredient Analysis Results of Charis Feed
Analytical Ingredient Sample name
Charis Feed
moisture(%) 3.82
Crude Protein (%) 24.12
Crude fat (%) 22.69
Crude fiber (%) 8.59
% Viewed 9.70
salt(%) 3.34
또한 상기 사료와 퇴비(P"; 이하, "카리스유기질비료"라 함)는 퇴비로서 적합성 여부를 검정하기 위해 농협중앙회 축산연구원에서 퇴비로서의 성분을 분석한 결과 다음의 표 2과 도 10에 나타낸 바와 같이 유기물 75.94%, 유기물대 질소비 23.29, 비소(As) 0.04mg/kg, 카드늄(Cd) 0.04mg/kg, 수은(Hg) 0.05mg/kg, 납(Pb) 0.12mg/kg, 크롬(Cr) 3.21mg/kg, 구리(Cu) 4.48mg/kg, 니켈(Ni) 3.16mg/kg, 아연(Zn) 28.38mg/kg, 염분 3.48%, 수분 15.49%, 부숙도 : 부숙완료, 대장규 O157 불검출, 살모넬라 불검출, 염산불용해물 0.25% 를 나타내 퇴비로 사용할 수 있음이 확인되었다.In addition, the feed and the compost (P "; hereinafter referred to as" charis organic fertilizer ") as a compost in order to test the suitability as a compost as a result of analyzing the components as compost in the National Agricultural Research Institute as shown in Table 2 and FIG. As organics 75.94%, organics to nitrogen ratio 23.29, arsenic (As) 0.04mg / kg, cadmium (Cd) 0.04mg / kg, mercury (Hg) 0.05mg / kg, lead (Pb) 0.12mg / kg, chromium (Cr ) 3.21mg / kg, Cu 4.48mg / kg, Nickel 3.16mg / kg, Zinc (Zn) 28.38mg / kg, Salinity 3.48%, Moisture 15.49%, Maturity: Completion, Daegu Beef O157 Non-detection, Salmonella non-detection, and 0.25% hydrochloric acid insoluble were shown, and it was confirmed that it can be used for composting.
표 2 카리스유기질비료 시료의 검정결과
검정항목 단위 공정규격기준 검정결과
유기질 % 30 이상 75.94
유기물대 질소비 - 45 이하 23.29
비 소(As) mg/kg 건물중에 대하여 45 이하 0.04
카드늄(Cd) mg/kg 5 이하 0.04
수 은(Hg) mg/kg 2 이하 0.05
납 (Pb) mg/kg 130 이하 0.12
크 롬(Cr) mg/kg 200 이하 3.21
구 리(Cu) mg/kg 360 이하 4.48
니 켈(Ni) mg/kg 45 이하 3.16
아 연(Zn) mg/kg 900 이하 28.38
염 분 % 1.8 이하 3.48
수 분 % 55 이하 15.49
부숙도 - 부숙완료 또는 70 이상 부숙완료
대장균O157 - 불검출 불검출
살모넬라 - 불검출 불검출
염산불용해물 % 25 이하 0.25
TABLE 2 Assay result of charis organic fertilizer sample
Test item unit Process standard Test result
Organic matter % 30 or more 75.94
Organic to Nitrogen Ratio - 45 or less 23.29
Arsenic (As) mg / kg About building 45 or less 0.04
Cadmium (Cd) mg / kg 5 or less 0.04
Mercury (Hg) mg / kg 2 or less 0.05
Lead (Pb) mg / kg 130 or less 0.12
Chrome (Cr) mg / kg 200 or less 3.21
Copper (Cu) mg / kg 360 or less 4.48
Nickel (Ni) mg / kg 45 or less 3.16
Zinc (Zn) mg / kg 900 or less 28.38
Salinity % 1.8 or less 3.48
moisture % 55 or less 15.49
Maturity - Homelessness or over 70 Housing completion
Escherichia coli O157 - Not detected Not detected
Salmonella - Not detected Not detected
Hydrochloric acid insoluble % 25 or less 0.25
지금까지 본 발명을 바람직한 실시예로서 설명하였으나, 본 발명은 이에 한정되지 않고 발명의 요지를 이탈하지 않는 범위 내에서 다양하게 변형하여 실시할 수 있음은 물론이다.While the present invention has been described as a preferred embodiment, the present invention is not limited thereto, and various modifications can be made without departing from the gist of the invention.
[부호의 설명][Description of the code]
10 : 쓰레기 투입수단 10a, 10a' : 승강레일10: waste input means 10a, 10a ': lifting rail
10b : 재치대 10c, 10c' : 수직프레임10b: mounting table 10c, 10c ': vertical frame
10d : 모터 10e, 10e' : 휠10d: Motor 10e, 10e ': Wheel
10f, 10f' : 활차 10g, 10g' : 와이어10f, 10f ': pulley 10g, 10g': wire
11 : 음식물 쓰레기통 12 : 투입구11: food waste bin 12: inlet
12a : 투입구 덮개 12b : 바12a: inlet cover 12b: bar
12b, 12c' : 쇽압쇼바 20 : 수분조절탱크12b, 12c ': shock absorber 20: moisture control tank
21 : 온도습도센서 22 : 히터21: temperature and humidity sensor 22: heater
30 : 1차발효탱크 31 : 온도습도센서30: primary fermentation tank 31: temperature humidity sensor
32 : 히터 40 : 2차발효탱크32: heater 40: secondary fermentation tank
41 : 온도습도센서 42 : 히터41: temperature and humidity sensor 42: heater
50 : 건조탱크 51 : 온도습도센서50: drying tank 51: temperature humidity sensor
52 : 히터 53 : 사료와 퇴비 배출구52: heater 53: feed and compost outlet
60 : 탈취수단 70 : 교반수단60: deodorizing means 70: stirring means
80 : 제어수단 90 : 표시수단80: control means 90: display means
P, P' : 음식물 쓰레기 P" : 사료와 퇴비(처리된 음식물 쓰레기)P, P ': food waste P ": feed and compost (treated food waste)
본 발명은 각종 음식물쓰레기를 미생물을 이용하여 신속하게 발효분해하고, 음식물쓰레기에 함유된 수분과 염기를 획기적으로 제거하여 영양가가 풍부한 가축사료나 양질의 유기질 비료로 사용할 수 있는 퇴비를 생산함으로써 폐기물 처리시 발생하는 악취발생이나 환경오염을 방지할 수 있고, 다이옥신과 같은 환경오염 물질이 전혀 발생하지 않으면서 음식물쓰레기 처리에 소요되는 에너지의 소모를 획기적으로 줄여 경제성이 탁월하며, 악취와 침출수 및 지하수오염이 전혀 없으면서도 음식물쓰레기를 사료와 퇴비로 재활용할 수 있고, 간단한 구조로 제작이 용이하면서도 설치 장소에 제한 없이 설치할 수 있어 사용하기에 편리할 뿐만 아니라 유지 관리가 간편하고, 장기간 안전하게 사용할 수 있어 수명이 긴 각별한 장점이 있다.The present invention fermentation and decomposition of various food wastes quickly using microorganisms, and by removing the water and base contained in food wastes drastically by producing a compost that can be used as a nutritious livestock feed or high-quality organic fertilizer waste treatment It can prevent odor and environmental pollution that occur at the time, and dramatically reduce energy consumption for food waste treatment without generating any environmental pollutants such as dioxin. Food waste can be recycled as food and compost without any use, and it is easy to manufacture due to its simple structure and can be installed at any place without limitation. It is convenient to use, easy to maintain, and safe to use for a long time. This has a long special advantage.

Claims (11)

  1. 음식물 쓰레기통(11)에 담긴 음식물 쓰레기(P)를 투입구(12)로 투입하는 쓰레기 투입수단(10)과; 일측면에 온도습도센서(21)가 설치되고 바닥면에 히터(22)가 설치되어 상기 쓰레기 투입수단(10)에 의해 투입되는 음식물 쓰레기(P)를 교반하면서 수분을 조절하는 수분조절탱크(20)와; 일측면에 온도습도센서(31)가 설치되고 바닥면에 히터(32)가 설치되어 상기 수분조절탱크(20)에서 수분이 조절된 음식물 쓰레기(P)를 미생물로 발효시키는 1차발효탱크(30)와; 일측면에 온도습도센서(41)가 설치되고 바닥면에 히터(42)가 설치되어 상기 1차발효탱크(30)에서 발효된 음식물 쓰레기(P')을 2차로 발효시키는 2차발효탱크(40)와; 일측면에 온도습도센서(51)가 설치되고 바닥면에 히터(52)가 설치되며, 일측면 하부에 사료와 퇴비 배출구(53)가 설치되어 상기 2차발효탱크(40)에서 발효된 음식물 쓰레기(P")를 건조시키는 건조탱크(50)와; 상기 수분조절탱크(20)와 1,2차발효탱크(30, 40) 및 건조탱크(50)의 상부와 연통되는 배관에 연결되어 냄새를 제거하는 탈취수단(60)과; 상기 수분조절탱크(20)와 1,2차발효탱크(30, 40) 및 건조탱크(50)의 내 하부 중앙에 일체로 설치되는 스크루로 이루어지는 교반수단(70)과; 폐기물 재활용 사료와 퇴비 산업생산 시스템의 작동을 제어하는 제어수단(80) 및; 상기 폐기물 재활용 사료와 퇴비 산업생산 시스템의 작동을 표시하는 표시수단(90)으로 구성된 음식물폐기물 재활용 사료 및 퇴비의 제조장치.Garbage input means 10 for feeding the food waste (P) contained in the food waste bin (11) to the inlet 12; The temperature and humidity sensor 21 is installed on one side and the heater 22 is installed on the bottom surface of the water control tank 20 for controlling moisture while stirring the food waste P introduced by the waste input means 10. )Wow; Temperature and humidity sensor 31 is installed on one side and the heater 32 is installed on the bottom surface primary fermentation tank (30) for fermenting the food waste (P) controlled moisture in the moisture control tank 20 with microorganisms (30). )Wow; Temperature and humidity sensor 41 is installed on one side and the heater 42 is installed on the bottom surface secondary fermentation tank 40 to ferment the food waste (P ') fermented in the primary fermentation tank 30 to the second )Wow; The temperature and humidity sensor 51 is installed on one side and the heater 52 is installed on the bottom surface, and the food and compost outlet 53 is installed on the lower side of the food waste fermented in the secondary fermentation tank 40. Drying tank (50) for drying (P "); and connected to the pipe communicating with the upper portion of the moisture control tank 20, the first and second fermentation tanks (30, 40) and the drying tank (50) to smell Deodorizing means (60) for removing; Stirring means (70) consisting of screws integrally installed in the lower center of the water control tank 20, the first and second fermentation tanks (30, 40) and the drying tank (50) And control means (80) for controlling the operation of the waste recycled feed and compost industrial production system; and; display means (90) for indicating the operation of the waste recycled feed and compost industrial production system. Manufacturing equipment.
  2. 제 1항에 있어서, 상기 쓰레기 투입수단(10)은 일정한 간격을 두고 수직으로 세워지고 상부가 곡선부를 이루는 승강레일(10a, 10b)과; 상기 승강레일(10a, 10b)의 홈에 삽입되어 승강레일(10a, 10a')을 타고 승하강하는 롤러에 고정되어 음식물 쓰레기통(11)이 재치되는 재치대(10b)와; 상기 수분조절탱크(20)의 일측면 상단부 프레임에 고정되어 세워진 수직프레임(10c, 10c')과; 상기 수분조절탱크(20)의 일측면 중앙 아래에 설치되는 모터(10d)와; 상기 모터(10d)에 의해 회전 가능하게 설치된 휠(10e, 10e')과; 상기 수직프레임(10c, 10c')의 상단부에 설치된 활차(10f, 10f')와; 상기 재치대(10b)의 중앙 좌우 단부에 연결되어 상기 활차(10f, 10f')를 통해 휠(10e, 10e')에 고정된 와이어(10g, 10g')로 구성되어 있는 것을 특징으로 하는 음식물폐기물 재활용 사료 및 퇴비의 제조장치.The method of claim 1, wherein the garbage input means (10) and the lifting rails (10a, 10b) to be vertically erect at regular intervals and to form a curved portion of the upper portion; A mounting table 10b inserted into the grooves of the lifting rails 10a and 10b and fixed to a roller that lifts and lowers the lift rails 10a and 10a 'to mount the food waste bin 11; Vertical frames (10c, 10c ') fixed to the upper frame of one side of the moisture control tank 20; A motor (10d) installed below the center of one side of the water control tank (20); Wheels 10e and 10e 'rotatably installed by the motor 10d; Pulleys (10f, 10f ') installed at upper ends of the vertical frames (10c, 10c'); Food waste, characterized in that consisting of wires (10g, 10g ') connected to the central left and right ends of the mounting table (10b) and fixed to the wheels (10e, 10e') through the pulleys (10f, 10f '). Apparatus for the manufacture of recycled feed and compost.
  3. 제 1항에 있어서, 상기 투입구(12)에는 투입구 덮개(12a)가 설치되어 있고, 상기 투입구 덮개(12a)의 가장자리에 고정된 바(12b)를 통해 투입구 덮개(12a)를 개폐할 수 있도록 투입구(12) 상단부 양측에는 쇽압쇼바(12b, 12c')가 설치되어 있는 것을 특징으로 하는 음식물폐기물 재활용 사료 및 퇴비의 제조장치.The inlet 12 is provided in the inlet 12, the inlet 12a through the bar 12b fixed to the edge of the inlet 12a to open and close the inlet 12a (12) Food waste recycling feed and compost manufacturing apparatus, characterized in that the pressure shock absorbers (12b, 12c ') are installed on both sides of the upper end.
  4. 제 1항에 있어서, 상기 수분조절탱크(20)와 상기 1차발효탱크(30) 내의 온도가 45 55로 유지되고, 습도가 50% 60%로 유지되는 것을 특징으로 하는 음식물폐기물 재활용 사료 및 퇴비의 제조장치.The food waste recycling feed and compost of claim 1, wherein the temperature in the water control tank 20 and the primary fermentation tank 30 is maintained at 45 55, and the humidity is maintained at 50% 60%. Manufacturing equipment.
  5. 제 1항에 있어서, 상기 2차발효탱크(40) 내의 온도가 55 65로 유지되고, 습도가 20% 30%로 유지되는 것을 특징으로 하는 음식물폐기물 재활용 사료 및 퇴비의 제조장치.According to claim 1, wherein the temperature in the secondary fermentation tank (40) is maintained at 55 65, humidity is maintained at 20% 30%, food waste recycling feed and compost manufacturing apparatus characterized in that.
  6. 제 1항에 있어서, 상기 건조탱크(40) 내의 온도가 55 65로 유지되고, 습도가 10% 20%로 유지되는 것을 특징으로 하는 음식물폐기물 재활용 사료 및 퇴비의 제조장치.The method of claim 1, wherein the temperature in the drying tank (40) is maintained at 55 65, the humidity is maintained at 10% to 20% food waste recycling feed and compost manufacturing apparatus.
  7. 제 1항에 있어서, 상기 탈취수단(60)은 3영역으로 분할되어 각 영역의 측벽에는 자외선 살균램프가 설치되고, 탈취필터가 설치되어 있는 것을 특징으로 하는 음식물폐기물 재활용 사료 및 퇴비의 제조장치.According to claim 1, The deodorizing means 60 is divided into three areas, each side wall of the ultraviolet sterilization lamp is installed, the deodorizing filter is characterized in that the food waste recycling feed and compost manufacturing apparatus.
  8. 제 1항에 있어서, 상기 교반수단(70) 인 스크루는 6분간 정회전, 6분간 정지 및 6분간 역회전을 반복하는 것을 특징으로 하는 음식물 폐기물 재활용 사료 및 퇴비의 제조장치.According to claim 1, wherein the stirring means 70 is a food waste recycling feed and compost manufacturing apparatus, characterized in that for 6 minutes forward rotation, 6 minutes stop and 6 minutes reverse rotation is repeated.
  9. 제 1항에 있어서, 상기 제어수단(80)은 원칩 마이크로프로세서를 내장된 구성으로 쓰레기 투입수단(10)의 상하강과 정지를 제어하고, 상기 온도습도센서(21 51)의 감지신호에 따라 히터(22 52)의 작동을 제어하여 상기 수분조절탱크(20)와 1,2차발효탱크(30, 40) 및 건조탱크(50) 각각의 내부 분위기를 조절하며, 상기 탈취수단(60)의 자외선 살균램프 및 탈취히터와 도시하지 않은 별도의 파쇄기의 작동을 제어하는 것을 특징으로 하는 음식물폐기물 재활용 사료 및 퇴비의 제조장치.The method of claim 1, wherein the control means 80 is a one-chip microprocessor built-in configuration for controlling the up and down and stop of the garbage input means 10, according to the detection signal of the temperature and humidity sensor (21 51) heater ( 22 52) by controlling the operation of the moisture control tank 20, the first and second fermentation tanks (30, 40) and the drying tank 50, respectively, and the ultraviolet sterilization of the deodorizing means (60) Food and waste recycling feed and compost manufacturing apparatus, characterized in that for controlling the operation of the lamp and deodorizing heater and a separate crusher not shown.
  10. 제 1항에 있어서, 상기 표시수단(90)은 상기 히터(22 52)의 작동상태, 상기 탈취수단(60)의 자외선 살균램프, 탈취히터의 작동상태 및 파쇄기의 작동 상태를 램프의 점등으로 표시하는 것을 특징으로 하는 음식물폐기물 재활용 사료 및 퇴비의 제조장치.The display unit (90) of claim 1, wherein the display unit (90) displays the operating state of the heater (22 52), the ultraviolet sterilization lamp of the deodorizing means (60), the operating state of the deodorizing heater, and the operating state of the shredder by turning on the lamp. Food waste recycling feed and compost manufacturing apparatus characterized in that the.
  11. 제 1항 내지 제10항 중 어느 하나의 항에 기재한 제조장치에 의해 제조된 음식물폐기물 유래의 동물용 사료 또는 유기질 퇴비.An animal feed or organic compost derived from food waste produced by the manufacturing apparatus according to any one of claims 1 to 10.
PCT/KR2014/009147 2013-12-12 2014-09-30 Apparatus for producing feed and compost by recycling food wastes WO2015088130A1 (en)

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CN107897989A (en) * 2017-12-11 2018-04-13 青岛宝恒机械技术有限公司 A kind of weight-loss type weigher intelligence fuel injection control system
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