WO2015064633A1 - Negative electrode active material and manufacturing method therefor, and negative electrode using negative electrode active material, and non-aqueous electrolyte secondary battery - Google Patents
Negative electrode active material and manufacturing method therefor, and negative electrode using negative electrode active material, and non-aqueous electrolyte secondary battery Download PDFInfo
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- WO2015064633A1 WO2015064633A1 PCT/JP2014/078743 JP2014078743W WO2015064633A1 WO 2015064633 A1 WO2015064633 A1 WO 2015064633A1 JP 2014078743 W JP2014078743 W JP 2014078743W WO 2015064633 A1 WO2015064633 A1 WO 2015064633A1
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- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/36—Selection of substances as active materials, active masses, active liquids
- H01M4/362—Composites
- H01M4/364—Composites as mixtures
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C28/00—Alloys based on a metal not provided for in groups C22C5/00 - C22C27/00
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
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- C22C30/00—Alloys containing less than 50% by weight of each constituent
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/36—Selection of substances as active materials, active masses, active liquids
- H01M4/38—Selection of substances as active materials, active masses, active liquids of elements or alloys
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/36—Selection of substances as active materials, active masses, active liquids
- H01M4/38—Selection of substances as active materials, active masses, active liquids of elements or alloys
- H01M4/386—Silicon or alloys based on silicon
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- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/36—Selection of substances as active materials, active masses, active liquids
- H01M4/48—Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides
- H01M4/485—Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of mixed oxides or hydroxides for inserting or intercalating light metals, e.g. LiTi2O4 or LiTi2OxFy
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/36—Selection of substances as active materials, active masses, active liquids
- H01M4/58—Selection of substances as active materials, active masses, active liquids of inorganic compounds other than oxides or hydroxides, e.g. sulfides, selenides, tellurides, halogenides or LiCoFy; of polyanionic structures, e.g. phosphates, silicates or borates
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F9/00—Making metallic powder or suspensions thereof
- B22F9/02—Making metallic powder or suspensions thereof using physical processes
- B22F9/06—Making metallic powder or suspensions thereof using physical processes starting from liquid material
- B22F9/08—Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying
- B22F9/082—Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying atomising using a fluid
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/05—Accumulators with non-aqueous electrolyte
- H01M10/052—Li-accumulators
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
Definitions
- the present invention is used for a negative electrode for a non-aqueous electrolyte secondary battery, specifically, a negative electrode active material that provides a lithium ion secondary battery having a particularly high capacity, excellent cycle characteristics, and capacity retention rate, and its It relates to manufacturing methods.
- non-aqueous electrolyte secondary batteries using various carbon-based materials such as natural graphite, artificial graphite, amorphous carbon, and mesophase carbon as a negative electrode active material have been put into practical use.
- graphite has a low theoretical capacity of 372 mAh / g, and there is a limit to further increasing the capacity.
- negative electrodes for non-aqueous electrolyte secondary batteries using metals and alloys having a large theoretical capacity as lithium compounds, particularly silicon and alloys thereof as negative electrode active materials have been developed with the aim of increasing the capacity.
- Si has a theoretical capacity exceeding 4000 mAh / g.
- the cycle characteristics are not sufficient due to a large volume change accompanying the insertion / desorption of Li, generation of cracks and progress of pulverization, or side reaction with the electrolytic solution. Therefore, there is a problem that the lifetime is extremely short as compared with a negative electrode made of a conventional carbon-based active material.
- Silicon expands and contracts with the alloying / dealloying reaction with lithium.
- the particle size of the particles containing silicon is reduced, the surface area per unit weight is increased, the amount of SEI generated on the surface is increased, and the Coulomb efficiency is lowered.
- FIG. 22A shows the silicon particle 100 before charging and discharging.
- FIG. 22B when the silicon particles 100 in the electrolytic solution are charged, the silicon particles 100 expand and the first SEI 101 is formed on the surface thereof. In addition, cracks 103 are generated in the silicon particles 100 during expansion.
- FIG. 22C when discharging is performed, the silicon particles 100 contract, and a part of the first SEI 101 is separated from the surface of the silicon particles 100.
- FIG. 22D when the second charge is performed, the silicon particles 100 expand again, and the second SEI 105 is formed on the surface thereof.
- a crack 107 other than the crack 103 is generated in the silicon particle 100 during expansion.
- the silicon particles 100 contract, and a part of the second SEI 105 is separated from the surface of the silicon particles 100.
- the peeled first SEI 101 and second SEI 105 remain around the silicon particles 100, which increases the thickness of the electrode and increases the electrical resistance of the negative electrode.
- the electrolyte solution is excessively consumed with charging / discharging, the electrolyte solution is consumed violently, leading to liquid drainage and reducing the battery life.
- a negative electrode active material that does not use silicon particles as a negative electrode active material as it is, but includes an intermetallic compound of silicon and metal and a metal matrix containing Cu and Al (see Patent Document 1).
- Patent Document 2 discloses an invention in which a composite alloy in which a Si phase precipitates in a network form at a grain boundary of a fine Si alloy phase is used as a negative electrode material for a lithium ion battery. As a result, even if the Si phase expands and contracts during charge and discharge, pulverization and disconnection of the conductive network are suppressed, and cycle characteristics are improved.
- Patent Document 3 discloses an invention of a negative electrode active material for a lithium secondary battery including a Si phase and a phase containing Si, Al, and Fe at a ratio of 3: 3: 2 atomic%. As a result, the Si content reversibly reacting with lithium is increased, and the initial discharge capacity and cycle characteristics are improved.
- Patent Document 1 has a problem that the silicon phase is not sufficiently fine and pulverization is likely to occur. According to the Hall Petch rule, the silicon phase and the size of the crystallite are smaller and are more difficult to be pulverized because the fracture resistance is improved. In addition, since a Cu alloy that is easily oxidized is used, there is a problem that CuO is generated and initial efficiency is poor.
- Patent Document 2 as constituent elements, Si, Al, M1 (M1 is one or more metal elements selected from transition metals excluding Groups 4 and 5 of the periodic table), M2 (M2 is one or more metal elements selected from Group 4 and Group 5 of the Periodic Table), and a Si—Al—M1-M2 alloy phase constituting fine crystal grains; And an alloy material having a Si phase that precipitates at the grain boundaries of the crystal grains and exhibits a network structure.
- the phase since the phase is two phases, the size of the phase is larger than when three or more phases are generated, and the cracks generated are caused by volume expansion and contraction due to charge and discharge. , And pulverization tends to progress. For this reason, the cycle characteristics are likely to deteriorate.
- the invention according to Patent Document 3 includes a phase (Si 3 Al 3 Fe 2 phase) containing Si, Al, and Fe at a ratio of 3: 3: 2 atomic%, and the Si 3 Al 3 Fe 2 phase is Fe. Therefore, even if a step of quenching the mother alloy is included, the precipitation temperature is high and the size of the Si phase tends to be large. As a result, cracks tend to progress with charge / discharge, and the cycle characteristics are not sufficient.
- Applicant has a negative electrode for non-aqueous electrolyte secondary batteries that is excellent in cycle characteristics by suppressing the pulverization of the active material by suppressing the progress of cracks due to the volume expansion and contraction of Si accompanying repeated charge and discharge.
- An object is to provide an active material and a battery.
- the present invention (1) includes silicon and an element M capable of forming a compound with silicon, When the composition of silicon and the element M is cooled from a molten state, the compound of silicon and the element M is precipitated first, and when further cooled, pure silicon or a silicon solid solution is deposited. Active material. (2) including silicon and an element M capable of forming a compound with silicon, When the composition of silicon and the element M is cooled from the molten state at a rate of 1000 K / s or more, the compound of silicon and the element M is deposited first, and when further cooled, pure silicon or a silicon solid solution is deposited.
- a negative electrode active material characterized by being.
- the element M is at least one element selected from the group consisting of V, Nb, Ta, Mo, W, Ti, Zr, and Cr. (1) or (2) The negative electrode active material as described. (4) The negative electrode active material according to any one of (1) to (3), wherein the composition of silicon and the element M is in a hypereutectic region. (5) The negative electrode active material has a silicon phase composed of pure silicon or a silicon solid solution, and a silicide phase composed of a compound of silicon and the element M, The negative electrode active material according to any one of (1) to (4), wherein the silicon phase is 20 wt% or more in the negative electrode active material.
- a phase having an outer diameter or width of 10 to 300 nm occupies 50% by volume or more of the silicon phase among the silicon phases.
- the negative electrode active material as described.
- the negative electrode active material is an element D different from the element M (Al, Cu, Fe, Co, Ni, Ca, Sc, Ti, V, Cr, Mn, Sr, La, Ce, Nd, At least one element selected from the group consisting of Dy, Sm, Pr, Y, Zr, Nb, Mo, Hf, Ta, W, Re, Os, Ir, Ru, Rh, and Ba)
- the negative electrode active material comprises a compound of silicon and the element D.
- the first phase having Li storage properties is dispersed in the second phase having Li conductivity electrochemically,
- the negative electrode active material wherein the first phase further includes a third phase that is less Li-occluding than the first phase.
- the area ratio of the first phase to the second phase is 10 to 90%, and further, the third phase is contained in an amount of 1 to 40 atomic% with respect to the negative electrode active material material.
- the negative electrode active material as described in 8).
- the second phase contains Si and Al, and further contains at least one element selected from the element D according to claim 6.
- the second phase contains Si and Al, and further contains at least one element selected from Fe, Co, Mn, La, Ce, Nd, Pr, Sm, and Dy.
- the third phase, VSi 2, TaSi 2, MoSi 2, NbSi 2, WSi 2, TiSi 2, ZrSi 2, CrSi characterized in that it comprises at least one compound selected from 2 (8 ) To (16).
- the third phase the negative active material according to any one of VSi 2, TaSi 2, characterized in that it comprises at least one compound selected from NbSi 2 (8) ⁇ (17 ).
- the third phase or the fourth phase contains at least one compound selected from SiO 2 , TiO 2 , Al 2 O 3 , ZnO, CaO, and MgO.
- a region in which the volume of particles constituting the third phase occupies 10% or more of the total volume of the first phase and the third phase is present (8) to The negative electrode active material according to any one of (19).
- a negative electrode for a non-aqueous electrolyte secondary battery having an active material layer on a current collector, The active material layer includes silicon and an element M capable of forming a compound with silicon, and when the composition of silicon and the element M is cooled from a molten state, the compound of silicon and the element M is first precipitated.
- a negative electrode for a non-aqueous electrolyte secondary battery comprising: a negative electrode active material characterized in that pure silicon or a silicon solid solution precipitates when further cooled; and a binder.
- a positive electrode capable of inserting and extracting lithium ions
- a negative electrode having an active material layer on a current collector; Having a separator disposed between the positive electrode and the negative electrode;
- a non-aqueous electrolyte secondary battery in which the positive electrode, the negative electrode, and the separator are provided in an electrolyte having lithium ion conductivity,
- the active material layer of the negative electrode includes silicon and an element M capable of forming a compound with silicon, and when the composition of silicon and the element M is cooled from a molten state, the compound of silicon and the element M is first
- a non-aqueous electrolyte secondary battery comprising: a negative electrode active material characterized by having a composition in which pure silicon or a silicon solid solution is deposited when cooled and further cooled; and a binder .
- the manufacturing method of the negative electrode active material including silicon and an element M capable of forming a compound with silicon, and when the composition of silicon and the element M is cooled from a molten state, the compound of silicon and the element M is first precipitated and further cooled. Then, the manufacturing method of the negative electrode active material characterized by cooling the molten metal which is a composition in which pure silicon or a silicon solid solution precipitates at a rate of 1000 K / s or more.
- a negative electrode for a nonaqueous electrolyte secondary battery comprising the negative electrode active material for a nonaqueous electrolyte secondary battery according to any one of (8) to (20).
- a non-aqueous electrolyte secondary battery comprising the negative electrode for a non-aqueous electrolyte secondary battery according to (25).
- Element group D excluding Si, Al, Al (Cu, Fe, Co, Ni, Ca, Sc, Ti, V, Cr, Mn, Sr, La, Ce, Nd, Dy, Sm, Pr, Y, At least one element selected from Zr, Nb, Mo, Hf, Ta, W, Re, Os, Ir, Ru, Rh, and Ba), element group M (V, Ta, Mo, Nb, W, Ti, After melting an alloy containing at least one element selected from Zr and Cr), it is rapidly cooled (1000K /) by any of the single roll method, twin roll method, melt spinning method, gas atomizing method, and water atomizing method.
- the negative electrode active for a nonaqueous electrolyte secondary battery according to any one of (8) to (19), characterized by solidifying and precipitating the second phase at a temperature of 1000 ° C. or lower Manufacturing method of material.
- an element selected from the element group M and the element group D is not the same element.
- the non-water according to (27), wherein the element of element group D excluding Al is at least one element selected from Fe, Co, Mn, La, Ce, Nd, Pr, Sm, and Dy A method for producing a negative electrode active material for an electrolyte secondary battery.
- the first phase contributing to the discharge capacity is ensured, and the expansion of cracks caused by the volume expansion / contraction of the first phase due to repeated charging / discharging is suppressed, thereby achieving high capacity and cycle characteristics.
- a negative electrode active material for a non-aqueous electrolyte secondary battery that is excellent in performance can be obtained.
- the schematic diagram of the cross section of the negative electrode active material 1 which concerns on embodiment of this invention.
- (A)-(d) The schematic diagram which shows the manufacturing process of the negative electrode active material 1 which concerns on embodiment of this invention.
- (A)-(b) The schematic diagram which shows the modification of the manufacturing process of the negative electrode active material 1 which concerns on embodiment of this invention.
- the schematic diagram of the gas atomizer 21 which concerns on embodiment of this invention.
- the schematic diagram of the single roll quenching apparatus 41 which concerns on embodiment of this invention.
- the schematic diagram of the twin roll quenching apparatus 51 which concerns on embodiment of this invention.
- the schematic diagram of the melt spinning apparatus 61 which concerns on embodiment of this invention.
- the schematic diagram of the cross section of the nonaqueous electrolyte secondary battery 71 which concerns on embodiment of this invention.
- FIG. XRD analysis result of negative electrode active material according to Example 1 2 is a scanning electron micrograph of a cross section of a negative electrode active material according to Comparative Example 1.
- XRD analysis result of negative electrode active material according to Comparative Example 1 The scanning electron micrograph of the cross section of the negative electrode active material after 1 cycle concerning the comparative example 1.
- FIG. Schematic diagram of negative electrode active material according to the present invention BF-STEM (Bright-Field Scanning Transmission Electron Microscope, Bright Field Scanning Transmission Electron Microscope Image) of Si—Fe—Al—V Alloy According to Example 11 XRD (X-ray diffraction, X-ray diffraction) analysis result of Si—Fe—Al—V alloy according to Example 11 EDS (Energy Dispersive X-ray Spectrometer, Energy Dispersive X-ray Spectroscopy) mapping according to Example 11
- FIG. 1 is a schematic cross-sectional view of the negative electrode active material 1.
- the negative electrode active material 1 contains silicon and an element M capable of forming a compound with silicon.
- the composition of silicon and element M is a composition in which a compound of silicon and element M first precipitates when cooled from a molten state, and pure silicon or a solid solution thereof (hereinafter referred to as a silicon phase) precipitates when further cooled. .
- a silicon phase pure silicon or a solid solution thereof
- the element M is preferably at least one element selected from the group consisting of V, Nb, Ta, Mo, W, Ti, Zr, and Cr. This is because these elements have a composition containing a large amount of silicon and are in a hypereutectic region where silicide having an MSi 2 composition is first deposited.
- the composition of silicon and the element M is preferably in the hypereutectic region.
- the silicide of the MSi 2 composition composed of silicon and the element M is formed during cooling from the molten state. This is because it precipitates before the silicon phase.
- the negative electrode active material 1 has a silicon phase 3 made of pure silicon or a solid solution thereof, and a first silicide phase 5 made of a compound of silicon and element M, and the silicon phase 3 is 20 wt% in the negative electrode active material 1.
- the above is preferable.
- the condition that the negative electrode active material 1 expresses a capacity of about 670 mAh / g, which is judged to have a larger discharge capacity than the graphite electrode or the SiO electrode, is when the silicon phase is 20 wt% or more.
- silicon phase 3 participates in the charge / discharge reaction with lithium ions, if the amount of silicon phase 3 is too small, there is no significant difference from the charge / discharge capacity of the conventional graphite-based negative electrode active material, and the advantage of using silicon Because it will be lost. Moreover, as long as the silicon phase 3 is included in a large amount as long as charge / discharge characteristics such as cycle characteristics are maintained, there is no problem.
- the silicon phase 3 is embedded in the first silicide phase 5. Therefore, the conductivity of the negative electrode active material 1 is increased by the highly conductive silicide compared to silicon, and further, the expansion / contraction of the silicon phase 3 can be suppressed. In addition, since a small amount of silicide can occlude / release lithium, the silicon phase 3 embedded in the first silicide phase 5 occludes / Can be released.
- the volume of the silicon phase 3 having an outer diameter or width of 10 to 300 nm when the volume of the silicon phase 3 having an outer diameter or width of 10 to 300 nm is combined, it is preferable to occupy 50% by volume or more of the silicon phase 3. If the silicon phase 3 is too large, the probability of cracks occurring in the silicon phase 3 due to stress during charging / discharging increases due to Hall Petch's law. Therefore, it is preferable that the ratio of the small silicon phase in which cracks hardly occur to the entire silicon phase 3 is half or more.
- the outer diameter or width of the silicon phase 3 means the outer diameter when the silicon phase 3 has a particle shape, and the thickness when the silicon phase 3 has a two-dimensional lamellar structure.
- the silicon phase 3 has a one-dimensional rod-like structure, it means the diameter of the cross section. That is, it is preferable that at least one-dimensional length of the silicon phase 3 is in the range of 10 to 300 nm.
- the outer shape and width of the silicon phase 3 in the negative electrode active material 1 can be obtained by observing the cross section of the negative electrode active material 1 with an electron microscope. Further, the volume ratio of the silicon phase 3 of a predetermined size in the negative electrode active material 1 is obtained by comparing the area of the silicon phase 3 of the predetermined size exposed on the cross section with the area of the cross section of the entire negative electrode active material 1. Can do.
- the negative electrode active material is an element D different from the element M (Cu, Al, Fe, Co, Ni, Ca, Sc, Ti, V, Cr, Mn, Sr, Y, Zr, Nb, Mo, Ru, Rh, Ba, lanthanoid element, at least one element selected from the group consisting of Hf, Ta, W, Re, Os and Ir), and the negative electrode active material has a compound of silicon and element D Is preferred.
- the melting point is lowered and a molten metal can be produced at a low temperature, so that the silicon phase tends to be fine.
- the compound of silicon and element D or the compound of ternary silicide of silicon, element M and element D is formed in the negative electrode active material 1, so that silicon Phase 3 is more easily covered by the first silicide phase 5. Since the silicon phase 3 is covered by the first silicide phase 5 made of the element M or the compound of the element D and silicon, the negative electrode active material 1 becomes more conductive and can relax the volume expansion of the silicon phase 3. As will be described later, the silicide phase covering the silicon phase 3 may include a plurality of phases including the second silicide phase 7 in addition to the first silicide phase 5.
- the molten metal 11 is formed by mixing silicon and the element M and heating to high temperature.
- the kind of the element M and the composition of the silicon and the element M such that the silicide phase is precipitated before the silicon phase are employed.
- FIG. 2B when the molten metal 11 is cooled, the silicide primary crystal 13 is formed from the molten metal 11 because the types and concentrations of silicon and element M in the molten metal 11 are within a predetermined range.
- the cooling is further advanced, as shown in FIG.
- silicon 15 which is a crystal of silicon starts to be deposited.
- the excessive growth of the silicon 15 is inhibited by the surrounding first silicide 17 formed by the growth of the silicide primary crystal 13, so that a fine silicon phase 3 is obtained as shown in FIG. .
- the silicon phase 3 is buried in the first silicide phase 5 on which the first silicide 17 is grown.
- FIG. 3A shows a case where the element D is further added to the molten metal 11.
- the second silicide 19 made of ternary silicide composed of M and the element D starts to precipitate.
- excessive growth of the silicon 15 is inhibited by the surrounding first silicide 17 or the second silicide 19, so that a fine silicon phase 3 is obtained as shown in FIG.
- the second silicide phase 7 in FIG. 3B includes a binary silicide of silicon and element D, or a ternary silicide composed of silicon, element M, and element D, and a plurality of different composition ratios. It may be a seed silicide.
- Silicon may be a solid solution containing B (boron) or Ru (ruthenium).
- a molten metal containing silicon and an element M capable of forming silicon and a compound is prepared.
- the composition of silicon and element M in the molten metal is such that when cooling from the molten state, the compound of silicon and element M is precipitated first, and when further cooled, the silicon phase is precipitated.
- Element D may be further added to the molten metal. When this molten metal is cooled at a rate of 1000 K / s or higher, silicide precipitation and subsequent silicon phase precipitation occur, and the negative electrode active material 1 is formed.
- the negative electrode active material 1 is preferably formed by a gas atomization method or a water atomization method. Alternatively, after the molten metal is cooled by any one of a single roll method, a twin roll method, and a melt spinning method, the obtained flake-shaped, ribbon-shaped, plate-shaped or thread-shaped alloy is pulverized and classified to obtain the negative electrode active material 1. It may be formed.
- a gas atomizing apparatus 21 shown in FIG. 4 is an apparatus that forms the negative electrode active material 1 by a gas atomizing method.
- the molten metal 11 formed by melting silicon and the element M in the crucible 23 is dropped from the nozzle 25, and at the same time, the gas jet flow 31 from the gas injector 29 to which the ejection gas 27 such as inert gas or air is supplied.
- the molten metal 11 is pulverized and solidified as droplets to form the powdered negative electrode active material 1.
- Element D may be further added to the molten metal 11.
- the negative electrode active material 1 can be continuously classified into a desired particle size through a cyclone or a filter connected to the gas atomizer 21. When water is supplied instead of the jet gas 27 and high-pressure water is sprayed instead of the gas jet stream 31, the water atomization method is performed.
- a single roll quenching apparatus 41 shown in FIG. 5 is an apparatus used for manufacturing a ribbon-like or flake-like alloy 47 by a single roll method.
- the single roll quenching device 41 injects the molten metal 11 containing silicon and the element M in the crucible 43 toward the single roll 45 that rotates at high speed, and rapidly cools the molten metal 11, so that Thus, a ribbon-like or flake-like alloy 47 including the silicide phase 5 can be obtained.
- Element D may be further added to the molten metal 11.
- the single roll quenching device 41 can control the quenching speed by setting the injection amount of the molten metal 11 and the rotation speed of the single roll 45, and can control the silicon phase 3, the first silicide phase 5, and the second silicide phase.
- the size of 7 can be controlled.
- the negative electrode active material 1 having a desired primary particle diameter can be obtained by pulverizing and classifying the obtained ribbon-like or flake-like alloy 47 as necessary.
- the single roll method when the molten metal 11 is injected from the crucible 43, the single roll 45 instantaneously cools, so that the rapid cooling rate is faster than the gas atomization method, and the finer silicon phase 3 and the first silicide phase 5 And the 2nd silicide phase 7 can be obtained.
- a twin roll quenching apparatus 51 shown in FIG. 6 is an apparatus used for manufacturing a ribbon-like or plate-like alloy 59 by a twin roll method.
- the twin roll quenching device 51 can obtain a ribbon-like or plate-like alloy 59 by sandwiching the molten metal 11 containing silicon and the element M in the crucible 53 with a pair of casting rolls 55.
- Element D may be further added to the molten metal 11.
- a quenching device 57 that blows water, air, or the like to the ribbon-like or plate-like alloy 59 may be provided at the outlet of the casting roll 55.
- the twin roll method when the molten metal 11 is injected from the crucible 53, it is cooled instantaneously by the pair of casting rolls 55, so that the fine silicon phase 3, the first silicide phase 5 and the second silicide phase 7 are obtained. Can do.
- a melt spinning apparatus 61 shown in FIG. 7 is an apparatus used for manufacturing a yarn-like or ribbon-like alloy 70 by a melt spinning method.
- the melt spinning apparatus 61 can rapidly cool the molten metal 11 in the crucible 63 with a large amount of cooling liquid 67 in the container 65 and obtain the yarn-like or ribbon-like alloy 70 while being guided by the guide roll 69. . Also in the melt spinning method, since the molten metal 11 can be rapidly cooled, the fine silicon phase 3, the first silicide phase 5, and the second silicide phase 7 can be obtained.
- the element M is preferably at least one element selected from the group consisting of V, Nb, Ta, Mo, W, Ti, Zr, and Cr.
- FIG. 9 is a binary phase diagram of vanadium and silicon.
- Si / (Si + V) is 52 wt% to 95 wt% (67 atomic% to 97 atomic%). If the composition is in the hypereutectic region of vanadium and silicon, when the molten metal in the high temperature state is cooled, first, silicide such as VSi 2 is deposited, and then when pure metal is deposited at 1400 ° C. Therefore, the crystal growth of pure silicon can be prevented.
- the hypereutectic region is ⁇ and the eutectic point is ⁇ . The same applies to the following figures.
- FIG. 10 is a binary system phase diagram of niobium and silicon.
- Si / (Si + Nb) is 38 wt% to 93.7 wt% (67 atomic% to 98 atomic%).
- FIG. 11 is a binary phase diagram of tantalum and silicon.
- Si / (Si + Ta) is 24 wt% to 94 wt% (67 atomic% to 99 atomic%).
- FIG. 12 is a binary phase diagram of molybdenum and silicon.
- Si / (Si + Mo) is 37 wt% to 94.4 wt% (67 atomic% to 98 atomic%).
- FIG. 13 is a binary phase diagram of tungsten and silicon.
- Si / (Si + W) is 23 wt% to 94 wt% (67 atomic% to 99 atomic%).
- FIG. 14 is a binary phase diagram of titanium and silicon.
- Si / (Si + Ti) is 52 wt% to 73 wt% (65 atomic% to 82 atomic%).
- FIG. 15 is a binary phase diagram of zirconium and silicon.
- Si / (Si + Zr) is 38 wt% to 80 wt% (67 atomic% to 93 atomic%).
- FIG. 16 is a binary phase diagram of chromium and silicon.
- Si / (Si + Cr) is 52 wt% to 81 wt% (67 atomic% to 86 atomic%).
- the first phase is preferably a material that is electrochemically Li-occlusion and has a large discharge capacity. Specifically, Si or a solid solution of Si can be used.
- the main feature of the present invention is that the first phase is dispersed in the second phase, and further, the first phase further includes a third phase that is less Li occluding than the first phase. It is a technical feature.
- the silicon phase 3 in FIG. 1 corresponds to the first phase of the present invention.
- the cross-sectional layer thickness of the first phase is preferably 20 to 2000 nm.
- each phase can take various forms such as dots, spots, meshes and stripes. Therefore, the thickness of the phase section was measured, and the range of values corresponding to 50% by volume or more of each phase was defined as the thickness of the section layer.
- the second phase requires Li conductivity electrochemically. Having Li conductivity means that it has electrochemically a small amount of Li storage and Li can reversibly pass through the second phase.
- the movement of Li may be Li ion conductivity or Li alloying reaction. Therefore, it is possible to make Li reach the first phase scattered in the island shape of the sea-island structure inside the second phase.
- the second phase is an electrochemically Li-inactive metal such as Cu or Ni, Li cannot reach the first phase such as Si scattered in islands, so charging / discharging And no discharge capacity is generated.
- the first silicide phase 5 in FIG. 1 corresponds to the second phase of the present invention. Specific examples of the second phase include silicide.
- the thickness of the cross-sectional layer of the second phase is preferably 20 to 2000 nm. If it is 20 nm or more, it is easy to produce stably as in the first phase, and if it is 2000 nm or less, it is easy to secure a predetermined amount of the first phase, and this is preferable in that it is easy to secure a high discharge capacity. As described above, the first phase is dispersed in the second phase.
- a preferable content ratio of the first phase in the second phase is 10 to 90%, further 20 to 80%, and further 30 to 30% as an area ratio by analysis of an SEM (Scanning Electron Microscope) image. 70% is preferred.
- the second phase includes Si and Al, and further includes Cu, Fe, Co, Ni, Ca, Sc, Ti, V, Cr, Mn, Sr, La, Ce, Nd, Dy, Sm, Pr, It is preferable to contain at least one element selected from Y, Zr, Nb, Mo, Hf, Ta, W, Re, Os, Ir, Ru, Rh, and Ba.
- Ni is preferable from the viewpoint of improving conductivity, although the composition of crystallites to be generated varies and coarse crystallites are likely to be mixed.
- Fe, Co, and Mn are easy to refine the silicon phase and the silicide phase
- La, Ce, Nd, Pr, Sm, and Dy are easy to produce a low melting point silicide and the silicon phase and the silicide phase are easily refined. And more preferable.
- the first phase includes a third phase that is less Li-occluding than the first phase.
- FIG. 23 is a schematic diagram of a negative electrode active material in the present invention.
- the upper part of FIG. 23 shows that the first phase is dispersed in the second phase.
- the second phase is the sea
- the first phase forms an island structure and exists.
- the middle part of FIG. 23 is an enlarged view of a part of the upper part, a boundary part between the first phase and the second phase.
- the lower part of FIG. 23 is an observation obtained by enlarging the magnification of the first phase in the middle part.
- the extension of cracks caused by the volume expansion / contraction of the first phase during charge / discharge can be caused by dislocation of the first phase. This can be suppressed by the third phase that makes the sliding surface intermittent.
- the average value of the cross-sectional layers of the third phase is preferably 1 to 100 nm, and more preferably 2 to 40 nm or less. If the thickness is 1 nm or more, the crack extension deterrence is large, and if it is 100 nm or less, a stable first phase can be secured, so that a high discharge capacity is easily secured.
- the third phase VSi 2, TaSi 2, MoSi 2, NbSi 2, WSi 2, TiSi 2, ZrSi 2, CrSi 2 or, SiO 2, TiO 2, Al 2 O 3, ZnO, CaO, from MgO
- At least one selected compound may be included as the third phase.
- the third phase is preferably contained in an amount of 1 to 40 atomic%. More preferably, the content is 3 to 30 atomic%. If it is 3 atomic% or more, the effect of suppressing the progress of cracks in the first phase is high, and if it is 30 atomic% or less, a sufficient amount of the first phase is secured and a high discharge capacity is secured. .
- the second phase may include a fourth phase that is less Li-occluding than the first phase.
- the phase precipitated at the boundary between the second phase and the first phase is also determined as the fourth phase included in the second phase.
- the fourth phase may be a dot-like, spot-like or streaky shape of about 5 to 150 nm, or a substantially spherical shape of about 30 to 150 nm.
- the fourth component of the phase Al and the same VSi 2 and the third phase, TaSi 2, MoSi 2, NbSi 2, WSi 2, TiSi 2, ZrSi 2 and, SiO 2, TiO 2, Al 2 O 3, It may contain at least one compound selected from ZnO, CaO, and MgO.
- the second phase includes the fourth phase having different mechanical characteristics, thereby mitigating the influence of the stress generated due to the volume expansion / contraction of the first phase accompanying charge / discharge, and contributing to the cycle characteristics. Is estimated.
- the fourth phase is preferably contained in an amount of 1 to 50 atomic%. More preferably, the content is 2 to 30 atomic%. If the fourth phase is 2 atomic% or more, cracks due to volume expansion / contraction associated with charge / discharge of the first phase hardly propagate to the second phase, and the effect of suppressing crack extension of the second phase is high. . Moreover, when the fourth phase is 30 atomic% or less, a sufficient amount of the first phase is secured, and a high discharge capacity is secured.
- the second phase is sufficiently generated, and excess Al is precipitated as a metallic Al phase.
- Al the amount of Al input is less than 26 atomic%, the Fe element becomes excessive, which is 300% higher than FeAl 3 Si 2.
- FeSi 2 is likely to be precipitated at a high temperature of not lower than ° C. As a result, the phase including the first phase made of Si phase is coarsened, and it is difficult to ensure a high capacity retention rate. That is, it becomes easy to ensure a high capacity maintenance rate by having a predetermined amount of elements.
- a molten metal containing Si, Al, and an element group M capable of forming a compound with Si is prepared.
- An element group D is further added to the molten metal.
- this molten metal is cooled at a rate of 1000 K / s or more, precipitation of the third phase (DSi 2 ) and subsequent precipitation of the first phase (Si phase) occur depending on the composition, and further the low melting point first Two phases (for example, FeAl 3 Si 2 when M is Fe) are precipitated.
- the negative electrode active material is obtained by cooling the molten metal by any one of a single roll method, a twin roll method, a melt spinning method, a gas atomizing method, and a water atomizing method.
- the negative electrode active material may be formed by pulverizing and classifying a flaky alloy.
- Si may be a Si solid solution containing B, P, or the like.
- the element group D used for the molten metal is Cu, Fe, Co, Ni, Ca, Sc, Ti, V, Cr, Mn, Sr, La, Ce, Nd, Dy, Sm, Pr, Y, Zr, Nb, Mo, At least one element selected from Hf, Ta, W, Re, Os, Ir, Ru, Rh, and Ba, and the element group M is V, Ta, Mo, Nb, W, Ti, Zr, Cr (however, The element selected from the element group M and the element group D is preferably not the same element).
- the compounds of SiO 2 , TiO 2 , Al 2 O 3 , ZnO, CaO, and MgO have high melting points of 1650 ° C., 1640 ° C., 2054 ° C., 1975 ° C., 2613 ° C., and 2852 ° C., respectively. It is not necessary to dissolve at the same time in the stage of dissolving the raw materials constituting the phase and the second phase.
- the SiO 2 , TiO 2 , Al 2 O 3 , ZnO, CaO, and MgO compounds use primary particles of 2 to 200 nm and are handled as a granulated material of 10 to 200 ⁇ m in order to improve handling properties.
- the compound of SiO 2 , TiO 2 , Al 2 O 3 , ZnO, CaO, and MgO may be added to the molten metal in a granulated state, and the primary particles may be uniformly dispersed in the molten metal and mixed with the elements in the molten metal. .
- the composition ratio of each element is preferably 44 to 71 atomic% for Si, 26 to 45 atomic% for Al, 2 to 12 atomic% for Element Group D, and 1 to 10 atomic% for Element Group M. .
- Si 44 atomic% or more
- the discharge capacity can be sufficiently secured, and when it is 71 atomic% or less, the crystal is prevented from becoming coarse and the capacity maintenance ratio can be maintained.
- Al 26 atomic% or more
- the crystal phase size can be adjusted appropriately, and the capacity retention rate can be maintained.
- it is 45 atomic% or less the amount of Si added can be secured, and the discharge can be ensured. This is preferable in that capacity can be secured.
- the addition amount of Si which is usually the maximum amount, can be adjusted, and the balance between the capacity retention rate and the discharge capacity can be maintained.
- a hypereutectic region defined from a binary phase diagram of Si and the individual elements D can be secured.
- the deposition of silicide starts at a temperature higher than that of Si.
- silicide (DSi 2 ) serving as a main component of the phase can be suitably formed.
- the negative electrode for nonaqueous electrolyte secondary batteries has an active material layer on one or both sides of the current collector.
- the active material layer is formed by applying a slurry containing the negative electrode active material 1 and a binder.
- the current collector is a foil made of at least one metal selected from the group consisting of copper, nickel, and stainless steel. Each may be used alone or may be an alloy of each.
- the thickness is preferably 4 ⁇ m to 35 ⁇ m, more preferably 6 ⁇ m to 18 ⁇ m.
- the binder is made of polyimide (PI), polybenzimidazole (PBI), polyamideimide, polyamide, styrene-butadiene rubber (SBR), polyvinylidene fluoride (PVdF), carboxymethyl cellulose (CMC), polyacrylic acid One or more selected.
- PI polyimide
- PBI polybenzimidazole
- SBR styrene-butadiene rubber
- PVdF polyvinylidene fluoride
- CMC carboxymethyl cellulose
- polyacrylic acid One or more selected.
- the binder is added to the slurry in a state dissolved in a solvent or dispersed as an emulsion. After the slurry application, the binder binds the negative electrode active material 1 onto the current collector.
- a conductive aid may be added to the active material layer.
- the conductive assistant is a powder made of at least one conductive material selected from the group consisting of carbon, copper, tin, zinc, nickel, silver and the like.
- a single powder of carbon, copper, tin, zinc, nickel, or silver may be used, or a powder of each alloy may be used.
- Various shapes such as a spherical shape, a dendritic shape, a bead shape, an indeterminate shape, a scale shape, and a linear shape can be used for the conductive auxiliary agent.
- general carbon black such as furnace black, acetylene black, scaly graphite, carbon nanotube, carbon nanohorn, fullerene, or graphene sheet can be used.
- a slurry raw material is put into a mixer and kneaded to form a slurry.
- the slurry raw material is the negative electrode active material 1, the conductive auxiliary agent, the binder, the thickener, the solvent, and the like according to the embodiment of the present invention.
- the solid content in the slurry contains 25 to 95% by weight of the negative electrode active material, 0 to 70% by weight of the conductive aid, 1 to 30% by weight of the binder, and 0 to 25% by weight of the thickener.
- the negative electrode active material is 50 to 90% by mass in solid content.
- the ratio is 5 to 30% by mass of the conductive additive and 5 to 25% by mass of the binder.
- a general kneader used for slurry preparation can be used, and a device called a kneader, a stirrer, a disperser, a mixer, or the like that can prepare a slurry may be used.
- N-methyl-2-pyrrolidone can be used as a solvent.
- slurry is applied to one side of the current collector.
- a coater a general coating apparatus capable of applying the slurry to the current collector can be used.
- the coater include a roll coater, a doctor blade coater, a comma coater, and a die coater.
- the prepared slurry uniformly to the current collector then dry at about 50 to 150 ° C and pass through a roll press to adjust the thickness. Then, when using polyimide as the binder 67, the negative electrode 61 for a nonaqueous electrolyte secondary battery is obtained by firing at 150 ° C. to 350 ° C. as necessary.
- the active material layer 65 may be formed on both surfaces of the current collector 63 as necessary.
- the negative electrode used for the nonaqueous electrolyte secondary battery As the negative electrode used for the nonaqueous electrolyte secondary battery, the negative electrode for a nonaqueous electrolyte secondary battery according to an embodiment of the present invention is used.
- a composition of a positive electrode active material obtained by mixing a positive electrode active material, a conductive additive, a binder and a solvent is directly applied on a metal current collector such as an aluminum foil. Apply and dry to produce the positive electrode.
- Any positive electrode active material can be used as long as it is generally used.
- Compounds such as O 2 and LiFePO 4 .
- carbon black is used as the conductive assistant
- PVdF polyvinylidene fluoride
- NMP N-methyl-2-pyrrolidone
- the contents of the positive electrode active material, the conductive additive, the binder, and the solvent are the levels that are normally used in the non-aqueous electrolyte secondary battery.
- any separator can be used as long as it has a function of insulating electronic conduction between the positive electrode and the negative electrode and is normally used in a nonaqueous electrolyte secondary battery.
- a microporous polyolefin film, a porous aramid resin film, a porous ceramic, a nonwoven fabric, etc. can be used.
- Organic electrolyte non-aqueous electrolyte
- inorganic solid electrolyte inorganic solid electrolyte
- polymer solid electrolyte etc.
- electrolyte and electrolyte in non-aqueous electrolyte secondary batteries, Li polymer batteries, and the like.
- organic electrolyte solvent examples include carbonates such as ethylene carbonate, propylene carbonate, butylene carbonate, diethyl carbonate, dimethyl carbonate, and methyl ethyl carbonate; diethyl ether, dibutyl ether, ethylene glycol dimethyl ether, ethylene glycol diethyl ether, ethylene glycol di Ethers such as butyl ether and diethylene glycol dimethyl ether; aprotic such as benzonitrile, acetonitrile, tetrahydrofuran, 2-methyltetrahydrofuran, ⁇ -butyrolactone, dioxolane, 4-methyldioxolane, N, N-dimethylformamide, dimethylacetamide, dimethylchlorobenzene, nitrobenzene Solvent, or two or more of these solvents Mixed solvent of thereof.
- carbonates such as ethylene carbonate, propylene carbonate, butylene carbonate, diethyl carbonate, dimethyl carbonate,
- the electrolyte of the organic electrolyte includes LiPF 6 , LiClO 4 , LiBF 4 , LiAlO 4 , LiAlCl 4 , LiSbF 6 , LiSCN, LiCl, LiCF 3 SO 3 , LiCF 3 CO 3 , LiC 4 F 9 SO 3 , LiN (CF 3 SO 2 )
- a mixture of one or more electrolytes made of a lithium salt such as 2 can be used.
- a solid lithium ion conductor can be used in place of the organic electrolyte.
- a solid polymer electrolyte in which the lithium salt is mixed with a polymer made of polyethylene oxide, polypropylene oxide, polyethyleneimine, or the like, or a polymer gel electrolyte in which a polymer material is impregnated with an electrolytic solution and processed into a gel shape can be used.
- An inorganic material such as 2 S—SiS 2 or a phosphorus sulfide compound may be used as the inorganic solid electrolyte.
- a battery element is formed by disposing a separator between the positive electrode and the negative electrode as described above. After winding or stacking such battery elements into a cylindrical battery case or a rectangular battery case, an electrolytic solution is injected to obtain a nonaqueous electrolyte secondary battery.
- FIG. 8 shows an example (cross-sectional view) of the nonaqueous electrolyte secondary battery of the present invention.
- the non-aqueous electrolyte secondary battery 71 includes a positive electrode 73 and a negative electrode 75 that are stacked in the order of separator-positive electrode-separator-negative electrode via a separator 77, and wound so that the positive electrode 73 is on the inner side. Configure and insert it into the battery can 79.
- the positive electrode 73 is connected to the positive electrode terminal 83 via the positive electrode lead 81
- the negative electrode 75 is connected to the battery can 79 via the negative electrode lead 85
- the chemical energy generated inside the nonaqueous electrolyte secondary battery 71 is externally used as electric energy. To be able to take out.
- the upper end (opening portion) of the battery can 79 is composed of a circular lid plate and a positive electrode terminal 83 on the upper portion thereof, and a safety valve mechanism is provided therein.
- the non-aqueous electrolyte secondary battery 71 of the present invention can be manufactured by attaching the sealing body 89 containing the internal structure via an annular insulating gasket.
- the silicon phase 3 contained in the negative electrode active material 1 is made of silicon having a higher unit volume and unit capacity than carbon. Therefore, the capacity is larger than that of the conventional nonaqueous electrolyte secondary battery.
- the negative electrode active material 1 since the fine silicon phase 3 is embedded in the first silicide phase 5 or the second silicide phase 7, silicon fine powder generation due to charge / discharge is prevented. It is suppressed and the cycle characteristics are improved. Further, silicon and the electrolytic solution are not in direct contact, and it is possible to prevent SEI from being excessively formed on the surface of the silicon phase 3 due to a side reaction between the electrolytic solution and lithium. Therefore, since the negative electrode using the negative electrode active material 1 has high Coulomb efficiency, the nonaqueous electrolyte secondary battery according to the embodiment of the present invention has a long life.
- Example 1 Preparation of negative electrode active material
- a master alloy was prepared by AD03). Thereafter, the alloy pulverized to a size of about 5 mm is put into a crucible in a liquid rapid solidification apparatus (NEV-A1 manufactured by Nisshin Giken Co., Ltd.), heated to 1650 ° C. with a high-frequency coil, and then melted.
- a flaky negative electrode active material was obtained by quenching using a copper single roll of the single roll quenching apparatus shown in FIG.
- Vanadium corresponds to the element M.
- Vanadium and silicon form VSi 2 to form a first silicide
- iron, silicon, and aluminum form FeAl 3 Si 2 to form a second silicide.
- a metallic aluminum phase that does not form silicide is generated.
- the flaky negative electrode active material obtained by rapid solidification with a single roll was pulverized by a planetary ball mill, and a powdered negative electrode active material was obtained through a sieve having an opening of 20 ⁇ m.
- a heat treatment step at 330 ° C. for 2 hours was performed to produce a negative electrode for a non-aqueous electrolyte secondary battery.
- a negative electrode for a non-aqueous electrolyte secondary battery an electrolytic solution obtained by adding vinylene carbonate to a mixed solution of ethylene carbonate, diethyl carbonate, and ethyl methyl carbonate containing 1.3 mol / L LiPF 6 , and lithium using a metal Li foil counter electrode
- An ion secondary battery was constructed and the charge / discharge characteristics were examined. First, in a 25 ° C. environment, charging was performed under constant current and constant voltage conditions until the current value was 0.1 C and the voltage value was 0.02 V (vs. Li / Li + ), and the current value was reduced to 0.05 C. Stopped charging.
- a silicon phase, a first silicide phase of vanadium silicide VSi 2, a second silicide phase made of ternary silicide (FeAl 3 Si 2 ), and an aluminum phase were confirmed.
- the Si phase of this active material was about 43 wt%.
- an initial discharge capacity of 1480 mAh / g was shown.
- the capacity retention after 50 cycles was 86%, indicating excellent cycle characteristics.
- the discharge capacity was almost proportional to the weight ratio of the Si phase, and the capacity of aluminum or silicide was negligibly small.
- a silicon phase 91 that looks black and has an outer diameter or a width of 400 nm or more is continuously formed. It was found that the silicon phase was large. The ratio of the silicon phase having an outer diameter or width of about 10 to 300 nm to the entire silicon phase was less than 50% by volume. Further, XRD analysis was performed as shown in FIG. 20 to identify the crystal phase. As a result, a silicon phase, a silicide phase composed of ternary silicide (FeAl 3 Si 2 ), and an aluminum phase were confirmed.
- FIG. 21 is a scanning electron micrograph of the cross section of the negative electrode active material after the first charge / discharge (one cycle) of the electrode using the active material of Comparative Example 1.
- the dark portion 91 in FIG. 21 is the silicon phase, and the relatively bright portion 93 is the silicide (FeAl 3 Si 2 ) phase. Cracks are observed starting from a silicon phase having a size of about 400 nm or more.
- a second phase having Li conductivity was electrochemically deposited using a copper single roll of a single roll quenching apparatus to obtain a flaky negative electrode active material.
- vanadium corresponds to the element D.
- Vanadium and silicon make VSi 2 corresponding to the third phase
- iron, silicon and aluminum make FeAl 3 Si 2 corresponding to the second phase.
- a metallic aluminum phase is generated as the fourth phase.
- the flaky negative electrode active material obtained by rapid solidification with a single roll was pulverized by a planetary ball mill, and a powdered negative electrode active material was obtained through a sieve having an opening of 20 ⁇ m.
- the composition ratio of the negative electrode active material was confirmed by emission spectroscopic analysis such as ICP (Inductively Coupled Plasma).
- a heat treatment step at 330 ° C. for 2 hours was performed to produce a negative electrode for a non-aqueous electrolyte secondary battery.
- a negative electrode for a non-aqueous electrolyte secondary battery an electrolytic solution obtained by adding vinylene carbonate to a mixed solution of ethylene carbonate, diethyl carbonate, and ethyl methyl carbonate containing 1.3 mol / L LiPF 6 , and lithium using a metal Li foil counter electrode
- An ion secondary battery was constructed and the charge / discharge characteristics were examined. First, in a 25 ° C. environment, charging was performed under constant current and constant voltage conditions until the current value was 0.1 C and the voltage value was 0.02 V (vs. Li / Li + ), and the current value was reduced to 0.05 C. Stopped charging.
- Example 12 to 19 As shown in Table 1, the same production method and evaluation method as in Example 1 were adopted except that the composition / composition ratio was changed.
- Comparative Example 12 As shown in Table 1, the same production method and evaluation method as those in Comparative Example 1 were used except that the composition / composition ratio was changed. The mixed powder was dissolved in the range of 1500 to 2000 ° C.
- Table 1 shows the particle diameter or thickness of the third phase, and the area ratio / volume ratio of the third phase in the first phase and the third phase.
- the thickness of the third phase was calculated from the analysis of the SEM or TEM image, and the range of values corresponding to 50% by volume or more of each phase was defined as the thickness of the cross-sectional layer.
- the area ratio was calculated with image analysis software ("A Image-kun” manufactured by Asahi Kasei Engineering).
- the volume ratio can be calculated using image analysis processing software by performing a three-dimensional construction using Cut and See from the image information.
- the method according to Cut and See is a method of repeatedly observing a cross-sectional SEM image or a TEM image after cutting a sample with an ion beam or the like every predetermined thickness of about 10 nm.
- the third phase may be observed almost uniformly in the form of dots in the first phase, or may be observed as uneven spots, meshes or streaks, and within a certain three-dimensional volume.
- the volume ratio was calculated by calculating using image analysis software.
- the area ratio evaluation criteria of the 3rd phase in Table 1 are as follows. ⁇ : Area ratio 20% or more ⁇ : Area ratio 10% or more, less than 20% ⁇ : Although the presence of the third phase can be confirmed, the area ratio is less than 10%-: The third phase cannot be confirmed.
- the volume ratio evaluation criteria are as follows. ⁇ : Volume ratio of 10% or more ⁇ : The presence of the third phase can be confirmed, but the volume ratio is less than 10%-: The third phase cannot be confirmed
- Table 1 shows the results of evaluation performed by the method described in the preparation of the negative electrode for secondary battery and the evaluation of the cycle characteristics.
- the evaluation criteria for the capacity retention rate after 100 cycles in Table 1 are as follows. ⁇ : Capacity maintenance rate 72% or more ⁇ : Capacity maintenance rate 68% or more and less than 72% ⁇ : Capacity maintenance rate 64% or more and less than 68% ⁇ : Capacity maintenance rate Less than 64% Evaluation of cycle characteristics takes practicality into consideration Thus, the capacity maintenance rate in 100 cycles was determined to be 64% or more. In addition, the capacity maintenance rate in 50 cycles satisfied 72% or more ( ⁇ ) in all Examples.
- VSi 2, TaSi 2, NbSi 2 is a third phase to the first phase is generated.
- Phases were identified by XRD analysis, cross-sectional SEM observation, EPMA, and STEM-EDS in combination.
- ICP analysis for quantification of raw material composition XRD analysis for product composition
- SEM and SEM-EDX for product shape and size of first phase and second phase
- product shape for third phase and fourth phase The size was measured by TEM and STEM-EDX, and the whole product was mapped by EPMA.
- the size of the third phase (thickness of the cross-sectional layer) in Examples 11 to 19 was 1 to 100 nm from the observation result of the BF-STEM image. It is considered that the presence of the third phase can suppress the extension of cracks generated by the volume expansion of Si accompanying charge / discharge, and as a result, the capacity retention rate at a high capacity can be secured.
- a portion of VSi 2, TaSi 2, NbSi 2 may be distributed in the fourth phase.
- Comparative Example 11 and Comparative Example 12 the amount of the Si phase as the first phase is ensured to be equal to or slightly higher than that of Example 16, and the initial discharge capacity several times higher than that of graphite is ensured. Further, in Comparative Example 11 and Comparative Example 12, the second phase is secured in an amount substantially equal to that in Example 16, and the capacity retention rate after 50 cycles is ensured to be 64% or more. Since generation cannot be confirmed, it can be seen that the capacity retention rate after 100 cycles cannot secure 64%, which is a criterion for practicality.
- Example 11 and 12 the input amount of the M group element was large as 3 at% to 10 at%, and the third phase was precipitated at 9 at% to 30 at%. Moreover, precipitation of metal Al contained in the fourth phase was also confirmed. In Examples 13 to 15, the input amount of the M group element is smaller than those in Examples 11 and 12, and the precipitation amount of the third phase is also smaller than those in Examples 11 and 12. Moreover, precipitation of metal Al contained in the fourth phase was also confirmed. In Examples 11 to 15, the presence of the first to fourth phases was confirmed, and in particular, Example 11 in which the third phase was present as much as 9 at% had a high discharge capacity and good capacity retention rate.
- the first phase having a large volume expansion / contraction due to charge / discharge is suppressed to 22 at%, and a sufficiently high discharge capacity is ensured as compared with graphite, and the capacity maintenance ratio is high. It is good. Since the discharge capacity of the thirteenth embodiment is nearly three times that of the twelfth, fourteenth, and fifteenth embodiments, the capacity maintenance ratio is slightly low, but the capacity maintenance ratio itself is maintained at 68% or more.
- Example 16 the third phase was confirmed by the addition of the M group element, but the amount of Al element input was 20 at%, and no precipitation of the metallic Al phase was confirmed. Therefore, the proportion of coarse phases was higher than in Examples 1 to 5, and the capacity retention ratio was in the range of 64% to 68%.
- Example 17 the input amount of the M group element is about the same as in Examples 3 to 5, but Ta and Nb have a hypereutectic region on the small amount side from V. A predetermined amount of phase is secured. As the M group element decreased, the discharge capacity of the first phase was increased, and the capacity retention rate could be secured at a capacity higher than V.
- Examples 18 to 19 show the lower limit values of the Si element and the M group element, and by selecting the composition range of the hypereutectic region, a high capacity retention ratio and discharge capacity could be secured.
Abstract
Description
Siを負極材料として適用する場合、高容量は得られる。しかし、Liの吸蔵・脱離に伴う体積変化が大きく、クラックが発生して微粉化が進行したり、電解液との副反応が生じたりすることなどにより、サイクル特性が十分でない。そのため、従来の炭素系活物質からなる負極と比較して、寿命が極めて短いという問題があった。 On the other hand, negative electrodes for non-aqueous electrolyte secondary batteries using metals and alloys having a large theoretical capacity as lithium compounds, particularly silicon and alloys thereof as negative electrode active materials, have been developed with the aim of increasing the capacity. For example, Si has a theoretical capacity exceeding 4000 mAh / g.
When Si is applied as the negative electrode material, a high capacity can be obtained. However, the cycle characteristics are not sufficient due to a large volume change accompanying the insertion / desorption of Li, generation of cracks and progress of pulverization, or side reaction with the electrolytic solution. Therefore, there is a problem that the lifetime is extremely short as compared with a negative electrode made of a conventional carbon-based active material.
(Solid Electrolyte lnterface、固体電解質界面)と呼ばれる被膜が生成する。SEIの発生は不可逆反応であり、充電時にSEIを生成したリチウムイオンは放電に寄与できなくなってしまう。 In addition, when lithium ions are charged and discharged in a state where the silicon and the electrolytic solution are in contact with each other, a side reaction between the lithium ions and the electrolytic solution causes a SEI on the surface of the silicon.
A film called (Solid Electrolyte interface, solid electrolyte interface) is formed. Generation of SEI is an irreversible reaction, and lithium ions that have generated SEI during charging cannot contribute to discharging.
特許文献3には、Si相及びSi、Al及びFeを3:3:2の原子%の割合で含む相を含むリチウム二次電池用の負極活物質の発明が開示されている。これにより、リチウムと可逆反応するSi含有量を増大させ、初期放電容量及びサイクル特性を向上させている。
特許文献2にかかる発明は、構成元素として、Si,Al,M1(M1は周期律表第4族、第5族を除く遷移金属の中から選ばれる1種以上の金属元素である。),M2(M2は周期律表第4族、第5族の中から選ばれる1種以上の金属元素である。)を含有し、微細な結晶粒を構成するSi-Al-M1-M2合金相と、前記結晶粒の粒界に析出して網目状構造を呈するSi相とを有する合金材料より構成されることを特徴としている。特許文献2では相が2相であるため、3相以上が生成する場合に比べて相のサイズが大きくなり、充放電に伴う体積膨張と収縮により、微細なクラックが発生すると共に、発生したクラックが伸展し、微粉化が進行しやすい。そのため、サイクル特性が低下しやすい。
特許文献3にかかる発明は、Si、Al及びFeを3:3:2の原子%の割合で含む相(Si3Al3Fe2相)を含んでおり、Si3Al3Fe2相はFeの比率が25原子%と高いため、母合金を急冷させる工程を含んでいても、析出温度が高くSi相のサイズは大きくなりやすい。その結果、充放電に伴いクラックが進展しやすく、サイクル特性は十分ではない。 However, the invention described in
In the invention according to
The invention according to
(1)シリコンと、シリコンと化合物を形成可能な元素Mを含み、
シリコンと前記元素Mの組成が、溶融状態から冷却する際に、シリコンと前記元素Mの化合物が最初に析出し、さらに冷却すると純シリコンまたはシリコン固溶体が析出する組成であることを特徴とする負極活物質。
(2)シリコンと、シリコンと化合物を形成可能な元素Mを含み、
シリコンと前記元素Mの組成が、溶融状態から1000K/s以上の速度で冷却する際に、シリコンと前記元素Mの化合物が最初に析出し、さらに冷却すると純シリコンまたはシリコン固溶体が析出する組成であることを特徴とする負極活物質。
(3)前記元素Mが、V、Nb、Ta、Mo、W、Ti、Zr、Crからなる群より選ばれた少なくとも1種の元素であることを特徴とする(1)または(2)に記載の負極活物質。
(4)シリコンと前記元素Mの組成が、過共晶領域にあることを特徴とする(1)~(3)のいずれかに記載の負極活物質。
(5)前記負極活物質は、純シリコンまたはシリコン固溶体からなるシリコン相と、シリコンと前記元素Mの化合物からなるシリサイド相とを有し、
前記シリコン相が、前記負極活物質中の20wt%以上であることを特徴とする(1)~(4)のいずれかに記載の負極活物質。
(6)前記シリコン相のうち、外径または幅が10~300nmのサイズを有する相が、前記シリコン相の50体積%以上を占めることを特徴とする(1)~(5)のいずれかに記載の負極活物質。
(7)さらに、前記負極活物質が、前記元素Mとは異なる元素D(Al、Cu、Fe、Co、Ni、Ca、Sc、Ti、V、Cr、Mn、Sr、La、Ce、Nd、Dy、Sm、Pr、Y、Zr、Nb、Mo、Hf、Ta、W、Re、Os、Ir、Ru、Rh、およびBaからなる群より選ばれた少なくとも1種の元素)を含み、
前記負極活物質が、シリコンと前記元素Dとの化合物を有する
ことを特徴とする(1)~(6)のいずれかに記載の負極活物質。
(8)電気化学的にLi伝導性を有する第2の相に、Li吸蔵性を有する第1の相が分散しており、
前記第1の相は、第1の相よりLi吸蔵性に乏しい第3の相をさらに含むことを特徴とする負極活物質。
(9)第2相に対する第1相の面積比率は、10~90%であり、さらに、第3の相を、負極活物質材料に対して1~40原子%含むことを特徴とする、(8)に記載の負極活物質。
(10)前記第1の相は純シリコンまたはシリコン固溶体であり、断面層の厚みの平均値が20~2000nmであることを特徴とする(8)または(9)記載の負極活物質。
(11)前記第2の相はシリサイドであり、断面層の厚みの平均値が20~2000nmであることを特徴とする(8)~(10)のいずれかに記載の負極活物質。
(12)前記第2の相はSiとAlとを含み、さらに、請求項6記載の元素Dより選ばれる少なくとも1種の元素を含むことを特徴とする(8)~(11)のいずれかに記載の負極活物質。
(13)前記第2の相はSiとAlとを含み、さらに、Fe、Co、Mn、La、Ce、Nd、Pr、Sm、およびDyより選ばれる少なくとも1種の元素を含むことを特徴とする(8)~(12)のいずれかに記載の負極活物質。
(14)前記第2の相は、第1の相よりLi吸蔵性に乏しい第4の相を含むことを特徴とする(8)~(13)のいずれかに記載の負極活物質。
(15)第4の相を負極活物質材料に対して1~50原子%含むことを特徴とする、(14)記載の非水電解質二次電池用の負極活物質。
(16)前記第3の相の断面層の厚みの平均値が1~100nmであることを特徴とする(8)~(15)のいずれかに記載の負極活物質。
(17)前記第3の相は、VSi2、TaSi2、MoSi2、NbSi2、WSi2、TiSi2、ZrSi2、CrSi2より選ばれる少なくとも1種の化合物を含むことを特徴とする(8)~(16)のいずれかに記載の負極活物質。
(18)前記第3の相は、VSi2、TaSi2、NbSi2より選ばれる少なくとも1種の化合物を含むことを特徴とする(8)~(17)のいずれかに記載の負極活物質。
(19)前記第3の相または第4の相は、SiO2、TiO2、Al2O3、ZnO、CaO、MgOより選ばれる少なくとも1種の化合物を含むことを特徴とする(8)~(18)のいずれかに記載の負極活物質。
(20)第3の相を構成する粒子の体積が、第1の相と第3の相との合計の体積のうち、10%以上を占める領域が存在することを特徴とする(8)~(19)のいずれかに記載の負極活物質。
(21)集電体上に活物質層を有する非水電解質二次電池用負極であって、
前記活物質層は、シリコンと、シリコンと化合物を形成可能な元素Mを含み、シリコンと前記元素Mの組成が、溶融状態から冷却する際に、シリコンと前記元素Mの化合物が最初に析出し、さらに冷却すると純シリコンまたはシリコン固溶体が析出する組成であることを特徴とする負極活物質と、結着剤とを含むことを特徴とする非水電解質二次電池用負極。
(22)リチウムイオンを吸蔵および放出可能な正極と、
集電体上に活物質層を有する負極と、
前記正極と前記負極との間に配置されたセパレータとを有し、
リチウムイオン伝導性を有する電解質中に、前記正極と前記負極と前記セパレータとを設けた非水電解質二次電池であって、
前記負極の前記活物質層は、シリコンと、シリコンと化合物を形成可能な元素Mを含み、シリコンと前記元素Mの組成が、溶融状態から冷却する際に、シリコンと前記元素Mの化合物が最初に析出し、さらに冷却すると純シリコンまたはシリコン固溶体が析出する組成であることを特徴とする負極活物質と、結着剤とを含むことを特徴とすることを特徴とする非水電解質二次電池。
(23)シリコンと、シリコンと化合物を形成可能な元素Mとを含み、シリコンと前記元素Mの組成が、溶融状態から冷却する際にシリコンと前記元素Mの化合物が最初に析出し、さらに冷却すると純シリコンまたはシリコン固溶体が析出する組成である溶湯を、1000K/s以上の速度で冷却することを特徴とする負極活物質の製造方法。
(24)前記溶湯が、単ロール法、双ロール法、溶融紡糸法、ガスアトマイズ法、または水アトマイズ法により冷却されることを特徴とする(23)に記載の負極活物質の製造方法。
(25)(8)~(20)のいずれかに記載の非水電解質二次電池用の負極活物質材料を用いてなる、非水電解質二次電池用負極。
(26)(25)記載の非水電解質二次電池用負極を用いてなる、非水電解質二次電池。
(27)Si、Al、Alを除く元素群D(Cu、Fe、Co、Ni、Ca、Sc、Ti、V、Cr、Mn、Sr、La、Ce、Nd、Dy、Sm、Pr、Y、Zr、Nb、Mo、Hf、Ta、W、Re、Os、Ir、Ru、Rh、およびBaより選ばれる少なくとも1種の元素)、元素群M(V、Ta、Mo、Nb、W、Ti、Zr、Crより選ばれる少なくとも1種の元素)を含有する合金を溶解後、単ロール法、双ロール法、溶融紡糸法、ガスアトマイズ法、および、水アトマイズ法のいずれかの方法で急冷(1000K/秒 以上)凝固させ、かつ、1000℃以下の温度で第2の相を析出させることを特徴とする、(8)~(19)のいずれかに記載の非水電解質二次電池用の負極活物質材料の製造方法。
ただし、元素群Mと元素群Dから選ばれる元素は同一ではない元素とする。
(28)
Alを除く元素群Dの元素が、Fe、Co、Mn、La、Ce、Nd、Pr、Sm、およびDyより選ばれる少なくとも一種の元素であることを特徴とする、(27)記載の非水電解質二次電池用の負極活物質材料の製造方法。 That is, the present invention
(1) includes silicon and an element M capable of forming a compound with silicon,
When the composition of silicon and the element M is cooled from a molten state, the compound of silicon and the element M is precipitated first, and when further cooled, pure silicon or a silicon solid solution is deposited. Active material.
(2) including silicon and an element M capable of forming a compound with silicon,
When the composition of silicon and the element M is cooled from the molten state at a rate of 1000 K / s or more, the compound of silicon and the element M is deposited first, and when further cooled, pure silicon or a silicon solid solution is deposited. A negative electrode active material characterized by being.
(3) The element M is at least one element selected from the group consisting of V, Nb, Ta, Mo, W, Ti, Zr, and Cr. (1) or (2) The negative electrode active material as described.
(4) The negative electrode active material according to any one of (1) to (3), wherein the composition of silicon and the element M is in a hypereutectic region.
(5) The negative electrode active material has a silicon phase composed of pure silicon or a silicon solid solution, and a silicide phase composed of a compound of silicon and the element M,
The negative electrode active material according to any one of (1) to (4), wherein the silicon phase is 20 wt% or more in the negative electrode active material.
(6) In any one of (1) to (5), a phase having an outer diameter or width of 10 to 300 nm occupies 50% by volume or more of the silicon phase among the silicon phases. The negative electrode active material as described.
(7) Further, the negative electrode active material is an element D different from the element M (Al, Cu, Fe, Co, Ni, Ca, Sc, Ti, V, Cr, Mn, Sr, La, Ce, Nd, At least one element selected from the group consisting of Dy, Sm, Pr, Y, Zr, Nb, Mo, Hf, Ta, W, Re, Os, Ir, Ru, Rh, and Ba)
The negative electrode active material according to any one of (1) to (6), wherein the negative electrode active material comprises a compound of silicon and the element D.
(8) The first phase having Li storage properties is dispersed in the second phase having Li conductivity electrochemically,
The negative electrode active material, wherein the first phase further includes a third phase that is less Li-occluding than the first phase.
(9) The area ratio of the first phase to the second phase is 10 to 90%, and further, the third phase is contained in an amount of 1 to 40 atomic% with respect to the negative electrode active material material. The negative electrode active material as described in 8).
(10) The negative electrode active material according to (8) or (9), wherein the first phase is pure silicon or a silicon solid solution, and the average thickness of the cross-sectional layers is 20 to 2000 nm.
(11) The negative electrode active material according to any one of (8) to (10), wherein the second phase is silicide and the average thickness of the cross-sectional layers is 20 to 2000 nm.
(12) Any one of (8) to (11), wherein the second phase contains Si and Al, and further contains at least one element selected from the element D according to claim 6. The negative electrode active material according to 1.
(13) The second phase contains Si and Al, and further contains at least one element selected from Fe, Co, Mn, La, Ce, Nd, Pr, Sm, and Dy. The negative electrode active material according to any one of (8) to (12).
(14) The negative electrode active material according to any one of (8) to (13), wherein the second phase includes a fourth phase that is less Li-occluding than the first phase.
(15) The negative electrode active material for a nonaqueous electrolyte secondary battery according to (14), wherein the fourth phase is contained in an amount of 1 to 50 atomic% with respect to the negative electrode active material.
(16) The negative electrode active material according to any one of (8) to (15), wherein the average value of the thickness of the cross-sectional layer of the third phase is 1 to 100 nm.
(17) the third phase, VSi 2, TaSi 2, MoSi 2,
(18) the third phase, the negative active material according to any one of VSi 2, TaSi 2, characterized in that it comprises at least one compound selected from NbSi 2 (8) ~ (17 ).
(19) The third phase or the fourth phase contains at least one compound selected from SiO 2 , TiO 2 , Al 2 O 3 , ZnO, CaO, and MgO. The negative electrode active material according to any one of (18).
(20) A region in which the volume of particles constituting the third phase occupies 10% or more of the total volume of the first phase and the third phase is present (8) to The negative electrode active material according to any one of (19).
(21) A negative electrode for a non-aqueous electrolyte secondary battery having an active material layer on a current collector,
The active material layer includes silicon and an element M capable of forming a compound with silicon, and when the composition of silicon and the element M is cooled from a molten state, the compound of silicon and the element M is first precipitated. A negative electrode for a non-aqueous electrolyte secondary battery, comprising: a negative electrode active material characterized in that pure silicon or a silicon solid solution precipitates when further cooled; and a binder.
(22) a positive electrode capable of inserting and extracting lithium ions;
A negative electrode having an active material layer on a current collector;
Having a separator disposed between the positive electrode and the negative electrode;
A non-aqueous electrolyte secondary battery in which the positive electrode, the negative electrode, and the separator are provided in an electrolyte having lithium ion conductivity,
The active material layer of the negative electrode includes silicon and an element M capable of forming a compound with silicon, and when the composition of silicon and the element M is cooled from a molten state, the compound of silicon and the element M is first A non-aqueous electrolyte secondary battery comprising: a negative electrode active material characterized by having a composition in which pure silicon or a silicon solid solution is deposited when cooled and further cooled; and a binder .
(23) including silicon and an element M capable of forming a compound with silicon, and when the composition of silicon and the element M is cooled from a molten state, the compound of silicon and the element M is first precipitated and further cooled. Then, the manufacturing method of the negative electrode active material characterized by cooling the molten metal which is a composition in which pure silicon or a silicon solid solution precipitates at a rate of 1000 K / s or more.
(24) The method for producing a negative electrode active material according to (23), wherein the molten metal is cooled by a single roll method, a twin roll method, a melt spinning method, a gas atomizing method, or a water atomizing method.
(25) A negative electrode for a nonaqueous electrolyte secondary battery comprising the negative electrode active material for a nonaqueous electrolyte secondary battery according to any one of (8) to (20).
(26) A non-aqueous electrolyte secondary battery comprising the negative electrode for a non-aqueous electrolyte secondary battery according to (25).
(27) Element group D excluding Si, Al, Al (Cu, Fe, Co, Ni, Ca, Sc, Ti, V, Cr, Mn, Sr, La, Ce, Nd, Dy, Sm, Pr, Y, At least one element selected from Zr, Nb, Mo, Hf, Ta, W, Re, Os, Ir, Ru, Rh, and Ba), element group M (V, Ta, Mo, Nb, W, Ti, After melting an alloy containing at least one element selected from Zr and Cr), it is rapidly cooled (1000K /) by any of the single roll method, twin roll method, melt spinning method, gas atomizing method, and water atomizing method. The negative electrode active for a nonaqueous electrolyte secondary battery according to any one of (8) to (19), characterized by solidifying and precipitating the second phase at a temperature of 1000 ° C. or lower Manufacturing method of material.
However, an element selected from the element group M and the element group D is not the same element.
(28)
The non-water according to (27), wherein the element of element group D excluding Al is at least one element selected from Fe, Co, Mn, La, Ce, Nd, Pr, Sm, and Dy A method for producing a negative electrode active material for an electrolyte secondary battery.
以下図面に基づいて、本発明の実施形態を詳細に説明する。本発明の実施形態に係る負極活物質1について説明する。図1は、負極活物質1の断面模式図である。負極活物質1は、シリコンと、シリコンと化合物を形成可能な元素Mを含んでいる。シリコンと元素Mの組成は、溶融状態から冷却する際に、シリコンと元素Mの化合物が最初に析出し、さらに冷却すると純シリコンまたはその固溶体(以下、シリコン相と記す)が析出する組成である。このような組成であることにより、後述するように、シリコン相の析出時に、既にシリコンと元素Mとの化合物が析出しているため、シリコン相の結晶が大きく成長することがなく、微細なまま保たれる。 (Negative electrode active material 1)
Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings. The negative electrode
負極活物質1中のシリコン相3の外形や幅は、負極活物質1の断面を電子顕微鏡で観察することにより求めることができる。また、負極活物質1中の、所定サイズのシリコン相3の体積割合は、断面に露出した所定サイズのシリコン相3の面積と、負極活物質1全体の断面の面積を比較することで求めることができる。 Here, the outer diameter or width of the
The outer shape and width of the
さらに、前記負極活物質が、元素Mとは異なる元素D(Cu、Al、Fe、Co、Ni、Ca、Sc、Ti、V、Cr、Mn、Sr、Y、Zr、Nb、Mo、Ru、Rh、Ba、ランタノイド元素、Hf、Ta、W、Re、OsおよびIrからなる群より選ばれた少なくとも1種の元素)を含み、前記負極活物質が、シリコンと元素Dとの化合物を有することが好ましい。まず、シリコンと元素Mと元素Dの3元系である場合、融点が降下し、低温で溶湯を作製することができるため、シリコン相が微細となり易い。また、負極活物質1中に、シリコンと元素Mの化合物以外に、シリコンと元素Dの化合物、または、シリコンと元素Mと元素Dの三元系シリサイドよりなる化合物が形成されることで、シリコン相3は、より容易に第1のシリサイド相5に覆われる。シリコン相3は、元素Mまたは元素Dとシリコンの化合物からなる第1のシリサイド相5に覆われるため、負極活物質1は、より高導電性になり、シリコン相3の体積膨張を緩和できる。シリコン相3を覆うシリサイド相は後述するように、第1のシリサイド相5の他に、第2のシリサイド相7を含むなどして複数の相が存在してもよい。 (Addition of element D)
Further, the negative electrode active material is an element D different from the element M (Cu, Al, Fe, Co, Ni, Ca, Sc, Ti, V, Cr, Mn, Sr, Y, Zr, Nb, Mo, Ru, Rh, Ba, lanthanoid element, at least one element selected from the group consisting of Hf, Ta, W, Re, Os and Ir), and the negative electrode active material has a compound of silicon and element D Is preferred. First, in the case of a ternary system of silicon, element M, and element D, the melting point is lowered and a molten metal can be produced at a low temperature, so that the silicon phase tends to be fine. Further, in addition to the compound of silicon and element M, the compound of silicon and element D or the compound of ternary silicide of silicon, element M and element D is formed in the negative electrode
本発明の実施形態に係る負極活物質1の製造過程を、図2を用いて説明する。図2(a)に示す通り、シリコンと元素Mとを混合し、高温に加熱することで、溶湯11を形成する。実施形態では、シリコン相よりもシリサイド相が先に析出するような、元素Mの種類や、シリコンと元素Mの組成を採用した。図2(b)に示す通り、溶湯11を冷却していくと、溶湯11内のシリコンや元素Mの種類や濃度が所定の範囲であるため、溶湯11からシリサイド初晶13が形成される。さらに冷却を進めると、図2(c)に示す通り、シリコンの結晶であるシリコン15が析出し始める。しかしながら、シリコン15の過度の成長は、シリサイド初晶13が成長して形成される周囲の第1のシリサイド17が阻害するため、図2(d)に示すように微細なシリコン相3が得られる。また、シリコン相3は、第1のシリサイド17が成長した第1のシリサイド相5に埋設されている。 (Method for producing negative electrode active material)
A manufacturing process of the negative electrode
図4に示すガスアトマイズ装置21は、ガスアトマイズ法により負極活物質1を形成する装置である。るつぼ23内でシリコンと元素Mとが溶解して形成された溶湯11をノズル25から滴下すると同時に、不活性ガスや空気などの噴出ガス27が供給されたガス噴射機29からのガスジェット流31を吹き付けて、溶湯11を粉砕して、液滴として凝固させて粉末状の負極活物質1を形成する。溶湯11にさらに元素Dを追加してもよい。負極活物質1は、ガスアトマイズ装置21に接続したサイクロンやフィルターを通して、連続して所望の粒子サイズに分級することが可能である。噴出ガス27の代わりに水を供給し、ガスジェット流31の代わりに高圧の水を吹き付けると水アトマイズ法となる。 (Gas atomization method and water atomization method)
A
図5に示す単ロール急冷装置41は、単ロール法によるリボン状又はフレーク状の合金47の製造に用いられる装置である。単ロール急冷装置41は、るつぼ43内のシリコンと元素Mとを含む溶湯11を、高速回転する単ロール45に向かって射出し、溶湯11を急速に冷却することで、シリコン相3と第1のシリサイド相5を含むリボン状またはフレーク状の合金47を得ることができる。溶湯11にさらに元素Dを追加してもよい。単ロール急冷装置41は、溶湯11の射出量や単ロール45の回転数を設定することで、急冷速度を制御することができ、シリコン相3や第1のシリサイド相5および第2のシリサイド相7のサイズを制御することができる。また、得られたリボン状又はフレーク状の合金47を必要に応じて粉砕・分級することで、所望の一次粒子の粒径の負極活物質1を得ることができる。単ロール法は、溶湯11がるつぼ43から射出されると単ロール45で瞬時に冷却されるため、ガスアトマイズ法に比べて急冷速度が早くなり、より微細なシリコン相3や第1のシリサイド相5および第2のシリサイド相7を得ることができる。 (Single roll method)
A single
図6に示す双ロール急冷装置51は、双ロール法によるリボン状又は板状の合金59の製造に用いられる装置である。双ロール急冷装置51は、るつぼ53内のシリコンと元素Mを含む溶湯11を一対の鋳造ロール55で挟んで、リボン状又は板状の合金59を得ることができる。溶湯11にさらに元素Dを追加してもよい。さらに、鋳造ロール55の出口に、リボン状又は板状の合金59に水や空気などを吹き付ける急冷装置57を有してもよい。双ロール法も、溶湯11がるつぼ53から射出されると一対の鋳造ロール55で瞬時に冷却されるため、微細なシリコン相3や第1のシリサイド相5および第2のシリサイド相7を得ることができる。 (Two-roll method)
A twin
図7に示す溶融紡糸装置61は、溶融紡糸法による糸状又はリボン状の合金70の製造に用いられる装置である。溶融紡糸装置61は、るつぼ63内の溶湯11を、容器65内の大量の冷却液67で急速に冷却して、ガイドロール69で誘導しながら、糸状又はリボン状の合金70を得ることができる。溶融紡糸法においても溶湯11を急速に冷却できるため、微細なシリコン相3や第1のシリサイド相5および第2のシリサイド相7を得ることができる。 (Melt spinning method)
A
前述のように、元素Mが、V、Nb、Ta、Mo、W、Ti、Zr、Crからなる群より選ばれた少なくとも1種の元素であることが好ましい。 (Element M)
As described above, the element M is preferably at least one element selected from the group consisting of V, Nb, Ta, Mo, W, Ti, Zr, and Cr.
(なお、図中、過共晶領域をα、共晶点をβとする。以下の図についても同様) FIG. 9 is a binary phase diagram of vanadium and silicon. In the hypereutectic region of vanadium and silicon, Si / (Si + V) is 52 wt% to 95 wt% (67 atomic% to 97 atomic%). If the composition is in the hypereutectic region of vanadium and silicon, when the molten metal in the high temperature state is cooled, first, silicide such as VSi 2 is deposited, and then when pure metal is deposited at 1400 ° C. Therefore, the crystal growth of pure silicon can be prevented.
(In the figure, the hypereutectic region is α and the eutectic point is β. The same applies to the following figures.)
第1の相は、電気化学的にLi吸蔵性があり、大きな放電容量を有する材料が好ましい。具体的には、SiやSiの固溶体などが挙げられる。
後述するように、第2の相に、当該第1の相が分散し、さらに、第1の相が第1の相よりLi吸蔵性に乏しい第3相をさらに含むことが、本願発明の主たる技術的特徴である。
なお、図1中のシリコン相3が、本願発明の第1の相に相当する。
第1の相の断面層の厚みは、20~2000nmであることが好ましい。20nm以上だと安定的に製造しやすく、2000nm以下だと充放電に伴う体積膨張・収縮の程度が小さくクラックが発生しにくいので好ましい。
各相の形状は点状、斑状、網目形状や縞状など各種の形態をとり得る。そのため、相断面の厚みを測定し、各相の50体積%以上が該当する値の範囲を断面層の厚みとして規定した。 (About the first phase)
The first phase is preferably a material that is electrochemically Li-occlusion and has a large discharge capacity. Specifically, Si or a solid solution of Si can be used.
As will be described later, the main feature of the present invention is that the first phase is dispersed in the second phase, and further, the first phase further includes a third phase that is less Li occluding than the first phase. It is a technical feature.
Note that the
The cross-sectional layer thickness of the first phase is preferably 20 to 2000 nm. If it is 20 nm or more, it is easy to produce stably, and if it is 2000 nm or less, the degree of volume expansion / contraction associated with charge / discharge is small, and cracks are unlikely to occur.
The shape of each phase can take various forms such as dots, spots, meshes and stripes. Therefore, the thickness of the phase section was measured, and the range of values corresponding to 50% by volume or more of each phase was defined as the thickness of the section layer.
第2の相は、電気化学的にLi伝導性が必要である。Li伝導性が有るとは、電気化学的に少量のLi吸蔵性を有しており、第2の相をLiが可逆的に通過可能であることである。Liの移動はLiイオン伝導性であっても、Li合金化反応であっても構わない。そのため、第2の相の内部に海島構造の島状に点在する第1の相にLiを到達させることが可能である。換言すると、第2の相が、CuやNiのように電気化学的にLi不活性な金属であれば、島状に点在するSiのような第1の相にLiが到達できないので充放電に寄与しなくなり、放電容量は生じない。
なお、図1中の第1のシリサイド相5が、本願発明の第2の相に相当する。
第2の相は、具体的に、シリサイドなどが挙げられる。
第2の相の断面層の厚みは、20~2000nmであることが好ましい。20nm以上だと第1の相と同様に安定的に製造しやすくなり、2000nm以下だと第1の相を所定量確保することが容易になり、高い放電容量を確保しやすくなる点で好ましい。前述した通り、第2の相に第1の相が分散している。 (About the second phase)
The second phase requires Li conductivity electrochemically. Having Li conductivity means that it has electrochemically a small amount of Li storage and Li can reversibly pass through the second phase. The movement of Li may be Li ion conductivity or Li alloying reaction. Therefore, it is possible to make Li reach the first phase scattered in the island shape of the sea-island structure inside the second phase. In other words, if the second phase is an electrochemically Li-inactive metal such as Cu or Ni, Li cannot reach the first phase such as Si scattered in islands, so charging / discharging And no discharge capacity is generated.
Note that the
Specific examples of the second phase include silicide.
The thickness of the cross-sectional layer of the second phase is preferably 20 to 2000 nm. If it is 20 nm or more, it is easy to produce stably as in the first phase, and if it is 2000 nm or less, it is easy to secure a predetermined amount of the first phase, and this is preferable in that it is easy to secure a high discharge capacity. As described above, the first phase is dispersed in the second phase.
さらに、第2の相はSiとAlとを含み、さらに、Cu、Fe、Co、Ni、Ca、Sc、Ti、V、Cr、Mn、Sr、La、Ce、Nd、Dy、Sm、Pr、Y、Zr、Nb、Mo、Hf、Ta、W、Re、Os、Ir、Ru、Rh、およびBaより選ばれる少なくとも1種の元素を含むことが好ましい。ここで、Niは生成する結晶子の組成がバラつき、粗大な結晶子が混入しやすくなる点があるものの、導電性向上の点から好ましい。
さらには、Fe、Co、Mnはシリコン相とシリサイド相が微細化しやすい点、La、Ce、Nd、Pr、Sm、およびDyは低融点シリサイドが生成しやすくシリコン相とシリサイド相が微細化しやすい点でより好ましい。 A preferable content ratio of the first phase in the second phase is 10 to 90%, further 20 to 80%, and further 30 to 30% as an area ratio by analysis of an SEM (Scanning Electron Microscope) image. 70% is preferred.
Further, the second phase includes Si and Al, and further includes Cu, Fe, Co, Ni, Ca, Sc, Ti, V, Cr, Mn, Sr, La, Ce, Nd, Dy, Sm, Pr, It is preferable to contain at least one element selected from Y, Zr, Nb, Mo, Hf, Ta, W, Re, Os, Ir, Ru, Rh, and Ba. Here, Ni is preferable from the viewpoint of improving conductivity, although the composition of crystallites to be generated varies and coarse crystallites are likely to be mixed.
Furthermore, Fe, Co, and Mn are easy to refine the silicon phase and the silicide phase, and La, Ce, Nd, Pr, Sm, and Dy are easy to produce a low melting point silicide and the silicon phase and the silicide phase are easily refined. And more preferable.
本願発明の技術的特徴のひとつは、第1の相に、第1の相よりLi吸蔵性に乏しい第3の相を含んでいることである。 (About the third phase)
One of the technical features of the present invention is that the first phase includes a third phase that is less Li-occluding than the first phase.
第3の相の断面層の厚みの平均値は、1~100nmであることが好ましく、2~40nm以下だとさらに好ましい。1nm以上だとクラック伸展の抑止力が大きく、100nm以下だと安定的な第1の相を確保できるので高い放電容量を確保しやすくなる。
さらに、第3の相は、VSi2、TaSi2、MoSi2、NbSi2、WSi2、TiSi2、ZrSi2、CrSi2や、SiO2、TiO2、Al2O3、ZnO、CaO、MgOより選ばれる少なくとも1種の化合物を第3の相として含んでもよい。
また、第3の相は1~40原子%含有されていることが好ましい。さらには、3~30原子%含有されていることがより好ましい。3原子%以上だと、第1の相のクラックの進展を抑制する効果が高く、30原子%以下だと十分な量の第1の相が確保され、高い放電容量が確保されるためである。 By forming a fine structure like the third phase inside the first phase, the extension of cracks caused by the volume expansion / contraction of the first phase during charge / discharge can be caused by dislocation of the first phase. This can be suppressed by the third phase that makes the sliding surface intermittent.
The average value of the cross-sectional layers of the third phase is preferably 1 to 100 nm, and more preferably 2 to 40 nm or less. If the thickness is 1 nm or more, the crack extension deterrence is large, and if it is 100 nm or less, a stable first phase can be secured, so that a high discharge capacity is easily secured.
The third phase, VSi 2, TaSi 2, MoSi 2,
The third phase is preferably contained in an amount of 1 to 40 atomic%. More preferably, the content is 3 to 30 atomic%. If it is 3 atomic% or more, the effect of suppressing the progress of cracks in the first phase is high, and if it is 30 atomic% or less, a sufficient amount of the first phase is secured and a high discharge capacity is secured. .
第2の相は、第1の相よりLi吸蔵性に乏しい第4の相を含んでもよい。ここで、第2の相と第1の相の境界に析出した相も、第2の相に含まれる第4の相として判断している。
また、第4の相としては、5~150nm程度の点状、斑状、筋状の形状や、30~150nm程度の略球状の形状であってもよい。第4の相の成分は、Alや、第3の相と同じVSi2、TaSi2、MoSi2、NbSi2、WSi2、TiSi2、ZrSi2や、SiO2、TiO2、Al2O3、ZnO、CaO、MgOより選ばれる少なくとも1種の化合物を含んでもよい。特に、Alは相の粗大化を抑制できるので、好ましい。第2の相は、機械特性の異なる第4の相を含むことで、充放電に伴う第1の相の体積膨張・収縮に伴って発生する応力の影響を緩和して、サイクル特性に寄与することが推定される。 (About the fourth phase)
The second phase may include a fourth phase that is less Li-occluding than the first phase. Here, the phase precipitated at the boundary between the second phase and the first phase is also determined as the fourth phase included in the second phase.
Further, the fourth phase may be a dot-like, spot-like or streaky shape of about 5 to 150 nm, or a substantially spherical shape of about 30 to 150 nm. The fourth component of the phase, Al and the same VSi 2 and the third phase, TaSi 2, MoSi 2, NbSi 2,
まず、Siと、Alと、Siと化合物を形成可能な元素群Mとを含む溶湯を作成する。この溶湯にさらに元素群Dを追加する。この溶湯を、1000K/s以上の速度で冷却すると、組成に応じて第3の相(DSi2)の析出と、それに続く第1の相(Si相)の析出が起き、さらに低融点の第2の相(例えばMがFeの場合はFeAl3Si2)が析出する。 (Main production method of negative electrode active material according to another embodiment of the present invention)
First, a molten metal containing Si, Al, and an element group M capable of forming a compound with Si is prepared. An element group D is further added to the molten metal. When this molten metal is cooled at a rate of 1000 K / s or more, precipitation of the third phase (DSi 2 ) and subsequent precipitation of the first phase (Si phase) occur depending on the composition, and further the low melting point first Two phases (for example, FeAl 3 Si 2 when M is Fe) are precipitated.
さらに、SiO2、TiO2、Al2O3、ZnO、CaO、MgOの化合物は、それぞれ融点が、1650℃、1640℃、2054℃、1975℃、2613℃、2852℃と高いため、第1の相や第2の相を構成する原料を溶解する段階で、同時に溶解しなくてもよい。SiO2、TiO2、Al2O3、ZnO、CaO、MgOの化合物は、2~200nmの一次粒子を用い、ハンドリング性向上のために10~200μmの造粒体として取扱う。SiO2、TiO2、Al2O3、ZnO、CaO、MgOの化合物は造粒体の状態で溶湯に投入し、溶湯中で一次粒子が均一に分散して溶湯中の元素群と混合できればよい。 The element group D used for the molten metal is Cu, Fe, Co, Ni, Ca, Sc, Ti, V, Cr, Mn, Sr, La, Ce, Nd, Dy, Sm, Pr, Y, Zr, Nb, Mo, At least one element selected from Hf, Ta, W, Re, Os, Ir, Ru, Rh, and Ba, and the element group M is V, Ta, Mo, Nb, W, Ti, Zr, Cr (however, The element selected from the element group M and the element group D is preferably not the same element).
Furthermore, since the compounds of SiO 2 , TiO 2 , Al 2 O 3 , ZnO, CaO, and MgO have high melting points of 1650 ° C., 1640 ° C., 2054 ° C., 1975 ° C., 2613 ° C., and 2852 ° C., respectively, It is not necessary to dissolve at the same time in the stage of dissolving the raw materials constituting the phase and the second phase. The SiO 2 , TiO 2 , Al 2 O 3 , ZnO, CaO, and MgO compounds use primary particles of 2 to 200 nm and are handled as a granulated material of 10 to 200 μm in order to improve handling properties. The compound of SiO 2 , TiO 2 , Al 2 O 3 , ZnO, CaO, and MgO may be added to the molten metal in a granulated state, and the primary particles may be uniformly dispersed in the molten metal and mixed with the elements in the molten metal. .
Siが44原子%以上であると、放電容量が十分に確保できる点で、71原子%以下であると、結晶が粗大になることを防ぎ、容量維持率を保つことができる点で好ましい。
Alが26原子%以上であると、結晶相サイズを適切に調整することができ、容量維持率を保つことができる点で、45原子%以下であると、Siの添加量を担保でき、放電容量が確保できる点で好ましい。
元素群Dが2原子%以上、12原子%以下であると、通常最大量となるSiの添加量を調整することができ、容量維持率、放電容量のバランスを保つことができる点で好ましい。
元素群Mが一定量存在すると、Siと個々の元素Dとの二元状態図から定義される過共晶領域を確保することができる結果、Siより高い温度でシリサイドの析出が始まり、第3の相の主成分となるシリサイド(DSi2)を好適に形成できる点で好ましい。 The composition ratio of each element (element group) is preferably 44 to 71 atomic% for Si, 26 to 45 atomic% for Al, 2 to 12 atomic% for Element Group D, and 1 to 10 atomic% for Element Group M. .
When Si is 44 atomic% or more, the discharge capacity can be sufficiently secured, and when it is 71 atomic% or less, the crystal is prevented from becoming coarse and the capacity maintenance ratio can be maintained.
When Al is 26 atomic% or more, the crystal phase size can be adjusted appropriately, and the capacity retention rate can be maintained. When it is 45 atomic% or less, the amount of Si added can be secured, and the discharge can be ensured. This is preferable in that capacity can be secured.
When the element group D is 2 atom% or more and 12 atom% or less, it is preferable in that the addition amount of Si, which is usually the maximum amount, can be adjusted, and the balance between the capacity retention rate and the discharge capacity can be maintained.
When a certain amount of the element group M exists, a hypereutectic region defined from a binary phase diagram of Si and the individual elements D can be secured. As a result, the deposition of silicide starts at a temperature higher than that of Si. This is preferable in that silicide (DSi 2 ) serving as a main component of the phase can be suitably formed.
非水電解質二次電池用負極は、集電体の片面または両面に活物質層を有する。活物質層は、負極活物質1と、結着剤などを含むスラリーを塗布して形成される。 (Configuration of negative electrode for non-aqueous electrolyte secondary battery)
The negative electrode for nonaqueous electrolyte secondary batteries has an active material layer on one or both sides of the current collector. The active material layer is formed by applying a slurry containing the negative electrode
まず、ミキサーに、スラリー原料を投入し、混練してスラリーを形成する。スラリー原料は、本発明の実施形態に係る負極活物質1、導電助剤、結着剤、増粘剤、溶媒などである。 (Method for producing negative electrode for nonaqueous electrolyte secondary battery)
First, a slurry raw material is put into a mixer and kneaded to form a slurry. The slurry raw material is the negative electrode
非水電解質二次電池に用いる負極としては、本発明の実施形態に係る非水電解質二次電池用負極を用いる。 (Preparation of non-aqueous electrolyte secondary battery)
As the negative electrode used for the nonaqueous electrolyte secondary battery, the negative electrode for a nonaqueous electrolyte secondary battery according to an embodiment of the present invention is used.
非水電解質二次電池用の正極として、正極活物質、導電助剤、結着剤および溶媒を混合して得られた正極活物質の組成物を、アルミ箔などの金属集電体上に直接塗布・乾燥し、正極を作製する。 (Preparation of positive electrode for nonaqueous electrolyte secondary battery)
As a positive electrode for a non-aqueous electrolyte secondary battery, a composition of a positive electrode active material obtained by mixing a positive electrode active material, a conductive additive, a binder and a solvent is directly applied on a metal current collector such as an aluminum foil. Apply and dry to produce the positive electrode.
有機電解液の溶媒の具体例として、エチレンカーボネート、プロピレンカーボネート、ブチレンカーボネート、ジエチルカーボネート、ジメチルカーボネート、メチルエチルカーボネート等のカーボネート;ジエチルエーテル、ジブチルエーテル、エチレングリコールジメチルエーテル、エチレングリコールジエチルエーテル、エチレングリコールジブチルエーテル、ジエチレングリコールジメチルエーテル等のエーテル;ベンゾニトリル、アセトニトリル、テトラヒドロフラン、2-メチルテトラヒドロフラン、γ―ブチロラクトン、ジオキソラン、4-メチルジオキソラン、N,N-ジメチルホルムアミド、ジメチルアセトアミド、ジメチルクロロベンゼン、ニトロベンゼン等の非プロトン性溶媒、あるいはこれらの溶媒のうちの2種以上を混合した混合溶媒が挙げられる。 Organic electrolyte (non-aqueous electrolyte), inorganic solid electrolyte, polymer solid electrolyte, etc. can be used for the electrolyte and electrolyte in non-aqueous electrolyte secondary batteries, Li polymer batteries, and the like.
Specific examples of the organic electrolyte solvent include carbonates such as ethylene carbonate, propylene carbonate, butylene carbonate, diethyl carbonate, dimethyl carbonate, and methyl ethyl carbonate; diethyl ether, dibutyl ether, ethylene glycol dimethyl ether, ethylene glycol diethyl ether, ethylene glycol di Ethers such as butyl ether and diethylene glycol dimethyl ether; aprotic such as benzonitrile, acetonitrile, tetrahydrofuran, 2-methyltetrahydrofuran, γ-butyrolactone, dioxolane, 4-methyldioxolane, N, N-dimethylformamide, dimethylacetamide, dimethylchlorobenzene, nitrobenzene Solvent, or two or more of these solvents Mixed solvent of thereof.
前述したような正極と負極との間にセパレータを配置して、電池素子を形成する。このような電池素子を巻回、または積層して円筒形の電池ケースや角形の電池ケースに入れた後、電解液を注入して、非水電解質二次電池とする。 (Assembling of non-aqueous electrolyte secondary battery)
A battery element is formed by disposing a separator between the positive electrode and the negative electrode as described above. After winding or stacking such battery elements into a cylindrical battery case or a rectangular battery case, an electrolytic solution is injected to obtain a nonaqueous electrolyte secondary battery.
本発明の実施形態に係る負極活物質1を用いる非水電解質二次電池は、負極活物質1中に含まれるシリコン相3が、炭素よりも単位体積、および単位重量あたりの容量の高いシリコンを含むため、従来の非水電解質二次電池よりも容量が大きい。 (Effect of the nonaqueous electrolyte secondary battery according to the embodiment of the present invention)
In the nonaqueous electrolyte secondary battery using the negative electrode
[実施例1]
(負極活物質の作製)
シリコンとバナジウムと鉄とアルミニウムの粒状の原料を重量比でSi:V:Fe:Al=62:7:12:19になるように混合し、真空アーク溶解装置(日新技研株式会社製NEV-AD03)で母合金を作製した。その後、5mm程度のサイズに粉砕した合金を液体急冷凝固装置(日新技研株式会社製NEV-A1)内のるつぼに投入し、高周波コイルで1650℃まで加熱して溶解させた後、その溶湯を図5に示す単ロール急冷装置の銅製単ロールを用いて急冷することで薄片状の負極活物質を得た。バナジウムが元素Mに対応する。バナジウムとシリコンがVSi2を作り第1のシリサイドを形成し、鉄とシリコンとアルミニウムがFeAl3Si2を作り第2のシリサイドを形成する。実施例1の組成では、アルミニウムを過剰に添加しているので、シリサイドを形成しない金属状のアルミニウムの相が生成する。
単ロールで急冷凝固して得られた薄片状の負極活物質を、遊星ボールミルで粉砕し、目開き20μmのふるいを通して粉末状の負極活物質材料を得た。 Hereinafter, the present invention will be specifically described using examples and comparative examples.
[Example 1]
(Preparation of negative electrode active material)
A granular raw material of silicon, vanadium, iron, and aluminum is mixed so that the weight ratio is Si: V: Fe: Al = 62: 7: 12: 19, and a vacuum arc melting apparatus (NEV- manufactured by Nisshin Giken Co., Ltd.) A master alloy was prepared by AD03). Thereafter, the alloy pulverized to a size of about 5 mm is put into a crucible in a liquid rapid solidification apparatus (NEV-A1 manufactured by Nisshin Giken Co., Ltd.), heated to 1650 ° C. with a high-frequency coil, and then melted. A flaky negative electrode active material was obtained by quenching using a copper single roll of the single roll quenching apparatus shown in FIG. Vanadium corresponds to the element M. Vanadium and silicon form VSi 2 to form a first silicide, and iron, silicon, and aluminum form FeAl 3 Si 2 to form a second silicide. In the composition of Example 1, since aluminum is excessively added, a metallic aluminum phase that does not form silicide is generated.
The flaky negative electrode active material obtained by rapid solidification with a single roll was pulverized by a planetary ball mill, and a powdered negative electrode active material was obtained through a sieve having an opening of 20 μm.
(i)負極スラリーの調製
負極活物質材料70質量部とカーボンナノチューブ分散液のカーボンナノチューブ量が18質量部となる比率でミキサーに投入した。さらに結着剤としてNメチルピロリドンを溶剤としたポリベンゾイミダゾールを固形分換算で12質量部の割合で混合してスラリーを作製した。
(ii)負極の作製
調製したスラリーを自動塗工装置のドクターブレードを用いて、厚さ10μmの集電体用電解銅箔(古河電気工業(株)製、NC-WS)上に15μmの厚みで塗布し、100℃で乾燥させた後、プレスによる調厚工程を経た後、330℃で2時間の熱処理工程を経て、非水電解質二次電池用負極を製造した。 (Preparation of negative electrode for non-aqueous electrolyte secondary battery)
(I) Preparation of
(Ii) Production of negative electrode Using the doctor blade of the automatic coating apparatus, the prepared slurry was 15 μm thick on a 10 μm thick electrolytic copper foil for current collector (Furukawa Electric Co., Ltd., NC-WS). After coating at 100 ° C. and drying at 100 ° C., after passing through a thickness adjustment step by press, a heat treatment step at 330 ° C. for 2 hours was performed to produce a negative electrode for a non-aqueous electrolyte secondary battery.
非水電解質二次電池用負極と、1.3mol/LのLiPF6を含むエチレンカーボネート、ジエチルカーボネート、エチルメチルカーボネートの混合溶液にビニレンカーボネートを添加した電解液と、金属Li箔対極を用いてリチウムイオン二次電池を構成し、充放電特性を調べた。
まず、25℃環境下において、電流値を0.1C、電圧値を0.02V(vs.Li/Li+)まで定電流定電圧条件で充電を行い、電流値が0.05Cに低下した時点で充電を停止した。次いで、電流値0.1Cの条件で、電圧が1.5V(vs.Li/Li+)となるまで放電を行った。なお、1Cとは、1時間で満充電できる電流値である。また、充電と放電はともに25℃環境下において行った。次いで、0.2Cでの充放電速度で上記充放電を50サイクルまで繰り返した。特性の評価は、初回の放電容量と、初回放電容量に対する50サイクル後の放電容量を百分率で示す容量維持率によって行った。 (Evaluation of cycle characteristics)
A negative electrode for a non-aqueous electrolyte secondary battery, an electrolytic solution obtained by adding vinylene carbonate to a mixed solution of ethylene carbonate, diethyl carbonate, and ethyl methyl carbonate containing 1.3 mol / L LiPF 6 , and lithium using a metal Li foil counter electrode An ion secondary battery was constructed and the charge / discharge characteristics were examined.
First, in a 25 ° C. environment, charging was performed under constant current and constant voltage conditions until the current value was 0.1 C and the voltage value was 0.02 V (vs. Li / Li + ), and the current value was reduced to 0.05 C. Stopped charging. Next, discharging was performed under the condition of a current value of 0.1 C until the voltage became 1.5 V (vs. Li / Li + ). 1C is a current value that can be fully charged in one hour. Both charging and discharging were performed in a 25 ° C. environment. Next, the above charge / discharge was repeated up to 50 cycles at a charge / discharge rate of 0.2C. The evaluation of the characteristics was performed based on the initial discharge capacity and the capacity maintenance ratio indicating the discharge capacity after 50 cycles with respect to the initial discharge capacity as a percentage.
(負極活物質の作製)
シリコン粉末と鉄粉末とアルミニウム粉末を重量比でSi:Fe:Al=68:12:20になるように混合し、乾燥させた混合粉末をるつぼ内で1500℃まで加熱して溶解させた後、その溶湯を図5の単ロール急冷装置を用いて急冷することで負極活物質を得た。
これ以外の工程は、実施例1と同様にした。 [Comparative Example 1]
(Preparation of negative electrode active material)
After mixing silicon powder, iron powder and aluminum powder in a weight ratio such that Si: Fe: Al = 68: 12: 20, the dried mixed powder was heated to 1500 ° C. in a crucible and dissolved. The molten metal was quenched using the single roll quenching device of FIG. 5 to obtain a negative electrode active material.
The other steps were the same as in Example 1.
図17と図19に示すように、実施例1と比較例1に係る負極活物質の断面を、走査型電子顕微鏡で二次電子像を観察した。図17に示すように、実施例1に係る負極活物質の断面においては、黒く見える、外径または幅10~300nm程度のシリコン相91が、白く見えるシリサイド相93に埋設されている事がわかる。また、外径または幅10~300nm程度のシリコン相91の合金全体に占める割合は、断面を観察したところ50体積%以上であった。さらに、図18に示すようにXRD解析を行い、結晶相の同定を行った。その結果、シリコン相、バナジウムシリサイドVSi2の第1のシリサイド相、3元系シリサイド(FeAl3Si2)よりなる第2のシリサイド相、アルミニウム相が確認された。この活物質のSi相は約43wt%であった。また、電極評価の結果、初回放電容量1480mAh/gを示した。50サイクル後の容量維持率は86%と、優れたサイクル特性を示した。 (Evaluation of composition of negative electrode active material)
As shown in FIGS. 17 and 19, secondary electron images of the cross sections of the negative electrode active materials according to Example 1 and Comparative Example 1 were observed with a scanning electron microscope. As shown in FIG. 17, in the cross section of the negative electrode active material according to Example 1, it can be seen that the
(負極活物質の作製)
シリコンとバナジウムと鉄とアルミニウムのインゴットを原子比でSi:V:Fe:Al=66:3:4:27になるように混合し、真空アーク溶解装置(日新技研株式会社製NEV-AD03)で母合金を作製した。その後、5mm程度の粒径に粉砕した合金を液体急冷凝固装置(日新技研株式会社製NEV-A1)内のるつぼに投入し、高周波コイルで1650℃まで加熱して溶解させた後、その溶湯を単ロール急冷装置の銅製単ロールを用いて電気化学的にLi伝導性を有する第2の相が析出する温度(1000℃以下)に急冷することで薄片状の負極活物質を得た。本実施例ではバナジウムが元素Dに対応する。バナジウムとシリコンが第3の相に該当するVSi2を作り、鉄とシリコンとアルミニウムが第2の相に該当するFeAl3Si2を作る。実施例1の組成では、アルミニウムを多く添加しているので、第4の相として金属アルミニウムの相が生成する。単ロールで急冷凝固して得られた薄片状の負極活物質を、遊星ボールミルで粉砕し、目開き20μmのふるいを通して粉末状の負極活物質材料を得た。負極活物質材料の組成比率は、ICP(Inductively Coupled Plasma)等の発光分光分析により確認した。 [Example 11]
(Preparation of negative electrode active material)
Silicon, vanadium, iron, and aluminum ingots are mixed at an atomic ratio of Si: V: Fe: Al = 66: 3: 4: 27, and a vacuum arc melting apparatus (NEV-AD03 manufactured by Nisshin Giken Co., Ltd.) A mother alloy was prepared. Thereafter, the alloy pulverized to a particle size of about 5 mm is put into a crucible in a liquid rapid solidification apparatus (NEV-A1 manufactured by Nisshin Giken Co., Ltd.), heated to 1650 ° C. with a high-frequency coil, and then melted. Was cooled rapidly to a temperature (1000 ° C. or lower) at which a second phase having Li conductivity was electrochemically deposited using a copper single roll of a single roll quenching apparatus to obtain a flaky negative electrode active material. In this embodiment, vanadium corresponds to the element D. Vanadium and silicon make VSi 2 corresponding to the third phase, and iron, silicon and aluminum make FeAl 3 Si 2 corresponding to the second phase. In the composition of Example 1, since a large amount of aluminum is added, a metallic aluminum phase is generated as the fourth phase. The flaky negative electrode active material obtained by rapid solidification with a single roll was pulverized by a planetary ball mill, and a powdered negative electrode active material was obtained through a sieve having an opening of 20 μm. The composition ratio of the negative electrode active material was confirmed by emission spectroscopic analysis such as ICP (Inductively Coupled Plasma).
(i)負極スラリーの調製
負極活物質材料70質量部とカーボンナノチューブ分散液のカーボンナノチューブ量が18質量部となる比率でミキサーに投入した。さらに結着剤としてN-メチルピロリドンを溶剤としたポリベンゾイミダゾールを固形分換算で12質量部の割合で混合してスラリーを作製した。
(ii)負極の作製
調製したスラリーを自動塗工装置のドクターブレードを用いて、厚さ10μmの集電体用電解銅箔(古河電気工業(株)製、NC-WS)上に15μmの厚みで塗布し、100℃で乾燥させた後、プレスによる調厚工程を経た後、330℃で2時間の熱処理工程を経て、非水電解質二次電池用負極を製造した。 (Preparation of negative electrode for non-aqueous electrolyte secondary battery)
(I) Preparation of
(Ii) Production of negative electrode Using the doctor blade of the automatic coating apparatus, the prepared slurry was 15 μm thick on a 10 μm thick electrolytic copper foil for current collector (Furukawa Electric Co., Ltd., NC-WS). After coating at 100 ° C. and drying at 100 ° C., after passing through a thickness adjustment step by press, a heat treatment step at 330 ° C. for 2 hours was performed to produce a negative electrode for a non-aqueous electrolyte secondary battery.
非水電解質二次電池用負極と、1.3mol/LのLiPF6を含むエチレンカーボネート、ジエチルカーボネート、エチルメチルカーボネートの混合溶液にビニレンカーボネートを添加した電解液と、金属Li箔対極を用いてリチウムイオン二次電池を構成し、充放電特性を調べた。
まず、25℃環境下において、電流値を0.1C、電圧値を0.02V(vs.Li/Li+)まで定電流定電圧条件で充電を行い、電流値が0.05Cに低下した時点で充電を停止した。次いで、電流値0.1Cの条件で、電圧が1.5V(vs.Li/Li+)となるまで放電を行った。なお、1Cとは、1時間で満充電できる電流値である。また、充電と放電はともに25℃環境下で行った。次いで、0.2Cでの充放電速度で上記充放電を100サイクルまで繰り返した。特性の評価は、初回放電容量(mAh/g)と、初回放電容量に対する100サイクル後の放電容量の百分率を容量維持率として行った。 (Evaluation of cycle characteristics)
A negative electrode for a non-aqueous electrolyte secondary battery, an electrolytic solution obtained by adding vinylene carbonate to a mixed solution of ethylene carbonate, diethyl carbonate, and ethyl methyl carbonate containing 1.3 mol / L LiPF 6 , and lithium using a metal Li foil counter electrode An ion secondary battery was constructed and the charge / discharge characteristics were examined.
First, in a 25 ° C. environment, charging was performed under constant current and constant voltage conditions until the current value was 0.1 C and the voltage value was 0.02 V (vs. Li / Li + ), and the current value was reduced to 0.05 C. Stopped charging. Next, discharging was performed under the condition of a current value of 0.1 C until the voltage became 1.5 V (vs. Li / Li + ). 1C is a current value that can be fully charged in one hour. Both charging and discharging were performed in a 25 ° C. environment. Next, the above charge / discharge was repeated up to 100 cycles at a charge / discharge rate of 0.2C. The evaluation of the characteristics was performed using the initial discharge capacity (mAh / g) and the percentage of the discharge capacity after 100 cycles with respect to the initial discharge capacity as the capacity maintenance rate.
表1に示す通り、組成・組成比を変更した以外は実施例1と同様の製法、評価方法を採用した。 [Examples 12 to 19]
As shown in Table 1, the same production method and evaluation method as in Example 1 were adopted except that the composition / composition ratio was changed.
(負極活物質の作製)
シリコン粉末と鉄粉末とアルミニウム粉末を原子比でSi:Fe:Al=67:7:26になるように混合し、乾燥させた混合粉末をるつぼ内で1500℃まで加熱して溶解させた後、その溶湯を単ロール急冷装置で急冷し、負極活物質を得た。これ以外の工程は、実施例11と同様にした。 [Comparative Example 11]
(Preparation of negative electrode active material)
After mixing silicon powder, iron powder, and aluminum powder in an atomic ratio of Si: Fe: Al = 67: 7: 26, the dried mixed powder was heated to 1500 ° C. in a crucible and dissolved. The molten metal was quenched with a single roll quenching device to obtain a negative electrode active material. The other steps were the same as in Example 11.
表1に示す通り、組成・組成比を変更した以外は比較例1と同様の製法、評価方法を用いた。混合粉末の溶解は、1500~2000℃の範囲で行った。 [Comparative Example 12]
As shown in Table 1, the same production method and evaluation method as those in Comparative Example 1 were used except that the composition / composition ratio was changed. The mixed powder was dissolved in the range of 1500 to 2000 ° C.
図24に示すように、負極活物質の断面のBF-STEM像を観察した。
さらに、図25に示すようにXRD解析を行い、結晶相の同定を行った。その結果、シリコン相(図24の白色部分、第1の相)、3元系シリサイド(FeAl3Si2)よりなる第2の相(図24の黒色部分)、バナジウムシリサイドVSi2よりなる第3の相(図24の灰色部分)、アルミニウム相が確認された。図26に示す通り、元素分布はEDSにより測定した。第2の相(FeAl3Si2)中の丸形構造は、第4の相(主にVSi2)である。
この結果から結晶相の位置関係や海島構造の包含関係を確認し、XRD解析結果と合わせて生成物の組成を算出した。その結果を表1に示す。 (Evaluation of composition of negative electrode active material)
As shown in FIG. 24, a BF-STEM image of the cross section of the negative electrode active material was observed.
Furthermore, XRD analysis was performed as shown in FIG. 25 to identify the crystal phase. As a result, the silicon phase (white portion in FIG. 24, first phase), the second phase (black portion in FIG. 24) made of ternary silicide (FeAl 3 Si 2 ), and the third phase made of vanadium silicide VSi 2 . Phase (gray portion in FIG. 24), an aluminum phase was confirmed. As shown in FIG. 26, the element distribution was measured by EDS. The round structure in the second phase (FeAl 3 Si 2 ) is the fourth phase (mainly VSi 2 ).
From this result, the positional relationship of the crystal phase and the inclusion relationship of the sea-island structure were confirmed, and the composition of the product was calculated together with the XRD analysis result. The results are shown in Table 1.
第3の相の粒径または厚み、第1相と第3の相中における第3の相の面積比率・体積比率を表1に示す。第3の相の厚みは、SEMまたはTEM画像の解析から算出し、各相の50体積%以上が該当する値の範囲を断面層の厚みとして規定した。面積比率は、画像解析ソフトウェア(旭化成エンジニアリング製「A像くん」)で算出した。
体積比率の算出は、画像情報からCut and Seeによる三次元構築を行い、画像解析処理ソフトにより算出が可能である。Cut and Seeによる方法は、試料をイオンビーム等により、10nm程度の所定の厚さごとに削っては、断面SEM像またはTEM像を観察することを繰り返す方法である。第3の相は、第1の相にほぼ均一に点状に観察される場合や、不均一な斑状や網目状・筋状に観察される場合があり、3次元的なある一定の体積内において画像解析ソフトウェアを用いて計算することで体積比率を算出した。 (State of the third phase)
Table 1 shows the particle diameter or thickness of the third phase, and the area ratio / volume ratio of the third phase in the first phase and the third phase. The thickness of the third phase was calculated from the analysis of the SEM or TEM image, and the range of values corresponding to 50% by volume or more of each phase was defined as the thickness of the cross-sectional layer. The area ratio was calculated with image analysis software ("A Image-kun" manufactured by Asahi Kasei Engineering).
The volume ratio can be calculated using image analysis processing software by performing a three-dimensional construction using Cut and See from the image information. The method according to Cut and See is a method of repeatedly observing a cross-sectional SEM image or a TEM image after cutting a sample with an ion beam or the like every predetermined thickness of about 10 nm. The third phase may be observed almost uniformly in the form of dots in the first phase, or may be observed as uneven spots, meshes or streaks, and within a certain three-dimensional volume. The volume ratio was calculated by calculating using image analysis software.
◎ : 面積比率 20%以上
○ : 面積比率 10%以上、20%未満
△ : 第3の相の存在が確認できるものの、面積比率 10%未満
― : 第3の相 確認できず
なお、表1における体積比率評価基準については、以下の通りである。
〇 : 体積比率 10%以上
△ : 第3の相の存在が確認できるものの、体積比率 10%未満
― : 第3の相 確認できず In addition, the area ratio evaluation criteria of the 3rd phase in Table 1 are as follows.
◎:
○: Volume ratio of 10% or more △: The presence of the third phase can be confirmed, but the volume ratio is less than 10%-: The third phase cannot be confirmed
二次電池用負極の作製、および、サイクル特性の評価で示した方法により評価を行った結果を表1に示す。
なお、表1における100サイクル後の容量維持率の評価基準については、以下の通りである。
◎ : 容量維持率 72%以上
○ : 容量維持率 68%以上、72%未満
△ : 容量維持率 64%以上、68%未満
× : 容量維持率 64%未満
サイクル特性の評価は実用性を考慮して、100サイクルにおける容量維持率が64%以上を合格とした。
なお、50サイクルにおける容量維持率は、全ての実施例において72%以上(◎)を満たした。 (Performance evaluation of secondary battery using negative electrode active material)
Table 1 shows the results of evaluation performed by the method described in the preparation of the negative electrode for secondary battery and the evaluation of the cycle characteristics.
The evaluation criteria for the capacity retention rate after 100 cycles in Table 1 are as follows.
◎: Capacity maintenance rate 72% or more ○: Capacity maintenance rate 68% or more and less than 72% △: Capacity maintenance rate 64% or more and less than 68% ×: Capacity maintenance rate Less than 64% Evaluation of cycle characteristics takes practicality into consideration Thus, the capacity maintenance rate in 100 cycles was determined to be 64% or more.
In addition, the capacity maintenance rate in 50 cycles satisfied 72% or more (◎) in all Examples.
実施例13~15は、M群元素の投入量が実施例11、12より少なく、第3の相の析出量も実施例11、12より少ない。また、第4の相に含まれる金属Alの析出も確認された。実施例11~15は第1~4相の存在が確認され、中でも第3の相が9at%と多く存在する実施例11は、高い放電容量と容量維持率が良好であった。実施例12、14、15は、充放電に伴う体積膨張・収縮の大きな第1の相が22at%と抑制されており、黒鉛に比べて十分高い放電容量が確保されるとともに、容量維持率が良好である。実施例13は実施例12、14、15に比べて放電容量が3倍近い水準のため、容量維持率が若干低いが、容量維持率自体は68%以上を保っている。 In Examples 11 and 12, the input amount of the M group element was large as 3 at% to 10 at%, and the third phase was precipitated at 9 at% to 30 at%. Moreover, precipitation of metal Al contained in the fourth phase was also confirmed.
In Examples 13 to 15, the input amount of the M group element is smaller than those in Examples 11 and 12, and the precipitation amount of the third phase is also smaller than those in Examples 11 and 12. Moreover, precipitation of metal Al contained in the fourth phase was also confirmed. In Examples 11 to 15, the presence of the first to fourth phases was confirmed, and in particular, Example 11 in which the third phase was present as much as 9 at% had a high discharge capacity and good capacity retention rate. In Examples 12, 14, and 15, the first phase having a large volume expansion / contraction due to charge / discharge is suppressed to 22 at%, and a sufficiently high discharge capacity is ensured as compared with graphite, and the capacity maintenance ratio is high. It is good. Since the discharge capacity of the thirteenth embodiment is nearly three times that of the twelfth, fourteenth, and fifteenth embodiments, the capacity maintenance ratio is slightly low, but the capacity maintenance ratio itself is maintained at 68% or more.
実施例17については、M群元素の投入量が実施例3~5と同程度だが、Ta、NbはVより過共晶領域が少量側にあるので、M群元素が少なくても第3の相が所定量確保される。M群元素が少なくなった分第1の相による放電容量が稼げ、Vより高容量で容量維持率が確保できた。
実施例18~19についてはSi元素とM群元素の下限値を示しており、過共晶領域の組成範囲を選択することで高い容量維持率と放電容量を確保できた。 In Example 16, the third phase was confirmed by the addition of the M group element, but the amount of Al element input was 20 at%, and no precipitation of the metallic Al phase was confirmed. Therefore, the proportion of coarse phases was higher than in Examples 1 to 5, and the capacity retention ratio was in the range of 64% to 68%.
In Example 17, the input amount of the M group element is about the same as in Examples 3 to 5, but Ta and Nb have a hypereutectic region on the small amount side from V. A predetermined amount of phase is secured. As the M group element decreased, the discharge capacity of the first phase was increased, and the capacity retention rate could be secured at a capacity higher than V.
Examples 18 to 19 show the lower limit values of the Si element and the M group element, and by selecting the composition range of the hypereutectic region, a high capacity retention ratio and discharge capacity could be secured.
3………シリコン相
5………第1のシリサイド相
7………第2のシリサイド相
11………溶湯
13………シリサイド初晶
15………シリコン
17………第1のシリサイド
19………第2のシリサイド
21………ガスアトマイズ装置
23………るつぼ
25………ノズル
27………噴出ガス
29………ガス噴射機
31………ガスジェット流
41………単ロール急冷装置
43………るつぼ
45………単ロール
47………合金
51………双ロール急冷装置
53………るつぼ
55………鋳造ロール
57………急冷装置
59………合金
61………溶融紡糸装置
63………るつぼ
65………容器
67………冷却液
69………ガイドロール
70………合金
71………非水電解質二次電池
73………正極
75………負極
77………セパレータ
79………電池缶
81………正極リード
83………正極端子
85………負極リード
87………電解質
89………封口体
91………シリコン相
93………シリサイド(FeAl3Si2)
100………シリコン粒子
101………第1のSEI
103………クラック
105………第2のSEI
107………クラック
111………第1の相
112………第2の相
113………第3の相
114………第1の相
115………第2の相
116………第3の相
117………第1の相
118………第2の相
120………負極活物質 DESCRIPTION OF
100 .........
103 ……… Crack 105 ……… Second SEI
107 ......... Crack 111 ... ...
Claims (28)
- シリコンと、シリコンと化合物を形成可能な元素Mを含み、
シリコンと前記元素Mの組成が、溶融状態から冷却する際に、シリコンと前記元素Mの化合物が最初に析出し、さらに冷却すると純シリコンまたはシリコン固溶体が析出する組成であることを特徴とする負極活物質。 Including silicon and element M capable of forming a compound with silicon,
When the composition of silicon and the element M is cooled from a molten state, the compound of silicon and the element M is precipitated first, and when further cooled, pure silicon or a silicon solid solution is deposited. Active material. - シリコンと、シリコンと化合物を形成可能な元素Mを含み、
シリコンと前記元素Mの組成が、溶融状態から1000K/s以上の速度で冷却する際に、シリコンと前記元素Mの化合物が最初に析出し、さらに冷却すると純シリコンまたはシリコン固溶体が析出する組成であることを特徴とする負極活物質。 Including silicon and element M capable of forming a compound with silicon,
When the composition of silicon and the element M is cooled from the molten state at a rate of 1000 K / s or more, the compound of silicon and the element M is deposited first, and when further cooled, pure silicon or a silicon solid solution is deposited. A negative electrode active material characterized by being. - 前記元素Mが、V、Nb、Ta、Mo、W、Ti、Zr、Crからなる群より選ばれた少なくとも1種の元素であることを特徴とする請求項1または2に記載の負極活物質。 3. The negative electrode active material according to claim 1, wherein the element M is at least one element selected from the group consisting of V, Nb, Ta, Mo, W, Ti, Zr, and Cr. .
- シリコンと前記元素Mの組成が、過共晶領域にあることを特徴とする請求項1~3のいずれか1項に記載の負極活物質。 The negative electrode active material according to any one of claims 1 to 3, wherein the composition of silicon and the element M is in a hypereutectic region.
- 前記負極活物質は、純シリコンまたはシリコン固溶体からなるシリコン相と、シリコンと前記元素Mの化合物からなるシリサイド相とを有し、
前記シリコン相が、前記負極活物質中の20wt%以上であることを特徴とする請求項1~4のいずれか1項に記載の負極活物質。 The negative electrode active material has a silicon phase made of pure silicon or a silicon solid solution, and a silicide phase made of a compound of silicon and the element M,
The negative electrode active material according to any one of claims 1 to 4, wherein the silicon phase is 20 wt% or more of the negative electrode active material. - 前記シリコン相のうち、外径または幅が10~300nmのサイズを有する相が、前記シリコン相の50体積%以上を占めることを特徴とする請求項1~5のいずれか1項に記載の負極活物質。 6. The negative electrode according to claim 1, wherein a phase having an outer diameter or width of 10 to 300 nm occupies 50 volume% or more of the silicon phase among the silicon phases. Active material.
- さらに、前記負極活物質が、前記元素Mとは異なる元素D(Al、Cu、Fe、Co、Ni、Ca、Sc、Ti、V、Cr、Mn、Sr、La、Ce、Nd、Dy、Sm、Pr、Y、Zr、Nb、Mo、Hf、Ta、W、Re、Os、Ir、Ru、Rh、およびBaからなる群より選ばれた少なくとも1種の元素)を含み、
前記負極活物質が、シリコンと前記元素Dとの化合物を有する
ことを特徴とする請求項1~6のいずれか1項に記載の負極活物質。 Furthermore, the negative electrode active material is an element D different from the element M (Al, Cu, Fe, Co, Ni, Ca, Sc, Ti, V, Cr, Mn, Sr, La, Ce, Nd, Dy, Sm. And at least one element selected from the group consisting of Pr, Y, Zr, Nb, Mo, Hf, Ta, W, Re, Os, Ir, Ru, Rh, and Ba),
The negative electrode active material according to any one of claims 1 to 6, wherein the negative electrode active material includes a compound of silicon and the element D. - 電気化学的にLi伝導性を有する第2の相に、Li吸蔵性を有する第1の相が分散しており、
前記第1の相は、第1の相よりLi吸蔵性に乏しい第3の相をさらに含むことを特徴とする負極活物質。 The first phase having Li storage properties is dispersed in the second phase having Li conductivity electrochemically,
The negative electrode active material, wherein the first phase further includes a third phase that is less Li-occluding than the first phase. - 第2相に対する第1相の面積比率は、10~90%であり、さらに、第3の相を、負極活物質材料に対して1~40原子%含むことを特徴とする、請求項8記載の負極活物質。 9. The area ratio of the first phase to the second phase is 10 to 90%, and further includes the third phase in an amount of 1 to 40 atomic% with respect to the negative electrode active material. Negative electrode active material.
- 前記第1の相は純シリコンまたはシリコン固溶体であり、断面層の厚みの平均値が20~2000nmであることを特徴とする請求項8または9記載の負極活物質。 10. The negative electrode active material according to claim 8, wherein the first phase is pure silicon or a silicon solid solution, and the average thickness of the cross-sectional layers is 20 to 2000 nm.
- 前記第2の相はシリサイドであり、断面層の厚みの平均値が20~2000nmであることを特徴とする請求項8~10のいずれか1項に記載の負極活物質。 11. The negative electrode active material according to claim 8, wherein the second phase is silicide and the average thickness of the cross-sectional layers is 20 to 2000 nm.
- 前記第2の相はSiとAlとを含み、さらに、請求項6記載の元素Dより選ばれる少なくとも1種の元素を含むことを特徴とする請求項8~11のいずれか1項に記載の負極活物質。 The second phase includes Si and Al, and further includes at least one element selected from the element D according to claim 6. Negative electrode active material.
- 前記第2の相はSiとAlとを含み、さらに、Fe、Co、Mn、La、Ce、Nd、Pr、Sm、およびDyより選ばれる少なくとも1種の元素を含むことを特徴とする請求項8~12のいずれか1項に記載の負極活物質。 The second phase contains Si and Al, and further contains at least one element selected from Fe, Co, Mn, La, Ce, Nd, Pr, Sm, and Dy. The negative electrode active material according to any one of 8 to 12.
- 前記第2の相は、第1の相よりLi吸蔵性に乏しい第4の相を含むことを特徴とする請求項8~13のいずれか1項に記載の負極活物質。 The negative electrode active material according to any one of claims 8 to 13, wherein the second phase includes a fourth phase that is less Li-occluding than the first phase.
- 第4の相を負極活物質材料に対して1~50原子%含むことを特徴とする、請求項14記載の非水電解質二次電池用の負極活物質。 15. The negative electrode active material for a nonaqueous electrolyte secondary battery according to claim 14, wherein the fourth phase contains 1 to 50 atomic% with respect to the negative electrode active material.
- 前記第3の相の断面層の厚みの平均値が1~100nmであることを特徴とする請求項8~15のいずれか1項に記載の負極活物質。 The negative electrode active material according to any one of claims 8 to 15, wherein the average thickness of the cross-sectional layer of the third phase is 1 to 100 nm.
- 前記第3の相は、VSi2、TaSi2、MoSi2、NbSi2、WSi2、TiSi2、ZrSi2、CrSi2より選ばれる少なくとも1種の化合物を含むことを特徴とする請求項8~16のいずれか1項に記載の負極活物質。 The third phase, VSi 2, TaSi 2, MoSi 2, NbSi 2, WSi 2, TiSi 2, ZrSi 2, claims 8 to 16, characterized in that it comprises at least one compound selected from the CrSi 2 The negative electrode active material according to any one of the above.
- 前記第3の相は、VSi2、TaSi2、NbSi2より選ばれる少なくとも1種の化合物を含むことを特徴とする請求項8~17のいずれか1項に記載の負極活物質。 The third phase, the negative active material according to any one of claims 8 to 17, characterized in that it comprises at least one compound selected from VSi 2, TaSi 2, NbSi 2 .
- 前記第3の相または第4の相は、SiO2、TiO2、Al2O3、ZnO、CaO、MgOより選ばれる少なくとも1種の化合物を含むことを特徴とする請求項8~18のいずれか1項に記載の負極活物質。 The third phase or the fourth phase contains at least one compound selected from SiO 2 , TiO 2 , Al 2 O 3 , ZnO, CaO, and MgO. The negative electrode active material according to claim 1.
- 第3の相を構成する粒子の体積が、第1の相と第3の相との合計の体積のうち、10%以上を占める領域が存在することを特徴とする請求項8~19のいずれか1項に記載の負極活物質。 The region in which the volume of particles constituting the third phase occupies 10% or more of the total volume of the first phase and the third phase is present. The negative electrode active material according to claim 1.
- 集電体上に活物質層を有する非水電解質二次電池用負極であって、
前記活物質層は、シリコンと、シリコンと化合物を形成可能な元素Mを含み、シリコンと前記元素Mの組成が、溶融状態から冷却する際に、シリコンと前記元素Mの化合物が最初に析出し、さらに冷却すると純シリコンまたはシリコン固溶体が析出する組成であることを特徴とする負極活物質と、結着剤とを含むことを特徴とする非水電解質二次電池用負極。 A negative electrode for a non-aqueous electrolyte secondary battery having an active material layer on a current collector,
The active material layer includes silicon and an element M capable of forming a compound with silicon, and when the composition of silicon and the element M is cooled from a molten state, the compound of silicon and the element M is first precipitated. A negative electrode for a non-aqueous electrolyte secondary battery, comprising: a negative electrode active material characterized in that pure silicon or a silicon solid solution precipitates when further cooled; and a binder. - リチウムイオンを吸蔵および放出可能な正極と、
集電体上に活物質層を有する負極と、
前記正極と前記負極との間に配置されたセパレータとを有し、
リチウムイオン伝導性を有する電解質中に、前記正極と前記負極と前記セパレータとを設けた非水電解質二次電池であって、
前記負極の前記活物質層は、シリコンと、シリコンと化合物を形成可能な元素Mを含み、シリコンと前記元素Mの組成が、溶融状態から冷却する際に、シリコンと前記元素Mの化合物が最初に析出し、さらに冷却すると純シリコンまたはシリコン固溶体が析出する組成であることを特徴とする負極活物質と、結着剤とを含むことを特徴とすることを特徴とする非水電解質二次電池。 A positive electrode capable of inserting and extracting lithium ions;
A negative electrode having an active material layer on a current collector;
Having a separator disposed between the positive electrode and the negative electrode;
A non-aqueous electrolyte secondary battery in which the positive electrode, the negative electrode, and the separator are provided in an electrolyte having lithium ion conductivity,
The active material layer of the negative electrode includes silicon and an element M capable of forming a compound with silicon, and when the composition of silicon and the element M is cooled from a molten state, the compound of silicon and the element M is first A non-aqueous electrolyte secondary battery comprising: a negative electrode active material characterized by having a composition in which pure silicon or a silicon solid solution is deposited when cooled and further cooled; and a binder . - シリコンと、シリコンと化合物を形成可能な元素Mとを含み、シリコンと前記元素Mの組成が、溶融状態から冷却する際にシリコンと前記元素Mの化合物が最初に析出し、さらに冷却すると純シリコンまたはシリコン固溶体が析出する組成である溶湯を、1000K/s以上の速度で冷却することを特徴とする負極活物質の製造方法。 Silicon and an element M capable of forming a compound with silicon, and the composition of silicon and the element M first precipitates when the compound of silicon and the element M is cooled from a molten state, and when further cooled, pure silicon Or the manufacturing method of the negative electrode active material characterized by cooling the molten metal which is a composition in which a silicon solid solution precipitates at a speed | rate of 1000 K / s or more.
- 前記溶湯が、単ロール法、双ロール法、溶融紡糸法、ガスアトマイズ法、または水アトマイズ法により冷却されることを特徴とする請求項23に記載の負極活物質の製造方法。 The method for producing a negative electrode active material according to claim 23, wherein the molten metal is cooled by a single roll method, a twin roll method, a melt spinning method, a gas atomizing method, or a water atomizing method.
- 請求項8~20のいずれか記載の非水電解質二次電池用の負極活物質材料を用いてなる、非水電解質二次電池用負極。 A negative electrode for a nonaqueous electrolyte secondary battery, comprising the negative electrode active material for a nonaqueous electrolyte secondary battery according to any one of claims 8 to 20.
- 請求項25記載の非水電解質二次電池用負極を用いてなる、非水電解質二次電池。 A nonaqueous electrolyte secondary battery comprising the negative electrode for a nonaqueous electrolyte secondary battery according to claim 25.
- Si、Al、Alを除く元素群D(Cu、Fe、Co、Ni、Ca、Sc、Ti、V、Cr、Mn、Sr、La、Ce、Nd、Dy、Sm、Pr、Y、Zr、Nb、Mo、Hf、Ta、W、Re、Os、Ir、Ru、Rh、およびBaより選ばれる少なくとも1種の元素)、元素群M(V、Ta、Mo、Nb、W、Ti、Zr、Crより選ばれる少なくとも1種の元素)を含有する合金を溶解後、単ロール法、双ロール法、溶融紡糸法、ガスアトマイズ法、および、水アトマイズ法のいずれかの方法で急冷(1000K/秒 以上)凝固させ、かつ、1000℃以下の温度で第2の相を析出させることを特徴とする、請求項8~19記載の非水電解質二次電池用の負極活物質材料の製造方法。
ただし、元素群Mと元素群Dから選ばれる元素は同一ではない元素とする。 Element group D excluding Si, Al, Al (Cu, Fe, Co, Ni, Ca, Sc, Ti, V, Cr, Mn, Sr, La, Ce, Nd, Dy, Sm, Pr, Y, Zr, Nb , Mo, Hf, Ta, W, Re, Os, Ir, Ru, Rh, and Ba), element group M (V, Ta, Mo, Nb, W, Ti, Zr, Cr) After melting an alloy containing at least one element selected from the group consisting of a single roll method, a twin roll method, a melt spinning method, a gas atomizing method, and a water atomizing method (1000 K / second or more) 20. The method for producing a negative electrode active material for a non-aqueous electrolyte secondary battery according to claim 8, wherein the second phase is solidified and the second phase is precipitated at a temperature of 1000 ° C. or lower.
However, an element selected from the element group M and the element group D is not the same element. - Alを除く元素群Dの元素が、Fe、Co、Mn、La、Ce、Nd、Pr、Sm、およびDyより選ばれる少なくとも一種の元素であることを特徴とする、請求項27記載の非水電解質二次電池用の負極活物質材料の製造方法。 28. The non-water according to claim 27, wherein an element of element group D excluding Al is at least one element selected from Fe, Co, Mn, La, Ce, Nd, Pr, Sm, and Dy. A method for producing a negative electrode active material for an electrolyte secondary battery.
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CN105594025A (en) | 2016-05-18 |
KR20160063323A (en) | 2016-06-03 |
JPWO2015064633A1 (en) | 2017-03-09 |
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