WO2015055012A1 - Friction generator and vibration sensor using dipolymer composite film and preparation method therefor - Google Patents
Friction generator and vibration sensor using dipolymer composite film and preparation method therefor Download PDFInfo
- Publication number
- WO2015055012A1 WO2015055012A1 PCT/CN2014/078938 CN2014078938W WO2015055012A1 WO 2015055012 A1 WO2015055012 A1 WO 2015055012A1 CN 2014078938 W CN2014078938 W CN 2014078938W WO 2015055012 A1 WO2015055012 A1 WO 2015055012A1
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- Prior art keywords
- polymer
- layer
- insulating layer
- electrode layer
- film
- Prior art date
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Classifications
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02N—ELECTRIC MACHINES NOT OTHERWISE PROVIDED FOR
- H02N1/00—Electrostatic generators or motors using a solid moving electrostatic charge carrier
- H02N1/04—Friction generators
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B06—GENERATING OR TRANSMITTING MECHANICAL VIBRATIONS IN GENERAL
- B06B—METHODS OR APPARATUS FOR GENERATING OR TRANSMITTING MECHANICAL VIBRATIONS OF INFRASONIC, SONIC, OR ULTRASONIC FREQUENCY, e.g. FOR PERFORMING MECHANICAL WORK IN GENERAL
- B06B1/00—Methods or apparatus for generating mechanical vibrations of infrasonic, sonic, or ultrasonic frequency
- B06B1/02—Methods or apparatus for generating mechanical vibrations of infrasonic, sonic, or ultrasonic frequency making use of electrical energy
- B06B1/0292—Electrostatic transducers, e.g. electret-type
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B27/08—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
- B32B3/26—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer
- B32B3/30—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer characterised by a layer formed with recesses or projections, e.g. hollows, grooves, protuberances, ribs
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01H—MEASUREMENT OF MECHANICAL VIBRATIONS OR ULTRASONIC, SONIC OR INFRASONIC WAVES
- G01H11/00—Measuring mechanical vibrations or ultrasonic, sonic or infrasonic waves by detecting changes in electric or magnetic properties
- G01H11/06—Measuring mechanical vibrations or ultrasonic, sonic or infrasonic waves by detecting changes in electric or magnetic properties by electric means
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
- A61B5/00—Measuring for diagnostic purposes; Identification of persons
- A61B5/02—Detecting, measuring or recording pulse, heart rate, blood pressure or blood flow; Combined pulse/heart-rate/blood pressure determination; Evaluating a cardiovascular condition not otherwise provided for, e.g. using combinations of techniques provided for in this group with electrocardiography or electroauscultation; Heart catheters for measuring blood pressure
- A61B5/024—Detecting, measuring or recording pulse rate or heart rate
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
- A61B5/00—Measuring for diagnostic purposes; Identification of persons
- A61B5/08—Detecting, measuring or recording devices for evaluating the respiratory organs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/20—Properties of the layers or laminate having particular electrical or magnetic properties, e.g. piezoelectric
- B32B2307/206—Insulating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/50—Properties of the layers or laminate having particular mechanical properties
- B32B2307/54—Yield strength; Tensile strength
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2457/00—Electrical equipment
Definitions
- the invention relates to the field of composite materials, in particular to a friction generator, a vibration sensor and a preparation method thereof using the double polymer composite membrane, in particular to a respiratory and heartbeat vibration sensor and a preparation method thereof.
- a vibration sensor or a piezoelectric sensor, is a sensor made by utilizing the piezoelectric effect generated by the piezoelectric material. It has been widely used in many fields such as acoustics, medical, industrial, transportation, security, etc., and is gradually changing people's lives. And the way of working, has become a trend of social development. When a piezoelectric material is deformed by an external force in a certain direction (including bending and telescopic deformation), a charge is generated on the surface due to polarization of internal charges. Piezoelectric materials can be divided into piezoelectric single crystals, piezoelectric polycrystalline and organic piezoelectric materials.
- the prior art generally uses polarized polyvinylidene fluoride (PVDF), polyvinylidene fluoride and polytrifluoroethylene copolymer as pressure.
- PVDF polyvinylidene fluoride
- Polytrifluoroethylene copolymer as pressure.
- Electrical material Since the operating frequency of the piezoelectric transducer is affected by factors such as the geometry and elastic properties of the material, the operating frequency of most piezoelectric transducers is higher than 100 Hz, and due to the influence of harmonics, the piezoelectric transducer is followed. Signal filtering also has high requirements. At present, there is no vibration sensor with excellent low frequency response performance.
- vibration sensors are currently one of the commonly used tools for detecting breathing and heartbeat, but It is because the existing vibration sensors generally have a problem of poor low-frequency response performance, and thus the sensitivity to detection of low-frequency vibrations such as breathing and heartbeat is poor. Summary of the invention
- membrane materials such as polydidecylsiloxane (PDMS) used in friction generators have good triboelectric performance, vibration performance and acoustic induction properties, but when these membrane materials are, for example, polydiphenylsiloxane membranes When it is thinner, its mechanical properties are poor and it is easy to break, which brings a lot of inconvenience to large-scale production.
- PDMS polydidecylsiloxane
- the first technical problem to be solved by the present invention is: to overcome the defect that the polymer material layer used in the existing friction generator is easily broken, and to provide a friction generator using a double polymer composite film, the double polymer composite film It is not easy to break, and can significantly improve the friction power generation performance, vibration performance and acoustic induction performance of the friction generator.
- a second technical problem to be solved by the present invention is to provide a vibration sensor having excellent low frequency response performance in view of the drawbacks existing in the prior art.
- the first technical solution provided by the present invention is a friction generator using a dual polymer composite film, comprising a first electrode layer, a first polymer insulating layer and a second electrode laminated a layer, wherein the material used for the first polymer insulating layer is a double polymer composite film;
- the double polymer composite film comprises: a polymer porous film layer and a polymer coating layer, wherein the polymer coating layer covers the polymer
- the porous membrane layer is filled into the pores of the polymer porous membrane layer; the first electrode layer and the second electrode layer are the output ends of the friction generator.
- a second technical solution for use in the present invention is a friction generator using a dual polymer composite film, comprising a first electrode layer stacked, a first polymer insulating layer, an intermediate film layer, and a second polymer a polymer insulating layer and a second electrode layer, wherein at least one of the first polymer insulating layer and the intermediate film layer, and/or at least one of the second polymer insulating layer and the intermediate film layer
- the material used is a dual polymer composite film;
- the dual polymer composite film comprises: a polymer porous film layer and a polymer cover layer, wherein the polymer cover layer covers the polymer porous film layer and is filled with the polymer porous layer
- the pores of the film layer; the first electrode layer and the second electrode layer are outputs of the friction generator.
- a third technical solution for use in the present invention is a method for preparing a friction generator using a dual polymer composite membrane, the method comprising the following steps:
- the double polymer composite film obtained according to the step (1) is made into a friction generator
- the friction generator includes a first electrode layer, a first polymer insulating layer and a second electrode layer which are laminatedly disposed; or the friction generator includes a first electrode layer and a first polymer insulation which are laminated a layer, a second polymer insulating layer and a second electrode layer; or the friction generator comprises a first electrode layer, a first polymer insulating layer, an intervening electrode layer, and a second polymer layer laminated The insulating layer and the second electrode layer; or the friction generator includes a first electrode layer, a first polymer insulating layer, an intermediate film layer, a second polymer insulating layer and a second electrode layer;
- the first polymer insulating layer, and/or the second polymer insulating layer, and/or the intermediate film layer are composed of the double polymer composite film obtained in the step (1).
- a fourth technical solution for use in the present invention is a vibration sensor including a first electrode layer, a first polymer insulating layer, and a second electrode layer which are sequentially stacked, wherein the first electrode layer is disposed at a first side surface of the first polymer insulating layer, a second side surface of the first polymer insulating layer facing the second side surface of the second electrode layer;
- the second polymer insulating layer is second
- the side surface and the second side surface of the second electrode layer are fixedly connected to each other, thereby forming a cavity;
- the first polymer insulating layer, the second electrode layer and the protruding structure are jointly formed Vibrating frame structure;
- the first electrode layer and the second electrode layer are two output ends of the vibration sensor;
- the material used for the first polymer insulating layer is a double polymer composite film;
- the double polymer The composite film comprises: a polymer porous film layer and a polymer cover layer, wherein the polymer cover layer covers the polymer porous film layer and is filled in the pores of the polymer porous film layer.
- a fifth technical solution for use in the present invention is a vibration sensor comprising a first electrode layer, a first polymer insulating layer, a second polymer insulating layer and a second electrode layer, which are sequentially stacked;
- the first electrode layer is disposed on a first side surface of the first polymer insulating layer
- the second electrode layer is disposed on a first side surface of the second polymer insulating layer
- the second side surface of the second polymer insulating layer is disposed toward the second side surface of the first polymer insulating layer;
- the second side surface of the first polymer insulating layer or the second side surface of the second polymer insulating layer is provided with at least one convex structure to insulate the first polymer a second side surface of the layer and a second side surface of the second polymer insulating layer are fixedly connected to each other, thereby forming a cavity; the first polymer insulating layer and the second polymer are polymerized The insulating layer and the raised structure together form a vibratable frame structure;
- the first electrode layer and the second electrode layer are two output ends of the vibration sensor; wherein, the material used for the first polymer insulating layer and/or the second polymer insulating layer is double polymerization
- the composite film comprises: a polymer porous film layer and a polymer cover layer, wherein the polymer cover layer covers the polymer porous film layer and is filled in the pores of the polymer porous film layer .
- a sixth technical solution for use in the present invention is a vibration sensor comprising a first electrode layer, a first polymer insulating layer, an intervening electrode layer, a second polymer insulating layer, and a second layer which are sequentially stacked.
- An electrode layer wherein the first electrode layer is disposed on a first side surface of the first polymer insulating layer, and the second electrode layer is disposed on the first polymer polymer layer On the side surface; the intervening electrode layer is disposed between the second side surface of the first polymer insulating layer and the second side surface of the second polymer insulating layer, and the intervening electrode a first side surface of the layer is disposed opposite to a second side surface of the first polymer insulating layer, and a second side surface of the intervening electrode layer and a second side of the second polymer insulating layer Relative surface setting;
- the second side surface of the second polymer insulating layer or the first side surface of the intervening electrode layer is provided with at least one convex structure, so that the second polymer a second side surface of the insulating layer and a second side surface of the intervening electrode layer are fixedly connected to each other, thereby forming a cavity, the second polymer insulating layer, the intervening electrode layer and the protruding structure Forming a vibratable frame structure together;
- any two or three of the intervening electrode layer, the first electrode layer and the second electrode layer form an output end of the vibration sensor
- the material used for the first polymer polymer insulating layer and/or the second polymer polymer insulating layer is a double polymer composite film;
- the double polymer composite film comprises: a polymer porous film layer and a polymer coating layer.
- the polymer cover layer covers the polymer porous film layer and is filled in the pores of the polymer porous film layer.
- a seventh technical solution for use in the present invention is a vibration sensor comprising a first electrode layer sequentially stacked, a first polymer insulating layer, an intermediate film layer, a second polymer insulating layer, and a second An electrode layer; wherein the first electrode layer is disposed on a first side surface of the first polymer insulating layer, and the second electrode layer is disposed on the first polymer polymer layer On the side surface; the intervening film layer is a polymer film layer disposed between the second side surface of the first polymer insulating layer and the second side surface of the second polymer insulating layer And the first side surface of the intervening film layer is disposed opposite to the second side surface of the first polymer insulating layer, and the second side surface of the intervening film layer and the second polymer The second side surfaces of the insulating layer are oppositely disposed;
- the second side surface of the film layer is provided with at least one convex structure, so that the second side surface of the second polymer insulating layer and the second side surface of the intermediate film layer are fixedly connected to each other, thereby forming a cavity, the second polymer insulating layer, the intervening film layer and the raised structure together form a vibratable frame structure, and/or a second side surface of the second polymer insulating layer or the intervening
- the second side surface of the film layer is provided with at least one convex structure, so that the second side surface of the second polymer insulating layer and the second side surface of the intermediate film layer are fixedly connected to each other, thereby forming a cavity, the second polymer insulating layer, the intervening film layer and the raised structure together form a vibratable frame structure;
- the first electrode layer and the second electrode layer are two output ends of the vibration sensor; wherein at least one of the first polymer insulating layer and the intermediate film layer, and/or the second highest
- the material used for at least one of the molecular polymer insulating layer and the intermediate film layer is a dual polymer composite film;
- the dual polymer composite film comprises: a polymer porous film layer and a polymer cover layer, wherein the polymer cover layer covers On the polymer porous membrane layer, and filled into the pores of the polymer porous membrane layer.
- An eighth technical solution for use in the present invention is a method for preparing a vibration sensor, the method comprising:
- step (1) or step (2) is performed
- a vibration sensor comprising: a first electrode layer, a first polymer insulating layer, and a second electrode layer;
- the polymer polymer insulating layer with a convex structure obtained by the step (1) is used as the first polymer polymer insulating layer, or the electrode layer with the convex structure obtained by the step (2) is used as the electrode layer Second electrode layer;
- the second electrode layer is disposed on the first polymer insulating layer, and the convex structure and the side surface facing the same Performing a fixed connection, thereby forming a cavity; the first polymer insulating layer, the second electrode layer and the convex structure together form a vibratable frame structure;
- a first electrode layer is provided on the side surface of the first polymer insulating layer where the second electrode layer is not provided, thereby obtaining a vibration sensor.
- a ninth technical solution for use in the present invention is a method for preparing a vibration sensor, the method comprising:
- the polymer polymer insulating layer with a convex structure obtained by the step (1) is used as the first polymer polymer insulating layer, and the side surface having the convex structure faces the second polymer insulating layer, and Fixing the bump structure to the second polymer insulating layer, thereby forming a cavity; the first polymer polymer insulating layer, the second polymer polymer insulating layer and the convex structure together form a vibrating frame structure ;
- a first electrode layer is disposed on a side surface of the first polymer polymer insulating layer without a convex structure, and a second electrode is disposed on a side surface of the second polymer polymer insulating layer not fixedly connected to the protruding structure Layer, thereby obtaining a vibration sensor.
- a tenth technical solution for use in the present invention is a method for preparing a vibration sensor, the method package Includes:
- step (1) or step (2) is performed, or step (1) and step (2) are simultaneously performed;
- (3) preparing a vibration sensor comprising: a first electrode layer, a first polymer insulating layer, an intermediate electrode layer, a second polymer insulating layer and a second electrode layer;
- the first polymer polymer insulating layer and/or the second polymer polymer insulating layer are coated with the polymer structure insulating layer with a convex structure obtained by the step (1); or, the intermediate electrode layer is used for the step ( 2) obtaining the electrode layer with a convex structure, at least one layer of the first polymer polymer insulating layer and the second polymer polymer insulating layer, and the polymer having the convex structure obtained by the step (1)
- the protrusion is disposed between the first polymer insulating layer and the intervening electrode layer, and/or the protrusion structure is disposed between the second polymer insulating layer and the intervening electrode layer, and the first polymer is a polymer insulating layer, an intervening electrode layer and a second polymer insulating layer are assembled, and the protruding structure is fixedly connected to a side surface thereof, thereby forming a cavity; the first polymer insulating layer, The intervening electrode layer and the raised structure therebetween, and/or the second polymer insulating layer, the intervening electrode layer and the raised structure therebetween form a vibrating frame structure together; Then, a first electrode layer and a second electrode layer are respectively disposed on the side surfaces of the first polymer insulating layer and the second polymer insulating layer that are not facing the intervening electrode layer, thereby obtaining a vibration sensor.
- An eleventh technical solution for use in the present invention is a method for preparing a vibration sensor, the method comprising:
- At least one convex structure is respectively disposed on both side surfaces of the other polymer polymer insulating layer, and a polymer polymer insulating layer having a convex structure on both sides is obtained;
- step (1) or step (2) is performed
- (3) preparing a vibration sensor comprising: a first electrode layer, a first polymer insulating layer, an intermediate film layer, a second polymer insulating layer and a second electrode layer;
- first polymer polymer insulating layer, the intermediate film layer and the second polymer polymer insulating layer are any one or two layers, and the polymer structure insulating layer with the convex structure obtained by the step (1) is used. And having a convex structure on at least one of the opposite side surfaces of the adjacent two layers; or, the intermediate film layer is obtained by using the polymer insulating layer with the convex structure on both sides of the step obtained by the step (2);
- the protruding structure is disposed between the second polymer insulating layer and the intervening film layer, and the first polymer a polymer insulating layer, an intermediate film layer and a second polymer polymer insulating layer are assembled, and the protruding structure is fixedly connected to a side surface thereof, thereby forming a cavity; the first polymer insulating layer, Intervening film layer and raised structure therebetween, and/or second polymer polymerization
- a first electrode layer and a second electrode layer are respectively disposed on the side surfaces of the first polymer insulating layer and the second polymer insulating layer which are not oriented toward the intermediate film layer, thereby obtaining a vibration sensor.
- the invention can prepare a flexible double polymer composite film of several micrometers to several tens of micrometers, the film has good electrostatic properties, vibration performance and acoustic sensitivity, and has stable structure, high mechanical strength, is not easy to be broken, easy to process, and low in cost. .
- the film is applied to a friction generator, and the friction power generation performance, the vibration performance, and the acoustic induction performance are better.
- the vibration sensor of the present invention is based on the forced vibration of the polymer film, and the polymer film is damped and vibrated, thereby effectively reducing the harmonic influence in the transducer structure of the vibration sensor, and having excellent low-frequency response performance. And signal waveforms, especially suitable for the detection of low frequency vibrations such as heartbeat and breathing.
- Figure 1 is a micrograph of a polypropylene porous film (SEM image, 20000 magnification).
- 2 is a schematic view showing the structure of a double polymer composite membrane of the present invention.
- FIG. 3 is a schematic perspective view showing a specific embodiment of a friction generator of the present invention.
- FIG. 4 is a schematic cross-sectional structural view of the friction generator of FIG. 3 of the present invention.
- FIG. 5 is a schematic perspective structural view of another embodiment of the friction generator of the present invention.
- Figure 6 is a cross-sectional structural view of the friction generator of Figure 5 of the present invention.
- FIG. 7 is a schematic perspective view showing another embodiment of the friction generator of the present invention.
- Figure 8 is a perspective view showing the structure of the friction generator of Figure 7 of the present invention.
- FIG. 9 is a schematic perspective view showing another embodiment of the friction generator of the present invention.
- Figure 10 is a perspective view showing the structure of the friction generator of Figure 9 of the present invention.
- FIG. 11 is a schematic perspective view showing a specific embodiment of a vibration sensor of the present invention.
- Figure 12 is a cross-sectional structural view of the vibration sensor of Figure 11 of the present invention.
- FIG. 13 is a schematic perspective structural view of another embodiment of the vibration sensor of the present invention.
- Figure 14 is a cross-sectional structural view of the vibration sensor of Figure 13 of the present invention.
- Figure 15 is a perspective view showing another embodiment of the vibration sensor of the present invention.
- Figure 16 is a perspective view showing the structure of the vibration sensor of Figure 15 of the present invention.
- FIG 17 is a schematic perspective view showing another embodiment of the vibration sensor of the present invention.
- Figure 18 is a perspective view showing the structure of the vibration sensor of Figure 17 of the present invention.
- Figure 19 shows the vibration performance of the PVDF sensor.
- Figure 20 shows the sensor detecting vibration performance of the present invention.
- Figure 21 shows the PDMS sensor for detecting vibration performance.
- Figure 22 is a schematic diagram of acoustic vibration testing.
- Figure 23 (a) is the experimental measurement signal diagram of the PVDF piezoelectric sensor;
- Figure 23 (b) is the filtered signal diagram of the PVDF piezoelectric sensor.
- Figure 24 (a) is an experimental measurement signal diagram of the vibration sensor of the present invention.
- Figure 24 (b) is a filtered signal diagram of the vibration sensor of the present invention.
- Figure 25 is a diagram showing the frequency signal of the vibration sensor of the present invention.
- Figure 26 is a frequency signal diagram of a PVDF piezoelectric sensor. detailed description
- the present invention provides a dual polymer composite film comprising: a polymer porous film layer and a polymer cover layer, wherein the polymer cover layer covers the polymer porous film layer and fills the pores of the polymer porous film layer in.
- the material for the polymer porous film layer is a polypropylene porous film, a polyethylene porous film, a polyimide porous film, a polyvinyl chloride porous film or a polytetrafluoroethylene porous film.
- the material used for the polymer cover layer is polydisiloxane or polyvinylidene fluoride.
- Figure 1 shows the microstructure of a polypropylene porous film (scanning electron micrograph, 20000 magnification).
- the polypropylene porous film used in the present invention is an isotactic polypropylene having a weight average molecular weight of 300 to 700 kg/mol, a porosity of 42% ⁇ 3%, and a tensile strength of more than 200 kg/cm 2 .
- the polyethylene porous film used in the present invention has a weight average molecular weight of 100 to 500 kg/mol, a porosity of 42% ⁇ 3%, and a tensile strength of more than 200 kg/cm 2 .
- the polyimide porous film used in the present invention has a weight average molecular weight of 100 to 600 kg/mol, a porosity of 42% ⁇ 3 %, and a tensile strength of more than 1000 kg/cm 2 .
- the polyvinyl chloride porous film used in the present invention has a weight average molecular weight of 50 to 120 kg/mol and a porosity of 42%.
- the polytetrafluoroethylene porous membrane used in the present invention has a weight average molecular weight of 200 to 800 kg/mol, a porosity of 42% ⁇ 3 %, and a tensile strength of more than 70 kg/cm 2 .
- the above double polymer composite film has a thickness of 7 ⁇ m - 34 ⁇ m, and if the polymer coating layer of the double polymer composite film is provided with a micro/nano structure, the thickness including the micro/nano structure is 7 ⁇ - 34 ⁇ m. Further, the polymer porous film layer has a thickness of 5 ⁇ m to 30 ⁇ m.
- the polymer coating layer of the dual polymer composite film is provided with a micro/nano structure.
- the micro/nano structure is a micro/nano structure having a convex height of 200 nm to 20 ⁇ m.
- the bi-polymer composite film includes a polymer porous film layer a, a polymer coating layer b, and a micro-nano structure c, wherein the polymer coating layer b covers the polymer porous film layer a, and is filled therein. In the pores of the polymer porous membrane layer a.
- the preparation method of the above double polymer composite membrane will be described in detail below.
- the method comprises: (1) preparing a liquid solution for the polymer cover layer.
- the material used for the polymer cover layer is polydisiloxane or polyvinylidene fluoride. Specifically, polyvinylidene fluoride is dissolved in dimercaptoacetamide (DMA) to form a liquid solution.
- DMA dimercaptoacetamide
- the polydithiosiloxane itself is liquid and can be directly applied to step (2).
- the polymer cover layer is made of polydisiloxane, it is necessary to use a polydithiosiloxane and a curing agent (vulcanizing agent, usually in a ratio of 10:1), and the curing agent used is a commercially available conventional curing agent. For example, Dow Corning 184.
- the polymer coating layer is uniformly applied to the surface of the polymer porous film layer with a liquid solution.
- the material for the polymer porous film layer is a polypropylene porous film, a polyethylene porous film, a polyimide porous film, a polyvinyl chloride porous film or a polytetrafluoroethylene porous film.
- the polymer porous film layer has a thickness of 5 ⁇ m to 30 ⁇ m.
- the polymer porous film layer is coated with a side of the polymer coating with a liquid solution placed on the template, and pressure is applied.
- the thickness of the bipolymer composite film is determined by the thickness of the polymer porous film layer and the applied Pressure control.
- the template used may be a flat template or a template having a micro/nano structure, so that a double polymer composite film having a flat surface or a micro/nano structure can be obtained.
- the template used in the present invention is a template made of a conventional material such as a silicon template, a plexiglass template, or the like.
- the polymer porous film layer, the polymer coating layer is baked with a liquid solution and a template at 70-90 ° C for 90 min-120 min to cure the polymer cover layer; then the template is separated to obtain a double polymer composite film.
- the polymer cover layer covers the polymer porous film layer and is filled into the pores of the polymer porous film layer.
- the resulting double polymer composite film has a thickness of from 7 ⁇ m to 34 ⁇ m.
- the above dual polymer composite membrane can be used in a friction generator.
- 3 and 4 show a friction generator 1 according to an embodiment of the present invention.
- the friction generator 1 includes a first electrode layer 11, a first polymer insulating layer 12, and a second electrode layer 13, which are stacked, and the first electrode layer 11 and the second electrode layer 13 are output terminals of a friction generator.
- the material of the first polymer insulating layer 12 is the above-mentioned double polymer composite film, and has a thickness of 7 ⁇ - 34 ⁇ .
- the micro-nano structure 14 is provided on at least one of the two faces on which the first polymer insulating layer 12 and the second electrode layer 13 are opposed to each other.
- the micro/nano structure 14 disposed on the surface of the first polymer insulating layer 12 is a micro/nano structure having a protrusion height of 200 nm to 20 ⁇ m.
- the micro/nano structure (not shown) disposed on the surface of the second electrode layer is a micro/nano structure having a protrusion height of 200 ⁇ -100 ⁇ .
- the first electrode layer 11 is not specifically defined for the material used, and the material capable of forming the conductive layer is within the scope of the present invention, such as indium tin oxide, graphite wafer, silver nanowire film, metal or Alloy, wherein the metal comprises gold, silver, platinum, palladium, aluminum, nickel, copper, titanium, chromium, tin, iron, manganese, molybdenum, tungsten or vanadium; alloys include aluminum alloys, titanium alloys, magnesium alloys, niobium alloys, copper Alloy, alloy, manganese alloy, nickel alloy, lead alloy, tin alloy, cadmium alloy, niobium alloy, indium alloy, gallium alloy, tungsten alloy, molybdenum alloy, niobium alloy or niobium alloy;
- the material used for the second electrode layer 13 is a metal or an alloy, wherein the metal includes gold, silver, platinum, palladium, aluminum, nickel, copper, titanium, chromium, tin, iron, manganese, molybdenum, tungsten or vanadium; Alloys include aluminum alloys, titanium alloys, niobium alloys, niobium alloys, copper alloys, alloys, manganese alloys, nickel alloys, lead alloys, tin alloys, cadmium alloys, niobium alloys, indium alloys, gallium alloys, tungsten alloys, molybdenum alloys, Niobium alloy or niobium alloy.
- the thickness of the second electrode layer 13 is preferably 100 ⁇ m - 500 ⁇ m, more preferably 200 ⁇ m.
- Figure 5 and FIG. 6 show a friction generator 2 according to another embodiment of the present invention.
- the friction generator 2 includes a first electrode layer 21, a first polymer insulating layer 22, a second polymer insulating layer 23, and a second electrode layer 24, a first electrode layer 21 and a second electrode.
- Layer 24 is the output of the friction generator.
- the material used for at least one of the first polymer insulating layer 22 and the second polymer insulating layer 23 is a double polymer composite film having a thickness of 7 ⁇ - 34 ⁇ .
- At least one of the two faces of the first polymer insulating layer 22 and the second polymer insulating layer 23 disposed opposite each other is provided with a micro/nano structure.
- the micro/nano structure on the polymer insulating layer 23 is a micro/nano structure having a bump height of 200 nm to 20 ⁇ m.
- the first electrode layer 21 and the second electrode layer 24 are not specifically defined for the materials used, and the materials capable of forming the conductive layer are all within the protection scope of the present invention, and may be combined with the embodiments of FIGS. 3 and 4.
- the material used for the first electrode layer 11 is the same.
- the material used for at least one of the first high molecular polymer insulating layer 22 and the second high molecular polymer insulating layer 23 is a double polymer composite film.
- the material used is selected from the group consisting of a polyimide film, an aniline furfural resin film, and a polyacetal.
- the micro-nano structure 25 is provided on the surface thereof (in the figure)
- the micro/nano structure on the second polymer insulating layer 23 is not shown) is a bump height of 200 ⁇ - 100 ⁇ Micro-nano structure of m.
- the friction generator 3 includes a first electrode layer 31, a first polymer insulating layer 32, an intermediate film layer 33, a second polymer insulating layer 34, and a second electrode layer 35, a first electrode layer 31 and a first electrode layer
- the two electrode layer 35 is the output end of the friction generator.
- at least one of the first polymer insulating layer 32 and the intermediate film layer 33, and/or at least one of the second polymer insulating layer 34 and the intermediate film layer 33 is a double polymer.
- the composite film has a thickness of 7 ⁇ ⁇ -34 ⁇ ⁇ .
- At least one of the two faces of the first polymer insulating layer 32 and the intermediate film layer 33 disposed opposite each other is provided with a micro/nano structure (not shown), and/or a second polymer polymerization.
- a micro/nano structure (not shown) is disposed on at least one of the two faces of the insulating layer 34 and the intermediate film layer 33 disposed opposite each other.
- a micro/nano structure is provided on the surface thereof (not shown). It is a micro/nano structure with a raised height of 200 nm to 20 ⁇ m.
- the materials used for the first electrode layer 31 and the second electrode layer 35 are as shown in Figs. 5 and
- the first electrode layer 21 and the second electrode layer 24 of the embodiment are made of the same material.
- the material of at least one of the first polymer insulating layer 32 and the intermediate film layer 33, and/or at least one of the second polymer insulating layer 34 and the intermediate film layer 33 is a double polymer composite film.
- the materials used are the same as those in the embodiment of FIGS. 5 and 6.
- the materials used in the dual polymer composite film are the same.
- the friction generator 4 includes a first electrode layer 41, a first polymer insulating layer 42, an intermediate electrode layer 43, a second polymer insulating layer 44, and a second electrode layer 45, a first electrode layer 41 and a first electrode layer After the two electrode layers 45 are connected, the intermediate electrode layer 43 constitutes an output end of the friction generator.
- the material used for at least one of the first high molecular polymer insulating layer 42 and the second high molecular polymer insulating layer 44 is the above double polymer composite film having a thickness of 7 ⁇ - 34 ⁇ .
- the first polymer polymer insulating layer 42 and the intervening electrode layer 43 are disposed opposite each other
- a micro-nano structure (not shown) is provided on at least one of the two faces, and/or at least one of the two faces of the second polymer insulating layer 44 and the intermediate electrode layer 43 disposed opposite each other.
- the micro/nano structure provided on the intervening electrode layer 43 is a micro/nano structure having a convex height of 200 nm to 100 ⁇ m.
- the micro/nano structure (not shown) disposed on the surface thereof has a protrusion height of 200 nm. -20 ⁇ ⁇ micro-nano structure.
- the materials used for the first electrode layer 41 and the second electrode layer 45 are the same as those of the first electrode layer 21 and the second electrode layer 24 of the embodiment of Figs. 5 and 6.
- the intervening electrode layer 43 is a metal or an alloy, and the specific metal or alloy is the same as that used in the second electrode layer 13 of the specific embodiment of FIGS. 3 and 4, and details are not described herein again.
- the material used for at least one of the first high molecular polymer insulating layer 42 and the second high molecular polymer insulating layer 44 is the above double polymer composite film.
- the material used is the same as the double polymer in the embodiment of FIGS. 5 and 6.
- the materials used in the composite film are the same.
- the thickness and the arrangement of the micro-nano concave structure are also the same as described above.
- the layers of the friction generator of the present invention are bent downward, between the first polymer insulating layer and the second electrode layer in the friction generator, or the first polymer polymer insulating layer and the second polymer are polymerized Between the insulating layers, or the first polymer insulating layer and the second polymer insulating layer are respectively rubbed with the intervening electrode layer or the intervening film layer to generate an electrostatic charge, thereby causing the first electrode layer and the second electrode layer A potential difference occurs between the electrode layers, or between the first electrode layer and the intervening electrode layer, and between the intervening electrode layer and the second electrode layer.
- the double polymer composite film is used as the first polymer polymer insulating layer, and/or the second polymer polymer insulating layer, and/or the intermediate film layer, which improves the mechanical strength and has a very high Good electrostatic properties and vibration and acoustic sensitivity.
- the dual polymer composite film of the present invention and a friction generator using the double polymer composite film can be used for a vibration sensor, and the structure of the vibration sensor of the present invention will be described in detail below.
- the vibration sensor 5 includes a first electrode layer 51, a first polymer insulating layer 52, and a second electrode layer 53 which are laminated in this order.
- the first electrode layer 51 is disposed on the first side surface of the first polymer insulating layer 52, and the second side surface of the first polymer insulating layer 52 faces the second electrode layer 53.
- the second side surface is disposed, and the second side surface of the first polymer insulating layer 52 or the second side surface of the second electrode layer 53 is provided with at least one convex structure 54 such that the first polymer insulating layer
- the second side surface of the 52 and the second side surface of the second electrode layer 53 are fixedly connected to each other, thereby forming a cavity, and the first polymer insulating layer 52, the second electrode layer 53, and the convex structure 54 are collectively formed.
- the vibrating frame structure; the first electrode layer 51 and the second electrode layer 53 are outputs of the vibration sensor 1.
- the height of the raised structure 54 is 1 ⁇ ⁇ -1 ⁇ .
- the plurality of convex structures 54 are preferably plural, so that a plurality of cavities can be formed.
- the arrangement of the plurality of raised structures 54 may be regular or irregular.
- the plurality of raised structures 54 may be formed in a stripe structure, a well-shaped structure, a diamond-shaped structure, a ⁇ -shaped structure or An array of interdigitated structures, the distance between adjacent two raised structures is 0.1 mm - 1 mm.
- the raised structures 54 are connected over the surface of at least one of their fixedly connected surfaces, for example, over the second side surface of the first polymeric insulating layer 52 and/or the second side surface of the second electrode layer 53, each The width of the face connection is 0.1mm-5mm.
- the protruding structure 54 is connected above the surface on which one side is fixedly connected, and the surface of the other side of the fixed connection is point-connected or wire-connected, for example, on the second side surface of the first polymer insulating layer 52.
- the side surface supported by the point connection or the wire connection projection structure 54 has a thickness direction displacement and a radial direction displacement by a cavity formed by the convex structure and its fixed connection surface.
- the surface radial displacement is much larger than the thickness direction displacement, so that the vibration sensor has excellent low frequency vibration characteristics. Therefore, a good low frequency response can be achieved by the radial vibration of the cavity.
- the first polymer polymer insulating layer 52 has a thickness of 1 ⁇ m to 1 ⁇ m, and may be a single polymer layer or a composite polymer layer, particularly the above-described double polymer composite film.
- the material used for the single polymer layer is selected from the group consisting of polydisiloxane siloxane films, polyimide films, polypropylene films, aniline phthalic acid resin films, polyacetal films, ethyl cellulose films, polyamide films, melamine ruthenium.
- the material used for the composite polymer layer is a polydisiloxane film, a polyimide film, a polypropylene film, an aniline resin film, a polyacetal film, an ethyl cellulose film, a polyamide film, a melamine furfural.
- the materials used for the first electrode layer 51 and the second electrode layer 53 are the same as those of the first electrode layer 11 of the embodiment of Figs. 3 and 4.
- a convex structure is provided only on the second side surface of the first polymer insulating layer 52.
- the case of 54 is an example of a method of preparing the vibration sensor of this embodiment.
- a bump structure 54 is formed on the second side surface of the first polymer polymer insulating layer 52.
- the bump structure 54 is made of the same material as the first polymer polymer insulating layer 52. This step can be used, but not Limited to, the screen printing method; the height of the prepared convex structure 54 is controlled to be 1 ⁇ ⁇ -1 ⁇ , and can be formed into a convex array of a stripe structure, a well-shaped structure, a diamond-shaped structure, a ⁇ -shaped structure or an interdigitated structure. The distance between two adjacent raised structures is controlled to be 0.1 mm-lmm.
- the raised structures 54 are joined on the surface of the first polymer insulating layer 52, and each of the faces has a width of 0.1 mm to 5 mm.
- the raised structure 54 is then fixedly joined to the second side surface of the second electrode layer 53 by a plasma treatment fixed connection or a pressure sensitive adhesive fixing connection to form a cavity.
- the raised structure 54 may be a face-to-face connection on the surface of the second electrode layer 53, or may be a dot connection or a wire connection.
- the fixed connection of the point connection or the line connection can better achieve a good low frequency response through the radial vibration of the cavity.
- a first electrode layer 51 is prepared by sputtering metal on the first side surface of the first polymer insulating layer 52.
- the plasma processing fixed connection refers to processing the surface to be fixedly connected by using a plasma processor, and then performing a fixed connection.
- the specific embodiment means that the second side surface of the second electrode layer 53 is first used by the plasma processor. After processing, the bump structure 54 is fixedly connected to the second side surface of the second electrode layer 53, and the plasma processor can use, for example, a single gun of the model CSM-SSC1 produced by Dongguan Yaotian Electric Technology Co., Ltd. Vertical plasma surface treatment machine; Pressure sensitive adhesive (PSA) is an abbreviation for pressure sensitive adhesive. It is a kind of pressure sensitive adhesive. To this specific embodiment, the use of pressure sensitive adhesive fixed connection means pressure sensitive adhesive.
- PSA Pressure sensitive adhesive
- the second side surface of the first polymer insulating layer 52 is directed toward the second side surface of the second electrode layer 53, and is lightly bonded.
- a suitable pressure sensitive adhesive according to the actual operation, for example, can be purchased from Suzhou Jinfeng Pressure Sensitive Co., Ltd.
- the method of fabricating the vibration sensor in other cases in this embodiment is similar.
- the vibration sensor 6 includes a first electrode layer 61, a first polymer insulating layer 62, a second polymer insulating layer 63, and a second electrode layer 64 which are sequentially stacked.
- the first electrode layer 61 is disposed on the first side surface of the first polymer insulating layer 62
- the second electrode layer 64 is disposed on the second surface.
- the second side surface of the second polymer polymer insulating layer 63 is disposed toward the second side surface of the first polymer polymer insulating layer 62; the first polymer polymerization
- the second side surface of the material insulating layer 62 or the second side surface of the second polymer insulating layer 23 is provided with at least one convex structure 65 such that the second side surface of the first polymer insulating layer 62 is
- the second side surface of the second polymer insulating layer 63 is fixedly connected to each other, thereby forming a cavity, and the first polymer insulating layer 62, the second polymer insulating layer 63 and the protruding structure 65 are formed together.
- the vibrating frame structure; the first electrode layer 61 and the second electrode layer 64 are outputs of the vibration sensor 6.
- the specific height, arrangement, and pitch of the raised structures 65 are the same as those of the raised structures of the embodiments of Figures 11 and 12.
- the raised structure 65 is joined over a surface to which at least one side thereof is fixedly joined, for example, on the second side surface of the first polymer insulating layer 62 and/or the second side surface of the second polymer insulating layer 63. Connection, the width of each face connection is 0.1mm-5mm.
- the protruding structure 65 is connected above the surface on which one side is fixedly connected, and on the other side of the fixed connecting surface, a point connection or a wire connection, for example, on the second side surface of the first polymer insulating layer 62.
- a point connection or a wire connection for example, on the second side surface of the first polymer insulating layer 62.
- the second side surface of the insulating layer 62 is connected by dots or wires.
- the side surface supported by the point connection or the wire connection projection structure 65 has a thickness direction displacement and a radial direction displacement by a cavity formed by the convex structure and its fixed connection surface. The surface radial displacement is much larger than the thickness direction displacement, so that the vibration sensor has low frequency vibration characteristics. Therefore, a good low frequency response can be achieved by the
- the thickness of the first polymer insulating layer 62 and the second polymer insulating layer 63 are both 1 ⁇ m - 1 mm, and both may be a single polymer layer or a composite polymer layer, especially the above-mentioned double polymer. Composite film.
- the materials used for the first electrode layer 61 and the second electrode layer 64 are as shown in FIG. 3 and The material of the first electrode layer 11 of the specific embodiment is the same.
- the preparation method of the vibration sensor of the present embodiment is basically the same as the preparation method of the vibration sensor of the above-described FIG. 11 and FIG. 12, and on the basis of the above, the vibration sensor required by the person skilled in the art is easily required according to the embodiment.
- the specific structure is adjusted to the corresponding preparation method.
- the vibration sensor 7 includes a first electrode layer 71, a first polymer insulating layer 72, an intermediate film layer 73, a second polymer insulating layer 74, and a second electrode layer 75 which are laminated in this order.
- the first electrode layer 71 is disposed on the first side surface of the first polymer insulating layer 72; the second electrode layer 75 is disposed on the first side surface of the second polymer insulating layer 74, and The intermediate film layer 33 is disposed between the second side surface of the first polymer insulating layer 72 and the second side surface of the second polymer insulating layer 74, and the first side surface of the intermediate film layer 73 and the first side surface A second side surface of the high molecular polymer insulating layer 72 is opposite to each other, and a second side surface of the intermediate film layer 73 is opposite to the second side surface of the second polymer insulating layer 74; the first polymer insulating layer 72
- the second side surface or the first side surface of the intermediate film layer 73 is provided with at least one convex structure 76 such that the second side surface of the first polymer insulating layer 72 and the first side surface of the intermediate film layer 73
- the second side surface of the 74 or the second side surface of the intermediate film layer 73 is provided with at least one convex structure 77 such that the second side surface of the second polymer insulating layer 74 and the second side of the intermediate film layer 73
- the surfaces are fixedly connected to each other, thereby forming a cavity, and the second polymer insulating layer 74, the intermediate film layer 73 and the convex structure 77 collectively form a vibratable frame structure;
- the first electrode layer 71 and the second electrode layer 75 are Two outputs of the vibration sensor 7.
- the specific height, arrangement, and pitch of the raised structures are the same as those of the raised structures 54 of the embodiment of Figures 11 and 12.
- the raised structures are joined over a surface to which at least one side thereof is fixedly joined, for example, over the second side surface of the first polymeric insulating layer 72 and/or the first side surface of the intermediate film layer 73, and/or,
- the second side surface of the second high molecular polymer insulating layer 74 and/or the second side surface of the intermediate film layer 73 are joined, and the width of each surface connection is 0.1 mm to 5 mm.
- the raised structure is connected above the surface on which one side is fixedly connected, and the point on the other side of the fixed connection surface is connected or connected, for example, on the second side surface of the first polymer insulating layer 72.
- the second side surface of the layer 72 is connected by dots or wires; or, connected to the second side surface of the second polymer insulating layer 74, on the second side surface of the intermediate film layer 73, or connected by wires Alternatively, it is connected over the second side surface of the intermediate film layer 33, and is connected or line-connected on the second side surface of the second polymer insulating layer 74.
- the first polymer insulating layer 72, the intermediate film layer 73 and the second polymer insulating layer 74 may be a single polymer layer or a composite polymer layer, especially the above-described double polymer composite film.
- the thickness of each polymer film layer is 1 ⁇ ⁇ -1 ⁇ .
- the materials used for the first electrode layer 71 and the second electrode layer 75 are the same as those of the first electrode layer 11 of the embodiment of Figs. 3 and 4.
- the preparation method of the vibration sensor of the present embodiment is basically the same as the preparation method of the vibration sensor of the above-described FIG. 11 and FIG. 12, and on the basis of the above, the vibration sensor required by the person skilled in the art is easily required according to the embodiment.
- the specific structure is adjusted to the corresponding preparation method.
- the vibration sensor 8 includes a first electrode layer 81, a first polymer insulating layer 82, an intermediate electrode layer 83, a second polymer insulating layer 84, and a second electrode layer 85 which are sequentially stacked.
- the first electrode layer 81 is disposed on the first side surface of the first polymer insulating layer 82; the second electrode layer 85 is disposed on the first side surface of the second polymer insulating layer 84, intervening
- the electrode layer 83 is disposed between the second side surface of the first polymer insulating layer 82 and the second side surface of the second polymer insulating layer 84, and the first side surface of the intermediate electrode layer 83 is first
- the second side surface of the high molecular polymer insulating layer 82 is oppositely disposed, and the second side surface of the intermediate electrode layer 83 is opposite to the second side surface of the second polymer insulating layer 84;
- At least one raised structure 86 is disposed on the second side surface of the 82 or the first side surface of the intervening electrode layer 83,
- the second side surface of the first polymer insulating layer 82 and the first side surface of the intervening electrode layer 83 are fixedly connected to each other, thereby forming
- the first electrode layer 81 and the second electrode layer 85 are connected in series as one output end of the vibration sensor 8, and the intervening electrode layer 83 is the other output end of the vibration sensor 8, or the first electrode layer 81, the second electrode layer 85, and the intermediate layer Any two of the electrode layers 83 serve as the output ends of the vibration sensor 8.
- the raised structures are joined over a surface to which at least one side thereof is fixedly joined, for example, over the second side surface of the first polymer insulating layer 82 and/or the first side surface of the intervening electrode layer 83, and/or The second side surface of the second high molecular polymer insulating layer 84 and/or the second side surface of the intermediate electrode layer 83 are connected to each other, and the width of each surface connection is 0.1 mm to 5 mm.
- the raised structure is connected above the surface on which one side is fixedly connected, and the surface of the other side of the fixed connection is point-connected or wire-connected, for example, on the second side surface of the first polymer insulating layer 82.
- Connecting, point-connecting or wire-bonding on the first side surface of the inter-electrode layer 83; or, connecting on the first side surface of the inter-electrode layer 83, on the second side surface of the first polymer insulating layer 82 Point connection or line connection; or, connected on the second side surface of the second polymer insulating layer 84, on the second side surface of the intervening electrode layer 83, or connected in a line; or, in the intervening electrode layer 83
- the second side surface is connected to the upper side, and is connected or line-connected on the second side surface of the second polymer insulating layer 84.
- the side surface supported by the point connection or the wire connection projection structure has a thickness direction displacement and a radial direction displacement by a cavity formed by the convex structure and its fixed connection surface.
- the surface radial displacement is much larger than the thickness direction displacement, so that the vibration sensor has low frequency vibration characteristics. Therefore, a good low frequency response can be achieved by the radial vibration of the cavity.
- the thicknesses of the first polymer insulating layer 82 and the second polymer insulating layer 84 are both 1 ⁇ -lmm, and both may be a single polymer layer or a composite polymer layer, preferably the above-described double polymer composite film.
- the materials used for the first electrode layer 81 and the second electrode layer 85 are as shown in Figs. 3 and
- the material of the first electrode layer 11 of the specific embodiment is the same.
- the intervening electrode layer 83 is a metal or an alloy.
- the metal or alloy is the same as that used for the first electrode layer 13 of the specific embodiments of Figs. 3 and 4, and will not be described again.
- the thickness of the intervening electrode layer 83 is preferably from 100 ⁇ m to 500 ⁇ m, more preferably 200 ⁇ m.
- the preparation method of the vibration sensor of the present embodiment is basically the same as the preparation method of the vibration sensor of the above-described FIG. 11 and FIG. 12, and on the basis of the above, the vibration sensor required by the person skilled in the art is easily required according to the embodiment.
- the specific structure is adjusted to the corresponding preparation method.
- the convex structure vibrates, so that between the first polymer insulating layer and the second electrode, or between the first polymer insulating layer and the second polymer insulating layer
- the first polymer polymer insulating layer and the second polymer polymer insulating layer are respectively in contact with the intervening electrode layer or the intervening film to generate an electrical signal, thereby causing a first electrode layer and a second electrode layer, or A potential difference occurs between an electrode layer and the intervening electrode layer and between the intervening electrode layer and the second electrode layer. Due to the potential difference between the electrode layers, free electrons will flow from the side with the lower potential to the side with the higher potential through the external circuit, thereby forming a current in the external circuit.
- the frequency response of the vibration sensor of the present invention is mainly concentrated in the low frequency band, and the response bandwidth is mainly concentrated between 0 Hz and 55 Hz.
- the vibration sensor of the present invention is much more responsive to 0 Hz and 5 Hz than the polyvinylidene fluoride (PVDF) sensor.
- the frequency is mainly concentrated below 5 Hz. Since the vibration sensor of the present invention has more excellent low-frequency response performance, it is more suitable for detecting low-frequency vibrations such as heartbeat and breathing.
- the preparation method thereof when the composite polymer layer is used, the preparation method thereof: optional step, (1) when the polymer base material is a solid material, such as polyvinylidene fluoride, the polymer base material is used. Forming a liquid solution of a polymer base material in a conventional organic solvent such as dimercaptoacetamide (DMA);
- DMA dimercaptoacetamide
- step (2) coating a liquid solution of the polymer base material, drying and solidifying to obtain a polymer base layer; and when the polymer base material is a liquid material such as polydisiloxane, directly performing step (2);
- the preparation method is as described above, that is, preparing a liquid solution for the polymer coating layer, and then coating the polymer coating layer on the surface of the polymer porous film layer with a liquid solution;
- the polymer porous membrane layer is coated with a polymer coating layer on one side of the liquid solution on the template; then the polymer porous membrane layer, the polymer coating layer is dried together with the liquid solution and the template, and the polymer coating layer is cured. Separating the template to obtain a two-polymer composite film; wherein the polymer coating layer covers the polymer porous film layer and is filled in the pores of the polymer porous film layer.
- the friction generator has a size of 3 cm x l .2 cm and a total thickness of about 300 ⁇ m.
- the friction generator 1 includes a first electrode layer 11, a first polymer insulating layer 12, and a second electrode layer 13, which are laminated.
- the material used for the first polymer insulating layer 12 is a double polymer composite film. The preparation method of the friction generator will be described in detail below.
- a liquid solution for the polymer cover layer is obtained.
- the polymer coating layer was uniformly applied to the surface of the polymer porous membrane layer (polypropylene porous membrane, Xinxiang Zhongke GRE-16P) with a liquid solution.
- the thickness of the polymer porous film layer was 15 ⁇ m.
- the polymer porous membrane layer was coated with a polymer coating layer on one side of the liquid solution on a flat plate template, and pressure was applied.
- the polymer porous film, the polymer cover layer was baked with a liquid solution and a template together at 80 ° C for 100 minutes to cure the polymer cover layer.
- the template was separated to obtain a two-polymer composite film in which a polymer coating layer was coated on the polymer porous film layer and filled into the pores of the polymer porous film layer.
- the obtained double polymer composite film had a thickness of 20 ⁇ m.
- the above double polymer composite film is used as the first polymer polymer insulating layer 12, and the surface of the polymer porous film layer is plated with an aluminum film having a thickness of 100 nm, which is the first electrode layer 11.
- a copper foil having a thickness of ⁇ is used as the second electrode layer 13.
- the second electrode layer 13 is laminated on the first polymer insulating layer 12 in accordance with the surface of the polymer cover layer toward the second electrode layer 13, to obtain a friction generator 1#.
- the edge of the friction generator is sealed with a common tape.
- the friction generator exhibits a typical open circuit characteristic in the measurement of I-V (current-voltage). ⁇
- the stepping motor with periodic oscillation (0.33 Hz and 0.13% deformation) causes the friction generator to periodically bend and release.
- the open circuit voltage and closed circuit current of the friction generator are 20V and 4 ⁇ , respectively.
- the friction generator has a size of 3 cm x 1.2 cm and a total thickness of about 300 ⁇ m.
- the friction generator 1 includes a first electrode layer 11, a first polymer insulating layer 12, and a second electrode layer 13, which are laminated.
- the material used for the first polymer insulating layer 12 is a double polymer composite film. The preparation method of the friction generator will be described in detail below.
- a curing agent (Dow Corning 184) was added to polydisiloxane (Dow Corning) (mass ratio of 1:10) to obtain a liquid solution for the polymer coating.
- the polymer coating layer was uniformly applied to the surface of the polymer porous membrane layer (polypropylene porous membrane, Xinxiang Zhongke GRE-16P) with a liquid solution.
- the thickness of the polymer porous film layer was 15 ⁇ m.
- the polymer porous film was coated with a polymer coating layer on one side of the liquid solution on a template having a micro/nano structure, and pressure was applied.
- the polymer porous membrane, The polymer cover layer was baked with a liquid solution and a template at 80 ° C for 100 min to cure the polymer cover layer.
- the template was separated to obtain a two-polymer composite film in which a polymer coating layer was coated on the polymer porous film layer and filled into the pores of the polymer porous film layer.
- the obtained double-polymer composite film had a thickness of 20 ⁇ m, and a micro-nano structure having a protrusion height of 500 nm was provided on the surface of the polymer cover layer.
- the above double polymer composite film is used as the first polymer polymer insulating layer 12, and the surface of the polymer porous film layer is plated with an aluminum film having a thickness of 100 nm, which is the first electrode layer 11.
- a copper foil having a thickness of ⁇ is used as the second electrode layer 13.
- the second electrode layer 13 is laminated on the first polymer insulating layer 12 in accordance with the surface of the polymer cover layer toward the second electrode layer 13, to obtain a friction generator 1#.
- the edge of the friction generator is sealed with a common tape.
- the friction generator exhibits a typical open circuit characteristic in the measurement of I-V (current-voltage). ⁇
- a stepper motor with periodic oscillations (0.33 Hz and 0.13% deformation) causes the friction generator to periodically bend and release.
- the open circuit voltage and closed circuit current of the friction generator are 25V and 6 ⁇ , respectively.
- the stepping motor using periodic oscillation (0.33 Hz and 0.13% deformation) causes the friction generator 3#-6# to undergo periodic bending and release, and the open circuit voltage and closed circuit current of the 3# friction generator are 22 V and 5 ⁇ , respectively.
- the open circuit voltage and closed circuit current of the 4# friction generator are 23V and 5 ⁇ , respectively.
- 5# friction power generation The open circuit voltage and closed circuit current of the machine are 23V and 5 ⁇ , respectively.
- the open circuit voltage and closed circuit current of the 6# friction generator are 22 V and 5 ⁇ , respectively.
- the friction generator has a size of 3 cm x 1.2 cm and a total thickness of about 300 ⁇ m.
- the friction generator 1 includes a first electrode layer 11, a first polymer insulating layer 12, and a second electrode layer 13, which are laminated.
- the material used for the first polymer insulating layer 12 is a double polymer composite film. The preparation method of the friction generator will be described in detail below.
- the polyvinylidene fluoride is dissolved in dimercaptoacetamide to form a liquid solution for the polymer coating layer.
- the polymer coating layer was coated with a liquid solution on the surface of a polymer porous membrane (polypropylene porous membrane, Xinxiang Zhongke GRE-16P). The thickness of the polymer porous film layer was 15 ⁇ m.
- the polymer porous film was coated with a polymer coating layer on one side of the liquid solution on a template having a micro/nano structure, and pressure was applied. Then, the polymer porous film, the polymer cover layer was baked with a liquid solution and a template together at 80 ° C for 100 minutes to cure the polymer cover layer.
- the template was separated to obtain a two-polymer composite film in which a polymer coating layer was coated on the polymer porous film layer and filled into the pores of the polymer porous film layer.
- the obtained double-polymer composite film had a thickness of 20 ⁇ m, and a micro-nano structure having a projection height of 500 nm was provided on the surface of the polymer cover layer.
- the above double polymer composite film is used as the first polymer polymer insulating layer 12, and the surface of the polymer porous film layer is plated with an aluminum film having a thickness of 100 nm, which is the first electrode layer 11.
- a copper foil having a thickness of ⁇ is used as the second electrode layer 13.
- the second electrode layer 13 is laminated on the first polymer insulating layer 12 in accordance with the surface of the polymer cover layer toward the second electrode layer 13, to obtain a friction generator 1#.
- the edge of the friction generator is sealed with a common tape.
- the friction generator exhibits a typical open circuit characteristic in the measurement of IV (current-voltage).
- the stepping motor with periodic oscillation (0.33 Hz and 0.13% deformation) causes the friction generator to periodically bend and release.
- the open circuit voltage and closed circuit current of the friction generator are 18V and 4 ⁇ , respectively. Examples 8 and 9
- the stepping motor with periodic oscillation (0.33 Hz and 0.13% deformation) causes the friction generator 8#-9# to undergo periodic bending and release, and the open circuit voltage and closed circuit current of the 8# friction generator are 17V and 4 ⁇ , respectively. .
- the open circuit voltage and closed circuit current of the 9# friction generator are 17V and 4 ⁇ , respectively.
- the double-polymer composite film of the present invention can be controlled to a thickness of 7 ⁇ m to 34 ⁇ m, which avoids the defects that the film material of the original friction generator is easily broken and the thickness is hard to be reduced.
- the dual polymer composite membrane is applied to a friction generator with an open circuit voltage of 17-25 V and a closed circuit current of 4-6 ⁇ , which improves the friction power generation performance.
- FIG. 19 shows the acoustic properties of a conventional polyvinylidene fluoride (PVD F) sensor.
- Fig. 20 is a view showing the vibration detecting performance of the friction generator of the first embodiment of the present invention as a sensor.
- 21 is a polydimercaptosiloxane friction generator used as a sensor for detecting vibration performance, and the friction generator structure is basically the same as that of the friction generator of Embodiment 1, except that the first polymer insulating layer 12 The material used was a polydithiosiloxane rather than a dual polymer composite membrane.
- Example 10 The above sensors were respectively taped to the culture sub-edge, and the middle of the culture iii was tapped with a force of 1 N, 0.9 Hz, and the sensor signal was collected by an oscilloscope. As can be seen from FIG. 19, FIG. 20 and FIG. 21, the frictional power generation of the present invention. The machine is used as a sensor with good vibration sensitivity.
- Example 10 The above sensors were respectively taped to the culture sub-edge, and the middle of the culture iii was tapped with a force of 1 N, 0.9 Hz, and the sensor signal was collected by an oscilloscope. As can be seen from FIG. 19, FIG. 20 and FIG. 21, the frictional power generation of the present invention. The machine is used as a sensor with good vibration sensitivity.
- Example 10 Example 10
- the vibration sensor of this embodiment has a size of 30 mm x 12 mm and a total thickness of about 400 ⁇ m.
- the vibration sensor includes a first electrode layer 61, a first polymer insulating layer 62, a second polymer insulating layer 63, and a second electrode layer 64, which are sequentially stacked, as shown in Figs. 13 and 14.
- the material of the first electrode layer 61 and the second electrode layer 64 is aluminum foil and has a thickness of 50 ⁇ m.
- the first polymer insulating layer 62 is a composite polymer layer, and the material used is a composite polymerization of a polyethylene terephthalate film (Yongtai plastic) and a polydisiloxane film (Yongtai plastic).
- the film has a thickness of 150 ⁇ m.
- the second polymer insulating layer 63 is a single polymer layer, and the material used is a polyethylene terephthalate film (Yongtai Plastic) having a thickness of 100 ⁇ m.
- a stripe-like convex structure is disposed on a side of the first polymer polymer insulating layer 62 opposite to the second polymer polymer insulating layer 63, the protrusion height is 30 ⁇ m, the width of the stripe pattern is 5 mm, and the adjacent two stripes The pattern is spaced 1mm apart.
- the first polymer insulating layer 62 and the second polymer insulating layer 63 are integrally provided in one body.
- Fig. 22 is a view showing the acoustic performance test of the polyvinylidene fluoride piezoelectric sensor (PVDF piezoelectric sensor, Jinzhou Kexin Electronic Material Co., Ltd.) and the vibration sensor shown in this embodiment.
- the PVDF piezoelectric sensor has an area of 30mm X 1.2mm and a PVDF thickness of 30 ⁇ m.
- Figure 23 (a) shows the PVDF piezoelectric sensor to detect the acoustic wave performance measurement signal
- Figure 23 (b) shows the PVDF piezoelectric sensor to detect the acoustic wave performance filter signal.
- Fig. 24(a) is a diagram showing the sound wave performance measurement signal of the vibration sensor of the present embodiment
- Fig. 24(b) is a filter signal for detecting the sound wave performance of the vibration sensor of the embodiment. Comparing Fig. 23(b) and Fig.
- the PVDF piezoelectric sensor output signal output voltage is lmV, which has obvious harmonic interference, resulting in signal distortion, and the output voltage of the vibration sensor of this embodiment is 1.5mV. And keep the output signal intact, there is no signal distortion.
- Fig. 25 is a frequency signal diagram of the vibration sensor of the present embodiment
- Fig. 26 is a frequency signal diagram of the PVDF piezoelectric sensor. Comparing Fig. 25 and Fig. 26, it can be seen that the frequency response of the PVDF piezoelectric sensor has a wide bandwidth, and the response bandwidth is mainly between 50 Hz and 200 Hz, and the vibration sensing of this embodiment
- the frequency response of the device is mainly concentrated in the low frequency band, and its response bandwidth is mainly concentrated between 0 Hz and 55 Hz. For heartbeat and respiratory vibration, mainly concentrated below 5 Hz.
- the vibration sensor of this embodiment is much stronger than the PVDF piezoelectric sensor for the response between 0 Hz and 5 Hz, so it is more suitable.
- Low frequency vibrations such as heartbeat and breathing.
- the vibration sensor of this embodiment has a size of 30 mm x l2 mm and a total thickness of about 400 ⁇ m.
- the vibration sensor includes a first electrode layer 51, a first polymer insulating layer 52, and a second electrode layer 53, which are sequentially stacked, as shown in Figs. 11 and 12.
- the material of the first electrode layer 51 and the second electrode layer 53 is a copper foil having a thickness of 100 ⁇ m.
- the first polymer insulating layer 52 is a composite polymer layer, and the material used is a composite polymer film (Yongtai Plastic) composed of a polyethylene terephthalate film and a polypropylene film, and has a thickness of 130 ⁇ m.
- a side of the first polymer insulating layer 52 opposite to the second electrode layer 53 is provided with a rhombic convex structure, the protrusion height is 50 ⁇ , and the long diagonal length of the rhombus is 0.1 mm, and the adjacent two diamonds The spacing is 0.1mm.
- the first polymer insulating layer 52 and the second electrode layer 53 are integrally provided in one body.
- the vibration sensor of this embodiment was fixed in parallel on the culture sub-field, and under a condition of 1 kHz, 40 dB sound source, the test was carried out using a low-pass filter. After filtering, the output voltage is 1.2mV, and the vibration sensor of this embodiment has excellent low-frequency detection effect.
- the frequency response of the vibration sensor of this embodiment is mainly concentrated in the low frequency band, and the response bandwidth is mainly concentrated between 0 Hz and 55 Hz. Suitable for the detection of low frequency vibrations such as heartbeat and breathing.
- the vibration sensor of this embodiment has a size of 30 mm x 12 mm and a total thickness of about l mm.
- the vibration sensor 7 includes a first electrode layer 71, a first polymer insulating layer 72, an intermediate film layer 73, a second polymer insulating layer 74, and a second electrode layer 75, which are sequentially stacked, as shown in FIG. Figure 16 shows.
- the material used for the first electrode layer 71 is a copper foil having a thickness of 70 ⁇ m, which is used for the second electrode layer 75.
- the material is tungsten and its thickness is 130 ⁇ m.
- the first polymer insulating layer 72 and the second polymer insulating layer 74 are both single polymer layers, and the materials used are all polyethylene terephthalate film (Yongtai Plastic), and the thickness is 100. ⁇ ⁇ .
- the intermediate film layer 73 is a composite polymer layer, and the material used is a composite polymer film composed of a polyethylene terephthalate film (Yongtai Plastic) and a polypropylene film (Yongtai Plastic), and has a thickness of 150 ⁇ m.
- the two side surfaces of the intermediate film layer 73 are provided with a stripe-like convex structure having a protrusion height of 0.9 mm, a stripe pattern having a width of 4 mm, and an adjacent two stripe pattern having a pitch of 0.5 mm.
- the first polymer insulating layer 72, the intermediate film layer 73 and the second polymer insulating layer 34 are integrally provided in one body.
- the vibration sensor of this embodiment is fixed in parallel on the culture sub-field, and is tested with a low-pass filter under the condition of 1 kHz, 40 dB sound source. After filtering, the output voltage is 1.2mV.
- the vibration sensor of this embodiment has excellent low-frequency detection effect.
- the frequency response of the vibration sensor of this embodiment is mainly concentrated in the low frequency band, and the response bandwidth is mainly concentrated between 0 Hz and 55 Hz. Suitable for the detection of low frequency vibrations such as heartbeat and breathing.
- the vibration sensor of this embodiment has a size of 30 mm x 12 mm and a total thickness of about l mm.
- the vibration sensor 8 includes a first electrode layer 81, a first polymer insulating layer 82, an intermediate electrode layer 83, a second polymer insulating layer 84, and a second electrode layer 85, which are sequentially stacked, as shown in FIG. Figure 18 shows.
- the material used for the first electrode layer 81 and the second electrode layer 85 is a copper foil having a thickness of 100 ⁇ m, and the material of the intervening electrode layer 83 is an aluminum foil having a thickness of ⁇ ; the first polymer insulating layer 82 ⁇ Composite polymer film composed of polyethylene terephthalate film (Yongtai plastic) and polydisiloxane film (Yongtai plastic), thickness 150 ⁇ , second polymer insulation layer 84
- the material used is polyethylene terephthalate film (Yongtai Plastic) with a thickness of 150 ⁇ m.
- the side surface of the first polymer insulating layer 82 opposite to the intervening electrode layer 83 is provided with a U-shaped convex structure, the height of the protrusion is 1 mm, the width of the zigzag pattern is 5 mm, and the pitch of the adjacent two zigzag patterns is Lmm.
- the first polymer insulating layer 82 and the intermediate electrode layer 83 are integrally provided in a single body.
- the vibration sensor of the present embodiment was fixed in parallel on the culture sub-field, and was tested with a low-pass filter under a condition of 1 kHz, 40 dB sound source. After the filtering process, the output voltage is 1.0 mV, and the vibration sensor of this embodiment has an excellent low-frequency detection effect.
- the frequency response of the vibration sensor of this embodiment is mainly concentrated in the low frequency band, and the response bandwidth is mainly concentrated between 0 Hz and 55 Hz. Suitable for the detection of low frequency vibrations such as heartbeat and breathing.
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Abstract
Provided are a friction generator and a vibration sensor using a dipolymer composite film and a preparation method therefor. The friction generator using a dipolymer composite film comprises a first electrode layer, a first macromolecular polymer insulating layer and a second electrode layer which are all arranged in a stacked manner, wherein the material adopted for the first macromolecular polymer insulating layer is the dipolymer composite film. A frame structure capable of vibration is arranged between the first macromolecular polymer insulating layer and the second electrode layer of the vibration sensor or between the first macromolecular polymer insulating layer and a second macromolecular polymer insulating layer. An intermediate electrode layer or an intermediate thin film layer may also be further added between the first macromolecular polymer insulating layer and the second macromolecular polymer insulating layer, and the frame structure capable of vibration may be formed between every two of these layers. The friction generator and the vibration sensor using a dipolymer composite film can improve vibration performance and acoustic sensing performance remarkably and have outstanding low-frequency response performance.
Description
应用双聚合物复合膜的摩擦发电机、 振动传感器及其制备方法 技术领域 Friction generator, vibration sensor and preparation method thereof using double polymer composite film
本发明涉及复合材料领域, 尤其是涉及一种应用双聚合物复合膜的摩擦 发电机、 振动传感器及其制备方法, 特别是涉及一种呼吸、 心跳振动传感器 及其制备方法。 背景技术 The invention relates to the field of composite materials, in particular to a friction generator, a vibration sensor and a preparation method thereof using the double polymer composite membrane, in particular to a respiratory and heartbeat vibration sensor and a preparation method thereof. Background technique
目前, 能源问题是影响人类进步和可持续发展的重大课题之一。 各种围 绕新能源开发、可重复利用再生能源的研究正在世界各地如火如茶地进行着。 At present, energy issues are one of the major issues affecting human progress and sustainable development. Various researches around renewable energy development and renewable energy are being carried out in hot places around the world.
釆用摩擦技术构建的能量收集和转换装置, 在自供电纳米系统中起关键 作用。 并且, 由于其具备环保、 成本低、 自驱动等特性, 受到了广泛关注。 随着王中林教授研究组研发的压电摩擦发电机实现机械能转换为电能以来, 以压电和摩擦电为基础的不同结构和材料的摩擦发电机相继问世。 目前, 摩 擦发电机已能够驱动小型液晶显示屏、 低功率发光二极管以及微型电子器件 和模块等,但是摩擦发电机的输出性能仍然是制约其发展和应用的关键因素。 Energy harvesting and conversion devices built with friction technology play a key role in self-powered nanosystems. Moreover, due to its environmental protection, low cost, and self-driving characteristics, it has received extensive attention. Since the piezoelectric friction generator developed by Professor Wang Zhonglin's research group has realized the conversion of mechanical energy into electrical energy, friction generators of different structures and materials based on piezoelectric and triboelectricity have been successively introduced. Currently, friction generators have been able to drive small LCDs, low-power LEDs, and microelectronics and modules, but the output performance of friction generators remains a key factor limiting their development and application.
振动传感器, 或称压电传感器, 是利用压电材料受力后产生的压电效应 制成的传感器, 已经广泛用于声学、 医疗、 工业、 交通、 安防等众多领域, 正逐步改变人们的生活和工作方式, 成为社会发展的趋势。 压电材料在受到 某一方向的外力作用而发生形变 (包括弯曲和伸缩形变) 时, 由于内部电荷 的极化现象, 会在其表面产生电荷。 压电材料可分为压电单晶、 压电多晶和 有机压电材料, 现有技术通常釆用极化聚偏氟乙烯(PVDF )、 聚二氟乙烯和 聚三氟乙烯共聚物作为压电材料。 由于压电换能器工作频率受材料的几何形 状、 弹性性质等因素的影响, 因此大多数压电换能器的工作频率高于 100Hz, 同时由于谐波的影响, 压电换能器对后续信号滤波也具有较高要求。 目前, 还没有具有优异的低频响应性能的振动传感器。 A vibration sensor, or a piezoelectric sensor, is a sensor made by utilizing the piezoelectric effect generated by the piezoelectric material. It has been widely used in many fields such as acoustics, medical, industrial, transportation, security, etc., and is gradually changing people's lives. And the way of working, has become a trend of social development. When a piezoelectric material is deformed by an external force in a certain direction (including bending and telescopic deformation), a charge is generated on the surface due to polarization of internal charges. Piezoelectric materials can be divided into piezoelectric single crystals, piezoelectric polycrystalline and organic piezoelectric materials. The prior art generally uses polarized polyvinylidene fluoride (PVDF), polyvinylidene fluoride and polytrifluoroethylene copolymer as pressure. Electrical material. Since the operating frequency of the piezoelectric transducer is affected by factors such as the geometry and elastic properties of the material, the operating frequency of most piezoelectric transducers is higher than 100 Hz, and due to the influence of harmonics, the piezoelectric transducer is followed. Signal filtering also has high requirements. At present, there is no vibration sensor with excellent low frequency response performance.
特别地, 振动传感器是目前对呼吸和心跳进行检测的常用工具之一, 但
是由于现有的振动传感器普遍存在低频响应性能欠佳的问题, 因而对呼吸、 心跳等低频振动的检测的灵敏度较差。 发明内容 In particular, vibration sensors are currently one of the commonly used tools for detecting breathing and heartbeat, but It is because the existing vibration sensors generally have a problem of poor low-frequency response performance, and thus the sensitivity to detection of low-frequency vibrations such as breathing and heartbeat is poor. Summary of the invention
目前, 摩擦发电机釆用的聚二曱基硅氧烷(PDMS )等膜材料虽然具有 良好的摩擦发电性能、 振动性能及声学感应性能, 但当这些膜材料例如聚二 曱基硅氧烷膜较薄时, 自身的力学性能较差, 易破损, 从而给大规模生产带 来诸多不便。 At present, membrane materials such as polydidecylsiloxane (PDMS) used in friction generators have good triboelectric performance, vibration performance and acoustic induction properties, but when these membrane materials are, for example, polydiphenylsiloxane membranes When it is thinner, its mechanical properties are poor and it is easy to break, which brings a lot of inconvenience to large-scale production.
本发明所要解决的第一技术问题是: 克服现有摩擦发电机釆用的聚合物 材料层易破损的缺陷, 提供了一种应用双聚合物复合膜的摩擦发电机, 该双 聚合物复合膜不易破损, 可以明显提高摩擦发电机的摩擦发电性能、 振动性 能及声学感应性能。 The first technical problem to be solved by the present invention is: to overcome the defect that the polymer material layer used in the existing friction generator is easily broken, and to provide a friction generator using a double polymer composite film, the double polymer composite film It is not easy to break, and can significantly improve the friction power generation performance, vibration performance and acoustic induction performance of the friction generator.
本发明所要解决的第二技术问题是: 针对现有技术中存在的缺陷, 提供 一种具有优异的低频响应性能的振动传感器。 A second technical problem to be solved by the present invention is to provide a vibration sensor having excellent low frequency response performance in view of the drawbacks existing in the prior art.
为了解决上述技术问题, 本发明提供的第一技术方案是, 一种应用双聚 合物复合膜的摩擦发电机, 包括层叠设置的第一电极层、 第一高分子聚合物 绝缘层和第二电极层, 其中第一高分子聚合物绝缘层所用材料是双聚合物复 合膜; 所述双聚合物复合膜包括: 聚合物多孔膜层以及聚合物覆盖层, 其中 该聚合物覆盖层覆盖在聚合物多孔膜层上,且填充入聚合物多孔膜层的孔中; 所述第一电极层和所述第二电极层为所述摩擦发电机的输出端。 In order to solve the above technical problem, the first technical solution provided by the present invention is a friction generator using a dual polymer composite film, comprising a first electrode layer, a first polymer insulating layer and a second electrode laminated a layer, wherein the material used for the first polymer insulating layer is a double polymer composite film; the double polymer composite film comprises: a polymer porous film layer and a polymer coating layer, wherein the polymer coating layer covers the polymer The porous membrane layer is filled into the pores of the polymer porous membrane layer; the first electrode layer and the second electrode layer are the output ends of the friction generator.
本发明釆用的第二技术方案是,一种应用双聚合物复合膜的摩擦发电机, 包括层叠设置的第一电极层、 第一高分子聚合物绝缘层、 居间薄膜层、 第二 高分子聚合物绝缘层和第二电极层, 其中, 第一高分子聚合物绝缘层和居间 薄膜层中的至少一层, 和 /或第二高分子聚合物绝缘层和居间薄膜层中的至少 一层所用材料是双聚合物复合膜; 所述双聚合物复合膜包括: 聚合物多孔膜 层以及聚合物覆盖层, 其中该聚合物覆盖层覆盖在聚合物多孔膜层上, 且填 充入聚合物多孔膜层的孔中; 所述第一电极层和所述第二电极层为所述摩擦 发电机的输出端。
本发明釆用的第三技术方案是, 一种应用双聚合物复合膜的摩擦发电机 的制备方法, 该方法包括如下步骤: A second technical solution for use in the present invention is a friction generator using a dual polymer composite film, comprising a first electrode layer stacked, a first polymer insulating layer, an intermediate film layer, and a second polymer a polymer insulating layer and a second electrode layer, wherein at least one of the first polymer insulating layer and the intermediate film layer, and/or at least one of the second polymer insulating layer and the intermediate film layer The material used is a dual polymer composite film; the dual polymer composite film comprises: a polymer porous film layer and a polymer cover layer, wherein the polymer cover layer covers the polymer porous film layer and is filled with the polymer porous layer The pores of the film layer; the first electrode layer and the second electrode layer are outputs of the friction generator. A third technical solution for use in the present invention is a method for preparing a friction generator using a dual polymer composite membrane, the method comprising the following steps:
( 1 )双聚合物复合膜的制备 (1) Preparation of double polymer composite membrane
准备聚合物覆盖层用液态溶液, 然后将聚合物覆盖层用液态溶液均匀涂 覆于聚合物多孔膜层表面; 将聚合物多孔膜层涂有聚合物覆盖层用液态溶液 的一侧置于模板上; 然后将聚合物多孔膜层、 聚合物覆盖层用液态溶液以及 模板一起烘干, 聚合物覆盖层固化后, 分离模板, 得到双聚合物复合膜; 其 中聚合物覆盖层覆盖在聚合物多孔膜层上,且填充入聚合物多孔膜层的孔中; Preparing a liquid solution for the polymer coating layer, and then uniformly coating the polymer coating layer on the surface of the polymer porous membrane layer with a liquid solution; coating the polymer porous membrane layer with the polymer coating layer with one side of the liquid solution in the template Then, the polymer porous film layer and the polymer coating layer are dried together with the liquid solution and the template, and after the polymer coating layer is solidified, the template is separated to obtain a double polymer composite film; wherein the polymer coating layer covers the polymer porous layer On the film layer and filled into the pores of the polymer porous membrane layer;
( 2 )摩擦发电机的组装 (2) Assembly of friction generator
根据步骤 ( 1 )得到的双聚合物复合膜制成摩擦发电机, The double polymer composite film obtained according to the step (1) is made into a friction generator,
所述摩擦发电机包括层叠设置的第一电极层、 第一高分子聚合物绝缘层 和第二电极层; 或者所述摩擦发电机包括层叠设置的第一电极层、 第一高分 子聚合物绝缘层、 第二高分子聚合物绝缘层和第二电极层; 或者所述摩擦发 电机包括层叠设置的第一电极层、 第一高分子聚合物绝缘层、 居间电极层、 第二高分子聚合物绝缘层和第二电极层; 或者所述摩擦发电机包括层叠设置 的第一电极层、 第一高分子聚合物绝缘层、 居间薄膜层、 第二高分子聚合物 绝缘层和第二电极层; The friction generator includes a first electrode layer, a first polymer insulating layer and a second electrode layer which are laminatedly disposed; or the friction generator includes a first electrode layer and a first polymer insulation which are laminated a layer, a second polymer insulating layer and a second electrode layer; or the friction generator comprises a first electrode layer, a first polymer insulating layer, an intervening electrode layer, and a second polymer layer laminated The insulating layer and the second electrode layer; or the friction generator includes a first electrode layer, a first polymer insulating layer, an intermediate film layer, a second polymer insulating layer and a second electrode layer;
其中, 第一高分子聚合物绝缘层, 和 /或第二高分子聚合物绝缘层, 和 / 或居间薄膜层由步骤(1 )所得双聚合物复合膜构成。 Wherein, the first polymer insulating layer, and/or the second polymer insulating layer, and/or the intermediate film layer are composed of the double polymer composite film obtained in the step (1).
本发明釆用的第四技术方案是, 一种振动传感器, 包括依次层叠设置的 第一电极层, 第一高分子聚合物绝缘层, 和第二电极层; 其中所述第一电极 层设置在所述第一高分子聚合物绝缘层的第一侧表面上, 所述第一高分子聚 合物绝缘层的第二侧表面朝向所述第二电极层的第二侧表面设置; A fourth technical solution for use in the present invention is a vibration sensor including a first electrode layer, a first polymer insulating layer, and a second electrode layer which are sequentially stacked, wherein the first electrode layer is disposed at a first side surface of the first polymer insulating layer, a second side surface of the first polymer insulating layer facing the second side surface of the second electrode layer;
所述第一高分子聚合物绝缘层的第二侧表面或所述第二电极层的第二侧 表面上设置有至少一个凸起结构, 使得所述第一高分子聚合物绝缘层的第二 侧表面和所述第二电极层的第二侧表面相互固定连接, 由此形成空腔; 所述 第一高分子聚合物绝缘层、 所述第二电极层和所述凸起结构共同形成可振动 的框架结构;
所述第一电极层和所述第二电极层为所述振动传感器的两个输出端; 其中, 所述第一高分子聚合物绝缘层所用材料是双聚合物复合膜; 所述 双聚合物复合膜包括: 聚合物多孔膜层以及聚合物覆盖层, 其中该聚合物覆 盖层覆盖在聚合物多孔膜层上, 且填充入聚合物多孔膜层的孔中。 Providing at least one convex structure on the second side surface of the first polymer insulating layer or the second side surface of the second electrode layer, so that the second polymer insulating layer is second The side surface and the second side surface of the second electrode layer are fixedly connected to each other, thereby forming a cavity; the first polymer insulating layer, the second electrode layer and the protruding structure are jointly formed Vibrating frame structure; The first electrode layer and the second electrode layer are two output ends of the vibration sensor; wherein the material used for the first polymer insulating layer is a double polymer composite film; the double polymer The composite film comprises: a polymer porous film layer and a polymer cover layer, wherein the polymer cover layer covers the polymer porous film layer and is filled in the pores of the polymer porous film layer.
本发明釆用的第五技术方案是, 一种振动传感器, 包括依次层叠设置的 第一电极层, 第一高分子聚合物绝缘层, 第二高分子聚合物绝缘层和第二电 极层; 其中所述第一电极层设置在所述第一高分子聚合物绝缘层的第一侧表 面上,所述第二电极层设置在所述第二高分子聚合物绝缘层的第一侧表面上, 所述第二高分子聚合物绝缘层的第二侧表面朝向所述第一高分子聚合物绝缘 层的第二侧表面设置; A fifth technical solution for use in the present invention is a vibration sensor comprising a first electrode layer, a first polymer insulating layer, a second polymer insulating layer and a second electrode layer, which are sequentially stacked; The first electrode layer is disposed on a first side surface of the first polymer insulating layer, and the second electrode layer is disposed on a first side surface of the second polymer insulating layer, The second side surface of the second polymer insulating layer is disposed toward the second side surface of the first polymer insulating layer;
所述第一高分子聚合物绝缘层的第二侧表面或所述第二高分子聚合物绝 缘层的第二侧表面上设置有至少一个凸起结构, 使所述第一高分子聚合物绝 缘层的第二侧表面与所述第二高分子聚合物绝缘层的第二侧表面相互固定连 接, 由此形成空腔; 所述第一高分子聚合物绝缘层、 所述第二高分子聚合物 绝缘层和所述凸起结构共同形成可振动的框架结构; The second side surface of the first polymer insulating layer or the second side surface of the second polymer insulating layer is provided with at least one convex structure to insulate the first polymer a second side surface of the layer and a second side surface of the second polymer insulating layer are fixedly connected to each other, thereby forming a cavity; the first polymer insulating layer and the second polymer are polymerized The insulating layer and the raised structure together form a vibratable frame structure;
所述第一电极层和所述第二电极层为所述振动传感器的两个输出端; 其中, 第一高分子聚合物绝缘层和 /或第二高分子聚合物绝缘层所用材料 是双聚合物复合膜; 所述双聚合物复合膜包括: 聚合物多孔膜层以及聚合物 覆盖层, 其中该聚合物覆盖层覆盖在聚合物多孔膜层上, 且填充入聚合物多 孔膜层的孔中。 The first electrode layer and the second electrode layer are two output ends of the vibration sensor; wherein, the material used for the first polymer insulating layer and/or the second polymer insulating layer is double polymerization The composite film comprises: a polymer porous film layer and a polymer cover layer, wherein the polymer cover layer covers the polymer porous film layer and is filled in the pores of the polymer porous film layer .
本发明釆用的第六技术方案是, 一种振动传感器, 包括依次层叠设置的 第一电极层, 第一高分子聚合物绝缘层, 居间电极层, 第二高分子聚合物绝 缘层以及第二电极层; 其中所述第一电极层设置在所述第一高分子聚合物绝 缘层的第一侧表面上, 所述第二电极层设置在所述第二高分子聚合物绝缘层 的第一侧表面上; 所述居间电极层设置在所述第一高分子聚合物绝缘层的第 二侧表面与所述第二高分子聚合物绝缘层的第二侧表面之间, 并且所述居间 电极层的第一侧表面与所述第一高分子聚合物绝缘层的第二侧表面相对设 置, 所述居间电极层的第二侧表面与所述第二高分子聚合物绝缘层的第二侧
表面相对设置; A sixth technical solution for use in the present invention is a vibration sensor comprising a first electrode layer, a first polymer insulating layer, an intervening electrode layer, a second polymer insulating layer, and a second layer which are sequentially stacked. An electrode layer; wherein the first electrode layer is disposed on a first side surface of the first polymer insulating layer, and the second electrode layer is disposed on the first polymer polymer layer On the side surface; the intervening electrode layer is disposed between the second side surface of the first polymer insulating layer and the second side surface of the second polymer insulating layer, and the intervening electrode a first side surface of the layer is disposed opposite to a second side surface of the first polymer insulating layer, and a second side surface of the intervening electrode layer and a second side of the second polymer insulating layer Relative surface setting;
所述第一高分子聚合物绝缘层的第二侧表面或所述居间电极层的第一侧 表面上设置有至少一个凸起结构, 使所述第一高分子聚合物绝缘层的第二侧 表面与所述居间电极层的第一侧表面相互固定连接, 由此形成空腔, 所述第 一高分子聚合物绝缘层、 所述居间电极层和所述凸起结构共同形成可振动的 框架结构, 和 /或, 所述第二高分子聚合物绝缘层的第二侧表面或所述居间电 极层的第二侧表面上设置有至少一个凸起结构, 使所述第二高分子聚合物绝 缘层的第二侧表面与所述居间电极层的第二侧表面相互固定连接, 由此形成 空腔, 所述第二高分子聚合物绝缘层、 所述居间电极层和所述凸起结构共同 形成可振动的框架结构; Providing at least one convex structure on the second side surface of the first polymer insulating layer or the first side surface of the intervening electrode layer, so that the second side of the first polymer insulating layer The surface and the first side surface of the intervening electrode layer are fixedly connected to each other, thereby forming a cavity, and the first polymer insulating layer, the intervening electrode layer and the protruding structure together form a vibratable frame Structure, and/or, the second side surface of the second polymer insulating layer or the second side surface of the intervening electrode layer is provided with at least one convex structure, so that the second polymer a second side surface of the insulating layer and a second side surface of the intervening electrode layer are fixedly connected to each other, thereby forming a cavity, the second polymer insulating layer, the intervening electrode layer and the protruding structure Forming a vibratable frame structure together;
所述居间电极层、 所述第一电极层和所述第二电极层中的任意两者或三 者形成所述振动传感器的输出端; Any two or three of the intervening electrode layer, the first electrode layer and the second electrode layer form an output end of the vibration sensor;
其中, 第一高分子聚合物绝缘层和 /或第二高分子聚合物绝缘层所用材料 是双聚合物复合膜; 所述双聚合物复合膜包括: 聚合物多孔膜层以及聚合物 覆盖层, 其中该聚合物覆盖层覆盖在聚合物多孔膜层上, 且填充入聚合物多 孔膜层的孔中。 The material used for the first polymer polymer insulating layer and/or the second polymer polymer insulating layer is a double polymer composite film; the double polymer composite film comprises: a polymer porous film layer and a polymer coating layer. Wherein the polymer cover layer covers the polymer porous film layer and is filled in the pores of the polymer porous film layer.
本发明釆用的第七技术方案是, 一种振动传感器, 包括依次层叠设置的 第一电极层, 第一高分子聚合物绝缘层, 居间薄膜层, 第二高分子聚合物绝 缘层以及第二电极层; 其中所述第一电极层设置在所述第一高分子聚合物绝 缘层的第一侧表面上, 所述第二电极层设置在所述第二高分子聚合物绝缘层 的第一侧表面上; 所述居间薄膜层为聚合物薄膜层, 设置在所述第一高分子 聚合物绝缘层的第二侧表面与所述第二高分子聚合物绝缘层的第二侧表面之 间, 并且所述居间薄膜层的第一侧表面与所述第一高分子聚合物绝缘层的第 二侧表面相对设置, 所述居间薄膜层的第二侧表面与所述第二高分子聚合物 绝缘层的第二侧表面相对设置; A seventh technical solution for use in the present invention is a vibration sensor comprising a first electrode layer sequentially stacked, a first polymer insulating layer, an intermediate film layer, a second polymer insulating layer, and a second An electrode layer; wherein the first electrode layer is disposed on a first side surface of the first polymer insulating layer, and the second electrode layer is disposed on the first polymer polymer layer On the side surface; the intervening film layer is a polymer film layer disposed between the second side surface of the first polymer insulating layer and the second side surface of the second polymer insulating layer And the first side surface of the intervening film layer is disposed opposite to the second side surface of the first polymer insulating layer, and the second side surface of the intervening film layer and the second polymer The second side surfaces of the insulating layer are oppositely disposed;
所述第一高分子聚合物绝缘层的第二侧表面或所述居间薄膜层的第一侧 表面上设置有至少一个凸起结构, 使所述第一高分子聚合物绝缘层的第二侧 表面与所述居间薄膜层的第一侧表面相互固定连接, 由此形成空腔, 所述第
一高分子聚合物绝缘层、 所述居间薄膜层和所述凸起结构共同形成可振动的 框架结构, 和 /或, 所述第二高分子聚合物绝缘层的第二侧表面或所述居间薄 膜层的第二侧表面上设置有至少一个凸起结构, 使所述第二高分子聚合物绝 缘层的第二侧表面与所述居间薄膜层的第二侧表面相互固定连接, 由此形成 空腔, 所述第二高分子聚合物绝缘层、 所述居间薄膜层和所述凸起结构共同 形成可振动的框架结构; Providing at least one convex structure on the second side surface of the first polymer insulating layer or the first side surface of the intermediate film layer, so that the second side of the first polymer insulating layer a surface and a first side surface of the intervening film layer are fixedly connected to each other, thereby forming a cavity, the a high molecular polymer insulating layer, the intervening film layer and the raised structure together form a vibratable frame structure, and/or a second side surface of the second polymer insulating layer or the intervening The second side surface of the film layer is provided with at least one convex structure, so that the second side surface of the second polymer insulating layer and the second side surface of the intermediate film layer are fixedly connected to each other, thereby forming a cavity, the second polymer insulating layer, the intervening film layer and the raised structure together form a vibratable frame structure;
所述第一电极层和所述第二电极层为所述振动传感器的两个输出端; 其中, 第一高分子聚合物绝缘层和居间薄膜层中的至少一层, 和 /或第二 高分子聚合物绝缘层和居间薄膜层中的至少一层所用材料是双聚合物复合 膜; 所述双聚合物复合膜包括: 聚合物多孔膜层以及聚合物覆盖层, 其中该 聚合物覆盖层覆盖在聚合物多孔膜层上, 且填充入聚合物多孔膜层的孔中。 The first electrode layer and the second electrode layer are two output ends of the vibration sensor; wherein at least one of the first polymer insulating layer and the intermediate film layer, and/or the second highest The material used for at least one of the molecular polymer insulating layer and the intermediate film layer is a dual polymer composite film; the dual polymer composite film comprises: a polymer porous film layer and a polymer cover layer, wherein the polymer cover layer covers On the polymer porous membrane layer, and filled into the pores of the polymer porous membrane layer.
本发明釆用的第八技术方案是, 一种振动传感器的制备方法, 该方法包 括: An eighth technical solution for use in the present invention is a method for preparing a vibration sensor, the method comprising:
( 1 )准备聚合物覆盖层用液态溶液, 然后将聚合物覆盖层用液态溶液均 勾涂覆于聚合物多孔膜层表面; 将聚合物多孔膜层涂有聚合物覆盖层用液态 溶液的一侧置于模板上; 然后将聚合物多孔膜层、 聚合物覆盖层用液态溶液 以及模板一起烘干, 聚合物覆盖层固化后, 分离模板, 得到双聚合物复合膜; 其中聚合物覆盖层覆盖在聚合物多孔膜层上, 且填充入聚合物多孔膜层的孔 中; (1) preparing a liquid solution for the polymer coating layer, and then coating the polymer coating layer on the surface of the polymer porous film layer with a liquid solution; coating the polymer porous film layer with a liquid solution for the polymer coating layer Sidely placed on the template; then the polymer porous film layer, the polymer cover layer is dried together with the liquid solution and the template, and after the polymer cover layer is solidified, the template is separated to obtain a double polymer composite film; wherein the polymer cover layer is covered On the polymer porous membrane layer, and filled into the pores of the polymer porous membrane layer;
将双聚合物复合膜一侧表面设置至少一个凸起结构, 得到带凸起结构的 高分子聚合物绝缘层; Providing at least one convex structure on one surface of the double polymer composite film to obtain a polymer polymer insulating layer with a convex structure;
( 2 )在电极层一侧表面设置至少一个凸起结构, 得到带凸起结构的电极 层; (2) providing at least one convex structure on one surface of the electrode layer to obtain an electrode layer having a convex structure;
其中, 仅进行步骤(1 )或步骤(2 ); Wherein, only step (1) or step (2) is performed;
( 3 )制备振动传感器, 该振动传感器包括依次层叠设置的第一电极层, 第一高分子聚合物绝缘层, 和第二电极层; (3) preparing a vibration sensor, comprising: a first electrode layer, a first polymer insulating layer, and a second electrode layer;
其中, 釆用步骤( 1 )得到的带凸起结构的高分子聚合物绝缘层作为第一 高分子聚合物绝缘层, 或者, 釆用步骤(2 )得到的带凸起结构的电极层作为
第二电极层; Wherein, the polymer polymer insulating layer with a convex structure obtained by the step (1) is used as the first polymer polymer insulating layer, or the electrode layer with the convex structure obtained by the step (2) is used as the electrode layer Second electrode layer;
按照凸起结构设置于第一高分子聚合物绝缘层与第二电极层之间, 将第 二电极层设置在第一高分子聚合物绝缘层上, 并将凸起结构与其所朝向的侧 表面进行固定连接, 由此形成空腔; 第一高分子聚合物绝缘层、 第二电极层 和凸起结构共同形成可振动的框架结构; And disposed between the first polymer insulating layer and the second electrode layer according to the convex structure, the second electrode layer is disposed on the first polymer insulating layer, and the convex structure and the side surface facing the same Performing a fixed connection, thereby forming a cavity; the first polymer insulating layer, the second electrode layer and the convex structure together form a vibratable frame structure;
然后, 在第一高分子聚合物绝缘层未设置第二电极层的侧表面上设置第 一电极层, 从而得到振动传感器。 Then, a first electrode layer is provided on the side surface of the first polymer insulating layer where the second electrode layer is not provided, thereby obtaining a vibration sensor.
本发明釆用的第九技术方案是, 一种振动传感器的制备方法, 该方法包 括: A ninth technical solution for use in the present invention is a method for preparing a vibration sensor, the method comprising:
( 1 )准备聚合物覆盖层用液态溶液, 然后将聚合物覆盖层用液态溶液均 匀涂覆于聚合物多孔膜层表面; 将聚合物多孔膜层涂有聚合物覆盖层用液态 溶液的一侧置于模板上; 然后将聚合物多孔膜层、 聚合物覆盖层用液态溶液 以及模板一起烘干, 聚合物覆盖层固化后, 分离模板, 得到双聚合物复合膜; 其中聚合物覆盖层覆盖在聚合物多孔膜层上, 且填充入聚合物多孔膜层的孔 中; (1) preparing a liquid solution for the polymer coating layer, and then uniformly coating the polymer coating layer on the surface of the polymer porous film layer with a liquid solution; coating the polymer porous film layer with one side of the liquid solution for the polymer coating layer Placed on the template; then the polymer porous film layer, the polymer cover layer is dried together with the liquid solution and the template, and after the polymer cover layer is solidified, the template is separated to obtain a double polymer composite film; wherein the polymer cover layer is covered a polymer porous membrane layer, and filled into the pores of the polymer porous membrane layer;
将双聚合物复合膜一侧表面设置至少一个凸起结构, 得到带凸起结构的 高分子聚合物绝缘层; Providing at least one convex structure on one surface of the double polymer composite film to obtain a polymer polymer insulating layer with a convex structure;
( 2 )制备振动传感器, 该振动传感器包括依次层叠设置的第一电极层, 第一高分子聚合物绝缘层, 第二高分子聚合物绝缘层和第二电极层; (2) preparing a vibration sensor, comprising: a first electrode layer, a first polymer insulating layer, a second polymer insulating layer and a second electrode layer;
其中, 釆用步骤( 1 )得到的带凸起结构的高分子聚合物绝缘层作为第一 高分子聚合物绝缘层, 使具有凸起结构的侧表面朝向第二高分子聚合物绝缘 层, 并将凸起结构固定连接到第二高分子聚合物绝缘层, 由此形成空腔; 第 一高分子聚合物绝缘层、 第二高分子聚合物绝缘层和凸起结构共同形成可振 动的框架结构; Wherein, the polymer polymer insulating layer with a convex structure obtained by the step (1) is used as the first polymer polymer insulating layer, and the side surface having the convex structure faces the second polymer insulating layer, and Fixing the bump structure to the second polymer insulating layer, thereby forming a cavity; the first polymer polymer insulating layer, the second polymer polymer insulating layer and the convex structure together form a vibrating frame structure ;
然后, 在第一高分子聚合物绝缘层不带凸起结构的侧表面上设置第一电 极层, 在第二高分子聚合物绝缘层未与凸起结构固定连接的侧表面上设置第 二电极层, 从而得到振动传感器。 Then, a first electrode layer is disposed on a side surface of the first polymer polymer insulating layer without a convex structure, and a second electrode is disposed on a side surface of the second polymer polymer insulating layer not fixedly connected to the protruding structure Layer, thereby obtaining a vibration sensor.
本发明釆用的第十技术方案是, 一种振动传感器的制备方法, 该方法包
括: A tenth technical solution for use in the present invention is a method for preparing a vibration sensor, the method package Includes:
( 1 )准备聚合物覆盖层用液态溶液, 然后将聚合物覆盖层用液态溶液均 匀涂覆于聚合物多孔膜层表面; 将聚合物多孔膜层涂有聚合物覆盖层用液态 溶液的一侧置于模板上; 然后将聚合物多孔膜层、 聚合物覆盖层用液态溶液 以及模板一起烘干, 聚合物覆盖层固化后, 分离模板, 得到双聚合物复合膜; 其中聚合物覆盖层覆盖在聚合物多孔膜层上, 且填充入聚合物多孔膜层的孔 中; (1) preparing a liquid solution for the polymer coating layer, and then uniformly coating the polymer coating layer on the surface of the polymer porous film layer with a liquid solution; coating the polymer porous film layer with one side of the liquid solution for the polymer coating layer Placed on the template; then the polymer porous film layer, the polymer cover layer is dried together with the liquid solution and the template, and after the polymer cover layer is solidified, the template is separated to obtain a double polymer composite film; wherein the polymer cover layer is covered a polymer porous membrane layer, and filled into the pores of the polymer porous membrane layer;
将双聚合物复合膜一侧表面设置至少一个凸起结构, 得到带凸起结构的 高分子聚合物绝缘层; Providing at least one convex structure on one surface of the double polymer composite film to obtain a polymer polymer insulating layer with a convex structure;
( 2 )在电极层至少一侧表面设置至少一个凸起结构, 得到带凸起结构的 电极层; (2) providing at least one convex structure on at least one surface of the electrode layer to obtain an electrode layer having a convex structure;
其中, 仅进行步骤( 1 )或步骤( 2 ), 或者, 同时进行步骤( 1 )和步骤 ( 2 ); Wherein, only step (1) or step (2) is performed, or step (1) and step (2) are simultaneously performed;
( 3 )制备振动传感器, 该振动传感器包括依次层叠设置的第一电极层, 第一高分子聚合物绝缘层, 居间电极层, 第二高分子聚合物绝缘层以及第二 电极层; (3) preparing a vibration sensor, comprising: a first electrode layer, a first polymer insulating layer, an intermediate electrode layer, a second polymer insulating layer and a second electrode layer;
其中, 第一高分子聚合物绝缘层和 /或第二高分子聚合物绝缘层釆用步骤 ( 1 )得到的带凸起结构的高分子聚合物绝缘层; 或者, 居间电极层釆用步骤 ( 2 )得到的带凸起结构的电极层, 第一高分子聚合物绝缘层和第二高分子聚 合物绝缘层中至多一层釆用步骤( 1 )得到的带凸起结构的高分子聚合物绝缘 层, 且相邻两层相对的侧表面中至多一面上具有凸起结构; Wherein, the first polymer polymer insulating layer and/or the second polymer polymer insulating layer are coated with the polymer structure insulating layer with a convex structure obtained by the step (1); or, the intermediate electrode layer is used for the step ( 2) obtaining the electrode layer with a convex structure, at least one layer of the first polymer polymer insulating layer and the second polymer polymer insulating layer, and the polymer having the convex structure obtained by the step (1) An insulating layer having a convex structure on at most one of the opposite side surfaces of the adjacent two layers;
按照凸起结构设置于第一高分子聚合物绝缘层与居间电极层之间, 和 / 或, 凸起结构设置于第二高分子聚合物绝缘层与居间电极层之间, 将第一高 分子聚合物绝缘层, 居间电极层和第二高分子聚合物绝缘层进行组装, 并将 凸起结构与其所朝向的侧表面进行固定连接, 由此形成空腔; 第一高分子聚 合物绝缘层、 居间电极层以及二者之间的凸起结构, 和 /或, 第二高分子聚合 物绝缘层、 居间电极层以及二者之间的凸起结构, 共同形成可振动的框架结 构;
然后, 在第一高分子聚合物绝缘层与第二高分子聚合物绝缘层未朝向居 间电极层的侧表面上分别设置第一电极层和第二电极层, 从而得到振动传感 器。 The protrusion is disposed between the first polymer insulating layer and the intervening electrode layer, and/or the protrusion structure is disposed between the second polymer insulating layer and the intervening electrode layer, and the first polymer is a polymer insulating layer, an intervening electrode layer and a second polymer insulating layer are assembled, and the protruding structure is fixedly connected to a side surface thereof, thereby forming a cavity; the first polymer insulating layer, The intervening electrode layer and the raised structure therebetween, and/or the second polymer insulating layer, the intervening electrode layer and the raised structure therebetween form a vibrating frame structure together; Then, a first electrode layer and a second electrode layer are respectively disposed on the side surfaces of the first polymer insulating layer and the second polymer insulating layer that are not facing the intervening electrode layer, thereby obtaining a vibration sensor.
本发明釆用的第十一技术方案是, 一种振动传感器的制备方法, 该方法 包括: An eleventh technical solution for use in the present invention is a method for preparing a vibration sensor, the method comprising:
( 1 )准备聚合物覆盖层用液态溶液, 然后将聚合物覆盖层用液态溶液均 匀涂覆于聚合物多孔膜层表面; 将聚合物多孔膜层涂有聚合物覆盖层用液态 溶液的一侧置于模板上; 然后将聚合物多孔膜层、 聚合物覆盖层用液态溶液 以及模板一起烘干, 聚合物覆盖层固化后, 分离模板, 得到双聚合物复合膜; 其中聚合物覆盖层覆盖在聚合物多孔膜层上, 且填充入聚合物多孔膜层的孔 中; (1) preparing a liquid solution for the polymer coating layer, and then uniformly coating the polymer coating layer on the surface of the polymer porous film layer with a liquid solution; coating the polymer porous film layer with one side of the liquid solution for the polymer coating layer Placed on the template; then the polymer porous film layer, the polymer cover layer is dried together with the liquid solution and the template, and after the polymer cover layer is solidified, the template is separated to obtain a double polymer composite film; wherein the polymer cover layer is covered a polymer porous membrane layer, and filled into the pores of the polymer porous membrane layer;
将双聚合物复合膜一侧表面设置至少一个凸起结构, 得到带凸起结构的 高分子聚合物绝缘层; Providing at least one convex structure on one surface of the double polymer composite film to obtain a polymer polymer insulating layer with a convex structure;
( 2 )在另一高分子聚合物绝缘层的两侧表面上分别设置至少一个凸起结 构, 得到两侧表面均带凸起结构的高分子聚合物绝缘层; (2) at least one convex structure is respectively disposed on both side surfaces of the other polymer polymer insulating layer, and a polymer polymer insulating layer having a convex structure on both sides is obtained;
其中, 仅进行步骤(1 )或步骤(2 ); Wherein, only step (1) or step (2) is performed;
( 3 )制备振动传感器, 该振动传感器包括依次层叠设置的第一电极层, 第一高分子聚合物绝缘层, 居间薄膜层, 第二高分子聚合物绝缘层以及第二 电极层; (3) preparing a vibration sensor, comprising: a first electrode layer, a first polymer insulating layer, an intermediate film layer, a second polymer insulating layer and a second electrode layer;
其中, 第一高分子聚合物绝缘层, 居间薄膜层和第二高分子聚合物绝缘 层中的任意一层或两层釆用步骤( 1 )得到的带凸起结构的高分子聚合物绝缘 层, 且相邻两层相对的侧表面中至多一面上具有凸起结构; 或者, 居间薄膜 层釆用步骤(2 )得到的两侧表面均带凸起结构的高分子聚合物绝缘层; Wherein the first polymer polymer insulating layer, the intermediate film layer and the second polymer polymer insulating layer are any one or two layers, and the polymer structure insulating layer with the convex structure obtained by the step (1) is used. And having a convex structure on at least one of the opposite side surfaces of the adjacent two layers; or, the intermediate film layer is obtained by using the polymer insulating layer with the convex structure on both sides of the step obtained by the step (2);
按照凸起结构设置于第一高分子聚合物绝缘层与居间薄膜层之间, 和 / 或, 凸起结构设置于第二高分子聚合物绝缘层与居间薄膜层之间, 将第一高 分子聚合物绝缘层, 居间薄膜层和第二高分子聚合物绝缘层进行组装, 并将 凸起结构与其所朝向的侧表面进行固定连接, 由此形成空腔; 第一高分子聚 合物绝缘层、 居间薄膜层以及二者之间的凸起结构, 和 /或, 第二高分子聚合
物绝缘层、 居间薄膜层以及二者之间的凸起结构, 共同形成可振动的框架结 构; And disposed between the first polymer insulating layer and the intervening film layer according to the convex structure, and/or the protruding structure is disposed between the second polymer insulating layer and the intervening film layer, and the first polymer a polymer insulating layer, an intermediate film layer and a second polymer polymer insulating layer are assembled, and the protruding structure is fixedly connected to a side surface thereof, thereby forming a cavity; the first polymer insulating layer, Intervening film layer and raised structure therebetween, and/or second polymer polymerization The insulating layer, the intervening film layer and the convex structure between the two together form a vibrating frame structure;
然后, 在第一高分子聚合物绝缘层与第二高分子聚合物绝缘层未朝向居 间薄膜层的侧表面上分别设置第一电极层和第二电极层, 从而得到振动传感 器。 Then, a first electrode layer and a second electrode layer are respectively disposed on the side surfaces of the first polymer insulating layer and the second polymer insulating layer which are not oriented toward the intermediate film layer, thereby obtaining a vibration sensor.
本发明可以制备几微米到几十微米的柔性双聚合物复合膜, 该薄膜具有 很好的静电性能、 振动性能及声学敏感性, 且结构稳定, 力学强度高, 不易 破损, 易加工, 成本低。 将该薄膜应用于摩擦发电机, 摩擦发电性能、 振动 性能及声学感应性能更好。 The invention can prepare a flexible double polymer composite film of several micrometers to several tens of micrometers, the film has good electrostatic properties, vibration performance and acoustic sensitivity, and has stable structure, high mechanical strength, is not easy to be broken, easy to process, and low in cost. . The film is applied to a friction generator, and the friction power generation performance, the vibration performance, and the acoustic induction performance are better.
另外, 本发明的振动传感器是基于聚合物薄膜的受迫振动, 由于聚合物 薄膜作阻尼振动, 因此有效地减小了振动传感器的换能器结构中的谐波影响, 具有优异的低频响应性能和信号波形, 特别适合用于对心跳、 呼吸等低频振 动的检测。 附图说明 In addition, the vibration sensor of the present invention is based on the forced vibration of the polymer film, and the polymer film is damped and vibrated, thereby effectively reducing the harmonic influence in the transducer structure of the vibration sensor, and having excellent low-frequency response performance. And signal waveforms, especially suitable for the detection of low frequency vibrations such as heartbeat and breathing. DRAWINGS
图 1为聚丙烯多孔膜的微观结构图 (扫描电镜图, 20000倍放大倍数)。 图 2为本发明双聚合物复合膜结构示意图。 Figure 1 is a micrograph of a polypropylene porous film (SEM image, 20000 magnification). 2 is a schematic view showing the structure of a double polymer composite membrane of the present invention.
图 3为本发明摩擦发电机一种具体实施方式的立体结构示意图。 3 is a schematic perspective view showing a specific embodiment of a friction generator of the present invention.
图 4为本发明图 3摩擦发电机的剖面结构示意图。 4 is a schematic cross-sectional structural view of the friction generator of FIG. 3 of the present invention.
图 5为本发明摩擦发电机另一种具体实施方式的立体结构示意图。 FIG. 5 is a schematic perspective structural view of another embodiment of the friction generator of the present invention.
图 6为本发明图 5摩擦发电机的剖面结构示意图。 Figure 6 is a cross-sectional structural view of the friction generator of Figure 5 of the present invention.
图 7为本发明摩擦发电机另一种具体实施方式的立体结构示意图。 7 is a schematic perspective view showing another embodiment of the friction generator of the present invention.
图 8为本发明图 7摩擦发电机的立体结构示意图。 Figure 8 is a perspective view showing the structure of the friction generator of Figure 7 of the present invention.
图 9为本发明摩擦发电机另一种具体实施方式的立体结构示意图。 9 is a schematic perspective view showing another embodiment of the friction generator of the present invention.
图 10为本发明图 9摩擦发电机的立体结构示意图。 Figure 10 is a perspective view showing the structure of the friction generator of Figure 9 of the present invention.
图 11为本发明振动传感器一种具体实施方式的立体结构示意图。 11 is a schematic perspective view showing a specific embodiment of a vibration sensor of the present invention.
图 12为本发明图 11振动传感器的剖面结构示意图。 Figure 12 is a cross-sectional structural view of the vibration sensor of Figure 11 of the present invention.
图 13为本发明振动传感器另一种具体实施方式的立体结构示意图。
图 14为本发明图 13振动传感器的剖面结构示意图。 FIG. 13 is a schematic perspective structural view of another embodiment of the vibration sensor of the present invention. Figure 14 is a cross-sectional structural view of the vibration sensor of Figure 13 of the present invention.
图 15为本发明振动传感器另一种具体实施方式的立体结构示意图。 图 16为本发明图 15振动传感器的立体结构示意图。 Figure 15 is a perspective view showing another embodiment of the vibration sensor of the present invention. Figure 16 is a perspective view showing the structure of the vibration sensor of Figure 15 of the present invention.
图 17为本发明振动传感器另一种具体实施方式的立体结构示意图。 图 18为本发明图 17振动传感器的立体结构示意图。 17 is a schematic perspective view showing another embodiment of the vibration sensor of the present invention. Figure 18 is a perspective view showing the structure of the vibration sensor of Figure 17 of the present invention.
图 19为 PVDF传感器探测振动性能。 Figure 19 shows the vibration performance of the PVDF sensor.
图 20为本发明传感器探测振动性能。 Figure 20 shows the sensor detecting vibration performance of the present invention.
图 21为 PDMS传感器探测振动性能。 Figure 21 shows the PDMS sensor for detecting vibration performance.
图 22为声学振动测试示意图。 Figure 22 is a schematic diagram of acoustic vibration testing.
图 23 ( a )为 PVDF压电传感器的实验测量信号图; 图 23 ( b )为 PVDF 压电传感器的滤波信号图。 Figure 23 (a) is the experimental measurement signal diagram of the PVDF piezoelectric sensor; Figure 23 (b) is the filtered signal diagram of the PVDF piezoelectric sensor.
图 24 ( a )为本发明的振动传感器的实验测量信号图; 图 24 ( b )为本发 明的振动传感器的滤波信号图。 Figure 24 (a) is an experimental measurement signal diagram of the vibration sensor of the present invention; and Figure 24 (b) is a filtered signal diagram of the vibration sensor of the present invention.
图 25为本发明振动传感器的频语信号图。 Figure 25 is a diagram showing the frequency signal of the vibration sensor of the present invention.
图 26为 PVDF压电传感器的频语信号图。 具体实施方式 Figure 26 is a frequency signal diagram of a PVDF piezoelectric sensor. detailed description
为充分了解本发明之目的、 特征及功效, 借由下述具体的实施方式, 对 本发明做详细说明。 In order to fully understand the objects, features and advantages of the present invention, the invention will be described in detail.
本发明提供了一种双聚合物复合膜, 包括: 聚合物多孔膜层以及聚合物 覆盖层, 其中该聚合物覆盖层覆盖在聚合物多孔膜层上, 且填充入聚合物多 孔膜层的孔中。 The present invention provides a dual polymer composite film comprising: a polymer porous film layer and a polymer cover layer, wherein the polymer cover layer covers the polymer porous film layer and fills the pores of the polymer porous film layer in.
聚合物多孔膜层所用材料是聚丙烯多孔膜、 聚乙烯多孔膜、 聚酰亚胺多 孔膜、 聚氯乙烯多孔膜或聚四氟乙烯多孔膜。 聚合物覆盖层所用材料是聚二 曱基硅氧烷或聚偏氟乙烯。 图 1所示是聚丙烯多孔膜的微观结构图 (扫描电 镜图, 20000倍放大倍数) 。 The material for the polymer porous film layer is a polypropylene porous film, a polyethylene porous film, a polyimide porous film, a polyvinyl chloride porous film or a polytetrafluoroethylene porous film. The material used for the polymer cover layer is polydisiloxane or polyvinylidene fluoride. Figure 1 shows the microstructure of a polypropylene porous film (scanning electron micrograph, 20000 magnification).
本发明所用聚丙烯多孔膜是重均分子量 300-700 kg/mol的等规聚丙烯, 孔隙率为 42% ± 3% , 拉伸强度大于 200kg/cm2。
本发明所用聚乙烯多孔膜的重均分子量 100-500 kg/mol, 孔隙率为 42% ± 3% , 拉伸强度大于 200kg/cm2。 The polypropylene porous film used in the present invention is an isotactic polypropylene having a weight average molecular weight of 300 to 700 kg/mol, a porosity of 42% ± 3%, and a tensile strength of more than 200 kg/cm 2 . The polyethylene porous film used in the present invention has a weight average molecular weight of 100 to 500 kg/mol, a porosity of 42% ± 3%, and a tensile strength of more than 200 kg/cm 2 .
本发明所用聚酰亚胺多孔膜的重均分子量 100-600 kg/mol,孔隙率为 42% ± 3 %, 拉伸强度大于 1000kg/cm2。 The polyimide porous film used in the present invention has a weight average molecular weight of 100 to 600 kg/mol, a porosity of 42% ± 3 %, and a tensile strength of more than 1000 kg/cm 2 .
本发明所用聚氯乙烯多孔膜的重均分子量 50-120 kg/mol, 孔隙率为 42% The polyvinyl chloride porous film used in the present invention has a weight average molecular weight of 50 to 120 kg/mol and a porosity of 42%.
± 3 %, 拉伸强度大于 600kg/cm2。 ± 3 %, tensile strength greater than 600 kg/cm 2 .
本发明所用聚四氟乙烯多孔膜的重均分子量 200-800 kg/mol, 孔隙率为 42% ± 3 %, 拉伸强度大于 70kg/cm2。 The polytetrafluoroethylene porous membrane used in the present invention has a weight average molecular weight of 200 to 800 kg/mol, a porosity of 42% ± 3 %, and a tensile strength of more than 70 kg/cm 2 .
上述双聚合物复合膜的厚度为 7 μ m - 34 μ m, 如果所述双聚合物复合膜 的聚合物覆盖层上设置有微纳结构, 包括微纳结构在内的厚度为 7 μ πι - 34 μ m。 另外, 聚合物多孔膜层的厚度为 5 μ πι-30 μ πι。 The above double polymer composite film has a thickness of 7 μm - 34 μm, and if the polymer coating layer of the double polymer composite film is provided with a micro/nano structure, the thickness including the micro/nano structure is 7 μπι - 34 μ m. Further, the polymer porous film layer has a thickness of 5 μm to 30 μm.
优选的, 所述双聚合物复合膜的聚合物覆盖层上设置有微纳结构。 所述 微纳结构为凸起高度 200nm-20 μ m的微纳结构。 如图 2所示, 双聚合物复合 膜包括聚合物多孔膜层 a, 聚合物覆盖层 b, 微纳结构 c, 其中该聚合物覆盖 层 b覆盖在聚合物多孔膜层 a上, 且填充入聚合物多孔膜层 a的孔中。 Preferably, the polymer coating layer of the dual polymer composite film is provided with a micro/nano structure. The micro/nano structure is a micro/nano structure having a convex height of 200 nm to 20 μm. As shown in FIG. 2, the bi-polymer composite film includes a polymer porous film layer a, a polymer coating layer b, and a micro-nano structure c, wherein the polymer coating layer b covers the polymer porous film layer a, and is filled therein. In the pores of the polymer porous membrane layer a.
下面详细说明一下上述双聚合物复合膜的制备方法。 该方法包括: ( 1 ) 准备聚合物覆盖层用液态溶液。 The preparation method of the above double polymer composite membrane will be described in detail below. The method comprises: (1) preparing a liquid solution for the polymer cover layer.
聚合物覆盖层所用材料是聚二曱基硅氧烷或聚偏氟乙烯。 具体的, 将聚 偏氟乙烯溶于二曱基乙酰胺(DMA )形成液态溶液。 聚二曱基硅氧烷本身就 是液态的, 可以直接应用于第 (2 )步骤。 当聚合物覆盖层釆用聚二曱基硅氧 烷时, 需要釆用聚二曱基硅氧烷和固化剂 (硫化剂, 通常比例为 10: 1 ) , 所用固化剂为市售常规固化剂, 例如道康宁 184。 The material used for the polymer cover layer is polydisiloxane or polyvinylidene fluoride. Specifically, polyvinylidene fluoride is dissolved in dimercaptoacetamide (DMA) to form a liquid solution. The polydithiosiloxane itself is liquid and can be directly applied to step (2). When the polymer cover layer is made of polydisiloxane, it is necessary to use a polydithiosiloxane and a curing agent (vulcanizing agent, usually in a ratio of 10:1), and the curing agent used is a commercially available conventional curing agent. For example, Dow Corning 184.
( 2 )将聚合物覆盖层用液态溶液均匀涂覆于聚合物多孔膜层表面。 所述 聚合物多孔膜层所用材料是聚丙烯多孔膜, 聚乙烯多孔膜, 聚酰亚胺多孔膜, 聚氯乙烯多孔膜或聚四氟乙烯多孔膜。 所述聚合物多孔膜层的厚度为 5 μ m-30 μ m。 (2) The polymer coating layer is uniformly applied to the surface of the polymer porous film layer with a liquid solution. The material for the polymer porous film layer is a polypropylene porous film, a polyethylene porous film, a polyimide porous film, a polyvinyl chloride porous film or a polytetrafluoroethylene porous film. The polymer porous film layer has a thickness of 5 μm to 30 μm.
( 3 )将聚合物多孔膜层涂有聚合物覆盖层用液态溶液的一侧置于模板 上, 并施加压力。 双聚合物复合膜的厚度由聚合物多孔膜层的厚度和施加的
压力控制。 所用模板可以是平板型的模板, 也可以是带有微纳结构的模板, 从而能够得到表面平整的或者带有微纳结构的双聚合物复合膜。 本发明所用 模板为常规材料制成的模板, 例如硅模板、 有机玻璃模板等。 (3) The polymer porous film layer is coated with a side of the polymer coating with a liquid solution placed on the template, and pressure is applied. The thickness of the bipolymer composite film is determined by the thickness of the polymer porous film layer and the applied Pressure control. The template used may be a flat template or a template having a micro/nano structure, so that a double polymer composite film having a flat surface or a micro/nano structure can be obtained. The template used in the present invention is a template made of a conventional material such as a silicon template, a plexiglass template, or the like.
( 4 )将聚合物多孔膜层、聚合物覆盖层用液态溶液以及模板一起在 70-90 °C下烘烤 90min-120min, 使聚合物覆盖层固化; 然后分离模板, 得到双聚合 物复合膜, 其中聚合物覆盖层覆盖在聚合物多孔膜层上, 且填充入聚合物多 孔膜层的孔中。 所得双聚合物复合膜的厚度为 7 μ m-34 μ m。 (4) The polymer porous film layer, the polymer coating layer is baked with a liquid solution and a template at 70-90 ° C for 90 min-120 min to cure the polymer cover layer; then the template is separated to obtain a double polymer composite film. Wherein the polymer cover layer covers the polymer porous film layer and is filled into the pores of the polymer porous film layer. The resulting double polymer composite film has a thickness of from 7 μm to 34 μm.
上述双聚合物复合膜能够应用在摩擦发电机中。 图 3和图 4所示是本发 明一种具体实施方式的摩擦发电机 1。 该摩擦发电机 1 包括层叠设置的第一 电极层 11、 第一高分子聚合物绝缘层 12和第二电极层 13, 第一电极层 11和 第二电极层 13 为摩擦发电机的输出端。 其中, 第一高分子聚合物绝缘层 12 所用材料是上述的双聚合物复合膜, 其厚度为 7 μ πι -34 μ πι。 The above dual polymer composite membrane can be used in a friction generator. 3 and 4 show a friction generator 1 according to an embodiment of the present invention. The friction generator 1 includes a first electrode layer 11, a first polymer insulating layer 12, and a second electrode layer 13, which are stacked, and the first electrode layer 11 and the second electrode layer 13 are output terminals of a friction generator. The material of the first polymer insulating layer 12 is the above-mentioned double polymer composite film, and has a thickness of 7 μπι - 34 μππ.
该实施方式中, 第一高分子聚合物绝缘层 12和第二电极层 13相对设置 的两个面中的至少一个面上设置有微纳结构 14。 所述第一高分子聚合物绝缘 层 12表面上设置的微纳结构 14为凸起高度 200nm-20 μ m的微纳结构。 所述 第二电极层表面上设置的微纳结构 (图未示) 为凸起高度 200ηπι-100 μ πι的 微纳结构。 In this embodiment, the micro-nano structure 14 is provided on at least one of the two faces on which the first polymer insulating layer 12 and the second electrode layer 13 are opposed to each other. The micro/nano structure 14 disposed on the surface of the first polymer insulating layer 12 is a micro/nano structure having a protrusion height of 200 nm to 20 μm. The micro/nano structure (not shown) disposed on the surface of the second electrode layer is a micro/nano structure having a protrusion height of 200 ηπι-100 μπι.
该实施方式中, 第一电极层 11对所用材料没有特殊规定, 能够形成导电 层的材料都在本发明的保护范围之内, 例如是铟锡氧化物、 石墨婦、 银纳米 线膜、 金属或合金, 其中金属包括金、 银、 铂、 钯、 铝、 镍、 铜、 钛、 铬、 锡、 铁、 锰、 钼、 钨或钒; 合金包括铝合金、 钛合金、 镁合金、 铍合金、 铜 合金、 辞合金、 锰合金、 镍合金、 铅合金、 锡合金、 镉合金、 铋合金、 铟合 金、 镓合金、 钨合金、 钼合金、 铌合金或钽合金; In this embodiment, the first electrode layer 11 is not specifically defined for the material used, and the material capable of forming the conductive layer is within the scope of the present invention, such as indium tin oxide, graphite wafer, silver nanowire film, metal or Alloy, wherein the metal comprises gold, silver, platinum, palladium, aluminum, nickel, copper, titanium, chromium, tin, iron, manganese, molybdenum, tungsten or vanadium; alloys include aluminum alloys, titanium alloys, magnesium alloys, niobium alloys, copper Alloy, alloy, manganese alloy, nickel alloy, lead alloy, tin alloy, cadmium alloy, niobium alloy, indium alloy, gallium alloy, tungsten alloy, molybdenum alloy, niobium alloy or niobium alloy;
该实施方式中,第二电极层 13所用材料是金属或合金,其中金属包括金、 银、 铂、 钯、 铝、 镍、 铜、 钛、 铬、 锡、 铁、 锰、 钼、 钨或钒; 合金包括铝 合金、 钛合金、 鍈合金、 铍合金、 铜合金、 辞合金、 锰合金、 镍合金、 铅合 金、 锡合金、 镉合金、 铋合金、 铟合金、 镓合金、 钨合金、 钼合金、 铌合金 或钽合金。 第二电极层 13的厚度优选 100 μ πι-500 μ πι, 更优选 200 μ πι。 图
5和图 6所示是本发明另一种具体实施方式的摩擦发电机 2。 该摩擦发电机 2 包括层叠设置的第一电极层 21、 第一高分子聚合物绝缘层 22、 第二高分子聚 合物绝缘层 23和第二电极层 24, 第一电极层 21和第二电极层 24为摩擦发 电机的输出端。 其中, 第一高分子聚合物绝缘层 22和第二高分子聚合物绝缘 层 23中的至少一层所用材料是双聚合物复合膜, 其厚度为 7 μ πι -34 μ πι。 In this embodiment, the material used for the second electrode layer 13 is a metal or an alloy, wherein the metal includes gold, silver, platinum, palladium, aluminum, nickel, copper, titanium, chromium, tin, iron, manganese, molybdenum, tungsten or vanadium; Alloys include aluminum alloys, titanium alloys, niobium alloys, niobium alloys, copper alloys, alloys, manganese alloys, nickel alloys, lead alloys, tin alloys, cadmium alloys, niobium alloys, indium alloys, gallium alloys, tungsten alloys, molybdenum alloys, Niobium alloy or niobium alloy. The thickness of the second electrode layer 13 is preferably 100 μm - 500 μm, more preferably 200 μm. Figure 5 and FIG. 6 show a friction generator 2 according to another embodiment of the present invention. The friction generator 2 includes a first electrode layer 21, a first polymer insulating layer 22, a second polymer insulating layer 23, and a second electrode layer 24, a first electrode layer 21 and a second electrode. Layer 24 is the output of the friction generator. The material used for at least one of the first polymer insulating layer 22 and the second polymer insulating layer 23 is a double polymer composite film having a thickness of 7 μπι - 34 μπι.
在该实施方式中,第一高分子聚合物绝缘层 22和第二高分子聚合物绝缘 层 23相对设置的两个面中的至少一个面上设置有微纳结构。 In this embodiment, at least one of the two faces of the first polymer insulating layer 22 and the second polymer insulating layer 23 disposed opposite each other is provided with a micro/nano structure.
当第一高分子聚合物绝缘层 22和 /或第二高分子聚合物绝缘层 23釆用双 聚合物复合膜时, 其表面上设置的微纳结构 25 (图中未示出第二高分子聚合 物绝缘层 23上的微纳结构) 为凸起高度 200nm-20 μ m的微纳结构。 When the first polymer polymer insulating layer 22 and/or the second polymer polymer insulating layer 23 are doped with a double polymer composite film, the micro/nano structure 25 provided on the surface thereof (the second polymer is not shown in the drawing) The micro/nano structure on the polymer insulating layer 23 is a micro/nano structure having a bump height of 200 nm to 20 μm.
在该实施方式中, 第一电极层 21和第二电极层 24对所用材料没有特殊 规定, 能够形成导电层的材料都在本发明的保护范围之内, 可以与图 3和图 4具体实施方式中的第一电极层 11所用材料相同。 In this embodiment, the first electrode layer 21 and the second electrode layer 24 are not specifically defined for the materials used, and the materials capable of forming the conductive layer are all within the protection scope of the present invention, and may be combined with the embodiments of FIGS. 3 and 4. The material used for the first electrode layer 11 is the same.
第一高分子聚合物绝缘层 22和第二高分子聚合物绝缘层 23中的至少一 层所用材料是双聚合物复合膜。 当第一高分子聚合物绝缘层 22或第二高分子 聚合物绝缘层 23不釆用双聚合物复合膜时, 其所用材料选自聚酰亚胺薄膜、 苯胺曱醛树脂薄膜、 聚曱醛薄膜、 乙基纤维素薄膜、 聚酰胺薄膜、 三聚氰胺 曱醛薄膜、 聚乙二醇丁二酸酯薄膜、 纤维素薄膜、 纤维素乙酸酯薄膜、 聚己 二酸乙二醇酯薄膜、 聚邻苯二曱酸二烯丙酯薄膜、 纤维素海绵薄膜、 再生海 绵薄膜、 聚氨酯弹性体薄膜、 苯乙烯丙烯共聚物薄膜、 苯乙烯丁二烯共聚物 薄膜、 人造纤维薄膜、 聚曱基丙烯酸曱酯薄膜、 聚乙烯醇薄膜、 聚异丁烯薄 膜、 聚对苯二曱酸乙二醇酯薄膜、 聚乙烯醇缩丁醛薄膜、 曱醛苯酚缩聚物薄 膜、 氯丁橡胶薄膜、 丁二烯丙烯共聚物薄膜、 天然橡胶薄膜、 聚丙烯腈薄膜、 丙烯腈氯乙烯共聚物薄膜中的任意一种。 此时, 第一高分子聚合物绝缘层 22 或第二高分子聚合物绝缘层 23厚度是 100 μ πι-500 μ πι。 The material used for at least one of the first high molecular polymer insulating layer 22 and the second high molecular polymer insulating layer 23 is a double polymer composite film. When the first polymer insulating layer 22 or the second polymer insulating layer 23 does not use the double polymer composite film, the material used is selected from the group consisting of a polyimide film, an aniline furfural resin film, and a polyacetal. Film, ethyl cellulose film, polyamide film, melamine furfural film, polyethylene glycol succinate film, cellulose film, cellulose acetate film, polyethylene adipate film, poly neighbor Diallyl benzoate film, cellulose sponge film, regenerated sponge film, polyurethane elastomer film, styrene propylene copolymer film, styrene butadiene copolymer film, rayon film, polydecyl methacrylate Film, polyvinyl alcohol film, polyisobutylene film, polyethylene terephthalate film, polyvinyl butyral film, furfural phenol condensation film, neoprene film, butadiene propylene copolymer film Any one of a natural rubber film, a polyacrylonitrile film, and an acrylonitrile vinyl chloride copolymer film. At this time, the thickness of the first polymer insulating layer 22 or the second polymer insulating layer 23 is 100 μm - 500 μm.
另外, 这种情况下, 当第一高分子聚合物绝缘层 22 和 /或第二高分子聚 合物绝缘层 23表面上设有微纳结构时, 其表面上设置的微纳结构 25 (图中 未示出第二高分子聚合物绝缘层 23上的微纳结构)为凸起高度 200ηπι-100 μ
m的微纳结构。 In addition, in this case, when the micro-nano structure is provided on the surface of the first polymer insulating layer 22 and/or the second polymer insulating layer 23, the micro-nano structure 25 is provided on the surface thereof (in the figure) The micro/nano structure on the second polymer insulating layer 23 is not shown) is a bump height of 200 ηι - 100 μ Micro-nano structure of m.
图 7和图 8所示是本发明又一种具体实施方式的摩擦发电机 3。 该摩擦 发电机 3包括第一电极层 31、 第一高分子聚合物绝缘层 32、 居间薄膜层 33、 第二高分子聚合物绝缘层 34和第二电极层 35, 第一电极层 31和第二电极层 35为摩擦发电机的输出端。 其中, 第一高分子聚合物绝缘层 32和居间薄膜 层 33中的至少一层, 和 /或第二高分子聚合物绝缘层 34和居间薄膜层 33中 的至少一层所用材料是双聚合物复合膜, 其厚度为 7 μ πι -34 μ πι。 7 and 8 show a friction generator 3 according to still another embodiment of the present invention. The friction generator 3 includes a first electrode layer 31, a first polymer insulating layer 32, an intermediate film layer 33, a second polymer insulating layer 34, and a second electrode layer 35, a first electrode layer 31 and a first electrode layer The two electrode layer 35 is the output end of the friction generator. Wherein at least one of the first polymer insulating layer 32 and the intermediate film layer 33, and/or at least one of the second polymer insulating layer 34 and the intermediate film layer 33 is a double polymer. The composite film has a thickness of 7 μ πι -34 μ πι.
在该实施方式中, 第一高分子聚合物绝缘层 32和居间薄膜层 33相对设 置的两个面中的至少一个面上设置微纳结构 (图未示) , 和 /或第二高分子聚 合物绝缘层 34和居间薄膜层 33相对设置的两个面中的至少一个面上设置有 微纳结构 (图未示) 。 In this embodiment, at least one of the two faces of the first polymer insulating layer 32 and the intermediate film layer 33 disposed opposite each other is provided with a micro/nano structure (not shown), and/or a second polymer polymerization. A micro/nano structure (not shown) is disposed on at least one of the two faces of the insulating layer 34 and the intermediate film layer 33 disposed opposite each other.
当第一高分子聚合物绝缘层 32, 居间薄膜层 33, 和 /或第二高分子聚合 物绝缘层 34釆用双聚合物复合膜时, 其表面上设置的微纳结构(图未示)为 凸起高度 200nm-20 μ m的微纳结构。 When the first polymer insulating layer 32, the intermediate film layer 33, and/or the second polymer insulating layer 34 are made of a double polymer composite film, a micro/nano structure is provided on the surface thereof (not shown). It is a micro/nano structure with a raised height of 200 nm to 20 μm.
在该实施方式中, 第一电极层 31和第二电极层 35所用材料与图 5和图 In this embodiment, the materials used for the first electrode layer 31 and the second electrode layer 35 are as shown in Figs. 5 and
6具体实施方式的第一电极层 21和第二电极层 24所用材料相同。 The first electrode layer 21 and the second electrode layer 24 of the embodiment are made of the same material.
第一高分子聚合物绝缘层 32和居间薄膜层 33中的至少一层, 和 /或第二 高分子聚合物绝缘层 34和居间薄膜层 33中的至少一层所用材料是双聚合物 复合膜。 当第一高分子聚合物绝缘层 32, 或居间薄膜层 33, 或第二高分子聚 合物绝缘层 34不釆用双聚合物复合膜时,其所用材料与图 5和图 6具体实施 方式中的不釆用双聚合物复合膜时所用材料相同。 The material of at least one of the first polymer insulating layer 32 and the intermediate film layer 33, and/or at least one of the second polymer insulating layer 34 and the intermediate film layer 33 is a double polymer composite film. . When the first polymer insulating layer 32, or the intermediate film layer 33, or the second polymer insulating layer 34 does not use the double polymer composite film, the materials used are the same as those in the embodiment of FIGS. 5 and 6. The materials used in the dual polymer composite film are the same.
图 9和图 10所示是本发明又一种具体实施方式的摩擦发电机 4。 该摩擦 发电机 4包括第一电极层 41、 第一高分子聚合物绝缘层 42、 居间电极层 43、 第二高分子聚合物绝缘层 44和第二电极层 45, 第一电极层 41和第二电极层 45相连后与居间电极层 43构成所述摩擦发电机的输出端。 其中, 第一高分 子聚合物绝缘层 42和第二高分子聚合物绝缘层 44中的至少一层所用材料是 上述的双聚合物复合膜, 其厚度为 7 μ πι -34 μ πι。 9 and 10 show a friction generator 4 according to still another embodiment of the present invention. The friction generator 4 includes a first electrode layer 41, a first polymer insulating layer 42, an intermediate electrode layer 43, a second polymer insulating layer 44, and a second electrode layer 45, a first electrode layer 41 and a first electrode layer After the two electrode layers 45 are connected, the intermediate electrode layer 43 constitutes an output end of the friction generator. The material used for at least one of the first high molecular polymer insulating layer 42 and the second high molecular polymer insulating layer 44 is the above double polymer composite film having a thickness of 7 μπι - 34 μπι.
第一高分子聚合物绝缘层 42和居间电极层 43相对设置的两个面中的至
少一个面上, 和 /或第二高分子聚合物绝缘层 44和居间电极层 43相对设置的 两个面中的至少一个面上设置微纳结构(图未示)。 居间电极层 43上设置的 微纳结构为凸起高度 200nm- 100 μ m的微纳结构。 The first polymer polymer insulating layer 42 and the intervening electrode layer 43 are disposed opposite each other A micro-nano structure (not shown) is provided on at least one of the two faces, and/or at least one of the two faces of the second polymer insulating layer 44 and the intermediate electrode layer 43 disposed opposite each other. The micro/nano structure provided on the intervening electrode layer 43 is a micro/nano structure having a convex height of 200 nm to 100 μm.
当第一高分子聚合物绝缘层 42, 和 /或第二高分子聚合物绝缘层 44釆用 双聚合物复合膜时,其表面上设置的微纳结构(图未示)为凸起高度 200nm-20 μ πι的微纳结构。 When the first polymer insulating layer 42 and/or the second polymer insulating layer 44 are made of a double polymer composite film, the micro/nano structure (not shown) disposed on the surface thereof has a protrusion height of 200 nm. -20 μ πι micro-nano structure.
在该实施方式中, 第一电极层 41和第二电极层 45所用材料与图 5和图 6具体实施方式的第一电极层 21和第二电极层 24所用材料相同。 In this embodiment, the materials used for the first electrode layer 41 and the second electrode layer 45 are the same as those of the first electrode layer 21 and the second electrode layer 24 of the embodiment of Figs. 5 and 6.
所述居间电极层 43为金属或合金,具体金属或合金与图 3和图 4具体实 施方式的第二电极层 13所用材料相同, 这里不再赘述。 The intervening electrode layer 43 is a metal or an alloy, and the specific metal or alloy is the same as that used in the second electrode layer 13 of the specific embodiment of FIGS. 3 and 4, and details are not described herein again.
第一高分子聚合物绝缘层 42和第二高分子聚合物绝缘层 44中的至少一 层所用材料是上述双聚合物复合膜。 当第一高分子聚合物绝缘层 42或第二高 分子聚合物绝缘层 44不釆用双聚合物复合膜时,其所用材料与图 5和图 6具 体实施方式中的不釆用双聚合物复合膜时所用材料相同。 且其厚度与微纳凹 凸结构的设置也与上文所述相同。 The material used for at least one of the first high molecular polymer insulating layer 42 and the second high molecular polymer insulating layer 44 is the above double polymer composite film. When the first polymer insulating layer 42 or the second polymer insulating layer 44 does not use the double polymer composite film, the material used is the same as the double polymer in the embodiment of FIGS. 5 and 6. The materials used in the composite film are the same. And the thickness and the arrangement of the micro-nano concave structure are also the same as described above.
当本发明摩擦发电机的各层向下弯曲时, 摩擦发电机中的第一高分子聚 合物绝缘层与第二电极层之间, 或者第一高分子聚合物绝缘层与第二高分子 聚合物绝缘层之间, 或者第一高分子聚合物绝缘层、 第二高分子聚合物绝缘 层分别与居间电极层或居间薄膜层之间相互摩擦产生静电荷, 从而导致第一 电极层和第二电极层之间, 或者第一电极层和居间电极层之间以及居间电极 层和第二电极层之间出现电势差。 由于电极层之间电势差的存在, 自由电子 将通过外电路由电势低的一侧流向电势高的一侧,从而在外电路中形成电流。 当本发明的摩擦发电机的各层恢复到原来状态时, 这时形成在电极层之间的 子通过外电路形成反向电流。 通过反复摩擦和恢复, 就可以在外电路中形成 周期性的交流电信号。 本发明该实施方式中, 釆用双聚合物复合膜作为第一 高分子聚合物绝缘层, 和 /或第二高分子聚合物绝缘层, 和 /或居间薄膜层, 提 高了力学强度, 具有很好的静电性能和振动及声学敏感性。
本发明的双聚合物复合膜以及应用双聚合物复合膜的摩擦发电机可以用 于振动传感器, 下面详细介绍本发明振动传感器的结构。 When the layers of the friction generator of the present invention are bent downward, between the first polymer insulating layer and the second electrode layer in the friction generator, or the first polymer polymer insulating layer and the second polymer are polymerized Between the insulating layers, or the first polymer insulating layer and the second polymer insulating layer are respectively rubbed with the intervening electrode layer or the intervening film layer to generate an electrostatic charge, thereby causing the first electrode layer and the second electrode layer A potential difference occurs between the electrode layers, or between the first electrode layer and the intervening electrode layer, and between the intervening electrode layer and the second electrode layer. Due to the potential difference between the electrode layers, free electrons will flow from the side with the lower potential to the side with the higher potential through the external circuit, thereby forming a current in the external circuit. When the layers of the friction generator of the present invention are restored to the original state, the sub-forms formed between the electrode layers at this time form a reverse current through the external circuit. By repeated friction and recovery, periodic alternating current signals can be formed in the external circuit. In this embodiment of the invention, the double polymer composite film is used as the first polymer polymer insulating layer, and/or the second polymer polymer insulating layer, and/or the intermediate film layer, which improves the mechanical strength and has a very high Good electrostatic properties and vibration and acoustic sensitivity. The dual polymer composite film of the present invention and a friction generator using the double polymer composite film can be used for a vibration sensor, and the structure of the vibration sensor of the present invention will be described in detail below.
图 11和图 12所示是本发明一种具体实施方式的振动传感器 5。 该振动 传感器 5包括依次层叠设置的第一电极层 51, 第一高分子聚合物绝缘层 52, 和第二电极层 53。 具体地, 第一电极层 51设置在第一高分子聚合物绝缘层 52的第一侧表面上, 且第一高分子聚合物绝缘层 52的第二侧表面朝向所述 第二电极层 53的第二侧表面设置, 第一高分子聚合物绝缘层 52的第二侧表 面或第二电极层 53 的第二侧表面上设置有至少一个凸起结构 54, 使得第一 高分子聚合物绝缘层 52的第二侧表面和第二电极层 53的第二侧表面相互固 定连接, 由此形成空腔, 第一高分子聚合物绝缘层 52、 第二电极层 53和凸 起结构 54共同形成可振动的框架结构;第一电极层 51和第二电极层 53为振 动传感器 1的输出端。 11 and 12 show a vibration sensor 5 according to an embodiment of the present invention. The vibration sensor 5 includes a first electrode layer 51, a first polymer insulating layer 52, and a second electrode layer 53 which are laminated in this order. Specifically, the first electrode layer 51 is disposed on the first side surface of the first polymer insulating layer 52, and the second side surface of the first polymer insulating layer 52 faces the second electrode layer 53. The second side surface is disposed, and the second side surface of the first polymer insulating layer 52 or the second side surface of the second electrode layer 53 is provided with at least one convex structure 54 such that the first polymer insulating layer The second side surface of the 52 and the second side surface of the second electrode layer 53 are fixedly connected to each other, thereby forming a cavity, and the first polymer insulating layer 52, the second electrode layer 53, and the convex structure 54 are collectively formed. The vibrating frame structure; the first electrode layer 51 and the second electrode layer 53 are outputs of the vibration sensor 1.
该具体实施方式中, 凸起结构 54的高度是 1 μ πι-1πιπι。 凸起结构 54优 选为多个, 从而可以构成多个空腔。 多个凸起结构 54的排列方式可以是规则 的也可以是不规则的,例如这些多个凸起结构 54可以构成横截面为条纹状结 构、 井字状结构、 菱形状结构、 Ζ 字结构或叉指结构的阵列, 相邻两个凸起 结构之间的距离是 0.1mm-lmm。 In this embodiment, the height of the raised structure 54 is 1 μ πι-1πιπι. The plurality of convex structures 54 are preferably plural, so that a plurality of cavities can be formed. The arrangement of the plurality of raised structures 54 may be regular or irregular. For example, the plurality of raised structures 54 may be formed in a stripe structure, a well-shaped structure, a diamond-shaped structure, a Ζ-shaped structure or An array of interdigitated structures, the distance between adjacent two raised structures is 0.1 mm - 1 mm.
凸起结构 54在其至少一侧固定连接的表面上面连接,例如在第一高分子 聚合物绝缘层 52的第二侧表面和 /或第二电极层 53的第二侧表面上面连接, 每个面连接的宽度为 0.1mm-5mm。 The raised structures 54 are connected over the surface of at least one of their fixedly connected surfaces, for example, over the second side surface of the first polymeric insulating layer 52 and/or the second side surface of the second electrode layer 53, each The width of the face connection is 0.1mm-5mm.
优选的, 凸起结构 54在其一侧固定连接的表面上面连接, 在其另一侧固 定连接的表面上点连接或线连接,例如在第一高分子聚合物绝缘层 52的第二 侧表面上面连接, 在第二电极层 53的第二侧表面上点连接或线连接; 或者, 在第二电极层 53的第二侧表面上面连接, 在第一高分子聚合物绝缘层 52的 第二侧表面上点连接或线连接。通过凸起结构与其固定连接表面形成的空腔, 使点连接或线连接凸起结构 54 支撑的那一侧表面具有厚度方向位移和径向 方向位移。 该表面径向位移远大于厚度方向位移, 从而使得振动传感器具有 优异低频振动特性。 因此, 通过空腔的径向振动可以实现良好的低频响应。
第一高分子聚合物绝缘层 52的厚度是 1 μ πι-1πιπι,可以是单一聚合物层 或复合聚合物层, 尤其是上述的双聚合物复合膜。 Preferably, the protruding structure 54 is connected above the surface on which one side is fixedly connected, and the surface of the other side of the fixed connection is point-connected or wire-connected, for example, on the second side surface of the first polymer insulating layer 52. Connected on the second side surface of the second electrode layer 53 or connected in a line; or, connected on the second side surface of the second electrode layer 53, second in the first polymer insulating layer 52 Point connection or wire connection on the side surface. The side surface supported by the point connection or the wire connection projection structure 54 has a thickness direction displacement and a radial direction displacement by a cavity formed by the convex structure and its fixed connection surface. The surface radial displacement is much larger than the thickness direction displacement, so that the vibration sensor has excellent low frequency vibration characteristics. Therefore, a good low frequency response can be achieved by the radial vibration of the cavity. The first polymer polymer insulating layer 52 has a thickness of 1 μm to 1πm, and may be a single polymer layer or a composite polymer layer, particularly the above-described double polymer composite film.
单一聚合物层所用材料选自聚二曱基硅氧烷薄膜、 聚酰亚胺薄膜、 聚丙 烯薄膜、 苯胺曱酸树脂薄膜、 聚曱醛薄膜、 乙基纤维素薄膜、 聚酰胺薄膜、 三聚氰胺曱醛薄膜、 聚乙二醇丁二酸酯薄膜、 纤维素薄膜、 纤维素乙酸酯薄 膜、 聚己二酸乙二醇酯薄膜、 聚邻苯二曱酸二烯丙酯薄膜、 纤维素海绵薄膜、 再生海绵薄膜、 聚氨酯弹性体薄膜、 苯乙烯丙烯共聚物薄膜、 苯乙烯丁二烯 共聚物薄膜、 人造纤维薄膜、 聚曱基丙烯酸曱酯薄膜、 聚乙烯醇薄膜、 聚异 丁烯薄膜、 聚对苯二曱酸乙二醇酯薄膜、 聚乙烯醇缩丁醛薄膜、 曱醛苯酚缩 聚物薄膜、 氯丁橡胶薄膜、 丁二烯丙烯共聚物薄膜、 天然橡胶薄膜、 聚丙烯 腈薄膜、 丙烯腈氯乙烯共聚物薄膜中的任意一种, 优选自聚二曱基硅氧烷薄 膜、 聚酰亚胺薄膜和聚丙烯薄膜中的任意一种, 且最优选是聚二曱基硅氧烷 薄膜。 The material used for the single polymer layer is selected from the group consisting of polydisiloxane siloxane films, polyimide films, polypropylene films, aniline phthalic acid resin films, polyacetal films, ethyl cellulose films, polyamide films, melamine ruthenium. Aldehyde film, polyethylene glycol succinate film, cellulose film, cellulose acetate film, polyethylene adipate film, poly(phenylene terephthalate film), cellulose sponge film , regenerated sponge film, polyurethane elastomer film, styrene propylene copolymer film, styrene butadiene copolymer film, rayon film, polydecyl methacrylate film, polyvinyl alcohol film, polyisobutylene film, polyparaphenylene Ethylene glycol diacetate film, polyvinyl butyral film, furfural phenol polycondensate film, neoprene film, butadiene propylene copolymer film, natural rubber film, polyacrylonitrile film, acrylonitrile vinyl chloride Any one of the copolymer films, preferably from any one of a polydimethicone film, a polyimide film, and a polypropylene film, and is optimal Yue is polydimethyl siloxane film.
复合聚合物层所用材料是聚二曱基硅氧烷薄膜、 聚酰亚胺薄膜、 聚丙烯 薄膜、 苯胺曱醛树脂薄膜、 聚曱醛薄膜、 乙基纤维素薄膜、 聚酰胺薄膜、 三 聚氰胺曱醛薄膜、 聚乙二醇丁二酸酯薄膜、 纤维素薄膜、 纤维素乙酸酯薄膜、 聚己二酸乙二醇酯薄膜、 聚邻苯二曱酸二烯丙酯薄膜、 纤维素海绵薄膜、 再 生海绵薄膜、 聚氨酯弹性体薄膜、 苯乙烯丙烯共聚物薄膜、 苯乙烯丁二烯共 聚物薄膜、 人造纤维薄膜、 聚曱基丙烯酸曱酯薄膜、 聚乙烯醇薄膜、 聚异丁 烯薄膜、 聚对苯二曱酸乙二醇酯薄膜、 聚乙烯醇缩丁醛薄膜、 曱醛苯酚缩聚 物薄膜、 氯丁橡胶薄膜、 丁二烯丙烯共聚物薄膜、 天然橡胶薄膜、 聚丙烯腈 薄膜、 丙烯腈氯乙烯共聚物薄膜中的任意二者构成的复合聚合物薄膜, 优选 为聚对苯二曱酸乙二醇酯薄膜与聚二曱基硅氧烷薄膜构成的复合聚合物薄 膜、 聚对苯二曱酸乙二醇酯薄膜与聚酰亚胺薄膜构成的复合聚合物薄膜、 或 聚对苯二曱酸乙二醇酯薄膜与聚丙烯薄膜构成的复合聚合物薄膜。 The material used for the composite polymer layer is a polydisiloxane film, a polyimide film, a polypropylene film, an aniline resin film, a polyacetal film, an ethyl cellulose film, a polyamide film, a melamine furfural. Film, polyethylene glycol succinate film, cellulose film, cellulose acetate film, polyethylene adipate film, poly(phenylene terephthalate film), cellulose sponge film, Recycled sponge film, polyurethane elastomer film, styrene propylene copolymer film, styrene butadiene copolymer film, rayon film, polydecyl methacrylate film, polyvinyl alcohol film, polyisobutylene film, polyparaphenylene Ethylene phthalate film, polyvinyl butyral film, furfural phenol polycondensate film, neoprene film, butadiene propylene copolymer film, natural rubber film, polyacrylonitrile film, acrylonitrile vinyl chloride copolymer A composite polymer film composed of any two of the film, preferably a polyethylene terephthalate film and a polydisiloxane film structure Composite polymer film, polyethylene terephthalate film and polyimide film composite polymer film, or polyethylene terephthalate film and polypropylene film composite polymerization Film.
该具体实施方式中, 第一电极层 51和第二电极层 53所用材料与图 3和 图 4具体实施方式的第一电极层 11所用材料相同。 In this embodiment, the materials used for the first electrode layer 51 and the second electrode layer 53 are the same as those of the first electrode layer 11 of the embodiment of Figs. 3 and 4.
下面以仅在第一高分子聚合物绝缘层 52 的第二侧表面上设置凸起结构
54的情况为例说明该具体实施方式的振动传感器的制备方法。 Next, a convex structure is provided only on the second side surface of the first polymer insulating layer 52. The case of 54 is an example of a method of preparing the vibration sensor of this embodiment.
在第一高分子聚合物绝缘层 52的第二侧表面上制备凸起结构 54, 凸起 结构 54釆用与第一高分子聚合物绝缘层 52相同的材料, 该步骤可以釆用, 但不限于, 丝网印刷方法; 制备的凸起结构 54的高度控制在 1 μ πι-1πιπι, 可 以制成条纹状结构、 井字状结构、 菱形状结构、 Ζ 字结构或叉指结构的凸起 阵列; 相邻两个凸起结构之间的距离控制在 0.1mm-lmm。 凸起结构 54在第 一高分子聚合物绝缘层 52表面上面连接,每个面连接的宽度为 0.1mm-5mm。 A bump structure 54 is formed on the second side surface of the first polymer polymer insulating layer 52. The bump structure 54 is made of the same material as the first polymer polymer insulating layer 52. This step can be used, but not Limited to, the screen printing method; the height of the prepared convex structure 54 is controlled to be 1 μ πι-1πιπ, and can be formed into a convex array of a stripe structure, a well-shaped structure, a diamond-shaped structure, a Ζ-shaped structure or an interdigitated structure. The distance between two adjacent raised structures is controlled to be 0.1 mm-lmm. The raised structures 54 are joined on the surface of the first polymer insulating layer 52, and each of the faces has a width of 0.1 mm to 5 mm.
然后通过等离子处理固定连接或使用压敏胶固定连接而将凸起结构 54 与第二电极层 53的第二侧表面进行固定连接, 形成空腔。 凸起结构 54在第 二电极层 53表面上可以是面连接, 也可以是点连接或线连接。 点连接或线连 接的固定连接方式, 能够更好的通过空腔的径向振动实现良好的低频响应。 The raised structure 54 is then fixedly joined to the second side surface of the second electrode layer 53 by a plasma treatment fixed connection or a pressure sensitive adhesive fixing connection to form a cavity. The raised structure 54 may be a face-to-face connection on the surface of the second electrode layer 53, or may be a dot connection or a wire connection. The fixed connection of the point connection or the line connection can better achieve a good low frequency response through the radial vibration of the cavity.
然后,在第一高分子聚合物绝缘层 52的第一侧表面上溅射金属制备第一 电极层 51。 Then, a first electrode layer 51 is prepared by sputtering metal on the first side surface of the first polymer insulating layer 52.
等离子处理固定连接是指先使用等离子处理器对将被固定连接的表面进 行处理, 然后在进行固定连接, 具体到该具体实施方式, 是指先使用等离子 处理器对第二电极层 53的第二侧表面进行处理, 然后在将凸起结构 54与第 二电极层 53的第二侧表面进行固定连接,等离子处理器例如可以釆用东莞市 耀天电气科技有限公司生产的型号为 CSM-SSC1的单枪立式等离子表面处理 机; 压敏胶(PSA )是压敏胶粘剂的简称, 是一类对压力有敏感性的胶粘剂, 具体到该具体实施方式, 使用压敏胶固定连接是指将压敏胶涂覆于第二电极 层 53的第二侧表面, 待冷却固化后, 将第一高分子聚合物绝缘层 52的第二 侧表面朝向第二电极层 53的第二侧表面, 轻压粘结, 本领域技术人员根据实 际操作可以选择合适的压敏胶, 例如, 可购买自苏州锦峰压敏胶有限公司。 该具体实施方式中其它情况下的振动传感器的制作方法类似可知。 The plasma processing fixed connection refers to processing the surface to be fixedly connected by using a plasma processor, and then performing a fixed connection. Specifically, the specific embodiment means that the second side surface of the second electrode layer 53 is first used by the plasma processor. After processing, the bump structure 54 is fixedly connected to the second side surface of the second electrode layer 53, and the plasma processor can use, for example, a single gun of the model CSM-SSC1 produced by Dongguan Yaotian Electric Technology Co., Ltd. Vertical plasma surface treatment machine; Pressure sensitive adhesive (PSA) is an abbreviation for pressure sensitive adhesive. It is a kind of pressure sensitive adhesive. To this specific embodiment, the use of pressure sensitive adhesive fixed connection means pressure sensitive adhesive. Applying to the second side surface of the second electrode layer 53 to be cooled and solidified, the second side surface of the first polymer insulating layer 52 is directed toward the second side surface of the second electrode layer 53, and is lightly bonded. A person skilled in the art can select a suitable pressure sensitive adhesive according to the actual operation, for example, can be purchased from Suzhou Jinfeng Pressure Sensitive Co., Ltd. The method of fabricating the vibration sensor in other cases in this embodiment is similar.
图 13和图 14所示是本发明另一种具体实施方式的振动传感器 6。 该振 动传感器 6包括依次层叠设置的第一电极层 61,第一高分子聚合物绝缘层 62, 第二高分子聚合物绝缘层 63和第二电极层 64。 具体地, 第一电极层 61设置 在第一高分子聚合物绝缘层 62的第一侧表面上, 第二电极层 64设置在第二
高分子聚合物绝缘层 63的第一侧表面上, 第二高分子聚合物绝缘层 63的第 二侧表面朝向第一高分子聚合物绝缘层 62的第二侧表面设置;第一高分子聚 合物绝缘层 62的第二侧表面或第二高分子聚合物绝缘层 23的第二侧表面上 设置有至少一个凸起结构 65, 使第一高分子聚合物绝缘层 62的第二侧表面 与第二高分子聚合物绝缘层 63的第二侧表面相互固定连接, 由此形成空腔, 第一高分子聚合物绝缘层 62、 第二高分子聚合物绝缘层 63和凸起结构 65共 同形成可振动的框架结构; 第一电极层 61和第二电极层 64为振动传感器 6 的输出端。 13 and 14 show a vibration sensor 6 according to another embodiment of the present invention. The vibration sensor 6 includes a first electrode layer 61, a first polymer insulating layer 62, a second polymer insulating layer 63, and a second electrode layer 64 which are sequentially stacked. Specifically, the first electrode layer 61 is disposed on the first side surface of the first polymer insulating layer 62, and the second electrode layer 64 is disposed on the second surface. On the first side surface of the polymer polymer insulating layer 63, the second side surface of the second polymer polymer insulating layer 63 is disposed toward the second side surface of the first polymer polymer insulating layer 62; the first polymer polymerization The second side surface of the material insulating layer 62 or the second side surface of the second polymer insulating layer 23 is provided with at least one convex structure 65 such that the second side surface of the first polymer insulating layer 62 is The second side surface of the second polymer insulating layer 63 is fixedly connected to each other, thereby forming a cavity, and the first polymer insulating layer 62, the second polymer insulating layer 63 and the protruding structure 65 are formed together. The vibrating frame structure; the first electrode layer 61 and the second electrode layer 64 are outputs of the vibration sensor 6.
该具体实施方式中, 凸起结构 65 的具体高度、 排列方式, 间距与图 11 和 12具体实施方式中的凸起结构相同。 In this embodiment, the specific height, arrangement, and pitch of the raised structures 65 are the same as those of the raised structures of the embodiments of Figures 11 and 12.
凸起结构 65在其至少一侧固定连接的表面上面连接,例如在第一高分子 聚合物绝缘层 62的第二侧表面和 /或第二高分子聚合物绝缘层 63的第二侧表 面上面连接, 每个面连接的宽度为 0.1mm-5mm。 The raised structure 65 is joined over a surface to which at least one side thereof is fixedly joined, for example, on the second side surface of the first polymer insulating layer 62 and/or the second side surface of the second polymer insulating layer 63. Connection, the width of each face connection is 0.1mm-5mm.
优选的, 凸起结构 65在其一侧固定连接的表面上面连接, 在其另一侧固 定连接表面上点连接或线连接,例如在第一高分子聚合物绝缘层 62的第二侧 表面上面连接,在第二高分子聚合物绝缘层 63的第二侧表面上点连接或线连 接; 或者, 在第二高分子聚合物绝缘层 63的第二侧表面上面连接, 在第一高 分子聚合物绝缘层 62的第二侧表面上点连接或线连接。通过凸起结构与其固 定连接表面形成的空腔,使点连接或线连接凸起结构 65支撑的那一侧表面具 有厚度方向位移和径向方向位移。 该表面径向位移远大于厚度方向位移, 从 而使得振动传感器具有低频振动特性。 因此, 通过空腔的径向振动可以实现 良好的低频响应。 Preferably, the protruding structure 65 is connected above the surface on which one side is fixedly connected, and on the other side of the fixed connecting surface, a point connection or a wire connection, for example, on the second side surface of the first polymer insulating layer 62. Connecting, connecting or connecting on the second side surface of the second polymer insulating layer 63; or connecting on the second side surface of the second polymer insulating layer 63, in the first polymer polymerization The second side surface of the insulating layer 62 is connected by dots or wires. The side surface supported by the point connection or the wire connection projection structure 65 has a thickness direction displacement and a radial direction displacement by a cavity formed by the convex structure and its fixed connection surface. The surface radial displacement is much larger than the thickness direction displacement, so that the vibration sensor has low frequency vibration characteristics. Therefore, a good low frequency response can be achieved by the radial vibration of the cavity.
第一高分子聚合物绝缘层 62和第二高分子聚合物绝缘层 63的厚度均是 1 μ πι-lmm,且都可以是单一聚合物层或复合聚合物层,尤其是上述的双聚合 物复合膜。 The thickness of the first polymer insulating layer 62 and the second polymer insulating layer 63 are both 1 μm - 1 mm, and both may be a single polymer layer or a composite polymer layer, especially the above-mentioned double polymer. Composite film.
单一聚合物层所用材料和复合聚合物层所用材料与图 11和图 12具体实 施方式的相同, 这里不再赘述。 The materials used for the single polymer layer and the materials used for the composite polymer layer are the same as those of the specific embodiments of Figs. 11 and 12, and will not be described again.
在该实施方式中, 第一电极层 61和第二电极层 64所用材料与图 3和图
4具体实施方式的第一电极层 11所用材料相同。 In this embodiment, the materials used for the first electrode layer 61 and the second electrode layer 64 are as shown in FIG. 3 and The material of the first electrode layer 11 of the specific embodiment is the same.
本具体实施方式的振动传感器的制备方法基本与上文图 11和图 12具体 实施方式的振动传感器的制备方法相同, 在上文的基础上, 本领域技术人员 容易根据本实施方式需要的振动传感器的具体结构, 调整相应的制备方法。 The preparation method of the vibration sensor of the present embodiment is basically the same as the preparation method of the vibration sensor of the above-described FIG. 11 and FIG. 12, and on the basis of the above, the vibration sensor required by the person skilled in the art is easily required according to the embodiment. The specific structure is adjusted to the corresponding preparation method.
图 15和图 16所示是本发明又一种具体实施方式的振动传感器 7。 该振 动传感器 7包括依次层叠设置的第一电极层 71,第一高分子聚合物绝缘层 72, 居间薄膜层 73, 第二高分子聚合物绝缘层 74和第二电极层 75。 具体地, 第 一电极层 71设置在第一高分子聚合物绝缘层 72的第一侧表面上; 第二电极 层 75设置在第二高分子聚合物绝缘层 74的第一侧表面上, 且居间薄膜层 33 设置在第一高分子聚合物绝缘层 72 的第二侧表面和第二高分子聚合物绝缘 层 74的第二侧表面之间, 并且居间薄膜层 73的第一侧表面与第一高分子聚 合物绝缘层 72的第二侧表面相对, 居间薄膜层 73的第二侧表面与第二高分 子聚合物绝缘层 74的第二侧表面相对; 第一高分子聚合物绝缘层 72的第二 侧表面或居间薄膜层 73 的第一侧表面上设置有至少一个凸起结构 76, 使第 一高分子聚合物绝缘层 72的第二侧表面与居间薄膜层 73的第一侧表面相互 固定连接, 由此形成空腔, 第一高分子聚合物绝缘层 72、 居间薄膜层 73和 凸起结构 76共同形成可振动的框架结构, 和 /或, 第二高分子聚合物绝缘层 74的第二侧表面或居间薄膜层 73 的第二侧表面上设置有至少一个凸起结构 77 , 使第二高分子聚合物绝缘层 74的第二侧表面与居间薄膜层 73的第二侧 表面相互固定连接, 由此形成空腔, 第二高分子聚合物绝缘层 74、 居间薄膜 层 73和凸起结构 77共同形成可振动的框架结构;第一电极层 71和第二电极 层 75为振动传感器 7的两个输出端。 15 and 16 show a vibration sensor 7 according to still another embodiment of the present invention. The vibration sensor 7 includes a first electrode layer 71, a first polymer insulating layer 72, an intermediate film layer 73, a second polymer insulating layer 74, and a second electrode layer 75 which are laminated in this order. Specifically, the first electrode layer 71 is disposed on the first side surface of the first polymer insulating layer 72; the second electrode layer 75 is disposed on the first side surface of the second polymer insulating layer 74, and The intermediate film layer 33 is disposed between the second side surface of the first polymer insulating layer 72 and the second side surface of the second polymer insulating layer 74, and the first side surface of the intermediate film layer 73 and the first side surface A second side surface of the high molecular polymer insulating layer 72 is opposite to each other, and a second side surface of the intermediate film layer 73 is opposite to the second side surface of the second polymer insulating layer 74; the first polymer insulating layer 72 The second side surface or the first side surface of the intermediate film layer 73 is provided with at least one convex structure 76 such that the second side surface of the first polymer insulating layer 72 and the first side surface of the intermediate film layer 73 The first polymer sealing layer 72, the intermediate film layer 73 and the protruding structure 76 together form a vibrating frame structure, and/or the second polymer insulation is fixedly connected to each other. The second side surface of the 74 or the second side surface of the intermediate film layer 73 is provided with at least one convex structure 77 such that the second side surface of the second polymer insulating layer 74 and the second side of the intermediate film layer 73 The surfaces are fixedly connected to each other, thereby forming a cavity, and the second polymer insulating layer 74, the intermediate film layer 73 and the convex structure 77 collectively form a vibratable frame structure; the first electrode layer 71 and the second electrode layer 75 are Two outputs of the vibration sensor 7.
该具体实施方式中, 凸起结构的具体高度、 排列方式, 间距与图 11 和 12具体实施方式中的凸起结构 54相同。 In this embodiment, the specific height, arrangement, and pitch of the raised structures are the same as those of the raised structures 54 of the embodiment of Figures 11 and 12.
凸起结构在其至少一侧固定连接的表面上面连接, 例如在第一高分子聚 合物绝缘层 72的第二侧表面和 /或居间薄膜层 73的第一侧表面上面连接, 和 /或,第二高分子聚合物绝缘层 74的第二侧表面和 /或居间薄膜层 73的第二侧 表面上面连接, 每个面连接的宽度为 0.1mm-5mm。
优选的, 凸起结构在其一侧固定连接的表面上面连接, 在其另一侧固定 连接表面上点连接或线连接,例如在第一高分子聚合物绝缘层 72的第二侧表 面上面连接, 在居间薄膜层 73的第一侧表面上点连接或线连接; 或者, 在居 间薄膜层 73第一高分子聚合物绝缘层 72的第一侧表面上面连接, 在第一高 分子聚合物绝缘层 72的第二侧表面上点连接或线连接; 或者, 在第二高分子 聚合物绝缘层 74的第二侧表面上面连接, 在居间薄膜层 73的第二侧表面上 点连接或线连接; 或者, 在居间薄膜层 33的第二侧表面上面连接, 在第二高 分子聚合物绝缘层 74的第二侧表面上点连接或线连接。 The raised structures are joined over a surface to which at least one side thereof is fixedly joined, for example, over the second side surface of the first polymeric insulating layer 72 and/or the first side surface of the intermediate film layer 73, and/or, The second side surface of the second high molecular polymer insulating layer 74 and/or the second side surface of the intermediate film layer 73 are joined, and the width of each surface connection is 0.1 mm to 5 mm. Preferably, the raised structure is connected above the surface on which one side is fixedly connected, and the point on the other side of the fixed connection surface is connected or connected, for example, on the second side surface of the first polymer insulating layer 72. a point connection or a wire connection on the first side surface of the intervening film layer 73; or, on the first side surface of the first polymer polymer insulation layer 72 of the intervening film layer 73, in the first polymer insulation The second side surface of the layer 72 is connected by dots or wires; or, connected to the second side surface of the second polymer insulating layer 74, on the second side surface of the intermediate film layer 73, or connected by wires Alternatively, it is connected over the second side surface of the intermediate film layer 33, and is connected or line-connected on the second side surface of the second polymer insulating layer 74.
第一高分子聚合物绝缘层 72, 居间薄膜层 73和第二高分子聚合物绝缘 层 74可以是单一聚合物层或复合聚合物层, 尤其是上述的双聚合物复合膜。 各聚合物薄膜层的厚度为 1 μ πι-1πιπι。 The first polymer insulating layer 72, the intermediate film layer 73 and the second polymer insulating layer 74 may be a single polymer layer or a composite polymer layer, especially the above-described double polymer composite film. The thickness of each polymer film layer is 1 μ πι-1πιπι.
单一聚合物层所用材料和复合聚合物层所用材料与图 11和图 12具体实 施方式的相同, 这里不再赘述。 The materials used for the single polymer layer and the materials used for the composite polymer layer are the same as those of the specific embodiments of Figs. 11 and 12, and will not be described again.
在该具体实施方式中, 第一电极层 71和第二电极层 75所用材料与图 3 和图 4具体实施方式的第一电极层 11所用材料相同。 In this embodiment, the materials used for the first electrode layer 71 and the second electrode layer 75 are the same as those of the first electrode layer 11 of the embodiment of Figs. 3 and 4.
本具体实施方式的振动传感器的制备方法基本与上文图 11和图 12具体 实施方式的振动传感器的制备方法相同, 在上文的基础上, 本领域技术人员 容易根据本实施方式需要的振动传感器的具体结构, 调整相应的制备方法。 The preparation method of the vibration sensor of the present embodiment is basically the same as the preparation method of the vibration sensor of the above-described FIG. 11 and FIG. 12, and on the basis of the above, the vibration sensor required by the person skilled in the art is easily required according to the embodiment. The specific structure is adjusted to the corresponding preparation method.
图 17和图 18所示是本发明又一种具体实施方式的振动传感器 8。 该振 动传感器 8包括依次层叠设置的第一电极层 81,第一高分子聚合物绝缘层 82, 居间电极层 83, 第二高分子聚合物绝缘层 84和第二电极层 85。 具体地, 第 一电极层 81设置在第一高分子聚合物绝缘层 82的第一侧表面上; 第二电极 层 85设置在第二高分子聚合物绝缘层 84的第一侧表面上,居间电极层 83设 置在第一高分子聚合物绝缘层 82 的第二侧表面与第二高分子聚合物绝缘层 84的第二侧表面之间, 并且居间电极层 83 的第一侧表面与第一高分子聚合 物绝缘层 82的第二侧表面相对设置, 居间电极层 83的第二侧表面与第二高 分子聚合物绝缘层 84的第二侧表面相对设置; 第一高分子聚合物绝缘层 82 的第二侧表面或居间电极层 83的第一侧表面上设置有至少一个凸起结构 86,
使第一高分子聚合物绝缘层 82的第二侧表面与居间电极层 83的第一侧表面 相互固定连接, 由此形成空腔, 第一高分子聚合物绝缘层 82、 居间电极层 83 和凸起结构 86共同形成可振动的框架结构, 和 /或, 第二高分子聚合物绝缘 层 84的第二侧表面或居间电极层 83的第二侧表面上设置有至少一个凸起结 构 87, 使第二高分子聚合物绝缘层 84的第二侧表面与居间电极层 83的第二 侧表面相互固定连接, 由此形成空腔, 第二高分子聚合物绝缘层 84、 居间电 极层 83和凸起结构 87共同形成可振动的框架结构。第一电极层 81和第二电 极层 85 串联为振动传感器 8的一个输出端, 居间电极层 83为振动传感器 8 的另一个输出端, 或者, 第一电极层 81、 第二电极层 85和居间电极层 83中 的任意两个作为振动传感器 8的输出端。 17 and 18 show a vibration sensor 8 according to still another embodiment of the present invention. The vibration sensor 8 includes a first electrode layer 81, a first polymer insulating layer 82, an intermediate electrode layer 83, a second polymer insulating layer 84, and a second electrode layer 85 which are sequentially stacked. Specifically, the first electrode layer 81 is disposed on the first side surface of the first polymer insulating layer 82; the second electrode layer 85 is disposed on the first side surface of the second polymer insulating layer 84, intervening The electrode layer 83 is disposed between the second side surface of the first polymer insulating layer 82 and the second side surface of the second polymer insulating layer 84, and the first side surface of the intermediate electrode layer 83 is first The second side surface of the high molecular polymer insulating layer 82 is oppositely disposed, and the second side surface of the intermediate electrode layer 83 is opposite to the second side surface of the second polymer insulating layer 84; the first polymer insulating layer At least one raised structure 86 is disposed on the second side surface of the 82 or the first side surface of the intervening electrode layer 83, The second side surface of the first polymer insulating layer 82 and the first side surface of the intervening electrode layer 83 are fixedly connected to each other, thereby forming a cavity, a first polymer insulating layer 82, an intervening electrode layer 83, and The raised structures 86 together form a vibratable frame structure, and/or the second side surface of the second polymer insulating layer 84 or the second side surface of the intervening electrode layer 83 is provided with at least one raised structure 87, The second side surface of the second polymer insulating layer 84 and the second side surface of the intervening electrode layer 83 are fixedly connected to each other, thereby forming a cavity, a second polymer insulating layer 84, an intervening electrode layer 83, and The raised structures 87 together form a vibratable frame structure. The first electrode layer 81 and the second electrode layer 85 are connected in series as one output end of the vibration sensor 8, and the intervening electrode layer 83 is the other output end of the vibration sensor 8, or the first electrode layer 81, the second electrode layer 85, and the intermediate layer Any two of the electrode layers 83 serve as the output ends of the vibration sensor 8.
该具体实施方式中, 凸起结构的具体高度、 排列方式, 间距与图 11 和 12具体实施方式中的凸起结构相同。 In this embodiment, the specific height, arrangement, and pitch of the raised structures are the same as those of the protrusions of the embodiment of Figures 11 and 12.
凸起结构在其至少一侧固定连接的表面上面连接, 例如在第一高分子聚 合物绝缘层 82的第二侧表面和 /或居间电极层 83的第一侧表面上面连接, 和 /或,第二高分子聚合物绝缘层 84的第二侧表面和 /或居间电极层 83的第二侧 表面上面连接, 每个面连接的宽度为 0.1mm-5mm。 The raised structures are joined over a surface to which at least one side thereof is fixedly joined, for example, over the second side surface of the first polymer insulating layer 82 and/or the first side surface of the intervening electrode layer 83, and/or The second side surface of the second high molecular polymer insulating layer 84 and/or the second side surface of the intermediate electrode layer 83 are connected to each other, and the width of each surface connection is 0.1 mm to 5 mm.
优选的, 凸起结构在其一侧固定连接的表面上面连接, 在其另一侧固定 连接的表面上点连接或线连接,例如在第一高分子聚合物绝缘层 82的第二侧 表面上面连接, 在居间电极层 83的第一侧表面上点连接或线连接; 或者, 在 居间电极层 83的第一侧表面上面连接, 在第一高分子聚合物绝缘层 82的第 二侧表面上点连接或线连接; 或者, 在第二高分子聚合物绝缘层 84的第二侧 表面上面连接, 在居间电极层 83的第二侧表面上点连接或线连接; 或者, 在 居间电极层 83的第二侧表面上面连接, 在第二高分子聚合物绝缘层 84的第 二侧表面上点连接或线连接。 通过凸起结构与其固定连接表面形成的空腔, 使点连接或线连接凸起结构支撑的那一侧表面具有厚度方向位移和径向方向 位移。 该表面径向位移远大于厚度方向位移, 从而使得振动传感器具有低频 振动特性。 因此, 通过空腔的径向振动可以实现良好的低频响应。 Preferably, the raised structure is connected above the surface on which one side is fixedly connected, and the surface of the other side of the fixed connection is point-connected or wire-connected, for example, on the second side surface of the first polymer insulating layer 82. Connecting, point-connecting or wire-bonding on the first side surface of the inter-electrode layer 83; or, connecting on the first side surface of the inter-electrode layer 83, on the second side surface of the first polymer insulating layer 82 Point connection or line connection; or, connected on the second side surface of the second polymer insulating layer 84, on the second side surface of the intervening electrode layer 83, or connected in a line; or, in the intervening electrode layer 83 The second side surface is connected to the upper side, and is connected or line-connected on the second side surface of the second polymer insulating layer 84. The side surface supported by the point connection or the wire connection projection structure has a thickness direction displacement and a radial direction displacement by a cavity formed by the convex structure and its fixed connection surface. The surface radial displacement is much larger than the thickness direction displacement, so that the vibration sensor has low frequency vibration characteristics. Therefore, a good low frequency response can be achieved by the radial vibration of the cavity.
第一高分子聚合物绝缘层 82和第二高分子聚合物绝缘层 84的厚度均是
1 μ πι-lmm,且都可以是单一聚合物层或复合聚合物层,优选上述双聚合物复 合膜。 The thicknesses of the first polymer insulating layer 82 and the second polymer insulating layer 84 are both 1 μπι-lmm, and both may be a single polymer layer or a composite polymer layer, preferably the above-described double polymer composite film.
单一聚合物层所用材料和复合聚合物层所用材料与图 11和图 12具体实 施方式的相同, 这里不再赘述。 The materials used for the single polymer layer and the materials used for the composite polymer layer are the same as those of the specific embodiments of Figs. 11 and 12, and will not be described again.
在该实施方式中, 第一电极层 81和第二电极层 85所用材料与图 3和图 In this embodiment, the materials used for the first electrode layer 81 and the second electrode layer 85 are as shown in Figs. 3 and
4具体实施方式的第一电极层 11所用材料相同。 The material of the first electrode layer 11 of the specific embodiment is the same.
所述居间电极层 83为金属或合金。 其中, 金属或合金与图 3和图 4具体 实施方式的第一电极层 13所用材料相同, 这里不再赘述。 居间电极层 83的 厚度优选 100 μ m-500 μ m, 更优选 200 μ m。 The intervening electrode layer 83 is a metal or an alloy. Herein, the metal or alloy is the same as that used for the first electrode layer 13 of the specific embodiments of Figs. 3 and 4, and will not be described again. The thickness of the intervening electrode layer 83 is preferably from 100 μm to 500 μm, more preferably 200 μm.
本具体实施方式的振动传感器的制备方法基本与上文图 11和图 12具体 实施方式的振动传感器的制备方法相同, 在上文的基础上, 本领域技术人员 容易根据本实施方式需要的振动传感器的具体结构, 调整相应的制备方法。 The preparation method of the vibration sensor of the present embodiment is basically the same as the preparation method of the vibration sensor of the above-described FIG. 11 and FIG. 12, and on the basis of the above, the vibration sensor required by the person skilled in the art is easily required according to the embodiment. The specific structure is adjusted to the corresponding preparation method.
在外界振动的作用下, 凸起结构发生振动, 从而使第一高分子聚合物绝 缘层与第二电极之间, 或第一高分子聚合物绝缘层与第二高分子聚合物绝缘 层之间, 第一高分子聚合物绝缘层、 第二高分子聚合物绝缘层分别与居间电 极层或居间薄膜之间相互接触产生电信号, 从而导致第一电极层和第二电极 层之间, 或第一电极层和居间电极层之间以及居间电极层和第二电极层之间 出现电势差。 由于电极层之间电势差的存在, 自由电子将通过外电路由电势 低的一侧流向电势高的一侧, 从而在外电路中形成电流。 当振动传感器的各 层恢复到原来状态时, 这时形成在电极层之间的内电势消失, 此时已平衡的 电极层之间将再次产生反向的电势差,则自由电子通过外电路形成反向电流。 通过反复上述过程, 就可以在外电路中形成周期性的交流电信号。 Under the action of external vibration, the convex structure vibrates, so that between the first polymer insulating layer and the second electrode, or between the first polymer insulating layer and the second polymer insulating layer The first polymer polymer insulating layer and the second polymer polymer insulating layer are respectively in contact with the intervening electrode layer or the intervening film to generate an electrical signal, thereby causing a first electrode layer and a second electrode layer, or A potential difference occurs between an electrode layer and the intervening electrode layer and between the intervening electrode layer and the second electrode layer. Due to the potential difference between the electrode layers, free electrons will flow from the side with the lower potential to the side with the higher potential through the external circuit, thereby forming a current in the external circuit. When the layers of the vibration sensor are restored to the original state, the internal potential formed between the electrode layers disappears at this time, and a reverse potential difference is again generated between the balanced electrode layers, and the free electrons are formed by the external circuit. To the current. By repeating the above process, a periodic alternating current signal can be formed in the external circuit.
本发明的振动传感器的频率响应主要集中在低频频段, 其响应带宽主要 集中在 0 Hz和 55 Hz之间。 由图 25和图 26频谱对比可知, 本发明的振动传 感器对于 0 Hz和 5 Hz之间的响应能力远强于聚偏氟乙烯(PVDF )传感器。 对于心跳和呼吸振动而言, 其频率主要集中在 5 Hz以下, 由于本发明振动传 感器具有更加优异的低频响应性能, 因而其更适用于对心跳、 呼吸等低频振 动的检测。
在上述各种具体实施方式中, 当复合聚合物层被釆用时, 其制备方法: 可选步骤, (1 ) 当聚合物基底材料为固体材料, 例如聚偏氟乙烯时, 将 聚合物基底材料溶于常规有机溶剂中, 例如二曱基乙酰胺(DMA ) 中形成聚 合物基底材料液态溶液; The frequency response of the vibration sensor of the present invention is mainly concentrated in the low frequency band, and the response bandwidth is mainly concentrated between 0 Hz and 55 Hz. As can be seen from the spectral comparison of Fig. 25 and Fig. 26, the vibration sensor of the present invention is much more responsive to 0 Hz and 5 Hz than the polyvinylidene fluoride (PVDF) sensor. For heartbeat and respiratory vibration, the frequency is mainly concentrated below 5 Hz. Since the vibration sensor of the present invention has more excellent low-frequency response performance, it is more suitable for detecting low-frequency vibrations such as heartbeat and breathing. In the above various embodiments, when the composite polymer layer is used, the preparation method thereof: optional step, (1) when the polymer base material is a solid material, such as polyvinylidene fluoride, the polymer base material is used. Forming a liquid solution of a polymer base material in a conventional organic solvent such as dimercaptoacetamide (DMA);
( 2 )将聚合物基底材料液态溶液涂膜, 干燥固化, 从而得到聚合物基底 层; 当聚合物基底材料为液体材料, 例如聚二曱基硅氧烷时, 直接进行步骤 ( 2 ) ; 以及 (2) coating a liquid solution of the polymer base material, drying and solidifying to obtain a polymer base layer; and when the polymer base material is a liquid material such as polydisiloxane, directly performing step (2);
( 3 )对聚合物基底层一侧表面釆用等离子处理, 之后在其上涂覆另一聚 合物层材料的液体溶液(制备方法同聚合物基底材料液态溶液) , 然后干燥 固化, 从而得到复合聚合物层。 (3) treating the surface of one side of the polymer base layer with a plasma, then applying a liquid solution of another polymer layer material thereon (prepared to a liquid solution of the polymer base material), and then drying and solidifying to obtain a composite Polymer layer.
当釆用上述双聚合物复合膜时, 其制备方法如上文所述, 即准备聚合物 覆盖层用液态溶液, 然后将聚合物覆盖层用液态溶液均勾涂覆于聚合物多孔 膜层表面; 将聚合物多孔膜层涂有聚合物覆盖层用液态溶液的一侧置于模板 上; 然后将聚合物多孔膜层、 聚合物覆盖层用液态溶液以及模板一起烘干, 聚合物覆盖层固化后, 分离模板, 得到双聚合物复合膜; 其中聚合物覆盖层 覆盖在聚合物多孔膜层上, 且填充入聚合物多孔膜层的孔中。 When the above double-polymer composite film is used, the preparation method is as described above, that is, preparing a liquid solution for the polymer coating layer, and then coating the polymer coating layer on the surface of the polymer porous film layer with a liquid solution; The polymer porous membrane layer is coated with a polymer coating layer on one side of the liquid solution on the template; then the polymer porous membrane layer, the polymer coating layer is dried together with the liquid solution and the template, and the polymer coating layer is cured. Separating the template to obtain a two-polymer composite film; wherein the polymer coating layer covers the polymer porous film layer and is filled in the pores of the polymer porous film layer.
本发明的工艺方法除上述内容外,其余均釆用本领域的常规方法或装置。 当理解的是, 这不应被理解为对本发明权利要求范围的限制。 The process of the present invention employs, in addition to the above, conventional methods or devices in the art. It is understood that this should not be construed as limiting the scope of the claims.
实施例 Example
实施例 1 Example 1
摩擦发电机尺寸为 3cmx l .2cm, 总厚度大约是 300μπι。 该摩擦发电机 1 包括层叠设置的第一电极层 11, 第一高分子聚合物绝缘层 12, 和第二电极层 13。 第一高分子聚合物绝缘层 12所用材料是双聚合物复合膜。 下面详细说明 该摩擦发电机的制备方法。 The friction generator has a size of 3 cm x l .2 cm and a total thickness of about 300 μm. The friction generator 1 includes a first electrode layer 11, a first polymer insulating layer 12, and a second electrode layer 13, which are laminated. The material used for the first polymer insulating layer 12 is a double polymer composite film. The preparation method of the friction generator will be described in detail below.
1. 双聚合物复合膜的制备 1. Preparation of double polymer composite membrane
将固化剂 (道康宁 184 )加入到聚二曱基硅氧烷(道康宁) 中 (质量比
例为 1 : 10 ) , 得到聚合物覆盖层用液态溶液。 将聚合物覆盖层用液态溶液 均匀涂覆于聚合物多孔膜层(聚丙烯多孔膜, 新乡中科 GRE-16P )表面。 聚 合物多孔膜层的厚度为 15μπι。将聚合物多孔膜层涂有聚合物覆盖层用液态溶 液的一侧置于平板模板上, 并施加压力。 然后, 将聚合物多孔膜、 聚合物覆 盖层用液态溶液以及模板一起在 80°C下烘烤 lOOmin, 使聚合物覆盖层固化。 分离模板, 得到双聚合物复合膜, 其中聚合物覆盖层覆盖在聚合物多孔膜层 上, 且填充入聚合物多孔膜层的孔中。 所得双聚合物复合膜的厚度为 20μπι。 Adding a curing agent (Dow Corning 184) to polydidecylsiloxane (Dow Corning) (mass ratio) For example, 1: 10), a liquid solution for the polymer cover layer is obtained. The polymer coating layer was uniformly applied to the surface of the polymer porous membrane layer (polypropylene porous membrane, Xinxiang Zhongke GRE-16P) with a liquid solution. The thickness of the polymer porous film layer was 15 μm. The polymer porous membrane layer was coated with a polymer coating layer on one side of the liquid solution on a flat plate template, and pressure was applied. Then, the polymer porous film, the polymer cover layer was baked with a liquid solution and a template together at 80 ° C for 100 minutes to cure the polymer cover layer. The template was separated to obtain a two-polymer composite film in which a polymer coating layer was coated on the polymer porous film layer and filled into the pores of the polymer porous film layer. The obtained double polymer composite film had a thickness of 20 μm.
2. 摩擦发电机的制备 2. Preparation of friction generator
釆用上述双聚合物复合膜作为第一高分子聚合物绝缘层 12, 其聚合物多 孔膜层的表面上镀厚度 lOOnm的铝薄膜, 该铝薄膜即为第一电极层 11。 The above double polymer composite film is used as the first polymer polymer insulating layer 12, and the surface of the polymer porous film layer is plated with an aluminum film having a thickness of 100 nm, which is the first electrode layer 11.
釆用厚度 ΙΟΟμπι的铜箔作为第二电极层 13。按照聚合物覆盖层的表面朝 向第二电极层 13, 将第二电极层 13叠放到第一高分子聚合物绝缘层 12上, 得到摩擦发电机 1#。 该摩擦发电机的边缘用普通胶布密封。 A copper foil having a thickness of ΙΟΟμπι is used as the second electrode layer 13. The second electrode layer 13 is laminated on the first polymer insulating layer 12 in accordance with the surface of the polymer cover layer toward the second electrode layer 13, to obtain a friction generator 1#. The edge of the friction generator is sealed with a common tape.
该摩擦发电机在 I-V (电流-电压) 的测量中表现出典型的开路特征。 釆 用周期振荡 (0.33Hz和 0.13%的形变) 的步进电机使摩擦发电机发生周期的 弯曲和释放, 摩擦发电机的开路电压和闭路电流分别为 20V和 4μΑ。 The friction generator exhibits a typical open circuit characteristic in the measurement of I-V (current-voltage).步进 The stepping motor with periodic oscillation (0.33 Hz and 0.13% deformation) causes the friction generator to periodically bend and release. The open circuit voltage and closed circuit current of the friction generator are 20V and 4μΑ, respectively.
实施例 2 Example 2
摩擦发电机尺寸为 3cmxl.2cm, 总厚度大约是 300μπι。 该摩擦发电机 1 包括层叠设置的第一电极层 11, 第一高分子聚合物绝缘层 12, 和第二电极层 13。 第一高分子聚合物绝缘层 12所用材料是双聚合物复合膜。 下面详细说明 该摩擦发电机的制备方法。 The friction generator has a size of 3 cm x 1.2 cm and a total thickness of about 300 μm. The friction generator 1 includes a first electrode layer 11, a first polymer insulating layer 12, and a second electrode layer 13, which are laminated. The material used for the first polymer insulating layer 12 is a double polymer composite film. The preparation method of the friction generator will be described in detail below.
1. 双聚合物复合膜的制备 1. Preparation of double polymer composite membrane
将固化剂 (道康宁 184 )加入到聚二曱基硅氧烷(道康宁) 中 (质量比 例为 1 : 10 ) , 得到聚合物覆盖层用液态溶液。 将聚合物覆盖层用液态溶液 均匀涂覆于聚合物多孔膜层(聚丙烯多孔膜, 新乡中科 GRE-16P )表面。 聚 合物多孔膜层的厚度为 15μπι。将聚合物多孔膜涂有聚合物覆盖层用液态溶液 的一侧置于带有微纳结构的模板上, 并施加压力。 然后, 将聚合物多孔膜、
聚合物覆盖层用液态溶液以及模板一起在 80°C下烘烤 lOOmin,使聚合物覆盖 层固化。 分离模板, 得到双聚合物复合膜, 其中聚合物覆盖层覆盖在聚合物 多孔膜层上, 且填充入聚合物多孔膜层的孔中。 所得双聚合物复合膜的厚度 为 20μπι, 聚合物覆盖层表面上设置有凸起高度为 500nm的微纳结构。 A curing agent (Dow Corning 184) was added to polydisiloxane (Dow Corning) (mass ratio of 1:10) to obtain a liquid solution for the polymer coating. The polymer coating layer was uniformly applied to the surface of the polymer porous membrane layer (polypropylene porous membrane, Xinxiang Zhongke GRE-16P) with a liquid solution. The thickness of the polymer porous film layer was 15 μm. The polymer porous film was coated with a polymer coating layer on one side of the liquid solution on a template having a micro/nano structure, and pressure was applied. Then, the polymer porous membrane, The polymer cover layer was baked with a liquid solution and a template at 80 ° C for 100 min to cure the polymer cover layer. The template was separated to obtain a two-polymer composite film in which a polymer coating layer was coated on the polymer porous film layer and filled into the pores of the polymer porous film layer. The obtained double-polymer composite film had a thickness of 20 μm, and a micro-nano structure having a protrusion height of 500 nm was provided on the surface of the polymer cover layer.
2. 摩擦发电机的制备 2. Preparation of friction generator
釆用上述双聚合物复合膜作为第一高分子聚合物绝缘层 12, 其聚合物多 孔膜层的表面上镀厚度 lOOnm的铝薄膜, 该铝薄膜即为第一电极层 11。 The above double polymer composite film is used as the first polymer polymer insulating layer 12, and the surface of the polymer porous film layer is plated with an aluminum film having a thickness of 100 nm, which is the first electrode layer 11.
釆用厚度 ΙΟΟμπι的铜箔作为第二电极层 13。按照聚合物覆盖层的表面朝 向第二电极层 13, 将第二电极层 13叠放到第一高分子聚合物绝缘层 12上, 得到摩擦发电机 1#。 该摩擦发电机的边缘用普通胶布密封。 A copper foil having a thickness of ΙΟΟμπι is used as the second electrode layer 13. The second electrode layer 13 is laminated on the first polymer insulating layer 12 in accordance with the surface of the polymer cover layer toward the second electrode layer 13, to obtain a friction generator 1#. The edge of the friction generator is sealed with a common tape.
该摩擦发电机在 I-V (电流-电压) 的测量中表现出典型的开路特征。 釆 用周期振荡 (0.33Hz和 0.13%的形变) 的步进电机使摩擦发电机发生周期的 弯曲和释放, 摩擦发电机的开路电压和闭路电流分别为 25V和 6μΑ。 The friction generator exhibits a typical open circuit characteristic in the measurement of I-V (current-voltage).步进 A stepper motor with periodic oscillations (0.33 Hz and 0.13% deformation) causes the friction generator to periodically bend and release. The open circuit voltage and closed circuit current of the friction generator are 25V and 6μΑ, respectively.
实施例 3-6 Example 3-6
实施例 3-6与实施例 2的制备方法基本相同, 不同之处如表 1所示。 The preparation methods of Examples 3 to 6 were basically the same as those of Example 2, and the differences are shown in Table 1.
表 1 Table 1
使用周期振荡(0.33Hz和 0.13%的形变)的步进电机使摩擦发电机 3#-6# 发生周期的弯曲和释放, 3#摩擦发电机的开路电压和闭路电流分别为 22V和 5μΑ。 4#摩擦发电机的开路电压和闭路电流分别为 23V和 5μΑ。 5#摩擦发电
机的开路电压和闭路电流分别为 23V和 5μΑ。 6#摩擦发电机的开路电压和闭 路电流分别为 22 V和 5μΑ。 The stepping motor using periodic oscillation (0.33 Hz and 0.13% deformation) causes the friction generator 3#-6# to undergo periodic bending and release, and the open circuit voltage and closed circuit current of the 3# friction generator are 22 V and 5 μΑ, respectively. The open circuit voltage and closed circuit current of the 4# friction generator are 23V and 5μΑ, respectively. 5# friction power generation The open circuit voltage and closed circuit current of the machine are 23V and 5μΑ, respectively. The open circuit voltage and closed circuit current of the 6# friction generator are 22 V and 5 μΑ, respectively.
实施例 7 Example 7
摩擦发电机尺寸为 3cmxl.2cm, 总厚度大约是 300μπι。 该摩擦发电机 1 包括层叠设置的第一电极层 11, 第一高分子聚合物绝缘层 12, 和第二电极层 13。 第一高分子聚合物绝缘层 12所用材料是双聚合物复合膜。 下面详细说明 该摩擦发电机的制备方法。 The friction generator has a size of 3 cm x 1.2 cm and a total thickness of about 300 μm. The friction generator 1 includes a first electrode layer 11, a first polymer insulating layer 12, and a second electrode layer 13, which are laminated. The material used for the first polymer insulating layer 12 is a double polymer composite film. The preparation method of the friction generator will be described in detail below.
1. 双聚合物复合膜的制备 1. Preparation of double polymer composite membrane
将聚偏氟乙烯溶解于二曱基乙酰胺, 形成聚合物覆盖层用液态溶液。 将 聚合物覆盖层用液态溶液均勾涂覆于聚合物多孔膜(聚丙烯多孔膜, 新乡中 科 GRE-16P )表面。 聚合物多孔膜层的厚度为 15μπι。 将聚合物多孔膜涂有聚 合物覆盖层用液态溶液的一侧置于带有微纳结构的模板上, 并施加压力。 然 后, 将聚合物多孔膜、 聚合物覆盖层用液态溶液以及模板一起在 80 °C下烘烤 lOOmin, 使聚合物覆盖层固化。 分离模板, 得到双聚合物复合膜, 其中聚合 物覆盖层覆盖在聚合物多孔膜层上, 且填充入聚合物多孔膜层的孔中。 所得 双聚合物复合膜的厚度为 20μπι, 聚合物覆盖层表面上设置有凸起高度为 500nm的微纳结构。 The polyvinylidene fluoride is dissolved in dimercaptoacetamide to form a liquid solution for the polymer coating layer. The polymer coating layer was coated with a liquid solution on the surface of a polymer porous membrane (polypropylene porous membrane, Xinxiang Zhongke GRE-16P). The thickness of the polymer porous film layer was 15 μm. The polymer porous film was coated with a polymer coating layer on one side of the liquid solution on a template having a micro/nano structure, and pressure was applied. Then, the polymer porous film, the polymer cover layer was baked with a liquid solution and a template together at 80 ° C for 100 minutes to cure the polymer cover layer. The template was separated to obtain a two-polymer composite film in which a polymer coating layer was coated on the polymer porous film layer and filled into the pores of the polymer porous film layer. The obtained double-polymer composite film had a thickness of 20 μm, and a micro-nano structure having a projection height of 500 nm was provided on the surface of the polymer cover layer.
2. 摩擦发电机的制备 2. Preparation of friction generator
釆用上述双聚合物复合膜作为第一高分子聚合物绝缘层 12, 其聚合物多 孔膜层的表面上镀厚度 lOOnm的铝薄膜, 该铝薄膜即为第一电极层 11。 The above double polymer composite film is used as the first polymer polymer insulating layer 12, and the surface of the polymer porous film layer is plated with an aluminum film having a thickness of 100 nm, which is the first electrode layer 11.
釆用厚度 ΙΟΟμπι的铜箔作为第二电极层 13。按照聚合物覆盖层的表面朝 向第二电极层 13, 将第二电极层 13叠放到第一高分子聚合物绝缘层 12上, 得到摩擦发电机 1#。 该摩擦发电机的边缘用普通胶布密封。 A copper foil having a thickness of ΙΟΟμπι is used as the second electrode layer 13. The second electrode layer 13 is laminated on the first polymer insulating layer 12 in accordance with the surface of the polymer cover layer toward the second electrode layer 13, to obtain a friction generator 1#. The edge of the friction generator is sealed with a common tape.
该摩擦发电机在 I-V (电流-电压) 的测量中表现出典型的开路特征。 釆 用周期振荡 (0.33Hz和 0.13%的形变) 的步进电机使摩擦发电机发生周期的 弯曲和释放, 摩擦发电机的开路电压和闭路电流分别为 18V和 4μΑ。
实施例 8和 9 The friction generator exhibits a typical open circuit characteristic in the measurement of IV (current-voltage). The stepping motor with periodic oscillation (0.33 Hz and 0.13% deformation) causes the friction generator to periodically bend and release. The open circuit voltage and closed circuit current of the friction generator are 18V and 4μΑ, respectively. Examples 8 and 9
实施例 8-9与实施例 2的制备方法基本相同, 不同之处如表 2所示。 The preparation methods of Examples 8-9 were basically the same as those of Example 2, and the differences are shown in Table 2.
表 1 Table 1
釆用周期振荡(0.33Hz和 0.13%的形变)的步进电机使摩擦发电机 8#-9# 发生周期的弯曲和释放, 8#摩擦发电机的开路电压和闭路电流分别为 17V和 4 μΑ。 9#摩擦发电机的开路电压和闭路电流分别为 17V和 4μΑ。 The stepping motor with periodic oscillation (0.33 Hz and 0.13% deformation) causes the friction generator 8#-9# to undergo periodic bending and release, and the open circuit voltage and closed circuit current of the 8# friction generator are 17V and 4 μΑ, respectively. . The open circuit voltage and closed circuit current of the 9# friction generator are 17V and 4μΑ, respectively.
本发明的双聚合物复合膜, 厚度可以控制在 7μπι-34μπι, 避免了原有摩 擦发电机用膜材料易破损且厚度难以降低的缺陷。 另外, 将该双聚合物复合 膜应用于摩擦发电机, 开路电压为 17-25 V , 闭路电流为 4-6μΑ, 提高了摩擦 发电性能。 The double-polymer composite film of the present invention can be controlled to a thickness of 7 μm to 34 μm, which avoids the defects that the film material of the original friction generator is easily broken and the thickness is hard to be reduced. In addition, the dual polymer composite membrane is applied to a friction generator with an open circuit voltage of 17-25 V and a closed circuit current of 4-6 μΑ, which improves the friction power generation performance.
本发明摩擦发电机的重要用途之一为用作振动传感器。图 19为常规聚偏 氟乙烯(PVD F )传感器探测声波性能。 图 20为本发明实施例 1的摩擦发电 机用作传感器探测振动性能。图 21为聚二曱基硅氧烷摩擦发电机用作传感器 探测振动性能, 该摩擦发电机结构与实施例 1 的摩擦发电机基本相同, 不同 之处在于,第一高分子聚合物绝缘层 12所用材料是聚二曱基硅氧烷而非双聚 合物复合膜。 One of the important uses of the friction generator of the present invention is as a vibration sensor. Figure 19 shows the acoustic properties of a conventional polyvinylidene fluoride (PVD F) sensor. Fig. 20 is a view showing the vibration detecting performance of the friction generator of the first embodiment of the present invention as a sensor. 21 is a polydimercaptosiloxane friction generator used as a sensor for detecting vibration performance, and the friction generator structure is basically the same as that of the friction generator of Embodiment 1, except that the first polymer insulating layer 12 The material used was a polydithiosiloxane rather than a dual polymer composite membrane.
将上述传感器分别用胶带固定在培养亚边缘, 以 1 N, 0.9Hz的力敲击培 养iii中部, 用示波器收集传感器信号, 由图 19, 图 20和图 21可以看出, 本 发明的摩擦发电机用作传感器, 其具有良好的振动敏感性。
实施例 10 The above sensors were respectively taped to the culture sub-edge, and the middle of the culture iii was tapped with a force of 1 N, 0.9 Hz, and the sensor signal was collected by an oscilloscope. As can be seen from FIG. 19, FIG. 20 and FIG. 21, the frictional power generation of the present invention. The machine is used as a sensor with good vibration sensitivity. Example 10
本实施例振动传感器尺寸为 30mm x 12mm, 总厚度大约是 400μπι。 该 振动传感器包括依次层叠设置的第一电极层 61, 第一高分子聚合物绝缘层 62, 第二高分子聚合物绝缘层 63和第二电极层 64, 如图 13和图 14所示。 The vibration sensor of this embodiment has a size of 30 mm x 12 mm and a total thickness of about 400 μm. The vibration sensor includes a first electrode layer 61, a first polymer insulating layer 62, a second polymer insulating layer 63, and a second electrode layer 64, which are sequentially stacked, as shown in Figs. 13 and 14.
第一电极层 61和第二电极层 64所用材料为铝箔, 厚度为 50μπι。 第一 高分子聚合物绝缘层 62为复合聚合物层,所用材料是聚对苯二曱酸乙二醇酯 薄膜(永泰塑料)与聚二曱基硅氧烷薄膜(永泰塑料)构成的复合聚合物薄 膜, 厚度为 150μπι。 第二高分子聚合物绝缘层 63为单一聚合物层, 所用材 料为聚对苯二曱酸乙二醇酯薄膜(永泰塑料), 厚度为 100μπι。 第一高分子 聚合物绝缘层 62与第二高分子聚合物绝缘层 63相对的一侧上设有条纹状凸 起结构, 凸起高度为 30μπι, 条纹状图形的宽度为 5mm, 相邻两条纹状图形 的间距为 lmm。 第一高分子聚合物绝缘层 62和第二高分子聚合物绝缘层 63 进行一体设置呈一体式。 The material of the first electrode layer 61 and the second electrode layer 64 is aluminum foil and has a thickness of 50 μm. The first polymer insulating layer 62 is a composite polymer layer, and the material used is a composite polymerization of a polyethylene terephthalate film (Yongtai plastic) and a polydisiloxane film (Yongtai plastic). The film has a thickness of 150 μm. The second polymer insulating layer 63 is a single polymer layer, and the material used is a polyethylene terephthalate film (Yongtai Plastic) having a thickness of 100 μm. A stripe-like convex structure is disposed on a side of the first polymer polymer insulating layer 62 opposite to the second polymer polymer insulating layer 63, the protrusion height is 30 μm, the width of the stripe pattern is 5 mm, and the adjacent two stripes The pattern is spaced 1mm apart. The first polymer insulating layer 62 and the second polymer insulating layer 63 are integrally provided in one body.
图 22所示是聚偏氟乙烯压电传感器(PVDF压电传感器, 锦州科信电子 材料有限公司) 与本实施例所示振动传感器的声学性能测试示意图。 PVDF 压电传感器的面积为 30mm X 1.2mm, PVDF厚度为 30 μπι。 Fig. 22 is a view showing the acoustic performance test of the polyvinylidene fluoride piezoelectric sensor (PVDF piezoelectric sensor, Jinzhou Kexin Electronic Material Co., Ltd.) and the vibration sensor shown in this embodiment. The PVDF piezoelectric sensor has an area of 30mm X 1.2mm and a PVDF thickness of 30 μm.
将两个传感器平行固定, 在同一声源条件下 (lkHz, 40dB) , 釆用低通 滤波器进行测试。 图 23 (a)所示是 PVDF压电传感器探测声波性能测量信 号图, 图 23 (b)所示是 PVDF压电传感器探测声波性能滤波信号图。 图 24 (a)所示是本实施例振动传感器探测声波性能测量信号图, 图 24 (b) 所示 是本实施例振动传感器探测声波性能滤波信号图。对比图 23(b)和图 24(b) 可以看出, PVDF压电传感器输出信号输出电压为 lmV, 具有明显的谐波干 扰, 导致信号畸变, 而本实施例振动传感器输出电压为 1.5mV, 并保持完好 的输出信号, 不存在信号畸变。 The two sensors are fixed in parallel, under the same sound source conditions (lkHz, 40dB), and tested with a low-pass filter. Figure 23 (a) shows the PVDF piezoelectric sensor to detect the acoustic wave performance measurement signal, and Figure 23 (b) shows the PVDF piezoelectric sensor to detect the acoustic wave performance filter signal. Fig. 24(a) is a diagram showing the sound wave performance measurement signal of the vibration sensor of the present embodiment, and Fig. 24(b) is a filter signal for detecting the sound wave performance of the vibration sensor of the embodiment. Comparing Fig. 23(b) and Fig. 24(b), it can be seen that the PVDF piezoelectric sensor output signal output voltage is lmV, which has obvious harmonic interference, resulting in signal distortion, and the output voltage of the vibration sensor of this embodiment is 1.5mV. And keep the output signal intact, there is no signal distortion.
图 25是本实施例振动传感器频语信号图, 图 26是 PVDF压电传感器频 语信号图。 对比图 25和图 26可以看出, PVDF压电传感器的频率响应具有 较宽的带宽, 其响应带宽主要在 50 Hz和 200 Hz之间, 而本实施例振动传感
器的频率响应主要集中在低频频段, 其响应带宽主要集中在 0 Hz和 55 Hz之 间。对于心跳和呼吸振动而言,主要集中在 5 Hz以下, 由上述频语对比可知, 本实施例振动传感器对于 0 Hz和 5 Hz之间的响应能力远强于 PVDF压电传 感器, 因而其更适用于对心跳、 呼吸等低频振动的检测。 实施例 11 Fig. 25 is a frequency signal diagram of the vibration sensor of the present embodiment, and Fig. 26 is a frequency signal diagram of the PVDF piezoelectric sensor. Comparing Fig. 25 and Fig. 26, it can be seen that the frequency response of the PVDF piezoelectric sensor has a wide bandwidth, and the response bandwidth is mainly between 50 Hz and 200 Hz, and the vibration sensing of this embodiment The frequency response of the device is mainly concentrated in the low frequency band, and its response bandwidth is mainly concentrated between 0 Hz and 55 Hz. For heartbeat and respiratory vibration, mainly concentrated below 5 Hz. It can be seen from the above frequency comparison that the vibration sensor of this embodiment is much stronger than the PVDF piezoelectric sensor for the response between 0 Hz and 5 Hz, so it is more suitable. For the detection of low frequency vibrations such as heartbeat and breathing. Example 11
本实施例的振动传感器尺寸为 30mm x l2mm, 总厚度大约是 400 μ πι。 该振动传感器包括依次层叠设置的第一电极层 51, 第一高分子聚合物绝缘层 52, 和第二电极层 53, 如图 11和图 12所示。 The vibration sensor of this embodiment has a size of 30 mm x l2 mm and a total thickness of about 400 μm. The vibration sensor includes a first electrode layer 51, a first polymer insulating layer 52, and a second electrode layer 53, which are sequentially stacked, as shown in Figs. 11 and 12.
第一电极层 51和第二电极层 53所用材料为铜箔, 厚度为 100 μ πι。 第一 高分子聚合物绝缘层 52为复合聚合物层,所用材料是聚对苯二曱酸乙二醇酯 薄膜与聚丙烯薄膜构成的复合聚合物薄膜(永泰塑料), 厚度为 130 μ πι。 第 一高分子聚合物绝缘层 52与第二电极层 53相对的一侧上设有菱形凸起结构, 凸起高度为 50 μ πι, 菱形的长对角线长度为 0.1mm, 相邻两菱形的间距为 0.1mm。 第一高分子聚合物绝缘层 52与第二电极层 53进行一体设置呈一体 式。 The material of the first electrode layer 51 and the second electrode layer 53 is a copper foil having a thickness of 100 μm. The first polymer insulating layer 52 is a composite polymer layer, and the material used is a composite polymer film (Yongtai Plastic) composed of a polyethylene terephthalate film and a polypropylene film, and has a thickness of 130 μm. A side of the first polymer insulating layer 52 opposite to the second electrode layer 53 is provided with a rhombic convex structure, the protrusion height is 50 μπι, and the long diagonal length of the rhombus is 0.1 mm, and the adjacent two diamonds The spacing is 0.1mm. The first polymer insulating layer 52 and the second electrode layer 53 are integrally provided in one body.
将本实施例的振动传感器平行固定在培养亚上, 在 lkHz, 40dB声源条 件下, 釆用低通滤波器进行测试。 经过滤波处理, 输出电压为 1.2mV, 本实 施例的振动传感器具有优异的低频检测效果。 The vibration sensor of this embodiment was fixed in parallel on the culture sub-field, and under a condition of 1 kHz, 40 dB sound source, the test was carried out using a low-pass filter. After filtering, the output voltage is 1.2mV, and the vibration sensor of this embodiment has excellent low-frequency detection effect.
本实施例振动传感器的频率响应主要集中在低频频段, 其响应带宽主要 集中在 0 Hz和 55 Hz之间。 适用于对心跳、 呼吸等低频振动的检测。 实施例 12 The frequency response of the vibration sensor of this embodiment is mainly concentrated in the low frequency band, and the response bandwidth is mainly concentrated between 0 Hz and 55 Hz. Suitable for the detection of low frequency vibrations such as heartbeat and breathing. Example 12
本实施例的振动传感器尺寸为 30mm x 12mm, 总厚度大约是 lmm。该振 动传感器 7包括依次层叠设置的第一电极层 71,第一高分子聚合物绝缘层 72, 居间薄膜层 73, 第二高分子聚合物绝缘层 74和第二电极层 75, 如图 15和图 16所示。 The vibration sensor of this embodiment has a size of 30 mm x 12 mm and a total thickness of about l mm. The vibration sensor 7 includes a first electrode layer 71, a first polymer insulating layer 72, an intermediate film layer 73, a second polymer insulating layer 74, and a second electrode layer 75, which are sequentially stacked, as shown in FIG. Figure 16 shows.
第一电极层 71所用材料为铜箔, 其厚度为 70 μ πι, 第二电极层 75所用
材料为钨, 其厚度为 130 μ πι。 第一高分子聚合物绝缘层 72和第二高分子聚 合物绝缘层 74均为单一聚合物层,所用材料均为聚对苯二曱酸乙二醇酯薄膜 (永泰塑料) , 厚度均为 100 μ πι。 居间薄膜层 73为复合聚合物层, 所用材 料是聚对苯二曱酸乙二醇酯薄膜(永泰塑料)与聚丙烯薄膜(永泰塑料)构 成的复合聚合物薄膜, 厚度为 150 μ πι。 居间薄膜层 73的两个侧表面上均设 有条纹状凸起结构, 凸起高度为 0.9mm, 条纹状图形的宽度为 4mm, 相邻两 条纹状图形的间距为 0.5mm。 第一高分子聚合物绝缘层 72, 居间薄膜层 73 和第二高分子聚合物绝缘层 34进行一体设置呈一体式。 The material used for the first electrode layer 71 is a copper foil having a thickness of 70 μm, which is used for the second electrode layer 75. The material is tungsten and its thickness is 130 μm. The first polymer insulating layer 72 and the second polymer insulating layer 74 are both single polymer layers, and the materials used are all polyethylene terephthalate film (Yongtai Plastic), and the thickness is 100. μ πι. The intermediate film layer 73 is a composite polymer layer, and the material used is a composite polymer film composed of a polyethylene terephthalate film (Yongtai Plastic) and a polypropylene film (Yongtai Plastic), and has a thickness of 150 μm. The two side surfaces of the intermediate film layer 73 are provided with a stripe-like convex structure having a protrusion height of 0.9 mm, a stripe pattern having a width of 4 mm, and an adjacent two stripe pattern having a pitch of 0.5 mm. The first polymer insulating layer 72, the intermediate film layer 73 and the second polymer insulating layer 34 are integrally provided in one body.
将本实施例振动传感器平行固定在培养亚上, 在 lkHz, 40dB声源条件 下, 釆用低通滤波器进行测试。 经过滤波处理, 输出电压为 1.2mV, 本实施 例振动传感器具有优异的低频检测效果。 The vibration sensor of this embodiment is fixed in parallel on the culture sub-field, and is tested with a low-pass filter under the condition of 1 kHz, 40 dB sound source. After filtering, the output voltage is 1.2mV. The vibration sensor of this embodiment has excellent low-frequency detection effect.
本实施例振动传感器的频率响应主要集中在低频频段, 其响应带宽主要 集中在 0 Hz和 55 Hz之间。 适用于对心跳、 呼吸等低频振动的检测。 实施例 13 The frequency response of the vibration sensor of this embodiment is mainly concentrated in the low frequency band, and the response bandwidth is mainly concentrated between 0 Hz and 55 Hz. Suitable for the detection of low frequency vibrations such as heartbeat and breathing. Example 13
本实施例的振动传感器尺寸为 30mm x 12mm, 总厚度大约是 lmm。该振 动传感器 8包括依次层叠设置的第一电极层 81,第一高分子聚合物绝缘层 82, 居间电极层 83, 第二高分子聚合物绝缘层 84和第二电极层 85, 如图 17和图 18所示。 The vibration sensor of this embodiment has a size of 30 mm x 12 mm and a total thickness of about l mm. The vibration sensor 8 includes a first electrode layer 81, a first polymer insulating layer 82, an intermediate electrode layer 83, a second polymer insulating layer 84, and a second electrode layer 85, which are sequentially stacked, as shown in FIG. Figure 18 shows.
第一电极层 81和第二电极层 85所用材料为铜箔, 其厚度为 100 μ πι, 居 间电极层 83所用材料为铝箔, 其厚度为 ΙΟΟ μ πι; 第一高分子聚合物绝缘层 82釆用聚对苯二曱酸乙二醇酯薄膜(永泰塑料)与聚二曱基硅氧烷薄膜(永 泰塑料)构成的复合聚合物薄膜, 厚度为 150 μ πι, 第二高分子聚合物绝缘层 84 所用材料为聚对苯二曱酸乙二醇酯薄膜(永泰塑料) , 厚度为 150 μ πι。 第一高分子聚合物绝缘层 82与居间电极层 83相对的侧表面上设有 Ζ字形凸 起结构, 凸起高度为 lmm, Z字形图形的宽度为 5mm, 相邻两 Z字形图形的 间距为 lmm。 第一高分子聚合物绝缘层 82与居间电极层 83进行一体设置呈 一体式。
将本实施例的振动传感器平行固定在培养亚上, 在 lkHz, 40dB声源条 件下, 釆用低通滤波器进行测试。 经过滤波处理, 输出电压为 1.0mV, 本实 施例振动传感器具有优异的低频检测效果。 The material used for the first electrode layer 81 and the second electrode layer 85 is a copper foil having a thickness of 100 μm, and the material of the intervening electrode layer 83 is an aluminum foil having a thickness of ΙΟΟμπι; the first polymer insulating layer 82釆Composite polymer film composed of polyethylene terephthalate film (Yongtai plastic) and polydisiloxane film (Yongtai plastic), thickness 150 μπι, second polymer insulation layer 84 The material used is polyethylene terephthalate film (Yongtai Plastic) with a thickness of 150 μm. The side surface of the first polymer insulating layer 82 opposite to the intervening electrode layer 83 is provided with a U-shaped convex structure, the height of the protrusion is 1 mm, the width of the zigzag pattern is 5 mm, and the pitch of the adjacent two zigzag patterns is Lmm. The first polymer insulating layer 82 and the intermediate electrode layer 83 are integrally provided in a single body. The vibration sensor of the present embodiment was fixed in parallel on the culture sub-field, and was tested with a low-pass filter under a condition of 1 kHz, 40 dB sound source. After the filtering process, the output voltage is 1.0 mV, and the vibration sensor of this embodiment has an excellent low-frequency detection effect.
本实施例振动传感器的频率响应主要集中在低频频段, 其响应带宽主要 集中在 0 Hz和 55 Hz之间。 适用于对心跳、 呼吸等低频振动的检测。
The frequency response of the vibration sensor of this embodiment is mainly concentrated in the low frequency band, and the response bandwidth is mainly concentrated between 0 Hz and 55 Hz. Suitable for the detection of low frequency vibrations such as heartbeat and breathing.
Claims
1. 一种应用双聚合物复合膜的摩擦发电机, 其特征在于, 包括层叠设置 的第一电极层、 第一高分子聚合物绝缘层和第二电极层, 其中第一高分子聚 合物绝缘层所用材料是双聚合物复合膜; 所述双聚合物复合膜包括: 聚合物 多孔膜层以及聚合物覆盖层,其中该聚合物覆盖层覆盖在聚合物多孔膜层上, 且填充入聚合物多孔膜层的孔中; 所述第一电极层和所述第二电极层为所述 摩擦发电机的输出端。 A friction generator using a dual polymer composite film, comprising: a first electrode layer, a first polymer insulating layer and a second electrode layer, wherein the first polymer insulation is laminated The material used for the layer is a double polymer composite film; the double polymer composite film comprises: a polymer porous film layer and a polymer cover layer, wherein the polymer cover layer covers the polymer porous film layer and is filled into the polymer The pores of the porous membrane layer; the first electrode layer and the second electrode layer being the output ends of the friction generator.
2. 根据权利要求 1所述的应用双聚合物复合膜的摩擦发电机, 其特征在 于, 所述摩擦发电机进一步包括第二高分子聚合物绝缘层, 该第二高分子聚 合物绝缘层设置在第一高分子聚合物绝缘层和第二电极层之间。 2. The friction generator using a dual polymer composite film according to claim 1, wherein the friction generator further comprises a second polymer insulating layer, and the second polymer insulating layer is disposed Between the first polymer insulating layer and the second electrode layer.
3. 根据权利要求 2所述的应用双聚合物复合膜的摩擦发电机, 其特征在 于, 所述第二高分子聚合物绝缘层所用材料是双聚合物复合膜; 所述双聚合 物复合膜包括: 聚合物多孔膜层以及聚合物覆盖层, 其中该聚合物覆盖层覆 盖在聚合物多孔膜层上, 且填充入聚合物多孔膜层的孔中。 The friction generator of the double polymer composite film according to claim 2, wherein the material for the second polymer insulating layer is a double polymer composite film; the double polymer composite film The method comprises: a polymer porous film layer and a polymer cover layer, wherein the polymer cover layer covers the polymer porous film layer and is filled into the pores of the polymer porous film layer.
4. 根据权利要求 2或 3所述的应用双聚合物复合膜的摩擦发电机, 其特 征在于, 所述摩擦发电机进一步包括居间电极层, 所述居间电极层设置在第 一高分子聚合物绝缘层和第二高分子聚合物绝缘层之间; 所述第一电极层和 所述第二电极层相连后与所述居间电极层构成所述摩擦发电机的输出端。 The friction generator using a dual polymer composite film according to claim 2 or 3, wherein the friction generator further comprises an intermediate electrode layer, and the intermediate electrode layer is disposed on the first polymer Between the insulating layer and the second polymer insulating layer; the first electrode layer and the second electrode layer are connected to form an output end of the friction generator.
5. 一种应用双聚合物复合膜的摩擦发电机, 其特征在于, 包括层叠设置 的第一电极层、 第一高分子聚合物绝缘层、 居间薄膜层、 第二高分子聚合物 绝缘层和第二电极层, 其中, 第一高分子聚合物绝缘层和居间薄膜层中的至 少一层, 和 /或第二高分子聚合物绝缘层和居间薄膜层中的至少一层所用材料 是双聚合物复合膜; A friction generator using a dual polymer composite film, comprising: a first electrode layer, a first polymer insulating layer, an intermediate film layer, a second polymer insulating layer and a second electrode layer, wherein at least one of the first polymer insulating layer and the intermediate film layer, and/or at least one of the second polymer insulating layer and the intermediate film layer is double-polymerized Composite membrane;
所述双聚合物复合膜包括: 聚合物多孔膜层以及聚合物覆盖层, 其中该 聚合物覆盖层覆盖在聚合物多孔膜层上, 且填充入聚合物多孔膜层的孔中; 所述第一电极层和所述第二电极层为所述摩擦发电机的输出端。 The dual polymer composite film comprises: a polymer porous film layer and a polymer cover layer, wherein the polymer cover layer covers the polymer porous film layer and is filled into the pores of the polymer porous film layer; An electrode layer and the second electrode layer are outputs of the friction generator.
6. 根据权利要求 1-5任一项所述的应用双聚合物复合膜的摩擦发电机,
其特征在于, 所述聚合物多孔膜层所用材料是聚丙烯多孔膜, 聚乙烯多孔膜, 聚酰亚胺多孔膜, 聚氯乙烯多孔膜或聚四氟乙烯多孔膜。 6. The friction generator using a dual polymer composite film according to any one of claims 1 to 5, The material for the polymer porous film layer is a polypropylene porous film, a polyethylene porous film, a polyimide porous film, a polyvinyl chloride porous film or a polytetrafluoroethylene porous film.
7. 根据权利要求 6所述的应用双聚合物复合膜的摩擦发电机, 其特征在 于, 所述聚丙烯多孔膜是重均分子量 300-700 kg/mol的等规聚丙烯, 孔隙率 为 42%±3%, 拉伸强度大于 200kg/cm2; 所述聚酰亚胺多孔膜的重均分子量 100-600 kg/mol, 孔隙率为 42%±3%, 拉伸强度大于 1000kg/cm2; 所述聚乙烯 多孔膜的重均分子量 100-500 kg/mol , 孔隙率为 42%±3%, 拉伸强度大于 200kg/cm2 ; 所述聚氯乙烯多孔膜的重均分子量 50-120 kg/mol, 孔隙率为 42%±3%, 拉伸强度大于 600kg/cm2; 所述聚四氟乙烯多孔膜的重均分子量 200-800 kg/mol, 孔隙率为 42%士 3%, 拉伸强度大于 70kg/cm2。 The friction generator using a double polymer composite film according to claim 6, wherein the polypropylene porous film is an isotactic polypropylene having a weight average molecular weight of 300 to 700 kg/mol, and a porosity of 42 %±3%, tensile strength greater than 200 kg/cm 2 ; the polyimide porous film has a weight average molecular weight of 100-600 kg/mol, a porosity of 42%±3%, and a tensile strength of more than 1000 kg/cm 2 The polyethylene porous film has a weight average molecular weight of 100-500 kg/mol, a porosity of 42%±3%, a tensile strength of more than 200 kg/cm 2 ; and a weight average molecular weight of the polyvinyl chloride porous film of 50-120 Kg/mol, porosity is 42%±3%, tensile strength is greater than 600kg/cm 2 ; the polytetrafluoroethylene porous membrane has a weight average molecular weight of 200-800 kg/mol and a porosity of 42% 3%. The tensile strength is greater than 70 kg/cm 2 .
8. 根据权利要求 6或 7所述的应用双聚合物复合膜的摩擦发电机, 其特 征在于, 所述聚合物覆盖层所用材料是聚二曱基硅氧烷或聚偏氟乙烯。 The friction generator using a dual polymer composite film according to claim 6 or 7, wherein the material of the polymer coating layer is polydisiloxane or polyvinylidene fluoride.
9. 根据权利要求 1-8任一项所述的应用双聚合物复合膜的摩擦发电机, 其特征在于, 所述双聚合物复合膜的厚度为 7μπι-34μπι, 所述聚合物多孔膜 层的厚度为 5μπι-30μπι。 The friction generator using a dual polymer composite film according to any one of claims 1 to 8, wherein the double polymer composite film has a thickness of 7 μm to 34 μm, and the polymer porous film layer The thickness is 5μπι-30μπι.
10. 根据权利要求 1-9任一项所述的应用双聚合物复合膜的摩擦发电机, 其特征在于, 当所述第一高分子聚合物绝缘层, 或居间薄膜层, 或第二高分 子聚合物绝缘层釆用双聚合物复合膜时, 其表面上设置的微纳结构为凸起高 度 200ηπι-20μπι的微纳结构; 当所述第一高分子聚合物绝缘层, 或居间薄膜 层, 或第二高分子聚合物绝缘层不釆用双聚合物复合膜时, 其表面上设置的 微纳结构为凸起高度 200nm- 1 ΟΟμπι的微纳结构。 The friction generator using a dual polymer composite film according to any one of claims 1 to 9, wherein when the first polymer insulating layer, or the intermediate film layer, or the second highest When the molecular polymer insulating layer is a double polymer composite film, the micro/nano structure disposed on the surface thereof is a micro/nano structure having a protrusion height of 200 ηπι-20 μπ; when the first polymer polymer insulating layer or the intermediate film layer When the second polymer insulating layer is not used in the double polymer composite film, the micro/nano structure disposed on the surface thereof is a micro/nano structure having a convex height of 200 nm - 1 ΟΟμπι.
11. 一种应用双聚合物复合膜的摩擦发电机的制备方法, 该方法包括如 下步骤: 11. A method of preparing a friction generator using a dual polymer composite membrane, the method comprising the steps of:
( 1 )双聚合物复合膜的制备 (1) Preparation of double polymer composite membrane
准备聚合物覆盖层用液态溶液, 然后将聚合物覆盖层用液态溶液均匀涂 覆于聚合物多孔膜层表面; 将聚合物多孔膜层涂有聚合物覆盖层用液态溶液 的一侧置于模板上; 然后将聚合物多孔膜层、 聚合物覆盖层用液态溶液以及 模板一起烘干, 聚合物覆盖层固化后, 分离模板, 得到双聚合物复合膜; 其 中聚合物覆盖层覆盖在聚合物多孔膜层上,且填充入聚合物多孔膜层的孔中;
( 2 )摩擦发电机的组装 Preparing a liquid solution for the polymer coating layer, and then uniformly coating the polymer coating layer on the surface of the polymer porous membrane layer with a liquid solution; coating the polymer porous membrane layer with the polymer coating layer with one side of the liquid solution in the template Then, the polymer porous film layer and the polymer coating layer are dried together with the liquid solution and the template, and after the polymer coating layer is solidified, the template is separated to obtain a double polymer composite film; wherein the polymer coating layer covers the polymer porous layer On the film layer and filled into the pores of the polymer porous membrane layer; (2) Assembly of friction generator
根据步骤(1 )得到的双聚合物复合膜制成摩擦发电机, The double polymer composite film obtained according to the step (1) is made into a friction generator,
所述摩擦发电机包括层叠设置的第一电极层、 第一高分子聚合物绝缘层 和第二电极层; 或者所述摩擦发电机包括层叠设置的第一电极层、 第一高分 子聚合物绝缘层、 第二高分子聚合物绝缘层和第二电极层; 或者所述摩擦发 电机包括层叠设置的第一电极层、 第一高分子聚合物绝缘层、 居间电极层、 第二高分子聚合物绝缘层和第二电极层; 或者所述摩擦发电机包括层叠设置 的第一电极层、 第一高分子聚合物绝缘层、 居间薄膜层、 第二高分子聚合物 绝缘层和第二电极层; The friction generator includes a first electrode layer, a first polymer insulating layer and a second electrode layer which are laminatedly disposed; or the friction generator includes a first electrode layer and a first polymer insulation which are laminated a layer, a second polymer insulating layer and a second electrode layer; or the friction generator comprises a first electrode layer, a first polymer insulating layer, an intervening electrode layer, and a second polymer layer laminated The insulating layer and the second electrode layer; or the friction generator includes a first electrode layer, a first polymer insulating layer, an intermediate film layer, a second polymer insulating layer and a second electrode layer;
其中, 第一高分子聚合物绝缘层, 和 /或第二高分子聚合物绝缘层, 和 / 或居间薄膜层由步骤(1 )所得双聚合物复合膜构成。 Wherein, the first polymer insulating layer, and/or the second polymer insulating layer, and/or the intermediate film layer are composed of the double polymer composite film obtained in the step (1).
12. 根据权利要求 11所述的应用双聚合物复合膜的摩擦发电机的制备方 法, 其特征在于, 所述聚合物多孔膜层所用材料是聚丙烯多孔膜, 聚乙烯多 孔膜, 聚酰亚胺多孔膜, 聚氯乙烯多孔膜或聚四氟乙烯多孔膜; 所述聚合物 覆盖层所用材料是聚二曱基硅氧烷或聚偏氟乙烯。 The method for preparing a friction generator of a double polymer composite membrane according to claim 11, wherein the material for the polymer porous membrane layer is a polypropylene porous membrane, a polyethylene porous membrane, and a polyaluminum. An amine porous membrane, a polyvinyl chloride porous membrane or a polytetrafluoroethylene porous membrane; the material used for the polymer coating layer is polydisiloxane or polyvinylidene fluoride.
13. 根据权利要求 12所述的应用双聚合物复合膜的摩擦发电机的制备方 法, 其特征在于, 所述聚丙烯多孔膜是重均分子量 300-700 kg/mol的等规聚 丙烯, 孔隙率为 42%±3%, 拉伸强度大于 200kg/cm2; 所述聚酰亚胺多孔膜的 重均分子量 100-600 kg/mol, 孔隙率为 42%±3%, 拉伸强度大于 1000kg/cm2; 所述聚乙烯多孔膜的重均分子量 100-500 kg/mol,孔隙率为 42%±3%,拉伸强 度大于 200kg/cm2; 所述聚氯乙烯多孔膜的重均分子量 50-120 kg/mol, 孔隙 率为 42%±3%, 拉伸强度大于 600kg/cm2; 所述聚四氟乙烯多孔膜的重均分子 量 200-800 kg/mol, 孔隙率为 42%士 3%, 拉伸强度大于 70kg/cm2。 The method for preparing a friction generator using a dual polymer composite film according to claim 12, wherein the polypropylene porous film is an isotactic polypropylene having a weight average molecular weight of 300 to 700 kg/mol, and pores The ratio is 42%±3%, and the tensile strength is more than 200 kg/cm 2 ; the polyimide porous film has a weight average molecular weight of 100-600 kg/mol, a porosity of 42%±3%, and a tensile strength of more than 1000 kg. /cm 2 ; the polyethylene porous film has a weight average molecular weight of 100-500 kg/mol, a porosity of 42% ± 3%, a tensile strength of more than 200 kg/cm 2 ; and a weight average molecular weight of the polyvinyl chloride porous film 50-120 kg/mol, porosity: 42%±3%, tensile strength greater than 600 kg/cm 2 ; the polytetrafluoroethylene porous membrane has a weight average molecular weight of 200-800 kg/mol, and a porosity of 42% 3%, tensile strength greater than 70 kg/cm 2 .
14. 根据权利要求 11-13 任一项所述的应用双聚合物复合膜的摩擦发电 机的制备方法, 其特征在于, 步骤 ( 1 ) 所得双聚合物复合膜的厚度为 The method for preparing a friction generator using a dual polymer composite film according to any one of claims 11 to 13, wherein the thickness of the obtained double polymer composite film is (1)
7μπι-34μπι, 所述聚合物多孔膜层的厚度为 5μπι-30μπι。 7 μπι-34 μπι, the polymer porous film layer has a thickness of 5 μm to 30 μm.
15. 根据权利要求 11-14任一项所述的应用双聚合物复合膜的摩擦发电 机的制备方法, 其特征在于, 所述双聚合物复合膜至少一个表面上设置有凸
起高度 200ηπι-20μπι的微纳结构。 The method for preparing a friction generator using a dual polymer composite film according to any one of claims 11 to 14, wherein at least one surface of the dual polymer composite film is provided with a convex A micro-nano structure having a height of 200ηπι-20μπι.
16. 根据权利要求 11所述的应用双聚合物复合膜的摩擦发电机的制备方 法, 其特征在于, 将聚偏氟乙烯溶解于二曱基乙酰胺, 形成聚合物覆盖层用 液态溶液。 The method of producing a friction generator using a dual polymer composite film according to claim 11, wherein the polyvinylidene fluoride is dissolved in dimercaptoacetamide to form a liquid solution for a polymer coating layer.
17. 根据权利要求 11所述的应用双聚合物复合膜的摩擦发电机的制备方 法, 其特征在于, 将固化剂加入到聚二曱基硅氧烷中, 形成聚合物覆盖层用 液态溶液。 A method of producing a friction generator using a dual polymer composite film according to claim 11, wherein a curing agent is added to the polydithiosiloxane to form a liquid solution for the polymer coating layer.
18. 根据权利要求 11-17 任一项所述的应用双聚合物复合膜的摩擦发电 机的制备方法, 其特征在于, 步骤(1 ) 中, 将聚合物多孔膜层、 聚合物覆盖 层用液态溶液以及模板一起在 70-90 °C下烘烤 90min-120min, 使聚合物覆盖 层用固化。 The method for preparing a friction generator using a dual polymer composite film according to any one of claims 11 to 17, wherein in the step (1), the polymer porous film layer and the polymer coating layer are used. The liquid solution and the template are baked together at 70-90 ° C for 90 min-120 min to cure the polymer cover.
19. 一种振动传感器, 其特征在于, 包括依次层叠设置的第一电极层, 第一高分子聚合物绝缘层, 和第二电极层; 其中所述第一电极层设置在所述 第一高分子聚合物绝缘层的第一侧表面上, 所述第一高分子聚合物绝缘层的 第二侧表面朝向所述第二电极层的第二侧表面设置; 19. A vibration sensor, comprising: a first electrode layer, a first polymer insulating layer, and a second electrode layer, which are sequentially stacked; wherein the first electrode layer is disposed at the first high a first side surface of the molecular polymer insulating layer, a second side surface of the first polymer insulating layer is disposed toward a second side surface of the second electrode layer;
所述第一高分子聚合物绝缘层的第二侧表面或所述第二电极层的第二侧 表面上设置有至少一个凸起结构, 使得所述第一高分子聚合物绝缘层的第二 侧表面和所述第二电极层的第二侧表面相互固定连接, 由此形成空腔; 所述 第一高分子聚合物绝缘层、 所述第二电极层和所述凸起结构共同形成可振动 的框架结构; Providing at least one convex structure on the second side surface of the first polymer insulating layer or the second side surface of the second electrode layer, so that the second polymer insulating layer is second The side surface and the second side surface of the second electrode layer are fixedly connected to each other, thereby forming a cavity; the first polymer insulating layer, the second electrode layer and the protruding structure are jointly formed Vibrating frame structure;
所述第一电极层和所述第二电极层为所述振动传感器的两个输出端; 其中, 所述第一高分子聚合物绝缘层所用材料是双聚合物复合膜; 所述 双聚合物复合膜包括: 聚合物多孔膜层以及聚合物覆盖层, 其中该聚合物覆 盖层覆盖在聚合物多孔膜层上, 且填充入聚合物多孔膜层的孔中。 The first electrode layer and the second electrode layer are two output ends of the vibration sensor; wherein the material used for the first polymer insulating layer is a double polymer composite film; the double polymer The composite film comprises: a polymer porous film layer and a polymer cover layer, wherein the polymer cover layer covers the polymer porous film layer and is filled in the pores of the polymer porous film layer.
20. 一种振动传感器, 其特征在于, 包括依次层叠设置的第一电极层, 第一高分子聚合物绝缘层, 第二高分子聚合物绝缘层和第二电极层; 其中所 述第一电极层设置在所述第一高分子聚合物绝缘层的第一侧表面上, 所述第 二电极层设置在所述第二高分子聚合物绝缘层的第一侧表面上, 所述第二高
分子聚合物绝缘层的第二侧表面朝向所述第一高分子聚合物绝缘层的第二侧 表面设置; A vibration sensor, comprising: a first electrode layer, a first polymer insulating layer, a second polymer insulating layer and a second electrode layer, which are sequentially stacked; wherein the first electrode a layer disposed on a first side surface of the first polymer insulating layer, the second electrode layer being disposed on a first side surface of the second polymer insulating layer, the second high a second side surface of the molecular polymer insulating layer is disposed toward the second side surface of the first polymer insulating layer;
所述第一高分子聚合物绝缘层的第二侧表面或所述第二高分子聚合物绝 缘层的第二侧表面上设置有至少一个凸起结构, 使所述第一高分子聚合物绝 缘层的第二侧表面与所述第二高分子聚合物绝缘层的第二侧表面相互固定连 接, 由此形成空腔; 所述第一高分子聚合物绝缘层、 所述第二高分子聚合物 绝缘层和所述凸起结构共同形成可振动的框架结构; The second side surface of the first polymer insulating layer or the second side surface of the second polymer insulating layer is provided with at least one convex structure to insulate the first polymer a second side surface of the layer and a second side surface of the second polymer insulating layer are fixedly connected to each other, thereby forming a cavity; the first polymer insulating layer and the second polymer are polymerized The insulating layer and the raised structure together form a vibratable frame structure;
所述第一电极层和所述第二电极层为所述振动传感器的两个输出端; 其中, 第一高分子聚合物绝缘层和 /或第二高分子聚合物绝缘层所用材料 是双聚合物复合膜; 所述双聚合物复合膜包括: 聚合物多孔膜层以及聚合物 覆盖层, 其中该聚合物覆盖层覆盖在聚合物多孔膜层上, 且填充入聚合物多 孔膜层的孔中。 The first electrode layer and the second electrode layer are two output ends of the vibration sensor; wherein, the material used for the first polymer insulating layer and/or the second polymer insulating layer is double polymerization The composite film comprises: a polymer porous film layer and a polymer cover layer, wherein the polymer cover layer covers the polymer porous film layer and is filled in the pores of the polymer porous film layer .
21. 一种振动传感器, 其特征在于, 包括依次层叠设置的第一电极层, 第一高分子聚合物绝缘层, 居间电极层, 第二高分子聚合物绝缘层以及第二 电极层; 其中所述第一电极层设置在所述第一高分子聚合物绝缘层的第一侧 表面上, 所述第二电极层设置在所述第二高分子聚合物绝缘层的第一侧表面 上; 所述居间电极层设置在所述第一高分子聚合物绝缘层的第二侧表面与所 述第二高分子聚合物绝缘层的第二侧表面之间, 并且所述居间电极层的第一 侧表面与所述第一高分子聚合物绝缘层的第二侧表面相对设置, 所述居间电 极层的第二侧表面与所述第二高分子聚合物绝缘层的第二侧表面相对设置; 所述第一高分子聚合物绝缘层的第二侧表面或所述居间电极层的第一侧 表面上设置有至少一个凸起结构, 使所述第一高分子聚合物绝缘层的第二侧 表面与所述居间电极层的第一侧表面相互固定连接, 由此形成空腔, 所述第 一高分子聚合物绝缘层、 所述居间电极层和所述凸起结构共同形成可振动的 框架结构, 和 /或, 所述第二高分子聚合物绝缘层的第二侧表面或所述居间电 极层的第二侧表面上设置有至少一个凸起结构, 使所述第二高分子聚合物绝 缘层的第二侧表面与所述居间电极层的第二侧表面相互固定连接, 由此形成 空腔, 所述第二高分子聚合物绝缘层、 所述居间电极层和所述凸起结构共同
形成可振动的框架结构; A vibration sensor, comprising: a first electrode layer, a first polymer insulating layer, an intervening electrode layer, a second polymer insulating layer, and a second electrode layer; The first electrode layer is disposed on the first side surface of the first polymer insulating layer, and the second electrode layer is disposed on the first side surface of the second polymer insulating layer; The intervening electrode layer is disposed between the second side surface of the first polymer insulating layer and the second side surface of the second polymer insulating layer, and the first side of the intervening electrode layer The surface is opposite to the second side surface of the first polymer insulating layer, and the second side surface of the intermediate electrode layer is opposite to the second side surface of the second polymer insulating layer; Providing at least one convex structure on the second side surface of the first polymer insulating layer or the first side surface of the intervening electrode layer, so that the second side surface of the first polymer insulating layer And The first side surfaces of the inter-electrode electrode layers are fixedly connected to each other, thereby forming a cavity, and the first polymer insulating layer, the intervening electrode layer and the convex structure together form a vibrating frame structure, and Or, the second side surface of the second polymer insulating layer or the second side surface of the intervening electrode layer is provided with at least one convex structure, so that the second polymer insulating layer The second side surface and the second side surface of the intervening electrode layer are fixedly connected to each other, thereby forming a cavity, and the second polymer insulating layer, the intervening electrode layer and the protruding structure are common Forming a vibratable frame structure;
所述居间电极层、 所述第一电极层和所述第二电极层中的任意两者或三 者形成所述振动传感器的输出端; Any two or three of the intervening electrode layer, the first electrode layer and the second electrode layer form an output end of the vibration sensor;
其中, 第一高分子聚合物绝缘层和 /或第二高分子聚合物绝缘层所用材料 是双聚合物复合膜; 所述双聚合物复合膜包括: 聚合物多孔膜层以及聚合物 覆盖层, 其中该聚合物覆盖层覆盖在聚合物多孔膜层上, 且填充入聚合物多 孔膜层的孔中。 The material used for the first polymer polymer insulating layer and/or the second polymer polymer insulating layer is a double polymer composite film; the double polymer composite film comprises: a polymer porous film layer and a polymer coating layer. Wherein the polymer cover layer covers the polymer porous film layer and is filled in the pores of the polymer porous film layer.
22. 一种振动传感器, 其特征在于, 包括依次层叠设置的第一电极层, 第一高分子聚合物绝缘层, 居间薄膜层, 第二高分子聚合物绝缘层以及第二 电极层; 其中所述第一电极层设置在所述第一高分子聚合物绝缘层的第一侧 表面上, 所述第二电极层设置在所述第二高分子聚合物绝缘层的第一侧表面 上; 所述居间薄膜层为聚合物薄膜层, 设置在所述第一高分子聚合物绝缘层 的第二侧表面与所述第二高分子聚合物绝缘层的第二侧表面之间, 并且所述 居间薄膜层的第一侧表面与所述第一高分子聚合物绝缘层的第二侧表面相对 设置, 所述居间薄膜层的第二侧表面与所述第二高分子聚合物绝缘层的第二 侧表面相对设置; A vibration sensor, comprising: a first electrode layer, a first polymer insulating layer, an intermediate film layer, a second polymer insulating layer and a second electrode layer; The first electrode layer is disposed on the first side surface of the first polymer insulating layer, and the second electrode layer is disposed on the first side surface of the second polymer insulating layer; The intermediate film layer is a polymer film layer disposed between the second side surface of the first polymer insulating layer and the second side surface of the second polymer insulating layer, and the intermediate layer a first side surface of the film layer is disposed opposite to the second side surface of the first polymer insulating layer, and the second side surface of the intermediate film layer and the second polymer insulating layer are second The side surfaces are oppositely disposed;
所述第一高分子聚合物绝缘层的第二侧表面或所述居间薄膜层的第一侧 表面上设置有至少一个凸起结构, 使所述第一高分子聚合物绝缘层的第二侧 表面与所述居间薄膜层的第一侧表面相互固定连接, 由此形成空腔, 所述第 一高分子聚合物绝缘层、 所述居间薄膜层和所述凸起结构共同形成可振动的 框架结构, 和 /或, 所述第二高分子聚合物绝缘层的第二侧表面或所述居间薄 膜层的第二侧表面上设置有至少一个凸起结构, 使所述第二高分子聚合物绝 缘层的第二侧表面与所述居间薄膜层的第二侧表面相互固定连接, 由此形成 空腔, 所述第二高分子聚合物绝缘层、 所述居间薄膜层和所述凸起结构共同 形成可振动的框架结构; Providing at least one convex structure on the second side surface of the first polymer insulating layer or the first side surface of the intermediate film layer, so that the second side of the first polymer insulating layer The surface and the first side surface of the intervening film layer are fixedly connected to each other, thereby forming a cavity, and the first polymer insulating layer, the intervening film layer and the convex structure together form a vibratable frame Structure, and/or, the second side surface of the second polymer insulating layer or the second side surface of the intervening film layer is provided with at least one convex structure, so that the second polymer a second side surface of the insulating layer and a second side surface of the intervening film layer are fixedly connected to each other, thereby forming a cavity, the second polymer insulating layer, the intervening film layer and the protruding structure Forming a vibratable frame structure together;
所述第一电极层和所述第二电极层为所述振动传感器的两个输出端; 其中, 第一高分子聚合物绝缘层和居间薄膜层中的至少一层, 和 /或第二 高分子聚合物绝缘层和居间薄膜层中的至少一层所用材料是双聚合物复合
膜; 所述双聚合物复合膜包括: 聚合物多孔膜层以及聚合物覆盖层, 其中该 聚合物覆盖层覆盖在聚合物多孔膜层上, 且填充入聚合物多孔膜层的孔中。 The first electrode layer and the second electrode layer are two output ends of the vibration sensor; wherein at least one of the first polymer insulating layer and the intermediate film layer, and/or the second highest The material used for at least one of the molecular polymer insulating layer and the intermediate film layer is a double polymer composite The double polymer composite film comprises: a polymer porous film layer and a polymer cover layer, wherein the polymer cover layer covers the polymer porous film layer and is filled into the pores of the polymer porous film layer.
23. 根据权利要求 19-22任一项所述的振动传感器, 其特征在于, 所述固 定连接是通过等离子处理固定连接或使用压敏胶固定连接而实现的固定连 接。 The vibration sensor according to any one of claims 19 to 22, wherein the fixed connection is a fixed connection by a plasma treatment fixed connection or a pressure sensitive adhesive fixed connection.
24. 根据权利要求 19-23任一项所述的振动传感器, 其特征在于, 所述凸 起结构的高度为 1μπι -1πιπι。 The vibration sensor according to any one of claims 19 to 23, wherein the height of the protruding structure is 1 μπι -1πιπι.
25. 根据权利要求 19-24任一项所述的振动传感器, 其特征在于, 所述凸 起结构构成横截面为条纹状结构、 井字状结构、 菱形状结构、 Ζ 字结构或叉 指结构的阵列。 The vibration sensor according to any one of claims 19 to 24, wherein the convex structure constitutes a stripe-like structure, a cross-shaped structure, a diamond-shaped structure, a 结构-shaped structure or an interdigitated structure. Array.
26. 根据权利要求 19-25任一项所述的振动传感器, 其特征在于, 所述凸 起结构在其至少一侧固定连接的表面上面连接, 每个面连接的宽度为 0.1mm-5mm。 The vibration sensor according to any one of claims 19 to 25, wherein the protruding structure is connected on a surface to which at least one side thereof is fixedly connected, and each of the surface connections has a width of 0.1 mm to 5 mm.
27. 根据权利要求 26所述的振动传感器, 其特征在于, 所述凸起结构在 其一侧固定连接的表面上面连接; 在其另一侧固定连接的表面上点连接或线 连接。 The vibration sensor according to claim 26, wherein the convex structure is connected above a surface to which one side is fixedly connected; a connection or a wire connection is formed on a surface to which the other side is fixedly connected.
28. 根据权利要求 19-27任一项所述的振动传感器, 其特征在于,相邻两 个凸起结构之间的 巨离是 0.1mm-lmm。 The vibration sensor according to any one of claims 19 to 27, characterized in that the large separation between the adjacent two convex structures is 0.1 mm - 1 mm.
29. 根据权利要求 19-28任一项所述的振动传感器, 其特征在于, 所述聚 丙烯多孔膜是重均分子量 300-700 kg/mol的等规聚丙烯, 孔隙率为 42%±3%, 拉伸强度大于 200kg/cm2;所述聚酰亚胺多孔膜的重均分子量 100-600kg/mol, 孔隙率为 42%±3%, 拉伸强度大于 1000kg/cm2; 所述聚乙烯多孔膜的重均分 子量 100-500 kg/mol, 孔隙率为 42%±3%, 拉伸强度大于 200kg/cm2; 所述聚 氯乙烯多孔膜的重均分子量 50-120 kg/mol, 孔隙率为 42%±3%, 拉伸强度大 于 600kg/cm2; 所述聚四氟乙烯多孔膜的重均分子量 200-800 kg/mol, 孔隙率 为 42%±3%, 拉伸强度大于 70kg/cm2。 The vibration sensor according to any one of claims 19 to 28, wherein the polypropylene porous film is an isotactic polypropylene having a weight average molecular weight of 300 to 700 kg/mol, and has a porosity of 42% ± 3 %, tensile strength is greater than 200 kg / cm 2 ; the polyimide porous film has a weight average molecular weight of 100-600 kg / mol, a porosity of 42% ± 3%, and a tensile strength of more than 1000 k g / cm 2 ; The polyethylene porous film has a weight average molecular weight of 100-500 kg/mol, a porosity of 42%±3%, a tensile strength of more than 200 kg/cm 2 , and a weight average molecular weight of the polyvinyl chloride porous film of 50-120 kg/mol. , the porosity is 42%±3%, the tensile strength is greater than 600 kg/cm 2 ; the polytetrafluoroethylene porous film has a weight average molecular weight of 200-800 kg/mol, a porosity of 42%±3%, tensile strength More than 70kg/cm 2 .
30. 根据权利要求 19-29任一项所述的振动传感器, 其特征在于, 所述聚 合物覆盖层所用材料是聚二曱基硅氧烷或聚偏氟乙烯。
The vibration sensor according to any one of claims 19 to 29, wherein the material for the polymer coating layer is polydimethenylsiloxane or polyvinylidene fluoride.
31. 根据权利要求 19-30任一项所述的振动传感器, 其特征在于, 所述双 聚合物复合膜的厚度为 7μπι-34μπι,所述聚合物多孔膜层的厚度为 5μπι-30μπι。 The vibration sensor according to any one of claims 19 to 30, wherein the double polymer composite film has a thickness of 7 μm to 34 μm, and the polymer porous film layer has a thickness of 5 μm to 30 μm.
32. 一种振动传感器的制备方法, 该方法包括: 32. A method of preparing a vibration sensor, the method comprising:
( 1 )准备聚合物覆盖层用液态溶液, 然后将聚合物覆盖层用液态溶液均 勾涂覆于聚合物多孔膜层表面; 将聚合物多孔膜层涂有聚合物覆盖层用液态 溶液的一侧置于模板上; 然后将聚合物多孔膜层、 聚合物覆盖层用液态溶液 以及模板一起烘干, 聚合物覆盖层固化后, 分离模板, 得到双聚合物复合膜; 其中聚合物覆盖层覆盖在聚合物多孔膜层上, 且填充入聚合物多孔膜层的孔 中; (1) preparing a liquid solution for the polymer coating layer, and then coating the polymer coating layer on the surface of the polymer porous film layer with a liquid solution; coating the polymer porous film layer with a liquid solution for the polymer coating layer Sidely placed on the template; then the polymer porous film layer, the polymer cover layer is dried together with the liquid solution and the template, and after the polymer cover layer is solidified, the template is separated to obtain a double polymer composite film; wherein the polymer cover layer is covered On the polymer porous membrane layer, and filled into the pores of the polymer porous membrane layer;
将双聚合物复合膜一侧表面设置至少一个凸起结构, 得到带凸起结构的 高分子聚合物绝缘层; Providing at least one convex structure on one surface of the double polymer composite film to obtain a polymer polymer insulating layer with a convex structure;
( 2 )在电极层一侧表面设置至少一个凸起结构, 得到带凸起结构的电极 层; (2) providing at least one convex structure on one surface of the electrode layer to obtain an electrode layer having a convex structure;
其中, 仅进行步骤(1 )或步骤(2 ); Wherein, only step (1) or step (2) is performed;
( 3 )制备振动传感器, 该振动传感器包括依次层叠设置的第一电极层, 第一高分子聚合物绝缘层, 和第二电极层; (3) preparing a vibration sensor, comprising: a first electrode layer, a first polymer insulating layer, and a second electrode layer;
其中, 釆用步骤( 1 )得到的带凸起结构的高分子聚合物绝缘层作为第一 高分子聚合物绝缘层, 或者, 釆用步骤(2 )得到的带凸起结构的电极层作为 第二电极层; Wherein, the polymer insulating layer with a raised structure obtained by the step (1) is used as the first polymer insulating layer, or the electrode layer with the convex structure obtained by the step (2) is used as the first Two electrode layer;
按照凸起结构设置于第一高分子聚合物绝缘层与第二电极层之间, 将第 二电极层设置在第一高分子聚合物绝缘层上, 并将凸起结构与其所朝向的侧 表面进行固定连接, 由此形成空腔; 第一高分子聚合物绝缘层、 第二电极层 和凸起结构共同形成可振动的框架结构; And disposed between the first polymer insulating layer and the second electrode layer according to the convex structure, the second electrode layer is disposed on the first polymer insulating layer, and the convex structure and the side surface facing the same Performing a fixed connection, thereby forming a cavity; the first polymer insulating layer, the second electrode layer and the convex structure together form a vibratable frame structure;
然后, 在第一高分子聚合物绝缘层未设置第二电极层的侧表面上设置第 一电极层, 从而得到振动传感器。 Then, a first electrode layer is provided on the side surface of the first polymer insulating layer where the second electrode layer is not provided, thereby obtaining a vibration sensor.
33. 一种振动传感器的制备方法, 该方法包括: 33. A method of preparing a vibration sensor, the method comprising:
( 1 )准备聚合物覆盖层用液态溶液, 然后将聚合物覆盖层用液态溶液均 匀涂覆于聚合物多孔膜层表面; 将聚合物多孔膜层涂有聚合物覆盖层用液态
溶液的一侧置于模板上; 然后将聚合物多孔膜层、 聚合物覆盖层用液态溶液 以及模板一起烘干, 聚合物覆盖层固化后, 分离模板, 得到双聚合物复合膜; 其中聚合物覆盖层覆盖在聚合物多孔膜层上, 且填充入聚合物多孔膜层的孔 中; (1) preparing a liquid solution for the polymer coating layer, and then uniformly coating the polymer coating layer on the surface of the polymer porous film layer with a liquid solution; coating the polymer porous film layer with a polymer coating layer for liquid One side of the solution is placed on the template; then the polymer porous film layer, the polymer cover layer is dried together with the liquid solution and the template, and after the polymer cover layer is solidified, the template is separated to obtain a double polymer composite film; wherein the polymer The cover layer is coated on the polymer porous film layer and filled into the pores of the polymer porous film layer;
将双聚合物复合膜一侧表面设置至少一个凸起结构, 得到带凸起结构的 高分子聚合物绝缘层; Providing at least one convex structure on one surface of the double polymer composite film to obtain a polymer polymer insulating layer with a convex structure;
( 2 )制备振动传感器, 该振动传感器包括依次层叠设置的第一电极层, 第一高分子聚合物绝缘层, 第二高分子聚合物绝缘层和第二电极层; (2) preparing a vibration sensor, comprising: a first electrode layer, a first polymer insulating layer, a second polymer insulating layer and a second electrode layer;
其中, 釆用步骤( 1 )得到的带凸起结构的高分子聚合物绝缘层作为第一 高分子聚合物绝缘层, 使具有凸起结构的侧表面朝向第二高分子聚合物绝缘 层, 并将凸起结构固定连接到第二高分子聚合物绝缘层, 由此形成空腔; 第 一高分子聚合物绝缘层、 第二高分子聚合物绝缘层和凸起结构共同形成可振 动的框架结构; Wherein, the polymer polymer insulating layer with a convex structure obtained by the step (1) is used as the first polymer polymer insulating layer, and the side surface having the convex structure faces the second polymer insulating layer, and Fixing the bump structure to the second polymer insulating layer, thereby forming a cavity; the first polymer polymer insulating layer, the second polymer polymer insulating layer and the convex structure together form a vibrating frame structure ;
然后, 在第一高分子聚合物绝缘层不带凸起结构的侧表面上设置第一电 极层, 在第二高分子聚合物绝缘层未与凸起结构固定连接的侧表面上设置第 二电极层, 从而得到振动传感器。 Then, a first electrode layer is disposed on a side surface of the first polymer polymer insulating layer without a convex structure, and a second electrode is disposed on a side surface of the second polymer polymer insulating layer not fixedly connected to the protruding structure Layer, thereby obtaining a vibration sensor.
34. —种振动传感器的制备方法, 该方法包括: 34. A method of preparing a vibration sensor, the method comprising:
( 1 )准备聚合物覆盖层用液态溶液, 然后将聚合物覆盖层用液态溶液均 匀涂覆于聚合物多孔膜层表面; 将聚合物多孔膜层涂有聚合物覆盖层用液态 溶液的一侧置于模板上; 然后将聚合物多孔膜层、 聚合物覆盖层用液态溶液 以及模板一起烘干, 聚合物覆盖层固化后, 分离模板, 得到双聚合物复合膜; 其中聚合物覆盖层覆盖在聚合物多孔膜层上, 且填充入聚合物多孔膜层的孔 中; (1) preparing a liquid solution for the polymer coating layer, and then uniformly coating the polymer coating layer on the surface of the polymer porous film layer with a liquid solution; coating the polymer porous film layer with one side of the liquid solution for the polymer coating layer Placed on the template; then the polymer porous film layer, the polymer cover layer is dried together with the liquid solution and the template, and after the polymer cover layer is solidified, the template is separated to obtain a double polymer composite film; wherein the polymer cover layer is covered a polymer porous membrane layer, and filled into the pores of the polymer porous membrane layer;
将双聚合物复合膜一侧表面设置至少一个凸起结构, 得到带凸起结构的 高分子聚合物绝缘层; Providing at least one convex structure on one surface of the double polymer composite film to obtain a polymer polymer insulating layer with a convex structure;
( 2 )在电极层至少一侧表面设置至少一个凸起结构, 得到带凸起结构的 电极层; (2) providing at least one convex structure on at least one surface of the electrode layer to obtain an electrode layer having a convex structure;
其中, 仅进行步骤( 1 )或步骤( 2 ), 或者, 同时进行步骤( 1 )和步骤
( 2 ); Wherein, only step (1) or step (2) is performed, or step (1) and step are simultaneously performed. ( 2 );
( 3 )制备振动传感器, 该振动传感器包括依次层叠设置的第一电极层, 第一高分子聚合物绝缘层, 居间电极层, 第二高分子聚合物绝缘层以及第二 电极层; (3) preparing a vibration sensor, comprising: a first electrode layer, a first polymer insulating layer, an intermediate electrode layer, a second polymer insulating layer and a second electrode layer;
其中, 第一高分子聚合物绝缘层和 /或第二高分子聚合物绝缘层釆用步骤 Wherein, the first polymer polymer insulating layer and/or the second polymer polymer insulating layer are used in steps
( 1 )得到的带凸起结构的高分子聚合物绝缘层; 或者, 居间电极层釆用步骤 ( 2 )得到的带凸起结构的电极层, 第一高分子聚合物绝缘层和第二高分子聚 合物绝缘层中至多一层釆用步骤( 1 )得到的带凸起结构的高分子聚合物绝缘 层, 且相邻两层相对的侧表面中至多一面上具有凸起结构; (1) The obtained polymer polymer insulating layer with a convex structure; or, the intermediate electrode layer, the electrode layer with a convex structure obtained by the step (2), the first polymer polymer insulating layer and the second high At most one layer of the molecular polymer insulating layer, the high molecular polymer insulating layer with the convex structure obtained by the step (1), and having a convex structure on at most one of the opposite side surfaces of the adjacent two layers;
按照凸起结构设置于第一高分子聚合物绝缘层与居间电极层之间, 和 / 或, 凸起结构设置于第二高分子聚合物绝缘层与居间电极层之间, 将第一高 分子聚合物绝缘层, 居间电极层和第二高分子聚合物绝缘层进行组装, 并将 凸起结构与其所朝向的侧表面进行固定连接, 由此形成空腔; 第一高分子聚 合物绝缘层、 居间电极层以及二者之间的凸起结构, 和 /或, 第二高分子聚合 物绝缘层、 居间电极层以及二者之间的凸起结构, 共同形成可振动的框架结 构; The protrusion is disposed between the first polymer insulating layer and the intervening electrode layer, and/or the protrusion structure is disposed between the second polymer insulating layer and the intervening electrode layer, and the first polymer is a polymer insulating layer, an intervening electrode layer and a second polymer insulating layer are assembled, and the protruding structure is fixedly connected to a side surface thereof, thereby forming a cavity; the first polymer insulating layer, The intervening electrode layer and the raised structure therebetween, and/or the second polymer insulating layer, the intervening electrode layer and the raised structure therebetween form a vibrating frame structure together;
然后, 在第一高分子聚合物绝缘层与第二高分子聚合物绝缘层未朝向居 间电极层的侧表面上分别设置第一电极层和第二电极层, 从而得到振动传感 器。 Then, a first electrode layer and a second electrode layer are respectively disposed on the side surfaces of the first polymer insulating layer and the second polymer insulating layer which are not facing the intermediate electrode layer, thereby obtaining a vibration sensor.
35. 一种振动传感器的制备方法, 该方法包括: 35. A method of preparing a vibration sensor, the method comprising:
( 1 )准备聚合物覆盖层用液态溶液, 然后将聚合物覆盖层用液态溶液均 匀涂覆于聚合物多孔膜层表面; 将聚合物多孔膜层涂有聚合物覆盖层用液态 溶液的一侧置于模板上; 然后将聚合物多孔膜层、 聚合物覆盖层用液态溶液 以及模板一起烘干, 聚合物覆盖层固化后, 分离模板, 得到双聚合物复合膜; 其中聚合物覆盖层覆盖在聚合物多孔膜层上, 且填充入聚合物多孔膜层的孔 中; (1) preparing a liquid solution for the polymer coating layer, and then uniformly coating the polymer coating layer on the surface of the polymer porous film layer with a liquid solution; coating the polymer porous film layer with one side of the liquid solution for the polymer coating layer Placed on the template; then the polymer porous film layer, the polymer cover layer is dried together with the liquid solution and the template, and after the polymer cover layer is solidified, the template is separated to obtain a double polymer composite film; wherein the polymer cover layer is covered a polymer porous membrane layer, and filled into the pores of the polymer porous membrane layer;
将双聚合物复合膜一侧表面设置至少一个凸起结构, 得到带凸起结构的 高分子聚合物绝缘层;
( 2 )在另一双聚合物复合膜的两侧表面上分别设置至少一个凸起结构, 得到两侧表面均带凸起结构的高分子聚合物绝缘层; Providing at least one convex structure on one surface of the double polymer composite film to obtain a polymer polymer insulating layer with a convex structure; (2) at least one convex structure is respectively disposed on both side surfaces of the other double polymer composite film, and a polymer polymer insulating layer having a convex structure on both sides is obtained;
其中, 仅进行步骤(1 )或步骤(2 ); Wherein, only step (1) or step (2) is performed;
( 3 )制备振动传感器, 该振动传感器包括依次层叠设置的第一电极层, 第一高分子聚合物绝缘层, 居间薄膜层, 第二高分子聚合物绝缘层以及第二 电极层; (3) preparing a vibration sensor, comprising: a first electrode layer, a first polymer insulating layer, an intermediate film layer, a second polymer insulating layer and a second electrode layer;
其中, 第一高分子聚合物绝缘层, 居间薄膜层和第二高分子聚合物绝缘 层中的任意一层或两层釆用步骤( 1 )得到的带凸起结构的高分子聚合物绝缘 层, 且相邻两层相对的侧表面中至多一面上具有凸起结构; 或者, 居间薄膜 层釆用步骤(2 )得到的两侧表面均带凸起结构的高分子聚合物绝缘层; Wherein the first polymer polymer insulating layer, the intermediate film layer and the second polymer polymer insulating layer are any one or two layers, and the polymer structure insulating layer with the convex structure obtained by the step (1) is used. And having a convex structure on at least one of the opposite side surfaces of the adjacent two layers; or, the intermediate film layer is obtained by using the polymer insulating layer with the convex structure on both sides of the step obtained by the step (2);
按照凸起结构设置于第一高分子聚合物绝缘层与居间薄膜层之间, 和 / 或, 凸起结构设置于第二高分子聚合物绝缘层与居间薄膜层之间, 将第一高 分子聚合物绝缘层, 居间薄膜层和第二高分子聚合物绝缘层进行组装, 并将 凸起结构与其所朝向的侧表面进行固定连接, 由此形成空腔; 第一高分子聚 合物绝缘层、 居间薄膜层以及二者之间的凸起结构, 和 /或, 第二高分子聚合 物绝缘层、 居间薄膜层以及二者之间的凸起结构, 共同形成可振动的框架结 构; And disposed between the first polymer insulating layer and the intervening film layer according to the convex structure, and/or the protruding structure is disposed between the second polymer insulating layer and the intervening film layer, and the first polymer a polymer insulating layer, an intermediate film layer and a second polymer insulating layer are assembled, and the protruding structure is fixedly connected to a side surface thereof, thereby forming a cavity; the first polymer insulating layer, The intervening film layer and the raised structure therebetween, and/or the second polymer insulating layer, the intervening film layer and the raised structure therebetween form a vibrating frame structure;
然后, 在第一高分子聚合物绝缘层与第二高分子聚合物绝缘层未朝向居 间薄膜层的侧表面上分别设置第一电极层和第二电极层, 从而得到振动传感 器。 Then, a first electrode layer and a second electrode layer are respectively disposed on the side surfaces of the first polymer insulating layer and the second polymer insulating layer which are not oriented toward the intermediate film layer, thereby obtaining a vibration sensor.
36. 根据权利要求 32-35任一项所述的振动传感器的制备方法,其特征在 于, 所述固定连接是通过等离子处理固定连接或使用压敏胶固定连接而实现 的。 The method of manufacturing a vibration sensor according to any one of claims 32 to 35, wherein the fixed connection is achieved by a fixed connection by plasma treatment or a fixed connection using a pressure sensitive adhesive.
37. 根据权利要求 32-35任一项所述的振动传感器的制备方法,其特征在 于, 所述设置凸起结构是通过丝网印刷方法而实现的。 The method of manufacturing a vibration sensor according to any one of claims 32 to 35, wherein the setting of the convex structure is achieved by a screen printing method.
38. 根据权利要求 32-37任一项所述的振动传感器的制备方法,其特征在 于, 将所述凸起结构设置为在其至少一侧固定连接的表面上面连接, 且每个 面连接的宽度为 0.1mm-5mm。
The method of manufacturing the vibration sensor according to any one of claims 32 to 37, wherein the convex structure is disposed to be connected on a surface fixedly connected to at least one side thereof, and each surface is connected The width is from 0.1mm to 5mm.
39. 根据权利要求 38所述的振动传感器的制备方法, 其特征在于, 将所 述凸起结构设置为在其一侧固定连接的表面上面连接, 在其另一侧固定连接 的表面上点连接或线连接。 The method of manufacturing a vibration sensor according to claim 38, wherein the convex structure is disposed to be connected above a surface to which one side is fixedly connected, and to be connected at a surface of the other side of the fixed connection. Or line connection.
40. 根据权利要求 32-39任一项所述的振动传感器的制备方法,其特征在 于, 所述第一高分子聚合物绝缘层, 第二高分子聚合物绝缘层或居间薄膜层 是双聚合物复合膜, 其制备方法为: 准备聚合物覆盖层用液态溶液, 然后将 聚合物覆盖层用液态溶液均匀涂覆于聚合物多孔膜层表面; 将聚合物多孔膜 层涂有聚合物覆盖层用液态溶液的一侧置于模板上; 然后将聚合物多孔膜层、 聚合物覆盖层用液态溶液以及模板一起烘干, 聚合物覆盖层固化后, 分离模 板, 得到双聚合物复合膜; 其中聚合物覆盖层覆盖在聚合物多孔膜层上, 且 填充入聚合物多孔膜层的孔中。 The method for manufacturing a vibration sensor according to any one of claims 32 to 39, wherein the first polymer insulating layer, the second polymer insulating layer or the intermediate film layer is double-polymerized Composite film prepared by preparing a liquid solution for a polymer coating layer, and then uniformly coating the polymer coating layer on the surface of the polymer porous film layer with a liquid solution; coating the polymer porous film layer with a polymer coating layer One side of the liquid solution is placed on the template; then the polymer porous film layer, the polymer cover layer is dried together with the liquid solution and the template, and after the polymer cover layer is solidified, the template is separated to obtain a double polymer composite film; The polymer cover layer is coated on the polymer porous film layer and filled into the pores of the polymer porous film layer.
41. 根据权利要求 32-40任一项所述的振动传感器的制备方法,其特征在 于, 所述聚合物多孔膜层所用材料是聚丙烯多孔膜, 聚乙烯多孔膜, 聚酰亚 胺多孔膜, 聚氯乙烯多孔膜或聚四氟乙烯多孔膜; 所述聚合物覆盖层所用材 料是聚二曱基硅氧烷或聚偏氟乙烯。 The method for producing a vibration sensor according to any one of claims 32 to 40, wherein the material for the polymer porous film layer is a polypropylene porous film, a polyethylene porous film, and a polyimide porous film. , a polyvinyl chloride porous film or a polytetrafluoroethylene porous film; the material used for the polymer coating layer is polydisiloxane or polyvinylidene fluoride.
42. 根据权利要求 41所述的振动传感器的制备方法, 其特征在于, 所述 聚丙烯多孔膜是重均分子量 300-700 kg/mol 的等规聚丙烯, 孔隙率为 42%±3% , 拉伸强度大于 200kg/cm2 ; 所述聚酰亚胺多孔膜的重均分子量 100-600 kg/mol, 孔隙率为 42%±3%, 拉伸强度大于 1000kg/cm2; 所述聚乙烯 多孔膜的重均分子量 100-500 kg/mol , 孔隙率为 42%±3%, 拉伸强度大于 200kg/cm2 ; 所述聚氯乙烯多孔膜的重均分子量 50-120 kg/mol, 孔隙率为 42%±3%, 拉伸强度大于 600kg/cm2; 所述聚四氟乙烯多孔膜的重均分子量 200-800 kg/mol, 孔隙率为 42%士 3%, 拉伸强度大于 70kg/cm2。 The method for preparing a vibration sensor according to claim 41, wherein the polypropylene porous film is an isotactic polypropylene having a weight average molecular weight of 300 to 700 kg/mol, and the porosity is 42%±3%. The tensile strength is greater than 200 kg/cm 2 ; the polyimide porous film has a weight average molecular weight of 100-600 kg/mol, a porosity of 42%±3%, and a tensile strength of more than 1000 kg/cm 2 ; The porous membrane has a weight average molecular weight of 100-500 kg/mol, a porosity of 42%±3%, a tensile strength of more than 200 kg/cm 2 , and a weight average molecular weight of the polyvinyl chloride porous membrane of 50-120 kg/mol, pores. The ratio is 42%±3%, and the tensile strength is more than 600 kg/cm 2 ; the polytetrafluoroethylene porous film has a weight average molecular weight of 200-800 kg/mol, a porosity of 42% 3%, and a tensile strength of more than 70 kg. /cm 2 .
43. 根据权利要求 32-42任一项所述的振动传感器的制备方法,其特征在 于, 步骤( 1 )所得双聚合物复合膜的厚度为 7μπι-34μπι, 所述聚合物多孔膜 层的厚度为 5μπι-30μπι。 The method for preparing a vibration sensor according to any one of claims 32 to 42, wherein the thickness of the double polymer composite film obtained in the step (1) is 7 μm to 34 μm, and the thickness of the polymer porous film layer is It is 5μπι-30μπι.
44. 根据权利要求 32所述的振动传感器的制备方法, 其特征在于, 将聚 偏氟乙烯溶解于二曱基乙酰胺, 形成聚合物覆盖层用液态溶液。
The method of producing a vibration sensor according to claim 32, wherein the polyvinylidene fluoride is dissolved in dimercaptoacetamide to form a liquid solution for a polymer coating layer.
45. 根据权利要求 32所述的振动传感器的制备方法, 其特征在于, 将固 化剂加入到聚二曱基硅氧烷中, 形成聚合物覆盖层用液态溶液。 The method of producing a vibration sensor according to claim 32, wherein a curing agent is added to the polydithiosiloxane to form a liquid solution for the polymer coating layer.
46. 根据权利要求 32-46任一项所述的振动传感器的制备方法,其特征在 于, 步骤(1 ) 中, 将聚合物多孔膜层、 聚合物覆盖层用液态溶液以及模板一 起在 70-90 °C下烘烤 90min-120min, 使聚合物覆盖层固化。
The method for preparing a vibration sensor according to any one of claims 32 to 46, wherein in the step (1), the polymer porous film layer, the polymer coating layer, and the template are together at 70- Bake at 90 ° C for 90 min - 120 min to cure the polymer cover.
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