WO2015051588A1 - 一种用于机械碟刹的双轴转子装置 - Google Patents

一种用于机械碟刹的双轴转子装置 Download PDF

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Publication number
WO2015051588A1
WO2015051588A1 PCT/CN2014/000679 CN2014000679W WO2015051588A1 WO 2015051588 A1 WO2015051588 A1 WO 2015051588A1 CN 2014000679 W CN2014000679 W CN 2014000679W WO 2015051588 A1 WO2015051588 A1 WO 2015051588A1
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WO
WIPO (PCT)
Prior art keywords
rotor
hole
stator
ball
brake
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Application number
PCT/CN2014/000679
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English (en)
French (fr)
Inventor
黄国政
Original Assignee
黄国政
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Priority claimed from CN201310466577.7A external-priority patent/CN103496421A/zh
Priority claimed from CN201310466576.2A external-priority patent/CN103482000A/zh
Application filed by 黄国政 filed Critical 黄国政
Publication of WO2015051588A1 publication Critical patent/WO2015051588A1/zh

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62LBRAKES SPECIALLY ADAPTED FOR CYCLES
    • B62L3/00Brake-actuating mechanisms; Arrangements thereof

Definitions

  • the invention belongs to the field of brakes of mechanical disc brakes, in particular to a double shaft rotor for mechanical disc brakes Device.
  • the disc brake is composed of a brake disc connected to the wheel and a brake device at the edge of the disc. In the case of a car, the brake pad is pushed to clamp the brake disc to produce a braking effect.
  • act on the brakes The way to distinguish, or to actuate the brake pads to hold the disc media, one is the brake line, one is oil.
  • Mechanical disc brake which relies on the tension of the brake wire to rub the brake pads in the caliper and clamp the disc to generate the brake effect. Hydraulic disc brake, with oil as the medium, pull the brake to make the piston compress the oil, the pressure from the tubing Straight through the caliper to push the piston inside the caliper and drive the brake pad to hold the disc.
  • the mechanical disc brake is a single side brake. That is, only one side will push the brake pads to apply pressure, Rub on the disc, and the brake pads on the other side are pushed over the opposite disc, so that both sides will run in. effect.
  • the disadvantage is that the disc is easily deformed and the brake pads are prone to wear.
  • the hydraulic disc brakes are mostly bilateral brakes, allowing the brake pads to hold the discs together from both sides.
  • the shortcoming is: Easy to leak oil, you need to change the brake oil regularly.
  • the object of the present invention is to overcome the deficiencies of the prior art and to provide a mechanism for use in a mechanical disc brake.
  • the two-shaft rotor structure enables the bilateral braking of the mechanical disc brakes.
  • the technical solution adopted by the present invention for achieving the purpose thereof is: a dual-axis rotor assembly for a mechanical disc brake
  • the utility model is characterized in that it comprises a double shaft link, and the first brake component and the second brake component are respectively installed On both sides of the lower end of the two-axis link.
  • the upper end of the double-axis connecting rod has a brake wire connecting portion, and the brake wire connecting portion is respectively connected with the first side a shaft arm and a second shaft arm; the first shaft arm and the lower end of the second shaft arm are respectively provided with a first shaft arm hole,
  • the two axial arm holes respectively have at least one convex body in the first axial arm hole and the second axial arm hole.
  • the first brake assembly includes a first stator, a first rotor, and a first ball.
  • the first rotor is fixed with a rotating shaft on one side, and at least three ball grooves are distributed around the rotating shaft;
  • the sub-periphery has at least one concave body that cooperates with the convex body of the first axial arm hole, and the rotating shaft in the first rotor Passing through the shaft hole in the first stator, the first stator ball groove and the first rotor ball groove are combined
  • a first ball is placed in each ball box; the first rotor is mounted in the first shaft arm hole.
  • the second brake assembly includes a second stator, a second rotor, and a second ball.
  • the second rotor is fixed with a rotating shaft on one side, and at least three ball grooves are distributed around the rotating shaft;
  • the sub-peripheral has at least one concave body that cooperates with the convex body of the second axial arm hole, and the rotating shaft in the second rotor Passing through the shaft hole in the second stator, the second stator ball groove and the second rotor ball groove are combined
  • a second ball is placed in each ball box; a second rotor is mounted in the second shaft arm hole.
  • the ball groove has a one end extending from deep to shallow to the other end, and is a gradual transition structure of the inclined surface.
  • the first stator has a first spring hole outside, and the first return spring is mounted on the first bullet In the spring hole position, there is a first spring fixing cover and a snap ring outside the first return spring, and the first spring fixing cover a through hole in the middle, a shaft slot in the rotating shaft of the first rotor, and the rotating shaft sequentially passes through the first stator After the shaft hole, the first return spring, and the first spring fixing cover, a snap ring is fastened in the card slot.
  • a second spring hole is arranged outside the second stator, and the second return spring is mounted in the second spring hole position.
  • a second spring fixing cover and a snap ring are disposed outside the second return spring, and the second spring fixing cover has a pass therebetween a hole in the rotating shaft of the second rotor, the rotating shaft sequentially passes through the shaft hole of the second stator, and the second After the return spring and the second spring fixing cover, a snap ring is fastened in the card slot.
  • the present invention is one of mechanical disc brakes for driving a brake pad, using the present invention It can be installed in the mechanical disc brake to achieve bilateral braking, so that the brake disc is not easy to be deformed, and the brake disc is not easy to grind. damage.
  • the brake effect is good.
  • the double-brake effect with oil pressure does not cause oil leakage. Cost Low, simple and practical structure.
  • the invention is mainly applied to bicycles, electric bicycles, motorcycles, infants Vehicles, wheelers, scooters and other means of transportation.
  • Embodiment 1 is a schematic structural view of Embodiment 1 of the present invention.
  • Fig. 2 is a schematic exploded view showing the structure of the first embodiment of the present invention.
  • FIG. 3 is a schematic view showing the structure of a first stator according to Embodiment 1 of the present invention.
  • Figure 4 is a schematic view showing the structure of a first rotor of Embodiment 1 of the present invention.
  • Fig. 5 is a schematic view showing the structure of a second stator according to Embodiment 1 of the present invention.
  • Figure 6 is a schematic view showing the structure of a second rotor of Embodiment 1 of the present invention.
  • Figure 7 is a schematic view of the first embodiment of the present invention installed in a double brake mechanical disc brake.
  • Figure 8 is a schematic view showing the brake disc of the first embodiment of the present invention mounted on a double brake mechanical disc brake.
  • Fig. 9 is a schematic view showing the embodiment 1 of the present invention installed in a double brake mechanical disc brake of another structure.
  • Figure 10 is a schematic view showing the structure of a first stator of Embodiment 2 of the present invention.
  • Figure 11 is a schematic view showing the structure of a first rotor of Embodiment 2 of the present invention.
  • Figure 12 is a schematic view showing the structure of Embodiment 3 of the present invention.
  • Figure 13 is a schematic exploded view of the structure of Figure 12;
  • Figure 14 is a schematic view showing the structure of a first stator of Embodiment 3 of the present invention.
  • Figure 15 is a schematic view of the third embodiment of the present invention installed in a double brake mechanical disc brake.
  • Figure 16 is a schematic exploded view of the structure of Figure 15.
  • Figure 17 is a schematic view showing the brake disc of the embodiment 3 of the present invention mounted on a double brake mechanical disc brake.
  • the figures in the figure represent: 1 brake line connection, 2 first brake assembly, 3 second brake assembly, 4 Crimping plate, 5 crimping bolts, 7 brake pads, 12 nuts, 13 brake wire adjusting bolts, 15 lower covers, 16 Brake disc, 18 first stator, 19 first ball, 20 first rotor, 21 double shaft link, 22 second Stator, 23 second rotor, 24 first axle arm, 25 second axle arm, 26 first axle arm bore, 27 second axle Arm hole, 28 ball groove, 29 shaft, 30 second ball, shaft hole 38, 70 brake pad positioning piece, 130 Brake line, 150 second stator mounting hole, 201 upper cover, 202 first stator mounting hole, 203 snap ring, 290 Card slot, 401 first return spring, 402 first spring fixed cover, 501 second return spring, 502 Second spring fixed cover, 503 second spring hole position, 504 first spring hole position, 702 third reset bomb Spring, 703 fourth return spring, A deep groove, B shallow groove.
  • a two-axis rotor device for a mechanical disc brake characterized in that it comprises a double shaft
  • the connecting rod 21, and the first brake assembly 2 and the second brake assembly 3 are respectively mounted at the lower end of the double shaft link 21 On both sides.
  • the two-axis link 21 in Fig. 1 has an inverted "U" shape.
  • the upper end of the double-shaft link 21 has a brake wire connecting portion 1 , and the brake wire connecting portion 1 is respectively connected on both sides
  • the first brake assembly 2 includes a first stator 18, a first rotor 20, and a first ball 19.
  • the bead groove 28 has three ball grooves in this embodiment.
  • the first rotor 20 is fixed to the rotating shaft 29 on one side, and at least three ball grooves are distributed around the rotating shaft 29. 28.
  • the three ball grooves of the first rotor correspond to the three ball grooves of the first stator.
  • First rotor The periphery of the periphery 20 has at least one concave body 43 that cooperates with the convex body 42 of the first axial arm hole, in this embodiment There are three recesses.
  • the rotating shaft 29 in the first rotor 20 is bored in the shaft hole 38 in the first stator 18,
  • the first stator 18 ball groove 28 and the first rotor 20 ball groove 28 are combined to form a ball box, each A first ball 19 is placed in the ball cage; the first rotor 20 is mounted in the first axle arm hole 26.
  • the second brake assembly 3 includes a second stator 22, a second rotor 23, and a second ball 30.
  • the bead groove 28 has three ball grooves in this embodiment.
  • the second rotor 23 is fixed to the rotating shaft 29 on one side, and at least three ball grooves are distributed around the rotating shaft 29. 28. There are three ball slots in this embodiment. At least one of the outer periphery of the second rotor 23 is the same as the second axial arm
  • the concave body 43 to which the convex body 42 of the hole is fitted has three concave bodies in this embodiment.
  • the shaft in the second rotor 23 29 is bored in the shaft hole 38 in the second stator 22, the second stator 22 ball groove 28 and the second rotor 23
  • the ball grooves 28 are combined to form a ball box, and each of the ball boxes is provided with a second ball 30; the second rotor 23 is mounted in the second axle arm hole 27.
  • the ball groove 28 has a one end extending from deep to shallow to the other end, and is a gradual transition structure of the inclined surface.
  • A is the deep groove and B is the shallow groove. It extends from the deep groove A to the shallow groove B. The slope gradually transitions.
  • the first stator 18 and the ball groove 28 of the first rotor 20 are clockwise from shallow to deep Cross.
  • the ball grooves 28 of the second stator 23 and the second rotor 22 are transitioned from deep to shallow in a clockwise direction.
  • the first stator, the second stator, the first rotor, and the second rotor have a circular shape, and the first axial arm hole
  • the two-axis arm hole is a circular hole.
  • the first rotor and the second rotor can be respectively inserted into the first shaft arm hole and the second shaft arm In the hole, and the first rotor and the second rotor are respectively axially movable in the first axial arm hole and the second axial arm hole move.
  • the second rotor In the second brake assembly 3, at least one protrusion 42 in the second shaft arm hole 27, the second rotor
  • the periphery 23 has at least one concave body 43 that cooperates with the convex body 42, and the second rotor 23 is fitted into the second axial arm hole.
  • the convex body 42 is engaged with the concave body 43, and in this embodiment, three convex bodies and concave bodies are used.
  • Double shaft link When the 21 is rotated, the second rotor is rotated.
  • the second turn The child can only rotate with the two-axis link, and the second rotor can also be in the axial direction of the second axial arm.
  • the first brake assembly 2 is identical in principle.
  • the first rotor 20 will also rotate with it, because the first stator 18 is fixed, the first turn When the child 20 rotates, the first ball 19 is moved toward the shallow groove of the slope, so that when the first rotor 20 When pressed by the first ball 19, the first rotor 20 moves inward in the first axle arm hole 26 and pushes The brake pads press the brake disc.
  • the second rotor 23 on the other side receives the second ball 30 When squeezing, the second rotor 23 moves inwardly in the second axle arm hole 27 and pushes the brake pad to press the brake The disc, in this way, becomes a bilateral brake.
  • the invention is not a complete mechanical disc brake, but a drive brake pad in a mechanical disc brake s component.
  • the invention is a metallic material.
  • the first stator 18 and the second stator 23 are Separately fixed in the housing of the mechanical disc brake, the first stator 18 is mounted in the first stator mounting hole 202, The two stators 22 are mounted in the second stator mounting hole 150. One side of the first rotor 20 and the second rotor 23 The brake pad 7 is placed, and the brake pad positioning elastic member 70 fixes the brake pad 7 to the first rotor 20 and the second One side of the second rotor 23 is inside. In use, the brake disc 16 is disposed between the two brake pads 7.
  • the embodiment solves the method for resetting the double-axis connecting rod: see FIGS. 7 and 8, at the brake line connecting portion 1 and A third return spring 702 is disposed in the brake wire 130 between the brake wire adjusting bolts 13. Brake when braking When the wire connecting portion 1 moves in the direction of the brake wire adjusting bolt 13, the third return spring 702 is pressed. When not braking, the brake line is released and the third return spring 702 is returned to its original position.
  • the first stator 18 has the same structure as the second stator, and the first rotor 20 and the second rotor
  • the sub-structure is the same, and the present embodiment is different from the first embodiment in that the first stator 18 and the first rotor 20 are As an example.
  • A indicates the deep groove
  • B is the shallow groove, extending from the deep groove A to the shallow groove B, which is the slope
  • the ball grooves 28 of the first stator 18 transition from deep to shallow in a clockwise direction.
  • First rotor 20 The ball groove 28 transitions from shallow to deep clockwise. This embodiment is not optimal because, when in use, The first rotor is subjected to a short displacement distance, which may result in poor braking effect of the brake pads in the brake disc.
  • the difference between the embodiment and the first embodiment is that the first stator 18 has a first bullet outside.
  • the spring hole position 504 (Fig. 14), the first return spring 401 is mounted in the first spring hole position 504, in the first complex
  • the position spring 401 has a first spring fixing cover 402 and a snap ring 203 outside, and the first spring fixing cover 402
  • There is a through hole a rotating slot 29 of the first rotor 20 has a slot 290 therein, and the rotating shaft 29 passes through After the shaft hole 38 of the first stator 18, the first return spring 401, and the first spring fixing cover 402, a snap ring The 203 is snapped into the card slot 290.
  • the second stator 22 has a second spring hole 503 on the outer side, and the second return spring 501 is mounted on the second In the spring hole position 503, a second spring fixing cover 502 and a snap ring 203 are disposed outside the second return spring 501.
  • the second spring fixing cover 502 has a through hole in the middle; the rotating shaft 29 of the second rotor 23 has a card slot 290, the rotating shaft 29 sequentially passes through the shaft hole 38 of the second stator 22, the second return spring 501, and the second spring After the cover 502 is fixed, a snap ring 203 is fastened in the card slot 290.
  • Embodiment 1 solves the reset of the two-axis link, and is used to install the third return spring 702 in use. Or a fourth return spring 703 (see Figures 7, 9). This embodiment directly installs the return spring in this embodiment. (First return spring 401 and second return spring 501).
  • the process and function are as follows: taking the second brake component 3 as an example, the second return spring 501 In the shape of a tower, mounted in the second spring hole position 503, the rotating shaft 29 of the second rotor 23 passes through the second predetermined After the shaft hole 38 of the sub-22, the second return spring 501, and the second spring fixing cover 502, a snap ring 203 buckle Engaged in the card slot 290. And see FIG. 16, the second stator 22 is mounted on the second of the mechanical disc brake lower cover 15. Of the stator mounting holes 150, the second stator 22 is stationary.
  • the embodiment may not use a snap ring: an internal thread is provided in the rotating shaft 29, and the second rotor 23 is rotated.
  • the shaft 29 sequentially passes through the shaft hole 38 of the second stator 22, the second return spring 501, and the second spring fixing cover. After the middle through hole of 502, a screw is screwed into the internal thread for fixing.
  • the first stator on the other side, the first turn The same as the child.
  • Figure 15 is a complete mechanical disc brake, including upper cover 201 and lower cover 15, this
  • the double-shaft rotor device of the third embodiment of the invention is housed in the inner cavity between the upper cover 201 and the lower cover 15.
  • First certain The sub-18 is mounted in the first stator mounting hole 202, and the second stator 22 is mounted in the second stator mounting hole 150.
  • a brake pad 7 is placed on one side of the first rotor 20 and the second rotor 23, and the brake pad positioning elastic member 70 The brake pads 7 are fixed to one side of the first rotor 20 and the second rotor 23, respectively. Brake disc when in use The disk 16 is disposed between the two brake pads, see FIG.
  • the brake wire connecting portion 1 of the twin-shaft link 21 is further provided with a crimping plate 4 and a crimping bolt 5.
  • One end of the lower cover 15 is provided with a brake wire adjusting bolt 13 and a nut 12,
  • one side has a space for one of the brake discs 16
  • the upper cover 201 and the lower cover 15 are inserted between each other.
  • the brake wire is connected to the brake wire connecting portion 1 of the double-shaft link 21, and the brake wire is pressed by the crimping plate 4, and the pressing wire is pressed.
  • the bolt 5 is fixed in the screw hole through the crimping plate 4, and the brake wire is adjusted by the brake wire 13 Connect the brakes on the train.
  • the brake wire adjusting bolt is used to adjust the tension of the brake wire.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Braking Arrangements (AREA)

Abstract

一种机械碟刹的双轴转子装置,包括一双轴连杆(21),以及分别装在双轴连杆(21)下端两边的第一制动件(2)、第二制动件(3)。本装置能实现双边制动,使得刹车碟盘不易变形,刹车效果好。

Description

一种用于机械碟刹的双轴转子装置 技术领域
本发明属于机械碟刹之刹车领域,尤其涉及一种用于机械碟刹的双轴转子 装置。
背景技术
碟式刹车是由一个与车轮相连的刹车碟盘和碟盘边缘的刹车装置组成.刹 车时,推动刹车片使之夹紧刹车碟盘从而产生制动效果。目前,依刹车作动 的方式区分,或以作动刹车片夹持碟盘的介质来分,一是刹车线,一是油。 机械式碟刹,靠刹车线的拉力让卡钳内的刹车片磨擦并夹住碟盘,产生刹车 效果。油压式碟刹,以油液为介质,拉刹车把使活塞压缩油液,压力从油管 直通卡钳,从而推动卡钳内的活塞,带动刹车片夹持碟盘。
现有技术中,机械式碟刹为单边制动。也就是只有一边会外推刹车片施压、 磨擦于碟盘,另一边的刹车片则以对面的碟盘推过来后,让两边都产生磨合 作用。其不足是:碟盘容易变形,刹车片容易磨损。
油压式碟刹多为双边制动,让刹车片从两边一起夹持碟盘。其不足是:容 易漏油,要定期更换刹车油。
发明内容
本发明的目的在于克服现有技术不足之处,提供一种用于机械碟刹中的 双轴转子结构,该装置可以实现机械式碟刹的双边制动。
本发明实现其目的采用的技术方案是:一种用于机械碟刹的双轴转子装 置,其特征在于包括一双轴连杆,及,第一制动组件与第二制动组件分别装 在双轴连杆下端的两边。
所述双轴连杆上端有刹车线连接部,刹车线连接部两边分别连接有第一 轴臂与第二轴臂;所述第一轴臂与第二轴臂的下端分别设有第一轴臂孔、第 二轴臂孔,所述第一轴臂孔与第二轴臂孔内分别至少有一个凸体。
所述第一制动组件包括第一定子、第一转子、第一滚珠。
第一定子中间有一轴孔,在轴孔内一面周围至少分布有三个滚珠槽。
第一转子一面固接有转轴,在转轴周围至少分布有三个滚珠槽;第一转 子外围至少有一个同所述第一轴臂孔之凸体配合的凹体,第一转子中的转轴 穿设在第一定子中的轴孔内,第一定子滚珠槽与第一转子滚珠槽合在一起形 成滚珠盒,每个滚珠盒中放有第一滚珠;第一转子装在所述第一轴臂孔中。
所述第二制动组件包括第二定子、第二转子、第二滚珠。
第二定子中间有一轴孔,在轴孔内一面周围至少分布有三个滚珠槽。
第二转子一面固接有转轴,在转轴周围至少分布有三个滚珠槽;第二转 子外围至少有一个同所述第二轴臂孔之凸体配合的凹体,第二转子中的转轴 穿设在第二定子中的轴孔内,第二定子滚珠槽与第二转子滚珠槽合在一起形 成滚珠盒,每个滚珠盒中放有第二滚珠;第二转子装在所述第二轴臂孔中。
所述滚珠槽为一端由深到浅延伸至另一端,为斜面逐渐过渡结构。
优选地,所述第一定子外侧有第一弹簧孔位,第一复位弹簧装在第一弹 簧孔位内,在第一复位弹簧外面有第一弹簧固定盖及卡环,第一弹簧固定盖 中间具有通孔,所述第一转子之转轴中有一卡槽,转轴依次穿过第一定子之 轴孔、第一复位弹簧、第一弹簧固定盖后,一卡环扣合于卡槽中。
所述第二定子外侧有第二弹簧孔位,第二复位弹簧装在第二弹簧孔位内, 在第二复位弹簧外面有第二弹簧固定盖及卡环,第二弹簧固定盖中间具有通 孔;所述第二转子之转轴中有一卡槽,转轴依次穿过第二定子之轴孔、第二 复位弹簧、第二弹簧固定盖后,一卡环扣合于卡槽中。
有益效果:本发明是机械碟刹中的其中一个驱动刹车片的装置,使用本发 明安装在机械碟刹中能实现双边制动,使刹车碟盘不易变形,刹车片不易磨 损。刹车效果好。具有油压的双边制动效果,又不会发生漏油现象。其成本 低,结构简单实用。本发明主要应用于自行车、电动自行车、摩托车、婴儿 车、轮车、滑板车等交通工具。
附图说明
图1是本发明实施例1结构示意图。
图2是本发明实施例1结构分解示意图。
图3是本发明实施例1第一定子结构示意图。
图4是本发明实施例1第一转子结构示意图。
图5是本发明实施例1第二定子结构示意图。
图6是本发明实施例1第二转子结构示意图。
图7是本发明实施例1安装在双制动机械碟刹中后示意图。
图8是本发明实施例1刹车碟盘安装在双制动机械碟刹上示意图。
图9是本发明实施例1安装在另一种结构的双制动机械碟刹中示意图。
图10是本发明实施例2第一定子结构示意图。
图11是本发明实施例2第一转子结构示意图。
图12是本发明实施例3结构示意图。
图13是图12结构分解示意图。
图14是本发明实施例3第一定子结构示意图。
图15是本发明实施例3安装在双制动机械碟刹中后示意图。
图16是图15结构分解示意图。
图17是本发明实施例3刹车碟盘安装在双制动机械碟刹上示意图。
图中标号代表:1刹车线连接部,2第一制动组件,3第二制动组件,4 压线板,5压线螺栓,7刹车片,12螺母,13刹车线调节螺栓,15下盖,16 刹车碟盘,18第一定子,19第一滚珠,20第一转子,21双轴连杆,22第二 定子,23第二转子,24第一轴臂,25第二轴臂,26第一轴臂孔,27第二轴 臂孔,28滚珠槽,29转轴,30第二滚珠,轴孔38,70刹车片定位弹件,130 刹车线,150第二定子安装孔,201上盖,202第一定子安装孔,203卡环,290 卡槽,401第一复位弹簧,402第一弹簧固定盖,501第二复位弹簧,502 第二弹簧固定盖,503第二弹簧孔位,504第一弹簧孔位,702第三复位弹 簧,703第四复位弹簧,A深槽处,B浅槽处。
具体实施方式
下面结合具体实施例和附图对本发明作进一步说明。
实施例1:
见图1-9,一种用于机械碟刹的双轴转子装置,其特征在于包括一双轴 连杆21,及,第一制动组件2与第二制动组件3分别装在双轴连杆21下端 的两边。图1中双轴连杆21为倒“U”形结构。
所述双轴连杆21上端有刹车线连接部1,刹车线连接部1两边分别连接 有第一轴臂24与第二轴臂25;所述第一轴臂24与第二轴臂25的下端分别 设有第一轴臂孔26、第二轴臂孔27,所述第一轴臂孔26与第二轴臂孔27内 分别至少有一个凸体42。本实施例中有三个凸体。
所述第一制动组件2包括第一定子18、第一转子20、第一滚珠19。
第一定子18中间有一轴孔38,在轴孔38内一面周围至少分布有三个滚 珠槽28,本实施例中有三个滚珠槽。
第一转子20一面固接有转轴29,在转轴29周围至少分布有三个滚珠槽 28,第一转子之三个滚珠槽与第一定子之三个滚珠槽是相对应的。第一转子 20外围至少有一个同所述第一轴臂孔之凸体42配合的凹体43,本实施例中 有三个凹体。第一转子20中的转轴29穿设在第一定子18中的轴孔38内, 第一定子18滚珠槽28与第一转子20滚珠槽28合在一起形成滚珠盒,每个 滚珠盒中放有第一滚珠19;第一转子20装在所述第一轴臂孔26中。
所述第二制动组件3包括第二定子22、第二转子23、第二滚珠30。
第二定子22中间有一轴孔38,在轴孔38内一面周围至少分布有三个滚 珠槽28,本实施例中有三个滚珠槽。
第二转子23一面固接有转轴29,在转轴29周围至少分布有三个滚珠槽 28,本实施例中有三个滚珠槽。第二转子23外围至少有一个同所述第二轴臂 孔之凸体42配合的凹体43,本实施例中有三个凹体。第二转子23中的转轴 29穿设在第二定子22中的轴孔38内,第二定子22滚珠槽28与第二转子23 滚珠槽28合在一起形成滚珠盒,每个滚珠盒中放有第二滚珠30;第二转子 23装在所述第二轴臂孔27中。
所述滚珠槽28为一端由深到浅延伸至另一端,为斜面逐渐过渡结构。
见图3-6,A表示深槽处,B为浅槽处,从深槽处A延伸至浅槽处B,为 斜面逐渐过渡。第一定子18、第一转子20之滚珠槽28以顺时针由浅至深过 渡。第二定子23、第二转子22之滚珠槽28以顺时针由深至浅过渡。
第一定子、第二定子、第一转子、第二转子为圆形状,第一轴臂孔、第 二轴臂孔为圆形孔。第一转子、第二转子分别能装入第一轴臂孔、第二轴臂 孔中,并且第一转子、第二转子分别能在第一轴臂孔、第二轴臂孔中轴向移 动。
第二制动组件3中,所述第二轴臂孔27内至少有一凸体42,第二转子 23外围至少有一同所述凸体42配合的凹体43,第二转子23装入第二轴臂孔 27中,凸体42与凹体43扣合一起,本实施例为三个凸体与凹体。双轴连杆 21转动时才会带第二转子转动。也就是说,因受到凸体与凹体限制,第二转 子只能同双轴连杆一起旋转,同时,第二转子还可以在第二轴臂孔单独轴向 移动,第一制动组件2与之原理相同。
在刹车线连接部1中固定刹车线130,当拉动刹车线时,带动双轴连杆 21转动,第一转子20也会随之转动,由于第一定子18固定不动的,第一转 子20在转动时会使第一滚珠19向斜面的浅槽处移动,这样,当第一转子20 因受到第一滚珠19挤压时,第一转子20在第一轴臂孔26内向内移动,并推 动刹车片紧压刹车碟盘。以此同时,另一边第二转子23因受到第二滚珠30 挤压时,第二转子23在第二轴臂孔27内向内移动,并推动刹车片紧压刹车 碟盘,这样,就成为双边制动。
本发明并不是一个完整的机械碟刹,而是机械碟刹中的一个驱动刹车片 的组件。本发明为金属材料。
见图7、8,并参见图16,使用本发明时,第一定子18与第二定子23要 分别固定在机械碟刹的壳体中,第一定子18装在第一定子安装孔202中,第 二定子22装在第二定子安装孔150中。在第一转子20与第二转子23内一面 放置刹车片7,刹车片定位弹件70将刹车片7分别固定在第一转子20与第 二转子23内一面。使用时,刹车碟盘16是设在两个刹车片7之间的。
本实施例解决双轴连杆复位采用方法:见图7、8,在刹车线连接部1与 刹车线调节螺栓13之间的刹车线130中设有第三复位弹簧702。刹车时,刹 车线连接部1向刹车线调节螺栓13方向移动时,第三复位弹簧702受到挤压, 当不刹车时,刹车线松开,第三复位弹簧702到回原位。
双轴连杆另一复位方法:见图9,第四复位弹簧703安装在刹车线连接 部1下端,其原理与上述相同。
实施例2:
见图10、11,第一定子18与第二定子结构相同,第一转子20与第二转 子结构相同,本实施例与实施例1不同的是:以第一定子18、第一转子20 为例说明。A表示深槽处,B为浅槽处,从深槽处A延伸至浅槽处B,为斜面 逐渐过渡,第一定子18之滚珠槽28以顺时针由深至浅过渡。第一转子20之 滚珠槽28以顺时针由浅至深过渡。本实施例不是最佳方案,因为在使用时, 第一转子受挤压移位距离较短,会造成刹车片在刹车碟盘中的制动效果差。
实施例3:
见图12-16,本实施例与实施例1不同的是:第一定子18外侧有第一弹 簧孔位504(图14),第一复位弹簧401装在第一弹簧孔位504内,在第一复 位弹簧401外面有第一弹簧固定盖402及卡环203,第一弹簧固定盖402中 间具有通孔,所述第一转子20之转轴29中有一卡槽290,转轴29依次穿过 第一定子18之轴孔38、第一复位弹簧401、第一弹簧固定盖402后,一卡环 203扣合于卡槽290中。
所述第二定子22外侧有第二弹簧孔位503,第二复位弹簧501装在第二 弹簧孔位503内,在第二复位弹簧501外面有第二弹簧固定盖502及卡环203, 第二弹簧固定盖502中间具有通孔;所述第二转子23之转轴29中有一卡槽 290,转轴29依次穿过第二定子22之轴孔38、第二复位弹簧501、第二弹簧 固定盖502后,一卡环203扣合于卡槽290中。
实施例1解决双轴连杆复位,是在使用时采用外加安装第三复位弹簧702 或第四复位弹簧703(见图7、9)。本实施例直接在本实施例中安装复位弹簧 (第一复位弹簧401与第二复位弹簧501)。
其过程与作用是:以第二制动组件3为例进行说明,第二复位弹簧501 为塔形,装在第二弹簧孔位503内,第二转子23之转轴29依次穿过第二定 子22之轴孔38、第二复位弹簧501、第二弹簧固定盖502后,一卡环203扣 合于卡槽290中。并见图16,第二定子22是安装在机械碟刹下盖15之第二 定子安装孔150中的,第二定子22是不动的。刹车时,双轴连杆21转动, 由于凸体42与凹体43限制作用,第二转子23会随双轴连杆21旋转,因第 二复位弹簧501被第二弹簧固定盖502压在第二弹簧孔位503内,加之,第 二转子23之转轴29被卡槽290扣紧,因此,第二转子23旋转时,第二复位 弹簧501、第二弹簧固定盖也会随第二转子23旋转,第二复位弹簧501受到 扭压,当松开刹车,因第二复位弹簧501的作用,第二转子23连同带动双轴 连杆21复为原位。
实施例不采用卡环也可以:在转轴29中设一内螺纹,第二转子23之转 轴29依次穿过第二定子22之轴孔38、第二复位弹簧501、第二弹簧固定盖 502之中间通孔后,一螺丝螺接于内螺纹中固定。另一边第一定子、第一转 子同之。
见图15、16,图15是个完整的机械碟刹,包括上盖201及下盖15,本 发明实施例3之双轴转子装置装于上盖201与下盖15之间的内腔中。第一定 子18装在第一定子安装孔202中,第二定子22装在第二定子安装孔150中。
在第一转子20与第二转子23内一面放置刹车片7,刹车片定位弹件70 将刹车片7分别固定在第一转子20与第二转子23内一面。使用时,刹车碟 盘16是设在两个刹车片之间的,见图17。
所述双轴连杆21刹车线连接部1还装有一压线板4及压线螺栓5。
所述下盖15一端设有刹车线调节螺栓13及螺母12,
上盖201与下盖15结合一体后,其一侧具有间隔,供刹车碟盘16的一 边插入上盖201与下盖15之间。
刹车线接于双轴连杆21刹车线连接部1,用压线板4压紧刹车线,压线 螺栓5穿过压线板4固接于螺孔中,刹车线再通过刹车线调节螺栓13后与自 行车上的刹车把连接。刹车线调节螺栓其作用是调节刹车线的松紧。
对于本领域技术人员而言,显然本发明不限于上述示范性实施例的细节, 而且在不背离本发明的精神或基本特征的情况下,能够以其他的具体形式实 现本发明。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且 是非限制性的,本发明的范围由所附权利要求而不是上述说明限定,因此旨 在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本发明内。 不应将权利要求中的任何附图标记视为限制所涉及的权利要求。

Claims (3)

  1. 一种用于机械碟刹的双轴转子装置,其特征在于包括一双轴连杆(21), 及,
    第一制动组件(2)与第二制动组件(3)分别装在双轴连杆(21)下端的 两边。
  2. 根据权利要求1所述的一种用于机械碟刹的双轴转子装置,其特征在于: 所述双轴连杆(21)上端有刹车线连接部(1),刹车线连接部(1)两边分别连 接有第一轴臂(24)与第二轴臂(25);所述第一轴臂(24)与第二轴臂(25) 的下端分别设有第一轴臂孔(26)、第二轴臂孔(27),所述第一轴臂孔(26) 与第二轴臂孔(27)内分别至少有一个凸体(42);
    所述第一制动组件(2)包括第一定子(18)、第一转子(20)、第一滚珠(19);
    第一定子(18)中间有一轴孔(38),在轴孔(38)内一面周围至少分布有 三个滚珠槽(28);
    第一转子(20)一面固接有转轴(29),在转轴(29)周围至少分布有三个 滚珠槽(28);第一转子(20)外围至少有一个同所述第一轴臂孔之凸体(42) 配合的凹体(43),第一转子(20)中的转轴(29)穿设在第一定子(18)中的 轴孔(38)内,第一定子(18)滚珠槽(28)与第一转子(20)滚珠槽(28) 合在一起形成滚珠盒,每个滚珠盒中放有第一滚珠(19);第一转子(20)装在 所述第一轴臂孔(26)中;
    所述第二制动组件(3)包括第二定子(22)、第二转子(23)、第二滚珠(30);
    第二定子(22)中间有一轴孔(38),在轴孔(38)内一面周围至少分布有 三个滚珠槽(28);
    第二转子(23)一面固接有转轴(29),在转轴(29)周围至少分布有三个 滚珠槽(28);第二转子(23)外围至少有一个同所述第二轴臂孔之凸体(42) 配合的凹体(43),第二转子(23)中的转轴(29)穿设在第二定子(22)中的 轴孔(38)内,第二定子(22)滚珠槽(28)与第二转子(23)滚珠槽(28) 合在一起形成滚珠盒,每个滚珠盒中放有第二滚珠(30);第二转子(23)装在 所述第二轴臂孔(27)中;
    所述滚珠槽(28)为一端由深到浅延伸至另一端,为斜面逐渐过渡结构。
  3. 根据权利要求2所述的一种用于机械碟刹的双轴转子装置,其特征在于: 所述第一定子(18)外侧有第一弹簧孔位(504),第一复位弹簧(401)装在第 一弹簧孔位(504)内,在第一复位弹簧(401)外面有第一弹簧固定盖(402) 及卡环203,第一弹簧固定盖(402)中间具有通孔,所述第一转子(20)之转 轴(29)中有一卡槽(290),转轴(29)依次穿过第一定子(18)之轴孔(38)、 第一复位弹簧(401)、第一弹簧固定盖(402)后,一卡环(203)扣合于卡槽 (290)中;
    所述第二定子(22)外侧有第二弹簧孔位(503),第二复位弹簧(501)装 在第二弹簧孔位(503)内,在第二复位弹簧(501)外面有第二弹簧固定盖(502) 及卡环(203),第二弹簧固定盖(502)中间具有通孔;所述第二转子(23)之 转轴(29)中有一卡槽(290),转轴(29)依次穿过第二定子(22)之轴孔(38)、 第二复位弹簧(501)、第二弹簧固定盖(502)后,一卡环(203)扣合于卡槽 (290)中。
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CN203996714U (zh) 2014-12-10
CN104015859A (zh) 2014-09-03
TW201514393A (zh) 2015-04-16

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