WO2015029793A1 - 二次電池 - Google Patents
二次電池 Download PDFInfo
- Publication number
- WO2015029793A1 WO2015029793A1 PCT/JP2014/071432 JP2014071432W WO2015029793A1 WO 2015029793 A1 WO2015029793 A1 WO 2015029793A1 JP 2014071432 W JP2014071432 W JP 2014071432W WO 2015029793 A1 WO2015029793 A1 WO 2015029793A1
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- WO
- WIPO (PCT)
- Prior art keywords
- secondary battery
- insulating sheet
- battery according
- insulating
- cover member
- Prior art date
Links
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- 238000010168 coupling process Methods 0.000 claims description 17
- 238000005859 coupling reaction Methods 0.000 claims description 17
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- 229910052751 metal Inorganic materials 0.000 claims description 4
- 239000002184 metal Substances 0.000 claims description 4
- 238000009413 insulation Methods 0.000 description 48
- 239000010445 mica Substances 0.000 description 32
- 229910052618 mica group Inorganic materials 0.000 description 32
- 230000004048 modification Effects 0.000 description 24
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- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 4
- 238000010292 electrical insulation Methods 0.000 description 4
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- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 1
- BNOODXBBXFZASF-UHFFFAOYSA-N [Na].[S] Chemical compound [Na].[S] BNOODXBBXFZASF-UHFFFAOYSA-N 0.000 description 1
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Images
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/10—Primary casings; Jackets or wrappings
- H01M50/138—Primary casings; Jackets or wrappings adapted for specific cells, e.g. electrochemical cells operating at high temperature
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/60—Heating or cooling; Temperature control
- H01M10/65—Means for temperature control structurally associated with the cells
- H01M10/658—Means for temperature control structurally associated with the cells by thermal insulation or shielding
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/10—Primary casings; Jackets or wrappings
- H01M50/116—Primary casings; Jackets or wrappings characterised by the material
- H01M50/124—Primary casings; Jackets or wrappings characterised by the material having a layered structure
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
- H01M50/204—Racks, modules or packs for multiple batteries or multiple cells
- H01M50/207—Racks, modules or packs for multiple batteries or multiple cells characterised by their shape
- H01M50/213—Racks, modules or packs for multiple batteries or multiple cells characterised by their shape adapted for cells having curved cross-section, e.g. round or elliptic
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
- H01M50/218—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders characterised by the material
- H01M50/22—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders characterised by the material of the casings or racks
- H01M50/222—Inorganic material
- H01M50/224—Metals
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
- H01M50/233—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders characterised by physical properties of casings or racks, e.g. dimensions
- H01M50/24—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders characterised by physical properties of casings or racks, e.g. dimensions adapted for protecting batteries from their environment, e.g. from corrosion
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/36—Accumulators not provided for in groups H01M10/05-H01M10/34
- H01M10/39—Accumulators not provided for in groups H01M10/05-H01M10/34 working at high temperature
- H01M10/3909—Sodium-sulfur cells
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
Definitions
- the present invention relates to a secondary battery suitable for securing the insulation resistance of an assembled battery formed by arranging a large number of secondary batteries, for example.
- NaS batteries sodium-sulfur batteries
- This NaS battery is a high-temperature secondary battery having a structure in which metallic sodium and sulfur, which are active materials, are separated and housed by a solid electrolyte tube, and when heated to a high temperature of about 300 ° C., A predetermined energy is generated by the chemical reaction.
- the NaS battery is used in the form of an assembled battery (module) in which a plurality of unit cells are erected and connected to each other.
- an assembled battery is formed by connecting a plurality of cells connected in series (strings) in parallel to form a block, and further connecting at least two or more blocks in series to form an assembled battery. It has a structure housed in a battery container.
- a plurality of heat insulating containers are vertically stacked via metal fixed racks (frames) to form one module row, and the plurality of module rows are arranged in the horizontal direction.
- One power storage device (secondary battery system) is configured.
- the insulation from the ground must have a predetermined performance.
- the maximum use voltage of the battery ⁇ DC of 1.5 It is said that there is no deterioration in insulation performance by applying a voltage for 10 minutes.
- the measurement of the insulation resistance value is “use a 500V or 1000V insulation resistance meter, and the one-minute value is 0.4 M ⁇ or more”.
- a ceramic or mica flat plate is attached to the periphery of the unit cell and the inner surface of the side wall of the case (see Japanese Utility Model Laid-Open No. 4-10956), or the assembled battery is fixed to the fixed rack.
- the granular fireproof material filled in the gap between the heat insulating container and the unit cell, the side mica cover wound around the unit cell so as to cover the entire side surface of the unit cell, and the bottom surface of the unit cell An example provided with a bottom mica cover attached to the unit cell so as to cover the whole has also been proposed (see Chinese Utility Model No. 20121205266.6).
- each gantry is connected to ground (ground: GND), when viewed as an equivalent circuit, the insulation resistance of each module is connected in parallel between each module and the ground. . Thereby, an insulation resistance falls rather than the case of one module. Therefore, when it is desired to increase the number of modules connected to the secondary battery system, it is necessary to further increase the insulation resistance of each module.
- GND ground: GND
- the present invention has been made in consideration of such problems, can improve the insulation resistance per unit cell, and without increasing the number and thickness of insulating members such as mica, can be improved for each module.
- An object of the present invention is to provide a secondary battery that can increase the insulation resistance and increase the number of modules connected to the secondary battery system.
- a secondary battery according to the present invention includes a metal container, a plurality of insulating sheets stacked on a bottom surface of the container, and a single battery placed on the insulating sheet.
- the projected area of the battery with respect to the bottom surface of the container is Aa
- the contact area between the unit cell and the insulating sheet is Ab
- the contact area between the insulating sheets in the projected area is Ac
- the insulation resistance per unit cell can be improved, and the insulation resistance of the assembled battery combining a large number of secondary batteries can be increased without increasing the number and thickness of the insulation sheets. Therefore, when a plurality of assembled batteries are connected in series to form one secondary battery system, for example, the insulation resistance between the secondary battery system and the ground also increases. As a result, when a secondary battery system having the same power level is constructed, it is possible to increase the number of assembled batteries to be connected.
- the unit cell includes a cylindrical battery main body and a cover member that accommodates the battery main body, and the cover member covers at least a side surface of the battery main body, A bottom portion that contacts at least a part of the bottom surface of the battery main body, and the bottom portion may be in contact with an uppermost insulating sheet separated for each unit cell among the plurality of insulating sheets.
- the bottom portion protrudes in a direction away from the bottom surface of the battery body, the end surface has a protruding portion that contacts the uppermost insulating sheet, and the area of the end surface of the protruding portion is It is preferable that the area of the bottom surface of the battery body is smaller. Thereby, the above-mentioned Aa> Ab is satisfied.
- the insulation resistance between the secondary battery and the ground when considering the insulation resistance between the secondary battery and the ground, the case where the insulating plate is brought into contact with the bottom surface of the battery body and the case where the insulating sheet is brought into contact with the end surface of the protruding portion at the bottom of the cover member Since the area of the end surface of the overhanging portion is smaller than the area of the bottom surface of the battery body, the insulation resistance increases when the insulating sheet is brought into contact with the end surface of the overhanging portion, and the assembled battery in which a large number of secondary batteries are combined. Insulation resistance also increases. Therefore, when a plurality of assembled batteries are connected in series to form one secondary battery system, for example, the insulation resistance between the secondary battery system and the ground also increases. As a result, when a secondary battery system having the same power level is constructed, it is possible to increase the number of assembled batteries to be connected.
- the insulation resistance of each assembled battery can be increased, and the number of assembled batteries connected to the secondary battery system can be increased.
- the projecting portion may have at least one step on a surface facing the bottom surface of the battery body.
- the step may extend along a protruding direction of the protruding portion.
- the step may extend along a direction opposite to the protruding direction of the protruding portion.
- the projecting portion may have at least one convex portion on a surface facing the bottom surface of the battery body.
- the entire end surface of the overhanging portion does not contact the insulating plate, but the end surface of the protruding portion contacts the insulating plate, so the area in contact with the insulating plate can be reduced, and the secondary battery and the ground The insulation resistance between them can be further increased.
- the insulating plate is in direct contact with the end face of the convex portion provided on the overhanging portion, and the overhanging portion functions as a buffer member (suspension member), vibration is generated in a frame or a case that indicates the assembled battery.
- the vibration is almost canceled by the overhanging portion, the vibration is not directly transmitted to the battery body. This leads to an improvement in the reliability of the secondary battery.
- the contact area between the overhanging portion and the insulating plate is reduced, the stress on the insulating plate is increased.
- the stress is dispersed by the insulating plate, and another insulating member located below, for example, a mica sheet or the like.
- it acts as a distributed load, not as a concentrated load, and the mica sheet or the like is unlikely to break (crack).
- the convex portion may protrude along the protruding direction of the protruding portion.
- the convex portion may protrude along a direction opposite to a protruding direction of the protruding portion.
- the cover member includes a coupling portion in which the tubular body and the bottom portion are coupled, and extends in an axial direction of the battery body and in a direction away from the bottom surface of the battery body.
- the end surface of the coupling portion may be positioned between a position corresponding to the bottom surface of the battery body and a position corresponding to the end surface of the overhanging portion.
- the outer peripheral shape of the uppermost insulating sheet (insulating plate) in contact with the end surface of the overhanging portion may substantially coincide with the outer peripheral shape of the end surface of the coupling portion.
- the insulating plate can be disposed to face the entire end surface of the projecting portion, and the insulating plate can be reliably brought into contact with the entire end surface of the convex portion.
- a cylindrical insulating member that covers the cylindrical body of the cover member and the outer peripheral portion of the insulating sheet may be provided. Good. Thereby, when a plurality of battery bodies are juxtaposed, electrical insulation between the battery bodies can be achieved.
- a lower end portion of the cylindrical insulating member is bent inwardly below the uppermost insulating sheet, and an inner diameter thereof is set smaller than an outer diameter of the insulating sheet. May be.
- the lower end portion of the insulating member is sandwiched between the insulating sheet and another insulator (for example, a mica sheet), so that the cylindrical insulating member is detached from the battery body or the winding state is expanded. Can be prevented.
- the lower end of the cylindrical insulating member also contributes to an increase in insulation resistance.
- the uppermost insulating sheet may have one or more through holes.
- the uppermost insulating sheet may be configured by arranging a plurality of strip-shaped sheets having a width smaller than the outer diameter of the unit cell.
- At least one insulating sheet existing under the uppermost insulating sheet may be provided with a plurality of through holes.
- At least one insulating sheet existing under the uppermost insulating sheet includes a plurality of strip-shaped sheets having a width smaller than the outer diameter of the unit cell. It may be configured.
- the insulation resistance per secondary battery can be improved, and the insulation resistance of each module can be increased without increasing the number and thickness of insulating members such as mica.
- the number of modules connected to the secondary battery system can be increased.
- FIG. 2A is a cross-sectional view showing the configuration of the module
- FIG. 2B is a top view showing the module configuration in a partially broken view.
- FIG. 5A is a cross-sectional view showing the bottom of the cover member according to the present embodiment
- FIG. 5B is a plan view showing the bottom of the cover member as viewed from above.
- FIG. 8A is a cross-sectional view showing a bottom portion of a cover member according to a reference example
- FIG. 8B is a plan view showing the bottom portion of the cover member as viewed from above
- FIG. 9A is a cross-sectional view showing a bottom portion of a cover member according to a first modification
- FIG. 9B is a plan view showing the bottom portion of the cover member as viewed from above.
- FIG. 10A is a cross-sectional view illustrating a bottom portion of a cover member according to a second modification
- FIG. 10B is a plan view illustrating the bottom portion of the cover member as viewed from above
- FIG. 11A is a cross-sectional view showing a bottom portion of a cover member according to a third modification
- FIG. 11B is a plan view showing the bottom portion of the cover member as viewed from above
- FIG. 12A is a cross-sectional view showing the bottom of the cover member according to the fourth modification
- FIG. 12B is a cross-sectional view showing the bottom of the cover member according to the fifth modification.
- FIG. 13A is an explanatory view showing the structure of the secondary battery according to the first modification, with the cover member, the insulating plate, and the insulating member broken
- FIG. 13B is a plan view showing the insulating plate (ring shape) as viewed from above
- FIG. 14A is an explanatory view showing the structure of the secondary battery according to the second modification, with the cover member, the insulating plate, and the insulating member cut away
- FIG. 14B is a plan view showing the insulating plate (lattice shape) as viewed from above.
- FIG. FIG. 15A is an explanatory view showing the structure of the secondary battery according to the third modification, with the cover member, the insulating plate, and the insulating member broken
- FIG. 15B is a plan view showing the insulating plate (band-like shape) as viewed from above. It is.
- FIG. 16A is an explanatory view showing the structure of the secondary battery according to the fourth modification, with the cover member, the insulating plate, and the insulating member cut away, and FIG. 16B is a plan view showing the mica sheet (lattice shape) as viewed from above.
- FIG. 17A is an explanatory view showing the structure of the secondary battery according to the fifth modification, with the cover member, the insulating plate, and the insulating member broken, and FIG. 17B is a plan view showing the mica sheet (band-like shape) as viewed from above. It is.
- two or more cell batteries 12 are accommodated in a casing 14. It has a module 16. Specifically, in the present embodiment, there are two or more module rows 18 formed by connecting a predetermined number (five in the example of FIG. 1) of modules 16 in series. Each module 16 is installed on a corresponding gantry 20.
- the secondary battery according to the present embodiment may refer only to the single battery 12, or may refer to the module 16, the module row 18, or the secondary battery system 10.
- the housing 14 is a heat insulating container, for example, a base 21 made of a steel material, a box 22 having an upper surface opening placed and fixed on the base 21, and a lid for closing the opening of the box 22. 24.
- the box body 22 is made of, for example, a plate material made of stainless steel and is formed in a box shape having a hollow portion.
- the hollow portion is a hermetically sealed space, and has a structure in which the hollow portion and the external space can communicate with each other by a vacuum valve (not shown).
- a porous vacuum heat insulation board 26 in which glass fibers are solidified into a plate shape with an adhesive is loaded into the hollow portion, and the box 22 has a vacuum heat insulation structure.
- the lid 24 is made of a plate material made of stainless steel, for example, like the box 22.
- a heat insulating material layer for obtaining a necessary minimum heat insulating property is disposed, and at least two or more detachable heat insulating plates 30 are stacked and filled in the hollow portion 28.
- a buffer material for example, a buffer material, a heater, a heat equalizing plate, a mica sheet (insulating sheet) for electrical insulation, and the like are laminated and laid on the bottom surface 22a of the box 22.
- the heater is also installed on the side of the box 22.
- a single battery 42 formed by a large number of single cells 12 is housed in an internal space 40 formed by the box 22 and the lid 24.
- silica sand is filled in the gap between the box 22 and the assembled battery 42 as digested sand so as to cope with breakage, abnormal heating, leakage of the active material, and the like.
- the assembled battery 42 includes a plurality of blocks 44 connected in series, and each block 44 includes a plurality of circuits (strings 46) in which a plurality of single cells 12 are connected in series. Configured.
- the unit cell 12 is placed on a mica sheet 47 and includes a battery main body 48 and a metal cover member 50 that houses the battery main body 48.
- the battery body 48 is formed in a cylindrical shape (for example, a cylindrical shape), and a positive electrode terminal 52 is attached to the peripheral portion of the upper surface 48a, and a negative electrode terminal 54 is attached to the center portion.
- the cover member 50 includes, for example, a cylindrical body 56 that covers at least a side surface of the battery body 48, a bottom portion 58 that contacts at least a part of the bottom surface 48 b of the battery body 48, and the cylindrical body 56 and the bottom portion 58 are welded or the like. And a coupled portion 60 coupled.
- the coupling portion 60 is formed so as to extend along the axial direction of the battery body 48 and away from the bottom surface 48 b of the battery body 48.
- the upper end portion 56a of the cylindrical body 56 is bent inward, and the battery main body 48 is sandwiched from above and below by the upper end portion 56a and the bottom portion 58. That is, the cover member 50 has a function of suppressing the extension of the battery body 48 in the axial direction.
- the bottom part 58 of the cover member 50 has the overhang
- the overhang portion 62 has at least one convex portion 66 on the surface facing the bottom surface 48 b of the battery body 48.
- FIG. 4 shows an example in which one convex portion 66 is formed at the center portion of the overhang portion 62.
- a side wall portion of the convex portion 66 constitutes a second step 64 b of the overhang portion 62.
- the planar shape of the convex portion 66 may be circular, triangular, or quadrangular. Of course, polygons such as pentagons, hexagons and octagons, and star shapes may be used.
- the outer diameter Lae of the bottom 58 is, for example, 80 to 100 mm.
- the ratio (Lbe / Lae) between the outer diameter Lbe of the overhanging portion 62 and the outer diameter Lae of the bottom portion 58 is, for example, 7.5 / 9 to 8.5 / 9.
- the ratio (Lce / Lbe) between the outer diameter Lce of the convex portion 66 and the outer diameter Lbe of the protruding portion 62 is, for example, 1.5 / 8 to 2.5 / 8.
- the height H from the upper end of the bottom 58 to the end surface of the convex portion 66 is 6 to 8 mm.
- the ratio (Ha / H) between the size Ha and the height H of the first step 64a is, for example, 2.5 / 7 to 3.5 / 7, and the size Hb and the height H of the second step 64b.
- (Hb / H) is, for example, 3.5 / 7 to 4.5 / 7.
- the ratio of these various dimensions can be changed as appropriate according to, for example, the power of the cell 12, the power of the module 16, and the power of the secondary battery system 10.
- the end surface of the coupling portion 60 described above is positioned between a position corresponding to the bottom surface 48 b of the battery body 48 and a position corresponding to the end surface of the overhang portion 62.
- the end surface of the coupling portion 60 is located at a position corresponding to the second stepped portion 64 b of the overhang portion 62.
- the coupling portion 60 can be firmly coupled by welding or the like.
- contact between an insulating plate 68 and a coupling portion 60, which will be described later, is avoided, a decrease in insulation resistance due to contact between the coupling portion 60 and the insulating plate 68 can be prevented.
- an insulating plate 68 (insulating sheet) made of mica that contacts the end surface of the overhanging portion 62 (in the example of FIG. 4, the end surface of the convex portion 66), and the cylindrical body 56 of the cover member 50.
- a cylindrical insulating member 70 made of, for example, mica that covers the outer peripheral portion of the insulating plate 68.
- the outer peripheral shape of the insulating plate 68 substantially matches the outer peripheral shape of the end surface of the coupling portion 60.
- substantially coincident includes not only completely coincident shapes but also shapes (similar shapes or the like) that vary within a range of ⁇ 1 mm with respect to completely coincident shapes.
- the lower end portion 70 a of the cylindrical insulating member 70 is bent inward below the insulating plate 68, and the inner diameter thereof is set smaller than the outer diameter of the insulating plate 68. Therefore, the lower end portion 70a of the insulating member 70 is sandwiched between the insulating plate 68 and the mica sheet 47, and the cylindrical insulating member 70 is detached from the unit cell 12 or the winding state is unfolded. Can be prevented.
- the lower end portion 70a of the insulating member 70 also contributes to an increase in insulation resistance.
- n modules 16 having power A (kW) are connected in series to construct a secondary battery system 10 of n ⁇ A (kW).
- each gantry 20 (see FIG. 1) is connected to the earth (ground: GND), as an equivalent circuit, an insulation resistance R is provided between each module 16 and the earth GND as shown in FIG. N is connected in parallel.
- the insulation resistance Rg of the secondary battery system 10 as a whole is 0.4 M ⁇ or more, and therefore, the insulation resistance R of the module 16 unit is R ⁇ (n ⁇ Rg).
- n 80 (units)
- At least one convex portion 66 is provided on the surface of the projecting portion 62 that faces the bottom surface 48b of the battery body 48. Therefore, the portion of the projecting portion 62 that contacts the insulating plate 68 is not the entire end surface of the projecting portion 62 (the surface facing the insulating plate 68), but the end surface of the convex portion 66 (the surface facing the insulating plate 68). ).
- the portion in contact with the insulating plate 68 is the entire end surface of the projecting portion 62 as shown in FIGS. 7, 8A and 8B.
- the projected area of the battery body 48 with respect to the bottom surface 22a of the box body 22 is Aa, and the cover member 50 of the unit cell 12 and the insulating plate 68 are in contact with each other.
- Aa Ab Satisfied.
- the contact resistance (electrical resistance) between the projecting portion 62 and the insulating plate 68 in the present embodiment
- the contact resistance increases due to the decrease in the contact area and the contact resistance due to the increase in the load per unit area. Decrease.
- the increase in the contact resistance accompanying the decrease in the contact area is larger than the decrease in the contact resistance accompanying the increase in the load, when viewed as a whole, the above-described contact resistance of the present embodiment is larger than the reference example. .
- an insulating plate 68 that contacts the overhanging portion 62 of the unit cell 12 and a mica sheet 47 can be cited.
- the insulation resistance between the insulating plate 68 and the mica sheet 47 can be regarded as a fixed value, regardless of the contact area between the projecting portion 62 and the insulating plate 68.
- the insulation resistance of the module 16 that accommodates the unit cell 12 in the present embodiment also accommodates the reference example.
- the insulation resistance of the module 16 becomes larger.
- the insulation resistance per unit cell 12 can be improved, and the insulation resistance of each module 16 can be increased without increasing the number and thickness of insulation sheets such as the mica sheet 47.
- the number of modules 16 connected to the secondary battery system 10 can be increased.
- the insulating plate 68 is in direct contact with the end surface of the convex portion 66 provided on the overhanging portion 62, and the overhanging portion 62 functions as a buffer member (suspension member). For this reason, even if vibration is generated in the gantry 20 or the box 22, the vibration is almost canceled by the overhanging portion 62, so that the vibration is not directly transmitted to the unit cell 12. This leads to an improvement in the reliability of the secondary battery such as the single battery 12.
- the stress on the insulating plate 68 is increased.
- the stress is dispersed by the insulating plate 68 and acts as a distributed load, not as a concentrated load, on the mica sheet 47 and the like positioned below, and the mica sheet 47 is broken (cracked). Hateful.
- the bottom 58A of the cover member 50 according to the first modification has substantially the same configuration as the bottom 58 of the cover member 50 according to the present embodiment. It differs in that it is formed.
- the ratio (Lce / Lbe) between the outer diameter Lce of the convex portion 66 and the outer diameter Lbe of the protruding portion 62 is, for example, 3.5 / 8 to 4.5 / 8.
- the ratio (Lci / Lbe) between the inner diameter Lci of the convex portion 66 and the outer diameter Lbe of the protruding portion 62 is, for example, 2.5 / 8 to 3.5 / 8.
- the annular convex portion 66 since the annular convex portion 66 is provided, it acts as a distributed load rather than a concentrated load from the convex portion 66 to the insulating plate 68, so that the stress distribution at the insulating plate 68 is more widely performed. Further, cracks and the like are less likely to occur in the mica sheet 47.
- the bottom portion 58B of the cover member 50 according to the second modification is different in that the convex portion 66 does not exist as shown in FIGS. 10A and 10B.
- the ratio (Lbe / Lae) between the outer diameter Lbe of the overhanging portion 62 and the outer diameter Lae of the bottom portion 58B is, for example, 1.5 / 9 to 2.5 / 9.
- the bottom part 58C of the cover member 50 according to the third modification example has substantially the same configuration as the bottom part 58B of the cover member 50 according to the second modification example, as shown in FIGS. Is different in that it is annular.
- the ratio (Lbe / Lae) of the outer diameter Lbe of the overhang portion 62 to the outer diameter Lae of the bottom portion 58C is, for example, 3.5 / 9 to 4.5 / 9, and the inner diameter Lbi of the overhang portion 62 and the outer diameter of the bottom portion 58C.
- the ratio (Lbi / Lae) to Lae is, for example, 2.5 / 9 to 3.5 / 9.
- the bottom 58D of the cover member 50 according to the fourth modification has substantially the same configuration as the bottom 58 of the cover member 50 according to the present embodiment, but the convex portion 66 (second step). 64b) differs in that it protrudes along the direction opposite to the protruding direction of the protruding portion 62.
- the bottom 58E of the cover member 50 according to the fifth modification has substantially the same configuration as the bottom 58A of the cover member 50 according to the first modification, but the convex portion 66 (second step). 64b) differs in that it protrudes along the direction opposite to the protruding direction of the protruding portion 62.
- the secondary battery according to the first modification has a configuration substantially similar to the secondary battery according to the present embodiment described above, but differs in the following points.
- the projecting portion 62 of the cover member 50 does not have the convex portion 66 (see FIG. 4), and has the same configuration as the cover member 50 according to the reference example (see FIGS. 7 to 8B).
- the insulating plate 68 in contact with the cover member 50 is formed with one through hole 72 at the center, and has a ring shape as a whole.
- the magnitude relationship between the projected area Aa of the battery body 48 with respect to the bottom surface 22a of the box 22 and the contact area Ab between the cover member 50 of the unit cell 12 and the insulating plate 68 is as follows. Aa> Ab Satisfied.
- the secondary battery according to the second modified example has substantially the same configuration as the secondary battery according to the first modified example described above, but differs in the following points.
- the insulating plate 68 has a large number of through-holes 74 formed in a matrix and has a lattice shape as a whole.
- the example of FIG. 14B shows a case where a large number of rectangular through holes 74 are formed in a matrix.
- the secondary battery according to the third modified example has substantially the same configuration as the secondary battery according to the first modified example described above, but differs in the following points.
- the insulating plate 68 is configured by arranging a plurality of belt-like sheets 76 having a width Wa smaller than the outer diameter Da of the battery body 48.
- a case where two sheets 76 are arranged substantially in parallel is shown.
- the magnitude relationship between the projected area Aa of the battery body 48 with respect to the bottom surface 22a of the box 22 and the contact area Ab between the cover member 50 of the unit cell 12 and the insulating plate 68 is as follows. , Aa> Ab Satisfied.
- the secondary battery according to the fourth modified example has substantially the same configuration as the secondary battery according to the present embodiment described above, but differs in the following points.
- the projecting portion 62 of the cover member 50 does not have the convex portion 66, and has the same configuration as the cover member 50 according to the reference example (see FIGS. 7 to 8B).
- the mica sheet 47 laminated under the insulating plate 68 has a plurality of through holes 78 arranged in a matrix as shown in FIG.
- the secondary battery according to the fifth modification has substantially the same configuration as the secondary battery according to the fourth modification described above, but differs in the following points.
- the mica sheet 47 is configured by arranging a plurality of strip-shaped sheets 80 having a width Wb smaller than the outer diameter Da of the battery body 48.
- a case where two sheets 80 are arranged almost in parallel in the battery main body 48 unit is shown.
- the magnitude relationship between the projected area Aa of the battery body 48 on the bottom surface 22a of the box 22 and the contact area Ac between the insulating sheets in the projected area is as follows. Aa> Ac Satisfied.
- the configuration in which the protruding portion 66 of the cover member 50 does not exist is mainly described.
- the cover in which the protruding portion 66 is formed on the protruding portion 62 is described. It can also be applied to the member 50. In this case, the insulation resistance can be further increased.
- the secondary battery according to the present invention is not limited to the above-described embodiment, and can of course have various configurations without departing from the gist of the present invention.
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Inorganic Chemistry (AREA)
- Battery Mounting, Suspending (AREA)
- Sealing Battery Cases Or Jackets (AREA)
- Secondary Cells (AREA)
- Connection Of Batteries Or Terminals (AREA)
Abstract
Description
Aa>Ab
Aa>Ac
のうち、少なくともいずれか1つを満足することを特徴とする。
Aa>Ab
を満足する。
Aa>Ab
を満足する。
Aa>Ab
を満足する。
Aa>Ac
を満足する。この場合、絶縁板68とマイカシート47との接触抵抗が、互いの接触面積の減少によって増加することから、単電池12当たりの接触抵抗も大きくなる。その結果、単電池12当たりの絶縁抵抗を向上させることができ、マイカシート47等の絶縁部材の枚数や厚みを増加させることなく、モジュール16毎の絶縁抵抗を高めることができ、二次電池システム10に接続されるモジュール16の数を増やすことができる。
Aa>Ac
を満足する。
Claims (17)
- 金属製の容器(14)と、
前記容器(14)の底面(22a)に積層された複数の絶縁シートと、
前記絶縁シート上に載置された単電池(12)と、を有し、
前記単電池(12)の前記容器(14)の底面(22a)に対する投影面積をAa、前記単電池(12)と前記絶縁シートとの接触面積をAb、前記投影面積での前記絶縁シート間の接触面積をAcとしたとき、
Aa>Ab
Aa>Ac
のうち、少なくともいずれか1つを満足することを特徴とする二次電池。 - 請求項1記載の二次電池において、
前記単電池(12)は、
筒状の電池本体(48)と、
前記電池本体(48)を収容するカバー部材(50)と、を有し、
前記カバー部材(50)は、
前記電池本体(48)の少なくとも側面を被覆する筒状体(56)と、
前記電池本体(48)の底面(48b)の少なくとも一部が接触する底部(58)と、を有し、
前記底部(58)は、前記複数の絶縁シートのうち、前記単電池(12)毎に分離された最上層の絶縁シート(68)に接触していることを特徴とする二次電池。 - 請求項2記載の二次電池において、
前記底部(58)は、前記電池本体(48)の前記底面(48b)から離間する方向に張り出し、端面が前記最上層の絶縁シート(68)と接触する張り出し部(62)を有し、
前記張り出し部(62)の前記端面の面積が前記電池本体(48)の前記底面(48b)の面積よりも小さいことを特徴とする二次電池。 - 請求項3記載の二次電池において、
前記張り出し部(62)は、前記電池本体(48)の前記底面(48b)と対向する面に少なくとも1つの段差(64b)を有することを特徴とする二次電池。 - 請求項4記載の二次電池において、
前記段差(64b)は、前記張り出し部(62)の張り出し方向に沿って延びていることを特徴とする二次電池。 - 請求項4記載の二次電池において、
前記段差(64b)は、前記張り出し部(62)の張り出し方向とは反対方向に沿って延びていることを特徴とする二次電池。 - 請求項3記載の二次電池において、
前記張り出し部(62)は、前記電池本体(48)の前記底面(48b)と対向する面に少なくとも1つの凸部(66)を有することを特徴とする二次電池。 - 請求項7記載の二次電池において、
前記凸部(66)は、前記張り出し部(62)の張り出し方向に沿って突出していることを特徴とする二次電池。 - 請求項7記載の二次電池において、
前記凸部(66)は、前記張り出し部(62)の張り出し方向とは反対方向に沿って突出していることを特徴とする二次電池。 - 請求項3~9のいずれか1項に記載の二次電池において、
前記カバー部材(50)は、前記筒状体(56)と前記底部(58)とが結合され、前記電池本体(48)の軸方向に沿って、且つ、前記電池本体(48)の前記底面(48b)から離間する方向に延びる結合部(60)を有し、
前記結合部(60)の端面は、前記電池本体(48)の前記底面(48b)に対応した位置と前記張り出し部(62)の端面に対応した位置との間に位置されていることを特徴とする二次電池。 - 請求項10記載の二次電池において、
さらに、前記張り出し部(62)の端面に接触する前記最上層の絶縁シート(68)の外周形状と、前記結合部(60)の端面の外周形状とがほぼ一致していることを特徴とする二次電池。 - 請求項3~11のいずれか1項に記載の二次電池において、
前記張り出し部(62)の端面に接触する前記最上層の絶縁シート(68)に加えて、
前記カバー部材(50)の前記筒状体(56)と前記絶縁シート(68)の外周部分を被覆する筒状の絶縁部材(70)を有することを特徴とする二次電池。 - 請求項12記載の二次電池において、
前記筒状の絶縁部材(70)の下端部は、前記最上層の絶縁シート(68)の下方において内方に曲げられ、その内径は、前記絶縁シート(68)の外径よりも小に設定されていることを特徴とする二次電池。 - 請求項2~12のいずれか1項に記載の二次電池において、
前記最上層の絶縁シート(68)は、1以上の貫通孔(74)が形成されていることを特徴とする二次電池。 - 請求項2~12のいずれか1項に記載の二次電池において、
前記最上層の絶縁シート(68)は、幅(Wa)が前記単電池(12)の外径(Da)よりも小である複数の帯状のシート(76)が配列されて構成されていることを特徴とする二次電池。 - 請求項2~12のいずれか1項に記載の二次電池において、
前記複数の絶縁シートのうち、前記最上層の絶縁シート(68)下に存する少なくとも1つの絶縁シート(47)は、複数の貫通孔(78)が設けられていることを特徴とする二次電池。 - 請求項2~12のいずれか1項に記載の二次電池において、
前記複数の絶縁シートのうち、前記最上層の絶縁シート(68)下に存する少なくとも1つの絶縁シート(47)は、幅(Wb)が前記単電池(12)の外径(Da)よりも小である複数の帯状のシート(80)が配列されて構成されていることを特徴とする二次電池。
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EP14840172.2A EP3041081B1 (en) | 2013-08-30 | 2014-08-14 | Secondary cell |
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