WO2015027804A1 - 可切割可收口的门窗套 - Google Patents

可切割可收口的门窗套 Download PDF

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Publication number
WO2015027804A1
WO2015027804A1 PCT/CN2014/083860 CN2014083860W WO2015027804A1 WO 2015027804 A1 WO2015027804 A1 WO 2015027804A1 CN 2014083860 W CN2014083860 W CN 2014083860W WO 2015027804 A1 WO2015027804 A1 WO 2015027804A1
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WO
WIPO (PCT)
Prior art keywords
door
window cover
sleeve
line
slot
Prior art date
Application number
PCT/CN2014/083860
Other languages
English (en)
French (fr)
Inventor
程礼中
Original Assignee
Cheng Lizhong
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Cheng Lizhong filed Critical Cheng Lizhong
Publication of WO2015027804A1 publication Critical patent/WO2015027804A1/zh

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Classifications

    • EFIXED CONSTRUCTIONS
    • E06DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06BFIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B3/00Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
    • E06B3/32Arrangements of wings characterised by the manner of movement; Arrangements of movable wings in openings; Features of wings or frames relating solely to the manner of movement of the wing
    • E06B3/34Arrangements of wings characterised by the manner of movement; Arrangements of movable wings in openings; Features of wings or frames relating solely to the manner of movement of the wing with only one kind of movement
    • E06B3/42Sliding wings; Details of frames with respect to guiding
    • E06B3/46Horizontally-sliding wings
    • E06B3/4654Horizontally-sliding wings disappearing in pockets in the wall; Pockets therefor

Definitions

  • the invention belongs to the field of processing the door cover and the door and window cover of the set door, and particularly relates to a door and window cover which can cut and close the mouth.
  • the spot retractable door and window cover has the following four major technical problems: First, the door and window panels are exposed after the ablation, and the slots at the lower line are cut off. The card is completed, so it can not adapt to the installation of various wall thickness dimensions. Third, it is even more difficult that the door and window cover cannot be converted into the door cover of the Anmen. Fourth, it is necessary to open the strip slot and/or the step at the step. Component slots, the above four technical problems in the door and window cover industry, caused a series of problems in the industry about delivery time and production costs, spot inventory sales.
  • the production of doors and windows industry is based on the actual size of the site, according to the different size requirements of customers to produce, tailored.
  • the manufacturer of the door and window cover often uses the combined method to produce the slotting or requires a lot of different molds to form the slot forming method at the joint between the door and window panel and the line to produce the door and window cover suitable for different wall thicknesses.
  • problems such as wall measurement error or uneven wall thickness of the same door wall. If the width of the finished panel is larger than the thickness of the wall, it needs to be cut to fit the wall thickness.
  • the door and window cover is cut off due to the lacquer surface at the top of the retreat, and the slot of the lower line is cut off, can not be engaged again or can not be matched, directly affecting the appearance and can not be installed, contact the factory to re-customize and spend time, increase cost.
  • the utility model patent with the application number 201220545508.6 discloses a splicing door cover, which can be finely adjusted by each splicing component, and solves the technical problem that the thickness of the same door wall on the installation site is unevenly adjusted, and the slot is specialized. Opened with a slotting machine, the production cost is high, and the door sleeve assembly cannot be cut. Because the slot structure of the door sleeve assembly and the line is broken after cutting, it cannot continue to match the line, so it is still necessary to produce a combination of different sizes. Door and window covers to meet walls of different thicknesses.
  • the Chinese invention patent No. 200910140312.1 discloses a door cover, which solves the problem that the on-site installation can be fine-tuned, but the line slot of the door cover needs to be specially opened by the slotting machine to increase the production cost. Moreover, after the line slot is opened, the cutting adjustment cannot be performed according to the thickness of any wall, so the production cannot be scaled up. After the above two cases are cut, the line slots are cut off and cannot be engaged again. Moreover, the raw materials of the abdication site are exposed, so it cannot be mass-produced or sold in stock.
  • the object of the present invention is to provide a door and window cover suitable for walls of various thicknesses and can be continuously matched and not wasted, so that the manufacturer can first produce a large set of plates of standard width, thereby realizing large-scale production. And there is no need to use a slotting machine or manual slotting or slotting to save the slotting machine and labor costs. Even if there is any deviation in the wall size of the installation site, the installer can partially or completely cut and adjust the installation without affecting the aesthetics of the door and window cover; more advanced, it can also automatically convert the steps of the door and the rubber strip for the door. Slot.
  • the door and window cover includes a sleeve and a line
  • the cover plate includes a surface layer, a bottom layer and a plurality of first connecting ribs, and the surface layer and the bottom layer are connected by a plurality of first connecting ribs to
  • a plurality of recessive or dominant line slots are formed between the surface layer and the bottom layer
  • the surface layer includes an upper layer, a lower layer and a plurality of second connecting ribs, and the upper layer and the lower layer are connected by a plurality of second connecting ribs at the surface layer
  • a plurality of recessive or dominant vent strip slots are formed between the upper layer and the lower layer; the line slots are continuously repeated with the vent strip slots, and the lines are connected to the outermost line slots.
  • the cover plate since the surface layer and the bottom layer of the cover plate are connected with the first connecting rib, a repetitive line slot is formed, and the upper layer and the lower layer of the surface layer are connected with the second connecting rib to form The recurring cuff slot, so the door cover itself has a line slot and a cuff slot, which avoids the technical problem of requiring slotting for the line slot and the cuff slot in the prior art. And since the line slot and the closing strip slot of the door cover of the present invention are repeated, the cover plate has a cleavable function.
  • the line slot extends along a vertical direction of the sleeve
  • the hatch slot extends along a lateral or vertical direction of the sleeve.
  • the surface layer includes an upper layer, a lower layer and a plurality of second connecting ribs, and an inner surface of the upper layer is parallel to an inner surface of the lower layer.
  • the advantage of the inner surface of the upper layer being parallel to the inner surface of the lower layer is that the height of the socket strips is equal, and can be matched with the same closing strip after cutting.
  • the inner surface of the surface layer of the sleeve is parallel to the inner surface of the bottom layer, and the inner surface of the upper layer of the surface layer is parallel to the inner surface of the lower layer.
  • the present invention further provides a slidable and closable door and window cover which can be formed by splicing and splicing by itself, and the technical solution of the splicable and closable door and window cover which is spliced to form a step after self-cutting is: the surface
  • the spacing between the layer and the bottom layer is equal to or greater than the thickness of the surface layer of the sheath; the spacing between the surface layer and the bottom layer is equal to or greater than the thickness of the bottom layer.
  • a difference between a distance between the surface layer and the bottom layer and a thickness of the surface layer of the sleeve is greater than or equal to 0 and less than or equal to 1.5 mm; a spacing between the surface layer and the bottom layer
  • the difference from the thickness of the bottom layer of the cover plate is greater than or equal to 0 and less than or equal to 1.5 mm.
  • the present invention further provides a door and window cover that can be mass-produced, and solves the technical problem that the door and window cover of the prior art can only be customized by the actual wall size.
  • the technical solution for the large-scale production of the invention is that the sleeve of the door sleeve is a repeating unit structure. A set of plates having a repeating unit structure in which the same structural unit is repeated appears. In actual production, large plates with a width greater than the thickness of all existing sizes can be pre-manufactured, and the large plates can be cut according to the actual order. Due to the repeating unit structure, the plate structure is not damaged after cutting, and the remaining is cut. The material can be reused, and solves the technical problem that the door cover of the set door can only be customized and cannot be stocked in the prior art.
  • a distance between the two adjacent first connecting ribs is 14 mm to 30 mm.
  • the parameter of 14 mm to 30 mm is adopted because the clamping plate itself is cut and misaligned to form a step, the clamping force is better, and there is room for proper adjustment.
  • first connecting rib and the second connecting rib are equal in width, and each of the first connecting ribs corresponds to a second connecting rib on the same straight line.
  • the structure is convenient for cutting.
  • the line is a pinned line or a line without a pin.
  • the line with the pins is a "T" shape, a “concave” shape or a " ⁇ " shape.
  • the present invention further provides a stepped door cover, the door window cover further comprising a step member, the step member being connected with the cover plate to form a step.
  • the surface layer of the cover plate has a thickness of 8 to 11 mm.
  • the surface layer uses a parameter of 8 to 11 mm because it is too thin to be too light to waste material, and when the surface layer is used as a step, neither light nor material is wasted.
  • the step member is a step member having a step itself, and is connected to the side wall of the sleeve.
  • step member having the step itself is an "L" shaped solid, hollow or cavity structure.
  • the step member comprises a plate body connected to a surface or a bottom of the sleeve to form a step.
  • the step member is inserted into the line slot or the closing strip slot of the sleeve, and a height difference is formed between the upper surface of the step member and the top surface of the sleeve to form a step.
  • the door and window cover further includes a closing strip, and the closing strip is connected to the outermost closing strip slot.
  • the closing strip includes a pin, and the pin of the closing strip is used for inserting into a closing strip slot of the surface layer of the sleeve.
  • the door and window cover further includes a rubber strip for connecting to the closing strip slot.
  • the thickness of the closing strip pin is equal to or smaller than the height of the closing strip slot.
  • the door and window cover further includes a force receiving block to increase the weight of the door and window cover.
  • the line includes a pin, and a difference between a height of the line slot and a thickness of a pin of the line is greater than or equal to 0 and less than 1.5 mm.
  • the technical problem to be further solved by the present invention is to provide a door and window cover that can be cut and can be externally adjusted.
  • the technical solution of the door and window cover is that the line is a line with a pin on the edge.
  • Use the line with the edge of the pin to insert the pin into the line slot of the sleeve, and then pull the pin outward. Without the seam, it can be adjusted to adapt to the uneven thickness of the upper and lower walls.
  • the line with the pins at the edge of the line is an "L” shape or an "F” shape.
  • the width of the first connecting rib or the second connecting rib is less than or equal to 30 mm. This width is used to adapt to a variety of walls while saving material.
  • the number of the sleeve closing slot and the line slot is greater than or equal to three; the door and window cover further includes a closing strip with a pin, and the pin of the closing strip is firmly engaged to the outermost closing strip Inside the slot.
  • the present invention further provides a sleeve having a plurality of invisible line slots and/or a strip slot, wherein the sleeve is configured such that the first connecting rib and the second connecting rib of the sleeve are A foaming material such as a polyurethane foaming material.
  • the first connecting rib and the second connecting rib of the sleeve are a honeycomb or corrugated structure.
  • the first connecting rib and/or the second connecting rib are foaming ribs or honeycomb ribs or corrugated ribs.
  • the machine is not slotted, it seems that there is no visible line slot (the closing slot), but due to the existence of some flexible rib/cavity structure in the foaming or honeycomb or corrugated tendon, There are a number of repeating invisible line slots (invisible hatch slots), so there is no need to use a slot machine to slot.
  • the foaming rib is easy to use a finger or a knife to cut open or directly insert the pin of the line (the pin of the closing bar) into the invisible line slot (the closing slot); the side strength of the honeycomb rib or corrugated rib is very low It is very easy to artificially break it, the pins of the line (the pins of the closing strip) are inserted into the invisible line slot (the closing slot), and the longitudinal strength is extremely high, which can meet the mechanical requirements of the sleeve.
  • the pin-receiving portion of the pin-receiving strip is curved or triangular or trapezoidal.
  • the pin-receiving ferrule adopts the structure, and can solve the technical problem that the retreating position in the prior art has a shape, such as an arc-shaped, triangular, trapezoidal retractable styling door and window cover that cannot be cut to adapt to wall thickness variation.
  • the door and window cover further includes another set of plates, strips and closing strips, wherein the two sets of boards have the same structure; the surface layer of the other set of boards is used for inserting the lines to the set of boards a slot in the slot adjacent to the other sleeve for connecting the strip, and the strip slot of the sleeve away from the other sleeve is used for inserting the strip;
  • the line is an "L" shape or an "F" shape.
  • the sleeve of the door and window cover that can cut the closable door of the present invention has a dominant or recessive ferrule slot and a dominant or recessive line slot, so that the clip can be re-engaged or repeatedly after cutting. Repeated snap-on use, the spot is not wasted; and the slotting machine is not required to open the socket slot and the line slot on the sleeve board, thereby saving the machine cost, power cost, process time cost and labor cost of the slot machine. And it reduces the generation of dust and is more environmentally friendly.
  • the production factory can produce only one large plate, and can be adapted to the installation of the retractable door and window cover, the full cover type door and window cover, or the cutting during production.
  • the door and window panel can be combined with a line with a pin and a pin without a pin to form a door and window cover.
  • it is only necessary to cut according to various wall thickness dimensions to form a complete set. It solves the technical problem that the spot can not be cut in the prior art, and only needs to be separately customized according to various wall thicknesses, and it takes 20 to 50 days to leave the factory and cause a slow construction period.
  • the output can be increased by a factor of several, and the remaining material can be quickly combined or converted into a step cover with a rubber groove without reprocessing.
  • Use saving raw materials.
  • the worker can also perform cutting adjustment according to the actual situation without destroying the overall structure of the door sleeve, so that the door sleeve can be adapted.
  • the thickness of various walls and the cutting of various door leaf thicknesses will not affect the appearance of the door cover after cutting, and avoid a series of costs that are wasted by the manufacturer to re-order.
  • Figure 1 is a schematic view showing the structure of a first preferred embodiment of the cover of the present invention.
  • Figure 2 is a schematic view showing the structure of a first preferred embodiment of the step member of the present invention.
  • Figure 3 is a schematic view showing the structure of a second preferred embodiment of the step member of the present invention.
  • Figure 4 is a schematic view showing the structure of a third preferred embodiment of the step member of the present invention.
  • Figure 5 is a schematic view showing the structure of a fourth preferred step forming embodiment of the present invention.
  • Figure 6 is a schematic view showing the structure of a third preferred step forming embodiment of the present invention.
  • Figure 7 is a schematic view showing the structure of a fifth preferred step forming embodiment of the present invention.
  • Figure 8 is a schematic view showing the structure of a first preferred embodiment of the line of the present invention.
  • Figure 9 is a schematic view showing the structure of a first preferred embodiment of the cuff of the present invention.
  • Fig. 10 is a structural schematic view showing the first preferred embodiment of the line, the closing strip and the sleeve of the designing method of the present invention.
  • Figure 11 is a schematic view showing the structure of the second preferred embodiment of the line, the closing strip and the sleeve of the designing method of the present invention.
  • Fig. 12 is a structural schematic view showing a third preferred embodiment of the line, the cuff and the sleeve of the retracting mounting method of the present invention.
  • Fig. 13 is a structural schematic view showing a fourth preferred embodiment of the line, the closing strip and the sleeve of the designing method of the present invention.
  • Fig. 14 is a structural schematic view showing the first preferred embodiment of the full cover type mounting method of the present invention, the line, the closing strip and the sleeve.
  • Figure 15 is a schematic view showing the structure of a second preferred embodiment of the full cover type mounting method of the present invention.
  • Fig. 16 is a structural schematic view showing a third preferred embodiment of the full cover type mounting method of the present invention, the line, the closing strip and the sleeve.
  • Figure 17 is a schematic view showing the structure of a sixth preferred step forming embodiment of the present invention.
  • Fig. 18 is a structural schematic view showing the fifth preferred embodiment of the line, the closing strip and the sleeve of the designing method of the present invention.
  • Figure 19 is a schematic view showing the structure of a second preferred embodiment of the cover of the present invention.
  • Figure 20 is a schematic view showing the structure of a third preferred embodiment of the cover of the present invention.
  • Figure 21 is a schematic view showing the structure of a fourth preferred embodiment of the cover of the present invention.
  • Figure 22 is a schematic view showing the structure of a fifth preferred embodiment of the cover of the present invention.
  • Figure 23 is a schematic view showing the structure of a second preferred embodiment of the cuff of the present invention.
  • a first preferred embodiment of the invention includes: a cover panel 1, a step member and a line.
  • the structure of the sleeve 1 in this embodiment is:
  • the cover plate 1 includes a surface layer 11, a bottom layer 12 and a plurality of first connecting ribs 13.
  • the surface layer 11 and the bottom layer 12 are parallel to each other and connected by a plurality of first connecting ribs 13 perpendicular to the surface layer 11 so that A line slot extending between the surface layer 11 and the bottom layer 12 across the entire panel 1 is formed.
  • the surface layer 11 includes an upper layer 14, a lower layer 15, and a plurality of second connecting ribs 16.
  • the upper layer 14 and the lower layer 15 are parallel to each other, and the upper layer 14 and the lower layer 15 are connected by a plurality of second connecting ribs 16 perpendicular to the upper layer 14, thereby forming a discontinuity across the entire surface on the surface layer 11.
  • each line slot extends along the length of the wall parallel to the wall or the top/vertical sleeve (ie, extends vertically).
  • the structure of the above-mentioned cover plate 1 automatically generates the closing slot and the line slot, and does not need to be specially opened by the slotting machine, thereby saving cost.
  • the cover plate 1 has a continuously formed closing slot and a line slot, and therefore has a cutting function, that is, the sleeve 1 after being freely cut along the direction of the connecting rib still has a closing slot and a line slot.
  • the technical problem that the door panel of the prior art needs to be specially used for slotting and slotting after slotting is solved.
  • the sleeve 1 is a repeating unit structure, thereby realizing the function of mass production in a factory.
  • the closing strip slot and the line slot are successively repeated, so that the actual standard length of the existing raw material sheet is 2400 mm and the width is 1200 mm in actual production, and the factory can be standardized and scaled according to the existing material sheet.
  • Mechanized production of standard slabs with a length of 2400mm and a width of 1200mm According to the actual wall thickness, the cutting and quick combination is completed, and the problem that the prior art cannot sell the door cover in stock is solved.
  • the inner surface of the surface layer 11 of the cover plate 1 is parallel to the inner surface of the bottom layer 12, and the surface layer 11 and the bottom layer 12 are connected by a plurality of first connecting ribs 13, and the plurality of first connecting ribs 13 It is perpendicular to the inner surface of the surface layer 11 and the inner surface of the bottom layer 12, so that a plurality of line slots are formed between the surface layer 11 and the bottom layer 12.
  • the surface layer 11 includes an upper layer 14, a lower layer 15, and a plurality of second connecting ribs 16, the inner surface of the upper layer 14 being parallel to the inner surface of the lower layer 15 and connected by a plurality of second connecting ribs 16, and the plurality of second connecting ribs 16 is perpendicular to the inner surface of the upper layer 14 and the inner surface of the lower layer 15, so that a gap opening through the entire surface layer 11 is formed on the surface layer 11.
  • the advantage that the inner surface of the surface layer 11 of the cover plate 1 is parallel to the inner surface of the bottom layer 12 is that the heights of the plurality of line slots generated by the surface layer 11 and the bottom layer 12 are equal, and the cut line slots can still match the same line. .
  • the thickness of the surface layer 11 and the thickness of the bottom layer 12 are both less than or equal to the spacing between the surface layer 11 and the bottom layer 12.
  • the ratio of the width of the first connecting rib 13 to the spacing between each of the two first connecting ribs 13 is preferably 1:2 or 1:4. If it is a PVC or a metal door and window cover, the first connecting rib 13 is relatively thin.
  • the PVC or the metal plate itself has better stress performance, and the spacing between each of the two first connecting ribs 13 is mainly considered to facilitate the cutting problem, and the spacing between each of the two first connecting ribs 13 can be wide, every two
  • the spacing between the first connecting ribs 13 is preferably 1:4.
  • the spacing between each of the two first connecting ribs 13 should be narrow, and each of the two first connecting ribs 13
  • the spacing between the two is preferably 1:2.
  • the width is 10 mm, and the spacing between each of the two first connecting ribs 13 is preferably 20 mm; the first connecting rib is preferred.
  • each of the two connecting ribs 4 is preferably 14 to 30 mm, particularly preferably 20 mm (this size is convenient for line adjustment or sleeve plate) Adjustment when cutting the clip).
  • first connecting rib 13 and the second connecting rib 16 are preferably equal in width, and each of the two connecting ribs is located on the same straight line.
  • the bottom layer 12 is a solid structure and preferably has a height of 1 to 20 mm.
  • the first connecting rib 13 is a rectangular solid structure or a cavity structure, and preferably has a height of 1 to 20 mm.
  • the second connecting rib 16 is a rectangular solid structure or a cavity structure.
  • the door panel may further include a force block, and the shape of the force block matches the line slot and the insert slot.
  • the two ends of each of the cover plates can fill the force block into the line slot or the insert slot.
  • the step forming manner is:
  • the self-stepped step member is combined with the sleeve to form a step.
  • a preferred technical solution of the step member is that the step member is an "L" shaped solid structure (i.e., a stepped structure), which is referred to as a step member 2.
  • the height of the step member 2 is preferably equal to the height of the cover plate 1, and may also be higher or lower than the height of the cover plate 1. Please refer to FIG. 4 again.
  • FIG. 4 is a schematic diagram showing the connection manner of the step member 2 and the cover plate 1. The step member 2 is connected to the cover plate 1 to form a step.
  • a further preferred embodiment of the step member is that the step member is an external step member, which is labeled as a step member 3.
  • the step member 3 comprises a plate body, preferably a solid rectangular, hollow or cavity structure.
  • the cavity structure refers to a structure in which the inside of the object is composed of a plurality of ribs and a hollow.
  • FIG. 6 and FIG. 17, and FIG. 6 and FIG. 17 are the connection manners of the sleeve plate 1 and the step member 3.
  • the step member 3 is connected to the surface of the cover plate 1, the side ribs or the bottom to form a step.
  • Another preferred technical solution of the step member is that the step member is an "L" shaped cavity structure.
  • the inside of the step member is a plurality of ribs and a cavity structure formed by a hollow.
  • the height of the step member is equal to the height of the cover plate 1.
  • the step member is connected to the sleeve 1 to form a step.
  • step cover mounting step is to insert the step member 152 into the line slot or the closing slot of the cover plate 151, and form a height difference between the line and the cover plate 151. Steps for installing door leaves.
  • the above is a preferred way of forming a step when the cover 1 needs to generate a step.
  • the structure of the door and window cover is:
  • the line is combined with the closing strip and the cover plate 1, and the installation manner is divided into two ways: a retractable door and window cover installation and a full cover type door and window cover installation.
  • This embodiment mainly describes the installation method of the retractable door and window cover.
  • FIG. 10 is a schematic view of a first preferred embodiment of the installation of the retractable door and window cover of the present invention.
  • the wall 52 is attached, and the side end of the cover plate 1 slightly protrudes from the wall.
  • the closing strip 10 (please refer to FIG. 9) is embedded in the closing strip slot of the cover plate 1.
  • the closing strip can be provided with or without a pin, and the function is to block the ablation.
  • the "concave" line 9 is embedded in the bottom layer of the cover plate 1.
  • the line is a flat line and is marked as a line 61.
  • the flat line 61 is preferably a rectangular parallelepiped structure having a width greater than the height of the bottom layer of the cover panel 1.
  • the connecting relationship between the flat line 61 and the closing strip 10 and the sleeve 1 is as shown in FIG. 11 , and the closing strip 10 is embedded in the groove of the surface layer of the sleeve 1 , and the flat line 61 is covered in the sleeve On the sides and walls to cover the gap between the panel and the wall.
  • the line is an inverted "L" shaped line, labeled as line 71.
  • the anti-"L” line is preferably a solid, hollow or cavity structure.
  • the connection relationship between the anti-"L" line 71 and the cuff 10 and the cover plate 1 is as shown in FIG. 12, and the cuff 10 is embedded in the cuff slot of the cover plate 1, the reverse "L" Lines 71 cover the sides and walls of the panel to cover the gap between the panel and the wall.
  • the line is a "convex" line, labeled as line 81.
  • the "convex" shaped lines are preferably solid, hollow or cavity structures.
  • the connection relationship between the "convex" line 81 and the cuff 10 and the cover 1 is as shown in FIG. 13 , and the cuff 10 is embedded in the cuff slot of the cover 1 , and the “convex” line 81 is inserted into the slot between the surface layer of the cover plate 1 and the bottom layer.
  • the above is a preferred structure for the four types of retractable door and window cover mounting lines, the lines being combined with the cuffs and the cover plate 1 to complete the installation when the door and window cover does not need to form a step.
  • This embodiment includes a sleeve, a step member, a line, and a closing strip.
  • the structure of the four sets of plates and the structure of the line and the closing bar described in this embodiment is assembled into a complete door and window cover.
  • the step structure formed by any one of the several steps forming manners in the embodiment and the connection manner of the four sets of the board, the line and the closing strip are formed. The structure is combined to be assembled into a complete door and window cover.
  • the door and window cover of the second preferred embodiment of the present invention differs from the first preferred embodiment only in that the line is connected to the sleeve 1 in different manners.
  • the embodiment 1 adopts a retracting type, and the embodiment adopts a full-cover type.
  • the remaining structure is the same as the door and window cover of the first preferred embodiment of the present invention. Therefore, starting from the conciseness, a portion different from the first embodiment will be mainly described here, that is, the connection manner of the line and the panel 1 will be mainly described.
  • the door and window cover of the second preferred embodiment of the present invention comprises: a sleeve plate 1, a line and a step member.
  • the sleeve 1 is connected to the step member in the same manner as in the first embodiment.
  • a preferred embodiment of the line according to the embodiment is that the line is a flat line and is marked as a line 91.
  • the flat line 91 is preferably a rectangular parallelepiped structure having a width greater than the height of the cover plate 1 to cover the side faces of the cover plate and the wall gap, and the flat line 91 is connected to the side of the cover plate 1.
  • the line is a "convex" line, labeled as line 101.
  • the "convex” line is matched with the sleeve 1 and inserted into the recess formed by the bottom layer and the surface layer of the sleeve 1.
  • the width of the "convex” line is greater than the height of the panel 1 to cover the side of the panel and the wall gap.
  • the "convex" line 101 is connected to the side of the panel 1.
  • the line is a " ⁇ " line and is labeled as line 121.
  • the " ⁇ " line is matched with the cover plate 1, and the two pins respectively correspond to the grooves formed by the bottom layer and the surface layer of the cover plate 1 and the grooves between the upper layer and the lower layer of the surface layer.
  • the " ⁇ " line 121 is connected to the side of the cover plate 1.
  • This embodiment includes a sleeve, a step member, and a line.
  • the structure formed by any one of the three types of connection modes of the sleeve, the line and the step member in the embodiment and the formation manner of the six step members described in the first embodiment are arbitrary.
  • the step structures formed by one embodiment are combined to be assembled into a complete door and window cover.
  • the structure of the three sets of plates and the structure of the line and the closing strip described in this embodiment is assembled into a complete door and window cover.
  • the door and window cover of the third preferred embodiment of the present invention is different from the first and second preferred embodiments of the door and window cover only in that the steps are formed in different manners, and the remaining structures are the first preferred embodiment of the present invention.
  • the door and window cover of the second preferred embodiment is the same. Therefore, starting from the succinct, a portion different from the first embodiment and the second preferred embodiment will be mainly described herein, that is, the formation structure of the step will be mainly described.
  • a door and window cover according to a third preferred embodiment of the present invention includes: a cover plate, a line, and a closing strip.
  • the inner surface of the surface layer of the sleeve is parallel to the inner surface of the bottom layer, and the surface layer and the bottom layer are connected by a plurality of first connecting ribs, thereby forming a plurality of line slots between the surface layer and the bottom layer
  • the surface layer comprises an upper layer, a lower layer and a plurality of second connecting ribs, the inner surface of the upper layer being parallel to the inner surface of the lower layer and connected by a plurality of second connecting ribs, thereby forming a slit strip slot of the intermittent through surface layer on the surface layer .
  • the distance between the surface layer and the bottom layer is greater than or equal to the height of the surface layer and the height of the bottom layer.
  • the sleeve plate can be cut and self-spliced to form a step.
  • the remaining structure connection manner of the door and window cover of the third preferred embodiment of the present invention is the same as that of Embodiment 1 and Embodiment 2 of the present invention. Therefore, the step forming structure of the third embodiment is combined with any one of the nine types of connection modes of the cover plate, the closing strip and the line according to the first embodiment and the second embodiment of the present invention to form the third preferred embodiment of the present invention.
  • the door and window cover structure of the embodiment is the same as that of Embodiment 1 and Embodiment 2 of the present invention. Therefore, the step forming structure of the third embodiment is combined with any one of the nine types of connection modes of the cover plate, the closing strip and the line according to the first embodiment and the second embodiment of the present invention to form the third preferred embodiment of the present invention.
  • the embodiment further provides a door and window cover that can be cut and can be externally adjusted.
  • the door and window cover includes a sleeve 24, a line 22 and a cuff 23, and the line 22 is a line with a pin on the edge, such as "L" line, "F” line, because the "L” word can be equipped with other shapes such as "T", “concave”, etc., can have the advantage of adjusting the side without seams, can adapt to the same wall
  • the thickness of the panel can also be adapted to the thickness of different wall thicknesses.
  • the bottom layer of the sleeve 24 is attached to the surface of the wall 21, and the thickness of the prongs of the "L" line 22 is less than or equal to the spacing between the surface layer and the bottom layer of the sleeve 24, so that the "L”
  • the word line 22 can be inserted into the slot.
  • the cuffs 23 are embedded in the slots of the surface layer of the cover plate 24.
  • the embodiment further provides a sleeve having a vertical rib transverse hole.
  • the sleeve of the embodiment includes a surface layer 115, a bottom layer 111 and a first connecting rib 116, and the surface layer 115 and the bottom layer 111 is connected by a plurality of first connecting ribs 116 such that a plurality of line slots are formed between the surface layer 115 and the bottom layer 111.
  • the surface layer 115 includes an upper layer 110, a lower layer 114 and a plurality of second connecting ribs 113.
  • the upper layer 110 and the lower layer 114 are connected by a plurality of second connecting ribs 113, thereby forming a cuff strip 112 on the surface layer 115.
  • the inner surface of the surface layer 115 of the cover plate 1 is parallel to the inner surface of the bottom layer 111.
  • the surface layer 115 of the sleeve has a closing strip slot 112 extending in a direction perpendicular to the longitudinal direction of the sleeve (ie, a horizontally extending closing strip slot 112), and the bottom layer of the sleeve There is a line slot extending between the 111 and the surface layer 115 along the length of the sleeve.
  • the venting slot can also be a rectangular slot of any shape such as a square or a triangle, and will not be exemplified herein.
  • the soft cuff strip (strip) matched with the sleeve plate of the embodiment may be without a pin or a dotted pin.
  • the dot pins are mated with the cap slots 112, and the dot pins are inserted into the cap slots 112.
  • the connection manner of the cover plate and the line, the step member, and the closing strip in the embodiment is the same as that in the first embodiment, the second embodiment, and the third embodiment of the present invention, and is not described herein.
  • the embodiment further provides a sleeve having a recessed strip slot and a line slot.
  • the only difference between the cover plate of the embodiment and the cover plate 1 of the embodiment 1 is that the structure or material of the first connecting rib and the second connecting rib are different, and the remaining portions are the same.
  • FIG. 20 is a preferred embodiment of the sleeve connecting rib of the embodiment.
  • the connecting rib is a foaming material, such as a polyurethane foaming material, and the connecting rib formed by the material is a rib structure.
  • the rib 160 is filled in the grooving slot, and the slab has only one connecting rib 160 as seen from the surface, and no slot is formed on the surface to match the rubber strip, but due to the flexible foaming rib 160 is a foaming material.
  • the connecting ribs 160 are easily diced with a finger or a knife or directly inserted into the slot of the strip to form a flexible slot.
  • the slot is called a stealth slot.
  • FIG. 21 and FIG. 22 are still another preferred structure of the sleeve connecting rib of the embodiment.
  • the connecting rib 161 is a honeycomb structure
  • the connecting rib 162 is a corrugated structure.
  • Corrugated structure and honeycomb structure have low lateral strength, are easy to artificially break, and have high longitudinal strength, which can meet the mechanical requirements of the combined door panel.
  • the connecting rib 160, the connecting rib 161 and the connecting rib 162 are separately filled or mixed and filled in the closing slot or the line slot of the sleeve, and no slot matching the line and the rubber strip is formed on the surface.
  • the corrugated tendon and the honeycomb tendon have low lateral strength and are easily broken by humans, the pins of the strip can be directly inserted into the invisible slot.
  • the connecting manner of the sleeve plate with the invisible line slot and the closing strip slot and the step member, the line and the rubber strip in the embodiment is the same as that in the first embodiment, the second embodiment and the third embodiment.
  • the difference between the door cover of the embodiment and the cuttable outer cover of the first embodiment, the second embodiment and the third embodiment is only whether the closing slot and the line slot of the door and window cover are visible.
  • the principle of invention is the same. The same object can be achieved by changing the material of the connecting ribs or the structure of the connecting ribs.
  • the pinned portion of the pinned strip of the invention is curved or triangular or trapezoidal.
  • a cuttable and retractable door and window cover having a shape such as an arc shape, a triangle shape, a trapezoidal shape, or the like may be formed at the ablation position.
  • the technical problem that the retractable style door and window cover cannot be cut to adapt to the wall thickness change is solved.
  • the door and window cover of the above embodiment of the present invention has the following advantages: the cover plate of the door and window cover which can cut the closable door of the present invention has a dominant or recessive closing strip slot and a dominant or recessive line slot, so The special slot plate of the slotting machine is required to open the slot and the line slot, thereby saving the machine cost, power cost, process time cost and labor cost of the slot machine. And it reduces the generation of dust and is more environmentally friendly. Moreover, since the cover plate has a repeating unit structure, the production factory can produce only one large plate, and can be adapted to the installation of the retractable door and window cover, the full cover type door and window cover, or the cutting during production.
  • the door and window panel can be combined with a line with a pin and a pin without a pin to form a door and window cover.
  • it is only necessary to cut according to various wall thickness dimensions to form a complete set. It solves the technical problem that the prior art can't be cut, and only needs to be separately customized according to various wall thicknesses, and it takes 20 to 50 days to leave the factory and cause a slow construction period.
  • the output can be increased by a factor of several, and the remaining materials can be quickly combined and recycled without reprocessing, saving raw materials.
  • the worker can also perform cutting adjustment according to the actual situation without destroying the overall structure of the door sleeve, so that the door sleeve can be adapted.
  • the thickness of various walls and the cutting of various door leaf thicknesses will not affect the appearance of the door cover after cutting, and avoid a series of costs that are wasted by the manufacturer to re-order.
  • the connecting rib may be a solid, hollow, cavity structure, and any equivalent structure or equivalent transformation made by the principle method of the present invention may also be used.
  • Cross-use (such as adding a vertical rib to a flexible foam rib and placing it between the upper layer and the lower layer) or directly or indirectly in other related technical fields is equally included in the scope of patent protection of the present invention.

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  • Engineering & Computer Science (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Securing Of Glass Panes Or The Like (AREA)

Abstract

一种可切割可收口的门窗套,该门窗套包括套板(1,24)和线条(9,61,71,81,91,101,121,22),套板(1,24)包括表面层(11,115)、底层(12,111)和若干第一连接筋(13,116),表面层(11,115)与底层(12,111)通过若干第一连接筋(13,116)相连,以在表面层(11,115)与底层(12,111)之间形成若干隐性或显性的线条插槽,表面层(11,115)包括上层(14,110)、下层(15,114)和若干第二连接筋(16,116),上层(14,110)与下层(15,114)通过若干第二连接筋(16,116)相连,以在表面层(11,115)的上层(14,110)和下层(15,114)之间形成若干隐性或显性的收口条插槽(112);线条插槽与收口条插槽(112)连续重复出现,线条(9,61,71,81,91,101,121,22)与最外侧的线条插槽相连接。该门窗套可以根据实际需要切割,只需要一套模具就能满足不同墙壁厚度的门窗套安装。

Description

可切割可收口的门窗套 可切割可收口的门窗套
技术领域
本发明属于套装门的门套和门窗套加工领域,具体涉及一种可切割可收口的门窗套。
背景技术
目前门窗套朝着现货化、规模化、可切割且不浪费的方向发展。但是大多数门窗采用退位式门窗套,这种现货退位式门窗套存在以下四大行业技术难题:一、门窗套板切割后上面退位处暴露,二、下面线条处的插槽被切割掉,无法完成卡合,所以无法适应各种墙壁厚度尺寸的安装,三、更难的是门窗套不能通用转换为安门的台阶门套,四、需对台阶处进行开设胶条插槽和/或台阶构件插槽,以上为门窗套行业的四大技术难题,引起了整个行业关于交货时间和生产成本、现货库存销售的系列问题。往往需要对退位处进行油漆等饰面处理或使用专门的开槽机对套板边缘对应线条处开设开槽,增加生产成本而且灰尘噪音大。门窗套的线条插槽开设后结构定型,就不能根据实际需要进行切割调整,退位处的饰面处理及线条插槽与收口条插槽不能切割成为行业内的技术难题。而且在门窗行业工厂规模化的生产已成为今后门窗行业的发展趋势,但由于现场的实际尺寸千变万化,需要各自订做,很难实现规模化的生产。目前门窗行业生产都是以现场实际规格尺寸,根据客户的不同尺寸要求来生产,量身定作。门窗套生产厂家根据所安装墙壁的厚度,往往采用组合法生产开槽或者需要很多套不同的模具在门窗套板与线条连接处设槽成型法来生产适合不同墙壁厚度的门窗套。在现场的实际安装过程中,还存在同一个门墙洞墙壁测量误差或者墙壁厚度不均匀等问题,若遇成品套板宽度大于现场墙壁厚度需要切割以适应墙壁厚度时,则会出现切割后的门窗套由于上面退位收口处的漆面被切割掉,而且下面线条的插槽被切割掉,不能再次卡合或无法匹配卡合,直接影响美观也无法安装,联系工厂重新定做又耗费工期,增加成本。
申请号为201220545508.6的中国实用新型专利公开了一种拼接式门套,可以通过各拼接组件进行微调,解决安装现场同一门洞墙壁上下厚度不均匀需要小规模调整的技术问题,但是其插槽是专门用开槽机开设,生产成本较高,而且,也无法对门套组件进行切割,因为切割后门套组件与线条匹配的插槽结构破坏,不能够与线条继续匹配,因此仍然需要生产不同尺寸的组合门窗套以满足不同厚度的墙壁。
申请号为200910140312.1的中国发明专利公布了一种门套,虽然解决了现场安装可以微调的问题,但是所述门套的线条插槽需要开槽机专门开设,增加生产成本。而且开设线条插槽后不能根据任意墙壁厚度进行切割调整,所以不能规模化生产。以上两例切割后线条插槽均被切割掉,不能再次卡合。而且退位处的原材料被暴露在外,所以不能现货规模化生产或销售。
发明内容
本发明的目的是提供一种门窗套,适合各种厚度的墙壁且可不断卡合匹配、不浪费,从而生产厂家可以先制作标准宽度的大套板,从而实现规模化生产。并且不需要专门使用开槽机或人工开槽或设槽节约开槽机和人工成本。在安装现场墙壁尺寸即使有所偏差,安装工人也能部分或全部切割调整安装,而不影响门窗套的美观;更先进的是,还可以自动转换生成安门的台阶和用于卡合胶条的槽。
本发明的具体实施方案为:所述门窗套包括套板和线条,所述套板包括表面层、底层和若干第一连接筋,所述表面层与底层通过若干第一连接筋相连,以在表面层与底层之间形成若干隐性或显性的线条插槽,所述表面层包括上层、下层和若干第二连接筋,所述上层与下层通过若干第二连接筋相连,以在表面层的上层和下层之间形成若干隐性或显性的收口条插槽;所述线条插槽与所述收口条插槽连续重复出现,所述线条与最外侧的线条插槽相连接。
本发明所述门套,由于所述套板的表面层和底层与第一连接筋连接,从而形成了重复出现的线条插槽,所述表面层的上层、下层与第二连接筋连接,形成重复出现的收口条插槽,因此所述门套自身具备了线条插槽与收口条插槽,避免了现有技术中需要专门针对线条插槽与收口条插槽进行开槽的技术问题。并且由于本发明所述门套的线条插槽与收口条插槽重复出现,因此所述套板具备了可切割的功能。
进一步的,所述线条插槽沿套板的竖向延伸,所述收口条插槽沿套板的横向或竖向延伸。
进一步的,所述表面层包括上层、下层和若干第二连接筋,所述上层的内表面与下层的内表面平行。所述上层内表面与下层内表面平行的优点是所述收口条插槽高度相等,切割后能与同一收口条匹配。
进一步的,所述套板的表面层的内表面与底层的内表面平行,所述表面层的上层内表面与下层内表面平行。
进一步的,本发明进一步提供一种可以通过自身切割后拼接形成台阶的可切割可收口的门窗套,所述自身切割后拼接形成台阶的可切割可收口的门窗套的技术方案为:所述表面层与底层之间的间距等于或大于所述套板的表面层的厚度;所述表面层与底层之间的间距等于或大于所述底层的厚度。
进一步的,所述表面层与底层之间的间距与所述套板的表面层的厚度之间的差值为大于或等于0且小于或等于1.5毫米;所述表面层与底层之间的间距与所述套板的底层的厚度之间的差值为大于或等于0且小于或等于1.5毫米。如此即可使得上述门窗套可切割、可收口、可通用转换生成台阶和用于容纳胶条的槽且免开槽。误差在0至1.5毫米内,可免于使用垫片、粘胶、摩擦片等,利用材料自身相等或自身变形摩擦相等直接摩擦卡合。
进一步的,本发明进一步提供一种可规模化生产的门窗套,解决现有技术中门窗套只能通过实际墙壁尺寸定做不能规模化生产的技术问题。本发明可规模化生产的技术方案为:所述门套的套板为重复单元结构。采用含有相同结构单元重复出现的重复单元结构的套板。在实际生产中,可以预先制造宽度大于现有所有尺寸的墙壁厚度的大板,根据实际订单需要针对大板进行切割,由于是重复单元结构,切割后所述套板结构未被破坏,切割剩余料可以重复利用,解决了现有技术中,套装门的门套只能订做,无法库存的技术问题。
进一步的,所述相邻两个第一连接筋之间的间距为14毫米至30毫米。采用14毫米至30毫米的参数是因为所述套板自身切割错位卡合形成台阶时,卡合力量更佳,又有可适当调节的空间。
进一步的,所述第一连接筋与第二连接筋宽度相等,且每一第一连接筋对应一与其位于同一条直线上的第二连接筋。采用所述结构方便切割。
进一步的,所述线条为带插脚的线条或不带插脚的线条。
进一步的,所述带插脚的线条为“T” 字形、“凹”字形或“∏”字形。
进一步的,本发明进一步提供一种台阶式门套,所述门窗套还包括台阶构件,所述台阶构件与所述套板相连形成台阶。
进一步的,所述套板的表面层的厚度为8至11毫米。所述表面层采用8至11毫米的参数是因为太薄易露光太厚浪费材料,当表面层作为台阶时,既不露光又不浪费材料。
进一步的,所述台阶构件为自身具备台阶的台阶构件,与所述套板侧壁相连接。
进一步的,所述自身具备台阶的台阶构件为“L”形实心、空心或型腔结构。
进一步的,所述台阶构件包括一板体,所述板体连接于套板的表面或底部以形成台阶。
进一步的,所述台阶构件插入所述套板的线条插槽或收口条插槽中,且所述台阶构件的上表面与所述套板的最顶面之间形成高低差,以形成台阶。
进一步的,所述门窗套还包括收口条,所述收口条与最外侧的收口条插槽相连接。
进一步的,所述收口条包括插脚,所述收口条的插脚用于插入所述套板表面层的收口条插槽中。
进一步的,所述门窗套还包括胶条,所述胶条用于与收口条插槽相连。
进一步的,所述收口条插脚的厚度等于或小于所述收口条插槽的高度。
进一步的,所述门窗套还包括受力块以增加所述门窗套承受重力。
进一步的,所述线条包括插脚,所述线条插槽的高度与所述线条的插脚的厚度的差大于或等于0且小于1.5毫米
进一步的,本发明进一步要解决的技术问题是提供一种可切割可收口可外调的门窗套。所述门窗套的技术方案为:所述线条为边缘带插脚的线条。在安装现场有时墙壁存在厚度不一等情况,需要针对门窗套进行小幅度的外调,采用所述边缘带插脚的线条,将插脚插入套板的线条插槽后,可自行将插脚向外拉侧面不露缝,可以达到调整适应同一墙壁上下厚度不均匀的目的。
进一步的,所述线条边缘带插脚的线条为“L”字形或“F”字形。
进一步的,所述第一连接筋或第二连接筋的宽度小于或等于30毫米。采用此宽度既适应各种墙壁同时又节约材料。
进一步的,所述套板收口条插槽和所述线条插槽数量大于等于三个;所述门窗套还包括带插脚的收口条,所述收口条的插脚牢固卡合至最外侧的收口条插槽内。
进一步的,本发明进一步提供一种具有若干隐形线条插槽和/或收口条插槽的套板,所述套板的技术方案为:所述套板的第一连接筋与第二连接筋为发泡材料,如聚氨酯发泡材料。
进一步的,所述具有若干隐形线条插槽和/或收口条插槽的套板的又一技术方案为:所述套板的第一连接筋与第二连接筋为蜂窝或瓦楞结构。所述第一连接筋和/或第二连接筋为发泡筋或蜂窝筋或瓦楞筋。在实际生产与安装过程中达到免机器开槽,看似没有显形线条插槽(收口条插槽),但由于发泡筋或蜂窝筋或瓦楞筋中存在若干柔性的筋/腔结构,故实则存在若干重复的隐形线条插槽(隐形收口条插槽),所以免于专门使用开槽机开槽。发泡筋很容易用手指或小刀刨开或直接将所述线条的插脚(收口条的插脚)用力插入隐形线条插槽(收口条插槽);所述蜂窝筋或瓦楞筋的侧面强度很低,极容易人为使其断裂,线条的插脚(收口条的插脚)插入隐形线条插槽(收口条插槽),其纵向强度极高,可满足套板的力学要求。
进一步的,所述带插脚的收口条的除插脚部分为弧形或三角形或梯形。所述带插脚的收口条采用所述结构,可以解决现有技术中退位处有造型,如弧形、三角形、梯形的退位式造型门窗套不能切割适应墙厚变化的技术难题。
进一步的,所述门窗套还包括另一套板、胶条及收口条,所述两个套板的结构相同;所述另一套板的表面层用于插接至所述套板的线条插槽内,所述套板上邻近所述另一套板的收口条插槽用于连接胶条,所述套板上远离另一套板的收口条插槽用于插接收口条;所述线条为“L”字形或“F”字形。如此即可使得上述门窗套可切割、可收口、可通用转换生成台阶和用于容纳胶条的槽、可外调、免开槽、免胶水或钉子粘钉。
综上所述,本发明可切割可收口的门窗套的套板自身具备显性或隐性的收口条插槽与显性或隐性的线条插槽,因此切割后可再次卡合或多次重复卡合利用,现货不浪费;而且不需要开槽机专门在套板上开设收口条插槽与线条插槽,从而节约了开槽机机器成本、电力成本、工序时间成本与人工成本。而且减少灰尘的产生,更加环保。又由于所述套板具备重复单元结构,因此生产工厂可以只生产一块大板,就可以适应退位式门窗套、全遮盖式门窗套的安装或生产时的切割。并且所述门窗套板可以与带插脚线条与不带插脚的线条组合成门窗套。实际生产时只需根据各种墙厚尺寸切割就能立即组合成套。解决了现有技术中现货不能切割,只有根据各种墙厚需要单独分别订做,需要20~50天才能出厂导致工期缓慢的技术问题。在同样的工人数量以及厂房面积的情况下,产量最大可以提高数倍,而且切割的余料还可以不需要经过再加工即可快速组合成套或转换生成自带胶条槽的台阶门套,循环利用,节约原材料。因为套板有连续生成的与线条和收口条相匹配的线条插槽和收口条插槽,所以工人还可以根据实际情况进行切割调整,又不破坏门套整体结构,从而所述门套可以适应各种墙壁厚度和适应各种门扇厚度的切割,切割后不会影响到门套的美观,避免重新联系生产厂家重新订做所浪费的一系列成本。
附图说明
图1是本发明套板第一较佳实施方式结构示意图。
图2是本发明台阶构件第一较佳实施方式结构示意图。
图3是本发明台阶构件第二较佳实施方式结构示意图。
图4是本发明台阶构件第三较佳实施方式结构示意图。
图5是本发明第四较佳台阶形成实施方式结构示意图。
图6是本发明第三较佳台阶形成实施方式结构示意图。
图7是本发明第五较佳台阶形成实施方式结构示意图。
图8是本发明线条第一较佳实施方式结构示意图。
图9是本发明收口条第一较佳实施方式结构示意图。
图10是本发明退位式安装方法线条、收口条与套板第一较佳实施方式结构示意图。
图11是本发明退位式安装方法线条、收口条与套板第二较佳实施方式结构示意图。
图12是本发明退位式安装方法线条、收口条与套板第三较佳实施方式结构示意图。
图13是本发明退位式安装方法线条、收口条与套板第四较佳实施方式结构示意图。
图14是本发明全遮盖式安装方法线条、收口条与套板第一较佳实施方式结构示意图。
图15是本发明全遮盖式安装方法线条、收口条与套板第二较佳实施方式结构示意图。
图16是本发明全遮盖式安装方法线条、收口条与套板第三较佳实施方式结构示意图。
图17是本发明第六台较佳台阶形成实施方式结构示意图。
图18是本发明退位式安装方法线条、收口条与套板第五较佳实施方式结构示意图。
图19是本发明套板的第二较佳实施方式结构示意图。
图20是本发明套板的第三较佳实施方式结构示意图。
图21是本发明套板的第四较佳实施方式结构示意图。
图22是本发明套板的第五较佳实施方式结构示意图。
图23是本发明收口条的第二较佳实施方式结构示意图。
具体实施方式
下面结合具体实施例对本发明作进一步的说明,但不限制本发明的范围。
实施例1
本发明第一较佳实施方式包括:套板1、台阶构件与线条。
本实施例中所述套板1的结构为:
所述套板1包括表面层11、底层12和若干第一连接筋13,所述表面层11与底层12相互平行且通过若干个与表面层11相垂直的第一连接筋13相连,从而在表面层11与底层12之间形成了间断贯穿整个套板1的线条插槽。所述表面层11包括上层14、下层15和若干第二连接筋16。本实施方式中,所述上层14与下层15相互平行,且所述上层14与下层15通过若干个与上层14相垂直的第二连接筋16相连,从而在表面层11上形成间断贯穿整个表面层11的收口条插槽。本实施方式中,每一线条插槽均沿着与墙壁平行或者顶/竖套板的长度方向延伸(即为竖向延伸)。
上述套板1的结构自动生成了收口条插槽与线条插槽,不用专门使用开槽机开设,从而节约了成本。所述套板1具有连续形成的收口条插槽与线条插槽,因此还具备了可以切割功能,即沿着连接筋的方向随意切割之后的套板1仍然具有收口条插槽与线条插槽,解决了现有技术中门套板需要专门使用开槽机开槽和开槽后无法切割的技术问题。
换一个角度来看,所述套板1为重复单元结构,进而实现了工厂规模化生产的功能。所述收口条插槽与所述线条插槽各自连续重复出现,从而在实际生产时,现有原材料板材的一般标准长度为2400mm,宽度为1200mm,工厂可根据现有材料板材标准化、规模化、机械化生产长度为2400mm,宽度为1200mm的标准大板。根据实际墙厚,进行切割快速组合成套,解决现有技术不能库存销售门套的问题。
具体的,所述套板1的表面层11的内表面与底层12的内表面平行,所述表面层11与底层12通过若干个第一连接筋13相连,且所述若干第一连接筋13与表面层11的内表面以及底层12的内表面相垂直,从而在表面层11与底层12之间形成了若干个线条插槽。所述表面层11包括上层14、下层15和若干第二连接筋16,所述上层14内表面与下层15内表面平行并通过若干个第二连接筋16相连,且所述若干第二连接筋16与上层14的内表面以及下层15的内表面相垂直,从而在表面层11上形成间断贯穿整个表面层11的收口条插槽。所述套板1表面层11内表面与底层12内表面平行的优点是表面层11与底层12所生成的若干个线条插槽的高度相等,切割后的线条插槽仍然能够与同一线条相匹配。
作为本实施例1门套1的又一优选结构,所述表面层11的厚度以及所述底层12的厚度均小于或等于所述表面层11与所述底层12之间的间距。采用此结构的优点是所述套板1能够自身切割后卡合形成台阶。
所述第一连接筋13的宽度与每两个第一连接筋13之间的间距的比例优选1:2或1:4,如果是PVC或金属板门窗套,由于第一连接筋13比较薄,PVC或金属板自身受力性能较佳,每两个第一连接筋13之间的间距主要考虑便于切割问题即可,每两个第一连接筋13之间的间距可以较宽,每两个第一连接筋13之间的间距取1:4较佳。如果是木质材质套板,由于第一连接筋13比较厚,考虑到木质筋的受力问题,每两个第一连接筋13之间的间距应该较窄,每两个第一连接筋13之间的间距取1:2较佳。所述第一连接筋13为木质或植物纤维板时,其宽度为10毫米为较佳尺寸,所述每两个第一连接筋13之间的间距为20毫米为佳;所述第一连接筋13为塑料或金属板时,其宽度为5毫米为佳,所述每两个连接筋4之间的间距优选14至30毫米,特别以20毫米为佳(此尺寸为方便线条调节或套板切割卡合时的调节)。
从便于切割的角度,所述第一连接筋13与第二连接筋16优选宽度相等,并每两个连接筋位于同一条直线上。
所述底层12为实心结构,其高度为1至20毫米为佳。
所述第一连接筋13为长方体实心结构或型腔结构,其高度为1至20毫米为佳。
所述第二连接筋16为长方体实心结构或型腔结构。
具体安装时,如果需要增加所述门套的承重能力,所述门套板还可以包括受力块,受力块形状与所述线条插槽和插条插槽相匹配。当需要增加门窗套受力或需要将门窗套左右两块套板和顶端套板相连时,每块套板的两端可将受力块填充入所述线条插槽或插条插槽中。
本实施例所述门窗套需要形成台阶时,其台阶形成方式为:
请参考图2,所述自带台阶的台阶构件与套板相结合形成台阶。所述台阶构件的一个优选技术方案是:所述台阶构件为“L”形实心结构(即台阶结构),标记为台阶构件2。所述台阶构件2高度与所述套板1高度相等为佳,也可约高于或约低于所述套板1的高度。请继续参考图4,图4为所述台阶构件2与所述套板1的连接方式示意图。所述台阶构件2与所述套板1相连形成台阶。
请参考图3,所述台阶构件的又一优选技术方案是:所述台阶构件为外加式台阶构件,标记为台阶构件3。所述台阶构件3包括板体,优选长方体实心、空心或型腔结构。所述型腔结构是指物体内部由若干筋以及空心所构成的结构。
请继续参考图6、图17,图6、图17为套板1与台阶构件3的连接方式。台阶构件3与套板1的表面、侧面棱子或底部相连形成台阶。所述台阶构件的另一优选技术方案是:所述台阶构件为“L”形型腔结构。所述台阶构件内部为若干筋以及空心构成的型腔结构。所述台阶构件的高度与所述套板1的高度相等。台阶构件与套板1相连形成台阶。
请继续参考图7,所述门套安装台阶形成方式的又一技术方案是:将台阶构件152插入套板151的线条插槽或收口条插槽中,利用线条与套板151的高低差形成台阶,用于安装门扇。
以上为所述套板1需要生成台阶时几种优选的形成台阶的方式。
本实用新型门窗套不需要生成台阶时,所述门窗套的结构为:
所述线条与所述收口条及所述套板1相结合,安装方式分为退位式门窗套安装和全遮盖式门窗套安装两种方式。本实施例主要叙述退位式门窗套的安装方式。
请参考图8,所述线条的第一优选技术方案是:所述线条为“凹”字形线条,标记为线条9。所述“凹”字形线条9与所述套板1相匹配,请继续参考图10,图10为本发明退位式门窗套安装的第一较佳实施方式示意图,所述套板1的底层紧贴墙壁52,所述套板1的侧端略为冒出墙壁少许距离。所述收口条10(请参考图9所示)镶嵌入所述套板1的收口条插槽内,所述收口条可带插脚或不带插脚,其作用是遮挡退位处。所述“凹”形线条9镶嵌入所述套板1底层之中。
请参考图11,所述线条的又一优选技术方案是:所述线条为平线条,标记为线条61。所述平线条61优选长方体结构,其宽度大于所述套板1底层的高度。所述平线条61与收口条10及套板1的连接关系如图11所示,所述收口条10镶嵌入所述套板1表面层的凹槽内,所述平线条61盖在套板的侧面及墙壁上,以遮住套板及墙壁之间的缝隙。
请参考图12,所述线条的又一优选技术方案是:所述线条为反“L”字形线条,标记为线条71。所述反“L”线条优选实心、空心或型腔结构。所述反“L”线条71与收口条10及套板1的连接关系如图12所示,所述收口条10镶嵌入所述套板1的收口条插槽内,所述反“L”线条71盖在套板的侧面及墙壁上,以遮住套板及墙壁之间的缝隙。
请参考图13,所述线条的又一优选技术方案是:所述线条为“凸”字形线条,标记为线条81。所述“凸”字形线条优选实心、空心或型腔结构。所述“凸”字形线条81与收口条10及套板1的连接关系如图13所示,所述收口条10镶嵌入所述套板1的收口条插槽内,所述“凸”线条81插入所述套板1的表面层与底层之间的插槽内。
以上为四种退位式门窗套安装线条的优选结构,所述线条与所述收口条及所述套板1相结合,完成门窗套不需要形成台阶时的安装。
本实施例包括套板、台阶构件、线条和收口条。具体安装时,当安装不需要形成台阶结构的门窗套时,本实施例所述的四种套板与线条、收口条的结构方式所组成的结构,即安装组合成完整的门窗套。当安装需要台阶的门窗套时,本实施例所述几种台阶形成方式中任意一种实施方式形成的台阶结构与所述四种套板、线条和收口条连接方式中任意一种实施方式形成的结构相结合,从而安装组合成完整的门窗套。
实施例2
本发明第二较佳实施方式的门窗套与第一较佳实施方式区别仅在于线条与套板1的连接方式不同,实施例1采用退位式安装方式,本实施例采用全遮盖式安装方式。其余结构与本发明第一较佳实施方式的门窗套相同。因此,从简明出发,在此主要叙述与第一种实施方式不同的部分,即重点说明线条与套板1的连接方式。
本发明第二较佳实施方式的门窗套包括:套板1、线条与台阶构件。
套板1与台阶构件的连接方式同实施例1。
请参考图14,本实施例所述线条的优选实施方式是:所述线条为平线条,标记为线条91。所述平线条91优选长方体结构,宽度大于所述套板1高度,以盖住套板侧面以及墙壁缝隙,所述平线条91与所述套板1的侧面相连。
请参考图15,所述线条的又一优选实施方式是:所述线条为“凸”字线条,标记为线条101。所述“凸”线条与套板1相匹配,插入所述套板1的底层与表面层所形成的凹槽内。所述“凸”线条的宽度大于所述套板1的高度,以盖住套板侧面以及墙壁缝隙。所述“凸”线条101与所述套板1的侧面相连。
请参考图16,所述线条的又一优选实施方式是:所述线条为“∏”字线条,标记为线条121。所述“∏”线条与套板1相匹配,其两个插脚分别对应插入所述套板1的底层与表面层所形成的凹槽以及表面层的上层及下层之间的凹槽内。所述“∏”线条121与所述套板1的侧面相连。
以上三种全遮盖式门窗套安装线条的优选结构与所述线条及所述套板1相结合,完成门窗套不需要形成台阶时的安装。
本实施例包括套板、台阶构件和线条。当安装需要台阶的门窗套时,本实施例所述三种套板、线条和台阶构件的连接方式中任意一种实施方式形成的结构与实施例1所述的六种台阶构件形成方式中任意一种实施方式形成的台阶结构相结合,从而安装组合成完整的门窗套。当安装不需要台阶的门窗套时,本实施例所述的三种套板与线条、收口条的结构方式所组成的结构,即安装组合成完整的门窗套。
实施例3
本发明第三较佳实施方式的门窗套与第一较佳实施方式、第二较佳实施方式的门窗套,区别仅在于台阶的形成方式不同,其余结构与本发明第一较佳实施方式、第二较佳实施方式的门窗套相同。因此,从简明出发,在此主要叙述与第一种实施方式、第二较佳实施方式不同的部分,即重点说明台阶的形成结构。
请参考图5,本发明第三较佳实施方式的门窗套包括:套板、线条与收口条。
所述套板的表面层的内表面与底层的内表面平行,所述表面层与底层通过若干个第一连接筋相连,从而在表面层与底层之间形成了若干个线条插槽,所述表面层包括上层、下层和若干第二连接筋,所述上层的内表面与下层的内表面平行并通过若干个第二连接筋相连,从而在表面层上形成间断贯穿表面层的收口条插槽。所述表面层与所述底层的之间间距大于等于所述表面层的高度以及所述底层的高度。
由于所述套板的表面层的高度以及底层的高度均小于或等于所述表面层与底层之间的间距。因此,所述套板可以切割开自行拼接形成台阶。
本发明第三较佳实施方式门窗套的其余结构连接方式与本发明实施例1以及实施例2相同。因此本实施例3的台阶形成结构,与本发明实施例1以及实施例2所述套板、收口条与线条共九种连接方式形成的结构任意一种相结合,形成本发明第三较佳实施方式的门窗套结构。
实施例4
本实施例进一步提供一种可切割可收口可外调的门窗套,请参考图18,所述门窗套包括套板24、线条22与收口条23,所述线条22为边缘带插脚的线条,如“L”字线条、“F”字线条,因为“L”字比起其他如“T”字、“凹”字等形状线条,可以具备向外调节侧面不露缝的优点,可以适应同一墙壁厚度不均匀的误差,套板还可以适应不同墙壁厚度尺寸的切割。所述套板24的底层贴在墙壁21的表面,所述“L”字线条22的插脚的厚度约小于或等于所述套板24的表面层与底层之间的间距,从而所述“L”字线条22可插入所述插槽中。所述收口条23则镶嵌入所述套板24的表面层的插槽中。需要安装具有台阶的门窗套时,本实施例所述门窗套与实施例1中所述的六种台阶形成方式任意组合即可。
实施例5
进一步的,请参考图19,本实施例还提供一种具有竖筋横孔的套板,本实施例套板包括表面层115、底层111和第一连接筋116,所述表面层115与底层111通过若干个第一连接筋116相连,从而在表面层115与底层111之间形成了若干个线条插槽。所述表面层115包括上层110、下层114和若干第二连接筋113,所述上层110与下层114通过若干个第二连接筋113相连,从而在表面层115上形成收口条插槽112,所述套板1的表面层115的内表面与底层111的内表面平行。
本实施例中,所述套板的表面层115上有与沿套板长度方向相垂直的方向延伸的收口条插槽112(即横向延伸的收口条插槽112),所述套板的底层111与表面层115之间有沿套板长度方向延伸的线条插槽。本领域技术人员很容易想到,所述收口条插槽也可以为方形、三角形等任意形状的横孔插槽,在此就不再一一举例说明。
与本实施例所述的套板相匹配的软性收口条(胶条)可以不带插脚或带点状插脚。所述点状插脚与所述收口条插槽112相匹配,所述点状插脚插入所述收口条插槽112之中。本实施例所述套板与线条、台阶构件、收口条的连接方式与本发明实施例1、实施例2、实施例3所述的连接方式相同,从简明出发,在此就不再赘述。
实施例6
进一步的,本实施例还提供一种具有隐性收口条插槽与线条插槽的套板。本实施例所述套板与实施1所述套板1唯一的区别仅为第一连接筋和第二连接筋的结构或材料不同,其余部分相同。
请参考图20,图20是本实施例所述套板连接筋的一优选方式,所述连接筋为发泡材料,比如聚氨酯发泡材料,由该材料构成的连接筋为筋孔结构。所述筋160填充在收口条插槽中,从表面上看所述套板只有一根连接筋160,而且表面上也没有形成与胶条相匹配的插槽,但由于所述柔性发泡筋160为发泡材料,在实际生产与安装过程中,所述连接筋160很容易用手指或小刀刨开或直接将所述胶条的插脚用力插入插槽中以形成柔性插槽,这种柔性插槽称为隐形插槽。
请继续参考图21、图22,图21、图22是本实施例所述套板连接筋的又一优选结构,所述连接筋161为蜂窝结构,所述连接筋162为瓦楞结构,所述瓦楞结构与蜂窝结构侧向强度较低,容易人为使其断裂,其纵向强度极高,可满足所述组合式门套板的力学要求。连接筋160、连接筋161与连接筋162单独填充或混合填充在所述套板的收口条插槽或线条插槽中,从表面上看也没有形成与线条和胶条插脚相匹配的插槽,但由于所述瓦楞筋与蜂窝筋侧向强度较低,容易人为使其断裂的特点,因此可直接将胶条的插脚用力插入隐形插槽中。
本实施例所述的具有隐形线条插槽与收口条插槽的套板与台阶构件、线条、胶条的连接方式与实施例1、实施例2、实施例3均相同。本实施例所述门套与实施例1、实施例2、实施例3所述的可切割可外调的门窗套区别仅在于所述门窗套套板的收口条插槽与线条插槽是否显性可见,其发明原理是相同的。通过改变连接筋的材料或连接筋的结构,可达到相同的发明目的。
实施例7
发明所述的带插脚的收口条的除插脚部分为弧形或三角形或梯形。请参考图23,本实施例所述收口条1214插入本发明所述套板的收口条插槽后,可以形成退位处有造型如弧形、三角形、梯形等的可切割退位门窗套。解决现有技术中退位式造型门窗套不能切割适应墙厚变化的技术难题。
本发明上述实施方式中的门窗套具有如下优点:本发明可切割可收口的门窗套的套板自身具备显性或隐性的收口条插槽与显性或隐性的线条插槽,因此不需要开槽机专门套板开设收口条插槽与线条插槽,从而节约了开槽机机器成本、电力成本、工序时间成本与人工成本。而且减少灰尘的产生,更加环保。又由于所述套板具备重复单元结构,因此生产工厂可以只生产一块大板,就可以适应退位式门窗套、全遮盖式门窗套的安装或生产时的切割。并且所述门窗套板可以与带插脚线条与不带插脚的线条组合成门窗套。实际生产时只需根据各种墙厚尺寸切割就能立即组合成套。解决了现有技术中不能切割,只有根据各种墙厚需要单独分别订做,需要20~50天才能出厂导致工期缓慢的技术问题。在同样的工人数量以及厂房面积的情况下,产量最大可以提高数倍,而且切割的余料还可以不需要经过再加工即可快速组合成套,循环利用,节约原材料。因为套板有连续生成的与线条和收口条相匹配的线条插槽和收口条插槽,所以工人还可以根据实际情况进行切割调整,又不破坏门套整体结构,从而所述门套可以适应各种墙壁厚度和适应各种门扇厚度的切割,切割后不会影响到门套的美观,避免重新联系生产厂家重新订做所浪费的一系列成本。
以上仅为本发明的实施方式,并非因此限制本发明的专利范围,所述连接筋可以为实心、空心、型腔结构,凡是利用本发明原理方法所作的等效结构或等效变换,还可以交叉使用(比如在柔性发泡筋加入竖筋,并将其置于上层与下层之间)或直接或间接运用在其他相关的技术领域,均同理包括在本发明的专利保护范围内。

Claims (32)

  1. 一种可切割可收口的门窗套,其特征在于:所述门窗套包括套板和线条,所述套板包括表面层、底层和若干第一连接筋,所述表面层与底层通过若干第一连接筋相连,以在表面层与底层之间形成若干隐性或显性的线条插槽,所述表面层包括上层、下层和若干第二连接筋,所述上层与下层通过若干第二连接筋相连,以在表面层的上层和下层之间形成若干隐性或显性的收口条插槽;所述线条插槽与所述收口条插槽连续重复出现,所述线条与最外侧的线条插槽相连接。
  2. 如权利要求1所述的门窗套,其特征在于:所述线条插槽沿套板的竖向延伸,所述收口条插槽沿套板的横向或竖向延伸。
  3. 如权利要求1所述的门窗套,其特征在于:所述表面层包括上层、下层和若干第二连接筋,所述上层的内表面与下层的内表面平行。
  4. 如权利要求1所述的门窗套,其特征在于:所述套板的表面层的内表面与底层的内表面平行,所述表面层的上层内表面与下层内表面平行。
  5. 如权利要求1所述的门窗套,其特征在于:所述表面层与底层之间的间距等于或大于所述套板的表面层的厚度;所述表面层与底层之间的间距等于或大于所述底层的厚度。
  6. 如权利要求5所述的门窗套,其特征在于:所述表面层与底层之间的间距与所述套板的表面层的厚度之间的差值为大于或等于0且小于或等于1.5毫米;所述表面层与底层之间的间距与所述套板的底层的厚度之间的差值为大于或等于0且小于或等于1.5毫米。
  7. 如权利要求6所述的门窗套,其特征在于:所述门窗套还包括另一套板、胶条及收口条,所述两个套板的结构相同;所述另一套板的表面层用于插接至所述套板的线条插槽内,所述套板上邻近所述另一套板的收口条插槽用于连接胶条,所述套板上远离另一套板的收口条插槽用于插接收口条。
  8. 如权利要求1所述的门窗套,其特征在于:所述套板包括若干相同的单元结构,且所述线条的插脚可插接至每一单元结构的线条插槽内。
  9. 如权利要求1所述的门窗套,其特征在于:所述相邻的两个第一连接筋之间的间距为14毫米至30毫米。
  10. 如权利要求1所述的门窗套,其特征在于:所述第一连接筋与第二连接筋的宽度相等,且每一第一连接筋对应一与其位于同一条直线上的第二连接筋。
  11. 如权利要求1所述的门窗套,其特征在于:所述线条为带插脚的线条或不带插脚的线条。
  12. 如权利要求11所述的门窗套,其特征在于:所述带插脚的线条为“T” 字形、“凹”字形或“∏”字形。
  13. 如权利要求1所述的门窗套,其特征在于:所述门窗套还包括台阶构件,所述台阶构件与所述套板相连以形成台阶。
  14. 如权利要求13所述的门窗套,其特征在于:所述套板的表面层的厚度为8至11毫米。
  15. 如权利要求13所述的门窗套,其特征在于:所述台阶构件呈台阶状,与所述套板的侧壁相连接。
  16. 如权利要求15所述的门窗套,其特征在于:所述台阶构件为“L”形实心、空心、筋腔结构或型腔结构。
  17. 如权利要求13所述的门窗套,其特征在于:所述台阶构件包括一板体,所述板体连接于套板的表面或底部以形成台阶。
  18. 如权利要求13所述的门窗套,其特征在于:所述台阶构件插入所述套板的线条插槽或收口条插槽中,且所述台阶构件的上表面与所述套板的最顶面之间形成高低差,以形成台阶。
  19. 如权利要求1所述的门窗套,其特征在于:所述门窗套还包括收口条,所述收口条与最外侧的收口条插槽相连接。
  20. 如权利要求19所述的门窗套,其特征在于:所述收口条包括插脚,所述收口条的插脚用于插入所述套板表面层的收口条插槽中。
  21. 如权利要求19或20所述的门窗套,其特征在于:所述门窗套还包括胶条,所述胶条用于与收口条插槽相连。
  22. 如权利要求20所述的门窗套,其特征在于:所述收口条的插脚的厚度等于或小于所述收口条插槽的高度。
  23. 如权利要求1所述的门窗套,其特征在于:所述门窗套还包括受力块。
  24. 如权利要求1所述的门窗套,其特征在于:所述线条包括插脚,所述线条插槽的高度与所述线条的插脚的厚度的差大于或等于0且小于1.5毫米。
  25. 如权利要求1所述的门窗套,其特征在于:所述线条为边缘带插脚的线条。
  26. 如权利要求25所述的门窗套,其特征在于:所述边缘带插脚的线条为“L”字形或“F”字形。
  27. 如权利要求1所述的门窗套,其特征在于:所述第一连接筋或第二连接筋的宽度小于或等于30毫米。
  28. 如权利要求1所述的门窗套,其特征在于:所述套板的收口条插槽和所述线条插槽的数量均大于或等于三个;所述门窗套还包括带插脚的收口条,所述收口条的插脚牢固卡合至最外侧的收口条插槽内。
  29. 如权利要求1所述的门窗套,其特征在于:所述第一连接筋和/或第二连接筋为发泡材料。
  30. 如权利要求1所述的门窗套,其特征在于:所述第一连接筋和/或第二连接筋为瓦楞筋或蜂窝筋。
  31. 如权利要求20所述的门窗套,其特征在于:所述带插脚的收口条的除插脚部分为弧形或三角形或梯形。
  32. 如权利要求6所述的门窗套,其特征在于:所述门窗套还包括另一套板、胶条及收口条,所述两个套板的结构相同;所述另一套板的表面层用于插接至所述套板的线条插槽内,所述套板上邻近所述另一套板的收口条插槽用于连接胶条,所述套板上远离另一套板的收口条插槽用于插接收口条;所述线条为“L”字形或“F”字形。
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