WO2015010426A1 - 显示面板的对盒方法 - Google Patents
显示面板的对盒方法 Download PDFInfo
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- WO2015010426A1 WO2015010426A1 PCT/CN2013/089602 CN2013089602W WO2015010426A1 WO 2015010426 A1 WO2015010426 A1 WO 2015010426A1 CN 2013089602 W CN2013089602 W CN 2013089602W WO 2015010426 A1 WO2015010426 A1 WO 2015010426A1
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- WIPO (PCT)
- Prior art keywords
- substrate
- sealant
- ultraviolet light
- liquid crystal
- display panel
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/1339—Gaskets; Spacers; Sealing of cells
-
- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/1341—Filling or closing of cells
- G02F1/13415—Drop filling process
Definitions
- the present invention relates to the field of display technologies, and in particular, to a method for a display panel. Background technique
- TFT-LCD Thin Film Transistor-Liquid Crystal Display
- an ODF (one drop filling) process is generally employed.
- the process of the ODF is carried out by: coating a sealant on a color film substrate and dropping a liquid crystal on the array substrate, and then performing a pairing on the color filter substrate and the array substrate in the box device, and then sequentially The curing of the sealant is completed under ultraviolet light and heating.
- ultraviolet light is usually irradiated from the side of the array substrate, and an ultraviolet light source is required.
- An ultraviolet light baffle is disposed between the array substrate to prevent the liquid crystal in the cell from being exposed to ultraviolet light.
- Embodiments of the present invention provide a method of aligning a display panel, which can solve the problem that the opaque metal wire and the metal block in the prior art cause a low reaction rate of the sealant during ultraviolet curing.
- an embodiment of the present invention provides a method for the display of a display panel, where the display panel includes a first substrate and a second substrate, including:
- the first substrate and the second substrate are paired, and the first substrate is coated with a sealant and the second substrate is provided with a liquid crystal. Side opposite.
- the frame sealant is an ultraviolet curing type frame sealant.
- the material of the sealant is an acrylate compound.
- the step of pre-curing the sealant comprises:
- the sealant is pre-cured by ultraviolet light.
- the intensity of the ultraviolet light is in the range of 3,000 to 100 mJ/cm 2 .
- the intensity of the ultraviolet light 5000 mJ / cm 2.
- the wavelength of the ultraviolet light used to pre-cure the sealant is in the range of 320 nm to 380 nm.
- the wavelength of the ultraviolet light used to pre-cure the sealant is in the range of 330 nm to 340 nm.
- the method of pairing boxes further includes:
- the first substrate and the second substrate after the pair of boxes are heat treated.
- the heat treatment is carried out at a temperature ranging from 100 ° C to 140 ° C. Further, the heat treatment is carried out at a temperature of about 120 °C. The duration of the heat treatment is about 1 hour.
- the method for the display panel of the display panel of the present invention includes applying a sealant in a peripheral region of the first substrate, forming a liquid crystal on the second substrate, and pre-curing the sealant at the beginning of the sealant.
- the first substrate and the second substrate are paired, and the side on which the first substrate is coated with the sealant is corresponding to the side on which the second substrate is provided with the liquid crystal. Since the pre-curing treatment of the sealant is before the first substrate and the second substrate are paired, on the one hand, the method solves the problem that the opaque metal wire and the metal block in the prior art cause the sealant to cure in the ultraviolet curing state.
- the lower problem does not require the use of an ultraviolet light baffle between the UV source and the array substrate to block the liquid crystal, which simplifies the process steps.
- FIG. 1 is a schematic flow chart of a method for setting a display panel according to the present invention
- FIG. 2 is a schematic view of a process flow of a method for aligning a display panel provided by the present invention
- FIG. 3 is a viscous time of the sealant E-200 provided by the present invention in an ultraviolet curing process. Degree curve. detailed description
- the embodiment of the invention provides a method for the display of the display panel.
- the display panel includes a first substrate and a second substrate, and includes:
- the first substrate and the second substrate are paired, and the side of the first substrate coated with the sealant and the second substrate are provided with liquid crystal. One side is opposite.
- FIG. 1 is a diagram showing a method for aligning a display panel according to an embodiment of the present invention. The method includes the following steps: Step S101: Prepare a first substrate and a second substrate.
- the first substrate and the second substrate may have a size of 10 inches or more. This is because, even if the display panel is more than 10 inches, the liquid crystal can be exposed to the surrounding sealant after a long time of diffusion. The liquid crystal and the uncured sealant have a short contact time and are less polluted; The display panel below 10 inches, the liquid crystal diffuses quickly to contact the surrounding sealant, and the liquid crystal and the uncured sealant have a long contact time, and the contamination may be heavier.
- Step S102 applying a sealant to the peripheral region of the first substrate.
- a sealant is applied to the peripheral region of the first substrate, and the peripheral region referred to herein corresponds to the non-display region of the display panel.
- Coating as used herein refers to adhering the sealant to the substrate in any manner.
- the frame sealant may be an ultraviolet curing type frame sealant.
- the material of the sealant may be an acrylate compound.
- coating the sealant on the first substrate is a common solution. It is also possible to apply a sealant to the second substrate.
- the embodiments of the present invention are not limited. But The liquid crystal and the sealant cannot be placed on the same substrate.
- Step S103 Pre-curing the sealant.
- pre-curing treatment is performed using ultraviolet light.
- the pre-curing treatment refers to activation of the sealant by ultraviolet light.
- the sealant is in an un-cured state in a fluid state or a gel state, and has adhesiveness.
- FIG. 3 after the photoresist is applied, the photoresist is in a fluid state or a gel state, and at this time, the reaction rate is low, the photoresist is pre-cured, and the photoresist is irradiated with ultraviolet light.
- the reaction rate of the photoresist is gradually increased, but the photoresist is still in a fluid state or a gel state and has adhesiveness for a period of time from the start of the irradiation.
- the reaction rate of the photoresist is greatly improved. At this point, the photoresist begins to harden, quickly enters a solid state, and loses adhesion.
- the intensity of the ultraviolet light pre-cured to the photoresist may be in the range of 3,000 to 100 mJ/cm 2 .
- the intensity of the ultraviolet light may be 5000 mJ/cm 2 .
- the ultraviolet light pre-cured to the photoresist may have a wavelength in the range of 320 nm to 380 nm. Further, the wavelength of the ultraviolet light is in the range of 330 nm to 340 nm, and the ultraviolet light of the band has a better curing effect on the sealant.
- Step S104 providing liquid crystal on the second substrate.
- liquid crystal is provided on the second substrate by dripping.
- step S104 may be performed simultaneously with step S102 and step S103 to ensure that the subsequent first substrate can be paired with the second substrate provided with the liquid crystal before the sealant begins to harden.
- Step S105 before the frame sealant begins to harden, the first substrate and the second substrate are paired, and the first substrate is coated with the sealant and the second substrate is provided with liquid crystal. One side is opposite. as shown in picture 2.
- the liquid sealant begins to harden after being pre-cured by UV light for a period of time, as shown in Figure 3 at the point of time at which hardening begins.
- the above-mentioned before the frame sealant begins to harden it means after the pre-curing of the sealant with ultraviolet light, before the time of starting hardening shown in Fig. 3. Therefore, the above step S105 needs to be performed before the frame sealant undergoes a hardening reaction.
- the sealant will start to harden rapidly 5-7 minutes after UV irradiation, so it is necessary to put the two substrates into the box within 5 minutes after receiving the UV light.
- the above method for boxing further includes: Step S106, performing heat treatment on the first substrate and the second substrate after the pair of boxes.
- the purpose of heating in step S106 is to cure the epoxy component in the sealant to cure the sealant.
- the substrate is heated for 40 minutes or longer, and for example, the heating time is 1 hour; the heating temperature ranges from 100 ° C to 140 ° C, and for example, the heating temperature is 120 ° C. This allows the frame sealant to fully cure.
- the material Prepare four 0.7mm thick, 25cm*25cm glass substrates, set the frame sealant area (the width of the sealant area is about 100um) at 5cm from the edge of the glass substrate of the two glass substrates.
- the chrome-black matrix (Cr-BM) has a width of 100 ⁇ m and the interval between adjacent Cr-BMs is 50 ⁇ m.
- the surface treatment is used to simulate the opaque metal lines on the surface of the real array substrate. Or a metal block.
- the sealant used is the E-200 supplied by Sekisui.
- the flow of the method for the display panel of the display panel of the embodiment of the present invention is: injecting 0.2 mL of liquid crystal at a center position of a glass substrate provided with Cr-BM, and in a glass not provided with Cr-BM. Applying a frame-size adhesive E-200 having a width of 1 mm to the edge of the glass substrate 5 cm from the edge of the glass substrate; after completion, the glass substrate coated with the sealant is subjected to ultraviolet pre-curing treatment, since there is no liquid crystal, so in the process No ultraviolet light baffle is required, and the ultraviolet light irradiation intensity is 5000mJ/cm2; as shown in Fig.
- the ⁇ -200 starts to harden after being pre-cured by ultraviolet light for 5-7 minutes, so it is required to be coated on a glass substrate coated with a sealant.
- the two glass substrates were subjected to the pre-cure treatment for 5 minutes, and the glass substrate coated with the sealant was controlled to be aligned with another glass substrate with liquid crystals after being pre-cured for 3 minutes.
- the liquid crystal dropping process is completed and the time for starting the cassette is not more than 30 minutes, if it exceeds 30 minutes, the liquid crystal will spread to the edge of the display panel, and it will be in contact with the incompletely cured frame sealant for a long time.
- assembling process may continue to 2min 3min, to ensure the completion of the cartridge after complete curing sealant; After the substrate after the cartridge is heated, the heating temperature was 120 ° C, the heating time was 1 hour. In this way, the reaction rate of the sealant in the display panel formed by the box is improved, the contamination of the liquid crystal by the sealant is reduced, and no additional ultraviolet light baffle is used, which saves cost.
- the method for the display panel of the display panel of the present invention has the following advantages: 1. No need to use the ultraviolet light baffle for blocking the liquid crystal, which saves cost; 2. It is not necessary to keep the array substrate close to the ultraviolet light source. On one side, the process is finished; 3, the problem that the opaque metal wire and the metal block in the prior art cause the frame cap glue to have a low reaction rate when performing ultraviolet curing is solved. In addition, you can By controlling the ultraviolet light irradiation time and the time of the box, the curing of the sealant is completed before the liquid crystal does not diffuse to the edge of the substrate and is in contact with the sealant, thereby reducing the contamination of the liquid crystal by the sealant.
- the method for the display panel of the display panel of the present invention includes forming a sealant in a peripheral region of the first substrate, forming a liquid crystal on the second substrate, pre-curing the sealant, and hardening the sealant at the sealant.
- the first substrate and the second substrate are frontally paired, wherein a side of the first substrate on which the sealant is formed corresponds to a side on which the second substrate is formed with liquid crystal. Since the pre-curing treatment of the sealant is disposed before the first substrate and the second substrate, on the one hand, the technical solution solves the problem that the opaque metal wire and the metal block in the prior art cause the sealant to be cured by ultraviolet light. When the reaction rate is low, on the other hand, it is not necessary to use an ultraviolet light baffle between the ultraviolet light source and the array substrate to block the liquid crystal, the reaction rate of the sealant is improved, and the process step is completed.
- the embodiment of the present invention further provides a display panel, which is a display panel made by the method of the above-mentioned display panel.
- the method of the display panel is the same as that of the above embodiment, and details are not described herein again. .
- the embodiment of the invention further provides a display device having the display panel of any of the features described in the above embodiments.
- the display device may be a liquid crystal display device comprising a color film substrate and an array substrate disposed in parallel, and a liquid crystal filled between the color film substrate and the array substrate.
- the liquid crystal display device provided by the embodiment of the present invention may be a product or a component having a display function, such as a liquid crystal display, a liquid crystal television, a digital photo frame, a mobile phone, a tablet computer, etc., which is not limited by the present invention.
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- Nonlinear Science (AREA)
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Abstract
一种显示面板的对盒方法,该显示面板包含第一基板和第二基板,包括:在第一基板的周边区域涂覆封框胶;在第二基板上设置液晶;对所述封框胶进行预固化;在封框胶开始硬化前,将第一基板和第二基板进行对盒,其中,使第一基板涂覆有封框胶的一侧与第二基板设置有液晶的一侧相对应。还提供了一种用该对盒方法形成的液晶面板以及包含该液晶面板的显示装置。
Description
显示面板的对盒方法 技术领域 本发明的实施例涉及显示技术领域, 尤其涉及显示面板的对盒 方法。 背景技术
随着显示技术的不断进步, 用户对显示装置的需求不断增加, TFT-LCD ( Thin Film Transistor-Liquid Crystal Display, 薄膜场效应晶体管液晶显示器) 凭借其低功耗、 低成本和无辐射等特点, 近年来更是得到了突飞猛进的发展。
在当前的液晶显示装置的成盒工艺中, 一般采用 ODF ( one drop filling, 快速滴注)工艺。 通常, ODF的工艺过程通过以下步骤实施: 在彩膜基板上 涂覆封框胶并在阵列基板上滴注液晶, 然后在对盒设备中对彩膜基板和阵列 基板进行对盒, 随后依次在紫外光照以及加热的条件下完成封框胶的固化。 在此 ODF工艺过程中,由于在彩膜基板的封框胶涂覆区域布置有黑矩阵 (以避 免周边发生漏光现象), 因此紫外光通常是从阵列基板侧照射的, 并且, 需要 在紫外光源和阵列基板之间设置紫外光挡板, 以防止盒内的液晶受到紫外光 照射。
然而, 由于设计的需要, 在阵列基板的封框胶涂覆区域还设置有一些不 透明的金属线以及金属块, 这些不透明的金属线以及金属块会导致封框胶在 紫外光固化时的反应率较低。 发明内容
本发明的实施例提供了一种显示面板的对盒方法, 能够解决现有技术中 不透明的金属线以及金属块导致封框胶在紫外光固化时的反应率较低的问 题。
为达到上述目的, 本发明的实施例提供一种显示面板的对盒方法, 所述 显示面板包含第一基板和第二基板, 包括:
在所述第一基板的周边区域涂覆封框胶;
在所述第二基板上设置液晶;
对所述封框胶进行预固化处理;
在所述封框胶开始硬化前, 将所述第一基板和第二基板进行对盒, 使所 述第一基板涂覆有封框胶的一侧与所述第二基板设置有液晶的一侧相对。
所述封框胶为紫外光固化型封框胶。
所述封框胶的材料为丙烯酸脂类化合物。
所述对所述封框胶进行预固化处理的步骤包括:
利用紫外光对所述封框胶进行预固化处理。
所述紫外光的强度在 3000-lOOOOmJ/cm2的范围内。
所述紫外光的强度为 5000 mJ/cm2。
预固化所述封框胶所使用的紫外光的波长在 320nm至 380nm范围内。 预固化所述封框胶所使用的紫外光的波长在 330nm-340nm范围内。
所述对盒方法还包括:
对对盒后的所述第一基板及所述第二基板进行热处理。
热处理是在 100°C~140°C的温度范围内进行的。更进一步地,热处理是在 约 120 °C的温度下进行的。 热处理的持续时间为约 1小时。
本发明实施例所提供的显示面板的对盒方法, 包括在第一基板的周边区 域涂覆封框胶, 在第二基板上形成液晶, 对封框胶进行预固化处理, 在封框 胶开始硬化前, 将第一基板和第二基板进行对盒, 使第一基板涂覆有封框胶 的一侧与第二基板设置有液晶的一侧相对应。 由于对封框胶的预固化处理在 第一基板与第二基板对盒之前, 一方面, 该方法解决了现有技术中不透明的 金属线以及金属块导致封框胶在紫外光固化时反应率较低的问题, 另一方面, 该方法无需在紫外光源和阵列基板之间使用紫外光挡板以遮挡液晶, 筒化了 工艺步骤。 附图说明
为了更清楚地说明本发明实施例的技术方案, 下面将对实施例的附图作 筒单地介绍, 显而易见地, 下面描述中的附图仅仅涉及本发明的一些实施例, 而非对本发明的限制。
图 1为本发明提供的显示面板的对盒方法流程示意图;
图 2为本发明提供的显示面板的对盒方法的工艺流程示意图二; 以及 图 3为本发明提供的封框胶 E-200在紫外光固化处理过程中随时间的黏
度变化曲线。 具体实施方式
为使本发明实施例的目的、 技术方案和优点更加清楚, 下面将结合本发 明实施例的附图, 对本发明实施例的技术方案进行清楚、 完整地描述。 显然, 所描述的实施例是本发明的一部分实施例, 而不是全部的实施例。 基于所描 述的本发明的实施例, 本领域普通技术人员在无需创造性劳动的前提下所获 得的所有其他实施例, 都属于本发明保护的范围。
本发明实施例提供一种显示面板的对盒方法, 所述显示面板包含第一基 板和第二基板, 包括:
在所述第一基板的周边区域涂覆封框胶;
在所述第二基板上设置液晶;
对所述封框胶进行预固化处理;
在所述封框胶发生硬化反应前, 将所述第一基板和第二基板进行对盒, 使所述第一基板涂覆有封框胶的一侧与所述第二基板设置有液晶的一侧相 对。
图 1示出了本发明实施例提供的显示面板的对盒方法, 该方法包括: 步骤 S101、 制备第一基板和第二基板。
所述第一基板和所述第二基板的尺寸可以大于等于 10英寸。 这是由于, 10英寸以上的显示面板, 液晶能够在扩散了较长的时间后, 才接触到周边的 封框胶, 液晶与未固化封框胶接触时间短, 受到的污染较轻; 反之, 10英寸 以下的显示面板, 液晶扩散迅速接触到周边的封框胶, 液晶与未固化封框胶 接触时间长, 受到的污染可能较重。
步骤 S102、 在第一基板的周边区域涂覆封框胶。
在第一基板的周边区域涂覆封框胶, 这里所说的周边区域对应于显示面 板的非显示区域。 这里所说的涂覆, 指的是以任何方式将封框胶附着在基板 上。
例如, 所述封框胶可以采用紫外光固化型封框胶。
例如, 所述封框胶的材料可以为丙烯酸脂类化合物。
需要说明的是, 在本发明实施例中, 将封框胶涂覆在第一基板上为常用 方案。 还可以将封框胶涂覆于第二基板上。 本发明实施例并不做限制。 但是
不能将液晶和封框胶都布置在同一基板上。
步骤 S103、 对所述封框胶进行预固化处理。 例如, 利用紫外光进行预固 化处理。
所述预固化处理指的是利用紫外光对封框胶进行活性化, 在该预固化处 理过程中, 封框胶处于流体状态或胶状态的未开始固化状态, 并具有粘合性。 如图 3所示, 在涂覆光刻胶之后, 光刻胶处于流体状态或胶状态, 此时其反 应率较低, 对光刻胶进行预固化处理, 采用紫外光对光刻胶进行照射, 从图 上可以看到, 在照射过程中, 光刻胶的反应率逐渐增大, 但在开始照射的一 段时间内, 光刻胶仍然处于流体状态或胶状态, 并具有粘合性。 在光刻胶被 紫外光照射 5至 7分钟后, 光刻胶的反应率有一个很大的提升。 此时, 光刻 胶开始硬化, 快速进入固体状态, 并失去粘合性。
对所述光刻胶进行预固化的紫外光的强度可以在 3000-lOOOOmJ/cm2的范 围内。 例如, 所述紫外光的强度可以为 5000 mJ/cm2。
对所述光刻胶进行预固化的紫外光的波长可以在 320nm至 380nm的范围 内。 进一步地, 紫外光的波长在 330nm~340nm的范围内, 该波段紫外光对封 框胶的固化效果较好。
步骤 S104、 在第二基板上设置液晶。
例如, 以滴注的方式在第二基板上设置液晶。
在本发明实施例中, 步骤 S104可以与步骤 S102、 步骤 S103同时执行, 以保证后续第一基板能够在封框胶开始硬化前与设置有液晶的第二基板进行 对盒。
步骤 S105、 在所述封框胶开始硬化前, 将所述第一基板和第二基板进行 对盒, 使第一基板涂覆有封框胶的一侧与所述第二基板设置有液晶的一侧相 对。 如图 2所示。
液态的封框胶在受到紫外光预固化处理一段时间之后开始硬化, 如图 3 所示的开始硬化的时间点。 上述的在所述封框胶开始硬化前, 指的就是在用 紫外光对封框胶进行预固化之后, 在图 3所示的开始硬化的时间之前。 因此, 上述的步骤 S105需要在所述封框胶发生硬化反应前执行。 通常, 封框胶会在 紫外光照射后 5-7min开始迅速硬化, 因此需要在接受紫外光照后 5min以内 将两块基板进行对盒。
进一步地, 上述对盒方法还包括:
步骤 S106、 对对盒后的所述第一基板及所述第二基板进行加热处理。 需要说明的是, 步骤 S106中加热的目的是固化封框胶中的环氧组分, 使 封才 胶固化。 例如, 对基板的加热 40分钟以上, 再例如, 加热时间为 1个小 时; 加热温度的范围在 100°C~140°C , 再例如, 加热温度为 120°C。 这样使封 框胶完全固化。
下面, 通过具体示例, 分别对本发明实施例提供的显示面板的对盒方法 进行说明。
首先, 进行材料准备: 准备 4块 0.7mm厚、 25cm*25cm的玻璃基板, 在 其中 2块玻璃基板的距离玻璃基板边缘 5cm处的封框胶区域(封框胶区域的 宽度为约 lOOum )设置遮光的铬黑矩阵(Cr-black matrix, Cr-BM), Cr-BM的 宽度为 lOOum, 相邻 Cr-BM之间的间隔为 50um, 该表面处理用于模拟真实 阵列基板表面的不透明金属线或金属块。 使用的封框胶是日本积水(Sekisui ) 公司提供的 E-200。
如图 2所示, 本发明实施例的显示面板的对盒方法的流程为: 在设置有 Cr-BM的玻璃基板的中心位置上滴注液晶 0.2mL, 并在未设置有 Cr-BM的玻 璃基板上距离该玻璃基板边缘 5cm处涂覆宽 1mm的封框胶 E-200; 完成后, 将涂覆有封框胶的玻璃基板进行紫外光预固化处理, 由于没有液晶, 因此在 此过程中无需紫外光挡板,紫外光照射强度为 5000mJ/cm2;如图 3所示,Ε-200 在受到紫外光预固化处理 5-7min后开始硬化, 故需在涂覆有封框胶的玻璃基 板接受紫外光预固化处理 5min以内将两块玻璃基板进行对盒,控制涂覆有封 框胶的玻璃基板在接受紫外光预固化 3min后与另一块滴注有液晶的玻璃基板 进行对盒(此时,从液晶滴注工艺完成到开始对盒的时间需不超过 30min, 这 是由于, 若超过 30min, 液晶会扩散到显示面板边缘, 与未完全固化的封框胶 长时间接触, 液晶污染较重); 对盒工艺可以持续 2min至 3min, 以保证对盒 完成后封框胶固化完毕; 之后对对盒后的基板进行加热, 加热温度为 120°C , 加热时间为 1 小时。 这样对盒形成的显示面板中的封框胶的反应率提高、 封 框胶对液晶的污染减小, 并且不使用额外的紫外光挡板, 节约了成本。
综上所述, 本发明实施例的显示面板的对盒方法, 有以下优点: 1 , 无需 使用遮挡液晶所用的紫外光挡板, 节约了成本; 2, 无需保持阵列基板在靠近 紫外光光源的一侧, 筒化了工艺; 3 , 解决了现有技术中不透明的金属线以及 金属块导致封框胶在进行紫外光固化时的反应率较低的问题。 另外, 还可以
通过控制紫外光照射时间和对盒时间, 在液晶没有大面积扩散到基板边缘并 与封框胶接触之前, 完成封框胶的固化, 这样减小封框胶对液晶的污染。
本发明实施例所提供的显示面板的对盒方法, 包括在第一基板的周边区 域形成封框胶, 在第二基板上形成液晶, 对封框胶进行预固化处理, 在封框 胶开始硬化前将第一基板和第二基板进行对盒, 其中, 第一基板形成有封框 胶的一侧与第二基板形成有液晶的一侧相对应。 由于将封框胶的预固化处理 设置在第一基板与第二基板对盒之前, 一方面, 该技术方案解决了现有技术 中不透明的金属线以及金属块导致封框胶在进行紫外光固化时的反应率较低 的问题, 另一方面, 无需在紫外光源和阵列基板之间使用紫外光挡板以遮挡 液晶, 提高了封框胶的反应率, 筒化了工艺步骤。
本发明实施例还提供了一种显示面板, 该显示面板为采用上述显示面板 的对盒方法所制成的显示面板, 该显示面板的对盒方法与上述实施例完全相 同, 此处不再赘述。
本发明实施例还提供了一种显示装置, 具有上述实施例所描述的任意特 征的显示面板。 该显示装置可以为液晶显示装置, 包括相对平行设置的彩膜 基板和阵列基板, 以及填充于所述彩膜基板和阵列基板之间的液晶。
本发明实施例提供的液晶显示装置, 所述液晶显示装置可以为液晶显示 器、 液晶电视、 数码相框、 手机、 平板电脑等具有显示功能的产品或者部件, 本发明对此不做限制。
以上所述仅是本发明的示范性实施方式, 而非用于限制本发明的保护范 围, 本发明的保护范围由所附的权利要求确定。
Claims
权利要求书
I. 一种显示面板的对盒方法, 所述显示面板包含第一基板和第二基板, 所述方法包括:
在所述第一基板的周边区域涂覆封框胶;
在所述第二基板上设置液晶;
对所述封框胶进行预固化处理; 以及
在所述封框胶开始硬化前, 将所述第一基板和第二基板进行对盒, 其中, 所述第一基板涂覆有封框胶的一侧面向所述第二基板设置有液晶的一侧。
2. 根据权利要求 1所述的方法, 其还包括:
对对盒后的所述第一基板及所述第二基板进行热处理。
3. 根据权利要求 1所述的方法, 其中, 热处理的温度在 100°C~140°C的 范围内。
4. 根据权利要求 2或 3所述的方法, 其中, 热处理的温度为约 120°C。
5. 根据权利要求 2至 4中任何一项所述的方法, 其中, 热处理的持续时 间为约 1小时。
6. 根据权利要求 1至 5中任何一项所述的方法, 其中, 所述封框胶为紫 外光固化型封框胶。
7. 根据权利要求 1至 6中任何一项所述的方法, 其中, 所述封框胶的材 料为丙烯酸脂类化合物。
8. 根据权利要求 1至 7中任何一项所述的方法, 其中, 所述对所述封框 胶进行预固化处理的步骤包括: 用紫外光对所述封框胶进行预固化处理。
9 . 根据权利要求 8 所述的方法, 其中, 所述紫外光的强度在 3000-1 OOOOmJ/cm2的范围内。
10.根据权利要求 9所述的方法,其中,所述紫外光的强度为 5000 mJ/cm2。
II. 根据权利要求 8至 10中任何一项所述的方法, 其中, 所述紫外光预 固化处理所使用的紫外光的波长在 320nm~380nm的范围内。
12. 根据权利要求 11 所述的方法, 其中, 所述紫外光的波长在 330nm~340nm的范围内。
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| KR20190021467A (ko) * | 2016-07-08 | 2019-03-05 | 헨켈 아게 운트 코. 카게아아 | 액정 디스플레이의 제조 방법 및 상기 방법에 사용되는 경화성 수지 조성물 |
| CN106773364B (zh) | 2017-03-30 | 2018-07-10 | 深圳市华星光电技术有限公司 | 显示屏边框的封胶方法 |
| CN107024805A (zh) * | 2017-06-08 | 2017-08-08 | 京东方科技集团股份有限公司 | 一种显示面板的对盒方法及显示面板 |
| CN109375430A (zh) * | 2018-12-18 | 2019-02-22 | 深圳市华星光电半导体显示技术有限公司 | 一种柔性液晶显示面板及其制作方法 |
| CN112269280B (zh) * | 2020-10-30 | 2023-04-14 | 合肥鑫晟光电科技有限公司 | 液晶面板的制造方法、液晶面板及显示装置 |
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| JP2008233140A (ja) * | 2007-03-16 | 2008-10-02 | Epson Imaging Devices Corp | 電気光学装置の製造方法および電気光学装置 |
| CN101295109A (zh) * | 2007-04-26 | 2008-10-29 | 株式会社半导体能源研究所 | 液晶显示装置、以及该液晶显示装置的制造方法 |
| CN102650773A (zh) * | 2012-03-31 | 2012-08-29 | 京东方科技集团股份有限公司 | 显示装置的对盒方法以及显示装置 |
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| JP2965645B2 (ja) * | 1990-08-29 | 1999-10-18 | 富士通株式会社 | 液晶パネルの製造方法 |
| JP2008233140A (ja) * | 2007-03-16 | 2008-10-02 | Epson Imaging Devices Corp | 電気光学装置の製造方法および電気光学装置 |
| CN101295109A (zh) * | 2007-04-26 | 2008-10-29 | 株式会社半导体能源研究所 | 液晶显示装置、以及该液晶显示装置的制造方法 |
| CN102650773A (zh) * | 2012-03-31 | 2012-08-29 | 京东方科技集团股份有限公司 | 显示装置的对盒方法以及显示装置 |
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