WO2014187296A1 - Regenerating and recycling apparatus and method for advanced treatment papermaking wastewater - Google Patents

Regenerating and recycling apparatus and method for advanced treatment papermaking wastewater Download PDF

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Publication number
WO2014187296A1
WO2014187296A1 PCT/CN2014/077819 CN2014077819W WO2014187296A1 WO 2014187296 A1 WO2014187296 A1 WO 2014187296A1 CN 2014077819 W CN2014077819 W CN 2014077819W WO 2014187296 A1 WO2014187296 A1 WO 2014187296A1
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ultrafiltration
water
valve
outlet
wastewater
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PCT/CN2014/077819
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French (fr)
Chinese (zh)
Inventor
张世文
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波鹰(厦门)科技有限公司
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Priority claimed from CN201310184143.8A external-priority patent/CN103214154B/en
Priority claimed from CN201310184142.3A external-priority patent/CN103214153B/en
Application filed by 波鹰(厦门)科技有限公司 filed Critical 波鹰(厦门)科技有限公司
Publication of WO2014187296A1 publication Critical patent/WO2014187296A1/en

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    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F9/00Multistage treatment of water, waste water or sewage
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/001Processes for the treatment of water whereby the filtration technique is of importance
    • C02F1/004Processes for the treatment of water whereby the filtration technique is of importance using large scale industrial sized filters
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/44Treatment of water, waste water, or sewage by dialysis, osmosis or reverse osmosis
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/44Treatment of water, waste water, or sewage by dialysis, osmosis or reverse osmosis
    • C02F1/441Treatment of water, waste water, or sewage by dialysis, osmosis or reverse osmosis by reverse osmosis
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/44Treatment of water, waste water, or sewage by dialysis, osmosis or reverse osmosis
    • C02F1/444Treatment of water, waste water, or sewage by dialysis, osmosis or reverse osmosis by ultrafiltration or microfiltration
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/46Treatment of water, waste water, or sewage by electrochemical methods
    • C02F1/461Treatment of water, waste water, or sewage by electrochemical methods by electrolysis
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/52Treatment of water, waste water, or sewage by flocculation or precipitation of suspended impurities
    • C02F1/5236Treatment of water, waste water, or sewage by flocculation or precipitation of suspended impurities using inorganic agents
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/52Treatment of water, waste water, or sewage by flocculation or precipitation of suspended impurities
    • C02F1/5236Treatment of water, waste water, or sewage by flocculation or precipitation of suspended impurities using inorganic agents
    • C02F1/5245Treatment of water, waste water, or sewage by flocculation or precipitation of suspended impurities using inorganic agents using basic salts, e.g. of aluminium and iron
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/52Treatment of water, waste water, or sewage by flocculation or precipitation of suspended impurities
    • C02F1/5272Treatment of water, waste water, or sewage by flocculation or precipitation of suspended impurities using specific organic precipitants
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F11/00Treatment of sludge; Devices therefor
    • C02F11/12Treatment of sludge; Devices therefor by de-watering, drying or thickening
    • C02F11/121Treatment of sludge; Devices therefor by de-watering, drying or thickening by mechanical de-watering
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F2001/007Processes including a sedimentation step
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2103/00Nature of the water, waste water, sewage or sludge to be treated
    • C02F2103/26Nature of the water, waste water, sewage or sludge to be treated from the processing of plants or parts thereof
    • C02F2103/28Nature of the water, waste water, sewage or sludge to be treated from the processing of plants or parts thereof from the paper or cellulose industry
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F3/00Biological treatment of water, waste water, or sewage
    • C02F3/02Aerobic processes
    • C02F3/04Aerobic processes using trickle filters
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F5/00Softening water; Preventing scale; Adding scale preventatives or scale removers to water, e.g. adding sequestering agents
    • C02F5/02Softening water by precipitation of the hardness
    • C02F5/06Softening water by precipitation of the hardness using calcium compounds
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W10/00Technologies for wastewater treatment
    • Y02W10/10Biological treatment of water, waste water, or sewage

Definitions

  • the invention relates to a processing device and a method for treating waste water of papermaking, in particular to a recycling and recycling device and method for deep processing of papermaking based on chemical decalcification technology, electrochemical technology and membrane technology.
  • Pulp and papermaking wastewater refers to cooking waste liquid (also known as black liquor, red liquor) produced by chemical pulping, washing and bleaching process
  • the middle water produced in the middle and the white water produced in the papermaking process.
  • 1t of organic matter and 400kg of alkali and sulfide are dissolved in black liquor per 1t of sulphate pulp; about 1kg of sulphite pulp is produced.
  • Organic matter and 200kg Oxides (calcium, magnesium, etc.) and sulfides are dissolved in the red liquor.
  • the discharge of waste liquid into rivers not only seriously pollutes the water source, but also causes a large amount of waste of resources.
  • the paper industry is a traditional water user and one of the important sources of water pollution.
  • China's paper industry wastewater discharge and COD Emissions rank first in all types of industrial emissions in China.
  • the paper industry has the most serious pollution to the water environment. It is not only the primary problem of pollution prevention and control in China's paper industry, but also the primary problem of national industrial wastewater treatment and water conservation.
  • China's county and county-level paper and paper products industry wastewater discharge accounted for 18.6% of the country's total industrial emissions, of which the discharge discharge standard amount accounted for 49.3% of the paper industry's total wastewater discharge, COD in wastewater discharge About the national industrial COD 44.0% of total emissions. Therefore, how to eliminate the pollution of papermaking wastewater and make use of valuable resources in waste liquid is a work of great social and economic value, which should be taken seriously.
  • Papermaking wastewater has complex composition and poor biodegradability. It is a difficult industrial wastewater. Its sources and characteristics are:
  • black liquor produced by alkaline pulping and the red liquor produced by acid pulping Most paper mills use alkaline pulping to produce black liquor.
  • the pollutants contained in the black liquor account for 90% of the total pollution emissions of the paper industry.
  • the main ingredients in black liquor are 3 Species, namely lignin, polypentose and total base.
  • Lignin is a kind of non-toxic natural high-molecular substance. It has a wide range of uses as a chemical raw material, and polypentose can be used as livestock feed.
  • the mid-stage pulping wastewater refers to the wastewater discharged from the cooking slurry after black liquor extraction in the process of screening, washing and bleaching.
  • the color is dark yellow, accounting for 8% to 9% of the total pollution discharge of the paper industry, and the COD load of the tons of pulp is about 310kg.
  • the middle water concentration is higher than domestic sewage, and the ratio of BOD to COD is between 0.20 and 0.35. Between the, the biodegradability is poor, the organic matter is difficult to biodegrade and the treatment is difficult.
  • the organic matter in the middle water is mainly lignin, cellulose, organic acid, etc., to soluble COD. Mainly.
  • hypochlorite bleaching wastewater mainly contains chloroform and also contains 40 A variety of other organic chlorides, of which the most chlorophenols, such as dichlorophenols, trichlorophenols and the like.
  • the bleaching waste liquid contains toxic dioxins, which are extremely toxic, posing a serious threat to the ecological environment and human health.
  • White water is the papermaking section wastewater, which comes from the papermaking process in the papermaking workshop.
  • White water mainly contains fine fibers, fillers, coatings and dissolved wood components, as well as added rubber compounds, wet strength agents, preservatives, etc., to insoluble COD. Mainly, the biodegradability is low, and the preservative added thereto has certain toxicity.
  • White water has a large amount of water, but its organic pollution load is much lower than that of cooking black liquor and middle-stage wastewater. Almost all paper mill paper mills now use partial or fully enclosed systems to reduce paper consumption, save power, increase white water reuse, and reduce excess white water emissions.
  • the methods used for papermaking wastewater treatment mainly include: physical filtration method, coagulation sedimentation method, adsorption method, advanced oxidation method, air floatation method, acid absorption method, catalytic oxidation method, biochemical method, etc., each method has Their respective advantages and disadvantages. Since the single treatment method is difficult to achieve the effect, in practical application, several methods are usually combined according to the actual situation of the wastewater to be treated.
  • the typical production process is to physically treat the papermaking wastewater through filtration and then flocculation and sedimentation. After the biochemical treatment, the standard is discharged.
  • Chinese patent CN101708927A discloses an oxidative degradation with small investment, simple process, high pollutant removal rate and low operating cost. Advanced treatment of papermaking wastewater by flocculation and sedimentation + sand filtration. After treatment by this method, the COD was ⁇ 70 mg/L, the BOD5 was ⁇ 20 mg/L, and the SS was ⁇ 30 mg/L.
  • Chinese patent CN1420091 Disclosed is an ecological treatment and resource recycling method for papermaking wastewater, which utilizes ecological engineering technology to carry out BOD5: COD in a sedimentation tank of papermaking integrated wastewater. Cr The ratio is adjusted, then enters the tandem anaerobic pond and the facultative pond for digestion, and the drainage is carried out in the conditioning tank for COD. Cr : N : P After the ratio adjustment, multiple sets of parallel surface runoff wetlands are arranged through the water distribution system. The effluent is superior to the first-class standard for water pollutant discharge in the paper industry. It can be stored in the aerobic pond, supplemented with the water needed for the adjustment tank, and returned to the water. Surface runoff wetlands are further reprocessed. The method overcomes the disadvantages of unbalanced nutrient structure and poor biodegradability of papermaking wastewater, and can realize the ecological treatment and resource recycling of papermaking wastewater stably and effectively.
  • Chinese patent CN101337752 Disclosed is an advanced treatment process for papermaking wastewater, the process comprising the steps of: introducing a second-stage biochemically treated papermaking wastewater into a micro-aerated iron reduction bed, filling iron scraps in a micro-aerated iron reduction bed, and the papermaking wastewater is slightly exposed
  • the reduction reaction is carried out in the gas-iron reduction bed;
  • the effluent treated in the step 1 is introduced into the coagulation tank, the coagulant and the coagulant are added to the coagulation tank to promote the aggregation of the particles in the water;
  • the effluent after the treatment in step 2 is introduced Sediment separation is carried out in the sedimentation tank;
  • the effluent from the sedimentation tank is introduced into the filtration tank for filtration, and the filtered effluent is sterilized and disinfected, and then introduced into the reuse water pipe network;
  • the sludge in the sedimentation tank and the backwashing sewage in the filtration tank The s
  • the object of the present invention is to provide a chemical-based chemistry based on the problems of high cost, low efficiency, mostly treated wastewater, no deep treatment and recycling, and waste of water resources in the existing papermaking wastewater treatment method.
  • the decalcification technology, the electrochemical technology and the membrane technology are combined, the cost is low, and the performance is high, so that the recycling and recycling apparatus and method for recycling the papermaking advanced treatment wastewater are realized.
  • the recycling and recycling device for papermaking advanced treatment wastewater according to the present invention is provided with a chemical decalcification system, a multi-media filtration system, an electrolysis system, an aerated biological filter (BAF), an ultrafiltration system and a reverse osmosis system;
  • the chemical decalcification system is used for removing calcium and magnesium in the papermaking advanced treatment wastewater and reducing the hardness of the water.
  • the chemical decalcification system is provided with a coagulation tank, a shut-off valve and a inclined tube sedimentation tank, and the coagulation tank is connected with the inlet of the shut-off valve.
  • the outlet of the shut-off valve is connected to the inlet of the inclined tube sedimentation tank, and the outlet of the inclined tube sedimentation tank is connected to the inlet of the multi-media filtration system;
  • the mixing system in the chemical decalcification system is provided with a dispensing system and a dosing system.
  • the multi-media filtration system is used for filtering and separating the chemical decalcification wastewater.
  • the multi-media filtration system is provided with a shut-off valve, a water supply pump, a multi-media filter, a backwash pump and a cleaning liquid tank; and the inlet of the shut-off valve is chemically decalcified.
  • the outlet of the system, the inlet of the water supply pump is connected to the outlet of the shut-off valve, the outlet of the water supply pump is connected to the inlet of the multi-media filter, the outlet of the multi-media filter is connected to the electrolysis system, and the other is connected to the cleaning liquid tank by the backwashing pump.
  • the electrolysis system is used for electrolytic treatment of the effluent after separation and filtration of the multi-media.
  • the electrolysis system is provided with a shut-off valve, a water supply pump and an electrolysis machine; the inlet of the shut-off valve is externally connected to the discharge port of the multi-media filter system, and the inlet of the water supply pump is connected to the outlet of the shut-off valve.
  • the outlet of the water supply pump is connected to the inlet of the electrolysis machine, and the outlet of the electrolysis machine is connected with the inlet of the aerated biological filter (BAF).
  • BAF aerated biological filter
  • the electrolysis machine in the electrolysis system is provided with a power source and an electrolysis cell; the electrode material in the electrolysis cell is graphite, titanium, iron, aluminum, zinc, copper, lead, nickel, molybdenum, chromium, alloy and nano catalytic inert material.
  • the surface layer of the nano catalytic inert electrode is coated with crystal grains of 10 to 35 nm.
  • the metal oxide inert catalytic coating, the substrate of the nano catalytic inert electrode is a titanium plate or a plastic plate.
  • Biological aerated filter rapidly purifies wastewater by biooxidation degradation, and obtains papermaking purification wastewater.
  • the biological aerated filter is equipped with a shut-off valve, a water supply pump, a water distribution system, a tank body, a packing, a blower, a shut-off valve, The pump and the water storage tank are cleaned, the inlet of the shut-off valve is connected to the outlet of the electrolysis system, the inlet of the water supply pump is connected to the outlet of the shut-off valve, the outlet of the water supply pump is connected to the inlet of the water distribution system, the water distribution system is located at the bottom of the pool body, and the packing is located in the pool body.
  • the blower aerates the pool body from the bottom of the tank body, and the outlet water in the upper part of the tank body is connected with the water storage tank, and the other road is connected to the water storage tank through the washing pump and the shut-off valve.
  • the ultrafiltration system is used for filtering and separating the papermaking purification wastewater obtained by the aerated biological filter into dialysis water and concentrated water.
  • the ultrafiltration system is provided with a shut-off valve, a water supply pump, an ultrafiltration membrane system, a backwashing pump, a dialysis water storage tank and a valve.
  • the inlet of the shut-off valve is connected to the outlet of the biological aerated filter, and the outlet of the shut-off valve is connected to the inlet of the water supply pump.
  • the outlet of the water pump is connected to the outlet of the ultrafiltration membrane system, the dialysis water outlet of the ultrafiltration membrane system is connected to the dialysis water storage tank, and the other is connected to the dialysis water storage tank by the backwashing pump, and the concentrated water of the ultrafiltration membrane system is passed through the pipeline and The valve is returned to the electrolysis system for recycling.
  • the ultrafiltration system further comprises an ultrafiltration membrane chemical cleaning system, the ultrafiltration membrane chemical cleaning system is used for cleaning the ultrafiltration membrane module of the ultrafiltration system, and the ultrafiltration membrane chemical cleaning system is provided with a cleaning liquid tank, a chemical cleaning pump and a shut-off valve.
  • the outlet of the cleaning liquid tank is connected to the inlet of the chemical cleaning pump, and the outlet of the chemical cleaning pump is connected to the ultrafiltration membrane system via a shut-off valve.
  • the ultrafiltration system is a kind of submerged ultrafiltration, column ultrafiltration, tubular ultrafiltration, coil ultrafiltration or plate ultrafiltration, and the molecular weight cut off is 1000-100000 MWCO, and the working condition is: normal temperature ⁇ At 45 ° C, the working pressure of immersion ultrafiltration is -1 to -50 kPa, and the working pressure of column ultrafiltration, tubular ultrafiltration, coil ultrafiltration and plate ultrafiltration is 3 to 300 kPa.
  • the reverse osmosis system passes the dialysis water obtained by the ultrafiltration system through the security filter and then pumps it into the reverse osmosis membrane module by the high pressure pump, and the dialysis water and the concentrated water are separated by the reverse osmosis membrane filtration, and the dialysis water enters the storage tank to obtain the reclaimed water; the concentrated water is partially concentrated.
  • the water booster pump is recirculated for circulating membrane filtration separation, and the excess part is discharged; the reverse osmosis system is provided with a shut-off valve, a water supply pump, a security filter, a high pressure pump, a reverse osmosis membrane module and a reclaimed water storage tank, and an inlet ultrafiltration system of the shut-off valve.
  • the outlet of the shut-off valve is sequentially passed through the water supply pump, the security filter and the high-pressure pump into the reverse osmosis membrane module, and the dialysis water outlet of the reverse osmosis membrane module is connected to the inlet of the reclaimed water storage tank;
  • the reverse osmosis system further comprises a reverse osmosis concentrated water recovery system, a reverse osmosis concentrated water membrane recovery system is used for recycling the concentrated water filtered by the reverse osmosis membrane, and the reverse osmosis concentrated water recovery system is provided with a reflux concentrated water pressurization system.
  • the reverse osmosis system further comprises a reverse osmosis membrane cleaning regeneration system, the reverse osmosis membrane cleaning regeneration system is used for cleaning the reverse osmosis membrane module, and the reverse osmosis membrane cleaning regeneration system is provided with a cleaning liquid tank, a backwashing pump, a shut-off valve and a valve.
  • the inlet of the cleaning liquid tank is connected to the dialysis water outlet of the reverse osmosis membrane module via a shut-off valve.
  • the outlet of the cleaning liquid tank is connected to the concentrated water outlet of the reverse osmosis system via a shut-off valve and a valve, and the other outlet of the cleaning liquid tank is connected to the water supply pump by a backwash pump. Export.
  • the reverse osmosis membrane module in the reverse osmosis system is a roll membrane module, and the membrane material is an acetate membrane or a composite membrane in an organic membrane.
  • the molecular weight cutoff of the membrane material is 50-200 MWCO, and the inlet pressure can be 6.0. ⁇ 45.0bar, the pressure can be 4.5 ⁇ 33.5 bar.
  • the method for recycling and recycling the papermaking advanced treated wastewater according to the present invention comprises the following steps:
  • the effluent from the secondary settling tank ie, the papermaking advanced treatment wastewater
  • the coagulation tank the appropriate amount of lime saturated solution is added to the 8.5 to 9.5 by stirring with the dosing device, and then added.
  • the chemically decalcified wastewater is pumped into a multi-media filter or sand filter for filtration separation to further remove SS and colloid in water;
  • the voltage between the adjacent electrodes of the electrolyzer is 2 to 12V, and the current density is 10 to 320 mA/ Cm 2 ;
  • the electrolyzed wastewater enters the aerated biological filter, and the wastewater is rapidly purified by biooxidation degradation to obtain papermaking purification wastewater;
  • the papermaking purification wastewater biochemically obtained from the biological aerated filter is subjected to ultrafiltration filtration to separate dialysis water and concentrated water, and the dialysis water is subjected to reverse osmosis treatment, and the concentrated water is returned to the electrolysis machine of step (2) through the pipeline for recycling;
  • the dialysis water obtained by ultrafiltration is filtered by security and pumped into the reverse osmosis membrane system by high pressure pump.
  • the dialysis water and concentrated water are separated by filtration through reverse osmosis membrane.
  • the dialysis water enters the storage tank to obtain reclaimed water; the concentrated water is partially passed through the concentrated water booster pump.
  • the reflux is subjected to circulating membrane filtration separation, and excess is discharged.
  • the electrolysis machine is provided with a power source and an electrolytic cell, and the electrode material in the electrolytic cell is graphite.
  • the metal oxide inert catalytic coating, the substrate of the nano catalytic inert electrode is a titanium plate or a plastic plate.
  • the molecular weight cut-off molecular weight of the ultrafiltration in step (5) is 1000 to 50000 MWCO, and the working condition is normal temperature ⁇ At 45 ° C, the ultrafiltration is one of submerged ultrafiltration, column ultrafiltration, tubular ultrafiltration, coil ultrafiltration or plate ultrafiltration, and the working pressure of the submerged ultrafiltration is -1 ⁇ -50 kPa, while column ultrafiltration, tubular ultrafiltration, coil ultrafiltration and plate ultrafiltration have a working pressure of 3 to 300 kPa.
  • the reverse osmosis membrane module in the reverse osmosis in the step (6) is a roll membrane module, and the membrane material is an acetate membrane or a composite membrane in the organic membrane, and the molecular weight cutoff of the membrane material is 50 ⁇ 200MWCO, the inlet pressure can be 6.0 ⁇ 35.0bar, the pressure can be 4.5 ⁇ 33.5 bar.
  • the invention not only overcomes the defects of excessive filtration filtration treatment or adsorption treatment, but also overcomes the defects of the conventional papermaking wastewater treatment method, the waste water pollution environment and the like, and the existing papermaking advanced treatment wastewater. Purification and recycling, compared with the prior art, has the following outstanding advantages:
  • the invention relates to the papermaking advanced treatment wastewater, which refers to the wastewater from the secondary sedimentation tank after the traditional filtration, flocculation and biochemical treatment of the papermaking wastewater, that is, the wastewater that meets the discharge standard of the third grade or above.
  • FIG. 1 is a schematic view showing the structural composition of an embodiment of a recycling and recycling apparatus for papermaking advanced treated wastewater according to the present invention.
  • Figure 2 is a process flow diagram of the present invention.
  • the invention is a design for purifying and regenerating and recycling a wastewater after deep treatment of papermaking, which is completed after in-depth systematic comparison research on the composition, properties and existing treatment schemes of the existing papermaking advanced treatment wastewater.
  • System multi-media filtration system, electrolysis system, aerated biological filter (BAF), ultrafiltration system and reverse osmosis system.
  • a chemical decalcification system a chemical decalcification system for removing calcium and magnesium in the advanced wastewater treatment, and reducing the hardness of water.
  • the chemical decalcification system is provided with a coagulation tank 11 and a shut-off valve 12 And the inclined tube sedimentation tank 13, the coagulation tank 11 is connected with the inlet of the shut-off valve 12, the outlet of the shut-off valve 12 is connected to the inlet of the inclined tube sedimentation tank 13, and the outlet of the inclined tube sedimentation tank 13 is connected to the inlet of the multi-media filtration system;
  • the multi-media filtration system is used for filtering and separating the chemically decalcified wastewater.
  • the multi-media filtration system is provided with a shut-off valve 21, a water supply pump 22, a multi-media filter 23, a shut-off valve 24, and a backwash pump 25 And the cleaning liquid tank 26;
  • the inlet of the shut-off valve 21 is connected to the outlet of the chemical decalcification system, and the inlet of the water supply pump 22 is connected to the shut-off valve 21
  • the outlet of the water supply pump 22 is connected to the inlet of the multi-media filter 23, the outlet of the multi-media filter 23 is connected to the electrolysis system, and the other is sequentially connected to the cleaning liquid tank 25 via the backwash pump 24;
  • Electrolysis system The electrolysis system is used for electrolytic treatment of the effluent after multi-media filtration separation.
  • the electrolysis system is provided with a shut-off valve 31, a water supply pump 32 and an electrolysis machine 33; the inlet of the shut-off valve 31 is connected to a multi-media filter system discharge port, a water supply pump
  • the inlet of 32 is connected to the outlet of the shut-off valve 31, and the outlet of the water supply pump 32 is connected to the electrolysis machine 33.
  • the inlet of the electrolysis machine 33 is connected to the inlet of the aerated biological filter;
  • Biological aerated filter Aerated biological filtration rapidly purifies wastewater by biooxidation degradation to obtain papermaking purification wastewater.
  • the biological aerated filter is equipped with a shut-off valve 41, a water supply pump 41, a water distribution system 43, and a pool.
  • the inlet is connected to the outlet of the electrolysis system
  • the inlet of the water supply pump 42 is connected to the outlet of the shut-off valve 41
  • the outlet of the water supply pump 42 is connected to the inlet of the water distribution system 43
  • the water distribution system 43 is located at the bottom of the tank body 44
  • the packing 46 Located in the middle of the pool body 44, the blower 45 aerates the pool body 44 from the bottom of the pool body 44.
  • the outlet water in the upper part of the tank body 44 is connected to the water storage tank 49, and the other road is connected to the water storage tank 49 through the cleaning pump 47 and the shut-off valve 48 in sequence. ;
  • the ultrafiltration system is used for filtering and separating the papermaking purification wastewater obtained by the aerated biological filter into dialysis water and concentrated water.
  • the ultrafiltration system is provided with a shut-off valve 51, a water supply pump 52, an ultrafiltration membrane system 53, a backwash pump 54, a shut-off valve 55, and a dialysis water storage tank 56.
  • the inlet of the shut-off valve 51 is connected to the outlet of the aerated biological filter
  • the outlet of the shut-off valve 51 is connected to the inlet of the water supply pump 52
  • the outlet of the water supply pump 52 is connected to the outlet of the ultrafiltration membrane system 53
  • the ultrafiltration membrane system 53 The dialysis water outlet is connected to the dialysis water storage tank 56 one by one, and the other is connected to the dialysis water storage tank 56 through the backwashing pump 54 and the shutoff valve 55 in turn, and the concentrated water of the ultrafiltration membrane system 53 is passed through the valve 57. Return to the electrolysis system for reuse.
  • the ultrafiltration system also includes an ultrafiltration membrane chemical cleaning system, an ultrafiltration membrane chemical cleaning system for cleaning the ultrafiltration membrane module of the ultrafiltration system, and an ultrafiltration membrane chemical cleaning system with a cleaning fluid tank 61, a chemical cleaning pump 62 and a shut-off valve. 63, cleaning liquid tank 61 The outlet is connected to the inlet of the chemical cleaning pump 62, and the outlet of the chemical cleaning pump 62 is connected to the ultrafiltration membrane system 53 via the shut-off valve 63;
  • Reverse osmosis system passes the dialysis water obtained from the ultrafiltration system through the security filter and then pumps it into the reverse osmosis membrane module by high pressure pump.
  • the dialysis water and concentrated water are separated by filtration through reverse osmosis membrane, and the dialysis water enters the storage tank to obtain reclaimed water;
  • Part of the water is refluxed by a concentrated water booster pump for cyclic membrane filtration separation, a part of the reflux enters the electrolysis system for recycling, and the excess part is discharged;
  • the reverse osmosis system is provided with a shut-off valve 71, a water supply pump 72, a shut-off valve 73, a security filter 74, and a membrane.
  • shut-off valve 71 The inlet of the shutoff valve 71 is connected to the outlet of the dialysis water storage tank 56 of the ultrafiltration system, and the outlet of the shutoff valve 71 is sequentially passed through the water supply pump 72, the shutoff valve 73, the security filter 74 and the membrane system high pressure pump 75. Entering the reverse osmosis membrane module 76, the dialysis water outlet of the reverse osmosis membrane module 76 is connected to the inlet of the reclaimed water storage tank 78 via a shut-off valve 77;
  • the reverse osmosis concentrated water recovery system is a system for filtering reverse osmosis membrane filtered concentrated water.
  • the reverse osmosis membrane recovery system is provided with a reflux concentrated water booster pump 81.
  • Reflux concentrated water booster pump 81 The inlet is connected to the concentrated water outlet of the reverse osmosis membrane module 76, and the outlet of the reflux concentrated water booster pump 81 is connected to the inlet of the reverse osmosis membrane module 76;
  • Reverse osmosis membrane cleaning and regeneration system is used for cleaning reverse osmosis membrane module.
  • Reverse osmosis membrane cleaning and regeneration system is provided with shut-off valve 91, cleaning fluid tank 92, shut-off valve 93, shut-off valve 94, backwashing pump 95 Globe valve 96 And valve 97.
  • the inlet of the cleaning liquid tank 92 is connected to the dialysis water outlet of the reverse osmosis membrane module 76 via a shut-off valve 91.
  • the outlet of the cleaning liquid tank 92 is connected to the reverse osmosis membrane module 76 via a shut-off valve 93 and a valve 97.
  • the concentrated water outlet, the other outlet of the cleaning liquid tank 92 passes through the shutoff valve 94 and is connected to the outlet of the water supply pump 72 via the backwash pump 95 and the shutoff valve 96.
  • the invention is a design for purifying and regenerating and recycling the waste water after deep treatment of the papermaking after the in-depth systematic comparative study on the composition, properties and existing treatment schemes of the existing papermaking advanced treatment wastewater, which is through chemical decalcification
  • the combination of electrolysis, membrane filtration and other methods to form a purification and regeneration recycling method that is particularly suitable for wastewater treatment of advanced papermaking.
  • the water quality indicators of the papermaking advanced treatment wastewater are determined as shown in Table 1.
  • Serial number Project Unit measured value Serial number Project Unit measured value 1 COD Cr Mg/L 150 4 Chroma 60 2 SS Mg/L 140 5 Ca Mg/L 200 3 Conductivity ⁇ S/cm 1800 6 Hardness Mmmol/L 4
  • the papermaking advanced treatment wastewater flows into the coagulation tank through the pipeline.
  • the appropriate amount of saturated lime solution is added to the 8.5 by the dosing device to adjust the pH to 8.5, then 600 mg/L of Na 2 CO 3 is added, and then 10 mg/ L FeSO 4 , then add Na 2 CO 3 to adjust the pH to 8 and finally add 2mg/L polyphenylene amide (PAM).
  • PAM polyphenylene amide
  • Step filtration Calcium and magnesium in the wastewater, reducing the hardness of the water, the sediment (ie sludge) is sent to the sludge tank through the pump and pipeline, and finally filtered and separated in the sludge dewatering device, and the calcium carbonate is recovered, and the wastewater enters the next step. Step filtration;
  • the chemically decalcified wastewater is pumped into a multi-media filter for filtration separation to further remove SS and colloid in water;
  • the filtered wastewater is pumped into the electrolysis machine for electrolysis, degrading organic macromolecules, removing the chroma and improving the biodegradability of the wastewater.
  • the voltage between the adjacent electrodes of the electrolysis machine is 2V, and the current density is 10 mA/cm 2 ;
  • the electrolyzed wastewater enters the aerated biological filter, and the wastewater is rapidly purified by biooxidation degradation to obtain papermaking purification wastewater;
  • the papermaking purification wastewater biochemically obtained from the biological aerated filter is subjected to immersion ultrafiltration filtration, and the dialysis water and the concentrated water are separated, and the dialysis water enters the reverse osmosis treatment, and the concentrated water is returned to the electrolysis machine through the pipeline for recycling;
  • the dialysis water obtained by ultrafiltration is filtered by security and pumped into the reverse osmosis membrane system by high pressure pump.
  • the dialysis water and concentrated water are separated by filtration through reverse osmosis membrane.
  • the dialysis water enters the storage tank to obtain reclaimed water; the concentrated water is partially passed through the concentrated water booster pump.
  • the reflux is subjected to circulating membrane filtration separation, and excess is discharged.
  • the immersion ultrafiltration working conditions are: normal temperature ⁇ 45 ° C, working pressure is -1 to -50 kPa
  • the reverse osmosis membrane module is a roll membrane module, and the membrane material is an acetate membrane in an organic membrane, the inlet pressure can be 6.0 to 45.0 bar, and the outlet pressure can be 4.5 to 33.5 bar.
  • the above ultrafiltration is immersion ultrafiltration, and the ultrafiltration may be one of immersion ultrafiltration, column ultrafiltration, tubular ultrafiltration, roll ultrafiltration or plate ultrafiltration.
  • the water quality indicators of reclaimed water were determined as shown in Table 2.
  • Serial number Project Unit measured value Serial number Project Unit measured value 1 COD Cr Mg/L 10 4 Chroma 10 2 SS Mg/L ⁇ 1 5 Ca Mg/L ⁇ 1 3 Conductivity ⁇ S/cm 100 6 Hardness Mmmol/L 0.1
  • the water quality indicators of the papermaking advanced treatment wastewater are determined as shown in Table 3.
  • Serial number Project Unit measured value Serial number Project Unit measured value 1 COD Cr Mg/L 90 4 Chroma 150 2 SS Mg/L 60 5 Ca Mg/L 160 3 Conductivity ⁇ S/cm 1200 6 Hardness Mmmol/L 2
  • the papermaking advanced treatment wastewater flows into the coagulation tank through the pipeline.
  • the appropriate amount of saturated lime solution is added to the pH value to 9.5 by stirring, and then 300 mg/L of Na 2 CO 3 is added, and then 5 mg/ L FeSO 4 , then add Na 2 CO 3 to adjust the pH to 9, and finally add 2mg / L polyphenylene amide (PAM), after the reaction is complete, enter the inclined tube sedimentation tank, and carry out sedimentation separation, thereby removing the papermaking depth treatment Calcium and magnesium in the wastewater, reducing the hardness of the water, the sediment (ie sludge) is sent to the sludge tank through the pump and pipeline, and finally filtered and separated in the sludge dewatering device, and the calcium carbonate is recovered, and the wastewater enters the next step.
  • Step filtration
  • the chemically decalcified wastewater is pumped into a sand filter to be separated by filtration to further remove SS and colloid in water;
  • the sand filtered and filtered wastewater is pumped into the electrolysis machine for electrolysis, degrading organic macromolecules, removing chroma and improving the biodegradability of the wastewater.
  • the voltage between the adjacent electrodes of the electrolysis machine is 6V, and the current density is 320mA/cm. 2 ;
  • the electrolyzed wastewater enters the aerated biological filter, and the wastewater is rapidly purified by biooxidation degradation to obtain papermaking purification wastewater;
  • the papermaking purified wastewater obtained by biochemistry of the biological aerated filter is subjected to column ultrafiltration filtration, and the dialysis water and the concentrated water are separated, and the dialysis water enters the reverse osmosis treatment, and the concentrated water is returned to the electrolysis machine of the step (2) through the pipeline for recycling.
  • the dialysis water obtained by ultrafiltration is filtered by security and pumped into the reverse osmosis membrane system by high pressure pump.
  • the dialysis water and concentrated water are separated by filtration through reverse osmosis membrane.
  • the dialysis water enters the storage tank to obtain reclaimed water; the concentrated water is partially passed through the concentrated water booster pump.
  • the reflux is subjected to circulating membrane filtration separation, and excess is discharged.
  • the tubular ultrafiltration working condition is: normal temperature ⁇ 45 ° C, working pressure is 3 ⁇ 300 kPa
  • the reverse osmosis membrane module is a roll membrane module, the membrane material is a composite membrane, the inlet pressure can be 6.0-45.0 bar, and the outlet pressure can be 4.5-33.5 bar.
  • Ultrafiltration is tubular ultrafiltration.
  • Ultrafiltration can be one of submerged ultrafiltration, column ultrafiltration, tubular ultrafiltration, coil ultrafiltration or plate ultrafiltration.
  • the reclaimed water quality indicators are determined as shown in Table 4.
  • Serial number Project Unit measured value Serial number Project Unit measured value 1 COD Cr Mg/L 6 4 Chroma 5 2 SS Mg/L ⁇ 1 5 Ca Mg/L ⁇ 1 3 Conductivity ⁇ S/cm 80 6 Hardness Mmmol/L 0.05
  • the water quality indicators of the papermaking advanced treatment wastewater are determined as shown in Table 5.
  • Serial number Project Unit measured value Serial number Project Unit measured value 1 COD Cr Mg/L 120 4 Chroma 80 2 SS Mg/L 120 5 Ca Mg/L 200 3 Conductivity ⁇ S/cm 1500 6 Hardness Mmmol/L 1.2
  • the papermaking advanced treatment wastewater flows into the coagulation tank through the pipeline.
  • the appropriate amount of saturated lime solution is added to the pH by the dosing device under stirring, and then 500 mg/L of Na 2 CO 3 is added, and then 8 mg/ L FeSO 4 , then add Na 2 CO 3 to adjust the pH to 8.5, and finally add 3mg / L polyphenylene amide (PAM), after the reaction is completed, enter the inclined tube sedimentation tank, and carry out sedimentation separation, thereby removing the papermaking depth treatment Calcium and magnesium in the wastewater, reducing the hardness of the water, the sediment (ie sludge) is sent to the sludge tank through the pump and pipeline, and finally filtered and separated in the sludge dewatering device, and the calcium carbonate is recovered, and the wastewater enters the next step.
  • Step filtration
  • the chemically decalcified wastewater is pumped into a multi-media filter for filtration separation to further remove SS and colloid in water;
  • the filtered wastewater is pumped into the electrolysis machine for electrolysis, degrading organic macromolecules, removing the chromaticity, and improving the biodegradability of the wastewater.
  • the voltage between the adjacent electrodes of the electrolysis machine is 12V, and the current density is 200 mA/cm 2 ;
  • the electrolyzed wastewater enters the aerated biological filter, and the wastewater is rapidly purified by biooxidation degradation to obtain papermaking purification wastewater;
  • the papermaking purified wastewater obtained by biochemistry of the biological aerated filter is subjected to tubular ultrafiltration filtration to separate dialysis water and concentrated water, and the dialysis water is subjected to reverse osmosis treatment, and the concentrated water is refluxed through the pipeline to the step (2) recycling machine;
  • the dialysis water obtained by ultrafiltration is filtered by security and pumped into the reverse osmosis membrane system by high pressure pump.
  • the dialysis water and concentrated water are separated by filtration through reverse osmosis membrane.
  • the dialysis water enters the storage tank to obtain reclaimed water; the concentrated water is partially passed through the concentrated water booster pump.
  • the reflux is subjected to circulating membrane filtration separation, and excess is discharged.
  • the tubular ultrafiltration working condition is: normal temperature ⁇ 45 ° C, working pressure is 3 ⁇ 300 kPa
  • the reverse osmosis membrane module is a roll membrane module, the membrane material is a composite membrane, the inlet pressure can be 6.0 to 45.0 bar, and the outlet pressure can be 4.5 to 33.5 bar.
  • Ultrafiltration is tubular ultrafiltration.
  • Ultrafiltration can be one of submerged ultrafiltration, column ultrafiltration, tubular ultrafiltration, coil ultrafiltration or plate ultrafiltration.
  • the reclaimed water quality indicators are determined as shown in Table 6.
  • Serial number Project Unit measured value Serial number Project Unit measured value 1 COD Cr Mg/L 8 4 Chroma 6 2 SS Mg/L ⁇ 1 5 Ca Mg/L ⁇ 1 3 Conductivity ⁇ S/cm 60 6 Hardness Mmmol/L 0.06
  • the invention not only overcomes the defects of excessive filtration filtration treatment or adsorption treatment, but also overcomes the defects of the conventional papermaking wastewater treatment method, the waste water pollution environment and the like, and the existing papermaking advanced treatment wastewater. Purification and recycling With good industrial applicability.

Abstract

A regenerating and recycling apparatus for advanced treatment papermaking wastewater comprises a chemical decalcification system, a multi-media filtration system, an electrolysis system, a biological aerated filter (BAF), an ultrafiltration system, and a reverse osmosis system which are sequentially connected. The water concentrated by means of ultrafiltration reflows into the electrolysis system. Also provided is a regenerating and recycling method for advanced treatment papermaking wastewater. The method comprises the steps in sequence: chemical decalcification, filtration, electrolysis, biochemical processing in a biological aerated filter, ultrafiltration, and reverse osmosis. In the step of chemical decalcification, lime, NaCO3, FeSO4, and PAM are added to reduce the hardness of water and recover calcium carbonate. The apparatus and the method eliminate defects of high cost in by using membrane separation or absorption processing only, a good effect of papermaking wastewater treatment is obtained, and regenerated water can be recycled.

Description

一种造纸深度处理废水的再生循环利用装置及方法  Recycling and recycling device and method for papermaking advanced treatment wastewater 技术领域Technical field
本发明涉及一种造纸深度处理废水的处理装置及方法,特别是涉及一种基于化学脱钙技术、电化学技术和膜技术的造纸深度处理废水的再生循环利用装置及方法。The invention relates to a processing device and a method for treating waste water of papermaking, in particular to a recycling and recycling device and method for deep processing of papermaking based on chemical decalcification technology, electrochemical technology and membrane technology.
背景技术Background technique
制浆造纸废水是指化学法制浆产生的蒸煮废液(又称黑液、红液),洗浆漂白过程 中产生的中段水及抄纸工序中产生的白水。一般每生产1t 硫酸盐浆就有1t 有机物和400kg 碱类、硫化物溶解于黑液中;生产1t 亚硫酸盐浆约有900kg 有机物和200kg 氧化物(钙、镁等)与硫化物溶于红液中。废液排入江河中不仅严重污染水源,而且造成大量的资源浪费。造纸业是传统的用水大户,也是造成水污染的重要污染源之一。目前,我国造纸工业废水排放量及COD 排放量均居我国各类工业排放量的首位,造纸工业对水环境的污染最为严重,它不但是我国造纸工业污染防治的首要问题,也是全国工业废水进行达标处理和节水的首要问题。据统计,我国县及县以上造纸及纸制品工业废水排放量占全国工业总排放量的18.6%,其中处理排放达标量占造纸工业废水总排放量的49.3%,排放废水中COD 约占全国工业COD 总排放量的44.0%。因此,如何消除造纸废水污染并使废液中的宝贵资源得到利用是一项具有重大社会意义和经济价值的工作,应当十分重视。随着经济的发展,我国日益面临淡水资源短缺、原料匮乏的问题,而另一方面,水污染也越来越严重。近年来,经多方不懈努力,造纸工业水污染防治已经取得了一定的成绩,虽然纸及纸板产量逐年增加,但是排放废水中的COD 却逐年降低。但是,目前造纸行业约占排放总量50% 的废水尚未进行达标处理,造纸废水处理后再循环利用的更是少之又少,因此,造纸废水污染防治和循环使用任务还相当繁重。Pulp and papermaking wastewater refers to cooking waste liquid (also known as black liquor, red liquor) produced by chemical pulping, washing and bleaching process The middle water produced in the middle and the white water produced in the papermaking process. Generally, 1t of organic matter and 400kg of alkali and sulfide are dissolved in black liquor per 1t of sulphate pulp; about 1kg of sulphite pulp is produced. Organic matter and 200kg Oxides (calcium, magnesium, etc.) and sulfides are dissolved in the red liquor. The discharge of waste liquid into rivers not only seriously pollutes the water source, but also causes a large amount of waste of resources. The paper industry is a traditional water user and one of the important sources of water pollution. At present, China's paper industry wastewater discharge and COD Emissions rank first in all types of industrial emissions in China. The paper industry has the most serious pollution to the water environment. It is not only the primary problem of pollution prevention and control in China's paper industry, but also the primary problem of national industrial wastewater treatment and water conservation. According to statistics, China's county and county-level paper and paper products industry wastewater discharge accounted for 18.6% of the country's total industrial emissions, of which the discharge discharge standard amount accounted for 49.3% of the paper industry's total wastewater discharge, COD in wastewater discharge About the national industrial COD 44.0% of total emissions. Therefore, how to eliminate the pollution of papermaking wastewater and make use of valuable resources in waste liquid is a work of great social and economic value, which should be taken seriously. With the development of the economy, China is increasingly facing the shortage of fresh water resources and the shortage of raw materials. On the other hand, water pollution is becoming more and more serious. In recent years, through the unremitting efforts of many parties, the paper industry has achieved certain results in water pollution prevention and control. Although the output of paper and paperboard has increased year by year, COD in wastewater discharge But it is decreasing year by year. However, the paper industry currently accounts for about 50% of total emissions. The wastewater has not been treated to the standard, and the recycling of papermaking wastewater is much less. Therefore, the prevention and recycling of papermaking wastewater is quite arduous.
造纸废水成分复杂,可生化性差,属于较难处理的工业废水,其来源和特点是:Papermaking wastewater has complex composition and poor biodegradability. It is a difficult industrial wastewater. Its sources and characteristics are:
1、蒸煮工段废液1. Cooking section waste liquid
即碱法制浆产生的黑液和酸法制浆产生的红液。绝大部分造纸厂采用碱法制浆而产生黑液。黑液中所含污染物占到了造纸工业污染排放总量的90% 以上,且具有高浓度和难降解的特性,它的治理一直是一大难题。黑液中的主要成分有3 种,即木质素、聚戊糖和总碱。木质素是一类无毒的天然高分子物质,作为化工原料具有广泛的用途,聚戊糖可用作牲畜饲料。That is, the black liquor produced by alkaline pulping and the red liquor produced by acid pulping. Most paper mills use alkaline pulping to produce black liquor. The pollutants contained in the black liquor account for 90% of the total pollution emissions of the paper industry. Above, and with high concentration and refractory properties, its governance has always been a major problem. The main ingredients in black liquor are 3 Species, namely lignin, polypentose and total base. Lignin is a kind of non-toxic natural high-molecular substance. It has a wide range of uses as a chemical raw material, and polypentose can be used as livestock feed.
2、中段水2, middle water
制浆中段废水是指经黑液提取后的蒸煮浆料在筛选、洗涤、漂白等过程中排出的废水, 颜色呈深黄色,占造纸工业污染排放总量的8%~9%,吨浆COD 负荷310kg 左右。中段水浓度高于生活污水,BOD 和COD 的比值在0.20 到0.35 之间,可生化性较差,有机物难以生物降解且处理难度大。中段水中的有机物主要是木质素、纤维素、有机酸等,以可溶性COD 为主。其中,对环境污染最严重的是漂白过程中产生的含氯废水,例如氯化漂白废水、次氯酸盐漂白废水等。次氯酸盐漂白废水主要含三氯甲烷,还含有40 多种其他有机氯化物,其中以各种氯代酚为最多,如二氯代酚、三氯代酚等。 此外,漂白废液中含有毒性极强的致癌物质二恶英,对生态环境和人体健康造成了严重威胁。The mid-stage pulping wastewater refers to the wastewater discharged from the cooking slurry after black liquor extraction in the process of screening, washing and bleaching. The color is dark yellow, accounting for 8% to 9% of the total pollution discharge of the paper industry, and the COD load of the tons of pulp is about 310kg. The middle water concentration is higher than domestic sewage, and the ratio of BOD to COD is between 0.20 and 0.35. Between the, the biodegradability is poor, the organic matter is difficult to biodegrade and the treatment is difficult. The organic matter in the middle water is mainly lignin, cellulose, organic acid, etc., to soluble COD. Mainly. Among them, the most serious environmental pollution is the chlorine-containing wastewater generated during the bleaching process, such as chlorinated bleaching wastewater and hypochlorite bleaching wastewater. Hypochlorite bleaching wastewater mainly contains chloroform and also contains 40 A variety of other organic chlorides, of which the most chlorophenols, such as dichlorophenols, trichlorophenols and the like. In addition, the bleaching waste liquid contains toxic dioxins, which are extremely toxic, posing a serious threat to the ecological environment and human health.
3、白水 3, white water
白水即抄纸工段废水,它来源于造纸车间纸张抄造过程。白水主要含有细小纤维、填料、涂料和溶解了的木材成分,以及添加的胶料、湿强剂、防腐剂等,以不溶性COD 为主,可生化性较低,其加入的防腐剂有一定的毒性。白水水量较大,但其所含的有机污染负荷远远低于蒸煮黑液和中段废水。现在几乎所有的造纸厂造纸车间都采用了部分或全封闭系统以降低造纸耗水量,节约动力消耗,提高白水回用率,减少多余白水排放。White water is the papermaking section wastewater, which comes from the papermaking process in the papermaking workshop. White water mainly contains fine fibers, fillers, coatings and dissolved wood components, as well as added rubber compounds, wet strength agents, preservatives, etc., to insoluble COD. Mainly, the biodegradability is low, and the preservative added thereto has certain toxicity. White water has a large amount of water, but its organic pollution load is much lower than that of cooking black liquor and middle-stage wastewater. Almost all paper mill paper mills now use partial or fully enclosed systems to reduce paper consumption, save power, increase white water reuse, and reduce excess white water emissions.
目前,用于造纸废水处理的方法主要有:物理过滤法、混凝沉淀法、吸附法、高级氧化法、气浮法、加酸吸收法、催化氧化法、生化法等,每种方法都具有各自的优缺点。由于单一的处理方法很难达到效果,在实际运用中,通常是根据要处理废水的实际情况,将几种方法结合使用,典型的生产工艺是将造纸废水经过过滤等物理处理,然后经过絮凝沉淀后再经生化处理后达标排放。At present, the methods used for papermaking wastewater treatment mainly include: physical filtration method, coagulation sedimentation method, adsorption method, advanced oxidation method, air floatation method, acid absorption method, catalytic oxidation method, biochemical method, etc., each method has Their respective advantages and disadvantages. Since the single treatment method is difficult to achieve the effect, in practical application, several methods are usually combined according to the actual situation of the wastewater to be treated. The typical production process is to physically treat the papermaking wastewater through filtration and then flocculation and sedimentation. After the biochemical treatment, the standard is discharged.
中国专利CN101708927A 公开一种投资小、工艺简单、污染物去除率高、运行费用低廉的氧化降解+ 絮凝沉淀+ 砂滤的造纸废水深度处理方法。经该方法处理后COD<70mg/L,BOD5<20mg/L,SS<30mg/L。Chinese patent CN101708927A discloses an oxidative degradation with small investment, simple process, high pollutant removal rate and low operating cost. Advanced treatment of papermaking wastewater by flocculation and sedimentation + sand filtration. After treatment by this method, the COD was <70 mg/L, the BOD5 was <20 mg/L, and the SS was <30 mg/L.
中国专利CN1420091 公开一种造纸废水的生态处理和资源化循环利用方法,它是利用生态工程技术,造纸综合废水在沉淀池内进行BOD5 ∶ CODCr 的比值调整,然后进入串联厌氧塘和兼性塘消化,排水在调节池内进行COD Cr ∶ N ∶ P 比值调整后,通过输配水系统布入多组并联的地表径流湿地,出水优于造纸工业水污染物排放的一级标准,可经好氧塘储留、补充调节池所需清水,回流到地表径流湿地进行深度再处理。该方法克服了造纸废水营养结构不平衡、可生化性差的缺点,可稳定有效地实现造纸废水的生态处理和资源化循环利用。Chinese patent CN1420091 Disclosed is an ecological treatment and resource recycling method for papermaking wastewater, which utilizes ecological engineering technology to carry out BOD5: COD in a sedimentation tank of papermaking integrated wastewater.Cr The ratio is adjusted, then enters the tandem anaerobic pond and the facultative pond for digestion, and the drainage is carried out in the conditioning tank for COD. Cr : N : P After the ratio adjustment, multiple sets of parallel surface runoff wetlands are arranged through the water distribution system. The effluent is superior to the first-class standard for water pollutant discharge in the paper industry. It can be stored in the aerobic pond, supplemented with the water needed for the adjustment tank, and returned to the water. Surface runoff wetlands are further reprocessed. The method overcomes the disadvantages of unbalanced nutrient structure and poor biodegradability of papermaking wastewater, and can realize the ecological treatment and resource recycling of papermaking wastewater stably and effectively.
中国专利CN101337752 公开一种造纸废水深度处理工艺,该工艺包括以下步骤:将经二级生化处理后的造纸废水引入微曝气铁还原床,在微曝气铁还原床中装填铁屑,造纸废水在微曝气铁还原床中进行还原反应;将步骤①处理后的出水引入混凝池中,在混凝池中加入混凝剂和助凝剂,促使水中的颗粒凝聚;将步骤②处理后的出水引入沉淀池中进行泥水分离;将沉淀池的出水引入过滤池中进行过滤,过滤后的出水经杀菌消毒后,引入回用水管网;将沉淀池中的污泥以及过滤池中的反冲洗排污水引入污泥浓缩池,经脱水后外运处置;同时,脱水滤液和污泥浓缩池中的溢流液引入混凝池中进行再处理。本发明工艺简单、脱色效果好而且成本低廉。Chinese patent CN101337752 Disclosed is an advanced treatment process for papermaking wastewater, the process comprising the steps of: introducing a second-stage biochemically treated papermaking wastewater into a micro-aerated iron reduction bed, filling iron scraps in a micro-aerated iron reduction bed, and the papermaking wastewater is slightly exposed The reduction reaction is carried out in the gas-iron reduction bed; the effluent treated in the step 1 is introduced into the coagulation tank, the coagulant and the coagulant are added to the coagulation tank to promote the aggregation of the particles in the water; and the effluent after the treatment in step 2 is introduced Sediment separation is carried out in the sedimentation tank; the effluent from the sedimentation tank is introduced into the filtration tank for filtration, and the filtered effluent is sterilized and disinfected, and then introduced into the reuse water pipe network; the sludge in the sedimentation tank and the backwashing sewage in the filtration tank The sludge concentration tank is introduced and disposed of by dewatering, and the overflow liquid in the dewatering filtrate and the sludge concentration tank is introduced into the coagulation tank for further treatment. The invention has simple process, good decolorization effect and low cost.
以上方法对造纸废水的处理都取得比较好的效果,但是都存在处理深度不够,生产的中水还含有较多的污染物,只能适合一些对用水质量要求不高的生产工艺,使其的用途用量都受到限制。要使造纸废水再生,满足不同生产工艺的用水要求,特别是高质量用水的要求,必须对其进行深度净化处理,如将生化所得的废水经过进一步净化再经过膜过滤处理,得到纯水。中国专利201010567041.0、201020635352.1 介绍了造纸深度处理废水采用膜过滤进行再生循环利用的方法,但是在实施过程中,发现造纸废水中钙离子含量高达150~400 mg/L,产生大量结垢,对废水的再生造成严重的困难。The above methods have achieved good results in the treatment of papermaking wastewater, but there are insufficient treatment depths, and the produced water also contains more pollutants, which can only be suitable for some production processes that require less water quality. The amount of use is limited. In order to regenerate the papermaking wastewater and meet the water requirements of different production processes, especially the requirements of high quality water, it must be deeply purified. For example, the biochemical wastewater is further purified and then subjected to membrane filtration to obtain pure water. Chinese patent 201010567041.0, 201020635352.1 This paper introduces the method of membrane filtration for recycling and recycling of papermaking advanced treatment wastewater, but in the process of implementation, it is found that the calcium ion content in papermaking wastewater is as high as 150-400. Mg/L, which produces a large amount of scale, which causes serious difficulties in the regeneration of wastewater.
技术问题technical problem
本发明的目的在于针对现有的造纸废水处理方法中所存在的成本较高、效能较低、处理后的废水多为排放、没有深度处理循环利用、浪费水资源等问题,提供一种基于化学脱钙技术、电化学技术与膜技术相结合,成本较低,效能较高,使之达到循环利用的造纸深度处理废水的再生循环利用装置及方法。The object of the present invention is to provide a chemical-based chemistry based on the problems of high cost, low efficiency, mostly treated wastewater, no deep treatment and recycling, and waste of water resources in the existing papermaking wastewater treatment method. The decalcification technology, the electrochemical technology and the membrane technology are combined, the cost is low, and the performance is high, so that the recycling and recycling apparatus and method for recycling the papermaking advanced treatment wastewater are realized.
技术解决方案Technical solution
本发明所述一种造纸深度处理废水的再生循环利用装置设有化学脱钙系统、多介质过滤系统、电解系统、曝气生物滤池(BAF)、超滤系统和反渗透系统;The recycling and recycling device for papermaking advanced treatment wastewater according to the present invention is provided with a chemical decalcification system, a multi-media filtration system, an electrolysis system, an aerated biological filter (BAF), an ultrafiltration system and a reverse osmosis system;
化学脱钙系统用于脱除造纸深度处理废水中的钙镁、降低水的硬度,化学脱钙系统设有混凝池、截止阀和斜管沉淀池,混凝池与截止阀的进口联接,截止阀的出口接斜管沉淀池的进口,斜管沉淀池的出口接多介质过滤系统的进口;所述化学脱钙系统中的混凝池上设有配药系统和加药系统。The chemical decalcification system is used for removing calcium and magnesium in the papermaking advanced treatment wastewater and reducing the hardness of the water. The chemical decalcification system is provided with a coagulation tank, a shut-off valve and a inclined tube sedimentation tank, and the coagulation tank is connected with the inlet of the shut-off valve. The outlet of the shut-off valve is connected to the inlet of the inclined tube sedimentation tank, and the outlet of the inclined tube sedimentation tank is connected to the inlet of the multi-media filtration system; the mixing system in the chemical decalcification system is provided with a dispensing system and a dosing system.
多介质过滤系统用于将化学脱钙后的废水进行过滤分离,多介质过滤系统设有截止阀、供水泵、多介质过滤器、反冲洗泵和清洗液罐;截止阀的进口接化学脱钙系统的出口,供水泵的进口接截止阀的出口,供水泵的出口接多介质过滤器的进口,多介质过滤器的出口一路与电解系统联接,另一路依次经反洗泵接清洗液罐。The multi-media filtration system is used for filtering and separating the chemical decalcification wastewater. The multi-media filtration system is provided with a shut-off valve, a water supply pump, a multi-media filter, a backwash pump and a cleaning liquid tank; and the inlet of the shut-off valve is chemically decalcified. The outlet of the system, the inlet of the water supply pump is connected to the outlet of the shut-off valve, the outlet of the water supply pump is connected to the inlet of the multi-media filter, the outlet of the multi-media filter is connected to the electrolysis system, and the other is connected to the cleaning liquid tank by the backwashing pump.
电解系统用于对多介质过滤分离后的出水进行电解处理,电解系统设有截止阀、供水泵和电解机;截止阀的进口外接多介质过滤系统排出口,供水泵的进口接截止阀的出口,供水泵的出口接电解机的进口,电解机的出口与曝气生物滤池(BAF)的进口联接。The electrolysis system is used for electrolytic treatment of the effluent after separation and filtration of the multi-media. The electrolysis system is provided with a shut-off valve, a water supply pump and an electrolysis machine; the inlet of the shut-off valve is externally connected to the discharge port of the multi-media filter system, and the inlet of the water supply pump is connected to the outlet of the shut-off valve. The outlet of the water supply pump is connected to the inlet of the electrolysis machine, and the outlet of the electrolysis machine is connected with the inlet of the aerated biological filter (BAF).
所述电解系统中电解机设有电源和电解槽;所述电解槽内的电极材料为石墨、钛、铁、铝、锌、铜、铅、镍、钼、铬、合金和纳米催化惰性材料中的一种,所述纳米催化惰性电极的表层涂覆有晶粒为10~35nm 的金属氧化物惰性催化涂层,所述纳米催化惰性电极的基板为钛板或塑料板。The electrolysis machine in the electrolysis system is provided with a power source and an electrolysis cell; the electrode material in the electrolysis cell is graphite, titanium, iron, aluminum, zinc, copper, lead, nickel, molybdenum, chromium, alloy and nano catalytic inert material. In one case, the surface layer of the nano catalytic inert electrode is coated with crystal grains of 10 to 35 nm. The metal oxide inert catalytic coating, the substrate of the nano catalytic inert electrode is a titanium plate or a plastic plate.
曝气生物滤(BAF)通过生物氧化降解作用对废水进行快速净化,得到造纸净化废水,曝气生物滤池设有截止阀、供水泵、布水系统、池体、填料、鼓风机、截止阀、清洗泵、贮水罐,截止阀的进口接电解系统的出口,供水泵的进口接截止阀的出口,供水泵的出口接布水系统的进口,布水系统位于池体底部,填料位于池体中部,鼓风机从池体底部为池体曝气,池体上部的出水一路与贮水罐联接,另一路依次经清洗泵、截止阀接贮水罐。Biological aerated filter (BAF) rapidly purifies wastewater by biooxidation degradation, and obtains papermaking purification wastewater. The biological aerated filter is equipped with a shut-off valve, a water supply pump, a water distribution system, a tank body, a packing, a blower, a shut-off valve, The pump and the water storage tank are cleaned, the inlet of the shut-off valve is connected to the outlet of the electrolysis system, the inlet of the water supply pump is connected to the outlet of the shut-off valve, the outlet of the water supply pump is connected to the inlet of the water distribution system, the water distribution system is located at the bottom of the pool body, and the packing is located in the pool body. In the middle part, the blower aerates the pool body from the bottom of the tank body, and the outlet water in the upper part of the tank body is connected with the water storage tank, and the other road is connected to the water storage tank through the washing pump and the shut-off valve.
超滤系统用于将曝气生物滤池所得造纸净化废水过滤、分离得透析水和浓缩水。超滤系统设有截止阀、供水泵、超滤膜系统、反冲洗泵、透析水贮罐和阀门,截止阀的进口接曝气生物滤池的出口,截止阀的出口接供水泵的进口,供水泵的出口接超滤膜系统的出口、超滤膜系统的透析水出口一路接透析水贮罐,另一路经反冲洗泵接透析水贮罐,超滤膜系统的浓缩水则经管道和阀门回流至电解系统中循环利用。The ultrafiltration system is used for filtering and separating the papermaking purification wastewater obtained by the aerated biological filter into dialysis water and concentrated water. The ultrafiltration system is provided with a shut-off valve, a water supply pump, an ultrafiltration membrane system, a backwashing pump, a dialysis water storage tank and a valve. The inlet of the shut-off valve is connected to the outlet of the biological aerated filter, and the outlet of the shut-off valve is connected to the inlet of the water supply pump. The outlet of the water pump is connected to the outlet of the ultrafiltration membrane system, the dialysis water outlet of the ultrafiltration membrane system is connected to the dialysis water storage tank, and the other is connected to the dialysis water storage tank by the backwashing pump, and the concentrated water of the ultrafiltration membrane system is passed through the pipeline and The valve is returned to the electrolysis system for recycling.
所述超滤系统还包括超滤膜化学清洗系统,超滤膜化学清洗系统用于清洗超滤系统的超滤膜组件,超滤膜化学清洗系统设有清洗液罐、化学清洗泵和截止阀,清洗液罐的出口接化学清洗泵的进口,化学清洗泵的出口经截止阀接超滤膜系统。The ultrafiltration system further comprises an ultrafiltration membrane chemical cleaning system, the ultrafiltration membrane chemical cleaning system is used for cleaning the ultrafiltration membrane module of the ultrafiltration system, and the ultrafiltration membrane chemical cleaning system is provided with a cleaning liquid tank, a chemical cleaning pump and a shut-off valve. The outlet of the cleaning liquid tank is connected to the inlet of the chemical cleaning pump, and the outlet of the chemical cleaning pump is connected to the ultrafiltration membrane system via a shut-off valve.
所述超滤系统为浸没式超滤、柱式超滤、管式超滤、卷式超滤或板式超滤的一种,截留分子量为1000~100000MWCO,工作条件为:常温~ 45℃,浸没式超滤的工作压力为-1 ~ -50kPa,柱式超滤、管式超滤、卷式超滤和板式超滤的工作压力为3~300kPa。The ultrafiltration system is a kind of submerged ultrafiltration, column ultrafiltration, tubular ultrafiltration, coil ultrafiltration or plate ultrafiltration, and the molecular weight cut off is 1000-100000 MWCO, and the working condition is: normal temperature~ At 45 ° C, the working pressure of immersion ultrafiltration is -1 to -50 kPa, and the working pressure of column ultrafiltration, tubular ultrafiltration, coil ultrafiltration and plate ultrafiltration is 3 to 300 kPa.
反渗透系统将超滤系统所得透析水经保安过滤后用高压泵泵入反渗透膜组件,经反渗透膜过滤分离得透析水和浓缩水,透析水进入贮罐得再生水;浓缩水一部分经过浓缩水增压泵回流进行循环膜过滤分离,多余部分排放;反渗透系统设有截止阀、供水泵、保安过滤器、高压泵、反渗透膜组件和再生水贮罐,截止阀的进口接超滤系统的出口,截止阀的出口依次经供水泵、保安过滤器和高压泵进入反渗透膜组件,反渗透膜组件的透析水出口接再生水贮罐的进口;The reverse osmosis system passes the dialysis water obtained by the ultrafiltration system through the security filter and then pumps it into the reverse osmosis membrane module by the high pressure pump, and the dialysis water and the concentrated water are separated by the reverse osmosis membrane filtration, and the dialysis water enters the storage tank to obtain the reclaimed water; the concentrated water is partially concentrated. The water booster pump is recirculated for circulating membrane filtration separation, and the excess part is discharged; the reverse osmosis system is provided with a shut-off valve, a water supply pump, a security filter, a high pressure pump, a reverse osmosis membrane module and a reclaimed water storage tank, and an inlet ultrafiltration system of the shut-off valve. The outlet of the shut-off valve is sequentially passed through the water supply pump, the security filter and the high-pressure pump into the reverse osmosis membrane module, and the dialysis water outlet of the reverse osmosis membrane module is connected to the inlet of the reclaimed water storage tank;
所述反渗透系统还包括反渗透浓缩水回收系统,反渗透浓缩水膜回收系统用于将反渗透膜过滤的浓缩水进行回收利用的系统,反渗透浓缩水回收系统设有回流浓缩水增压泵、阀门和截止阀,回流浓缩水增压泵进口接反渗透系统的浓缩水出口,回流浓缩水增压泵出口接反渗透膜组件;The reverse osmosis system further comprises a reverse osmosis concentrated water recovery system, a reverse osmosis concentrated water membrane recovery system is used for recycling the concentrated water filtered by the reverse osmosis membrane, and the reverse osmosis concentrated water recovery system is provided with a reflux concentrated water pressurization system. Pump, valve and shut-off valve, reflux concentrated water booster pump inlet connected to the concentrated water outlet of reverse osmosis system, reflux concentrated water booster pump outlet connected to reverse osmosis membrane module;
所述反渗透系统还包括一个反渗透膜清洗再生系统,反渗透膜清洗再生系统用于清洗反渗透膜组件,反渗透膜清洗再生系统设有清洗液罐、反冲洗泵、截止阀和阀门,清洗液罐的进口经截止阀接反渗透膜组件透析水出口,清洗液罐的一路出口经截止阀和阀门接反渗透系统浓缩水出口,清洗液罐的另一路出口经反冲洗泵接供水泵出口。The reverse osmosis system further comprises a reverse osmosis membrane cleaning regeneration system, the reverse osmosis membrane cleaning regeneration system is used for cleaning the reverse osmosis membrane module, and the reverse osmosis membrane cleaning regeneration system is provided with a cleaning liquid tank, a backwashing pump, a shut-off valve and a valve. The inlet of the cleaning liquid tank is connected to the dialysis water outlet of the reverse osmosis membrane module via a shut-off valve. The outlet of the cleaning liquid tank is connected to the concentrated water outlet of the reverse osmosis system via a shut-off valve and a valve, and the other outlet of the cleaning liquid tank is connected to the water supply pump by a backwash pump. Export.
所述反渗透系统中的反渗透膜组件为卷式膜组件,膜材料为有机膜中醋酸纤维膜或复合膜,膜材料的截留分子量为50 ~ 200MWCO,进压可为6.0 ~ 45.0bar,出压可为4.5~33.5 bar。The reverse osmosis membrane module in the reverse osmosis system is a roll membrane module, and the membrane material is an acetate membrane or a composite membrane in an organic membrane. The molecular weight cutoff of the membrane material is 50-200 MWCO, and the inlet pressure can be 6.0. ~ 45.0bar, the pressure can be 4.5 ~ 33.5 bar.
本发明所述一种造纸深度处理废水的再生循环利用方法包括以下步骤:The method for recycling and recycling the papermaking advanced treated wastewater according to the present invention comprises the following steps:
(1)化学脱钙(1) Chemical decalcification
造纸生化处理后二沉池出水(即造纸深度处理废水)经管道流入混凝池,在混凝池中通过加药装置在搅拌下先加入适量石灰饱和溶液调pH 值至8.5 ~ 9.5,再加入300~600mg/L的Na2CO3 ,然后加入5~10mg/L 的FeSO4,再加入Na2CO3 反调pH 值至8 ~ 9,最后加入2~3mg/L的聚苯烯酰胺(PAM),反应完全后进入斜管沉淀池,进行沉淀分离,从而脱除造纸深度处理废水中的钙镁、降低水的硬度,沉淀物(即污泥)经过泵和管道送入污泥池中,最后在污泥脱水装置中进行过滤分离,并回收碳酸钙,废水则进入下一步骤过滤;After the biochemical treatment of the paper, the effluent from the secondary settling tank (ie, the papermaking advanced treatment wastewater) flows into the coagulation tank through the pipeline. In the coagulation tank, the appropriate amount of lime saturated solution is added to the 8.5 to 9.5 by stirring with the dosing device, and then added. 300~600mg/L Na 2 CO 3 , then add 5~10mg/L FeSO 4 , then add Na 2 CO 3 to adjust the pH to 8~9, and finally add 2~3mg/L polyphenylene amide (PAM) After the reaction is completed, it enters the inclined tube sedimentation tank to carry out sedimentation separation, thereby removing calcium and magnesium in the papermaking advanced treatment wastewater, reducing the hardness of the water, and the sediment (ie sludge) is sent to the sludge tank through the pump and the pipeline. Finally, the filter is separated in the sludge dewatering device, and the calcium carbonate is recovered, and the wastewater is filtered in the next step;
(2)过滤(2) Filtering
将化学脱钙后的废水泵入多介质过滤器或砂滤进行过滤分离,进一步除去水中的SS和胶体;The chemically decalcified wastewater is pumped into a multi-media filter or sand filter for filtration separation to further remove SS and colloid in water;
(3)电解(3) Electrolysis
将过滤后的废水泵入电解机电解,降解有机大分子,脱除色度,提高废水的可生化性,电解机的相邻两电极间的电压为2 ~ 12V,电流密度为10 ~ 320mA/cm2Pumping the filtered wastewater into the electrolysis machine for electrolysis, degrading organic macromolecules, removing the chroma and improving the biodegradability of the wastewater. The voltage between the adjacent electrodes of the electrolyzer is 2 to 12V, and the current density is 10 to 320 mA/ Cm 2 ;
(4)曝气生物滤池生化(4) Biochemistry of biological aerated filter
电解后的废水进入曝气生物滤池,通过生物氧化降解作用对废水进行快速净化,得到造纸净化废水;The electrolyzed wastewater enters the aerated biological filter, and the wastewater is rapidly purified by biooxidation degradation to obtain papermaking purification wastewater;
(5)超滤(5) Ultrafiltration
将曝气生物滤池生化所得造纸净化废水进行超滤过滤、分离得透析水和浓缩水,透析水进入反渗透处理,浓缩水经管道回流至步骤(2)的电解机中循环利用;The papermaking purification wastewater biochemically obtained from the biological aerated filter is subjected to ultrafiltration filtration to separate dialysis water and concentrated water, and the dialysis water is subjected to reverse osmosis treatment, and the concentrated water is returned to the electrolysis machine of step (2) through the pipeline for recycling;
(6)反渗透(6) Reverse osmosis
超滤所得透析水经保安过滤后用高压泵泵入反渗透过滤膜系统,经反渗透膜过滤分离得透析水和浓缩水,透析水进入贮罐得再生水;浓缩水一部分经过浓缩水增压泵回流进行循环膜过滤分离,多余部分排放。The dialysis water obtained by ultrafiltration is filtered by security and pumped into the reverse osmosis membrane system by high pressure pump. The dialysis water and concentrated water are separated by filtration through reverse osmosis membrane. The dialysis water enters the storage tank to obtain reclaimed water; the concentrated water is partially passed through the concentrated water booster pump. The reflux is subjected to circulating membrane filtration separation, and excess is discharged.
步骤(3)电解所述电解机设有电源和电解槽,所述电解槽内的电极材料为石墨、 钛、铁、铝、锌、铜、铅、镍、钼、铬、合金和纳米催化惰性材料中的一种;所述纳米催化惰性电极的表层涂覆有晶粒为10 ~ 35nm 的金属氧化物惰性催化涂层,所述纳米催化惰性电极的基板为钛板或塑料板。Step (3) Electrolysis The electrolysis machine is provided with a power source and an electrolytic cell, and the electrode material in the electrolytic cell is graphite. One of titanium, iron, aluminum, zinc, copper, lead, nickel, molybdenum, chromium, alloys and nano-catalytic inert materials; the surface of the nano-catalyzed inert electrode is coated with crystal grains of 10 to 35 nm The metal oxide inert catalytic coating, the substrate of the nano catalytic inert electrode is a titanium plate or a plastic plate.
步骤(5)所述超滤的截留分子量为1000 ~ 50000MWCO,工作条件为常温~ 45℃,所述超滤为浸没式超滤、柱式超滤、管式超滤、卷式超滤或板式超滤的一种,浸没式超滤的工作压力为-1 ~ -50kPa,而柱式超滤、管式超滤、卷式超滤和板式超滤的工作压力为3 ~300kPa。The molecular weight cut-off molecular weight of the ultrafiltration in step (5) is 1000 to 50000 MWCO, and the working condition is normal temperature~ At 45 ° C, the ultrafiltration is one of submerged ultrafiltration, column ultrafiltration, tubular ultrafiltration, coil ultrafiltration or plate ultrafiltration, and the working pressure of the submerged ultrafiltration is -1 ~ -50 kPa, while column ultrafiltration, tubular ultrafiltration, coil ultrafiltration and plate ultrafiltration have a working pressure of 3 to 300 kPa.
步骤(6)所述反渗透中的反渗透膜组件为卷式膜组件,膜材料为有机膜中醋酸纤维膜或复合膜,膜材料的截留分子量为50 ~ 200MWCO,进压可为6.0 ~ 35.0bar,出压可为4.5 ~ 33.5 bar。The reverse osmosis membrane module in the reverse osmosis in the step (6) is a roll membrane module, and the membrane material is an acetate membrane or a composite membrane in the organic membrane, and the molecular weight cutoff of the membrane material is 50 ~ 200MWCO, the inlet pressure can be 6.0 ~ 35.0bar, the pressure can be 4.5 ~ 33.5 bar.
有益效果Beneficial effect
本发明既克服了单用膜过滤分离处理或吸附处理成本过高的缺陷,又克服了常规的造纸废水方法的处理效果不理想,排放的废水污染环境等缺陷,将现有的造纸深度处理废水净化及回收循环利用,与现有技术比较,具有以下突出优点:The invention not only overcomes the defects of excessive filtration filtration treatment or adsorption treatment, but also overcomes the defects of the conventional papermaking wastewater treatment method, the waste water pollution environment and the like, and the existing papermaking advanced treatment wastewater. Purification and recycling, compared with the prior art, has the following outstanding advantages:
(1)造纸深度处理废水经过处理,70% ~ 85% 可以再生循环利用,既减少废水排放,避免废水对环境污染,又减少水资源浪费,还可以使再生的循环水成本低于自来水价格,经济合理,产生较好的经济效益。 (1) Advanced treatment of papermaking wastewater, 70% to 85% It can be recycled and reused, which not only reduces wastewater discharge, avoids environmental pollution of wastewater, but also reduces water waste. It can also make the cost of recycled recycled water lower than the price of tap water, economically reasonable, and produce better economic benefits.
(2)通过化学脱钙系统可有效脱除造纸深度处理废水中的高浓度钙镁离子,去除率达50%,保证后续处理工艺顺利、稳定运行。(2) The high-concentration calcium and magnesium ions in the advanced wastewater treatment can be effectively removed by the chemical decalcification system, and the removal rate is up to 50%, ensuring smooth and stable operation of the subsequent treatment process.
(3)通过纳米催化电解进一步降低COD,一是可以使废水的回用率提高,既减少废水排放,避免废水对环境污染,又减少水资源浪费;二是能杀灭废水中的细菌等微生物,根除后续超滤膜和反渗透膜的生物污染,大幅度减少超滤膜和反渗透膜的清洗次数,降低清洁再生成本,提高膜的使用效率,延长膜的使用寿命,减少膜更换成本。(3) Further reduce COD by nano-catalytic electrolysis. First, it can improve the reuse rate of wastewater, reduce wastewater discharge, avoid wastewater pollution to the environment, and reduce water waste. Second, it can kill bacteria and other microorganisms in wastewater. To eradicate the biological contamination of the subsequent ultrafiltration membrane and reverse osmosis membrane, the cleaning times of the ultrafiltration membrane and the reverse osmosis membrane are greatly reduced, the cleaning regeneration cost is reduced, the membrane use efficiency is improved, the membrane service life is prolonged, and the membrane replacement cost is reduced.
(4)大幅度降低吨纸的水消耗指标和废水排放指标,提高企业经济技术指标。(4) Substantially reduce water consumption indicators and wastewater discharge indicators of tons of paper, and improve economic and technical indicators of enterprises.
本发明所称造纸深度处理废水是指造纸废水经过传统的过滤、絮凝和生化处理后二沉池出水,即达到三级以上排放标准的废水。The invention relates to the papermaking advanced treatment wastewater, which refers to the wastewater from the secondary sedimentation tank after the traditional filtration, flocculation and biochemical treatment of the papermaking wastewater, that is, the wastewater that meets the discharge standard of the third grade or above.
附图说明DRAWINGS
图1为本发明一种造纸深度处理废水的再生循环利用装置实施例的结构组成示意图。1 is a schematic view showing the structural composition of an embodiment of a recycling and recycling apparatus for papermaking advanced treated wastewater according to the present invention.
图2为本发明的工艺流程图。 Figure 2 is a process flow diagram of the present invention.
本发明的最佳实施方式BEST MODE FOR CARRYING OUT THE INVENTION
本发明是在对现有造纸深度处理废水的成份、性质和现有处理方案进行深入系统的对比研究之后完成的对造纸深度处理后废水的净化和再生循环利用装置的设计,它由化学脱钙系统、多介质过滤系统、电解系统、曝气生物滤池(BAF)、超滤系统和反渗透系统等组成。The invention is a design for purifying and regenerating and recycling a wastewater after deep treatment of papermaking, which is completed after in-depth systematic comparison research on the composition, properties and existing treatment schemes of the existing papermaking advanced treatment wastewater. System, multi-media filtration system, electrolysis system, aerated biological filter (BAF), ultrafiltration system and reverse osmosis system.
下面实施例将结合附图对本发明作进一步的说明。The invention will be further illustrated by the following examples in conjunction with the drawings.
参见图1,本发明所述一种造纸深度处理废水的再生循环利用装置实施例设有:化学脱钙系统:化学脱钙系统用于脱除造纸深度处理废水中的钙镁、降低水的硬度,化学脱钙系统设有混凝池11、截止阀12 和斜管沉淀池13,混凝池11与截止阀12的进口联接,截止阀12的出口接斜管沉淀池13的进口,斜管沉淀池13的出口接多介质过滤系统的进口;Referring to Fig. 1, an embodiment of a recycling and utilization device for papermaking advanced treatment wastewater according to the present invention is provided with: a chemical decalcification system: a chemical decalcification system for removing calcium and magnesium in the advanced wastewater treatment, and reducing the hardness of water. The chemical decalcification system is provided with a coagulation tank 11 and a shut-off valve 12 And the inclined tube sedimentation tank 13, the coagulation tank 11 is connected with the inlet of the shut-off valve 12, the outlet of the shut-off valve 12 is connected to the inlet of the inclined tube sedimentation tank 13, and the outlet of the inclined tube sedimentation tank 13 is connected to the inlet of the multi-media filtration system;
多介质过滤系统:多介质过滤系统用于将化学脱钙后的废水进行过滤分离,多介质过滤系统设有截止阀21、供水泵22、多介质过滤器23、截止阀24、反冲洗泵25 和清洗液罐26;截止阀21 的进口接化学脱钙系统的出口,供水泵22的进口接截止阀21 的出口,供水泵22的出口接多介质过滤器23的进口,多介质过滤器23的出口一路与电解系统联接,另一路依次经反洗泵24接清洗液罐25 ;Multi-media filtration system: The multi-media filtration system is used for filtering and separating the chemically decalcified wastewater. The multi-media filtration system is provided with a shut-off valve 21, a water supply pump 22, a multi-media filter 23, a shut-off valve 24, and a backwash pump 25 And the cleaning liquid tank 26; the inlet of the shut-off valve 21 is connected to the outlet of the chemical decalcification system, and the inlet of the water supply pump 22 is connected to the shut-off valve 21 The outlet of the water supply pump 22 is connected to the inlet of the multi-media filter 23, the outlet of the multi-media filter 23 is connected to the electrolysis system, and the other is sequentially connected to the cleaning liquid tank 25 via the backwash pump 24;
电解系统:电解系统用于对多介质过滤分离后的出水进行电解处理,电解系统设有截止阀31、供水泵32和电解机33;截止阀31的进口外接多介质过滤系统排出口,供水泵32的进口接截止阀31的出口,供水泵32的出口接电解机33 的进口,电解机33的出口与曝气生物滤池的进口联接;Electrolysis system: The electrolysis system is used for electrolytic treatment of the effluent after multi-media filtration separation. The electrolysis system is provided with a shut-off valve 31, a water supply pump 32 and an electrolysis machine 33; the inlet of the shut-off valve 31 is connected to a multi-media filter system discharge port, a water supply pump The inlet of 32 is connected to the outlet of the shut-off valve 31, and the outlet of the water supply pump 32 is connected to the electrolysis machine 33. The inlet of the electrolysis machine 33 is connected to the inlet of the aerated biological filter;
曝气生物滤池(BAF):曝气生物滤通过生物氧化降解作用对废水进行快速净化,得到造纸净化废水,曝气生物滤池设有截止阀41、供水泵41、布水系统43、池体44、鼓风机45、填料46、清洗泵47、截止阀48、贮水罐49,截止阀41 的进口接电解系统的出口,供水泵42 的进口接截止阀41 的出口,供水泵42 的出口接布水系统43 的进口,布水系统43位于池体44底部,填料46 位于池体44中部,鼓风机45从池体44底部为池体44曝气,池体44上部的出水一路与贮水罐49联接,另一路依次经清洗泵47、截止阀48接贮水罐49 ;Biological aerated filter (BAF): Aerated biological filtration rapidly purifies wastewater by biooxidation degradation to obtain papermaking purification wastewater. The biological aerated filter is equipped with a shut-off valve 41, a water supply pump 41, a water distribution system 43, and a pool. Body 44, blower 45, packing 46, washing pump 47, shut-off valve 48, water storage tank 49, shut-off valve 41 The inlet is connected to the outlet of the electrolysis system, the inlet of the water supply pump 42 is connected to the outlet of the shut-off valve 41, the outlet of the water supply pump 42 is connected to the inlet of the water distribution system 43, and the water distribution system 43 is located at the bottom of the tank body 44, and the packing 46 Located in the middle of the pool body 44, the blower 45 aerates the pool body 44 from the bottom of the pool body 44. The outlet water in the upper part of the tank body 44 is connected to the water storage tank 49, and the other road is connected to the water storage tank 49 through the cleaning pump 47 and the shut-off valve 48 in sequence. ;
超滤系统:超滤系统用于将曝气生物滤池所得造纸净化废水过滤、分离得透析水和浓缩水。超滤系统设有截止阀51、供水泵52、超滤膜系统53、反冲洗泵54、截止阀55、透析水贮罐56 和阀门57,截止阀51 的进口接曝气生物滤池的出口,截止阀51 的出口接供水泵52的进口,供水泵52 的出口接超滤膜系统53 的出口、超滤膜系统53 的透析水出口一路接透析水贮罐56,另一路依次经反冲洗泵54、截止阀55 接透析水贮罐56,超滤膜系统53 的浓缩水则经阀门57 回流至电解系统中重复利用。Ultrafiltration system: The ultrafiltration system is used for filtering and separating the papermaking purification wastewater obtained by the aerated biological filter into dialysis water and concentrated water. The ultrafiltration system is provided with a shut-off valve 51, a water supply pump 52, an ultrafiltration membrane system 53, a backwash pump 54, a shut-off valve 55, and a dialysis water storage tank 56. And the valve 57, the inlet of the shut-off valve 51 is connected to the outlet of the aerated biological filter, the outlet of the shut-off valve 51 is connected to the inlet of the water supply pump 52, and the outlet of the water supply pump 52 is connected to the outlet of the ultrafiltration membrane system 53, the ultrafiltration membrane system 53 The dialysis water outlet is connected to the dialysis water storage tank 56 one by one, and the other is connected to the dialysis water storage tank 56 through the backwashing pump 54 and the shutoff valve 55 in turn, and the concentrated water of the ultrafiltration membrane system 53 is passed through the valve 57. Return to the electrolysis system for reuse.
超滤系统还包括超滤膜化学清洗系统,超滤膜化学清洗系统用于清洗超滤系统的超滤膜组件,超滤膜化学清洗系统设有清洗液罐61、化学清洗泵62和截止阀63,清洗液罐61 的出口接化学清洗泵62的进口,化学清洗泵62的出口经截止阀63 接超滤膜系统53 ;The ultrafiltration system also includes an ultrafiltration membrane chemical cleaning system, an ultrafiltration membrane chemical cleaning system for cleaning the ultrafiltration membrane module of the ultrafiltration system, and an ultrafiltration membrane chemical cleaning system with a cleaning fluid tank 61, a chemical cleaning pump 62 and a shut-off valve. 63, cleaning liquid tank 61 The outlet is connected to the inlet of the chemical cleaning pump 62, and the outlet of the chemical cleaning pump 62 is connected to the ultrafiltration membrane system 53 via the shut-off valve 63;
反渗透系统:反渗透系统将超滤系统所得透析水经保安过滤后用高压泵泵入反渗透膜组件,经反渗透膜过滤分离得透析水和浓缩水,透析水进入贮罐得再生水;浓缩水一部分经过浓缩水增压泵回流进行循环膜过滤分离,一部分回流进入电解系统循环使用,多余部分排放;反渗透系统设有截止阀71、供水泵72、截止阀73、保安过滤器74、膜系统高压泵75、反渗透膜组件76、截止阀77 和再生水贮罐78。截止阀71 的进口接超滤系统透析水贮罐56的出口,截止阀71 的出口依次经供水泵72、截止阀73、保安过滤器74 和膜系统高压泵75 进入反渗透膜组件76,反渗透膜组件76 的透析水出口经截止阀77 接再生水贮罐78 的进口;Reverse osmosis system: The reverse osmosis system passes the dialysis water obtained from the ultrafiltration system through the security filter and then pumps it into the reverse osmosis membrane module by high pressure pump. The dialysis water and concentrated water are separated by filtration through reverse osmosis membrane, and the dialysis water enters the storage tank to obtain reclaimed water; Part of the water is refluxed by a concentrated water booster pump for cyclic membrane filtration separation, a part of the reflux enters the electrolysis system for recycling, and the excess part is discharged; the reverse osmosis system is provided with a shut-off valve 71, a water supply pump 72, a shut-off valve 73, a security filter 74, and a membrane. System high pressure pump 75, reverse osmosis membrane module 76, shut-off valve 77 And a reclaimed water storage tank 78. The inlet of the shutoff valve 71 is connected to the outlet of the dialysis water storage tank 56 of the ultrafiltration system, and the outlet of the shutoff valve 71 is sequentially passed through the water supply pump 72, the shutoff valve 73, the security filter 74 and the membrane system high pressure pump 75. Entering the reverse osmosis membrane module 76, the dialysis water outlet of the reverse osmosis membrane module 76 is connected to the inlet of the reclaimed water storage tank 78 via a shut-off valve 77;
反渗透浓缩水回收系统:反渗透浓缩水回收系统是用于将反渗透膜过滤浓缩水进行回用的系统。反渗透过滤膜回收系统设有回流浓缩水增压泵81。回流浓缩水增压泵81 的进口接反渗透膜组件76 的浓缩水出口,回流浓缩水增压泵81 的出口接反渗透膜组件76 的进口;Reverse osmosis concentrated water recovery system: The reverse osmosis concentrated water recovery system is a system for filtering reverse osmosis membrane filtered concentrated water. The reverse osmosis membrane recovery system is provided with a reflux concentrated water booster pump 81. Reflux concentrated water booster pump 81 The inlet is connected to the concentrated water outlet of the reverse osmosis membrane module 76, and the outlet of the reflux concentrated water booster pump 81 is connected to the inlet of the reverse osmosis membrane module 76;
反渗透膜清洗再生系统:反渗透膜清洗再生系统用于清洗反渗透膜组件,反渗透膜清洗再生系统设有截止阀91、清洗液罐92、截止阀93、截止阀94、反冲洗泵95、截止阀96 和阀门97。清洗液罐92 的进口经截止阀91 接反渗透膜组件76 透析水出口,清洗液罐92 的一路出口经截止阀93、阀门97 接反渗透膜组件76 浓缩水出口,清洗液罐92 的另一路出口经截止阀94 后经反冲洗泵95 和截止阀96 接供水泵72 出口。Reverse osmosis membrane cleaning and regeneration system: reverse osmosis membrane cleaning and regeneration system is used for cleaning reverse osmosis membrane module. Reverse osmosis membrane cleaning and regeneration system is provided with shut-off valve 91, cleaning fluid tank 92, shut-off valve 93, shut-off valve 94, backwashing pump 95 Globe valve 96 And valve 97. The inlet of the cleaning liquid tank 92 is connected to the dialysis water outlet of the reverse osmosis membrane module 76 via a shut-off valve 91. The outlet of the cleaning liquid tank 92 is connected to the reverse osmosis membrane module 76 via a shut-off valve 93 and a valve 97. The concentrated water outlet, the other outlet of the cleaning liquid tank 92 passes through the shutoff valve 94 and is connected to the outlet of the water supply pump 72 via the backwash pump 95 and the shutoff valve 96.
本发明的实施方式Embodiments of the invention
本发明是在对现有造纸深度处理废水的成份、性质和现有处理方案进行深入系统的对比研究之后完成的对造纸深度处理后废水的净化和再生循环利用方法的设计,它通过化学脱钙、电解、膜过滤等方法的组合运用,从而形成一种特别适合于造纸深度处理废水的净化及再生循环利用方法。 The invention is a design for purifying and regenerating and recycling the waste water after deep treatment of the papermaking after the in-depth systematic comparative study on the composition, properties and existing treatment schemes of the existing papermaking advanced treatment wastewater, which is through chemical decalcification The combination of electrolysis, membrane filtration and other methods to form a purification and regeneration recycling method that is particularly suitable for wastewater treatment of advanced papermaking.
下面参照附图2 说明本发明的具体实施方式。DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, embodiments of the present invention will be described with reference to FIG.
实施例1Example 1
500 吨/ 日造纸深度处理废水的再生循环利用方法。Recycling and recycling method for 500 tons/day papermaking advanced treatment wastewater.
所述的造纸深度处理废水水质指标经测定如表1 所示。The water quality indicators of the papermaking advanced treatment wastewater are determined as shown in Table 1.
表1 造纸深度处理废水的水质指标Table 1 Water quality indicators of wastewater treatment wastewater
序号 Serial number 项目 Project 单位 Unit 测定值 measured value 序号 Serial number 项目 Project 单位 Unit 测定值 measured value
11 CODCr COD Cr mg/L Mg/L 150 150 44 色度 Chroma 60 60
22 SS SS mg/L Mg/L 140 140 55 Ca  Ca mg/L Mg/L 200  200
33 电导率  Conductivity μS/cm μS/cm 1800 1800 66 硬度 Hardness mmol/L  Mmmol/L 44
(1)化学脱钙(1) Chemical decalcification
造纸深度处理废水经管道流入混凝池,在混凝池中通过加药装置在搅拌下先加入适量饱和石灰溶液调pH 值至8.5,再加入600mg/L 的Na2CO3,然后加入10mg/L 的FeSO4,再加入Na2CO3反调pH 值至8,最后加入2mg/L 的聚苯烯酰胺(PAM),反应完全后进入斜管沉淀池,进行沉淀分离,从而脱除造纸深度处理废水中的钙镁、降低水的硬度,沉淀物(即污泥)经过泵和管道送入污泥池中,最后在污泥脱水装置中进行过滤分离,并回收碳酸钙,废水则进入下一步骤过滤;The papermaking advanced treatment wastewater flows into the coagulation tank through the pipeline. In the coagulation tank, the appropriate amount of saturated lime solution is added to the 8.5 by the dosing device to adjust the pH to 8.5, then 600 mg/L of Na 2 CO 3 is added, and then 10 mg/ L FeSO 4 , then add Na 2 CO 3 to adjust the pH to 8 and finally add 2mg/L polyphenylene amide (PAM). After the reaction is completed, enter the inclined tube sedimentation tank and carry out sedimentation separation to remove the papermaking depth. Calcium and magnesium in the wastewater, reducing the hardness of the water, the sediment (ie sludge) is sent to the sludge tank through the pump and pipeline, and finally filtered and separated in the sludge dewatering device, and the calcium carbonate is recovered, and the wastewater enters the next step. Step filtration;
(2)过滤(2) Filtering
将化学脱钙后的废水泵入多介质过滤器进行过滤分离,进一步除去水中的SS 和胶体;The chemically decalcified wastewater is pumped into a multi-media filter for filtration separation to further remove SS and colloid in water;
(3)电解(3) Electrolysis
将过滤后的废水泵入电解机电解,降解有机大分子,脱除色度,并提高废水的可生化性,电解机的相邻两电极间的电压为2V,电流密度为10mA/cm2The filtered wastewater is pumped into the electrolysis machine for electrolysis, degrading organic macromolecules, removing the chroma and improving the biodegradability of the wastewater. The voltage between the adjacent electrodes of the electrolysis machine is 2V, and the current density is 10 mA/cm 2 ;
(4)曝气生物滤池生化(4) Biochemistry of biological aerated filter
电解后的废水进入曝气生物滤池,通过生物氧化降解作用对废水进行快速净化,得到造纸净化废水;The electrolyzed wastewater enters the aerated biological filter, and the wastewater is rapidly purified by biooxidation degradation to obtain papermaking purification wastewater;
(5)超滤(5) Ultrafiltration
将曝气生物滤池生化所得造纸净化废水进行浸没式超滤过滤、分离得透析水和浓缩水,透析水进入反渗透处理,浓缩水经管道回流至电解机中循环利用;The papermaking purification wastewater biochemically obtained from the biological aerated filter is subjected to immersion ultrafiltration filtration, and the dialysis water and the concentrated water are separated, and the dialysis water enters the reverse osmosis treatment, and the concentrated water is returned to the electrolysis machine through the pipeline for recycling;
(6)反渗透(6) Reverse osmosis
超滤所得透析水经保安过滤后用高压泵泵入反渗透过滤膜系统,经反渗透膜过滤分离得透析水和浓缩水,透析水进入贮罐得再生水;浓缩水一部分经过浓缩水增压泵回流进行循环膜过滤分离,多余部分排放。The dialysis water obtained by ultrafiltration is filtered by security and pumped into the reverse osmosis membrane system by high pressure pump. The dialysis water and concentrated water are separated by filtration through reverse osmosis membrane. The dialysis water enters the storage tank to obtain reclaimed water; the concentrated water is partially passed through the concentrated water booster pump. The reflux is subjected to circulating membrane filtration separation, and excess is discharged.
所述浸没式超滤工作条件为:常温~ 45℃,工作压力为-1 ~ -50kPa ;所述反渗透的膜组件为卷式膜组件,膜材料为有机膜中醋酸纤维膜,进压可为6.0 ~ 45.0bar,出压可为4.5 ~ 33.5 bar。The immersion ultrafiltration working conditions are: normal temperature ~ 45 ° C, working pressure is -1 to -50 kPa The reverse osmosis membrane module is a roll membrane module, and the membrane material is an acetate membrane in an organic membrane, the inlet pressure can be 6.0 to 45.0 bar, and the outlet pressure can be 4.5 to 33.5 bar.
上述超滤为浸没式超滤,超滤可以是浸没式超滤、柱式超滤、管式超滤、卷式超滤或板式超滤的一种。The above ultrafiltration is immersion ultrafiltration, and the ultrafiltration may be one of immersion ultrafiltration, column ultrafiltration, tubular ultrafiltration, roll ultrafiltration or plate ultrafiltration.
再生水水质指标经测定如表2 所示。The water quality indicators of reclaimed water were determined as shown in Table 2.
表2 再生水的水质指标Table 2 Water quality indicators of reclaimed water
序号 Serial number 项目 Project 单位 Unit 测定值 measured value 序号 Serial number 项目 Project 单位 Unit 测定值 measured value
11 CODCr COD Cr mg/L Mg/L 10 10 44 色度 Chroma 10 10
22 SS  SS mg/L Mg/L ≤ 1≤ 1 55 Ca Ca mg/L Mg/L ≤1  ≤1
33 电导率 Conductivity μS/cm μS/cm 100  100 66 硬度 Hardness mmol/L Mmmol/L 0.1  0.1
实施例2Example 2
6000 吨/ 日造纸深度处理废水的再生循环利用方法。Recycling and recycling of wastewater treated by 6000 tons/day of papermaking.
所述的造纸深度处理废水水质指标经测定如表3 所示。The water quality indicators of the papermaking advanced treatment wastewater are determined as shown in Table 3.
表3 造纸深度处理废水的水质指标Table 3 Water quality indicators of wastewater treatment wastewater
序号 Serial number 项目 Project 单位 Unit 测定值 measured value 序号 Serial number 项目 Project 单位 Unit 测定值 measured value
11 CODCr COD Cr mg/L Mg/L 90 90 44 色度 Chroma 150 150
22 SS SS mg/L  Mg/L 60  60 55 Ca Ca mg/L Mg/L 160  160
33 电导率 Conductivity μS/cm μS/cm 1200  1200 66 硬度 Hardness mmol/L Mmmol/L 2 2
(1)化学脱钙(1) Chemical decalcification
造纸深度处理废水经管道流入混凝池,在混凝池中通过加药装置在搅拌下先加入适量饱和石灰溶液调pH 值至9.5,再加入300mg/L 的Na2CO3 ,然后加入5mg/L 的FeSO4,再加入Na2CO3 反调pH 值至9,最后加入2mg/L 的聚苯烯酰胺(PAM),反应完全后进入斜管沉淀池,进行沉淀分离,从而脱除造纸深度处理废水中的钙镁、降低水的硬度,沉淀物(即污泥)经过泵和管道送入污泥池中,最后在污泥脱水装置中进行过滤分离,并回收碳酸钙,废水则进入下一步骤过滤;The papermaking advanced treatment wastewater flows into the coagulation tank through the pipeline. In the coagulation tank, the appropriate amount of saturated lime solution is added to the pH value to 9.5 by stirring, and then 300 mg/L of Na 2 CO 3 is added, and then 5 mg/ L FeSO 4 , then add Na 2 CO 3 to adjust the pH to 9, and finally add 2mg / L polyphenylene amide (PAM), after the reaction is complete, enter the inclined tube sedimentation tank, and carry out sedimentation separation, thereby removing the papermaking depth treatment Calcium and magnesium in the wastewater, reducing the hardness of the water, the sediment (ie sludge) is sent to the sludge tank through the pump and pipeline, and finally filtered and separated in the sludge dewatering device, and the calcium carbonate is recovered, and the wastewater enters the next step. Step filtration;
(2)过滤(2) Filtering
将化学脱钙后的废水泵入砂滤过滤器进行过滤分离,进一步除去水中的SS 和胶体;The chemically decalcified wastewater is pumped into a sand filter to be separated by filtration to further remove SS and colloid in water;
(3)电解(3) Electrolysis
将砂滤过滤后的废水泵入电解机电解,降解有机大分子,脱除色度,并提高废水的可生化性,电解机的相邻两电极间的电压为6V,电流密度为320mA/cm2The sand filtered and filtered wastewater is pumped into the electrolysis machine for electrolysis, degrading organic macromolecules, removing chroma and improving the biodegradability of the wastewater. The voltage between the adjacent electrodes of the electrolysis machine is 6V, and the current density is 320mA/cm. 2 ;
(4)曝气生物滤池生化(4) Biochemistry of biological aerated filter
电解后的废水进入曝气生物滤池,通过生物氧化降解作用对废水进行快速净化,得到造纸净化废水;The electrolyzed wastewater enters the aerated biological filter, and the wastewater is rapidly purified by biooxidation degradation to obtain papermaking purification wastewater;
(5)超滤(5) Ultrafiltration
将曝气生物滤池生化所得造纸净化废水进行柱式超滤过滤、分离得透析水和浓缩水,透析水进入反渗透处理,浓缩水经管道回流至步骤(2)的电解机中循环利用。The papermaking purified wastewater obtained by biochemistry of the biological aerated filter is subjected to column ultrafiltration filtration, and the dialysis water and the concentrated water are separated, and the dialysis water enters the reverse osmosis treatment, and the concentrated water is returned to the electrolysis machine of the step (2) through the pipeline for recycling.
(6)反渗透(6) Reverse osmosis
超滤所得透析水经保安过滤后用高压泵泵入反渗透过滤膜系统,经反渗透膜过滤分离得透析水和浓缩水,透析水进入贮罐得再生水;浓缩水一部分经过浓缩水增压泵回流进行循环膜过滤分离,多余部分排放。The dialysis water obtained by ultrafiltration is filtered by security and pumped into the reverse osmosis membrane system by high pressure pump. The dialysis water and concentrated water are separated by filtration through reverse osmosis membrane. The dialysis water enters the storage tank to obtain reclaimed water; the concentrated water is partially passed through the concentrated water booster pump. The reflux is subjected to circulating membrane filtration separation, and excess is discharged.
所述管式超滤工作条件为:常温~45℃,工作压力为3~300kPa ;所述反渗透的膜组件为卷式膜组件,膜材料为复合膜,进压可为6.0~45.0bar,出压可为4.5~33.5bar。The tubular ultrafiltration working condition is: normal temperature ~ 45 ° C, working pressure is 3 ~ 300 kPa The reverse osmosis membrane module is a roll membrane module, the membrane material is a composite membrane, the inlet pressure can be 6.0-45.0 bar, and the outlet pressure can be 4.5-33.5 bar.
上述超滤为管式超滤。超滤可以是浸没式超滤、柱式超滤、管式超滤、卷式超滤或板式超滤的一种。The above ultrafiltration is tubular ultrafiltration. Ultrafiltration can be one of submerged ultrafiltration, column ultrafiltration, tubular ultrafiltration, coil ultrafiltration or plate ultrafiltration.
再生水水质指标经测定如表4 所示。The reclaimed water quality indicators are determined as shown in Table 4.
表4 再生水的水质指标Table 4 Water quality indicators of reclaimed water
序号 Serial number 项目 Project 单位 Unit 测定值 measured value 序号 Serial number 项目 Project 单位 Unit 测定值 measured value
11 CODCr COD Cr mg/L Mg/L 66 44 色度 Chroma 55
22 SS SS mg/L  Mg/L ≤ 1 ≤ 1 55 Ca Ca mg/L Mg/L ≤ 1  ≤ 1
33 电导率 Conductivity μS/cm μS/cm 8080 66 硬度 Hardness mmol/L Mmmol/L 0.05 0.05
实施例3Example 3
20000 吨/ 日造纸深度处理废水的再生循环利用方法。Recycling and recycling method for 20000 tons/day papermaking advanced treatment wastewater.
所述的造纸深度处理废水水质指标经测定如表5 所示。The water quality indicators of the papermaking advanced treatment wastewater are determined as shown in Table 5.
表5 造纸深度处理废水的水质指标Table 5 Water quality indicators of wastewater treatment wastewater
序号 Serial number 项目 Project 单位 Unit 测定值 measured value 序号 Serial number 项目 Project 单位 Unit 测定值 measured value
11 CODCr COD Cr mg/L Mg/L 120120 44 色度 Chroma 8080
22 SS SS mg/L  Mg/L 120120 55 Ca Ca mg/L Mg/L 200200
33 电导率 Conductivity μS/cm μS/cm 15001500 66 硬度 Hardness mmol/L Mmmol/L 1.21.2
(1)化学脱钙(1) Chemical decalcification
造纸深度处理废水经管道流入混凝池,在混凝池中通过加药装置在搅拌下先加入适量饱和石灰溶液调pH 值至9,再加入500mg/L 的Na2CO3 ,然后加入8mg/L 的FeSO4,再加入Na2CO3反调pH 值至8.5,最后加入3mg/L 的聚苯烯酰胺(PAM),反应完全后进入斜管沉淀池,进行沉淀分离,从而脱除造纸深度处理废水中的钙镁、降低水的硬度,沉淀物(即污泥)经过泵和管道送入污泥池中,最后在污泥脱水装置中进行过滤分离,并回收碳酸钙,废水则进入下一步骤过滤;The papermaking advanced treatment wastewater flows into the coagulation tank through the pipeline. In the coagulation tank, the appropriate amount of saturated lime solution is added to the pH by the dosing device under stirring, and then 500 mg/L of Na 2 CO 3 is added, and then 8 mg/ L FeSO 4 , then add Na 2 CO 3 to adjust the pH to 8.5, and finally add 3mg / L polyphenylene amide (PAM), after the reaction is completed, enter the inclined tube sedimentation tank, and carry out sedimentation separation, thereby removing the papermaking depth treatment Calcium and magnesium in the wastewater, reducing the hardness of the water, the sediment (ie sludge) is sent to the sludge tank through the pump and pipeline, and finally filtered and separated in the sludge dewatering device, and the calcium carbonate is recovered, and the wastewater enters the next step. Step filtration;
(2)过滤(2) Filtering
将化学脱钙后的废水泵入多介质过滤器进行过滤分离,进一步除去水中的SS 和胶体;The chemically decalcified wastewater is pumped into a multi-media filter for filtration separation to further remove SS and colloid in water;
(3)电解(3) Electrolysis
将过滤后的废水泵入电解机电解,降解有机大分子,脱除色度,并提高废水的可生化性,电解机的相邻两电极间的电压为12V,电流密度为200mA/cm2The filtered wastewater is pumped into the electrolysis machine for electrolysis, degrading organic macromolecules, removing the chromaticity, and improving the biodegradability of the wastewater. The voltage between the adjacent electrodes of the electrolysis machine is 12V, and the current density is 200 mA/cm 2 ;
(4)曝气生物滤池生化(4) Biochemistry of biological aerated filter
电解后的废水进入曝气生物滤池,通过生物氧化降解作用对废水进行快速净化,得到造纸净化废水;The electrolyzed wastewater enters the aerated biological filter, and the wastewater is rapidly purified by biooxidation degradation to obtain papermaking purification wastewater;
(5)超滤(5) Ultrafiltration
将曝气生物滤池生化所得造纸净化废水进行管式超滤过滤、分离得透析水和浓缩水,透析水进入反渗透处理,浓缩水经管道回流至步骤(2)电解机中循环利用;The papermaking purified wastewater obtained by biochemistry of the biological aerated filter is subjected to tubular ultrafiltration filtration to separate dialysis water and concentrated water, and the dialysis water is subjected to reverse osmosis treatment, and the concentrated water is refluxed through the pipeline to the step (2) recycling machine;
(6)反渗透(6) Reverse osmosis
超滤所得透析水经保安过滤后用高压泵泵入反渗透过滤膜系统,经反渗透膜过滤分离得透析水和浓缩水,透析水进入贮罐得再生水;浓缩水一部分经过浓缩水增压泵回流进行循环膜过滤分离,多余部分排放。The dialysis water obtained by ultrafiltration is filtered by security and pumped into the reverse osmosis membrane system by high pressure pump. The dialysis water and concentrated water are separated by filtration through reverse osmosis membrane. The dialysis water enters the storage tank to obtain reclaimed water; the concentrated water is partially passed through the concentrated water booster pump. The reflux is subjected to circulating membrane filtration separation, and excess is discharged.
所述管式超滤工作条件为:常温~45℃,工作压力为3~300kPa ;所述反渗透的膜组件为卷式膜组件,膜材料为复合膜,进压可为6.0 ~45.0bar,出压可为4.5~33.5bar。The tubular ultrafiltration working condition is: normal temperature ~ 45 ° C, working pressure is 3 ~ 300 kPa The reverse osmosis membrane module is a roll membrane module, the membrane material is a composite membrane, the inlet pressure can be 6.0 to 45.0 bar, and the outlet pressure can be 4.5 to 33.5 bar.
上述超滤为管式超滤。超滤可以是浸没式超滤、柱式超滤、管式超滤、卷式超滤或板式超滤的一种。The above ultrafiltration is tubular ultrafiltration. Ultrafiltration can be one of submerged ultrafiltration, column ultrafiltration, tubular ultrafiltration, coil ultrafiltration or plate ultrafiltration.
再生水水质指标经测定如表6 所示。The reclaimed water quality indicators are determined as shown in Table 6.
表6 再生水的水质指标Table 6 Water quality indicators of reclaimed water
序号 Serial number 项目 Project 单位 Unit 测定值 measured value 序号 Serial number 项目 Project 单位 Unit 测定值 measured value
11 CODCr COD Cr mg/L Mg/L 88 44 色度 Chroma 66
22 SS SS mg/L  Mg/L ≤ 1  ≤ 1 55 Ca Ca mg/L Mg/L ≤ 1  ≤ 1
33 电导率 Conductivity μS/cm μS/cm 6060 66 硬度 Hardness mmol/L Mmmol/L 0.060.06
工业实用性Industrial applicability
本发明既克服了单用膜过滤分离处理或吸附处理成本过高的缺陷,又克服了常规的造纸废水方法的处理效果不理想,排放的废水污染环境等缺陷,将现有的造纸深度处理废水净化及回收循环利用 ,具有良好的工业实用性。 The invention not only overcomes the defects of excessive filtration filtration treatment or adsorption treatment, but also overcomes the defects of the conventional papermaking wastewater treatment method, the waste water pollution environment and the like, and the existing papermaking advanced treatment wastewater. Purification and recycling With good industrial applicability.

Claims (14)

  1. 一种造纸深度处理废水的再生循环利用装置,其特征在于:包括化学脱钙系统、多介质过滤系统、电解系统、曝气生物滤池(BAF)、超滤系统和反渗透系统; A recycling and recycling device for papermaking advanced treatment wastewater, characterized by comprising a chemical decalcification system, a multi-media filtration system, an electrolysis system, an aerated biological filter (BAF), an ultrafiltration system and a reverse osmosis system;
    所述化学脱钙系统包括混凝池、截止阀和斜管沉淀池,混凝池与截止阀的进口联接,截止阀的出口接斜管沉淀池的进口,斜管沉淀池的出口接多介质过滤系统的进口;The chemical decalcification system comprises a coagulation tank, a shut-off valve and a inclined tube sedimentation tank, the coagulation tank is connected with the inlet of the shut-off valve, the outlet of the shut-off valve is connected to the inlet of the inclined tube sedimentation tank, and the outlet of the inclined tube sedimentation tank is connected with the multi-media The inlet of the filtration system;
    所述多介质过滤系统设有截止阀、供水泵、多介质过滤器、反冲洗泵和清洗液罐;截止阀的进口接化学脱钙系统的出口,供水泵的进口接截止阀的出口,供水泵的出口接多介质过滤器的进口,多介质过滤器的出口一路与电解系统联接,另一路依次经反洗泵接清洗液罐;The multi-media filtration system is provided with a shut-off valve, a water supply pump, a multi-media filter, a backwash pump and a cleaning liquid tank; the inlet of the shut-off valve is connected to the outlet of the chemical decalcification system, and the inlet of the water supply pump is connected to the outlet of the shut-off valve for supply The outlet of the water pump is connected to the inlet of the multi-media filter, the outlet of the multi-media filter is connected to the electrolysis system, and the other is connected to the cleaning liquid tank by the backwashing pump;
    所述电解系统设有截止阀、供水泵和电解机,截止阀的进口外接多介质过滤系统排出口,供水泵的进口接截止阀的出口,供水泵的出口接电解机的进口,电解机的出口与曝气生物滤池(BAF)的进口联接;The electrolysis system is provided with a shut-off valve, a water supply pump and an electrolysis machine, the inlet of the shut-off valve is externally connected to the discharge port of the multi-media filter system, the inlet of the water supply pump is connected to the outlet of the shut-off valve, the outlet of the water supply pump is connected to the inlet of the electrolysis machine, and the electrolysis machine is The outlet is connected to the inlet of the biological aerated filter (BAF);
    所述曝气生物滤(BAF)设有截止阀、供水泵、布水系统、池体、填料、鼓风机、截止阀、清洗泵、贮水罐,截止阀的进口接电解系统的出口,供水泵的进口接截止阀的出口,供水泵的出口接布水系统的进口,布水系统位于池体底部,填料位于池体中部,鼓风机从池体底部为池体曝气,池体上部的出水一路与贮水罐联接,另一路依次经清洗泵、截止阀接贮水罐;The biological aerated filter (BAF) is provided with a shut-off valve, a water supply pump, a water distribution system, a pool body, a packing, a blower, a shut-off valve, a washing pump, a water storage tank, an inlet of the shut-off valve, an outlet of the electrolysis system, and a water supply pump. The inlet of the inlet valve is connected to the outlet of the water supply pump, and the outlet of the water supply pump is connected to the inlet of the water system. The water distribution system is located at the bottom of the pool body, and the packing is located in the middle of the pool body. The blower is aerated from the bottom of the pool body, and the water outlet in the upper part of the tank body is all the way. Connected to the water storage tank, the other way is connected to the water storage tank by the cleaning pump and the shut-off valve;
    所述超滤系统设有截止阀、供水泵、超滤膜系统、反冲洗泵、透析水贮罐和阀门,截止阀的进口接曝气生物滤池的出口,截止阀的出口接供水泵的进口,供水泵的出口接超滤膜系统的出口,超滤膜系统的透析水出口一路接透析水贮罐,另一路经反冲洗泵接透析水贮罐,超滤膜系统的浓缩水则经管道和阀门回流至电解系统中循环利用;The ultrafiltration system is provided with a shut-off valve, a water supply pump, an ultrafiltration membrane system, a backwashing pump, a dialysis water storage tank and a valve, an inlet of the shut-off valve is connected to an outlet of the biological aerated filter, and an outlet of the shut-off valve is connected to the water supply pump. Import, the outlet of the water supply pump is connected to the outlet of the ultrafiltration membrane system, the dialysis water outlet of the ultrafiltration membrane system is connected to the dialysis water storage tank, and the other is connected to the dialysis water storage tank by the backwashing pump. The concentrated water of the ultrafiltration membrane system is Pipes and valves are returned to the electrolysis system for recycling;
    所述反渗透系统设有截止阀、供水泵、保安过滤器、高压泵、反渗透膜组件和再生水贮罐,截止阀的进口接超滤系统的出口,截止阀的出口依次经供水泵、保安过滤器和高压泵进入反渗透膜组件,反渗透膜组件的透析水出口接再生水贮罐的进口。The reverse osmosis system is provided with a shut-off valve, a water supply pump, a security filter, a high pressure pump, a reverse osmosis membrane module and a reclaimed water storage tank. The inlet of the shut-off valve is connected to the outlet of the ultrafiltration system, and the outlet of the shut-off valve is sequentially supplied by the water supply pump and the security guard. The filter and the high pressure pump enter the reverse osmosis membrane module, and the dialysis water outlet of the reverse osmosis membrane module is connected to the inlet of the reclaimed water storage tank.
  2. 根据权利要求1 所述的造纸深度处理废水的再生循环利用装置,其特征在于:所述超滤系统还包括超滤膜化学清洗系统,超滤膜化学清洗系统设有清洗液罐、化学清洗泵和截止阀,清洗液罐的出口接化学清洗泵的进口,化学清洗泵的出口经截止阀接超滤膜系统。According to claim 1 The apparatus for regenerating recycling of papermaking advanced treatment wastewater is characterized in that: the ultrafiltration system further comprises an ultrafiltration membrane chemical cleaning system, and the ultrafiltration membrane chemical cleaning system is provided with a cleaning liquid tank, a chemical cleaning pump and a shut-off valve. The outlet of the cleaning liquid tank is connected to the inlet of the chemical cleaning pump, and the outlet of the chemical cleaning pump is connected to the ultrafiltration membrane system via a shut-off valve.
  3. 根据权利要求1 所述的造纸深度处理废水的再生循环利用装置,其特征在于:所述反渗透系统还包括反渗透浓缩水回收系统,所述反渗透浓缩水回收系统设有回流浓缩水增压泵,回流浓缩水增压泵进口接反渗透系统的浓缩水出口,回流浓缩水增压泵出口接反渗透膜组件。According to claim 1 The apparatus for regenerating recycling of papermaking advanced treatment wastewater is characterized in that: the reverse osmosis system further comprises a reverse osmosis concentrated water recovery system, and the reverse osmosis concentrated water recovery system is provided with a reflux concentrated water booster pump, and reflux concentrated The water booster pump inlet is connected to the concentrated water outlet of the reverse osmosis system, and the reflux concentrated water booster pump outlet is connected to the reverse osmosis membrane module.
  4. 根据权利要求1 所述的造纸深度处理废水的再生循环利用装置,其特征在于:所述反渗透系统还包括一个反渗透膜清洗再生系统,所述反渗透膜清洗再生系统设有清洗液罐、反冲洗泵、截止阀和阀门,清洗液罐的进口经截止阀接反渗透膜组件的透析水出口,清洗液罐的一路出口经截止阀、阀门接反渗透系统浓缩水出口,清洗液罐的另一路出口经反冲洗泵接供水泵出口。 According to claim 1 The apparatus for regenerating recycling of papermaking advanced treatment wastewater is characterized in that: the reverse osmosis system further comprises a reverse osmosis membrane cleaning and regeneration system, and the reverse osmosis membrane cleaning and regeneration system is provided with a cleaning liquid tank and a backwashing pump, The shut-off valve and the valve, the inlet of the cleaning liquid tank is connected to the dialysis water outlet of the reverse osmosis membrane module via the shut-off valve, and the outlet of the cleaning liquid tank is connected to the concentrated water outlet of the reverse osmosis system through the shut-off valve and the valve, and the other outlet of the cleaning liquid tank is The backwash pump is connected to the water supply pump outlet.
  5. 根据权利要求1 所述的造纸深度处理废水的再生循环利用装置,其特征在于:所述化学脱钙系统中的混凝池上设有配药系统和加药系统。According to claim 1 The recycling and recycling device for papermaking advanced treatment wastewater is characterized in that: the mixing tank in the chemical decalcification system is provided with a dispensing system and a dosing system.
  6. 如权利要求1 所述的一种造纸深度处理废水的再生循环利用装置,其特征在于:所述电解系统中电解机设有电源和电解槽,所述电解槽内的电极材料为石墨、钛、铁、铝、锌、铜、铅、镍、钼、铬、合金和纳米催化惰性材料中的一种。As in claim 1 The invention relates to a recycling and recycling device for papermaking advanced treatment wastewater, characterized in that: in the electrolysis system, the electrolysis machine is provided with a power source and an electrolytic cell, and the electrode materials in the electrolytic cell are graphite, titanium, iron, aluminum, One of zinc, copper, lead, nickel, molybdenum, chromium, alloys and nanocatalytic inert materials.
  7. 如权利要求6 所述的一种造纸深度处理废水的再生循环利用装置,其特征在于:所述纳米催化惰性电极的表层涂覆有晶粒为10~35nm 的金属氧化物惰性催化涂层,所述纳米催化惰性电极的基板为钛板或塑料板。 Claim 6 The apparatus for regenerating and recycling waste water of a papermaking advanced treatment, characterized in that: the surface layer of the nano catalytic inert electrode is coated with crystal grains of 10 to 35 nm The metal oxide inert catalytic coating, the substrate of the nano catalytic inert electrode is a titanium plate or a plastic plate.
  8. 根据权利要求1 所述的一种造纸深度处理废水的再生循环利用装置,其特征在于:所述超滤系统的截留分子量为1000~00000MWCO,工作条件为:常温~45℃,所述超滤系统为浸没式超滤、柱式超滤、管式超滤、卷式超滤或板式超滤的一种,浸没式超滤的工作压力为-1~-50kPa,柱式超滤、管式超滤、卷式超滤和板式超滤的工作压力为3 ~ 300kPa。According to claim 1 The invention relates to a recycling and recycling device for papermaking advanced treatment wastewater, characterized in that: the ultrafiltration system has a molecular weight cutoff of 1000-00000 MWCO, and the working condition is: normal temperature to 45 ° C, and the ultrafiltration system is an immersion type super Filter, column ultrafiltration, tubular ultrafiltration, coil ultrafiltration or plate ultrafiltration, immersion ultrafiltration working pressure is -1 ~ -50kPa, column ultrafiltration, tubular ultrafiltration, coil Ultrafiltration and plate ultrafiltration work at 3 ~ 300kPa.
  9. 根据权利要求1 所述的一种造纸深度处理废水的再生循环利用装置,其特征在于:所述反渗透系统中的反渗透膜组件为卷式膜组件,膜材料为有机膜中醋酸纤维膜或复合膜,膜材料的截留分子量为50 ~ 200MWCO,进压可为6.0 ~ 45.0bar,出压可为4.5 ~ 33.5bar。 According to claim 1 The invention relates to a recycling and recycling device for papermaking advanced treatment wastewater, characterized in that: the reverse osmosis membrane module in the reverse osmosis system is a wound membrane module, and the membrane material is an acetate membrane or a composite membrane in an organic membrane, and a membrane The molecular weight cutoff of the material is 50 ~ 200MWCO, the inlet pressure can be 6.0 ~ 45.0bar, the pressure can be 4.5 ~ 33.5bar.
  10. 一种造纸深度处理废水的再生循环利用方法,它包括以下步骤:A method for recycling and recycling waste water of papermaking treatment, which comprises the following steps:
    (1)化学脱钙(1) Chemical decalcification
    造纸生化处理后二沉池出水(即造纸深度处理废水)经管道流入混凝池,在混凝池中通过加药装置在搅拌下先加入适量石灰饱和溶液调pH 值至8.5~9.5,再加入300~600mg/L的Na2CO3,然后加入5~10mg/L 的FeSO4,再加入Na2CO3 反调pH 值至8~9,最后加入2~3mg/L的聚苯烯酰胺(PAM),反应完全后进入斜管沉淀池,进行沉淀分离,从而脱除造纸深度处理废水中的钙镁、降低水的硬度,沉淀物(即污泥)经过泵和管道送入污泥池中,最后在污泥脱水装置中进行过滤分离,并回收碳酸钙,废水则进入下一步骤过滤;After the biochemical treatment of the paper, the effluent from the secondary settling tank (ie, the papermaking advanced treatment wastewater) flows into the coagulation tank through the pipeline. In the coagulation tank, the appropriate amount of lime saturated solution is added to the 8.5-9.5 by stirring with the dosing device, and then added. 300~600mg/L Na 2 CO 3 , then add 5~10mg/L FeSO 4 , then add Na 2 CO 3 to adjust the pH to 8~9, and finally add 2~3mg/L polyphenylene amide (PAM) After the reaction is completed, it enters the inclined tube sedimentation tank to carry out sedimentation separation, thereby removing calcium and magnesium in the papermaking advanced treatment wastewater, reducing the hardness of the water, and the sediment (ie sludge) is sent to the sludge tank through the pump and the pipeline. Finally, the filter is separated in the sludge dewatering device, and the calcium carbonate is recovered, and the wastewater is filtered in the next step;
    (2)过滤(2) Filtering
    将化学脱钙后的废水泵入多介质过滤器或砂滤进行过滤分离,进一步除去水中的SS和胶体;The chemically decalcified wastewater is pumped into a multi-media filter or sand filter for filtration separation to further remove SS and colloid in water;
    (3)电解(3) Electrolysis
    将过滤后的废水泵入电解机电解,降解有机大分子,脱除色度,提高废水的可生化性,电解机的相邻两电极间的电压为2~12V,电流密度为10~320mA/cm2The filtered wastewater is pumped into the electrolysis machine for electrolysis, degrading organic macromolecules, removing the chromaticity, and improving the biodegradability of the wastewater. The voltage between the adjacent electrodes of the electrolysis machine is 2 to 12 V, and the current density is 10 to 320 mA/ Cm 2 ;
    (4)曝气生物滤池生化(4) Biochemistry of biological aerated filter
    电解后的废水进入曝气生物滤池,通过生物氧化降解作用对废水进行快速净化,得到造纸净化废水;The electrolyzed wastewater enters the aerated biological filter, and the wastewater is rapidly purified by biooxidation degradation to obtain papermaking purification wastewater;
    (5)超滤(5) Ultrafiltration
    将曝气生物滤池生化所得造纸净化废水进行超滤过滤、分离得透析水和浓缩水,透析水进入反渗透处理,浓缩水经管道回流至步骤(2)的电解机中循环利用;The papermaking purification wastewater biochemically obtained from the biological aerated filter is subjected to ultrafiltration filtration to separate dialysis water and concentrated water, and the dialysis water is subjected to reverse osmosis treatment, and the concentrated water is returned to the electrolysis machine of step (2) through the pipeline for recycling;
    (6)反渗透(6) Reverse osmosis
    超滤所得透析水经保安过滤后用高压泵泵入反渗透过滤膜系统,经反渗透膜过滤分离得透析水和浓缩水,透析水进入贮罐得再生水;浓缩水一部分经过浓缩水增压泵回流进行循环膜过滤分离,多余部分排放。The dialysis water obtained by ultrafiltration is filtered by security and pumped into the reverse osmosis membrane system by high pressure pump. The dialysis water and concentrated water are separated by filtration through reverse osmosis membrane. The dialysis water enters the storage tank to obtain reclaimed water; the concentrated water is partially passed through the concentrated water booster pump. The reflux is subjected to circulating membrane filtration separation, and excess is discharged.
  11. 如权利要求10 所述的一种造纸深度处理废水的再生循环利用方法,其特征在于:步骤(3)中所述电解机设有电源和电解槽,所述电解槽内的电极材料为石墨、钛、铁、铝、锌、铜、铅、镍、钼、铬、合金和纳米催化惰性材料中的一种。Claim 10 The method for recycling and recycling the papermaking advanced treated wastewater, characterized in that: in the step (3), the electrolyzer is provided with a power source and an electrolytic cell, and the electrode material in the electrolytic cell is graphite, titanium, iron, One of aluminum, zinc, copper, lead, nickel, molybdenum, chromium, alloys, and nanocatalytic inert materials.
  12. 如权利要求11 所述的一种造纸深度处理废水的再生循环利用方法,其特征在于:所述纳米催化惰性电极的表层涂覆有晶粒为10~35nm 的金属氧化物惰性催化涂层,所述纳米催化惰性电极的基板为钛板或塑料板。Claim 11 The method for recycling and recycling waste water of a papermaking advanced treatment, characterized in that: the surface layer of the nano catalytic inert electrode is coated with crystal grains of 10 to 35 nm The metal oxide inert catalytic coating, the substrate of the nano catalytic inert electrode is a titanium plate or a plastic plate.
  13. 根据权利要求10所述的一种造纸深度处理废水的再生循环利用方法,其特征在于:步骤(5)所述超滤的截留分子量为1000~50000MWCO,工作条件为常温~ 45℃,所述超滤为浸没式超滤、柱式超滤、管式超滤、卷式超滤或板式超滤的一种,浸没式超滤的工作压力为-1 ~ -50kPa,而柱式超滤、管式超滤、卷式超滤和板式超滤的工作压力为3~300kPa。The method for recycling and recycling waste water of an advanced papermaking process according to claim 10, wherein the molecular weight cut-off molecular weight of the ultrafiltration in step (5) is 1000 to 50000 MWCO, and the working condition is normal temperature. At 45 ° C, the ultrafiltration is one of submerged ultrafiltration, column ultrafiltration, tubular ultrafiltration, coil ultrafiltration or plate ultrafiltration, and the working pressure of the submerged ultrafiltration is -1 ~ -50 kPa, while column ultrafiltration, tubular ultrafiltration, coil ultrafiltration and plate ultrafiltration have a working pressure of 3 to 300 kPa.
  14. 根据权利要求10 所述的一种造纸深度处理废水的再生循环利用方法,其特征在于:步骤(6)所述反渗透中的反渗透膜组件为卷式膜组件,膜材料为有机膜中醋酸纤维膜或复合膜,膜材料的截留分子量为50~200MWCO,进压可为6.0~35.0bar,出压可为4.5~33.5bar。According to claim 10 The method for recycling and recycling waste water of a papermaking advanced treatment, characterized in that: the reverse osmosis membrane module in the reverse osmosis in step (6) is a roll membrane module, and the membrane material is an acetate membrane or a composite membrane in an organic membrane. The membrane, the membrane material has a molecular weight cut off of 50 to 200 MWCO, a feed pressure of 6.0 to 35.0 bar, and a pressure of 4.5 to 33.5 bar.
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CN111925057A (en) * 2020-08-12 2020-11-13 东莞顺裕纸业有限公司 Papermaking sewage treatment system
CN112250224A (en) * 2020-11-10 2021-01-22 福州城建设计硏究院有限公司 Water purification treatment device and water purification treatment method for desalinated brackish water
CN112759134A (en) * 2021-01-04 2021-05-07 华东理工大学 Resourceful treatment method of membrane filtration concentrated solution in coal chemical industry
CN112759134B (en) * 2021-01-04 2023-10-31 华东理工大学 Recycling treatment method of coal chemical membrane filtration concentrated solution
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CN113998843A (en) * 2021-11-26 2022-02-01 四川嘉盛裕环保技术有限公司 Ecological treatment method of high-salt pickle wastewater
CN114315021A (en) * 2021-12-24 2022-04-12 江苏坤奕环境技术股份有限公司 Full-scale treatment system and method for middle and later-period leachate of refuse landfill
CN114790050A (en) * 2022-03-21 2022-07-26 洛阳理工学院 System and method for advanced wastewater treatment and bypass RO (reverse osmosis) membrane cooperative regeneration
CN114790050B (en) * 2022-03-21 2024-04-26 上海源依青科技有限责任公司 System and method for advanced wastewater treatment and bypass RO (reverse osmosis) membrane collaborative regeneration
CN115353173A (en) * 2022-08-16 2022-11-18 华邦特西诺采新材料股份有限公司 Papermaking water treatment equipment and treatment method thereof

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