WO2014190876A1 - Device and method for processing waste water from production of tobacco sheet - Google Patents

Device and method for processing waste water from production of tobacco sheet Download PDF

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Publication number
WO2014190876A1
WO2014190876A1 PCT/CN2014/078262 CN2014078262W WO2014190876A1 WO 2014190876 A1 WO2014190876 A1 WO 2014190876A1 CN 2014078262 W CN2014078262 W CN 2014078262W WO 2014190876 A1 WO2014190876 A1 WO 2014190876A1
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Prior art keywords
tank
outlet
inlet
wastewater
electrolysis
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PCT/CN2014/078262
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French (fr)
Chinese (zh)
Inventor
张世文
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波鹰(厦门)科技有限公司
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Priority claimed from CN201310212077.0A external-priority patent/CN103241909B/en
Priority claimed from CN201310212321.3A external-priority patent/CN103241912B/en
Application filed by 波鹰(厦门)科技有限公司 filed Critical 波鹰(厦门)科技有限公司
Publication of WO2014190876A1 publication Critical patent/WO2014190876A1/en

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    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F9/00Multistage treatment of water, waste water or sewage
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/24Treatment of water, waste water, or sewage by flotation
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/44Treatment of water, waste water, or sewage by dialysis, osmosis or reverse osmosis
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/46Treatment of water, waste water, or sewage by electrochemical methods
    • C02F1/461Treatment of water, waste water, or sewage by electrochemical methods by electrolysis
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/46Treatment of water, waste water, or sewage by electrochemical methods
    • C02F1/461Treatment of water, waste water, or sewage by electrochemical methods by electrolysis
    • C02F1/467Treatment of water, waste water, or sewage by electrochemical methods by electrolysis by electrochemical disinfection; by electrooxydation or by electroreduction
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/52Treatment of water, waste water, or sewage by flocculation or precipitation of suspended impurities
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/72Treatment of water, waste water, or sewage by oxidation
    • C02F1/725Treatment of water, waste water, or sewage by oxidation by catalytic oxidation
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/46Treatment of water, waste water, or sewage by electrochemical methods
    • C02F1/461Treatment of water, waste water, or sewage by electrochemical methods by electrolysis
    • C02F1/46104Devices therefor; Their operating or servicing
    • C02F1/46109Electrodes
    • C02F2001/46133Electrodes characterised by the material
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/46Treatment of water, waste water, or sewage by electrochemical methods
    • C02F1/461Treatment of water, waste water, or sewage by electrochemical methods by electrolysis
    • C02F1/46104Devices therefor; Their operating or servicing
    • C02F1/46109Electrodes
    • C02F2001/46133Electrodes characterised by the material
    • C02F2001/46138Electrodes comprising a substrate and a coating
    • C02F2001/46142Catalytic coating
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2101/00Nature of the contaminant
    • C02F2101/30Organic compounds
    • C02F2101/308Dyes; Colorants; Fluorescent agents
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2103/00Nature of the water, waste water, sewage or sludge to be treated
    • C02F2103/26Nature of the water, waste water, sewage or sludge to be treated from the processing of plants or parts thereof
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2303/00Specific treatment goals
    • C02F2303/02Odour removal or prevention of malodour
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2303/00Specific treatment goals
    • C02F2303/24Separation of coarse particles, e.g. by using sieves or screens
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F3/00Biological treatment of water, waste water, or sewage
    • C02F3/28Anaerobic digestion processes
    • C02F3/2846Anaerobic digestion processes using upflow anaerobic sludge blanket [UASB] reactors
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F3/00Biological treatment of water, waste water, or sewage
    • C02F3/30Aerobic and anaerobic processes
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F5/00Softening water; Preventing scale; Adding scale preventatives or scale removers to water, e.g. adding sequestering agents
    • C02F5/02Softening water by precipitation of the hardness
    • C02F5/06Softening water by precipitation of the hardness using calcium compounds

Definitions

  • the present invention relates to a tobacco sheet production wastewater treatment device and method, and particularly to a tobacco flake production wastewater and tobacco production wastewater treatment device and method based on chemical decalcification technology, biochemical technology, electrochemical technology and MBR technology It belongs to the field of water pollution control in environmental engineering.
  • Tobacco flakes also known as Reconstituted Tobacco, are made from flakes, stems, shredded tobacco and other tobacco materials as flakes or filaments. They are used as cigarette fillers to reduce tar content in cigarettes. To reduce the health hazards caused by smoking.
  • the use of tobacco sheets has many advantages such as improving the quality of cut tobacco, reducing the cost of cigarettes, saving raw material consumption, and recycling resources.
  • the roll pressing method, the thick pulp method and the paper making method are the main production methods of current tobacco sheets.
  • the paper-making sheet has obvious advantages: reducing the production cost of the cigarette, stabilizing the product quality, high filling value and yarn forming rate, good mechanical processing resistance, and improving the burning speed of the cigarette. It reduces the release of tar, has high plasticity and is easy to process, and is an effective process for producing 'healthy' cigarettes. It is precisely because papermaking sheets have the advantages that the rolling method and the thick slurry method cannot match, so they have been widely promoted at home and abroad.
  • the waste water produced in the production process of papermaking tobacco sheet has the commonality of papermaking wastewater, such as containing a large amount of fiber, and at the same time, the tobacco has high chroma and biodegradability, and the nicotine and calcium and magnesium content in the wastewater are unfavorable to the growth of microorganisms.
  • the characteristics of high 150 ⁇ 500mg / L, the main pollution indicators are as follows:
  • Serial number project index 1 Five-day biochemical oxygen demand (BOD 5 ) 600 ⁇ 10000mg/L 2 Chemical oxygen demand (COD cr ) 1500 ⁇ 25000mg/L 3 Suspended matter (SS) 700 ⁇ 15000mg/L 4 pH 5.5 ⁇ 6.5 5 Chroma/time 10000 ⁇ 25000 6 Water temperature 45 ⁇ 65°C 7 Ca 2+ 200 ⁇ 500mg/L
  • COD cr is from 1500 to 25000 mg/L
  • SS is from 1000 to 15000 mg/L
  • nicotine and tar inhibit microbial growth
  • high calcium and magnesium content can cause reactor fouling to fail to operate normally.
  • Chinese patent CN1683261A discloses a method for treating wastewater from papermaking tobacco sheet production, that is, a method for treating coagulation air flotation + aerobic oxidation + mechanical filtration of tobacco sheet production wastewater.
  • Chinese patent CN102276093A discloses a method for treating wastewater from papermaking tobacco sheet production, the process comprising the steps of: passing the production wastewater through a coarse filter of a grid to flow into a wastewater regulating tank; and lifting the wastewater in the wastewater regulating tank to a mixed state by a lifting pump
  • the Ca-diatomite complex coagulant is added to the condenser for 5-10 minutes, and then the ferric sulfate and polyacrylamide separating agent are added to the static reaction tank for reaction time of 50-60 min; the low concentration of organic wastewater is
  • the pH is adjusted to be acidic and pumped into the ultrasonic micro-electrolysis reactor.
  • the ultrasonic reaction and micro-electrolysis are combined to rapidly dissolve the chemical oxygen demand in the wastewater, and the reaction time is 30-60 min.
  • the wastewater is then adsorbed by activated carbon and quartz.
  • Sand filtration; the sludge produced in the conditioning tank and the static reaction tank section is used as a solid fuel after being dewatered by the snail sludge.
  • Chinese patent CN10133045A discloses that the papermaking tobacco sheet production wastewater is filtered back to the pulping section after one to three stages of filtration, and the recycled water is periodically discharged to the sewage treatment station, but the production wastewater is recycled back to the production. The effect of sheet quality.
  • Chinese patent CN1683261A discloses a method for removing waste water from a paper-making tobacco sheet production process by coagulation treatment, air floatation, and then feeding it to an aeration tank to remove most of the COD substance by aerobic microorganisms.
  • the object of the present invention is to provide a long process flow, a large investment, a large floor space, a high operating cost, and a biochemical treatment system and a membrane treatment system that cannot be operated normally due to scaling in the existing tobacco production wastewater treatment method.
  • the discharged wastewater does not meet the standards and defects, and provides a treatment based on chemical decalcification technology, biochemical technology, electrochemical technology and MBR technology, which has lower cost and higher efficiency, and makes it meet the standard discharge of tobacco production wastewater. Apparatus and method.
  • a processing device for producing tobacco sheet waste water comprising mechanical coarse grid collecting basin, rotating grid machine, air floating pool, primary decalcification reaction tank, secondary decalcification reaction tank, coagulation tank, primary sedimentation tank, and adjustment tank , hydrolysis acidification tank, UASB anaerobic tank, electrolysis machine a, anoxic tank, aerobic tank, intermediate sedimentation tank, electrolysis machine b, MBR system, electrolytic disinfection tank, sludge tank, sludge dewatering device, accident pool, gas a collecting device and a biogas storage tank;
  • the inlet of the mechanical coarse grid collecting pool is connected with the outlet of the tobacco waste water
  • the water outlet of the mechanical coarse grid collecting pool is connected with the water inlet of the rotating grille machine
  • the water outlet of the rotating grille machine is connected with the water inlet of the air floating pool, and the air floating pool is out.
  • the nozzle is connected with the inlet of the first-stage decalcification reaction tank
  • the outlet of the primary decalcification reaction tank is connected with the inlet of the secondary decalcification reaction tank
  • the outlet of the secondary decalcification reaction tank is connected with the inlet of the concrete pool, and the concrete pool is connected.
  • the water outlet is connected with the inlet of the primary settling tank, the outlet of the primary settling tank is connected with the inlet of the regulating tank, the outlet of the regulating tank is connected with the inlet of the hydrolysis acidification tank, and the outlet of the hydrolysis acidification tank is connected with the inlet of the UASB anaerobic tank, UASB is boring
  • the oxygen pool outlet is connected with the inlet of the electrolysis machine a, the outlet of the electrolysis machine a is connected with the inlet of the anoxic tank, the outlet of the anoxic tank is connected with the inlet of the aerobic tank, and the outlet of the aerobic tank is connected with the inlet of the sinking tank.
  • the outlet of the intermediate sinking tank is connected with the inlet of the electrolysis machine b, the outlet of the electrolysis machine b is connected with the inlet of the MBR system, the outlet of the MBR system is connected with the inlet of the electrolytic disinfection tank, and the outlet of the electrolytic disinfection tank is connected with the drain;
  • the accident pool The water inlet is connected with the outlet of the tobacco sheet production wastewater, and the accident pool outlet is connected with the mechanical coarse grid collecting water inlet;
  • the UASB anaerobic gas outlet is connected with the gas collecting device inlet, the gas collecting device outlet and the secondary decalcification reaction tank
  • the water inlet is connected, the gas outlet of the secondary decalcification reaction tank is connected with the inlet of the biogas storage tank;
  • the sediment in the primary sedimentation tank, the UASB anaerobic tank, the anoxic tank, the aerobic tank, the intermediate sedimentation tank and the MBR system (ie The sludge) outlets are all connected to the sludge tank inlet,
  • the air floating pool is a kind of air flotation method, electric float method, biological and chemical air floatation method or dissolved air flotation method.
  • the coagulation tank is provided with a dispensing system and a dosing system.
  • the electrolysis machine a and the electrolysis machine b are respectively provided with a power source and an electrolytic cell; the electrode materials in the electrolysis cell are graphite, titanium, iron, aluminum, zinc, copper, lead, nickel, molybdenum, chromium, alloy and nanocatalysis. One of the inert materials.
  • the surface layer of the nano catalytic inert electrode is coated with a metal oxide inert catalytic coating having a crystal grain of 10 to 35 nm, and the substrate of the nano catalytic inert electrode is a titanium plate or a plastic plate.
  • the membrane module of the MBR system is selected from the group consisting of a polyvinylidene fluoride hollow fiber membrane, a polypropylene hollow fiber membrane, a polysulfone hollow fiber membrane, a polyethersulfone hollow fiber membrane, a polyacrylonitrile hollow fiber membrane, and a polyvinyl chloride hollow fiber membrane.
  • a polyvinylidene fluoride hollow fiber membrane a polypropylene hollow fiber membrane
  • a polysulfone hollow fiber membrane a polyethersulfone hollow fiber membrane
  • a polyacrylonitrile hollow fiber membrane a polyvinyl chloride hollow fiber membrane
  • the membrane module of the MBR system has a membrane pore size of 0.10 to 0.2 ⁇ m, a working pressure of -1 to -50 kPa, and an operating temperature of 5 to 45 °C.
  • the method for treating tobacco sheet production wastewater according to the present invention comprises the following steps:
  • the tobacco flake production waste water is collected by pipelines and discharged into a mechanical coarse grid collecting tank.
  • a coarse grille is arranged in the tank to isolate and remove the coarse floating floats in the sewage to prevent the subsequent processing equipment from being clogged, and then the tobacco is lifted by the lifting pump.
  • the flake production waste water is lifted into the rotary mechanical grating machine, and most of the insoluble suspended solids in the water are further removed by the filtration of the filter screen, and the generated slag is packaged and transported, and the waste water is floated through the air floating pool for the air flotation. Separation of large particle fibers and other suspended materials greatly reduces the processing load of subsequent processes.
  • the effluent from the floatation tank flows into the first-stage decalcification reaction tank through the pipeline.
  • the appropriate amount of lime saturated solution is added to adjust the pH value to 8.5-9.5, and the pseudo-hardness (bicarbonate) is removed.
  • the gas generated in the UASB anaerobic tank in the anaerobic treatment is introduced into the step (3), and the CO 2 and the calcium and magnesium ions in the gas are reacted to form a carbonate precipitate, or 100 to 400 mg/L of Na 2 CO is added. 3.
  • the carbonate is reacted with calcium and magnesium ions to form a carbonate precipitate.
  • the effluent from the regulating tank is lifted to the hydrolysis acidification tank by the lift pump, and stays in the hydrolysis acidification tank for a certain period of time.
  • the acid-producing bacteria are used to hydrolyze and acidify the macromolecular organic matter in the wastewater into small molecular organic acid under the action of acid-producing bacteria, and then pass through the lift pump.
  • the organic acid is decomposed into methane and carbon dioxide through the adsorption, fermentation and methanogenesis of the anaerobic and facultative bacteria in the UASB anaerobic tank, and the B/C value of the wastewater is increased by anaerobic treatment.
  • the methane and carbon dioxide produced are collected by the gas collection device and then introduced into the secondary decalcification reaction tank in the chemical decalcification step (2) to remove carbon dioxide, hydrogen sulfide, thiol compound impurities in the biogas, and purify After the biogas is recovered in the gas storage tank; the wastewater enters step (4).
  • the UASB anaerobic tank effluent enters the electrolysis machine a for electrolysis to remove the chromaticity and odor, and at the same time, the hard-to-biochemical macromolecular compound in the wastewater is opened and broken, becomes a biochemical small molecule, and further increases the B/C value.
  • the conditions for subsequent biochemical treatment are improved; the voltage between adjacent electrodes of the electrolysis machine is 2 to 12 V, and the current density is 10 to 320 mA/cm 2 .
  • the electrolyzed effluent enters the anoxic tank, the aerobic tank and the intermediate settling tank in turn, and part of the sludge in the intermediate settling tank is returned to the anoxic tank through the reflux pump, and the nitrogen and phosphorus removal can be carried out by the alternating action of anoxic and aerobic microorganisms. And further oxidize and decompose the organic matter in the wastewater by aerobic treatment to deeply remove COD and BOD; the aerobic pool is uniformly filled with a large amount of biological suspended filler, providing a habitat for aerobic microorganisms to grow and reproduce, so that microorganisms form on the surface of the filler. Biofilm.
  • An aerated oxygenation and agitation system is arranged at the bottom of the aerobic tank to oxygenate the sewage to maintain the dissolved oxygen in the water at 2 to 4 mg/L, and at the same time, the gas is used to increase the suspended matter and water in the pool.
  • Contact in addition to the agitation of gas and water backwashing, can effectively scouring the aged biofilm grown on the surface of the filler, promoting the replacement of the biofilm, so that the biofilm maintains high activity.
  • the effluent from the sinking tank enters the electrolysis machine b again for electrolysis, so that the hard-to-biochemical macromolecular organic matter in the wastewater undergoes the open-loop chain scission through electrolysis, and is converted into a small-molecule organic matter that is easy to biochemical, and improves B/C; adjacent two electrodes during electrolysis The voltage between them is 2 to 6 V, and the current density is 20 to 200 mA/cm 2 .
  • the secondary electrolysis effluent enters the MBR system, biochemical and membrane separation of the wastewater, degradation of residual organic pollutants and removal of suspended solids.
  • the effluent is treated by the electrolytic disinfection tank to further remove the color, and the wastewater is sterilized and disinfected, and finally discharged to the standard.
  • Step (3) UASB anaerobic treatment in anaerobic treatment, step (5) A/O treatment, anoxic tank, aerobic tank and intermediate settling tank, and step (7) sludge produced by MBR treatment enter the sludge through the pipeline
  • the pool is then dewatered by the sludge filter press to reduce the volume of the sludge. After dewatering, the mud cake is incinerated, and the filtrate is returned to the conditioning tank in step (2) chemical decalcification.
  • Step (1) The air flotation in the slag removal is a kind of air flotation method, electric float method, biological and chemical air float method, and dissolved air flotation method.
  • Step (2) The second step of chemical decalcification is to transfer the biogas generated by the UASB anaerobic tank (containing methane, carbon dioxide, hydrogen sulfide, mercaptan, ammonia, etc.) to the secondary decalcification tank to make CO in the gas. 2 While reacting with calcium and magnesium ions to form carbonate precipitates, hydrogen sulfide, thiol compounds, ammonia gas, etc. in the biogas react with calcium and magnesium ions to purify the biogas, and the purified biogas can be collected in the gas tank. Further use.
  • the electrolysis machine of step (4) and step (6) is provided with a power source and an electrolysis cell;
  • the electrode material in the electrolysis cell is graphite, titanium, iron, aluminum, zinc, copper, lead, nickel, molybdenum, chromium, alloy And one of the nano catalytic inert materials;
  • the surface layer of the nano catalytic inert electrode is coated with a metal oxide inert catalytic coating having a crystal grain of 10 to 35 nm, and the substrate of the nano catalytic inert electrode is a titanium plate or a plastic plate .
  • the membrane component of the MBR system in the MBR treatment is selected from the group consisting of a polyvinylidene fluoride hollow fiber membrane, a polypropylene hollow fiber membrane, a polysulfone hollow fiber membrane, a polyethersulfone hollow fiber membrane, and a polyacrylonitrile.
  • One of a hollow fiber membrane and a polyvinyl chloride hollow fiber membrane is a hollow fiber membrane and a polyvinyl chloride hollow fiber membrane
  • the membrane module of the MBR system has a membrane pore size of 0.10 to 0.2 ⁇ m, a working pressure of -1 to -50 kPa, and an operating temperature of 5 to 45 °C.
  • the present invention has the following outstanding advantages:
  • the carbonate is precipitated by reacting the carbonate with the calcium and magnesium ions through a secondary decalcification reaction tank, and then The carbonate precipitate in the coagulation tank is destabilized, coagulates with the coagulant such as FeSO 4 and polyphenylene amide (PAM), aggregates into coarse squid granules, settles in the primary sedimentation tank, and finally effectively removes the tobacco.
  • the coagulant such as FeSO 4 and polyphenylene amide (PAM)
  • the removal rate is 50-90%, reducing the hardness of water, making Ca 2+ less than 50mg/L, preventing equipment fouling, ensuring smooth and stable subsequent biochemical treatment and electrolysis process run.
  • the strong oxidizing free radical generated by nano-catalytic electrolysis causes the hard-to-biochemical macromolecular compound in the wastewater to be opened and broken, becomes a biochemical small molecule, further increases the B/C value, and improves the conditions of subsequent biochemical treatment. And remove the chromaticity and odor in the wastewater, and reduce indicators such as ammonia nitrogen and COD.
  • the sewage can be denitrified and dephosphorized by the alternating action of anaerobic and aerobic.
  • the oxidative decomposition of microorganisms will further decompose the pollutants in the water, and at the same time, the effective interception effect of the membrane will be used to effectively remove the indexes such as SS, chromaticity and pollutants, and the effluent water quality is stable and reaches the standard discharge. .
  • FIG. 1 is a schematic view showing the structure of an embodiment of a treatment apparatus for producing tobacco sheet waste water according to the present invention.
  • Figure 1 is a process flow diagram of the present invention.
  • a processing device for producing tobacco sheet waste water comprises: a mechanical coarse grid collecting tank 1, a rotating grid machine 2, an air floating pool 3, a primary decalcification reaction tank 4, and a secondary decalcification reaction tank 5 , coagulation tank 6, primary sedimentation tank 7, conditioning tank 8, hydrolysis acidification tank 9, UASB anaerobic tank 10, electrolysis machine a11, anoxic tank 12, aerobic tank 13, intermediate sedimentation tank 14, electrolysis machine b15, MBR System 16, electrolytic disinfection tank 17, drain channel 18, accident tank 19, sludge tank 20, sludge filter press 21, lift pump 22, lift pump 23, lift pump 24, lift pump 25, pump 26, gas collection device 27 and biogas storage tank 28.
  • the inlet of the mechanical coarse grid collecting tank 1 is connected with the outlet of the tobacco sheet production wastewater, and the mechanical coarse grid collecting pool 1 outlet is connected with the water inlet of the rotary grill machine 2 by the lift pump 20, and the water outlet and the gas of the rotary grill machine 2 are rotated.
  • the inlet of the floating pool 3 is connected, the outlet of the floating tank 3 is connected with the inlet of the first decalcification reaction tank 4, the outlet of the first decalcification reaction tank 4 is connected with the inlet of the secondary decalcification reaction tank 5, and the secondary decalcification reaction tank 5
  • the water outlet is connected with the water inlet of the coagulation tank 6, the water outlet of the concrete pool 6 is connected with the water inlet of the primary sedimentation tank 7, the water outlet of the primary sedimentation tank 7 is connected with the water inlet of the adjustment tank 8, and the water outlet of the adjustment tank 8 is passed through the lift pump 23
  • the anoxic tank 12 is
  • the mouth is connected to the water inlet of the electrolytic disinfection tank 17 through the lift pump 25, and the water outlet of the electrolytic disinfection tank 17 is connected with the drain 18, and the primary settling tank 7, the UASB anaerobic tank 9, the anoxic tank 12, the aerobic tank 13, and the sinking
  • the sludge outlets of the pool 14 and the MBR system 16 are connected to the inlet of the sludge tank 20, and the outlet of the sludge tank 20 is connected to the inlet of the sludge filter press 21, and the water inlet of the accident pool 19 is connected with the outlet of the tobacco sheet production wastewater, the accident pool
  • the water outlet of the 19 is connected to the inlet of the mechanical coarse grid collecting tank 1 by the pump 26;
  • the gas outlet of the UASB anaerobic tank 10 is connected with the inlet of the gas collecting device 27, and the outlet of the gas collecting device 27 is connected with the inlet of the secondary decalcification reaction tank 5;
  • the gas outlet of the secondary decalcification reaction tank 5 is connected
  • the slag generated by the mechanical coarse grid collecting tank 1 and the rotary grill machine 2 is shipped out by packing.
  • the invention relates to the design of a waste water treatment device for tobacco sheet production after an in-depth systematic comparative study on the composition, properties and existing treatment schemes of the existing tobacco sheet production wastewater, which is through chemical decalcification, biochemistry, electrolysis, MBR. A combination of methods, etc., to form a treatment device that is particularly suitable for the production of wastewater from tobacco sheets.
  • the tobacco sheet production wastewater quality index is determined as shown in Table 1.
  • Serial number project unit measured value Serial number project unit measured value 1 BOD 5 Mg/L 5800 5 Chroma Times 15000 2 COD Cr Mg/L 25000 6 Ca 2+ Mg/L 200 3 SS Mg/L 15000 7 Water temperature °C 50 4 pH value 6.2
  • the tobacco sheet production waste water is collected into the mechanical coarse grid collecting tank 1 after being collected by the pipeline, and a coarse grid is arranged in the tank to isolate and remove the coarse floating floats in the sewage to prevent the subsequent processing equipment from being clogged, and then pass the lift pump 22,
  • the waste water of the tobacco sheet production is raised into the rotary grill machine 2, and most of the insoluble suspended matter in the water is further removed by the filtration of the filter screen, and the generated slag is packed and transported, and the waste water passes through the air floating tank 3, in the waste water. Separation of large particle fibers and other suspended materials greatly reduces the processing load of subsequent processes.
  • the effluent of the air floatation tank 3 flows into the first-stage decalcification reaction tank 4 through the pipeline, and the pH is increased to 8.5 by adding a proper amount of lime saturated clarification solution under stirring by the dosing device, and the pseudo-hardness (bicarbonate) is removed, and then flows into the second stage.
  • the decalcification reaction tank 5 is introduced into the gas generated by the UASB anaerobic tank 10 in the anaerobic treatment in the step (3), so that the CO 2 in the gas reacts with the calcium and magnesium ions to form a carbonate precipitate, and the effluent flows into the coagulation tank after stirring.
  • the removal rate is up to 75%, and the water hardness is reduced, so that the Ca 2+ concentration is 50 mg/L, preventing the excessive equipment and facilities from being excessively Ca 2+ scaled; the primary sedimentation tank 7
  • the precipitate i.e., sludge
  • sludge is sent to the sludge tank 20 through a pump and a pipe, and finally filtered and separated in the sludge filter press 21, and calcium carbonate is recovered, and the water from the primary settling tank 7 enters the conditioning tank 8.
  • the effluent of the adjustment tank 8 is lifted to the hydrolysis acidification tank 9 by the lift pump 23, and stays in the hydrolysis acidification tank 9 for a certain period of time, and the acid-producing bacteria are used to hydrolyze and acidify the macromolecular organic matter in the wastewater to the small molecule organic acid under the action of the acid-producing bacteria.
  • the UASB anaerobic tank 10 is introduced through the lift pump 24, and the organic acid is decomposed into methane and carbon dioxide through the adsorption, fermentation and methanogenesis of the anaerobic bacteria and facultative bacteria in the UASB anaerobic tank 10, and is improved by anaerobic treatment.
  • the B/C value of the wastewater improves the biodegradability of the wastewater; the generated methane and carbon dioxide are collected by the gas collection device 27 and then introduced into the secondary decalcification reaction tank 5 in the chemical decalcification step to remove carbon dioxide from the biogas. Hydrogen sulfide, thiol compound impurities, after purification, the biogas is recovered in the biogas storage tank 28; the wastewater proceeds to step (4).
  • the UASB anaerobic tank 10 effluent enters the electrolysis machine a11 for electrolysis to remove the chromaticity and odor, and at the same time, the difficult biochemical macromolecular compound in the wastewater is opened and broken, and becomes a biochemical small molecule, further improving the B/C value.
  • the voltage between the adjacent electrodes of the electrolysis machine a11 is 3V, and the current density is 300 mA/cm 2 .
  • the electrolyzed effluent sequentially enters the anoxic tank 12, the aerobic tank 13 and the intermediate settling tank 14, and part of the sludge in the intermediate settling tank 14 is returned to the anoxic tank 12 through the reflux pump, and can be replaced by anoxic and aerobic microorganisms.
  • Denitrification and dephosphorization, and further oxidative decomposition of organic matter in wastewater by aerobic treatment, deep removal of COD and BOD; aerobic pool 13 is evenly filled with a large amount of biological suspension filler, providing a habitat for aerobic microorganisms, breeding and breeding So that microorganisms form a biofilm on the surface of the filler.
  • An aeration and oxygenation agitation system is arranged at the bottom of the aerobic tank 13 to oxygenate the sewage to maintain the dissolved oxygen in the water at 2 to 4 mg/L, and at the same time, the action of the gas rises to make the suspended matter and the water in the pool more Fully contact, and the agitation action of gas and water backwashing can effectively wash the aged biofilm grown on the surface of the filler, promote the replacement of the biofilm, and maintain the biofilm with high activity.
  • the effluent of the intermediate sinking tank 14 enters the electrolysis machine b15 again for electrolysis, so that the hard-to-biochemical macromolecular organic matter in the wastewater undergoes the open-loop chain-breaking action of electrolysis, and is converted into a small-molecule organic matter which is easy to biochemical, and improves B/C;
  • the voltage between the electrodes was 6 V, and the current density was 20 mA/cm 2 .
  • the secondary electrolyzed effluent enters the MBR system 16, biochemical and membrane separation of the wastewater, degradation of residual organic pollutants and removal of suspended solids.
  • the effluent is lifted by the lift pump 25 to the electrolytic disinfection tank 17, and the chromaticity can be further removed, and the wastewater can be sterilized and disinfected, and finally discharged by the discharge channel 18.
  • Step (3) Anaerobic treatment in the UASB anaerobic tank 10, step (5) A/O treatment in the anoxic tank 12, the aerobic tank 13 and the intermediate settling tank 14 and the sludge produced in the step (7) MBR treatment are passed
  • the pipeline enters the sludge tank 20, and then the sludge is reduced by the dehydration of the sludge filter press 21. After dewatering, the mud cake is incinerated, and the filtrate is returned to the conditioning tank 8 in the step (2) chemical decalcification.
  • the effluent water quality indicators are determined as shown in Table 2.
  • Serial number project unit measured value Serial number project unit measured value 1 BOD 5 Mg/L 20 5 Chroma Times 20 2 COD Cr Mg/L 60 6 Ca 2+ Mg/L 40 3 SS Mg/L 60 7 Water temperature °C twenty three 4 pH value 6.8
  • a treatment method for 5000 tons/day tobacco sheet production wastewater is a treatment method for 5000 tons/day tobacco sheet production wastewater.
  • the tobacco sheet production wastewater quality index is determined as shown in Table 3.
  • Serial number project unit measured value Serial number project unit measured value 1 BOD 5 Mg/L 2000 5 Chroma Times 25000 2 COD Cr Mg/L 8000 6 Ca 2+ Mg/L 300 3 SS Mg/L 6200 7 Water temperature °C 55 4 pH value 6
  • the tobacco sheet production waste water is collected into the mechanical coarse grid collecting tank 1 after being collected by the pipeline, and a coarse grid is arranged in the tank to isolate and remove the coarse floating floats in the sewage to prevent the subsequent processing equipment from being clogged, and then pass the lift pump 22,
  • the waste water of the tobacco sheet production is raised into the rotary grill machine 2, and most of the insoluble suspended matter in the water is further removed by the filtration of the filter screen, and the generated slag is packed and transported, and the waste water passes through the air floating tank 3, in the waste water. Separation of large particle fibers and other suspended materials greatly reduces the processing load of subsequent processes.
  • the effluent of the air floatation tank 3 flows into the first-stage decalcification reaction tank 4 through the pipeline, and the pH is increased to 9.5 by adding a proper amount of lime saturated clarification solution under stirring by the dosing device, and the pseudo-hardness (bicarbonate) is removed, and then flows into the second stage.
  • the decalcification reaction tank 5 400 mg/L of Na 2 CO 3 is added to react the carbonate with the calcium and magnesium ions to form a carbonate precipitate, and the CO 2 in the gas reacts with the calcium and magnesium ions to form a carbonate precipitate, and the effluent flows into the coagulation.
  • the scale (the sludge) in the primary sedimentation tank 7 is sent to the sludge tank 20 through the pump and the pipeline, and finally filtered and separated in the sludge dewatering device, and the calcium carbonate is recovered, and the effluent of the primary sedimentation tank 7 enters. Adjust the pool 8.
  • the effluent of the adjustment tank 8 is lifted to the hydrolysis acidification tank 9 by the lift pump 23, and stays in the hydrolysis acidification tank 9 for a certain period of time, and the acid-producing bacteria are used to hydrolyze and acidify the macromolecular organic matter in the wastewater to the small molecule organic acid under the action of the acid-producing bacteria.
  • the UASB anaerobic tank 10 is introduced through the lift pump 24, and the organic acid is decomposed into methane and carbon dioxide through the adsorption, fermentation and methanogenesis of the anaerobic bacteria and facultative bacteria in the UASB anaerobic tank 10, and is improved by anaerobic treatment.
  • the B/C value of the wastewater improves the biodegradability of the wastewater; the generated methane and carbon dioxide are collected by the gas collection device 27 and then introduced into the secondary decalcification reaction tank 5 in the chemical decalcification step to remove carbon dioxide from the biogas. Hydrogen sulfide, thiol compound impurities, after purification, the biogas is recovered in the biogas storage tank 28; the wastewater proceeds to step (4).
  • the UASB anaerobic tank 10 effluent enters the electrolysis machine a11 for electrolysis to remove the chromaticity and odor, and at the same time, the difficult biochemical macromolecular compound in the wastewater is opened and broken, and becomes a biochemical small molecule, further improving the B/C value.
  • the voltage between the adjacent electrodes of the electrolysis machine a11 is 8V, and the current density is 150 mA/cm 2 .
  • the electrolyzed effluent sequentially enters the anoxic tank 12, the aerobic tank 13 and the intermediate settling tank 14, and part of the sludge in the intermediate settling tank 14 is returned to the anoxic tank 12 through the reflux pump, and can be replaced by anoxic and aerobic microorganisms.
  • Denitrification and dephosphorization, and further oxidative decomposition of organic matter in wastewater by aerobic treatment, deep removal of COD and BOD; aerobic pool 13 is evenly filled with a large amount of biological suspension filler, providing a habitat for aerobic microorganisms, breeding and breeding So that microorganisms form a biofilm on the surface of the filler.
  • An aeration and oxygenation agitation system is arranged at the bottom of the aerobic tank 13 to oxygenate the sewage to maintain the dissolved oxygen in the water at 2 to 4 mg/L, and at the same time, the action of the gas rises to make the suspended matter and the water in the pool more Fully contact, and the agitation action of gas and water backwashing can effectively wash the aged biofilm grown on the surface of the filler, promote the replacement of the biofilm, and maintain the biofilm with high activity.
  • the effluent of the intermediate sinking tank 14 enters the electrolysis machine b15 again for electrolysis, so that the hard-to-biochemical macromolecular organic matter in the wastewater undergoes the open-loop chain-breaking action of electrolysis, and is converted into a small-molecule organic matter which is easy to biochemical, and improves B/C;
  • the voltage between the electrodes was 4 V, and the current density was 100 mA/cm 2 .
  • the secondary electrolyzed effluent enters the MBR system 16, biochemical and membrane separation of the wastewater, degradation of residual organic pollutants and removal of suspended solids.
  • the effluent is lifted by the lift pump 25 to the electrolytic disinfection tank 17, and the chromaticity can be further removed, and the wastewater can be sterilized and disinfected, and finally discharged by the discharge channel 18.
  • Step (3) Anaerobic treatment in the UASB anaerobic tank 10, step (5) A/O treatment in the anoxic tank 12, the aerobic tank 13 and the intermediate settling tank 14 and the sludge produced in the step (7) MBR treatment are passed
  • the pipeline enters the sludge tank 20, and then the sludge is reduced by the dehydration of the sludge filter press 21. After dewatering, the mud cake is incinerated, and the filtrate is returned to the conditioning tank 8 in the step (2) chemical decalcification.
  • Serial number project unit measured value Serial number project unit measured value 1 BOD 5 Mg/L 15 5 Chroma Times 20 2 COD Cr Mg/L 60 6 Ca 2+ Mg/L 35 3 SS Mg/L 40 7 Water temperature °C 25 4 pH value 6.5
  • the tobacco sheet production wastewater quality index is determined as shown in Table 5.
  • Serial number project unit measured value Serial number project unit measured value 1 BOD 5 Mg/L 600 5 Chroma Times 20000 2 COD Cr Mg/L 2000 6 Ca 2+ Mg/L 400 3 SS Mg/L 1000 7 Water temperature °C 50 4 pH value 6.5
  • the tobacco sheet production waste water is collected into the mechanical coarse grid collecting tank 1 after being collected by the pipeline, and a coarse grid is arranged in the tank to isolate and remove the coarse floating floats in the sewage to prevent the subsequent processing equipment from being clogged, and then pass the lift pump 22,
  • the waste water of the tobacco sheet production is raised into the rotary grill machine 2, and most of the insoluble suspended matter in the water is further removed by the filtration of the filter screen, and the generated slag is packed and transported, and the waste water passes through the air floating tank 3, in the waste water. Separation of large particle fibers and other suspended materials greatly reduces the processing load of subsequent processes.
  • the effluent of the air floatation tank 3 flows into the first-stage decalcification reaction tank 4 through the pipeline, and the pH is increased to 9.0 by adding a proper amount of lime saturated clarification solution under stirring by the dosing device, and the pseudo-hardness (bicarbonate) is removed, and then flows into the second stage.
  • Decalcification reaction tank 5 adding 100 mg/L of Na 2 CO 3 , reacting carbonate with calcium and magnesium ions to form carbonate precipitate, reacting CO 2 with calcium and magnesium ions in the gas to form carbonate precipitate, and effluent flowing into coagulation
  • 5 mg/L of FeSO 4 was added under stirring, then the pH was adjusted to 9.0 by adding Na 2 CO 3 , and finally 3 mg/L of polyphenylene amide (PAM) was added. After the reaction was completed, the reaction was completed and then entered into the primary settling tank 7 .
  • Precipitation separation thus removing calcium and magnesium ions in tobacco treatment wastewater, the removal rate is 87.5%, reducing the hardness of water, making the concentration of Ca 2+ 50mg / L, preventing excessive Ca 2+ scaling of subsequent equipment and facilities
  • the sediment (ie sludge) in the primary settling tank 7 is sent to the sludge tank 20 through the pump and the pipeline, and finally filtered and separated in the sludge dewatering device, and the calcium carbonate is recovered, and the effluent of the primary settling tank 7 is adjusted. Pool 8.
  • the effluent of the adjustment tank 8 is lifted to the hydrolysis acidification tank 9 by the lift pump 23, and stays in the hydrolysis acidification tank 9 for a certain period of time, and the acid-producing bacteria are used to hydrolyze and acidify the macromolecular organic matter in the wastewater to the small molecule organic acid under the action of the acid-producing bacteria.
  • the UASB anaerobic tank 10 is introduced through the lift pump 24, and the organic acid is decomposed into methane and carbon dioxide through the adsorption, fermentation and methanogenesis of the anaerobic bacteria and facultative bacteria in the UASB anaerobic tank 10, and is improved by anaerobic treatment.
  • the B/C value of the wastewater improves the biodegradability of the wastewater; the generated methane and carbon dioxide are collected by the gas collection device 27 and then introduced into the secondary decalcification reaction tank 5 in the chemical decalcification step to remove carbon dioxide from the biogas. Hydrogen sulfide, thiol compound impurities, after purification, the biogas is recovered in the biogas storage tank 28; the wastewater proceeds to step (4).
  • the UASB anaerobic tank 10 effluent enters the electrolysis machine a11 for electrolysis to remove the chromaticity and odor, and at the same time, the difficult biochemical macromolecular compound in the wastewater is opened and broken, and becomes a biochemical small molecule, further improving the B/C value.
  • the voltage between the adjacent electrodes of the electrolysis machine a11 is 12V, and the current density is 50 mA/cm 2 .
  • the electrolyzed effluent sequentially enters the anoxic tank 12, the aerobic tank 13 and the intermediate settling tank 14, and part of the sludge in the intermediate settling tank 14 is returned to the anoxic tank 12 through the reflux pump, and can be replaced by anoxic and aerobic microorganisms.
  • Denitrification and dephosphorization, and further oxidative decomposition of organic matter in wastewater by aerobic treatment, deep removal of COD and BOD; aerobic pool 13 is evenly filled with a large amount of biological suspension filler, providing a habitat for aerobic microorganisms, breeding and breeding So that microorganisms form a biofilm on the surface of the filler.
  • An aeration and oxygenation agitation system is arranged at the bottom of the aerobic tank 13 to oxygenate the sewage to maintain the dissolved oxygen in the water at 2 to 4 mg/L, and at the same time, the action of the gas rises to make the suspended matter and the water in the pool more Fully contact, and the agitation action of gas and water backwashing can effectively wash the aged biofilm grown on the surface of the filler, promote the replacement of the biofilm, and maintain the biofilm with high activity.
  • the effluent of the intermediate sinking tank 14 enters the electrolysis machine b15 again for electrolysis, so that the hard-to-biochemical macromolecular organic matter in the wastewater undergoes the open-loop chain-breaking action of electrolysis, and is converted into a small-molecule organic matter which is easy to biochemical, and improves B/C;
  • the voltage between the electrodes was 2 V, and the current density was 200 mA/cm 2 .
  • the secondary electrolyzed effluent enters the MBR system 16, biochemical and membrane separation of the wastewater, degradation of residual organic pollutants and removal of suspended solids.
  • the effluent is lifted by the lift pump 25 to the electrolytic disinfection tank 17 to further remove the chromaticity, sterilize the wastewater, and finally discharge the standard.
  • Step (3) Anaerobic treatment in the UASB anaerobic tank 10, step (5) A/O treatment in the anoxic tank 12, the aerobic tank 13 and the intermediate settling tank 14 and the sludge produced in the step (7) MBR treatment are passed
  • the pipeline enters the sludge tank 20, and then the sludge is reduced by the dehydration of the sludge filter press 21. After dewatering, the mud cake is incinerated, and the filtrate is returned to the conditioning tank 8 in the step (2) chemical decalcification.
  • the effluent water quality indicators are determined as shown in Table 6.
  • Serial number project unit measured value Serial number project unit measured value 1 BOD 5 Mg/L 15 5 Chroma Times 20 2 COD Cr Mg/L 60 6 Ca 2+ Mg/L 40 3 SS Mg/L 50 7 Water temperature °C 25 4 pH value 6
  • the invention can effectively remove the high concentration of calcium and magnesium ions in the waste water of the tobacco sheet production, the removal rate is 50-90%, the hardness of the water is lowered, the Ca 2+ is lower than 50 mg/L, the scale of the equipment is prevented, and the subsequent biochemistry is ensured.
  • the treatment and electrolysis process runs smoothly and stably, and has good industrial applicability.

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Abstract

A device for processing waste water from the production of a tobacco sheet, comprising a mechanical coarse-material grating collection tank, a rotary grating machine, a flotation tank, a first stage decalcification reaction tank, a second stage decalcification reaction tank, a coagulation tank, a primary settling tank, a regulation tank, a hydrolytic acidification tank, a UASB anaerobic tank, an electrolytic machine a, an anoxic tank, an aerobic tank, a middle settling tank, an electrolysis machine b, an MBR system, an electrolytic disinfection tank, a sludge tank, a sludge dehydration device, an accident tank, a gas collection device and a methane gas tank. A method for processing waste water from the production of a tobacco sheet, comprising the following steps: waste water from the production of a tobacco sheet→deslagging→chemically decalcifying→anaerobic treatment→electrolysis→A/O processing→secondary electrolysis→MBR→electrolyic disinfection→emission which meets standards. On the basis of the combination of a chemical decalcification technology, a biochemical technology, an electrochemical technology and an MBR technology, the present invention effectively treats the waste water from the production of a tobacco sheet, is low in cost and high in efficiency, and leads to a waste water emission which meets standards.

Description

一种烟草薄片生产废水的处理装置及方法 Processing device and method for tobacco sheet production wastewater 技术领域Technical field
本发明涉及一种烟草薄片生产废水的处理装置及方法,特别是涉及一种基于化学脱钙技术、生物化学技术、电化学技术和MBR技术的烟草薄片生产废水和烟草生产废水的处理装置及方法,属于环境工程的水污染治理领域。 The present invention relates to a tobacco sheet production wastewater treatment device and method, and particularly to a tobacco flake production wastewater and tobacco production wastewater treatment device and method based on chemical decalcification technology, biochemical technology, electrochemical technology and MBR technology It belongs to the field of water pollution control in environmental engineering.
背景技术Background technique
烟叶在生产时,原料并不能得到完全的利用,烟草从初加工到制成卷烟的生产过程中,会产生大约占原烟料总量1/3的碎料,这些烟草碎料无法直接作为原料再次制成卷烟产品。为了减少废料产生、实现碎料的综合利用,烟草薄片技术应运而生。烟草薄片,又名再造烟草(ReconstitutedTobacco),是利用烟末、烟梗、碎烟片等烟草物质为原料制成片状或丝状的再生产品,用作卷烟填充料,降低卷烟中的焦油含量,减少吸烟给人体带来的健康危害。烟草薄片的使用具有提高烟丝质量、降低卷烟成本、节省原材料消耗、资源再利用等诸多优点。辊压法、稠浆法和造纸法是当前烟草薄片的主要生产方法。与辊压法和稠浆法薄片相比,造纸法薄片具有明显的优势:降低卷烟生产成本、产品质量稳定、填充值和成丝率高、耐机械加工性能好、提高了卷烟的燃烧速度并降低了焦油释放量、产品可塑性高且较易加工,是目前生产'健康型'香烟的有效工艺。正是由于造纸薄片具有辊压法和稠浆法无法比拟的优点,因此在国内外都得到了广泛推广。When the tobacco leaves are produced, the raw materials cannot be fully utilized. During the production process of tobacco from the initial processing to the manufacture of cigarettes, the raw materials will produce about 1/3 of the total amount of the original tobacco materials. These tobacco scraps cannot be directly used as raw materials. The raw materials are again made into cigarette products. In order to reduce waste generation and realize the comprehensive utilization of scrap materials, tobacco sheet technology came into being. Tobacco flakes, also known as Reconstituted Tobacco, are made from flakes, stems, shredded tobacco and other tobacco materials as flakes or filaments. They are used as cigarette fillers to reduce tar content in cigarettes. To reduce the health hazards caused by smoking. The use of tobacco sheets has many advantages such as improving the quality of cut tobacco, reducing the cost of cigarettes, saving raw material consumption, and recycling resources. The roll pressing method, the thick pulp method and the paper making method are the main production methods of current tobacco sheets. Compared with the rolling method and the thick-slurry sheet, the paper-making sheet has obvious advantages: reducing the production cost of the cigarette, stabilizing the product quality, high filling value and yarn forming rate, good mechanical processing resistance, and improving the burning speed of the cigarette. It reduces the release of tar, has high plasticity and is easy to process, and is an effective process for producing 'healthy' cigarettes. It is precisely because papermaking sheets have the advantages that the rolling method and the thick slurry method cannot match, so they have been widely promoted at home and abroad.
造纸法烟草薄片生产过程中产生的废水既有造纸废水的共性如含有大量纤维,同时又有烟草废水色度高、可生化性较差、废水中含有对微生物生长不利的烟碱和钙镁含量高150~500mg/L等特点,主要污染指标如下表:The waste water produced in the production process of papermaking tobacco sheet has the commonality of papermaking wastewater, such as containing a large amount of fiber, and at the same time, the tobacco has high chroma and biodegradability, and the nicotine and calcium and magnesium content in the wastewater are unfavorable to the growth of microorganisms. The characteristics of high 150 ~ 500mg / L, the main pollution indicators are as follows:
序号Serial number 项目project 指标index
11 五日生化需氧量(BOD5Five-day biochemical oxygen demand (BOD 5 ) 600~10000mg/L600~10000mg/L
22 化学需氧量(CODcrChemical oxygen demand (COD cr ) 1500~25000mg/L1500~25000mg/L
33 悬浮物(SS)Suspended matter (SS) 700~15000mg/L700~15000mg/L
44 pHpH 5.5~6.55.5~6.5
55 色度/倍Chroma/time 10000~2500010000~25000
66 水温Water temperature 45~65℃45~65°C
77 Ca2+ Ca 2+ 200~500mg/L200~500mg/L
同时废水浓度波动较大,CODcr 从1500~25000mg/L,SS从1000~15000mg/L,烟碱和焦油抑制微生物生长,钙镁含量高导致反应器结垢不能正常运行,属于高浓度难处理有机废水。At the same time, the concentration of wastewater is fluctuating greatly, COD cr is from 1500 to 25000 mg/L, SS is from 1000 to 15000 mg/L, nicotine and tar inhibit microbial growth, and high calcium and magnesium content can cause reactor fouling to fail to operate normally. Organic waste water.
中国专利CN1683261A公开一种造纸法烟草薄片生产废水的处理方法,即混凝气浮+好氧氧化+机械过滤的烟草薄片生产废水的处理方法。Chinese patent CN1683261A discloses a method for treating wastewater from papermaking tobacco sheet production, that is, a method for treating coagulation air flotation + aerobic oxidation + mechanical filtration of tobacco sheet production wastewater.
中国专利CN102276093A公开一种造纸法烟草薄片生产废水的处理方法,该工艺包括以下步骤:将生产废水通过格栅粗滤,自流进入废水调节池;通过提升泵将废水调节池中的废水提升至混凝器中投加Ca-硅藻土系复合凝聚剂反应5-10min,然后投加聚合硫酸铁、聚丙烯酰胺分离剂进入静态反应池反应,反应时间为50-60min;将低浓度的有机废水的pH调节为偏酸性后泵入超声微电解反应器中,通过超声波和微电解共同反应,使废水中化学耗氧量物质快速消解,反应时间为30-60min;再将废水经过活性炭吸附和石英砂过滤;将调节池和静态反应池工段所产生的污泥经过叠螺污泥脱水处理后作为固体燃料使用。Chinese patent CN102276093A discloses a method for treating wastewater from papermaking tobacco sheet production, the process comprising the steps of: passing the production wastewater through a coarse filter of a grid to flow into a wastewater regulating tank; and lifting the wastewater in the wastewater regulating tank to a mixed state by a lifting pump The Ca-diatomite complex coagulant is added to the condenser for 5-10 minutes, and then the ferric sulfate and polyacrylamide separating agent are added to the static reaction tank for reaction time of 50-60 min; the low concentration of organic wastewater is The pH is adjusted to be acidic and pumped into the ultrasonic micro-electrolysis reactor. The ultrasonic reaction and micro-electrolysis are combined to rapidly dissolve the chemical oxygen demand in the wastewater, and the reaction time is 30-60 min. The wastewater is then adsorbed by activated carbon and quartz. Sand filtration; the sludge produced in the conditioning tank and the static reaction tank section is used as a solid fuel after being dewatered by the snail sludge.
中国专利CN10133045A中公开了造纸法烟草薄片生产废水经一至三级过滤后再分别回用于制浆工段,回用水采用定期排放于污水处理站的方法,但生产废水循环回用于生产将极大的影响薄片品质。Chinese patent CN10133045A discloses that the papermaking tobacco sheet production wastewater is filtered back to the pulping section after one to three stages of filtration, and the recycled water is periodically discharged to the sewage treatment station, but the production wastewater is recycled back to the production. The effect of sheet quality.
中国专利CN1683261A公开了造纸法烟草薄片生产废水先经混凝处理、气浮法除去其中固体悬浮物,然后送入曝气池通过好氧微生物去除大部分COD物质的方法。Chinese patent CN1683261A discloses a method for removing waste water from a paper-making tobacco sheet production process by coagulation treatment, air floatation, and then feeding it to an aeration tank to remove most of the COD substance by aerobic microorganisms.
以上方法对烟草薄片生产废水的处理都具有一定的效果,但存在工艺流程长、设备投资大、占地面积大,运行费用高等缺陷,更为严重的是由于废水中含有大量钙,直接导致生化处理系统和膜分离系统大量结垢,系统无法正常运行,现有的废水处理技术处理后的排放废水均不能达到排放标准。The above methods have certain effects on the treatment of tobacco sheet production wastewater, but there are defects such as long process flow, large equipment investment, large floor space, high operating cost, and more serious, because the wastewater contains a large amount of calcium, which directly leads to biochemistry. The treatment system and the membrane separation system have a large amount of scale, and the system cannot operate normally. The discharged wastewater after the treatment of the existing wastewater treatment technology cannot meet the discharge standard.
技术问题technical problem
本发明的目的在于针对现有的烟草生产废水处理方法中所存在的设工艺流程长、备投资大、占地面积大、运行费用高、生化处理系统和膜处理系统因为结垢不能正常运行,处理后的排放废水不达标等缺陷,提供一种基于化学脱钙技术、生物化学技术、电化学技术与MBR技术相结合,成本较低,效能较高,使之达标排放的烟草生产废水的处理装置及方法。 The object of the present invention is to provide a long process flow, a large investment, a large floor space, a high operating cost, and a biochemical treatment system and a membrane treatment system that cannot be operated normally due to scaling in the existing tobacco production wastewater treatment method. After the treatment, the discharged wastewater does not meet the standards and defects, and provides a treatment based on chemical decalcification technology, biochemical technology, electrochemical technology and MBR technology, which has lower cost and higher efficiency, and makes it meet the standard discharge of tobacco production wastewater. Apparatus and method.
技术解决方案Technical solution
一种烟草薄片生产废水的处理装置,包括机械粗格栅集水池、旋转格栅机、气浮池、一级脱钙反应池、二级脱钙反应池、混凝池、初沉池、调节池、水解酸化池、UASB厌氧池、电解机a、缺氧池、好氧池、中沉池、电解机b、MBR系统、电解消毒池、污泥池、污泥脱水装置、事故池、气体收集装置和沼气贮气罐;A processing device for producing tobacco sheet waste water, comprising mechanical coarse grid collecting basin, rotating grid machine, air floating pool, primary decalcification reaction tank, secondary decalcification reaction tank, coagulation tank, primary sedimentation tank, and adjustment tank , hydrolysis acidification tank, UASB anaerobic tank, electrolysis machine a, anoxic tank, aerobic tank, intermediate sedimentation tank, electrolysis machine b, MBR system, electrolytic disinfection tank, sludge tank, sludge dewatering device, accident pool, gas a collecting device and a biogas storage tank;
所述机械粗格栅集水池的进口与烟草废水的出口联接,机械粗格栅集水池出水口与旋转格栅机进水口联接,旋转格栅机出水口与气浮池进水口联接,气浮池出水口与一级脱钙反应池进水口联接,一级脱钙反应池出水口与二级脱钙反应池进水口联接,二级脱钙反应池出水口与混凝池进水口联接,混凝池出水口与初沉池进水口联接,初沉池出水口与调节池进水口联接,调节池出水口与水解酸化池进水口联接,水解酸化池出水口与UASB厌氧池进水口联接,UASB厌氧池出水口与电解机a进水口联接,电解机a出水口与缺氧池进水口联接,缺氧池出水口与好氧池进水口联接,好氧池出水口与中沉池进水口联接,中沉池出水口与电解机b进水口联接,电解机b出水口与MBR系统进水口联接,MBR系统出水口与电解消毒池进水口联接,电解消毒池出水口与排水渠联接;事故池的进水口与烟草薄片生产废水的出口联接,事故池出水口与机械粗格栅集水池进水口联接;UASB厌氧池气体出口与气体收集装置进口联接,气体收集装置出口与二级脱钙反应池进水口联接,二级脱钙反应池的气体出口与沼气贮气罐进口联接;初沉池、UASB厌氧池、缺氧池、好氧池、中沉池和MBR系统中的沉淀物(即污泥)出口都与污泥池进口联接,污泥池出口与污泥脱水装置进口联接。The inlet of the mechanical coarse grid collecting pool is connected with the outlet of the tobacco waste water, the water outlet of the mechanical coarse grid collecting pool is connected with the water inlet of the rotating grille machine, and the water outlet of the rotating grille machine is connected with the water inlet of the air floating pool, and the air floating pool is out. The nozzle is connected with the inlet of the first-stage decalcification reaction tank, the outlet of the primary decalcification reaction tank is connected with the inlet of the secondary decalcification reaction tank, and the outlet of the secondary decalcification reaction tank is connected with the inlet of the concrete pool, and the concrete pool is connected. The water outlet is connected with the inlet of the primary settling tank, the outlet of the primary settling tank is connected with the inlet of the regulating tank, the outlet of the regulating tank is connected with the inlet of the hydrolysis acidification tank, and the outlet of the hydrolysis acidification tank is connected with the inlet of the UASB anaerobic tank, UASB is boring The oxygen pool outlet is connected with the inlet of the electrolysis machine a, the outlet of the electrolysis machine a is connected with the inlet of the anoxic tank, the outlet of the anoxic tank is connected with the inlet of the aerobic tank, and the outlet of the aerobic tank is connected with the inlet of the sinking tank. The outlet of the intermediate sinking tank is connected with the inlet of the electrolysis machine b, the outlet of the electrolysis machine b is connected with the inlet of the MBR system, the outlet of the MBR system is connected with the inlet of the electrolytic disinfection tank, and the outlet of the electrolytic disinfection tank is connected with the drain; the accident pool The water inlet is connected with the outlet of the tobacco sheet production wastewater, and the accident pool outlet is connected with the mechanical coarse grid collecting water inlet; the UASB anaerobic gas outlet is connected with the gas collecting device inlet, the gas collecting device outlet and the secondary decalcification reaction tank The water inlet is connected, the gas outlet of the secondary decalcification reaction tank is connected with the inlet of the biogas storage tank; the sediment in the primary sedimentation tank, the UASB anaerobic tank, the anoxic tank, the aerobic tank, the intermediate sedimentation tank and the MBR system (ie The sludge) outlets are all connected to the sludge tank inlet, and the sludge tank outlet is connected to the sludge dewatering device inlet.
所述气浮池为布气气浮法、电气浮法、生物及化学气浮法或溶气气浮法的一种。The air floating pool is a kind of air flotation method, electric float method, biological and chemical air floatation method or dissolved air flotation method.
所述混凝池带有配药系统和加药系统。The coagulation tank is provided with a dispensing system and a dosing system.
所述电解机a和电解机b均设有电源和电解槽;所述电解槽内的电极材料为石墨、钛、铁、铝、锌、铜、铅、镍、钼、铬、合金和纳米催化惰性材料中的一种。The electrolysis machine a and the electrolysis machine b are respectively provided with a power source and an electrolytic cell; the electrode materials in the electrolysis cell are graphite, titanium, iron, aluminum, zinc, copper, lead, nickel, molybdenum, chromium, alloy and nanocatalysis. One of the inert materials.
所述纳米催化惰性电极的表层涂覆有晶粒为10~35nm的金属氧化物惰性催化涂层,所述纳米催化惰性电极的基板为钛板或塑料板。The surface layer of the nano catalytic inert electrode is coated with a metal oxide inert catalytic coating having a crystal grain of 10 to 35 nm, and the substrate of the nano catalytic inert electrode is a titanium plate or a plastic plate.
所述MBR系统的膜组件选自聚偏氟乙烯中空纤维膜、聚丙烯中空纤维膜、聚砜中空纤维膜、聚醚砜中空纤维膜、聚丙烯腈中空纤维膜和聚氯乙烯中空纤维膜中的一种。The membrane module of the MBR system is selected from the group consisting of a polyvinylidene fluoride hollow fiber membrane, a polypropylene hollow fiber membrane, a polysulfone hollow fiber membrane, a polyethersulfone hollow fiber membrane, a polyacrylonitrile hollow fiber membrane, and a polyvinyl chloride hollow fiber membrane. One kind.
所述MBR系统的膜组件的膜孔径为0.10~0.2μm,工作压力为-1~-50kPa,工作温度为5~45℃。The membrane module of the MBR system has a membrane pore size of 0.10 to 0.2 μm, a working pressure of -1 to -50 kPa, and an operating temperature of 5 to 45 °C.
本发明所述一种烟草薄片生产废水的处理方法包括以下步骤:The method for treating tobacco sheet production wastewater according to the present invention comprises the following steps:
(1)除渣(1) Deslagging
烟草薄片生产废水经管道收集后排入机械粗格栅集水池,池内设置粗格栅,对污水的中粗大的浮漂物进行隔离去除,以防止后续的处理设备堵塞,然后通过提升泵,将烟草薄片生产废水水提升至旋转机械格栅机内,通过滤网的过滤进一步去除水中大部分不可溶解性的悬浮物,产生的隔渣打包外运,废水则经过气浮池进行气浮,对废水中大颗粒纤维及其他悬浮物进行分离,大大减轻后续工艺的处理负荷。The tobacco flake production waste water is collected by pipelines and discharged into a mechanical coarse grid collecting tank. A coarse grille is arranged in the tank to isolate and remove the coarse floating floats in the sewage to prevent the subsequent processing equipment from being clogged, and then the tobacco is lifted by the lifting pump. The flake production waste water is lifted into the rotary mechanical grating machine, and most of the insoluble suspended solids in the water are further removed by the filtration of the filter screen, and the generated slag is packaged and transported, and the waste water is floated through the air floating pool for the air flotation. Separation of large particle fibers and other suspended materials greatly reduces the processing load of subsequent processes.
(2)化学脱钙(2) Chemical decalcification
气浮池出水经管道流入一级脱钙反应池,经加药装置在搅拌下先加入适量石灰饱和澄清溶液调pH值至8.5~9.5,脱除假性硬度(碳酸氢盐)后,流入二级脱钙反应池,通入步骤(3)厌氧处理中UASB厌氧池产生的气体,使气体中CO2与钙镁离子反应生成碳酸盐沉淀,或者加入100~400mg/L的Na2CO3,使碳酸根与钙镁离子反应生成碳酸盐沉淀,出水流入混凝池后在搅拌条件下先加入5~10mg/L的FeSO4,再加入Na2CO3反调pH值至8~9,最后加入2~3mg/L的聚苯烯酰胺(PAM),反应完全后进入初沉池进行沉淀分离,从而脱除烟草处理废水中的钙镁离子,去除率达50~90%,降低水的硬度,使得Ca2+低于50mg/L,防止后续设备、设施因过高的Ca2+结垢;初沉池中的沉淀物(即污泥)经过泵和管道送入污泥池中,最后在污泥脱水装置中进行过滤分离,并回收碳酸钙,初沉池出水则进入调节池。The effluent from the floatation tank flows into the first-stage decalcification reaction tank through the pipeline. After the stirring device, the appropriate amount of lime saturated solution is added to adjust the pH value to 8.5-9.5, and the pseudo-hardness (bicarbonate) is removed. In the decalcification reaction tank, the gas generated in the UASB anaerobic tank in the anaerobic treatment is introduced into the step (3), and the CO 2 and the calcium and magnesium ions in the gas are reacted to form a carbonate precipitate, or 100 to 400 mg/L of Na 2 CO is added. 3. The carbonate is reacted with calcium and magnesium ions to form a carbonate precipitate. After the effluent flows into the coagulation tank, 5~10 mg/L of FeSO 4 is added under stirring conditions, and then the pH value is adjusted to 8-9 by adding Na 2 CO 3 . Finally, 2~3mg/L of polyphenylene amide (PAM) is added. After the reaction is completed, it enters the primary sedimentation tank for precipitation separation, thereby removing calcium and magnesium ions from the tobacco treatment wastewater, and the removal rate is 50-90%, reducing water. The hardness is such that Ca 2+ is lower than 50mg/L, which prevents the subsequent equipment and facilities from being excessively Ca 2+ scaled; the sediment in the primary sedimentation tank (ie sludge) is sent to the sludge tank through the pump and pipeline. Finally, the filter is separated in the sludge dewatering device, and the calcium carbonate is recovered, and the water in the primary sedimentation tank is adjusted. Pool.
(3)厌氧处理(3) Anaerobic treatment
调节池出水经提升泵提升至水解酸化池,在水解酸化池停留一定时间,利用产酸菌将废水中的大分子有机物在产酸菌的作用下水解酸化成小分子有机酸,然后经过提升泵进入UASB厌氧池,经过UASB厌氧池中厌氧菌、兼氧菌的吸附、发酵、产甲烷共同作用下将有机酸分解成甲烷和二氧化碳,通过厌氧处理提高废水的B/C值,改善废水的可生化性;产生的甲烷和二氧化碳经过气体收集装置收集后导入步骤(2)化学脱钙中的二级脱钙反应池脱除沼气中的二氧化碳、硫化氢、硫醇化合物杂质,净化后回收沼气于贮气罐;废水则进入步骤(4)。The effluent from the regulating tank is lifted to the hydrolysis acidification tank by the lift pump, and stays in the hydrolysis acidification tank for a certain period of time. The acid-producing bacteria are used to hydrolyze and acidify the macromolecular organic matter in the wastewater into small molecular organic acid under the action of acid-producing bacteria, and then pass through the lift pump. Entering the UASB anaerobic tank, the organic acid is decomposed into methane and carbon dioxide through the adsorption, fermentation and methanogenesis of the anaerobic and facultative bacteria in the UASB anaerobic tank, and the B/C value of the wastewater is increased by anaerobic treatment. Improve the biodegradability of the wastewater; the methane and carbon dioxide produced are collected by the gas collection device and then introduced into the secondary decalcification reaction tank in the chemical decalcification step (2) to remove carbon dioxide, hydrogen sulfide, thiol compound impurities in the biogas, and purify After the biogas is recovered in the gas storage tank; the wastewater enters step (4).
(4)电解(4) Electrolysis
UASB厌氧池出水进入电解机a进行电解,以脱除色度、臭,同时使废水中的难生化大分子化合物开环断链,变成可生化的小分子,进一步提高B/C值,改善后续生化处理的条件;电解机的相邻两电极间的电压为2~12V,电流密度为10~320mA/cm2The UASB anaerobic tank effluent enters the electrolysis machine a for electrolysis to remove the chromaticity and odor, and at the same time, the hard-to-biochemical macromolecular compound in the wastewater is opened and broken, becomes a biochemical small molecule, and further increases the B/C value. The conditions for subsequent biochemical treatment are improved; the voltage between adjacent electrodes of the electrolysis machine is 2 to 12 V, and the current density is 10 to 320 mA/cm 2 .
(5)A/O处理(5) A/O processing
电解出水依次进入缺氧池、好氧池和中沉池,且中沉池的部分污泥通过回流泵回流至缺氧池,利用缺氧、好氧微生物的交替作用下可进行脱氮除磷,并通过好氧处理进一步氧化分解废水中的有机物,深度去除COD和BOD;好氧池内均匀填满大量的生物悬浮填料,为好氧微生物提供栖息、生长繁殖的场所,以便微生物在填料表面形成生物膜。在好氧池底部设有曝气充氧搅拌系统,对污水进行充氧作用,使水中的溶解氧维持在2~4mg/L,同时利用气体上升的作用,使池内的悬浮物与水更充分接触,另外通过气体和清水反冲洗的搅动作用,可以有效的对填料表面生长的老化生物膜进行冲刷,促使生物膜的更新换代,使生物膜维持较高的活性。The electrolyzed effluent enters the anoxic tank, the aerobic tank and the intermediate settling tank in turn, and part of the sludge in the intermediate settling tank is returned to the anoxic tank through the reflux pump, and the nitrogen and phosphorus removal can be carried out by the alternating action of anoxic and aerobic microorganisms. And further oxidize and decompose the organic matter in the wastewater by aerobic treatment to deeply remove COD and BOD; the aerobic pool is uniformly filled with a large amount of biological suspended filler, providing a habitat for aerobic microorganisms to grow and reproduce, so that microorganisms form on the surface of the filler. Biofilm. An aerated oxygenation and agitation system is arranged at the bottom of the aerobic tank to oxygenate the sewage to maintain the dissolved oxygen in the water at 2 to 4 mg/L, and at the same time, the gas is used to increase the suspended matter and water in the pool. Contact, in addition to the agitation of gas and water backwashing, can effectively scouring the aged biofilm grown on the surface of the filler, promoting the replacement of the biofilm, so that the biofilm maintains high activity.
(6)二次电解(6) Secondary electrolysis
中沉池出水再次进入电解机b进行电解,使废水中难于生化的大分子有机物经过电解发生开环断链作用,转化为易于生化的小分子有机物,提高B/C;电解时相邻两电极间的电压为2~6V,电流密度为20~200mA/cm2The effluent from the sinking tank enters the electrolysis machine b again for electrolysis, so that the hard-to-biochemical macromolecular organic matter in the wastewater undergoes the open-loop chain scission through electrolysis, and is converted into a small-molecule organic matter that is easy to biochemical, and improves B/C; adjacent two electrodes during electrolysis The voltage between them is 2 to 6 V, and the current density is 20 to 200 mA/cm 2 .
(7)MBR处理(7) MBR processing
二次电解的出水进入MBR系统,对废水进行生化、膜分离作用,降解剩余有机污染物质及去除悬浮物。The secondary electrolysis effluent enters the MBR system, biochemical and membrane separation of the wastewater, degradation of residual organic pollutants and removal of suspended solids.
(8)消毒(8) Disinfection
废水经过MBR处理后,出水再经过电解消毒池处理,可进一步去除色度,并对废水进行杀菌消毒,最后达标排放。After the wastewater is treated by MBR, the effluent is treated by the electrolytic disinfection tank to further remove the color, and the wastewater is sterilized and disinfected, and finally discharged to the standard.
(9)污泥处理(9) Sludge treatment
步骤(3)厌氧处理中UASB厌氧池、步骤(5)A/O处理中缺氧池、好氧池和中沉池以及步骤(7)MBR处理产生的污泥都通过管道进入污泥池,然后经过污泥压滤机的脱水作用使得污泥减容,脱水后泥饼进行焚烧处理,滤液则回流至步骤(2)化学脱钙中的调节池。Step (3) UASB anaerobic treatment in anaerobic treatment, step (5) A/O treatment, anoxic tank, aerobic tank and intermediate settling tank, and step (7) sludge produced by MBR treatment enter the sludge through the pipeline The pool is then dewatered by the sludge filter press to reduce the volume of the sludge. After dewatering, the mud cake is incinerated, and the filtrate is returned to the conditioning tank in step (2) chemical decalcification.
步骤(1)除渣中所述气浮为布气气浮法、电气浮法、生物及化学气浮法、溶气气浮法的一种。Step (1) The air flotation in the slag removal is a kind of air flotation method, electric float method, biological and chemical air float method, and dissolved air flotation method.
步骤(2)化学脱钙的第二步是将UASB厌氧池产生的沼气(含有甲烷、二氧化碳、硫化氢、硫醇类化合物、氨气等)通往二级脱钙池,使气体中CO2与钙镁离子反应生成碳酸盐沉淀的同时,沼气中的硫化氢、硫醇类化合物、氨气等与钙镁离子反应,使沼气也获得净化,净化后的沼气可以收集于贮气罐中进一步利用。Step (2) The second step of chemical decalcification is to transfer the biogas generated by the UASB anaerobic tank (containing methane, carbon dioxide, hydrogen sulfide, mercaptan, ammonia, etc.) to the secondary decalcification tank to make CO in the gas. 2 While reacting with calcium and magnesium ions to form carbonate precipitates, hydrogen sulfide, thiol compounds, ammonia gas, etc. in the biogas react with calcium and magnesium ions to purify the biogas, and the purified biogas can be collected in the gas tank. Further use.
步骤(4)和步骤(6)所述电解机设有电源和电解槽;所述电解槽内的电极材料为石墨、钛、铁、铝、锌、铜、铅、镍、钼、铬、合金和纳米催化惰性材料中的一种;所述纳米催化惰性电极的表层涂覆有晶粒为10~35nm的金属氧化物惰性催化涂层,所述纳米催化惰性电极的基板为钛板或塑料板。The electrolysis machine of step (4) and step (6) is provided with a power source and an electrolysis cell; the electrode material in the electrolysis cell is graphite, titanium, iron, aluminum, zinc, copper, lead, nickel, molybdenum, chromium, alloy And one of the nano catalytic inert materials; the surface layer of the nano catalytic inert electrode is coated with a metal oxide inert catalytic coating having a crystal grain of 10 to 35 nm, and the substrate of the nano catalytic inert electrode is a titanium plate or a plastic plate .
步骤(7)MBR处理中所述MBR系统的膜组件选自聚偏氟乙烯中空纤维膜、聚丙烯中空纤维膜、聚砜中空纤维膜、聚醚砜中空纤维膜、聚丙烯腈Step (7) The membrane component of the MBR system in the MBR treatment is selected from the group consisting of a polyvinylidene fluoride hollow fiber membrane, a polypropylene hollow fiber membrane, a polysulfone hollow fiber membrane, a polyethersulfone hollow fiber membrane, and a polyacrylonitrile.
中空纤维膜和聚氯乙烯中空纤维膜中的一种;One of a hollow fiber membrane and a polyvinyl chloride hollow fiber membrane;
所述MBR系统的膜组件的膜孔径为0.10~0.2μm,工作压力为-1~-50kPa,工作温度为5~45℃。The membrane module of the MBR system has a membrane pore size of 0.10 to 0.2 μm, a working pressure of -1 to -50 kPa, and an operating temperature of 5 to 45 °C.
有益效果Beneficial effect
本发明与现有技术比较,具有以下突出优点:Compared with the prior art, the present invention has the following outstanding advantages:
(1)通过化学脱钙系统的一级脱钙反应脱除假性硬度(碳酸氢盐)后,再经过二级脱钙反应池使碳酸根与钙镁离子反应生成碳酸盐沉淀,然后在混凝池中碳酸盐沉淀脱稳、与FeSO4和聚苯烯酰胺(PAM)等助凝剂互相絮凝,聚集成粗大的矾花颗粒,在初沉池中沉降下来,最终有效脱除烟草薄片生产废水中的高浓度钙、镁离子,去除率达50~90%,降低水的硬度,使得Ca2+低于50mg/L,防止设备结垢,保证后续生化处理和电解工艺顺利、稳定运行。(1) After removing the pseudo hardness (bicarbonate) by the primary decalcification reaction of the chemical decalcification system, the carbonate is precipitated by reacting the carbonate with the calcium and magnesium ions through a secondary decalcification reaction tank, and then The carbonate precipitate in the coagulation tank is destabilized, coagulates with the coagulant such as FeSO 4 and polyphenylene amide (PAM), aggregates into coarse squid granules, settles in the primary sedimentation tank, and finally effectively removes the tobacco. High-concentration calcium and magnesium ions in flake production wastewater, the removal rate is 50-90%, reducing the hardness of water, making Ca 2+ less than 50mg/L, preventing equipment fouling, ensuring smooth and stable subsequent biochemical treatment and electrolysis process run.
(2)经UASB厌氧处理系统处理后,废水中的COD、BOD等指标大幅度降低,产生的气体经过气体收集装置收集后导入化学脱钙中的二级脱钙反应池,使气体中CO2与钙镁离子反应生成碳酸盐沉淀,一方面回收气体中CO2,使得气体得到有效利用;另一方面通过二级脱钙反应池去除气体中的H2S,净化气体,沼气再通过贮气罐收集利用或高空排放。(2) After treatment by the UASB anaerobic treatment system, the COD and BOD in the wastewater are greatly reduced, and the generated gas is collected by the gas collection device and then introduced into the secondary decalcification reaction tank in the chemical decalcification to make the CO in the gas. 2 reacting with calcium and magnesium ions to form carbonate precipitates, on the one hand, recovering CO 2 in the gas, so that the gas can be effectively utilized; on the other hand, the H 2 S in the gas is removed through the secondary decalcification reaction tank, the gas is purified, and the biogas is passed through The gas tank is collected or used at high altitude.
(3)经过除渣和化学脱钙系统处理后,废水中的SS去除率达95%以上,调节池内的SS大大减少,避免污泥在调节池内的沉积,减轻平时运行清泥工作量。(3) After the slag removal and chemical decalcification system treatment, the SS removal rate in the wastewater is over 95%, the SS in the adjustment tank is greatly reduced, the deposition of sludge in the adjustment tank is avoided, and the daily mud running workload is reduced.
(4)通过纳米催化电解产生的强氧化性自由基使废水中的难生化大分子化合物开环断链,变成可生化的小分子,进一步提高B/C值,改善后续生化处理的条件,并脱除废水中的色度和臭味,降低氨氮、COD等指标。(4) The strong oxidizing free radical generated by nano-catalytic electrolysis causes the hard-to-biochemical macromolecular compound in the wastewater to be opened and broken, becomes a biochemical small molecule, further increases the B/C value, and improves the conditions of subsequent biochemical treatment. And remove the chromaticity and odor in the wastewater, and reduce indicators such as ammonia nitrogen and COD.
(5)经过A/O生化池,通过厌氧好氧的交替作用,可对污水进行脱氮除磷。(5) After the A/O biochemical pool, the sewage can be denitrified and dephosphorized by the alternating action of anaerobic and aerobic.
(6)经过MBR系统处理后,通过微生物的氧化分解作用将进一步分解水中污染物质,同时利用膜的高效截留效果,使SS、色度、污染物等指标得到有效去除,出水水质稳定,达标排放。(6) After being treated by the MBR system, the oxidative decomposition of microorganisms will further decompose the pollutants in the water, and at the same time, the effective interception effect of the membrane will be used to effectively remove the indexes such as SS, chromaticity and pollutants, and the effluent water quality is stable and reaches the standard discharge. .
附图说明DRAWINGS
图1为本发明所述一种烟草薄片生产废水的处理装置实施例的结构组成示意图。 1 is a schematic view showing the structure of an embodiment of a treatment apparatus for producing tobacco sheet waste water according to the present invention.
图1为本发明的工艺流程图。Figure 1 is a process flow diagram of the present invention.
本发明的最佳实施方式BEST MODE FOR CARRYING OUT THE INVENTION
参照图1,一种烟草薄片生产废水的处理装置,它包括:机械粗格栅集水池1、旋转格栅机2、气浮池3、一级脱钙反应池4、二级脱钙反应池5、混凝池6、初沉池7、调节池8、水解酸化池9、UASB厌氧池10、电解机a11、缺氧池12、好氧池13、中沉池14、电解机b15、MBR系统16、电解消毒池17、排放渠18、事故池19、污泥池20、污泥压滤机21、提升泵22、提升泵23、提升泵24、提升泵25、泵26、气体收集装置27和沼气贮气罐28。机械粗格栅集水池1的进口与烟草薄片生产废水的出口联接,机械粗格栅集水池1出水口经提升泵20与旋转格栅机2进水口联接,旋转格栅机2出水口与气浮池3进水口联接,气浮池3出水口与一级脱钙反应池4进水口联接,一级脱钙反应池4出水口与二级脱钙反应池5进水口联接,二级脱钙反应池5出水口与混凝池6进水口联接,混凝池6出水口与初沉池7进水口联接,初沉池7出水口与调节池8进水口联接,调节池8出水口经提升泵23与水解酸化池9进水口联接,水解酸化池9出水口经提升泵24与UASB厌氧池10进水口联接,UASB厌氧池10出水口与电解机a11进水口联接,电解机a11出水口与缺氧池12进水口联接,缺氧池12出水口与好氧池13进水口联接,好氧池13出水口与中沉池14进水口联接,中沉池14出水口与电解机b15进水口联接,电解机b15出水口与MBR系统16进水口联接,MBR系统16出水口经过提升泵25与电解消毒池17进水口联接,电解消毒池17出水口与排水渠18联接,而初沉池7、UASB厌氧池9、缺氧池12、好氧池13、中沉池14和MBR系统16的污泥出口与污泥池20进口联接,污泥池20出口与污泥压滤机21进口联接,事故池19的进水口与烟草薄片生产废水的出口联接,事故池19出水口通过泵26与机械粗格栅集水池1进水口联接;UASB厌氧池10气体出口与气体收集装置27进口联接,气体收集装置27出口与二级脱钙反应池5进水口联接,二级脱钙反应池5的气体出口与沼气贮气罐28进口联接;初沉池7、UASB厌氧池10、缺氧池12、好氧池13、中沉池14和MBR系统16中的沉淀物(即污泥)出口都与污泥池20进口联接,污泥池20出口与污泥脱水装置21进口联接。Referring to Fig. 1, a processing device for producing tobacco sheet waste water comprises: a mechanical coarse grid collecting tank 1, a rotating grid machine 2, an air floating pool 3, a primary decalcification reaction tank 4, and a secondary decalcification reaction tank 5 , coagulation tank 6, primary sedimentation tank 7, conditioning tank 8, hydrolysis acidification tank 9, UASB anaerobic tank 10, electrolysis machine a11, anoxic tank 12, aerobic tank 13, intermediate sedimentation tank 14, electrolysis machine b15, MBR System 16, electrolytic disinfection tank 17, drain channel 18, accident tank 19, sludge tank 20, sludge filter press 21, lift pump 22, lift pump 23, lift pump 24, lift pump 25, pump 26, gas collection device 27 and biogas storage tank 28. The inlet of the mechanical coarse grid collecting tank 1 is connected with the outlet of the tobacco sheet production wastewater, and the mechanical coarse grid collecting pool 1 outlet is connected with the water inlet of the rotary grill machine 2 by the lift pump 20, and the water outlet and the gas of the rotary grill machine 2 are rotated. The inlet of the floating pool 3 is connected, the outlet of the floating tank 3 is connected with the inlet of the first decalcification reaction tank 4, the outlet of the first decalcification reaction tank 4 is connected with the inlet of the secondary decalcification reaction tank 5, and the secondary decalcification reaction tank 5 The water outlet is connected with the water inlet of the coagulation tank 6, the water outlet of the concrete pool 6 is connected with the water inlet of the primary sedimentation tank 7, the water outlet of the primary sedimentation tank 7 is connected with the water inlet of the adjustment tank 8, and the water outlet of the adjustment tank 8 is passed through the lift pump 23 It is connected with the water inlet of the hydrolysis acidification tank 9, and the water outlet of the hydrolysis acidification tank 9 is connected with the water inlet of the UASB anaerobic tank 10 through the lift pump 24, and the water outlet of the UASB anaerobic tank 10 is connected with the water inlet of the electrolysis machine a11, and the water outlet of the electrolysis machine a11 is The anoxic tank 12 is connected with the water inlet, the outlet of the anoxic tank 12 is connected with the inlet of the aerobic tank 13, the outlet of the aerobic tank 13 is connected with the inlet of the intermediate settling tank 14, the outlet of the intermediate settling tank 14 and the inlet of the electrolysis machine b15 Connection, the water outlet of the electrolysis machine b15 is connected with the water inlet of the MBR system 16, and the water of the MBR system 16 is discharged. The mouth is connected to the water inlet of the electrolytic disinfection tank 17 through the lift pump 25, and the water outlet of the electrolytic disinfection tank 17 is connected with the drain 18, and the primary settling tank 7, the UASB anaerobic tank 9, the anoxic tank 12, the aerobic tank 13, and the sinking The sludge outlets of the pool 14 and the MBR system 16 are connected to the inlet of the sludge tank 20, and the outlet of the sludge tank 20 is connected to the inlet of the sludge filter press 21, and the water inlet of the accident pool 19 is connected with the outlet of the tobacco sheet production wastewater, the accident pool The water outlet of the 19 is connected to the inlet of the mechanical coarse grid collecting tank 1 by the pump 26; the gas outlet of the UASB anaerobic tank 10 is connected with the inlet of the gas collecting device 27, and the outlet of the gas collecting device 27 is connected with the inlet of the secondary decalcification reaction tank 5; The gas outlet of the secondary decalcification reaction tank 5 is connected with the inlet of the biogas storage tank 28; the primary settling tank 7, the UASB anaerobic tank 10, the anoxic tank 12, the aerobic tank 13, the intermediate settling tank 14 and the MBR system 16 The outlet of the sediment (i.e., sludge) is connected to the inlet of the sludge tank 20, and the outlet of the sludge tank 20 is connected to the inlet of the sludge dewatering device 21.
从图1中可看出,机械粗格栅集水池1与旋转格栅机2所产生的隔渣通过打包外运。As can be seen from Fig. 1, the slag generated by the mechanical coarse grid collecting tank 1 and the rotary grill machine 2 is shipped out by packing.
本发明是在对现有烟草薄片生产废水的成份、性质和现有处理方案进行深入系统的对比研究之后完成的对烟草薄片生产废水处理装置的设计,它通过化学脱钙、生化、电解、MBR等方法的组合运用,从而形成一种特别适合于烟草薄片生产废水的处理装置。The invention relates to the design of a waste water treatment device for tobacco sheet production after an in-depth systematic comparative study on the composition, properties and existing treatment schemes of the existing tobacco sheet production wastewater, which is through chemical decalcification, biochemistry, electrolysis, MBR. A combination of methods, etc., to form a treatment device that is particularly suitable for the production of wastewater from tobacco sheets.
本发明的实施方式Embodiments of the invention
下面参照附图2说明本发明的具体实施方式。DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, embodiments of the present invention will be described with reference to FIG.
实施例1Example 1
2000吨/日烟草薄片生产废水的处理方法。Treatment method for 2000 tons/day tobacco sheet production wastewater.
所述的烟草薄片生产废水水质指标经测定如表1所示。The tobacco sheet production wastewater quality index is determined as shown in Table 1.
表1烟草薄片生产废水的水质指标Table 1 Water quality indicators of tobacco sheet production wastewater
序号Serial number 项目project 单位unit 测定值measured value 序号Serial number 项目project 单位unit 测定值measured value
11 BOD5 BOD 5 mg/LMg/L 58005800 55 色度Chroma Times 1500015000
22 CODCr COD Cr mg/LMg/L 2500025000 66 Ca2+ Ca 2+ mg/LMg/L 200200
33 SSSS mg/LMg/L 1500015000 77 水温Water temperature °C 5050
44 pH值pH value 6.26.2
(1)除渣(1) Deslagging
烟草薄片生产废水经管道收集后排入机械粗格栅集水池1,池内设置粗格栅,对污水的中粗大的浮漂物进行隔离去除,以防止后续的处理设备堵塞,然后通过提升泵22,将烟草薄片生产废水水提升至旋转格栅机2内,通过滤网的过滤进一步去除水中大部分不可溶解性的悬浮物,产生的隔渣打包外运,废水则经过气浮池3,对废水中大颗粒纤维及其他悬浮物进行分离,大大减轻后续工艺的处理负荷。The tobacco sheet production waste water is collected into the mechanical coarse grid collecting tank 1 after being collected by the pipeline, and a coarse grid is arranged in the tank to isolate and remove the coarse floating floats in the sewage to prevent the subsequent processing equipment from being clogged, and then pass the lift pump 22, The waste water of the tobacco sheet production is raised into the rotary grill machine 2, and most of the insoluble suspended matter in the water is further removed by the filtration of the filter screen, and the generated slag is packed and transported, and the waste water passes through the air floating tank 3, in the waste water. Separation of large particle fibers and other suspended materials greatly reduces the processing load of subsequent processes.
(2)化学脱钙(2) Chemical decalcification
气浮池3出水经管道流入一级脱钙反应池4,经加药装置在搅拌下先加入适量石灰饱和澄清溶液调pH值至8.5,脱除假性硬度(碳酸氢盐)后,流入二级脱钙反应池5,通入步骤(3)厌氧处理中UASB厌氧池10产生的气体,使气体中CO2与钙镁离子反应生成碳酸盐沉淀,出水流入混凝池后在搅拌条件下先加入6mg/L的FeSO4,再加入Na2CO3反调pH值至8,最后加入2mg/L的聚苯烯酰胺(PAM),反应完全后进入初沉池7进行沉淀分离,从而脱除烟草处理废水中的钙镁离子,去除率达75%,降低水的硬度,使得Ca2+浓度为50mg/L,防止后续设备、设施因过高的Ca2+结垢;初沉池7中的沉淀物(即污泥)经过泵和管道送入污泥池20中,最后在污泥压滤机21中进行过滤分离,并回收碳酸钙,初沉池7出水则进入调节池8。The effluent of the air floatation tank 3 flows into the first-stage decalcification reaction tank 4 through the pipeline, and the pH is increased to 8.5 by adding a proper amount of lime saturated clarification solution under stirring by the dosing device, and the pseudo-hardness (bicarbonate) is removed, and then flows into the second stage. The decalcification reaction tank 5 is introduced into the gas generated by the UASB anaerobic tank 10 in the anaerobic treatment in the step (3), so that the CO 2 in the gas reacts with the calcium and magnesium ions to form a carbonate precipitate, and the effluent flows into the coagulation tank after stirring. Add 6mg/L FeSO 4 first , then add Na 2 CO 3 to adjust the pH to 8 and finally add 2mg/L polyphenylene amide (PAM). After the reaction is completed, enter the primary sedimentation tank 7 for precipitation separation. In addition to the calcium and magnesium ions in the tobacco treatment wastewater, the removal rate is up to 75%, and the water hardness is reduced, so that the Ca 2+ concentration is 50 mg/L, preventing the excessive equipment and facilities from being excessively Ca 2+ scaled; the primary sedimentation tank 7 The precipitate (i.e., sludge) is sent to the sludge tank 20 through a pump and a pipe, and finally filtered and separated in the sludge filter press 21, and calcium carbonate is recovered, and the water from the primary settling tank 7 enters the conditioning tank 8.
(3)厌氧处理(3) Anaerobic treatment
调节池8出水经提升泵23提升至水解酸化池9,在水解酸化池9停留一定时间,利用产酸菌将废水中的大分子有机物在产酸菌的作用下水解酸化成小分子有机酸,然后经过提升泵24进入UASB厌氧池10,经过UASB厌氧池10中厌氧菌、兼氧菌的吸附、发酵、产甲烷共同作用下将有机酸分解成甲烷和二氧化碳,通过厌氧处理提高废水的B/C值,改善废水的可生化性;产生的甲烷和二氧化碳经过气体收集装置27收集后导入步骤(2)化学脱钙中的二级脱钙反应池5脱除沼气中的二氧化碳、硫化氢、硫醇化合物杂质,净化后回收沼气于沼气贮气罐28;废水则进入步骤(4)。The effluent of the adjustment tank 8 is lifted to the hydrolysis acidification tank 9 by the lift pump 23, and stays in the hydrolysis acidification tank 9 for a certain period of time, and the acid-producing bacteria are used to hydrolyze and acidify the macromolecular organic matter in the wastewater to the small molecule organic acid under the action of the acid-producing bacteria. Then, the UASB anaerobic tank 10 is introduced through the lift pump 24, and the organic acid is decomposed into methane and carbon dioxide through the adsorption, fermentation and methanogenesis of the anaerobic bacteria and facultative bacteria in the UASB anaerobic tank 10, and is improved by anaerobic treatment. The B/C value of the wastewater improves the biodegradability of the wastewater; the generated methane and carbon dioxide are collected by the gas collection device 27 and then introduced into the secondary decalcification reaction tank 5 in the chemical decalcification step to remove carbon dioxide from the biogas. Hydrogen sulfide, thiol compound impurities, after purification, the biogas is recovered in the biogas storage tank 28; the wastewater proceeds to step (4).
(4)电解(4) Electrolysis
UASB厌氧池10出水进入电解机a11进行电解,以脱除色度、臭,同时使废水中的难生化大分子化合物开环断链,变成可生化的小分子,进一步提高B/C值,改善后续生化处理的条件;电解机a11的相邻两电极间的电压为3V,电流密度为300mA/cm2The UASB anaerobic tank 10 effluent enters the electrolysis machine a11 for electrolysis to remove the chromaticity and odor, and at the same time, the difficult biochemical macromolecular compound in the wastewater is opened and broken, and becomes a biochemical small molecule, further improving the B/C value. To improve the conditions of the subsequent biochemical treatment; the voltage between the adjacent electrodes of the electrolysis machine a11 is 3V, and the current density is 300 mA/cm 2 .
(5)A/O处理(5) A/O processing
电解出水依次进入缺氧池12、好氧池13和中沉池14,且中沉池14的部分污泥通过回流泵回流至缺氧池12,利用缺氧、好氧微生物的交替作用下可进行脱氮除磷,并通过好氧处理进一步氧化分解废水中的有机物,深度去除COD和BOD;好氧池13内均匀填满大量的生物悬浮填料,为好氧微生物提供栖息、生长繁殖的场所,以便微生物在填料表面形成生物膜。在好氧池13底部设有曝气充氧搅拌系统,对污水进行充氧作用,使水中的溶解氧维持在2~4mg/L,同时利用气体上升的作用,使池内的悬浮物与水更充分接触,另外通过气体和清水反冲洗的搅动作用,可以有效的对填料表面生长的老化生物膜进行冲刷,促使生物膜的更新换代,使生物膜维持较高的活性。The electrolyzed effluent sequentially enters the anoxic tank 12, the aerobic tank 13 and the intermediate settling tank 14, and part of the sludge in the intermediate settling tank 14 is returned to the anoxic tank 12 through the reflux pump, and can be replaced by anoxic and aerobic microorganisms. Denitrification and dephosphorization, and further oxidative decomposition of organic matter in wastewater by aerobic treatment, deep removal of COD and BOD; aerobic pool 13 is evenly filled with a large amount of biological suspension filler, providing a habitat for aerobic microorganisms, breeding and breeding So that microorganisms form a biofilm on the surface of the filler. An aeration and oxygenation agitation system is arranged at the bottom of the aerobic tank 13 to oxygenate the sewage to maintain the dissolved oxygen in the water at 2 to 4 mg/L, and at the same time, the action of the gas rises to make the suspended matter and the water in the pool more Fully contact, and the agitation action of gas and water backwashing can effectively wash the aged biofilm grown on the surface of the filler, promote the replacement of the biofilm, and maintain the biofilm with high activity.
(6)二次电解(6) Secondary electrolysis
中沉池14出水再次进入电解机b15进行电解,使废水中难于生化的大分子有机物经过电解发生开环断链作用,转化为易于生化的小分子有机物,提高B/C;电解时相邻两电极间的电压为6V,电流密度为20mA/cm2The effluent of the intermediate sinking tank 14 enters the electrolysis machine b15 again for electrolysis, so that the hard-to-biochemical macromolecular organic matter in the wastewater undergoes the open-loop chain-breaking action of electrolysis, and is converted into a small-molecule organic matter which is easy to biochemical, and improves B/C; The voltage between the electrodes was 6 V, and the current density was 20 mA/cm 2 .
(7)MBR处理(7) MBR processing
二次电解的出水进入MBR系统16,对废水进行生化、膜分离作用,降解剩余有机污染物质及去除悬浮物。The secondary electrolyzed effluent enters the MBR system 16, biochemical and membrane separation of the wastewater, degradation of residual organic pollutants and removal of suspended solids.
(8)消毒(8) Disinfection
废水经过MBR处理后,出水再由提升泵25提升至电解消毒池17处理,可进一步去除色度,并对废水进行杀菌消毒,最后由排放渠18达标排放。After the wastewater is treated by the MBR, the effluent is lifted by the lift pump 25 to the electrolytic disinfection tank 17, and the chromaticity can be further removed, and the wastewater can be sterilized and disinfected, and finally discharged by the discharge channel 18.
(9)污泥处理(9) Sludge treatment
步骤(3)厌氧处理中UASB厌氧池10、步骤(5)A/O处理中缺氧池12、好氧池13和中沉池14以及步骤(7)MBR处理产生的污泥都通过管道进入污泥池20,然后经过污泥压滤机21的脱水作用使得污泥减容,脱水后泥饼进行焚烧处理,滤液则回流至步骤(2)化学脱钙中的调节池8。Step (3) Anaerobic treatment in the UASB anaerobic tank 10, step (5) A/O treatment in the anoxic tank 12, the aerobic tank 13 and the intermediate settling tank 14 and the sludge produced in the step (7) MBR treatment are passed The pipeline enters the sludge tank 20, and then the sludge is reduced by the dehydration of the sludge filter press 21. After dewatering, the mud cake is incinerated, and the filtrate is returned to the conditioning tank 8 in the step (2) chemical decalcification.
出水水质指标经测定如表2所示。The effluent water quality indicators are determined as shown in Table 2.
表2出水的水质指标Table 2 Water quality indicators of effluent
序号Serial number 项目project 单位unit 测定值measured value 序号Serial number 项目project 单位unit 测定值measured value
11 BOD5 BOD 5 mg/LMg/L 2020 55 色度Chroma Times 2020
22 CODCr COD Cr mg/LMg/L 6060 66 Ca2+ Ca 2+ mg/LMg/L 4040
33 SSSS mg/LMg/L 6060 77 水温Water temperature °C 23twenty three
44 pH值pH value 6.86.8
实施例2Example 2
5000吨/日烟草薄片生产废水的处理方法。A treatment method for 5000 tons/day tobacco sheet production wastewater.
所述的烟草薄片生产废水水质指标经测定如表3所示。The tobacco sheet production wastewater quality index is determined as shown in Table 3.
表3烟草薄片生产废水的水质指标Table 3 Water quality indicators of tobacco sheet production wastewater
序号Serial number 项目project 单位unit 测定值measured value 序号Serial number 项目project 单位unit 测定值measured value
11 BOD5 BOD 5 mg/LMg/L 20002000 55 色度Chroma Times 2500025000
22 CODCr COD Cr mg/LMg/L 80008000 66 Ca2+ Ca 2+ mg/LMg/L 300300
33 SSSS mg/LMg/L 62006200 77 水温Water temperature °C 5555
44 pH值pH value 66
(1)除渣(1) Deslagging
烟草薄片生产废水经管道收集后排入机械粗格栅集水池1,池内设置粗格栅,对污水的中粗大的浮漂物进行隔离去除,以防止后续的处理设备堵塞,然后通过提升泵22,将烟草薄片生产废水水提升至旋转格栅机2内,通过滤网的过滤进一步去除水中大部分不可溶解性的悬浮物,产生的隔渣打包外运,废水则经过气浮池3,对废水中大颗粒纤维及其他悬浮物进行分离,大大减轻后续工艺的处理负荷。The tobacco sheet production waste water is collected into the mechanical coarse grid collecting tank 1 after being collected by the pipeline, and a coarse grid is arranged in the tank to isolate and remove the coarse floating floats in the sewage to prevent the subsequent processing equipment from being clogged, and then pass the lift pump 22, The waste water of the tobacco sheet production is raised into the rotary grill machine 2, and most of the insoluble suspended matter in the water is further removed by the filtration of the filter screen, and the generated slag is packed and transported, and the waste water passes through the air floating tank 3, in the waste water. Separation of large particle fibers and other suspended materials greatly reduces the processing load of subsequent processes.
(2)化学脱钙(2) Chemical decalcification
气浮池3出水经管道流入一级脱钙反应池4,经加药装置在搅拌下先加入适量石灰饱和澄清溶液调pH值至9.5,脱除假性硬度(碳酸氢盐)后,流入二级脱钙反应池5,加入400mg/L的Na2CO3,使碳酸根与钙镁离子反应生成碳酸盐沉淀,使气体中CO2与钙镁离子反应生成碳酸盐沉淀,出水流入混凝池后在搅拌条件下先加入10mg/L的FeSO4,再加入Na2CO3反调pH值至8.5,最后加入2.5mg/L的聚苯烯酰胺(PAM),反应完全后进入初沉池7进行沉淀分离,从而脱除烟草处理废水中的钙镁离子,去除率达84%,降低水的硬度,使得Ca2+浓度为48mg/L,防止后续设备、设施因过高的Ca2+结垢;初沉池7中的沉淀物(即污泥)经过泵和管道送入污泥池20中,最后在污泥脱水装置中进行过滤分离,并回收碳酸钙,初沉池7出水则进入调节池8。The effluent of the air floatation tank 3 flows into the first-stage decalcification reaction tank 4 through the pipeline, and the pH is increased to 9.5 by adding a proper amount of lime saturated clarification solution under stirring by the dosing device, and the pseudo-hardness (bicarbonate) is removed, and then flows into the second stage. In the decalcification reaction tank 5, 400 mg/L of Na 2 CO 3 is added to react the carbonate with the calcium and magnesium ions to form a carbonate precipitate, and the CO 2 in the gas reacts with the calcium and magnesium ions to form a carbonate precipitate, and the effluent flows into the coagulation. After the pool, 10 mg/L FeSO 4 was added under stirring, then the pH value was adjusted to 8.5 by adding Na 2 CO 3 , and finally 2.5 mg/L polyphenylene amide (PAM) was added, and the reaction was completed and then entered the primary settling tank 7 Separation and sedimentation to remove calcium and magnesium ions from tobacco treatment wastewater, the removal rate is up to 84%, and the water hardness is reduced, so that the Ca 2+ concentration is 48 mg/L, preventing the subsequent equipment and facilities from being too high in Ca 2+ junction. The scale (the sludge) in the primary sedimentation tank 7 is sent to the sludge tank 20 through the pump and the pipeline, and finally filtered and separated in the sludge dewatering device, and the calcium carbonate is recovered, and the effluent of the primary sedimentation tank 7 enters. Adjust the pool 8.
(3)厌氧处理(3) Anaerobic treatment
调节池8出水经提升泵23提升至水解酸化池9,在水解酸化池9停留一定时间,利用产酸菌将废水中的大分子有机物在产酸菌的作用下水解酸化成小分子有机酸,然后经过提升泵24进入UASB厌氧池10,经过UASB厌氧池10中厌氧菌、兼氧菌的吸附、发酵、产甲烷共同作用下将有机酸分解成甲烷和二氧化碳,通过厌氧处理提高废水的B/C值,改善废水的可生化性;产生的甲烷和二氧化碳经过气体收集装置27收集后导入步骤(2)化学脱钙中的二级脱钙反应池5脱除沼气中的二氧化碳、硫化氢、硫醇化合物杂质,净化后回收沼气于沼气贮气罐28;废水则进入步骤(4)。The effluent of the adjustment tank 8 is lifted to the hydrolysis acidification tank 9 by the lift pump 23, and stays in the hydrolysis acidification tank 9 for a certain period of time, and the acid-producing bacteria are used to hydrolyze and acidify the macromolecular organic matter in the wastewater to the small molecule organic acid under the action of the acid-producing bacteria. Then, the UASB anaerobic tank 10 is introduced through the lift pump 24, and the organic acid is decomposed into methane and carbon dioxide through the adsorption, fermentation and methanogenesis of the anaerobic bacteria and facultative bacteria in the UASB anaerobic tank 10, and is improved by anaerobic treatment. The B/C value of the wastewater improves the biodegradability of the wastewater; the generated methane and carbon dioxide are collected by the gas collection device 27 and then introduced into the secondary decalcification reaction tank 5 in the chemical decalcification step to remove carbon dioxide from the biogas. Hydrogen sulfide, thiol compound impurities, after purification, the biogas is recovered in the biogas storage tank 28; the wastewater proceeds to step (4).
(4)电解(4) Electrolysis
UASB厌氧池10出水进入电解机a11进行电解,以脱除色度、臭,同时使废水中的难生化大分子化合物开环断链,变成可生化的小分子,进一步提高B/C值,改善后续生化处理的条件;电解机a11的相邻两电极间的电压为8V,电流密度为150mA/cm2The UASB anaerobic tank 10 effluent enters the electrolysis machine a11 for electrolysis to remove the chromaticity and odor, and at the same time, the difficult biochemical macromolecular compound in the wastewater is opened and broken, and becomes a biochemical small molecule, further improving the B/C value. To improve the conditions of the subsequent biochemical treatment; the voltage between the adjacent electrodes of the electrolysis machine a11 is 8V, and the current density is 150 mA/cm 2 .
(5)A/O处理(5) A/O processing
电解出水依次进入缺氧池12、好氧池13和中沉池14,且中沉池14的部分污泥通过回流泵回流至缺氧池12,利用缺氧、好氧微生物的交替作用下可进行脱氮除磷,并通过好氧处理进一步氧化分解废水中的有机物,深度去除COD和BOD;好氧池13内均匀填满大量的生物悬浮填料,为好氧微生物提供栖息、生长繁殖的场所,以便微生物在填料表面形成生物膜。在好氧池13底部设有曝气充氧搅拌系统,对污水进行充氧作用,使水中的溶解氧维持在2~4mg/L,同时利用气体上升的作用,使池内的悬浮物与水更充分接触,另外通过气体和清水反冲洗的搅动作用,可以有效的对填料表面生长的老化生物膜进行冲刷,促使生物膜的更新换代,使生物膜维持较高的活性。The electrolyzed effluent sequentially enters the anoxic tank 12, the aerobic tank 13 and the intermediate settling tank 14, and part of the sludge in the intermediate settling tank 14 is returned to the anoxic tank 12 through the reflux pump, and can be replaced by anoxic and aerobic microorganisms. Denitrification and dephosphorization, and further oxidative decomposition of organic matter in wastewater by aerobic treatment, deep removal of COD and BOD; aerobic pool 13 is evenly filled with a large amount of biological suspension filler, providing a habitat for aerobic microorganisms, breeding and breeding So that microorganisms form a biofilm on the surface of the filler. An aeration and oxygenation agitation system is arranged at the bottom of the aerobic tank 13 to oxygenate the sewage to maintain the dissolved oxygen in the water at 2 to 4 mg/L, and at the same time, the action of the gas rises to make the suspended matter and the water in the pool more Fully contact, and the agitation action of gas and water backwashing can effectively wash the aged biofilm grown on the surface of the filler, promote the replacement of the biofilm, and maintain the biofilm with high activity.
(6)二次电解(6) Secondary electrolysis
中沉池14出水再次进入电解机b15进行电解,使废水中难于生化的大分子有机物经过电解发生开环断链作用,转化为易于生化的小分子有机物,提高B/C;电解时相邻两电极间的电压为4V,电流密度为100mA/cm2The effluent of the intermediate sinking tank 14 enters the electrolysis machine b15 again for electrolysis, so that the hard-to-biochemical macromolecular organic matter in the wastewater undergoes the open-loop chain-breaking action of electrolysis, and is converted into a small-molecule organic matter which is easy to biochemical, and improves B/C; The voltage between the electrodes was 4 V, and the current density was 100 mA/cm 2 .
(7)MBR处理(7) MBR processing
二次电解的出水进入MBR系统16,对废水进行生化、膜分离作用,降解剩余有机污染物质及去除悬浮物。The secondary electrolyzed effluent enters the MBR system 16, biochemical and membrane separation of the wastewater, degradation of residual organic pollutants and removal of suspended solids.
(8)消毒(8) Disinfection
废水经过MBR处理后,出水再由提升泵25提升至电解消毒池17处理,可进一步去除色度,并对废水进行杀菌消毒,最后由排放渠18达标排放。After the wastewater is treated by the MBR, the effluent is lifted by the lift pump 25 to the electrolytic disinfection tank 17, and the chromaticity can be further removed, and the wastewater can be sterilized and disinfected, and finally discharged by the discharge channel 18.
(9)污泥处理(9) Sludge treatment
步骤(3)厌氧处理中UASB厌氧池10、步骤(5)A/O处理中缺氧池12、好氧池13和中沉池14以及步骤(7)MBR处理产生的污泥都通过管道进入污泥池20,然后经过污泥压滤机21的脱水作用使得污泥减容,脱水后泥饼进行焚烧处理,滤液则回流至步骤(2)化学脱钙中的调节池8。Step (3) Anaerobic treatment in the UASB anaerobic tank 10, step (5) A/O treatment in the anoxic tank 12, the aerobic tank 13 and the intermediate settling tank 14 and the sludge produced in the step (7) MBR treatment are passed The pipeline enters the sludge tank 20, and then the sludge is reduced by the dehydration of the sludge filter press 21. After dewatering, the mud cake is incinerated, and the filtrate is returned to the conditioning tank 8 in the step (2) chemical decalcification.
出水水质指标经测定如表4所示。The effluent water quality indicators were determined as shown in Table 4.
表4处理后出水的水质指标Table 4 Water quality indicators of treated effluent
序号Serial number 项目project 单位unit 测定值measured value 序号Serial number 项目project 单位unit 测定值measured value
11 BOD5 BOD 5 mg/LMg/L 1515 55 色度Chroma Times 2020
22 CODCr COD Cr mg/LMg/L 6060 66 Ca2+ Ca 2+ mg/LMg/L 3535
33 SSSS mg/LMg/L 4040 77 水温Water temperature °C 2525
44 pH值pH value 6.56.5
实施例3Example 3
8000吨/日烟草薄片生产废水的再生循环利用方法。Recycling and recycling method for 8,000 tons/day tobacco sheet production wastewater.
所述的烟草薄片生产废水水质指标经测定如表5所示。The tobacco sheet production wastewater quality index is determined as shown in Table 5.
表5烟草薄片生产废水的水质指标Table 5 Water quality indicators of tobacco sheet production wastewater
序号Serial number 项目project 单位unit 测定值measured value 序号Serial number 项目project 单位unit 测定值measured value
11 BOD5 BOD 5 mg/LMg/L 600600 55 色度Chroma Times 2000020000
22 CODCr COD Cr mg/LMg/L 20002000 66 Ca2+ Ca 2+ mg/LMg/L 400400
33 SSSS mg/LMg/L 10001000 77 水温Water temperature °C 5050
44 pH值pH value 6.56.5
(1)除渣(1) Deslagging
烟草薄片生产废水经管道收集后排入机械粗格栅集水池1,池内设置粗格栅,对污水的中粗大的浮漂物进行隔离去除,以防止后续的处理设备堵塞,然后通过提升泵22,将烟草薄片生产废水水提升至旋转格栅机2内,通过滤网的过滤进一步去除水中大部分不可溶解性的悬浮物,产生的隔渣打包外运,废水则经过气浮池3,对废水中大颗粒纤维及其他悬浮物进行分离,大大减轻后续工艺的处理负荷。The tobacco sheet production waste water is collected into the mechanical coarse grid collecting tank 1 after being collected by the pipeline, and a coarse grid is arranged in the tank to isolate and remove the coarse floating floats in the sewage to prevent the subsequent processing equipment from being clogged, and then pass the lift pump 22, The waste water of the tobacco sheet production is raised into the rotary grill machine 2, and most of the insoluble suspended matter in the water is further removed by the filtration of the filter screen, and the generated slag is packed and transported, and the waste water passes through the air floating tank 3, in the waste water. Separation of large particle fibers and other suspended materials greatly reduces the processing load of subsequent processes.
(2)化学脱钙(2) Chemical decalcification
气浮池3出水经管道流入一级脱钙反应池4,经加药装置在搅拌下先加入适量石灰饱和澄清溶液调pH值至9.0,脱除假性硬度(碳酸氢盐)后,流入二级脱钙反应池5,加入100mg/L的Na2CO3,使碳酸根与钙镁离子反应生成碳酸盐沉淀,使气体中CO2与钙镁离子反应生成碳酸盐沉淀,出水流入混凝池后在搅拌条件下先加入5mg/L的FeSO4,再加入Na2CO3反调pH值至9.0,最后加入3mg/L的聚苯烯酰胺(PAM),反应完全后进入初沉池7进行沉淀分离,从而脱除烟草处理废水中的钙镁离子,去除率达87.5%,降低水的硬度,使得Ca2+浓度为50mg/L,防止后续设备、设施因过高的Ca2+结垢;初沉池7中的沉淀物(即污泥)经过泵和管道送入污泥池20中,最后在污泥脱水装置中进行过滤分离,并回收碳酸钙,初沉池7出水则进入调节池8。The effluent of the air floatation tank 3 flows into the first-stage decalcification reaction tank 4 through the pipeline, and the pH is increased to 9.0 by adding a proper amount of lime saturated clarification solution under stirring by the dosing device, and the pseudo-hardness (bicarbonate) is removed, and then flows into the second stage. Decalcification reaction tank 5, adding 100 mg/L of Na 2 CO 3 , reacting carbonate with calcium and magnesium ions to form carbonate precipitate, reacting CO 2 with calcium and magnesium ions in the gas to form carbonate precipitate, and effluent flowing into coagulation After the pool, 5 mg/L of FeSO 4 was added under stirring, then the pH was adjusted to 9.0 by adding Na 2 CO 3 , and finally 3 mg/L of polyphenylene amide (PAM) was added. After the reaction was completed, the reaction was completed and then entered into the primary settling tank 7 . Precipitation separation, thus removing calcium and magnesium ions in tobacco treatment wastewater, the removal rate is 87.5%, reducing the hardness of water, making the concentration of Ca 2+ 50mg / L, preventing excessive Ca 2+ scaling of subsequent equipment and facilities The sediment (ie sludge) in the primary settling tank 7 is sent to the sludge tank 20 through the pump and the pipeline, and finally filtered and separated in the sludge dewatering device, and the calcium carbonate is recovered, and the effluent of the primary settling tank 7 is adjusted. Pool 8.
(3)厌氧处理(3) Anaerobic treatment
调节池8出水经提升泵23提升至水解酸化池9,在水解酸化池9停留一定时间,利用产酸菌将废水中的大分子有机物在产酸菌的作用下水解酸化成小分子有机酸,然后经过提升泵24进入UASB厌氧池10,经过UASB厌氧池10中厌氧菌、兼氧菌的吸附、发酵、产甲烷共同作用下将有机酸分解成甲烷和二氧化碳,通过厌氧处理提高废水的B/C值,改善废水的可生化性;产生的甲烷和二氧化碳经过气体收集装置27收集后导入步骤(2)化学脱钙中的二级脱钙反应池5脱除沼气中的二氧化碳、硫化氢、硫醇化合物杂质,净化后回收沼气于沼气贮气罐28;废水则进入步骤(4)。The effluent of the adjustment tank 8 is lifted to the hydrolysis acidification tank 9 by the lift pump 23, and stays in the hydrolysis acidification tank 9 for a certain period of time, and the acid-producing bacteria are used to hydrolyze and acidify the macromolecular organic matter in the wastewater to the small molecule organic acid under the action of the acid-producing bacteria. Then, the UASB anaerobic tank 10 is introduced through the lift pump 24, and the organic acid is decomposed into methane and carbon dioxide through the adsorption, fermentation and methanogenesis of the anaerobic bacteria and facultative bacteria in the UASB anaerobic tank 10, and is improved by anaerobic treatment. The B/C value of the wastewater improves the biodegradability of the wastewater; the generated methane and carbon dioxide are collected by the gas collection device 27 and then introduced into the secondary decalcification reaction tank 5 in the chemical decalcification step to remove carbon dioxide from the biogas. Hydrogen sulfide, thiol compound impurities, after purification, the biogas is recovered in the biogas storage tank 28; the wastewater proceeds to step (4).
(4)电解(4) Electrolysis
UASB厌氧池10出水进入电解机a11进行电解,以脱除色度、臭,同时使废水中的难生化大分子化合物开环断链,变成可生化的小分子,进一步提高B/C值,改善后续生化处理的条件;电解机a11的相邻两电极间的电压为12V,电流密度为50mA/cm2The UASB anaerobic tank 10 effluent enters the electrolysis machine a11 for electrolysis to remove the chromaticity and odor, and at the same time, the difficult biochemical macromolecular compound in the wastewater is opened and broken, and becomes a biochemical small molecule, further improving the B/C value. To improve the conditions of subsequent biochemical treatment; the voltage between the adjacent electrodes of the electrolysis machine a11 is 12V, and the current density is 50 mA/cm 2 .
(5)A/O处理(5) A/O processing
电解出水依次进入缺氧池12、好氧池13和中沉池14,且中沉池14的部分污泥通过回流泵回流至缺氧池12,利用缺氧、好氧微生物的交替作用下可进行脱氮除磷,并通过好氧处理进一步氧化分解废水中的有机物,深度去除COD和BOD;好氧池13内均匀填满大量的生物悬浮填料,为好氧微生物提供栖息、生长繁殖的场所,以便微生物在填料表面形成生物膜。在好氧池13底部设有曝气充氧搅拌系统,对污水进行充氧作用,使水中的溶解氧维持在2~4mg/L,同时利用气体上升的作用,使池内的悬浮物与水更充分接触,另外通过气体和清水反冲洗的搅动作用,可以有效的对填料表面生长的老化生物膜进行冲刷,促使生物膜的更新换代,使生物膜维持较高的活性。The electrolyzed effluent sequentially enters the anoxic tank 12, the aerobic tank 13 and the intermediate settling tank 14, and part of the sludge in the intermediate settling tank 14 is returned to the anoxic tank 12 through the reflux pump, and can be replaced by anoxic and aerobic microorganisms. Denitrification and dephosphorization, and further oxidative decomposition of organic matter in wastewater by aerobic treatment, deep removal of COD and BOD; aerobic pool 13 is evenly filled with a large amount of biological suspension filler, providing a habitat for aerobic microorganisms, breeding and breeding So that microorganisms form a biofilm on the surface of the filler. An aeration and oxygenation agitation system is arranged at the bottom of the aerobic tank 13 to oxygenate the sewage to maintain the dissolved oxygen in the water at 2 to 4 mg/L, and at the same time, the action of the gas rises to make the suspended matter and the water in the pool more Fully contact, and the agitation action of gas and water backwashing can effectively wash the aged biofilm grown on the surface of the filler, promote the replacement of the biofilm, and maintain the biofilm with high activity.
(6)二次电解(6) Secondary electrolysis
中沉池14出水再次进入电解机b15进行电解,使废水中难于生化的大分子有机物经过电解发生开环断链作用,转化为易于生化的小分子有机物,提高B/C;电解时相邻两电极间的电压为2V,电流密度为200mA/cm2The effluent of the intermediate sinking tank 14 enters the electrolysis machine b15 again for electrolysis, so that the hard-to-biochemical macromolecular organic matter in the wastewater undergoes the open-loop chain-breaking action of electrolysis, and is converted into a small-molecule organic matter which is easy to biochemical, and improves B/C; The voltage between the electrodes was 2 V, and the current density was 200 mA/cm 2 .
(7)MBR处理(7) MBR processing
二次电解的出水进入MBR系统16,对废水进行生化、膜分离作用,降解剩余有机污染物质及去除悬浮物。The secondary electrolyzed effluent enters the MBR system 16, biochemical and membrane separation of the wastewater, degradation of residual organic pollutants and removal of suspended solids.
(8)消毒(8) Disinfection
废水经过MBR处理后,出水再由提升泵25提升至电解消毒池17处理,可进一步去除色度,并对废水进行杀菌消毒,最后达标排放。After the wastewater is treated by MBR, the effluent is lifted by the lift pump 25 to the electrolytic disinfection tank 17 to further remove the chromaticity, sterilize the wastewater, and finally discharge the standard.
(9)污泥处理(9) Sludge treatment
步骤(3)厌氧处理中UASB厌氧池10、步骤(5)A/O处理中缺氧池12、好氧池13和中沉池14以及步骤(7)MBR处理产生的污泥都通过管道进入污泥池20,然后经过污泥压滤机21的脱水作用使得污泥减容,脱水后泥饼进行焚烧处理,滤液则回流至步骤(2)化学脱钙中的调节池8。Step (3) Anaerobic treatment in the UASB anaerobic tank 10, step (5) A/O treatment in the anoxic tank 12, the aerobic tank 13 and the intermediate settling tank 14 and the sludge produced in the step (7) MBR treatment are passed The pipeline enters the sludge tank 20, and then the sludge is reduced by the dehydration of the sludge filter press 21. After dewatering, the mud cake is incinerated, and the filtrate is returned to the conditioning tank 8 in the step (2) chemical decalcification.
出水水质指标经测定如表6所示。The effluent water quality indicators are determined as shown in Table 6.
表6出水的水质指标Table 6 Water quality indicators of effluent
序号Serial number 项目project 单位unit 测定值measured value 序号Serial number 项目project 单位unit 测定值measured value
11 BOD5 BOD 5 mg/LMg/L 1515 55 色度Chroma Times 2020
22 CODCr COD Cr mg/LMg/L 6060 66 Ca2+ Ca 2+ mg/LMg/L 4040
33 SSSS mg/LMg/L 5050 77 水温Water temperature °C 2525
44 pH值pH value 66
工业实用性Industrial applicability
本发明能有效脱除烟草薄片生产废水中的高浓度钙、镁离子,去除率达50~90%,降低水的硬度,使得Ca2+低于50mg/L,防止设备结垢,保证后续生化处理和电解工艺顺利、稳定运行,具备良好的工业实用性。 The invention can effectively remove the high concentration of calcium and magnesium ions in the waste water of the tobacco sheet production, the removal rate is 50-90%, the hardness of the water is lowered, the Ca 2+ is lower than 50 mg/L, the scale of the equipment is prevented, and the subsequent biochemistry is ensured. The treatment and electrolysis process runs smoothly and stably, and has good industrial applicability.

Claims (13)

  1. 一种烟草薄片生产废水的处理装置,其特征在于:包括机械粗格栅集水池、旋转格栅机、气浮池、一级脱钙反应池、二级脱钙反应池、混凝池、初沉池、调节池、水解酸化池、UASB厌氧池、电解机a、缺氧池、好氧池、中沉池、电解机b、MBR系统、电解消毒池、污泥池、污泥脱水装置、事故池、气体收集装置和沼气贮气罐; The invention relates to a processing device for wastewater production of tobacco sheets, which comprises: a mechanical coarse grid collecting basin, a rotating grid machine, an air floating pool, a first-stage decalcification reaction tank, a secondary decalcification reaction tank, a concrete pool, and a primary sedimentation Pool, regulating tank, hydrolysis acidification tank, UASB anaerobic tank, electrolysis machine a, anoxic tank, aerobic tank, intermediate sedimentation tank, electrolysis machine b, MBR system, electrolytic disinfection tank, sludge tank, sludge dewatering device, Accident pool, gas collection device and biogas storage tank;
    所述机械粗格栅集水池的进口与烟草废水的出口联接,机械粗格栅集水池出水口与旋转格栅机进水口联接,旋转格栅机出水口与气浮池进水口联接,气浮池出水口与一级脱钙反应池进水口联接,一级脱钙反应池出水口与二级脱钙反应池进水口联接,二级脱钙反应池出水口与混凝池进水口联接,混凝池出水口与初沉池进水口联接,初沉池出水口与调节池进水口联接,调节池出水口与水解酸化池进水口联接,水解酸化池出水口与UASB厌氧池进水口联接,UASB厌氧池出水口与电解机a进水口联接,电解机a出水口与缺氧池进水口联接,缺氧池出水口与好氧池进水口联接,好氧池出水口与中沉池进水口联接,中沉池出水口与电解机b进水口联接,电解机b出水口与MBR系统进水口联接,MBR系统出水口与电解消毒池进水口联接,电解消毒池出水口与排水渠联接;事故池的进水口与烟草薄片生产废水的出口联接,事故池出水口与机械粗格栅集水池进水口联接;UASB厌氧池气体出口与气体收集装置进口联接,气体收集装置出口与二级脱钙反应池进水口联接,二级脱钙反应池的气体出口与沼气贮气罐进口联接;初沉池、UASB厌氧池、缺氧池、好氧池、中沉池和MBR系统中的沉淀物(即污泥)出口都与污泥池进口联接,污泥池出口与污泥脱水装置进口联接。The inlet of the mechanical coarse grid collecting pool is connected with the outlet of the tobacco waste water, the water outlet of the mechanical coarse grid collecting pool is connected with the water inlet of the rotating grille machine, and the water outlet of the rotating grille machine is connected with the water inlet of the air floating pool, and the air floating pool is out. The nozzle is connected with the inlet of the first-stage decalcification reaction tank, the outlet of the primary decalcification reaction tank is connected with the inlet of the secondary decalcification reaction tank, and the outlet of the secondary decalcification reaction tank is connected with the inlet of the concrete pool, and the concrete pool is connected. The water outlet is connected with the inlet of the primary settling tank, the outlet of the primary settling tank is connected with the inlet of the regulating tank, the outlet of the regulating tank is connected with the inlet of the hydrolysis acidification tank, and the outlet of the hydrolysis acidification tank is connected with the inlet of the UASB anaerobic tank, UASB is boring The oxygen pool outlet is connected with the inlet of the electrolysis machine a, the outlet of the electrolysis machine a is connected with the inlet of the anoxic tank, the outlet of the anoxic tank is connected with the inlet of the aerobic tank, and the outlet of the aerobic tank is connected with the inlet of the sinking tank. The outlet of the intermediate sinking tank is connected with the inlet of the electrolysis machine b, the outlet of the electrolysis machine b is connected with the inlet of the MBR system, the outlet of the MBR system is connected with the inlet of the electrolytic disinfection tank, and the outlet of the electrolytic disinfection tank is connected with the drain; the accident pool The water inlet is connected with the outlet of the tobacco sheet production wastewater, and the accident pool outlet is connected with the mechanical coarse grid collecting water inlet; the UASB anaerobic gas outlet is connected with the gas collecting device inlet, the gas collecting device outlet and the secondary decalcification reaction tank The water inlet is connected, the gas outlet of the secondary decalcification reaction tank is connected with the inlet of the biogas storage tank; the sediment in the primary sedimentation tank, the UASB anaerobic tank, the anoxic tank, the aerobic tank, the intermediate sedimentation tank and the MBR system (ie The sludge) outlets are all connected to the sludge tank inlet, and the sludge tank outlet is connected to the sludge dewatering device inlet.
  2. 如权利要求1所述的一种烟草薄片生产废水的处理装置,其特征在于:所述气浮池为布气气浮、电气浮、生物及化学气浮或溶气气浮中的一种。The apparatus for treating tobacco sheet production wastewater according to claim 1, wherein the air floating pool is one of air flotation, electrical floatation, biological and chemical air floatation or dissolved air floatation.
  3. 如权利要求1所述的烟草薄片生产废水的处理装置,其特征在于:所述混凝池带有配药系统和加药系统。A tobacco sheet production wastewater treating apparatus according to claim 1, wherein said coagulation tank is provided with a dispensing system and a dosing system.
  4. 如权利要求1所述的一种烟草薄片生产废水的处理装置,其特征在于:所述电解机a和电解机b均设有电源和电解槽;所述电解槽内的电极材料为石墨、钛、铁、铝、锌、铜、铅、镍、钼、铬、合金和纳米催化惰性材料中的一种。The apparatus for treating tobacco sheet production wastewater according to claim 1, wherein the electrolysis machine a and the electrolysis machine b are each provided with a power source and an electrolysis cell; and the electrode material in the electrolysis cell is graphite or titanium. One of iron, aluminum, zinc, copper, lead, nickel, molybdenum, chromium, alloys and nanocatalytic inert materials.
  5. 如权利要求1或4所述的一种烟草薄片生产废水的处理装置,其特征在于:所述纳米催化惰性电极的表层涂覆有晶粒为10~35nm的金属氧化物惰性催化涂层,所述纳米催化惰性电极的基板为钛板或塑料板。The apparatus for treating wastewater of tobacco sheet production according to claim 1 or 4, wherein the surface layer of the nano catalytic inert electrode is coated with a metal oxide inert catalytic coating having a crystal grain size of 10 to 35 nm. The substrate of the nano catalytic inert electrode is a titanium plate or a plastic plate.
  6. 如权利要求1所述的一种烟草薄片生产废水的处理装置,其特征在于:所述MBR系统的膜组件选自聚偏氟乙烯中空纤维膜、聚丙烯中空纤维膜、聚砜中空纤维膜、聚醚砜中空纤维膜、聚丙烯腈中空纤维膜和聚氯乙烯中空纤维膜中的一种。The apparatus for treating tobacco sheet production wastewater according to claim 1, wherein the membrane module of the MBR system is selected from the group consisting of a polyvinylidene fluoride hollow fiber membrane, a polypropylene hollow fiber membrane, a polysulfone hollow fiber membrane, One of a polyethersulfone hollow fiber membrane, a polyacrylonitrile hollow fiber membrane, and a polyvinyl chloride hollow fiber membrane.
  7. 如权利要求1或6所述的一种烟草薄片生产废水的处理装置,其特征在于:所述MBR系统的膜组件的膜孔径为0.10~0.2μm,工作压力为-1~-50kPa,工作温度为5~45℃。The apparatus for treating tobacco sheet production wastewater according to claim 1 or 6, wherein the membrane module of the MBR system has a membrane pore diameter of 0.10 to 0.2 μm, a working pressure of -1 to -50 kPa, and an operating temperature. It is 5 to 45 °C.
  8. 一种烟草薄片生产废水的处理方法,它包括以下步骤:A method for treating wastewater from tobacco sheet production, comprising the steps of:
    (1)除渣(1) Deslagging
    烟草薄片生产废水经管道收集后排入机械粗格栅集水池,池内设置粗格栅,对污水的中粗大的浮漂物进行隔离去除,然后通过提升泵,将烟草薄片生产废水水提升至旋转机械格栅机内,通过滤网的过滤进一步去除水中大部分不可溶解性的悬浮物,产生的隔渣打包外运,废水则经过气浮池进行气浮,对废水中大颗粒纤维及其他悬浮物进行分离;The tobacco sheet production wastewater is collected in a pipeline and discharged into a mechanical coarse grid collecting tank. A coarse grid is arranged in the tank to isolate and remove the coarse floating floats in the sewage, and then the waste water of the tobacco sheet production is lifted to the rotating machine by the lifting pump. In the grid machine, most of the insoluble suspended solids in the water are further removed by filtration through the filter screen, and the generated slag is packed and transported, and the waste water is floated through the air floating pool to carry out large particle fiber and other suspended matter in the waste water. Separate
    (2)化学脱钙(2) Chemical decalcification
    气浮池出水经管道流入一级脱钙反应池,经加药装置在搅拌下先加入适量石灰饱和澄清溶液调pH值至8.5~9.5,脱除假性硬度(碳酸氢盐)后,流入二级脱钙反应池,通入步骤(3)厌氧处理中UASB厌氧池产生的气体,使气体中CO2与钙镁离子反应生成碳酸盐沉淀,或者加入100~400mg/L的Na2CO3使碳酸根与钙镁离子反应生成碳酸盐沉淀,出水流入混凝池后在搅拌条件下先加入5~10mg/L的FeSO4,再加入Na2CO3反调pH值至8~9,最后加入2~3mg/L的聚苯烯酰胺(PAM),反应完全后进入初沉池进行沉淀分离,初沉池中的沉淀物(即污泥)经过泵和管道送入污泥池中,最后在污泥脱水装置中进行过滤分离,并回收碳酸钙,初沉池出水则进入调节池;The effluent from the floatation tank flows into the first-stage decalcification reaction tank through the pipeline. After the stirring device, the appropriate amount of lime saturated solution is added to adjust the pH value to 8.5-9.5, and the pseudo-hardness (bicarbonate) is removed. In the decalcification reaction tank, the gas generated in the UASB anaerobic tank in the anaerobic treatment is introduced into the step (3), and the CO 2 and the calcium and magnesium ions in the gas are reacted to form a carbonate precipitate, or 100 to 400 mg/L of Na 2 CO is added. 3 The carbonate is reacted with calcium and magnesium ions to form a carbonate precipitate. After the effluent flows into the coagulation tank, 5-10 mg/L of FeSO 4 is added under stirring, and then the pH value is adjusted to 8-9 by adding Na 2 CO 3 . Finally, 2~3mg/L of polyphenylene amide (PAM) is added. After the reaction is completed, it enters the primary sedimentation tank for sedimentation. The sediment in the primary sedimentation tank (ie sludge) is sent to the sludge tank through the pump and pipeline. Finally, the filter is separated in the sludge dewatering device, and the calcium carbonate is recovered, and the effluent from the primary settling tank enters the regulating tank;
    (3)厌氧处理(3) Anaerobic treatment
    调节池出水经提升泵提升至水解酸化池,在水解酸化池停留一定时间,利用产酸菌将废水中的大分子有机物在产酸菌的作用下水解酸化成小分子有机酸,然后经过提升泵进入UASB厌氧池,经过UASB厌氧池中厌氧菌、兼氧菌的吸附、发酵、产甲烷共同作用下将有机酸分解成甲烷和二氧化碳,产生的甲烷和二氧化碳经过气体收集装置收集后导入步骤(2)化学脱钙中的二级脱钙反应池,经二级脱钙反应池净化后回收沼气于贮气罐;废水则进入步骤(4);The effluent from the regulating tank is lifted to the hydrolysis acidification tank by the lift pump, and stays in the hydrolysis acidification tank for a certain period of time. The acid-producing bacteria are used to hydrolyze and acidify the macromolecular organic matter in the wastewater into small molecular organic acid under the action of acid-producing bacteria, and then pass through the lift pump. Entering the UASB anaerobic tank, the organic acid is decomposed into methane and carbon dioxide through the adsorption, fermentation and methanogenesis of the anaerobic and facultative bacteria in the UASB anaerobic tank. The methane and carbon dioxide produced are collected by the gas collection device and then introduced. Step (2) the secondary decalcification reaction tank in the chemical decalcification, after the second decalcification reaction tank is purified, the biogas is recovered in the gas storage tank; the wastewater enters the step (4);
    (4)电解(4) Electrolysis
    UASB厌氧池出水进入电解机a进行电解,电解机a的相邻两电极间的电压为2~12V,电流密度为10~320mA/cm2The UASB anaerobic tank effluent enters the electrolysis machine a for electrolysis. The voltage between the adjacent electrodes of the electrolysis machine a is 2 to 12 V, and the current density is 10 to 320 mA/cm 2 ;
    (5)A/O处理(5) A/O processing
    电解出水依次进入缺氧池、好氧池和中沉池,且中沉池的部分污泥通过回流泵回流至缺氧池,利用缺氧、好氧微生物的交替作用下可进行脱氮除磷,并通过好氧处理进一步氧化分解废水中的有机物,深度去除COD和BOD;好氧池内均匀填满大量的生物悬浮填料,为好氧微生物提供栖息、生长繁殖的场所,以便微生物在填料表面形成生物膜,在好氧池底部设有曝气充氧搅拌系统,对污水进行充氧作用,使水中的溶解氧维持在2~4mg/L,同时利用气体上升的作用,使池内的悬浮物与水更充分接触,另外通过气体和清水反冲洗的搅动作用,可以有效的对填料表面生长的老化生物膜进行冲刷,促使生物膜的更新换代,使生物膜维持较高的活性;The electrolyzed effluent enters the anoxic tank, the aerobic tank and the intermediate settling tank in turn, and part of the sludge in the intermediate settling tank is returned to the anoxic tank through the reflux pump, and the nitrogen and phosphorus removal can be carried out by the alternating action of anoxic and aerobic microorganisms. And further oxidize and decompose the organic matter in the wastewater by aerobic treatment to deeply remove COD and BOD; the aerobic pool is uniformly filled with a large amount of biological suspended filler, providing a habitat for aerobic microorganisms to grow and reproduce, so that microorganisms form on the surface of the filler. The biofilm is provided with an aeration and oxygenation agitation system at the bottom of the aerobic tank to oxygenate the sewage, so that the dissolved oxygen in the water is maintained at 2 to 4 mg/L, and the suspended solids in the pool are utilized by the action of gas rising. The water is more fully contacted, and the agitation action of the backwashing of the gas and the water can effectively wash the aged biofilm grown on the surface of the filler, promote the replacement of the biofilm, and maintain the high activity of the biofilm;
    (6)二次电解(6) Secondary electrolysis
    中沉池出水再次进入电解机b进行电解,电解机b时相邻两电极间的电压为2~6V,电流密度为20~200mA/cm2The effluent from the sinking tank enters the electrolysis machine b again for electrolysis. When the electrolysis machine b, the voltage between the adjacent electrodes is 2-6V, and the current density is 20-200 mA/cm 2 ;
    (7)MBR处理(7) MBR processing
    二次电解的出水进入MBR系统,对废水进行生化、膜分离作用,降解剩余有机污染物质及去除悬浮物;The secondary electrolysis effluent enters the MBR system, biochemical and membrane separation of the wastewater, degradation of residual organic pollutants and removal of suspended solids;
    (8)消毒(8) Disinfection
    废水经过MBR处理后,出水再经过电解消毒池处理,可进一步去除色度,并对废水进行杀菌消毒,最后达标排放;After the wastewater is treated by MBR, the effluent is treated by an electrolytic disinfection tank to further remove the color, and the wastewater is sterilized and disinfected, and finally discharged to the standard;
    (9)污泥处理(9) Sludge treatment
    步骤(3)厌氧处理中UASB厌氧池、步骤(5)A/O处理中缺氧池、好氧池和中沉池以及步骤(7)MBR处理产生的污泥都通过管道进入污泥池,然后经过污泥压滤机的脱水作用使得污泥减容,脱水后泥饼进行焚烧处理,滤液则回流至步骤(2)化学脱钙中的调节池。Step (3) UASB anaerobic treatment in anaerobic treatment, step (5) A/O treatment, anoxic tank, aerobic tank and intermediate settling tank, and step (7) sludge produced by MBR treatment enter the sludge through the pipeline The pool is then dewatered by the sludge filter press to reduce the volume of the sludge. After dewatering, the mud cake is incinerated, and the filtrate is returned to the conditioning tank in step (2) chemical decalcification.
  9. 根据权利要求8所述的一种烟草薄片生产废水的处理方法,其特征在于:步骤(1)除渣中所述气浮为布气气浮法、电气浮法、生物及化学气浮法、溶气气浮法的一种。The method for treating wastewater from tobacco sheet production according to claim 8, wherein in the step (1), the air flotation is a gas floatation method, an electrical float method, a biological and chemical air floatation method, A kind of dissolved air flotation method.
  10. 如权利要求8所述的一种烟草薄片生产废水的处理方法,其特征在于:步骤(4)和步骤(6)所述电解机设有电源和电解槽;所述电解槽内的电极材料为石墨、钛、铁、铝、锌、铜、铅、镍、钼、铬、合金和纳米催化惰性材料中的一种。A method for treating tobacco sheet production wastewater according to claim 8, wherein the electrolysis machine of the step (4) and the step (6) is provided with a power source and an electrolytic cell; and the electrode material in the electrolytic cell is One of graphite, titanium, iron, aluminum, zinc, copper, lead, nickel, molybdenum, chromium, alloys, and nanocatalytic inert materials.
  11. 如权利要求8或10所述的一种烟草薄片生产废水的处理方法,其特征在于:所述纳米催化惰性电极的表层涂覆有晶粒为10~35nm的金属氧化物惰性催化涂层,所述纳米催化惰性电极的基板为钛板或塑料板。The method for treating wastewater from tobacco sheet production according to claim 8 or 10, wherein the surface layer of the nano catalytic inert electrode is coated with a metal oxide inert catalytic coating having a crystal grain size of 10 to 35 nm. The substrate of the nano catalytic inert electrode is a titanium plate or a plastic plate.
  12. 根据权利要求8所述的一种烟草薄片生产废水的处理方法,其特征在于:步骤(7)MBR处理中所述MBR系统的膜组件选自聚偏氟乙烯中空纤维膜、聚丙烯中空纤维膜、聚砜中空纤维膜、聚醚砜中空纤维膜、聚丙烯腈中空纤维膜和聚氯乙烯中空纤维膜中的一种。The method for treating wastewater from tobacco sheet production according to claim 8, wherein in the step (7), the membrane module of the MBR system is selected from the group consisting of a polyvinylidene fluoride hollow fiber membrane and a polypropylene hollow fiber membrane. One of a polysulfone hollow fiber membrane, a polyethersulfone hollow fiber membrane, a polyacrylonitrile hollow fiber membrane, and a polyvinyl chloride hollow fiber membrane.
  13. 根据权利要求8或12所述的一种烟草薄片生产废水的处理方法,其特征在于:所述MBR系统的膜组件的膜孔径为0.10~0.2μm,工作压力为-1~-50kPa,工作温度为5~45℃。 The method for treating tobacco sheet production wastewater according to claim 8 or 12, wherein the membrane module of the MBR system has a membrane pore diameter of 0.10 to 0.2 μm, a working pressure of -1 to -50 kPa, and an operating temperature. It is 5 to 45 °C.
PCT/CN2014/078262 2013-05-31 2014-05-23 Device and method for processing waste water from production of tobacco sheet WO2014190876A1 (en)

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CN112678948A (en) * 2020-10-28 2021-04-20 青岛市市政工程设计研究院有限责任公司 Front-end water inlet device of integrated sewage treatment station
CN113526797A (en) * 2021-07-30 2021-10-22 青岛科技大学 System, method and application for treating percolate and flushing water of domestic garbage transfer station
CN113860650A (en) * 2021-10-26 2021-12-31 宁波中车时代电气设备有限公司 Ship sewage treatment system
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CN114075020A (en) * 2021-12-13 2022-02-22 常州科德水处理成套设备股份有限公司 Intelligent early warning intelligent control device for printing and dyeing sewage
CN114804442A (en) * 2022-05-27 2022-07-29 路德环境科技股份有限公司 Alkali residue effluent disposal system

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CN110563281A (en) * 2019-10-09 2019-12-13 江苏沃尔特环保有限公司 Organic wastewater treatment system is used in glass fiber cloth production
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CN111217486A (en) * 2020-02-11 2020-06-02 龙岩学院 Mining underground water purification system
CN111439892A (en) * 2020-04-23 2020-07-24 广西中冠智合环保技术有限公司 Domestic sewage treatment device and method with integrated membrane bioreactor
CN111977891A (en) * 2020-07-24 2020-11-24 北京水研环境科技股份有限公司 Process for sewage dephosphorization and degradation product recovery in MBR system
CN111977891B (en) * 2020-07-24 2022-07-15 北京水研环境科技股份有限公司 Process for sewage dephosphorization and degradation product recovery in MBR system
CN114057348A (en) * 2020-07-30 2022-02-18 北京国环莱茵环保科技股份有限公司 Resource recycling treatment system and treatment method for leachate of waste incineration plant
CN112678948A (en) * 2020-10-28 2021-04-20 青岛市市政工程设计研究院有限责任公司 Front-end water inlet device of integrated sewage treatment station
CN113526797A (en) * 2021-07-30 2021-10-22 青岛科技大学 System, method and application for treating percolate and flushing water of domestic garbage transfer station
CN113860650A (en) * 2021-10-26 2021-12-31 宁波中车时代电气设备有限公司 Ship sewage treatment system
CN114075020A (en) * 2021-12-13 2022-02-22 常州科德水处理成套设备股份有限公司 Intelligent early warning intelligent control device for printing and dyeing sewage
CN114804442A (en) * 2022-05-27 2022-07-29 路德环境科技股份有限公司 Alkali residue effluent disposal system

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