WO2014182981A1 - System and method for protection of vacuum seals in plasma processing systems - Google Patents
System and method for protection of vacuum seals in plasma processing systems Download PDFInfo
- Publication number
- WO2014182981A1 WO2014182981A1 PCT/US2014/037415 US2014037415W WO2014182981A1 WO 2014182981 A1 WO2014182981 A1 WO 2014182981A1 US 2014037415 W US2014037415 W US 2014037415W WO 2014182981 A1 WO2014182981 A1 WO 2014182981A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- plasma processing
- processing system
- sidewall
- bridge
- vacuum seal
- Prior art date
Links
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J37/00—Discharge tubes with provision for introducing objects or material to be exposed to the discharge, e.g. for the purpose of examination or processing thereof
- H01J37/32—Gas-filled discharge tubes
- H01J37/32431—Constructional details of the reactor
- H01J37/32458—Vessel
- H01J37/32513—Sealing means, e.g. sealing between different parts of the vessel
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J37/00—Discharge tubes with provision for introducing objects or material to be exposed to the discharge, e.g. for the purpose of examination or processing thereof
- H01J37/32—Gas-filled discharge tubes
- H01J37/32009—Arrangements for generation of plasma specially adapted for examination or treatment of objects, e.g. plasma sources
- H01J37/32082—Radio frequency generated discharge
- H01J37/321—Radio frequency generated discharge the radio frequency energy being inductively coupled to the plasma
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J37/00—Discharge tubes with provision for introducing objects or material to be exposed to the discharge, e.g. for the purpose of examination or processing thereof
- H01J37/32—Gas-filled discharge tubes
- H01J37/32431—Constructional details of the reactor
- H01J37/32458—Vessel
- H01J37/32522—Temperature
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J2237/00—Discharge tubes exposing object to beam, e.g. for analysis treatment, etching, imaging
- H01J2237/16—Vessels
- H01J2237/166—Sealing means
Definitions
- the present disclosure relates generally to plasma processing and, more particularly, to systems and methods for protecting vacuum seals in plasma processing systems.
- Plasma processing is widely used in the semiconductor industry for deposition, etching, resist removal, and related processing of semiconductor wafers and other substrates.
- Inductive plasma sources are often used for plasma processing to produce high density plasma and reactive species for processing wafers.
- inductive plasma sources can easily produce high density plasma using standard 13.56 MHz and lower frequency power generators.
- a common element of any low pressure or vacuum plasma processing system is a vacuum seal that separates a low pressure plasma volume from the surrounding atmosphere.
- the integrity of the vacuum seal is extremely important for the plasma generation system as any gas leaks through the vacuum seal can change the chemical composition of the processing plasma. This can affect the process results or can even destroy the plasma.
- Vacuum seal failure can happen in many plasma sources independent of the specific mechanism of plasma generation.
- the power of the plasma source and the process time at which the vacuum seal fails can depend on the type of source, the material of the sidewalls (e.g. quartz) and other details.
- a heat load from plasma for any kind of source becomes very high which can result in vacuum seal failure.
- the plasma-processing tool can be designed such that the vacuum seal is located further away from the plasma, thus reducing the heat load. This technique, however, only partially addresses the problem because the sidewall adjacent to the seal area will slowly warm up due to heat conductivity. In addition, this technique is difficult to apply to existing plasma sources because any significant change in the design will require requalification of the tool.
- the plasma processing system includes a vacuum chamber having a sidewall and an inductive coil wrapped around at least a portion of the sidewall. Further, the system includes at least one vacuum seal coupled between the sidewall and a heat sink, such as a top plate of a plasma processing chamber or a top cap of the vacuum chamber.
- a thermally conductive bridge is coupled between the sidewall and the top plate and is located between the inductive coil and the vacuum seal such that the thermally conductive bridge redirects a heat path from the heat source to the top plate so that the heat path bypasses the vacuum seal.
- Another exemplary aspect of the present disclosure is directed to a method of protecting a vacuum seal from overheating in a plasma processing system.
- the method includes separating the vacuum seal area from the heat source with a highly thermally conductive bridge such that the bridge redirects a conductive heat path from the heat source to a heat sink such that the heat path bypasses the vacuum seal.
- FIG. 1 depicts an exemplary plasma processing apparatus
- FIG. 2 depicts a detailed view of an exemplary plasma processing apparatus
- FIG. 3 depicts a detailed view of a plasma processing apparatus having a thermally conductive bridge according to an exemplary embodiment of the present disclosure
- FIG. 4 depicts a detailed view of a plasma processing apparatus having a thermally conductive bridge according to an exemplary embodiment of the present disclosure
- FIG. 5 depicts a thermally conductive bridge according to an exemplary embodiment of the present disclosure
- FIG. 6 depicts a thermally conductive bridge according to an exemplary embodiment of the present disclosure
- FIG. 7 depicts a detailed view of a plasma processing apparatus having a thermally conductive bridge according to an exemplary embodiment of the present disclosure
- FIG. 8 depicts a thermally conductive bridge according to an exemplary embodiment of the present disclosure
- FIG. 9 depicts detailed view of a plasma processing apparatus having a thermally conductive bridge according to an exemplary embodiment of the present disclosure
- FIG. 10 depicts a thermally conductive bridge according to an exemplary embodiment of the present disclosure.
- FIG. 11 depicts a detailed view of a horizontal plasma processing apparatus having a thermally conductive bridge according to an exemplary embodiment of the present disclosure.
- the present disclosure is directed to systems and methods for protecting a vacuum seal used in a plasma processing apparatus.
- the vacuum seal can be disposed between a sidewall of a vacuum chamber and a heat sink.
- the heat sink can be part of the vacuum chamber itself, such as a top cap of the vacuum chamber or a top plate of a plasma processing chamber.
- a thermally conductive bridge can be provided between the sidewall and the heat sink.
- the thermally conductive bridge can be formed from a metal or other material having a high thermal conductivity (e.g. graphite foam).
- thermally conductive bridge Due to the positioning of and the high thermal conductivity of the thermally conductive bridge, a conductive heat path that would typically flow through the vacuum seal from the sidewall to the heat sink is redirected such that the heat path bypasses the vacuum seal. More particularly, the thermally conductive bridge contacts both the heat sink and the heated area (i.e. the sidewall of the vacuum chamber) and is placed in a conductive heat path in close proximity to the vacuum seal to provide a shortcut between the heated area and the heat sink.
- the thermally conductive bridge protects the vacuum seal from the high temperatures and prolonged exposure to heat generated by the plasma processing system. Further, the thermally conductive bridge can be flexible and elastic so as to provide good contact between the bridge and surrounding contact surfaces.
- the term "flexible” means capable of being bent or flexed.
- the term “elastic” means a material behaves like rubber that is, the material, when compressed in one direction, will expand in the transverse direction (a poisson ratio greater than zero, preferably close to 0.5) and will return to nearly its original shape (e.g. within 90% of its original shape in any dimension) after being stretched, bent, expanded, contracted, or distorted in at least one direction.
- FIG. 1 illustrates an exemplary plasma processing system 100.
- the system 100 includes a vertical cylindrical vacuum chamber 116 defining a sidewall 128.
- the bottom of the sidewall 128 is connected to a top plate 114 of a processing chamber (not shown) of the plasma processing system 100.
- the top of the sidewall 128 may be connected to a top cap 112 of the vacuum chamber 116.
- a radio frequency (RF) inductive coil 118 may be located about the sidewall 128 (or tube) of the vacuum chamber 1 16.
- the inductive coil 118 includes three turns about the sidewall 128.
- the inductive coil 118 can include more or less than three turns about the sidewall 128.
- the sidewall 128 can include any material (e.g. a dielectric material) capable of tolerating a wide temperature gradient and/or high temperatures.
- the sidewall 128 can include a quartz material.
- the vacuum chamber 116 can have a plurality of sidewalls 128 having a non-cylindrical shape, such as a rectangular shape.
- a vacuum is enabled in the vacuum chamber 116 by one or more vacuum seals 120, 125 located between the top plate 114 and the sidewall 128 and/or the top cap 112 and the sidewall 128. Further, the vacuum seals 120, 125 may be coupled between the sidewall 128 and a heat sink 130. In various embodiments, the heat sink 130 may be the top plate 114 of the processing chamber, the top cap 112 of the vacuum chamber and/or a Faraday shield 124. For example, as illustrated, a first vacuum seal 120 is provided between the top cap 112 and the sidewall 128 and a second vacuum seal 125 is provided between the top plate 114 and the sidewall 128.
- the vacuum seals 120, 125 can be any appropriate seal to provide a proper vacuum. For example, in one embodiment, the vacuum seals 120, 125 can be an O-ring type seal.
- the top cap 112 is supported by a Faraday shield 124 between the inductive coil 118 and the sidewall 128 or by independent supports 126 (as indicated by the dotted lines).
- the vacuum seals 120, 125 can provide support for the sidewall 128, as there is limited to no down- force acting on the sidewall 128.
- the sidewall 128 "floats" on the vacuum seals 120, 125 and does not directly contact to the top cap 112 or the top plate 114. Such limited contact reduces potential particles or debris from being generated in the vacuum chamber 116, but at the same time increases probability of overheating both seals when high power is used.
- gas enters the vacuum chamber 116 through a gas inlet 122.
- the gas inlet 122 is typically located on the top of the vacuum chamber 116 such that gas enters the vacuum chamber 116 through the top cap 112.
- the inductive coil 118 is then energized and plasma is generated within the vacuum chamber 116.
- additional heat is deposited on the sidewall 128.
- typical heat loads on the sidewall 128 may exceed 3 to 5 W/cm 2 .
- typical temperatures of the sidewall 128 may reach or exceed 400 to 500 °C. While the sidewall may easily survive these high temperatures, as long as mechanical stresses caused by the temperature variations and pressure do not exceed critical values, such high temperatures can cause disastrous failures in vacuum seals.
- Cooling of the sidewall 128 is typically provided by air flow and radiation, both of which are efficient when the temperatures in the system 100 are high.
- the heat sink 130 typically includes water-cooling to help cool the top cap 112, top cap support 124, and the top vacuum seal 120. More specifically, the heat sink 130 can include water-cooling channels. As mentioned, the heat sink 130 can be the top cap 112, the Faraday shield 124 and/or the top plate 114. While the temperature of cooled top cap and top plate are low, the sidewall 128 temperature in the places of contact with the vacuum seal may exceed critical values for the vacuum seals 120, 125, which can cause the vacuum seals 120, 125 to fail.
- FIG. 2 depicts an exemplary conductive heat path 134 through a vacuum seal 120.
- the heat flux to the sidewall is typically stronger (as indicated by the longer arrows) near the inductive coil 118 and is conducted along the sidewall 128 and through the vacuum seal 120 to the heat sink 130 (via cap 112 in this example).
- the vacuum seal 120 can be exposed to the high temperatures experienced by the sidewall 128.
- the same situation applies to vacuum seal 125 at the opposite end (not shown in this detail view).
- the vacuum seal 120 can be located in an area where the heat load from the vacuum chamber 116 is significantly reduced, as shown in FIG. 2, where the vacuum seal 120 is located a distance away from the inductive coil 118.
- the heat and UV load to the vacuum seal 120 can be further reduced by expanding the top cap 112 and/or including a plasma screen 132.
- a plasma screen 132 may be located proximate the vacuum seal 120 and reduce direct heat from the vacuum chamber 116 in the seal area.
- the primary source of heat to the vacuum seal 120 is conductive heat flow from hotter areas of the sidewall 128, as indicated by the conductive heat path 134.
- FIG. 3 illustrates a plasma processing system 100 including an exemplary thermally conductive bridge 136 between the heat sink 130 and the sidewall 128 so as to further protect the vacuum seal 120.
- the thermally conductive bridge 136 can be coupled between the heat source and the heat sink 130 and positioned relative to the vacuum seal 120 such that it redirects a conductive heat path 134 from the heat source (i.e. the vacuum chamber) to the heat sink 130.
- the temperature of the thermally conductive bridge 136 and the heat source contacting the thermally conductive bridge 136 can be substantially equal to the temperature of the heat sink 130.
- the thermally conductive bridge 136 can be located between the inductive coil 118 and the vacuum seal 120. As a result, at least a portion of the heat path 134 is redirected by the thermally conductive bridge 136 to the heat sink 130, thereby reducing the heat flux to the vacuum seal 120 and protecting the integrity of the vacuum seal 120. In further embodiments, the thermally conductive bridge 136 can be positioned so that the heat path 134 bypasses a portion of the sidewall 128 abutting the vacuum seal 120.
- the thermally conductive bridge 136 can be made of a highly conductive material, such as metal or graphite foam. Such a highly conductive material provides appropriate heat transfer from the heat source to the heat sink 130. Further, the thermally conductive bridge 136 can be designed having both flexible and elastic properties. Flexibility will allow conformance of the bridge to the shape of the vessel, vacuum seal, or channel for the bridge and elasticity will provide a good contact to related surfaces by simple compression of the bridge between these surfaces without danger of damaging any of them. Accordingly, the thermally conductive bridge 136, like the vacuum seals 120, are capable of maintaining sufficient contact with surrounding surfaces and do not generate mechanical stresses. In one particular implementation, the thermally conductive bridge 136 can include a heat conducting component and a flexible component coupled to the heat conducting component.
- FIG. 4 illustrates the plasma processing system 100 including an exemplary thermally conductive bridge 136 between the heat sink 130 and the sidewall 128.
- the thermally conductive bridge 136 is provided so as to redirect the heat path 134 from the sidewall 128 to the heat sink 130, such that the heat path 134 bypasses the vacuum seal 120.
- a spacer 137 is provided between the vacuum seal 120 and the thermally conductive bridge 136.
- FIGS. 5 and 6 illustrate exemplary embodiments for the thermally conductive bridge 136 that can be employed in the embodiments described herein.
- a thermally conductive bridge 136 having a spiral gasket configuration 138 is illustrated.
- the spiral gasket 138 can be made of various highly conductive materials, including but not limited to various metals.
- the flexible spiral gasket 138 can conform to any shape of the surface and can be made elastic to provide sufficient contact between all contacting surfaces. Examples of the spirals are SPIRA-Shield, Flexi-Shield gaskets for RF shielding from SpiraTM.
- thermally conductive bridge 136 including a metal sleeve 140 is illustrated.
- the metal sleeve has natural flexibility, but lacks elasticity, so it can be used with elastic filler, like silicone, rubber, etc. (such as an O-ring-type).
- the metal sleeve 140 provides the appropriate conductivity to redirect the heat path 134, whereas the filler provides sufficient elasticity for making good contacts between the bridge and surfaces.
- FIGS. 5 and 6 offer the appropriate conductivity and the necessary elasticity and flexibility to maintain sufficient contact with the heat source and the heat sink 130.
- the elasticity is provided by the helical shape of the gasket.
- the elasticity is provided by the internal filler.
- the flexibility and elasticity of the thermally conductive bridge provides improved contact between neighboring surfaces and is not sensitive to discrepancies between the surfaces of the sidewall 128 and the heat sink 130.
- the plasma processing system 100 includes the thermally conductive bridge 136 provided between the sidewall 128 and the top cap 112.
- the thermally conductive bridge 136 includes a spring-loaded C-clamp configuration 142.
- the spring-loaded C-clamp configuration 142 includes a C-shaped clamp 144 compressed by a spring 146.
- the spring 146 compressing the clamp 144 provides contact between the clamp 144 and the sidewall 128. While this bridge itself here does not have the transverse elasticity required for the contact between the bridge 136 and the second (cold) surface 128, this is provided by the seal 120 itself.
- the pressure from the vacuum seal 120 provides sufficient force to make a good contact between the clamp 144 and the heat sink 130.
- Such a configuration provides a large area of contact between the clamp 144 and the sidewall 128 (i.e. the most critical point).
- FIGS. 9 and 10 depict a plasma processing system 100 including a thermally conductive bridge 136 according to another exemplary embodiment of the present disclosure.
- the thermally conductive bridge 136 has a timing-belt configuration 152 as shown in the sectional top view of FIG. 10. More specifically, the thermally conductive bridge 136 includes a spring-loaded C-clamp (similar to FIGS. 7 and 8) having a plurality of cuts 150. Such cuts 150 increase flexibility of the C-clamp 144, allowing the clamp 144 to adjust to various discrepancies in the heat source (or sidewall 128).
- the thermally conductive bridge 136 can be separated from the vacuum seal 120 (which provides elasticity to the contact) by a washer 148, to avoid contact of the vacuum seal with the irregular surface of the bridge, which may mechanically damage the seal.
- the system 200 includes a chamber having a chamber wall 228, a ceiling 212 coupled to the chamber wall 228 via a vacuum seal 220, and an inductive coil 218 adjacent to at least a portion of the ceiling 212.
- the ceiling 212 can include a dielectric material such as a quartz material.
- a thermally conductive bridge 236 is provided between the chamber wall 228 and the ceiling 212. The thermally conductive bridge 236 redirects a heat path 234 from a portion of the ceiling 212 adjacent to the inductive coil 218 to the chamber wall 228 so that the heat path 234 bypasses the vacuum seal 220.
- a second thermally conductive element 238 can also be coupled between an opposite side of the chamber wall 228 and the ceiling 212 near the vacuum seal 220. This second thermally conductive element 238 can be included to provide auxiliary cooling in the vicinity of the vacuum seal 220 (i.e. there is no longer a heat path 234 to redirect).
- the thermally conductive bridge described herein may be constructed using any suitable means.
- the thermally conductive bridge can be made of metal, graphite foam, or any other material having a high thermal conductivity.
- the thermally conductive bridge can have a contact length so as to redirect a required portion of the heat path to the heat sink.
- the contact length can be
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Abstract
Description
Claims
Priority Applications (5)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR1020157029909A KR101829716B1 (en) | 2013-05-09 | 2014-05-09 | System and method for protection of vacuum seals in plasma processing systems |
CN201480025553.0A CN105190837B (en) | 2013-05-09 | 2014-05-09 | For protecting the system and method for the vacuum seal in plasma process system |
JP2016513098A JP6440689B2 (en) | 2013-05-09 | 2014-05-09 | System and method for protecting a vacuum seal in a plasma processing system |
SG11201506961YA SG11201506961YA (en) | 2013-05-09 | 2014-05-09 | System and method for protection of vacuum seals in plasma processing systems |
US14/771,525 US10049858B2 (en) | 2013-05-09 | 2014-05-09 | System and method for protection of vacuum seals in plasma processing systems |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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US201361821326P | 2013-05-09 | 2013-05-09 | |
US61/821,326 | 2013-05-09 |
Publications (1)
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WO2014182981A1 true WO2014182981A1 (en) | 2014-11-13 |
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ID=51867760
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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PCT/US2014/037415 WO2014182981A1 (en) | 2013-05-09 | 2014-05-09 | System and method for protection of vacuum seals in plasma processing systems |
Country Status (7)
Country | Link |
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US (1) | US10049858B2 (en) |
JP (1) | JP6440689B2 (en) |
KR (1) | KR101829716B1 (en) |
CN (1) | CN105190837B (en) |
SG (1) | SG11201506961YA (en) |
TW (1) | TWI628689B (en) |
WO (1) | WO2014182981A1 (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106098636A (en) * | 2015-04-29 | 2016-11-09 | 泰拉半导体株式会社 | Containment member |
JP2017112009A (en) * | 2015-12-17 | 2017-06-22 | パナソニックIpマネジメント株式会社 | Plasma processing apparatus and plasma processing method |
Families Citing this family (8)
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US10319568B2 (en) * | 2013-11-12 | 2019-06-11 | Tokyo Electron Limited | Plasma processing apparatus for performing plasma process for target object |
CN104733273B (en) * | 2013-12-18 | 2017-06-06 | 北京北方微电子基地设备工艺研究中心有限责任公司 | A kind of reaction chamber and plasma processing device |
JP6683575B2 (en) * | 2016-09-01 | 2020-04-22 | 東京エレクトロン株式会社 | Plasma processing device |
US11189464B2 (en) * | 2019-07-17 | 2021-11-30 | Beijing E-town Semiconductor Technology Co., Ltd. | Variable mode plasma chamber utilizing tunable plasma potential |
KR102116475B1 (en) * | 2020-02-24 | 2020-05-28 | 피에스케이 주식회사 | Sealing reinforcement member and apparatus for treating substrate |
CN113471095B (en) * | 2020-03-31 | 2024-05-14 | 长鑫存储技术有限公司 | Chamber applied to semiconductor process |
US20220208527A1 (en) * | 2020-12-28 | 2022-06-30 | Mattson Technology, Inc. | Cooled Shield for ICP Source |
KR20230106869A (en) * | 2022-01-07 | 2023-07-14 | 피에스케이 주식회사 | Substrate processing apparatus |
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- 2014-05-09 JP JP2016513098A patent/JP6440689B2/en not_active Expired - Fee Related
- 2014-05-09 KR KR1020157029909A patent/KR101829716B1/en active IP Right Grant
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Also Published As
Publication number | Publication date |
---|---|
KR101829716B1 (en) | 2018-02-19 |
US10049858B2 (en) | 2018-08-14 |
KR20150131367A (en) | 2015-11-24 |
CN105190837A (en) | 2015-12-23 |
JP2016524787A (en) | 2016-08-18 |
TW201513163A (en) | 2015-04-01 |
US20160013025A1 (en) | 2016-01-14 |
TWI628689B (en) | 2018-07-01 |
CN105190837B (en) | 2018-03-06 |
JP6440689B2 (en) | 2018-12-19 |
SG11201506961YA (en) | 2015-11-27 |
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