WO2014181554A1 - Inkjet printer - Google Patents

Inkjet printer Download PDF

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Publication number
WO2014181554A1
WO2014181554A1 PCT/JP2014/050200 JP2014050200W WO2014181554A1 WO 2014181554 A1 WO2014181554 A1 WO 2014181554A1 JP 2014050200 W JP2014050200 W JP 2014050200W WO 2014181554 A1 WO2014181554 A1 WO 2014181554A1
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WO
WIPO (PCT)
Prior art keywords
wipe
wipe blade
nozzle surface
blade
belt
Prior art date
Application number
PCT/JP2014/050200
Other languages
French (fr)
Japanese (ja)
Inventor
和彦 赤井
Original Assignee
株式会社セイコーアイ・インフォテック
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Filing date
Publication date
Application filed by 株式会社セイコーアイ・インフォテック filed Critical 株式会社セイコーアイ・インフォテック
Publication of WO2014181554A1 publication Critical patent/WO2014181554A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J2/00Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
    • B41J2/005Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
    • B41J2/01Ink jet
    • B41J2/135Nozzles
    • B41J2/165Prevention or detection of nozzle clogging, e.g. cleaning, capping or moistening for nozzles
    • B41J2/16517Cleaning of print head nozzles
    • B41J2/16552Cleaning of print head nozzles using cleaning fluids
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J2/00Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
    • B41J2/005Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
    • B41J2/01Ink jet
    • B41J2/135Nozzles
    • B41J2/165Prevention or detection of nozzle clogging, e.g. cleaning, capping or moistening for nozzles
    • B41J2/16517Cleaning of print head nozzles
    • B41J2/16535Cleaning of print head nozzles using wiping constructions
    • B41J2/16538Cleaning of print head nozzles using wiping constructions with brushes or wiper blades perpendicular to the nozzle plate
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J2/00Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
    • B41J2/005Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
    • B41J2/01Ink jet
    • B41J2/135Nozzles
    • B41J2/165Prevention or detection of nozzle clogging, e.g. cleaning, capping or moistening for nozzles
    • B41J2/16517Cleaning of print head nozzles
    • B41J2/16535Cleaning of print head nozzles using wiping constructions
    • B41J2/16541Means to remove deposits from wipers or scrapers

Definitions

  • the present invention relates to an ink jet printer that records an image by ejecting ink.
  • Inkjet printers that record images by ejecting ink from inkjet heads onto recording media such as paper and resin films are known. Inkjet printers are required to improve performance such as high image quality, durability, and reliability. If foreign matter adheres to the nozzle surface of the ink jet head, ejection failure such as ink not being ejected or bent may occur due to the influence. Therefore, in a general ink jet printer, ink or the like adhering to the nozzle surface of the ink jet head is periodically wiped with an elastic wiper blade such as rubber to remove the adhering matter.
  • General nozzle plate of an ink jet head is provided with a fine nozzle on a resin plate.
  • the surface on which the nozzle is provided is periodically wiped with an elastic wiper blade such as rubber to remove deposits, so that the wiped ink or dust adheres to the wipe blade.
  • the adhering ink or dust is immersed in the cleaning liquid in the cleaning tank and is further dropped from the wipe blade. In this way, the wipe blade is always kept clean.
  • Japanese Patent Laid-Open No. 2002-79681 discloses a cleaner that removes ink and dust attached to the surface by applying vibration to the blade when the blade wiped off the ink attached to the nozzle plate moves to the ink removing section.
  • a provided recording device is known.
  • the print operation by the ink jet head may be continuously performed for 10 meters or more, and the amount of dirt on the nozzle plate also increases. Therefore, the possibility that the above problem will occur is further increased. If dirt remains on the nozzle plate, ink cannot be sucked by the suction cap, or a discharge failure due to dirt occurs, resulting in a problem that the quality of the recorded image is deteriorated.
  • the present invention has been made in view of the above circumstances, and while having a simple configuration, it is possible to remove dirt such as ink adhering to the wipe blade after wiping, and to remove strong dirt adhering to the nozzle plate.
  • An object is to provide an ink jet printer including a wiping unit for wiping.
  • the ink jet printer of the present invention includes a recording head having a nozzle row composed of a plurality of nozzles that eject ink, a carriage mounted with the recording head and moving in the main scanning direction, and the main scanning.
  • the belt is rotated by controlling the driving of the motor by the control of the control unit, and the cleaning liquid is attached to the wipe blade.
  • the wipe blade includes a first wipe blade, a second wipe blade, and a third wipe blade, and the first wipe blade and the second wipe blade are elastic members,
  • the third wipe blade is a porous member, and when the wiper blade wipes the nozzle surface, the control means rotates the belt at a first speed and wipes the nozzle surface with the wipe blade. After passing a predetermined time without wiping, the belt is rotated at a second speed lower than the first speed to wipe the nozzle surface with the wipe blade, and the first When rotating the belt at a speed and wiping the nozzle surface with the wipe blade, the first surface of the nozzle surface is passed through the cleaning liquid.
  • the wipe blade and the second wipe blade have a portion that floats and moves, and at least a part of the cleaning liquid adhered to the nozzle surface by the third wipe blade remains on the nozzle surface. To do.
  • an ink jet printer can be provided.
  • FIG. 1 is a schematic view of an ink jet printer.
  • FIG. 2 is a block diagram of the ink jet printer.
  • FIG. 3 is a schematic view of the wiping mechanism.
  • FIG. 4 is a flowchart for explaining the operation.
  • FIG. 1 is a schematic view of an inkjet printer.
  • the ink jet printer 1 of the present embodiment arranges a recording medium 50 horizontally and conveys it in the depth direction of the paper surface of FIG. 1, ejects ink from an ink jet recording head 9, and records the recording medium. Images, characters and the like corresponding to the recording data are recorded on the surface of 50.
  • the recording medium 50 is paper, a resin film, or the like. This depth direction in the drawing is called the sub-scanning direction.
  • the inkjet printer 1 includes a transport unit 4 that transports the recording medium 50.
  • a recording unit head 9 and a plurality of recording heads 9 are mounted, a carriage 8 that performs recording by reciprocating scanning in a direction orthogonal to the conveyance direction of the recording medium 50, a wipe unit 10 that wipes the recording head 9, and a recording A capping unit 12 that caps the head 9 is provided.
  • the direction of reciprocating scanning is called the main scanning direction.
  • the ink jet printer 1 includes control means for controlling the entire apparatus including reception of recording data and control of recording operation.
  • the transport unit 4 includes a plurality of transport roller pairs 3 that are rotated around a horizontal axis along the paper surface by a motor 5 on the flat platen 2 that extends in the depth direction of the paper surface of FIG.
  • the transport roller pair 3 includes a grid roller that is rotatably supported around a rotation axis parallel to the rotation axis, and a pinch roller that is energized by the grid roller.
  • the recording medium 50 is conveyed while being sandwiched between the grid roller and the pinch roller. As the grid roller rotates, the recording medium 50 is conveyed from the depth direction to the near side.
  • the carriage 8 is provided so as to be movable along a carriage rail 7 that extends in a direction perpendicular to the conveyance direction of the recording medium 50 above the conveyance unit 4, the wipe unit 10, and the capping unit 12.
  • a motor 6 is also provided for reciprocally moving the carriage 8 on the carriage rail 7 so as to be capable of position control and speed control.
  • a linear scale (not shown) is provided along the carriage rail 7, and a linear sensor for detecting the scale of the linear scale is provided in the carriage 8. The position of the carriage 8 can be detected, and the positions of the plurality of recording heads 9 fixed to the carriage 8 at a fixed position can be detected accordingly.
  • a detachable ink cartridge 14 for supplying recording ink to the recording head 9 is provided, and the ink cartridge 14 and the recording head 9 are connected by an ink tube 15 for supplying ink.
  • the ink cartridge 14 is provided with a plurality of colors of ink for performing color recording, and can be supplied to the recording head 9 for each color via a plurality of ink tubes 15 as pipes. ing.
  • the ink cartridge 14 is provided with a plurality of ink tanks corresponding to each ink, and each ink is accommodated in a corresponding ink tank.
  • the carriage 8 is provided with a plurality of recording heads 9 on the lower surface side according to the ink color and recording range, and the ink supplied from the ink tube 15 is distributed to the recording heads 9 that perform recording of the same color. Supplied.
  • the carriage 8 is provided with a cooling fan 16 for keeping the temperature of each recording head 9 within an appropriate temperature range.
  • an ink chamber for supplying ink to each nozzle and an ejection mechanism using a piezoelectric element are provided.
  • the recording head 9 is configured to be able to perform an idle driving operation in which ink is ejected and the ink meniscus of the nozzle is finely oscillated by an ejection mechanism using the piezoelectric element.
  • the ink jet printer 1 records an image by ejecting ink from nozzles outside the image forming range.
  • the nozzles can be provided with an appropriate number and arrangement pitch according to the configuration of the ejection mechanism, the recording pixel pitch, and the like. For example, a large number of nozzles such as 256 can be arranged.
  • the recording head 9 may use a piezoelectric element as a recording element, or may be a recording head using a heater as a recording element.
  • the position control and speed control of the motor 6 are performed according to the control signal of the control means.
  • the motor 6 is controlled so that the recording head 9 reciprocates on the recording medium 50 at a predetermined speed. Further, the motor 6 can move the recording head 9 to a predetermined wiping position of the wipe unit 10 during the cleaning operation.
  • the wipe unit 10 wipes the nozzle surface of the recording head 9 in this embodiment. Further, the capping unit 12 performs suction cleaning for cleaning the recording head 9 by sucking the ink of the recording head 9 from the nozzles to the outside. Also, the ink is prevented from drying by capping when not in use.
  • the schematic configuration of the capping unit 12 includes a cap 11, a cap driving unit (not shown), a suction pump 13, a pump driving unit (not shown), an air release valve (not shown), and an air release valve drive unit (not shown). .
  • cap 11 is provided for each recording head 9.
  • the cap driving unit, the suction pump 13, the air release valve, and the air release valve drive unit may be provided for each of the plurality of caps 11 when each operation can be made common for each recording head 9. .
  • the cap drive unit moves up and down to selectively switch the position of the cap 11 in the vertical direction, and includes, for example, appropriate mechanical, electromagnetic, and fluid lifting means. Therefore, the cap drive unit moves the cap 11 up and down with respect to the recording head 9 which is moved on the carriage rail 7 by the motor 6 and positioned above the capping unit 12. The state in which the nozzle surface is sealed and the state in which the sealing is released can be switched.
  • the suction pump 13 is for sucking contents such as air and ink in the suction space and discharging them to the outside of the suction space, and an appropriately configured fluid pump such as a rotary pump can be adopted.
  • a liquid passing means for passing ink from the ink cartridge 14 to the recording head 9 and a suction pump 13 are used here.
  • the suction pump 13 has a suction port connected to the suction tube and a discharge port connected to the discharge tube. The other end of the discharge pipe is connected to a waste liquid bottle (not shown).
  • the wipe unit 10 wipes and cleans the nozzle surface of the recording head 9 by moving the wipe blade relative to the nozzle surface of the recording head 9 while the recording head 9 is moved above the wipe unit 10. To do.
  • FIG. 2 is a block diagram of the ink jet printer.
  • the control unit 20 is a control unit including a CPU that executes processing operations such as calculation, control, determination, and setting.
  • the control means 20 operates according to a control program stored in the ROM 21.
  • the RAM 22 is used as a recording data buffer, a work area for processing by the control means 20, and the like.
  • the carriage movement motor drive circuit 23 operates under the control of the control means 20 and drives the motor 6 that moves the carriage 8 on which the recording head 9 is mounted.
  • the carriage position detection sensor 24 is a linear sensor that detects the scale of a linear scale arranged along the carriage rail 7 that guides the movement of the carriage 8. Based on the sensor output, the controller 20 calculates and acquires the position of the carriage 8.
  • the head drive circuit 25 is controlled by the control means 20.
  • the inkjet head 9 is operated via the head drive circuit 25.
  • the control unit 20 and the head drive circuit 25 can drive each inkjet head 9 individually.
  • the head drive circuit 25 generates ink ejection timing or non-ejection timing for each inkjet head 9 based on information input from the control means 20 and drives the inkjet head 9.
  • ink ejection is performed, an ON waveform is generated.
  • ink ejection is not performed, an OFF waveform is generated and transferred to each inkjet head 9.
  • the ejection timing is determined according to the position of the carriage 9 calculated by the control means 20 based on information from the carriage position detection sensor 24.
  • the recording medium transport unit 26 operates under the control of the control unit 20.
  • the recording medium transport unit 26 includes a transport unit 4 that transports the recording medium.
  • the conveyance roller pair 3 is driven by the motor 5 to convey the recording medium.
  • the wipe blade moving motor drive circuit 27 operates under the control of the control means 20.
  • the wipe blade moving motor drive circuit 27 drives a motor that moves the belt to which the wipe blade is fixed.
  • the mark detection means 39 is a detection means for detecting a mark described later, and outputs a signal to the control means 20 when a mark is detected. This mark is used to acquire the position of the tail end of a plurality of wipe blades. Thereby, the control means 20 can acquire the position of a specific wipe blade.
  • the functions of the inkjet printer 1 are controlled by the control means 20. Further, by storing information on wiping operation conditions in the ROM 21 in advance and programming it, a predetermined wiping operation can be performed. Examples of the wiping condition include a moving speed of the wipe blade and the number of times of wiping the nozzle surface.
  • FIG. 3 is a schematic diagram of the wiping mechanism. A wipe unit 10 for wiping the recording head 9 will be described.
  • An elastic resin wipe blade 30, a wipe blade 31, and a wipe blade 32 made of a porous member are fixed to the belt 33 using a fixing portion 48.
  • the wipe blade 30 and the wipe blade 31 are made of rubber, and the wipe blade 32 is made of sponge.
  • the belt 33 rotates in the direction of arrow 47.
  • the wipe blades 30, 31, and 32 fixed to the belt 33 move with the rotation.
  • the wipe blades 30, 31, and 32 are in contact with the recording head 9 so that the tips of the wipe blades 30, 31, and 32 are curved, and are in contact with the nozzle surface.
  • the cleaning liquid 46 adheres to the nozzle surface.
  • a cleaning tank 34 storing a cleaning liquid 46 is disposed below the recording head 9 and the belt 33.
  • the wipe blade 32, the wipe blade 31, and the wipe blade 30 pass through the cleaning tank 34 in this order, and come into contact with the cleaning liquid 46.
  • the cleaning tank 34 is provided with cleaning members 36 and 37 that come into contact with the wipe blades 30, 31, and 32 and remove ink and dust adhering to the wipe blades 30, 31, and 32. Can be dropped.
  • the cleaning members 36 and 37 are porous members such as sponges.
  • the cleaning members 36 and 37 are immersed in the cleaning liquid 46 and move while the wipe blades 30, 31, and 32 are in contact with each other, thereby cleaning the dust attached to the wipe blades 30, 31, and 32. .
  • the tips of the wipe blades 30, 31, 32 are curved and move while contacting the cleaning members 36, 37, thereby removing the attached matter.
  • the wipe blades 30, 31, and 32 are cleaned by the cleaning liquid 46 stored in the cleaning tank 34. In addition, by wiping the nozzle surface with the cleaning liquid 46 adhered, it is easy to remove ink or the like firmly adhered to the nozzle surface.
  • the cleaning liquid is adhered to the nozzle surface by the wipe blade 32, and the nozzle attached at a high speed (first speed) so as not to wipe off the cleaning liquid adhered by the subsequent nozzle blades 30 and 31.
  • first speed a high speed
  • the nozzle blades 30 and 31 can be moved so as to slide on the nozzle surface without contacting the nozzle surface in a state where there is a cleaning liquid.
  • the wipe speed By controlling the wipe speed in this way, the cleaning liquid can be left on the nozzle surface.
  • the nozzle blades 30 and 31 are moved in contact with the nozzle surface when moved at a lower speed (second speed) slower than the high speed, the cleaning liquid can be wiped off. In this way, the belt rotation speed is controlled in at least two stages.
  • the bottle 35 stores a cleaning liquid 46 to be supplied to the cleaning tank 34.
  • the cleaning tank 34 is fixed to a table 38.
  • a belt contact portion 45 is provided in the fixing portion of each wipe blade, and the wipe blades 30, 31, and 32 are arranged perpendicular to the belt 33 by contacting the belt 33.
  • the belt 33 is separated at the curved portion, but the hook that is fixed in contact with the belt 33 is attached to the straight portion.
  • the belt 33 is wound around the first gear 42, the second gear 43, and the third gear 44.
  • the second gear 43 is connected to a motor driven by the wipe blade moving motor drive circuit 27.
  • the third gear 44 is urged by the spring 41 in the direction of the cleaning tank 34 so that the belt 33 is always stretched and forms the lowest point of the belt 33.
  • the tips of the wipe blades 30, 31 and 32 can be immersed in the cleaning liquid 46 in the cleaning tank 34. Further, the tips of the wipe blades 30, 31, 32 can be brought into contact with the cleaning members 36, 37.
  • the first gear 42 and the second gear 43 make the belt 33 facing the nozzle surface and the nozzle surface parallel to each other.
  • a mark 40 indicating the end is fixed to the fixing portion 48 for fixing the wipe blade 30 to the belt 33, and the mark detection means 39 detects when it passes and outputs it to the control means 20.
  • the mark detection means 39 can calculate the number of rotations of the belt 33 by detecting the mark 40. Further, since the position of the wipe blade 30 can be known by detecting the mark 40, for example, when the mark 40 is detected when stopping the belt 33, the wipe blade 32 is programmed to stop. It arrange
  • the cleaning liquid can be reliably attached to the nozzle surface by the wipe blade 32 of the porous member, and the rotation speed of the belt 33 can be prevented so that the cleaning liquid is not wiped off by the two wipe blades 30 and 31 of the elastic member.
  • the cleaning liquid can be reliably attached to the nozzle surface.
  • the cleaning liquid can be accumulated in the wipe blade 32 by immersing the wipe blade 32 of the porous member in the cleaning liquid, so that the cleaning liquid is surely adhered to the nozzle surface at the time of wiping. be able to. If it is dry, there is a possibility that it cannot be reliably accumulated.
  • FIG. 4 is a flowchart for explaining the operation of the wipe blade. Controlled by the control means 20, the nozzle surface of the recording head 9 is wiped and cleaned by the wipe blades 30, 31 and 32. This operation will be described using a flowchart.
  • step S1 when wiping the nozzle surface of the recording head 9 in step S1, first, the carriage 8 is moved to a position where the wipe unit 10, that is, the nozzle surface can come into contact with the wipe blades 30, 31, 32. More preferably, before the carriage 8 is moved, the wipe blades 30, 31, 32 are wetted with the cleaning liquid 46 contained in the cleaning tank 34 before the nozzle surface is wiped off.
  • the positions of the three wipe blades are determined by rotating the belt 33 and detecting the mark 40 fixed to the fixing portion 48 of the wipe blade 30 by the mark detection means 39, so that the control means 20 grasps the position of each wipe blade. To do.
  • the mark detection means 39 an optical sensor or a switch that contacts the mark 40 can be used.
  • step S2 the nozzle surface of the recording head 9 is wiped by the wipe blades 30, 31, and 32.
  • the belt 33 is rotated at a high speed faster than the normal wiping operation, that is, the rotation speed of the belt 33 in Step S3, that is, the low speed.
  • the cleaning liquid 46 adheres to the nozzle surface by the wipe blades 30, 31, and 32, but the cleaning liquid 46 that adheres to the nozzle surface becomes a film without removing dirt by rotating it quickly, and on the top
  • the wipe blades 30, 31, and 32 move so as to slide.
  • the nozzle blade 32 made of a porous member that specifically adheres the cleaning liquid 46 to the nozzle surface.
  • the nozzle blades 30 and 31 made of an elastic member also attach the cleaning liquid, but move at a high speed, so that they move without being wiped.
  • the belt 33 is rotated at a high speed of about 3 to 10 rotations, and the cleaning liquid is sufficiently adhered to the nozzle surface. At least two rotation speeds are required. These rotation speeds are obtained in advance through experiments and the values are stored in the ROM 21.
  • a waiting time is preferably set for waiting for the cleaning liquid 46 to soak into the ink or dust adhering to the nozzle surface without doing anything for a time period of preferably 30 seconds to 5 minutes.
  • the belt 33 is rotated at a lower speed than the step S2, that is, at a low speed.
  • the ink and dust adhering to the nozzle surface are wiped off by the wipe blades 30 and 31 in particular.
  • the cleaning liquid 46 can be easily wiped by being sufficiently immersed.
  • the nozzle blade 32 can sufficiently supply the cleaning liquid 46 to the nozzle surface, so that the nozzle surface can be wiped cleanly.
  • the waiting time is obtained in advance by experiments or the like and stored in the ROM 21. Depending on the degree of dirt, different waiting times of several stages may be provided and selected depending on the degree of dirt.
  • High speed rotation is preferably 1.5 times or more and 3 times or less of low speed rotation. This is to prevent the motor from being driven with a large driving force if the speed difference is excessively large, which increases the size of the device and the size of the inkjet printer. .
  • step S4 the number of wipe sequences is counted when the wipe sequences in steps S2 and S3 are performed a plurality of times. Then, in step S5, the count value is compared with a preset number of times, and if the wipe sequence is performed again, the process proceeds to step S1. Otherwise, the process proceeds to step S6.
  • step S6 it is determined whether all the recording heads 9 have been cleaned. If not all, the process returns to step S1, and the carriage 8 is moved to a position corresponding to the recording head 9 to be wiped, and wiping is performed. If everything is finished, the process is finished.
  • the present invention can be used for a printer having an inkjet head.

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  • Ink Jet (AREA)

Abstract

There has been a problem of having difficulty in removing an ink firmly adhered on a nozzle surface of an inkjet head in the cases of cleaning the nozzle surface using a wiper blade. The present invention uses, as the wiper blade, two kinds of wiper blades, i.e., a wiper blade configured from a porous member, and a wiper blade configured from an elastic member. Then, by having the wiper blades pass through a cleaning bath containing a cleaning liquid, the cleaning liquid is adhered on the wiper blades. Moving speed of the wiper blades is controlled, and in the cases of adhering the cleaning liquid on the nozzle surface, the wiper blades are moved at a high speed, and the cleaning liquid is adhered without sufficiently wiping the nozzle surface, and in the cases of wiping the nozzle surface, the wiper blades are moved at a low speed, and the nozzle surface is sufficiently wiped.

Description

インクジェットプリンターinkjet printer
 本発明は、インクを吐出することによって画像を記録するインクジェットプリンターに関する。 The present invention relates to an ink jet printer that records an image by ejecting ink.
 インクジェットヘッドから、紙や樹脂フィルムなどの記録媒体にインクを吐出して画像を記録するインクジェットプリンターが知られている。インクジェットプリンターは、高画質化、耐久性、信頼性などの性能の向上が求められている。インクジェットヘッドのノズル面に異物が付着していると、その影響でインクが吐出されなかったり、曲がったりするなどの吐出不良が生じる場合がある。そのため、一般的なインクジェットプリンターでは、インクジェットヘッドのノズル面に付着したインクなどを、ゴムなどの弾性体のワイプブレードで定期的に拭き取り、付着物を除去している。 Inkjet printers that record images by ejecting ink from inkjet heads onto recording media such as paper and resin films are known. Inkjet printers are required to improve performance such as high image quality, durability, and reliability. If foreign matter adheres to the nozzle surface of the ink jet head, ejection failure such as ink not being ejected or bent may occur due to the influence. Therefore, in a general ink jet printer, ink or the like adhering to the nozzle surface of the ink jet head is periodically wiped with an elastic wiper blade such as rubber to remove the adhering matter.
 一般的な、インクジェットヘッドのノズルプレートは、樹脂製のプレートに細孔のノズルが設けられている。このノズルが設けられている面をゴムなどの弾性体のワイプブレードで定期的に拭き取り、付着物を除去しているので、ワイプブレードに拭き取ったインクやゴミなどが付着する。この付着したインクやゴミなどを、洗浄槽の洗浄液に浸し、さらに、ワイプブレードから落とすことをしている。このようにすることで、ワイプブレードを常にきれいな状態にしている。例えば、特開2002-79681号公報には、ノズルプレートに付着したインクを拭き取ったブレードがインク除去部に移動したときに、ブレードに振動を与えて表面に付着したインクやごみを除去するクリーナが設けられた記録装置が知られている。 General nozzle plate of an ink jet head is provided with a fine nozzle on a resin plate. The surface on which the nozzle is provided is periodically wiped with an elastic wiper blade such as rubber to remove deposits, so that the wiped ink or dust adheres to the wipe blade. The adhering ink or dust is immersed in the cleaning liquid in the cleaning tank and is further dropped from the wipe blade. In this way, the wipe blade is always kept clean. For example, Japanese Patent Laid-Open No. 2002-79681 discloses a cleaner that removes ink and dust attached to the surface by applying vibration to the blade when the blade wiped off the ink attached to the nozzle plate moves to the ink removing section. A provided recording device is known.
特開2002-79681号公報JP 2002-79681 A
 しかしながら、特許文献1に記載されたクリーナを用いて常にワイプブレードをきれいに保っていても、乾燥の早い溶剤を用いたインクを使用する場合に、インクジェットヘッドのノズルプレートに強固にインクが付着している場合に、その付着したインクを払拭することができない場合がある。 However, even when the wiper blade is always kept clean using the cleaner described in Patent Document 1, the ink adheres firmly to the nozzle plate of the inkjet head when using ink that uses a fast-drying solvent. In some cases, the adhered ink cannot be wiped off.
 特に、印字幅が50インチを超えるような、いわゆるワイドフォーマットのインクジェットプリンターにおいては、インクジェットヘッドによる印字作業が10メートル以上連続して行われることもあり、ノズルプレートの汚れの量もより多くなる。したがって、上記のような問題が起こる可能性はさらに高くなる。ノズルプレートに汚れが残ると、吸引キャップによるインクの吸引ができなくなったり、汚れによる吐出不良が生じたりして、記録する画像の品質が悪くなる問題が生じる。 In particular, in a so-called wide format ink jet printer having a print width of more than 50 inches, the print operation by the ink jet head may be continuously performed for 10 meters or more, and the amount of dirt on the nozzle plate also increases. Therefore, the possibility that the above problem will occur is further increased. If dirt remains on the nozzle plate, ink cannot be sucked by the suction cap, or a discharge failure due to dirt occurs, resulting in a problem that the quality of the recorded image is deteriorated.
 本発明は上記事情に鑑みて成されたものであり、簡素な構成でありながら、ワイピング後にワイプブレードに付着したインク等の汚れを除去することができるとともに、ノズルプレートに付着した強固な汚れを払拭するワイピングユニットを備えたインクジェットプリンターを提供することを目的とする。 The present invention has been made in view of the above circumstances, and while having a simple configuration, it is possible to remove dirt such as ink adhering to the wipe blade after wiping, and to remove strong dirt adhering to the nozzle plate. An object is to provide an ink jet printer including a wiping unit for wiping.
 このような問題に対して、本発明のインクジェットプリンターは、インクを吐出する複数のノズルからなるノズル列を有する記録ヘッドと、前記記録ヘッドを搭載し主走査方向に移動するキャリッジと、前記主走査方向に対して交差する方向に移動しながら前記記録ヘッドの前記ノズルが形成されたノズル面を払拭するワイプブレードと、前記ワイプブレードを固定するベルトと、前記ベルトを駆動するモータと、前記モータの駆動を制御する制御手段と、洗浄液を蓄える洗浄槽と、を有し、前記制御手段の制御によって前記モータの駆動制御をすることで前記ベルトを回転させ、前記ワイプブレードに前記洗浄液を付着させるとともに前記記録ヘッドの前記ノズルが配置されたノズル面を前記ワイプブレードによって払拭するインクジェットプリンターにおいて、前記ワイプブレードは、第1のワイプブレードと第2のワイプブレードと第3のワイプブレードを有し、前記第1のワイプブレードと前記第2のワイプブレードは弾性部材であり、前記第3のワイプブレードは多孔質部材であり、前記制御手段は、前記ワイプブレードによって前記ノズル面を払拭する場合に、前記ベルトを第一の速度で回転させて前記ノズル面を前記ワイプブレードで払拭させた後に所定時間払拭せずに放置する時間を経てその後に前記ベルトを前記第一の速度より低速の第二の速度で回転させて前記ノズル面を前記ワイプブレードで払拭させ、前記第一の速度で前記ベルトを回転させて前記ノズル面を前記ワイプブレードで払拭させる場合は、前記ノズル面に対して前記洗浄液を介して前記第1のワイプブレードと前記第2のワイプブレードが浮遊して移動する部分を有し、少なくとも前記第3のワイプブレードで前記ノズル面に付着させた前記洗浄液の一部が前記ノズル面に残ることを特徴とする。 In order to solve such a problem, the ink jet printer of the present invention includes a recording head having a nozzle row composed of a plurality of nozzles that eject ink, a carriage mounted with the recording head and moving in the main scanning direction, and the main scanning. A wipe blade for wiping the nozzle surface on which the nozzles of the recording head are formed while moving in a direction crossing the direction, a belt for fixing the wipe blade, a motor for driving the belt, A control unit that controls driving; and a cleaning tank that stores cleaning liquid. The belt is rotated by controlling the driving of the motor by the control of the control unit, and the cleaning liquid is attached to the wipe blade. An ink jet for wiping the nozzle surface of the recording head on which the nozzle is disposed with the wipe blade. In the printer, the wipe blade includes a first wipe blade, a second wipe blade, and a third wipe blade, and the first wipe blade and the second wipe blade are elastic members, The third wipe blade is a porous member, and when the wiper blade wipes the nozzle surface, the control means rotates the belt at a first speed and wipes the nozzle surface with the wipe blade. After passing a predetermined time without wiping, the belt is rotated at a second speed lower than the first speed to wipe the nozzle surface with the wipe blade, and the first When rotating the belt at a speed and wiping the nozzle surface with the wipe blade, the first surface of the nozzle surface is passed through the cleaning liquid. The wipe blade and the second wipe blade have a portion that floats and moves, and at least a part of the cleaning liquid adhered to the nozzle surface by the third wipe blade remains on the nozzle surface. To do.
 本発明によって、簡素な構成でありながら、ワイピング後にワイプブレードに付着したインク等の汚れを除去することができるとともに、インクジェットヘッドの清掃の正確性が格段に改善され、高画質な画像を記録できるインクジェットプリンターを提供できる。 According to the present invention, it is possible to remove dirt such as ink adhering to the wipe blade after wiping while having a simple configuration, and the accuracy of cleaning the inkjet head is greatly improved, and high-quality images can be recorded. An ink jet printer can be provided.
図1は、インクジェットプリンターの概略図である。FIG. 1 is a schematic view of an ink jet printer. 図2は、インクジェットプリンターのブロック図である。FIG. 2 is a block diagram of the ink jet printer. 図3は、ワイピング機構の概略図である。FIG. 3 is a schematic view of the wiping mechanism. 図4は、動作を説明するフローチャートである。FIG. 4 is a flowchart for explaining the operation.
 図面を用いて本発明の実施形態を説明する。 Embodiments of the present invention will be described with reference to the drawings.
 図1は、インクジェットプリンターの概略図である。本実施形態のインクジェットプリンター1は、図1に示すように、記録媒体50を水平に配置して図1の紙面奥行き方向に搬送し、インクジェット方式の記録ヘッド9からインクを吐出して、記録媒体50の表面に記録データに応じた画像や文字などを記録する。記録媒体50は、紙、樹脂フィルムなどである。この紙面奥行き方向を副走査方向と呼ぶ。 FIG. 1 is a schematic view of an inkjet printer. As shown in FIG. 1, the ink jet printer 1 of the present embodiment arranges a recording medium 50 horizontally and conveys it in the depth direction of the paper surface of FIG. 1, ejects ink from an ink jet recording head 9, and records the recording medium. Images, characters and the like corresponding to the recording data are recorded on the surface of 50. The recording medium 50 is paper, a resin film, or the like. This depth direction in the drawing is called the sub-scanning direction.
 インクジェットプリンター1は、記録媒体50を搬送する搬送部4を備える。また、記録部ヘッド9および記録ヘッド9を複数搭載して記録媒体50の搬送方向と直交する方向に往復走査して記録を行うキャリッジ8と、記録ヘッド9を払拭するするワイプユニット10と、記録ヘッド9をキャップするキャッピングユニット12を備える。往復走査の方向を主走査方向と呼ぶ。また、インクジェットプリンター1は、記録データの受信や記録動作の制御を含めた装置全体の制御を行う制御手段を備える。 The inkjet printer 1 includes a transport unit 4 that transports the recording medium 50. In addition, a recording unit head 9 and a plurality of recording heads 9 are mounted, a carriage 8 that performs recording by reciprocating scanning in a direction orthogonal to the conveyance direction of the recording medium 50, a wipe unit 10 that wipes the recording head 9, and a recording A capping unit 12 that caps the head 9 is provided. The direction of reciprocating scanning is called the main scanning direction. The ink jet printer 1 includes control means for controlling the entire apparatus including reception of recording data and control of recording operation.
 搬送部4は、図1の紙面奥行き方向に延ばされた平板状のプラテン2上に、モータ5によって紙面に沿う水平軸回りに回転される複数の搬送ローラー対3を備える。そして、この搬送ローラー対3は、回転軸と平行な回転軸回りに回転自在に支持されたグリッドローラと、グリッドローラに付勢され連れ回るピンチローラを備える。記録媒体50はこのグリッドローラとピンチローラに挟まれて搬送される。グリッドローラが、回転することで紙面奥行き方向から手前方向に記録媒体50が搬送される。 The transport unit 4 includes a plurality of transport roller pairs 3 that are rotated around a horizontal axis along the paper surface by a motor 5 on the flat platen 2 that extends in the depth direction of the paper surface of FIG. The transport roller pair 3 includes a grid roller that is rotatably supported around a rotation axis parallel to the rotation axis, and a pinch roller that is energized by the grid roller. The recording medium 50 is conveyed while being sandwiched between the grid roller and the pinch roller. As the grid roller rotates, the recording medium 50 is conveyed from the depth direction to the near side.
 キャリッジ8は、搬送部4、ワイプユニット10、およびキャッピングユニット12の上方で、記録媒体50の搬送方向と直交する方向に延在されたキャリッジレール7に沿って移動可能に設けられている。また、キャリッジ8をキャリッジレール7上で位置制御および速度制御可能に往復移動させるモータ6を備える。不図示のリニアスケールがキャリッジレール7に沿って設けられ、このリニアスケールの目盛を検出するリニアセンサーがキャリッジ8に備わる。キャリッジ8の位置を検出可能とし、キャリッジ8に定位置に固定されている複数の記録ヘッド9の位置もそれに応じて検出ができる。 The carriage 8 is provided so as to be movable along a carriage rail 7 that extends in a direction perpendicular to the conveyance direction of the recording medium 50 above the conveyance unit 4, the wipe unit 10, and the capping unit 12. A motor 6 is also provided for reciprocally moving the carriage 8 on the carriage rail 7 so as to be capable of position control and speed control. A linear scale (not shown) is provided along the carriage rail 7, and a linear sensor for detecting the scale of the linear scale is provided in the carriage 8. The position of the carriage 8 can be detected, and the positions of the plurality of recording heads 9 fixed to the carriage 8 at a fixed position can be detected accordingly.
 さらに、記録ヘッド9に記録用のインクを供給する着脱可能なインクカートリッジ14を備え、インクカートリッジ14と記録ヘッド9はインクを供給するインクチューブ15によって接続されている。 Furthermore, a detachable ink cartridge 14 for supplying recording ink to the recording head 9 is provided, and the ink cartridge 14 and the recording head 9 are connected by an ink tube 15 for supplying ink.
 本実施形態では、インクカートリッジ14には、カラー記録を行うための複数色のインクが備えられ、配管としての複数のインクチューブ15を介して、色ごとに、記録ヘッド9に供給できるようになっている。なお、インクカートリッジ14の内部には各々のインクに対応した複数のインクタンクが備えられ、各々のインクは各々対応するインクタンクに収容されている。 In the present embodiment, the ink cartridge 14 is provided with a plurality of colors of ink for performing color recording, and can be supplied to the recording head 9 for each color via a plurality of ink tubes 15 as pipes. ing. The ink cartridge 14 is provided with a plurality of ink tanks corresponding to each ink, and each ink is accommodated in a corresponding ink tank.
 キャリッジ8は、下面側に、インクの色や記録範囲などに応じて、複数の記録ヘッド9が設けられ、インクチューブ15から供給されるインクは、同色の記録を行う記録ヘッド9に分配して供給される。また、キャリッジ8には、各記録ヘッド9の温度を適宜の温度範囲に保つための冷却ファン16が設けられている。 The carriage 8 is provided with a plurality of recording heads 9 on the lower surface side according to the ink color and recording range, and the ink supplied from the ink tube 15 is distributed to the recording heads 9 that perform recording of the same color. Supplied. The carriage 8 is provided with a cooling fan 16 for keeping the temperature of each recording head 9 within an appropriate temperature range.
 なお、記録ヘッド9の詳細は図示しないが、各ノズルにインクを供給するインク室や、圧電素子などを用いた吐出機構が設けられている。記録ヘッド9はその圧電素子などを用いた吐出機構によってインクの吐出及びノズルのインクメニスカスを微振動させる空駆動動作を行うことが可能な構成となっている。インクジェットプリンター1は、画像形成範囲外において、ノズルからインクを吐出させ、画像を記録する。また、ノズルは吐出機構の構成や記録画素ピッチなどに応じて適宜の個数及び配列ピッチで設けることができる。例えば、256個などの多数のノズルを配列することができる。例えば記録ヘッド9は、記録素子として圧電素子を用いてもよいし、記録素子としてヒータを用いた記録ヘッドであっても良い。 Although details of the recording head 9 are not shown, an ink chamber for supplying ink to each nozzle and an ejection mechanism using a piezoelectric element are provided. The recording head 9 is configured to be able to perform an idle driving operation in which ink is ejected and the ink meniscus of the nozzle is finely oscillated by an ejection mechanism using the piezoelectric element. The ink jet printer 1 records an image by ejecting ink from nozzles outside the image forming range. Further, the nozzles can be provided with an appropriate number and arrangement pitch according to the configuration of the ejection mechanism, the recording pixel pitch, and the like. For example, a large number of nozzles such as 256 can be arranged. For example, the recording head 9 may use a piezoelectric element as a recording element, or may be a recording head using a heater as a recording element.
 モータ6の位置制御、速度制御は、制御手段の制御信号に応じて行われる。記録動作時には記録ヘッド9が記録媒体50上を所定速度で往復移動するように、モータ6が制御される。また、モータ6はクリーニング動作時にはワイプユニット10の所定のワイピング位置に記録ヘッド9を移動できるようになっている。 The position control and speed control of the motor 6 are performed according to the control signal of the control means. During the recording operation, the motor 6 is controlled so that the recording head 9 reciprocates on the recording medium 50 at a predetermined speed. Further, the motor 6 can move the recording head 9 to a predetermined wiping position of the wipe unit 10 during the cleaning operation.
 ワイプユニット10は、本実施形態では、記録ヘッド9のノズル面を払拭する。またキャッピングユニット12は、記録ヘッド9のインクをノズルから外部に吸引することで記録ヘッド9をクリーニングする吸引クリーニングを行う。また未使用時にキャップすることでインクの乾燥を防止する。キャッピングユニット12の概略構成は、キャップ11、キャップ駆動部(不図示)、吸引ポンプ13、ポンプ駆動部(不図示)、大気開放弁(不図示)および大気開放弁駆動部(不図示)からなる。 The wipe unit 10 wipes the nozzle surface of the recording head 9 in this embodiment. Further, the capping unit 12 performs suction cleaning for cleaning the recording head 9 by sucking the ink of the recording head 9 from the nozzles to the outside. Also, the ink is prevented from drying by capping when not in use. The schematic configuration of the capping unit 12 includes a cap 11, a cap driving unit (not shown), a suction pump 13, a pump driving unit (not shown), an air release valve (not shown), and an air release valve drive unit (not shown). .
 これらのうち、少なくともキャップ11は記録ヘッド9ごとに設けられている。ただし、キャップ駆動部、吸引ポンプ13、大気開放弁および大気開放弁駆動部は、記録ヘッド9ごとに各動作を共通化できる場合には、複数のキャップ11に対して1台設ける構成としてもよい。 Of these, at least a cap 11 is provided for each recording head 9. However, the cap driving unit, the suction pump 13, the air release valve, and the air release valve drive unit may be provided for each of the plurality of caps 11 when each operation can be made common for each recording head 9. .
 キャップ駆動部は、キャップ11の上下方向の位置を選択的に切り換えるための上下動を行うものであり、例えば、機械的、電磁的、流体的な適宜の昇降手段からなる。そのため、キャップ駆動部は、モータ6によってキャリッジレール7上を移動してキャッピングユニット12の上方に位置した状態の記録ヘッド9に対して、キャップ11を上下方向に進退させ、キャップ11が記録ヘッド9のノズル面を封止する状態と、封止を解除する状態とを切り換えることができるようになっている。 The cap drive unit moves up and down to selectively switch the position of the cap 11 in the vertical direction, and includes, for example, appropriate mechanical, electromagnetic, and fluid lifting means. Therefore, the cap drive unit moves the cap 11 up and down with respect to the recording head 9 which is moved on the carriage rail 7 by the motor 6 and positioned above the capping unit 12. The state in which the nozzle surface is sealed and the state in which the sealing is released can be switched.
 吸引ポンプ13は、吸引空間内の空気、インクなどの内容物を吸引して、吸引空間外に排出するためのものであり、適宜構成の流体ポンプ、例えばロータリポンプなどを採用することができる。インクカートリッジ14から記録ヘッド9までインクを通液させるための通液手段とここでは吸引ポンプ13を用いている。吸引ポンプ13は、吸引口が吸引管に接続され、排出口が排出管に接続されている。排出管の他端は、廃液ボトル(不図示)に接続されている。 The suction pump 13 is for sucking contents such as air and ink in the suction space and discharging them to the outside of the suction space, and an appropriately configured fluid pump such as a rotary pump can be adopted. A liquid passing means for passing ink from the ink cartridge 14 to the recording head 9 and a suction pump 13 are used here. The suction pump 13 has a suction port connected to the suction tube and a discharge port connected to the discharge tube. The other end of the discharge pipe is connected to a waste liquid bottle (not shown).
 ワイプユニット10は、記録ヘッド9をワイプユニット10の上方に移動させた状態で、記録ヘッド9のノズル面に対してワイプブレードを相対移動させることで、記録ヘッド9のノズル面を払拭して清掃する。 The wipe unit 10 wipes and cleans the nozzle surface of the recording head 9 by moving the wipe blade relative to the nozzle surface of the recording head 9 while the recording head 9 is moved above the wipe unit 10. To do.
 図2は、インクジェットプリンターのブロック図である。 FIG. 2 is a block diagram of the ink jet printer.
 制御手段20は、演算、制御、判別、設定などの処理動作を実行するCPUを備える制御手段である。制御手段20はROM21に格納されていう制御プログラムに従って動作する。RAM22は、記録データのバッファや制御手段20による処理のワークエリア等として用いられる。キャリッジ移動モータ駆動回路23は制御手段20の制御によって動作し、記録ヘッド9を搭載したキャリッジ8を移動させるモータ6を駆動する。キャリッジ位置検出センサー24は、キャリッジ8の移動を案内するキャリッジレール7に沿って配置されたリニアスケールの目盛を検出するリニアセンサーである。このセンサー出力に基づいて制御手段20によってキャリッジ8の位置を演算して取得する。ヘッド駆動回路25は制御手段20によって制御される。ヘッド駆動回路25を介して、インクジェットヘッド9を動作させる。インクジェットヘッド9が複数搭載されている場合、制御部20及びヘッド駆動回路25は、各々のインクジェットヘッド9を個別に駆動させることができる。ヘッド駆動回路25は制御手段20から入力された情報に基づいて、各インクジェットヘッド9のインク吐出もしくは不吐出のタイミングを生成し、インクジェットヘッド9を駆動させる。インク吐出をさせる場合は、オン波形を生成し、不吐出させる場合には、オフ波形を生成し、各インクジェットヘッド9へ転送する。吐出のタイミングは制御手段20がキャリッジ位置検出センサー24からの情報に基づいて演算して求めたキャリッジ9の位置に応じて決められる。 The control unit 20 is a control unit including a CPU that executes processing operations such as calculation, control, determination, and setting. The control means 20 operates according to a control program stored in the ROM 21. The RAM 22 is used as a recording data buffer, a work area for processing by the control means 20, and the like. The carriage movement motor drive circuit 23 operates under the control of the control means 20 and drives the motor 6 that moves the carriage 8 on which the recording head 9 is mounted. The carriage position detection sensor 24 is a linear sensor that detects the scale of a linear scale arranged along the carriage rail 7 that guides the movement of the carriage 8. Based on the sensor output, the controller 20 calculates and acquires the position of the carriage 8. The head drive circuit 25 is controlled by the control means 20. The inkjet head 9 is operated via the head drive circuit 25. When a plurality of inkjet heads 9 are mounted, the control unit 20 and the head drive circuit 25 can drive each inkjet head 9 individually. The head drive circuit 25 generates ink ejection timing or non-ejection timing for each inkjet head 9 based on information input from the control means 20 and drives the inkjet head 9. When ink ejection is performed, an ON waveform is generated. When ink ejection is not performed, an OFF waveform is generated and transferred to each inkjet head 9. The ejection timing is determined according to the position of the carriage 9 calculated by the control means 20 based on information from the carriage position detection sensor 24.
 記録媒体搬送手段26は、制御手段20の制御によって動作する。記録媒体搬送手段26は、記録媒体を搬送する搬送部4を含む。モータ5によって搬送ローラー対3を駆動し、記録媒体を搬送する。ワイプブレード移動モータ駆動回路27は制御手段20の制御によって動作する。ワイプブレード移動モータ駆動回路27はワイプブレードが固定されたベルトを動かすモータを駆動する。 The recording medium transport unit 26 operates under the control of the control unit 20. The recording medium transport unit 26 includes a transport unit 4 that transports the recording medium. The conveyance roller pair 3 is driven by the motor 5 to convey the recording medium. The wipe blade moving motor drive circuit 27 operates under the control of the control means 20. The wipe blade moving motor drive circuit 27 drives a motor that moves the belt to which the wipe blade is fixed.
 マーク検出手段39は、後述するマークを検出する検出手段であり、マークを検出すると信号を制御手段20に出力する。また、このマークは複数配置されたワイプブレードの最後尾の位置を取得するものである。これによって、特定のワイプブレードの位置を制御手段20が取得することができる。 The mark detection means 39 is a detection means for detecting a mark described later, and outputs a signal to the control means 20 when a mark is detected. This mark is used to acquire the position of the tail end of a plurality of wipe blades. Thereby, the control means 20 can acquire the position of a specific wipe blade.
 制御手段20の制御によってインクジェットプリンター1の各機能が制御される。また、ROM21に予めワイピング動作条件の情報を格納し、プログラムしておくことで、所定のワイピング動作を行うことができる。上記ワイピング条件として、ワイプブレードの移動速度及びノズル面の払拭回数などが挙げられる。 The functions of the inkjet printer 1 are controlled by the control means 20. Further, by storing information on wiping operation conditions in the ROM 21 in advance and programming it, a predetermined wiping operation can be performed. Examples of the wiping condition include a moving speed of the wipe blade and the number of times of wiping the nozzle surface.
 図3は、ワイピング機構の概略図である。記録ヘッド9をワイプするワイプユニット10を説明する。 FIG. 3 is a schematic diagram of the wiping mechanism. A wipe unit 10 for wiping the recording head 9 will be described.
 弾性のある樹脂製のワイプブレード30およびワイプブレード31、多孔質部材からなるワイプブレード32がベルト33に固定部48を用いて固定されている。例えば、ワイプブレード30とワイプブレード31はゴム製、ワイプブレード32はスポンジ製である。 An elastic resin wipe blade 30, a wipe blade 31, and a wipe blade 32 made of a porous member are fixed to the belt 33 using a fixing portion 48. For example, the wipe blade 30 and the wipe blade 31 are made of rubber, and the wipe blade 32 is made of sponge.
 ベルト33は矢印47方向に回転する。回転に伴いベルト33に固定されているワイプブレード30、31、32が移動する。記録ヘッド9に対して、ワイプブレード30、31、32の先端が湾曲するように接触し、ノズル面と接触する。このとき洗浄液46がノズル面に付着する。また、ノズル面を払拭する。記録ヘッド9およびベルト33の下側には、洗浄液46を蓄えた洗浄槽34が配置されている。洗浄槽34の中にワイプブレード32、ワイプブレード31、ワイプブレード30の順番に通り、洗浄液46と接触する。また、洗浄槽34の中には、ワイプブレード30、31、32と接触し、これらに付着したインクやゴミを落とすクリーニング部材36、37が備わり、2回当接することで十分にこれらの異物を落とすことができる。クリーニング部材36、37はスポンジなどの多孔質部材であり、洗浄液46に浸り、ワイプブレード30、31、32が当接しながら移動することで、ワイプブレード30、31、32に付着したごみを清掃する。ワイプブレード30、31、32の先端が湾曲してクリーニング部材36、37に当接しながら移動することで、付着した物を除去する。ワイプブレード30、31、32は洗浄槽34に蓄えられた洗浄液46によって、洗浄される。また、洗浄液46を付着させた状態でノズル面を払拭することで、ノズル面に強固に付着したインクなどを除去しやすくする。 The belt 33 rotates in the direction of arrow 47. The wipe blades 30, 31, and 32 fixed to the belt 33 move with the rotation. The wipe blades 30, 31, and 32 are in contact with the recording head 9 so that the tips of the wipe blades 30, 31, and 32 are curved, and are in contact with the nozzle surface. At this time, the cleaning liquid 46 adheres to the nozzle surface. Also, wipe the nozzle surface. A cleaning tank 34 storing a cleaning liquid 46 is disposed below the recording head 9 and the belt 33. The wipe blade 32, the wipe blade 31, and the wipe blade 30 pass through the cleaning tank 34 in this order, and come into contact with the cleaning liquid 46. Further, the cleaning tank 34 is provided with cleaning members 36 and 37 that come into contact with the wipe blades 30, 31, and 32 and remove ink and dust adhering to the wipe blades 30, 31, and 32. Can be dropped. The cleaning members 36 and 37 are porous members such as sponges. The cleaning members 36 and 37 are immersed in the cleaning liquid 46 and move while the wipe blades 30, 31, and 32 are in contact with each other, thereby cleaning the dust attached to the wipe blades 30, 31, and 32. . The tips of the wipe blades 30, 31, 32 are curved and move while contacting the cleaning members 36, 37, thereby removing the attached matter. The wipe blades 30, 31, and 32 are cleaned by the cleaning liquid 46 stored in the cleaning tank 34. In addition, by wiping the nozzle surface with the cleaning liquid 46 adhered, it is easy to remove ink or the like firmly adhered to the nozzle surface.
 ノズル面に洗浄液を十分に付着させるために、ワイプブレード32によって洗浄液をノズル面に付着させ、後続のノズルブレード30、31によって付着した洗浄液を拭き取らないように高速(第一の速度)でノズル面上を移動させる。ノズルブレード30、31を高速で移動させることで、ノズル面との間に洗浄液がある状態で、ノズル面に接せずにその上を滑るように移動することができる。このようにワイプスピードを制御することで、洗浄液をノズル面に残したままの状態にすることができる。また、高速より遅い低速(第二の速度)で移動させると、ノズルブレード30、31がノズル面に接して移動するので、洗浄液を拭き取ることができる。このように、少なくとも2段階のベルトの回転スピードの制御をする。 In order to allow the cleaning liquid to sufficiently adhere to the nozzle surface, the cleaning liquid is adhered to the nozzle surface by the wipe blade 32, and the nozzle attached at a high speed (first speed) so as not to wipe off the cleaning liquid adhered by the subsequent nozzle blades 30 and 31. Move on the surface. By moving the nozzle blades 30 and 31 at a high speed, the nozzle blades 30 and 31 can be moved so as to slide on the nozzle surface without contacting the nozzle surface in a state where there is a cleaning liquid. By controlling the wipe speed in this way, the cleaning liquid can be left on the nozzle surface. When the nozzle blades 30 and 31 are moved in contact with the nozzle surface when moved at a lower speed (second speed) slower than the high speed, the cleaning liquid can be wiped off. In this way, the belt rotation speed is controlled in at least two stages.
 ボトル35には洗浄槽34に供給する洗浄液46が蓄えられている。洗浄槽34は台38に固定されている。ベルト当接部45が、各ワイプブレードの固定部に備わり、ここれが、ベルト33と当接することで、ワイプブレード30、31、32がベルト33に対して垂直に配置される。ベルト33の湾曲する部分では離れるが、直進部分ではベルト33に当接して固定されるフックがついている。 The bottle 35 stores a cleaning liquid 46 to be supplied to the cleaning tank 34. The cleaning tank 34 is fixed to a table 38. A belt contact portion 45 is provided in the fixing portion of each wipe blade, and the wipe blades 30, 31, and 32 are arranged perpendicular to the belt 33 by contacting the belt 33. The belt 33 is separated at the curved portion, but the hook that is fixed in contact with the belt 33 is attached to the straight portion.
 ベルト33は第1ギア42、第2ギア43、第3ギア44に掛け回されている。第2ギア43は、ワイプブレード移動モータ駆動回路27によって駆動されるモータに接続されている。第3ギア44は、洗浄槽34方向にバネ41で付勢され、ベルト33が常に張った状態にすると共に、ベルト33の最下点を作っている。これによって、ワイプブレード30、31、32の先端を洗浄槽34内の洗浄液46に浸らせることができる。また、ワイプブレード30、31、32の先端をクリーニング部材36、37に当接させることができる。第1ギア42と第2ギア43によって、ノズル面に対向するベルト33とノズル面を平行にしている。 The belt 33 is wound around the first gear 42, the second gear 43, and the third gear 44. The second gear 43 is connected to a motor driven by the wipe blade moving motor drive circuit 27. The third gear 44 is urged by the spring 41 in the direction of the cleaning tank 34 so that the belt 33 is always stretched and forms the lowest point of the belt 33. As a result, the tips of the wipe blades 30, 31 and 32 can be immersed in the cleaning liquid 46 in the cleaning tank 34. Further, the tips of the wipe blades 30, 31, 32 can be brought into contact with the cleaning members 36, 37. The first gear 42 and the second gear 43 make the belt 33 facing the nozzle surface and the nozzle surface parallel to each other.
 ワイプブレード30をベルト33に固定する固定部48には最後尾を示すマーク40が固定され、マーク検出手段39により、通過するときを検出し制御手段20に出力する。 A mark 40 indicating the end is fixed to the fixing portion 48 for fixing the wipe blade 30 to the belt 33, and the mark detection means 39 detects when it passes and outputs it to the control means 20.
 マーク検出手段39は、マーク40を検出することで、ベルト33が何回転したか回転数を演算することができる。また、マーク40を検出することで、ワイプブレード30の位置が分かるので、例えば、ベルト33を停止させるときにマーク40を検出したら停止さるようにプログラムし、その停止位置では、ワイプブレード32が洗浄槽34のクリーニング部材36、37の間に停止するように配置する。このようにすることで、停止しているときに、多孔質部材のワイプブレード32を洗浄液に浸しておき、クリーニング部材36、37にも当接しないので、変形せずに停止させることができる。また、このとき、ワイプブレード30は記録ヘッド9に当接しない位置であり、ワイプブレード31はワイプブレード30とワイプブレード32の間であり、洗浄液に浸らない位置にすることできる。ワイプブレード30、31は、洗浄槽34およびクリーニング部材36、37に当接した後に、空中にあるので、きれいになって乾いた状態で停止させておくことができる。 The mark detection means 39 can calculate the number of rotations of the belt 33 by detecting the mark 40. Further, since the position of the wipe blade 30 can be known by detecting the mark 40, for example, when the mark 40 is detected when stopping the belt 33, the wipe blade 32 is programmed to stop. It arrange | positions so that it may stop between the cleaning members 36 and 37 of the tank 34. FIG. By doing so, the wipe blade 32 of the porous member is immersed in the cleaning liquid and is not in contact with the cleaning members 36 and 37 when stopped, so that it can be stopped without being deformed. At this time, the wipe blade 30 is not in contact with the recording head 9, and the wipe blade 31 is between the wipe blade 30 and the wipe blade 32 and can be in a position not immersed in the cleaning liquid. Since the wipe blades 30 and 31 are in the air after coming into contact with the cleaning tank 34 and the cleaning members 36 and 37, they can be kept clean and dry.
 3枚のワイプブレードを用いることによって、多孔質部材でより多くの洗浄液46が記録ヘッド9のノズル面に供給でき、弾性部材の2枚のワイプブレードで、1回では拭き取れない強固な汚れでも、2回連続で拭くことで拭き取れるので、好ましい。 By using three wipe blades, more cleaning liquid 46 can be supplied to the nozzle surface of the recording head 9 with a porous member, and even with strong dirt that cannot be wiped once with two wipe blades of an elastic member, Since it can wipe off by wiping twice continuously, it is preferable.
 また、多孔質部材のワイプブレード32によって確実にノズル面に洗浄液を付着させることができ、また、弾性部材の2枚のワイプブレード30、31によって洗浄液を拭き取らないようにベルト33の回転速度の制御をすることで、確実にノズル面に洗浄液を付着させることができる。また、ワイプしていないときには、多孔質部材のワイプブレード32を洗浄液に浸しておくことで、洗浄液をワイプブレード32内に蓄積しておくことができるのでワイプ時に確実にノズル面に洗浄液を付着させることができる。乾燥していたら、確実に蓄積できない可能性も有る。 Further, the cleaning liquid can be reliably attached to the nozzle surface by the wipe blade 32 of the porous member, and the rotation speed of the belt 33 can be prevented so that the cleaning liquid is not wiped off by the two wipe blades 30 and 31 of the elastic member. By controlling, the cleaning liquid can be reliably attached to the nozzle surface. Further, when not wiped, the cleaning liquid can be accumulated in the wipe blade 32 by immersing the wipe blade 32 of the porous member in the cleaning liquid, so that the cleaning liquid is surely adhered to the nozzle surface at the time of wiping. be able to. If it is dry, there is a possibility that it cannot be reliably accumulated.
 図4は、ワイプブレードの動作を説明するフローチャートである。制御手段20によって制御され、記録ヘッド9のノズル面が、ワイプブレード30、31、32によって払拭され清掃される。この動作についてフローチャートを用いて説明する。 FIG. 4 is a flowchart for explaining the operation of the wipe blade. Controlled by the control means 20, the nozzle surface of the recording head 9 is wiped and cleaned by the wipe blades 30, 31 and 32. This operation will be described using a flowchart.
 まずステップS1で記録ヘッド9のノズル面を払拭する場合に、先ず、ワイプユニット10すなわちノズル面がワイプブレード30、31、32と当接可能な位置にキャリッジ8を移動する。より好ましくは、キャリッジ8を移動する前に、ノズル面を払拭する前に、ワイプブレード30、31、32を洗浄槽34に入っている洗浄液46でぬれた状態にしておく。 First, when wiping the nozzle surface of the recording head 9 in step S1, first, the carriage 8 is moved to a position where the wipe unit 10, that is, the nozzle surface can come into contact with the wipe blades 30, 31, 32. More preferably, before the carriage 8 is moved, the wipe blades 30, 31, 32 are wetted with the cleaning liquid 46 contained in the cleaning tank 34 before the nozzle surface is wiped off.
 3本のワイプブレードの位置は、ベルト33を回転させ、ワイプブレード30の固定部48に固定されたマーク40をマーク検出手段39で検出することで、各ワイプブレードの位置を制御手段20が把握する。マーク検出手段39は、光センサーまたは、マーク40に接触するスイッチなどを用いることができる。 The positions of the three wipe blades are determined by rotating the belt 33 and detecting the mark 40 fixed to the fixing portion 48 of the wipe blade 30 by the mark detection means 39, so that the control means 20 grasps the position of each wipe blade. To do. As the mark detection means 39, an optical sensor or a switch that contacts the mark 40 can be used.
 次にステップS2で、記録ヘッド9のノズル面をワイプブレード30、31、32によって払拭する。このとき、通常の払拭動作、すなわちステップS3のベルト33の回転の速度すなわち低速よりも早い高速でベルト33を回転させる。そうすると、ワイプブレード30、31、32によって、ノズル面に洗浄液46は付着するが、早く回転させることで、汚れを取らずに、ノズル面に付着した洗浄液46が膜のようになり、その上を滑るようにワイプブレード30、31、32が移動する。 Next, in step S2, the nozzle surface of the recording head 9 is wiped by the wipe blades 30, 31, and 32. At this time, the belt 33 is rotated at a high speed faster than the normal wiping operation, that is, the rotation speed of the belt 33 in Step S3, that is, the low speed. Then, the cleaning liquid 46 adheres to the nozzle surface by the wipe blades 30, 31, and 32, but the cleaning liquid 46 that adheres to the nozzle surface becomes a film without removing dirt by rotating it quickly, and on the top The wipe blades 30, 31, and 32 move so as to slide.
 また、特にノズル面に洗浄液46を付着させるのは多孔質部材で構成されたノズルブレード32である。また、弾性部材で構成されたノズルブレード30、31も洗浄液を付着させるが、高速で移動するので、払拭せずに、滑るように移動する。ベルト33を3から10回転程度高速で回転させ、十分にノズル面に洗浄液を付着させる。少なくとも2段階の回転速度が必要となるが、それらの回転速度は予め実験などにより求め、その値をROM21に記憶させてある。 Further, it is the nozzle blade 32 made of a porous member that specifically adheres the cleaning liquid 46 to the nozzle surface. Further, the nozzle blades 30 and 31 made of an elastic member also attach the cleaning liquid, but move at a high speed, so that they move without being wiped. The belt 33 is rotated at a high speed of about 3 to 10 rotations, and the cleaning liquid is sufficiently adhered to the nozzle surface. At least two rotation speeds are required. These rotation speeds are obtained in advance through experiments and the values are stored in the ROM 21.
 次にステップS3で、好ましく、は30秒から5分程度の時間何もせずに洗浄液46が、ノズル面に付着しているインクやゴミに浸み込むのを待つ待ち時間を設ける。そして、ステップS2よりも遅い速度すなわち低速でベルト33を回転させる。それによって、特にワイプブレード30、31によって、ノズル面に付着したインクやゴミを払拭する。このとき、洗浄液46が十分に浸み込むことで容易に払拭が可能となる。3から10回転させ、ノズル面を払拭する。このときノズルブレード32によって、十分に洗浄液46をノズル面に供給できるので、さらにノズル面をきれいに払拭することができる。ノズルブレード30、31、32は洗浄槽34できれいに清掃されるので、再びノズル面が汚れる恐れが少ない。また、ボトル35から洗浄液46が供給されるので、洗浄液不足になることも無い。待ち時間は予め実験などによって求めROM21に記憶させてある。汚れ具合によって、数段階の異なる待ち時間を設け、その汚れ具合によって選択して使用しても良い。 Next, in step S3, a waiting time is preferably set for waiting for the cleaning liquid 46 to soak into the ink or dust adhering to the nozzle surface without doing anything for a time period of preferably 30 seconds to 5 minutes. Then, the belt 33 is rotated at a lower speed than the step S2, that is, at a low speed. Thereby, the ink and dust adhering to the nozzle surface are wiped off by the wipe blades 30 and 31 in particular. At this time, the cleaning liquid 46 can be easily wiped by being sufficiently immersed. Rotate the nozzle surface 3 to 10 times. At this time, the nozzle blade 32 can sufficiently supply the cleaning liquid 46 to the nozzle surface, so that the nozzle surface can be wiped cleanly. Since the nozzle blades 30, 31, and 32 are cleaned cleanly in the cleaning tank 34, there is little possibility that the nozzle surface will become dirty again. Further, since the cleaning liquid 46 is supplied from the bottle 35, the cleaning liquid is not insufficient. The waiting time is obtained in advance by experiments or the like and stored in the ROM 21. Depending on the degree of dirt, different waiting times of several stages may be provided and selected depending on the degree of dirt.
 高速回転は低速回転の1.5倍以上3倍以下が好ましい。これは、速度の差を大きくし過ぎると、駆動するモータを駆動力の大きいものにしなければならず、機器が大型化し、インクジェットプリンターの装置が大型化してしまうので、それを防止するためである。 High speed rotation is preferably 1.5 times or more and 3 times or less of low speed rotation. This is to prevent the motor from being driven with a large driving force if the speed difference is excessively large, which increases the size of the device and the size of the inkjet printer. .
 ステップS4では、ステップS2、S3のワイプシーケンスを複数回行う場合に、ワイプシーケンスの回数をカウントする。そした、ステップS5で、そのカウント値を予め設定されている回数と比較し、再びワイプシーケンスをする場合はステップS1にそうでなければステップS6に移行する。 In step S4, the number of wipe sequences is counted when the wipe sequences in steps S2 and S3 are performed a plurality of times. Then, in step S5, the count value is compared with a preset number of times, and if the wipe sequence is performed again, the process proceeds to step S1. Otherwise, the process proceeds to step S6.
 ステップS6では、全ての記録ヘッド9を清掃したか判断する。全て終わっていなければ、ステップS1に戻って、キャリッジ8を払拭する記録ヘッド9に対応した位置に移動させ、払拭を行う。全て終わっていれば、処理は終了する。 In step S6, it is determined whether all the recording heads 9 have been cleaned. If not all, the process returns to step S1, and the carriage 8 is moved to a position corresponding to the recording head 9 to be wiped, and wiping is performed. If everything is finished, the process is finished.
 本発明はインクジェットヘッドを備えるプリンターに利用できる。 The present invention can be used for a printer having an inkjet head.
1 インクジェットプリンター
2 プラテン
3 搬送ローラー対
5 モータ
6 モータ
7 キャリッジレール
8 キャリッジ
9 記録ヘッド
10 ワイプユニット
30 ワイプブレード
31 ワイプブレード
32 ワイプブレード
33 ベルト
34 洗浄槽
46 洗浄液
50 記録媒体
DESCRIPTION OF SYMBOLS 1 Inkjet printer 2 Platen 3 Conveying roller pair 5 Motor 6 Motor 7 Carriage rail 8 Carriage 9 Recording head 10 Wipe unit 30 Wipe blade 31 Wipe blade 32 Wipe blade 33 Belt 34 Cleaning tank 46 Cleaning liquid 50 Recording medium

Claims (4)

  1.  インクを吐出する複数のノズルからなるノズル列を有する記録ヘッドと、前記記録ヘッドを搭載し主走査方向に移動するキャリッジと、前記主走査方向に対して交差する方向に移動しながら前記記録ヘッドの前記ノズルが形成されたノズル面を払拭するワイプブレードと、前記ワイプブレードを固定するベルトと、前記ベルトを駆動するモータと、前記モータの駆動を制御する制御手段と、洗浄液を蓄える洗浄槽と、を有し、前記制御手段の制御によって前記モータの駆動制御をすることで前記ベルトを回転させ、前記ワイプブレードに前記洗浄液を付着させるとともに前記記録ヘッドの前記ノズルが配置されたノズル面を前記ワイプブレードによって払拭するインクジェットプリンターにおいて、
     前記ワイプブレードは、第1のワイプブレードと第2のワイプブレードと第3のワイプブレードを有し、前記第1のワイプブレードと前記第2のワイプブレードは弾性部材であり、前記第3のワイプブレードは多孔質部材であり、
     前記制御手段は、前記ワイプブレードによって前記ノズル面を払拭する場合に、前記ベルトを第一の速度で回転させて前記ノズル面を前記ワイプブレードで払拭させた後に所定時間払拭せずに放置する時間を経てその後に前記ベルトを前記第一の速度より低速の第二の速度で回転させて前記ノズル面を前記ワイプブレードで払拭させ、
     前記第一の速度で前記ベルトを回転させて前記ノズル面を前記ワイプブレードで払拭させる場合は、前記ノズル面に対して前記洗浄液を介して前記第1のワイプブレードと前記第2のワイプブレードが浮遊して移動する部分を有し、少なくとも前記第3のワイプブレードで前記ノズル面に付着させた前記洗浄液の一部が前記ノズル面に残ることを特徴とするインクジェットプリンター。
    A recording head having a nozzle row composed of a plurality of nozzles for ejecting ink, a carriage mounted with the recording head and moving in the main scanning direction, and moving in a direction intersecting the main scanning direction while moving the recording head A wipe blade for wiping the nozzle surface on which the nozzle is formed, a belt for fixing the wipe blade, a motor for driving the belt, a control means for controlling the driving of the motor, a cleaning tank for storing a cleaning liquid, The belt is rotated by controlling the driving of the motor under the control of the control means, the cleaning liquid is attached to the wipe blade, and the nozzle surface on which the nozzles of the recording head are arranged is wiped. In an inkjet printer that wipes with a blade,
    The wipe blade includes a first wipe blade, a second wipe blade, and a third wipe blade, and the first wipe blade and the second wipe blade are elastic members, and the third wipe The blade is a porous member,
    When the nozzle surface is wiped with the wipe blade, the control means rotates the belt at a first speed and wipes the nozzle surface with the wipe blade, and then leaves the nozzle surface without wiping for a predetermined time. After that, the belt is rotated at a second speed lower than the first speed, and the nozzle surface is wiped with the wipe blade,
    When the belt is rotated at the first speed and the nozzle surface is wiped by the wipe blade, the first wipe blade and the second wipe blade are disposed on the nozzle surface via the cleaning liquid. An inkjet printer having a portion that floats and moves, and at least a portion of the cleaning liquid adhered to the nozzle surface by the third wipe blade remains on the nozzle surface.
  2.  前記ワイプブレードのうちいずれか一つに設けられたマークを検出するマーク検出手段をさらに備え、前記制御手段は、前記マーク検出手段からの信号に基づいて前記ベルトの回転数と前記ワイプブレードの位置を取得し、前記マーク検出手段からの信号に基づいて前記ベルトを所定回数回転さると共に、前記ワイプブレードを所定の位置に停止させることを特徴とする請求項1に記載のインクジェットプリンター。 Mark detecting means for detecting a mark provided on any one of the wipe blades is further provided, and the control means is configured to detect the rotational speed of the belt and the position of the wipe blade based on a signal from the mark detecting means. The inkjet printer according to claim 1, wherein the belt is rotated a predetermined number of times based on a signal from the mark detection means, and the wipe blade is stopped at a predetermined position.
  3.  前記洗浄槽には前記ワイプブレードと当接する多孔質部材で構成されたクリーニング部材が少なくとも離れて2つ配置され、前記ワイプブレードが前記ベルトの移動に伴い移動することで前記ワイプブレードに付着した汚れを前記洗浄槽内に落とすことを特徴とする請求項1または請求項2に記載のインクジェットプリンター。 In the cleaning tank, at least two cleaning members made of a porous member that comes into contact with the wipe blade are arranged apart from each other, and the wipe blade moves along with the movement of the belt, so that the dirt adhered to the wipe blade. The ink jet printer according to claim 1, wherein the ink is dropped into the cleaning tank.
  4.  前記ワイプブレードによって前記記録ヘッドを払拭しない場合に、前記第3のワイプブレードが前記クリーニング部材間で前記クリーニング部材に当接しない位置に停止していることを特徴とする請求項2または請求項3に記載のインクジェットプリンター。 4. The third wipe blade is stopped at a position where the third wipe blade does not contact the cleaning member between the cleaning members when the recording head is not wiped by the wipe blade. The inkjet printer as described in.
PCT/JP2014/050200 2013-05-08 2014-01-09 Inkjet printer WO2014181554A1 (en)

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JP2013098669A JP6085221B2 (en) 2013-05-08 2013-05-08 inkjet printer
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JP6675848B2 (en) * 2015-09-28 2020-04-08 ローランドディー.ジー.株式会社 Inkjet printer
JP7334409B2 (en) * 2018-11-30 2023-08-29 株式会社リコー Cleaning device, cleaning method, liquid ejection device, and liquid ejection method

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JP2009119702A (en) * 2007-11-14 2009-06-04 Seiko I Infotech Inc Wiping unit and inkjet printer
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