WO2014136460A1 - Spatter removal tool - Google Patents

Spatter removal tool Download PDF

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Publication number
WO2014136460A1
WO2014136460A1 PCT/JP2014/001294 JP2014001294W WO2014136460A1 WO 2014136460 A1 WO2014136460 A1 WO 2014136460A1 JP 2014001294 W JP2014001294 W JP 2014001294W WO 2014136460 A1 WO2014136460 A1 WO 2014136460A1
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WO
WIPO (PCT)
Prior art keywords
nozzle
removal
peripheral surface
tip
inner peripheral
Prior art date
Application number
PCT/JP2014/001294
Other languages
French (fr)
Japanese (ja)
Inventor
雄 草野
マナゲ アヌラ シルバー マラッカラ
Original Assignee
株式会社チップマン
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 株式会社チップマン filed Critical 株式会社チップマン
Priority to KR20147033338A priority Critical patent/KR20150007325A/en
Priority to CN201480001613.5A priority patent/CN104379293A/en
Priority to IN10503DEN2014 priority patent/IN2014DN10503A/en
Publication of WO2014136460A1 publication Critical patent/WO2014136460A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • B23K9/24Features related to electrodes
    • B23K9/28Supporting devices for electrodes
    • B23K9/29Supporting devices adapted for making use of shielding means
    • B23K9/291Supporting devices adapted for making use of shielding means the shielding means being a gas
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • B23K9/32Accessories
    • B23K9/328Cleaning of weld torches, i.e. removing weld-spatter; Preventing weld-spatter, e.g. applying anti-adhesives
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23DBURNERS
    • F23D11/00Burners using a direct spraying action of liquid droplets or vaporised liquid into the combustion space
    • F23D11/36Details, e.g. burner cooling means, noise reduction means
    • F23D11/38Nozzles; Cleaning devices therefor
    • F23D11/386Nozzle cleaning
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23DBURNERS
    • F23D14/00Burners for combustion of a gas, e.g. of a gas stored under pressure as a liquid
    • F23D14/46Details, e.g. noise reduction means
    • F23D14/48Nozzles
    • F23D14/50Cleaning devices therefor

Definitions

  • the present invention relates to a sputter remover that removes spatter adhering to the inner peripheral surface of a nozzle of a welding torch and the outer peripheral surface of a chip.
  • spatter adheres to the inner peripheral surface of the nozzle and the outer peripheral surface of the tip, and the flow of shield gas is disturbed, which causes welding failure.
  • a sputter removal pipe formed slightly larger than the outer diameter of the chip and a nozzle guide formed slightly larger than the outer diameter of the nozzle and longer than the sputter removal pipe.
  • a holding pipe and a substrate provided with holes are provided, and the sputter removal pipe and the nozzle guide / holding pipe are fixed on the substrate concentric circle with the hole as the center.
  • spatter adheres to the nozzle, insert the nozzle into the gap between the sputter removal pipe and the nozzle guide / holding pipe, and use the gap between the nozzle outer peripheral surface and the inner peripheral surface of the nozzle guide / hold pipe to use the nozzle.
  • the spatter was removed by pushing in while shaking.
  • the sputter remover is configured to push the nozzle along the axial direction of the spatter removal pipe and remove spatter at the edge of the tip of the spatter removal pipe.
  • the inner diameter of the nozzle is larger than the outer diameter of the spatter removal pipe. It has a slightly smaller diameter, and since there is little contact between the tip edge of the spatter removal pipe and the inner peripheral surface of the nozzle, the torch is taken in and out many times along the axial direction of the spatter removal pipe and obliquely with respect to the axial direction.
  • This invention solves said subject and aims at providing the spatter removal tool which can remove spatter easily.
  • the sputter removal tool according to the present invention is formed in a cylindrical shape into which a nozzle and a tip of a welding torch can be inserted, and an inner peripheral surface is formed so as to be able to guide the outer peripheral surface of the nozzle, and a tip surface of the nozzle
  • a nozzle guide portion having a positioning portion for receiving and determining the insertion range of the nozzle and the tip, and a gap portion between the inner peripheral surface of the nozzle and the outer peripheral surface of the tip along the axial direction of the nozzle
  • a removing part for removing spatter adhering to the nozzle by entering wherein the removing part comprises at least one removal piece formed in a long flat plate shape, The removal piece is disposed around the center line of the nozzle guide portion and along the nozzle insertion direction as seen from the nozzle insertion direction, and the tip end surface of the nozzle at the positioning portion.
  • the nozzle and tip of the welding torch are inserted into the guide portion until the tip end surface of the nozzle is received by the positioning portion, and then the pulling piece is pulled away while rotating the removal piece with respect to the nozzle.
  • the spatter adhering to the inner peripheral surface of the nozzle is removed by the edge in the short direction on the front side in the rotation direction of the removal piece.
  • the removal piece since the insertion range of the nozzle and tip is determined by the positioning part, the removal piece enters too much, damages parts other than the nozzle and tip of the welding torch, and there is not enough entry of the removal piece. It is possible to prevent the occurrence of poor welding due to shortage of welding.
  • a main body portion formed in a cylindrical shape and provided with the nozzle guide portion on one end side, the removal portion extends from one end side, and the removal portion is on the nozzle guide portion side.
  • the guide portion can prevent the outer periphery of the nozzle. Since the removal piece can enter the gap between the inner peripheral surface of the nozzle and the outer peripheral surface of the tip while the surface is guided, the removal piece prevents the nozzle and the tip from being scratched. be able to. This means that if the nozzle and the tip are scratched, spatter easily adheres to it, so that in the welding operation after spatter removal, the generation of turbulent gas flow in the nozzle is suppressed to prevent spatter adhesion. Contribute.
  • the holding base portion includes a rotation preventing means for preventing the holding base portion from rotating about the center line as an axis.
  • the removal portion includes a plurality of the removal pieces and a connection portion for connecting the removal pieces on the distal end side, and a guide hole capable of guiding the chip is formed in the connection portion.
  • each removal piece when the free end side of each removal piece is connected by the connecting portion, the strength is improved and the tip is guided by the guide hole, so that when the nozzle and the tip are inserted into the guide portion, the removal piece When entering the gap portion between the inner peripheral surface of the nozzle and the outer peripheral surface of the tip, it is possible to facilitate centering.
  • the removal portion includes a plurality of the removal pieces, and each of the removal pieces is formed by an elastically deformable member so that the inner peripheral surface of the nozzle can be pressed against the nozzle guide portion.
  • the diameter of each removal piece is reduced at the retracted position, and the nozzle and the tip are not scratched by the removal piece, and the entry completion position
  • the spatter can be easily peeled off and removed by gradually expanding the diameter until reaching the diameter of the nozzle and pulling it in the direction of separating while removing the removal piece with respect to the nozzle. Moreover, adhesion of spatter can be prevented in the welding operation after spatter removal.
  • the spatter removing tool 10 is applied as a hand tool used in a hand welder, and is fitted inside the main body 20 and the main body 20 as shown in FIGS. 1 to 8 and along the axial direction of the main body 20.
  • positioned at the slide part 25 are provided.
  • the spatter removing tool 10 is roughly formed in a gap portion between the inner peripheral surface N1 of the nozzle N of the welding torch Z and the outer peripheral surface K1 of the tip K as shown in FIGS. 9 (a) and 9 (b).
  • the removal unit 40 is inserted along the axial direction of the nozzle N, and then the sputter remover 10 is pulled out while rotating to remove the spatter adhering to the nozzle N.
  • the main body 20 has a collar portion 21 and a nozzle guide portion 22 as shown in FIGS.
  • the collar portion 21 is made of a heat-resistant synthetic resin, has an insertion hole 21a along the front-rear direction, and is formed in a cylindrical shape having substantially the same outer diameter.
  • the insertion hole 21a has a large-diameter inner peripheral surface 21b located on the front side, and a guide surface 21d formed with an inner diameter smaller than the large-diameter inner peripheral surface 21b on the rear side of the large-diameter inner peripheral surface 21b. .
  • the large-diameter inner peripheral surface 21b is provided with a screw, and is formed as a female screw portion 21c that can be screwed with a male screw portion 22k of a small-diameter portion 22c of the nozzle guide portion 22 described later.
  • the guide surface 21d has an inner diameter substantially the same as a small-diameter portion 30a of the holding base portion 30 described later, and is formed so as to guide and slide the small-diameter portion 30a of the holding base portion 30.
  • Two rectangular discharge holes 21e and 21f penetrating from the guide surface 21d to the outer peripheral surface of the collar portion 21 at two positions at equal intervals as viewed from the direction of the center line C are located at positions closer to the front of the center portion in the front-rear direction of the guide surface 21d. Is provided.
  • Each of the discharge holes 21e and 21f is for discharging spatter that has entered the insertion hole 21a.
  • a pair of through holes 21g and 21h are formed on the rear end side of the collar portion 21 from the outer peripheral surface to the inner peripheral surface along the vertical direction, and the upper through holes 21g are formed as stepped holes.
  • the through hole 21h located on the lower side is formed with a screw on the inner peripheral surface so that it can be fastened by inserting one mounting bolt 30k described later.
  • the outer peripheral surface of the collar portion 21 is an operation gripping surface, and a plurality of grooves 21i that are recessed in an arc shape from the outer peripheral surface toward the center line C are formed along the front-rear direction.
  • the groove 21 i serves as a non-slip when the sputter remover 10 is rotated about the center line C.
  • the nozzle guide portion 22 is made of metal, has an insertion hole 22a along the front-rear direction, and has a large-diameter portion 22b located on the front side and a smaller outer diameter than the large-diameter portion 22b on the rear side of the large-diameter portion 22b.
  • a small-diameter portion 22c and is formed in a stepped cylindrical shape.
  • the insertion hole 22a has a large-diameter inner peripheral surface 22d located on the front side, and a small-diameter inner peripheral surface 22f formed with an inner diameter smaller than the large-diameter inner peripheral surface 22d on the rear side of the large-diameter inner peripheral surface 22d. ing.
  • the inner diameter of the large inner peripheral surface 22d is slightly larger than the outer diameter of the nozzle N, and the inner peripheral surface is formed as a guide surface 22e that can guide the outer peripheral surface N2 of the nozzle N.
  • the inner diameter of the small-diameter inner peripheral surface 22f is substantially the same as the outer diameter of the small-diameter portion 30a of the holding base portion 30 described later, and the small-diameter portion 30a of the holding base portion 30 is formed so as to be slidable.
  • a protrusion 22g is formed protruding from the boundary between the large-diameter inner peripheral surface 22d and the small-diameter inner peripheral surface 22f toward the center line C, and the front surface of the protrusion 22g receives the tip end surface N3 of the nozzle N.
  • the positioning surface 22h determines the insertion range of the chip K.
  • An insertion hole 22i penetrating in the front-rear direction is formed at the center of the protrusion 22g as viewed from the front-rear direction so that the removal part 40 can be inserted.
  • a screw is provided on the outer peripheral surface of the small-diameter portion 22c, and is formed as a male screw portion 22k that can be screwed with a female screw portion 21c of a large-diameter inner peripheral surface 21b of the collar portion 21 described later.
  • the collar part 21 and the nozzle guide part 22 are integrated by screwing the female thread part 21c of the large-diameter inner peripheral surface 21b of the collar part 21 and the male thread part 22k of the small-diameter part 22c of the nozzle guide part 22 into the main body part. 20 is configured.
  • the slide part 25 has a holding base part 30 and a removal part 40 held by the holding base part 30 as shown in FIGS.
  • the holding base portion 30 is made of metal, has a small diameter portion 30a located on the front side, and a pressing operation portion 30b formed on the rear side of the small diameter portion 30a with a larger diameter than the small diameter portion 30a, and has a stepped columnar shape. Is formed.
  • two mounting grooves 30c and 30d formed at equal intervals as bottomed grooves from the outer peripheral surface of the small-diameter portion 30a toward the center line C are disposed along the front-rear direction.
  • the small-diameter portion 30a is provided with an attachment hole 30e penetrating from the bottom surface of the attachment groove 30c to the bottom surface of the attachment groove 30d.
  • the attachment hole 30e enables attachment of removal pieces 41 and 42 described later.
  • a relief part 30g cut out over the entire region in the left-right direction is formed.
  • a positioning groove 30i is formed as a bottomed groove extending from the outer peripheral surface of the small diameter portion 20b toward the center line C direction, and serves as a positioning mark when the slide portion 25 is assembled to the main body portion 20. , Provided.
  • an oval slide hole 30j is formed that passes through the center line C and penetrates from the upper outer peripheral surface to the lower outer peripheral surface of the small-diameter portion 20b. Has been.
  • the slide hole 30j is formed so as to be able to communicate with the through holes 21g and 21h of the collar portion 21, and the mounting bolt 30k is inserted in the order of the through hole 21g, the slide hole 30j, and the through hole 21h. Is assembled.
  • the anti-rotation means 80 prevents the slide portion 25 from rotating about the center line C with respect to the main body portion 20, and the slide portion 25 is moved back and forth by the mounting bolt 30 k and the slide hole 30 j.
  • the pressing operation part 30b is configured as a grip part that can be gripped by hand when the slide part 25 is slid, and a strap hole 30l to which a strap or the like can be attached is provided below the rear part.
  • the removal part 40 has a pair of removal pieces 41 and 42 and a connection part 43 as shown in FIGS.
  • the removal pieces 41 and 42 are long rectangular flat plates, are formed in substantially the same shape with an elastically deformable metal, and are provided with through holes 41a and 42a penetrating along the left-right direction in the rear part one by one. ing.
  • the connecting portion 43 connects the front end portions of the removal pieces 41 and 42, and is formed in an annular shape having a circular guide hole 43a in the central portion when viewed from the front and rear direction, and the front end portion is bent when viewed from the left and right direction. Then, it is formed so as to expand to the rear side.
  • the removal piece 41 is disposed in the attachment groove 30c, the removal piece 42 is disposed in the attachment groove 30d, the attachment hole 30e and the through hole 41a are connected to each other by bolting the attachment hole 30e and the through hole 42a, and the removal piece 41 is provided. , 42 are fixed to the small diameter portion 30 a of the holding base portion 30.
  • the removal piece 41 and the removal piece 42 are arranged such that the edge portions 41b and 42b in the short direction are linearly arranged along the center line C (axis of the nozzle N), and the front-rear direction (
  • the nozzle N is disposed around the center line C (the axis of the nozzle guide portion 22) as viewed from the insertion direction of the nozzle N and along the insertion direction of the nozzle N.
  • the removal piece 41 and the removal piece 42 are disposed on the line connecting the two points on the inner peripheral surface N1 of the nozzle N as viewed from the front-rear direction, and are arranged so as to be parallel to each other. Edge portions 41c and 42c of the nozzle N are formed so as to be in line contact with the inner peripheral surface N1 of the nozzle N.
  • the slide position 25 is pulled out from the main body portion 20 to a position where the mounting bolt 30k hits the front end of the slide hole 30j, and retracted to a position where it does not interfere with the nozzle N and the tip K of the welding torch Z. Move to.
  • the nozzle N and the tip K of the welding torch Z are inserted into the guide surface 22e of the nozzle guide portion 22 until the tip surface N3 of the nozzle N hits the positioning surface 22h. Thereby, the front end surface N3 of the nozzle N is received, and the insertion range of the nozzle N and the tip K is determined.
  • the connecting portion 43 protrudes forward from the positioning surface 22h, but the movement of the nozzle N in the direction orthogonal to the center line C restricts the outer peripheral surface N2 of the nozzle N by the guide surface 22e, and the tip. Since K is formed on the tip side or in a thin taper shape, the chip K is guided to the guide hole 43a with a margin in size, and the chip K is not damaged.
  • the pressing operation unit 30b of the slide unit 25 is held by hand and pushed forward, and the removal unit 40 is caused to enter the gap portion between the inner peripheral surface N1 of the nozzle N and the outer peripheral surface K1 of the tip K.
  • the removal portion 40 moves to the entry completion position.
  • the movement of the nozzle N in the direction orthogonal to the center line C is such that the outer peripheral surface N2 of the nozzle N is regulated by the guide surface 22e and the tip K is guided by the guide hole 43a, whereby the nozzle N and the tip. It makes it easy to align K.
  • the sputter remover 10 is pulled out while rotating with respect to the center line C of the nozzle N (the axis line of the nozzle N). At this time, as shown in FIGS. 8A and 8B, the nozzle N will not come off. It is desirable to turn it clockwise.
  • the removal piece 41 and the removal piece 42 are located on a line connecting two points of the inner peripheral surface N1 of the nozzle N when viewed from the front-rear direction when the nozzle N is inserted into the nozzle guide portion 22, and are parallel to each other. Therefore, the edge portions 41c and 42c in the short direction on the front side in the rotational direction of the removal pieces 41 and 42 can be in line contact with the inner peripheral surface N1 of the nozzle N, and the inner peripheral surface of the nozzle N Spatter adhering to N1 can be easily removed.
  • the mounting bolt 30k is inserted in the order of the through hole 21g, the slide hole 30j, and the through hole 21h, the main body portion 20 and the slide portion 25 are fastened, and the slide portion 25 and the main body portion 20 are rotated together. Therefore, the operation of pulling the removal pieces 41 and 42 with respect to the nozzle N while pulling them apart is facilitated, and the slide portion 25 is prevented from coming off from the main body portion 20.
  • the sputter remover 10 is formed in a cylindrical shape into which the nozzle N and the tip K of the welding torch Z can be inserted, and an inner circumferential surface is formed so as to be able to guide the outer circumferential surface N2 of the nozzle N.
  • a nozzle guide portion 22 having a positioning surface 22h for receiving the tip surface N3 of the nozzle N and determining the insertion range of the nozzle N and the tip K, and between the inner peripheral surface N1 of the nozzle N and the outer peripheral surface K1 of the tip K.
  • a removal unit 40 that enters the gap portion along the axial direction of the nozzle N and removes spatter adhering to the nozzle N.
  • the removal unit 40 is formed in a long flat plate shape.
  • the removal pieces 41 and 42 are arranged around the center line C of the nozzle guide portion 22 and along the insertion direction of the nozzle N as viewed from the insertion direction of the nozzle N. ,position After receiving the front end surface N3 of the nozzle N with the female surface 22h, the edge portions 41c and 42c in the short direction on the front side in the rotation direction of the removal pieces 41 and 42 are linearly arranged along the center line C of the nozzle N. In addition, when the removal pieces 41 and 42 are rotated with respect to the nozzle N, it is possible to contact the inner peripheral surface N1 of the nozzle N, and it is possible to remove the spatter adhering to the inner peripheral surface N 1 of the nozzle N. Yes.
  • the nozzle N and the tip K of the welding torch Z are inserted into the guide surface 22e until the tip surface N3 of the nozzle N is received by the positioning surface 22h, and then the removal pieces 41 and 42 are rotated with respect to the nozzle N.
  • the spatter adhering to the inner peripheral surface N1 of the nozzle N is removed by the short edge portions 41c and 42c on the front side in the rotational direction of the removal pieces 41 and 42 by a simple operation of pulling in the direction of pulling away.
  • the removal pieces 41 and 42 enter too much, and the portions other than the nozzle N and the tip K of the welding torch Z are damaged, or the removal piece 41 , 42 can be prevented from becoming poor due to insufficient entry of spatter and insufficient removal of spatter.
  • the main body 20 is formed in a cylindrical shape and the nozzle guide portion 22 is disposed on one end side, and the removal portion 40 is extended from the one end side so that the removal portion 40 is on the nozzle guide portion 22 side. 20 through the insertion hole 21a, and a holding base portion 30 that is formed to be slidable along the axial direction of the main body portion 20 and holds the removal portion 40.
  • the retracted position retracted to a position that does not interfere with the nozzle N and the tip K of the welding torch Z, and the inner peripheral surface N1 of the nozzle N and the outer peripheral surface of the tip K It is desirable to be able to reciprocate between the entry completion position where entry into the gap with K1 has been completed.
  • a rotation preventing means 80 for preventing the holding base portion 30 from rotating with respect to the main body portion 20 about the center line C.
  • the removal portion 40 is configured to include a plurality of removal pieces 41 and 42 and a connection portion 43 that connects the removal pieces 41 and 42 on the distal end side, and the chip K can be guided to the connection portion 43.
  • a guide hole 43a is formed.
  • each removal piece 41 and 42 by connecting the free end side of each removal piece 41 and 42 with the connection part 43, while improving intensity
  • the removal pieces 41 and 42 can be easily centered when entering the gap portion between the inner peripheral surface N1 of the nozzle N and the outer peripheral surface K1 of the tip K.
  • the slide portion 45 has a holding base portion 50 and a removing portion 60 held by the holding base portion 50.
  • the holding base portion 50 is made of metal and has a small diameter portion 50a positioned on the front side, and a pressing operation portion 30b formed on the rear side of the small diameter portion 50a with a diameter larger than that of the small diameter portion 50a. Is formed.
  • two attachment grooves 50b and 50c formed along the front-rear direction as bottomed grooves from the outer peripheral surface of the small diameter portion 50a toward the center line C are provided.
  • Two mounting holes 50d penetrating from the bottom surface of the mounting groove 50b to the bottom surface of the mounting groove 50c are provided along the front-rear direction.
  • the mounting hole 50d allows the removal pieces 61 and 62 described later to be mounted.
  • the removal unit 60 is composed of a pair of removal pieces 61 and 62.
  • the removal pieces 61 and 62 are long rectangular flat plates and are formed in substantially the same shape with a metal that can be elastically deformed, and two through holes 61a and 62a penetrating along the left-right direction are provided in the rear part.
  • Base portions 61b and 62b, and expanded portions 61c and 62c extending from the front ends of the base portions 61b and 62b so as to be expanded outward.
  • the base 61b of the removal piece 61 is arranged in the attachment groove 50b, and the base 62b of the removal piece 62 is arranged in the attachment groove 50c.
  • the two attachment holes 50d, the through holes 61a, and the through holes 62a are connected to each other and bolted. Equally, the removal pieces 61 and 62 are fixed to the small-diameter portion 50 a of the slide portion 45.
  • the removal piece 61 and the removal piece 62 are linearly arranged with the edge portions 61d and 62d in the short direction along the center line C (axis of the nozzle N). As seen from the front-rear direction (the insertion direction of the nozzle N), it is arranged around the center line C (the axis of the nozzle guide portion 22) and along the insertion direction of the nozzle N.
  • the removal piece 61 and the removal piece 62 are arranged on the line connecting the two points of the inner peripheral surface N1 of the nozzle N and parallel to each other when viewed from the front-rear direction, and are attached to the outside.
  • the edge portions 61d and 62d in the short direction are formed so as to be able to contact the inner peripheral surface N1 of the nozzle N.
  • the inner peripheral surface of the insertion hole 22i of the protruding portion 22g is formed as an annular pressing portion 22j that restrains the removal pieces 61 and 62 of the removal portion 60 from the outside.
  • the sputter removing tool 10A has a diameter-reduced state in which each of the expanded portions 61c and 62c is drawn toward each other in the retracted position, and a diameter-expanded state in which the diameter is increased toward the inner peripheral surface N1 side of the nozzle N. It has the holding means 70 which can hold
  • the holding means 70 is configured by a pressing portion 22j and outer peripheral surfaces of the removal pieces 61 and 62 including the expansion portions 61c and 62c.
  • spatter removal tool 10A The operation of the spatter removal tool 10A will be described. In the following description, all or a part of the operations common to the sputter remover 10 are omitted.
  • the state of the expanded portions 61c and 62c at the retracted position in FIG. 10 is the reduced diameter state, and the state of the expanded portions 61c and 62c at the entry completion position in FIG.
  • the slide part 45 is pulled out from the main body part 20 to a position where the positioning groove 30i can be visually recognized, and moved to the retracted position.
  • the holding portion 22j abuts against the edge portions 61d and 62d of the expanded portions 61c and 62c to restrain the removed pieces 61 and 62 from the outside, thereby holding the removed pieces 61 and 62 from the outside.
  • the expanded portions 61c and 62c are held in a reduced diameter state.
  • each removal piece 61 and 62 is in a position that does not protrude forward from the positioning surface 22h.
  • each expansion part 61c, 62c is arranged so as to gradually expand, the diameter gradually increases from the retracted position to the entry completion position.
  • the holding portion 22j abuts against the edge portions 61d and 62d of the widened portions 61c and 62c in the front-rear direction of the removal pieces 61 and 62 so that the removal pieces 61 and 62 are brought into contact with each other.
  • each of the expanded portions 61c and 62c is held in an expanded state.
  • the sputter remover 10A is pulled out while being rotated with respect to the center line C of the nozzle N (the axis of the nozzle N). At this time, as shown in FIGS. 17A and 17B, the nozzle N will not come off. It is desirable to turn it clockwise.
  • each of the removal pieces 61 and 62 is biased outward and the edge portions 61d and 62d in the short direction are in contact with the inner peripheral surface N1 of the nozzle N, the outer peripheral surface N2 of the nozzle N and the guide surface 22e. Even if there is a backlash due to a gap between the nozzles N, the edge portions 61d, 62d in the short direction on the front side in the rotation direction of the removal pieces 61, 62 can come into contact with the inner peripheral surface N1 of the nozzle N. It is easy to remove the spatter adhering to the inner peripheral surface N1.
  • the sputter remover 10A is composed of a plurality of removal pieces 61 and 62, and each removal piece 61 and 62 is an elastically deformable member so that the inner peripheral surface N1 of the nozzle N can be press-contacted.
  • Each of the removal pieces 61 and 62 has an annular holding portion 22j that restrains the removal pieces 61 and 62 from the outside.
  • the removal pieces 61 and 62 are reduced in diameter at the retracted position, and the nozzles N and the tips are removed by the removal pieces 61 and 62.
  • Prevents scratching of K gradually increases the diameter until reaching the entry completion position, and pulls away in a direction that separates the removal pieces 61 and 62 with respect to the nozzle N. can do.
  • adhesion of spatter can be prevented in the welding operation after spatter removal.
  • the sputter removal tool of the present invention is not limited to the above configuration. That is, various design changes can be made without departing from the gist of the present invention.
  • the removal part 40 is comprised with a pair of removal pieces 41 and 42, it can also be comprised with at least 1 removal piece, and can also be comprised with three or more removal pieces.
  • the removal part 60 is also comprised by a pair of removal pieces 61 and 62, it can also be comprised by at least 1 removal piece, and can also be comprised by three or more removal pieces.
  • the removal pieces 61 and 62 are configured to have expanded portions 61c and 62c that are bent from the front ends of the base portions 61b and 62b and extend outwardly. If the spatter can be removed by contact with the surface N1, it can be curved.
  • the present invention is suitable for a spatter remover that removes spatter adhering to the inner peripheral surface of the nozzle of the welding torch and the outer peripheral surface of the tip.

Abstract

Provided is a spatter removal tool capable of easily removing spatter. Specifically, the remover piece (41) of the spatter removal tool (10) is configured so as to be capable of contacting the inner circumferential surface (N1) of a nozzle (N). After inserting the remover piece (41) in a gap between the inner circumferential surface (N1) of the nozzle (N) and the outer circumferential surface (K1) of a tip (K), the remover piece (41) is rotated with respect to the nozzle (N) of the welding torch (Z) and spatter adhering to the inner circumferential surface (N1) of the nozzle (N) is removed by the edges (41c, 42c) of the short-side direction on the front side in the direction of rotation.

Description

スパッタ除去具Spatter removal tool
 本発明は、溶接トーチのノズルの内周面及びチップの外周面に付着したスパッタを除去するスパッタ除去具に関するものである。 The present invention relates to a sputter remover that removes spatter adhering to the inner peripheral surface of a nozzle of a welding torch and the outer peripheral surface of a chip.
 通常、溶接作業では、ノズルの内周面及びチップの外周面にスパッタが付着して、シールドガスの流れに乱れが発生し、溶接不良を引き起こす原因となっていた。 Usually, in the welding operation, spatter adheres to the inner peripheral surface of the nozzle and the outer peripheral surface of the tip, and the flow of shield gas is disturbed, which causes welding failure.
 これに対し、特許文献1に記載のスパッタ除去具では、チップ外径より若干大径に形成されたスパッタ除去パイプと、ノズルの外径より若干大径かつスパッタ除去パイプより長く形成されたノズル誘導・保持パイプと、孔が設けられた基板と、を有し、孔を中心として基板同心円上に、スパッタ除去パイプとノズル誘導・保持パイプとを固定していた。 On the other hand, in the sputter removal tool described in Patent Document 1, a sputter removal pipe formed slightly larger than the outer diameter of the chip and a nozzle guide formed slightly larger than the outer diameter of the nozzle and longer than the sputter removal pipe. A holding pipe and a substrate provided with holes are provided, and the sputter removal pipe and the nozzle guide / holding pipe are fixed on the substrate concentric circle with the hole as the center.
 ノズルにスパッタが付着したら、スパッタ除去パイプとノズル誘導・保持パイプとの間の隙間にノズルを挿入し、ノズル外周面とノズル誘導・保持パイプの内周面との間の隙間を利用してノズルを振りながら押し込んでスパッタを除去していた。 If spatter adheres to the nozzle, insert the nozzle into the gap between the sputter removal pipe and the nozzle guide / holding pipe, and use the gap between the nozzle outer peripheral surface and the inner peripheral surface of the nozzle guide / hold pipe to use the nozzle. The spatter was removed by pushing in while shaking.
特開平7-1145号公報Japanese Patent Laid-Open No. 7-1145
 しかし、上記スパッタ除去具では、スパッタ除去パイプの軸方向に沿って、ノズルを押し込み、スパッタ除去パイプの先端のエッジでスパッタを除去する構成とされ、ノズルの内径は、スパッタ除去パイプの外径より若干小さい径とされて、スパッタ除去パイプの先端のエッジとノズル内周面とは接触部分が少ないので、スパッタ除去パイプの軸方向に沿って及び軸方向に対して斜めに何度もトーチを出し入れし、かつ、回転させる必要があり、煩雑な動作をしなければならず、ノズル内周面に付着したスパッタを効率よく除去できないという問題があった。 However, the sputter remover is configured to push the nozzle along the axial direction of the spatter removal pipe and remove spatter at the edge of the tip of the spatter removal pipe. The inner diameter of the nozzle is larger than the outer diameter of the spatter removal pipe. It has a slightly smaller diameter, and since there is little contact between the tip edge of the spatter removal pipe and the inner peripheral surface of the nozzle, the torch is taken in and out many times along the axial direction of the spatter removal pipe and obliquely with respect to the axial direction. In addition, there is a problem in that it is necessary to rotate, a complicated operation must be performed, and spatter adhering to the inner peripheral surface of the nozzle cannot be efficiently removed.
 本発明は、上記の課題を解決するものであり、容易にスパッタを除去することができるスパッタ除去具を提供することを目的とする。 This invention solves said subject and aims at providing the spatter removal tool which can remove spatter easily.
 <請求項1の説明>
 本発明に係るスパッタ除去具は、溶接トーチのノズル及びチップを挿入可能な円筒状に形成され、内周面が前記ノズルの外周面をガイド可能に形成されたガイド部と、前記ノズルの先端面を受け止め前記ノズル及び前記チップの挿入範囲を決める位置決め部と、を有するノズルガイド部と、前記ノズルの内周面と前記チップの外周面との間の隙間部分に、前記ノズルの軸線方向に沿って進入して前記ノズルに付着したスパッタを除去する除去部と、を備えるスパッタ除去具であって、前記除去部は、長尺平板状に形成された少なくとも一つの除去片を備えて構成され、前記除去片は、前記ノズルの挿入方向からみて前記ノズルガイド部の中心線の周り、かつ、前記ノズルの挿入方向に沿って、配置され、前記位置決め部で前記ノズルの先端面を受け止めた後、前記除去片の回転方向前側の短手方向の端縁部が前記ノズルの中心線に沿って線状に配置され、かつ、前記ノズルに対して前記除去片を回転させたときに、前記ノズルの内周面に接触可能として、前記ノズルの内周面に付着したスパッタを除去可能とされていることを特徴とする。
<Explanation of Claim 1>
The sputter removal tool according to the present invention is formed in a cylindrical shape into which a nozzle and a tip of a welding torch can be inserted, and an inner peripheral surface is formed so as to be able to guide the outer peripheral surface of the nozzle, and a tip surface of the nozzle A nozzle guide portion having a positioning portion for receiving and determining the insertion range of the nozzle and the tip, and a gap portion between the inner peripheral surface of the nozzle and the outer peripheral surface of the tip along the axial direction of the nozzle And a removing part for removing spatter adhering to the nozzle by entering, wherein the removing part comprises at least one removal piece formed in a long flat plate shape, The removal piece is disposed around the center line of the nozzle guide portion and along the nozzle insertion direction as seen from the nozzle insertion direction, and the tip end surface of the nozzle at the positioning portion. After receiving, when the edge in the short direction on the front side in the rotation direction of the removal piece is linearly arranged along the center line of the nozzle, and when the removal piece is rotated with respect to the nozzle The spatter attached to the inner peripheral surface of the nozzle can be removed so as to be able to contact the inner peripheral surface of the nozzle.
 本発明に係るスパッタ除去具では、位置決め部でノズルの先端面を受け止めるまでガイド部に溶接トーチのノズル及びチップを挿入して、その後、ノズルに対して除去片を回転させながら引き離す方向に引っ張るという簡単な動作で、除去片の回転方向前側の短手方向の端縁部により、ノズルの内周面に付着したスパッタを除去する。 In the spatter removal tool according to the present invention, the nozzle and tip of the welding torch are inserted into the guide portion until the tip end surface of the nozzle is received by the positioning portion, and then the pulling piece is pulled away while rotating the removal piece with respect to the nozzle. With a simple operation, the spatter adhering to the inner peripheral surface of the nozzle is removed by the edge in the short direction on the front side in the rotation direction of the removal piece.
 よって、ノズルガイド部の中心線に沿って及び軸方向に対して斜めに何度もトーチを出し入れし、かつ、回転させる必要がなくなり、容易にスパッタを剥離、除去することができる。 Therefore, it is not necessary to insert and remove the torch many times along the center line of the nozzle guide portion and obliquely with respect to the axial direction, and it is not necessary to rotate, and the spatter can be easily peeled off and removed.
 また、位置決め部により、ノズル及びチップの挿入範囲が決められるので、除去片が進入し過ぎて、溶接トーチのノズル及びチップ以外の部分を傷つけたり、除去片の進入が足りなくて、スパッタの除去が足りなくなったりして、溶接不良を引き起こすことを防止することができる。 In addition, since the insertion range of the nozzle and tip is determined by the positioning part, the removal piece enters too much, damages parts other than the nozzle and tip of the welding torch, and there is not enough entry of the removal piece. It is possible to prevent the occurrence of poor welding due to shortage of welding.
 <請求項2の説明>
 本発明に係るスパッタ除去具では、筒状に形成され一端側に前記ノズルガイド部が配設される本体部と、一端側から前記除去部が延設され、前記除去部が前記ノズルガイド部側となるように前記本体部の挿通穴を経て、内側に嵌められるとともに前記本体部の軸線方向に沿って摺動可能に形成され前記除去部を保持する保持ベース部と、を有し、前記除去片が、前記ガイド部に前記ノズル及び前記チップが挿入されるときに、前記溶接トーチの前記ノズル及び前記チップと干渉しない位置に退避した退避位置と、前記ノズルの内周面と前記チップの外周面との間の隙間部分への進入が完了した進入完了位置との間で、往復移動可能とすることが望ましい。
<Explanation of Claim 2>
In the sputter remover according to the present invention, a main body portion formed in a cylindrical shape and provided with the nozzle guide portion on one end side, the removal portion extends from one end side, and the removal portion is on the nozzle guide portion side. Through the insertion hole of the main body so as to be, and a holding base portion that is formed to be slidable along the axial direction of the main body and holds the removal portion, and the removal When the nozzle and the tip are inserted into the guide portion, a piece is retracted to a position that does not interfere with the nozzle and the tip of the welding torch, an inner peripheral surface of the nozzle, and an outer periphery of the tip It is desirable to be able to reciprocate between the entry completion position where the entry into the gap portion with the surface has been completed.
 このような構成では、ガイド部にノズル及びチップを挿入するときに、除去片を退避させておくことによってノズル及びチップをキズつけることを防止することが可能となるとともに、ガイド部でノズルの外周面をガイドした状態で、除去片をノズルの内周面と前記チップの外周面との間の隙間部分へ進入させることが可能となるので、除去片によってノズル及びチップをキズつけることを防止することができる。このことは、ノズル及びチップにキズがあると、スパッタが付着しやすくなるので、スパッタ除去後の溶接作業において、ノズル内のガスの乱流の発生を抑制してスパッタの付着を防止することに寄与する。 In such a configuration, when the nozzle and the tip are inserted into the guide portion, it is possible to prevent the nozzle and the tip from being scratched by retracting the removal piece, and the guide portion can prevent the outer periphery of the nozzle. Since the removal piece can enter the gap between the inner peripheral surface of the nozzle and the outer peripheral surface of the tip while the surface is guided, the removal piece prevents the nozzle and the tip from being scratched. be able to. This means that if the nozzle and the tip are scratched, spatter easily adheres to it, so that in the welding operation after spatter removal, the generation of turbulent gas flow in the nozzle is suppressed to prevent spatter adhesion. Contribute.
 <請求項3の説明>
 前記保持ベース部が前記本体部に対して中心線を軸として回転することを防止する回転防止手段を有していることを特徴とする。
<Explanation of Claim 3>
The holding base portion includes a rotation preventing means for preventing the holding base portion from rotating about the center line as an axis.
 保持ベース部と本体部を一体で回転させることになるので、ノズルに対して除去片を回転させながら引き離す方向に引っ張る作業を容易にすることができる。 Since the holding base portion and the main body portion are rotated integrally, the work of pulling away the removal piece while rotating the removal piece relative to the nozzle can be facilitated.
 <請求項4の説明>
 前記除去部が、複数の前記除去片と、各前記除去片を先端側で連結する連結部と、を備え、前記連結部には、前記チップをガイド可能なガイド孔が形成されている。
<Explanation of Claim 4>
The removal portion includes a plurality of the removal pieces and a connection portion for connecting the removal pieces on the distal end side, and a guide hole capable of guiding the chip is formed in the connection portion.
 これによれば、各除去片の自由端側を連結部で連結することで、強度を向上させるとともに、ガイド孔によりチップをガイドすることで、ガイド部にノズル及びチップを挿入するとき、除去片をノズルの内周面とチップの外周面との間の隙間部分へ進入させるときに、芯合わせをしやすくすることができる。 According to this, when the free end side of each removal piece is connected by the connecting portion, the strength is improved and the tip is guided by the guide hole, so that when the nozzle and the tip are inserted into the guide portion, the removal piece When entering the gap portion between the inner peripheral surface of the nozzle and the outer peripheral surface of the tip, it is possible to facilitate centering.
 <請求項5の説明>
 請求項2の発明において、前記除去部が、複数の前記除去片を備え、各前記除去片は、弾性変形可能な部材で前記ノズルの内周面を圧接可能に形成され、前記ノズルガイド部には、各前記除去片を外側から拘束する円環状の押え部を有していることを特徴とする。
<Explanation of Claim 5>
In the invention of claim 2, the removal portion includes a plurality of the removal pieces, and each of the removal pieces is formed by an elastically deformable member so that the inner peripheral surface of the nozzle can be pressed against the nozzle guide portion. Has an annular holding part for restraining each of the removal pieces from the outside.
 これによれば、押え部により、ガイド部にノズル及びチップを挿入するときに、退避位置では各除去片を縮径状態とし、除去片によってノズル及びチップをキズつけることを防止し、進入完了位置に至るまで徐々に拡径させ、ノズルに対して除去片を回転させながら引き離す方向に引っ張ることで、容易にスパッタを剥離、除去することができる。また、スパッタ除去後の溶接作業において、スパッタの付着を防止したりすることもできる。 According to this, when the nozzle and the tip are inserted into the guide portion by the holding portion, the diameter of each removal piece is reduced at the retracted position, and the nozzle and the tip are not scratched by the removal piece, and the entry completion position The spatter can be easily peeled off and removed by gradually expanding the diameter until reaching the diameter of the nozzle and pulling it in the direction of separating while removing the removal piece with respect to the nozzle. Moreover, adhesion of spatter can be prevented in the welding operation after spatter removal.
 特に、小径のノズルを使用するときで、複数の除去片を先端側どうしで連結することが困難な場合に好適である。 Especially, it is suitable when a small-diameter nozzle is used and it is difficult to connect a plurality of removal pieces at the tip side.
本発明における第一の実施形態のスパッタ除去具の除去片が退避位置にあるときの側断面図である。It is a sectional side view when the removal piece of the sputter removal tool of 1st embodiment in this invention exists in a retracted position. 同実施形態のスパッタ除去具の除去片が進入完了位置にあるときの側断面図である。It is a sectional side view when the removal piece of the sputter removal tool of the embodiment exists in an approach completion position. 同実施形態のスパッタ除去具の分解斜視図である。It is a disassembled perspective view of the sputter removal tool of the embodiment. 同実施形態のスパッタ除去具の排出孔からスパッタを排出する状態の斜視図である。It is a perspective view of the state which discharges spatter from the discharge hole of the sputter removal tool of the embodiment. スライド部の(a)側面図、(b)底面図、(c)正面図である。It is (a) side view, (b) bottom view, (c) front view of a slide part. 除去部の(a)正面図、(b)底面図、(c)側面図である。It is (a) front view of a removal part, (b) bottom view, (c) side view. 同実施形態のスパッタ除去具にノズルを挿入した状態の側断面図である。It is a sectional side view of the state which inserted the nozzle in the sputter removal tool of the embodiment. 同実施形態のスパッタ除去具の(a)図7における正面図、(b)スパッタ除去具を回転させた状態の正面図、である。(A) The front view in FIG. 7 of the sputter removal tool of the embodiment, (b) The front view of the state which rotated the sputter removal tool. 溶接トーチの(a)ノズル及びチップが取り付けられた状態、(b)ノズルを取り外した状態の斜視図である。It is the perspective view of the state to which the (a) nozzle and tip of the welding torch were attached, and the state where (b) the nozzle was removed. 本発明における第二の実施形態のスパッタ除去具の除去片が退避位置にあるときの側断面図である。It is a sectional side view when the removal piece of the sputter removal tool of 2nd embodiment in this invention exists in a retracted position. 同実施形態のスパッタ除去具の除去片が進入完了位置にあるときの側断面図である。It is a sectional side view when the removal piece of the sputter removal tool of the embodiment exists in an approach completion position. 同実施形態のスパッタ除去具の分解斜視図である。It is a disassembled perspective view of the sputter removal tool of the embodiment. 同実施形態のスパッタ除去具の排出孔からスパッタを排出する状態の斜視図である。It is a perspective view of the state which discharges spatter from the discharge hole of the sputter removal tool of the embodiment. スライド部の(a)側面図、(b)底面図、(c)正面図、である。It is the (a) side view, (b) bottom view, (c) front view of a slide part. 除去部の(a)平面図、(b)側面図、である。It is (a) top view and (b) side view of a removal part. 同実施形態のスパッタ除去具にノズルを挿入した状態の側断面図である。It is a sectional side view of the state which inserted the nozzle in the sputter removal tool of the embodiment. 同実施形態のスパッタ除去具の(a)図16における正面図、(b)スパッタ除去具を回転させた状態の正面図、である。(A) The front view in FIG. 16 of the sputter removal tool of the embodiment, (b) The front view of the state which rotated the sputter removal tool.
 本発明におけるスパッタ除去具の第一の実施形態を図面に基づいて説明する。以下の説明では、各図面の矢印の、Fを前、REを後ろ、Rを右、Lを左、Uを上、Dを下、とする。なお、各図面における中心線Cは、スパッタ除去具10の軸線であるとともに、溶接トーチZの軸線であるものとする。 A first embodiment of a sputter remover according to the present invention will be described with reference to the drawings. In the following description, in the arrows of each drawing, F is front, RE is back, R is right, L is left, U is up, and D is down. Note that the center line C in each drawing is the axis of the sputter remover 10 and the axis of the welding torch Z.
 スパッタ除去具10は、ハンド溶接機に用いられる手工具として適用され、図1乃至8に示すように、本体部20と、本体部20の内側に嵌められるとともに本体部20の軸線方向に沿って摺動可能に形成されたスライド部25と、スライド部25に配設された除去部40と、を備えている。 The spatter removing tool 10 is applied as a hand tool used in a hand welder, and is fitted inside the main body 20 and the main body 20 as shown in FIGS. 1 to 8 and along the axial direction of the main body 20. The slide part 25 formed so that sliding is possible, and the removal part 40 arrange | positioned at the slide part 25 are provided.
 スパッタ除去具10は、概略的には、図9(a)、(b)に示すような、溶接トーチZのノズルNの内周面N1とチップKの外周面K1との間の隙間部分に、除去部40をノズルNの軸線方向に沿って挿入し、その後、スパッタ除去具10を回転させながら引き抜いて、ノズルNに付着したスパッタを除去するものである。 The spatter removing tool 10 is roughly formed in a gap portion between the inner peripheral surface N1 of the nozzle N of the welding torch Z and the outer peripheral surface K1 of the tip K as shown in FIGS. 9 (a) and 9 (b). The removal unit 40 is inserted along the axial direction of the nozzle N, and then the sputter remover 10 is pulled out while rotating to remove the spatter adhering to the nozzle N.
 本体部20は、図1~4等に示すように、カラー部21と、ノズルガイド部22と、を有している。 The main body 20 has a collar portion 21 and a nozzle guide portion 22 as shown in FIGS.
 カラー部21は、耐熱性を有する合成樹脂製で前後方向に沿った挿通穴21aを有して外径が略同一な円筒状に形成されている。 The collar portion 21 is made of a heat-resistant synthetic resin, has an insertion hole 21a along the front-rear direction, and is formed in a cylindrical shape having substantially the same outer diameter.
 挿通穴21aは、前側に位置する大径内周面21bと、大径内周面21bの後側に大径内周面21bより内径が小さく形成されたガイド面21dと、を有している。 The insertion hole 21a has a large-diameter inner peripheral surface 21b located on the front side, and a guide surface 21d formed with an inner diameter smaller than the large-diameter inner peripheral surface 21b on the rear side of the large-diameter inner peripheral surface 21b. .
 大径内周面21bには、ねじが設けられ、後述するノズルガイド部22の小径部22cの雄ねじ部22kと、螺合可能な雌ねじ部21cとして形成されている。 The large-diameter inner peripheral surface 21b is provided with a screw, and is formed as a female screw portion 21c that can be screwed with a male screw portion 22k of a small-diameter portion 22c of the nozzle guide portion 22 described later.
 ガイド面21dは、後述する保持ベース部30の小径部30aと略同一の内径で、保持ベース部30の小径部30aをガイド、かつ、摺動可能に形成されている。ガイド面21dの前後方向における中央部前寄りの位置には、ガイド面21dからカラー部21の外周面に貫通する矩形状の排出孔21e、21fが中心線C方向からみて等間隔に二か所設けられている。各排出孔21e、21fは、挿通穴21a内に入ってきたスパッタを排出するためのものである。 The guide surface 21d has an inner diameter substantially the same as a small-diameter portion 30a of the holding base portion 30 described later, and is formed so as to guide and slide the small-diameter portion 30a of the holding base portion 30. Two rectangular discharge holes 21e and 21f penetrating from the guide surface 21d to the outer peripheral surface of the collar portion 21 at two positions at equal intervals as viewed from the direction of the center line C are located at positions closer to the front of the center portion in the front-rear direction of the guide surface 21d. Is provided. Each of the discharge holes 21e and 21f is for discharging spatter that has entered the insertion hole 21a.
 カラー部21の後端側には、上下方向に沿って外周面から内周面に貫通する一対の貫通孔21g、21hが形成され、上側に位置する貫通孔21gは段付き孔に形成され、下側に位置する貫通孔21hは内周面にねじが形成され、後述する一つの取り付けボルト30kを挿通して締結可能に形成されている。 A pair of through holes 21g and 21h are formed on the rear end side of the collar portion 21 from the outer peripheral surface to the inner peripheral surface along the vertical direction, and the upper through holes 21g are formed as stepped holes. The through hole 21h located on the lower side is formed with a screw on the inner peripheral surface so that it can be fastened by inserting one mounting bolt 30k described later.
 カラー部21の外周面は操作把持面とされ、前後方向に沿って外周面から中心線Cに向かって円弧状に凹む複数の溝21iが形成されている。溝21iは、中心線Cを軸としてスパッタ除去具10を回転させる際に滑り止めとなるものである。 The outer peripheral surface of the collar portion 21 is an operation gripping surface, and a plurality of grooves 21i that are recessed in an arc shape from the outer peripheral surface toward the center line C are formed along the front-rear direction. The groove 21 i serves as a non-slip when the sputter remover 10 is rotated about the center line C.
 ノズルガイド部22は、金属製で前後方向に沿った挿通孔22aを有して、前側に位置する大径部22bと、大径部22bの後側に大径部22bより外径が小径に形成された小径部22cと、を有して段付き円筒状に形成されている。 The nozzle guide portion 22 is made of metal, has an insertion hole 22a along the front-rear direction, and has a large-diameter portion 22b located on the front side and a smaller outer diameter than the large-diameter portion 22b on the rear side of the large-diameter portion 22b. A small-diameter portion 22c, and is formed in a stepped cylindrical shape.
 挿通孔22aは、前側に位置する大径内周面22dと、大径内周面22dの後側に大径内周面22dより内径が小さく形成された小径内周面22fと、を有している。 The insertion hole 22a has a large-diameter inner peripheral surface 22d located on the front side, and a small-diameter inner peripheral surface 22f formed with an inner diameter smaller than the large-diameter inner peripheral surface 22d on the rear side of the large-diameter inner peripheral surface 22d. ing.
 大径内周面22dの内径は、ノズルNの外径よりわずかに大径に形成され、内周面がノズルNの外周面N2をガイド可能なガイド面22eとして形成されている。 The inner diameter of the large inner peripheral surface 22d is slightly larger than the outer diameter of the nozzle N, and the inner peripheral surface is formed as a guide surface 22e that can guide the outer peripheral surface N2 of the nozzle N.
 小径内周面22fの内径は後述する保持ベース部30の小径部30aの外径と略同一で、保持ベース部30の小径部30aをガイド、かつ、摺動可能に形成されている。 The inner diameter of the small-diameter inner peripheral surface 22f is substantially the same as the outer diameter of the small-diameter portion 30a of the holding base portion 30 described later, and the small-diameter portion 30a of the holding base portion 30 is formed so as to be slidable.
 大径内周面22dと小径内周面22fの境界部分から中心線Cに向かって突出する突出部22gが形成され、突出部22gの前側の面がノズルNの先端面N3を受け止め、ノズルN及びチップKの挿入範囲を決める位置決め面22hとされている。 A protrusion 22g is formed protruding from the boundary between the large-diameter inner peripheral surface 22d and the small-diameter inner peripheral surface 22f toward the center line C, and the front surface of the protrusion 22g receives the tip end surface N3 of the nozzle N. The positioning surface 22h determines the insertion range of the chip K.
 突出部22gの前後方向からみた中央部には、前後方向に貫通する挿通孔22iが形成され、除去部40を挿通可能としている。 An insertion hole 22i penetrating in the front-rear direction is formed at the center of the protrusion 22g as viewed from the front-rear direction so that the removal part 40 can be inserted.
 小径部22cの外周面には、ねじが設けられ後述するカラー部21の大径内周面21bの雌ねじ部21cと螺合可能な雄ねじ部22kとして形成されている。 A screw is provided on the outer peripheral surface of the small-diameter portion 22c, and is formed as a male screw portion 22k that can be screwed with a female screw portion 21c of a large-diameter inner peripheral surface 21b of the collar portion 21 described later.
 カラー部21の大径内周面21bの雌ねじ部21cと、ノズルガイド部22の小径部22cの雄ねじ部22kと、が螺合されてカラー部21及びノズルガイド部22が一体化され、本体部20が構成されている。 The collar part 21 and the nozzle guide part 22 are integrated by screwing the female thread part 21c of the large-diameter inner peripheral surface 21b of the collar part 21 and the male thread part 22k of the small-diameter part 22c of the nozzle guide part 22 into the main body part. 20 is configured.
 スライド部25は、図1~5等に示すように、保持ベース部30と、保持ベース部30に保持される除去部40と、を有している。 The slide part 25 has a holding base part 30 and a removal part 40 held by the holding base part 30 as shown in FIGS.
 保持ベース部30は、金属製で、前側に位置する小径部30aと、小径部30aの後側に小径部30aより大径に形成された押圧操作部30bと、を有して段付き円柱状に形成されている。 The holding base portion 30 is made of metal, has a small diameter portion 30a located on the front side, and a pressing operation portion 30b formed on the rear side of the small diameter portion 30a with a larger diameter than the small diameter portion 30a, and has a stepped columnar shape. Is formed.
 小径部30aの前端側には、前後方向に沿って小径部30aの外周面から中心線Cに向かう有底溝として等間隔に形成された二つの取り付け溝30c、30dが配設されている。 On the front end side of the small-diameter portion 30a, two mounting grooves 30c and 30d formed at equal intervals as bottomed grooves from the outer peripheral surface of the small-diameter portion 30a toward the center line C are disposed along the front-rear direction.
 小径部30aには、取り付け溝30cの底面から取り付け溝30dの底面にむかって貫通する取付孔30eが設けられている。取付孔30eは、後述する除去片41、42を取り付け可能とするものである。 The small-diameter portion 30a is provided with an attachment hole 30e penetrating from the bottom surface of the attachment groove 30c to the bottom surface of the attachment groove 30d. The attachment hole 30e enables attachment of removal pieces 41 and 42 described later.
 小径部30aの前端面から後方に向かって溶接ワイヤとの干渉を避けるため、左右方向の全域にわたって切り欠かれた逃がし部30gが形成されている。 In order to avoid interference with the welding wire from the front end face of the small diameter part 30a to the rear, a relief part 30g cut out over the entire region in the left-right direction is formed.
 取り付け溝30c、30dの後方には、小径部20bの外周面から中心線C方向に向かう有底溝として形成され、スライド部25を本体部20と組み付けるときに位置決めの目印となる位置決め溝30iが、設けられている。 Behind the mounting grooves 30c and 30d, a positioning groove 30i is formed as a bottomed groove extending from the outer peripheral surface of the small diameter portion 20b toward the center line C direction, and serves as a positioning mark when the slide portion 25 is assembled to the main body portion 20. , Provided.
 小径部30aの中央部の後側には、中心線Cを通り、小径部20bの上側の外周面から下側の外周面まで貫通して形成された、長円形状のスライド孔30jが配設されている。 On the rear side of the central portion of the small-diameter portion 30a, an oval slide hole 30j is formed that passes through the center line C and penetrates from the upper outer peripheral surface to the lower outer peripheral surface of the small-diameter portion 20b. Has been.
 スライド孔30jは、カラー部21の貫通孔21g、21hと連通可能に形成され、貫通孔21g、スライド孔30j、貫通孔21hの順に取り付けボルト30kを挿通して、本体部20とスライド部25とが組み付けられている。上記構成により、スライド部25が本体部20に対して中心線Cを軸として回転することを防止する回転防止手段80となるとともに、取り付けボルト30kとスライド孔30jによりスライド部25の前後方向への移動が規制されスライド部25が本体部20から抜けてしまうのを防止する抜け止め防止手段となる。 The slide hole 30j is formed so as to be able to communicate with the through holes 21g and 21h of the collar portion 21, and the mounting bolt 30k is inserted in the order of the through hole 21g, the slide hole 30j, and the through hole 21h. Is assembled. With the above configuration, the anti-rotation means 80 prevents the slide portion 25 from rotating about the center line C with respect to the main body portion 20, and the slide portion 25 is moved back and forth by the mounting bolt 30 k and the slide hole 30 j. This is a retaining means for preventing the slide part 25 from being removed from the main body part 20 with its movement restricted.
 押圧操作部30bは、スライド部25を摺動させる際に、手で把持可能なグリップ部分として構成され、後部下側には、ストラップ等を取り付け可能なストラップホール30lが設けられている。 The pressing operation part 30b is configured as a grip part that can be gripped by hand when the slide part 25 is slid, and a strap hole 30l to which a strap or the like can be attached is provided below the rear part.
 除去部40は、図1~6等に示すように、一対の除去片41、42と、連結部43と、を有している。 The removal part 40 has a pair of removal pieces 41 and 42 and a connection part 43 as shown in FIGS.
 除去片41、42は、長尺な矩形平板状で、弾性変形可能な金属で略同一形にそれぞれ形成され、後部に左右方向に沿って貫通する貫通孔41a、42aが一つずつ配設されている。 The removal pieces 41 and 42 are long rectangular flat plates, are formed in substantially the same shape with an elastically deformable metal, and are provided with through holes 41a and 42a penetrating along the left-right direction in the rear part one by one. ing.
 連結部43は、除去片41、42の前側の端部を連結し、前後方向からみて、中央部に円形のガイド孔43aを有した円環状に形成され、左右方向からみて、前端部が屈曲して後側に拡開するように形成されている。 The connecting portion 43 connects the front end portions of the removal pieces 41 and 42, and is formed in an annular shape having a circular guide hole 43a in the central portion when viewed from the front and rear direction, and the front end portion is bent when viewed from the left and right direction. Then, it is formed so as to expand to the rear side.
 取り付け溝30cに除去片41を、取り付け溝30dに除去片42を配置し、取付孔30eと貫通孔41aを、取付孔30eと貫通孔42aとを連通させてボルト締め等して、除去片41、42が保持ベース部30の小径部30aに固定されている。 The removal piece 41 is disposed in the attachment groove 30c, the removal piece 42 is disposed in the attachment groove 30d, the attachment hole 30e and the through hole 41a are connected to each other by bolting the attachment hole 30e and the through hole 42a, and the removal piece 41 is provided. , 42 are fixed to the small diameter portion 30 a of the holding base portion 30.
 ノズルNが挿入された状態において、除去片41及び除去片42は、短手方向の端縁部41b、42bが中心線C(ノズルNの軸線)に沿って線状に配置され、前後方向(ノズルNの挿入方向)からみて中心線C(ノズルガイド部22の軸線)の周り、かつ、ノズルNの挿入方向に沿って、配置されている。 In the state where the nozzle N is inserted, the removal piece 41 and the removal piece 42 are arranged such that the edge portions 41b and 42b in the short direction are linearly arranged along the center line C (axis of the nozzle N), and the front-rear direction ( The nozzle N is disposed around the center line C (the axis of the nozzle guide portion 22) as viewed from the insertion direction of the nozzle N and along the insertion direction of the nozzle N.
 換言すれば、除去片41及び除去片42は、前後方向からみて、ノズルNの内周面N1の二点を結ぶ線上に位置して、かつ、互いに平行となるように配置され、短手方向の端縁部41c、42cがノズルNの内周面N1に線接触可能に形成されている。 In other words, the removal piece 41 and the removal piece 42 are disposed on the line connecting the two points on the inner peripheral surface N1 of the nozzle N as viewed from the front-rear direction, and are arranged so as to be parallel to each other. Edge portions 41c and 42c of the nozzle N are formed so as to be in line contact with the inner peripheral surface N1 of the nozzle N.
 スパッタ除去具10の動作について説明する。図1に示すように、スライド部25を、スライド孔30jの前端部に取り付けボルト30kが当たる位置まで本体部20から引き出し、溶接トーチZのノズルN及びチップKと干渉しない位置に退避した退避位置に移動させる。 The operation of the spatter remover 10 will be described. As shown in FIG. 1, the slide position 25 is pulled out from the main body portion 20 to a position where the mounting bolt 30k hits the front end of the slide hole 30j, and retracted to a position where it does not interfere with the nozzle N and the tip K of the welding torch Z. Move to.
 ノズルガイド部22のガイド面22eに溶接トーチZのノズルN及びチップKを、ノズルNの先端面N3が位置決め面22hに突き当たるまで挿入する。これにより、ノズルNの先端面N3が受け止められ、ノズルN及びチップKの挿入範囲が決められる。 The nozzle N and the tip K of the welding torch Z are inserted into the guide surface 22e of the nozzle guide portion 22 until the tip surface N3 of the nozzle N hits the positioning surface 22h. Thereby, the front end surface N3 of the nozzle N is received, and the insertion range of the nozzle N and the tip K is determined.
 このとき、連結部43は位置決め面22hより前側に突出しているが、ノズルNの中心線Cに直交する方向への移動は、ガイド面22eによりノズルNの外周面N2が規制されるとともに、チップKは先端側か細いテーパ状に形成されているので、チップKはサイズ的な余裕をもってガイド孔43aに誘導され、チップKをキズつけることはない。 At this time, the connecting portion 43 protrudes forward from the positioning surface 22h, but the movement of the nozzle N in the direction orthogonal to the center line C restricts the outer peripheral surface N2 of the nozzle N by the guide surface 22e, and the tip. Since K is formed on the tip side or in a thin taper shape, the chip K is guided to the guide hole 43a with a margin in size, and the chip K is not damaged.
 そして、スライド部25の押圧操作部30bを手で持ち前側に押し込んで、ノズルNの内周面N1とチップKの外周面K1との間の隙間部分へ除去部40を進入させる。押圧操作部30bの前端面と、カラー部21の後端面とが、突き当たるまで押し込むと、図2、7に示すように、除去部40の進入が完了した進入完了位置に移動することになる。 Then, the pressing operation unit 30b of the slide unit 25 is held by hand and pushed forward, and the removal unit 40 is caused to enter the gap portion between the inner peripheral surface N1 of the nozzle N and the outer peripheral surface K1 of the tip K. When the front end surface of the pressing operation portion 30b and the rear end surface of the collar portion 21 are pushed in until they come into contact with each other, as shown in FIGS. 2 and 7, the removal portion 40 moves to the entry completion position.
 このとき、ノズルNの中心線Cに直交する方向への移動は、ガイド面22eによりノズルNの外周面N2が規制されるとともに、ガイド孔43aによりチップKをガイドすることで、ノズルN及びチップKの芯合わせをしやすくなる。 At this time, the movement of the nozzle N in the direction orthogonal to the center line C is such that the outer peripheral surface N2 of the nozzle N is regulated by the guide surface 22e and the tip K is guided by the guide hole 43a, whereby the nozzle N and the tip. It makes it easy to align K.
 スパッタ除去具10を、ノズルNの中心線C(ノズルNの軸線)に対して回転させながら引き抜く、このとき図8(a)、(b)に示すように、ノズルNが外れてしまわないように右回りに回すのが望ましい。 The sputter remover 10 is pulled out while rotating with respect to the center line C of the nozzle N (the axis line of the nozzle N). At this time, as shown in FIGS. 8A and 8B, the nozzle N will not come off. It is desirable to turn it clockwise.
 除去片41及び除去片42は、ノズルNがノズルガイド部22に挿入されたときに、前後方向からみて、ノズルNの内周面N1の二点を結ぶ線上に位置して、かつ、互いに平行となるように配置されているので、除去片41、42の回転方向前側の短手方向の端縁部41c、42cがノズルNの内周面N1に線接触可能となり、ノズルNの内周面N1に付着したスパッタを容易に除去になる。 The removal piece 41 and the removal piece 42 are located on a line connecting two points of the inner peripheral surface N1 of the nozzle N when viewed from the front-rear direction when the nozzle N is inserted into the nozzle guide portion 22, and are parallel to each other. Therefore, the edge portions 41c and 42c in the short direction on the front side in the rotational direction of the removal pieces 41 and 42 can be in line contact with the inner peripheral surface N1 of the nozzle N, and the inner peripheral surface of the nozzle N Spatter adhering to N1 can be easily removed.
 また、貫通孔21g、スライド孔30j、貫通孔21hの順に取り付けボルト30kを挿通して、本体部20とスライド部25とが締結され、スライド部25と本体部20を一体で回転させることになるので、ノズルNに対して除去片41、42を回転させながら引き離す方向に引っ張る作業を容易にするとともに、スライド部25が本体部20から抜けてしまうのを防止する。 Further, the mounting bolt 30k is inserted in the order of the through hole 21g, the slide hole 30j, and the through hole 21h, the main body portion 20 and the slide portion 25 are fastened, and the slide portion 25 and the main body portion 20 are rotated together. Therefore, the operation of pulling the removal pieces 41 and 42 with respect to the nozzle N while pulling them apart is facilitated, and the slide portion 25 is prevented from coming off from the main body portion 20.
 ノズルガイド部22から、溶接トーチZのノズルN及びチップKを引っ張りだして、スパッタ除去作業が終了したら、図2、7に示す進入完了位置から、図1に示す退避位置に移動させ、次の使用まで待機状態とする。 When the spatter removal operation is completed by pulling out the nozzle N and the tip K of the welding torch Z from the nozzle guide part 22, the nozzle is moved from the entry completion position shown in FIGS. 2 and 7 to the retracted position shown in FIG. It will be in a standby state until use.
 本発明に係るスパッタ除去具10は、溶接トーチZのノズルN及びチップKを挿入可能な円筒状に形成され、内周面がノズルNの外周面N2をガイド可能に形成されたガイド面22eと、ノズルNの先端面N3を受け止めノズルN及びチップKの挿入範囲を決める位置決め面22hと、を有するノズルガイド部22と、ノズルNの内周面N1とチップKの外周面K1との間の隙間部分に、ノズルNの軸線方向に沿って進入してノズルNに付着したスパッタを除去する除去部40と、を備えるスパッタ除去具であって、除去部40は、長尺平板状に形成された除去片41、42を備えて構成され、除去片41、42は、ノズルNの挿入方向からみてノズルガイド部22の中心線Cの周り、かつ、ノズルNの挿入方向に沿って、配置され、位置決め面22hでノズルNの先端面N3を受け止めた後、除去片41、42の回転方向前側の短手方向の端縁部41c、42cがノズルNの中心線Cに沿って線状に配置され、かつ、ノズルNに対して除去片41、42を回転させたときに、ノズルNの内周面N1に接触可能として、ノズルNの内周面N 1に付着したスパッタを除去可能とされている。 The sputter remover 10 according to the present invention is formed in a cylindrical shape into which the nozzle N and the tip K of the welding torch Z can be inserted, and an inner circumferential surface is formed so as to be able to guide the outer circumferential surface N2 of the nozzle N. A nozzle guide portion 22 having a positioning surface 22h for receiving the tip surface N3 of the nozzle N and determining the insertion range of the nozzle N and the tip K, and between the inner peripheral surface N1 of the nozzle N and the outer peripheral surface K1 of the tip K. A removal unit 40 that enters the gap portion along the axial direction of the nozzle N and removes spatter adhering to the nozzle N. The removal unit 40 is formed in a long flat plate shape. The removal pieces 41 and 42 are arranged around the center line C of the nozzle guide portion 22 and along the insertion direction of the nozzle N as viewed from the insertion direction of the nozzle N. ,position After receiving the front end surface N3 of the nozzle N with the female surface 22h, the edge portions 41c and 42c in the short direction on the front side in the rotation direction of the removal pieces 41 and 42 are linearly arranged along the center line C of the nozzle N. In addition, when the removal pieces 41 and 42 are rotated with respect to the nozzle N, it is possible to contact the inner peripheral surface N1 of the nozzle N, and it is possible to remove the spatter adhering to the inner peripheral surface N 1 of the nozzle N. Yes.
 これによれば、位置決め面22hでノズルNの先端面N3を受け止めるまでガイド面22eに溶接トーチZのノズルN及びチップKを挿入して、その後、ノズルNに対して除去片41、42を回転させながら引き離す方向に引っ張るという簡単な動作で、除去片41、42の回転方向前側の短手方向の端縁部41c、42cにより、ノズルNの内周面N1に付着したスパッタを除去する。 According to this, the nozzle N and the tip K of the welding torch Z are inserted into the guide surface 22e until the tip surface N3 of the nozzle N is received by the positioning surface 22h, and then the removal pieces 41 and 42 are rotated with respect to the nozzle N. The spatter adhering to the inner peripheral surface N1 of the nozzle N is removed by the short edge portions 41c and 42c on the front side in the rotational direction of the removal pieces 41 and 42 by a simple operation of pulling in the direction of pulling away.
 よって、ノズルガイド部22の中心線Cに沿って及び軸方向に対して斜めに何度も溶接トーチZを出し入れし、かつ、回転させる必要がなくなり、容易にスパッタを剥離、除去することができる。 Therefore, it is not necessary to insert and remove the welding torch Z many times along the center line C of the nozzle guide portion 22 and obliquely with respect to the axial direction, and it is not necessary to rotate, and the spatter can be easily peeled off and removed. .
 また、位置決め面22hにより、ノズルN及びチップKの挿入範囲が決められるので、除去片41、42が進入し過ぎて、溶接トーチZのノズルN及びチップK以外の部分を傷つけたり、除去片41、42の進入が足りなくて、スパッタの除去が足りなくなったりして、溶接不良を引き起こすことを防止することができる。 In addition, since the insertion range of the nozzle N and the tip K is determined by the positioning surface 22h, the removal pieces 41 and 42 enter too much, and the portions other than the nozzle N and the tip K of the welding torch Z are damaged, or the removal piece 41 , 42 can be prevented from becoming poor due to insufficient entry of spatter and insufficient removal of spatter.
 また、筒状に形成され一端側にノズルガイド部22が配設される本体部20と、一端側から除去部40が延設され、除去部40がノズルガイド部22側となるように本体部20の挿通穴21aを経て、内側に嵌められるとともに本体部20の軸線方向に沿って摺動可能に形成され除去部40を保持する保持ベース部30と、を有し、除去片41、42が、ガイド面22eにノズルN及びチップKが挿入されるときに、溶接トーチZのノズルN及びチップKと干渉しない位置に退避した退避位置と、ノズルNの内周面N1とチップKの外周面K1との間の隙間部分への進入が完了した進入完了位置との間で、往復移動可能とすることが望ましい。 Further, the main body 20 is formed in a cylindrical shape and the nozzle guide portion 22 is disposed on one end side, and the removal portion 40 is extended from the one end side so that the removal portion 40 is on the nozzle guide portion 22 side. 20 through the insertion hole 21a, and a holding base portion 30 that is formed to be slidable along the axial direction of the main body portion 20 and holds the removal portion 40. When the nozzle N and the tip K are inserted into the guide surface 22e, the retracted position retracted to a position that does not interfere with the nozzle N and the tip K of the welding torch Z, and the inner peripheral surface N1 of the nozzle N and the outer peripheral surface of the tip K It is desirable to be able to reciprocate between the entry completion position where entry into the gap with K1 has been completed.
 このような構成では、ガイド面22eにノズルN及びチップKを挿入するときに、除去片41、42を退避させておくことによってノズルN及びチップKをキズつけることを防止することが可能となるとともに、ガイド面22eでノズルNの外周面N2をガイドした状態で、除去片41、42をノズルNの内周面N1とチップKの外周面K1との間の隙間部分へ進入させることが可能となるので、除去片41、42によってノズルN及びチップKをキズつけることを防止することができる。このことは、ノズルN及びチップKにキズがあると、スパッタが付着しやすくなるので、スパッタ除去後の溶接作業において、ノズルN内のガスの乱流の発生を抑制してスパッタの付着を防止することに寄与する。 In such a configuration, it is possible to prevent the nozzles N and the chips K from being scratched by retracting the removal pieces 41 and 42 when the nozzles N and the chips K are inserted into the guide surface 22e. At the same time, with the guide surface 22e guiding the outer peripheral surface N2 of the nozzle N, the removal pieces 41 and 42 can enter the gap portion between the inner peripheral surface N1 of the nozzle N and the outer peripheral surface K1 of the tip K. Therefore, the removal pieces 41 and 42 can prevent the nozzle N and the tip K from being scratched. This means that if the nozzle N and the tip K are scratched, spatter easily adheres to it, so in the welding operation after spatter removal, the occurrence of gas turbulence in the nozzle N is suppressed to prevent spatter adhesion. Contributes to
 また、保持ベース部30を本体部20に対して中心線Cを軸として回転することを防止する回転防止手段80を有している。 Further, it has a rotation preventing means 80 for preventing the holding base portion 30 from rotating with respect to the main body portion 20 about the center line C.
 スライド部25と本体部20を一体で回転させることになるので、ノズルNに対して除去片41、42を回転させながら引き離す方向に引っ張る作業を容易にすることができる。 Since the slide part 25 and the main body part 20 are rotated integrally, the work of pulling away the removal pieces 41 and 42 while rotating the removal pieces 41 and 42 with respect to the nozzle N can be facilitated.
 また、除去部40を、複数の除去片41、42と、各除去片41、42を先端側で連結する連結部43と、をそなえる構成とし、連結部43には、チップKをガイド可能なガイド孔43aを形成している。 Further, the removal portion 40 is configured to include a plurality of removal pieces 41 and 42 and a connection portion 43 that connects the removal pieces 41 and 42 on the distal end side, and the chip K can be guided to the connection portion 43. A guide hole 43a is formed.
 これによれば、各除去片41、42の自由端側を連結部43で連結することで、強度を向上させるとともに、ガイド孔43aによりチップKをガイドすることで、ガイド面22eにノズルN及びチップKを挿入するとき、除去片41、42をノズルNの内周面N1とチップKの外周面K1との間の隙間部分へ進入させるときに、芯合わせをしやすくすることができる。 According to this, by connecting the free end side of each removal piece 41 and 42 with the connection part 43, while improving intensity | strength, the chip | tip N is guided to the guide surface 22e by guiding the chip | tip K by the guide hole 43a. When the tip K is inserted, the removal pieces 41 and 42 can be easily centered when entering the gap portion between the inner peripheral surface N1 of the nozzle N and the outer peripheral surface K1 of the tip K.
 本発明の第二の実施形態を図10~17に基づいて説明する。以下の説明において、第一の実施形態と同じ構成については、同一符号を付し、全部又は一部の説明を省略する。 A second embodiment of the present invention will be described with reference to FIGS. In the following description, the same components as those of the first embodiment are denoted by the same reference numerals, and description of all or part of them is omitted.
 スパッタ除去具10Aにおいて、スライド部45は、保持ベース部50と、保持ベース部50に保持される除去部60と、を有している。 In the sputter remover 10 </ b> A, the slide portion 45 has a holding base portion 50 and a removing portion 60 held by the holding base portion 50.
 保持ベース部50は、金属製で、前側に位置する小径部50aと、小径部50aの後側に小径部50aより大径に形成された押圧操作部30bと、を有して段付き円柱状に形成されている。 The holding base portion 50 is made of metal and has a small diameter portion 50a positioned on the front side, and a pressing operation portion 30b formed on the rear side of the small diameter portion 50a with a diameter larger than that of the small diameter portion 50a. Is formed.
 小径部50aの前端側には、小径部50aの外周面から中心線Cに向かう有底溝として前後方向に沿って形成された二つの取り付け溝50b、50cが設けられている。 On the front end side of the small diameter portion 50a, two attachment grooves 50b and 50c formed along the front-rear direction as bottomed grooves from the outer peripheral surface of the small diameter portion 50a toward the center line C are provided.
 取り付け溝50bの底面から取り付け溝50cの底面にむかって貫通する取付孔50dが前後方向に沿って二つ設けられている。取付孔50dは、後述する除去片61、62を取り付け可能とするものである。 Two mounting holes 50d penetrating from the bottom surface of the mounting groove 50b to the bottom surface of the mounting groove 50c are provided along the front-rear direction. The mounting hole 50d allows the removal pieces 61 and 62 described later to be mounted.
 除去部60は、一対の除去片61、62で構成されている。 The removal unit 60 is composed of a pair of removal pieces 61 and 62.
 除去片61、62は、長尺な矩形平板状で、弾性変形可能な金属で略同一形にそれぞれ形成され、後部に左右方向に沿って貫通する貫通孔61a、62aが二つずつ配設されている基部61b、62bと、基部61b、62bの前端から屈曲して外側に向かって拡開するように延設された拡開部61c、62cと、をそれぞれ有している。 The removal pieces 61 and 62 are long rectangular flat plates and are formed in substantially the same shape with a metal that can be elastically deformed, and two through holes 61a and 62a penetrating along the left-right direction are provided in the rear part. Base portions 61b and 62b, and expanded portions 61c and 62c extending from the front ends of the base portions 61b and 62b so as to be expanded outward.
 取り付け溝50bに除去片61の基部61bを、取り付け溝50cに除去片62の基部62bを配置し、二つずつある、取付孔50dと貫通孔61a、貫通孔62a、とを連通させてボルト締め等して、除去片61、62がスライド部45の小径部50aに固定されている。 The base 61b of the removal piece 61 is arranged in the attachment groove 50b, and the base 62b of the removal piece 62 is arranged in the attachment groove 50c. The two attachment holes 50d, the through holes 61a, and the through holes 62a are connected to each other and bolted. Equally, the removal pieces 61 and 62 are fixed to the small-diameter portion 50 a of the slide portion 45.
 ノズルNがノズルガイド部22に挿入された状態において、除去片61及び除去片62は、短手方向の端縁部61d、62dが中心線C(ノズルNの軸線)に沿って線状に配置され、前後方向(ノズルNの挿入方向)からみて中心線C(ノズルガイド部22の軸線)の周り、かつ、ノズルNの挿入方向に沿って、配置されている。 In a state where the nozzle N is inserted into the nozzle guide portion 22, the removal piece 61 and the removal piece 62 are linearly arranged with the edge portions 61d and 62d in the short direction along the center line C (axis of the nozzle N). As seen from the front-rear direction (the insertion direction of the nozzle N), it is arranged around the center line C (the axis of the nozzle guide portion 22) and along the insertion direction of the nozzle N.
 換言すれば、除去片61及び除去片62は、前後方向からみて、ノズルNの内周面N1の二点を結ぶ線上に位置して、かつ、互いに平行となるように配置され、外側に付勢されて短手方向の端縁部61d、62dがノズルNの内周面N1に接触可能に形成されている。 In other words, the removal piece 61 and the removal piece 62 are arranged on the line connecting the two points of the inner peripheral surface N1 of the nozzle N and parallel to each other when viewed from the front-rear direction, and are attached to the outside. The edge portions 61d and 62d in the short direction are formed so as to be able to contact the inner peripheral surface N1 of the nozzle N.
 突出部22gの挿通孔22iの内周面が、除去部60の各除去片61、62を外側から拘束する円環状の押え部22jとして形成されている。 The inner peripheral surface of the insertion hole 22i of the protruding portion 22g is formed as an annular pressing portion 22j that restrains the removal pieces 61 and 62 of the removal portion 60 from the outside.
 また、スパッタ除去具10Aは、各拡開部61c、62cを、退避位置において内側に互いに引き寄せられた縮径状態と、ノズルNの内周面N1側に向かって拡径する拡径状態と、に保持可能とする保持手段70を有している。 Further, the sputter removing tool 10A has a diameter-reduced state in which each of the expanded portions 61c and 62c is drawn toward each other in the retracted position, and a diameter-expanded state in which the diameter is increased toward the inner peripheral surface N1 side of the nozzle N. It has the holding means 70 which can hold | maintain.
 保持手段70は、押え部22jと、各拡開部61c、62cを含む各除去片61、62の外周面と、で構成されている。 The holding means 70 is configured by a pressing portion 22j and outer peripheral surfaces of the removal pieces 61 and 62 including the expansion portions 61c and 62c.
 スパッタ除去具10Aの動作について説明する。以下の説明では、スパッタ除去具10と共通する動作については、全部又は一部の説明を省略する。 The operation of the spatter removal tool 10A will be described. In the following description, all or a part of the operations common to the sputter remover 10 are omitted.
 図10の退避位置における各拡開部61c、62cの状態を縮径状態とし図11の進入完了位置における各拡開部61c、62cの状態を拡径状態とする。 The state of the expanded portions 61c and 62c at the retracted position in FIG. 10 is the reduced diameter state, and the state of the expanded portions 61c and 62c at the entry completion position in FIG.
 スライド部45を、位置決め溝30iが視認できる位置まで本体部20から引き出し、退避位置に移動させる。 The slide part 45 is pulled out from the main body part 20 to a position where the positioning groove 30i can be visually recognized, and moved to the retracted position.
 図の退避位置において、押え部22jは、各拡開部61c、62cの端縁部61d、62dと当接して各除去片61、62を外側から拘束することにより、各除去片61、62を外側に付勢した状態にするとともに、拡開部61c、62cを縮径状態に保持している。このとき、各除去片61、62は位置決め面22hより前側に突出しない位置にある。 In the retracted position shown in the drawing, the holding portion 22j abuts against the edge portions 61d and 62d of the expanded portions 61c and 62c to restrain the removed pieces 61 and 62 from the outside, thereby holding the removed pieces 61 and 62 from the outside. While expanding outwardly, the expanded portions 61c and 62c are held in a reduced diameter state. At this time, each removal piece 61 and 62 is in a position that does not protrude forward from the positioning surface 22h.
 ノズルガイド部22のガイド面22eに溶接トーチZのノズルN及びチップKを、ノズルNの先端面N3が位置決め面22hに突き当たるまで挿入する。各拡開部61c、62cは、徐々に広がるように配置されているので、退避位置から進入完了位置まで、徐々に拡径していくことになる。 The nozzle N and the tip K of the welding torch Z are inserted into the guide surface 22e of the nozzle guide portion 22 until the tip surface N3 of the nozzle N hits the positioning surface 22h. Since each expansion part 61c, 62c is arranged so as to gradually expand, the diameter gradually increases from the retracted position to the entry completion position.
 図11、16の進入完了位置において、押え部22jは、各除去片61、62の前後方向における各拡開部61c、62cの端縁部61d、62dと当接して各除去片61、62を外側から拘束することにより、各拡開部61c、62cを拡径状態に保持している。 11 and 16, the holding portion 22j abuts against the edge portions 61d and 62d of the widened portions 61c and 62c in the front-rear direction of the removal pieces 61 and 62 so that the removal pieces 61 and 62 are brought into contact with each other. By constraining from the outside, each of the expanded portions 61c and 62c is held in an expanded state.
 このとき、各除去片61、62は、外側に付勢されて短手方向の端縁部61d、62dがノズルNの内周面N1に接触した状態になる。 At this time, the removal pieces 61 and 62 are urged outward, and the edge portions 61d and 62d in the short-side direction are in contact with the inner peripheral surface N1 of the nozzle N.
 スパッタ除去具10Aを、ノズルNの中心線C(ノズルNの軸線)に対して回転させながら引き抜く、このとき図17(a)、(b)に示すように、ノズルNが外れてしまわないように右回りに回すのが望ましい。 The sputter remover 10A is pulled out while being rotated with respect to the center line C of the nozzle N (the axis of the nozzle N). At this time, as shown in FIGS. 17A and 17B, the nozzle N will not come off. It is desirable to turn it clockwise.
 各除去片61、62は、外側に付勢されて短手方向の端縁部61d、62dがノズルNの内周面N1に接触した状態にあるので、ノズルNの外周面N2とガイド面22eとの間の隙間によるガタつきがあっても、各除去片61、62の回転方向前側の短手方向の端縁部61d、62dがノズルNの内周面N1に接触可能となり、ノズルNの内周面N1に付着したスパッタの除去を容易する。 Since each of the removal pieces 61 and 62 is biased outward and the edge portions 61d and 62d in the short direction are in contact with the inner peripheral surface N1 of the nozzle N, the outer peripheral surface N2 of the nozzle N and the guide surface 22e. Even if there is a backlash due to a gap between the nozzles N, the edge portions 61d, 62d in the short direction on the front side in the rotation direction of the removal pieces 61, 62 can come into contact with the inner peripheral surface N1 of the nozzle N. It is easy to remove the spatter adhering to the inner peripheral surface N1.
 スパッタ除去具10Aは、複数の除去片61、62で構成され、各除去片61、62は、弾性変形可能な部材でノズルNの内周面N1を圧接可能に形成され、ノズルガイド部22は、各除去片61、62を外側から拘束する円環状の押え部22jを有している。 The sputter remover 10A is composed of a plurality of removal pieces 61 and 62, and each removal piece 61 and 62 is an elastically deformable member so that the inner peripheral surface N1 of the nozzle N can be press-contacted. Each of the removal pieces 61 and 62 has an annular holding portion 22j that restrains the removal pieces 61 and 62 from the outside.
 これによれば、押え部22jにより、ガイド面22eにノズルN及びチップKを挿入するときに、退避位置では各除去片61、62を縮径状態とし、除去片61、62によってノズルN及びチップKをキズつけることを防止し、進入完了位置に至るまで徐々に拡径させ、ノズルNに対して各除去片61、62を回転させながら引き離す方向に引っ張ることで、容易にスパッタを剥離、除去することができる。また、スパッタ除去後の溶接作業において、スパッタの付着を防止したりすることもできる。 According to this, when the nozzle N and the tip K are inserted into the guide surface 22e by the holding portion 22j, the removal pieces 61 and 62 are reduced in diameter at the retracted position, and the nozzles N and the tips are removed by the removal pieces 61 and 62. Prevents scratching of K, gradually increases the diameter until reaching the entry completion position, and pulls away in a direction that separates the removal pieces 61 and 62 with respect to the nozzle N. can do. Moreover, adhesion of spatter can be prevented in the welding operation after spatter removal.
 特に、小径のノズルを使用するときで、複数の除去片を先端側どうして連結することが困難な場合に好適である。 Particularly, it is suitable when a small diameter nozzle is used and it is difficult to connect a plurality of removal pieces on the tip side.
 本発明のスパッタ除去具は上記構成に限定されるものではない。即ち、本発明の要旨を逸脱しない限り各種の設計変更等が可能である。 The sputter removal tool of the present invention is not limited to the above configuration. That is, various design changes can be made without departing from the gist of the present invention.
 例えば、除去部40は、一対の除去片41、42で構成しているが、少なくとも一つの除去片で構成することもできるし、三つ以上の除去片で構成することもできる。 For example, although the removal part 40 is comprised with a pair of removal pieces 41 and 42, it can also be comprised with at least 1 removal piece, and can also be comprised with three or more removal pieces.
 また、除去部60も、一対の除去片61、62で構成しているが、少なくとも一つの除去片で構成することもできるし、三つ以上の除去片で構成することもできる。 Moreover, although the removal part 60 is also comprised by a pair of removal pieces 61 and 62, it can also be comprised by at least 1 removal piece, and can also be comprised by three or more removal pieces.
 また、除去片61、62は、基部61b、62bの前端から屈曲して外側に向かって拡開するように延設された拡開部61c、62cを有する構成としているが、ノズルNの内周面N1に接触してスパッタを除去できるのであれば、湾曲させることも可能である。 Further, the removal pieces 61 and 62 are configured to have expanded portions 61c and 62c that are bent from the front ends of the base portions 61b and 62b and extend outwardly. If the spatter can be removed by contact with the surface N1, it can be curved.
10…スパッタ除去具、10A…スパッタ除去具、20…本体部、21a…挿通穴、22…ノズルガイド部、22e…ガイド面、22h…位置決め面、22j…押え部、30…保持ベース部、30j…スライド孔、30k…締結ボルト、40…除去部、41…除去片、41c…端縁部、42…除去片、42c…端縁部、43…連結部、43a…ガイド孔、50…保持ベース部、60…除去部、61…除去片、61d…端縁部、62…除去片、62d…端縁部、80…回転防止手段、C…中心線、K…チップ、N…ノズル、N1…内周面、N2…外周面、N3…先端面、Z…溶接トーチ DESCRIPTION OF SYMBOLS 10 ... Sputter removal tool, 10A ... Spatter removal tool, 20 ... Main body part, 21a ... Insertion hole, 22 ... Nozzle guide part, 22e ... Guide surface, 22h ... Positioning surface, 22j ... Holding part, 30 ... Holding base part, 30j ... Slide hole, 30k ... Fastening bolt, 40 ... Removal part, 41 ... Removal piece, 41c ... End edge part, 42 ... Removal piece, 42c ... End edge part, 43 ... Connection part, 43a ... Guide hole, 50 ... Holding base , 60 ... removal part, 61 ... removal piece, 61d ... end edge part, 62 ... removal piece, 62d ... end edge part, 80 ... rotation prevention means, C ... center line, K ... tip, N ... nozzle, N1 ... Inner peripheral surface, N2 ... outer peripheral surface, N3 ... tip end surface, Z ... welding torch
 本発明は、溶接トーチのノズルの内周面及びチップの外周面に付着したスパッタを除去するスパッタ除去具に適している。 The present invention is suitable for a spatter remover that removes spatter adhering to the inner peripheral surface of the nozzle of the welding torch and the outer peripheral surface of the tip.

Claims (5)

  1.  溶接トーチのノズル及びチップを挿入可能な円筒状に形成され、内周面が前記ノズルの外周面をガイド可能に形成されたガイド部と、
     前記ノズルの先端面を受け止め前記ノズル及び前記チップの挿入範囲を決める位置決め部と、
     を有するノズルガイド部と、
     前記ノズルの内周面と前記チップの外周面との間の隙間部分に、前記ノズルの軸線方向に沿って進入して前記ノズルに付着したスパッタを除去する除去部と、
     を備えるスパッタ除去具であって、
     前記除去部は、長尺平板状に形成された少なくとも一つの除去片を備えて構成され、
     前記除去片は、前記ノズルの挿入方向からみて前記ノズルガイド部の中心線の周り、かつ、前記ノズルの挿入方向に沿って、配置され、
     前記位置決め部で前記ノズルの先端面を受け止めた後、前記除去片の回転方向前側の短手方向の端縁部が前記ノズルの中心線に沿って線状に配置され、かつ、前記ノズルに対して前記除去片を回転させたときに、前記ノズルの内周面に接触可能として、前記ノズルの内周面に付着したスパッタを除去可能とされていることを特徴とするスパッタ除去具。
    A guide part formed in a cylindrical shape into which a nozzle and a tip of a welding torch can be inserted, and an inner peripheral surface formed to be capable of guiding the outer peripheral surface of the nozzle;
    A positioning portion that receives the tip surface of the nozzle and determines an insertion range of the nozzle and the chip;
    A nozzle guide portion having
    A removal unit that enters the gap portion between the inner peripheral surface of the nozzle and the outer peripheral surface of the chip along the axial direction of the nozzle and removes spatter attached to the nozzle;
    A sputter remover comprising:
    The removal portion is configured to include at least one removal piece formed in a long flat plate shape,
    The removal piece is arranged around the center line of the nozzle guide portion as seen from the nozzle insertion direction and along the nozzle insertion direction,
    After receiving the front end surface of the nozzle by the positioning portion, the edge portion in the short direction on the front side in the rotation direction of the removal piece is linearly arranged along the center line of the nozzle, and with respect to the nozzle When the removal piece is rotated, it is possible to contact the inner peripheral surface of the nozzle, and it is possible to remove spatter adhering to the inner peripheral surface of the nozzle.
  2.  筒状に形成され一端側に前記ノズルガイド部が配設される本体部と、
     一端側から前記除去部が延設され、前記除去部が前記ノズルガイド部側となるように前記本体部の挿通穴を経て内側に嵌められるとともに前記本体部の軸線方向に沿って摺動可能に形成され前記除去部を保持する保持ベース部と、
     を有し、
     前記除去片が、前記ガイド部に前記ノズル及び前記チップが挿入されるときに、前記溶接トーチの前記ノズル及び前記チップと干渉しない位置に退避した退避位置と、前記ノズルの内周面と前記チップの外周面との間の隙間部分への進入が完了した進入完了位置との間で、往復移動可能とされていることを特徴とする請求項1に記載のスパッタ除去具。
    A main body portion formed in a cylindrical shape and provided with the nozzle guide portion on one end side;
    The removal portion extends from one end side, and is fitted inside through the insertion hole of the main body portion so that the removal portion is on the nozzle guide portion side, and is slidable along the axial direction of the main body portion. A holding base portion that is formed and holds the removal portion;
    Have
    When the nozzle and the tip are inserted into the guide portion, the removal piece is retracted to a position that does not interfere with the nozzle and the tip of the welding torch, an inner peripheral surface of the nozzle, and the tip The sputter remover according to claim 1, wherein the sputter remover is capable of reciprocating between an entry completion position where entry into a gap portion between the outer circumference surface and the outer circumference surface is completed.
  3.  前記保持ベース部が前記本体部に対して中心線を軸として回転することを防止する回転防止手段を有していることを特徴とする請求項2に記載のスパッタ除去具。 The sputter remover according to claim 2, further comprising a rotation preventing means for preventing the holding base portion from rotating about the center line with respect to the main body portion.
  4.  前記除去部が、複数の前記除去片と、各前記除去片を先端側で連結する連結部と、を備え、
     前記連結部には、前記チップをガイド可能なガイド孔が形成されていることを特徴とする請求項1、2又は3に記載のスパッタ除去具。
    The removal portion includes a plurality of the removal pieces, and a connection portion for connecting the removal pieces on the tip side,
    The sputter remover according to claim 1, 2 or 3, wherein a guide hole capable of guiding the tip is formed in the connecting portion.
  5.  前記除去部が、複数の前記除去片を備え、
     各前記除去片は、弾性変形可能な部材で前記ノズルの内周面を圧接可能に形成され、
     前記ノズルガイド部には、各前記除去片を外側から拘束する円環状の押え部を有していることを特徴とする請求項2又は3に記載のスパッタ除去具。
    The removal unit includes a plurality of the removal pieces,
    Each of the removal pieces is formed by an elastically deformable member so that the inner peripheral surface of the nozzle can be pressed.
    The sputter remover according to claim 2 or 3, wherein the nozzle guide part has an annular pressing part for restraining each removal piece from the outside.
PCT/JP2014/001294 2013-03-07 2014-03-07 Spatter removal tool WO2014136460A1 (en)

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KR20147033338A KR20150007325A (en) 2013-03-07 2014-03-07 Spatter removal tool
CN201480001613.5A CN104379293A (en) 2013-03-07 2014-03-07 Spatter removal tool
IN10503DEN2014 IN2014DN10503A (en) 2013-03-07 2014-03-07

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JP2013045803A JP2014172064A (en) 2013-03-07 2013-03-07 Spatter removal tool

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DE102022114363A1 (en) 2022-06-08 2023-12-14 Audi Aktiengesellschaft Cleaning device for mechanically cleaning a gas nozzle of a protective gas burner

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JP6713198B2 (en) * 2016-02-26 2020-06-24 新光機器株式会社 Handy nozzle cleaner
JP6786180B2 (en) * 2016-03-11 2020-11-18 新光機器株式会社 Nozzle cleaner device
JP7076017B1 (en) 2021-01-05 2022-05-26 博 原 Nozzle cleaner
KR102558911B1 (en) 2021-08-27 2023-07-21 한국로봇융합연구원 Grinding robot
WO2023214448A1 (en) * 2022-05-02 2023-11-09 博 原 Nozzle cleaner

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JPS6281275A (en) * 1985-10-01 1987-04-14 Kawasaki Heavy Ind Ltd Nozzle cleaner
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WO1999033602A1 (en) * 1997-12-23 1999-07-08 Alexander Binzel Gmbh & Co. Kg Device for cleaning a welding torch

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JPS6281275A (en) * 1985-10-01 1987-04-14 Kawasaki Heavy Ind Ltd Nozzle cleaner
US5221826A (en) * 1992-03-02 1993-06-22 Lee John R MIG welding torch reconditioning apparatus
WO1999033602A1 (en) * 1997-12-23 1999-07-08 Alexander Binzel Gmbh & Co. Kg Device for cleaning a welding torch

Cited By (1)

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Publication number Priority date Publication date Assignee Title
DE102022114363A1 (en) 2022-06-08 2023-12-14 Audi Aktiengesellschaft Cleaning device for mechanically cleaning a gas nozzle of a protective gas burner

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JP2014172064A (en) 2014-09-22
KR20150007325A (en) 2015-01-20
IN2014DN10503A (en) 2015-08-21

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