WO2014119843A1 - Method for grinding drill bit - Google Patents

Method for grinding drill bit Download PDF

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Publication number
WO2014119843A1
WO2014119843A1 PCT/KR2013/011452 KR2013011452W WO2014119843A1 WO 2014119843 A1 WO2014119843 A1 WO 2014119843A1 KR 2013011452 W KR2013011452 W KR 2013011452W WO 2014119843 A1 WO2014119843 A1 WO 2014119843A1
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WO
WIPO (PCT)
Prior art keywords
drill bit
bone
cutting edge
grinding
drill
Prior art date
Application number
PCT/KR2013/011452
Other languages
French (fr)
Korean (ko)
Inventor
국연호
박상록
이상민
채승수
노철하
Original Assignee
주식회사 인스턴
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by 주식회사 인스턴 filed Critical 주식회사 인스턴
Priority to CN201380070533.0A priority Critical patent/CN104955613A/en
Publication of WO2014119843A1 publication Critical patent/WO2014119843A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B3/00Sharpening cutting edges, e.g. of tools; Accessories therefor, e.g. for holding the tools
    • B24B3/24Sharpening cutting edges, e.g. of tools; Accessories therefor, e.g. for holding the tools of drills
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B49/00Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation

Definitions

  • the present invention relates to a drill bit polishing method, and more particularly, to a drill bit polishing method that can improve the work efficiency and yield during the polishing operation of the drill bit, and can shorten the work process.
  • a printed circuit board is a circuit board formed by printing a circuit pattern on a electrically insulating substrate using a conductive material such as copper. More specifically, it means a circuit board on which a circuit pattern connecting the mounted electronic components is printed on the surface while determining the mounting position so that various types of electronic components can be mounted on the board.
  • multilayer printed circuit boards made of overlapping circuit conductors have been developed, and recently, research on the high density of multilayer printed circuit boards has been actively conducted.
  • One specially developed process related to the manufacture of multilayer printed circuit boards is a drilling process for forming holes in printed circuit boards. That is, the perforation process includes a plurality of holes including component holes for fixing electronic components, via holes for connecting traces of electrical circuits of one layer to another, and the like. Forming process.
  • tungsten carbide drill bits used for precision machining are required to drill the holes.
  • Tungsten carbide drill bits are suitable for precision machining because they are hard and wear resistant, but after cutting a certain number of holes, the cutting edges wear out, so that hole tolerance cannot be maintained. Therefore, it is desirable to calculate the degree of wear of the drill bit (abrasion rate), and to replace the drill bit after drilling a certain number of holes based on the wear rate. In this case, it is common to use a dull cutting edge by re-polishing because it costs a lot of money to discard the drill bit with the cutting edge as it is.
  • Korean Patent No. 10-1138847 discloses a re-grinding apparatus of a drill bit for automatically re-grinding the drill bit and automatically inspecting the re-grinded drill bit, and a method of regrinding the drill bit using the same.
  • the drill bit loaded in the tray is transferred to the grinding unit through a plurality of pickers and the transfer unit and then polished according to the information measured in the inspection unit.
  • each drill bit transferred to the polishing unit has a different front angle and line unit value.
  • the drill bit is transferred through a plurality of pickers and the transfer part, even if the drill bits loaded on the tray have the same front angle and length, the front angle and the tip position may be changed by mechanical errors of the picker and the transfer part during the transfer process.
  • the grinding part has to be polished at different angles and dimensions according to each drill bit front angle and tip position, so that it is difficult to precisely grind the drill bit, has a high probability of defective products, and takes a long time. .
  • the present invention is to solve the above-mentioned problems of the prior art, so that the drill bit transferred to the polishing unit always has a constant front angle and length to improve the work efficiency and yield during the polishing operation of the drill bit, and shorten the work process It is an object of the present invention to provide a method for grinding a drill bit.
  • Drill bit grinding method for achieving the above object, the first step of loading the drill bit, the second step of mounting the drill bit in the chucking unit and the cutting of the drill bit using the machining unit And a third step of grinding the tip, a fourth step of inspecting the cutting tip of the drill bit, and a fifth step of unloading the drill bit.
  • the first step the first-first step of positioning the drill bit in front of the chucking unit, the first-second step of taking a side image of the drill bit, and the drill bit by using the side image of the drill bit
  • a first step of measuring the total length and a first step of calculating the mounting depth of the drill bit using the total length of the drill bit and the set protrusion length of the drill bit.
  • the second step is a step 2-1 of photographing the side image of the drill bit, the second step of measuring the end length of the drill bit and the pitch of the drill bit using the side image of the drill bit, and the drill Calculating the front angle of the drill bit, which is an angle between the cutting edge center line of the drill bit and the front reference line, using the length of the distal end of the bit and the pitch of the drill bit; Steps 2-4 for forward rotation, steps 2-5 for mounting the drill bit on the chucking unit, and steps 2-6 for the chucking unit reversely rotating by the front angle of the drill bit.
  • the third step may include a step 3-1 of photographing a planar image of the drill bit, a step 3-2 of measuring a plane angle that is an angle between the center axis of the drill bit and the plane reference line, and using the measured plane angle. Steps 3-3 for calculating the adjustment distance of the machining unit, and Steps 3-4 for adjusting the moving distance of the machining unit by the calculated adjustment distance and polishing the cutting edge of the drill bit.
  • the fourth step is a step 4-1 of photographing the front image of the cutting edge and the step 4-2 of determining the overlap or gap of the main edge of the drill bit using the front image of the cutting edge. And a step 4-3 of measuring the width of the main blade using the front image of the cutting edge, and a step 4-4 of measuring the tip of the cutting edge using the front image of the cutting edge.
  • the front angle of the loaded drill bit is calculated to rotate the chucking unit before the mounting by the front angle, and after mounting the drill bit, the chucking unit is rotated in the opposite direction by the front angle.
  • the present invention calculates the movement distance of the machining unit using a plane angle, which is an angle between the central axis of the drill bit and the plane reference line, and automatically moves the machining unit according to the calculated movement distance. Therefore, even though the drill bit is slightly twisted, the machining unit compensates for this and lowers the defective rate and increases the yield.
  • a plane angle which is an angle between the central axis of the drill bit and the plane reference line
  • the present invention calculates the mounting depth of the drill bit using the total length of the drill bit and the projected length setting value of the drill bit, and inserts the drill bit into the chucking unit according to the calculated mounting depth. Therefore, since the length of the drill bit mounted on the chucking unit and transferred to the polishing unit is always constant, it is not necessary to individually adjust the machining position and the like during the grinding operation of the drill bit.
  • polishing unit 140 inspection unit
  • 1 is a side view of a typical drill bit.
  • FIG. 2 is a front view of the drill bit shown in FIG. 1 as viewed from the cutting edge side.
  • FIG. 2 is a front view of the drill bit shown in FIG. 1 as viewed from the cutting edge side.
  • Figure 3 is a schematic diagram showing a conventional drill bit grinding device.
  • Figure 4 is a flow chart of a drill bit grinding method according to an embodiment of the present invention.
  • FIG. 5 is a flow chart of the loading step according to an embodiment of the present invention.
  • 6 and 7 are views of the loading unit and the chucking unit of the drill bit grinding apparatus.
  • 11 and 12 are side images of the drill bit.
  • FIG. 13 is a view showing an alignment process of a drill bit.
  • 15 and 16 are planar and side images of the drill bit.
  • 16 is a flow chart of the inspection step according to an embodiment of the present invention.
  • 17 is a front image of the cutting edge of the drill bit.
  • 18 is a view showing the movement path of the machining unit according to the inspection result.
  • 19 is a front image of the cutting edge of the drill bit.
  • 20 is a diagram illustrating a process of adjusting a drill bit according to a test result.
  • FIG. 1 is a side view of a general drill bit
  • FIG. 2 is a front view of the drill bit shown in FIG. 1 as viewed from the cutting edge side.
  • the drill bit 10 includes a sink portion 12 for fixing the drill bit 10 to the chucking unit (160 in FIG. X), a drill portion 14 for drilling holes in a workpiece such as a printed circuit board, It is formed at the tip of the drill portion 14 and includes a cutting tip 16 for directly cutting the workpiece.
  • the cutting edge 16 of the drill bit 10 is provided with a pair of main blades 16a, 16b and a pair of auxiliary blades 16c, 16d.
  • the center line 10a of the cutting edge 16 is formed between the main blade 16a and the auxiliary blade 16d positioned on the right side, and between the main blade 16b and the auxiliary blade 16c located on the left side.
  • the pair of main edge (16a, 16b) is symmetrical around the leading point (end point of the cutting edge, 10b)
  • the pair of auxiliary blades (16c, 16d) is symmetrical around the leading point (10b) Achieve.
  • the sink 12 is provided with a positioning ring 18.
  • the positioning ring 18 is a means for always keeping the length exposed to the outside when the drill bit 10 is mounted to the chucking unit (160 in FIG. X). That is, the positioning ring 18 serves as a stopper for preventing the drill bit 10 from being inserted more than a predetermined depth.
  • the positioning ring 18 is installed in the sink 12 to be movable so that the position can be adjusted according to the needs of the user.
  • FIG. 3 is a schematic view showing a general drill bit polishing apparatus.
  • Drill bit grinding apparatus 100 the loading unit 110 for supplying the drill bit (10 in Fig. 1) loaded on the supply tray 112, and the drill bit 10 fixed to the chucking unit 122 horizontally A turntable 120 for transferring in the direction, a polishing unit 130 for polishing the drill bit 10 using the processing unit 132, an inspection unit 140 for inspecting the polished drill bit 10, and an inspection.
  • the unloading unit 150 to transfer the completed drill bit 10 to the discharge tray 152.
  • the loading unit 110, the polishing unit 130, the inspection unit 140, and the unloading unit 150 are disposed radially around the turntable 120. That is, the loading unit 110, the polishing unit 130, the inspection unit 140, and the unloading unit 150 are disposed at intervals of 90 ° around the turntable 120.
  • chucking units 160 for fixing the drill bit 10 is installed on the turntable 120 at 90 ⁇ intervals.
  • the turntable 120 rotates at intervals of 90 ° during operation to sequentially supply the drill bit 10 supplied from the loading unit 110 to the polishing unit 130, the inspection unit 140, and the unloading unit 150.
  • Figure 4 is a flow chart of a drill bit grinding method according to an embodiment of the present invention.
  • the first step (S100) and loading the drill bit 10 loaded on the supply tray 112 drill bit 10 Second step (S200) of mounting the chucking unit 122, the third step (S300) of grinding the cutting edge 16 of the drill bit 10 using the machining unit 132, and the polished drill
  • FIG 5 is a flow chart of the loading step according to an embodiment of the present invention
  • Figures 6 and 7 are views of the loading unit and the chucking unit of the drill bit grinding apparatus.
  • the first step (S100) of loading the drill bit 10 the first step (S110) for positioning the drill bit 10 in front of the chucking unit 122, and the side image of the drill bit 10
  • Step 1-1 is a step of placing one of the plurality of drill bits 10 loaded on the supply tray 112 in front of the chucking unit 122. That is, the gripper 114 of the loading unit 110 picks up the selected drill bit 10 and transfers it to the front of the chucking unit 122. At this time, the gripper 114 wraps only a part of the circumference of the drill bit 10 so that the side of the drill bit 10 is exposed to the outside, which is the drill bit 10 in the first step (S120) to be described later This is to take a picture of the side image.
  • Step 1-2 is a step of photographing the side image of the drill bit 10 positioned in front of the chucking unit 122.
  • the camera 170 photographing the side image of the drill bit 10 is located on the left side of the chucking unit 122, but in FIG. 5, the camera 170 is illustrated on the right side.
  • the first step S130 is a step of measuring the entire length 10c of the drill bit 10 using the side image of the drill bit 10 photographed in the first step S120. If the side image of the drill bit 10 is used, the coordinates of the front end point 10b and the rear end point 10f of the drill bit 10 can be known, and the front end point 10b and the rear end point 10f are based on the coordinates. The length between can be measured. At this time, the length between the front end 10b and the rear end 10f of the drill bit 10 becomes the total length 10c of the drill bit 10.
  • the drill bit 10 is mounted using the entire length 10c and the protrusion length set value 10d of the drill bit 10 measured in the first step S130. It is a step of calculating the depth 10e.
  • the protruding length set value 10d is the distance between the tip 10b and the chucking unit 122 in a state where the drill bit 10 is mounted on the chucking unit 122.
  • the mounting depth 10e of the drill bit 10 is a depth inserted into the chucking unit 122 of the entire length 10c of the drill bit 10. Therefore, the mounting depth 10e of the drill bit 10 can be computed through the formula of ⁇ the total length 10c of the drill bit 10-the protrusion length set value 10d of the drill bit 10 ⁇ . .
  • the drill bit 10 is inserted into the chucking unit 122 by the mounting depth 10e calculated in the mounting step to be described later.
  • the drill bit 10 to be polished by the polishing method according to the present embodiment may be a drill bit 10 used in the drilling operation, the cutting edge 16 is worn. At this time, the worn drill bit 10 is discarded without grinding when the total length (10c) measured through the 1-3 steps (S130) is less than the set value. For example, in the case of the drill bit 10 whose diameter of the sink part 12 is 3.175 mm, if the total length 10c is less than 37.7 mm, it will be discarded without grinding
  • FIG. 8 to 10 is a flow chart of the mounting step according to an embodiment of the present invention
  • Figures 11 and 12 are side images of the drill bit.
  • 13 is a diagram illustrating the alignment process of the drill bit.
  • the drill bit 10 includes a plurality of valleys (10i, 10j, 10k, 10m).
  • the upper position (10i, 10j) is located on the upper side of the drill bit 10 on the side image, and the lower position (10k, 10m) is located below.
  • the upper bone (10i, 10j) and the lower bone (10k, 10m) located on the cutting edge 16 side is called the first upper bone (10i) and the first lower bone (10k), the second position This will be referred to as the second upper bone 10j and the second lower bone 10m.
  • the second step S200 of mounting the drill bit 10 of FIG. 1 to the chucking unit 122 may include a second step 1-1 of photographing a side image of the drill bit 10.
  • a second step of calculating the front angle A of the drill bit 10 which is an angle between the center line 10a of the cutting edge 16 and the front reference line S1 using the distal end length 10g and the pitch 10h.
  • Step 3 (S230), the chucking unit (122 in Figure 6) 2-4 step (S240) is rotated forward by the front angle (A), and the second mounting the drill bit 10 to the chucking unit 122 -5 step (S250), and the chucking unit 122 includes a second to sixth step (S260) of reverse rotation by the front angle (A).
  • Step 2-1 (S210) is a step of photographing the side image of the drill bit (10).
  • the side image of the drill bit 10 may be installed separately installed camera or may use the camera 170 used in the above-described first step (S120).
  • the second step 2-1-1 (S211) may be further performed.
  • the drill bit 10 uses a second bit (S210) of photographing the side image of the drill bit 10, and the drill bit using the side image of the drill bit 10.
  • Step 2-1-1-1 (S2111) of measuring the position of the second upper bone 10j and the second lower bone 10m of the 10, the second upper bone 10j and the second lower bone
  • Step 2-1-1-2 (S2112) for rotating the drill bit 10 so that 10m is positioned on the same vertical line, and the second upper bone 10j and the second lower bone 10m are side reference points.
  • the cutting tip 16 of the drill bit 10 is always positioned at the same point, thereby improving processing quality.
  • the processing may be performed to lower the defective rate and increase the yield.
  • Steps 2-2 to 2-6 will be described with reference to FIGS. 8, 11, 12, and 13.
  • Step 2-2 is a step of measuring the length 10g of the distal end of the drill bit 10 and the pitch 10h of the drill bit 10 using the side image of the drill bit 10.
  • the distal end length 10g is a length between the distal end point 10b and the first lower bone 10k and may be measured through the coordinates of the distal end point 10b and the first lower bone 10k.
  • the pitch 10h is a length between the first lower bone 10k and the second lower bone 10m and may be measured through the coordinates of the first lower bone 10k and the second lower bone 10m.
  • Step 2-3 is a step of calculating the front angle A of the drill bit 10 using the distal end length 10g and the pitch 10h measured in the second step S220.
  • the front angle A of the drill bit 10 is an angle between the center line 10a of the cutting end 16 and the front reference line S1 when the drill bit 10 is viewed from the cutting end 16 side (Fig. 13). This front angle A can be calculated through a formula of ⁇ the distal end length 10g of the drill bit 10 / the pitch 10h of the drill bit 10 ⁇ x 180 °.
  • Steps 2-4 (S240) to 2-6 (S260) are steps of aligning the drill bit 10 and mounting the chucking unit 122 at the same time. That is, step 2-4 (S240) is a step of forward rotation of the chucking unit 122 by the calculated front angle (A), step 2-5 (S250) the drill bit 10 to the chucking unit 122 ), And the second to sixth steps S260 are the steps of reversely rotating the chucking unit 122 by the calculated front angle A.
  • the normal polishing part 130 is set on the basis of when the front angle A of the drill bit 10 is 0 degrees. Therefore, only when the front angle (A) of the drill bit 10 to be transferred to the grinding unit 130 is 0 ° precisely processed and the yield is improved. Thus, in the present embodiment, the front angle A of the drill bit 10 becomes 0 ° in the process of mounting the drill bit 10 to the chucking unit 160 so that it can be always maintained at a constant angle.
  • the marker 124 displayed on the center line 10a of the cutting end 16 and the chucking unit 122 is the front It should be set to match the baseline S1 (b in FIG. 13). That is, when the front angle A of the drill bit 10 to be mounted is ⁇ °, the chucking unit 122 is rotated forward (counterclockwise) by ⁇ ° and the centerline 10a of the drill bit 10 The marker 124 is matched (a in FIG. 13).
  • the drill bit 10 is mounted on the chucking unit 122, and then the chucking unit 160 is rotated backward (clockwise) by ⁇ ⁇ to move the center line 10a and the marker 124 to the front reference line S1. (B in Fig. 13).
  • the front angle (A) of the drill bit 10 mounted on the chucking unit 122 is 0 ⁇ . Therefore, the cutting tip 16 of the drill bit 10 can be precisely processed, and work efficiency and yield can be improved.
  • the drill bit 10 in the 2-4 step (S240) it can be rotated forward by the chucking unit 122 ⁇ front angle (A) + the mounting frequency (n) ° of the drill bit 10). That is, when the drill bit 10 is first mounted on the same chucking unit 122, the forward angle (A) + 1 ° forward rotation, and then the forward angle (A) + 2 ° forward rotation, then The forward rotation angle can be increased by forward rotation (A) + 3 ° forward. As such, when the forward rotation angle is increased by the number of times the drill bit 10 is mounted, the drill bit 10 may be mounted at a different position every time, thereby preventing uneven wear of the chucking unit 122.
  • Figure 15 is a planar image of the drill bit.
  • the third step S300 of grinding the cutting tip 16 of FIG. 1 includes a total of four detailed steps S310 to S340.
  • the third step (S310) is a step of photographing the planar image of the drill bit 10.
  • the reason for taking the plane image is to match the central axis 10n of the drill bit 10 to the plane reference line S4 before grinding the drill bit 10.
  • the drill bit 10 transferred to the polishing unit 130 is supported by being seated on a support (not shown).
  • the support is moved up and down and / or left and right, the center axis 10n of the drill bit 10 is moved.
  • the means for moving the support is preferably a servomotor capable of fine adjustment, a piezoelectric element (piezoelectric element) capable of precise movement.
  • the center axis 10n of the drill bit 10 may be adjusted to coincide with the plane reference line S4, but may not be exactly matched due to mechanical error. In this case, it is preferable to supplement this through the third to third steps S320 to 3-4 (S340) to be described later.
  • Step 3-2 (S320) is a step of measuring the plane angle B, which is an angle between the central axis 10n of the drill bit 10 and the plane reference line S4.
  • Step 3-3 (S330) is a step of calculating the adjustment distance of the machining unit 132 using the plane angle (B) measured in the step 3-2 (S320).
  • Step 3-4 by using the adjustment distance (M1) calculated in step 3-3 (S330) to adjust the moving distance of the machining unit 132 cutting edge 16 of the drill bit 10 ) Polishing step.
  • the plane angle B when the plane angle B has a positive value, the plane angle B moves by the distance obtained by adding the adjustment distance to the initial movement distance of the machining unit 132, and the plane angle B has a negative value. It is preferable to move by the distance of the initial movement of the unit 132 minus the adjustment distance.
  • Figure 16 is a flow chart of the inspection step according to an embodiment of the present invention
  • Figure 17 is a front image of the cutting edge of the drill bit
  • Figure 18 is a view showing the movement path of the machining unit according to the inspection result.
  • the fourth step S400 of inspecting the cutting tip 16 of the polished drill bit 10 is performed in step 4-1 of taking a front image of the cutting tip 16.
  • the front image of the cutting tip 16 photographed in step 4-1 may have four shapes. That is, as shown in Fig. 17A, when the pair of main blades 16a and 16b have a shape coinciding with the tip 10b of the cutting tip 16, it is determined to be normal. On the other hand, as shown in (b) of FIG. 17, when the pair of main blades 16a and 16b have a shape overlapping with each other, this is called an overlap and is determined as defective. In addition, as shown in (c) of FIG. 17, when the pair of main blades 16a and 16b have a shape spaced apart from each other, this is called a gap and is determined as a defect. In addition, as shown in (d) of FIG. 17, when the pair of main blades 16a and 16b have different widths, it is referred to as a differential width and is determined as defective.
  • the processing unit 132 advances along the first path to the drill bit 10 side, moves to the left along the second path, and polishes the first auxiliary blade 16c. In addition, the processing unit 132 reverses along the third path, moves to the left along the fourth path, and polishes the second main edge 16b.
  • the process returns to the first position along the fifth and sixth paths.
  • the drill bit 10 is rotated 180 degrees relative to the central axis (10n), which is the first and second grinding blades 16a and 16d (16d) and the second grinding blade (16b) polished and This is to change the position of the first auxiliary blade 16c.
  • the machining unit 132 advances along the first path to the drill bit 10 side, moves to the left along the second path, and polishes the second auxiliary blade 16d.
  • the processing unit 132 reverses along the third path, moves to the left along the fourth path, and polishes the first week blade 16a.
  • the fourth path for polishing the main blade 16a and the second main blade 16b is adjusted to the fourth 'path or the fourth' path.
  • the second path for polishing the first auxiliary blade 16c and the second auxiliary blade 16d may be the second 'path or the like. Adjust to the second ′′ path.
  • Figure 19 is a front image of the cutting edge of the drill bit
  • Figure 20 is a view showing the adjustment process of the drill bit according to the inspection result.
  • Step 4-4 uses the front image of the cutting edge 16 taken in the step 4-1 (S410).
  • the front image of the cutting tip 16 to be used uses an image taken in the state that the drill bit 10 is 0 ⁇ , and an image taken while the drill bit 10 is rotated 180 ⁇ .
  • a front image as shown in FIG. 20 may be obtained.
  • the outer periphery 19 of the drill bit 10 it is possible to calculate the front end point 10b of the drill bit 10, the distance between the calculated front end point 10b and the front reference point (S5) By measuring, the adjustment distance can be obtained (see Fig. 20).

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)

Abstract

The present invention relates to a method for grinding a drill bit which can enhance yield and work efficiency and shorten working processes at the time of grinding the drill bit. The method for grinding a drill bit comprises: a first step for loading a drill bit; a second step for installing the drill bit into a chucking unit; a third step for grinding a cutting tip of the drill bit by using a processing unit; a fourth step for checking the cutting tip of the drill bit; and a fifth step for unloading the drill bit.

Description

드릴비트 연마방법Drill bit grinding method
본 발명은 드릴비트 연마방법에 관한 것으로, 더욱 자세하게는 드릴비트의 연마작업시 작업능률과 수율을 향상시킬 수 있고, 작업공정을 단축시킬 수 있는 드릴비트 연마방법에 관한 것이다.The present invention relates to a drill bit polishing method, and more particularly, to a drill bit polishing method that can improve the work efficiency and yield during the polishing operation of the drill bit, and can shorten the work process.
인쇄회로기판(PCB; Printed Circuit Board)은 전기 절연성 기판에 구리와 같은 전도성 재료를 이용하여 회로 패턴을 인쇄하여 형성한 회로기판이다. 좀 더 상세하게는 여러 종류의 전자 부품이 기판에 장착될 수 있도록 장착 위치를 확정함과 동시에 장착된 전자 부품을 연결하는 회로 패턴이 표면에 인쇄된 회로기판을 의미한다.A printed circuit board (PCB) is a circuit board formed by printing a circuit pattern on a electrically insulating substrate using a conductive material such as copper. More specifically, it means a circuit board on which a circuit pattern connecting the mounted electronic components is printed on the surface while determining the mounting position so that various types of electronic components can be mounted on the board.
전자 부품의 발달로 회로도체를 중첩하여 만드는 다층인쇄회로기판이 개발되었으며, 최근에는 다층인쇄회로기판의 고밀도화에 관한 연구가 활발하게 진행되고 있다. 다층인쇄회로기판의 제작과 관련된 공정 중 특별히 발전된 하나가 인쇄회로기판에 홀(hole)을 형성하는 천공 공정(drilling process)이다. 즉, 천공공정은 전자 부품을 고정하기 위한 부품 홀(component hole), 한 층의 전기회로도 트레이스(trace)를 다른 것에 접속시키기 위한 비아 홀(via hole) 등을 포함하는 다수의 홀을 인쇄회로기판에 형성하는 공정이다.With the development of electronic components, multilayer printed circuit boards made of overlapping circuit conductors have been developed, and recently, research on the high density of multilayer printed circuit boards has been actively conducted. One specially developed process related to the manufacture of multilayer printed circuit boards is a drilling process for forming holes in printed circuit boards. That is, the perforation process includes a plurality of holes including component holes for fixing electronic components, via holes for connecting traces of electrical circuits of one layer to another, and the like. Forming process.
상술한 홀은 직경이 매우 작은 미세 홀이므로 이를 천공하기 위해서는 정밀가공에 사용되는 텅스텐 카바이드 드릴비트가 요구된다. 텅스텐 카바이드 드릴비트는 단단하고 내마모성이 우수하여 정밀가공에 적합하지만, 일정한 수 이상의 홀을 천공한 후에는 절삭선단이 마모되므로 홀의 허용 오차를 유지할 수 없다. 따라서 드릴비트가 무뎌지는 정도(마모율)를 산출하고, 이 마모율에 기초하여 일정한 수의 홀을 천공한 후에는 드릴비트를 교체하는 것이 바람직하다. 이때, 절삭선단이 무뎌진 드릴비트를 그대로 폐기할 경우 많은 비용이 소요되므로 무뎌진 절삭선단을 재연마하여 사용하는 것이 일반적이다.Since the holes described above are very small diameter holes, tungsten carbide drill bits used for precision machining are required to drill the holes. Tungsten carbide drill bits are suitable for precision machining because they are hard and wear resistant, but after cutting a certain number of holes, the cutting edges wear out, so that hole tolerance cannot be maintained. Therefore, it is desirable to calculate the degree of wear of the drill bit (abrasion rate), and to replace the drill bit after drilling a certain number of holes based on the wear rate. In this case, it is common to use a dull cutting edge by re-polishing because it costs a lot of money to discard the drill bit with the cutting edge as it is.
예컨대, 대한민국등록특허 제10-1138847호에는 드릴비트를 자동으로 재연마하고 재연마한 드릴비트를 자동으로 검사하는 드릴비트의 재연마장치 및 이를 이용한 드릴비트의 재연마방법이 개시되어 있다.For example, Korean Patent No. 10-1138847 discloses a re-grinding apparatus of a drill bit for automatically re-grinding the drill bit and automatically inspecting the re-grinded drill bit, and a method of regrinding the drill bit using the same.
종래의 드릴비트 재연마장치 및 방법에 따르면, 트레이에 적재된 드릴비트는 다수의 픽커와 이송부를 통해 연마부로 이송된 후 검사부에서 측정된 정보에 따라 연마된다. 이때, 드릴비트는 연마부로 이송되는 과정에서 드릴비트의 정면각과 선단위치에 따른 위치 조정 과정을 거치지 않으므로, 연마부로 이송된 각 드릴비트는 서로 다른 정면각과 선단위치를 갖는다. 특히, 다수의 픽커와 이송부를 통해 드릴비트를 이송하므로 트레이에 적재된 드릴비트가 동일한 정면각과 길이를 가진다하더라도 이송과정에서 픽커와 이송부의 기계적 오차 등에 의해 정면각과 선단위치가 변경될 수 있다.According to the conventional drill bit regrinding apparatus and method, the drill bit loaded in the tray is transferred to the grinding unit through a plurality of pickers and the transfer unit and then polished according to the information measured in the inspection unit. At this time, since the drill bit is not subjected to the position adjustment process according to the front angle and the tip position of the drill bit in the process of transferring to the polishing unit, each drill bit transferred to the polishing unit has a different front angle and line unit value. In particular, since the drill bit is transferred through a plurality of pickers and the transfer part, even if the drill bits loaded on the tray have the same front angle and length, the front angle and the tip position may be changed by mechanical errors of the picker and the transfer part during the transfer process.
결국, 연마부는 각 드릴비트 정면각과 선단위치에 따라 서로 다른 각도 및 치수로 연마를 해야 하므로, 드릴비트를 정밀하게 연마하기 힘들고, 불량품의 발생확률이 높으며, 작업시간이 많이 소요되는 문제를 안고 있다.As a result, the grinding part has to be polished at different angles and dimensions according to each drill bit front angle and tip position, so that it is difficult to precisely grind the drill bit, has a high probability of defective products, and takes a long time. .
본 발명은 전술한 종래 기술의 문제점을 해결하기 위한 것으로서 연마부로 이송된 드릴비트가 항상 일정한 정면각과 길이를 갖도록 함으로써 드릴비트의 연마작업시 작업능률과 수율을 향상시킬 수 있고, 작업공정을 단축시킬 수 있는 드릴비트 연마방법을 제공하는데 그 목적이 있다.The present invention is to solve the above-mentioned problems of the prior art, so that the drill bit transferred to the polishing unit always has a constant front angle and length to improve the work efficiency and yield during the polishing operation of the drill bit, and shorten the work process It is an object of the present invention to provide a method for grinding a drill bit.
상기 목적을 달성하기 위한 본 발명에 의한 드릴비트 연마방법은, 드릴비트를 로딩하는 제1단계와, 상기 척킹유닛에 드릴비트를 장착하는 제2단계와, 상기 가공유닛을 이용하여 드릴비트의 절삭선단을 연마하는 제3단계와, 드릴비트의 절삭선단을 검사하는 제4단계와, 드릴비트를 언로딩하는 제5단계를 포함한다.Drill bit grinding method according to the present invention for achieving the above object, the first step of loading the drill bit, the second step of mounting the drill bit in the chucking unit and the cutting of the drill bit using the machining unit And a third step of grinding the tip, a fourth step of inspecting the cutting tip of the drill bit, and a fifth step of unloading the drill bit.
상기 제1단계는, 상기 척킹유닛의 전방에 드릴비트를 위치시키는 제1-1단계와, 드릴비트의 측면이미지를 촬영하는 제1-2단계와, 드릴비트의 측면이미지를 이용하여 드릴비트의 전체 길이를 측정하는 제1-3단계와, 드릴비트의 전체 길이와 드릴비트의 돌출 길이 설정값을 이용하여 드릴비트의 장착 깊이를 연산하는 제1-4단계를 포함한다.The first step, the first-first step of positioning the drill bit in front of the chucking unit, the first-second step of taking a side image of the drill bit, and the drill bit by using the side image of the drill bit A first step of measuring the total length, and a first step of calculating the mounting depth of the drill bit using the total length of the drill bit and the set protrusion length of the drill bit.
상기 제2단계는, 드릴비트의 측면이미지를 촬영하는 제2-1단계와, 드릴비트의 측면이미지를 이용하여 드릴비트의 말단부 길이와 드릴비트의 피치를 측정하는 제2-2단계와, 드릴비트의 말단부 길이와 드릴비트의 피치를 이용하여 드릴비트의 절삭날 중심선과 전면 기준선 사이의 각도인 드릴비트의 정면각을 연산하는 제2-3단계와, 상기 척킹유닛이 드릴비트의 정면각만큼 정회전하는 제2-4단계와, 상기 척킹유닛에 드릴비트를 장착하는 제2-5단계와, 상기 척킹유닛이 드릴비트의 정면각만큼 역회전하는 제2-6단계를 포함한다.The second step is a step 2-1 of photographing the side image of the drill bit, the second step of measuring the end length of the drill bit and the pitch of the drill bit using the side image of the drill bit, and the drill Calculating the front angle of the drill bit, which is an angle between the cutting edge center line of the drill bit and the front reference line, using the length of the distal end of the bit and the pitch of the drill bit; Steps 2-4 for forward rotation, steps 2-5 for mounting the drill bit on the chucking unit, and steps 2-6 for the chucking unit reversely rotating by the front angle of the drill bit.
상기 제3단계는, 드릴비트의 평면이미지를 촬영하는 제3-1단계와, 드릴비트의 중심축과 평면 기준선 사이의 각도인 평면각을 측정하는 제3-2단계와, 측정된 평면각을 이용하여 가공유닛의 조정거리를 연산하는 제3-3단계와, 연산된 조정거리만큼 가공유닛의 이동거리를 조정하며 드릴비트의 절삭선단을 연마하는 제3-4단계를 포함한다.The third step may include a step 3-1 of photographing a planar image of the drill bit, a step 3-2 of measuring a plane angle that is an angle between the center axis of the drill bit and the plane reference line, and using the measured plane angle. Steps 3-3 for calculating the adjustment distance of the machining unit, and Steps 3-4 for adjusting the moving distance of the machining unit by the calculated adjustment distance and polishing the cutting edge of the drill bit.
상기 제4단계는, 절삭선단의 전면이미지를 촬영하는 제4-1단계와, 절삭선단의 전면이미지를 이용하여 드릴비트의 주날의 겹침(overlap) 또는 이격(gap)을 판단하는 제4-2단계와, 절삭선단의 전면이미지를 이용하여 상기 주날의 폭을 측정하는 제4-3단계와, 절삭선단의 전면이미지를 이용하여 절삭선단의 선단점을 측정하는 제4-4단계를 포함한다.The fourth step is a step 4-1 of photographing the front image of the cutting edge and the step 4-2 of determining the overlap or gap of the main edge of the drill bit using the front image of the cutting edge. And a step 4-3 of measuring the width of the main blade using the front image of the cutting edge, and a step 4-4 of measuring the tip of the cutting edge using the front image of the cutting edge.
상술한 바와 같이 구성된 본 발명은, 로딩된 드릴비트의 정면각을 연산하여 장착 전 척킹유닛을 정면각만큼 회전시키고, 드릴비트를 장착한 후 척킹유닛을 정면각만큼 반대방향으로 회전시킨다. 이러한 과정을 통해, 척킹유닛에 장착되기 전 드릴비트의 정면각이 서로 다르더라도 척킹유닛에 장착된 후에는 항상 일정한 정면각을 갖게 된다. 따라서 척킹유닛에 장착되어 연마부로 이송되는 드릴비트의 정면각이 항상 일정하므로 드릴비트의 연마작업시 가공위치 등을 개별적으로 조정하지 않아도 된다. 이에, 드릴비트의 연마작업시 작업능률과 수율을 향상시킬 수 있으며 작업공정을 단축시킬 수 있다.According to the present invention configured as described above, the front angle of the loaded drill bit is calculated to rotate the chucking unit before the mounting by the front angle, and after mounting the drill bit, the chucking unit is rotated in the opposite direction by the front angle. Through this process, even though the front angles of the drill bits are different from each other before being mounted on the chucking unit, they always have a constant front angle after being mounted on the chucking unit. Therefore, since the front angle of the drill bit mounted on the chucking unit and transferred to the polishing unit is always constant, it is not necessary to individually adjust the machining position and the like during the grinding operation of the drill bit. Therefore, it is possible to improve the work efficiency and yield during the grinding work of the drill bit can shorten the work process.
본 발명은, 드릴비트의 중심축과 평면 기준선 사이의 각도인 평면각을 이용하여 가공유닛의 이동거리를 연산하고, 연산된 이동거리에 따라 가공유닛이 자동으로 이동된다. 따라서 드릴비트가 다소 틀어진 상태이더라도 가공유닛이 이를 보완하여 연마하므로 불량률을 낮추고 수율을 높일 수 있다.The present invention calculates the movement distance of the machining unit using a plane angle, which is an angle between the central axis of the drill bit and the plane reference line, and automatically moves the machining unit according to the calculated movement distance. Therefore, even though the drill bit is slightly twisted, the machining unit compensates for this and lowers the defective rate and increases the yield.
본 발명은, 드릴비트의 전체 길이와 드릴비트의 돌출 길이 설정값을 이용하여 드릴비트의 장착 깊이를 연산하고, 연산된 장착 깊이에 따라 드릴비트를 척킹유닛에 삽입한다. 따라서 척킹유닛에 장착되어 연마부로 이송되는 드릴비트의 길이가 항상 일정하므로 드릴비트의 연마작업시 가공위치 등을 개별적으로 조정하지 않아도 된다.The present invention calculates the mounting depth of the drill bit using the total length of the drill bit and the projected length setting value of the drill bit, and inserts the drill bit into the chucking unit according to the calculated mounting depth. Therefore, since the length of the drill bit mounted on the chucking unit and transferred to the polishing unit is always constant, it is not necessary to individually adjust the machining position and the like during the grinding operation of the drill bit.
110 : 로딩부 120: 턴테이블110: loading unit 120: turntable
130: 연마부 140: 검사부130: polishing unit 140: inspection unit
150: 언로딩부 160: 척킹유닛150: unloading unit 160: chucking unit
170: 카메라170: camera
도 1은 일반적인 드릴비트의 측면도.1 is a side view of a typical drill bit.
도 2는 도 1에 도시된 드릴비트를 절삭선단 측에서 바라본 정면도.FIG. 2 is a front view of the drill bit shown in FIG. 1 as viewed from the cutting edge side. FIG.
도 3은 일반적인 드릴비트 연마장치를 도시한 개략도.Figure 3 is a schematic diagram showing a conventional drill bit grinding device.
도 4는 본 발명의 일 실시예에 따른 드릴비트 연마방법의 순서도.Figure 4 is a flow chart of a drill bit grinding method according to an embodiment of the present invention.
도 5는 본 발명의 일 실시예에 따른 로딩단계의 순서도.5 is a flow chart of the loading step according to an embodiment of the present invention.
도 6과 도 7은 드릴비트 연마장치 중 로딩부와 척킹유닛의 도면.6 and 7 are views of the loading unit and the chucking unit of the drill bit grinding apparatus.
도 8 내지 도 10은 본 발명의 일 실시예에 따른 장착단계의 순서도.8 to 10 is a flow chart of the mounting step according to an embodiment of the present invention.
도 11과 도 12는 드릴비트의 측면이미지.11 and 12 are side images of the drill bit.
도 13은 드릴비트의 정렬과정을 도시한 도면.13 is a view showing an alignment process of a drill bit.
도 14는 본 발명의 일 실시예에 따른 연마단계의 순서도.14 is a flow chart of the polishing step according to an embodiment of the present invention.
도 15와 도 16은 드릴비트의 평면이미지와 측면이미지.15 and 16 are planar and side images of the drill bit.
도 16은 본 발명의 일 실시예에 따른 검사단계의 순서도.16 is a flow chart of the inspection step according to an embodiment of the present invention.
도 17은 드릴비트의 절삭선단의 전면이미지.17 is a front image of the cutting edge of the drill bit.
도 18은 검사결과에 따른 가공유닛의 이동경로를 도시한 도면.18 is a view showing the movement path of the machining unit according to the inspection result.
도 19는 드릴비트의 절삭선단의 전면이미지.19 is a front image of the cutting edge of the drill bit.
도 20은 검사결과에 따른 드릴비트의 조정과정을 도시한 도면.20 is a diagram illustrating a process of adjusting a drill bit according to a test result.
첨부된 도면을 참조하여 본 발명에 따른 실시예를 상세히 설명한다. 이하, 본 발명에 따른 실시예를 설명함에 있어, 그리고 각 도면의 구성요소들에 참조부호를 부가함에 있어, 동일한 구성요소들에 대해서는 비록 다른 도면상에 표시되더라도 가능한 한 동일한 부호를 부가하였다.With reference to the accompanying drawings will be described embodiments of the present invention; In the following description of embodiments according to the present invention, and in adding reference numerals to the components of each drawing, the same reference numerals are added to the same components as much as possible even though they are shown in different drawings.
도 1은 일반적인 드릴비트의 측면도이고, 도 2는 도 1에 도시된 드릴비트를 절삭선단 측에서 바라본 정면도이다.FIG. 1 is a side view of a general drill bit, and FIG. 2 is a front view of the drill bit shown in FIG. 1 as viewed from the cutting edge side.
드릴비트(10)는, 드릴비트(10)를 척킹유닛(도 X의 160) 등에 고정하기 위한 싱크부(12)와, 인쇄회로기판 등의 가공물에 홀을 천공하는 드릴부(14)와, 드릴부(14)의 선단에 형성되어 가공물을 직접 절삭하는 절삭선단(16)을 포함한다.The drill bit 10 includes a sink portion 12 for fixing the drill bit 10 to the chucking unit (160 in FIG. X), a drill portion 14 for drilling holes in a workpiece such as a printed circuit board, It is formed at the tip of the drill portion 14 and includes a cutting tip 16 for directly cutting the workpiece.
드릴비트(10)의 절삭선단(16)에는 한 쌍의 주날(16a,16b)과 한 쌍의 보조날(16c,16d)이 마련된다. 도면상 우측에 위치된 주날(16a)과 보조날(16d) 사이, 그리고 좌측에 위치된 주날(16b)과 보조날(16c) 사이에는 절삭선단(16)의 중심선(10a)이 형성된다. 이때, 한 쌍의 주날(16a,16b)은 선단점(절삭선단의 끝점,10b)을 중심으로 대칭을 이루고, 한 쌍의 보조날(16c,16d)은 선단점(10b)을 중심으로 대칭을 이룬다.The cutting edge 16 of the drill bit 10 is provided with a pair of main blades 16a, 16b and a pair of auxiliary blades 16c, 16d. In the drawing, the center line 10a of the cutting edge 16 is formed between the main blade 16a and the auxiliary blade 16d positioned on the right side, and between the main blade 16b and the auxiliary blade 16c located on the left side. At this time, the pair of main edge (16a, 16b) is symmetrical around the leading point (end point of the cutting edge, 10b), the pair of auxiliary blades (16c, 16d) is symmetrical around the leading point (10b) Achieve.
싱크부(12)에는 위치결정링(18)이 설치된다. 위치결정링(18)은 드릴비트(10)를 척킹유닛(도 X의 160)에 장착했을 때 외부로 노출되는 길이를 항상 일정하게 유지하기 위한 수단이다. 즉, 위치결정링(18)은 드릴비트(10)가 일정 깊이 이상 삽입되는 것을 방지하는 스토퍼 역할을 한다. 이러한 위치결정링(18)은 싱크부(12)에 이동 가능하게 설치되어 사용자의 필요에 따라 위치가 조정될 수 있다.The sink 12 is provided with a positioning ring 18. The positioning ring 18 is a means for always keeping the length exposed to the outside when the drill bit 10 is mounted to the chucking unit (160 in FIG. X). That is, the positioning ring 18 serves as a stopper for preventing the drill bit 10 from being inserted more than a predetermined depth. The positioning ring 18 is installed in the sink 12 to be movable so that the position can be adjusted according to the needs of the user.
도 3은 일반적인 드릴비트 연마장치를 도시한 개략도이다.3 is a schematic view showing a general drill bit polishing apparatus.
드릴비트 연마장치(100)는, 공급 트레이(112)에 적재된 드릴비트(도 1의 10)를 공급하는 로딩부(110)와, 척킹유닛(122)에 고정된 드릴비트(10)를 수평방향으로 이송하는 턴테이블(120)과, 가공유닛(132)을 이용하여 드릴비트(10)를 연마하는 연마부(130)와, 연마된 드릴비트(10)를 검사하는 검사부(140)와, 검사가 완료된 드릴비트(10)를 배출 트레이(152)로 이송하는 언로딩부(150)를 포함한다. 이때, 로딩부(110), 연마부(130), 검사부(140), 언로딩부(150)는 턴테이블(120)을 둘레에 방사상으로 배치된다. 즉, 로딩부(110), 연마부(130), 검사부(140), 언로딩부(150)가 턴테이블(120)의 둘레에 90˚간격으로 배치된다.Drill bit grinding apparatus 100, the loading unit 110 for supplying the drill bit (10 in Fig. 1) loaded on the supply tray 112, and the drill bit 10 fixed to the chucking unit 122 horizontally A turntable 120 for transferring in the direction, a polishing unit 130 for polishing the drill bit 10 using the processing unit 132, an inspection unit 140 for inspecting the polished drill bit 10, and an inspection. The unloading unit 150 to transfer the completed drill bit 10 to the discharge tray 152. In this case, the loading unit 110, the polishing unit 130, the inspection unit 140, and the unloading unit 150 are disposed radially around the turntable 120. That is, the loading unit 110, the polishing unit 130, the inspection unit 140, and the unloading unit 150 are disposed at intervals of 90 ° around the turntable 120.
한편, 턴테이블(120)에는 드릴비트(10)를 고정하는 4개의 척킹유닛(160)이 90ㅀ간격으로 설치된다. 턴테이블(120)은 작동시 90ㅀ간격으로 회전하여 로딩부(110)에서 공급된 드릴비트(10)를 연마부(130), 검사부(140), 언로딩부(150)에 순차적으로 공급한다.On the other hand, four chucking units 160 for fixing the drill bit 10 is installed on the turntable 120 at 90 ㅀ intervals. The turntable 120 rotates at intervals of 90 ° during operation to sequentially supply the drill bit 10 supplied from the loading unit 110 to the polishing unit 130, the inspection unit 140, and the unloading unit 150.
도 4는 본 발명의 일 실시예에 따른 드릴비트 연마방법의 순서도이다.Figure 4 is a flow chart of a drill bit grinding method according to an embodiment of the present invention.
도 3과 도 4를 참조하여 본 실시예에 따른 드릴비트 연마방법에 대해 살펴보면, 공급 트레이(112)에 적재된 드릴비트(10)를 로딩하는 제1단계(S100)와, 드릴비트(10)를 척킹유닛(122)에 장착하는 제2단계(S200)와, 가공유닛(132)을 이용하여 드릴비트(10)의 절삭선단(16)을 연마하는 제3단계(S300)와, 연마된 드릴비트(10)의 절삭선단(16)을 검사하는 제4단계(S400)와, 검사가 완료된 드릴비트(10)를 배출 트레이(152)로 이송하는 제5단계(S500)를 포함한다.Referring to Figure 3 and 4 with respect to the drill bit grinding method according to this embodiment, the first step (S100) and loading the drill bit 10 loaded on the supply tray 112, drill bit 10 Second step (S200) of mounting the chucking unit 122, the third step (S300) of grinding the cutting edge 16 of the drill bit 10 using the machining unit 132, and the polished drill And a fourth step S400 of inspecting the cutting edge 16 of the bit 10 and a fifth step S500 of transferring the drill bit 10 of which the inspection is completed to the discharge tray 152.
도 5는 본 발명의 일 실시예에 따른 로딩단계의 순서도이고, 도 6과 도 7은 드릴비트 연마장치 중 로딩부와 척킹유닛의 도면이다.Figure 5 is a flow chart of the loading step according to an embodiment of the present invention, Figures 6 and 7 are views of the loading unit and the chucking unit of the drill bit grinding apparatus.
드릴비트(10)를 로딩하는 제1단계(S100)는, 척킹유닛(122)의 전방에 드릴비트(10)를 위치시키는 제1-1단계(S110)과, 드릴비트(10)의 측면이미지를 촬영하는 제1-2단계(S120)과, 드릴비트(10)의 측면이미지를 이용하여 드릴비트(10)의 전체 길이(10c)를 측정하는 제1-3단계(130)와, 드릴비트(10)의 전체 길이(10c)와 돌출 길이 설정값(10d)을 이용하여 드릴비트(10)의 장착 깊이(10e)를 연산하는 제1-4단계(140)를 포함한다.The first step (S100) of loading the drill bit 10, the first step (S110) for positioning the drill bit 10 in front of the chucking unit 122, and the side image of the drill bit 10 First step (S120) for photographing the first and third steps (130) and 130, measuring the total length (10c) of the drill bit 10 using the side image of the drill bit 10, A first to fourth step 140 of calculating the mounting depth 10e of the drill bit 10 using the total length 10c and the protrusion length set value 10d of (10).
제1-1단계(S110)는, 공급 트레이(112)에 적재된 다수의 드릴비트(10) 중 하나를 척킹유닛(122)의 전방에 위치시키는 단계이다. 즉, 로딩부(110)의 그립퍼(114)가 선택된 드릴비트(10)를 집어 척킹유닛(122)의 전방까지 이송시키는 단계이다. 이때, 그립퍼(114)는 드릴비트(10)의 측면이 외부로 노출될 수 있도록 드릴비트(10)의 둘레 중 일부만을 감싸는데, 이는 후술할 제1-2단계(S120)에서 드릴비트(10)의 측면이미지를 촬영하기 위함이다.Step 1-1 (S110) is a step of placing one of the plurality of drill bits 10 loaded on the supply tray 112 in front of the chucking unit 122. That is, the gripper 114 of the loading unit 110 picks up the selected drill bit 10 and transfers it to the front of the chucking unit 122. At this time, the gripper 114 wraps only a part of the circumference of the drill bit 10 so that the side of the drill bit 10 is exposed to the outside, which is the drill bit 10 in the first step (S120) to be described later This is to take a picture of the side image.
제1-2단계(S120)는, 척킹유닛(122)의 전방에 위치된 드릴비트(10)의 측면이미지를 촬영하는 단계이다. 도 3에서는 드릴비트(10)의 측면이미지를 촬영하는 카메라(170)가 척킹유닛(122)의 좌측에 위치된 것으로 도시하였으나, 도 5에서는 카메라(170)를 우측에 도시하였다.Step 1-2 (S120) is a step of photographing the side image of the drill bit 10 positioned in front of the chucking unit 122. In FIG. 3, the camera 170 photographing the side image of the drill bit 10 is located on the left side of the chucking unit 122, but in FIG. 5, the camera 170 is illustrated on the right side.
제1-3단계(S130)는, 제1-2단계(S120)에서 촬영된 드릴비트(10)의 측면이미지를 이용하여 드릴비트(10)의 전체 길이(10c)를 측정하는 단계이다. 드릴비트(10)의 측면이미지를 이용하면, 드릴비트(10)의 선단점(10b)과 후단점(10f)의 좌표를 알 수 있고, 좌표를 토대로 선단점(10b)과 후단점(10f) 사이의 길이를 측정할 수 있다. 이때, 드릴비트(10)의 선단점(10b)과 후단점(10f) 사이의 길이가 드릴비트(10)의 전체 길이(10c)가 된다.The first step S130 is a step of measuring the entire length 10c of the drill bit 10 using the side image of the drill bit 10 photographed in the first step S120. If the side image of the drill bit 10 is used, the coordinates of the front end point 10b and the rear end point 10f of the drill bit 10 can be known, and the front end point 10b and the rear end point 10f are based on the coordinates. The length between can be measured. At this time, the length between the front end 10b and the rear end 10f of the drill bit 10 becomes the total length 10c of the drill bit 10.
제1-4단계(S140)는, 제1-3단계(S130)에서 측정한 드릴비트(10)의 전체 길이(10c)와 돌출 길이 설정값(10d)을 이용하여 드릴비트(10)의 장착 깊이(10e)를 연산하는 단계이다. 돌출 길이 설정값(10d)는, 드릴비트(10)가 척킹유닛(122)에 장착된 상태에서 선단점(10b)과 척킹유닛(122) 사이의 거리이다. 또한, 드릴비트(10)의 장착 깊이(10e)는 드릴비트(10)의 전체 길이(10c) 중 척킹유닛(122)의 내부로 삽입되는 깊이이다. 따라서, 드릴비트(10)의 장착 깊이(10e)는, {드릴비트(10)의 전체 길이(10c) - 드릴비트(10)의 돌출 길이 설정값(10d)}의 공식을 통해 연산할 수 있다.In the first step S140, the drill bit 10 is mounted using the entire length 10c and the protrusion length set value 10d of the drill bit 10 measured in the first step S130. It is a step of calculating the depth 10e. The protruding length set value 10d is the distance between the tip 10b and the chucking unit 122 in a state where the drill bit 10 is mounted on the chucking unit 122. In addition, the mounting depth 10e of the drill bit 10 is a depth inserted into the chucking unit 122 of the entire length 10c of the drill bit 10. Therefore, the mounting depth 10e of the drill bit 10 can be computed through the formula of {the total length 10c of the drill bit 10-the protrusion length set value 10d of the drill bit 10}. .
상술한 과정을 통해 드릴비트(10)의 장착 깊이(10e)가 연산되면, 후술할 장착단계에서 연산된 장착 깊이(10e)만큼 드릴비트(10)를 척킹유닛(122)에 삽입한다.When the mounting depth 10e of the drill bit 10 is calculated through the above-described process, the drill bit 10 is inserted into the chucking unit 122 by the mounting depth 10e calculated in the mounting step to be described later.
한편, 본 실시예에 따른 연마방법에 의해 연마되는 드릴비트(10)는 천공작업에 사용되어 절삭선단(16)이 마모된 드릴비트(10)일 수 있다. 이때, 마모된 드릴비트(10)는 제1-3단계(S130)를 통해 측정된 전체 길이(10c)가 설정값 미만일 경우 연마하지 않고 폐기한다. 일례로, 싱크부(12)의 직경이 3.175㎜인 드릴비트(10)의 경우 전체 길이(10c)가 37.7㎜미만이면 연마하지 않고 폐기한다.On the other hand, the drill bit 10 to be polished by the polishing method according to the present embodiment may be a drill bit 10 used in the drilling operation, the cutting edge 16 is worn. At this time, the worn drill bit 10 is discarded without grinding when the total length (10c) measured through the 1-3 steps (S130) is less than the set value. For example, in the case of the drill bit 10 whose diameter of the sink part 12 is 3.175 mm, if the total length 10c is less than 37.7 mm, it will be discarded without grinding | polishing.
도 8 내지 도 10은 본 발명의 일 실시예에 따른 장착단계의 순서도이고, 도 11과 도 12는 드릴비트의 측면이미지이다. 또한, 도 13은 드릴비트의 정렬과정을 도시한 도면이다.8 to 10 is a flow chart of the mounting step according to an embodiment of the present invention, Figures 11 and 12 are side images of the drill bit. 13 is a diagram illustrating the alignment process of the drill bit.
우선, 도 11와 도 12를 참조하여 드릴비트(10)의 측면이미지를 살펴보면, 드릴비트(10)는 다수의 골(10i,10j,10k,10m)을 포함한다. 이때, 측면이미지상에서 드릴비트(10)의 상부에 위치된 것을 상부골(10i,10j)이라하고, 하부에 위치된 것을 하부골(10k,10m)이라 하겠다. 또한, 상부골(10i,10j)과 하부골(10k,10m) 중 절삭선단(16) 측에 위치된 것을 제1상부골(10i)과 제1하부골(10k)이라하고, 두 번째 위치된 것을 제2상부골(10j)과 제2하부골(10m)이라 하겠다.First, referring to the side image of the drill bit 10 with reference to Figures 11 and 12, the drill bit 10 includes a plurality of valleys (10i, 10j, 10k, 10m). At this time, the upper position (10i, 10j) is located on the upper side of the drill bit 10 on the side image, and the lower position (10k, 10m) is located below. In addition, the upper bone (10i, 10j) and the lower bone (10k, 10m) located on the cutting edge 16 side is called the first upper bone (10i) and the first lower bone (10k), the second position This will be referred to as the second upper bone 10j and the second lower bone 10m.
도 8에 도시된 바와 같이, 드릴비트(도 1의 10)를 척킹유닛(122)에 장착하는 제2단계(S200)는, 드릴비트(10)의 측면이미지를 촬영하는 제2-1단계(S210)과, 드릴비트(10)의 측면이미지를 이용하여 드릴비트(10)의 말단부 길이(10g)와 드릴비트(10)의 피치(10h)를 측정하는 제2-2단계(S220)와, 말단부 길이(10g)와 피치(10h)를 이용하여 절삭선단(16)의 중심선(10a)과 전면 기준선(S1) 사이의 각도인 드릴비트(10)의 정면각(A)을 연산하는 제2-3단계(S230)과, 척킹유닛(도 6의 122)이 정면각(A)만큼 정회전하는 제2-4단계(S240)과, 척킹유닛(122)에 드릴비트(10)를 장착하는 제2-5단계(S250)과, 척킹유닛(122)이 정면각(A)만큼 역회전하는 제2-6단계(S260)을 포함한다.As shown in FIG. 8, the second step S200 of mounting the drill bit 10 of FIG. 1 to the chucking unit 122 may include a second step 1-1 of photographing a side image of the drill bit 10. S210 and the second step (S220) of measuring the distal end length 10g of the drill bit 10 and the pitch 10h of the drill bit 10 using the side image of the drill bit 10, A second step of calculating the front angle A of the drill bit 10 which is an angle between the center line 10a of the cutting edge 16 and the front reference line S1 using the distal end length 10g and the pitch 10h. Step 3 (S230), the chucking unit (122 in Figure 6) 2-4 step (S240) is rotated forward by the front angle (A), and the second mounting the drill bit 10 to the chucking unit 122 -5 step (S250), and the chucking unit 122 includes a second to sixth step (S260) of reverse rotation by the front angle (A).
제2-1단계(S210)는 드릴비트(10)의 측면이미지를 촬영하는 단계이다. 이때, 드릴비트(10)의 측면이미지는 별도로 설치된 카메라를 설치하거나 상술한 제1-2단계(S120)에서 사용된 카메라(170)를 이용할 수 있다. Step 2-1 (S210) is a step of photographing the side image of the drill bit (10). In this case, the side image of the drill bit 10 may be installed separately installed camera or may use the camera 170 used in the above-described first step (S120).
한편, 드릴비트(10)의 종류(노말타입, 외날타입)에 따라, 드릴비트(10)의 측면이미지를 촬영하는 제2-1단계(S210)를 실시한 후 드릴비트(10)의 위치를 조정하는 제2-1-1단계(S211)를 더 실시할 수 있다.On the other hand, according to the type (normal type, outer blade type) of the drill bit 10, after performing the step 2-1 (S210) for photographing the side image of the drill bit 10 after adjusting the position of the drill bit 10 The second step 2-1-1 (S211) may be further performed.
도 11에 도시된 노말타입의 드릴비트(10)의 경우, 드릴비트(10)의 측면이미지를 촬영하는 제2-1단계(S210)와, 드릴비트(10)의 측면이미지를 이용하여 드릴비트(10)의 제2상부골(10j)과 제2하부골(10m)의 위치를 측정하는 제2-1-1-1단계(S2111)와, 제2상부골(10j)과 제2하부골(10m)이 동일한 수직선상에 위치되도록 드릴비트(10)를 회전시키는 제2-1-1-2단계(S2112)와, 제2상부골(10j)과 제2하부골(10m)이 측면 기준점(S2,S3)에 각각 일치하도록 드릴비트(10)의 위치를 조정하는 제2-1-1-4단계(S2114)를 포함한다(도 9 참조).In the case of the normal type drill bit 10 shown in FIG. 11, the drill bit 10 uses a second bit (S210) of photographing the side image of the drill bit 10, and the drill bit using the side image of the drill bit 10. Step 2-1-1-1 (S2111) of measuring the position of the second upper bone 10j and the second lower bone 10m of the 10, the second upper bone 10j and the second lower bone Step 2-1-1-2 (S2112) for rotating the drill bit 10 so that 10m is positioned on the same vertical line, and the second upper bone 10j and the second lower bone 10m are side reference points. And a step 2-1-1-4 (S2114) for adjusting the position of the drill bit 10 to coincide with (S2, S3), respectively (see Fig. 9).
반면, 도 12에 도시된 외날타입 드릴비트(10)인 경우, 드릴비트(10)의 측면이미지를 촬영하는 제2-1단계(S210)와, 드릴비트(10)의 측면이미지를 이용하여 드릴비트(10)의 제2상부골(10j)과 제2하부골(10m)의 위치를 측정하는 제2-1-1-1단계(S2111)와, 제2하부골(10m)이 제2상부골(10j)보다 절삭선단(16) 측에 위치되도록 드릴비트(10)를 회전시키는 제2-1-1-3단계(S2113)와, 제2상부골(10j)과 제2하부골(10m)이 측면 기준점(S2,S3)에 각각 일치하도록 드릴비트(10)의 위치를 조정하는 제2-1-1-4단계(S2114)를 포함한다(도 10 참조).On the other hand, in the case of the outer blade type drill bit 10 shown in Figure 12, using the 2-1 step (S210) and the side image of the drill bit 10 to take a side image of the drill bit 10, 2-1-1-1 step (S2111) of measuring the position of the second upper bone 10j and the second lower bone 10m of the bit 10, and the second lower bone 10m Step 2-1-1-3 (S2113) for rotating the drill bit 10 to be located at the cutting edge 16 side than the bone 10j, the second upper bone 10j and the second lower bone 10m Step 2-1-1-4 (S2114) for adjusting the position of the drill bit 10 so as to correspond to the side reference points S2 and S3, respectively (see FIG. 10).
상술한 것처럼 드릴비트(10)를 회전시켜 위치를 조정할 경우 드릴비트(10)의 절삭선단(16)이 항상 동일한 지점에 위치하게 되므로 가공품질을 향상시킬 수 있다. 특히, 드릴비트(10)의 제2상부골(10j)과 제2하부골(10m)이 측면 기준점(S2,S3)의 범위를 벗어날 경우 미가공 처리를 할 수 있어 불량률을 낮추고 수율을 높일 수 있다.As described above, when adjusting the position by rotating the drill bit 10, the cutting tip 16 of the drill bit 10 is always positioned at the same point, thereby improving processing quality. In particular, when the second upper bone 10j and the second lower bone 10m of the drill bit 10 deviate from the ranges of the side reference points S2 and S3, the processing may be performed to lower the defective rate and increase the yield. .
도 8, 도 11, 도 12, 도 13을 참조하여 제2-2단계 내지 제2-6단계를 설명하도록 한다.Steps 2-2 to 2-6 will be described with reference to FIGS. 8, 11, 12, and 13.
제2-2단계(S220)는, 드릴비트(10)의 측면이미지를 이용하여 드릴비트(10)의 말단부 길이(10g)와 드릴비트(10)의 피치(10h)를 측정하는 단계이다. 말단부 길이(10g)는 선단점(10b)과 제1하부골(10k) 사이의 길이로, 선단점(10b)과 제1하부골(10k)의 좌표를 통해 측정할 수 있다. 또한, 피치(10h)는 제1하부골(10k)와 제2하부골(10m) 사이의 길이로, 제1하부골(10k)와 제2하부골(10m)의 좌표를 통해 측정할 수 있다. Step 2-2 (S220) is a step of measuring the length 10g of the distal end of the drill bit 10 and the pitch 10h of the drill bit 10 using the side image of the drill bit 10. The distal end length 10g is a length between the distal end point 10b and the first lower bone 10k and may be measured through the coordinates of the distal end point 10b and the first lower bone 10k. In addition, the pitch 10h is a length between the first lower bone 10k and the second lower bone 10m and may be measured through the coordinates of the first lower bone 10k and the second lower bone 10m. .
제2-3단계(S230)는, 제2-2단계(S220)에서 측정된 말단부 길이(10g)와 피치(10h)를 이용하여 드릴비트(10)의 정면각(A)을 연산하는 단계이다. 드릴비트(10)의 정면각(A)은 드릴비트(10)를 절삭선단(16) 측에서 바라봤을 때 절삭선단(16)의 중심선(10a)과 전면 기준선(S1) 사이의 각도이다(도 13 참조). 이러한 정면각(A)은, {드릴비트(10)의 말단부 길이(10g) / 드릴비트(10)의 피치(10h)} × 180˚의 수식을 통해 산출할 수 있다.Step 2-3 is a step of calculating the front angle A of the drill bit 10 using the distal end length 10g and the pitch 10h measured in the second step S220. . The front angle A of the drill bit 10 is an angle between the center line 10a of the cutting end 16 and the front reference line S1 when the drill bit 10 is viewed from the cutting end 16 side (Fig. 13). This front angle A can be calculated through a formula of {the distal end length 10g of the drill bit 10 / the pitch 10h of the drill bit 10} x 180 °.
제2-4단계(S240) 내지 제2-6단계(S260)는 드릴비트(10)를 정렬함과 동시에 척킹유닛(122)에 장착하는 단계이다. 즉, 제2-4단계(S240)는 연산된 정면각(A)만큼 척킹유닛(122)을 정회전시키는 단계이고, 제2-5단계(S250)는 드릴비트(10)를 척킹유닛(122)에 장착하는 단계이며, 제2-6단계(S260)는 연산된 정면각(A)만큼 척킹유닛(122)을 역회전시키는 단계이다.Steps 2-4 (S240) to 2-6 (S260) are steps of aligning the drill bit 10 and mounting the chucking unit 122 at the same time. That is, step 2-4 (S240) is a step of forward rotation of the chucking unit 122 by the calculated front angle (A), step 2-5 (S250) the drill bit 10 to the chucking unit 122 ), And the second to sixth steps S260 are the steps of reversely rotating the chucking unit 122 by the calculated front angle A. FIG.
통상의 연마부(130)는 드릴비트(10)의 정면각(A)이 0°일 때를 기준으로 세팅된다. 따라서 연마부(130)로 이송되는 드릴비트(10)의 정면각(A)이 0°일 때에만 정밀하게 가공되며 수율이 향상된다. 이에, 본 실시예에서는 드릴비트(10)를 척킹유닛(160)에 장착하는 과정에서 드릴비트(10)의 정면각(A)이 0°이 되는 등 항상 일정한 각도로 유지될 수 있도록 한다.The normal polishing part 130 is set on the basis of when the front angle A of the drill bit 10 is 0 degrees. Therefore, only when the front angle (A) of the drill bit 10 to be transferred to the grinding unit 130 is 0 ° precisely processed and the yield is improved. Thus, in the present embodiment, the front angle A of the drill bit 10 becomes 0 ° in the process of mounting the drill bit 10 to the chucking unit 160 so that it can be always maintained at a constant angle.
도 13을 참조하여 좀 더 상세히 살펴보면, 드릴비트(10)가 척킹유닛(122)에 장착된 상태에서 절삭선단(16)의 중심선(10a)과 척킹유닛(122)에 표시된 마커(124)는 전면 기준선(S1)과 일치하도록 세팅되어야 한다(도 13의 b). 즉, 장착하고자 하는 드릴비트(10)의 정면각(A)이 θ°라고 하면, 척킹유닛(122)을 θ°만큼 정회전(반시계방향)시켜 드릴비트(10)의 중심선(10a)과 마커(124)를 일치시킨다(도 13의 a). 그 상태에서 드릴비트(10)를 척킹유닛(122)에 장착한 후, 척킹유닛(160)을 θㅀ만큼 역회전(시계방향)시켜 중심선(10a)과 마커(124)를 전면 기준선(S1)에 일치시킨다.(도 13의 b). Looking in more detail with reference to Figure 13, in the state that the drill bit 10 is mounted on the chucking unit 122, the marker 124 displayed on the center line 10a of the cutting end 16 and the chucking unit 122 is the front It should be set to match the baseline S1 (b in FIG. 13). That is, when the front angle A of the drill bit 10 to be mounted is θ °, the chucking unit 122 is rotated forward (counterclockwise) by θ ° and the centerline 10a of the drill bit 10 The marker 124 is matched (a in FIG. 13). In this state, the drill bit 10 is mounted on the chucking unit 122, and then the chucking unit 160 is rotated backward (clockwise) by θ 시켜 to move the center line 10a and the marker 124 to the front reference line S1. (B in Fig. 13).
상술한 과정을 거치면 척킹유닛(122)에 장착된 드릴비트(10)의 정면각(A)는 0ㅀ가 된다. 따라서 드릴비트(10)의 절삭선단(16)을 정밀하게 가공할 수 있으며, 작업능률과 수율을 향상시킬 수 있다.After the above-described process, the front angle (A) of the drill bit 10 mounted on the chucking unit 122 is 0 ㅀ. Therefore, the cutting tip 16 of the drill bit 10 can be precisely processed, and work efficiency and yield can be improved.
한편, 제2-4단계(S240)에서 척킹유닛(122)을 {정면각(A) + 드릴비트(10)의 장착횟수(n)°}만큼 정회전시킬 수 있다. 즉, 동일한 척킹유닛(122)에 드릴비트(10)를 처음 장착할 경우 정면각(A) + 1°만큼 정회전시키고, 그 다음에는 정면각(A) + 2°만큼 정회전시키며, 그 다음에는 정면각(A) + 3°만큼 정회전시켜 정회전 각도를 증가시킬 수 있다. 이와 같이 드릴비트(10)의 장착횟수만큼 정회전 각도를 증가시킬 경우 드릴비트(10)가 매번 다른 위치에 장착되므로 척킹유닛(122)의 편마모를 방지할 수 있다.On the other hand, in the 2-4 step (S240) it can be rotated forward by the chucking unit 122 {front angle (A) + the mounting frequency (n) ° of the drill bit 10). That is, when the drill bit 10 is first mounted on the same chucking unit 122, the forward angle (A) + 1 ° forward rotation, and then the forward angle (A) + 2 ° forward rotation, then The forward rotation angle can be increased by forward rotation (A) + 3 ° forward. As such, when the forward rotation angle is increased by the number of times the drill bit 10 is mounted, the drill bit 10 may be mounted at a different position every time, thereby preventing uneven wear of the chucking unit 122.
도 14는 본 발명의 일 실시예에 따른 연마단계의 순서도이고, 도 15는 드릴비트의 평면이미지이다.14 is a flowchart of a polishing step according to an embodiment of the present invention, Figure 15 is a planar image of the drill bit.
도 14에 도시된 바와 같이, 드릴비트(10)의 절삭선단(도 1의 16)을 연마하는 제3단계(S300)는 총 4개의 세부 단계(S310~S340)로 이루어진다.As shown in FIG. 14, the third step S300 of grinding the cutting tip 16 of FIG. 1 includes a total of four detailed steps S310 to S340.
제3-1단계(S310)는, 드릴비트(10)의 평면이미지를 촬영하는 단계이다. 평면 이미지를 촬영하는 이유는 드릴비트(10)를 연마하기 전 드릴비트(10)의 중심축(10n)을 평면 기준선(S4)에 일치시키기 위함이다. 일례로, 연마부(130)로 이송된 드릴비트(10)는 지지대(미도시)에 안착되어 지지되는데, 지지대를 상하 또는/및 좌우로 이동시키면 드릴비트(10)의 중심축(10n)을 평면 기준선(S4)에 일치시킬 수 있다. 이때, 지지대를 이동시키는 수단은 미세 조정이 가능한 서보모터, 정밀이동이 가능한 압전소자(piezoelectric element)인 것이 바람직하다.The third step (S310) is a step of photographing the planar image of the drill bit 10. The reason for taking the plane image is to match the central axis 10n of the drill bit 10 to the plane reference line S4 before grinding the drill bit 10. For example, the drill bit 10 transferred to the polishing unit 130 is supported by being seated on a support (not shown). When the support is moved up and down and / or left and right, the center axis 10n of the drill bit 10 is moved. Can match the plane reference line S4. At this time, the means for moving the support is preferably a servomotor capable of fine adjustment, a piezoelectric element (piezoelectric element) capable of precise movement.
상술한 것처럼 지지대를 이동시키면 드릴비트(10)의 중심축(10n)이 평면 기준선(S4)에 일치하도록 조정할 순 있으나, 기계적인 오차 등에 의해 정확하게 일치되지는 못할 수도 있다. 이럴 경우 후술할 제3-2단계(S320) 내지 제3-4단계(S340)을 통해 이를 보완하는 것이 바람직하다.As described above, when the support is moved, the center axis 10n of the drill bit 10 may be adjusted to coincide with the plane reference line S4, but may not be exactly matched due to mechanical error. In this case, it is preferable to supplement this through the third to third steps S320 to 3-4 (S340) to be described later.
제3-2단계(S320)는, 드릴비트(10)의 중심축(10n)과 평면 기준선(S4) 사이의 각도인 평면각(B)을 측정하는 단계이다.Step 3-2 (S320) is a step of measuring the plane angle B, which is an angle between the central axis 10n of the drill bit 10 and the plane reference line S4.
제3-3단계(S330)는, 제3-2단계(S320)에서 측정된 평면각(B)을 이용하여 가공유닛(132)의 조정거리를 연산하는 단계이다.Step 3-3 (S330) is a step of calculating the adjustment distance of the machining unit 132 using the plane angle (B) measured in the step 3-2 (S320).
제3-4단계(S340)는, 제3-3단계(S330)에서 연산된 조정거리(M1)를 이용하여 가공유닛(132)의 이동거리를 조절하며 드릴비트(10)의 절삭선단(16)을 연마하는 단계이다.Step 3-4 (S340), by using the adjustment distance (M1) calculated in step 3-3 (S330) to adjust the moving distance of the machining unit 132 cutting edge 16 of the drill bit 10 ) Polishing step.
예를 들어, 도 15에 도시된 것처럼 평면각(B)이 +값을 가질 경우 가공유닛(132)의 최초 이동거리에 조정거리를 더한 거리만큼 이동하고, 평면각(B)이 -값을 가질 경우 가공유닛(132)의 최초 이동거리에 조정거리를 뺀 거리만큼 이동하는 것이 바람직하다.For example, as shown in FIG. 15, when the plane angle B has a positive value, the plane angle B moves by the distance obtained by adding the adjustment distance to the initial movement distance of the machining unit 132, and the plane angle B has a negative value. It is preferable to move by the distance of the initial movement of the unit 132 minus the adjustment distance.
도 16은 본 발명의 일 실시예에 따른 검사단계의 순서도이고, 도 17은 드릴비트의 절삭선단의 전면이미지이며, 도 18은 검사결과에 따른 가공유닛의 이동경로를 도시한 도면이다.Figure 16 is a flow chart of the inspection step according to an embodiment of the present invention, Figure 17 is a front image of the cutting edge of the drill bit, Figure 18 is a view showing the movement path of the machining unit according to the inspection result.
도 16과 도 17을 참조하면, 연마된 드릴비트(10)의 절삭선단(16)을 검사하는 제4단계(S400)는, 절삭선단(16)의 전면이미지를 촬영하는 제4-1단계(S410)과, 절삭선단(16)의 전면이미지를 이용하여 주날(16a,16b)의 겹침(overlap) 또는 이격(gap)을 판단하는 제4-2단계(S420)와, 절삭선단(16)의 전면이미지를 이용하여 주날(16a,16b)의 폭을 측정하는 제4-3단계(S430)와, 절삭선단(16)의 전면이미지를 이용하여 절삭선단(16)의 선단점(도 17의 10b)을 측정하는 제4-4단계(S440)를 포함한다.16 and 17, the fourth step S400 of inspecting the cutting tip 16 of the polished drill bit 10 is performed in step 4-1 of taking a front image of the cutting tip 16. S410 and the fourth step (S420) of determining the overlap or gap of the main blades 16a and 16b using the front image of the cutting tip 16, and the cutting tip 16 Step 4-3 (S430) of measuring the widths of the main blades 16a and 16b using the front image, and the front end point of the cutting tip 16 using the front image of the cutting tip 16 (10b of FIG. 17). And measuring 4-4 (S440).
제4-1단계(S410)에서 촬영된 절삭선단(16)의 전면이미지는 4가지 형상을 가질 수 있다. 즉, 도 17의 (a)에 도시된 것처럼 한 쌍의 주날(16a,16b)이 절삭선단(16)의 선단점(10b)에서 일치한 형상을 가질 경우 정상으로 판정한다. 반면, 도 17의 (b)에 도시된 것처럼 한 쌍의 주날(16a,16b)이 서로 겹쳐진 형상을 가질 경우 이를 오버랩(overlap)이라 하며 불량으로 판정한다. 또한, 도 17의 (c)에 도시된 것처럼 한 쌍의 주날(16a,16b)이 서로 이격된 형상을 가질 경우 이를 갭(gap)이라 하며 불량으로 판단한다. 또한, 도 17의 (d)에 도시된 것처럼 한 쌍의 주날(16a,16b)의 폭이 서로 다른 형상을 가질 경우 이를 디프런트 위드스(different width)라 하고 불량으로 판단한다. The front image of the cutting tip 16 photographed in step 4-1 (S410) may have four shapes. That is, as shown in Fig. 17A, when the pair of main blades 16a and 16b have a shape coinciding with the tip 10b of the cutting tip 16, it is determined to be normal. On the other hand, as shown in (b) of FIG. 17, when the pair of main blades 16a and 16b have a shape overlapping with each other, this is called an overlap and is determined as defective. In addition, as shown in (c) of FIG. 17, when the pair of main blades 16a and 16b have a shape spaced apart from each other, this is called a gap and is determined as a defect. In addition, as shown in (d) of FIG. 17, when the pair of main blades 16a and 16b have different widths, it is referred to as a differential width and is determined as defective.
상술한 바와 같이, 연마된 절삭선단(16)에 오버랩, 갭, 디프런트 위드스 등의 불량이 발생하면 가공유닛(도 18의 132)의 이동경로를 조정한다.As described above, when a defect such as an overlap, a gap, a front with, or the like occurs in the polished cutting edge 16, the movement path of the processing unit 132 of FIG. 18 is adjusted.
도 17과 도 18을 참조하여 가공유닛(132)의 이동경로를 살펴보도록 한다.17 and 18, the movement path of the processing unit 132 will be described.
가공유닛(132)은 제1경로를 따라 드릴비트(10) 측으로 전진하고, 제2경로를 따라 좌측으로 이동하며 제1보조날(16c)을 연마한다. 또한, 가공유닛(132)은 제3경로를 따라 후진하고, 제4경로를 따라 좌측으로 이동하며 제2주날(16b)을 연마한다.The processing unit 132 advances along the first path to the drill bit 10 side, moves to the left along the second path, and polishes the first auxiliary blade 16c. In addition, the processing unit 132 reverses along the third path, moves to the left along the fourth path, and polishes the second main edge 16b.
상술한 과정을 통해 제2주날(16b)과 제1보조날(16c)의 연마가 완료되면 제5경로와 제6경로를 따라 최초의 위치로 복귀한다. 이때, 드릴비트(10)는 중심축(10n)을 기준으로 180ㅀ도 회전하는데, 이는 연마되지 않은 제1주날(16a) 및 제2보조날(16d)과 연마된 제2주날(16b) 및 제1보조날(16c)의 위치를 바꾸기 위함이다.When the grinding of the second week 16b and the first auxiliary blade 16c is completed through the above-described process, the process returns to the first position along the fifth and sixth paths. At this time, the drill bit 10 is rotated 180 degrees relative to the central axis (10n), which is the first and second grinding blades 16a and 16d (16d) and the second grinding blade (16b) polished and This is to change the position of the first auxiliary blade 16c.
드릴비트(10)가 회전한 후, 가공유닛(132)은 제1경로를 따라 드릴비트(10) 측으로 전진하고, 제2경로를 따라 좌측으로 이동하며 제2보조날(16d)을 연마한다. 또한, 가공유닛(132)은 제3경로를 따라 후진하고, 제4경로를 따라 좌측으로 이동하며 제1주날(16a)을 연마한다.After the drill bit 10 rotates, the machining unit 132 advances along the first path to the drill bit 10 side, moves to the left along the second path, and polishes the second auxiliary blade 16d. In addition, the processing unit 132 reverses along the third path, moves to the left along the fourth path, and polishes the first week blade 16a.
상술한 절삭선단(16)의 불량에 따른 가공유닛(132)의 이동경로를 조정하는 방법을 살펴보면 다음과 같다.Looking at the method of adjusting the movement path of the machining unit 132 according to the defect of the cutting edge 16 described above are as follows.
한 쌍의 주날(16a,16b)이 서로 겹친 오버랩(도 17의 (b)), 한 쌍의 주날(16a,16b)이 서로 이격된 갭(도 17의 (c))이 발생할 경우에는 제1주날(16a)과 제2주날(16b)을 연마하는 제4경로를 제4′경로 또는 제4″경로로 조정한다. 또한, 한 쌍의 주날(16a,16b)의 폭이 서로 다른 디프런트 위드스가 발생할 경우에는 제1보조날(16c)과 제2보조날(16d)을 연마하는 제2경로를 제2′경로 또는 제2″경로로 조정한다.When the overlap (FIG. 17 (b)) which the pair of main blades 16a and 16b overlap each other, and the gap (FIG. 17 (c)) which the pair of main blades 16a and 16b spaced apart from each other generate | occur | produce, 1st The fourth path for polishing the main blade 16a and the second main blade 16b is adjusted to the fourth 'path or the fourth' path. In addition, when the front ends of the pair of main blades 16a and 16b having different widths occur, the second path for polishing the first auxiliary blade 16c and the second auxiliary blade 16d may be the second 'path or the like. Adjust to the second ″ path.
도 19는 드릴비트 절삭선단의 전면이미지이고, 도 20은 검사결과에 따른 드릴비트의 조정과정을 도시한 도면이다.19 is a front image of the cutting edge of the drill bit, Figure 20 is a view showing the adjustment process of the drill bit according to the inspection result.
도 19에 도시된 것처럼 한 쌍의 주날(16a,16b)의 높이가 서로 다른 높이를 가질 경우 이를 디프런트 하이트(different height)라 하고 불량으로 판단한다. 이러한 불량이 발생할 경우에는 제4-4단계(S440)를 통해 절삭선단(16)의 선단점(10b)을 측정하고, 선단점(10b)이 전면기준점(S5)에 일치하도록 드릴비트(10)를 이동시킴으로써 해결할 수 있으며, 그 과정은 다음과 같다.As shown in FIG. 19, when the heights of the pair of main blades 16a and 16b have different heights, this is called a differential height and is determined to be bad. When such a defect occurs, the tip 10b of the cutting tip 16 is measured through steps 4 and 4 (S440), and the drill bit 10 so that the tip 10b coincides with the front reference point S5. This can be solved by moving, and the process is as follows.
제4-4단계(S440)는 제4-1단계(S410)에서 촬영된 절삭선단(16)의 전면이미지를 이용한다. 이때, 사용되는 절삭선단(16)의 전면이미지는 드릴비트(10)를 0ㅀ인 상태에서 촬영한 이미지와, 드릴비트(10)를 180ㅀ회전시킨 상태에서 촬영한 이미지를 사용한다.Step 4-4 (S440) uses the front image of the cutting edge 16 taken in the step 4-1 (S410). At this time, the front image of the cutting tip 16 to be used uses an image taken in the state that the drill bit 10 is 0 ㅀ, and an image taken while the drill bit 10 is rotated 180 ㅀ.
디프런트 하이트가 발생된 드릴비트(10)를 0˚와 180˚에서 촬영하면 도 20과 같은 전면이미지를 얻을 수 있다. 이때, 드릴비트(10)의 외주연(19)을 측정하면 드릴비트(10)의 선단점(10b)을 연산할 수 있으며, 연산된 선단점(10b)과 전면 기준점(S5) 사이의 거리를 측정하면 조정거리를 구할 수 있다(도 20 참조).When the drill bit 10 in which the front height is generated is photographed at 0 ° and 180 °, a front image as shown in FIG. 20 may be obtained. At this time, by measuring the outer periphery 19 of the drill bit 10 it is possible to calculate the front end point 10b of the drill bit 10, the distance between the calculated front end point 10b and the front reference point (S5) By measuring, the adjustment distance can be obtained (see Fig. 20).
상술한 과정을 통해 얻어진 조정거리를 이용하여 드릴비트(10)가 안착되는 지지대를 상하 또는/및 좌우로 이동시키면 디프런트 하이트를 해소할 수 있다.By using the adjustment distance obtained through the above-described process, by moving the support on which the drill bit 10 is seated up and down and / or left and right, it is possible to eliminate the front height.
이상 본 발명을 바람직한 실시예를 통하여 설명하였는데, 상술한 실시예는 본 발명의 기술적 사상을 예시적으로 설명한 것에 불과하며, 본 발명의 기술적 사상을 벗어나지 않는 범위 내에서 다양한 변화가 가능함은 이 분야에서 통상의 지식을 가진 자라면 이해할 수 있을 것이다. 따라서 본 발명의 보호범위는 특정 실시예가 아니라 특허청구범위에 기재된 사항에 의해 해석되어야 하며, 그와 동등한 범위 내에 있는 모든 기술적 사상도 본 발명의 권리범위에 포함되는 것으로 해석되어야 할 것이다.While the present invention has been described through the preferred embodiments, the above-described embodiments are merely illustrative of the technical idea of the present invention, and various changes may be made without departing from the technical idea of the present invention. Those of ordinary skill will understand. Therefore, the protection scope of the present invention should be interpreted not by the specific embodiments, but by the matters described in the claims, and all technical ideas within the equivalent scope should be interpreted as being included in the scope of the present invention.

Claims (31)

  1. 드릴비트를 공급하는 로딩부와, 척킹유닛이 구비된 턴테이블과, 가공유닛이 마련된 연마부와, 드릴비트를 검사하는 검사부와, 드릴비트를 배출하는 언로딩부를 포함하는 드릴비트 연마장치를 이용한 드릴비트 연마방법에 있어서,Drill using a drill bit grinding device including a loading part for supplying a drill bit, a turntable with a chucking unit, a polishing part with a machining unit, an inspection part for inspecting the drill bit, and an unloading part for discharging the drill bit. In the bit grinding method,
    드릴비트를 로딩하는 방법은,How to load the drill bit,
    상기 척킹유닛의 전방에 드릴비트를 위치시키는 제1단계;A first step of positioning a drill bit in front of the chucking unit;
    드릴비트의 측면이미지를 촬영하는 제2단계;A second step of photographing a side image of the drill bit;
    드릴비트의 측면이미지를 이용하여 드릴비트의 전체 길이(10c)를 측정하는 제3단계; 및A third step of measuring the total length 10c of the drill bit by using the side image of the drill bit; And
    드릴비트의 전체 길이(10c)와 드릴비트의 돌출 길이 설정값(10d)을 이용하여 드릴비트의 장착 깊이(10e)를 연산하는 제4단계를 포함하는 드릴비트 연마방법.And a fourth step of calculating the mounting depth (10e) of the drill bit using the total length (10c) of the drill bit and the projected length set value (10d) of the drill bit.
  2. 청구항 1에 있어서,The method according to claim 1,
    드릴비트의 장착 깊이(10e)는, {드릴비트의 전체 길이(10c) - 드릴비트의 돌출 길이 설정값(10d)}인 것을 특징으로 하는 드릴비트 연마방법.The drill bit polishing method is characterized in that the mounting depth (10e) of the drill bit is {total length (10c) of the drill bit-the set protruding length of the drill bit (10d)).
  3. 청구항 2에 있어서,The method according to claim 2,
    드릴비트의 전체 길이(10c)가 설정값 미만일 경우 드릴비트를 폐기하는 것을 특징으로 하는 드릴비트 연마방법.Drill bit grinding method characterized in that for discarding the drill bit when the total length (10c) of the drill bit is less than the set value.
  4. 드릴비트를 공급하는 로딩부와, 척킹유닛이 구비된 턴테이블과, 가공유닛이 마련된 연마부와, 드릴비트를 검사하는 검사부와, 드릴비트를 배출하는 언로딩부를 포함하는 드릴비트 연마장치를 이용한 드릴비트 연마방법에 있어서,Drill using a drill bit grinding device including a loading part for supplying a drill bit, a turntable with a chucking unit, a polishing part with a machining unit, an inspection part for inspecting the drill bit, and an unloading part for discharging the drill bit. In the bit grinding method,
    드릴비트를 장착하는 방법은,How to mount the drill bit,
    드릴비트의 측면이미지를 촬영하는 제1단계;A first step of photographing the side image of the drill bit;
    드릴비트의 측면이미지를 이용하여 드릴비트의 말단부 길이(10g)와 드릴비트의 피치(10h)를 측정하는 제2단계;A second step of measuring the distal end length 10g of the drill bit and the pitch 10h of the drill bit by using the side image of the drill bit;
    드릴비트의 말단부 길이(10g)와 드릴비트의 피치(10h)를 이용하여 드릴비트의 절삭날 중심선(10a)과 전면 기준선(S1) 사이의 각도인 드릴비트의 정면각(A)을 연산하는 제3단계;A method for calculating the front angle A of the drill bit, which is an angle between the cutting edge center line 10a and the front reference line S1 of the drill bit, using the end length 10g of the drill bit and the pitch 10h of the drill bit. Step 3;
    상기 척킹유닛이 드릴비트의 정면각(A)만큼 정회전하는 제4단계;A fourth step in which the chucking unit rotates forward by the front angle A of the drill bit;
    상기 척킹유닛에 드릴비트를 장착하는 제5단계; 및A fifth step of mounting a drill bit on the chucking unit; And
    상기 척킹유닛이 드릴비트의 정면각(A)만큼 역회전하는 제6단계를 포함하는 드릴비트 연마방법.And a sixth step of rotating the chucking unit by the front angle (A) of the drill bit.
  5. 청구항 4에 있어서,The method according to claim 4,
    드릴비트의 정면각(A)은, {드릴비트의 말단부 길이(10g) / 드릴비트의 피치(10h)} × 180°인 것을 특징으로 하는 드릴비트 연마방법.The front angle A of the drill bit is {the length of the distal end portion of the drill bit (10g) / the pitch of the drill bit (10h)} × 180 °, characterized in that the drill bit grinding method.
  6. 청구항 4에 있어서,The method according to claim 4,
    상기 제4단계는, 상기 척킹유닛이 {정면각(A) + 드릴비트의 장착횟수(n)°}만큼 정회전하는 것을 특징으로 하는 드릴비트 연마방법.The fourth step, the drill bit grinding method, characterized in that the chucking unit is rotated forward by {front angle (A) + the mounting number (n) ° of the drill bit).
  7. 청구항 4에 있어서,The method according to claim 4,
    드릴비트의 측면이미지를 이용하여 드릴비트의 위치를 조정하는 제1-1단계를 더 포함하는 것을 특징으로 하는 드릴비트 연마방법.And a first step (1-1) of adjusting the position of the drill bit using the side image of the drill bit.
  8. 청구항 7항에 있어서,The method of claim 7, wherein
    상기 제1-1단계는, 드릴비트의 측면이미지를 이용하여 드릴비트의 상부골(10j)과 하부골(10m) 위치를 측정하는 제1-1-1단계; 및 Step 1-1-1 includes measuring the position of the upper bone 10j and the lower bone 10m of the drill bit by using the side image of the drill bit; And
    상부골(10j)와 하부골(10m)가 동일한 수직선상에 위치되도록 드릴비트를 회전시키는 제1-1-2단계를 포함하고,And a step 1-1-2 of rotating the drill bit such that the upper bone 10j and the lower bone 10m are positioned on the same vertical line.
    드릴비트의 상부골(10j)은 드릴비트의 측면이미지상에서 상부에 위치된 골이고, 드릴비트의 하부골(10m)은 드릴비트의 측면이미지상에서 하부에 위치된 골인 것을 특징으로 하는 드릴비트 연마방법.Drill bit grinding method characterized in that the upper bone 10j of the drill bit is a bone located on the upper side of the drill bit, the lower bone (10m) of the drill bit is a bone located on the lower side on the side image of the drill bit. .
  9. 청구항 7항에 있어서,The method of claim 7, wherein
    상기 제1-1단계는, 드릴비트의 측면이미지를 이용하여 드릴비트의 상부골(10j)과 하부골(10m) 위치를 측정하는 제1-1-1단계; 및 Step 1-1-1 includes measuring the position of the upper bone 10j and the lower bone 10m of the drill bit by using the side image of the drill bit; And
    상부골(10j)이 하부골(10m)보다 절삭선단 측에 위치되도록 드릴비트를 회전시키는 제1-1-3단계를 포함하고, And a step 1-1-3 for rotating the drill bit such that the upper bone 10j is located at the cutting edge side than the lower bone 10m,
    드릴비트의 상부골(10j)은 드릴비트의 측면이미지상에서 상부에 위치된 골이고, 드릴비트의 하부골(10m)은 드릴비트의 측면이미지상에서 하부에 위치된 골인 것을 특징으로 하는 드릴비트 연마방법.Drill bit grinding method characterized in that the upper bone 10j of the drill bit is a bone located on the upper side of the drill bit, the lower bone (10m) of the drill bit is a bone located on the lower side on the side image of the drill bit. .
  10. 청구항 8 또는 청구항 9에 있어서,The method according to claim 8 or 9,
    드릴비트의 상부골(10j)과 하부골(10m)이 측면 기준점(S2,S3)에 일치하도록 드릴비트의 위치를 조정하는 제1-1-4단계를 포함하는 것을 특징으로 하는 드릴비트 연마방법.Drill bit grinding method comprising the first to fourth step of adjusting the position of the drill bit such that the upper bone (10j) and the lower bone (10m) of the drill bit to match the side reference points (S2, S3) .
  11. 드릴비트를 공급하는 로딩부와, 척킹유닛이 구비된 턴테이블과, 가공유닛이 마련된 연마부와, 드릴비트를 검사하는 검사부과, 드릴비트를 배출하는 언로딩부를 포함하는 드릴비트 연마장치를 이용한 드릴비트 연마방법에 있어서,Drill using a drill bit grinding device including a loading part for supplying a drill bit, a turntable with a chucking unit, a polishing part with a machining unit, an inspection part for inspecting the drill bit, and an unloading part for discharging the drill bit. In the bit grinding method,
    드릴비트의 절삭선단을 연마하는 방법은,The method of grinding the cutting edge of the drill bit,
    드릴비트의 평면이미지를 촬영하는 제1단계;A first step of photographing the planar image of the drill bit;
    드릴비트의 중심축(10n)과 평면 기준선(S4) 사이의 각도인 평면각(B)을 측정하는 제2단계;A second step of measuring a plane angle B, which is an angle between the center axis 10n of the drill bit and the plane reference line S4;
    측정된 평면각(B)을 이용하여 가공유닛의 조정거리를 연산하는 제3단계; 및 A third step of calculating an adjustment distance of the processing unit using the measured plane angle B; And
    연산된 조정거리만큼 가공 유닛의 이동거리를 조정하며 드릴비트 절석선단을 연마하는 제4단계를 포함하는 드릴비트 연마방법.And a fourth step of adjusting the moving distance of the machining unit by the calculated adjustment distance and polishing the drill bit cutting edge.
  12. 드릴비트를 공급하는 로딩부와, 척킹유닛이 구비된 턴테이블과, 가공유닛이마련된 연마부와, 드릴비트를 검사부와, 드릴비트를 배출하는 언로딩부를 포함하는 드릴비트 연마장치를 이용한 드릴비트 연마방법에 있어서,Drill bit grinding using a drill bit grinding device including a loading part for supplying a drill bit, a turntable with a chucking unit, a polishing part with a machining unit, an inspection part for the drill bit, and an unloading part for discharging the drill bit. In the method,
    드릴비트의 절삭선단을 검사하는 방법은,To check the cutting edge of the drill bit,
    절삭선단의 전면이미지를 촬영하는 제1단계; 및A first step of photographing the front image of the cutting edge; And
    절삭선단의 전면이미지를 이용하여 드릴비트의 주날의 겹침(overlap) 또는 이격(gap)을 판단하는 제2단계를 포함하고,And a second step of determining an overlap or gap of the main edge of the drill bit by using the front image of the cutting tip,
    상기 주날의 겹침 또는 이격에 따라 가공유닛의 이동경로를 조정하는 것을 특징으로 하는 드릴비트 연마방법.Drill bit grinding method characterized in that for adjusting the movement path of the processing unit in accordance with the overlap or spacing of the main blade.
  13. 청구항 12에 있어서,The method according to claim 12,
    절삭선단의 전면이미지를 이용하여 상기 주날의 폭을 측정하는 제3단계를 포함하고,A third step of measuring the width of the main blade using the front image of the cutting edge,
    상기 주날의 폭에 따라 가공유닛의 이동경로를 조정하는 것을 특징으로 하는 드릴비트 연마방법Drill bit grinding method characterized in that for adjusting the movement path of the processing unit according to the width of the main blade
  14. 청구항 13에 있어서,The method according to claim 13,
    절삭선단의 전면이미지를 이용하여 절삭선단의 선단점(10b)을 측정하는 제4단계를 포함하고,And a fourth step of measuring the tip 10b of the cutting tip by using the front image of the cutting tip.
    절삭선단의 선단점(10b)과 전면 기준점(S5)가 일치하도록 드릴비트를 이동시키는 것을 특징으로 하는 드릴비트 연마방법.Drill bit grinding method characterized in that the drill bit is moved so that the front end point (10b) and the front reference point (S5) of the cutting edge coincides.
  15. 청구항 14에 있어서,The method according to claim 14,
    상기 제4단계는, 절삭선단의 선단점(10b) 측정시 드릴비트를 180° 회전시켜 2번 측정하는 것을 특징으로 하는 드릴비트 연마방법.The fourth step, the drill bit grinding method characterized in that for measuring the tip twice (10b) of the cutting edge by rotating the drill bit 180 °.
  16. 드릴비트를 공급하는 로딩부와, 척킹유닛이 구비된 턴테이블과, 가공유닛이마련된 연마부와, 드릴비트를 검사하는 검사부와, 드릴비트를 배출하는 언로딩부를포함하는 드릴비트 연마장치를 이용한 드릴비트 연마방법에 있어서,Drill using a drill bit grinding device including a loading part for supplying a drill bit, a turntable with a chucking unit, a polishing part with a machining unit, an inspection part for inspecting the drill bit, and an unloading part for discharging the drill bit. In the bit grinding method,
    드릴비트를 로딩하는 제1단계;A first step of loading a drill bit;
    상기 척킹유닛에 드릴비를 장착하는 제2단계;A second step of mounting a drill ratio on the chucking unit;
    상기 가공유닛을 이용하여 드릴비트의 절삭선단을 연마하는 제3단계;A third step of grinding the cutting edge of the drill bit using the processing unit;
    드릴비트의 절삭선단을 검사하는 제4단계; 및A fourth step of inspecting a cutting edge of the drill bit; And
    드릴비트를 언로딩하는 제5단계를 포함하는 드릴비트의 연마방법.And a fifth step of unloading the drill bit.
  17. 청구항 16에 있어서,The method according to claim 16,
    상기 제1단계는,The first step,
    상기 척킹유닛의 전방에 드릴비트를 위치시키는 제1-1단계;Step 1-1 to position the drill bit in front of the chucking unit;
    드릴비트의 측면이미지를 촬영하는 제1-2단계;Step 1-2 to photograph the side image of the drill bit;
    드릴비트의 측면이미지를 이용하여 드릴비트의 전체 길이(10c)를 측정하는 제1-3단계; 및Measuring the entire length 10c of the drill bit by using the side image of the drill bit; And
    드릴비트의 전체 길이(10c)와 드릴비트의 돌출 길이 설정값(10d)을 이용하여 드릴비트의 장착 깊이(10e)를 연산하는 제1-4단계를 포함하는 드릴비트 연마방법.And a first to fourth step of calculating the mounting depth (10e) of the drill bit using the total length (10c) of the drill bit and the projected length set value (10d) of the drill bit.
  18. 청구항 17에 있어서,The method according to claim 17,
    드릴비트의 장착 깊이(10e)는, {드릴비트의 전체 길이(10c) - 드릴비트의 돌출길이 설정값(10d)}인 것을 특징으로 하는 드릴비트 연마방법.The drill bit polishing method is characterized in that the mounting depth (10e) of the drill bit is {the total length of the drill bit (10c)-the set protruding length of the drill bit (10d)).
  19. 청구항 18에 있어서,The method according to claim 18,
    드릴비트 전체 길이(10c)가 설정값 미만일 경우 드릴비트를 폐기하는 것을 특징으로 하는 드릴비트 연마방법.Drill bit grinding method, characterized in that for discarding the drill bit when the total length (10c) of the drill bit.
  20. 청구항 16에 있어서,The method according to claim 16,
    상기 제2단계는,The second step,
    드릴비트의 측면이미지를 촬영하는 제2-1단계;Step 2-1 of taking a side image of the drill bit;
    드릴비트의 측면이미지를 이용하여 드릴비트의 말단부 길이(10g)와 드릴비트의 피치(10h)를 측정하는 제2-2단계;A step 2-2 of measuring the length of the distal end portion 10g of the drill bit and the pitch 10h of the drill bit by using the side image of the drill bit;
    드릴비트의 말단부 길이(10g)와 드릴비트의 피치(10h)를 이용하여 드릴비트의 절삭날 중심선(G)과 전면 기준선(S1) 사이의 각도인 드릴비트의 정면각(A)을 연산하는 제2-3단계;A method for calculating the front angle A of the drill bit, which is an angle between the cutting edge center line G and the front reference line S1 of the drill bit, using the end length 10g of the drill bit and the pitch 10h of the drill bit. 2-3 steps;
    상기 척킹유닛이 드릴비트의 정면각(A)만큼 정회전하는 제2-4단계;Steps 2-4 in which the chucking unit rotates forward by the front angle A of the drill bit;
    상기 척킹유닛에 드릴비트를 장착하는 제2-5단계; 및A step 2-5 of mounting a drill bit on the chucking unit; And
    상기 척킹유닛이 드릴비트의 정면각(A)만큼 역회전하는 제2-6단계를 포함하는 드릴비트 연마방법.And a second to sixth step in which the chucking unit rotates back by the front angle A of the drill bit.
  21. 청구항 20에 있어서,The method of claim 20,
    드릴비트의 정면각(A)은, {드릴비트의 말단부 길이(10g) / 드릴비트의 피치The front angle A of the drill bit is {the length of the distal end of the drill bit (10 g) / the pitch of the drill bit.
    (10h)}×180°인 것을 특징으로 하는 드릴비트 연마방법.And (10h)} × 180 °.
  22. 청구항 20에 있어서,The method of claim 20,
    상기 제204단계는, 상기 척킹유닛이 {정면각(A) + 드릴비트의 장착횟수(n) °}만큼 정회전하는 것을 특징으로 하는 드릴비트 연마방법.Step 204, the drill bit grinding method, characterized in that the chucking unit is rotated forward by {front angle (A) + the mounting number (n) of the drill bit).
  23. 청구항 20에 있어서,The method of claim 20,
    드릴비트의 측면이미지를 이용하여 드릴비트의 위치를 조정하는 제2-1-1단계를 더 포함하는 것을 특징으로 하는 드릴비트 연마방법.And a step 2-1-1 of adjusting the position of the drill bit using the side image of the drill bit.
  24. 청구항 23항에 있어서,The method of claim 23, wherein
    상기 제2-1-1단계는, 드릴비트의 측면이미지를 이용하여 드릴비트의 상부골(10j)과 하부골(10m) 위치를 측정하는 제2-1-1-1단계; 및Step 2-1-1-1, Step 2-1-1-1 measuring the position of the upper bone (10j) and lower bone (10m) of the drill bit using the side image of the drill bit; And
    상부골(10j)와 하부골(10m)가 동일한 수직선상에 위치되도록 드릴비트를 회전시키는 제2-1-1-2단계를 포함하고,And a step 2-1-1-2 of rotating the drill bit such that the upper valley 10j and the lower valley 10m are positioned on the same vertical line.
    드릴비트의 상부골(10j)은 드릴비트의 측면이미지상에서 상부에 위치된 골이고, 드릴비트의 하부골(10m)은 드릴비티의 측면이미지상에서 하부된 위치된 골인것을 특징으로 하는 드릴비트 연마방법.Drill bit grinding method characterized in that the upper bone 10j of the drill bit is a bone located on the upper side of the drill bit, the lower bone (10m) of the drill bit is a bone located lower on the side image of the drill bit .
  25. 청구항 23항에 있어서,The method of claim 23, wherein
    상기 제2-1-1단계는, 드릴비트의 측면이미지를 이용하여 드릴비트의 상부골(10j)과 하부골(10m) 위치를 측정하는 제2-1-1-1단계; 및Step 2-1-1-1, Step 2-1-1-1 measuring the position of the upper bone (10j) and lower bone (10m) of the drill bit using the side image of the drill bit; And
    하부골(10m)이 상부골(10j)보다 절삭선단 측에 위치되도록 드릴비트를 회전시키는 제2-1-1-3단계를 포함하고,And a step 2-1-1-3 of rotating the drill bit such that the lower bone 10m is positioned at the cutting edge side than the upper bone 10j,
    드릴비트의 상부골(10j)은 드릴비트의 측면이미지상에서 상부에 위치된 골이고, 드릴비트의 하부골(10m)은 드릴비트의 측면이미지상에서 하부에 위치된 골인 것을 특징으로 하는 드릴비트 연마방법.Drill bit grinding method characterized in that the upper bone 10j of the drill bit is a bone located on the upper side of the drill bit, the lower bone (10m) of the drill bit is a bone located on the lower side on the side image of the drill bit. .
  26. 청구항 24 또는 청구항 25에 있어서,The method according to claim 24 or 25,
    드릴비트의 상부골(10j)과 하부골(10m)이 측면 기준점(S2,S3)에 일치하도록The upper bone 10j and the lower bone 10m of the drill bit coincide with the side reference points S2 and S3.
    드릴비트의 위치를 조정하는 제2-1-1-4단계를 포함하는 것을 특징으로 하는 드릴비Drill ratio comprising the step 2-1-1-4 of adjusting the position of the drill bit
    트 연마방법.Grinding method.
  27. 청구항 16에 있어서,The method according to claim 16,
    상기 제3단계는,The third step,
    드릴비트의 평면이미지를 촬영하는 제3-1단계:Step 3-1 to take a plane image of the drill bit:
    드릴비트의 중심출(10n)과 편면 기준선(S4) 사이의 각도인 평면각(B)을 측정하는 제3-2단계;Step 3-2 of measuring a plane angle B, which is an angle between the center stroke 10n of the drill bit and the one-side reference line S4;
    측정된 평면각(B)을 이용하여 가공유닛의 조정거리(M1)을 연산하는 제3-3단계; 및Calculating the adjustment distance M1 of the processing unit using the measured plane angle B; And
    연산된 조정거리(M1)만큼 가공유닛의 이동거리(M2)를 조정하며 드릴비트의 절삭선단을 연마하는 제3-4단계를 포함하는 드릴비트 연마방법.And a third to fourth steps of adjusting the moving distance (M2) of the processing unit by the calculated adjustment distance (M1) and polishing the cutting edge of the drill bit.
  28. 청구항 16에 있어서,The method according to claim 16,
    상기 제4단계는.The fourth step is.
    절삭선단의 전면이미지를 촬영하는 제4-1단계; 및Step 4-1 of taking a front image of the cutting edge; And
    절삭선단의 전면이미지를 이용하여 드릴비트의 주날의 겹침(overlap) 또는 이격(gap)을 판단하는 제4-2단계를 포함하고,Including the step 4-2 to determine the overlap (overlap) or the gap (gap) of the main blade of the drill bit using the front image of the cutting edge,
    상기 주날의 겹침 또는 이격에 따라 가공유닛의 이동경로를 조정하는 것을 특징으로 하는 드릴비트 연마방법.Drill bit grinding method characterized in that for adjusting the movement path of the processing unit in accordance with the overlap or spacing of the main blade.
  29. 청구항 28에 있어서,The method according to claim 28,
    절삭선단의 전면이미지를 이용하여 상기 주날의 폭을 측정하는 제4-3단계를 포함하고,Including the third step of measuring the width of the main blade using the front image of the cutting edge,
    상기 주날의 폭에 따라 가공유닛의 이동경로를 조정하는 것을 특징으로 하는 드릴비트 연마방법.Drill bit grinding method characterized in that for adjusting the movement path of the processing unit according to the width of the main blade.
  30. 청구항 29에 있어서,The method of claim 29,
    절단선단의 전면이미지를 이용하여 절삭선단의 선단점(10b)을 측정하는 제4-4단계를 포함하고,And a fourth step of measuring the front end point 10b of the cutting end using the front image of the cutting end.
    절삭선단의 선단점(10b)와 전면 기준점(S5)가 일치하도록 드릴비트를 이동시키는 것을 특징으로 하는 드릴비트 연마방법.Drill bit grinding method characterized in that the drill bit is moved so that the front end point (10b) and the front reference point (S5) of the cutting edge coincides.
  31. 청구항 30에 있어서,The method of claim 30,
    상기 제4-4단계는 절삭선단의 선단점(10b) 측정시 드릴비트 180° 회전시켜 2번 측정하는 것을 특징으로 하는 드릴비트 연마방법.Step 4-4 is a drill bit grinding method, characterized in that to measure twice by rotating the drill bit 180 ° when measuring the front end point (10b) of the cutting edge.
PCT/KR2013/011452 2013-02-01 2013-12-11 Method for grinding drill bit WO2014119843A1 (en)

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