WO2014101814A1 - 一种柔性衬底 - Google Patents
一种柔性衬底 Download PDFInfo
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- WO2014101814A1 WO2014101814A1 PCT/CN2013/090642 CN2013090642W WO2014101814A1 WO 2014101814 A1 WO2014101814 A1 WO 2014101814A1 CN 2013090642 W CN2013090642 W CN 2013090642W WO 2014101814 A1 WO2014101814 A1 WO 2014101814A1
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- WIPO (PCT)
- Prior art keywords
- planarization
- layer
- flexible substrate
- planarization layer
- substrate
- Prior art date
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- 239000000758 substrate Substances 0.000 title claims abstract description 107
- 239000001301 oxygen Substances 0.000 claims abstract description 71
- 229910052760 oxygen Inorganic materials 0.000 claims abstract description 71
- 230000004888 barrier function Effects 0.000 claims abstract description 57
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims abstract description 43
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 43
- 229920000307 polymer substrate Polymers 0.000 claims abstract description 12
- 239000000463 material Substances 0.000 claims description 10
- -1 polyparaphenylene Polymers 0.000 claims description 10
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 7
- 239000004793 Polystyrene Substances 0.000 claims description 6
- 230000003247 decreasing effect Effects 0.000 claims description 6
- 239000011112 polyethylene naphthalate Substances 0.000 claims description 6
- 229920000642 polymer Polymers 0.000 claims description 6
- 238000000623 plasma-assisted chemical vapour deposition Methods 0.000 claims description 5
- 229920003207 poly(ethylene-2,6-naphthalate) Polymers 0.000 claims description 5
- 229920000058 polyacrylate Polymers 0.000 claims description 5
- 229920002223 polystyrene Polymers 0.000 claims description 5
- 238000004544 sputter deposition Methods 0.000 claims description 5
- 229920002396 Polyurea Polymers 0.000 claims description 4
- 229910052581 Si3N4 Inorganic materials 0.000 claims description 4
- 229920000052 poly(p-xylylene) Polymers 0.000 claims description 4
- HQVNEWCFYHHQES-UHFFFAOYSA-N silicon nitride Chemical compound N12[Si]34N5[Si]62N3[Si]51N64 HQVNEWCFYHHQES-UHFFFAOYSA-N 0.000 claims description 4
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 3
- 229910052782 aluminium Inorganic materials 0.000 claims description 3
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims description 3
- 229910003481 amorphous carbon Inorganic materials 0.000 claims description 3
- 238000005229 chemical vapour deposition Methods 0.000 claims description 3
- 238000001723 curing Methods 0.000 claims description 3
- 238000012685 gas phase polymerization Methods 0.000 claims description 3
- RVTZCBVAJQQJTK-UHFFFAOYSA-N oxygen(2-);zirconium(4+) Chemical compound [O-2].[O-2].[Zr+4] RVTZCBVAJQQJTK-UHFFFAOYSA-N 0.000 claims description 3
- 238000006116 polymerization reaction Methods 0.000 claims description 3
- 238000005546 reactive sputtering Methods 0.000 claims description 3
- 239000000377 silicon dioxide Substances 0.000 claims description 3
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 claims description 3
- 229910001928 zirconium oxide Inorganic materials 0.000 claims description 3
- 238000001755 magnetron sputter deposition Methods 0.000 claims description 2
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 claims 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims 2
- 229920000265 Polyparaphenylene Polymers 0.000 claims 1
- 229910052757 nitrogen Inorganic materials 0.000 claims 1
- 229910052814 silicon oxide Inorganic materials 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 16
- 238000000034 method Methods 0.000 abstract description 15
- 230000035515 penetration Effects 0.000 abstract description 8
- 238000011031 large-scale manufacturing process Methods 0.000 abstract description 3
- 239000004642 Polyimide Substances 0.000 description 16
- 229920001721 polyimide Polymers 0.000 description 16
- 230000008569 process Effects 0.000 description 8
- 230000005693 optoelectronics Effects 0.000 description 6
- 239000010408 film Substances 0.000 description 4
- 229920000139 polyethylene terephthalate Polymers 0.000 description 4
- 239000005020 polyethylene terephthalate Substances 0.000 description 4
- 238000002360 preparation method Methods 0.000 description 4
- 239000004698 Polyethylene Substances 0.000 description 3
- 239000000470 constituent Substances 0.000 description 3
- 229920000573 polyethylene Polymers 0.000 description 3
- 230000003746 surface roughness Effects 0.000 description 3
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 2
- 239000004743 Polypropylene Substances 0.000 description 2
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 2
- 238000000231 atomic layer deposition Methods 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 2
- 239000012528 membrane Substances 0.000 description 2
- 229910052710 silicon Inorganic materials 0.000 description 2
- 239000010703 silicon Substances 0.000 description 2
- 239000004695 Polyether sulfone Substances 0.000 description 1
- KJTLSVCANCCWHF-UHFFFAOYSA-N Ruthenium Chemical compound [Ru] KJTLSVCANCCWHF-UHFFFAOYSA-N 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 229920000891 common polymer Polymers 0.000 description 1
- 238000002425 crystallisation Methods 0.000 description 1
- 230000008025 crystallization Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 229920005570 flexible polymer Polymers 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 238000007641 inkjet printing Methods 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 239000011368 organic material Substances 0.000 description 1
- 238000013086 organic photovoltaic Methods 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- 229920003208 poly(ethylene sulfide) Polymers 0.000 description 1
- 229920006393 polyether sulfone Polymers 0.000 description 1
- 239000002861 polymer material Substances 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 229910052707 ruthenium Inorganic materials 0.000 description 1
- 239000004065 semiconductor Substances 0.000 description 1
- 239000010409 thin film Substances 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K77/00—Constructional details of devices covered by this subclass and not covered by groups H10K10/80, H10K30/80, H10K50/80 or H10K59/80
- H10K77/10—Substrates, e.g. flexible substrates
- H10K77/111—Flexible substrates
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/14—Layered products comprising a layer of synthetic resin next to a particulate layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
- B32B3/10—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a discontinuous layer, i.e. formed of separate pieces of material
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K50/00—Organic light-emitting devices
- H10K50/80—Constructional details
- H10K50/84—Passivation; Containers; Encapsulations
- H10K50/844—Encapsulations
- H10K50/8445—Encapsulations multilayered coatings having a repetitive structure, e.g. having multiple organic-inorganic bilayers
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K85/00—Organic materials used in the body or electrodes of devices covered by this subclass
- H10K85/10—Organic polymers or oligomers
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K85/00—Organic materials used in the body or electrodes of devices covered by this subclass
- H10K85/10—Organic polymers or oligomers
- H10K85/111—Organic polymers or oligomers comprising aromatic, heteroaromatic, or aryl chains, e.g. polyaniline, polyphenylene or polyphenylene vinylene
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2264/00—Composition or properties of particles which form a particulate layer or are present as additives
- B32B2264/10—Inorganic particles
- B32B2264/102—Oxide or hydroxide
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/70—Other properties
- B32B2307/724—Permeability to gases, adsorption
- B32B2307/7242—Non-permeable
- B32B2307/7244—Oxygen barrier
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/70—Other properties
- B32B2307/726—Permeability to liquids, absorption
- B32B2307/7265—Non-permeable
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2457/00—Electrical equipment
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K2102/00—Constructional details relating to the organic devices covered by this subclass
- H10K2102/301—Details of OLEDs
- H10K2102/311—Flexible OLED
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K71/00—Manufacture or treatment specially adapted for the organic devices covered by this subclass
- H10K71/851—Division of substrate
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
- Y02E10/549—Organic PV cells
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24479—Structurally defined web or sheet [e.g., overall dimension, etc.] including variation in thickness
- Y10T428/24521—Structurally defined web or sheet [e.g., overall dimension, etc.] including variation in thickness with component conforming to contour of nonplanar surface
Definitions
- the present invention relates to the field of organic optoelectronics, and in particular to a flexible substrate for manufacturing organic optoelectronic devices such as 0LED, 0PV, 0TFT, etc. having a water-oxygen barrier function. Background technique
- OLED Organic Light-Emitting Diodes
- 0PV Organic Photovoltaic
- 0TFT Organic Thin Film Transistor
- OSL Organic Optical Pumping Laser
- polystyrene ?3
- polydecyl ether PES
- polyethylene naphthalate PEN
- polyimide PI
- Organic optoelectronic devices are very sensitive to water and oxygen attack. Traces of water and oxygen can cause oxidation, crystallization or electrode degradation of organic materials in the device, affecting the life of the device or directly causing damage to the device. Compared with the glass substrate, the water and oxygen permeability of most polymer substrates are relatively high, which is not enough to ensure long-term reliable operation of the device.
- the water vapor and oxygen permeation rates of common polymer substrates are shown in the following table.
- a planarization layer and a water-oxygen barrier layer are usually alternately disposed on a polymer substrate to increase the water-oxygen barrier property of the polymer substrate.
- a water-oxygen barrier layer 103 is disposed and separated by a planarization layer 102; a water-oxygen barrier layer 103 is used to insulate water vapor and oxygen, and to ensure dense film formation thereof.
- the flatness of the film is provided between the adjacent water-oxygen barrier layers 103, as well as the growth of defects in the film.
- 3 to 5 layers of water and oxygen barrier layer 103 are required on the polymer substrate to achieve suitable production of organic photoelectric devices. The water and oxygen barrier capacity of the piece.
- the planarization layer 102 is generally a polymer material layer, and its water oxygen barrier property is not good.
- the cut side surface is exposed to the outside air, and the water vapor and oxygen will be from the arrow.
- the path penetrates into the interior of the device such that only one layer of water-oxygen barrier layer 103 acts as a barrier, severely affecting device performance.
- the existing flexible substrate can only be first sized, and the coverage of the water-oxygen barrier layer and the planarization layer is defined according to its size, so that the coverage of the planarization layer is smaller than that of the water-oxygen barrier layer.
- the multilayer water-oxygen barrier layer can be connected to each other at the edge of the flexible substrate to prevent water vapor and oxygen from penetrating sideways.
- the problem with this solution is that the prepared flexible substrate cannot be cut to suit the needs of different sized products. Different sized products require a mask suitable for the size of the product to define the planarization layer and the water and oxygen barrier. The size of the layer undoubtedly increases production costs.
- roll-to-roll coating is considered to be an effective means to increase the productivity of a flexible substrate with a water-oxygen barrier membrane and reduce the production cost, but the process necessarily involves a cutting process, and in the preparation method of the above water-oxygen barrier membrane system, Applicable to the roll-to-roll process, which can not effectively reduce production costs.
- a flexible substrate comprising a polymer substrate and a plurality of water and oxygen barrier layers disposed on the substrate, wherein a planarization layer is disposed between the adjacent water and oxygen barrier layers, and the planarization layer comprises a plurality of a planarization unit in which the first direction and the second direction are separated from each other, and the projection of the planarization unit on the substrate in the planarization layer covers adjacent ones of the adjacent planarization layers A gap of projection on the substrate, and the projection areas partially overlap.
- the water oxygen barrier layer covers a gap between the planarization units.
- the thickness of the odd or even layers in the planarization layer is sequentially decreased in a direction away from the substrate, respectively.
- the angle between the first direction and the second direction is greater than 0 and less than 180.
- the planarization unit in the planarization layer is periodically arranged in both the first direction and the second direction.
- the projections of the planarization units on the substrate in adjacent planarization layers differ by a half cycle.
- the planarization layer has a thickness of 100 to 5000 nm.
- the projection of the planarization unit on the substrate has a width in any direction of 10-2000 ⁇ .
- a pitch of adjacent planarization units on the substrate in the same planarization layer is 10-2000 ⁇ .
- the planarization unit in the same planarization layer has the same shape projected on the substrate, but may be different.
- the shapes of the flattening units projected on the substrate in the different planarization layers are preferably the same, but may be different.
- the planarization layer is produced by ink jet printing - ultraviolet curing, flash evaporation - ultraviolet curing, chemical vapor deposition, gas phase polymerization or plasma polymerization.
- the material of the planarization layer is a polymer.
- the polymers used in the different planarization layers may be the same or different.
- the polymer is selected from at least one of polyacrylate, parylene, polyurea, polyethylene terephthalate, polyethylene naphthalate, and polystyrene.
- the water oxygen barrier layer has a thickness of 20 to 200 nm.
- the thickness of the different water-oxygen barrier layers may be the same or different.
- the water oxygen barrier layer is prepared by selective sputtering, radio frequency sputtering, reactive sputtering, plasma enhanced chemical vapor deposition or atomic layer deposition.
- the material of the water oxygen barrier layer is at least one selected from the group consisting of alumina, silica, silicon nitride, titanium oxide, zirconium oxide, aluminum oxynitride, silicon oxynitride, and amorphous carbon.
- the materials of the different water-oxygen barrier layers may be the same or different.
- the planarization layer is composed of a plurality of planarization units separated from each other in a first direction and a second direction; wherein the planarization unit in the planarization layer is A projection on the substrate covers a gap between projections of the planarization unit on the substrate in adjacent planarization layers, and the projection regions partially overlap. Therefore, adjacent planarization layers can cover each other at a gap position between the constituent units to block lateral penetration of water and oxygen, ensuring that the flexible substrate can be cut at any size within a scale larger than the planarization unit. Large-scale production of flexible substrates can be achieved, simplifying process steps, thereby reducing production costs.
- the thickness of the odd or even layer of the planarization layer is successively decreased in a direction away from the substrate to reduce the top surface roughness of the flexible substrate, which is suitable for device fabrication.
- the planarization unit in the planarization layer is periodically arranged in both the first direction and the second direction, adjacent to the planarization unit in the planarization layer on the substrate.
- the projections are separated by a half cycle, the flattening unit arrangement rules are easy to implement in the process, and it can be ensured that the adjacent planarization layers can cover each other the gap positions between the constituent units, and effectively block the horizontal penetration of water and oxygen.
- the flattening layer and the flattening unit have large sizes, low preparation precision, and are easy to implement in the process. 5.
- the thickness of the planarization layer and the water-oxygen barrier layer in the flexible substrate provided by the present invention are both low, and the thickness of the device using the flexible substrate can be effectively reduced.
- FIG. 1 is a schematic cross-sectional view of a flexible substrate having a water-oxygen barrier film in the prior art
- FIG. 2 is a schematic cross-sectional view of the flexible substrate in the embodiment of the present invention.
- FIG. 3 is a view showing a positional relationship of a flattening unit projected on a substrate in an adjacent planarization layer in the flexible substrate according to Embodiment 1 of the present invention
- FIG. 4 is a view showing a positional relationship of a flattening unit projected on a substrate in an adjacent planarization layer in the flexible substrate according to Embodiment 2 of the present invention
- Figure 5 is a view showing the positional relationship of a flattening unit projected on a substrate in an adjacent flattening layer in the flexible substrate in Embodiment 3 of the present invention.
- a flexible substrate provided in this embodiment includes a polyimide substrate 201 (hereinafter referred to as a short
- a PI substrate a PI substrate
- first water-oxygen barrier layer 202 a first planarization layer 203
- second water-oxygen barrier layer 204 a second planarization layer 205
- third water-oxygen barrier disposed on the PI substrate 201 in this order.
- the layer 206, the third planarization layer 207, the fourth water oxygen barrier layer 208, the fourth planarization layer 209, and the fifth water oxygen barrier layer 210 The layer 206, the third planarization layer 207, the fourth water oxygen barrier layer 208, the fourth planarization layer 209, and the fifth water oxygen barrier layer 210.
- the first planarization layer 203, the second planarization layer 205, the third planarization layer 207, and the fourth planarization layer 209 are separated from each other and periodically arranged in the first direction and the second direction.
- the flattening unit of the cloth is composed.
- the water-oxygen barrier layer covers the gap between the planarization units to block lateral penetration of water and oxygen.
- the first direction is indicated by the direction of the dotted line arrow
- the second direction is indicated by the direction of the dotted arrow.
- the angle between the first direction and the second direction is 90 °.
- the shapes of projections of the respective planarization units on the PI substrate 201 are the same.
- the projections are all rectangles of the same size, with a length of 500 ⁇ ⁇ and a width of 400 ⁇ ⁇ .
- the adjacent rectangles have the same pitch in the first direction and the second direction, both being 100 ⁇ .
- the projection arrangement of the planarizing cells on the PI substrate 201 in adjacent planarization layers differs by half a cycle.
- the thickness 4 of the first planarization layer is 3000 nm
- the thickness d 2 of the second planarization layer 205 is 3000 nm
- the thickness d 3 of the third planarization layer 207 is 1500 nm
- the fourth planarization layer 209 The thickness is 400 nm.
- the third planarization layer 207 is smaller than the thickness of the first planarization layer 203.
- the thickness of the fourth planarization layer 209 is smaller than the thickness d 2 of the second planarization layer.
- the thickness of the nth planarization layer is smaller than the thickness of the n-2th planarization layer (n is a natural number, and !! > 2).
- the second planarization layer 205 and the first planarization layer 203, the third planarization layer 207 and the second planarization layer 205, and the fourth planarization layer 209 and the third planarization layer 207 are each arranged in half by a flattening unit arrangement.
- the cycle, and thus the center of the planarization unit in one of the two planarization layers, is disposed on the gap of the planarization unit in the other planarization layer to block lateral penetration of water and oxygen.
- the planarization unit is completely separated from each other in the first direction and the second direction, so that the flexible substrate can be cut in any size larger than the scale of the planarization unit, and mass production of the flexible substrate can be realized, for example, Roll-to-roll process. Since the size of the planarization unit is large and the preparation accuracy is low, it is easy to implement in the process.
- the PI substrate 201 may be selected from other polymer flexible substrates such as PET, PEN, PES, PE, PP, PS and so on.
- the material of the planarization layer is a polymer such as polyacrylate, parylene, polyurea, polyethylene terephthalate, polyethylene naphthalate, polystyrene or the like.
- the first planarization layer 203, the second planarization layer 205, and the third planarization layer 207 are the same materials as the fourth planarization layer 209, and are preferably polyacrylates, and are inkjet-UV cured. Process preparation.
- the method for preparing the planarization layer may be flash evaporation-ultraviolet curing, chemical vapor deposition, gas phase polymerization, plasma polymerization, or the like.
- the materials used for the first planarization layer 203, the second planarization layer 205, the third planarization layer 207, and the fourth planarization layer 209 may also be different, each selected from the group consisting of polyacrylate, parylene, polyurea, and poly Ethylene terephthalate, polyethylene naphthalate, polystyrene, and the like.
- the first water oxygen barrier layer 202, the second water oxygen barrier layer 204, the third water oxygen barrier layer 206, the fourth water oxygen barrier layer 208, and the fifth water oxygen barrier layer 209 have the same thickness. 50 nm.
- the materials used were also the same, silicon nitride, and prepared by a plasma enhanced chemical vapor deposition (PECVD) process.
- the water-oxygen barrier layer may range in thickness from 20 to 200 nm.
- the method for preparing the water-oxygen barrier layer may also be selected from the group consisting of magnetron sputtering, radio frequency sputtering, reactive sputtering, plasma enhanced chemical vapor deposition, and atomic layer deposition.
- the materials of the different water-oxygen barrier layers may be different and may be selected from the group consisting of alumina, silica, silicon nitride, titanium oxide, zirconium oxide, aluminum oxynitride, silicon oxynitride, and amorphous carbon.
- a flexible substrate structure provided in this embodiment is prepared in the same manner as Embodiment 1, except that the first planarization layer 203, the second planarization layer 205, and the third planarization layer 207 are provided.
- the shape in which the planarization unit in the fourth planarization layer 209 is projected on the PI substrate 201 is different from that in the first embodiment.
- the projections of the planarization units on the PI substrate 201 in the first planarization layer 203 and the third layer 207 are circular with equal radii, and the projections coincide.
- the radius of the circle is 800 ⁇ ⁇ .
- the first direction is indicated by the direction of the dotted line arrow, and the second direction is indicated by the direction of the dotted arrow.
- the adjacent circles have the same pitch in the first direction and the second direction, both being 200 ⁇ .
- the planarizing elements in the second planarizing layer 205 and the fourth planarizing layer 209 are projected as a circle on the cymbal substrate 201 with a radius of 500 ⁇ m, and the projections on the PI substrate 201 coincide.
- the thickness 4 of the first planarization layer is 2000 nm
- the thickness d 2 of the second planarization layer is 1800 nm
- the thickness 4 of the third planarization layer is 500 nm
- the thickness of the fourth planarization layer is 600 nm.
- the center of the planarization unit in one of the planarization layers is located on the gap of the planarization unit in the other planarization layer to block the lateral penetration of water oxygen, ensuring the flexibility
- the substrate can be cut in any size larger than the scale of the planarization unit, which enables large-scale production of the flexible substrate, simplifies the process steps, and reduces the production cost.
- the thickness of the odd or even layer in the planarization layer is sequentially transferred away from the direction of the substrate Subtracting, reducing the top surface roughness of the flexible substrate to suit the fabrication of the device.
- a flexible substrate structure of the present embodiment is prepared in the same manner as Embodiment 2, except that the first planarization layer 203, the second planarization layer 205, the third planarization layer 207, and the fourth
- the arrangement of the planarization units in the planarization layer 209 is different from that of the first and second embodiments.
- the planarizing layer unit is periodically arranged in the first direction and the second direction, and the angle between the two directions is 90 °.
- the first direction is indicated by a dotted line arrow direction
- the second direction is indicated by a dotted arrow direction
- the flattening unit is periodically arranged in the first direction and the second direction.
- the angle between the two directions is 60 °.
- the planarization unit in the first planarization layer 203 and the third planarization layer 207 is projected on the PI substrate 201 into an equi-radius circular shape.
- the projections of the first planarization layer 203 and the third planarization layer 207 on the PI substrate 201 coincide, and the radius of the projection circle is 800 ⁇ .
- the spacing of adjacent circular circles in the first direction and the second direction is equal, being 200 ⁇ .
- the planarization unit in the second planarization layer 205 and the fourth planarization layer 209 is also projected on the ruthenium substrate 201 to have an equi-radius circular shape with a radius of 500 ⁇ m.
- the thickness of the first planarization layer is ⁇ ? . . . !
- the thickness d 2 of the second planarization layer 205 is
- the thickness d 3 of the third planarization layer is 500 nm, and the thickness of the fourth planarization layer is 600 nm.
- the projection of the planarization unit on the PI substrate 201 is different by half a cycle, so that in the adjacent two planarization layers, the center of the planarization unit in one of the planarization layers is disposed on the other layer.
- the gap of the planarization unit in the planarization layer blocks the lateral penetration of water and oxygen, ensuring that the flexible substrate can be cut in any size larger than the scale of the planarization unit, thereby achieving mass production of the flexible substrate. , simplifies the process steps, thereby reducing production costs.
- the thickness of the planarization layer of the odd-numbered layer or the even-numbered layer in the planarization layer is successively decreased in a direction away from the substrate, ensuring that the topmost surface roughness of the flexible substrate is low, which is suitable for device fabrication.
- the number of layers of the water-oxygen barrier layer and the planarization layer is not limited, and the number of layers may be increased or decreased according to the specific use and the need of the flexible substrate.
- the planarization unit may be of any shape, and the shapes of the planarization units in the same planarization layer may be the same or different, and the shapes of the planarization units in different planarization layers may be the same or different, and the planarization layer is planarized.
- the projection of the unit on the substrate covers the gap between the projections of the planarization unit on the substrate in the adjacent planarization layer, and the projection regions are partially overlapped, so that the adjacent planarization layers can cover each other to cover the gap position between the constituent units, Block horizontal penetration of water oxygen. As shown in FIG.
- the relative positions of the adjacent odd-numbered planarization layers and the even-numbered planarization layers projected on the substrate, and the planarization units in the odd-numbered or even-numbered layers are each on the substrate
- the projections overlap.
- the thickness of the planarization layer ranges from 100 to 5000 nm
- the projection of the planarization unit on the substrate has a width of 10-2000 in any direction. ⁇ ⁇ .
- the pitch of the adjacent planarization unit in the first direction or the second direction in the same planarization layer is 10-2000 ⁇ , and the thickness of the odd-numbered layer or the even-numbered layer of the planarization layer is sequentially decreased in the direction away from the substrate, and finally flat surface.
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Abstract
Description
Claims
Priority Applications (6)
Application Number | Priority Date | Filing Date | Title |
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US14/758,388 US10109809B2 (en) | 2012-12-28 | 2013-12-27 | Flexible substrate |
PL13869184T PL2940750T3 (pl) | 2012-12-28 | 2013-12-27 | Elastyczne podłoże |
KR1020157020532A KR101935337B1 (ko) | 2012-12-28 | 2013-12-27 | 유연 기판 |
JP2015549975A JP6091654B2 (ja) | 2012-12-28 | 2013-12-27 | フレキシブル基板 |
EP13869184.5A EP2940750B1 (en) | 2012-12-28 | 2013-12-27 | Flexible substrate |
ES13869184.5T ES2668143T3 (es) | 2012-12-28 | 2013-12-27 | Sustrato flexible |
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CN201210584605.0A CN103022354B (zh) | 2012-12-28 | 2012-12-28 | 一种柔性衬底 |
CN201210584605.0 | 2012-12-28 |
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US (1) | US10109809B2 (zh) |
EP (1) | EP2940750B1 (zh) |
JP (1) | JP6091654B2 (zh) |
KR (1) | KR101935337B1 (zh) |
CN (1) | CN103022354B (zh) |
ES (1) | ES2668143T3 (zh) |
PL (1) | PL2940750T3 (zh) |
TW (1) | TWI521760B (zh) |
WO (1) | WO2014101814A1 (zh) |
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CN103022354B (zh) * | 2012-12-28 | 2016-05-11 | 昆山工研院新型平板显示技术中心有限公司 | 一种柔性衬底 |
US9293730B2 (en) * | 2013-10-15 | 2016-03-22 | Samsung Display Co., Ltd. | Flexible organic light emitting diode display and manufacturing method thereof |
KR102271586B1 (ko) * | 2013-10-15 | 2021-07-02 | 삼성디스플레이 주식회사 | 가요성 유기 발광 표시 장치 및 그 제조 방법 |
CN111081734A (zh) * | 2014-03-17 | 2020-04-28 | 松下电器产业株式会社 | 薄膜晶体管元件基板及其制造方法、和有机el显示装置 |
US20150351167A1 (en) * | 2014-05-30 | 2015-12-03 | Samsung Sdi Co., Ltd. | Encapsulated device having edge seal and methods of making the same |
CN103996629B (zh) * | 2014-06-12 | 2015-09-30 | 广州新视界光电科技有限公司 | 一种柔性半导体薄膜电子器件的封装方法 |
CN105789473B (zh) * | 2014-12-22 | 2018-11-09 | 昆山国显光电有限公司 | 柔性衬底及其制备方法 |
CN104795424B (zh) * | 2015-03-26 | 2017-11-10 | 京东方科技集团股份有限公司 | 柔性衬底基板和显示基板及其制作方法、显示装置 |
US20160289458A1 (en) * | 2015-04-03 | 2016-10-06 | Moxtek, Inc. | Hydrophobic Phosphonate and Silane Chemistry |
CN105244366B (zh) * | 2015-11-23 | 2018-03-30 | 武汉华星光电技术有限公司 | 柔性显示基板及其制造方法 |
JP6792950B2 (ja) * | 2016-03-17 | 2020-12-02 | 株式会社ジャパンディスプレイ | 表示装置 |
KR20180131626A (ko) * | 2016-04-29 | 2018-12-10 | 사빅 글로벌 테크놀러지스 비.브이. | 추출 기판 및 이의 제작 방법 |
CN108447988B (zh) * | 2018-01-19 | 2022-03-18 | 云谷(固安)科技有限公司 | 一种柔性衬底及其制备方法、显示器件 |
CN110391345A (zh) * | 2018-04-19 | 2019-10-29 | 上海简户仪器设备有限公司 | 一种用于oled柔性面板封装的水氧阻隔膜及其封装工艺 |
WO2020087449A1 (en) * | 2018-11-01 | 2020-05-07 | Boe Technology Group Co., Ltd. | Display panel, manufacturing method thereof, and display apparatus |
US11362307B2 (en) | 2019-11-27 | 2022-06-14 | Applied Materials, Inc. | Encapsulation having polymer and dielectric layers for electronic displays |
US11211439B2 (en) | 2019-11-27 | 2021-12-28 | Applied Materials, Inc. | Stretchable polymer and dielectric layers for electronic displays |
US11258045B2 (en) * | 2019-11-27 | 2022-02-22 | Applied Materials, Inc. | Methods of forming stretchable encapsulation for electronic displays |
CN111416063B (zh) * | 2020-04-29 | 2022-05-31 | 武汉华星光电半导体显示技术有限公司 | 柔性oled显示面板及其制备方法 |
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- 2013-12-27 EP EP13869184.5A patent/EP2940750B1/en active Active
- 2013-12-27 WO PCT/CN2013/090642 patent/WO2014101814A1/zh active Application Filing
- 2013-12-27 US US14/758,388 patent/US10109809B2/en active Active
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- 2013-12-27 KR KR1020157020532A patent/KR101935337B1/ko active IP Right Grant
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Also Published As
Publication number | Publication date |
---|---|
TWI521760B (zh) | 2016-02-11 |
JP2016502943A (ja) | 2016-02-01 |
EP2940750A1 (en) | 2015-11-04 |
CN103022354A (zh) | 2013-04-03 |
US20150357589A1 (en) | 2015-12-10 |
KR101935337B1 (ko) | 2019-01-04 |
US10109809B2 (en) | 2018-10-23 |
CN103022354B (zh) | 2016-05-11 |
EP2940750B1 (en) | 2018-02-21 |
JP6091654B2 (ja) | 2017-03-08 |
PL2940750T3 (pl) | 2018-06-29 |
ES2668143T3 (es) | 2018-05-17 |
EP2940750A4 (en) | 2016-08-24 |
KR20150099862A (ko) | 2015-09-01 |
TW201427127A (zh) | 2014-07-01 |
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