WO2014056255A1 - 液晶模组包装箱 - Google Patents

液晶模组包装箱 Download PDF

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Publication number
WO2014056255A1
WO2014056255A1 PCT/CN2012/083394 CN2012083394W WO2014056255A1 WO 2014056255 A1 WO2014056255 A1 WO 2014056255A1 CN 2012083394 W CN2012083394 W CN 2012083394W WO 2014056255 A1 WO2014056255 A1 WO 2014056255A1
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WIPO (PCT)
Prior art keywords
buffer
liquid crystal
plates
bottom plate
crystal module
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/CN2012/083394
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English (en)
French (fr)
Inventor
石秦珺
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
TCL China Star Optoelectronics Technology Co Ltd
Original Assignee
Shenzhen China Star Optoelectronics Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Shenzhen China Star Optoelectronics Technology Co Ltd filed Critical Shenzhen China Star Optoelectronics Technology Co Ltd
Priority to DE112012007007.0T priority Critical patent/DE112012007007B4/de
Priority to US13/805,644 priority patent/US8997988B2/en
Publication of WO2014056255A1 publication Critical patent/WO2014056255A1/zh
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D5/00—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper
    • B65D5/42—Details of containers or of foldable or erectable container blanks
    • B65D5/44—Integral, inserted or attached portions forming internal or external fittings
    • B65D5/48—Partitions
    • B65D5/48024—Partitions inserted
    • B65D5/48026—Squaring or like elements, e.g. honeycomb element, i.e. at least four not aligned compartments
    • B65D5/48028—Squaring or like elements, e.g. honeycomb element, i.e. at least four not aligned compartments formed by folding a single blank
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D25/00—Details of other kinds or types of rigid or semi-rigid containers
    • B65D25/02—Internal fittings
    • B65D25/10—Devices to locate articles in containers
    • B65D25/107—Grooves, ribs, or the like, situated on opposed walls and between which the articles are located
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D81/00—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents
    • B65D81/02—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents specially adapted to protect contents from mechanical damage
    • B65D81/05—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents specially adapted to protect contents from mechanical damage maintaining contents at spaced relation from package walls, or from other contents
    • B65D81/053—Corner, edge or end protectors
    • B65D81/054—Protectors contacting two generally perpendicular surfaces of the packaged article, e.g. edge protectors
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D85/00—Containers, packaging elements or packages, specially adapted for particular articles or materials
    • B65D85/30—Containers, packaging elements or packages, specially adapted for particular articles or materials for articles particularly sensitive to damage by shock or pressure
    • B65D85/48—Containers, packaging elements or packages, specially adapted for particular articles or materials for articles particularly sensitive to damage by shock or pressure for glass sheets

Definitions

  • the present invention relates to the field of liquid crystal displays, and in particular, to a liquid crystal module packaging box. Background technique
  • Liquid crystal display has many advantages such as thin body, power saving, and no radiation, and has been widely used.
  • Most of the liquid crystal display devices on the market are backlight type liquid crystal display devices, which include a liquid crystal panel and a backlight module.
  • the working principle of the liquid crystal panel is to place liquid crystal molecules in two parallel glass substrates, and control the liquid crystal molecules to change direction by energizing the glass substrate, and refracting the light of the backlight module to produce a picture.
  • the production of liquid crystal display device includes an assembly process, that is, the liquid crystal module, the main control circuit, the outer casing and the like are assembled, and the components thereof are first mass-produced and sealed, and then assembled into the entire liquid crystal display. Device. Among them, after the production of the liquid crystal module is completed, it is sealed in the packaging box of the liquid crystal module, thereby carrying it.
  • the liquid crystal module is inevitably subjected to external force collision and falling. Therefore, in order to protect the liquid crystal module, a packaging device of the liquid crystal module is required to position and buffer the liquid crystal module.
  • the currently mass-produced LCD module packaging is packaged in a multi-package box, and the existing packaging method is a slot-type spacer packaging method on both sides of the corrugated paper, and there is no structure supporting the pressure in the center of the packaging box.
  • the existing packaging method is a slot-type spacer packaging method on both sides of the corrugated paper, and there is no structure supporting the pressure in the center of the packaging box.
  • the module generates extrusion, which affects the quality of the liquid crystal module. Summary of the invention
  • the object of the present invention is to provide a liquid crystal module packaging box, which improves the central compressive strength of the packaging box, reduces the overall weight of the liquid crystal module packaging box, and the processing of the liquid crystal module packaging box is simple and convenient, and the productivity is improved. Reduce packaging costs.
  • the present invention provides a liquid crystal module packaging box, comprising: a box body, upper and lower covers fastened to the upper and lower ends of the box body, and a buffer fixing frame disposed in the box body, and are disposed on both sides of the buffer fixing frame a cushioning plate and a supporting unit disposed at a central portion of the casing, the buffering fixture comprising two a lower buffer frame and four upper buffer frames corresponding to the two lower buffer frames, wherein the support unit is two support plates, and when the liquid crystal module is fixed on the lower buffer frame, each of the two upper buffer frames corresponds to The buffer frame is sleeved on the liquid crystal module, and the two support plates are fixedly disposed between the two buffer frames, thereby improving the central compressive strength of the package.
  • the lower buffer frame includes: a first buffer bottom plate; and two first buffer side plates disposed on the first buffer bottom plate at both ends of the first buffer bottom plate and disposed on the first buffer bottom plate and spaced apart Three first limiting buffer plates between the two first buffer side plates, wherein the two first buffer side plates are spaced apart from each other by a plurality of first mounting slots, and the three first limiting buffers
  • the board has a plurality of first limiting slots corresponding to the first mounting slots.
  • the upper buffer frame includes: a second buffer bottom plate, a second buffer side plate disposed at one end of the second buffer bottom plate, and two second limit positions respectively disposed on the central portion and the other end of the second buffer bottom plate
  • the second buffering plate is provided with a plurality of second mounting slots corresponding to the first mounting slot
  • the second limiting buffering plate is provided with a plurality of second limiting slots corresponding to the second mounting slots.
  • the second buffer side plate and the second limit buffer plate are disposed on the same side of the second buffer bottom plate.
  • the support plate has a U-shape, and includes: a first body and two shoulder portions respectively connected to the two ends of the first body, wherein the two support plates are respectively disposed back to back around the lower buffer frame.
  • the support plate has a "one" shape, and includes a second body and a plurality of square tubes disposed on one side of the second body, the plurality of square tubes are uniformly disposed on the second body, and the second body A tube is provided at both ends, and the second body is made of corrugated cardboard.
  • the two ends of the two first buffer side plates on each of the lower buffer frames are provided with an HJ slot corresponding to the square tubes on both ends of the second body.
  • the square tube is a roll paper structure formed on the second body by corrugated cardboard.
  • the square tube is a paper tube formed by bonding a multi-layered tube paper or a cow paper, and is fixed to the second body by pasting.
  • the first body and the shoulders are each made of corrugated cardboard.
  • the cushion plate and the buffer fixing frame are all made of a foaming material, and the cushion plate and the buffer fixing frame are all made of foamed polyethylene.
  • the invention also provides a liquid crystal module packaging box, comprising: a box body, upper and lower covers fastened to the upper and lower ends of the box body, a buffer fixing frame disposed in the box body, and a cushion pad disposed on both sides of the buffer fixing frame a support unit provided at a central portion of the box body, the buffer holder includes two lower buffer frames and four upper buffer frames corresponding to the two lower buffer frames, and the support unit is two support plates.
  • each of the two upper buffer frames is sleeved on the liquid crystal module, and the two support plates are fixedly disposed between the two buffer frames, thereby improving The central crushing strength of the package;
  • the lower buffer frame comprises: a first buffer bottom plate and a bit disposed on the first buffer bottom plate Two first buffer side plates at the two ends of the first buffer bottom plate and three first limit buffer plates disposed on the first buffer bottom plate and spaced apart between the two first buffer side plates, The first buffering plate is disposed at a plurality of first mounting slots, and the three first limiting buffer plates are provided with a plurality of first limiting slots corresponding to the first mounting slots;
  • the upper buffer rack includes: a second buffer bottom plate, a second buffer side plate disposed at one end of the second buffer bottom plate, and two second limits respectively disposed on the middle and the other end of the second buffer bottom plate a second buffering plate, wherein the second buffering side plate is provided with a plurality of second mounting slots corresponding to the first mounting slot, and the second limiting buffering plate is provided with a plurality of second limiting limits corresponding to the second mounting slots.
  • a second buffer side plate and a second limit buffer plate are disposed on the same side of the second buffer bottom plate;
  • the support plate has a U-shape, and includes: a first body and two shoulder portions respectively connected to the two ends of the first body, wherein the two support plates are respectively disposed back to back around the lower buffer frame;
  • the first body and the shoulders are both made of corrugated cardboard;
  • the cushion plate and the buffer fixing frame are all made of a foaming material, and the cushion plate and the buffer fixing frame are all made of foamed polyethylene.
  • the liquid crystal module packaging box of the invention has a support unit made of corrugated cardboard at a central position, thereby improving the central compressive strength of the liquid crystal module packaging box, and the buffer fixing frame is made of foaming material.
  • the utility model reduces the overall weight of the liquid crystal module packaging box, and the liquid crystal module packaging box is simple and convenient to process, has high productivity and low packaging cost.
  • FIG. 1 is a packaging flow chart of a first preferred embodiment of a liquid crystal module packaging box of the present invention
  • FIG. 2 is a packaging flow chart of a second preferred embodiment of the liquid crystal module packaging box of the present invention
  • the present invention provides a liquid crystal module packaging box, which comprises: a box body 2 and a buckle
  • the upper and lower covers 24, 22 of the upper and lower ends of the box body 2, the buffer fixing brackets (not shown) provided in the box body 2, the cushion pad 7 provided on both sides of the buffer holder, and the box body 2 are provided.
  • a support unit (not shown) at the center, the buffer holder includes two lower buffer frames 4 and four upper buffer frames 6 corresponding to the two lower buffer frames 4, and the support unit is two support plates
  • the liquid crystal module 9 is fixed on the lower buffer frame 4
  • each of the two upper buffer frames 6 is sleeved on the liquid crystal module 9 corresponding to the buffer frame 4, and the two support plates 8 are fixedly disposed under the two.
  • the lower buffer frame 4 includes: a first buffer bottom plate 42 and two first buffer side plates 44 disposed on the first buffer bottom plate 42 at both ends of the first buffer bottom plate 42 and disposed in the first buffer
  • Three first limiting buffer plates 46 are disposed on the bottom plate 42 and spaced apart from the two first buffering side plates 44.
  • the two first buffering side plates 44 are spaced apart from each other by a plurality of first mounting slots 47.
  • the three first limiting buffer plates 46 are provided with a plurality of first limiting slots 48 corresponding to the first mounting slots 47.
  • the upper buffer rack 6 includes: a second buffer bottom plate 64, a second buffer side plate 62 disposed at the end of the second buffer bottom plate 64, and two second and second ends of the second buffer bottom plate 64 respectively.
  • the second limiting buffering plate 66 is provided with a plurality of second mounting slots 63 corresponding to the first mounting slots 47, and the second limiting buffering plate 66 corresponds to the second mounting A plurality of second limiting slots 68 are defined in the slot 63.
  • the second buffering side plate 62 and the second limiting buffering plate 66 are disposed on the same side of the second buffering bottom plate 64.
  • the support plate 8 has a U-shape, and includes: a first body 82 and two shoulder portions 84 respectively connected to the two ends of the first body 82.
  • the two support plates 8 are respectively disposed back to back around the lower buffer frame 4, Therefore, the two buffer racks 4 are separated and supported, which serves to strengthen the support and improve the pressure resistance of the center of the liquid crystal module packaging box.
  • the first body 82 and the shoulder portions 84 are each made of corrugated cardboard.
  • the cushion pad and the buffer fixing frame are all made of foaming materials, and the foaming material is reduced in weight relative to the whole row of corrugated cardboard, which can reduce the overall weight of the liquid crystal module packaging box, and is convenient. Handling, and foaming materials have better cushioning and damping performance than corrugated board.
  • the cushion plate 7 and the buffer holder are made of expanded polyethylene (EPE).
  • the lower cover 22 is fastened to the box body 2 to form an accommodating space, and the lower buffer frame 4 and the supporting unit are placed in the accommodating space, and then the liquid crystal module 9 is placed under the cover.
  • the first mounting groove 47 of the buffer frame 4 and the first limiting groove 48 are simultaneously placed on the gap between the liquid crystal module 9 and the casing 2 on both sides, and then buffered.
  • the frame 6 is fastened to the liquid crystal module 9, and the upper cover 24 is covered to complete the packaging of the liquid crystal module 9.
  • the support plate 8 has a "one" shape, and includes a second body 82, and a plurality of ones disposed on one side of the second body 82.
  • the square tube 84, the plurality of square tubes 84 are evenly disposed on the second body 82, and the second body 82 is provided with a tube 84 at both ends, and the square tube 84 is used for fixing
  • the support plate 8 and the compressive strength of the support plate 8 are increased.
  • the number of the square tubes 84 is preferably four, and the second body 82 is made of corrugated cardboard.
  • the two first buffer side plates 44 of the lower buffer frame 4 are corresponding to the second body 82, and the square tubes 84 at the two ends are provided with a recess 45.
  • the square tube 84 is snap-fitted to the recess 45 to fix the support plate 8.
  • the two first buffer side plates 44 are provided with corresponding sides 84 and groove 45 of the tube, so that when the liquid crystal module is packaged, it is not necessary to identify the placement position of the buffer frame 4, that is, two times.
  • the placement positions of the buffer frame 4 are interchangeable, and the packaging efficiency of the liquid crystal module is improved.
  • the square tube 84 is a roll paper structure, which is directly formed on the second body 82 by corrugated cardboard, thereby improving the production efficiency of the liquid crystal module packaging box, and adopting an integral molding method. Reduce costs and further simplify the process of subsequent packaging of liquid crystal modules.
  • the third preferred embodiment is improved on the basis of the second preferred embodiment, wherein the square tube 84" is a paper tube formed by multi-layered tube paper or cattle cardboard. And fixed to the second body 82" by pasting, so that the second body 82" and the square tube 84" can be processed separately.
  • the processing of the buffer fixing frame adopts an integral molding method to improve the processing efficiency and the production capacity, which is beneficial to reducing the cost of the liquid crystal module packaging box.
  • the present invention provides a liquid crystal module packaging box, which is provided with a supporting unit made of corrugated cardboard at a central position, thereby improving the central compressive strength of the liquid crystal module packaging box, and the buffer fixing frame is foamed.
  • the material is made of materials, which reduces the overall weight of the LCD module package, and the LCD module packaging is simple and convenient to process, high in productivity and low in packaging cost.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Buffer Packaging (AREA)
  • Packaging Frangible Articles (AREA)
  • Packaging Of Annular Or Rod-Shaped Articles, Wearing Apparel, Cassettes, Or The Like (AREA)

Description

液晶模组包装箱 技术领域
本发明涉及液晶显示器领域， 尤其涉及一种液晶模组包装箱。 背景技术
液晶显示装置 （LCD, Liquid Crystal Display )具有机身薄、 省电、 无 辐射等众多优点， 得到了广泛的应用。 现有市场上的液晶显示装置大部分 为背光型液晶显示装置， 其包括液晶面板及背光模组 （ backlight module ) 。 液晶面板的工作原理是在两片平行的玻璃基板当中放置液晶分 子， 通过给玻璃基板通电与否来控制液晶分子改变方向， 将背光模组的光 线折射出来产生画面。
在液晶显示装置生产领域， 液晶显示装置的生产包括一个组装过程， 即将液晶模组、 主控电路、 外壳等部分进行组装， 其各部件是先批量生产 后封存起来， 待后续组装成整个液晶显示装置。 其中， 液晶模组生产完成 后封存在液晶模组包装箱中， 从而进行搬运。
但液晶模组在运输过程中难免会受到外力的碰撞以及摔落， 所以为了 保护好液晶模组， 需要一种液晶模组的包装装置对液晶模组起到定位和緩 冲的目的。
现行量产的液晶模组包装箱为了提高装箱量， 因此采用多片包装箱形 式包装， 且现有包装的方式为瓦楞纸两侧插片式间隔包装方式， 包装箱中 央没有支撑压力的结构， 或者采用一张或两张长方形的瓦楞纸板做插片起 支撑作用， 但长方形瓦楞纸板在受压或潮湿后会弯曲变形， 不能起到提高 抗压能力的作用， 且弯曲度过大会对相邻的模组产生挤压， 影响液晶模组 的品质。 发明内容
本发明的目的在于提供一种液晶模组包装箱， 提高了包装箱中心抗压 强度的同时， 减轻了液晶模组包装箱的整体重量， 并且该液晶模组包装箱 加工简单方便， 提高产能， 降低包装成本。
为实现上述目的， 本发明提供一种液晶模组包装箱， 包括： 箱体、 扣 合于箱体上下两端的上下盖、 设于箱体内的緩冲固定架、 设于緩冲固定架 两侧的緩冲垫板及设于箱体中心部位的支撑单元， 所述緩冲固定架包括两 个下緩冲架及与两下緩冲架对应的四个上緩冲架， 所述支撑单元为两支撑 板， 当液晶模组固定于下緩冲架上时， 每两上緩冲架对应一下緩冲架套设 于液晶模组上， 所述两支撑板固定设于两下緩冲架之间， 进而提高包装箱 中心抗压强度。
所述下緩冲架包括： 第一緩冲底板及设于第一緩冲底板上且位于第一 緩冲底板两端的两第一緩冲侧板及设于第一緩冲底板上且间隔设于两第一 緩冲侧板之间的三个第一限位緩冲板， 所述两第一緩冲侧板均间隔设置数 个第一安装槽， 所述三个第一限位緩冲板对应该些第一安装槽处设有数个 第一限位槽。
所述上緩冲架包括： 第二緩冲底板、 设于第二緩冲底板一端的第二緩 冲侧板及分别设于第二緩冲底板中部和另一端上的两第二限位緩冲板， 所 述第二緩冲侧板上对应第一安装槽设有数个第二安装槽， 所述第二限位緩 冲板对应该些第二安装槽处设有数个第二限位槽， 所述第二緩冲侧板及第 二限位緩冲板设于第二緩冲底板的同一侧。
所述支撑板呈 "U" 字形， 其包括： 第一主体及分别与第一主体两端 连接的两肩部， 所述两支撑板分别围绕一下緩冲架背靠背设置。
所述支撑板呈 "一" 字形， 其包括第二主体及设于第二主体一侧面上 的数个方管， 所述数个方管均匀设于第二主体上， 且所述第二主体两端均 设有一方管， 所述第二主体由瓦楞纸板制成。
所述每一下緩冲架上的两第一緩冲侧板的两端对应第二主体两端上的 方管设有一 HJ槽。
所述方管为卷纸结构， 通过瓦楞纸板成型于第二主体上。
所述方管为多层纱管纸或牛卡纸粘合而成的纸管， 并通过粘贴固定于 第二主体上。
所述第一主体及两肩部均由瓦楞纸板制成。
所述緩冲垫板及緩冲固定架均采用发泡类材质制作而成， 所述緩冲垫 板及緩冲固定架均采用发泡聚乙烯制作而成。
本发明还提供一种液晶模组包装箱， 包括： 箱体、 扣合于箱体上下两 端的上下盖、 设于箱体内的緩冲固定架、 设于緩冲固定架两侧的緩冲垫板 及设于箱体中心部位的支撑单元， 所述緩冲固定架包括两个下緩冲架及与 两下緩冲架对应的四个上緩冲架， 所述支撑单元为两支撑板， 当液晶模组 固定于下緩冲架上时， 每两上緩冲架对应一下緩冲架套设于液晶模组上， 所述两支撑板固定设于两下緩冲架之间， 进而提高包装箱中心抗压强度； 其中， 所述下緩冲架包括： 第一緩冲底板及设于第一緩冲底板上且位 于第一緩冲底板两端的两第一緩冲侧板及设于第一緩冲底板上且间隔设于 两第一緩冲侧板之间的三个第一限位緩冲板， 所述两第一緩冲侧板均间隔 设置数个第一安装槽， 所述三个第一限位緩冲板对应该些第一安装槽处设 有数个第一限位槽；
其中， 所述上緩冲架包括： 第二緩冲底板、 设于第二緩冲底板一端的 第二緩冲侧板及分别设于第二緩冲底板中部和另一端上的两第二限位緩冲 板， 所述第二緩冲侧板上对应第一安装槽设有数个第二安装槽， 所述第二 限位緩冲板对应该些第二安装槽处设有数个第二限位槽， 所述第二緩冲侧 板及第二限位緩冲板设于第二緩冲底板的同一侧；
其中， 所述支撑板呈 "U" 字形， 其包括： 第一主体及分别与第一主 体两端连接的两肩部， 所述两支撑板分别围绕一下緩冲架背靠背设置； 其中， 所述第一主体及两肩部均由瓦楞纸板制成；
其中， 所述緩冲垫板及緩冲固定架均采用发泡类材质制作而成， 所述 緩冲垫板及緩冲固定架均采用发泡聚乙烯制作而成。
本发明的有益效果： 本发明液晶模组包装箱通过在中心位置设置一由 瓦楞纸板制成的支撑单元， 提高了液晶模组包装箱中心抗压强度， 緩冲固 定架采用发泡类材质制成， 减轻了液晶模组包装箱的整体重量， 并且该液 晶模组包装箱加工简单方便， 产能高， 包装成本低。
为了能更进一步了解本发明的特征以及技术内容， 请参阅以下有关本 发明的详细说明与附图， 然而附图仅提供参考与说明用， 并非用来对本发 明加以限制。 附图说明
下面结合附图， 通过对本发明的具体实施方式详细描述， 将使本发明 的技术方案及其它有益效果显而易见。
附图中，
图 1为本发明液晶模组包装箱第一较佳实施例的包装流程图； 图 2为本发明液晶模组包装箱第二较佳实施例的包装流程图； 图 3为本发明液晶模组包装箱第三较佳实施例的包装流程图。 具体实施方式
为更进一步阐述本发明所采取的技术手段及其效果， 以下结合本发明 的优选实施例及其附图进行详细描述。
请参阅图 1 , 本发明提供一种液晶模组包装箱， 其包括： 箱体 2、 扣 合于箱体 2上下两端的上下盖 24、 22、 设于箱体 2内的緩冲固定架 （未标 示 ) 、 设于緩冲固定架两侧的緩冲垫板 7及设于箱体 2中心部位的支撑单 元（未标示 ) , 所述緩冲固定架包括两个下緩冲架 4及与两下緩冲架 4对 应的四个上緩冲架 6 , 所述支撑单元为两支撑板 8 , 当液晶模组 9 固定于 下緩冲架 4上时， 每两上緩冲架 6对应一下緩冲架 4套设于液晶模组 9 上， 所述两支撑板 8 固定设于两下緩冲架 4之间， 即液晶模组包装箱的中 心部位， 进而提高液晶模组包装箱中心抗压强度。
所述下緩冲架 4包括： 第一緩冲底板 42及设于第一緩冲底板 42上且 位于第一緩冲底板 42 两端的两第一緩冲侧板 44及设于第一緩冲底板 42 上且间隔设于两第一緩冲侧板 44之间的三个第一限位緩冲板 46, 所述两 第一緩冲侧板 44 均间隔设置数个第一安装槽 47 , 所述三个第一限位緩冲 板 46对应该些第一安装槽 47处设有数个第一限位槽 48。 所述上緩冲架 6 包括： 第二緩冲底板 64、 设于第二緩冲底板 64—端的第二緩冲侧板 62及 分别设于第二緩冲底板 64 中部和另一端上的两第二限位緩冲板 66, 所述 第二緩冲侧板 62上对应第一安装槽 47设有数个第二安装槽 63 , 所述第二 限位緩冲板 66对应该些第二安装槽 63处设有数个第二限位槽 68 , 所述第 二緩冲侧板 62及第二限位緩冲板 66设于第二緩冲底板 64的同一侧。 当 数片液晶模组 9的下端装载于下緩冲架 4的第一安装槽 47及第一限位槽 48上时， 每两个上緩冲架 6扣合于数片液晶模组 9的上端， 所述数片液晶 模组 9的上端容置于第二安装槽 63及第二限位槽 68中。
所述支撑板 8呈 "U" 字形， 其包括： 第一主体 82及分别与第一主体 82两端连接的两肩部 84, 所述两支撑板 8分别围绕一下緩冲架 4背靠背 设置， 从而把两下緩冲架 4 隔开， 并进行支撑， 起到了加强支撑的作用， 提高液晶模组包装箱中心的抗压能力。 在本第一较佳实施例中， 所述第一 主体 82及两肩部 84均由瓦楞纸板制成。
所述緩冲垫板 Ί及緩冲固定架均采用发泡类材质制作而成， 发泡类材 质相对于整排排列的瓦楞纸板重量降低， 这可以降低液晶模组包装箱的整 体重量， 方便搬运， 且发泡类材质的緩冲减震性能优于瓦楞纸板。 优选 的， 所述緩冲垫板 7及緩冲固定架均采用发泡聚乙烯（EPE )制作而成。
包装液晶模组时， 先把下盖 22扣合于箱体 2 上， 形成一容置空间， 把下緩冲架 4及支撑单元放置入容置空间内， 再把液晶模组 9放进下緩冲 架 4的第一安装槽 47及第一限位槽 48上， 同时把緩冲垫板 7置于两侧的 液晶模组 9 与箱体 2之间的缝隙中， 再把上緩冲架 6扣合于液晶模组 9 上， 盖上上盖 24, 完成液晶模组 9的包装。 请参阅图 2 , 作为可供选择的第二较佳实施例， 所述支撑板 8，呈 "一" 字形， 其包括第二主体 82，及设于第二主体 82，一侧面上的数个方管 84，， 所述数个方管 84，均匀设于第二主体 82，上， 且所述第二主体 82，两端 均设有一方管 84，， 所述方管 84，用于固定支撑板 8，及提高支撑板 8，的抗压 强度。 所述方管 84，的数量优选为 4 个， 所述第二主体 82，由瓦楞纸板制 成。
所述每一下緩冲架 4，上的两第一緩冲侧板 44，的两端对应第二主体 82， 两端上的方管 84，设有一凹槽 45 , 包装液晶模组的时候， 所述方管 84，卡 合固定于凹槽 45上， 进而把支撑板 8，固定。 所述两第一緩冲侧板 44，的两 端均设有对应方 84，管的凹槽 45 , 使得在包装液晶模组时候， 无需辨认下 緩冲架 4，的放置位置， 即两下緩冲架 4，的放置位置可互换， 提高液晶模组 的包装效率。 在本第二较佳实施例中， 所述方管 84，为卷纸结构， 通过瓦 楞纸板直接成型于第二主体 82，上， 提高了液晶模组包装箱生产效率， 采 用一体成型的方式， 降低成本， 且进一步简化后续包装液晶模组的工艺操 作。
请参阅图 3 , 本第三较佳实施例是在第二较佳实施例的基础上改进， 其中， 所述方管 84"为多层纱管纸或牛卡纸粘合而成的纸管， 并通过粘贴 方式固定于第二主体 82"上， 使得第二主体 82"与方管 84"可以分开加 工。
值得一提的是： 在发明液晶模组包装箱中， 所述緩冲固定架的加工采 用一体成型方式， 提高加工效率及产能， 有利于降低了液晶模组包装箱的 成本。
综上所述， 本发明提供一种液晶模组包装箱， 通过在中心位置设置一 由瓦楞纸板制成的支撑单元， 提高了液晶模组包装箱中心抗压强度， 緩冲 固定架采用发泡类材质制成， 减轻了液晶模组包装箱的整体重量， 并且该 液晶模组包装箱加工简单方便， 产能高， 包装成本低。
以上所述， 对于本领域的普通技术人员来说， 可以根据本发明的技术 方案和技术构思作出其他各种相应的改变和变形， 而所有这些改变和变形 都应属于本发明权利要求的保护范围。

Claims

权 利 要 求
1、 一种液晶模组包装箱， 包括： 箱体、 扣合于箱体上下两端的上下 盖、 设于箱体内的緩冲固定架、 设于緩冲固定架两侧的緩冲垫板及设于箱 体中心部位的支撑单元， 所述緩冲固定架包括两个下緩冲架及与两下緩冲 架对应的四个上緩冲架， 所述支撑单元为两支撑板， 当液晶模组固定于下 緩冲架上时， 每两上緩冲架对应一下緩冲架套设于液晶模组上， 所述两支 撑板固定设于两下緩冲架之间， 进而提高包装箱中心抗压强度。
2、 如权利要求 1 所述的液晶模组包装箱， 其中， 所述下緩冲架包 括： 第一緩冲底板及设于第一緩冲底板上且位于第一緩冲底板两端的两第 一緩冲侧板及设于第一緩冲底板上且间隔设于两第一緩冲侧板之间的三个 第一限位緩冲板， 所述两第一緩冲侧板均间隔设置数个第一安装槽， 所述 三个第一限位緩冲板对应该些第一安装槽处设有数个第一限位槽。
3、 如权利要求 2 所述的液晶模组包装箱， 其中， 所述上緩冲架包 括： 第二緩冲底板、 设于第二緩冲底板一端的第二緩冲侧板及分别设于第 二緩冲底板中部和另一端上的两第二限位緩冲板， 所述第二緩冲侧板上对 应第一安装槽设有数个第二安装槽， 所述第二限位緩冲板对应该些第二安 装槽处设有数个第二限位槽， 所述第二緩冲侧板及第二限位緩冲板设于第 二緩冲底板的同一侧。
4、 如权利要求 1所述的液晶模组包装箱， 其中， 所述支撑板呈 "U" 字形， 其包括： 第一主体及分别与第一主体两端连接的两肩部， 所述两支 撑板分别围绕一下緩冲架背靠背设置。
5、 如权利要求 1 所述的液晶模组包装箱， 其中， 所述支撑板呈 "一" 字形， 其包括第二主体及设于第二主体一侧面上的数个方管， 所述 数个方管均勾设于第二主体上， 且所述第二主体两端均设有一方管， 所述 第二主体由瓦楞纸板制成。
6、 如权利要求 5 所述的液晶模组包装箱， 其中， 所述每一下緩冲架 上的两第一緩冲侧板的两端对应第二主体两端上的方管设有一凹槽。
7、 如权利要求 5 所述的液晶模组包装箱， 其中， 所述方管为卷纸结 构， 通过瓦楞纸板成型于第二主体上。
8、 如权利要求 5 所述的液晶模组包装箱， 其中， 所述方管为多层纱 管纸或牛卡纸粘合而成的纸管， 并通过粘贴固定于第二主体上。
9、 如权利要求 4 所述的液晶模组包装箱， 其中， 所述第一主体及两 肩部均由瓦楞纸板制成。
10、 如权利要求 1 所述的液晶模组包装箱， 其中， 所述緩冲垫板及緩 冲固定架均采用发泡类材质制作而成， 所述緩冲垫板及緩冲固定架均采用 发泡聚乙烯制作而成。
11、 一种液晶模组包装箱， 包括： 箱体、 扣合于箱体上下两端的上下 盖、 设于箱体内的緩冲固定架、 设于緩冲固定架两侧的緩冲垫板及设于箱 体中心部位的支撑单元， 所述緩冲固定架包括两个下緩冲架及与两下緩冲 架对应的四个上緩冲架， 所述支撑单元为两支撑板， 当液晶模组固定于下 緩冲架上时， 每两上緩冲架对应一下緩冲架套设于液晶模组上， 所述两支 撑板固定设于两下緩冲架之间， 进而提高包装箱中心抗压强度；
其中， 所述下緩冲架包括： 第一緩冲底板及设于第一緩冲底板上且位 于第一緩冲底板两端的两第一緩冲侧板及设于第一緩冲底板上且间隔设于 两第一緩冲侧板之间的三个第一限位緩冲板， 所述两第一緩冲侧板均间隔 设置数个第一安装槽， 所述三个第一限位緩冲板对应该些第一安装槽处设 有数个第一限位槽；
其中， 所述上緩冲架包括： 第二緩冲底板、 设于第二緩冲底板一端的 第二緩冲侧板及分别设于第二緩冲底板中部和另一端上的两第二限位緩冲 板， 所述第二緩冲侧板上对应第一安装槽设有数个第二安装槽， 所述第二 限位緩冲板对应该些第二安装槽处设有数个第二限位槽， 所述第二緩冲侧 板及第二限位緩冲板设于第二緩冲底板的同一侧；
其中， 所述支撑板呈 "U" 字形， 其包括： 第一主体及分别与第一主 体两端连接的两肩部， 所述两支撑板分别围绕一下緩冲架背靠背设置； 其中， 所述第一主体及两肩部均由瓦楞纸板制成；
其中， 所述緩冲垫板及緩冲固定架均采用发泡类材质制作而成， 所述 緩冲垫板及緩冲固定架均采用发泡聚乙烯制作而成。
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