WO2014054619A1 - Co2促進輸送膜及びその製造方法並びにco2分離方法及び装置 - Google Patents
Co2促進輸送膜及びその製造方法並びにco2分離方法及び装置 Download PDFInfo
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- WO2014054619A1 WO2014054619A1 PCT/JP2013/076665 JP2013076665W WO2014054619A1 WO 2014054619 A1 WO2014054619 A1 WO 2014054619A1 JP 2013076665 W JP2013076665 W JP 2013076665W WO 2014054619 A1 WO2014054619 A1 WO 2014054619A1
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- Prior art keywords
- membrane
- facilitated transport
- transport membrane
- hydration reaction
- reaction catalyst
- Prior art date
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- B01D2257/50—Carbon oxides
- B01D2257/504—Carbon dioxide
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2325/00—Details relating to properties of membranes
- B01D2325/10—Catalysts being present on the surface of the membrane or in the pores
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2325/00—Details relating to properties of membranes
- B01D2325/36—Hydrophilic membranes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2325/00—Details relating to properties of membranes
- B01D2325/38—Hydrophobic membranes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D71/00—Semi-permeable membranes for separation processes or apparatus characterised by the material; Manufacturing processes specially adapted therefor
- B01D71/06—Organic material
- B01D71/30—Polyalkenyl halides
- B01D71/32—Polyalkenyl halides containing fluorine atoms
- B01D71/36—Polytetrafluoroethene
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D71/00—Semi-permeable membranes for separation processes or apparatus characterised by the material; Manufacturing processes specially adapted therefor
- B01D71/06—Organic material
- B01D71/40—Polymers of unsaturated acids or derivatives thereof, e.g. salts, amides, imides, nitriles, anhydrides, esters
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- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B2203/00—Integrated processes for the production of hydrogen or synthesis gas
- C01B2203/02—Processes for making hydrogen or synthesis gas
- C01B2203/0205—Processes for making hydrogen or synthesis gas containing a reforming step
- C01B2203/0227—Processes for making hydrogen or synthesis gas containing a reforming step containing a catalytic reforming step
- C01B2203/0233—Processes for making hydrogen or synthesis gas containing a reforming step containing a catalytic reforming step the reforming step being a steam reforming step
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- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B2203/00—Integrated processes for the production of hydrogen or synthesis gas
- C01B2203/02—Processes for making hydrogen or synthesis gas
- C01B2203/0205—Processes for making hydrogen or synthesis gas containing a reforming step
- C01B2203/0227—Processes for making hydrogen or synthesis gas containing a reforming step containing a catalytic reforming step
- C01B2203/0238—Processes for making hydrogen or synthesis gas containing a reforming step containing a catalytic reforming step the reforming step being a carbon dioxide reforming step
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- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B2203/00—Integrated processes for the production of hydrogen or synthesis gas
- C01B2203/02—Processes for making hydrogen or synthesis gas
- C01B2203/0283—Processes for making hydrogen or synthesis gas containing a CO-shift step, i.e. a water gas shift step
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- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B2203/00—Integrated processes for the production of hydrogen or synthesis gas
- C01B2203/04—Integrated processes for the production of hydrogen or synthesis gas containing a purification step for the hydrogen or the synthesis gas
- C01B2203/0405—Purification by membrane separation
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- C—CHEMISTRY; METALLURGY
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- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B2203/00—Integrated processes for the production of hydrogen or synthesis gas
- C01B2203/04—Integrated processes for the production of hydrogen or synthesis gas containing a purification step for the hydrogen or the synthesis gas
- C01B2203/0435—Catalytic purification
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- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B2203/00—Integrated processes for the production of hydrogen or synthesis gas
- C01B2203/04—Integrated processes for the production of hydrogen or synthesis gas containing a purification step for the hydrogen or the synthesis gas
- C01B2203/0465—Composition of the impurity
- C01B2203/0475—Composition of the impurity the impurity being carbon dioxide
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02C—CAPTURE, STORAGE, SEQUESTRATION OR DISPOSAL OF GREENHOUSE GASES [GHG]
- Y02C20/00—Capture or disposal of greenhouse gases
- Y02C20/40—Capture or disposal of greenhouse gases of CO2
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
- Y02P20/151—Reduction of greenhouse gas [GHG] emissions, e.g. CO2
Definitions
- the present invention relates to a CO 2 facilitated transport membrane used for separation of carbon dioxide (CO 2 ), and more particularly to a CO 2 facilitated transport membrane that separates carbon dioxide produced as a by-product in a hydrogen production process or the like with a high selectivity to hydrogen. also relates to processes for the manufacture of the CO 2 -facilitated transport membrane, to CO 2 separation method and device using the CO 2 -facilitated transport membrane.
- CO 2 carbon dioxide
- Chemical absorption method used in the decarboxylation process large plants requires regenerator giant CO 2 absorption tower and CO 2 absorbing solution in the separation of CO 2 in the regeneration step the CO 2 absorbing solution, since it requires a large amount of steam to remove CO 2 from the heated absorption liquid for re-use liquid imbibed with CO 2, wasteful consumption of energy is doing.
- CCS Carbon Dioxide Capture and Storage
- the CO 2 separation and recovery process using the membrane separation method performs separation by using the partial pressure difference as the driving energy and the difference in velocity of the gas passing through the membrane, and the pressure of the gas to be separated can be used as energy. Also, there is no phase change, and it is expected as an energy saving process.
- Gas separation membranes are roughly classified into organic membranes and inorganic membranes depending on the membrane material.
- An organic film has the advantages of being cheaper than an inorganic film and having excellent moldability.
- the organic membrane used for gas separation is generally a polymer membrane produced by a phase change method, and the separation mechanism is based on the solubility of the gas in the membrane material and the diffusion rate of the gas in the membrane. Based on the dissolution / diffusion mechanism that separates gases by differences.
- the dissolution / diffusion mechanism is based on the idea that the gas first dissolves on the surface of the polymer film, and the dissolved molecules diffuse through the polymer chain gaps in the polymer film.
- P A permeation coefficient
- D A diffusion coefficient
- S A / S B is called solubility selectivity
- D A / D B is called diffusion selectivity.
- the diffusion coefficient is larger as the molecular diameter is smaller.
- the contribution of diffusion selectivity is larger than the contribution of solubility selectivity. It is difficult to selectively permeate a gas having a large molecular diameter while suppressing permeation.
- a CO 2 permselective membrane that separates CO 2 with high selectivity to H 2 having the smallest molecular diameter among gas molecules, particularly from a mixed gas containing H 2 and CO 2 is produced. Is extremely difficult, and it has been further difficult to produce a CO 2 permselective membrane that functions at a high temperature of 100 ° C. or higher that can withstand practical use in a decarbonation process such as a hydrogen production plant.
- a permeation membrane called a facilitated transport membrane that uses a substance called “carrier” that selectively and reversibly reacts with CO 2 and selectively permeates gas by a facilitated transport mechanism in addition to a dissolution and diffusion mechanism has been studied.
- the facilitated transport mechanism has a structure in which a carrier that selectively reacts with CO 2 is contained in the membrane.
- CO 2 permeates as a reaction product with the carrier in addition to physical permeation by the dissolution / diffusion mechanism, so that the permeation rate is promoted.
- Patent Document 1 by using a specific alkali metal salt such as cesium carbonate or rubidium carbonate as a carrier, it has CO 2 permeance and CO 2 / H 2 selectivity that can be used under a high temperature condition of 100 ° C. or higher. CO 2 facilitated transport membranes have been proposed.
- a specific alkali metal salt such as cesium carbonate or rubidium carbonate
- the CO 2 facilitated transport membrane has a higher CO 2 permeation rate than a membrane based on the dissolution / diffusion mechanism, but the higher the partial pressure of CO 2 , the less the number of carrier molecules that react with CO 2 molecules. Therefore, it is necessary to improve the carrier saturation even under such high CO 2 partial pressure.
- an object of the present invention is to stably supply a CO 2 facilitated transport membrane having improved CO 2 permeance and CO 2 / H 2 selectivity.
- the present invention comprises a CO 2 facilitated transport membrane comprising a separation functional membrane comprising a CO 2 carrier and a CO 2 hydration catalyst in a hydrophilic polymer gel membrane.
- the CO 2 hydration reaction catalyst is a catalyst that increases the reaction rate of the CO 2 hydration reaction shown in the following (Chemical Formula 1).
- the symbol “ ⁇ ” in the reaction formulas shown in this specification indicates a reversible reaction.
- the reaction of CO 2 and the CO 2 carrier is represented as the following (Chemical Formula 2) as a general reaction formula.
- (Chemical Formula 2) it is assumed that the CO 2 carrier is a carbonate. Since the CO 2 hydration reaction, which is one of the elementary reactions of the reaction, is an extremely slow reaction under non-catalytic conditions, the addition of the catalyst promotes the elementary reaction, so that the CO 2 and the CO 2 carrier The reaction is promoted, and as a result, an improvement in the permeation rate of CO 2 is expected.
- the separation functional membrane contains the CO 2 carrier and the CO 2 hydration reaction catalyst, the reaction between the CO 2 and the CO 2 carrier is promoted, and the CO 2 permeance and CO 2 / H 2 selectivity can be provided CO 2 facilitated transport membrane which is respectively improved.
- the CO 2 hydration catalyst to function effectively even at high CO 2 partial pressure, CO 2 permeance and CO 2 / H 2 selectivity at high CO 2 partial pressure are respectively improved.
- the separation functional membrane is composed of a gel membrane instead of a liquid membrane or the like, it can stably exhibit high hydrogen permselectivity even under pressure.
- the CO 2 hydration reaction catalyst has catalytic activity at a temperature of 100 ° C. or higher. Thereby, the reaction of CO 2 and CO 2 carrier is promoted even at a temperature of 100 ° C. or higher, and a CO 2 facilitated transport membrane with improved CO 2 permeance and CO 2 / H 2 selectivity can be provided. .
- the melting point of the CO 2 hydration reaction catalyst is preferably 200 ° C. or more, and the CO 2 hydration reaction catalyst is preferably water-soluble.
- the CO 2 hydration reaction catalyst is preferably configured include oxo acid compounds, in particular, Group 6 elements, Group 14 elements, Group 15 elements and, It is preferable to include an oxo acid compound of at least one element selected from Group 16 elements.
- the CO 2 hydration reaction catalyst, tellurite compound, selenite compound, arsenious acid compound, orthosilicic acid compound, and at least one of the molybdate compound It is preferable that one is included.
- the catalyst when the melting point of the CO 2 hydration reaction catalyst is 200 ° C. or higher, the catalyst can be thermally stable and exist in the separation functional membrane, so that the performance of the CO 2 facilitated transport membrane can be maintained for a long time. it can.
- the CO 2 hydration catalyst is water-soluble, a hydrophilic polymer gel film containing the CO 2 hydration catalyst can be easily and stably produced.
- a tellurite compound, selenite compound, arsenite compound, orthosilicate compound, or molybdate compound is used as the CO 2 hydration reaction catalyst, each is water-soluble and has a melting point of 200 ° C. or higher. Stable membrane performance improvement can be expected.
- the gel film is preferably a hydrogel, and the gel film is a polyvinyl alcohol-polyacrylic acid (PVA / PAA) salt copolymer gel film. It is preferable.
- PVA / PAA polyvinyl alcohol-polyacrylic acid
- the hydrogel is a three-dimensional network structure formed by crosslinking of a hydrophilic polymer, and has a property of swelling when absorbing water.
- those skilled in the art sometimes refer to the polyvinyl alcohol-polyacrylate copolymer as a polyvinyl alcohol-polyacrylic acid copolymer.
- CO 2 -facilitated transport membrane having the above characteristics, by forming the gel film as a separation function membrane with high water retentivity hydrogels, even at high temperatures where moisture in the separation function layer is reduced, as long as the membrane as possible Moisture can be retained, and high CO 2 pervious hydrogen permeation performance can be realized at a high temperature of 100 ° C. or higher.
- the CO 2 carrier contains at least one of alkali metal carbonate, alkali metal bicarbonate, and alkali metal hydroxide.
- the alkali metal is cesium or rubidium.
- the separation functional membrane is supported on a hydrophilic porous membrane.
- the strength when using the CO 2 facilitated transport membrane is improved.
- the pressure of the CO 2 -facilitated transport membrane when applied to CO 2 permeable membrane reactor (CO 2 -facilitated transport membrane CO transformer having a), on both sides of the CO 2 -facilitated transport membrane (reactor internal and external) Even when the difference is large (for example, 2 atmospheres or more), sufficient film strength can be secured.
- the porous membrane supporting the separation functional membrane which is a gel membrane
- is hydrophilic a gel membrane with few defects can be stably produced, and high hydrogen permselectivity can be maintained.
- the porous membrane is hydrophobic, it is possible to prevent moisture in the gel membrane from entering the pores in the porous membrane at 100 ° C. or lower and lowering the membrane performance.
- the use of a hydrophobic porous membrane is recommended because the same effect can be expected even in a situation where the moisture content is low.
- a hydrophilic porous membrane can be used. For the following reasons, there are few defects and high hydrogen permselectivity can be maintained.
- the gel membrane in the pores has a large resistance to gas permeation.
- the permeability is lowered and the gas permeance is lowered.
- the cast solution is cast on the hydrophobic porous membrane, the inside of the pores of the porous membrane is not filled with liquid, but the cast solution is applied only to the surface of the porous membrane and the pores are filled with gas.
- the gas permeance in the upper gel layer is expected to be higher in both H 2 and CO 2 compared to the hydrophilic porous membrane.
- the gel film on the surface of the film tends to cause minute defects, and the film formation success rate is lowered.
- H 2 is a very small molecular size than CO 2
- the minute defect points towards than CO 2 in H 2 is, permeance is remarkably large.
- the CO 2 permeance transmitted by the facilitated transport mechanism is much larger than the H 2 permeance transmitted by the physical dissolution and diffusion mechanism.
- the selectivity for hydrogen (CO 2 / H 2 ) when using a hydrophobic porous membrane will be lower than when using a hydrophilic porous membrane. Therefore, from the viewpoint of practical use, the stability and durability of the CO 2 facilitated transport membrane are very important, and it is advantageous to use a hydrophilic porous membrane having a high selectivity to hydrogen (CO 2 / H 2 ). Become.
- the separation functional membrane supported on the hydrophilic porous membrane is covered with a hydrophobic porous membrane.
- the separation functional membrane is protected by the hydrophobic porous membrane, and the strength of the CO 2 facilitated transport membrane during use is further increased.
- the separation functional membrane is covered with a hydrophobic porous membrane, even if water vapor is condensed on the membrane surface of the hydrophobic porous membrane, water is repelled due to the hydrophobicity of the porous membrane. Prevents penetration. Therefore, the hydrophobic porous membrane, CO 2 carrier in separation function layer is diluted with water, it is possible to prevent the CO 2 carrier is diluted flows out from the separation function layer.
- the present invention is a method for producing a CO 2 facilitated transport membrane having the above characteristics, which is a cast solution comprising the hydrophilic polymer, the CO 2 carrier, and an aqueous solution containing the water-soluble CO 2 hydration catalyst.
- a cast solution in which the distribution of the CO 2 carrier and the water-soluble CO 2 hydration catalyst to the hydrophilic polymer is appropriately prepared is prepared in advance.
- the mixing ratio of the CO 2 carrier and the CO 2 hydration reaction catalyst in the gel film can be easily optimized, and the performance of the membrane can be improved.
- the present invention provides a CO 2 -facilitated transport membrane having the above characteristics, with the CO 2 -facilitated transport membrane which the CO 2 hydration reaction catalyst has a catalytic activity at a temperature above 100 ° C., CO 2 and H the 100 ° C. or higher of a mixed gas containing 2 is supplied to the CO 2 -facilitated transport membrane, providing a CO 2 separation method characterized by separating the CO 2 that has passed through the CO 2 -facilitated transport membrane from the mixed gas To do.
- the present invention provides a CO 2 -facilitated transport membrane having the above characteristics, with the CO 2 -facilitated transport membrane which the CO 2 hydration reaction catalyst has a catalytic activity at a temperature above 100 ° C., CO 2 and H the 100 ° C. or higher of a mixed gas containing 2 is supplied to the CO 2 -facilitated transport membrane, providing a CO 2 separation device and separating the CO 2 that has passed through the CO 2 -facilitated transport membrane from the mixed gas To do.
- the CO 2 facilitated transport membrane having improved CO 2 permeance and CO 2 / H 2 selectivity can be stably supplied.
- the CO 2 hydration catalyst since the CO 2 hydration catalyst has catalytic activity at a temperature of 100 ° C. or higher, it has high hydrogen permselectivity that can be applied at a high temperature of 100 ° C. or higher in the decarboxylation step of the hydrogen production process.
- a feasible CO 2 facilitated transport membrane can be stably supplied.
- FIG. 3 is a graph showing the CO 2 permeance and CO 2 / H 2 selectivity of Examples 1 to 5 and Comparative Example 1 shown in FIG.
- FIG. 3 is a graph showing the CO 2 permeance and CO 2 / H 2 selectivity of Examples 1 and 6 and Comparative Examples 1 and 2 shown in FIG.
- FIG. 3 is a graph showing the CO 2 permeance and CO 2 / H 2 selectivity of Examples 1 and 6 and Comparative Examples 1 and 2 shown in FIG.
- FIG. 3 is a graph showing the CO 2 permeance and CO 2 / H 2 selectivity of Examples 1 and 7 and Comparative Example 1 shown in FIG. Figure that lists the configuration conditions of the separation function layer of CO 2 embodiment using the evaluation experiments of the membrane performance of the facilitated transport membrane 2, 8 to 10 and Comparative Examples 1, 4, 5 and membrane performance of the present invention
- FIG. 7 is a graph showing the CO 2 permeance and CO 2 / H 2 selectivity of Examples 2 and 8 and Comparative Examples 1 and 4 shown in FIG. Diagram schematically illustrating the configuration of an embodiment of the CO 2 separation device according to the present invention
- the inventor of the present application has conducted an intensive study in the gel film in which the reaction of CO 2 and the CO 2 carrier shown in the above (Chemical Formula 2) containing the CO 2 carrier of the CO 2 facilitated transport film occurs.
- the catalyst of the CO 2 hydration reaction shown in the above (Chemical Formula 1) which is capable of maintaining the catalytic activity without being deactivated at a high temperature of 100 ° C. or higher, Even so, the CO 2 permeance is dramatically improved with respect to the H 2 permeance, and the CO 2 / H 2 selectivity is greatly improved as compared with the conventional CO 2 facilitated transport membrane not containing the catalyst. I found it.
- the inventor of the present application based on the above novel findings, CO 2 -facilitated transport membrane and a manufacturing method thereof described below, and has led to the invention of CO 2 separation method and apparatus.
- This facilitated transport membrane is a CO 2 -promoted membrane equipped with a separation functional membrane containing a CO 2 carrier and a CO 2 hydration catalyst having catalytic activity at a temperature of 100 ° C. or higher in a hydrophilic polymer gel membrane containing moisture.
- a transport film 100 ° C. or higher working temperature
- a CO 2 facilitated transport membrane having a high CO 2 permeance and CO 2 / H 2 selectivity which can be applied CO 2 promotes the CO 2 permeable membrane reactor and transportation It is a membrane.
- this facilitated transport membrane is hydrophilic as a support membrane supporting a gel membrane containing a CO 2 carrier and a CO 2 hydration reaction catalyst. A porous membrane is used.
- this facilitated transport membrane uses polyvinyl alcohol-polyacrylic acid (PVA / PAA) salt copolymer as the membrane material of the separation functional membrane, and cesium carbonate (Cs 2 CO 3 ) as the CO 2 carrier. ), An alkali metal carbonate such as rubidium carbonate (Rb 2 CO 3 ), and an oxo acid compound as a CO 2 hydration reaction catalyst. More specifically, the CO 2 hydration reaction catalyst uses an oxo acid compound of at least one element selected from the group 6 element, the group 14 element, the group 15 element, and the group 16 element.
- a tellurite compound, a selenite compound, an arsenite compound, an orthosilicate compound, or a molybdate compound is used.
- the CO 2 hydration reaction catalyst used in this embodiment is water-soluble, is extremely thermally stable with a melting point of 400 ° C. or higher, and has catalytic activity at a high temperature of 100 ° C. or higher.
- the melting point of the CO 2 hydration reaction catalyst only needs to be higher than the upper limit of the temperature change during the process of the method for producing the facilitated transport film described later (for example, the temperature during the drying process or the thermal crosslinking temperature). For example, when the temperature is about 200 ° C. or higher, it is avoided that the CO 2 hydration reaction catalyst is sublimated during the production process and the concentration of the CO 2 hydration reaction catalyst in the separation functional membrane is lowered.
- the facilitated transport membrane has a hydrophilic porous membrane 2 carrying the separation functional membrane 1 sandwiched between two hydrophobic porous membranes 3 and 4 as schematically shown in FIG. It consists of a layer structure.
- the separation functional membrane 1 that is a gel membrane is supported by a hydrophilic porous membrane 2 and has a certain mechanical strength, and therefore is necessarily sandwiched between two hydrophobic porous membranes 3 and 4. It does not have to be a structure.
- the mechanical strength can be enhanced by forming the hydrophilic porous membrane 2 in a cylindrical shape. Accordingly, the facilitated transport film is not necessarily limited to a flat plate.
- the PVA / PAA salt copolymer is present in the range of about 10 to 80% by weight in the separation functional membrane based on the total weight of the PVA / PAA salt copolymer and the CO 2 carrier in the separation functional membrane.
- the CO 2 carrier is present in the range of about 20-90% by weight.
- the separation function membrane for CO 2 carrier for example, 0.01 times or more, preferably 0.02 times or more, more preferably, 0.025 or more times the number of moles of CO 2 hydration A catalyst is present.
- the hydrophilic porous membrane preferably has heat resistance of 100 ° C. or higher, mechanical strength, and adhesion to the separation functional membrane (gel membrane), and further has a porosity (porosity) of 55. % Or more, and the pore diameter is preferably in the range of 0.1 to 1 ⁇ m.
- a hydrophilic tetrafluoroethylene polymer (PTFE) porous membrane is used as the hydrophilic porous membrane having these conditions.
- the hydrophobic porous membrane preferably has heat resistance of 100 ° C. or higher, mechanical strength, and adhesion to the separation functional membrane (gel membrane), and further has a porosity (porosity) of 55. % Or more, and the pore diameter is preferably in the range of 0.1 to 1 ⁇ m.
- a non-hydrophilic tetrafluoroethylene polymer (PTFE) porous membrane is used as the hydrophobic porous membrane having these conditions.
- PVA / PAA salt copolymer as a hydrophilic polymer
- CO 2 cesium carbonate as a carrier
- CO tellurite as 2 hydration reaction catalyst
- the hydrophilic polymer, CO 2 carrier, and each quantity of CO 2 hydration catalyst is an example, illustrates the amount to be used in the preparation of samples of the following examples.
- a cast solution composed of an aqueous solution containing a PVA / PAA salt copolymer, a CO 2 carrier, and a CO 2 hydration catalyst is prepared (step 1). More specifically, 2 g of a PVA / PAA salt copolymer (for example, a temporary SS gel manufactured by Sumitomo Seika Co., Ltd.), 4.67 g of cesium carbonate, and 0.025 times the molar number of tellurite with respect to cesium carbonate The salt is added to 80 g of water and stirred until dissolved to obtain a cast solution.
- a PVA / PAA salt copolymer for example, a temporary SS gel manufactured by Sumitomo Seika Co., Ltd.
- the cast solution obtained in step 1 is mixed with a hydrophilic PTFE porous membrane (for example, manufactured by Sumitomo Electric Fine Polymer, WPW-020-80, film thickness 80 ⁇ m, pore diameter 0.2 ⁇ m, porosity about 75%) and hydrophobic.
- a hydrophilic PTFE porous membrane for example, manufactured by Sumitomo Electric Fine Polymer, WPW-020-80, film thickness 80 ⁇ m, pore diameter 0.2 ⁇ m, porosity about 75%) and hydrophobic.
- an applicator step 2
- the cast thickness in the sample of the Example and comparative example which are mentioned later is 500 micrometers.
- the cast solution penetrates into the pores in the hydrophilic PTFE porous membrane, but the penetration stops at the boundary surface of the hydrophobic PTFE porous membrane, and the cast solution does not penetrate to the opposite surface of the layered porous membrane, There is no casting solution on the side surface of the porous porous membrane of the layered porous membrane, and the handling becomes easy.
- the cast solution is gelled to produce a separation functional membrane (step 3).
- the gelation means that the cast solution, which is a polymer dispersion, is dried to form a solid, and the gel film is a solid film generated by the gelation. Clearly distinguished.
- step 2 the casting solution is cast onto the surface of the layered porous membrane on the hydrophilic PTFE porous membrane side. Therefore, in step 3, the separation functional membrane is placed on the surface (cast surface) of the hydrophilic PTFE porous membrane. Since it is not only formed but also filled in the pores, defects (micro-defects such as pinholes) are less likely to occur, and the success rate of the separation functional membrane is increased.
- step 3 it is desirable that the naturally dried PTFE porous membrane is further thermally crosslinked at a temperature of about 120 ° C. for about 2 hours. In the samples of Examples and Comparative Examples described later, thermal crosslinking is performed.
- step 4 the same hydrophobic PTFE porous membrane as that of the layered porous membrane used in step 2 is overlaid.
- the present facilitated transport membrane having a three-layer structure composed of a separation functional membrane / hydrophobic PTFE porous membrane supported on a hydrophobic PTFE porous membrane / hydrophilic PTFE porous membrane is obtained (step 4).
- FIG. 1 the state in which the separation functional membrane 1 is filled in the pores of the hydrophilic PTFE porous membrane 2 is schematically shown in a straight line.
- the blending ratio of the CO 2 carrier and the CO 2 hydration reaction catalyst can be adjusted in Step 1 of generating the cast solution, at least one of the CO 2 carrier and the CO 2 hydration reaction catalyst is included.
- the above-mentioned blending ratio can be optimized more accurately and easily. This can be done and contributes to the improvement of membrane performance.
- Example 1 Samples of Examples 1 to 7 and Comparative Examples 1 and 2 below were produced according to the above-described production method.
- the hydrophilic polymer a PVA / PAA salt copolymer was used.
- the CO 2 carrier except for Example 6, cesium carbonate (Cs 2 CO 3 ) was used, and the weight ratio (carrier concentration) of cesium carbonate to the total weight of the PVA / PAA salt copolymer and cesium carbonate was all 70% by weight.
- Example 6 rubidium carbonate (Rb 2 CO 3 ) was used as the CO 2 carrier, and the same weight of PVA / PAA salt copolymer (2 g) and rubidium carbonate (4.67 g) as in Example 1 was used.
- the weight ratio (carrier concentration) of rubidium carbonate to is 70% by weight.
- Examples 1, 6 and 7 potassium tellurite (melting point: 465 ° C.) was used as a CO 2 hydration reaction catalyst.
- lithium tellurite Li 2 O 3 Te, melting point: about 750 ° C.
- potassium selenite K 2 O 3 Se, melting point: 875
- ° C. lithium tellurite
- sodium arsenite NaO 2 As, melting point: 615 ° C.
- sodium orthosilicate Na 4 O 4 Si, melting point: 1018 ° C.
- the sample of Comparative Example 1 was produced in the same manner as in Example 1 except that the cast solution produced in Step 1 of the production method described above did not contain a CO 2 hydration reaction catalyst. Moreover, the sample of Comparative Example 2 was produced in the same manner as Example 6 except that the cast solution produced in Step 1 of the production method described above did not contain a CO 2 hydration reaction catalyst.
- Each sample was used by fixing a fluororubber gasket as a sealing material between a supply side chamber and a permeation side chamber of a stainless steel flow type gas permeation cell.
- the experimental conditions are common to each sample, and the temperature in the cell is fixed at 130 ° C.
- the supply side gas flow rate is 3.47 ⁇ 10 ⁇ 2 mol / min, and the supply side pressure is 600 kPa (A).
- (A) means absolute pressure.
- the CO 2 partial pressure on the supply side is 142 kPa (A).
- the pressure in the supply side chamber is adjusted by providing a back pressure regulator on the downstream side of the cooling trap in the middle of the exhaust gas discharge path.
- the pressure in the permeation side chamber is atmospheric pressure
- H 2 O (steam) is used as a sweep gas flowing in the permeation side chamber
- its flow rate is 7.77 ⁇ 10 ⁇ 3 mol / min.
- Ar gas is introduced, the water vapor in the gas mixed with Ar gas is removed by the cooling trap, and the gas after passing through the cooling trap
- the composition is quantified by a gas chromatograph, and the permeance [mol / (m 2 ⁇ s ⁇ kPa)] of CO 2 and H 2 is calculated from this and the flow rate of Ar in the gas, and from the ratio, CO 2 / H 2 Selectivity is calculated.
- the experimental apparatus has a preheater for heating the gas in order to maintain the working temperature of the facilitated transport membrane of each sample and the temperature of the supply side gas and the sweep gas at a constant temperature.
- the flow-type gas permeable cell with the sample membrane fixed is installed in a thermostatic chamber.
- FIG. 3 shows the constituent conditions of the separation functional membranes of the samples of Examples 1 to 7 and Comparative Examples 1 and 2 (CO 2 carrier, CO 2 hydration reaction catalyst, molar ratio of CO 2 carrier and CO 2 hydration reaction catalyst). , Hydrophilic polymer) and membrane performance (CO 2 permeance, H 2 permeance, CO 2 / H 2 selectivity).
- FIG. 4 is a graph showing the CO 2 permeance and CO 2 / H 2 selectivity of Examples 1 to 5 and Comparative Example 1.
- the CO 2 hydration catalyst is contained in the separation functional membrane, so that the CO 2 permeance is 1.14 to 1.76 times, while the H 2 permeance is 0.72 Since the increase rate of CO 2 permeance is larger than that of H 2 permeance, the CO 2 / H 2 selectivity is in the range of 104 to 135 with respect to 79.2 of Comparative Example 1. It turns out that it is improved.
- FIG. 4 confirms that both the CO 2 permeance and the CO 2 / H 2 selectivity are improved in any of the CO 2 hydration reaction catalysts, but the improvement of the CO 2 permeance is remarkable with tellurite. Appears.
- the CO 2 hydration reaction catalyst is a catalyst that increases the reaction rate of the CO 2 hydration reaction shown in the above (Chemical Formula 1)
- the CO 2 hydration reaction catalyst is included in the separation functional membrane.
- the reaction of CO 2 and the CO 2 carrier shown in the above (Chemical Formula 2) using the CO 2 hydration reaction as one of elementary reactions is promoted, and CO 2 permeance due to the facilitated transport mechanism is increased.
- the H 2 does not react with CO 2 carrier, transmission mechanism of H 2 is considered to dissolution and diffusion mechanism rather than facilitated transport mechanism, H 2 permeance presence of CO 2 hydration catalyst It is considered that it is not directly affected by the blending ratio and type.
- the samples of Examples 1 to 7 and Comparative Examples 1 and 2 are prepared individually because the constituent conditions of the separation functional membrane are different. Therefore, the difference in the measured value of H 2 permeance of each sample is considered to be mainly due to individual difference (variation) in the film quality of the gel film of the hydrophilic polymer.
- the H 2 permeance is indirectly affected by the difference in the amount and type of the CO 2 carrier and the CO 2 hydration reaction catalyst on the film quality of the hydrophilic polymer gel film, in addition to the individual differences in the film quality. it's possible.
- FIG. 5 is a graph showing the CO 2 permeance and CO 2 / H 2 selectivity of Examples 1 and 6 and Comparative Examples 1 and 2 .
- the CO 2 carrier is cesium carbonate
- the CO 2 hydration catalyst is included in the separation functional membrane, so that the CO 2 permeance is 1.53 times, the H 2 permeance is 1.02 times, and the CO 2 / H 2 selectivity is greatly improved to 1.50 times.
- the CO 2 carrier is rubidium carbonate
- the CO 2 permeance is 1.68 times
- the H 2 permeance is 0.83 times
- the CO 2 / H 2 selectivity is 2.04 times
- the CO 2 carrier is cesium carbonate.
- the H 2 permeance was reduced by 0.83 times compared to Comparative Example 2 because of the individual difference in the quality of the gel film of the hydrophilic polymer.
- FIG. 6 is a graph showing CO 2 permeance and CO 2 / H 2 selectivity of Examples 1 and 7 and Comparative Example 1.
- the separation functional membranes of Examples 1 to 7 and Comparative Examples 1 and 2 are all gel membranes.
- Comparative Example 3 in which the separation functional membrane is a liquid membrane (aqueous solution) was prepared.
- the aqueous solution of the separation functional membrane of Comparative Example 3 does not contain the PVA / PAA salt copolymer used in Examples 1 to 7 and Comparative Example 1.
- cesium carbonate was used as the CO 2 carrier, and potassium tellurite was used as the CO 2 hydration reaction catalyst.
- a manufacturing method of Comparative Example 3 will be described.
- aqueous solution for separation functional membrane (liquid membrane) is added to a cesium carbonate aqueous solution having a molar concentration of 2 mol / L by adding 0.025 times the molar number of potassium tellurite to cesium carbonate and stirring until dissolved. Got. Thereafter, the porous PTFE porous membrane is immersed in an aqueous solution for separation functional membrane (liquid membrane) for 30 minutes, not the casting method using the applicator in Step 2 of the present production method, and then the above-mentioned hydrophobic PTFE membrane is added to the hydrophobic PTFE membrane.
- a hydrophilic PTFE membrane soaked with an aqueous solution was placed thereon and dried at room temperature for more than half a day.
- hydrophobic PTFE membrane is also placed on the hydrophilic PTFE membrane to form a three-layer structure in which the hydrophilic PTFE porous membrane and the separation functional membrane (liquid membrane) are sandwiched by the hydrophobic PTFE membrane.
- the point is the same as in Examples 1 to 7 and Comparative Examples 1 and 2.
- the liquid film sample of Comparative Example 3 cannot be set at a supply side pressure of 600 kPa (A) under the same experimental conditions as in Examples 1 to 7 and Comparative Examples 1 and 2, and the film performance can be evaluated. There wasn't. That is, it became clear that such a pressure difference cannot be endured between the supply side and the permeation side of the separation functional membrane (liquid membrane), and the necessary differential pressure cannot be maintained.
- the membrane performances of Examples 1 to 7 including the CO 2 hydration reaction catalyst in the separation functional membrane and Comparative Examples 1 and 2 not including the CO 2 hydration reaction catalyst in the separation functional membrane are compared. It was confirmed that the facilitated transport membrane contains a CO 2 hydration catalyst in the separation functional membrane, thereby significantly improving the CO 2 permeance and CO 2 / H 2 selectivity.
- the CO 2 facilitated transport film has a feature that the film thickness dependency is low in a certain film thickness range, and the permeation rate of CO 2 does not easily decrease even when the film thickness increases.
- the permeation speed tends to be inversely proportional to the film thickness.
- Examples 8 and 9 and Comparative Example 4 were produced according to the above-described production method. However, in order to increase the thickness of the separation functional membrane, the series of steps 2 and 3 was repeated twice.
- the weights of the solvent (water), the hydrophilic polymer, and the CO 2 carrier in the casting solution prepared in Step 1 are common throughout Examples 8, 9 and Comparative Example 4, and Examples 1 to 7 and Comparative Example are common. Same as 1 and 2.
- cesium carbonate (Cs 2 CO 3 ) was used as the CO 2 carrier, and the weight ratio of cesium carbonate to the total weight of the PVA / PAA salt copolymer and cesium carbonate (carrier concentration). ) Is 70% by weight.
- Example 8 and 9 lithium tellurite and potassium molybdate (K 2 O 4 Mo, melting point: about 919 ° C.) were used as the CO 2 hydration reaction catalyst, respectively.
- the sample of Comparative Example 4 was produced in the same manner as in Example 8 except that the cast solution produced in Step 1 of the production method described above did not contain a CO 2 hydration reaction catalyst.
- the experimental methods for evaluating the membrane performance of each sample of Examples 8 and 9 and Comparative Example 4 include the examples described above, including the gas composition and distribution ratio of the supply side gas, gas flow rate, pressure, operating temperature, and the like. This is the same as the experimental method for evaluating the film performance of the samples 1 to 7 and Comparative Examples 1 and 2.
- FIG. 7 shows the constituent conditions of the separation functional membranes of the samples of Examples 2, 8, 9 and Comparative Examples 1 and 4 (CO 2 carrier, CO 2 hydration catalyst, CO 2 carrier and CO 2 hydration catalyst). Mole ratio, hydrophilic polymer) and membrane performance (CO 2 permeance, H 2 permeance, CO 2 / H 2 selectivity) are listed.
- FIG. 8 is a graph showing the CO 2 permeance and CO 2 / H 2 selectivity of Examples 2 and 8 and Comparative Examples 1 and 4.
- Example 8 when comparing the membrane performance of Example 8 and Example 2, the film thickness of Example 8 is about twice that of Example 2, but the other constituent conditions of the separation functional membrane are the same, so CO 2 2 permeance is substantially the same without being less sensitive to film thickness, whereas expressing the same effect of improving CO 2 permeance by CO 2 hydration reaction catalyst, H 2 permeance and thickness As a result of the difference of about twice, Example 8 is significantly lower than Example 2. As a result, the CO 2 / H 2 selectivity is higher in Example 8 than in Example 2. Furthermore, when comparing the membrane performance of Example 8 and Comparative Example 4, the separation function is similar to that of Example 2 and Comparative Example 1 in which the CO 2 permeance and CO 2 / H 2 selectivity are greatly improved.
- Example 9 when the membrane performance of Example 9 and Comparative Example 4 are compared, even when the CO 2 hydration catalyst is potassium molybdate, the membrane performance in the separation functional membrane is about twice that of Examples 1-7. The effect of improving the CO 2 permeance and CO 2 / H 2 selectivity due to the inclusion of the CO 2 hydration reaction catalyst in can be confirmed.
- each of the CO 2 hydration reaction catalysts in Examples 1 to 3, 6 to 8 and Example 10 described later is an oxo acid compound of a group 16 element, and CO 2 hydration in Example 4 above.
- the reaction catalyst is a Group 15 element oxo acid compound
- the CO 2 hydration reaction catalyst of Example 5 is a Group 14 element oxo acid compound
- the CO 2 hydration reaction catalyst of Example 9 is a Group 6 element.
- the oxoacid compound Therefore, from the evaluation results of these film properties, at least the Group 6 element, Group 14 element, Group 15 element, and Group 16 element oxo acid compounds are thermally soluble and have a melting point of 200 ° C. or higher.
- a CO 2 hydration reaction catalyst that is extremely stable and has catalytic activity at a high temperature of 100 ° C. or higher is preferably included.
- this does not mean that all of the group 6 element, group 14 element, group 15 element, and group 16 element oxo acid compounds have catalytic activity as a CO 2 hydration reaction catalyst.
- oxo acid compounds other than Group 6, Element 14, Group 15, or Group 16 elements it has catalytic activity as a CO 2 hydration reaction catalyst and can be used for the present facilitated transport membrane. Nor does it deny the possibility of things being included.
- the CO 2 hydration reaction catalyst is not limited to the oxo acid compound used in Examples 1 to 9 as long as it can be suitably used for the facilitated transport membrane.
- suitable conditions for the facilitated transport membrane as a CO 2 hydration reaction catalyst include, as an example, water-soluble, thermally stable with a melting point of 200 ° C. or higher, and a catalyst at a high temperature of 100 ° C. or higher. The point which has activity is mentioned.
- a hydrogel of PVA / PAA salt copolymer which is a hydrophilic polymer, is used as the membrane material of the separation functional membrane, and the separation functional membrane is supported.
- the structure which uses a hydrophilic porous film as a porous film to perform was illustrated.
- the effect of improving the CO 2 permeance and CO 2 / H 2 selectivity by including the CO 2 hydration catalyst in the gel membrane of the hydrophilic polymer is, to some extent, the PVA / PAA salt
- a hydrophilic polymer other than the copolymer for example, polyvinyl alcohol (PVA), polyacrylic acid (PAA) salt or the like is used, or a hydrophobic porous membrane is used as the porous membrane supporting the separation function membrane. It can also be played in some cases.
- Example 10 using polyvinyl alcohol (PVA) as a hydrophilic polymer and containing a CO 2 hydration reaction catalyst in the separation functional membrane, and a comparative example not containing a CO 2 hydration reaction catalyst in the separation functional membrane The result of having evaluated each film
- membrane performance of 5 is shown.
- PVA polyvinyl alcohol
- Example 10 and Comparative Example 5 Each sample of Example 10 and Comparative Example 5 was produced according to the above-described production method. However, as in Examples 8 and 9 and Comparative Example 4, the series of steps 2 and 3 were repeated twice in order to increase the thickness of the separation functional membrane.
- the weights of the solvent (water), the hydrophilic polymer, and the CO 2 carrier in the cast solution prepared in Step 1 are common between Example 10 and Comparative Example 5.
- the CO 2 carrier uses cesium carbonate (Cs 2 CO 3 ), and the weight ratio (carrier concentration) of cesium carbonate to the total weight of PVA and cesium carbonate is 46% by weight. is there.
- the degree of polymerization of the used polyvinyl alcohol is about 2000
- the porous membrane supporting the separation functional membrane is a PTFE porous membrane having a pore diameter of 0.1 ⁇ m and a film thickness of 50 ⁇ m.
- Example 10 using nitrous potassium tellurite as CO 2 hydration reaction catalyst, the molar ratio for CO 2 carrier of CO 2 hydration reaction catalyst, it is 0.2 times.
- the sample of Comparative Example 5 was produced in the same manner as Example 10 except that the cast solution produced in Step 1 of the above production method did not contain a CO 2 hydration reaction catalyst.
- the experimental method for evaluating the membrane performance of each sample of Example 10 and Comparative Example 5 is the experimental method for evaluating the membrane performance of each sample of Examples 1 to 9 and Comparative Examples 1, 2, and 4 described above. And the same except for the distribution ratio of the gas composition of the supply side gas, the supply side gas flow rate, the supply side pressure, and the operating temperature.
- the supply-side gas flow rate is 6.14 ⁇ 10 ⁇ 2 mol / min
- the supply-side pressure is 300 kPa (A)
- the temperature in the flow type gas permeable cell is fixed at 120 ° C.
- FIG. 7 shows the constituent conditions of the separation functional membrane of each sample of Example 10 and Comparative Example 5 (CO 2 carrier, CO 2 hydration reaction catalyst, molar ratio of CO 2 carrier to CO 2 hydration reaction catalyst, hydrophilic polymer ) And membrane performance (CO 2 permeance, H 2 permeance, CO 2 / H 2 selectivity).
- the hydrophilic polymer constituting the separation functional membrane of the present facilitated transport membrane is not limited to the PVA / PAA salt copolymer and polyvinyl alcohol (PVA) exemplified in the above embodiment.
- FIG. 9 is a cross-sectional view schematically showing a schematic structure of the CO 2 separation device 10 of the present embodiment.
- FIG. 9A shows a cross-sectional structure in a cross section perpendicular to the axis of the CO 2 facilitated transport membrane (present facilitated transport membrane) 11 having a cylindrical structure
- FIG. 9B shows the axis of the facilitated transport membrane 11. The cross-sectional structure in a cross section passing through the heart is shown.
- the facilitated transport membrane 11 shown in FIG. 9 has a structure in which the separation functional membrane 1 is supported on the outer peripheral surface of a cylindrical hydrophilic ceramic porous membrane 2.
- the separation functional membrane 1 uses polyvinyl alcohol-polyacrylic acid (PVA / PAA) salt copolymer as the membrane material of the separation functional membrane, and carbon dioxide as the CO 2 carrier.
- PVA / PAA polyvinyl alcohol-polyacrylic acid
- alkali metal carbonates such as cesium (Cs 2 CO 3 ), rubidium carbonate (Rb 2 CO 3 ), etc. as a CO 2 hydration reaction catalyst, tellurite compound, selenite compound, arsenite compound, And an orthosilicate compound is used.
- the membrane structure of the first embodiment is different in that the separation functional membrane 1 and the hydrophilic ceramic porous membrane 2 are not sandwiched between two hydrophobic porous membranes. Since the manufacturing method and the membrane performance of the separation functional membrane 1 of the present embodiment are basically the same as those of the first embodiment except for the above-described differences, the overlapping description is omitted.
- the cylindrical facilitated transport film 11 is accommodated in a bottomed cylindrical container 12, a supply-side space 13 surrounded by the inner wall of the container 12 and the separation functional film 1, and a ceramic porous film.
- a transmission side space 14 surrounded by the inner wall of the membrane 2 is formed.
- the container 12 is made of stainless steel, for example, although not shown in the figure, the first embodiment has been described as an example between the both ends of the facilitated transport film 11 and the inner walls of the bottom portions 12a and 12b on both sides of the container 12. Similar to the experimental apparatus, the facilitated transport film 11 is fixed in the container 12 with a fluororubber gasket interposed as a sealing material. In addition, the fixing method and sealing method of this facilitated transport film
- membrane 11 are not limited to the said method.
- the first inlet 15 and the first outlet 17 are provided one by one in the supply-side space 13 shown separately in the left and right in FIG. 9B.
- the supply side space 13 communicates in an annular shape, so that the first inlet 15 and the first outlet 17 are connected to either the left or right supply side space 13. It may be provided.
- a first inlet 15 and a second inlet 16 are provided on one side of the bottom portions 12a and 12b, and a first outlet 17 and a second outlet are provided on the other side of the bottom portions 12a and 12b.
- the first inlet 15 and the second outlet 18 are provided on one side of the bottom portions 12a and 12b, and the first outlet 17 and the second outlet are provided on the other side of the bottom portions 12a and 12b. It is good also as a structure which provides the inflow port 16.
- the raw material gas FG made of a mixed gas containing CO 2 and H 2 and having a temperature of 100 ° C. or higher is supplied to the supply side space 13 to supply the supply side surface of the facilitated transport film 11. and, the CO 2 in the CO 2 carrier and the material gas FG included in the separation functional layer 1 of the present facilitated transport membrane 11 is reacted, selectively transmits CO 2 with high selectivity against hydrogen ratio, after the CO 2 separation
- the source gas EG having an increased H 2 concentration is discharged from the supply side space 13.
- the reaction of CO 2 and the CO 2 carrier requires the supply of moisture (H 2 O) as shown in the reaction formula of (Chemical Formula 2) above, and the more moisture contained in the separation functional membrane 1, the more It can be seen that the equilibrium is shifted to the product side (right side) and the CO 2 permeation is promoted.
- the temperature of the source gas FG is a high temperature of 100 ° C. or higher
- the separation functional membrane 1 in contact with the source gas FG is also exposed to a high temperature of 100 ° C. or higher, so that the water contained in the separation functional membrane 1 evaporates. Therefore, steam (H 2 O) needs to be supplied to the supply side space 13 in order to permeate the transmission side space 14 in the same manner as CO 2 .
- the steam may be included in the raw material gas FG, or may be supplied to the supply side space 13 separately from the raw material gas FG. In the latter case, steam (H 2 O) that has permeated into the permeation side space 14 may be separated from the exhaust gas SG ′ and circulated in the supply side space 13.
- the configuration example in which the supply side space 13 is formed outside the cylindrical main facilitated transport membrane 11 and the permeation side space 14 is formed inside has been described. 13 may be formed, and the transmission side space 14 may be formed outside. Further, the facilitated transport membrane 11 may have a structure in which the separation functional membrane 1 is supported on the inner peripheral surface of a cylindrical hydrophilic ceramic porous membrane 2. Further, the facilitated transport membrane 11 used in the CO 2 separation apparatus is not limited to a cylindrical shape, and may be a cylindrical shape having a cross-sectional shape other than a circular shape, and further has a flat plate structure as shown in FIG. The present facilitated transport film may be used.
- the supply side space 13 is filled with a CO conversion catalyst, and the supply side space 13 is used as a CO conversion unit. Can do.
- the CO 2 permeable membrane reactor receives the raw material gas FG mainly composed of H 2 generated by the steam reformer into the supply side space 13 filled with the CO conversion catalyst, and is contained in the raw material gas FG.
- This is an apparatus for removing carbon monoxide (CO) by the CO shift reaction shown in the above (Chemical Formula 5).
- CO carbon monoxide
- the CO 2 generated by the CO shift reaction is selectively permeated through the permeation side space 14 by the facilitated transport membrane 11 and removed, thereby shifting the chemical equilibrium of the CO shift reaction to the hydrogen generation side. It is possible to remove CO and CO 2 beyond the limits due to equilibrium constraints with high conversion at the same reaction temperature.
- the source gas EG mainly composed of H 2 after removing CO and CO 2 is taken out from the supply side space 13.
- the use temperature is considered to be at least 100 ° C., and the supply of the raw material gas FG supplied to the supply side of the present facilitated transport membrane 11 The temperature is 100 ° C. or higher. Therefore, the raw material gas FG is adjusted to a temperature suitable for the catalytic activity of the CO shift catalyst, and then is fed into the supply side space 13 filled with the CO shift catalyst, and the CO shift reaction ( It is supplied to the facilitated transport film 11 through an exothermic reaction.
- the sweep gas SG lowers the partial pressure of the permeated gas PG containing CO 2 that has permeated through the facilitated transport membrane 11 to maintain the permeation driving force of the facilitated transport membrane 11 and discharges the permeated gas PG to the outside. Used to do.
- the partial pressure of the raw material gas FG is sufficiently high, a partial pressure difference that becomes a permeation propulsive force can be obtained without flowing the sweep gas SG, and therefore it is not necessary to flow the sweep gas SG.
- steam H 2 O
- inert gas Ar or the like is used.
- the sweep gas SG is not limited to a specific gas type.
- the use of an alkali metal carbonate, bicarbonate, or hydroxide such as cesium or rubidium is assumed as the CO 2 carrier, but the present invention constitutes a separation functional membrane. and characterized in that it comprises a CO 2 hydration catalyst having a catalytic activity in CO 2 carrier and a high temperature of 100 ° C. or more gel membrane of hydrophilic polymer, by CO 2 hydration reaction catalyst, CO 2 and CO 2 If the carrier reaction is promoted and a CO 2 carrier capable of expressing a membrane performance equivalent to or better than the membrane performance exemplified in the first embodiment (the selective permeation performance of CO 2 against hydrogen), a specific CO It is not limited to two carriers.
- the CO 2 hydration reaction catalyst is at least one of a tellurite compound, a selenite compound, an arsenite compound, an orthosilicate compound, and a molybdate compound.
- the catalytic activity for the CO 2 hydration reaction of (Chemical Formula 1) at a high temperature of 100 ° C. or higher, preferably 130 ° C. or higher, more preferably 160 ° C. or higher is assumed.
- the membrane performance equivalent to or better than the membrane performance exemplified in the first embodiment can be exhibited.
- CO 2 hydration reaction catalyst is not limited to the specific CO 2 hydration catalyst.
- a water-soluble one having a melting point of 200 ° C. or higher is preferable, as with the above-mentioned compound.
- the upper limit of the temperature range in which the CO 2 hydration catalyst exhibits catalytic activity is not particularly limited, but the operating temperature of the facilitated transport membrane in the apparatus in which the facilitated transport membrane is used, the present accelerated value. There is no problem as long as it is higher than the upper limit temperature of the temperature range such as the supply temperature of the source gas supplied to the supply side of the transport membrane.
- the hydrophilic porous membrane or the like constituting the facilitated transport membrane is also required to have resistance in the same temperature range.
- the CO 2 hydration reaction catalyst does not necessarily have a catalytic activity at a high temperature of 100 ° C. or higher.
- the facilitated transport membrane is made of an aqueous solution containing a hydrophilic polymer (PVA / PAA salt copolymer, polyvinyl alcohol (PVA), etc.), a CO 2 carrier, and a CO 2 hydration reaction catalyst.
- the resulting cast solution was prepared by gelling after casting to a hydrophilic PTFE porous membrane, but it may be produced by a production method other than the production method.
- a hydrophilic polymer gel film not containing a CO 2 carrier and a CO 2 hydration reaction catalyst may be formed and then impregnated with an aqueous solution containing the CO 2 carrier and the CO 2 hydration reaction catalyst. Absent.
- the facilitated transport membrane has a three-layer structure composed of a separation function membrane / hydrophobic PTFE porous membrane supported by a hydrophobic PTFE porous membrane / hydrophilic PTFE porous membrane.
- the support structure of the facilitated transport film is not necessarily limited to the three-layer structure.
- a two-layer structure composed of a separation functional membrane supported on a hydrophobic PTFE porous membrane / hydrophilic PTFE porous membrane may be used.
- the separation functional membrane is supported on the hydrophilic PTFE porous membrane.
- the separation functional membrane may be supported on the hydrophobic PTFE porous membrane.
- the CO 2 separation device using this facilitated transport membrane As one application of the CO 2 separation device using this facilitated transport membrane has been described CO 2 permeable membrane reactor, the CO 2 separation device using this facilitated transport membrane, It can also be used for a decarboxylation step in a hydrogen production process other than a membrane reactor, and can be applied to other than the hydrogen production process, and is not limited to the application examples illustrated in the above embodiment. . Further, the supply side gas (raw material gas) supplied to the facilitated transport film is not limited to the mixed gas exemplified in the above embodiments.
- the CO 2 facilitated transport membrane according to the present invention separates CO 2 from a mixed gas containing CO 2 and H 2 at a high hydrogen to hydrogen ratio in a decarboxylation step of a hydrogen production process, a CO 2 permeable membrane reactor, or the like. And is particularly useful for CO 2 separation at a high temperature of 100 ° C. or higher.
Abstract
Description
CO2 + H2O ⇔ HCO3 - + H+
CO2 + H2O + CO3 2- ⇔ 2HCO3 -
CO2 + CsOH → CsHCO3
CsHCO3 + CsOH → Cs2CO3 + H2O
CO2 + 2CsOH → Cs2CO3 + H2O
CO + H2O ⇔ CO2 + H2
先ず、本発明に係るCO2促進輸送膜及びその製造方法(以下、適宜「本促進輸送膜」及び「本製造方法」という。)の一実施形態につき、図面に基づいて説明する。
次に、第1実施形態で説明したCO2促進輸送膜を応用したCO2分離装置及びCO2分離方法について、図9を参照して説明する。
以下に、別実施形態について説明する。
2: 親水性多孔膜
3、4: 疎水性多孔膜
10: CO2分離装置
11: CO2促進輸送膜
12: 容器
12a,12b: 容器の底部(上底部,下底部)
13: 供給側空間
14: 透過側空間
15: 第1送入口
16: 第2送入口
17: 第1排出口
18: 第2排出口
FG: 原料ガス
EG: CO2分離後の原料ガス
PG: 透過ガス
SG、SG’: スイープガス
Claims (16)
- 親水性ポリマーのゲル膜中にCO2キャリアとCO2水和反応触媒を含んで構成される分離機能膜を備えることを特徴とするCO2促進輸送膜。
- 前記CO2水和反応触媒が100℃以上の温度下で触媒活性を有することを特徴とする請求項1に記載のCO2促進輸送膜。
- 前記CO2水和反応触媒の融点が200℃以上であることを特徴とする請求項1または2に記載のCO2促進輸送膜。
- 前記CO2水和反応触媒が水溶性であることを特徴とする請求項1~3の何れか1項に記載のCO2促進輸送膜。
- 前記CO2水和反応触媒が、オキソ酸化合物を含んで構成されることを特徴とする請求項1~4の何れか1項に記載のCO2促進輸送膜。
- 前記CO2水和反応触媒が、6族元素、14族元素、15族元素、及び、16族元素の中から選択される少なくとも1つの元素のオキソ酸化合物であることを特徴とする請求項5に記載のCO2促進輸送膜。
- 前記CO2水和反応触媒が、亜テルル酸化合物、亜セレン酸化合物、亜ヒ酸化合物、及び、オルトケイ酸化合物の内の少なくとも何れか1つを含んで構成されることを特徴とする請求項1~6の何れか1項に記載のCO2促進輸送膜。
- 前記CO2水和反応触媒が、モリブデン酸化合物を含んで構成されることを特徴とする請求項1~7の何れか1項に記載のCO2促進輸送膜。
- 前記ゲル膜がハイドロゲルであることを特徴とする請求項1~8の何れか1項に記載のCO2促進輸送膜。
- 前記ゲル膜が、ポリビニルアルコール-ポリアクリル酸塩共重合体ゲル膜であることを特徴とする請求項1~9の何れか1項に記載のCO2促進輸送膜。
- 前記CO2キャリアが、アルカリ金属の炭酸塩、アルカリ金属の重炭酸塩、及び、アルカリ金属の水酸化物の内の少なくとも何れか1つを含んで構成されることを特徴とする請求項1~10の何れか1項に記載のCO2促進輸送膜。
- 前記アルカリ金属が、セシウムまたはルビジウムであることを特徴とする請求項11に記載のCO2促進輸送膜。
- 前記分離機能膜が、親水性の多孔膜に担持されていることを特徴とする請求項1~12の何れか1項に記載のCO2促進輸送膜。
- 請求項1~13の何れか1項に記載のCO2促進輸送膜の製造方法であって、
前記親水性ポリマー、前記CO2キャリア、及び、水溶性の前記CO2水和反応触媒を含む水溶液からなるキャスト溶液を作製する工程と、
前記キャスト溶液を親水性の多孔膜にキャストした後にゲル化して前記分離機能膜を作製する工程と、
を有することを特徴とするCO2促進輸送膜の製造方法。 - 請求項1~13の何れか1項に記載のCO2促進輸送膜であって、前記CO2水和反応触媒が100℃以上の温度下で触媒活性を有する前記CO2促進輸送膜を用い、CO2とH2を含む100℃以上の混合気体を前記CO2促進輸送膜に供給し、前記混合気体から前記CO2促進輸送膜を透過した前記CO2を分離することを特徴とするCO2分離方法。
- 請求項1~13の何れか1項に記載のCO2促進輸送膜であって、前記CO2水和反応触媒が100℃以上の温度下で触媒活性を有する前記CO2促進輸送膜を備え、CO2とH2を含む100℃以上の混合気体を前記CO2促進輸送膜に供給し、前記混合気体から前記CO2促進輸送膜を透過した前記CO2を分離することを特徴とするCO2分離装置。
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CN201380040010.1A CN104507555B (zh) | 2012-10-02 | 2013-10-01 | Co2促进输送膜及其制造方法以及co2分离方法及装置 |
AU2013325599A AU2013325599B2 (en) | 2012-10-02 | 2013-10-01 | Facilitated CO2 transport membrane and method for producing same, and method and apparatus for separating CO2 |
JP2014539751A JP5796136B2 (ja) | 2012-10-02 | 2013-10-01 | Co2促進輸送膜及びその製造方法並びにco2分離方法及び装置 |
CA2873693A CA2873693C (en) | 2012-10-02 | 2013-10-01 | Facilitated co2 transport membrane and method for producing same, and method and apparatus for separating co2 |
KR1020177012515A KR102090864B1 (ko) | 2012-10-02 | 2013-10-01 | Co2 촉진 수송막 및 그 제조 방법 그리고 co2 분리 방법 및 장치 |
KR1020147036158A KR20150020597A (ko) | 2012-10-02 | 2013-10-01 | Co2 촉진 수송막 및 그 제조 방법 그리고 co2 분리 방법 및 장치 |
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US15/964,509 US10858248B2 (en) | 2012-10-02 | 2018-04-27 | Method for separating CO2 using facilitated CO2 transport membrane |
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US20160272494A1 (en) | 2016-09-22 |
US10858248B2 (en) | 2020-12-08 |
US20180244520A1 (en) | 2018-08-30 |
TW201424829A (zh) | 2014-07-01 |
CN104507555B (zh) | 2017-01-25 |
US20150151243A1 (en) | 2015-06-04 |
CN104507555A (zh) | 2015-04-08 |
EP2913101B1 (en) | 2023-03-08 |
AU2013325599B2 (en) | 2016-04-28 |
TWI515038B (zh) | 2016-01-01 |
US9381464B2 (en) | 2016-07-05 |
JPWO2014054619A1 (ja) | 2016-08-25 |
JP5796136B2 (ja) | 2015-10-21 |
CA2873693A1 (en) | 2014-04-10 |
KR20150020597A (ko) | 2015-02-26 |
EP2913101A1 (en) | 2015-09-02 |
CA2873693C (en) | 2017-12-05 |
AU2013325599A1 (en) | 2014-12-18 |
EP2913101A4 (en) | 2016-06-15 |
KR102090864B1 (ko) | 2020-03-18 |
US9981847B2 (en) | 2018-05-29 |
KR20170054577A (ko) | 2017-05-17 |
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